ORLIGNO 600 - Kotly.com.pl
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1. 17 5 3 Fart maintenance Roa a erh S 17 1 Hot air blower destination Wood gasification hot air blower type ORLIGNO 600 is commonly used in industrial buildings or other facilities as warehouses workshops hangars tents or outbuildings in places where there s no heating installation They re also used as a source of hot air in technological purposes in drying houses of wood grains herbs or fruits ATTENTION Using fuel different than the recommended not guarantees optimum boiler operation and achieving parameters featured in technical data It can also affect durability of the boiler and its components ATTENTION Using fuel different than the recommended is treated as wrong boiler operation and resultant performance irregularities cannot be reason for complaint ATTENTION ORLIGNO 600 is equipped in controller with wide temperature range fit for every purposes Controller protects boiler against overheating with blow fan turning off and back fan activation 2 Principle of work Gasification boilers utilize process of dry pyrolitic wood distillation During wood burning with limited amount of air wood changes into charcoal Gasification process creates large amount of wood gases which are directed to ceramic nozzle and burned in flame form in bottom chamber This method of wood burning efficiently make use of wood as a fuel Heat is transfered through loading b2. A cant oie od ploda 2 1 EKOSTER 3 technical data 2 2 EKOSTER installation 5 2 9 Technical data of heater s s pma zT serea dat qcacicactudos 2 5 DIMENSIONS nun doa ooo Med ede adt e Roue edet dd 2 6 Construction of the wood gasification hot air Blower 3 Troubleshooting ss s acm caren x Be Bp ie Case ent ebene QJEMGING dE 1 Installation Hot air blowers should be installed according to binding rules and norms Rules and norms should be followed according to solid fuel boiler assembly in countries in which the hot air blower is sold 1 Boiler room height should be at least gt 2 2 m for easier boiler cleaning 2 Distance from boiler room walls should allow for free access to boiler sides and should be at least as shown on picture ORLIGNO 600 placement 3 Boiler room should be free of any electric installation not intended for boiler installation h 2200 1500 Pic 1 ORLIGNO 600 placement 11 Boiler room ventilation According to european safety regulations each boiler room should have supply exhaust ventilation ensuring correct hot air blower operation and user s safety Lack of ventilation or its obstruction is the main reason of incorrect hot air blower o
3. down 6 2 Hot air blower tightness It is important to assure tightness mostly door tightness Leaks cause that exhaust gases escape to boiler room but most importantly it may leads to uncontrolled burning To assure door tightness rope of upper door needs to be controlled and qresed at least once a 2 weeks with any gresce or oil This assures that rope adhesives correctly to door frame Hot air blower tightness can be assured also by hinges regulation To adjust boiler door one should a Remove the door b Loosen screw c Rotate both hinges 360 d Screw up the nut blocking nut ATTENTION Door adjustment needs to be done on both hinges 6 3 Fan maintenance Itis important to keep both fans cleaned Keeping the fan blades cleaned directly influences hot air blower It is recommended to take off front fan cover to remove ash that may leads to fan power decrease and may damage the fan It is acceptable to clean the fan blades with brush with soft bristle or vacuum cleaner Cleaning of both fans should be done at least once a year after or before heating season SERVICE MANUAL Contents Io PER EE ERR TERTIA TT TIE TTD ee ee TETTE 1 1 Hot air blower room ventilation 1 2 SUDPIY air ventilation Ed QE SEE RE NER E SR E RE da acd 1 3 Exhaust ventilation dr Me ee aes 1 4 Hot air blower connection to chimney system
4. in technical data of this manual pipe connecting hot air blower with chimney should be made of temperature resistant material u gt e gt a a ia E OG st t p xd DI Lx Pic 2 Stainless steel double wall chimney system connected with Orligno 600 ATTENTION It is recommended to install draft regulator which stabilizes chimney draft and in case too big underpressure in chimney opens up and sucks in air from boiler room instead of hot air blower 2 Technical data 2 1 EKOSTER 3 technical data Teenie _ Blow through control work time 0 90 sec pause 1 60 min e Input power PO Insulation Operation type fan 1Y heater 1B 2 2 EKOSTER 3 installation recommendations 1 Controller is adjusted to cooperate with solid fuel boilers 2 Controller must be installed by gualified person 3 Controller cannot work at temperatures higher than 40 C 4 Controller should be protected against water flooding and steam condensation 5 Controller should be installed and used according to handling rules with electric equipment 6 Fuse burning as a result of wrong pump connection is not considered as a warranty matter 7 Itis recommended to check controller s settings before lightning up 8 Controller is equipped with two 1 25 A fus
5. summer season absence of user Sides of loading ash chamber chimney flap and heat exchanger needs to be cleaned regularly it is advisable to burn softwood like spruce to remove pitch before summer season After burning softwood leave the boiler open in this way damp is not condensing on the sides of boiler ATTENTION It is advisable to control the hot air blower annually in order to prepare it well for the next heating season Ash created during wood burning falls down through the nozzle to ash chamber that s why it is advisable to remove the ash from bottom chamber Each time before lightning up the boiler it is recommended to clean loading chamber Ash needs to be removed through the nozzle Use the tools supplied with the boiler Pitch is created during gasification process Amount of created pitch depends on wood type humidity and water temperature coming out and into the boiler It is recommended to clean loading chamber at least once a month Particles in exhaust gases flowing through the heat exchanger create on their surface deposit Deposition causes lowering of inner pipes dimension and lowering of heat exchange surface That is why it is necessary to clean heat exchanger pipes each time after boiler stoking Follow the steps of how to clean heat exchanger s pipes 1 Remove back upper heat exchangers panel 2 Unscrew bolts holding heat exchangers lid 3 Clean each of pipes with round tools moving it up and
6. 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Wood humidity 96 Outside drying in months MM MX Tree s chopping off 1812 6 8 0 Pic 2 Wood humidity chart Pic 3 Moisture meter 5 Boiler start up Before first start up of Orligno 600 it is advisable to check if there s no flammable substances close to hot air blower tightness of connecting pipe between flue and chimney placement of bottom chamber s firebricks as they must be placed directly under the nozzle hole if 230 V power plug is connected to socket if front fan is blowing the air to upper chamber through primary air channels located on front left and right side of upper chamber fan is activated with if front fan is blowing air through holes in nozzle 51 Lightning up In order to light up in the hot air blower 1 Pull in chimney flap lever exhaust gases duct opened 2 Open upper door 3 Put papers small wood pieces and light up 4 Close upper door and open bottom one thus creating natural draft 5 Wait 15 20 minutes to create ember layer covering whole upper chamber 6 Fully load the chamber with halves of wood logs put along the chamber 7 Close upper and bottom door 8 Close chimney flap lever IMPORTANT 9 Turn on fan on the controller by pressing Display will show informing about lightning up process ATTENTION It is forbidden to turn the fan on with opened upper door ATTENTION Take into c
7. 3 Chimney flue 14 Chimney flap lever 13 14 Main construction parameters listing 546 _______ 120 7 5 25 HG 0 2 nominal 50420 ______ Temperatures setting range 50 120 3 Protection level of controller Lo PA Voltage Frequenc 230 50 Exhaust gases parameters at nominal power temperature eC 170 200 stream ka s 0 0088 mbar min 0 15 Flow of hot air 1500 3 Troubleshooting Hot air blower Wrong lightning up Check 5 1 Lightning up cannot reach set ds Too humid wood Humidity control use wood with proper Clogged primary air channels Call service after warranty service Clogged secondary air pipes Call service after warranty service Polluted heat exchanger s pipes Clean with round tool or call service after warranty service Unproper mix of air with wood Call service after warranty service gases Smoking from Strong wind force exhaust gases Consider installation of appliances supporting loading door into the chimney chimney draft WKO Unproper chimney parameters Rebuild chimney chimneys weeper assistance Smoking from door Leakiness from door Door adjustment according to 5 2 Used rope leak Rope replacement or call service after warranty service Controller doesn t work Fan doesn t work Loud work of fan Weak work of fan Polluted fan blades Control cleaning Fan flap clogged with pitch Clean or call service Explosions in hot Wrong l
8. Choose TEST using button Each consecutive pressing the button will result in showing the Il symbol by the icon representing individual device fan heater By pressing A or V buttons individual devices are turned on off 4 7 Service mode SERVICE SETTINGS This function cancels all settings entered by the user and returns devices to service settings To enter SERVICE SETTINGS mode press for a few seconds until WORK PARAM shows on the display and then using button change to SERVICE SETTINGS screen 4 8 Room temperature controller It is possible to install room temperature controller which will turn on off the heater depending on the temperature in the room The heater will turn on when the temperature on the sensor reaches the minimal set level To install the room temperature controller 1 Remove circuit armature from the socket marked 7 on the back of the controller 2 Install the room temperature controller in the socket 4 9 Temperature sensor damage If the temperature sensor is damaged the controller will STOP and will appear on the display instead of the temperature The red diode FAILURE will be on A 4 10 Technical data of the controller Input power ET Operation type fan 1Y heater 1B 4 Gasification process Gasification hot air blower ORLIGNO 600 must operate in specified conditions Optimal hot air blower tempera
9. ay symbols description frontfan lil heater ATTENTION If the display of the controller doesn t turn on after switching on check the power supply and fuses If the fuses are damaged replace them both with new 2 5 A ones If the display is still off contact the service ATTENTION The fuses should be replaced with the controller switched off and unplugged 4 2 Controller switch on Turn on the controller using on off switch The display should show the name of the controller and the programme number Next the display will show the temperature from the sensor the current working condition of the connected devices 4 3 Boiler working parameters setting and lightning up During boiler operation the display shows the current temperature from the sensor By pressing A or it is possible to adjust the temperature setting of the boiler Temperature range from 50 C to 120 N ATTENTION Symbol h or symbol on the display inform about the current in the boiler amp means that the temperature is changing toward desired means that the temperature is decreasing towards the HI parameter 4 4 Service mode OPERATION PARAMETERS Service mode is for setting changes and various parameters of the devices e g fan and heater operation Press for few seconds to enter service mode The display will show WORK PARAM Further pressing
10. es eo zi x amp SM Sm III IT a 24 2 a T1 Q3 SM I t E o 22 EB O O 00 012 23 2 O 2 D 5 z 05509 gt o amp O oc 5 9 4 e e e CN Rys 3 Ekoster back panel view ATTENTION It is necessary to unplug controller from 230V power supply when connecting room thermostat or fuses replacement 2 3 Technical data of back fan Rotation Power Current Weight Power supply Noisiness rot min kW kg V dB A 40 20 8 Il Jeyeay NM Jo sjoejuoo 109 5 Alddns 22 uey JUOJJ Alddns 22 po 4h E xm Sm AM UB JUOJJ D Josuas 10 T1 jejsoulJeu WOOL 2 4 Electric scheme NM VM L LMG 2 2 A0 C 2 5 Dimensions 1317 1302 1233 2 6 Construction of the wood gasification hot air blower 1 Hot air outlet 2 Hot air controller 3 Loading door 4 Front fan 5 Combustion door 6 Firebricks 7 Combustion chamber 8 Nozzle 9 Heater 10 Tube heat exchanger 11 Ceramic moulders 12 Loading gasification chamber 1
11. ightning up Check Lightning up air blower Too small chimney draft below 10Pa Rebuild chimney Install exhaust fan WKO Too big chimney draft above 20 Pa Install draft stabilizer Too dry wood humidity below 15 96 Mix with wood with higher humidity content Polluted heat exchanger s pipes Clean pipes or call service 4 Ending oS Present appliance is marked according to European Directive 2002 96 EC waste electrical and electronic equipment Symbol placed on the components or attached documents means that appliance is not classified as a household waste Scrapping should take place in special collection point in order to reuse electrical and electronic components EKO VIMAR ORLANSKI Sp 2 o o 48 385 Otmuch w ul Nyska 17b POLSKA opolskie T 48 77 400 55 80 81 400 55 91 F 48 77 439 05 03 400 55 96 E biuro orlanski pl www orlanski pl IO ORLIGNO 600 22052013 EN
12. onsideration loading chamber depth while stoking the hot air blower Wood dimensions larger than recommended may cause troubles during closing the upper door It is necessary to avoid closing upper door with force it may damage the door ATTENTION Acceptable wood humidity of 25 is reached after 12 months of drying Recommended level of 15 20 is reached after 24 months of seasoning Pic 2 gt 5 2 Stoking hot air blower Burning period in ORLIGNO 600 hot air blower is 7 12 hours In order to avoid discomfort with fuel stoking it is recommended to check fuel level each 5 7 hours To check fuel level and possibly stoke the blower one should Turn the fan off before stoking the boiler by pressing which is signalled on the display by along with the countdown to restart Stoking time is in the service mode OPERATION PARAMETERS see Fan Pause stoking Tamra m Open chimney flap lever Open upper door and stoke upper chamber Close the door chimney flap and turn on the fan on the controller Keep in mind that during the fuel stoking some wood parts may get between flue flange and chimney which would make impossible to close the flap tightly During fuel stoking it is recommended to stoke the fuel after wood fully burned till glow layer stir with poker ash deposited on the sides of loading chamber 6 Maintenance 6 1 Hot air blower maintenance Boiler needs to be serviced for idle time
13. orlanski natural warmth of the house INSTRUCTION MANUAL amp SERVICE MANUAL HOT AIR BLOWER ORLIGNO 600 INSTRUCTION MANUAL Content 1 Hot air blower destination e RR ER ec di cina wo ana 3 2 Principle Of WORK goon gt RC d 3 3 Delivers SPECINICAMOV 2 es deti 4 4 Description of the controller erm REX a ee ewes 4 A1 FrontpanekoTEKOSTER 4 4 2 Controller Su 4 4 3 Boiler working parameters setting and lightning up 4 4 4 Service mode OPERATION 5 6 4 5 Service mode LANGUAGE s ys aca qao pei Meet ROO a DC a c Ran 9 40 SEI VICE Mode TES shin re T Id do NUR AERA 10 4 7 service mode SERVICE SETTINGS cum narco ECRIRE Rn 10 4 8 Room temperature controller 11 4 9 Temperature sensor damage 11 BONG dr LU IE 13 S m 14 5 2 Stoking hotalr DIOWBI s tes Due quura d PUPPI PU REP IT 14 B 15 6 1 Hot air blower maintenance orig e og a cans di 15 6 2 Hot air blowers tightness ss s
14. peration i e hot air blower cannot reach set temperature Exhaust ventilation removes from boiler room used air and harmful gases Boiler room with natural draught cannot have installed mechanical ventilation 1 2 Supply air ventilation Ventilating duct section should have at least 50 area of chimney s section and not less than 20 x 20 cm Duct should be placed 1 m above the floor 2 Ventilating duct should have installed device for air flow control device shouldn t limit duct section above 1 5 Ventilating duct should be made of non inflammable material 1 3 Exhaust ventilation Exhaust duct should be made of bricks with section of at least 25 of chimney section not less 14 x 14 cm Inlet hole cannot have any devices that reduce its section Outlet hole should be placed close to the ceiling led out 1 5 m above the roof Ventilating duct should be made of non inflammable material 2 Height of the boiler room min 2 2 m 1 4 Hot air blower connection to chimney system Chimney system for hot air blower should be installed according to norm EN 13384 and below recommendations should be taken into account pipe connecting hot air blower with chimney should be as short as possible with minimal distances to walls acc to pic 1 with ascend of at least 59 pipe diameter connecting hot air blower with chimney must be at least the same as hot air blower flue chimney draft cannot be smaller than the one required
15. results in entering settings for various operation parameters Use and buttons to change the selected parameters Fan hysteresis This parameter shows how much the temperature must fall from set temperature to turn the fan on Temperature setting range 0 C to 9 C Blower modulation This parameter turns on or off the modulation of the blower With modulation ON YES on the display the blower will slow down when the temperature reaches the set level and will speed when the temperature falls down Modulation OFF is signalled by NO on the display Change range YES NO ATTENTION Fan modulation is limited to hysteresis i e it works within the range of set boiler temperature and set hysteresis parameter Below hysteresis the fan works with maximum set power Maximal fan power control This parameter allows for setting the maximum fan power Setting range 30 9o 100 96 Minimal fan power control This parameter allows for setting the minimal fan power Setting range 30 70 ATTENTION Some fans do not turn on when the power is set at the lowest minimum It is recommended to increase the fan power in such cases Heater turn on temperature This parameter sets the temperature above which the heater turns on and starts operating The heater will turn off when the temperature falls down by 10 C below the temperature set on the sensor Temperature change range 40 C to 120 C Extinguish
16. time control This parameter allows for setting the fan operation extinguish when the temperature on the sensor falls down to 30 Setting range 0 45 minutes Blow through operation time This parameter sets the fan time operations when the BLOW THROUGH function is on Time range 0 to 90 seconds Blow through pause time This parameter sets the pause time for fan operation in minutes between blowthroughs Time range 1 60 minutes H MLL Mm ATTENTION Blow through function is activated when the boiler reaches the set temperature ATTENTION Blow through will not activate when 1 The temperature on the sensor will be 10 C higher than the temperature set for the boiler 2 The temperature will be lower than set by the HI parameter ATTENTION Setting the operation time for 0 will turn off the blow through function Fan pause stoking Parameter setting the fan pause time necessary for stoking the boiler Time range 0 30 to 9 30 minutes 4 5 Service mode LANGUAGE Service mode is for setting the language of the control panel To enter the LANGUAGE service mode press for a few second until WORK PARAM shows on the display Choose the language Polish English German using button 4 6 Service mode TEST This function helps with checking the accuracy of connection To enter TEST service mode press for few seconds until WORK PARAM shows on the display
17. ture is 85 90 At lower temperatures gasification process is not running correctly hot air blower cannot reach nominal power and fuel usage is relatively higher Wood drying in loading chamber is crucial stage in gasification process at lower temperatures hot air blower cannot reach right temperature and gasification process is disturbed Main source of heat in Orligno 600 is gas flame created during gasification process if main conditions won t be met for proper gasification process amount and quality of flame will be inadequate Essentialfactor influencing right gasification process is quality moisture content and type of burned wood The best is hardwood beech oak harnbeam with moisture content 15 2096 Lenght of wood should be the same as depth of loading chamber Usage other types of wood like spruce is acceptable however heat exchanger pollution will increase and time between boiler stoking will decrease In order to determine proper moisture content it is recommended to use moisture meter pic 3 Appropriate wood assures correct boiler operation Usage of wood with different parameters other than recommended will affect proper work of boiler Fuel specification PC kg wood logs wood in halves and quarters small pieces of wood shavings briquettes KCal must be burned together with wood logs 50 4000 3700 15 25 15 25 3000 4 1 4 4 kW 2800 2000 Optimum humidity 1000 5
18. urning chamber s walls and vertical heat exchanger to circulating cold air between inner and outer ORLIGNO 600 bodies Heated air is then blown directly through outlet located in upper part of hot air blower to the premise STAGE FOUR Exhaust gases temp 160 C are emitted through boiler flue STAGE ONE Wood drying and degassing temp 450 C NN STAGE TWO Burning of mixed wood gases with 490 100600600 1 secondary air at temp 560 C STAGE THREE Burning up the flame and heat emission at temp of 1200 C 3 Delivery specification ORLIGNO 600 hot air blower is delivered fully assembled attached with screws to pallet and wrapped in foil ORLIGNO 600 comes with set of cleaning tools 3 pcs and documentation manual warranty card and quality certificate ORLIGNO 600 must be stored in dry and indoor places 4 Description of the controller 4 1 Front panel of EKOSTER 3 Ti zz 5 5 o A ZZZ 8 59900 E 8 gt 5 5 5 5 5 pas gt Corey gt S aa YS 5 8 goe a 2 23 S 5 5 3 5 S B gt E E 8 8 amp 1 Device symbols 6 MENU button 2 Display 7 Switch on off 3 Failure diode 8 Decrease temperature button 4 Lightning up Pause Return button 9 2 5 Afuses 5 Increase temperature button 10 Power supply socket for remote CONTROL panel Displ
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