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Operator`s ManualO p e r a t o r `s M a n u a l

1. Spring Position Force Setting Load 1 Soft Light Oil Drain Plug 2 exu 3 Ed 7 Mh e 5 Stronger Stiff Heavy Ver on Banie RA 733 441A GENE c 4 the oil filter plug fr h LUBRICATION Kemove Hiter plug the filter mounting boss located on the Cables front right side of the transmission None of the cables require lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Engine Transmission Oil and Filter MNOTE Refer to the recom mended oil viscosity chart on page 49 in this manual for the proper engine oil case and allow the filter to drain completely 5 Using the oil filter wrench and a ratchet handle or a socket or box end wrench remove the old oil fil ter and dispose of properly Do not re use oil filter B NOTE Clean up any excess oil after removing the filter 53 oO lt lt 2 lt ul 6 Apply oil to the new filter O ring and check to make sure it is posi tioned correctly then install the new oil filter Tighten securely 7 Install the oil filter drain plug and tighten securely 8 Install the engine drain plug and tighten it securely Pour the recom mended oil in the filler hole Install filler plug 9 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes 10 Turn the eng
2. ATV0049D Allow the engine to cool before filling the gas tank Care must be taken not to overfill the tank If overfilled gas may leak onto the engine creating a fire haz ard A WARNING Do not over flow gasoline when fill ing the gas tank A fire hazard could materialize Always allow the engine to cool before filling the gas tank A WARNING Do not overfill the gas tank Tighten the gas tank cap securely after filling the tank 49 e cc LL z E cc 5 BREAK IN PROCEDURE New ATV s and renewed ATV engines require a break in period The first month is most critical to the life of this ATV Proper operation during this break in period will help assure maximum life and performance from the ATV During the first 10 hours of operation always use less than throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine sev eral minutes until the engine has reached normal operating temperature Do not idle the engine for exc
3. 23 Break In 50 53 Change of Address Ownership Warranty 69 Choices 33 Clothing and 16 Cold Weather 30 Condition of the ATV 17 Controls Locations and Functions 37 Cooler Oil Cusen 52 Crossing Water 30 Dismounting the ATV 23 Environment 32 Equiprment reiten 32 Experienced 35 First Aid iiie ener eere 19 Fuel Pump Electric 44 FUSES Ae 63 Gasoline Recommended 48 Gas Tank Filling 49 General Information 37 Handling the ATV 23 Handwarmers Thumbwarmer 39 Hangtag 1 9 Hazard Lights Switch 41 Headlight Switch 41 Horn B ttonizs aic conne deme renes 42 Hoses Brake Gas 56 45 Identification Numbers 37 Ig
4. 4 HANGTAG eene 5 WARNING LABELS amp INFORMATION 6 LOCATION OF PARTS AND 7 WARNINGS PREVENTION Safe Riding Clothing and Gear 16 Condition of the 17 First Aid and Survival 19 ACTIVE RIDING 21 31 Basic Operating Maneuvers 21 How to Handle the ATV Active Riding Techniques 23 TIS ep erret eene nech SOUND JUDGMENT Environment seeeses Those Around You Equipment Personal Choices Load Capacity Ratings Chart 33 Speedrack ees SUPERVISION Taking Responsibility DIVISION II OPERATION MAINTENANCE SPECIFICATIONS GENERAL INFORMATION Identification Numbers Ignition Switch Control Locations and Functions 37 GD EE 42 Electric Fuel 44 Gas HOSE eae 45 Oil Level 45 Windshield Cruiser Mirrors sess Rear Seat Front Seat Lock Storage Box Crui
5. LIMITED WARRANTY Arctic Cat extends legal warranty on each new Arctic Cat ATV and each part and accessory manufactured or sold by Arctic Cat Warranty claims can be made only for parts and accessories sold by an authorized Arctic Cat ATV dealer Warranty is extended to the original retail purchaser however against a fee of EUR 25 the balance of the unused warranty may be transferred to a second party Warranty claims become invalid when anything other than genuine Arctic Cat parts are used Arctic Cat does not assume any liability for consequential damages Arctic Cat assumes the costs for all parts that are found to be warrantable The repair work MUST be done by an authorized Arctic Cat ATV dealer No transportation or rental charges for rented vehicles will be paid by Arctic Cat The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat dealer Arctic Cat reserves the right to inspect such parts at its factory The warranty periods are as follows 1 24 months from date of sale for ATV s 2 Six months from date of sale for batteries 3 Thirty days from date of sale for all parts and accessories Excluded from this warranty are 1 Defects due to abuse of the vehicle or spare parts and accessories 2 Parts subject to normal wear The following will VOID warranty 1 Failure to perform the proper break in procedure and all related maintenance and storage procedures Repair by anyone other
6. Always be careful when operating an especially when approach ing hills turns and obstacles and when operating on unfamiliar or rough terrain Never lend an ATV to anyone who has not taken a training course or has not been driving an ATV for at least a year Indicates a potential hazard that could result in a serious injury or death Hangtag An Arctic Cat ATV comes with a hang tag containing important safety infor mation Anyone who rides the ATV should read and understand this infor mation before riding The labels should be considered as per manent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement ACHTUNG ATTENTION ATTENZIONE DIESE ANWEISUNG DARF NUR DURCH DEN KUNDEN ENTFERNT WERDENI Richtlinie 99 14 EWG Wiederhol Die Spiegel befinden sich in Aufbewahrungsbox hinten am Fahrzeug Achten Sie bei der Montage darauf den Spiegel nicht bis zum Gewindegrund einzusehrauben sondern erst mit der Kontermutter zu fixieren sonst besteht die Gefahr den Spiegelhalter zu besch digen THE CUSTOMER 2258 228 2258 228A Indicates a potential hazard that could A WARNING result in a serious injury or death ACHTUNG ATTENTION ATTENZIONE CES INSTRUCTIONS PEUVENT ETRE ENLEVEES SEULEMENT PAR LE CLIENTI JING queste istruzioni possono ESSERE DAL VEICOLO SOLO DAL CLIENTE Wa
7. Always charge a discharged battery prior to storage or severe battery damage may occur See GENERAL MAINTENANCE BATTERY in this manual Foot Brake Pedal Main Brake CF117 Pressing the foot brake pedal down ward will apply brakes to all wheels The main brake should be applied whenever a braking situation is needed 39 z o 9 E lt cc lu e Hand Brake Lever Brake Lever Lock Brake Lever Lock Hand Brake E 738 4208 Apply the brake by compressing the brake lever toward the handlebar To engage and release the brake lever lock use the following procedure 1 Squeeze the left side hand brake lever two or three times and release it 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock squeeze the brake lever E NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake lever It will return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV W NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service 40 A WARNING Alway
8. Never Operate Up Or Down Hills Steeper Than 25 Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over 1 Shift your body weight and pas senger s body weight as far back on the seat as possible 2 Keep it in a gear stay out of neu tral 3 Lightly apply the brake and ease up on the throttle ATV 0018 Indicates a potential hazard that could 27 result in a serious injury or death ACTIVE RIDING Active Riding ATV 0030 ATV 0031 Sidehilling Traversing Sidehilling is considered an advanced skill it s really tricky and unpredict able So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where you absolutely have to sidehill follow this method ATV 0017 ATV 0028 28 A WARNING ATV 0029 1 Keep your speed low and consis tent 2 Shift all your body weight and passenger s body weight to the uphill side of the seat also sup port weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping tum the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Have the passenger dismount on the uphill side first then you should dismount on the
9. 2 Lift the rear of the seat up then pull slightly to the rear and lift the seat off the mountings 3 To lock the seat into position engage the two front mounting lugs into the mounting rack then hold ing down firmly on the front of the seat push the seat forward until the rear tabs engage the rear mounting latches 4 Lock the seat into position by rotat ing the latch handles to the horizon tal position then push the handles forward to lock CROI7E 46 A WARNING Make sure the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured FRONT SEAT LOCK B NOTE On the 700 H1 TRV the rear seat must be removed prior to removing the front seat On the Cruiser model it is necessary only to elevate the front of the rear seat CR010A 1 To remove the front seat pull the seat lock lever up located at the rear of the seat Raise the rear end of the seat and slide it rearward To lock the seat into position slide the front of the seat into the seat retainers and push down firmly on rear of seat The seat should auto matically lock into position A WARNING Make sure the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured STORAGE BOX Cruiser To open the storage box rotate the top latch knob clockwise then turn the key lock clockwise pull the lid to the rea
10. If the owner operator does not feel qualified to perform any of these main tenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service m NOTE The following instruc tions and information refer to spe cific items in the maintenance and care of the ATV LIQUID COOLING SYSTEM W NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capability Using a hose wash the radiator to remove any debris preventing air flow The cooling system capacity can be found in the specifications chart The cooling system should be inspected daily for leakage and damage If leak age or damage is detected take the ATV to an authorized Arctic Cat ATV dealer for service Also the coolant level should be checked periodically A CAUTION Continued operation of the ATV with high engine temperature may result in engine damage or premature wear B NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmission gear can lower the temperature To check add coolant use the follow ing procedure Remove the two reinstallable riv ets from the front of the radiator access panel CF134A 2 Lift the front of the access panel then slide the panel forward to dis engage the two rear tabs 3 Move the panel rearward
11. 5 0 psi 344 kg 758 1 Gas Tank Capacity Rated 24 6 L 6 5 U S gal 20 8 L 5 5 U S gal TRV 20 81 5 5 U S gal Differential Capacity 275 ml 9 3 fl oz 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz 250 ml 8 5 fl oz Engine Oil Capacity 2 5 L 2 6 U S at 2 5 L 2 6 U S qt Gasoline Recommended EU Unleaded 91 Octane EU Unleaded 91 Octane Engine Oil Recommended Arctic Cat ACX All Weather Synthetic Arctic Cat ACX All Weather Synthetic Front Differential Lubricant SAE Approved 80W 90 Hypoid SAE Approved 80W 90 Hypoid Rear Drive Lubricant SAE Approved 80W 90 Hypoid SAE Approved 80W 90 Hypoid Taillight Brakelight 12V 5W 21W 12V 5W 21W Headlight 12V 35W 35W 12V 35W 35W License Plate Light 12V 5W 12V 5W Turn Signal Front 12V 21W 12V 21W Turn Signal Rear 12V 10W 12V 10W Starting System Electric Electric Specifications subject to change without notice 36 GENERAL INFORMATION IDENTIFICATION NUMBERS The Arctic Cat ATV has two identifica tion numbers Vehicle Identification Number VIN and Engine Serial Number ESN The VIN is located on the frame sup port rail AF968B The ESN is located on the left side rear of the engine crankcase CF109 These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by Arct
12. a 29 Riding Downhill 27 Riding Uphill 27 Safety Alert 4 Safety Division 1 vd Safety Flag Bracket 47 Seat Lock Front 46 Seat Lock Rear 45 Selector Switch 2WD 4WD 98 Sharp Turns 22225 Shifting 22 Shift Lever 2 38 Shock Absorbers 52 Sidehilling Traversing 28 SIBDE rec e 94 Skidding or Sliding 29 Sound Judgment 2 32 Spark Plug 59 Specifications 96 Speedrack 34 Starter Button 42 Starting 24 Starting a Cold Engine 2122 Starting the n 21 Stopping the ATV nagi Stopping the Engine s 31 Storage 2 46 Storage Compartment 63 Storage Preparation After 65 Storage Preparation For 64 Supervision 95 Survival 19 Swerving 28 T CLOC 17 Those Around You 32 Throttle Cable Adjustment 2 59 Throttle Lever 42 wee 42 29 Tire Inflation Pressure 96 Tire Repair Tubeless 62 Tire Replacement 61 61 Tire Tread Condition 61 TOOIS n ete 63 Towing 47 Trailering e 47 Transporting ATV 48 Turn Signal Switch 41 V Belt Cover Draining 61 Warning Information 6 Warning Labels 6 Warnings 8 W
13. 7 Chassis and Suspension 8 Miscellaneous Items One easy way to remember what parts you need to check is by using the acro T CLOC It stands for T c L Cc TIRES AND WHEELS CONTROLS AND CABLES LIGHTS AND OIL AND FUEL CHASSIS ELECTRIC A WARNING Indicates a potential hazard that could 47 result in a serious injury or death Prevention TIRES AND WHEELS Correct tire pressure is crucial Consult the Specifications section of this Oper ator s Manual for tire pressure guide lines Incorrect tire pressure can cause poor handling instability and a loss of ATV control Check 1 Tire pressure 2 Tire surface tread and sidewalls While checking the tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced CONTROLS AND CABLES With the engine running and brake applied check all transmission posi tions forward neutral and reverse Check 1 Forward 2 Neutral 3 Reverse A Brakes Squeeze the hand brake lever If it feels soft or squishy it could be low on fluid or have a leak refer to the Gen eral Maintenance section of this Opera tor s Manual for instructions Don t use the ATV until the brakes are operating normally Test the brake lever lock and see if it locks the hand brake lever into posi tion then disengage it to
14. Around You People do all kinds of things that you can t predict or control Riding Companions Leave a lot of space between you and other riders especially in dusty and dirty conditions because it ll be diffi cult to see the riders in front of you stopping Other Vehicles Depending on where you re riding you might encounter other ATV s bikes or motor vehicles Respect the presence of cars and make yourself be seen If you can t see other vehicles coming that means you re invisible too Hikers With the renewed interest in hiking camping and other outdoor activities people can show up in remote areas where you would never expect them For their sake keep your eyes open Animals and Nature Respect the outdoors that you love Don t use your ATV to chase animals or birds Drive around young trees rather than over them Keep clear of streams and ditches with standing water Equipment The last thing you expected was that your ATV would break down in the middle of the road it s usually so reli able that sometimes you forget the ATV has its limits Indicates a potential hazard that could result in a serious injury or death Sound Judgment ATV Maintenance You have to maintain your ATV The General Maintenance section of this Operator s Manual tells you about tak ing care of your ATV If at any time abnormal noises vibrations improper functioning of any compo nent of this ATV is
15. condi tion requiring attention A Volt The LCD will go blank except the word VOLT will flash on the LCD whenever a low voltage 9 DC volts or a high voltage gt 16 DC volts is detected When voltage returns to normal the gauge must be reset by turning the ignition key to the OFF position and then to the ON position B EFI The LCD will go blank except the letters EFI will flash on the LCD whenever an elec tronic fuel injection error is detected After 30 seconds the LCD will return to normal however the letters EFI will continue to flash until the cause of the error is corrected B NOTE Take the ATV to an autho rized Arctic Cat ATV dealer to have the EFI error corrected and to have the ECU reset as soon as possible ELECTRIC FUEL PUIVIP An electric fuel pump is incorporated in the gas tank to deliver gasoline to the fuel injector The fuel pump is acti vated when the ignition switch is in the ON position E NOTE Both the ignition and fuel pump functions will be interrupted by the Tilt Sensor if the ATV tips over past 60 70 Righting the ATV will reactivate the ignition and fuel pump GAS HOSE Replace the gas hose every two years Damage from aging may not always be visible OIL LEVEL STICK ATV 0100AA There is an oil level stick for checking the engine oil level To check the oil level use the following procedure MNOTE The ATV should be on level ground when check
16. detected DO NOT OPERATE THE Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair Cargo Limitations Limit the ATV to the load capacity rat ings identified in the following chart So if you re weighing in at over 200 Ib 91 kg when you ride leave some of that extra cargo at home The combined weight limit including you your rack cargo and your trailer is a specified amount so consult the Load Capacity Ratings Chart and monitor it carefully Extra weight on the ATV will also throw you off balance if it s not distrib uted evenly side to side and front to rear If you have 200 Ib 91 kg on the rear rack only and you re heading up an incline shifting your own weight forward isn t going to do enough to compensate for that cargo sitting over the back tires Cargo has such a huge affect on ATV handling that you need to pay a lot of attention to your speed Even on really level areas you should keep it under 10 mph 16 kph if you ve got a trailer attached Avoid uneven terrain Also consider that your braking distance 1s going to increase with the more weight you carry Think about these when dealing with cargo 1 Rack weight limit 2 Trailer weight limit 3 Weight distribution 4 ATV speed A WARNING Personal Choices A safe enjoyable ride is dependent on many personal choices An like all motorized vehicles can be dangerous to operate i
17. gear 2 Secure the ATV with load rated hold down straps E NOTE Suitable hold down straps are available from your Arc tic Cat ATV dealer Ordinary rope is not recommended because it can stretch under load 48 A CAUTION When using hold down straps care must be taken not to damage the ATV A CAUTION When transporting the ATV make sure the emergency parking brake is engaged the transmission is in gear and the ATV is properly secured GASOLINE OIL LUBRICANT Recommended Gasoline The recommended gasoline to use in this ATV is EU unleaded 91 octane In some areas oxygenates either ethanol or MTBE are added to the gasoline Oxygenated gasolines containing up to 10 ethanol 5 methane or MTBE are acceptable gasolines When using ethanol blended gasoline it is not necessary to add a gasoline antifreeze since ethanol will prevent the accumulation of moisture in the fuel system A CAUTION Do not use white gas Only Arctic Cat approved gasoline additives should be used Recommended Engine Transmission Oil B NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants A CAUTION Any oil used in place of the recom mended oil could cause serious engine damage Do not use oils which contain graphite or molybde num additives These oils can adversely affect clutch operation Also not recommended are racing vegetable non detergent and cas
18. lever lock is engaged B NOTE This ATV has safety inter lock switches which prevent the starter motor from activating when the transmission is not in neutral Throttle Lever Throttle Lever ACE 005A Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM 42 Throttle Limiter Screw Jam Nut Limiter Screw ATV 0053 Throttle lever travel may be limited by adjusting the throttle limiter screw The throttle limiter should be adjusted according to the operator s skill and experience To adjust the throttle lim iter use the following procedure 1 Loosen the jam nut 2 Turn the throttle limiter screw clockwise to decrease engine RPM maximum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely B NOTE The ATV is equipped with an RPM limiter that retards ignition timing when maximum RPM is approached When the RPM lim iter is activated it could be misin terpreted as a high speed misfire LCD B NOTE All segments of the LCD will activate for approximately two seconds when the ignition switch is rotated to the ON position ACE 015B 1 Clock Engine Hour Meter The clock function indicates time in the 12 hour mode the hour meter indicates the total time the ATV has run and cannot be reset to zero To set the clock use
19. operated This could cause an accident Headlight Switch e 9NHeadllght Switch ACE 004A Use the headlight switch to select the high or low headlight beam or parking lights when the ignition switch is in the LIGHTS position When the switch is in the HI position the high beam will illuminate When the switch is in the LO position the low beam will illumi nate When the switch is in the PARK ING position the front and rear lights will illuminate Turn Signal Switch mage Turn Signal Switches ATV 004B To activate the turn signals slide the turn signal switch to the direction of the desired turn When the turn is com pleted return the switch to the center OFF position z 9 E lt cc lu e Hazard Lights Switch Hazard Lights Switch ATV 004C To activate the hazard lights press and release the hazard light switch To deactivate the hazard lights press and release the hazard light switch again Winch Switch ACE 017 To release the cable slide the toggle switch to the left to spool in the cable slide the switch to the right 41 Horn Button Horn Button gt 24 ATV 004D To activate the horn press the horn but ton Starter Button Pushing this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neutral and the brake
20. or stopping quickly do this 1 Depress the foot brake pedal to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even main taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid Excessive repetitive use of the hydraulic brake for high speed stops will cause overheating of the brake fluid and premature brake pad wear which will result in an unexpected loss of brakes A WARNING Use only Arctic Cat approved brake fluid Never substitute or mix differ ent types or grades of brake fluid Brake loss can result Check brake fluid level and pad wear before each use Brake loss can result in severe injury or even death Parking Parking involves following the previ ous rules for braking then 1 After the ATV stops shift into neu tral 2 Stop the engine using the ignition switch 3 If you have to park on a hill shift the ATV into low gear otherwise try to park only on level surfaces A WARNING 4 Engage the parking brake Dismounting the ATV After you ve followed the procedure for parking it s time to dismount 1 The operator should double check that the brake lever lock is engaged 2 The passenger should grasp the left shoulder of the operator with the right hand and with the left hand grasp the left side handhold t
21. the following procedure A With the ignition switch ON press and release the Mode But ton 3 until the Clock Engine Hour Meter 1 is displayed then if necessary press and release the Set Reset Button 4 to select the clock display B Press and hold the Set Reset Button 4 until the minutes stop scrolling and the hour dis play starts to scroll Momen tarily release when the correct hour is displayed then repeat edly press and release the Set Reset Button 4 until the cor rect minutes are displayed B NOTE Clock memory power is supplied through the 15 amp accessory fuse and verified during gauge power up and reset In the event of clock memory power fail ure blown fuse etc the gauge will power up reset and shut down repeatedly until clock mem ory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted B NOTE The engine hour meter will not activate until engine speed exceeds 500 RPM 2 Temperature Indicator If the engine coolant temperature exceeds the normal operating range the temperature icon will begin flashing and the LCD will go blank for 30 seconds then the LCD will return to normal How ever the temperature icon will continue to flash A CAUTION Continued operation with high engine temperature may result in engine damage or premature wear B NOTE High engine RPM low vehicle speed or heavy load can raise en
22. tor based oils The recommended oil to use is Arctic Cat ACX AII Weather synthetic engine oil which has been specifically formu lated for use in this Arctic Cat engine Although Arctic Cat ACX AII Weather synthetic engine oil is the only oil rec ommended for use in this engine use of any API certified SM 5W 50 oil 15 acceptable ENGINE OIL C 30 20 10 0 10 20 30 40 TEMP 22 4 14 32 50 68 86 104 OILCHARTI Recommended Front Differential Rear Drive Lubricant W NOTE Arctic Cat recommends the use of genuine Arctic Cat lubricants The recommended lubricant front dif ferential and rear drive when applicable is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the Arctic Cat ATV A CAUTION recommended lubricant could cause serious front differential rear drive damage Any lubricant used in place of the Filling Gas Tank A WARNING Always fill the gas tank in a well ventilated area Never add gasoline to the ATV gas tank near any open flames or with the engine running or hot DO NOT SMOKE while filling the gas tank Since gasoline expands as its tempera ture increases the gas tank must be filled to its rated capacity only Expan sion room must be maintained in the tank particularly if the tank is filled with cold gasoline and then moved to a warm area Maximum Level COULD L LLL L y 7
23. ATV ZOO Fld EET 2700 RIA TBV BET 200 514 Gruiser EFT 9 Do not remove this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission 9 Read this manual carefully It contains important safety information A WARNING Operators Manual Operating this ATV if you are under ARCTIC CAT under 16 MORE TO GO ON Your ATV can be operate This Arctic Cat Operator s Manual includes detailed instructions for cer tain Arctic Cat ATV s see cover Fol low the guidelines for the type of ATV you have purchased and use sound judgment when determining whether or not carrying a passenger is permissible on your ATV A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions hazardous to For your safety understand and follow all the warnings contained in this Oper ator s Manual and the labels on your ATV Keep this Operator s Manual with your ATV at all times FAILURE TO FOLLOW THE WARN INGS CONTAINED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the fol lowing notations A CAUTION B NOTE The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instruction
24. AZARDOUS TO OPERATE Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount follow ing the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operat ing over obstacles as described in this manual Always be careful of skidding or slid ing On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than the foot rests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If nec essary apply them lightly several times to let friction dry out the pads Always be sure there are no obstacles or people behind you when you oper ate in reverse When it is safe to pro ceed in reverse go slowly Avoid turning at sharp angles in reverse Always use the size and type tires specified in this manual Always main tain proper tire pressure as described in this manual Never improperly install or imprope
25. ING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a rollover HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN Increases your chances or losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always maintain proper tire pressure as described in this Operator s Manual Indicates a potential hazard that could WARNING result in a serious injury or death 13 Warnings A WAR
26. NING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock Have the passenger dismount on uphill side or to a side if pointed straight uphill then the operator should dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual A WARNING POTENTIAL HAZARD Carrying a passenger under the age of 12 on PASSENGER SAFETY this TRV To reduce the risk of SEVERE INJURY or DEATH WHAT CAN HAPPEN Could cause an accident resulting in injury or death to you and or your passenger NEVER CARRY NEVER RIDE PASSENGER DRUGS OR ALCOHOL HOW TO AVOID THE NEVER passenger too small to firmly lant feet on footrest d l HAZARD p feet on ootrests and securely grasp THE PASSENGER MUST ALWAYS Never carry a passenger under the age of use an approved helmet and protective gear 12 The passenger must allow the operator imiy on whie seated nthe passenger
27. Neutral E Pz CF130B 1 To engage the high range from neu tral move the shift lever forward 22 A WARNING 2 To engage the low range from high range move the shift lever outward and forward B NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range posi tion provides slower speed and greater torque to the wheels A CAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Fail ure to follow this caution may result in premature V belt failure or in damage to related drive system components 3 To engage reverse gear from neu tral move the shift lever outward and rearward into the R position A CAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift on level ground or engage the hand brake lever before shifting into another range or into reverse A WARNING Do not start the engine or operate this ATV with the clutch shield removed Severe injury could result Indicates a potential hazard that could result in a serious injury or death Active Riding Braking Stopping Always allow plenty of room and time to stop safely Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly
28. TV to overturn Constantly shift ing your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ATV ride With out basic skills it s impossible to move to this level active riding These are your basic maneuvers Mounting the ATV Operator Mounting the TRV Passenger Starting the Engine Starting a Cold Engine Shifting Braking Stopping Parking Dismounting the ATV Mounting the ATV Operator 1 From the left side grab the left side handlebar apply the brake and put your left foot on the footrest 2 Grab the right side handlebar 3 Swing your leg over the seat and set your right foot down on the right side footrest 4 Get seated in a comfortable posi tion A WARNING 5 Always keep your feet planted on the footrests Mounting the TRV Passenger 1 After the operator is seated and has the brake firmly applied with your left hand grasp the left shoulder of the operator and with your right hand grasp the backrest then swing your leg over the seat and set your right foot down on the right side footrest 2 Get seated in a comfortable posi tion and keep hands firmly on the handholds 3 Always keep your feet planted on the footrests Starting the Engine Always start with th
29. and allow the water to drain faces of the inner wheel rim and the tire out bead If either the inner wheel rim or tire bead is damaged air may leak Be 3 Shift the range lever to the neutral extremely careful not to damage these position then start the engine areas when replacing tires 4 Increase and decrease engine RPM several times to blow out any water then stop the engine It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or 5 Install the drain bolt and tighten wheel rims If proper tools and related securely items are not available have this main tenance performed by an authorized NOTE The V belt and pulleys Arctic Cat ATV dealer or a qualified should be inspected every 500 miles tire repair station and the belt replaced if necessary 61 A CAUTION When breaking the tire bead loose from the wheel be extremely careful not to damage the inner wheel sur face or the tire bead Use only Arctic Cat approved tires when replacing tires Failure to do so could result in unstable ATV operation Tubeless Tire Repair Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is
30. arranty 67 Warranty Procedure Owner Responsibility 68 Wheels 62 Wide Turns 24 Windshield titer tete 45 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES 72 Identification Numbers Record A WARNING Indicates a potential hazard that could result in serious injury or death 1 KEY IDENTIFICATION NUMBER The key identification number is stamped on the key as shown in the illustration Record this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen Version 1 Effective Date July 2008 ZEN C LS ARCTIC CAT 2008 Arctic Cat Inc S Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2258 439
31. atter from the entire ATV Allow the ATV to dry thoroughly DO NOT get water into any part of the engine or air intake 3 Either drain the gas tank or add a fuel stabilizer to the gas in the gas tank Remove the air filter housing cover and air filter Start the engine and allow it to idle then using Arc tic Cat Engine Preserver rapidly inject the preserver into the air fil ter opening for a period of 10 to 20 seconds Install the air filter and housing cover A CAUTION If the interior of the air filter housing is dirty clean the area before start ing the engine 64 4 Plug the hole in the exhaust system with a clean cloth 5 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bot tom of the stand pipe in the radia tor neck with properly mixed coolant 8 Disconnect the battery cables neg ative cable first then remove the battery clean the battery posts and cables and store in a clean dry area 9 Store the ATV indoors in a level position A CAUTION Avoid storing outside in direct sun light and avoid using a plastic cover as moisture will collect on the ATV causing
32. b when it is hot Severe injury may result To replace the headlight bulb use the following procedure 1 Remove the rubber boot from the back of the headlight housing then remove the three wire connector from the bulb 2 Release the two ends of the spring clip from the headlight housing making sure not to bend or deform the clip then remove the bulb from the housing 3 Install the new bulb into the hous ing then secure with the spring clip 4 Connect the three wire connector to the bulb then install the rubber boot A CAUTION When replacing the headlight bulb be careful not to touch the glass portion of the bulb Grasp the new bulb with a clean cloth License Plate Light To replace the license plate bulb use the following procedure 1 Remove the two screws and remove the lens 2 Pull out the bulb 3 Install the new bulb by pushing it in 4 Install the lens Tighten the two screws securely Turn Signal Light Taillight Brakelight To replace the turn signal light tail light brakelight bulb use the follow ing procedure 1 Rotate the socket counterclockwise and remove it from the housing 2 To remove the bulb from the socket push in and rotate counterclockwise 3 To install the bulb push in and turn clockwise 4 Insert the socket into the housing and rotate it clockwise FUSES The fuses are located in a power distri bution module under the seat If t
33. c Cat ATV dealer for ser vice lt lt lt e Brake Lever Lock Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automati cally as the brake pads wear The only maintenance that 15 required 1s replace ment of the brake pads when they show excessive wear Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2 Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten to 40 ft Ib PROTECTIVE RUBBER BOOTS The protective boots should be inspected periodically according to the Maintenance Schedule Ball Joint Boots Upper and Lower Right and Left CC791 1 Secure the on a support stand to
34. dealer 1 O Arctic Cat ATV dealer POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operators Manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed Indicates a potential hazard that could WARNING result in a serious injury or death 15 Prevention Overview When using prevention is the name of the game Had you only known something could go wrong you would have prevented it If you don t notice your conditions and sur roundings before riding your ATV you give up control over the situation Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV Following the safety instructions and warnings in this manual will help you P A S S the safety test P A S S stands for Prevention Active Riding Sound Judgment and Supervision Remembering P A S S and what it stands for will help you have a safe predictable ride every time you go out on your ATV Safe Riding Clothing and Gear Always wear clothing suited to the type of riding you are doing ATV riding requires special protective clothing which will make you feel more com fortable and reduce chances of injury You ll find it i
35. e ATV on a flat level surface Carbon monoxide poi soning can kill you so keep your ATV outside while it s running Follow these steps to start it up 1 Climb up onto the ATV and sit down Engage the parking brake Shift into neutral Turn on the ignition Press the starter button A W N Let the engine warm up Indicates a potential hazard that could 21 result in a serious injury or death ACTIVE RIDING Active Riding Another way to remember the starting procedure is by using the acronym BONE C It stands for BRAKES IGNITION NEUTRAL ENGINE AUTOMATIC LOCKED SWITCH ON TRANSMISSION SWITCH CHOKE Starting A Cold Engine W NOTE It is very important not to touch or compress the throttle lever during the starting proce dures 1 Turn off all electrical accessories hand warmer lights etc then rotate the ignition switch key to the first position ON leaving the headlights OFF Note that the N is indicated on the LCD 2 Press on the starter button for a maximum eight seconds B NOTE Do not touch the throttle lever until the engine has run for at least 3 minutes 3 Allow the engine to warm up for approximately 2 3 minutes or until the ATV will accelerate without hesitating Shifting The Arctic Cat ATV with an automatic transmission has a dual range transmis sion with reverse To shift the ATV fol low these steps High
36. e performed by the ATV owner if qualified to do so If the owner does not feel qualified take the ATV to an authorized Arctic Cat ATV dealer for this service This service is at the discretion and expense of the ATV owner Anytime service is performed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Always wear safety glasses Pro tect skin and clothing when han dling a battery When servicing battery in enclosed space keep the area well ventilated 1 Remove the battery hold down then disconnect the battery cables negative cable first 2 Remove the battery from the bat tery compartment then thoroughly wash the battery and battery com partment with soap and water 57 oO lt d lt 2 lt W NOTE If battery posts cable ends or the battery case has a build up of white green powder residue apply water and baking soda to neutralize acid then flush off with warm soapy water 3 Using a wire brush clean the bat tery posts and cable ends removing all corrosive buildup Replace dam aged cables or cable ends 4 Add clean distilled water to bring fluid level to the UPPER level line A WARNING Battery acid is harmful if it contacts eyes skin or clothing Care must be taken whenever handling a bat tery A CAUTION Do not remove a seal strip 5 Using a multi
37. elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations 4 Check the ball joint for free play by grasping the steering knuckle and turning it from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive contact an authorized Arctic Cat ATV dealer for service Tie Rod Boots Inner and Outer Right and Left 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Drive Axle Boots cf CF125A 1 Inspect all drive axle boots for cracks tears or perforations 2 If boot damage is present contact an authorized Arctic Cat ATV dealer for service BATTERY The battery is located under the seat After being in service batteries require regular cleaning and recharging in order to deliver peak performance and maximum service life The following procedures are recommended for cleaning and maintaining sealed batter ies Always read and follow instruc tions provided with battery chargers and battery products B NOTE Battery maintenance can b
38. ely and send it to Arctic Cat enclosing a copy of the vehicle registration certificate and an account only cheque in the amount of EUR 25 Arctic Cat will then process the application and issue a new vehicle certificate for the remaining period of the warranty Address Change L Ownership Change L Warranty Transfer L CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name Address City State Province Zip Code Postal Code Phone t Year and Model ATV Vehicle Identification Number VIN Fold Back Place Stamp Here CHANGE OF ADDRESS OWNERSHIP Arctic Cat GmbH Industriestrasse 43 5600 St Johann Pg Austria INDEX ACCeSSOFIOS 1 Active Riding eeeeeeeeees 21 A FINON NR 60 Air Filter Housing 61 Battery 57 BONE G ire eire trier edente 22 Boots Protective 56 Brake Emergency Parking 40 55 Brake Fluid eeseeeees 55 Brake 40 Brake Hand Hydraulic 55 Brake Lever Lock 40 56 eines 56 Brake Pads Burnishing 47 Brake Pedal Foot Main 39 55 Brake 55
39. ep your hand off the brakes until yov re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of let ting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn and have your passenger lean to the inside of the turn 4 Turn handlebar Parking on a Hill This shouldn t be necessary but if it is ACTIVE RIDING 1 Keep it in gear 2 Engage the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for riding uphill this shouldn t happen But if you have a problem do this 1 If the ATV hasn t started rolling backwards yet follow the proce dure for the K turn OR Indicates a potential hazard that could 29 result in a serious injury or death Active Riding 2 If the ATV is already rolling back ward both the operator and the passenger should lean as far for ward as possible and the operator can be standing up on the footrests 3 Nice and easy apply the hand brake lever 4 When you come to a stop follow the procedure for the K turn Crossing Water Your ATV can only handle water up to its footrests Any more than that and you risk engine damage and or per sonal injury Stay away from fast mov ing rivers Tires can be buoyant so if the water is too deep you might find the ATV suddenly afloat A CAUTION Riding thr
40. essively long periods of time A CAUTION BRAKE PADS MUST BE BUR NISHED TO ACHIEVE FULL BRAK ING EFFECTIVENESS Braking distance will be extended until brake pads are properly bur nished TO PROPERLY BURNISH THE BRAKES USE FOLLOWING PROCE DURE Choose an area sufficiently large to safely accelerate ATV to 48 km h 30 mph and to brake to a stop Accelerate to 48 km h 30 mph then compress brake lever to decelerate to 0 8 km h 0 5 mph Repeat procedure 5 times A WARNING Do not attempt sudden stops or put yourself into a situation where a sudden stop will be required until the brake pads are properly bur nished After the completion of the break in period the engine oil and oil filter should be changed Other maintenance after break in should include checking of all prescribed adjustments and tight ening of all fasteners At the discretion and expense of the owner operator the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service GENERAL MAINTENANCE W NOTE Proper maintenance of the ATV is important for optimum performance Follow the Mainte nance Schedule and all ensuing maintenance instructions informa tion If at any time abnormal noises vibra tions or improper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair
41. f publication all informa tion and illustrations were technically correct Some illustrations are used for clarity purposes only and are not designed to depict actual conditions Because Arctic Cat constantly refines and improves its products no retroac tive obligation is incurred This Arctic Cat ATV Operator s Man ual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale If the ATV changes ownership please con tact the warranty service department of the Company ARCTIC CAT GmbH Industriestrasse 43 5600 St Johann Pg Austria to ensure proper registra tion This manual was prepared by the service department of Arctic Cat Catalog ATV dealer PARTS AND ACCESSORIES When in need of replacement parts oil or accessories for your Arctic Cat ATV be sure to use only GENUINE ARCTIC CAT PARTS OIL AND ACCESSORIES Only genuine Arctic Cat parts oil and accessories are engi neered to meet the standards and requirements of your Arctic Cat ATV For a complete list of accessories refer to the current Arctic Cat ATV Accessory To aid in service and maintenance procedures on this ATV a Service Manual and an Illustrated Parts Manual are available through your local Arctic Cat TREAD LIGHTLY ON PUBLIC AND PRIVATE LAND Isid Table of Contents INTRODUCTION PARTS AND ACCESSORIES DIVISION I SAFETY ATV SAFETY ALERT
42. f you choose to ignore safety precautions take unnecessary chances or ride beyond your ability or your vehi cle s capability Don t allow the thrill of freedom or adventure to affect your ability to make good safe choices Load Capacity Ratings Chart Arctic Cat ATV Load Capacity Ratings Item Specifications lb kg Max Load Capacity 430 195 Max Load Capacity 392 178 TRV Cruiser Front Rack max 100 45 Rear Rack max 200 91 Storage Box max 35 16 Tongue Weight 35 16 Tongue and Rear Cargo 200 91 Weight max Towing Limit 290 167 5 Towing Limit 307 5 176 TRV Cruiser Max Load Capacity Total weight of rider passenger tongue weight and cargo on front and rear racks Tongue Weight Weight on trailer tongue Tongue and Accessory Weight Must be included as part of the front and rear rack weights Tongue and Rear Cargo Weight Total weight on trailer tongue and rear rack capacity Towing Limit Total weight of trailer and all cargo in the trailer Indicates a potential hazard that could 33 result in a serious injury or death SOUND JUDGMENT Sound Judgment Speedrack When installing Speedrack accesso ries make sure to read and carefully follow the instructions provided in each kit MNOTE Use extra caution when operating an ATV with additional loads such as accessories and or cargo Handling of the ATV may be adversely affected Reduce
43. fully examine the ele ment for tears before and after clean ing it Replace the element with a new one if it is torn 9 Clean any dirt or debris from inside the air cleaner 10 Install the air filter frame assembly and cover 11 Install the storage compartment and cover AIR FILTER HOUSING TIRES DRAIN A WARNING Inspect the duck bill drain in front of Always use the size and type of tires the main housing for debris and for proper sealing as specified Refer to the Specifica tions chart for proper tire inflation pressure and always maintain proper tire inflation pressure Tire Tread Condition a The use of worn out tires on an ATV is very dangerous A tire is considered to be worn out when the depth of the tread is less than 4 mm 5 32 in Be sure to replace the tires before reaching this GZ018A minimum specification DRAINING V BELT COVER Minimum Tread Depth 4 mm 5 32 in 732 649A The use of worn out tires can be W NOTE If the ATV has been driven dangerous and can increase the through water the V belt cover jrisk of an accident must be drained of any water CF110A LLI o z lt d lt E lt Tire Replacement 1 Place ATV level surface ATV has low pressure tubeless 2 Remove the drain bolt from the tires Air is sealed by the contact sur cover
44. gine temperature Decreasing engine RPM reducing load and selecting an appropriate transmission gear can lower the temperature B NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capacity Using a hose pressure wash the radiator and the engine to remove any debris restricting air flow 3 Mode Button Shifts the gauge through three set up modes speed ometer tachometer distance and time B NOTE The Mode Button must be pressed and released to shift modes Approximately two sec onds after the Mode Button is released the digital gauge will return to full display 4 Set Reset Button In conjunction with the Mode Button sets and resets various displays on the digi tal gauge Also used to shift from speedometer function to tachome ter function on the speedometer tachometer gauge 5 Fuel Level Indicator Indicates approximate amount of gasoline in the gas tank B NOTE When the bottom seg ment flashes approximately 3 5 L 0 92 U S gal of gasoline remains in the tank 2 lt o lt e 6 Low Pressure Will be dis played during self test at start up It will not be displayed during nor mal operation as oil pressure is not monitored on these models 7 Odometer Trip Meter Odometer registers the total distance the vehicle has traveled The trip meter can be reset and can be used to mea
45. hen swing the right leg over the seat and step to the ground on the left side of the ATV 3 The operator should swing the right leg over to the left side of the seat 4 The operator should step to the ground on the left side of the ATV How to Handle the ATV Active Riding Techniques Active riding involves moving your body You must learn to lean and shift your weight into your turns to maintain control Your safety depends on using safe riding techniques Statistics show that inexperienced riders who don t use safe riding techniques are 13 times more likely to have an ATV acci dent than riders who have over 1 month of experience Safe riding techniques include Starting Leaning Weight Shift and Balance Wide Turns Sharp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving Indicates a potential hazard that could 23 result in a serious injury or death ACTIVE RIDING Active Riding Starting Once the engine has warmed up the ATV is ready to go 11 ATV 0012 1 Keep your feet on the footrests and both hands on the handlebar 2 Hold the brake lever and release the parking brake lock 3 Shift into desired gear 4 Release the brake slowly and apply the throttle Leaning Weight Shift and Balance When you turn the trick is to move for ward and slide over to the side of the seat that s on the i
46. here is any type of electrical system failure always check the fuses first E NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lift off then remove and replace the fuse 700 H1 TRV dx ufa ai 1411 526 LE Cruiser mu Hu p TII 80 E LIGHTS E wmm B AWA 1411 940 A CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV dealer immediately STORAGE COMPARTMENT TOOLS A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all times The tool kit is located under the seat The storage compartment is above the engine in front of the seat 63 LLI Oo z lt lt i lt cc ul S PREPARATION FOR STORAGE A CAUTION Prior to storing the ATV it must be properly serviced to prevent rusting and component deterioration Arctic Cat recommends the following procedure to prepare the ATV for stor age An authorized Arctic Cat ATV dealer should perform this service however the owner operator may per form this service if desired 1 Clean the seat cushion cover and base with a damp cloth and allow to dry 2 Clean the ATV thoroughly by washing dirt oil grass and other foreign m
47. ial hazard that could result in a serious injury or death Prevention CHASSIS Excessive road dirt and dust can gum up your suspension and shocks Clear and clean the suspension arms shock springs and fenders Check smooth ness by turning the handlebar full left and full right Check that there is no binding restrictions free play or looseness in steering components Check 1 Suspension arms 2 Shock springs 3 Fenders 4 Steering Miscellaneous Items Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery termi nals for corrosion Also be sure to tighten any loose parts nuts or bolts Check 1 Air filter 2 Battery 3 Tighten parts nuts and bolts First Aid and Survival You need to prepare for the unex pected Emergencies and accidents are traumatic enough but they re even worse when you re not prepared for them At the minimum during every ATV ride you should have the follow ing items on board Tools Water Identification First Aid Kit Safety Jacket Warning Triangle Registration Paper For rides that are longer in duration and distance the following additional items are recommended A WARNING Cellular Phone Maps Emergency Kit with Flashlight and First Aid Kit Tools Routine maintenance will generally eliminate the need for emergency
48. ic Cat if the VIN or ESN is removed or mutilated in any way Always provide the ATV name Vehi cle Identification Number and Engine Serial Number when contacting an authorized Arctic Cat ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information IGNITION SWITCH KEY Two keys come with the ATV Keep the spare key in a safe place An identify ing number is stamped on each key Use this number when ordering a replacement key Two keys are pro vided for the steering lock ATV 0055 CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has three positions LIGHTS ATV 0056 OFF position electrical circuits except the accessory plug are off The engine will not start The key can be removed in this position B NOTE The accessory plug is powered by the battery at all times ON position The ignition circuit 1s complete and the engine can run The key cannot be removed in this position LIGHTS position The ignition cir cuit is complete and the headlights and taillights are on The key cannot be removed in this position 37 z 9 E lt cc A CAUTION Leaving the ignition switch in the LIGHTS position for a long period of time when the engine is not running may cause the battery to discha
49. ine off and wait approximately one minute Recheck the oil level 11 Inspect the area around the drain plug and oil filter for leaks Front Differential And Rear Drive Gear Lubricant Inspecting Changing Inspect and change the gear lubricant in each according to the Maintenance Schedule When changing the lubri cant use approved SAE 80W 90 hypoid oil and use the following procedure Place the ATV on level ground 2 Remove each oil filler plug 3 Drain the oil into a drain pan by removing in turn the drain plug from each Fronti Differentia CF107B 54 CF106C 4 After all the oil has been drained install the drain plugs and tighten securely A CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized Arctic Cat ATV dealer for servicing 5 Pour recommended oil into each filler hole B NOTE If the gear case has a level plug fill to the threads of the level plug If the gear case has only a fill plug fill to within 2 5 cm 1 in of the threads of the fill plug CF113A Fill Level Balun CF116A W NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants 6 Install the fill plugs and level plugs BRAKE SYSTEMS Hand Brake Lever Hydraulic Brake Lever Lock Hand Brake Lever Be sure to inspect the hydraulic hand brake system before each use Always ma
50. ing the engine oil level 1 Unscrew the oil level stick and wipe it with a clean cloth 2 Install the oil level stick and thread it into the engine case 3 Remove the oil level stick the engine oil level should be above the L mark but not higher than the F mark A CAUTION Do not overfill the engine with oil Always make sure the oil level is above the L mark but not higher than the F mark WINDSHIELD Cruiser A CAUTION Remove the windshield before trailering the ATV or damage to the windshield may occur To remove the windshield loosen the left and right plastic knobs and remove the windshield assembly Tighten the knobs securely or remove them com pletely to prevent loss CRO003 To install the windshield loosen the left and right plastic knobs then install the tapered windshield pins into the mounts and tighten knobs securely MIRRORS The mirrors can be adjusted to the desired viewing angle or moved to a stowed position when operating in trees or brush A WARNING Always adjust the mirrors to a posi tion that will not catch tree branches or under brush which could cause a loss of control and severe injury or death REAR SEAT LOCK 1 To remove the rear seat pull the two latch handles to the rear and rotate them to the vertical position 45 e lt rm l lt S E CRO17D
51. ing to turn at faster speeds Do not turn at excessive speed Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident Never operate the ATV on hills too steep for the ATV or for your abilities Practice smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in this man ual Check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the ATV to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible A WARNING DIVISION I SAFETY AN ATV IS NOT A TOY AND CAN BE H
52. intain brakes according to the Maintenance Schedule Brake Fluid Check the brake fluid level in the brake fluid reservoir If the level in the reser voir is not visible in the sight glass add DOT 4 brake fluid Sight Glass _ 788 420 E NOTE If the sight glass appears dark there is a sufficient amount of fluid in the reservoir A CAUTION Be careful not to spill any fluid when filling the brake fluid reservoir Wipe away spilled fluid immediately Foot Brake Pedal Main The foot brake must be maintained to be fully functional A WARNING Be sure to inspect the foot brake system before each use Always maintain brakes according to the Maintenance Schedule 1 Check the brake fluid level in the reservoir The fluid level must be maintained between the MAX and MIN level marks If the level in the reservoir is low add DOT 4 brake fluid 2 Press the foot brake pedal several times to check for firmness 3 If the pedal is not firm the system must be bled B NOTE Take the ATV to an autho rized Arctic Cat ATV dealer for this service Emergency Parking Brake Check to make sure the emergency parking brake engages properly and that the brake when engaged locks the wheels 1 Engage the emergency parking brake 2 Attempt to push the ATV m NOTE The emergency parking brake must lock the wheels If it doesn t take the ATV to an autho rized Arcti
53. inutes disconnect the booster battery leaving the charger connected and the charger should continue to charge If the charger cuts off replace the battery 7 After charging the battery for the specified time remove the battery charger and allow the battery to sit for 1 2 hours 8 Connect the multimeter and test the battery voltage The meter should read at least 12 5 DC Volts If the voltage is as specified the battery Is ready for service m NOTE If voltage in step 8 is below specifications charge the battery an additional 1 5 hours then retest Recheck electrolyte level and the battery is ready for service 9 Place the battery in the battery compartment then coat the battery posts and cable ends with a light coat of multi purpose grease A CAUTION Before installing the battery make sure the ignition switch is in the OFF position 10 Connect the battery cables positive cable first then install the battery hold down A CAUTION Connecting cables in reverse posi tive to negative and negative to pos itive can cause serious damage to the electrical system SPARK PLUG The ATV comes equipped with a speci fied spark plug See the Specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced Consult an authorized Arctic Cat ATV dealer if the plug insu lator
54. is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of carbon Before removing the spark plug be sure to clean the area around the spark plug If you do not dirt could enter engine when removing or installing the spark plug Adjust the gap to 0 7 0 8 mm 0 028 0 032 in for proper ignition Use a wire type feeler gauge to check the gap H 0 7 0 8 mm F 0 028 0 032 in ATV 0052 When installing the spark plug be sure to tighten it securely A new spark plug should be tightened 1 2 turn once the washer contacts the cylinder head A used spark plug should be tightened 1 8 1 4 turn once the washer contacts the cylinder head THROTTLE CABLE ADJUSTMENT To adjust the throttle cable free play 1 Loosen the jam nut from the throt tle cable adjuster 2 Slide the rubber boot away and turn the adjuster until the throttle lever has the proper free play of 3 6 mm 1 8 1 4 in Jam Nut Adjuster 3 6 m 1 8 1 4 in ATV 0047 3 Tighten the knurled nut against the throttle cable adjuster securely then slide the rubber boot over the adjuster e lt lt lt e AIR FILTER The air filter inside the air filter hous ing must be kept clean to provide good engine power and gas mileage If
55. it s time to use your knowledge and supervise others who ride your ATV Inexperienced Untrained Riders You can t let people ride your ATV who don t know what they re doing Unless they ve had over a year of expe rience with ATV riding it s your responsibility to keep them off your ATV It can be dangerous all the more reason for you to be firm Experienced Riders If anyone is going to borrow your ATV you are responsible for their supervi sion Before they ride have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it A WARNING TRV s are a little different from the handling to the stability to the controls So regardless of how much experience your family members have they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Remember that regardless of experience you should never let anyone under the age of 16 oper ate your ATV PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH NEVER CARRY MORE THAN ONE PASSENGER NEVER RIDE AFTER USING DRUGS OR ALCOHOL NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp hand holds THE PASSENGER MUST ALWAYS use an approved helmet and protective gear securely g
56. ket but make sure you wear a helmet that complies with the standards of the E code E code repre sents that of European approved Hel mets that comply with European standards have a sticker on the inside or outside of the helmet If you drop or damage your helmet get a new one immediately Your helmet may not protect your head from injury if it has cracks fissures or other dam age to its outside or core padding Remember your helmet won t do you any good if the chin strap isn t fas tened Eye Protection Wear eye protection such as goggles to completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sun glasses for proper eye protection Sun glasses are not recommended they don t prevent objects from flying in through the sides Long Pants and Long Sleeved Shirt The goal is to protect your body from airborne objects or anything else that could scrape your skin The more thick and durable the material the better pro tection it ll provide Condition of the ATV The second step in Prevention is check ing the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Brakes 2 Throttle Tires and Wheels Fluids PREVENTION 3 4 5 Lights and Electric 6 Controls and Cables
57. lity to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar grips operator handholds passenger and both feet on the footrests of your ATV during operation A WARNING POTENTIAL HAZARD aN Failure to use extra care when operating on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which could result in an accident including a rollover HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and prac ticed the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain A WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads Indicates a potential hazard that could 10 A WARNING result in a serious injury or death Warning
58. m Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include ban dages antiseptic spray gauze tape etc Carry these items 1 Flashlight 2 Matches 3 Flares 4 First Aid Kit 5 Money 20 A WARNING Safety Jacket If you have an accident or your ATV has a break down on the highway or freeway and you climb down from your ATV you must wear a safety jacket Warning Triangle If you have an accident or your ATV has a break down on the highway or freeway you must place the warning triangle in a certain distance in front of the scene of accident or break down Registration Paper If you re stopped by police you may need to show them your driving license and registration paper The registration paper proves that you re allowed to drive on streets who the owner of the ATV is and that they have vehicle insurance Indicates a potential hazard that could result in a serious injury or death Active Riding Overview Active Riding is the second part of P A S S It involves an understanding of how your body weight balance gravity and physical forces affect the handling of the ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively sta ble enough centrifugal force can cause an A
59. meter test the battery voltage The meter must read at least 12 5 DC Volts for a fully charged battery W NOTE At this point if the meter reads as specified the battery may be returned to service see step 9 6 If the meter reads less than speci fied voltage charge the battery using the following guidelines A When using an automatic bat tery charger always follow the charger manufacturer s instruc tions B When using a constant current battery charger use the follow ing Battery Charging Chart A CAUTION Never exceed the standard charg ing rate An overheated battery could explode causing severe injury or death Always monitor charging times and charge rates carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging Battery Charging Chart Constant Current Charger Charge Time Battery Charge Required Voltage DC State at 1 5 2 0 Amps 12 5 or more 100 12 2 12 4 75 99 3 6 hours 12 0 12 2 50 74 5 11 hours 11 0 11 9 25 49 13 hours minimum 11 5 or less 0 24 20 hours minimum B NOTE If the battery voltage is 11 5 DC Volts or less some charg ers may cut off and fail to charge If this occurs connect a fully charged booster battery in parallel positive to positive and negative to negative for a short period of time with the charger connected After 10 15 m
60. mportant to dress cor rectly for ATV riding in order to pre vent scraped skin and serious head injuries It s easy and could save you time in the long run not having to con tend with an injury Of course it also makes sense to remember the seasons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the sum mer Following is the minimum protec tion you need to wear during every ride 16 Protective clothing ATV 0004 Gloves Your hands are targets for flying objects Along with providing skin pro tection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a grip ping surface to keep them from sliding off the handlebars Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest pos sible area of your leg preferably up to your knee and can handle significant impact Choosing boots with low heels and a good tread will help prevent your feet from slipping off the footrests in wet or rugged conditions or getting hurt if they get hit by flying debris Indicates a potential hazard that could result in a serious injury or death Prevention Helmet Your helmet is the most important piece of protective gear for safe riding A helmet can prevent a severe head injury There are several types of hel mets on the mar
61. n A CAUTION Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift on level ground or engage the brake before shifting into another range or into reverse 2WD 4WD Selector Switch 2WD 4WD Selector Switch ACE 005B The 2WD 4WD selector switch allows the operator to operate the ATV in either two wheel drive rear wheels or four wheel drive all wheels For nor mal riding on flat dry hard surfaces two wheel drive should be sufficient In situations of aggressive trail condi tions four wheel drive would be the desired choice To either engage or disengage the front wheels move the switch to the 4WD position or to the 2WD position A CAUTION Do not attempt to either engage or disengage the front differential CR009A B NOTE Operating handwarmers lights and or other accessories at low engine RPM for extended time may cause excessive battery dis charge resulting in erratic engine operation while the ATV is moving Handwarmers Thumbwarmer Cruiser The operator s handwarmers thumb warmer are controlled by a rocker type switch on the instrument pod There are three positions on the switch Low Off High CR027A The passenger s handwarmers are con trolled by a rocker type switch located beneath the right side handgrip There are three positions on the switch Low Off High A CAUTION
62. nition Switch 37 Inexperienced Untrained Riders 35 Introduction d once mre d eei 26 42 Leaning Weight Shift and Balance 24 Light Bulb 62 Liquid Cooling System 51 Load Capacity Ratings Chart 33 Lubricant Inspecting Changing 54 Lubricant Recommended Front Differential Rear Drive 49 Lubrication General 53 Maintenance General 51 Maintenance 72 MIITOIS oreet tnit 45 Mounting the ATV Operator 21 Mounting the TRV Passenger 21 Oil and Filler cineres 53 Oil Level Stick eeeeeseee 45 Oil Recommended Engine Transmission 48 Operating Maneuvers Basic 21 Operation Maintenance Division 1 96 Parking 23 Parts sl Parts and Controls Locations Vr Prevention 16 Quick Turns esses 2425 Rack Loading Front and Rear es d Responsibility 2135 Reversing
63. nside of the turn Sup port your body weight on the outside footrest At the same time lean your body and the passenger body to the inside of the turn Pay attention to the handling if you feel the tires coming off the ground reduce speed shift more of your body weight and passenger s body weight to the side that s lifting and make the turn wider if possible A ATV 0013 2 XT ATV 0024 ATV 0025 Wide Turns Many accidents happen during turns If you don t understand turning tech niques it s easy for the ATV to get away from you by losing traction plowing or tipping Use this method for wide turns Indicates a potential hazard that could result in a serious injury or death Active Riding 1 Ease off the throttle of the turn ATV 0044 1 Ease off the throttle as you as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside 3 You might have to lean into the turn more than you do in a wide turn approach the turn to slow down 4 If shifting your weight and balance aren t enough to keep the ATV tires 2 Use the principles of leaning on the ground straighten out the weight shifting and balancing handlebar as much as you can shift your body weight and passen ger s body weight to the inside of 5 Gradually increase yo
64. nt situations and on different types of terrain HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator s Manual and all warning and instruction labels prior to operating this vehicle A WARNING POTENTIAL HAZARD Operating on steep hills WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills A WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator s Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possible Indicates a potential hazard that could 8 A WARNING result in a serious injury or death Warnings A WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load ca
65. o crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured SIPDE By themselves none of these safe behaviors and sound judgments will go very far But when you put them all together when you re paying atten tion to how you feel when you re monitoring the movements of your ATV and when you re constantly eval uating your environment then you re practicing SIPDE SIPDE is an acro nym that stands for S P SCAN IDENTIFY PREDICT WHAT DECIDE WHAT EXECUTE THE SEARCH HAZARDS WILL HAPPEN TO DO DECISION 24 A WARNING Indicates a potential hazard that could result in a serious injury or death Supervision Overview You re responsible for supervising those who ride your ATV Your wisdom is valuable it ll bring them all back safely your friends your family your relatives and your ATV It s crucial that you consider yourself a supervisor for all riders of your ATV Whether you accept responsibility or not the truth is that you are responsible for others riding your ATV Taking Responsibility You re to the last letter in P A S S Supervision You ve just gone through the manual and you ve seen what s involved That puts you in a good position to be confident about what you know So now
66. ough water deeper than the footrests may lead to severe engine damage due to water ingestion B NOTE Engine damage caused by water ingestion or immersion will not be covered by Arctic Cat warranty 1 Physically check the depth and cur rent of the water especially if you can t see the bottom You re also checking for hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud try rocking the ATV from side to side 5 Once you ve cleared the water briefly apply the brakes to make sure they work Driving In Cold Weather MNOTE Check that all control levers move freely Make sure that the footrest shift lever and mechanical brake pedal are free of ice and snow A WARNING For your personal safety it is very important to wear the type and amount of cold weather clothing according to the coldest antici pated temperatures 1 With the transmission in neutral move the ATV forward and back ward to check that the wheels roll freely If the ATV will not roll the tires may be frozen to the ground or the brake pads may be frozen to the discs 2 If the tires are frozen to the ground pour warm water around them to melt the ice A CAUTION Before riding manually move the ATV forward and backward to make certain that all wheels roll freely 3 If the brakes are frozen take
67. ount Get off the ATV on the uphill side If you re to the left of the ATV turn the handlebar all the way left Partially release the brake but lightly hold the brake lever Let the ATV roll to your right side until it faces slightly downhill Reapply the brakes Indicates a potential hazard that could 26 A WARNING result in a serious injury or death Active Riding 10 Get back on the ATV from the uphill side have your passenger mount the ATV from the uphill side and keep your body weight and the passenger s body weight shifted uphill when you sit down 11 Start the engine and follow the method for riding downhill Riding Uphill Many accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Accelerate before you start climb ing then maintain a steady pace 2 Both the operator and the passen ger should lean as far forward as possible For steeper hills the operator should come off the seat to stand and lean forward A WARNING 3 Ifyou lose speed release the throttle so your front tires don t lift OR 4 If that doesn t work and you still have forward motion and the ter rain permits do a U turn go back down and try climbing again OR 5 Ifyou have lost all forward motion follow the K turn procedure
68. pacity for the ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operators Manual for carrying cargo or pulling a trailer POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in this Operator s Manual Indicates a potential hazard that could WARNING result in a serious injury or death 9 Warnings A WARNING POTENTIAL HAZARD Removing hands from handlebar grips operator handholds passenger or feet from the footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your abi
69. r and lift to the open position Pull slightly to the rear to latch CR013A ARCTIC CAT CR011A To close the storage box lift the lid and push forward then lower and push slightly forward and close completely Rotate the top latch counterclockwise and the key lock counterclockwise and remove the key A CAUTION Do not operate or trailer the ATV with either lock unlocked or dam age to the box will occur SAFETY FLAG BRACKET A bracket is provided for mounting a flag at the rear of the ATV RACK LOADING Front and Rear The front rack and rear rack are designed to carry specified load capaci ties Always refer to the ATV Load Capacity Ratings Chart for proper capacities A WARNING Make sure the loads on the front and rear racks will not interfere with the ATV controls or obstruct the view of the operator Also make sure the loads are evenly distrib uted properly secured and will not shift while operating the ATV TRAILERING AND TOWING z 2 lt 9 E lt cc A WARNING Never use the racks as a towing trailering point This ATV is equipped with a frame mounted receiver and a standard 5 1 cm 2 in receiver hitch ACE 018 When loading a trailer properly two items are critical Gross Trailer Weight the weight of the trailer plus cargo and Trailer Tongue Weight A WARNING Make
70. rasp hand holds and plant feet firmly on footrests while seated in the passenger seat tell operator to slow down or stop if uncomfortable get off and walk if conditions require 1411 956 1411 956 Indicates a potential hazard that could 35 result in a serious injury or death e gt 9 gt 9 o DIVISION II OPERATION MAINTENANCE Specifications ENGINE AND DRIVE Type 700 H1 TRV Four Cycle Liquid Cooled OHC 700 H1 Cruiser Four Cycle Liquid Cooled OHC Bore x Stroke 102 mm x 85 mm 4 01 x 3 35 in 102 mm x 85 mm 4 01 x 3 35 in Displacement 695 cc 42 4 cu in 695 cc 42 4 cu in Spark Plug Type NGK CPR8E NGK CPR8E Spark Plug Gap 0 7 0 8 mm 0 028 0 032 in 0 7 0 8 mm 0 028 0 032 in Brake Type CHASSIS Length Overall Height Overall Width Overall Hydraulic mechanical parking and emergency w brake lever lock 218 0 cm 85 8 in 239 0 cm 94 1 in TRV 129 cm 50 8 in 124 cm 48 8 in Hydraulic mechanical parking and emergency w brake lever lock 255 3 100 5 in 139 7 cm 55 0 in 124 cm 48 8 in Suspension Travel 25 cm 10 in 25 4 cm 10 0 in Tire Size Front 25 x 8 12 25 x 8 12 Tire Size Rear 25 x 10 12 25 x 10 12 Tire Inflation Pressure MISCELLANY Dry Weight Approx 0 35 kg cm 5 0 psi 316 kg 697 1 333 kg 734 Ib TRV 0 35 kg cm
71. release the brake Be sure that the foot brake is working your brakes could fail during a ride if they re not maintained Check 1 Hand brake lever 2 Foot brake pedal 3 Brake lever lock 1s EAU B Throttle The throttle should have a free smooth range of motion If it seems to stick at any point refer to the General Main tenance section of this Operator s Man ual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome acci dent Don t drive your ATV if the throt tle sticks Check 1 Free smooth range of motion LIGHTS AND ELECTRIC Turn the hi beam and lo beam on and off to make sure they work At the same time check that the taillight brakelight turn signals and hazard lights work Also check the status warning indicators reverse neutral hi lo beam turn and hazard on the han dlebars when you start the ATV Don t drive the ATV unless all systems are working Check the ignition switch Check Hi beam Lo beam Taillight brakelight Status warning indicators Hydraulic mechanical parking and emergency w brake lever lock Ignition switch OIL AND FUEL Start with a full tank of gas before every ride and while you re at it top off the oil Don t forget to check for fluid leaks around the ATV akon Check 1 Gas 2 Oil 3 Fluid leaks Indicates a potent
72. repairs Riding on rough terrain could cause loosening of nuts bolts and fas teners Especially on long rides carry ing the right tools can prevent an inconvenience from becoming a crisis Carry these items on your ATV Bulbs Duct tape Rope Spark plugs Spare parts Tool Kit Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission If you become dehydrated you could find yourself physically unable to safely operate your ATV Identification If something does happen to you the emergency personnel will want to know who you are and whom to con tact It s possible you may be in no condition to give them that informa tion Put your LD in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Indicates a potential hazard that could 19 result in a serious injury or death PREVENTION Prevention Maps Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar roadways it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You ll need several items in your Emergency Kit including a flashlight The matches will come in handy if you need to start a fire to stay war
73. resented in occasion of each warranty claim Only an authorized Arctic Cat ATV dealer has the right to perform the warranty repair work If a warrantable condition appears to exist the Arctic Cat ATV dealer examines the ATV and will repair or replace free of charge all damaged parts The customer is then asked to sign a warranty form to ensure that warranty work repair or replacement of the warrantable part respectively was actually performed It is the owner s responsibility to maintain and service the ATV in accordance with Arctic Cat s recommendations in the Operator s Manual Arctic Cat will not warrant repairs required as a result of not performing standard operator maintenance storage procedures and service as outlined in the Operator s Manual Should you have any questions concerning the warranty contact an authorized Arctic Cat dealer CHANGE OF ADDRESS OWNERSHIP OR WARRANTY TRANSFER Arctic Cat keeps on file the current address of the owner of this ATV This will allow Arctic Cat to reach the current owner with any important safety information For this reason we ask you to inform Arctic Cat immediately if you move or if the ATV is sold to another party Please fill out this form completely and send it to Arctic Cat GmbH Industriestrasse 43 5600 St Johann Pg Austria This form may also be used to transfer the unused portion of the original warranty to a second party Fill out this form complet
74. rge Always leave the ignition switch in the OFF position when engine is not running Steering Lock 2 ACE 019A This model is equipped with a steering lock located at the base of the steering post next to the frame To lock the steering turn the handlebar fully right insert the key into the lock and turn key counterclockwise then remove the key To unlock the steering insert the key into lock and turn the key clock wise then remove the key B NOTE Make sure the key is removed after locking the steering Shift Lever CF130B This ATV has a dual range automatic transmission with reverse To shift the ATV follow these steps 38 1 To engage the high range from neu tral move the shift lever forward 2 To engage the low range from high range move the shift lever outward and forward B NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range posi tion provides slower speed and greater torque to the wheels A CAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Fail ure to follow this caution may result in premature V belt failure or in damage to related drive system components 3 To engage reverse gear from neu tral move the shift lever outward and rearward into the R positio
75. rly use accessories on this ATV Never install a twist grip throttle on this ATV Never exceed the stated load capacity for an ATV Cargo should be properly distributed and securely attached Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer and allow greater dis tance for braking Indicates a potential hazard that could 3 result in a serious injury or death ATV SAFETY ALERT You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARD OUS TO OPERATE An ATV handles differently from other vehicles includ ing motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions TO AVOID DEATH OR SEVERE PERSONAL INJURY Always read the Operator s Manual carefully and follow the operating procedures described Pay special attention to the warnings contained in the manual and on all labels Never operate an ATV without proper instruction Take a training course Beginners should complete a training course LU Never operate an ATV without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never operate an ATV at excessive speeds Go at a speed which is proper for the terrain visibility conditions and your experience Never attempt to do wheelies jumps or other stunts
76. rning Labels amp Information An Arctic Cat ATV comes with several labels containing important safety infor mation Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement E NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on this page NEVER carry a passenger on this carrier MAXIMUM LOAD 20010 91kg evenly distributed Exceeding vehicle s towing limit could cause an accident Reduce speed when towing a trailer 0411 648 Read operator s manual for details MAXIMUM TONGUE WEIGHT 35 Ibs 16 kg NEVER carry a passenger on this carrier MAXIMUM TOWING CAPACITY MAXIMUM LOAD 1001 45kg evenly distributed 1050 tbs 47 ke 0411 576 Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death Cold tire pressure Front 5 0 psi 34 5 kPa Rear 5 0 psi 34 5 kPa Maximum weight capacity 500 Ibs 227 kg NEVER exceed 10 MPH 16KPH when the differential is in the LOCKED mode A WARNING Disengage brake lever lock PTS SEN before operating ATV Do not run engine without this shield in place or with drive belt removed Do not attempt any adjustment with engine
77. rous if you don t take proper precautions Weather You need to consider the weather It is dangerous to ride your ATV when the weather is bad or potentially bad Keep abreast with weather forecasts Terrain Always pay close attention to the ter rain you re on even if it is familiar to you You can t assume that the land scape you re used to doesn t change Changes to landscape can happen at nearly any time Weather climate and development take their toll The thing about terrain is that some times you don t know it s changed until you get there Whether it s familiar or not check out your surroundings before and during your ride Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty tugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull com pletely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that challenge means keeping your weight shifted into the slope Denying the challenge means sliding off the trail 32 A WARNING It also helps to know which trails you can ride and who else might be on those same trails These are signs cur rently used in some areas to designate trail types and restrictions Those
78. running 1411 865 0411 426 739 545D Indicates a potential hazard that could 6 A WARNING result in a serious injury or death Location of Parts and Controls ACE 013A ER c 016 13 19 20 21 22 23 24 25 1 00 Shift Lever LCD Seat Latch Storage Compartment Headlights Brake Lever Lock Left Side Engine Starter Button Hand Brake Lever Left Side Headlight Switch Hazard Lights Switch Turn Signal Switch Horn Button Ignition Switch 14 15 16 17 18 Throttle Lever 2WD AWD Selector Switch Turn Signals Hazard Lights Front Operator s Manual Location Taillights Brakelights Turn Signals Rear Battery Power Distribution Module Electrical Access Panel Foot Brake Pedal Main Throttle Limiter Emergency Parking Brake Right Side Differential Lock B NOTE The ATV you have pur chased may differ slightly from those shown in the figures of this manual Indicates a potential hazard that could A WARNING result in a serious injury or death 7 Warnings W NOTE Some illustrations in this Warnings sub section apply to an operator and a passenger even though some may show only the operator A WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in differe
79. rusting PREPARATION AFTER STORAGE Taking the ATV out of storage and cor rectly preparing it will assure many miles and hours of trouble free riding Arctic Cat recommends the following procedure to prepare the ATV 1 2 Clean the ATV thoroughly Clean the engine Remove the cloth from the exhaust system Check all control wires and cables for signs of wear or fraying Replace if necessary Change the engine transmission oil and filter Check the coolant level and add properly mixed coolant as neces sary Charge the battery then install Connect the battery cables making sure to connect the positive cable first A CAUTION Before installing the battery make sure the ignition switch is in the OFF position T 10 11 12 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight license plate light front and rear turn signals and headlight aim adjust or replace if necessary Check the tire pressure Inflate to recommended pressure as neces sary Tighten all nuts bolts cap screws and screws making sure all cali brated nuts cap screws and bolts are tightened to specifications Make sure the steering moves freely and does not bind Check the spark plug Clean or replace as necessary Follow the recommendations found in the Starting the Engine sub sec tion in this manual NOTES
80. s A WARNING POTENTIAL HAZARD Operating or riding as a passenger on this ATV without wearing an approved helmet eye protection and pro tective clothing WHAT CAN HAPPEN Operating or riding as a passenger on this ATV without an approved helmet increases your chances of a severe head injury or death in the event of an accident Operating or riding as a passenger on this ATV without eye protection can result in an accident and increases your chances of a severe injury in the event of an acci dent Operating or riding as a passenger on this ATV without protective clothing increases your chances of severe injury in the event of an acci dent HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator s Man ual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operators Manual Avoid hills with slippery or loose surfaces Shift your weight
81. s check to be sure that the brake lever lock has been disen gaged before operating the ATV An accident could result if the brake lever lock is left engaged while the ATV is operated The brake may relax if left engaged for a long period of time This could cause an accident therefore do not leave the ATV on a hill depending on the brake lever lock Always engage emergency parking brake right side Emergency Parking Brake ACE 003 To engage and release the emergency parking brake use the following proce dure 1 While squeezing the right side brake lever squeeze the emer gency parking brake aligning the pin on the brake assembly with the groove in the emergency parking brake B NOTE It will click as it engages and the brake lever will not return to its released position 2 Release the emergency parking brake by squeezing the brake lever It will return to its released position Check to make sure the emergency parking brake engages properly and that the brake when engaged locks the wheels 1 Engage the emergency parking brake 2 Attempt to push the ATV m NOTE The emergency parking brake must lock the wheels If it doesn t take the ATV to an autho rized Arctic Cat ATV dealer for ser vice Always check to be sure that the emergency parking brake has been disengaged before operating the ATV An accident could result if the emergency parking brake is left engaged while the ATV is
82. s could result in severe injury or death to the operator a passenger a bystander or a person inspecting or repairing the ATV A CAUTION indicates special precautions that must be taken to avoid damage to the ATV A NOTE provides key information to make procedures easier or more clear Introduction Thank you for purchasing a high qual ity All Terrain Vehicle ATV by ARC TIC CAT Be sure as the owner operator of the ATV to become thor oughly familiar with its basic opera tion maintenance and storage procedures Carefully read this Opera tor s Manual before starting your ATV Particularly important information is distinguished in this manual by the words Warning Caution and Note to emphasize important information The symbol WARNING identifies personal safety related information Be sure to follow the directive because it deals with the possibility of severe per sonal injury or even death The symbol CAUTION identifies unsafe practices which may result in ATV related damage Follow the directive because it deals with the possibility of damaging part or parts of the ATV The symbol B NOTE identifies supple mentary information worthy of particu lar attention This manual contains instructions on how to start and operate the ATV as well as important information on how to store it in the season break For major repairs or service please contact an authorized Arctic Cat ATV dealer At the time o
83. ser Safety Flag Rack Loading Front and Rear 47 Trailering and Towing Transporting ATV Gasoline Oil Lubricant Break In Procedure GENERAL MAINTENANCE 51 63 Liquid Cooling System Oil Cooler Shock Absorbers General Lubrication Brake Systems Protective Rubber Boots Battery entere seen Spark Pl g ee Throttle Cable Adjustment Air Filter cepe Air Filter Housing Drain Draining V Belt Cover Storage Compartment Tools PREPARATION FOR STORAGE 64 PREPARATION AFTER STORAGE 65 LIMITED WARRANTY 67 WARRANTY PROCEDURE OWNER RESPONSIBILITY 68 CHANGE OF ADDRESS OWNERSHIP OR WARRANTY TRANSFER 69 INDEX 71 MAINTENANCE RECORD 72 IDENTIFICATION NUMBERS RECORD INSIDE BACK COVER Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Never operate on excessively rough slippery or loose terrain Always follow proper procedures for turning as described in this manual Practice turning at slow speeds before attempt
84. speed when adding additional loads A WARNING POTENTIAL HAZARD Overloading the ATV or carrying or tow ing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operators Manual for carrying cargo or pulling a trailer Your Physical Condition Being physically exhausted is like being drunk Try to do something that s detail oriented when you re really tired and you ll feel totally uncoordinated Don t ride 1 When you re tired Reckless Riding If you are involved in an ATV accident when you re speeding you have a 25 chance of landing yourself in the hospi tal The faster you go the more likely you are to destroy your head and inter nal organs and skip the wheelies jumps stunts and any other showboat ing Laws and Regulations Any police officer will tell you that ignorance of the law is no defense Your best defense is to check out your local ATV laws before riding It ll also make sure that you can continue to ride in your favorite areas The quickest way to have a land area closed is by riding over the regulations Group Behavior People always d
85. strongly recommended to carry a plug type repair kit and a tire pump along WHEELS 1 Park the ATV on level ground and engage the parking brake lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the ATV by placing a jack under the axle 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pat tern to 4 4 kg m 32 ft lb 8 Remove the jack A WARNING Failure to tighten the lug nuts to specified torque value can be haz ardous If the nuts are not properly tightened the wheel can come off causing an accident and possible severe injury LIGHT BULB REPLACEMENT The wattage rating of each bulb is shown in the chart When replacing a burned bulb always use the same watt age rating Headlight 12V 35W 35W Taillight Brakelight 12V 5W 21W License Plate Light 12V 5W Turn Signal Front 12V 21W Turn Signal Rear 12V 10W A CAUTION Use only specified bulbs indicated in the chart as replacement bulbs Headlight B NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the head light bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb A WARNING Do not attempt to remove the bul
86. sure that the load in the trailer is properly secured and will not shift while moving Also do not overload the trailer A WARNING Never exceed any of the ATV weight restrictions 47 Trailer Tongue Weight is the down ward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity Ratings Chart for tongue weight information Always maintain a slow speed when trailering and towing and avoid sudden accelerations quick maneuvers and sudden stops Braking distance will be affected when towing a trailer When towing a trailer always maintain slow speed and allow more stopping dis tance than when not towing a trailer A WARNING Riding an ATV without extra cau tion when towing a trailer will be hazardous Trailer towing can affect the handling and braking of the ATV Avoid sudden accelerations and stopping of the ATV Do not make quick maneuvers Avoid uneven surfaces and do not tow on hills Never carry passengers in a trailer unless the trailer is designed for such use and has a rigid tow bar Allow more stopping distance than when not towing a trailer TRANSPORTING ATV When transporting the ATV Arctic Cat recommends that the ATV be in its nor mal operating position on all four wheels and the following procedure be used 1 Engage the emergency parking brake and place the transmission in
87. sure trip or trip legs The odometer cannot be reset MNOTE To shift between the odometer ODO or trip meter TRIP press the Mode Button 3 to select the distance mode then press the Set Reset Button 4 to select the desired display Hold the Set Reset Button down to reset the trip meter 8 Gear Position Indicator Indicates which gearshift position is selected R reverse N neutral L low range H high range E NOTE An E will be displayed if there is an error caused by a no shift position signal 9 High Beam Indicator The High Beam icon will appear only when the headlights are on high beam 10 Differential Lock Indicator Dis plays LOCK when the differential lock has been engaged 11 Drive Select Indicator Displays 4WD when selected by the 2WD 4WD selector switch or when the differential lock is engaged The display is blank when in 2WD 12 Speedometer Indicates approximate vehicle speed in miles per hour MPH or kilome ters per hour km h 44 B NOTE To change MPH km h dis play press and release Mode But ton 3 until the icon MPH km h appears then press the Set Reset Button 4 to change the display 13 Right Turn Signal Will be dis played when the right turn signal is selected 14 Left Turn Signal Will be dis played when the left turn signal is selected Condition Warning Display Uses odometer trip meter display of the LCD to warn of a system error
88. than an authorized Arctic Cat ATV dealer Improper use Use of improper carburetor jets and other accessories Use of improper gasoline lubricating oils or spark plug An accident or subjecting the ATV to misuse abuse or negligent operation Modification or removal of parts e g muffler carburetor boot etc unless instructed to do so by Arctic Cat 8 Use of the ATV in any way for racing purposes 9 Removal of the engine for use in another vehicle 10 Removal or mutilation of the Vehicle Identification Number or Engine Serial Number 11 Use of parts not sold by Arctic Cat 12 Damage due to improper transportation 13 Failure to perform the prescribed services a Service after 500 km b Service after 1500 km c Service after 5000 km d Afterwards every 5000 km or after 1 year respectively whichever comes first 14 Inappropriate modifications not expressly authorized by the manufacturer In consideration of the foregoing any warranty claim is limited in duration to the various warranty periods set forth NO of WD 67 WARRANTY PROCEDURE OWNER RESPONSIBILITY At the time of purchase of a new Arctic Cat ATV you receive a registration card which should be completed and sent to Arctic Cat GmbH Industriestrasse 43 5600 St Johann Pg Austria One copy remains with your Arctic Cat ATV dealer Apart from that the customer receives a vehicle registration certificate which must be p
89. the ATV is used under normal conditions service the filter at the intervals speci fied in the Maintenance Schedule If operated in dusty wet or muddy con ditions inspect and service the filter more frequently Use the following procedure to remove the filter and inspect and or clean it CAUTION Failure to inspect the air filter fre quently if the ATV is used in dusty wet or muddy conditions can dam age the engine 1 Raise the storage compartment cover then slide the cover forward and off the compartment Remove the storage compartment 2 Remove the wing nuts securing the air filter housing cover and the air filter frame assembly 3 Remove the foam element from the frame making sure not to tear the element CD674 4 Fill a wash pan larger than the ele ment with a non flammable sol vent then dip the element in the solvent and wash it B NOTE Foam Air Filter Cleaner and Foam Air Filter Oil are avail able from Arctic Cat 5 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or ring the element or it will develop cracks 6 Dry the element 7 Put the element in a plastic bag then pour in air filter oil and work the oil into the element 8 Squeeze the element to remove excess oil A CAUTION A torn air filter can cause damage to the ATV engine Dirt and dust may get inside the engine if the element is torn Care
90. the ATV to a warmer area to thaw out the brakes A WARNING Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings B NOTE After the brakes thaw dry them by applying them several times while riding slowly Indicates a potential hazard that could result in a serious injury or death Active Riding m NOTE After riding through 5 Learn how the ATV responds to water mud snow or slush it is steering and braking on the type of important to dry both brake sys terrain to be encountered on the tems before parking the ATV ride A WARNING Stopping The ATV To stop the ATV first release the throt tle lever Next apply the brake Go slowly and be extra careful when riding on snow covered or ice covered terrain Always be alert to changing terrain conditions when operating the ATV Stopping The Engine To stop the engine turn the ignition switch to the OFF position 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered roads Indicates a potential hazard that could WARNING result in a serious injury or death 31 ACTIVE RIDING Sound Judgment Overview You are not invincible Knowing that the first S in P A S S stands for Sound Judgment means you need to use yours Environment The environment you operate an ATV in is often harsh and sometimes dange
91. to shift positions as needed during operation seat tell operator to slow down or stop if must always keep feet on the footrests and uncomfortable get off and walk if conditions require must always keep hands on handholds EE NEVER CARRY MORE THAN ONE PASSENGER Indicates a potential hazard that could 14 A WARNING result in a serious injury or death Warnings WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories All parts and accessories added to this ATV should be genuine Arctic Cat ATV com ponents designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you have questions consult an authorized Arctic Cat ATV
92. to the uphill side of the ATV Indicates a potential hazard that could A WARNING result in a serious injury or death 11 Protective clothing Warnings POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25 WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe oper ating condition Always follow the inspection and maintenance procedures and schedules described in the Service Booklet 12 A WARNING Indicates a potential hazard that could result in a serious injury or death Warnings A WARN
93. until free of the rack CF133A 4 Carefully rotate the radiator cap counterclockwise to release pres sure then remove the cap 51 o z lt lt E lt 142 5 Add coolant as necessary then install the radiator cap and access panel When filling the cooling system use a coolant water mixture which will sat isfy the coldest anticipated weather conditions of the area in accordance with the coolant manufacturer s recom mendations While the cooling system is being filled air pockets may develop therefore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system to the bottom of the stand pipe in the radiator neck E NOTE Use a good quality biode gradable glycol based automo tive type antifreeze A WARNING Never check the coolant level when the engine is hot or the cooling sys tem is under pressure A CAUTION After operating the ATV for the initial 5 10 minutes stop the engine allow the engine to cool down and check the coolant level Add coolant as necessary OIL COOLER KC0083 B NOTE Dirt and debris must be cleaned from the cooling fins regu larly to ensure proper engine oil cooling A CAUTION Continued operation of the ATV with high engine temperature may result in engine damage or premature wear B NOTE High engine RPM low
94. uphill side Swerving Swerving is usually an emergency reaction to avoid an obstacle but is sim ilar to quick turns The difference is that quick turns involve slight accelera tion in the turn don t accelerate if you swerve ATV 0043 Indicates a potential hazard that could result in a serious injury or death Active Riding ATV 0042 ATV 0041 1 Ease off the throttle as you approach the obstacle 2 Turn the handlebar At the same time shift weight and balance as you swerve Use the principles of leaning weight shifting and bal ancing shift your body weight and the passenger s body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and you re back in control Tips Driving an ATV and a car have some similarities however there are a few situations that require special attention Reversing Skidding or Sliding Parking on a Hill e Stalling on a Hill Crossing Water Driving in Cold Weather Stopping the ATV Stopping the Engine Reversing It s tough to see things behind you A WARNING 1 Go slowly It s hard to see behind you 2 Keep your handlebar straight 3 Backing down hills is a bad idea do a U turn or K turn instead to turn around Skidding or Sliding If you lose control after hitting sand ice mud or water 1 Turn your handlebar into the direc tion of the slide 2 Ke
95. ur speed as the turn you come out of the turn 3 Gradually increase your speed as Quick Turns you come out of the turn Quick turns are the most difficult turns Sharp Turns and should only be done after you are After mastering wide turns practice experienced with your ATV the advanced skill of sharp turns E ad ATV 0040 ATV 203 Indicates a potential hazard that could 25 A WARNING result in a serious injury or death ACTIVE RIDING Active Riding 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebar shift weight and balance at the same time as you enter the turn use the principles of leaning weight shift ing and balancing shift your body weight and passenger s body weight to the inside of the turn 3 Follow this with slight accelera tion 4 For multiple turns repeat this movement as needed 5 To make your turn quicker try raising yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally stall while riding uphill you need to take action before the ATV rolls backward down the hill ATV 0035 ATV 0036 ATV 0020 ATV 0034 ATV 0037 Stop where you are apply the brakes and shift to neutral Shut off the engine Keep your body weight shifted forward Ask the passenger to dism
96. vehicle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmission range can lower the temperature SHOCK ABSORBERS Each shock absorber should be visibly checked weekly for excessive fluid leakage some seal leakage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is detected replacement is necessary B NOTE When the ATV is operated in extremely cold weather 23 10 or colder a small amount of leakage may be present Unless the leakage is excessive replacement is not necessary The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and load ing conditions If the spring action is too soft or too stiff adjust it according to the chart KC0102 W NOTE Use a spanner wrench to adjust the sleeve to the desired position Change the engine oil and oil filter at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and completely Park the ATV on level ground 2 Remove the oil level stick Be care ful not to allow contaminates to enter the opening CF109M 3 Remove the drain plug from the bottom of the engine and drain the oil into a drain pan

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