BASH Installation Instructions
Contents
1. conduit when wire feed mot seated within enclosure Electrical Putty Silicone Sealants Foam Sealants use very sparingly Dotwarkrz does pot endorse nor has iE evaluated any af these products Test products First and fallow all manufacturers instructions Follow all applicable electrical and building code and installation guidelines End user assures lability for applicability of these products and their effectiveness and incurred lability in using these products 25 A IMPORTANT A Foam Conduit Feed Pugs tor LD Condult Fittings Conduit Feeds Must Be Sealed Conduit Stopper Plugs prevent Humid Air exchange from venting thru external conduit into Dotworkz sealed enclosure and Satisfactory Product nce when conduit is used with Dotworkz enclosures Vent Stopper Plugs eliminate Conduit driven condensation in surveillance camera enclosures or other outdoor enclosure products QUICK INSTALLATION GUIDE 1 Pull wires ta line installed length 2 Open Verl Slop Plug and install over wire 3 Pinch Plug to compress over wire and insert inte conduit feed mouth dotworkz 2 systems A x p S 3 4 Pus plug nto conduit mouth with finger tips till iz ush with outside of fitting 5 Reoeat step 1 4 for any other conduit feeds 2 needed F e b Ta assum an airtight seal caulk wires and cables coating enlre glug surlece with sealant 26 7 M2. pay for all labor necessary to repair any Product found to be defective within the warranty period and to supply at no extra charge new or rebuilt replacements for defective parts 3 EXCEPTIONS TO LIMITED WARRANTY Dotworkz Systems shall have no liability or obligation to Purchaser with respect to any Product requiring service during the warranty period which is subjected to any of the following abuse improper use negligence accidents lightning damage or other acts of God i e hurricanes earthquakes modification failure of the end user to follow the directions outlined in the product instructions failure of the end user to follow the maintenance procedures written and recommended in the product instructions and service manual or recommended by the International Security Industry Organization Furthermore Dotworkz Systems shall have no liability where a schedule is specified for regular replacement maintenance or cleaning of certain parts based on usage that the end user has failed to abide to such schedule attempted repair by non qualified personnel operation of the Product outside of the published environmental and electrical parameters if such Product s original identification trademark serial number markings have been defaced altered or removed Dotworkz Systems excludes from warranty coverage Products sold AS IS and or WITH ALL FAULTS and excludes used Products which have not been sold by Dotworkz Systems to the Purchaser All softwa
3. 66 or better with proper seals and fittings installed amp fully seal 3 Then after all wire and cables are installed into enclosure Sea wire entry ports inside af enclosure with any number of commercially avallable sealing putty s Silicone Sealant or similar products that are approved by applicable local and relevant electrical codes Dotworkz supplies two diameter foam conduit plugs that when installed will assist in sealing off airflow in conduit feed thru at cable entry inside of enclosure Putty or Sealant can be used in conjunction with these plugs to assure a full seal inside enclosure cable feed entry FORCES AT WORK IN ANY UNSEALED CONDUIT WIRE FEED ENCLOSURE SYSTEM WARM MOIST IN UNSEALED CONDUIT MOVES THRU ONDUIT FEEDS EXPANDING HEATED AIR ES PUSHED INTO ENCLOSURE THEN COOLS EXPAND amp CONTRACT WHEN CONDUIT HEATS COOLS WITH OUTSIDE CONDENSES HUMID AIR CONDENSES ON SURFACES INSIDE ENCL URE TEMPERATURES Humid Air Condensing ta Fater f k iwDAY r 4 SHOCK HAZARD Failure to fully seal enclosure wire and cabling entry ports may lead to shock haz rgd unsatisfactory product performance a possibility of damage to electronics in the D2 product Including camera damage and damage to Integrated electronics due to nir driven moisture traveling thru the conduit condensing and collecting in the enclosure creating a short circuit hazard Arrows Mustrate mir flow within
4. Conduit Guidelines The below information applies to the BASH housing when used with conduit Follow these guidelines strictly to prevent moisture from entering the housing if conduit is used Electrical Conduit Guidelines For optimal performance your D2 Enclosure designed to be Alr amp Water Tight to eliminate any moisture dust and insect damage safety performance reliability and maintenance related issues Use of Electrical Conduit jj L dd feeds within Camera Enclosure will subject the inside of your enclosure to nondi oi coada driven and insect contamination hazards Always follow local amd national electrical codes for installation Installation should always be done by a qualified service technician Dotwarkz has provided each D2 with two Cable Gland Strain Relief seal ports that fully seal enclosure to an IPSS rating Waterproof and Airtight Seal Holes on enclesure are 7 8 diameter ready for standard 4 ID NET connector or PG13 fittings However we realize our customers are retrofitting these connectors with electrical conduit fittings We acknowledge this industry customization and Installation practice and would like to make these suggestions for customers to properly install these products Conduit stions 1 lf wires cabling or conduit are coming at enclosure wire entry level or above always create a drip loop 2 Please use only approved watertight electrical conduit and connectors IP
5. SER FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING BUT NOT LIMITED TO COMPENSATION REIMBURSEMENT OR DAMAGES ON ACCOUNT OF THE LOSS OF PRESENT OR PROSPECTIVE PROFITS OR FOR ANY OTHER REASON WHATSOEVER PRODUCT INSTALLATION PRECAUTIONS WARNINGS ADDITIONAL INFORMATION RETAIN THIS DOCUMENT IMPORTANT SAFEGUARDS 1 2 Read Instructions All the safetv and operating instructions should be read before the unit is operated Retain Instructions The safetv and operating instructions should be retained for future reference CAUTION TO REDUCE THE RISK OF ELECTRICAL SHOCK DO NOT EXPOSE COMPONENTS TO WATER OR MOISTURE The lightning flash with an arrowhead svmbol within an equilateral triangle 3 Heed Warnings All warnings on the unit and in the operating instructions should be adhered to is intended to alert the user to the 4 Follow Instructions All operating amp user instructions should be followed presence of non insulated dangerous 5 Electrical Connections Only a qualified electrician should make electrical voltage within the product s enclosure connections that may be of sufficient magnitude to 6 Attachments Do not use attachments not recommended by the product constitute a risk of electric shock to manufacturer as they may cause hazards persons 7 Cable Runs All cable runs must be within permissible distance The exclamation point within an 8 Mounting This unit mus
6. ain RMA you must contact our Technical Support Team at 866 575 4689 Dotworkz Systems will return the repaired Product freight paid Dotworkz Systems is not obligated to provide Purchaser with a substitute unit during the warranty period or at any time After the applicable warranty period Purchaser must pay all labor and or parts and shipping charges The limited warranty stated in these product instructions is subject to all of the following terms and conditions 1 NOTIFICATION OF CLAIMS WARRANTY SERVICE If Purchaser believes that the Product is defective in material or workmanship then a written notice with an explanation of the claim shall be given promptly by Purchaser to Dotworkz Systems but all claims for warranty service must be made within the warranty period If after investigation Dotworkz Systems determines that the reported problem was not covered by the warranty Purchaser shall pay Dotworkz Systems for the cost of investigating the problem at its then prevailing per incident billable rate No repair or replacement of any Product or part thereof shall extend the warranty period as to the entire Product The specific warranty on the repaired part only shall be in effect for a period of ninety 90 days following the repair or replacement of that part or the remaining period of the Product parts warranty whichever is greater 2 EXCLUSIVE REMEDY ACCEPTANCE Purchaser s exclusive remedy and Dotworkz System s sole obligation is to supply or
7. bles i e pig tails should be left exiting the unit and connected to the longer cable runs once the unit is installed All cable junctions must be sealed 3 1 BASH Original One Cable Connection BASH Original is equipped with a cable gland that contains one hole to accommodate one cable entering the enclosure This situation is ideal for PoE cameras and other devices that can be powered and transmit data with only one cable connection such as USB or wireless cameras Multiple Cable Connections If more than one port is required an alternative multi port cable gland must be used to ensure a reliable seal is made around each of the cables Dotworkz Systems has two port PN 430 010 and three port PN 430 009 options available for these applications If vou have multiple cables entering the enclosure contact a Dotworkz representative regarding the appropriate Cable Gland for vou application 3 1 1 Completelv unscrew the outer sealing nut of the cable gland and remove the internal rubber gland 3 1 2 Pass cable through the sealing nut wrap the split internal gland around the cable and pass the cable through the gland bodv into the enclosure Connect the cable to vour camera 3 1 3 Mount the combined camera and camera mounting plate back inside the enclosure bv screwing the 4x 46 32 screws and washers into the 4 mounting bosses inside the enclosure Guide the cable s connected to the camera such that there is no pinching or addi
8. de the 4 screws and accompanying washers for later use 2 3 Remove the camera from the enclosure or protective cover that comes with the svstem In some cases the camera will not come installed in an enclosure Attach the camera to the mounting plate using 1 4 20 Cap Screw split lock washer and flat washer Torque to 28 in lbs Use of a screw with a nvlon locking patch instead of a split lock washer is recommended for heavv svstems in high vibration environments Allow access to cable ports as necessarv 2 4 Loosen the two tilt adjustment screws using a 7 32 allen key Swing the mounting bracket to the other side of the enclosure to provide clear access to the cable gland and front opening the bracket svstem bevond repair Alwavs loosen the tilt adjustment screws until there is a Do not adjust tilt angle in a partially tightened state Doing so can cause seizure of visible gap between both screw heads and the bracket prior to adjusting the tilt angle Cable Connections connecting cables Add service loop extra length in cable runs to allow for position adjustment Make sure that there is sufficient cable length to create all required connections prior to change of mounting location drip loops and errors In some instances it mav be advantageous to run cables prior to making cable connections In this case the following steps must be completed at the mounting site or short sections of required ca
9. dotworkz 2 Installation Instructions BASH ENCLOSURE SERIES BASH ORIGINAL BASH GPRO BASH ALL PRO BASH ALL POE INTENTIONALLV BLANK Table of Contents LIMITED A ne ds 4 PRODUCT INSTALLATION PRECAUTIONS WARNINGS ADDITIONALINFORMATION 5 1 HARDWARE eso u 6 ZCAMERATNSTAELS 7 S CABEE CONNECTIONS aus zi e a 9 Sm DIOR GINA b i a dns a na 9 3 2 BASH IGP ipe D 12 3 S BASHAN RO is rus ss aaa sya ds 16 DA BASE 8 D OB ata aknas 19 A REPLACE LENSASSEMB u 7777 21 A PINS TALEA 22 O ELECTRICALCONDUM GUIDELINES E 25 ES 2 LIMITED WARRANTV DOTWORKZ INC PRODUCTS DOTWORKZ SYSTEMS INC Warrants this Product to be free from defects in material or workmanship as follows PRODUCT CATEGORY PARTS LABOR All Enclosures and Electronics One 1 Year One 1 Year Power Supplies One 1 Year One 1 Year Accessory Brackets One 1 Year One 1 Year During the warranty period to repair the Product the Purchaser will deliver it to Dotworkz Systems Inc San Diego CA or return the defective product freight prepaid The Product to be repaired is to be returned in either its original carton or a similar package presenting an equal degree of protection with a Return Materials Authorization number displayed on the outer box or packing slip To obt
10. e side of vour action camera 3 2 5 Mount the combined camera and camera mounting plate back inside the enclosure bv screwing the 4x 46 32 screws and washers into the 4 mounting bosses Bring camera cables through the bottom opening of the mounting plate to maintain necessarv connections with the camera 14 3 2 6 Place a piece of black foam or another black material over the face of the action camera to avoid reflections off of the lens k 3 2 7 Thread the sealing nut onto the gland body Torque to 50 in lbs 15 3 3 BASH All Pro IP Camera Compatible 12VDC Powered Housing This model is designed to work seamlessly with small PoE powered IP cameras on the market todav Inputs to this BASH svstem are 12VDC power and Ethernet via a Cat 5e cable 3 3 1 Loosen the outer sealing nut of the cable gland to relive pressure on the internal rubber gland Do not completelv unscrew the sealing nut as it would require dislodging the external microphone 3 3 2 Pass an unterminated Cat 5e cable through the sealing nut and into one of the open holes in the internal rubber gland bringing the cable into the enclosure Terminate an RJ45 Connector on the unterminated Cat 5e cable and connect it to the Ethernet input on the PCB left side 16 3 3 3 Pass a 12VDC power cable through the sealing nut and into the other empty hole in the internal rubber gland bringing the cable into the enclosure 3 3 4 Connect t
11. fore beginning the installation A BASH Enclosure and Mounting Hardware 5 ta e eo ITEM DESCRIPTION QUANTITY BASH Enclosure 2 3 8 16 x 1 L Socket Button Head Bolt 316 SS 3 3 8 Screw Clearance x 1 OD Flat Washer 316 SS 1 4 3 8 16 Hex Lock Nut Nylon Insert 316 SS 5 H6 20 Thread Forming Screw Phillips 316 SS 6 1 4 20 x 3 8 L Cap Screw 18 8 SS PERENNE 1 4 Screw Clearance Split Washer 18 8 SS 8 1 4 Screw Clearance Flat Washer 18 8 SS 1 B Recommended Tools amp N N 2 4 9 RS 11 12 13 14 CA ITEM DESCRIPTION QUANTITV 9 Hex Driver Set a k a Allen kevs Allen wrenches 1 10 7 16 Wrench Nut Driver or Adjustable Wrench 1 11 1 Flat Blade screw driver or smaller 1 12 Wire Stripping Tool 1 13 Drill 1 14 Drill Bit Set 1 15 RJ45 Crimping Tool 1 16 RJ45 Modular Plug 1 2 Camera Installation Install camera inside BASH enclosure 2 1 Open enclosure by unscrewing 8x 6 32 captive screws located around front ring of the enclosure using a 7 64 hex key commonly known as an Allen key Allen wrench Keep front ring lens and screws together as one assembiv and set aside installation is complete This reduces the risk of scratching the lens It is recommended that the protective cover on the camera lens be left on until 2 2 Remove internal mounting plate by unscrewing 4x 6 32 screws using a 7 64 hex key Set asi
12. he leads of the power cable to the terminal block using a 1 phillips head screw driver or smaller Positive red lead goes on the left side and negative lead goes on the right 3 3 5 Mount the combined camera and camera mounting plate back inside the enclosure bv screwing the 4x 6 32 screws and washers into the 4 mounting bosses Bring camera cables through the bottom opening of the mounting plate if necessarv and establish connections with the camera 17 3 3 6 Tighten the sealing nut on the cable gland body Torque to 50 in lbs 18 3 4 BASH All PoE IP Camera Compatible PoE Powered Housing This model is designed to work seamlessly with small POE powered IP cameras on the market today The input to this BASH system is PoE which is carried on a single Cat 5e cable Note that a PoE injector is required to power this BASH system 3 4 1 Loosen the outer sealing nut of the cable gland to relieve pressure on the internal rubber gland Do not completely remove the sealing nut as it would require dislodging the external microphone 3 4 2 Pass an unterminated Cat 5e cable through the sealing nut and into the open hole in the internal rubber gland bringing the cable into the enclosure Terminate an RJ45 Connector on the unterminated Cat 5e cable and connect it to the PoE input on the PCB left side 19 3 4 3 Mount the combined camera and camera mounting plate back inside the enclosure bv screwing the 4x 6 32 scre
13. ounting Detail TTT e lll WH EN gm D rs D m 27
14. re and accompanying documentation furnished with or as part of the Product is furnished AS IS i e without any warranty of any kind except where expressly provided otherwise in any documentation or license agreement furnished with the Product 4 PROOF OF PURCHASE The purchaser s dated bill of sale must be retained as evidence of the date of purchase and to establish warranty eligibility DISCLAIMER OF WARRANTY EXCEPT FOR THE FOREGOING WARRANTIES DOTWORKZ SYSTEMS HEREBY DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES EXPRESSED OR IMPLIE D INCLUDING BUT NOT LIMITED TO ANY AND OR ALL IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OR ANY WARRANTY WITH REGARD TO ANY CLAIM OF 1NFRINGEMENT THAT MAY BE PROVIDED IN SECTION 2 312 3 OF THE UNIFORM COMMERCIAL CODE AND OR IN ANY OTHER COMPARABLE STATE STATUTE DOTWORKZ SYSTEMS HEREBY DISCLAIMS ANY REPRESENTATIONS OR WARRANTY THAT THE PRODUCT IS COMPATIBLE WITH ANY COMBINATION OF NON VIDEOLARM PRODUCTS OR NON DOTWORKZ SYSTEMS RECOMMENDED PRODUCTS THAT THE PURCHASER CHOOSES TO CONNECT TO THE PRODUCT LIMITATION OF LIABILITY THE LIABILITY OF DOTWORKZ SYSTEMS IF ANY AND PURCHASER S SOLE AND EXCLUSIVE REMEDY FOR DAMAGES FOR ANY CLAIM OF ANY KIND WH ATSOEVER REGARDLESS OF THE LEGAL THEORY AND WHETHER ARISING IN TORT DP CONTRACT SHALL NOT BE GREATER THAN THE ACTUAL PURCHASE PRICE OF THE PRODUCT WITH RESPECT TO WHICH SUCH CLAIM IS MADE IN NO EVENT SHALL DOTWORKZ SYSTEMS BE LIABLE TO PURCHA
15. structions V For technical questions or product returns call Dotworkz Customer Service 866 575 4689 7 30 AM to 4 30 PM PST The proper technician will contact you as soon as possible The External Nut on all electrical wire cable glands must be tightened to create a weather tight seal prior to putting BASH in service Failure to create this seal may result in water incursion into the enclosure This may lead to electrical shock product failure and damage to electrical systems installed within enclosure including but not limited to damage to camera heater and blower circuitry cooling circuitry and other systems installed in unit All screws supplied with Front Ring must be tightened to create seal on enclosure Failure to create this seal may result in water incursion into enclosure This may lead to electrical shock failure and damage to electrical systems installed within enclosure including but not limited to damage to camera heater and blower circuitry cooling circuitry and other systems installed in unit Donotover tighten any Screws Stand Offs or other fasteners on this unit Failure to heed this warning will cause damage or failure of the BASH enclosure Take extra care to Protect Lens of unit prior to installation during installation and during service Failure to protect lens will adversely affect product performance 1 Hardware Ensure that all required hardware is included and recommended tools are available be
16. t be properly and securely mounted to a supporting structure capable of sustaining the weight of the unit Accordingly a Installation should be made by a qualified installer b Installation should be in compliance with local codes c Care should be exercised to select suitable hardware to install the unit taking into account both the composition of the mounting surface and the weight of the unit Be sure to periodically examine the unit and the equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instructions in the literature accompanying the appliance supporting structure to make sure that the integrity of the SERVICE installations intact Failure to comply with the foregoing could result If the unit ever needs repair service customer should contact Dotworkz Systems 1 in the unit separating from the support structure and falling with 619 224 LIVE 5483 for return authorization amp shipping instructions resultant damages or injury to anyone or anything struck by the failing unit UNPACKING Unpack carefully Electronic components can be damaged if improperly handled or dropped If an item appears to have been damaged in shipment replace it properly in its carton and notify the shipper Be sure to save 1 The shipping carton and packaging material They are the safest material in which to make future shipments of the equipment 2 These Installation and Operating In
17. tional stress on the cables 10 3 1 4 Press the internal rubber gland back into the gland bodv pi 3 1 5 Thread the sealing nut onto the gland body Torque to 50 in lbs 11 3 2 BASH GPro Wireless Control and Data Download GPro is specifically designed for action cameras Many action cameras today are equipped with wireless control and data transfer If this is true for your camera power is the only connection required for your system This is the scenario covered in upcoming steps Wired Control and Data Download If vour camera is not equipped with wireless control and data transfer a wired connection to a controller i e small LCD must be established and used Wired data transfer is also recommended if large file sizes are expected because file transfer is tvpicallv faster via wired connections 3 2 1 Loosen the outer sealing nut of the cable gland to relieve pressure on the rubber gland Do not completelv unscrew the sealing nut as it would require dislodging the external microphone 12 3 2 2 Pass vour 12VDC power cable through the sealing nut and into the emptv hole in the internal rubber gland bringing the cable into the enclosure 3 2 3 Connect the leads of the power cable to the color coded terminal block using a 1 flat head screw driver or smaller ww 13 3 2 4 Connect the USB mini tvpe B connector to the mating connector on th
18. ts vields optimal results Loosen the two tilt adjustment screws until there is zero clamping force from the screws There should be a visible gap between the screw heads and the bracket prior to adjustment Adjust the tilt position so that camera lens is facing straight down towards the bracket and re tighten the two side bolts This provides tool access to the mounting hole in the bottom of the bracket The bracket mav also be completelv removed for this step if preferred 22 5 2 Using the supplied 3 8 16 bolt washer and hex lock nut with nvlon insert mount the enclosure in the desired location Torque the nut to 200 in Ibs after pan position adjustments have been made 23 5 3 Loosen the two tilt adjustment screws until there is zero clamping force from the screws There should be a visible gap between the screw heads and the bracket prior to adjustment Adjust the tilt angle to the desired position and tighten the screws to 200 in lbs If the housing was removed from the mounting bracket in section 5 1 re install the housing on the mounting bracket during this step making sure that the tilt angle is optimal for the install 5 4 Run cables from the mounted unit to the desired location where data and or power connections can be made This process in installation specific and mav have been done prior to installing the camera see beginning of 3 Cable Connections Test camera functionalitv and control 24 6 Electrical
19. ws and washers into the 4 mounting bosses Bring camera cables through the bottom opening of the mounting plate if necessarv to establish connections with the camera 3 4 4 Thread the sealing nut onto the gland body Torque to 50 in lbs 20 Reflections off of the lens can be problematic in certain lighting conditions It is recommended that all camera components inside the enclosure are covered with black material i e foam to minimize reflections and optimize performance Mounting the camera closer to the lens can also help minimize reflection issues and maximize image quality This can be achieved through the use of 4x 6 32 standoffs of varying lengths depending on the application see images from previous section for details 4 Replace Lens Assembly 4 1 4 2 Ensure that the front O Ring seal is still installed and completely within the seal groove Re install or make adjustments as necessary Re install the Front Ring lens and 8x 6 32 fasteners on the front of the housing Every screw should be started into its mating thread before tightening any of the 8 screws Torque each of the 8 screws to 9 in lbs in an alternating i e star pattern 21 5 BASH Installation 5 1 Install BASH enclosure at mounting location It is recommended that the svstem be mounted as high as practical for optimal viewing and capturing the most data Imaging the camera before and after or during pan tilt adjustmen
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