INSTALLATION INSTRUCTIONS SKYTRON I3 Washer
Contents
1. AIR FILTER 5 J ar ROTATING Wy AIR HEATER L AIR TURBINE 1 FLOW METERS 2 gt CHEMICAL __ PUMPS MANUAL DOOR LATCH CONTROLLER ENCLOSURE FRONT COMPONENTS lt A 3 INSTALL REVI ES 6 Washer Rear Component System Location ee LEVEL SWITCH DOUBLE WATER VALVE red SINGLE WATER VALVE PORT i 1 WATER INLET CHAMBER ADJUSTABLE FEET ELECTRICITY POWER CONNECTION BOX CIRCULATION PUMP CHEMICAL INLET amp LOW VOLTAGE DOOR LOCK gt CONDENSER OPTION AIR EXHAUST PORT __ CIRCULATION 3 PUMP OUTLET CHANNEL CIRCULATION PUMP CAPACITOR 13 REAR COMPONENTS 13 INSTALL e REV1 1 3 Water Supply Connection Specification The SKYTRON 13 Washer Disinfector provides three 3 Reinforced Water Intake Lines hot cold amp 01 that extend five 5 feet from the back of the Washer A CAUTION A Flush all in house water supply pipes for a prolonged period of time before the unit is connected This will protect the Washer from foreign particles penetratin2. y w gt R lt Y ICG DINI 1 w j A A A lt INSTALLATION INSTRUCTIONS SKYTRON Washer Disinfector TEC F 0001 REV 1 4 12 TABLE OF CONTENTS TITLE PAGE EQUIPMENT LABELS u uuu E 2 DRAWINGS amp SPECIFICATIONS 3 SECTION TECHNICAL SPECIFICATIONS 4 1 1 4 1 2 Utility Connection Specifications 4 1 3 Water Supply Connection 7 1 4 Electrical Connection Specifications r 7 SPECIAL USER AT TENTION 8 GENERAL SAFETY GUIDELINES ici 10 SECTION ILPREPARATION 11 2 1 Preparatory Works 11 2 2 Receiving Damaged Shipment Claim 11 253 Unpacking ce Peete ae te eee ee 11 2 4 Transportation uuu uu 12 SECTION IILINSTALLATION 13 3 1 Washer Drain Assembly Installation eons 13 3 2 Water Supply 88 13 3 3 Chemical Supply
3. 2 14 3 4 Electrical Supply Connections 8 14 SECTION IV TEST AND CALIBRATION 15 4 1 Keypad 15 a Entering Numeric Values U tment 15 b Menu Keypad Navigation M 15 FS Bier citar atta hh 16 4 3 Special Service Level 16 4 4 Diagnose 17 4 5 Chemical Pump 18 4 6 System Final 21 INSTALLATION CHECK LIST 23 MENUS gt teat Gee 24 Although current at the time of publication SKYTRON S policy of continuous development makes this manual subject to change without notice I3 INSTALL e REV1 Bs 2 EQUIPMENT LABELS MODEL CONFIGURATION 13 Single Door Electric SIYTRONI GRAND RAPIDS 1 616 656 2900 ej 5 REFERTO ACCOMPANYING DOCUMENTS N ELECTRICAL RATING MODEL NO _ 1 5 SERIAL NO sss DATE OF FABRICATION 759 VI 208V 3Ph 11KW Manufactured for SKYTRON by BHT HYGIE
4. print error submenu print error XXX special service print parameter submenu basic parameter dosing parameter coding releases option meter reading submenu Page 25 service level submenu service level 000000 technical service submenu diagnose level analogvalues submenu TEMP TANK TEMP DRYER submenu input status output status submenu submenu tank normal level tank over level door switch reserve reserve reserve reserve reserve reserve reserve heating tank turb drying turb drying sof heating dryer PFC PRG_END PFC PROG ACTIV PFC ERROR PFC SPECIAL Reserve Reserve door magn reserve 26 release submenu programming submenu programming P 1 16 glob param 1 3 Drain Regeneration 4 PreWash 5 PreWash V 6 Wash 7 Wash 104 F 8 Wash 122 F 9 Wash 140 F 10 Neutralization 11 Interm rinse W 12 Interm rinse Di 13 Final rinse DI 14 Final rinse TH 15 Chem Disinf 16 Therm Disinfection 17 Special Step 18 Condensate 21 Drying 158 22 Drying 176 23 Drying 194 24 Drying 212 F 25 Drying 230 F 26 Cooling 27 Dosing rinse 28 Preparation 29 Program end glob param 2 Step 2 thru 20 rel Option submenu SCANNER reserve reserve reserve PROG SELECT reserve reserve CONDENSER prog release sub
5. 2 40 will blink ON and OFF The Time will begin to count down from 21 and the Counter will begin to count up from 0 Wait for the 38 second pump cycle to end Step 16 Remove the Chemical Siphon Level Sensor from the graduated vessel View where the chemical line is on the graduated scale Subtract this level from the original level This will be the amount of chemical pumped in 38 seconds If further adjustments are needed follow Step 14 and Step 15 until the required chemical quantity is measured INSTALL e REV1 17 the number sequence 2 5 0 the keypad Press the ENTER key Press the START key Step 18 Step 19 Press the LEFT ARROW key two times Step 20 Open the Washer door Visually inspect the Wash Chamber for damage Ensure that all the Filters are in place and free of debris Verify that the two 2 Wash Spray Arms rotate freely Step 21 Inspect the Header for damage and ensure the Header Spray Arms rotate freely 13 INSTALL e REV1 Page 21 4 6 System Final Test The Washer s components have been checked and calibrated Now the Washer will run programs to test it s operation Step 1 Press the C4 key seven times to access Wash Cycle 10 Rinse Cycle Step 2 Place enough chemical in the graduated vessel to return to the original level Place the Chemical Siphon Level Sensor into the graduated vessel Step 3 Press the START key The Washer w
6. 4 2 Set Up Step 1 Open the three 3 in house water shut off valves Check for leaks and take appropriate action Step 2 Place the Electrical Main Disconnect Switch into the ON position The washer will initiate a power up self diagnose routine and a sequence of messages will appear on the display window until it ends with the following message Step 3 Thoroughly inspect the Water Supply Line connections and Chemical Hoses for leaks Step 4 Press the STOP key 4 3 Special Service Level To gain access to the SPECIAL SERVICE LEVEL one must enter a numeric access code The procedure to obtain this code is specified in the 13 Service Manual Follow the steps below to enter the SPECIAL SERVICE LEVEL Step 1 Press the DOWN ARROW key 555555 Step 2 Press the START key The zero s will flash on and off Step 3 Type the Service Code at the keypad Press the ENTER key Step 5 Press the RIGHT ARROW key two times The following messages will be displayed Step 4 Press the DOWN ARROW key Step 5 Press the DOWN ARROW key INSTALL e REV1 4 4 Diagnose Submenu In this submenu the output signals from the Programmable Logic Controller PLC can be tested Exercise caution in this submenu There are no limiters activated in this submenu Improper handling may cause damage to the Washer Step 1 Press the DOWN ARROW key Step 2 Press the RIGHT ARROW key Step 3 Press t
7. TEMP can be edited TYP 0 or 1 is the method how the chemical is monitored as it is being dispensed Type 0 Monitored per time Type 1 monitored by the flow meter TEMP is the temperature that the water must be when the chemical is dispensed This information is found on the chemical data sheet We want the accuracy of the flow meters so TYP 1 will not be edited The TEMP will be changed to 70 F Step 3 Press the START ARROW key The 60 will blink ON and OFF Page 19 Step 5 Press the START key Step 6 Press the UP ARROW key wo PES 4 Step 7 Press the RIGHT ARROW key Step 8 Press the DOWN ARROW key Step 4 Enter the sequence of 0 7 0 on the keypad Press the ENTER key The 1 will blink ON and OFF 13 INSTALL e REV1 This is the default CHEMICAL DOSING SETTING for chemical pump No 1 Both TIME T and FLUID OUNCE 2 40fl oz can be edited T time is the time in seconds the chemical pump is on The number shown between time and fl oz is the total counts the Flow Meter s electro mechanical counter sends during the chemical pump s ONTIME fl 0 000z is for reference only It s value does not effect calibration It is only entered to record the amount of chemical dispensed 20 Thechemicalpumphosesandassociated components are empty and must be primed before the chemical pumps can be calibrated Place Chemical Pump 1 s Chemical Sip
8. from the receiving dock to the installation location be considered for height width and service elevator accessibility with the machine sitting on a pallet jack for transportation Transport the SKYTRON 13 Washer Disinfector using a forklift truck or pallet jack with appropriate lifting power and suitable forks A The negligence of the safety instructions may cause improper Washer performance or endanger operating personnel Not following safety instruction may lead to the loss of warranty claims CAUTION WARNING INSTALL e REV1 13 SECTION INSTALLATION 3 1 Washer Drain Assembly Installation NOTE The installation technician may be required to change the order of steps or modify the specifications of this installation procedure to meet the specific site installation requirements Step 1 Carefully remove the Washer from the pallet jack and place partially into the installation location Step 2 Cut the tie wrap at the back of the Washer securing the three water intake lines Unwrap the lines Step 3 Cut the tie wrap securing the 3 4 drain line Step 4 Remove the Drain Plumbing package from the Wash Chamber NOTE Depending on the drain utilities provided at the installation location the Drain Plumbing package has been provided to facilitate making the Washer drain connection into an existing sink drain Follow the installation instructions on the Drain Plumbing package
9. 13 INSTALL e REV1 3 2 Water Supply Connections Step 1 Remove the package containing 3 3 4 NPT Adaptors F1 010 65 1 and 1 Rubber Washer 1 010 65 2 from the Performance Kit Part No F3 050 00 Step 2 Locate the Water Supply Hose with the tie wrap securing three Hose Fitting Washers Cut the tie wrap and collect the Washers Step 3 Place one 1 Hose Fitting Washer into each of the three Water Supply Hose Fittings Step 4 Secure 1 4 NPT Connection Adaptor to each of the Washers three 3 Water Supply Hoses Fittings Step 5 Connect and firmly secure the three 3 Water Supply Hose Fittings to the in house system observing the following color code Red HW hot water Blue CW cold water Yellow de ionized water NOTE Do not open the in house water shut off valves at this time 14 3 3 Connect the unit according to the technical data See SECTION TECHNICAL SPECIFICATIONS Chemical Supply Connections CONNECTIONS on page 4 A WARNING A Be careful when working with cleaning and disinfection chemicals Eyes hands and clothes must be protected Wear safety glasses and gloves Avoid contact of eyes and skin with chemicals A CAUTION A Ensure only non foaming detergents are used with the SKYTRON 13 Washer Disinfector NOTE The SKYTRON 13 Washer Disinfector is supplied with two Chemical Siphon Level Sensors one foreach of the two Chem
10. NETECHNIK GERSTHOFEN GERMANY SERIAL NUMBER TAG reverse side of panel lt eS INSTALL w A 3 DRAWINGS amp SPECIFICATIONS Front View building side drain valves with 3 4 hose connection Accessible for Main switch by customer machine s operators EL option exhaust air condenser EL 98 HW CVI I D LI 7 58 865 2 VE 55 amp 5 ls 8 A 8 gt 5 I o o o Slo Fallal 9171 31 5 800 machine 31 7 805 required space ventilation slots INNOVA M3 cover plate 631 5 Top View Heat loss 1707 BTU hr Operating Weight 331 Ibs 150 Kg Dimensions 31 57 26 8 D x 34 6 800 x 680 880 mm All measurements refer to finished floor and finished wall It is recommended that shut off valves and vacuum breakers by others be installed on all service lines Flexible hoses provided for services connections Cold Water CW 3 4 NPT Flow pressure 29 75 PSI 2 5 bar Capacity 5 gallons min Hot Water HW 3 4 NPT Temperature 160 F Flow pressure 29 75 PSI 2 5 bar Capacity 5 gallons min Consumption per cycle 14 8 gal 5 6L DI Water 3 4 NPT Flow pressure 29 75 PSI 2 5 bar Capacity 5 gallons min Consumption per cycle 3 7 gal 14L I
11. NSTALL e REV1 Side View 26 8 680 cover plate 26 8 680 machine 2 33 5 850 under counter model 34 6 880 with cover plate 310 space for media Itis required that a three phase fused Main Disconnect Switch with lockoutin OFF position by others be installed in electrical supply lines immediately near the equipment Electrical connections must be installed according to NEC Electrical Connection EL 208VAC 3Ph 12 L3 G Electric dryer and sump 35AMP 11kW Drain D 3 4 NPT Machine Side Discharge Vent VE Direct Connection not recommended in direct vent hood utilizing seamless non corrosive vent materials recommended Not applicable if I3 CON Exhaust Condenser is installed Unit to be used only in specified environmental conditions Temperature 5 40 C 41 104 F Relative Humidity 30 to 95 non condensing moisture 4 SECTION TECHNICAL SPECIFICATIONS CONNECTIONS 1 1 General Specifications Weight Dimensions 331 Ibs 150 Kg 31 5 W x 26 8 x 33 5 800x680x880 All dimensions refer to finished floor and finished wall Packaged Unit Dimensions amp Weight 40 W x 30 D x 40 H 460 Ibs Size Weight Package Contents Unit Drain Plumbing package Header Rack Series Performance Kit For the connection of the SKYTRON 13 Washer Disinfector to the facility water s
12. g into the unit SKYTRON declines any responsibility for such damages to the Washer caused by contamination from the piping 13 INSTALL REV1 Page 7 1 4 Electrical Connection Specifications SKYTRON stipulates that the customer provide a 208VAC three phase fused Main Disconnect Switch with the lockout in the OFF position near the SKYTRON 13 Washer Disinfector Electrical connections must be installed according to NEC standards following local and state electrical codes This washer requires that electrical connections are made by a licensed electrician in accordance with state local and national electrical codes using UL Underwriters Laboratory recognized materials 8 SPECIAL USER ATTENTION The following precautions should be reviewed by A CAUTION A all personnel prior to operating the SKYTRON 13 Washer Disinfector Should any damage to the SKYTRON A WARNING A Indicates a possibility of personal injury A CAUTION A Indicates a possibility of damage to equipment NOTE Indicates importantfacts or helpful hints AN CAUTION A Flush all in house water supply pipes for a prolonged period of time before the unit is connected This will protect the Washer from foreign particles penetrating into the unit SKYTRON declines any responsibility for such damages on the Washer caused by contamination from the piping 13 Washer Disinfector be noted while unpacking further unpacking should be discon
13. he DOWN ARROW key Step 4 Press the RIGHT ARROW key until the Circulation Pump menu is displayed Step 5 Press the START key quickly two times to turn the pump ON and then OFF 13 INSTALL REV1 17 Watch the pump shaft until it slows down to determine the direction of it s rotation Ifitis not rotating in the correct direction instruct the installation electrician to change the electrical connections to correct the phase problem Step 6 Press the RIGHT ARROW key until the Drain Pump menu is displayed Step 7 Verify this pump operation by pressing the START key quickly two times to turn the pump ON and then OFF Step 8 Press the RIGHT ARROW key until the Dryer Turbine 1 menu is displayed II 1111 Step 9 Verify the operation of the Turbine Motor by pressing the START key quickly two times to turn the motor ON and then OFF Step 10 Press the RIGHT ARROW key until the Chemical Pump 1 menu is displayed 18 Step 11 4 5 Chemical Pump Calibration Verify the operation of Chemical Pump 1 by pressing the START key quickly two times to Chemical pump calibration is determined by the turn the pump ON and then OFF chemical water dilution criteria for the particular chemical being used by the facility Step 12 Press the RIGHT ARROW key until the Since chemical water dilution criteria varies among Chemical Pump 2 menu is displayed chemical manufacturers You wi
14. he machine is unpacked at the receiving dock A A Should any damage to the SKYTRON 13 Washer Disinfector be noted while unpacking further unpacking should be discontinued The container with all the wrapping shall be held for inspection The transportation company must be notified immediately so an inspector can be sent Read the Damaged Shipment Claim Procedure for further details A Personnel unpacking the SKYTRON 13 Washer Disinfector must use caution when removing the machine from the crate to prevent damage to the machine and injury to themselves or others CAUTION WARNING 12 Included in the SKYTRON 13 Washer Disinfector shipping crate is a package containing the Operation Installation Manual I Series Performance Kit Part No F3 050 00 and the Drain Plumbing Adaptors Step 1 Disassemble the wood crate and discard Step 2 Remove the bubble wrap from the Washer and discard Step 3 Position the pallet jack forks so they are close to the side of the pallet Step 4 Adjust the height of the pallet jack so it is even with the top of the pallet Step 5 Carefully slide the Washer off the pallet until the Washer is centered on the pallet jack forks Step 6 Prepare to transport the Washer to the installation location 2 4 Transportation Route SKYTRON 13 Washer Disinfector measures 31 5 VV x 26 8 D 33 5 H and weighs 331 pounds SKYTRON recommends that a transportation route
15. hon Level Sensor into a container of chemical and press the P16 Rinsing Chemical System to initiate a 10 second pump cycle Repeat this step by pressing the P16 two times until you observe chemical entering the Wash Chamber through the Water Input Port Press the START key The Chemical Pump 1 system is now primed Step 9 Fill the graduated vessel with enough chemical to have a clear initial reading Step 10 Insert Chemical Pump 1 s Chemical Siphon Level Sensor into the graduated vessel filled with chemical Step 11 Press the START key The 10 will blink ON and OFF Step 12 Press the ENTER key The 2 40 will blink ON and OFF The Time will begin to count down from 10 and the Counter will begin to count up from 0 Step 13 Remove the Chemical Siphon Level Sensor from the graduated vessel View where the chemical line is on the graduated scale Subtract this level from the original level This will be the amount of chemical pumped in 10 seconds EXAMPLE If 1 2 ounces was pumped 10 seconds and the goal is 2 5 ounces then could calculate 2 5 1 2 2 08 that 2 08 more time 21 seconds total is required to pump 2 5 ounces 2 08 x 1 2 2 5 Step 14 Place enough chemical the graduated vessel to return to the original level Place the Chemical Siphon Level Sensor into the graduated vessel Step 15 Press the START key two times Enter the number sequence 2 1 Press the ENTER key The
16. ical Pumps and Flow Meters They are designed to exit through a knock out hole in the back panel and connect to a Chemical Supply or Container next to the Washer If alternative chemical connections are required it is recommended to use SKYTRON Chemical Extension Hose 040 99 NOTE Two additional Chemical Pumps may be added for a maximum of four Pumps per Washer NOTE Follow procedures in the Section 5 4 Chemical Pump Calibration to calibrate the Chemical Pump Flow Meters 3 4 Electrical Supply Connections SKYTRON stipulates that the customer provide a 208VAC three phase fused Main Disconnect Switch with the lockout in the OFF position near the SKYTRON 13 Washer Disinfector Electrical connections must be installed according to NEC standards following local and state electrical codes A WARNING A The connections of the SKYTRON 13 Washer Disinfector to the Power Supply must be carried out only by a certified electrician The applicable connection data must be considered A WARNING A Connect the Washer according to the wiring diagram and groundin accordance with the local and state electrical code Appropriate fuses and main switch will be installed by customer Wire connection into fused disconnect box following local and state electrical code INSTALL e REV1 15 SECTION IV TEST AND CALIBRATION 4 1 Keypad Navigation a Entering Numeric Values The SKYTRON 13 Washer Di
17. ill now automatically proceed through all the steps of the Rinse Cycle Observe the entire operation for any unusual signs NOTE The cycle can be aborted by pressing the STOP key The Control Panel Display will show Step 4 When the cycle is finished the Control Panel Display will show 22 A WARNING AN Avoid contact or inhalation of steam that escapes from the Wash Chamber Severe burns may occur Step 5 Remove the Chemical Siphon Level Sensor from the graduated vessel View where the chemical line is on the graduated scale Subtract this level from the original level to verify that 2 5 ounces of chemical was pumped by Chemical Pump 1 Step 6 Place the Chemical Siphon Level Sensors 1 into the appropriate Chemical Tanks Step 7 Press the C1 key to access Wash Cycle 1 Instrument Cycle Step 8 Locate the Washer Performance Test Packet F2 010 67 included in the Performance Kit Remove its contents and follow the water quality test procedures provided Step 9 Press the START key and the cycle will begin Step 10 When the cycle is finished the Control Panel Display will show Step 11 Open the Washer door and observe the results of the Washer Performance Test Packet Step 12 Place the Electrical Main Disconnect Switch into the OFF position 13 INSTALL e REV1 23 Installation Check List Items to be checked during installation Unit leveled at i
18. ll need to adjust your calibration to meet the chemical criteria at your facility NOTE Step 13 I Series Performance Kit Verify the operation of Chemical Pump 2 by F3 050 00 shipped with the SKYTRON pressing the START key quickly two times to Washer Disinfector includes five turn the pump ON and then OFF gallon container of Multi Purpose Lube Zyme Concentrate Solution The Step 14 manufacturer suggests a dilution ratio Press the UP ARROW key until the Diagnose ranging from 1 4 ounce to 1 ounce per Level Submenu is displayed gallon A WARNING A Calibration of the Chemical Pump Flow Meters shall only be carried out by a trained SKYTRON technician Step 15 Press the RIGHT ARROW key until the Basic 106006980 109 90095 006 00 effect is not ensured Setting Submenu is displayed A CAUTION A Always refer to the dilution rate indicated on the chemical label for correct calibration Step 16 Press the DOWN ARROW key A graduated vessel large enough to insert the Chemical Siphon Level Sensor into is required The ounces of liquid pumped per test cycle must 49 be able to be measured accurately Step 1 Step 17 Press the DOWN ARROW key Press the RIGHT ARROW key three times INSTALL e REV1 Step 2 Press the DOWN ARROW key This is the default PARAMETER SETTING for chemical pump No 1 Both TYPE TYP and TEMPERATURE
19. menu prog 01 ACT NONACT prog 02 prog 03 prog 04 prog 05 06 09 10 11 12 13 14 15 16 codes rack submenu INSTALL e REV1 27 cycle oper NOT ACTIVE basic settings submenu basic param dosing submenu setting main Counter dosing parameter BASIC_VOL_TANK submenu dryer heat hyst tank heat hyst DRY_Softrun DRY_Draining SERIAL NUMBER 01234567 date time 15 02 2008 19 49 dos calibr submenu mainten counter program init basic parameter INADMIS DEVIAT IZ INSTALL REVI 2 Bg SKYTRON 2 Z S ECAS ANARA Y lt Y 1 ww E A N 5085 Corporate Exchange Blvd 5 Grand Rapids 49512 1 616 656 2900 1 616 656 2906
20. n must pay attention to the following 1 The installer must understand the instructions and be able to execute them 2 The installer must follow the instructions strictly and carefully If necessary or if required by regulations use personal protection equipment Consider all the safety guidelines and hazard warnings of the machine Do not make any changes alterations or attachmenton the machine withoutthe approval of SKYTRON Only trained personnel from SKYTRON may implement program parameter alterations INSTALL e REV1 11 SECTION II PREPARATION 2 1 Preparatory Work SKYTRON recommends a pre installation strategy be developed to ensure the installation of the SKYTRON 13 Washer Disinfector is as effortless and convenient as possible Determine the kind and place of installation for the SKYTRON 13 Washer Disinfector in advance Prepare the required water drain and electrical supplies in accordance with the connection plan 2 2 Receiving The SKYTRON 13 Washer Disinfector is delivered in a suitable package Please check the packing immediately after receiving for outwardly recognizable damages 13 INSTALL e REV1 2 3 Unpacking The SKYTRON 13 Washer Disinfector is shipped in a wood crate mounted on a lift truck accessible pallet The packaged machine on the shipping pallet measures 40 W 30 D x 40 and weighs approximately 460 pounds SKYTRON recommends that t
21. nstallation Check date and item on display Correct if required Water hoses connected with strainers and hose Chemical pumps primed washers Drain hose connected to the drain and drain Chemical pumps calibrated capped Electric service hard wired with breaker switch Unit inspected for fluid leaks close to unit Chemical bottles installed All protective film removed Unit cleaned with stainless steel cleaner Unused chemical siphon tubes have the floats P1 test cycles run and printout attached to this locked in the up position installation sheet optional INSTALL e REV1 Bs 24 Skytron 13 info level select submenu program ERROR INFO COUNTER submenu submenu err 1 data main counter cycle counter start cycle counter end operation hours 13 Vers 76543210 date time 15 02 2008 19 49 SERIAL NUMBER 01234567 1 Instrument Cycle 2 Short Instrument Cycle 3 Basin amp Bowl Cycle 4 Mixed Load Cycle 5 Heavy Inst Cycle 6 AN Equipment Cycle 7 Glass Cycle 8 Plastics Cycle 9 Cannulated Cycle 10 Rinse Cycle 11 User Defined 12 User Defined 13 User Defined 14 User Defined 15 Program 15 16 Chemical Pump Rinse SKYTRON wa AA documentation submenu docu on off print program submenu submenu print program 01 printer PC 13 INSTALL e REV1
22. sinfector s control panel features a dual purpose keypad Its normal mode of operation is for entering program navigation commands as indicated by the symbols on the individual key pads When the START key pad LED is blinking the keypad is in the Numeric Keypad Mode Numbers can now be entered following the keypad diagram shown below Pressing the C4 key backspaces over entry errors Pressing the ENTER key returns the keypad to its normal mode of operation Normal Keyboard Settings Cycle 1 B Stop Cycle 2 gt Start Cycle 3 82 8 Enter Backspace Numeric Keyboard Settings 123 4 56 7819 IV 0 Figure 4 1 13 INSTALL REV1 b Menu Keypad Navigation To aid the user in entering keypad navigation commands all the available key pad options are illuminated by a LED All other key pads will not function The UPARROW and DOWNARROW keys provide vertical movement into and out of submenu levels as shown below The RIGHT ARROW and LEFT ARROW keys provide horizontal movement through the submenus levels and each submenu s options The user can verify the results of their keypad actions on the control panels two line 16 digit LCD alphanumeric display Keyboard Settings lt A a Cycle 2 Left Arrow g gt JE 4 2 Up _ Down Arrow Right Arrow 16
23. st be protected Wear safety glasses and gloves Avoid contact of eyes and skin with chemicals A CAUTION A Ensure only non foaming detergents are used with the SKYTRON 13 Washer Disinfector NOTE The SKYTRON 13 Washer Disinfector is supplied with two Chemical Siphon Level Sensors one foreach of the two Chemical Pumps and Flow Meters They are designed to exit through a knock out hole in the back panel and connect to a Chemical Supply or Container next to the Washer If alternative chemical connections are required it is recommended to use SKYTRON Chemical Extension Hose 040 99 13 INSTALL e REV1 Page 9 NOTE Two additional Chemical Pumps may be added for a maximum of four Pumps per Washer NOTE Follow procedures in the Section 4 5 Chemical Pump Calibration to calibrate the Chemical Pump Flow Meters A WARNING A The connections of the SKYTRON 13 Washer Disinfector to the Power Supply must be carried out only by skilled personnel The applicable connection data must be considered A WARNING A Connect the Washer according to the wiring diagram and ground in accordance with the local and state electrical code Appropriate fuses and main switch will be installed by customer NOTE Watch the pump shaft until it slows down to determine the direction ofit s rotation Ifitis not rotating in the correct direction instruct the installation electrician to change the electrical connections
24. tinued The container with all the wrapping shall be held for inspection The transportation company must be notified immediately so an inspector can be sent Read the Damaged Shipment Claim Procedure for further details A WARNING A Personnel unpacking the SKYTRON 13 Washer Disinfector must use extreme caution when removing the machine from the package to prevent damage to the machine and injury to themselves or others A CAUTION A Transport the SKYTRON 13 Washer Disinfector using a forklift truck or pallet jack with appropriate lifting power and suitable forks A WARNING A The negligence of the safety instructions may cause improper Washer performance or endanger operating personnel Not following safety instruction may lead to the loss of warranty claims NOTE The installation technician may be required to change the order of steps or modify the specifications of this installation procedure to meet the specific site installation requirements 13 INSTALL e REV1 Depending on the drain utilities provided at the installation location the Drain Plumbing package has been provided to facilitate making the Washer drain connection into an existing sink drain Follow the installation instructions on the Drain Plumbing package NOTE Do not open the in house water shut off valves at this time A WARNING A Be careful when working with cleaning and disinfection chemicals Eyes hands and clothes mu
25. to correct the phase problem 10 1 Performance Kit Part No F3 050 00 shipped with the SKYTRON 13 Washer Disinfector includes a five gallon container of Multi Purpose Lube Zyme Concentrate Solution The manufacturer suggests a dilution ratio ranging from 1 4 ounce to 1 ounce per gallon A A Calibration of the Chemical Pump Flow Meters shall only be carried out by a trained SKYTRON technician Otherwise the cleaning and disinfection is not ensured A A Always refer to the dilution rate indicated on the chemical label for correct calibration WARNING CAUTION NOTE Thechemicalpumphosesandassociated components are empty and must be primed before the chemical pumps can be calibrated Place Chemical Pump 1 s Chemical Siphon Level Sensor into a container of chemical and press the P16 Rinsing Chemical System to initiate a 10 second pump cycle Repeat this step by pressing the P16 two times until you observe chemical entering the Wash Chamber through the Water Input Port Press the START key The Chemical Pump 1 system is now primed NOTE The cycle can be aborted by pressing the STOP key The Control Panel Display will show A Avoid contact or inhalation of steam that escapes from the Wash Chamber Severe burns may occur WARNING GENERAL SAFETY GUIDELINES Installation instructions must be absolutely obeyed and implemented The installation technicia
26. upply all local national regulations must be followed Install all the electrical connections in accordance with the NEC standards and local national regulations 1 2 Utility Connection Specifications It is recommended that water shut off valves and vacuum breakers by others be installed on all service lines Flexible hoses are provided for service connections Hoses extend approximately 5 feet from the back of the machine Waterline connection color code Red HW hot water Blue CW cold water Yellow de ionized water Cold Water CW Connection e Flow pressure 29 75 P S I 2 5 bar Capacity 5 gal min Hot Water HW Connector e Flow pressure 29 75 P S I 2 5 bar Capacity 5 gal min De lonized Water DI Connector e Flow pressure 29 75 P S I 2 5 bar Capacity 5 gal min NOTE SKYTRON also recommends Reverse Osmosis RO water or water from a filtered source Drain Service The SKYTRON 13 Washer Disinfector is supplied with a 3 4 diameter Drain Hose that extends six 6 feet from the back of the Washer Capacity 5 gal min Electrical Connection EL 208VAC 3Ph L1 L2 L3 G Power consumption Electric dryer and sump 35 Amp 11KW 13 INSTALL e REV1 5 Washer Front Component System Location UPPER SPRAY ARM WATER INLET NON RETURN DOOR LATCH TS ELECTRONICS CHECK VALVE
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