Instruction Sheet For Tool #911
Contents
1. 5 8 18 1065 Washer 5 8 SAE 1064 Removing The Old Trap Door Bearing 1 Refer to H D Service Manual for tear down of the transmission assembly to the point of removing the trap door from the case using JIMS tool No 984 Also you will need to remove mainshaft and cowie ar Sao aoe from door bearings per service manual coats 2 Remove retaining rings that sit against the two door bearings on trap door Always wear safety glasses while performing this service 3 We will instruct you on removing the front door bearing Notice the two 6 Se dowel pins on the outer side of trap door See Fig 2 Set tool lower plate No 911 1 on trap door and locate on dowel pin You should have the plate lasered letter B facing upward toward you See Fig 2 Pes 4 Next place the upper tool plate No 911 2 on top of lower plate No 911 us 1 The upper plate should have laser marked side with the letter B facing j you Now install lightly lubed three 1 4 Allen screws No 1203 into the three 1 4 holes on top of the upper plate thus attaching tool to trap door Torque 3 allen screws to 100 inch pounds See Fig 3 Petfotmance Teria fot tatley Vavitlton Moroiycles 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 9224 No 911 IS REV B 7 13 A Division of Thiessen Products Inc Installing new trap door bearing 1 2 Next secure trap door to bench or soft jaw vice Then turn tool screw No 1024 Next pl2. No 911 IS REV B 7 13 A Division of Thiessen Products Inc INSTRUCTION SHEET FOR TOOL 911 H D CRUISE DRIVE 6 SPEED TRAP DOOR BEARING REMOVER INSTALLER TOOL USE ON ANY H D 6 SPEED CRUISE DRIVE TRANSMISSION 2006 TO PRESENT This tool is designed to function as a work bench tool and removes or installs Cruise Drive trap door bearings without using an arbor press Other recommended JIMS tools for H D Cruise Drive 6 speed No 989 Mainshaft pulley locknut socket tool No 984 Trap door remover tool No 900 Main drive gear and bearing remover installer tool No 985 Shift fork shaft remover tool No 972 Main drive gear seal installer tool No 992 Modular transmission stand all Twin Cams No 34902 84 Mainshaft race remover No 786 Main Seal Installer Tool Read complete instructions thoroughly before disassembling or assembling Refer to figure No s part list and reference photos NOTE F YOU DO NOT KNOW WHAT YOU RE DOING DO NOT DO IT ALWAYS WEAR SAFETY GLASSES OR OTHER FACE AND EYE PROTECTION SUCH AS A FULL FACE SHIELD JIMS IS NOT RESPONSIBLE FOR DAMAGE INJURY YOUR WORK OR THE QUALITY AND SAFETY OF YOUR WORK Description Part No OTHER TOOLS RECOMMENDED FOR USE WITH THIS TOOL ee one a 2 3 4 Socket or box end wrench 1 3 8 Ratchet wrench Installer pilot 1077 2 1 3 16 Allen wrench or Allen socket 1 Quality retaining ring pliers eet ee ee ee 1 Safety glasses 1 H D Service Manual Nut
3. ace the upper tool plate No 911 2 on top of lower plate No 911 1 The Next lube threads on tool screw No 1024 and install i into No 911 2 upper Turn Install new door bearing retainer ring into When installing the rear trap door bearings INSTRUCTION SHEET FOR TOOL 911 Next lube threads on tool screw No 1024 and install into No 911 2 upper plate Thread screw into bearing I D until screw is about a 1 2 past bearing Then place washer No 1064 and nut No 1065 onto end of No 1024 screw Nut should should be installed far enough to have full thread engagement See Fig 4 counter clock wise with a 3 4 box end wrench or socket and ratchet until bear ing comes free from door See Fig 5 Inspect and clean trap door bearing surface and retaining ring groove Clean as needed After cleaning secure trap door to bench or vice with soft jaws We will instruct you on installing the front door bearing Lube O D surface of new door bearing Position lubed door bearing square over bore Next Insert tool No 1077 2 installer pilot into D of bearing See Fig 6 Notice the two dowel pins on the outer side of trap door See Fig 7 Set tool att lower plate No 911 1 on trap door and locate on dowel pin You should have the lasered letter B plate facing upward toward you See Fig 7 upper plate should have laser marked side with the letter B facing you Now install lightly lubed three 1 4 Allen screws No 1203 into
4. the three 1 4 holes on top of the upper plate thus attaching tool to trap door Torque 3 allen screws to 100 inch pounds See Fig 8 screw No 1024 clockwise into installer pilot No 1077 2 using a 3 4 boxed end wrench or socket and ratchet Turn screw until bear ing seats in bearing bore trap door attach the upper amp lower plates to door with the engraved letter A facing you when using this tool and follow the same instructions See Fig 9 Potfotmance Farts foe Hanley araon Motorcycles 555 DAWSON DRIVE CAMARILLO CA 93012 PHONE 805 482 6913 FAX 805 482 9224 2
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