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1. A 2 002380 back arm cover hinge 180 220 2 002191 back bow cover 290 1 1 1 1 002380 back arm cover hinge 240 290 30 007324 protective creeling 12 mm 180 200 1 006630 midst ring 180 200 220 007324 protective creeling 12 mm 220 1 240 002108 toggle latch 240 290 4 007324 protective creeling 12 mm 1 7 001489 parker 3x10 180 230 4 007324 protective creeling 12 mm 290 1 11 3 Table pivot and vice assembly 11 3 1 Table pivot and vice assembly ARG 180 36 m EI Ki ver 2 7 2004 Poel Ordering number Name TypeARG ec Pos Ordering number Name ARG pcs table 180 1 28 001418 lever M8x15 180 1 2 005884 stud bolt M10x80 180 29 001580 coniconal handle M12 180 1 5 005643 sealing 180 32 001562 screw M8x16 180 1 screw M12x30 180 33 001479 washer flexible 8 180 1 001579 distance eccentric large 180 34 005712 lever with screw 180 1 001443 screw M8x25 180 washer 8 180 009453 vice body 180 009454 vice grip 180 004721 turning table 002349 pivot 009426 trapezial screw 1 009455 stirrup 1 12 001564 screw M12x30 009456 washer 1 14 002263 bearing 6008 27 180 001581 washer flexible 10 180 2 15 004435 distance tubing 180 001537 spring 5x40x160x19 5 180 1 16 002353 handling spring stop 180 1 17 001854 screw M12x25 180 002771 screw SW M8x40 180 1 20 006643 bow down backstop 180 47 009426 vice closing 180 1 22 0014
2. orz snid 062 4 Installation 4 1 Space Requirements The machine may be installed on any suitable even hall floor concrete surface Observe the permissible floor load Recommendations assumptions Allow for sufficient work feed space work removal and the machine maintenance the operators working area should be 1 m around the machine and 0 5 m around the roller conveyor b Install roller conveyors and or a case for cut pieces for a safe handling of work pieces and to prevent endangering by falling Cut pieces if any C Install a lifting mechanism for heavy work pieces d Provide for good lighting of the workplace ARG 180 ARG 200 Plus 720 ARG 220 Plus 720 ARG 230 Standard 730 ARG230 ARG 230 Plus ARG 240 845 850 845 ARG 240 Plus 850 ARG 290 Plus 905 625 1820 1230 625 1830 1230 635 1910 1880 1895 1940 1580 940 950 1633 1621 940 1795 950 1945 1745 1005 2040 1690 1050 1160 1100 1250 950 1650 1028 1115 1030 1030 1125 1200 1098 1098 1210 1270 X X 920 980 1070 1230 1238 1190 D 894 X 1330 X X 1258 1368 1335 1430 4 2 Machine installation A Protect the machine against humidity rain and dust The machine m
3. os Ordering number 1 002255 004501 front guiding bar front guiding bar 180 001346 002163 Back guiding head Back guiding head 220 230 240 001492 front guiding bar 220 230 002193 Back guiding head 290 002182 front guiding bar 2 1 002709 003642 screw M5x45 screw M5x35 180 290 40 004055 front guiding bar 290 2 002366 back guiding bar 180 200 2 13 001439 002404 screw 5 40 screw SW M5x20 200 220 230 240 200 gt 003487 back guiding bar 0 002183 back guiding bar 220 230 240 290 14 001452 001473 screw SW M5x25 washer 6 220 230 240 290 220 230 240 290 3 009055 lever adjustable M 8x45 180 200 001649 lever adjustable M 12x50 220 230 240 290 001474 washer 8 180 200 15 001547 002262 001405 bearing 625 22 bearing 607 27 bearing 609 24 180 200 220 230 240 290 001475 washer 12 220 230 240 290 5 004301 clamp plastic 180 200 230 001517 002238 small tappet small tappet 180 200 004302 clamp plastic 3 001344 clamp cast 240 290 001347 001518 small tappet big tappet 220 230 240 290 180 NIN 002354 clamp cast 220 001886 screw M5x10 180 w screw M6x12 guiding bar cover 220 230 240 290 180 POP RM 002239 001348 001561 big tappet big tappet screw M6x20 200 220 230 240 290 180 200
4. The warranty letter does NOT include The machine user s or third person violent and mechanical machine damage Remediless event elementary disaster Machine damage during transport Machine storage or placing in wet chemical or otherwise dangerous environment Address any possible comments on the warranty letter by fax or mail to the address shown on the warranty letter Notice for the user The seller is obliged to issue warranty letter to the user when the product is dispatched The warranty letter must be signed and confirmed by the seller s stamp with the date of issue and product serial number The seller is obliged to introduce the product to the user Data needed to apply for the warranty after warranty machine repair Machine type Warranty letter number same as machine serial number Warranty letter issue date 0 1 Safety provisions The machine design complies with the technical status and the approved safety and technical rules In spite of this the user s or the third persons health can be endangered and or the machine or other tangible goods may be unfavorably influenced during the operation of the machine In order to prevent such hazards it is unconditionally necessary to observe the safety instructions in this instruction manual These safety instructions must be read and understood by the respective persons before the machine has been put into operation Failure to observe these instructions may c
5. ver 2 7 2004 1 007586 bow arm SRS40 180 1 17 001489 parker 3x10 240 290 8 18 003825 TP 31 5x16 3x0 8x1 9 180 10 007793 bow arm 58560 220 1 003826 31 5 16 3 1 2 2 1 200 220 001483 TP31 5x16 3x1 8x2 5 230 240 290 10 007585 bow arm SRS70 240 1 005140 001340 handle star plastic metalic 180 290 1 bow arm SRS85 290 1 002307 arm bow cover 180 1 001432 snap ring outer KR 30 180 290 2 002974 arm bow cover 200 220 1 001337 arm bow cover 230 1 4 001436 snap ring inner KR 55 180 200 1 002154 arm bow cover 290 1 002971 tensioning idler wheel 200 001678 screw M8x20 NH 240 6 idler 1 1 002161 tensioning idler wheel 290 11123 001479 washer flexible 8 180 290 1 1 1 U N 4 002235 tensioning plug 180 200 001479 washer flexible 8 200 220 240 6 001339 tensioning plug 220 230 240 24 002743 screw fl M5x10 200 220 240 290 7 1 1 002181 tensioning plug 290 25 002975 bow front cover 200 001484 cylindrical pivot 10x40 180 200 220 1 002175 bow front cover 240 1 002295 tensioning plate spiral 180 11126 004498 lever 180 200 1 EE tensioning pate spiral 230240290 17 10 001459 adjustable screw M8x25 180 290 1 1128 001618 screw 8 40 180 200 220 2 002381 rivet 4x10 Al 240 290 2 29 002368 bow cover 180 1 001442 screw 6 12 240 290 2 008157 back bow cover 220 1 40 001573 washer flexible 6 240 290 002176 back bow cover 2 BREEZE RR
6. RO PR Pp 7 002257 005427 band front cover guiding bar cover 200 230 STANDARD 001454 001717 screw M8x25 SW screw M8x30 SW 220 230 240 290 NIN 001343 001505 guiding bar cover screw M6x20 230 290 180 200 001474 001519 washer 8 hard metal plate 220 230 240 290 AJN 002375 screw M8x20 band direction label 220 230 240 290 ALI 002357 001349 hard metal plate hard metal plate 220 230 240 290 AI 003500 band direction label 001824 screw M6x10 NH 180 200 009318 001420 band direction label band direction label a 22 001673 002387 screw M8x12 NH adjustable screw M5x8 220 230 240 290 001561 001441 002144 band direction label band direction label 002387 001457 adjustable screw M5x8 adjustable screw M6x12 180 200 220 230 240 290 N 002145 10 002253 front guiding head front guiding head k 002387 002387 adjustable screw M5x8 adjustable screw M5x8 180 200 N 002972 001345 002192 front guiding head front guiding head front guiding head 001924 001351 002743 adjustable screw M6x6 hard metal KR 12x4 screw fl 5 10 220 230 240 290 180 290 180 200 002254 002162 back guiding head 002973 back guiding head a aa 001472 washer 5 180 200 11 2 Idler wheel assembly
7. 4 000605 bearing 2010AX 2 10 363 D 95 backstop long bar 230 240 290 009587 istance tube 230 240 0092 backstop scale 230 240 290 1 009588 distance tube 290 1 001364 backstop short bar 230 240 68 001450 screw M12x40 230 240 290 69 0 4 12 1 001988 backstop short bar plus 230 240 009370 pivot 230 002237 adjustable backstop bar 290 005013 pivot 240 13 001362 backstop body 230 240 009371 pivot 290 002246 backstop guidance 290 117 001361 moving grip plate 230 240 290 001418 lever 8 15 290 2 001954 moving grip 230 001457 screw adjustable 6 12 230 240 290 002178 moving grip 240 16 001469 nut M10 230240200 2 002665 moving grip 290 455 476 7 001 screw SW M10x60 230 240 290 72 washer 10 230 240 290 18 001422 angle scale 230 240 3 001447 screw M10x30 230 240 290 001498 angle scale 230 240 4 001712 secure nut M8 230 002135 angle scale 290 001712 secure nut M8 001489 parker 3x10 230 240 290 5 001712 secure nut M8 001468 nut M8 230 240 290 2 001617 adjustable screw 8 30 washer flexible 8 230 240 290 2 001617 adjustable screw 8 30 001441 screw M8x20 230240200 2 006429 adjustable screw M8x35 0 001476 washer 10 230 240 290 001495 ribbon 30 i 0 0 001418 lever 8 15 230 240 1 002666 moving grip plate 29 2 Jee pe J 2 es mu 2324020 2 002669 im E f 441 screw M8x20 230 240 290 2 001 2177 001711 ball 6
8. Empty and clean the metal chips tank and the coolant tank Clean the machine Provide the sliding surfaces with antirust oil Make sure that the machine has been disconnected from electrical energy supply Prepare the swing arm protection for transport Lift the machine and screw on the wooden frame Provide a clearance of approx 100 mm for transport by a fork lift truck Check whether all protective covers of the machine are screwed on Enclose the machine accessories CAUTION Used coolants are special waste Disconnecting the machine from the electrical energy supply may be only carried out by electricians 1 5 Disposal When the machine has been definitely put out of operation it should be disposed of in accordance with the provisions valid in the respective country We recommend to contact a company specialized in waste disposal 2 Machine Data This horizontal bandsaw is used for cutting different kinds of material The swing arm raising the work feeding clamping and removal are carried out manually An endless welded metallic band serves as the cutting tool The band is tensioned mechanically by a tensioning running wheel The running wheel is driven by a driving wheel driven via worm gearbox by a two stage motor In the cutting zone itis precisely guided in the band guide heads swing arm revolving worktable moving bar lock lever band base quick clamping lever band tensioning wheel coolant and pump tray gear box control panel en
9. at least once a week P Machine Cleaning Clean the machine thoroughly in regular intervals at least once a week Use appropriate cleaning agents Do not use solvents e g nitrosolvent for machine cleaning Do not use compressed air for machine cleaning Otherwise the fine chips and impurities will penetrate under the sliding elements Chips removal liquidation Observe the instructions and recommendations related to safe disposal of service waste P Correct cutting angles will be achieved when the bearing surfaces for the workpiece and the jaws are free from metal chips and other impurities Coolantunit cleaning Hazards due to dangerous matters cannot be excluded while handling coolants Observe in your own interest the manufacturer s and or your company s instructions and recommendations concerning safe handling of coolants P The coolant tray may be taken out of the machine base for maintenance and cleaning The pump is limited by the length of the connecting cable and the coolant piping Caution Used up coolants are special waste Our recommendations Regular cleaning and maintenance of the coolant aggregate increase the coolant pump life and functionality Use water mixable coolants if possible not irritating the skin with high anti ageing and anti corrosion protection Check the coolant oil content atleast once a week Optimum cooling sufficiently increases the band life Lubrication Regular lubrication and clea
10. 23 27 001479 washer flexible 8 230 240 290 2 28 001474 washer 8 230 240 290 4 29 1 30 1 31 1 5 001711 ball 6 240 001711 ball 6 290 8 006958 trapez bolt 230 240 006359 vice upper console 230 240 290 004769 trapez bolt 290 001372 U100 230 240 290 001408 bearing 6204 2Z 230 240 290 o M nz ms 230240290 sog snap ing outerKR20 230240200 2 S2 009559 exible pug 1050 230240200 7 washer flexible 8 230 240 290 2 83 009597 flexible plug 8x40 230240290 1 79 001989 screw 8 25 NH 230 240 290 2 84 002111 vice handle with knot 230 240 290 36 001368 spring 7 1x64x221x17 230 290 1 85 001441 screw M8x20 230 240 290 37 38 39 T T T T 006451 vice down console 230 240 290 002165 spring 8 72 220 14 240 290 002248 backstop surface 290 001476 washer 10 230 240 290 001939 screw 8 12 290 001446 screw M10x25 230 240 290 001571 wide washer 6 290 001623 screw SW 8 35 230 240 290 001573 flexible washer 6 290 001468 nut M8 230 240 290 001442 screw M6x12 290 088 Tea Zi D ze 75 1 down hydraulic holder 230 240 006030 left grip plate 230 240 0022 001503 down hydraulic holder 230 240 290 006730 left grip plate 290 46 001475 washer 12 230 240 290 001496 nut T 12 230 240 290 47 48 N 001582 washer flexible 12 230 240 290 009598 table plate 230 240 001564 screw M12x30 230 240 009599 table plate 290 001500 screw
11. It acts against the arm weight being regulated by mechanical turning the lever over the scale The tension spring acts as the required load balance SPEED UP SPEED DOWN OF ARM FEED OF ARM FEED OF ARM FEED 5 7 Cooling equipment The basis of the cooling equipment is a pump and the coolant tray located in the machine base The coolant tray can be taken out separately The coolant pump conveys the coolant through hoses valves and guide heads to the band The coolant quantity is controlled by these valves The coolant provides band cooling and lubrication and chip flushing The pump switches on and off simultaneously with the band drive start or shutdown coolant pump from being overflow and damaged In case of infusion of bigger volume the coolant fluid may A On the coolant tank is overflow hole which secure the proper quantity of coolant fluid This is to protect the run under the band saw Hazards due to dangerous matters cannot be excluded while handling coolants Observe the manufacturer s and or your company s instructions and recommendations concerning handling of coolants INPUT HOSE SIEVE PUMP COOLANT FLUID TANK OVERFLOW HOLE TRASH HOSE SETTING POT 6 Saw bands 6 1 Saw bands design Laser welding head HIGH SPEED STEEL ALLOY HEAT TREATED STEEL CARRING BAND BIMETALIC BAND The precondition of the machine correct cutting power are hi
12. M12x90 230 240 290 009603 plug 230 240 le sore E me E et borsa 0 Turing abe Uer ungue 20 C 06158 screw 24 24 29 2 21 0014 scale 230 240 spring guard 290 56 001355 vice body 230 Std 001442 screw 6 12 290 002177 vice body 230 240 001478 washer 6 290 002267 vice body plus 230 240 002668 vice body plus 290 11 4 Drive assembly Ordering number Name ver 2 7 2004 Type ARG pcs Name TypeARG pcs gearbox SRS40 i220 19 180 1 00 gearbox SRS50 i228 Ac24 2 1 1 Pos 8 002409 001488 005423 feather 8x7x20 feather 10x8x25 feather 12x8x30 180 200 240 290 gearbox SRS60 28 Ac25 220 230 gearbox SRS70 i228 30 240 1 90 002271 002970 driving gear driving gear 180 200 gearbox 56585 i220 AC35 1 elmot 71 4 2 pole B14 0 3 0 45 kW 3 ph 180 1 elmot 80 4 2 pole B14 0 75 0 95 KW 3 ph 200 230 001342 002160 driving gear driving gear 220 230 240 290 elmot 80 4 2 pole B14 0914 KW 3 ph 220 240 elmot 100 8 4 pole B14 0 9 4 7 kW 3 ph 290 004237 001444 screw M6x45 screw M8x45 180 200 220 screw SW M6x20 180 240 001172 screw M8x60 240 002029 001443 screw M10x90 screw M8x25 290 230 1 1 1 4 screw SW M8x25 2 4 7 3 90 washer 8
13. Wait until the saw band is in standstill before opening the protective covers Danger in working zone of the swing arm Do not use the machine when tired overwork under medicines drugs or alcohol The horizontal bandsaw is a machine tool For machining the saw band must penetrate into the workpiece in the metal cutting zone The covers protecting against contact with the saw band may therefore be installed only outside the metal cutting zone 0 5 Protective Covers Outside the metal cutting zone the saw band and the saw band discs are protected against contact The protective covers may be only removed when the main switch is off and secured againstswitching on or when the machine is disconnected from the mains The emergency shut down of the machine is effected by depressing the TOTAL STOP push button Putting the machine into operation again is only possible after pulling and unlocking the push button manually must have first aid set When working with the machine proper work clothes boots and protective instruments eyes and ears protections gloves proper work boots must be used Abide clean air and work Manual machine cleaning and waste remove while the machine is running is forbidden The working place space rules 1 Transport and storage DANGER OF DAMAGE The machine maybe transported and lifted only by a fork lift USING ACRANE IS NOT PERMITTED Standard accessories 1 bimetallic saw band M 42 mo
14. changed only when the engine is stopped saw band is not running 5 5 2 Control panel ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus START TOTAL STOP OIL DAMPER CONTROL VALVE AAAA 069 SPEEDS SWITCH MAIN SWITCH Basic functions MAIN SWITCH Before starting the band drive make always sure that the band is NOT in contact with the workpiece Emergency stop of the main engine and coolant pump The machine restart may be done only after manual unblock of the total stop button BY PULL CAUTION DANGER OF INJURY after switching the button the arm with the band stills moving down BAND SAW START STOP C Green button starts the main engine and the coolant pump When starting the band drive the saw arm must be raised above the switching level ofthe down position end switchotherwise the band drivewill NOT bestarted C Red button stops the mainengine and coolant pump CAUTION DANGER OF INJURY after switching the button the arm with the band stills moving down SPEED SWITCH 1 2 Cutting speeds can be changed by a switch placed on the control panel on the machine base Wa 1 40 m min CAUTION Speeds may be changed only when the engine 2 80 m min is stopped saw band is not running 5 6 Oil Damper saw band feed into cut The damper with a relief valve allow for a continuous adjustment of the speed of the band cutting feed or its stabilizing in any position
15. 10 2 Electrical scheme ARG 230 230 Plus ARG 240 240 Plus ARG 290 Plus 4 5 277 472 1673 suas PAA NN 1L1 312 513 71 472 673 1 2 ll el oy 2 4 4 0A Lt L2 13 N PE FM CC 271 Set 37A CYSY 5Cx1 5 only ARG 230 set 2 7 A 10 ni 12 L1 black L2 brown L3 black N blue PE yellow green X1 PE X1 115 9 SM V CMSM 12Cx0 75 Band Name Coolant Type X14 FU SS zi BP1 147 80mA Down limit GE 13 14 53 1 5 _ IT ao Band cover la 400V Es MT 54 12VA TRI 2 X16 2 24V AC TOTAL STOP F SB1 1 51 55 W FU1 2 400mA Stop band Ce 1 56 4 13 e Start band e SB3 T 3 14 57 95 H 96 58 A2 1 50 1 Band Manufacturer Oreder number Scheme SA1 Motor speed switch M1 Down limit end switch ON 8 XBS 7638 FR6A1 ABB 009655 Pizzato 002490 Band cover safety switch Mini contactor FR6A1 B6 30 10 24VAC Pizzato 002490 Thermal relay Fuse carrier Fuse T7 DU 4 0A PTF 30 400mA ABB 002426 ABB 002480 Vd 001587 OMEGA 001971 Fuse carrier Fuse PTF 30 80mA Vd 001587 OMEGA 001987 Fuse carrier Fuse PTF 30 80mA Vd 001587 OMEGA 001987 mo aret Switch head re
16. 17 020 17 042 0 972 19802 19860 5525 4 No coolant Cooper bronze tin bronze 7 70 90 60 90 300 90 8555 3 3 10 25 30 60 55 25 No coolant 4 4 Aluminium bronze Cast 8090 8090 450150 140 55 25 Al 99 thermoplastics plastic materials 7 Putting Into operation 7 1 Safety Control Is everything in perfect condition as far as technical safety is concerned Have all covers been properly fitted 7 2 First cut Caution Danger of injury The band is not covered in the machining zone OR NEI NM Eh When starting to work with the band saw make sure that the TOTAL STOP button is unblocked Loose WORKTABLE LEVER raise the saw arm A to upper max position and by turning the saw arm with refer to angle scale set requested cutting angle and tighten the WORKTABLE LEVER M again Move up the saw arm saw band by 20 30 mm above the workpiece expected height and fix it by closing the valve of the OIL DAMPER F Open MOVING JAW N with VICE HANDLE WHEEL L in order to put the workpiece between clamping jaws Feed in the workpiece Long and heavy work pieces are hardly being set in correct position by the moving jaw It is necessary to adjust them accordingly after feed in Asymmetric or thin wal
17. 2 washer flexible 8 200 2 washer 8 200 1 11 3 3 Vice assembly 200 Plus 220 Plus ver 2 7 2004 o 009427 vice body 200 sestava 009416 vice screw 2 006862 plastic star handle flexible plug 6x12 009329 snub plate cover 200 001561 screw M6x20 200 001473 washer 6 200 001618 screw M8x40 200 009146 washer rectangular 0 20 200 001474 20 0 0 0 0 0 0 2 2 N 11 3 4 Table pivot and vice assembly ARG 230 Standard ARG 230 240 11 3 5 Table turning table pivot and vice assembly ARG 230 Plus ARG 240 Plus ARG 290 Plus ver 2 7 2004 Ordering number Name TypeARG pcs 008599 tuming table 230 240 290 1 001458 adjustable screw M8x10 230 240 290 2 001369 drum A 230 1 58 cylindical plug 8x20 230 240 290 2 001501 drum C 230 240 290 1 9 fast clamping cube 230 240 290 1 3 001370 lever washer 230 240 290 1 0 fast clamping eccentr 230 240 290 1 4 1 61 tarpez nut with guidance 230 Std 1 1 2 vice guidance fast clamp 230 240 290 2 4 4 H H 5 6 002189 table lever 230 Std 6 002158 table lever 230 240 290 6 5 001471 nut M20 230 240 290 fast clamping trapez nut 230 240 290 e 00445 E maras 230240290 washer flexible 8 230240200 e 002280 screw 12335 250200200 4 Wen emm 250200 2 001682 washer fexbiei2 230240290
18. 2 A2 3 1 N A1 Coolant Band Type Manufacturer Order number 13 KM1 14 cheme Motor speed switch 1 Down limit end switch ON 12PBS 5252 FR6A1 ABB Pizzato 002516 002490 KM1 Band cover safety switch Mini contactor FR6A1 B6 30 10 220 240VAC Pizzato 002490 002388 FA1 Thermal relay Thermal relay FU1 Fuse carrier T7 DU 1 6A T7 DU 4 0A PTF 30 Vd 002124 ARG 180 002480 ARG 200 220 230 001587 SB1 moaret Switch head red 2 M22 PV K01 OMEGA MOELLER 001597 006104 SB2 mo press head red mo connecting part for head M22 D R M22 A MOELLER MOELLER 006086 006103 mo switch unit 1 off mo aret Switch head green M22 K01 M22 D G MOELLER MOELLER 006091 006087 mo connecting part for head M22 A MOELLER 006103 mo switch unit 1 on el engine ARG 180 M22 K10 SRS 401 20 AC Sg 71 4 2 0 3 0 45kW MOELLER 006090 el engine ARG 200 Plus el engine ARG 220 Plus SRS 50 i 28 24 SKh 80 4 2 0 75 0 95kW SRS 60 i 28 AC SKh 80 4 2 0 75 0 95kW Elektropohony Frenstat 007945 Elektropohony Frenstat 006586 Elektropohony Frenstat 007639 el engine ARG 230 Standard Coolant pump SRS 60 i 28 AC SKh 80 4 2 0 75 0 95kW SACEMI PA35 NC 230 400V Elektropohony Frenstat Sacemi 007639 006468 2COP1 17HP1 4 3 2V 50 380V EMP SLAVKOV 006645
19. 230 washer 10 230 11 12 001477 001448 wide washer 14 screw M12x20 NH 180 290 180 290 driving gear 180 1 driving gear 00 1 20 2 driving gear 2 002038 001477 wide washer 8X27 wide washer 14 180 180 290 driving gear 230 002043 screw M6x40 180 driving gear 24 001563 001815 screw M10x40 screw M12x60 200 220 290 1 1 1 1 1 0 driving gear 290 bearing 6006 2RS 180 006591 001443 N gearbox cover screw 8 25 230 001446 001479 screw M10x25 washer flexible 8 WwW 230 230 os Ordering number 1 007404 007402 007399 009354 2 007405 007009 007761 004621 001454 5 007349 006077 008019 006598 002172 008482 002186 7 004387 004400 5 007401 006683 3 4 001474 001476 006548 001406 001627 001878 9 bearing 6007 2RS 200 220 1 bearing 6308 2Z 290 2 001581 washer flexible 10 230 11 5 damper assembly 4 6 0 5 ver 2 7 2004 1 006600 holder of hydraulic cylinder 180 1 005887 holder of hydraulic cylinder 230 240 1 006453 holder of hydraulic cylinder 230 Plus 240 Plus 1 006452 holder of hydraulic cylinder 290 1 2 006571 hydraulic cylinder 40 18 133 low pressure 180 200 220 1 hydraulic cylinder PCH 60 18 152 V1 low pressure 230 240 290 1 3 006587 val
20. 5 MA GO 0 MA GO 0 MA GO 0 MA GO 0 MA GO 0 ZH 0S A 00t ZH 0S A 00 ZH 09 A 00t ZH 0S A 00t ZH 09 A 00t MA 96 0 SZ 0 NM S6 0 0 Au FL 160 MA 960 1920 NM 5 0 lt 0 ZH 0S A 00 ZH 0S A 00 ZH 0S A 007 ZH 0S 007 ZH 09 A 00t Lozow IST mensem memo Lan SAONA LHSISM 3NIHOVIN SNOISSN3MWIG 0091 x0S6x0091 O ELx006x00r1 O ELXO006X00r 00v 1x006x00 l ANIHOVIN San G Sam G xoudde San G Son CL xoudde 9v WH 9v WH 9v WH Op WH 6 0X 2XOLL 60 2 0172 60 72 01 22 6 0X 2Xc9vc Sp St oS ST MNVL INV1OOO adiuva 3GISNI 110 IH9I3H MYOM S I33HM ONIGINS QNV8 MVS 12715 ANV MVS GGLXGGL 06 09 GCLXOEC 062 096 OCLXOCL O LXOGL 001 091 09 006 lt OSLXOGL 08 066 O8XS7 OOLXSZL 09XOLL 08 91 o o m m efa w efu oN b 08 Op uiu 08 Op 08 Op 08 Op MA 60 0 MA 60 0 MA 60 0 MA 60 0 ZH 0S A 00 ZH 09 A 00 ZH 09 A 00 ZH 0S A 00t a Q x ONILLND Q3ads NM 27 160 NM 1 60 NM v L 6 0 NM 6 0 20 ZH 09 A 00t ZH 09 A 00 ZH 09 A 00 ZH 09 A 00t snid 062 SUV snid 070
21. 68 nut M8 180 24 003802 angle scale 180 26 009451 backstop bar 180 009450 backstop body with bar 180 AJA AD 1 1 A gt 1 1 2 1 N ex 11 3 2 Turning table and pivot assembly ARG 200 Plus ARG 220 Plus ily ver 2 7 2004 Type ARG pcs 200 220 200 220 200 220 200 220 200 220 200 220 200 220 Pos Ordering number Name Type ARG pes Pos 009447 table body 200 220 1 27 s 3 006526 turning table plug 200 220 1 1129 i 009448 nut M20 200 220 002446 washer 20 200 220 1 Name screw M10x30 washer flexible 10 backstop bar backstop body with bar lever M8x15 angle scale parker 3x10 Ordering number 001447 001581 009451 009450 001418 002358 001489 001470 nut M12 200 220 001537 spring 5x40x160x19 5 220 001475 washer 12 001537 spring 5x40x160x19 5 200 005643 rubber washer 4 200 220 4 200 220 4 002210 handling spring stop 2 20 001563 screw M10x40 200 220 38 001473 washer 6 220 1 001564 screw M12x30 200 220 40 001468 nut M8 200 220 1 screw M12x45 200 220 41 002771 screw SW 8x40 200 220 1 002263 bearing 6008 2Z 200 220 2 002039 screw M12x20 200 220 1 002039 screw M12x20 200 220 1 002034 screw 8 35 200 001479 001474 Se EA sche sp lech ew
22. G 240 Table turning table pivot and vice assembly ARG 230 Plus ARG 240 Plus ARG 290 Plus Drive assembly Oil damper assembly Coolant assembly 0 This instruction manual provides the users assistance and information about the PILOUS bandsaw and the possibilities of use corresponding to its purpose The instruction manual contains important instructions for a safe adequate and economically efficient operation Observing the operating instructions will prevent hazards reduce the repair and outage time costs and increase the machine reliability of a system The instruction manual must always be available at the machine site The instruction manual must be read and used by the staff entrusted with the machine installation transport and storage use operation maintenance and disposal In addition to the instruction manual and the binding rules related to accident prevention valid in the user s country and atthe service site Itis also necessary to observe the approved rules for safe and professional work Warranty letter service Warranty letter is a separate part of the instruction manual Warranty period length see warranty letter Terms of validity of the warranty letter Machine transport manipulation and storage according to the instruction manual Machine usage operation and maintenance according to the instruction manual Machine connection to the electrical grid supply according to the instruction manual
23. IDANCE ADJUSTABLE GUIDE BAR FIXED BAR FIXED HARDMETAL GUIDANCE Correct band Incorrect band guidance guidance between bearings into middle PRESSING HARDMETAL EXCENTRIC BEARINGS GUIDANCE HARDMETAL GUIDANCE HARDMETAL SCREW WITH SETTING SCREW Guide heads adjustment Set the adjustable guide head to be far from the fixed guide head approx 20 cm Remove the coolant hoses from the guide heads Unscrew the guide heads from the fixed and adjustable bars and turn them by 180 bearings and hard metals guidance up and screw them to the bars Make sure that the heads are upright mounted to the bars in the same height Check the fixity of hard metal tightening Take old band approx 30 cm of it and put it in the guide heads between hard metals and bearings Set the pressing hard metal guidance by width adjusting screws so the band moves inside the hard metals without any clearance but without rub Set the bearings to the band in away so the band moves through them moves them all but do not shear and is not loosen The bearings must be drifted by the band Make sure all screws are tightened properly Take away the guide heads from the bars and putthe band on the running wheels properly Put on the guide heads on the band and fix them on the bars Close the band cover and switch main switch on Try to run the band on the running wheels If the band is slipping adjust the band pr
24. LE OF ARM ADJUSTMENT r4 ARM SETTING FIXED STOP 45 CS ANGLE SCALE 1 BM toe A 3 AN 3 D ci ao ARM LOCKING LEVER ES DOWN END SWITCH SETTING SCREW ARM BACKSTOP ARM SETTING FIXED STOP 60 H 5 5 Control panel 5 5 1 Control panel ARG 180 ARG 200 Plus ARG 220 Plus ARG 230 Standard Saw band STOP Saw band START red button green button PEPE OOGO TOTAL STOP Basic functions Before starting the band drive make always sure that the band is NOT in contact with the workpiece TOTAL STOP Emergency stop of the main engine and coolant pump The machine restart may be done only after manual unblock of the total stop button BY PULL CAUTION DANGER OF INJURY after switching the button the arm with the band stills moving down BAND SAW START STOP O START Green button starts the main engine and the coolant pump C STOP Red button stops the main engine and coolant pump When starting the band drive the saw arm must be raised above the switching level of the down position end switch otherwise the band drive will NOT be started CAUTION DANGER OF INJURY after switching the button the arm with the band stills moving down SPEED SWITCH Cutting speeds can be changed by switch placed on the electrical box on the saw engine Speeds switch 1 40 m min 2 80 m min CAUTION Speeds may be
25. PILUUS We INSTRUCTION MANUAL ARG 180 ARG 200 Plus ARG 220 Plus ARG 230 Standard ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus Pilous pasov pily spol s r o KSirova 118 b 619 OO Brno Czech Republic tel OO 420 543 25 20 10 fax OO 420 543 25 20 11 e mail pilous pilous cz thank you for buying our product and we wish you a lot of success with it For proper machine function please attention to this instruction manual 2004 All rights particularly the right to make copies of to distribute and translate this instruction manual are reserved No part of this instruction manual may be reproduced in any form printing microfilm or others or sorted processed copied or distributed by using electronic systems without permission of PILOUS Content 0 In general 0 1 Safety provisions 0 2 0 3 0 4 0 5 1 1 1 2 1 3 1 4 1 5 4 1 4 2 4 3 5 1 5 2 5 3 5 4 5 4 1 5 4 2 5 5 5 5 1 5 5 2 5 6 5 7 6 1 6 2 6 3 6 4 6 5 6 6 Scope of use use by determination Requirements concerning operators Requirements concerning machines safety equipments Protective covers Transport and storage Surface treatment Packing Installation Dismantling Disposal Machine data Technical data Installation Space requirements Machine installation Connection to energy supplies Machine description B
26. and guide Band exchange tensioning and adjustment Guide heads adjustment Vice Workpiece clamping Vice side clearance setting Setting of cutting angle Control panel Control panel ARG 180 ARG 200 Plus ARG 220 Plus ARG 230 Standard Control panel ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus Oil Damper saw band feed into cut Cooling equipment Saw bands Saw band design Band tooth selection Workpiece clamping Running in the bands Factors influencing band life Recommended values for cutting T 1 7 2 8 1 8 2 10 10 1 10 2 10 3 10 4 11 11 1 11 2 11 3 11 3 1 11 3 2 11 3 3 11 3 4 11 3 5 11 4 11 5 11 6 Putting into operation Safety control First cut Machine maintenance Maintenance and control Repairs Errors reasons and elimination Electrical scheme and device lay out Electrical scheme ARG 180 200 Plus 220 Plus 230 Standard Electrical scheme ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus Electrical device lay out 180 200 Plus 220 Plus 230 Standard Electrical device lay out ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus Assembly Guiding heads assembly Idler wheel assembly Table pivot and vice assembly Table pivot and vice assembly ARG 180 Turning table and pivot assembly ARG 200 Plus ARG 220 Plus Vice assembly ARG 200 Plus ARG 220 Plus Table pivot and vice assembly ARG 230 Standard ARG 230 AR
27. ause serious property damage and damage to health The safety instructions are marked in this instruction manual with safety symbols danger spot signs Dangerous Caution of dangerous electrical voltage be very careful Use eyes and ears protection Da Use protective gloves Necessary to use high boots or hard duty shoes with protective steel forepart and anti sliding sole Read the instruction manual carefully and make sure you understood its content before using the machine 0 2 Scope of use use by determination The machine is designed exclusively for normalized metallic materials Any other use is considered as not adequate to the purpose The manufacturer is not responsible for damage due to such a risk The use complying with the purpose includes also observing the operating instructions checking and maintenance conditions Examples of cutting materials structual steel case hardering steel free cutting steel heat treatment steel antifriction bearing steel spring steel tool steel high speed steel copper brass caststeel cast iron aluminum plastic materials 0 3 Requirements concerning operators The machine may only be operated by persons instructed in safety at work and technically trained The machine may only be operated if in perfect condition with respect to technical safety The user is obliged to check the machine for visually ascertainable damages and failure
28. ay be operated in the ambient temperature between 5 and 40 C The average temperature must not exceed 35 C over the period of 24 hours In temperatures below 5 C the conventional coolant should be replaced by a fluid working with respective temperatures 4 3 Connection to energy supplies A A This work may only be carried out by electricians Make sure that the voltage of the electrical grid voltage protection and connection voltage is according to requirements in chapter 3 Technical data When connecting machines into the electrical grid 3NPe 50 Hz 400 V TN S notice carefully the colored cables marking L1 Black L2 brown L3 black N blue P E yellow green In case of wrong connection of neutral or protective cable the machine electric parts may be damaged and injury by electrical current may occur The lead in cable of the machine should be connected to a protected 16 Asocket in case of a direct connection to the mains the cable should be provided with a lockable main switch In case of wrong direction of turning ofthe motor switch together cables L1 black and L2 brown Failure to observe this causes the bandsaw drive motor and the coolant pump running in wrong directions Possibility of machine destruction 5 Machine description 5 1 Band guide Before and after the cut the saw band is guided in two guide heads provided with eccentrically arranged bearings enabling an easy setting of the band in comparison with the guiding on m
29. d mo press head red M22 PV K01 M22 D R MOELLER 006104 MOELLER 006086 mo connecting part for head M22 A MOELLER 006103 mo switch unit 1 off mo press head green M22 K01 M22 D G MOELLER 006091 MOELLER 006087 mo connecting part for head mo switch unit 1 on M22 A M22 K10 MOELLER 006103 MOELLER 006090 switch switch OT accessories OT 16 ET3 OTS 32T3 002861 switch OT accessories insulating transformer el engine ARG 230 240 BP1 BP2 KM1 FA1 FU1 FU2 FU3 SB1 SB3 QM1 OHY2PJ 12VA 400 24V SRS 70 i 28AC30 STKg 80x 4 2 0 9 1 4kW BB ABB 002863 ABB 003523 Elektrokov Znojmo 001899 Coolant pump el engine ARG 290 SACEMI PA35 NC 230 400V SSRS 85 i 20 SSKg 100Lx 6 4b 0 9 1 7kW Elektropohony Frenstat 007640 Elektropohony Frenstat 006570 Sacemi 006468 2COP1 17HP1 4 3 2V 50 380V EMP SLAVKOV 006645 10 3 Electrical device lay out ARG 180 ARG 200 Plus ARG 220 Plus 230 Standard SM KM1 FA 10 4 Electrical device lay out ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus ARG 290 Plus KM1 FA1 1 Fu3 Ful Fu2 X1 lf em 11 gt 11 Assembly 11 1 Guiding heads assembly 21 Name Type ARG Ordering number Name ver 2 7 2004 Type ARG
30. gh quality bands In order to achieve a high cutting power it is recommended to use bimetallic bands The main band carrier is high quality heat treated steel with a high limit of elasticity The tooth edges are high speed steel in the quality M 42 M 42 a band for universal use for cutting metallic and non ferrous materials within the whole range of quality classes up to the hardness 45 Hrc This band is suitable for cutting full materials of all sections and diameters profiles pipes and bundles M 51 with refer to saw band M 42 the determination of M51 band is for cutting steels with hardness of 50 HRC steels of higher steadiness classifications stainless steels and acid proof steels Also nickel and special bronze alloys Hardmetal High cutting performance against the bimetallic bands Suitable for cutting steels and materials with high contain of nickel chrome wolfram titan stainless steels and surface hardened materials till hardness of 62 HRC Saw bands may be used for all types of materials including stainless steel castiron plastic materials and materials with wood fibre High heat conductivity and abrasion resistant of these bands gives them higher lifetime cutting speed and productivity against bimetal bands Design M 42 Structure W 296 Mo 10 V 196 CO 8 tooth hardness 68 HRC For cutting materials till hardness 45 HRC Design M 51 Structure W10 Mo 496 V 3 CO 10 tooth hardness 69 HRC For cutting
31. gine vice hand wheel oil damper worktable lever angle scale vice moving jaw limit switch fixed bar with band guidance moving bar with band guidance A B C D E F G ARG 180 ARG 200 Plus 220 Plus ARG 230 Standard ARG 230 240 ARG 230 Plus 240 Plus 290 Plus n data 3 Technica IH9I3M ANIHOVIN SNOISSNAWIG 00v 1x006x00 L 00 1 069 00 00 099 00 OSV x099x0SEL 00S 1099x001 ANIHOVIN an GL xoudde CL xoudde xoudde an G xoudde GL xoudde YNVL LNV1009 gp WU 9v WH 9v WH gp WH 3GISNI 10 LHSISH 006 006 006 006 S I33HM QNV8 MVS 6 0X 2Xc9vc 6 0 2 69 2 6 0X 2X009c 6 0X02XO6vc 6 0x LxOzec 3ZIS ONV MVS Sv Sv Sv Sv O8xSclL SOLXOCC 0 SOLXOcC OOLXGLL O LXOOZ OELXO9L OSLXG9c OZLXOG SLLXO9L 06X0 OGLXGPZ O9Lx00L OELXOGL OvLXOVC OSL 0 ozz EFF 08 09 091 001 05 EES ND ND 39NVM NILLND 08 07 08 Op 08 Op 08 Op 66 04 SES 9334
32. in the bands The running in applies to new bands The high cutting power is possible because of the sharp cutting edges with extremely small edge radii In order to achieve the maximum tool life it is necessary to run in the band to the optimum Depending on the correct cutting speed and the workpiece feed and its material quality the band must be run in only within 50 of currently used feed In this way the breaking of extremely sharp edges particularly with bigger sections of the work pieces will be avoided These micro fragments cause the destruction of further teeth Should vibrations or sounds due to vibrations manifest itself when a new band has been put on slightly reduce the cutting speed In small workpiece sections it is recommended to run the band with a reduced power for 15 minutes in big sections for 30 minutes Then increase the feed slowly to the optimum value Observe the band running in in any case Correctly run in cutting edge Micro fragments with great speed of initial feed 6 5 Factors influencing band life The band size tooth size has not been appropriately selected for the workpiece The band speed and the arm lowering speed into the cutting position are not appropriately selected The band the whole arm bears against the material when the band is not in cutting position The clamping of the profile material does not comply with the recommendation The band is not correctly tensioned band i
33. led profiles are stabilized and fixed in position by shaped pieces e g hard wood shaped pieces etc Select workpiece length Move the MOVING JAW N with VICE HANDLE WHEEL and close by QUICK CLAMPING LEVER Set the correct distance between the moving guiding head and workpiece approx 5 10 mm and lock by CLAMPING LEVER O Select cutting speed Start band drive By control valve adjust the arm feed speed into cut Optimal value can be set by hearing no high voices and vibrations This can be achieved by increasing or decreasing the feed into cut The optimal feed depends on correct teeth and cutting speed selection When cut is finished the band must automatically stop First cut was done The arm is now in the down end position 8 Machine maintenance 8 1 Maintenance and control Caution Danger of injury Carry out maintenance only with the main switch off or with the machine cut off the mains For maintaining the efficiency of the machine and its components it is unconditionally necessary to carry out the maintenance of the machine which includes machine cleaning metal chips removing coolant exchange lubrication of sliding and guiding surfaces checking of connecting cables for damage vice control Checking of Protective Covers Check the protective covers of the machine for damage and failures in regular intervals at least once a week Checking of Connecting Cables Check the connecting cables for intactness in regular intervals
34. luid inflow See chapter 5 2 See chapter 6 2 Regulate the feed Incorrect adjustment or break of hard metal See chapter 5 2 guidance or bearings inside guiding heads The moving guiding head is too far from the workpiece Move it closer 5 1 Non uniform motion of arm feeding Cil deficit Call Customer service e M4 lock screw of control valve wheel is loose turns through Valve seat is worn out Arm is feeding even if regulation valve is tighten Cylinder sealing is worn out Valve failure impurities Tighten M4 lock screw Loosen M4 lock screw turn wheel through approx 10 to the left and tighten Contact service center Contact service center The adjustment of guiding head is a matter of permanent maintenance of the machine This defect is NOT included in the warranty 10 Electrical scheme and device lay out 10 1 Electrical scheme ARG 180 200 Plus 220 Plus 230 Standard 11 211 KM1 NN 6 FA1 L1j L2 L3 N CYSY 5Cx1 5 L1 black L2 brown 3L2 513 472 613 ARG 180 1 0 1 6A set 1 6A ARG 200 Plus 220 Plus e 230 Standard 2 4 4 0A set 2 7A L3 black N blue PE yellow green SA1 Band Name 2 FU1 2A 51 Down limit 2 TOTAL STOP 7 SB1 1 Stopband E Start band M
35. materials till hardness 50 HRC Design Hardmetal tooth hardness 1600 HV For cutting materials till hardness 62 HRC Except standard tooth shape and size special corrected bands are manufactured with corrections like tooth distribution tooth angle and shape ofits face This band may be applied on specific materials Ask your bands distributor for advise Band Tooth Arrangement 8 Constant tooth edge spacing always equal b Variable tooth edge spacing is different repeating periodically This modern band design allows for a bigger cutting range when one band type is being used with the capability to eliminate vibrations due to the tooth edge striking the material and thus to achieve a clean smooth cut and a longer life CONSTANT tooth size 4 4 VARIABLE tooth size 3 4 4 tooth 4 tooth 4 tooth 3 tooth 1 inch i 1 inch gt lt y ac 1 inch i 1 inch gt lt i 4 6 2 Band tooth selection Band tooth size selection has a great influence on the band lifetime Recommended tooth sizes for cutting full materials PILOUS Be ARG 180 ARG 180 ARG 200 ARG 200 ARG 220 230 240 290 13 0 9 0 65 13 0 65 20 0 9 20 0 9 27 0 9 Material Number of Tooth quality Hardmetal Tooth quality Hardmetal Tooth quality Tooth quality Hardmetal section tooth inch M42 67 69 Hrc 1600 Hr M42 67 69Hrc 1600 Hr M42 67 69 Hrc M51 69 Hrc 1600 Hr Se 411 14 25 60 an eng
36. ning increase the machine lifetime and its function When making ordinary machine checking make sure that frictional surfaces and vice screw are well lubricated 8 2 Repairs Caution Danger of injury Repairs may only be carried out when the main switch is off and secured against switching on or when the machine is cut off the mains 9 Errors reasons elimination 00 Em Possible error reason Error elimination NOT possible to start band motor Main switch is not switched ON TOTAL STOP button is blocked pressed Premium overcurrent relay is off Band cover safety switch is not switched Burned fuse inside the control panel Arm is in down feed position limit switch is still pressed Motor is ON saw band NOT turning Band is slipping on driving wheel Band is broken Other gearbox error No coolant left inside the cooling system Coolant tank connections or taps dirty Broken coolant pump Coolant skips Incorrect arm feed speed Incorrect band teeth pitch Incorrect setting of band guiding heads hard metals or bearings Incorrect material clamping Vibrations during cutting Broken teeth inside the cutting hollow of the material Cut is NOT rectangular Blunt saw band Incorrect teeth size High speed of arm feed into cut Band slipped from guiding bearings Clearance of hard metal guidance Workpiece is not placed horizontally in the vice again
37. ontinue like above till the vice is set ARG 230 Standard without quick clamping ARG 240 Plus ARG 290 Plus ARG 230 ARG 240 CONTER NUT ADJUSTING SCREW CONTER NUT ADJUSTING SCREW OF VICE OF VICE Je GROOVE WHEEL HANDLE MOVING BODY FIXED JAW WHEEL HANDLE VICE MOVING BODY FIXED JAW QUICK CLAMPING LEVER except ARG 230 Standard MOVING JAW WORKPIECE QUICK CLAMPING LEVER MOVING JAW WORKPIECE SETTING SCREW GROOVE 5 4 2 Setting of Cutting Angels ARG 180 ARM SETTING CONTINUOUS RANGE FIXED STOP 60 OF ARM ADJUSTMENT ARM LOCKING LEVER ANGLE SCALE REVOLV NG WORK TABLE ARM SETTING FIXED STOP 90 CONTINUOUS RANGE OF ARM ADJUSTMENT REVOLVING WORK TABLE 90 60 ANGLE SCALE ARM LOCKING LEVER 230 Standard ARG 230 ARG 240 60 REVOLVING CONTINUOUS RANGE WORK TABLE OF ARM ADJUSTMENT Fi ARM SETTING FIXED STOP 90 ANGLE SCALE ARM LOCKING LEVER DOWN END SWITCH ARM SETTING FIXED STOP 45 SETTING SCREW ARG 240 ARM SETTING FIXED STOP 60 ARG 230 Plus ARG 240 Plus ARG 290 Plus REVOLVING CONTINUOUS RANGE 7 WORK TAB
38. operly 5 4 Vice Workpiece Clamping The machine design allows for cutting the material under various angles without its handling The material is permanently clamped between the fixed gripping jaw and the moving gripping jaw The adjustment of the required cutting angle is made by turning the whole arm including the revolving worktable after releasing the worktable eccentric lever When the required angle has been set acc to the angle scale secure the revolving worktable by tightening the worktable quick clamping lever The stop bolts serve for a stable setting of the limit angles The quick clamping lever ONLY ARG 230 230PLUS 240 240PLUS and 290PLUS enables a comfortable and sufficient workpiece clamping When materials of equal dimensions are being cut it enables the releasing of the material necessary for the feed and re clamping only by the lever without using the handwheel 5 4 1 Vice side clearance setting Models ARG 230 Standard ARG 230 ARG 230 Plus ARG 240 ARG 240 Plus andARG 290 Plus only On other models the vice is setfromthe manufacturer for the complete machine lifetime openthe vice to the maximum possible length loosen lock nut M8 and screws start tightening the first screw starting from the vice jaw till you feel that you reached the vice ribbon secure thelock nutin this position driftthe vice moving part to the same position in which previous screw was adjusted repeatsteps c
39. oving wheels and guided in the hard metal guides on both sides and on the upper band edge The right hand guide head is fixed The left hand guide head mounted on the guide bar is moving and is fed as close as possible to the work Itis provided with a protective coverasfaras the machining zone 5 2 Band exchange tensioning and adjustment To achieve perfect cutting function surface quality and workpiece correct measures in time band exchange is needed Blunt blade may cause higher energy consumption inclined cuts and cut surface roughness One of the most important factors for band life time and the cutquality is the band correct and enough tensioning Caution It can only be done when the main switch is off and secured against switching onagain or when the machine is disconnected from the mains Caution Danger of injury by the sharp band teeth Use protective gloves Do not touch the guide wheels and the band Turn OFF the main switch and secure the machine against switching ON again during band exchange Close the oil damper valve see chapter 5 6 Raise the arm to position 20 mm above vice fixed jaw Take off the arm rear cover Loosen the tensioning handle andthe tensioning wheel and thus the whole band Take offthe band from the running wheels and out ofthe guide heads see chapter 5 3 Insert the new band in the guide heads Put the band on the running wheels and tighten the tensioning handle so that the belleville washers will be pres
40. s at least once per shift Any changes failures and damages of protective covers changes ofthe machine behavior endangering the safety should be immediately reported to the superior Waitforthe decision about the repair and the repeated putting into operation No protective covers may be removed moved put out of operation or changed during the machine operation Otherwise the guarantee claims have no effect If any protective has to be removed during operation or maintenance secure the main switch in the OFF position by a padlock or disconnect the bandsaw from the mains Only electricians or persons instructed in electrotechnical work and supervised by electrical specialists are allowed to open the electric equipment housings and to work on the electric equipment while working with the machine remove all free clothing and cover long hair make sure that all other persons are at least 5 m far away from the saw blade and protect them from chips and possibility of saw blade breaking make sure that all persons helping you with know all safety rules safety rules must be showed clearly in the working area keep your hands far enough from the saw blade and never adjust the saw blade when the engine is on Switch off the engine and secure it against running before any manipulation with the saw blade 0 4 Requirements concerning machines safety equipments CAUTION DANGER OF INJURY The saw band is not covered in the machining zone
41. s not correctly adjusted to the guide wheels the band is driving against the wheel shoulders guide head of the band is in a too big distance from the workpiece Insufficient oil content in coolant Incorrect running in of the band Insufficient maintenance of the bandsaw insufficient cleaning of the arm from chips The above mentioned shortcomings cause inaccuracy of the cut and a substantial reducing of the band life and or its destruction 6 6 Recommended values for cutting The values depend on the material class and its profile Table of cutting speeds is only informative in specific ranges it must be adapt to given material CSN numbers are informative and determine the material characteristics for which is the band type given Recommended band speed Arm feed speed z 8 k Coolant in m min for into cut in mm min SN Generally 20 100 mm g 100 290 mml 0 100 mm g 100 290 Content 11 107 11 110 Free machining steels 70 90 70 90 190 60 55 20 10 15 11 301 11 420 12 010 12 020 Structural steel 60 90 60 80 190 60 55 30 10 15 11 500 11 600 12 020 12 060 Case hardening steel 60 90 50 70 125 38 35 25 10 15 e 13 2501 14 2601 15 260 Spring steel Bearing steels Alloy steel NIRO steels 7 118 Ventil steels 17 253 17 255 Heat resistant steels 19 063 19 083115 142 16 142 19 150 19 192 19 312 19 422119 4521 19 7211 19 740 9 436 9 602 3 3 3 3 14 100 15 220 14 220115 124
42. sed completely no light going through them Close the band cover turn ON main switch and witch the speed to the minimum Press start the button to run the band so itturns one round Turn OFF a main switch and secure the machine against running again Open the band cover and check if the band is correctly guided on the running wheels see a picture below If the band is not correctly set on the running wheels loosen the tensioning handle and with a wheel swing screw correct see picture below Tighten the tensioning handle again Close the band cover Exam the band run again Turn OFF main switch open band cover and check the setting of band on the running wheels According to need repeat this cycle till the band is set on the running wheels properly Then close the band cover turn ON main switch and make first cut WRONG BAND GUIDANCE BAND GUIDANCE CONTROL HOLE OF BAND GUIDANCE approx 0 5 3 mm 0 mm WHEEL SWING SCREW BAND TENSIONING BAND LOOSE TIGHTEN SCREW LOOSE SCREW 5 3 Guide heads adjustment The correct adjustment of the bearings and hard metal guides principally influences the band life and the quality of the cut The eccentrically arranged bearings of the guide heads must be so set that the band surface is parallel to the surface of the hard metal plates and thatthere is minimum clearance between these plates and the band GUIDING HEAD SCREW FIXED wmm lU A Al pni HARDMETAL GU
43. st the working table Saw bad cut is not square Incorrect teeth size High speed of arm feed into cut Incorrect adjustment of hard metal guidance inside guiding heads The moving guiding head is too far from the workpiece Not enough cooling Saw band breaking between tooth Incorrect band adjustment on the running wheels Incorrect tooth size High speed of arm feed into cut Saw band breaking from the top Switch main switch ON Unblock TOTAL STOP button Test the overcurrent relay of motor Control band cover Change the fuse Move arm approx 30 mm up to workpiece Tension the band properly Change the band Call the service technician Control the coolant fluid Clean coolant tank connections and taps Change coolant pump Set the arm feed speed 5 less more Control the teeth size and pitch Adjust correctly see chapter 5 3 Control the material clamping Start new cut Do not use new band in old hollow it will be damaged during the first cut Not correct cutting angle See chapter 5 4 Put new saw band Check correct teeth size see chapter 6 2 Adjust the correct feed speed Adjust saw band correctly see chapter 5 2 Adjust them see chapter 5 3 Adjust the roller conveyor Check correct teeth size see chapter 6 2 Adjust the correct feed speed Adjust them see chapter 5 3 Move it closer see chapter 5 1 Increase the coolant f
44. unted 1 coolantunit with a metal chips tank 1 length stop 500 mm 1 1 Surface Treatment The machine is provided with a primer and a two component polyethane varnish The sliding surfaces are provided with antirust oil The other machine parts are zinc coated or blackened 1 2 Packing The basic element of the package is a wooden frame which according to the kind of dispatch may be crating or an overseas case Approximately 100 mm clearance should be provided for transport and loading by a fork lift truck For the transport the machine is packed in a stretching foil protecting against weather influences 1 3 Installation Remove the wooden frame Position the machine at site Align the machine by a water level and four M12 setting screws in the base corners Remove antirust protection and dust from the sliding surfaces and apply oil again Attach the length stop Make sure that energy supply is connected see chapter 4 3 Opening the base door make sure that the coolant discharge pipe has not come off the coolant tank cover and is correctly attached in the tank Fill the machine tray with the coolant approx 15 litre the fluid will continuously pour into the tank in the base own interest the manufacturer s and or your company s instructions and recommendations operating Endangering with dangerous matters cannot be excluded when handling coolants Observe in your instructions related to safe handling with coolants 1 4 Dismantling
45. ve VS01 04 R3 180 290 1 4 screw M10x40 180 240 2 001447 screw M10x30 290 2 5 001386 plug of hydraulic 180 290 1 7 180 290 1 8 hydr hose NT DN 6x2200 DKL 90 08 10 180 220 2 007141 hydr hose NT DN 8x3000 DKL 90 290 2 002277 right connection GES 10L R 230 290 2 hydraulic oil HM 46 180 290 0 75 11 6 Coolant assembly ver 2 7 2004 Ordering number Type ARG pcs 3 4 5 6 001467 180 290 001399 hose PVC DN 8x2 230 001399 hose PVC DN 8x2 240 290 12 001402 tap 050 180 290 13 001400 trash hose 19x3 180 290 10 11 006860 connection 3 8 9 mm 180 290 001399 hose PVC DN 8x2 180 200 NOTES 674
46. ws gt 50 100 46 120 200 asl n n Rx NUM ni RT NE DR CN 120 360 as 200 400 1111 When cutting profile materials the following table is recommended for one piece cutting While cutting in bundles it is necessary to countthe wall thicknesses of all tubes in bundle and taking in considertheir diameter Recommended tooth sizes for cutting profile materials Wall Tube diameter diameter D mm thickness nmm om 4 e s w m m 2 s s 48 1014 104 1044 10 4 s 18 1014 1014 104 1044 812 4 18 1014 1014 1014 842 812 eng 5 18 1014 1014 ang ong 6 1044 10 14 8 12 8 12 sno 6 10 1044 8 12 6 10 eno Caution These values do not apply to cutting of other material profiles This should be decided individually with respect to the profile form the number of pieces in the bundle and the dimensions Cutting of profile material will reduce the band life by up to one third due to the interrupted cut Rule Minimally 4 tooth should be inside the workpiece when cutting but no more than 30 tooth 6 3 Workpiece clamping The correct workpiece clamping can substantially influence the band life the cut quality and precision allowing for a correct selection ofthe tooth size To insure optimal cut productivity and lifetime apply the following clamping methods miu 252 6 4 Running

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