- Muncie Power Products
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1. 25mm 30mm w LW E Nordlock Washer Outside Inside Mount two halve of washer with insides facing Figure 1 CAPSCREW PLACEMENT MUNCIE POWER PRODUCTS INC Hose Assembly Std 28 Elbow Transmission Elbow use as needed Elbow Tee Fitting 8h IMPORTANT The CS20 includes the mounting kit special shim gasket high pressure hose hookup kit wiring harness dash bracket kit and installation instructions PTO is available with a pulse generator pick up for use with the Muncie Digital Tachometer 38 2000 request MP92 04 or use with the Muncie digital switch SPD 1000A to control the engagement or overspeed pro tection of the PTO Contact your Muncie Application Specialist for assistance with these options CS20 DISASSEMBLY AND ASSEMBLY Reference Exploded View on page 2 DENOTES SPECIAL SERVICE PROCEDURES DISASSEMBLY PROCEDURE 1 Remove the CS20 input gear by removing the set screw in the pad and driving the idler shaft from the housing 28 30 2 Remove the set screws 42 from the bearing cover 5 which hold the drag brake springs 43 Position the housing so that the springs fall from housing 3 Remove the four large socket capscrews 4 which hold the back cover to the PTO housing 4 Position the housing against a bench block and hit the end of the outp2. Lt SAE 2 amp 4 BOLT 7 8 13 SPLINE K OPTION FLANGE ROTATION OPTIONS SAE B B 2 8 4 BOLT 1 15 SPLINE P OPTION K P and Z OPTIONS SAE B 2 8 4 BOLT 1 25 14 SPLINE Z OPTION 1 2 13UNC 2B 4PLS 1 2 13UNC 2B 2PLS EQ SP ON 5 00 DIA B C EQ SP ON 5 75 DIAB C SPLINE SHAFT ALTERNATE FLANGE POSITION HOLE MUNCIE POWER PRODUCTS INC 11 DIMENSIONS SPECIAL 7 8 13 SPLINE G OPTION SAE 2 BOLT 7 8 13 SPLINE 6 OPTION 5 42 5 16 18UNC 2B 4PLS 6 58 0 81 1 2 13UNC 2B 2 5 EQ SP ON 5 75 DIA B C 7 8 13T INV id SPLINE SHAFT 7 8 13T INV 044 SPLINE SHAFT 8 4 4 00 DIA EQ SP ON 5 75 DIA 0 64 1 2 13UNC 2B 2PLS DIN 5462 36MM 8 SPLINE I OPTION DIN 5462 36MM 8 SPLINE D OPTION 6 25 158 7 7 26 184 4 1 67 42 3 laz 226 67 9 12mm x 1 5 3 15 80 1 a 4 45 113 1 0 59 15 0 2 57 65 3 4 2 24 57 0 O SAE A 2 BOLT 7 8 13 SPLINE Q OPTION SAE B 2 BOLT 7 8
3. TABLE TABLE D CONE SPACER ITEM 3a BELL GEAR ITEM 17 PART NO DESCRIPTION DIMENSION PARTNO DESCRIPTION 18738748 Cone Spacer 0 743 0 741 02739319 BELL GEAR 05 387 18738532 Cone Spacer 0 740 0 738 02736466 BELL GEAR 06 367 18738533 Cone Spacer 0 737 10 735 02736467 BELL GEAR 07 347 18738534 Cone Spacer 0 734 0 732 02736468 BELL GEAR 08 327 18738535 Cone Spacer 0 731 0 729 02136469 BELL GEAR 10 30T 18738536 Cone Spacer 0 728 0 726 02736542 BELL GEAR 12 277 18738537 Cone Spacer 0 725 0 723 02738832 BELL GEAR 15 247 18738538 Cone Spacer 0 722 0 720 18738539 Cone Spacer 0 719 0 717 18738540 Cone Spacer 0 716 0 714 18738590 Cone Spacer 0 713 0 711 TABLE E 18738591 Cone Spacer 0 710 0 708 OUTPUT SHAFT ITEM 31 18738592 Cone Spacer 0 707 0 704 PARTNO DESCRIPTION 06T36452 OUTPUT SHAFT 1 1 4 RD 06737373 OUTPUT SHAFT or 2 06T38557 OUTPUT SHAFT 2 06T39405 OUTPUT SHAFT D Euro 06T36549 OUTPUT SHAFT G DANA SPECIAL 06740728 OUTPUT SHAFT I 06736547 OUTPUT SHAFT 7 8 13 SPL and 6 06736548 OUTPUT SHAFT Q amp S 7 8 13 SPL 06736550 OUTPUT SHAFT 17 15 SPL 06737337 OUTPUT SHAFT CONE SPACER INSTALLS BETWEEN THE TAPERED INPUT BEARINGS TO SET THE BEARING PRELOAD AT 002 006 LOOSE CRITICAL DIMENSION PURCHASE INPUT GEAR ASSEMBLY ITEM 1 WHICH INCLUDES THE CORRECT CONE SPACER TABLE F OUTP
4. 13 SPLINE S OPTION 5 72 3 8 16UNC 2B 2PLS EIN 1 2 13UNC 2B 2PLS 1 12 7 8 13T INV EQ SP ON 4 188 DIA B C SPLINE SHAFT EQ SP ON 5 75 DIAB C Loos SPLINE SHAFT ALTERNATE FLANGE POSITION HOLE H OFFSET 37 4 00 DIA DIA ALTERNATE FLANGE POSITION HOLE OFFSET 16 0 42 SAE A 2 BOLT 3 4 11 SPLINE T OPTION 1 1 4 20 SPLINE WITH DIN 100 FLANGE 2 OPTION H 572 3 8 16UNC 2B 2PLS 3 94 100 0 EQ SP ON 4 188 DIA B C 0 32 8 0 HOLES 7 86 199 6 EQ SP ON 3 31 84 0 B C SPLINE SHAFT A 0 08 1 9 2 24 57 0 DIA I 77 SY 150 9001 Muncie B Muncie Power Products Inc Member of the Interpump Hydraulics Group 1 8 Power General Offices and Distribution Center e P O Box 548 e Muncie IN 47308 0548 765 284 7721 e FAX 765 284 6991 e E mail info munciepower com zx DNY Products Web site http www munciepower com 4 4 INTERPUMP GROUP DNV Certification Inc SP96 01 Rev 6 09 Printed in the U S A Drive Products Exclusive Agents for Canada 50 Certified by an Accredited Registrar INTERPUME GROUP REGISTERED FIRM O Muncie Power Products Inc 2009
5. pump used with shaft only 10 Bolt Mount Design 2 20 B Hose kit HD Trans R S 10 Bolt Mount Design 2 w remote solenoid 21 D Pulse Generator amp SPD 1001A 10 Bolt Mount Special 22 U Pulse Generator 3 Hose Kit Special 17 TRANS CS GEAR DATA 4 Hose Kit deleted Allison 10 16P RH A10 2 Hose Kit Special 36 Caterpillar 9 55P RH C95 SPEED RATIO OUTPUT TYPE 05 55 1 A B 1 1 4 Round 5 16KW 06 64 1 C 1 1 4 20 Spl 1410 Flange 07 741 D DIN 5462 European Mount 08 84 1 G Special Dana Mount 10 97 1 DIN 5462 12 1 19 1 2 amp 4 Bolt 15 1 46 1 P SAE B B 2 amp 4 Bolt Q SAE A 2 Bolt SHIFTER TYPE S SAE 2 Bolt 12 Volt Electric Hydraulic H SAE A 2 Bolt 3 4 11 Spl 24 Volt Electric Hydraulic J X 1 3 21 Spline Less Activation Kit P Z SAE B 2 amp 4 Bolt SAE 1 1 4 14 Spline 2 1 1 4 20 Spl DIN 100 Flange ASSEMBLY ARRANGEMENT 6 SAE B 2 Bolt 10r3 DIMENSIONS STANDARD 1 1 4 ROUND KEYED SHAFT OPTION 1 1 4 20 SPLINE W 1410 SERIES FLANGE OPTION 4 36 T 398 31 WOODRUFF KEY 7 86 199 6 0 44 11 2 o ogn 1410 BOLT PATTERN 4 71 119 6 l a ON 3 75 95 3 0 08 2 1 n us H 1 25 20T SPLINE WL d 226 0 97 A
6. threads and install nut Torque the nut 4 to 5 ft Ib max Place thread sealant on pipe plugs Torque 10 16 ft Ib DROP IN SOLENOID VAVLE INSTALLATION 24 Valve is pushed into housing cavity Use two 5mm capscrews to mount solenoid torque to 2 3 ft Ib DRAG BRAKE ADJUSTMENT 26 When installing the rear cover be sure to align the roll pins in the drag brake plate with SET SCREW the holes in the rear cover ADJUSTMENT 27 After the cover has been attached to the housing insert the springs into the holes DRAG BRAKE SET SCREW ADJUSTMENT 28 Insert the setscrew over the spring and turn the screw seven 7 full turns DRAG BRAKE 29 Follow the test and adjustment procedures in the CS20 owners manual 8 MUNCIE POWER PRODUCTS INC CLUTCH ASSEMBLY SOLENOID Modified clutch assembly for outputs 1 D or Z The output shaft for the I D or Z output option is a larger diameter shaft and requires different clutch pack components The clutch hub is assembled by inserting 18a into 18b and holding with snapring 18d spacer 18c is placed on the output shaft before installing the clutch hub assembly The friction and stator plates are alternated starting with a friction disc Standard clutch pack assembly stator plates are stacked as pairs between the friction disc a
7. 4 21736173 13135777 25135999 25735784 43735867 45736308 43736231 25736726 SEE PAGE 7 20MK 1001 48 5028 48 5038 48 4708 CS20 GSK CS20 GSK 1Z CS20 RBK CS20 RBK IZ CS22 RBK IZ Spacer 6 0 P 5 6 Spacer 1 Snapring Z Companion Flg 2 Companion Flg Flat Washer 2 C X Capscrew 2 C X Capscrew Socket Capscrew K amp P HYD Socket Capscrew 0 amp S HYD Socket Capscrew I D Socket Capscrew Z Capplug S Q storage only Capplug P storage only Capplug 1 Capplug 2 Solenoid Protector Pipe Plug Setscrew Spring Gasket Plug Orifice Elbow Hose Tee Plug HOSE KITS Mounting Bolt Kit See pg 10 Installation Kit 12Volt Includes Shift Kit Gasket Pack Stud Kit Std Hose Kit Installation Kit 24 Volt Includes Shift Kit Gasket Pack Stud Kit Std Hose Kit Installation Kit P Shift Option Gasket Pack Stud Kit Std Hose Kit Pressure switch Press Swt fittings Gasket Kit Includes 196 197 1 23 2 24 2 27 1 33 1334 1 44 1 12TK3902 Gasket Kit Includes 196 17 1 23 2 24 2 27 1 33 1934 1 44 1 12TK3902 Rebuild Kit 2 2 H 15 e 0 v anes 6 1 7 1 A da 2 0 1 21 7 1933 2 3902 1 Kits contain appropriate components for model amp output MUNCIE POWER PR
8. 6447 3 is NOT Sold Separately DROP IN 15740862 COVERS ITEM y SCREW IN 15739314 January 2008 amp Later Before 2008 6521 COVER 15740478 Q 2 8 6 MUNCIE POWER PRODUCTS INC 42 ACCESSORY KITS INSTALLATION HOSE KIT ITEM 51 43 3881 HOSE KIT STANDARD 28 43 3885 HOSE KIT FOR TOP R S 4000 SERIES 57 43 4545 HOSE KIT SPECIAL 17 43TK5163 HOSE KIT FOR TOP R S 3000 SERIES 36 ITEM 0 PARTNO DESCRIPTION 1 45136274 Hose Assembly Std 28 45736273 Hose Assembly HD 57 45739186 Hose Assembly Special 17 45738840 Hose Assembly 36 43M68014 Elbow Transmission 43736445 Elbow use as needed 43 3881 amp 43TK4545 only 1 45736274 43M68014 43736445 43735867 43736231 SPEED SENSOR KIT 31TK3873 SPECIAL OPTION U ITEM 0 PARTNO DESCRIPTION 1 31735108 Pickup 21135109 Nut 34MA1415 Wiring Harness 21736099 Flat Washer 12135774 O ring BOLT KIT 20MK1001 BOLT KIT FOR CS20 QTY PARTNO DESCRIPTION 6 19740266 12pt Capscrew 30mm 19737727 12pt Capscrew 25mm 20735779 Alignment Stud 21740360 Nordlock Washer The two 2 25mm long capscrews are to be used in po tions 1 and 3 as shown in diagram Fig 1 The six 6 30mm long capscrews and six 6 special lock washers are used in positions 2 4 5 6 7 amp 8 Torque to 45 Ib Ft 2 2 6
9. 9735785 07735780 01739316 01739318 01740238 01740239 01739793 01739792 SEE TABLE E 26701627 12736751 12138344 11737790 11737795 SEE TABLE F 0 0 0 0 Bearing 1 reg I D Z output Bearing D Z output Roll Pin 6520 22 Plate CS20 22 Thrust Washer CS20 22 Plate 6520 22 Snap Ring Snap Ring Thrust Race Bearing Bell Gear Clutch Hub Clutch Hub 1 D Z output Flange D Z output Washer 4 Z output Snap Ring 4 D Z output Friction Disc Friction Disc CS22 only Spacer Disc only 4 req I D Z Spacer Disc CS22 Spring Piston Piston 4 D 2 output O ring O ring O ring 4 D Z output Piston Cup Piston Cup 4 D Z output Snap Ring Snap Ring 4 D Z output O ring Setscrew Idler Shaft Housing 1 arrng Housing 3 arrng Housing 1 arrng C95 Housing 3 arrng C95 Housing 1 Arr 4 D Z output Housing 3 Arr D Z output Output Shaft Woodruff Key O ring O ring I D 2 Seal Seal I D 2 Output Cover Flange A ra 14 a 28736546 28739404 24738347 14737378 14737357 21720092 19738266 19733233 19734462 19739257 19 84478 19738249 25135724 25735725 25137769 25735936 SEE PAGE 6 49739511 25721684 1973617
10. Cs20 521 SERIES CLUTCH SHIFT PARTS LIST AND SERVICE MANUAL Muncie Power Products Inc CS20 SERIES PTO EXPLODED VIEW See Cover Clutch Pack Disc Locations See Page 9 STD HYD OPTIONS EL 25 C amp 2 OPTION MUNCIE POWER PRODUCTS INC DESCRIPTION 6520 units bui PARTS LIST AND DESCRIPTION SEE TABLE A 10735776 19736588 15739314 15740862 15740478 Input Gear Input Bearing Shim Cone Spacer Capscrew Bearing Cover Closed 9 07 to 01 08 w scew in solenoid Bearing Cover Closed 01 08 amp later w drop in solenoid Bearing Cover w o solenoid prov 9 07 amp later t after 09 07 have used the housing 01739316 1 arrg or hsg 01739318 3 arrg This will require the use of these housing when needing to replace a closed end cover shown above 6 7 8 8 9 10 11 12 13 14 15 16 17 18 18a 18b 18c 18d 19 d dd CO HN 20 21 22 Ro 23 24 25 26 27 28 29 30 12736081 12736197 10721017 10738248 26736175 21736473 21736511 21736512 24727240 24735480 21729017 10736285 SEE TABLE D 02735454 49738819 49738818 21738907 24737951 49733564 49738231 49740641 49738230 21736112 49736463 49738552 12736472 12736471 12736053 49736464 49738553 24736470 24736040 12135774 1
11. ODUCTS INC TABLES D E F TABLE A TABLE B INPUT GEAR ASSEMBLY ITEM 1 sold only as assembly SHIM ITEM 3 shim kit 187K4586 ASSY NO DESCRIPTION BASE GEAR PARTNO DESCRIPTION DIMENSION 03 4624 1005 Input Gear 50 21 03135752 18735783 BRG SPACER 0 1150 0 1130 03 4625 1006 Input Gear 50 23 03135919 18738725 BRG SPACER 0 1175 0 1155 03 4626 1007 Input Gear 50 25 03135755 18735782 BRG SPACER 0 1200 0 1180 03 4628 A1010 Input Gear 50 29 03 4629 1012 Input Gear 50 32 03 4630 1015 Input Gear 50 35 03135761 18735781 BRG SPACER 0 1250 0 1230 03736545 18738727 BRG SPACER 0 1275 0 1255 03738830 18736230 BRG SPACER 0 1300 0 1280 18738728 BRG SPACER 0 1325 0 1305 03740237 18736229 BRG SPACER 0 1350 0 1330 03 4979 69506 Input Gear 45 23 03740217 18738729 BRG SPACER 0 1375 0 1355 03 4980 69507 Input Gear 45 25 03740218 18737151 BRG SPACER 0 1400 0 1380 03 4981 69508 Input Gear 45 27 03740219 18738730 BRG SPACER 0 1425 0 1405 45 29 45 32 45 35 50 21 5023 03 4627 1008 Input Gear 50 27 03735758 18738726 BRG SPACER 0 1225 0 1205 50 29 50 32 50 35 03 4978 69505 Input Gear 45 21 03 4982 69510 Input Gear 45 29 03740220 18737152 BRG SPACER 0 1450 0 1430 03 4983 69512 Input Gear 45 32 03740221 18738731 BRG SPACER 0 1475 0 1455 03 4984 69515 Input Gear 45 35 03740222 18737153 BRG SPACER 0 1500 0 1480
12. TS INC RED light in rocker switch CTO Tach Output is to turn ON when PTO is engaged and to turn OFF when PTO is disengaged COVERS AND SOLENOIDS DROP IN SOLENOID VALVE JANUARY 2008 AND LATER ITEM 39 ITEM OTY 0 DESCRIPTION 39 1 35740860 Solenoid 12v 35740864 Solenoid 24v 39 2 19740859 5mm capscrew SOLENOID 34740877 Delta Hydroforce Weather Pak Metri Pack SCREW IN SOLENOID VALVE BEFORE 2008 ITEM 39 HARNESS ADAPTER Converts new to old 34141074 HARNESS FOR OLD STYLE SCREW IN VALVE 34735872 CS a Hydroforce 34741074 Delta Metri Pack Weather Pak Red Weather Pak SCREW IN SOLENOID REPLACEMENT PARTS BEFORE 2008 HYDROFORCE solenoid is replaced by DELTA Coils are NOT interchangeable HYDROFORCE Replacement parts COMPLETE CARTRIDGE ASSEMBLY ITEM PARTNO DESCRIPTION ITEM PARTNO DESCRIPTION 1 22736498 Nut 1 35736092 Solenoid 12v 2 37136496 12v Coil 35 36447 Solenoid 24v 37136497 24v Coil 3 35737997 Stem DELTA Replacement parts Green 1 50 DIMB 1 47 ITEM 0 DESCRIPTION 1 22739429 Nut BLOCK TYPE VALVE For CS11 CS21 2 a lt nd v Coi PART NO DESCRIPTION 2 25739577 Stem Black 35737928 12v Valve with block 4 12739408 O ring ue includes 35736092 E Red 35737967 24 Valve with block MA IMB El SOLENOID includes 35 3
13. UT COVER FLANGE ITEM 35 PARTNO DESCRIPTION 15734576 BEARING COVER OPEN 14137779 HYD FLANGE amp P 14739137 HYD FLANGE only 14739141 HYD FLANGE 0 amp 14735464 HYD FLANGE 5 14738981 HYD FLANGE 6 14739406 HYD FLANGE D amp I 14738343 HYD FLANGE 2 4 MUNCIE POWER PRODUCTS INC INSTALLATION KITS CS20 INSTALLATION KIT CS20 INSTALLATION KIT 48TK5017 12V 0 PART NO 30736270 36 1005 36136271 30735687 37135674 33136299 30737954 34M 18250 34M 18009 34 18187 34 18002 34740902 37 18000 43 37958 43 37959 36 1007 30736453 32MSR24V 30735712 DESCRIPTION Switch Ass y includes 1 2 4 5 Switch Bracket Face Plate without light access Rocker Switch 12v Grommet Fuse Assembly Pressure Switch Female Spade Connector Ring Terminal Female Spade Connector Butt Splice Wire Harness Wire Pipe Nipple Pipe Elbow Bolt Kit Incl w 30T36270 30736453 For 24v Option Kit No 48TK5018 substitute Switch Ass y includes 1 2 amp 5 from above and 3 amp 4 from below Light Assembly Rocker Switch 24v CS21 CONVERSION KIT 48TK5076 12V Use with 487K3882 N S engaged and to turn OFF when QTY PART NO 43T37503 43135867 45136274 43736231 43M68014 35137928 15TA5075 43136445 19736623 22735140 21737991 DESCRIPTION 1 8 NPT JIC Fitting 1 8 NPT JIC Elbow H
14. dy lifts cylinders as these can cause serious injury or death The manual override feature is intended for emergency 15 O situations only Pull knob and twist to hold valve in the ON position Pull and twist in opposite 5 direction to deactivate 35137928 Valve 12v D C 25140727 Cavity Plug 25136726 Str Plug 25121684 Pipe Plug SOLENOID MOUNTING HARDWARE Included with original PTO not included in this kit MUNCIE POWER PRODUCTS INC 9 ARRANGEMENTS 6520 ARRANGEMENT NO 1 ASSEMBLY 6521 ARRANGEMENT NO 1 ASSEMBLY 0 O O O 22 NO 1 ASSEMBLY 10 MUNCIE POWER PRODUCTS INC TORQUE TO 20 FT LBS E A _ 9 m Chak 4 5 X O TORQUE TO 20 FT LBS S NO 3 ASSEMBLY 62979 O o O pu NO 3 ASSEMBLY MODEL NUMBER CONSTRUCTION CS 20 A10 06H 1 B X PTO TYPE SPECIAL FEATURES Clutch Shift CS X None Pressure Lube is standard on all units A Special SAE B 2 bolt flange for Parker MOUNTING sculpted piston
15. internal bearing 16 of the bell gear can easily be removed REASSEMBLY PROCEDURE 14 The reassembly of the unit is made in reverse of the disassembly The re use of seals or ings and snaprings are not recommended 15 Be sure to lubricate the o rings and all bearings upon installation Torque capscrews to the values shown or to the following values 5 16 capscrews 18 ft Ib 3 8 capscrews 36 ft Ib 1 4 set screw 9 ft Ib N6 The Input Gear is replaced as a set which includes the gear cone spacer 8 bearings Slide this sub assembly into the housing to line up the idler shaft Tap the idler shaft into the housing and through both bearing races N8 Tap the idler shaft in the reverse direction so that it is flush with the bearing in this assembly Insert the thickest shim that can be installed by hand in the gap between the bearing and housing Remove shim and select the next thicker shim and drive it into the gap Rotating the gear to make sure it easily rotates The recommended bearing pre load is 002 to 006 loose The cone spacer sets this per load and measurement is not required NY Tap the idler shaft into position and install set screw SCREW IN SOLENOID VALVE INSTALLATION Separate the coil from the assembly Insert the valve cartridge into the rear cover and torque to 20 ft Ib 21 Slip one o ring and the coil over the valve Slip the second o ring on Place thread locking compound on the post
16. nd arranged ona 1 piece clutch hub Install 1 pin item 9 per hole BRAKE PLATE ASSEMBLY in these two holes OR 10 These two holes e A BRAKE PLATE ITEM 10 FINISHED ASSEMBLY Detail shows Roll Pin locations CS20 SERIES CONVERSION TO REMOTE ACTIVATION SOLENOID Screw in Solenoid Conversion Kit 48TK4942 Transmission Main Press Connection Plug Exhaust Line ua Exhaust Line Blue Pressure one port plug other port Block Valve must be spaced off any flat surface using washers to prevent damage to solenoid 6521 WITH MANUAL OVER RIDE SOLENOID VALVE Remote Valve only 48TK5005 Activation Kit Replaces the 48TK4054 and includes 48TK3882 Installation Kit 30737954 Pressure Switch 34735872 Wire Harness 43737503 1 8 NPT JIC Fitting 43735867 1 8 NPT JIC Elbow 45736274 Hose Assembly 43736231 Straight Branch Tee 43M68014 7 16 20 Str Elbow The solenoid valve 35740956 supplied with this PTO has a manual override feature which will allow the PTO to be engaged without electrical power Mount valve in a location that easily accessible to the operator and clear of any chassis moving parts heat sources pinch points and clear of the output shaft To activate Stay clear of any moving or potentially moving components Do not operate without blocking the vehicle wheels and any chassis bo
17. ose Assembly Straight Branch Tee 7 16 20 Str Thread Elbow Valve 12v D C Cover Assembly Includes o ring 6 amp 7 as shown on page 2 Elbow Use as needed Capscrew Nut Lockwasher CIRCUIT INSTALLATION When used without Overspeed Switch RED light in rocker switch is to turn ON when PTO is PTO is disengaged Battery Ground x Allison PTO Enable Circuit Neg Ground Allison PTO Enable Circuit with DIRECT ACTIVATION SOLENOID No Hose Kit required Transmission Main Pressure Connection 14 15 34T40902 Harness Blue Green 21 6521 INSTALLATION KIT with REMOTE ACTIVATION SOLENOID CAUTION INSTALL EXHAUST FITTING INTO PIPE THREAD PORT IN END COVER USE PIPE THREAD SEALANT ONLY DO NOT USE TAPE OVER TIGHTENING THIS FITTING INTO PORT MAY CAUSE BLOCKAGE AND SOLENOID WILL NOT RELEASE PTO CLUTCH 20 RED Transmission Main Press Connection A 34735872 Old Style Harness CIRCUIT INSTALLATION When used with Overspeed Switch Green Black AX A Re Blue BLUE SPD1000A Blaci ToU DC Neg Ground ORANGE Battery Ground MUNCIE POWER PRODUC
18. ut shaft with a soft face hammer to remove the entire output shaft assembly with bearing cover 5 5 Remove the two pipe plugs 41 from the bearing cover This exposes the ball bearing assembly within the cover Using a 1 4 punch and alternating between the two holes drive the bearing and shaft assembly from the bearing cover DRAG BRAKE AND BELL GEAR REMOVAL Using a bearing puller remove the rear bearing 8 by grabbing the drag brake plate 10 and removing both pieces The bronze brake disk 11 can be removed Insert four 1 4 20 capscrews into the drag brake rotor 12 until they just touch the back of the bell gear Using an X pattern screw the capscrews in at 1 4 turn intervals until the brake rotor is free of the output shaft 29 9 The piston and clutch pack may be serviced without removal of the drag brake Using snap a ring pliers remove the snap ring 26 located on the output shaft end while gently pushing on the piston cup 24 y 10 Pull the piston cup 25 from the shaft and the piston 22 will go with it 11 Tap the piston cup on a wood surface to remove the piston 12 Remove the spring 21 The clutch friction discs 19 and spacer discs 20 and inner 47 clutch hub 18 can be removed by pointing the shaft end down 13 With the drag brake removed the snap rings 13 amp 14 on this end of the bell gear can be removed with snap ring pliers This allows the bell gear to be removed towards the closed end The
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