Warrior™ 400i CC/CV Warrior™ 500i CC/CV
Contents
1. ESAB Warrior 4001 CC CV Warrior 5001 CC CV Instruction manual 0463362001 GB 20130618 Valid for serial no 324 xxx xxx DECLARATION OF CONFORMITY According to The Low Voltage Directive 2006 95 EC entering into force 16 January 2007 The EMC Directive 2004 108 EC entering into force 20 July 2007 The RoHS Directive 2011 65 EC entering onto force 2 January 2013 Type of eguipment Welding power source Type designation Warrior 400i CV CC and Warrior 500i CV CC from serial number 324 xxx xxxx 2013 w24 Brand name or trade mark ESAB Manufacturer or his authorised representative established within the EEA Name address telephone No ESAB AB Lindholmsall n 9 Box 8004 SE 402 77 G teborg Sweden Phone 46 31 50 90 00 Fax 46 584 411 924 The following harmonised standard in force within the EEA has been used in the design EN 60974 1 Arc Welding Eguipment Part 1 Welding Power Sources EN 60974 10 Arc Welding Eguipment Part 10 Electromagnetic Compatibility EMC reguirements Additional Information Restrictive use Class A eguipment intended for use in locations other than residential By signing this document the undersigned declares as manufacturer or the manufacturer s authorised representative established within the EEA that the eguipment in guestion complies with the safety reguirements stated above Date Signature gt Position Gothenburg Gn F Glob2. 22 ESAB AB 2013 ACCESSORIES ACCESSORIES 0465 250 880 Warrior Feed 304 0465 250 891 Warrior Feed 304w with water cooling 0558 005 728 MobileFeed 300 AVS 0459 491 896 Remote control unit AT1 MMA and TIG current 0459 491 897 Remote control unit AT1 CF MMA and TIG course and fine setting of current Remote control cable 12 pole 8 pole 0459 552 880 0459 552 881 0459 552 882 0459 552 883 5m 10 m 15m 25 m 0463 362 001 23 ESAB AB 2013 ACCESSORIES 0465 424 880 Remote outlet kit 0465 416 880 Wheel kit 6 v 0465 510 0 Trolley 0465 427 890 Cooling unit Connection set 70 mm 19 poles 0459 836 880 17m 0459 836 1 5m 0459 836 882 10m 0459 836 883 15m 0459 836 884 25m 0459 836 885 35m Connection set water 70 mm 19 poles 0459836890 1 7 m 0459 836 891 5 m 0459 836892 10m 0459 836893 15m 0459 836 894 25m 0459 836 895 35m 0463 362 1 24 9 ESAB AB 2013 ACCESSORIES Connection set 95 mm 19 poles 0459 836 980 1 mC 5 5 981 836 0459 0459 836 2 10m C 0459 836 983 15m C 0459 836 984 25mC 0459 836 985 35 mC Connection set water 95 mm 19 poles 0459 836 990 1 mA 0459 836 991 5mC 0459 836 992 10m A 0459 836 993 15m C 0459 836 994 25mC 0459 836 995 35 mC TIG torches 0700 300 539 TXH 151 V O
3. well acguainted with the operation of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the equipment must be familiar with o its operation location of emergency stops its function relevant safety precautions welding and cutting or other applicable operation of the eguipment O O AJ KO 2 The operator must ensure that o nounauthorised person is stationed within the working area of the eguipment when it is started up 0 no one is unprotected when the arc is struck or work is started with the egupment 3 The workplace must o be suitable for the purpose o befree from drafts 4 Personal safety equipment o Always wear recommended personal safety equipment such as safety glasses flame proof clothing safety gloves o Do not wear loose fitting items such as scarves bracelets rings etc which could become trapped or cause burns 5 General precautions o Make sure the return cable is connected securely o Work on high voltage equipment may only be carried out by a qualified electrician o Appropriate fire extinguishing equipment must be clearly marked and close at hand O Lubrication and maintenance must not be carried out on the equipment during operation 0463 362 001 E e ESAB AB 2013 1 SAFETY WARNING Arc welding and cutting can be injurious to yourself and others Take precautions when weld
4. wire end must not have sharp edges when inserted into the wire liner For detailed information see instruction manuals for welding torches 0463 362 001 18 ESAB AB 2013 7 FAULT TRACING 7 FAULT TRACING Try these recommended checks and inspections before sending for an authorized service technician Type of fault Corrective action No arc Check that the mains power supply switch is turned on Check that the mains welding and return cables are correctly connected Check that the correct current value is set Check the mains power supply fuses The welding current is interruppted during welding Check whether the overloading protection has deployed indicated on the front Check the mains power supply fuses Check that the return cable is correctly fastened The overheating protection trips freguently Make sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Poor welding performance Err on display in open circuit mode Check that the welding and return cables are correctly connected Check that the correct current value is set Check that the correct wire or electrode is used Check the mains power supply fuses Check the gas pressure in the eguipment connected to the power source Check the mains power supply fuses Check that the voltage on the voltage selection label on the rear of the power s
5. 52 8 350 5959 Fax 52 8 350 7554 USA ESAB Welding amp Cutting Products Florence SC Tel 1 843 669 44 11 Fax 1 843 664 57 48 Asia Pacific AUSTRALIA ESAB South Pacific Archerfield BC QLD 4108 Tel 61 1300 372 228 Fax 61 7 3711 2328 CHINA Shanghai ESAB A P Shanghai Tel 86 21 2326 3000 Fax 86 21 6566 6622 INDIA ESAB India Ltd Calcutta Tel 91 33 478 45 17 Fax 91 33 468 18 80 INDONESIA P T ESABindo Pratama Jakarta Tel 62 21 460 0188 Fax 62 21 461 2929 JAPAN ESAB Japan Tokyo Tel 81 45 670 7073 Fax 81 45 670 7001 MALAYSIA ESAB Malaysia Snd Bhd USJ Tel 603 8023 7835 Fax 603 8023 0225 SINGAPORE ESAB Asia Pacific Pte Ltd Singapore Tel 65 6861 43 22 Fax 65 6861 31 95 SOUTH KOREA ESAB SeAH Corporation Kyungnam Tel 82 55 269 8170 Fax 82 55 289 8864 UNITED ARAB EMIRATES ESAB Middle East FZE Dubai Tel 971 4 887 21 11 Fax 971 4 887 22 63 Africa EGYPT ESAB Egypt Dokki Cairo Tel 20 2 390 96 69 Fax 20 2 393 32 13 SOUTH AFRICA ESAB Africa Welding amp Cutting Ltd Durbanvill 7570 Cape Town Tel 27 0 21 975 8924 Distributors For addresses and phone numbers to our distributors in other countries please visit our home page www esab com
6. 6 kVA current Active power at maximum 16 4 kW 22 5 kW current Operating temperature 10 to 40 C 10 to 40 C Transportation temperature 20 to 55 C 20 to 55 C Constant sound pressure when lt 70 db A lt 70 db A Dimensionslxwxh 712 x 325 x 470 mm 712 x 325 x 470 mm Weight 58 5 kg 99 5 kg 0463 362 001 ESAB AB 2013 3 TECHNICAL DATA Warrior 400i CC CV Warrior 500i CC CV Insulation class H H Enclosure class IP 23 IP 23 Application class Mains supply 556 min Minimum short circuit power on the network in accordance with IEC 61000 3 12 Mains supply Zmax Maximum permissible line impedance of the network in accordance with IEC 61000 3 11 Duty cycle The duty cycle refers to the time as a percentage of a ten minute period that you can weld or cut at a certain load without overloading The duty cycle is valid for 40 C Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is intended for indoor and outdoor use Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard 0463 362 001 9 ESAB AB 2013 4 INSTALLATION 4 INSTALLATION 4 1 General The installation must be carried out by a professional 4 2 Lifting instructions Max 78 5 kg 173 lbs A WARNING Sec
7. KC50 4 mA 0700 300 545 TXH 151 V OKC 50 8 m A 0700 300 553 TXH 201 V OKC 50 4m A 0700 300 556 TXH 201 V OKC 50 8m Arc air torches 0468 253 880 0469 253 016 0468 253 015 0468 253 881 0468 253 036 0468 253 035 Flair 600 incl monocable 2 5 mA Torch only A Monocable only A Flair 1600 incl monocable 2 5 mA Torch only A Monocable only A 0463 362 001 25 ESAB AB 2013 ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges m b H Vienna Liesing Tel 43 1 888 25 11 Fax 43 1 888 25 11 85 BELGIUM S A ESAB N V Brussels Tel 32 2 745 11 00 Fax 32 2 745 11 28 BULGARIA ESAB Kft Representative Office Sofia Tel 359 2 974 42 88 Fax 359 2 974 42 88 THE CZECH REPUBLIC ESAB VAMBERK s r o Vamberk Tel 420 2 819 40 885 Fax 420 2 819 40 120 DENMARK Aktieselskabet ESAB Herlev Tel 45 36 30 01 11 Fax 45 36 30 40 03 FINLAND ESAB Oy Helsinki Tel 358 9 547 761 Fax 358 9 547 77 71 GREAT BRITAIN ESAB Group UK Ltd Waltham Cross Tel 44 1992 76 85 15 Fax 44 1992 71 58 03 ESAB Automation Ltd Andover Tel 44 1264 33 22 33 Fax 44 1264 33 20 74 FRANCE ESAB France S A Cergy Pontoise Tel 33 1 30 75 55 00 Fax 33 1 30 75 55 24 GERMANY ESAB GmbH Solingen Tel 49 212 298 0 Fax 49 212 298 218 HUNGARY ESAB Kft Budapest Tel 36 1 20 44 182 Fax 36 1 20 44 186 ITALY ESAB Saldatu
8. UTION This product is solely intended for arc welding 0463 362 001 5 ESAB AB 2013 1 SAFETY CAUTION Class A eguipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations due to conducted as well as radiated disturbances NOTE Dispose of electronic eguipment at the recycling facility In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Eguipment and its implementation in accordance with national law electrical and or electronic eguipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the eguipment it is your responsibility to obtain information on approved collection stations For further information contact the nearest ESAB dealer ESAB can provide you with all necessary welding protection and accessories 0463 362 001 ESAB AB 2013 2 INTRODUCTION 2 INTRODUCTION 2 1 Overview The Warrior 400i CC CV and Warrior 500i CC CV are welding power sources intended for MIG MAG welding as well as for welding with powder filled cored wire FCAW S for TIG welding for welding with coated electrodes MMA and for arc air gouging The power sources are intended for use with the following wire feed units e Warri
9. al Director 14 June 2013 Ser tee Eguipment Stephen Argo i Clarification TABLE OF CONTENTS Mu AFE YM GYG Y GE EOFN ON 4 2 INTRODUC ANON V 7 2 1 OVERVIEW 0 e ed 7 2 2 Lu ET EE 7 S TFECHNICAL DATA RG c 8 4 INSTALLATION 0 anata 10 4 1 8 10 AZ ERRECHEN 10 A EOC AU OU igo ant ates seem ate eneen teu a Sol ded FR 10 Ar MaINSSUPDIY zili 11 OPERATION pu stk osa hebr 00 o So 14 9 1 14 5 2 Connections and control deviceS iu u FL LII LLI LLI LLI LL nerven 14 5 3 Connection of welding and return cables uu uu ri FL ennen 15 5 4 Turning the mains power onioft uu LLI LILI LL LLI LLI LL ennen 15 2 3 Fan CONO EE 15 5 6 Symbols and 15 6 MAINTENANCE 0 18 6 1 0 0 databse 18 0 2 0 0 A 18 0 3 Weiland LONGI vre k ies derne r ese ead 18 7 FAUET RACING EE 19 8 ORDERING SPARE PARTS 20 DIAGRAM 0 neben 21 ORDERING NUMBERS GR Y RY A i GA RW GA 22 ACCESSORIES EE 23 Rights reserved to alter specifications without notice 0463 362 001 ESAB AB 2013 1 SAFETY 1 SAFETY Users of ESAB eguipment have the ultimate responsibility for ensuring that anyone who works on or near the eguipment observes all the relevant safety precautions Safety precautions must meet the reguirements that apply to this type of eguipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel
10. e using an arc struck from a tungsten electrode which does not itself melt The weld pool and the electrode are protected by shielding gas Live TIG start At a Live TIG star the tungsten electrode is placed against the workpiece When the electrode is lifted away from workpiece the arc is struck at a limited current level For TIG welding the welding power source shall be supplemented with e a TIG torch with gas valve e an argon gas cylinder 0463 362 001 16 ESAB AB 2013 5 OPERATION e an argon gas regulator e tungsten electrode Arc air gouging With arc air gouging a special electrode comprising a carbon rod with a copper casing is used An arc is formed between the carbon rod and the workpiece which melts the material Compressed air is supplied so that the melted material is blown away For arc air gouging the power source shall be supplemented with e arc air torches e return cable with clamp e air pressure Table 3 Recommended for gouging Electrode Voltage min Voltage max Electrode Extension 6 mm 1 4 36 V 49 V 50 76 mm 8 mm 5 16 39 V 52 V 2 3 10 mm 3 8 43 V 52 V MMA welding MMA welding may also be referred to as welding with coated electrodes Striking the arc melts the electrode and its coating forms protective slag For MMA welding the power source shall be supplemented with e welding cable with electrode holder e return cable with c
11. e 25 A 25 A 20 A type C MCB 25 A 25 A 20 A 0463 362 001 11 6 ESAB AB 2013 4 INSTALLATION Table 2 Recommended fuse sizes and minimum cable area Warrior 500i CC CV Warrior 500i CC CV Mains voltage 380 V 3 50 60 Hz 400 V 3 50 60 Hz 415 V 3 50 60 Hz Mains cable area 4 x 6 mm 4 6 mm 4 6 mm Maximal current 38A 36 A 35 A rating lmax li eff MIG MAG 26 A 27 A 26 A TIG 23 A 22 A 26 A MMA 29 A 28 A 26 A Fuse anti surge 35 A 35 A 35 A type C MCB 32 A 32A 32A NOTE The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations Use the power source in accordance with the relevant national regulations Connection instruction The power source is factory set to 400 V AC If another mains voltage setting is required the cable on the printed circuit board has to be moved and put in the correct position Also the label at the rear of the power source marked with the mains voltage setting must be updated This operation must be done by a person who has the appropriate electrical knowledge NOTE This power source version is designed for a nominal input voltage from 380 to 415 V AC ESAB does not recommend a connection of the cable on the circuit board in the position of 440 460 or 575 V AC 0463 362 001 12 ESAB AB 2013 4 INSTALLATION If the mains cable needs to be changed the earth connection to the bottom plate and the f
12. errites must be installed correctly See the picture below for the installation order of the ferrites washers nuts and screws gt IFS Gg 4 0 0463 362 1 13 ESAB AB 2013 9 OPERATION 9 OPERATION 5 1 Overview General safety regulations for handling the eguipment can be found in the chapter Safety Read it through before you start the eguipment 5 2 Connections and control devices 12 SQ 4 13 9 5 12 11 2 10 9 9 9 5 80 4 1 Mains power supply switch O I 2 Indicator lamp yellow overheating 3 Indicator lamp green VRD function reduced open circuit voltage 4 Display current A and voltage V 5 Knob for setting MMA TIG Arc air gouging Current A Mobile Feed mode Voltage V 6 Knob for choice of electrode type 7 Knob for inductance MIG MAG and arc force MMA 8 Knob for welding method 0463 362 001 14 9 Connection MIG MAG Return cable TiG Welding torch MMA Return cable or welding cable 10 Connection MIG MAG Welding cable TIG Return cable MMA Welding cable or return cable 11 Circuit breaker 10 A 42 V 12 Connection of wire feed unit 13 Connection of remote control unit option 14 Connection of mains power supply 15 Lifting eye bolt ESAB AB 2013 5 OPERATION 5 3 Connection of welding and return cables The power source has two outputs a positive terminal and a negative term
13. inal for connecting welding and return cables The output to which the welding cable is connected depends on the welding method or type of electrode used Connect the return cable to the other output on the power source Secure the return cable s contact clamp to the work piece and ensure that there is good contact between the work piece and the output for the return cable on the power source For MMA welding the welding cable can be connected to the positive terminal or negative terminal depending on the type of electrode used The connecting polarity is stated on the electrode packaging 5 4 Turning the mains power on off Turn on the mains power by turning switch to the I position see 1 on the picture above Turn the unit off by turning the switch to the O position Whether the mains power supply is interrupted or the power source is switched off in the normal manner welding data will be stored so that it is available next time the unit is started CAUTION Do not turn off the power source during welding with load 5 5 Fan control The power source has a time control that means that the fans continue to run for 6 5 minutes after welding has stopped and the power source switches to energy saving mode The fans start again when welding restarts 5 6 Symbols and functions Placement of lifting Voltage Reducing 9 eye VRD Device Overheating Basic electrode protection Basi ASIC Rutile electrode Ce
14. ing and cutting Ask for your employer s safety practices which should be based on manufacturers hazard data ELECTRIC SHOCK Can kill e Install and earth the unit in accordance with applicable standards e Do not touch live electrical parts or electrodes with bare skin wet gloves or wet clothing e Insulate yourself from earth and the workpiece e Ensure your working stance is safe FUMES AND GASES Can be dangerous to health e Keep your head out of the fumes e Use ventilation extraction at the arc or both to take fumes and gases away from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin e Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing e Protect bystanders with suitable screens or curtains FIRE HAZARD e Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing e Protect your ears Use earmuffs or other hearing protection Protect your ears Use earmuffs or other hearing protection e Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction Read and understand the instruction manual before installing or operating PROTECT YOURSELF AND OTHERS A WARNING Do not use the power source for thawing frozen pipes CAUTION Read and understand the instruction manual before installing or operating CA
15. lamp MIG MAG and self shielded cored wire welding An arc melts a continuously supplied wire The weld pool is protected by shielding gas For MIG MAG and self shielded core wire welding the power source shall be supplemented with e wire feed unit e welding torch e connection cable between power source and wire feed unit e gas cylinder e return cable with clamp 0463 362 001 17 ESAB AB 2013 6 MAINTENANCE 6 MAINTENANCE 6 1 Overview Regular maintenance is important for safe reliable operation Only personnel with the appropriate electrical skills authorized staff may remove safety plates CAUTION All warranty undertakings from the supplier cease to apply if the customer attempts any work to rectify any faults in the product during the warranty period 6 2 Power source Check regularly that the welding power source is not clogged with dirt Clogged or blocked air inlets and outlets can result in overheating How often and which cleaning methods apply depend on e the welding process e the arc times e the environment e the surrounding environment It is normally sufficient to blow down the power source with dry compressed air reduced pressure once a year 6 3 Welding torch A regular programme of care and maintenance reduces unnecessary and expensive downtime Each time a wire bobbin is changed the welding torch should be removed from the power source and blown clean with compressed air The
16. llulosic electrode Rutile Cel Arc force Inductance TIG welding Live rn TIG Arc air gouging ft 3 0463 362 001 15 ESAB AB 2013 9 OPERATION MMA welding MIG MAG welding E 5 men Wire feed unit Protective earth I Mobile feed CV Mobile Constant voltage Feed CV Voltage reducing device VRD The VRD function ensures that the open circuit voltage does not exceed 35 V when welding is not being carried out This is indicated by a lit VRD led The VRD function is blocked when the system senses that welding has started Contact an authorised ESAB service technician to activate the function Overheating protection The welding power source has overheating protection that operates if the temperature becomes too high When this occurs the welding current is interrupted and an overheating indication lamp is lit The overheating protection resets automatically when the temperature has fallen within normal working temperature Arc force The arc force is important in determining how the current changes in response to a change in the arc length A lower value gives a calmer arc with less spatter It only applies to MMA welding Inductance Higher inductance results in a wider weld pool and less spatter Lower inductance produces a harsher sound but a stable concentrated arc It only applies to MIG MAG welding TIG welding TIG welding melts the metal of the workpiec
17. or Feed 304 e Warrior Feed 304w ESAB s accessories for the product can be found in the ACCESSORIES chapter of this manual 2 2 Eguipment The power source is supplied with e bm return cable with earth clamp e 32m mains cable e instruction manual 0463 362 001 D ae ESAB AB 2013 3 TECHNICAL DATA 3 TECHNICAL DATA Warrior 400i CC CV Warrior 500i CC CV Mains voltage 380 415 V 1090 380 415 V 10 3 50 60 Hz 3 50 60 Hz Mains supply Sscmin 6 4 MVA 7 2 MVA Mains supply Zmax 0 025 O 0 022 O Primary current nax MIG MAG 28 A 37 A TIG 23 A 30 A MMA 28 A 38 A No load power in energy saving mode 6 5 min after welding 30 W 30 W Setting range MIG MAG TIG MMA 16 A 15 V 400 A 34 V 5 A 10 V 400 A 26 V 16 A 20 V 400 A 36 V 16 A 15 V 500 A 39 V 5 A 10 V 500 A 30 V 16 A 20 V 500 A 40 V Permissible load at MIG MAG idling 60 duty cycle 400 A 34 V 500 A 39 V 100 duty cycle 300 A 29 V 400 A 34 V Permissible load at TIG 60 duty cycle 400 A 26 V 500 A 30 V 100 duty cycle 300 A 22 V 400 A 26 V Permissible load at MMA 60 duty cycle 400 A 36 V 500 A 40 V 100 duty cycle 300 A 32 V 400 A 36 V Power factor at maximum current 0 91 0 91 Efficiency at maximum current 88 89 Electrode types Basic Basic Rutile Rutile Cellulosic Cellulosic Open circuit voltage without VRD function 78V DC 78V DC Apparent power at maximum 18 0 kVA 24
18. ource is egual to the nominal mains voltage Restart the power source with the main switch 0463 362 001 19 ESAB AB 2013 8 ORDERING SPARE PARTS 8 ORDERING SPARE PARTS Repair and electrical work should be performed by an authorised ESAB service technician Use only ESAB original spare and wear parts The Warrior 4001 CC CV and Warrior 5001 CC CV are designed and tested in accordance with international and european standards IEC EN 60974 1 and IEC EN 60974 10 On completion of service or repair work it is the responsibility of the person s performing the work to ensure that the product still complies with the reguirements of the above standard Spare parts may be ordered through your nearest ESAB dealer see the last page of this document 0463 362 001 20 ESAB AB 2013 DIAGRAM DIAGRAM k AIST LADE is ECH Alepuooes JSUSAUI 4911109 Jounioysue ule JSueJ UIEN apis Alepuo23s Spis Meullid ESAB AB 2013 21 0463 362 1 ORDERING NUMBERS ORDERING NUMBERS Ordering number Denomination Type Notes 0465 350 884 Welding power source Warrior 400i CC CV 380 415 V 0465 350 883 Welding power source Warrior 500i CC CV 380 415 V 0464 254 001 Spare parts list 0464 523 001 Service manual Technical documentation is available on the Internet at www esab com 0463 362 001
19. ra S p A Bareggio Mi Tel 39 02 97 96 8 1 Fax 39 02 97 96 87 01 THE NETHERLANDS ESAB Nederland B V Amersfoort Tel 31 33 422 35 55 Fax 31 33 422 35 44 ESAB NORWAY AS ESAB Larvik Tel 47 33 12 00 Fax 47 33 11 52 3 POLAND ESAB Sp zo o Katowice Tel 48 32 351 00 Fax 48 32 351 11 20 PORTUGAL ESAB Lda Lisbon Tel 351 8 310 960 Fax 351 1 859 1277 ROMANIA ESAB Romania Trading SRL Bucharest Tel 40 316 900 600 Fax 40 316 900 601 RUSSIA LLC ESAB Moscow Tel 7 495 663 20 08 Fax 7 495 663 20 09 SLOVAKIA ESAB Slovakia s r o Bratislava Tel 421 7 44 88 24 26 Fax 421 7 44 88 87 41 SPAIN ESAB lb rica S A Alcala de Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 www esab com North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 2191 4333 Fax 55 31 2191 4440 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 1 905 670 02 20 Fax 1 905 670 48 79 MEXICO ESAB Mexico S A Monterrey Tel
20. ure the eguipment particularly if the ground is 10 uneven or sloping 10 4 3 Location Position the welding power source such that its cooling air inlets and outlets are not obstructed 0463 362 001 10 ESAB AB 2013 4 INSTALLATION 4 4 NOTE Mains supply Mains supply reguirements This eguipment complies with IEC 61000 3 12 provided that the short circuit power is greater than or equal to S lt cmin at the interface point between the user s supply and the public system It is the responsibility of the installer or user of the eguipment to ensure by consultation with the distribution network operator if necessary that the eguipment is connected only to a supply with a short circuit power greater than or equal to S lt cmin Refer to the technical data in the Technical data section Make sure that the welding power source is connected to the correct supply voltage and that it is protected by the correct fuse rating A protective earth connection must be made in accordance with regulations Rating plate with supply connection data Table 1 Recommended fuse sizes and minimum cable area Warrior 400i CC CV Warrior 400i CC CV Mains voltage 390 V 3 50 60 Hz 400 V 3 50 60 Hz 415 V 3 50 60 Hz Mains cable area 4 x 6 mm 4 x 6 mm 4 x 6 mm Maximal current rating Imax 28 A 27 A 25 A li eff MIG MAG 20A 19A 18 A TIG 16 A 16 A 14 A MMA 21 A 20 A 19 A Fuse anti surg
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