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1. eaten o Y eaten OY lAs onsa C cra toto is i o 2 zao LD THC BOARD 8 on Ovas 0580H1033 Wire Color Designation Black BK Brown BR y SUP1 me J con NM ca Lo Sanai Any na A 18 058079901 ban Orenge o en noe Fo mesh Yellow Y 0 O mo i ss soem mr 7 Green GR aie ca pl o m SubSeanunit Body Blue BL me CNM am Violet v h E maw i T E 26 BK Pr AS a tS Gray GY A da Bier La ZEA am White W aur Pink P Sky s Grass GS DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A 1 2 1 4 iagram D iring W m gt oc Sub Scan Entrance Sensor 1415 16 x MS s w3 ueos qns MS 9UAS A S 1U3 Ueog qng JU S A AS90 ds dl 11213 09 le ASOG lt Biola anod NDA 000 S 109197 SOY uoHeoyNsNe Justification Position Sensor 78910 999 9 a ajaj gt AS30 35 36 37 38 39 4041 42 43 44 0000 000 00 0 18 92 pare d ger 456 o t A 94 Position Regulator Nip HP Sensor 000 x mac gt a GND m 10 eu ode ogres E E O6dr o
2. JP5 CN25 CN21 CN19 TE a EA af L Che aa CN22 CN2 C A Pee E af g CN17 DS a_i E a E A mena la HE CN13 _ A pe CN CN6 CN9 CN1 Keyboard Mouse connector CN13 Connector for 3 5in HDD CN2 Display connector CN 17 Internal connector of the serial port COM1 CN4 Serial Port COM2 connector CN19 Power connector for HDD CN6 LAN connector CN21 Power control connector CN8 PCI BUS I F connector CN22 Power supply connector CN9 CF connector CN25 DIMM socket Note All connectors other than those listed above are not used and not implemented on the board JP5 1 2 Short Note All jumpers other than those listed above are not used and not implemented on the board CAUTION Do not change the setting of JP It may cause damage to the device CAUTION The main CPU board contained in the control box is equipped with lithium batteries CR2032 When disposing of or replacing these batteries strictly follow the regulations and rules of the local government Also observe the following cautions when handling the detached batteries 1 Do not attempt to recharge disassemble deform heat solder or throw the battery into a fire 2 Do not reinstall or reuse the battery with its polarity reversed 3 Do not keep the battery within the reach of children Should it happen that the battery is swal lowed immediately contact a doctor 4 Do not intentionally make short circuit nor kee
3. D605GETERROR Failed to read the dynamic data d605 csv Tempera ture information D851GETERROR Failed to read the dynamic data d851 csv Error his tory D901GETERROR Failed to read the dynamic data d901 csv Heat pro cessing section setting The data in the setting file cannot be read properly Upload the dynamic setting file Dynamic tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box DEBUGGETERROR Failed to read the static data debug csv Log output information The data in the setting file cannot be read properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box BA63 D216GETERROR Failed to read the static data 2 d216 csv Product The data in the setting file cannot be read test print properly BA64 D217GETERROR Failed to read the static data 2 d217 csv Common ea a setting file 2 Static2 tgz to test print If the same error repeats upgrade the soft ware or replace the control box BA66 DOO3GETERROR Because the static data d003 Correction for the Simply a log file is generated exposure section film reduction ratio is out of Nothing is displayed in the operation panel 9500 10500 it is corrected to 10000 BA76 MAKELUTERROR Failed to expand the LUT data GLUT XX csv The data in the setting
4. 00 A Shutter Close Sensor A NDA S 88019 JeNNUS S vado Jennys Asad Ss Sal A 924 Lo o d 9 AS30 u u 98rr 98dr Shutter Open Sensor 11 12 0 gct i 22 W V Supply Temp Sensor a 10 y 934 A glo 0 aw ES 300 0 0 00 a 92 e 19 14 15 1617 gt 18 esedg 444 00 789 S 1x3 ddng AS90 AS90 Supply Exit Sensor NDA N90 S dwa jewsayy aulyoey S dH dng uogong ASOG AS90 Suction Cup HP Sensor 123456 000000 000 0 00 a a a Ss NDA MSIS ALAN t23 S ALdW3 ASOG 000 3 000 J o 3 3 3 2 3Coo a s ola gt IN Woo 123 456 7 8910112 19 2021 22 b0b 4b0 b0b444b b0b0 es o S 9N9 Mech Cont Board ly oo INLO Ld EN9 JENIN Av2oa ODIN oly o ul LINDO LIND E J GN9d AvZA8Ls ONDA cou NDA ASABLS aNga ASOG ONDA INO Operation Switch CN RXD 10 TXD 2 ko YNIO YNO 26 R 26 BR o 26 BR I OCN2 m DGND 30 Control Board 26 Y 26 P DTR 40 S JU3 JaJawoysusg ASOG 8N9 aNnog S uoz Arepuooag LINO ON TH4 Primary Cooling N90
5. o y z return E di E return ES TR AMP SELECT E MP Si gt 4 STAMP SELECT E AMF SELECT MP ME E E E y a E 5293 YEAR MA S2A MONTH FORM S26 DATE FORMAT i las MA ate HT_ IG WEL PAGE ah HF OHP E J fly E AHLI 4TIME DOTER return return S41 FILM SIZE E E aidhidk return return return return HAMM A FORMAT a DPY COUNT 564 LUT SELEC 563 DENSITY VALUE S66 CONTRAST VALUES Ser SMOOTH VALUE Ed Are E Are E return return return 1 COPY Di return 381 INCREMENT PTH AHAIN SCENE return PRINT RODUCT PATTERME return return return HHI E UT S E HSITY U 5 L OTH VALUE return 1 2 LOG WRITE ait return TEST GAIH TES To S90 PRODUCT MAINTE DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A 18 Service Maintenance Menu From S80 CORRECT Transfer by Return key Transfer by gt lt key pa Transfer by L 1 key return Fil SERIAL HUMBER 2 Hb A E k Fig U HG t y i i 3 io DER FIA SRO DECORA LU EH Es Fit STRONG HIF Th ya F F f F 5 E E i ES E OFFSET 2 E 4 E a a E i P2 AL 25 DRUM CONTE PEL E 2 2 CONTRO Es i E Hy P2H HEAT CUT MOCE fe DE 6 id ALFF SA H return TET E 7 AT A 7 y 7 Td Mz NTE AT oh E AE Me i 430 HPRO I return MEC MAIHTE return EC HEAT STATUSE SEG QUEUE o RESET 1 CALIE MODE He AHONER return return
6. WRITE FILE ERR Write error of calibration mode setting file d401b NON MAINTENANCE MODE ERR Error caused by attempting setting while calibration mode setting maintenance mode is invalid C4C6 DATA COMPRESS ERR Failed to compress copy calibration mode setting static data onto CF C4D0 PIPE SEND ERR Failed to send internal command for LUT registration data acquisition C4D1 ILLEGAL CH NO Acquired Ch number for LUT registration data acquisition is out of specified range C4D2 MAKE SEND DATA ERR Failed to create transmission data from common memory for LUT registration data acquisition C4D3 SET TO MEMORY ERR Failed to acquire Ch number from received data for LUT registration data acquisition C4D4 PIPE SEND ERR Failed to send internal command for LUT registration data setting C4D5 SET TO MEMORY ERR Failed to set received data for LUT registra tion data setting to common memory C4D6 WRITE FILE ERR Write error of LUT registration data setting file d304 C4D7 ILLEGAL CH NO Acquired Ch number for LUT registration data setting is out of specified range C4D8 SET TO MEMORY ERR Failed to acquire Ch number from received data for LUT registration data setting C4D9 LUT_LIB_GET ERR Error in LUT library acquisition function for LUT registration data setting C4DA LUT_LIB_SET ERR Error in LUT expansion func
7. 27 keys to select lt ST16C gt and press the enter key e A message requesting confirmation to proceed with printing will be displayed N Use the 27 keys to select lt YES gt and press the enter key e The ST16C pattern will be registered in the queue and display returned to the S80 CORRECT menu So Press the exit key to return to the user maintenance menu so Press the exit key to exit the maintenance mode e The ST16C pattern will be printed when normal display is resumed DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 1 2 3 2 Image Correction 10 Check the ST16A pattern printed and using the density at the film centre as criteria determine the value that will give the smallest density differential between the left and centre and the right and centre of the image Inthe example shown at right these values are 15 and 12 respectively 11 invoke the service maintenance mode again and use the M 4 keys to select S80 CORRECT 12 Use the gt keys to select lt DATA INPUT gt and press the enter key S81 TEST GAIN will be displayed 13 Use the 1 1 keys to select S85 OFFSET 14 Input the left and right values determined in step 10 above after L and R and press the enter key e Data changes will be stored and display returned to the S80 CORRECT menu e Pressing the exit key after changing the value will pro duce display
8. BB02 SYSTEMFILESCHECK ERR Failed to check the file If the same error repeats turn OFF ON BB03 DATACOPYERR Failed to copy the LUT data BB04 QUEDATACORRE SPONDERR Failed to check the queue matching BB05 Compact Flash Error Failed to expand the file because of CF malfunction BB06 Compact Flash Error Failed to expand the file because of CF malfunction DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 38 7 4 Error Code and Remedy Leve l Error Message Meanings control process D ILLEGALMESSRCVD Received exceptional message from others pro cess Output only logs No indication on the display panel STARTSTARTR SPSENDERR Transmission error of initialization end message to the status controleprocess occurred QREGISTERQFILM SENDERR Transmission error of film request message to the queue control process occurred QFILMFILMREGTIMER ERR Error in setting film response timer occurred FILMREGQUPDTERR Update error of film information queue Inconsis tency occurred in queue control information FILMREGPRNDIREC SENDERR Transmission error of print operation command message to the process occurred FILMREGPRNSPPLY SENDERR Transmission error of supply request message to the process occurred FILMREGPRNREADYS ENDERR Transmission error of print preparation request mes sage to the
9. Dt WIDTH HOME SENS OFF ERR AS 2973 NARA K Lite OFFLEGA RAR Ley AREA CERY POVEFNDIERT q We TRL FAL Operation Setting Display Item Item Name Details of Display Error code Displays the error code corresponding to the line selected from the user setting history analysis screen list Input the error code when a search is made by the error code Error message Displays the error message corresponding to the error code Contents Displays the contents of the error code Method of resolution Displays the method of resolution corresponding to the error code SEARCH button Displays the message contents and method of resolution for the error code input in the ERROR CODE box CLEAR button Clears error code error message contents and method of resolu tion display QUIT button Quits the error code analysis programme and closes the dialogue DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 84 5 5 Log Analysis Tool 4 Parameter Display Dialogue Displayed when a line from the user setting history analysis screen is double clicked 2003 09 02 11 14 15 DEI HET PARAMETER VALUE dec DESCRIPTION AR 1H WFF 2 61 Het 2 00 0 DOSER T F036 Fi te SI0 BENT VesS 12 0 99R00T01 41 EMALI 11 1 1 14x17 2 14x14 3 11x14 Fed Pa lb ty 2 10 0 1 14x17 2 14x14 3 11x14 42 EMA 941349 11 1 1 BLUE 2 CL
10. COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received at the end of exposure test PRN LIB ERROR Error in print I F driver when printing SCALE CC81 COMMANDCODE ERR Unexpected command for command response boot request is received when printing SCALE CC82 COMMANDCODE ERR Unexpected command for command response initialization request is received when printing SCALE CC83 COMMANDCODE ERR Unexpected command for command response program download request is received when printing SCALE CC84 COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing SCALE CC85 COMMANDCODE ERR Unexpected command for command response print ready request is received when printing SCALE CC87 COMMANDCODE ERR Unexpected command for command response print request is received when printing SCALE CC88 COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing SCALE CC89 COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing SCALE CC8A COMMANDCODE ERR Unexpected command for command response test operation end request is received when
11. D013_2GETERROR Failed to read the static data 2 d013_2 csv Test print film information D013_4GETERROR Failed to read the static data 2 d013_4 csv DICOM character data format specification for a test print The data in the setting file cannot be read properly Upload the static setting file 2 Static2 tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box DO15GETERROR Failed to read the static data d015 csv Stamp mes sage The data in the setting file cannot be read properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box DO16GETERROR Failed to read the static data 2 d016 csv HITACH format table The data in the setting file cannot be read properly Upload the static setting file 2 Static2 tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box BA3A D102GETERROR Failed to read the static data d102 csv Image mag The data in the setting file cannot be read nification properly BA3B D103BGETERROR Failed to read the static data d103 csv Uneven cor a static setting file Static tgz to turn rection B If the same error repeats upgrade the soft BA3D D201BGETERROR Failed to read the static data d201b csv Densitome ware or replace the control box ter B BA3
12. DCHK FILM BOX ERROR FILM BOX contrast error Check the contrast sent from the image gener ator device DICOM 2011 1031 Contrast Error output only to log and on opera tion panel Operation can be continued DCHK FILM BOX ERROR FILM BOX density error Check the density sent from the image gener ator device DICOM 2011 1030 Border Density Error output only to log and on opera tion panel Operation can be continued DCHK FILM BOX ERROR FILM BOX glossy error Check the glossy sent from the image genera tor device DICOM 2011 1080 Glossy Error output only to log and on opera tion panel Operation can be continued DCHK STANDARD MAG Image magnification error 0 8 16 0 DCHK STANDARD REQIMAGE MAG Image magnification error 0 8 16 0 DCHK STANDARD CROP MAG Image magnification error 0 8 16 0 DCHK ROW MAG Image magnification error 0 8 16 0 DCHK ROW REQIM AGE MAG Image magnification error 0 8 16 0 DCHK ROW CROP MAG Image magnification error 0 8 16 0 DCHK CUSTOM MAG Image magnification error 0 8 16 0 DCHK CUSTOM REQIM AGE MAG Image magnification error 0 8 16 0 DCHK CUSTOM CROP MAG Image magnification error 0 8 16 0 Check the following parameters sent from the image generator device DICOM 0028 0010 Rows DICOM 0028 0011 Columns DICOM 0028 0101 Bits Stored DICOM 2010 0010
13. DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 40 2 6 Main scan Unit 2 6 Main scan Unit 2 6 1 Removing the Main scan Unit CAUTION Do not attempt to disassemble nor adjust the main scan unit Should any failure happen on the main scan unit replace the entire unit CAUTION Be careful not to apply any shock to the unit when removing or transporting the main scan unit Failure to protect teh unit from shock may adversary affect the image quality IMPORTANT Always measure and check the beam power whenever the main scan unit is replaced e Removing the main scan unit 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Press the tray release button and disengage the tray lock 5 Pull out the tray and loosen the two TP screws M4x8 on the Tray cover tray cover 6 Lift and remove the tray cover 7 Remove the six TP screws M3x6 and remove the light blocking cover exposure unit A Light blocking cover Exposure unit 2 41 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 6 Main scan Unit ZA MI Remove the two TP screws M4x8 and remove the ground z 5 SS A wire 2pcs from teh both sides of the sub scan unit Mi Y A Sil 9 Disconnect four connectors JP14 JP15 JP21 and JP22 located on the rear panel of the main body JP1S JpP22 10 Remove the TP
14. Disconnect the connectors JP78 JP89 from the cleaning retraction motor unit 7 Remove the two TP screws M4x8 and remove the clean ing retraction motor unit 8 Remove the two TP screws M4x8 and remove the heat processing unit fixing bracket at the rear DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 88 2 14 Heat Processing Unit 9 Remove the two TP screws M4x8 and remove the retain ing plate for the front of the heat processing unit 10 Slightly lift the heat processing unit s lower cover and remove the unit 2 89 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 14 2 Parts Layout of Heat Processing Unit DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 90 2 14 Heat Processing Unit 2 14 3 Installing the Heat Processing Unit Reverse the procedure for removal to install the heat processing unit e When installing the heat processing unit s lower cover on the main body the four bosses on the rear of the unit are engaged with the holes on the main body before tightening the screws to secure the retaining plate 2 91 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 15 Deodorant Section Peripherals 2 15 Deodorant Section Peripherals 2 15 1 Parts Layout of the Deodorant Section Peripherals 1 Secondary cooling fan FM4 2 Deodorant fan FM5 3 Deodorant filter sensor PS4 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2
15. e Operation Keys Key Function t Moves back to the previous setting menu item y Moves forward to the next setting menu item 4 51 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens 4 2 20 Back Up of CF Various setting data OS and other software to control the DryPro77 1 is stored in the CF Compact Flash Memory contained in the control box of the DryPro771 To prepare for damage of the CF back up the program and setting data of the DryPro771 in the hard disk incorporated in the control box beforehand Carry out the backup not only at the first time installation but also at the occasion when the settings of DryPro are changed using the service maintenance mode or when the software is upgraded 1 Press the maintenance key on the operation panel to switch to the maintenance mode user maintenance mode 2 Press the key several times and display the U90 PASSWORD on the LCD 3 Press enter key Password input screen will be displayed 4 Input the password and press the enter key e Display returns to the service maintenance mode 5 Press the t key and display the U80 SERVICE MODE menu 6 Press the enter key Menu of the service maintenance mode will be dis played 7 Press the 11 1 key and display SBO BACKUP RESTORE menu 8 Use the gt keys to select lt BACKUP gt and press the enter key e Con
16. Unexpected command for command response initialization request is received when requesting Status Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 T 86 7 4 Error Code and Remedy Code Leve l Error Message Meanings Cause CD63 E COMMANDCODE ERR Unexpected command for command response program download request is received when requesting Status CD64 COMMANDCODE ERR Unexpected command for command response expansion download request is received when requesting Status CD65 COMMANDCODE ERR Unexpected command for command response print ready request is received when requesting Status CD66 COMMANDCODE ERR Unexpected command for command response print request is received when requesting Status CD67 COMMANDCODE ERR Unexpected command for command response test operation start request is received gen eral purpose pattern CD68 COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when requesting Status CD69 COMMANDCODE ERR Unexpected command for command response test operation end request is received when requesting Status CD6A COMMAN
17. c ee eeceeseeseeeeneesseeseeesseeeeaeesseessatessaeeeeeseaeeeates 2 91 2 15 Deodorant Section Peripherals eseeseeeseeeeeeeeseeeseeeeneeesaeeeseeesaeesseeceaeesseeeearesseessaterseeeeeeererseees 2 92 2 15 1 Parts Layout of the Deodorant Section Peripherals e i eeeeeseeeeeeeneeeeeeeeneeeeeeeeees 2 92 2 15 2 Replacing the Secondary Cooling Fan eeeecesseeseeeesecseeeeseeceeeeseeeeeessaeeenteneaeeeaees 2 93 2 15 3 Replacing the Deodorant Fan eeccesceescesseeeneeeseeseeesaeeseaeeseeseaeesseeseaeeseaeseeeseaeeeaees 2 94 2 15 4 Replacing the Cooling Fan Unit eee cseeeeeeeseeseneesseeseaeeseeceaeesseessaeessaeseeeseaeeeaees 2 95 2 16 Densitometen Unitario a ide ia 2 97 2 16 1 Replacing the Densitometer UNit ooononinccinncnnccnnncnnoncnonnnarnc non nc non cnn nono n crono nc 2 97 2117 Operation Unitat asta 2 98 2 17 1 Removing the Operation Panel UNit oooonconcnonncninncnnnccnonnnnnncnrncn nn cnrn coro nc nono nc rn rra 2 98 2 17 2 Parts Layout of Operation Uniti aeiee iniaa nn cnn rre 2 99 2 17 3 Installing the Operation Panel Unit ooonnnnccinccnnicinnonnccnocnarncnccnn nan cnrnn ran nnnr nro nc nnrnr nn 2 100 2 18 Ejection Unit a N a E E A a A a A NES 2 101 2 18 1 Parts Layout f Ejection Unite snrses diran 2 102 2 18 2 Replacing the Ejection Motor 0 ee eeeeeseeneeeeneeeneeeeeeeseeseeeesaeeseaeeseeseaeesseeeeeessaeenas 2 103 2 18 3 Installing the Ejection Uniti s iiaae ae a a eieaa aeaa aaa aiia Eea 2 105 2
18. return return we return 4FILTER MODIFY A 19 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Konica Minolta Medical Imaging U S A Inc 411 Netwark Pompton Turnpike Wayne NJ 07470 U S A TEL 973 633 1500 KONICA FRANCE S A Paris Nord II 305 rue de la Belle Etoile B P 50077 95948 ROISSY C D G CEDEX FRANCE TEL 1 4938 6550 KONICA MINOLTA KONICA CANADA INC 1329 Meyerside Drive Mississauga Ontario L5T 1C9 CANADA TEL 905 670 7722 Konica Minolta Photo Imaging UK Ltd Plane Tree Crescent Feltham Middlesex TW13 7HD U K TEL 20 8751 6121 0582 55030 A KONICA EUROPE GmbH Friedrich Bergius Str 6 D 85662 Hohenbrunn GERMANY TEL 8102 8040 0312TE
19. DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 Pick Up Unit e Installing the suction release valve Reverse the procedure for removal to install the suction release valve When connecting the tube joint to the suction release valve connect it after applying a new seal tape around the screw of the joint e Fix the cable for the suction release valve on the pick up unit using a new tie band SD O P DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 20 2 4 Pick Up Unit 2 4 7 Replacing the empty sensor 1 Remove the two TP screws M3x6 securing the empty sen sor 2 Unplug the connector JP33 from the empty sensor 3 Connect the connector to the new empty sensor and secure it with the two screws 2 21 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 Pick Up Unit 2 4 8 Replacing the suction cup home sensor Remove the connector JP34 from the suction cup home sensor Suction Cup HP Sensor 2 Press the claw of the suction cup home inward and remove the suction cup home sensor 3 Install the new suction cup home sensor in the mount hole and plug the connector DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 22 2 4 Pick Up Unit 2 4 9 Replacing the supply exit sensor 1 Remove one TP screw M3x6 and remove the supply exit sensor together with bracket Supply Exit Sensor Bracket 2 Unplug the connector JP88 from the supply exit sensor 3 Press the claws
20. Replace the heat processing drum 3A02 WIRING BREAK DETECT Wiring disconnection 9 2 3A03 WIRING BREAK DETECT Wiring disconnection 3 3 3A04 FILTER FAN ERR Deodorant fan is abnor Deodorant fan is damaged Check the operation if broken mal e Mechanical control board driver replace it is damaged Check the cables If they are nor mal replace the mechanical control board 4110 PICKUP ERR Pickup error occurs e Supply ejection sensor is dam Check the operation if broken aged Empty sensor is damaged Suction cup is damaged Film suction pump is damaged Suction electromagnetic valve is damaged Mechanical control board driver is damaged Film jam Pickup unit malfunction replace it Replace the sensor Replace the sensor Check the operation if broken replace it Check the operation if broken replace it Check the cables If they are nor mal replace the mechanical control board Remove the film Replace the pickup unit 7 13 DrYPro MODEL 771 Service Manual Ver 0 01 2003 10 7 4 Error Code and Remedy Code Leve Error Message Meanings Cause Remedy l 4111 L_SIDE JAM CHECK B Film jams at the supply Supply ejection sensor is dam Check the operation if broken ejection sensor aged replace it Supply transport motor is dam Check the operation if broken aged replace it e Supply transport roll
21. 2 Pull on the edge of the unwoven cloth retaining spring and remove through the hole in the heat processing unit top AV C cover loth Sheet Retaining Sprin i N g spring 3 When the entire retaining spring has been released remove the unwoven cloth together with its retaining spring ENS 4 Remove the metal plate at the edge of the unwoven cloth A s Metalware located on the side at the heat processing unit exit from the top cover e The metal plate of the unwoven cloth is attached to the heat processing upper clover by double sided adhesive tape DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 8 6 2 Heat Processing Unit Maintenance 5 Insert the new retaining spring through the slits in the new unwoven cloth Inserting the retaining spring through the slits in the unwoven cloth after the cloth has been placed into the upper rack of the heat processing unit is difficult 6 Set the unwoven cloth into the top cover of the heat pro cessing unit e Position the unwoven cloth so that the projections on the heat processing unit top cover are inserted into the small holes in the sheet 7 Remove the peeler sheet from double sided adhesive tape stuck to the back side of the metal plate that is attached to the edge of the unwoven cloth and stick the metal plate on the heat processing upper cover 8 Insert both ends of the unwoven cloth retaining spring into the receptor holes in the heat processing un
22. 2003 Apr 07 2003 Apr 13 2003 Mar 31 2003 Apr 06 2003 Mar 24 2003 Mar 30 2003 Mar 17 2003 Mar 23 2003 Mar 10 2003 Mar 16 2003 Mar 03 2003 Mar 09 2003 Feb 24 2003 Mar 02 2003 Feb 17 2003 Feb 29 2003 Feb 10 2003 Feb 16 2003 Feb 03 2003 Feb 09 2003 Jan 27 2003 Feb 02 2003 Aug04 2003 Aug 10 2003 Jul28 2003 Aug03 2003 Jul21 2003 Jul27 2003 Jul14 2003 Jul20 2003 JulL07 2003 Jul13 2003 Jun 30 2003 Jul 06 2003 Jun 23 2003 Jun 29 2003 Jun 16 2003 Jun 22 2003 Jun 09 2003 Jun 15 2003 Jun 02 2003 Jun 08 Sc eS e E A E E a EEE E E E BIG Se Be FY ee Gol Glara Gara G ojojojojejes ojeo o jo e Screen Operation 1 Click WINDOW CLOSE to close the window 2 If all the data cannot be displayed on the screen use the scroll bar to scroll down the data display The WINDOW CLOSE button is located at the bottom of the list DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 26 5 3 Web Maintenance Tool Screens FILM DATA MONTH This screen is displayed when MONTH is clicked on the FILM DATA screen Film accumulation data is displayed per month 2003 Mar 2003 Feb 2003 Jan 2002 Dec 2002 Nov 0 2002 0ct 0 WINDOW CLOSE e Screen Operation Click WINDOW CLOSE to close the window 5 27 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens Y NETWORK DICOM SCP Sets DICOM
23. 4 19 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens LAST TIME DENSITY Sub menu Network Menu Content of Settings Use the to switch the display and check density for each point NOW DENSITY Sub menu Network Menu Content of Settings Use the to switch the display and check density for each point e Procedure for Calibrating the Densitometer For details of calibrating the densitometer using the S50 DEN SITOMETER menu refer to 3 3 Densitometer Correction DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 20 4 2 Service Maintenance Mode Screens 4 2 8 S60 TEST PRINT Prints out test patterns used to check the DRYPRO status The setting items displayed when the enter key is pressed will differ depending upon the test pattern selected from the S60 TEST PRINT menu The following test patterns are available e Prints SMPTE patterns Menu Content of Settings Prints SMPTE patterns Prints flat patterns even density Prints frame patterns Prints out a list of characters furnished in the DRYPRO unit e This pattern is intended for R amp D purposes and is not used for normal servicing Prints increment patterns Prints patterns for manufacturing Prints scale pattern patterns e This pattern is intended for R amp D purposes and is not used for normal servicing Prints s
24. 9 O g au0z Arewlig Es SINO a z S N90 IN Nov 12 1 2 3 1 2 Secondary Cooling Temp Sensor Temp Sensor HPRO Drum RS senser Rear Sensor FS senser CS senser Center Sensor PIS N Sy J8JeaH WNG P S d SY 19 P H WNG aNnov apis N S4 JajeaH wing apis d S4 JeJesH wing Nov apis N S9 J8JeaH WNG apis d SO 1929H wnq Woo LNO m anod 2O Hu O02 2190871 oO Dove 1 o 2 ans 0 oO agga o OY Om o ITENS HO AS90 O Os VONIVA a ASOd NO mM woo O Ou LJ eNO ZNIM AZM cet A9 M cet A cet ya ect O eNOS rd N90 enova 71 biova 1 ans AS90 tans AS90 YTNIYN AS90 woo NO HPRO Drive Board DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A 13 Wiring Diagram 2 4 Wiring Diagram 2 4 HPRO Drum RS senser 28 R Rear Sensor 128 W im 3 28 W Ao DGND N O CN4 OCN4 In PW_SwW O COM Dc5v MN oc5v suB_1 A DC5V gt suB_2 L_BACKI L_BACK2 DGND 128 W MAIN FS senser 128 R cn2 ocn2 im 26 R t 28 W PD gt 26 BR 128 W DGND 30 De X CS senser OTR 4 5 26 0 128 R Center Sensor ben 5 O 426 BL o HBBL oey da Operation Fan 7 o 28 HPRO Drive Board A Control
25. ADAN IPA ESI O EISELE Lto COPA OMIA COP rA VE LELOHPRD RAS 0 CORNET IARE TAS VM ORO Coils ss aw tee renos e Back up will begin and messages showing the backup status displayed To abort the download and return to the top screen click sik ale CANCEL Succeeded Processing Waiting Succeeded MAINTENANCE MODE end Waiting Succeeded Upon completion of the backup a file save dialogue Will E be displayed preso aoma OE 3 Specify the save destination folder and click save S e The file name Backup_xxxxxxxxxx tgZ XXXXXXXXXX shows the date and time in 10 digits will be automati cally assigned to the file Prd NBD ESSER owman TEZO E ES I A e The file name assigned to the file to be saved can be changed anyway on this window e After completion of file save display will return to the top screen DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 12 5 3 Web Maintenance Tool Screens Y RESTORE Restores the DRYPRO system software and set data back up from the PC to the DRYPRO Sending data to IP address 192 168 20 160 A OK CANCEL Screen Operation 1 Click Browse e A file selection dialogue will be displayed A A y E 100r00T00 20030826 e e ME 2 Select the required back up file and click OK os E 0E0771 V100ROOTOO tez e The name and path of the selected file will be displayed on the RESTORE screen 3
26. Board Diagram A 11 _ DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Overall Wiring Diagram Overall Wiring Diagram mers pcmp EN A MI ser St Seber Eh PC LS cs CR fs Png Tt egos fap om ne eee atin ein want Vamo ascos A A A A s s 2 ie ae 7 Cc anager Np e Tot Now Pci rm Dine hing Scot cooing center Besant Tanapon ory Msn Cooingra in CosingFan2 Por apy 3 3 38 gt o 83 aa rue ss gico kj Y On on gt 20 esw Suh Sina Ay A an Pes 00000 90000 ree fame E is zo BOG E portas is ZO zo so I zo no sore RO 11 O so int 20 go so BOY 20 zo z0 OY BO Dv i Suey Outpt sore WAN SAH Poston Serea O Wan St Hona Poston Serer lai Renton Nat BOUT Pover Sly Co MECH CTL BOARD 0580H1011 Shumer Op Ooa No A 3d rra aseos J 990 09 lt i El Suny Feed Naor S TO 3 Siton padam Noi S007 07 ama I o E I us i Ji of maa T ewen sueros Soo Fee melor Sec Flaco susian Taylack aver aging Shute Openicione ligeros saw Loes o mw ep aa J k 4 5 poe oro fw 3 3 5 3 ou com
27. CAUTION Make sure that the plastic cover is replaced to protect the film from light after the work other wise the film may be get fogged 2 Insert the narrow shaft of the screwdriver 120mm or longer into the uncovered opening and press and disengage the front cover latch 3 Open the front cover by pulling on the right edge Front cover latch DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 2 2 2 Removing External Covers 2 2 Removing External Covers 2 2 1 Removing the Rear Top Cover 1 Remove the three screws M4x12 securing the rear top cover 2 Loosen the right and left screws a at the top of the rear cover 3 Remove the rear top cover while slightly pulling the top of right and left covers outward o MMM MM MMU o 2 2 2 Removing the Rear Cover Remove the Rear Top Cover 2 Remove the eight screws M4x12 securing the rear cover 3 Lift the rear cover slightly and remove VM MMI y MUM TP Milli Rear Cover 2 3 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 2 3 Removing the Right Cover 1 2 3 4 5 6 if 8 Open the front cover Remove the rear top cover Remove the rear cover Remove the four screws M4x6 securing the film removal port cover Remove the film removal port cover by lifting slightly and pulling forward Loosen one truss screw M4x12 on the back panel Re
28. CCEF COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing DUMMYi CD40 PRN LIB ERROR Error in print I F driver when printing gen eral purpose pattern Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 85 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Unexpected command for command response boot request is received when printing gen eral purpose pattern COMMANDCODE ERR Unexpected command for command response initialization request is received when print ing general purpose pattern COMMANDCODE ERR Unexpected command for command response program download request is received when printing general purpose pattern COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing general purpose pattern COMMANDCODE ERR Unexpected command for command response print ready request is received when printing general purpose pattern COMMANDCODE ERR Unexpected command for command response print request is received when printing gen eral purpose pattern COMMANDCODE ERR Unexpec
29. DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 16 7 4 Error Code and Remedy Code Leve Error Message Meanings Cause Remedy l 4611 UPPER JAM CHECK A Film jams at the densito Densitometer entrance sensor Replace the densitometer unit meter entrance sensor It is damaged is not detected normally Heat processing drive motor is Check the operation if broken 7 mE 3 damaged replace it 4710 UPPER JAM CHECK A Film jams at the densito ee ae moter entrance sensor Ejection motor is damaged Check the operation if broken replace it e Motors around the densitometer Replace the motors malfunction Lack of transport ability Film jam Remove the film e Cooling unit is contaminated Replace the target unit Nonwoven cloth roller and separation claw 4A20 FRONT COVER OPEN Front cover is opened Front cover open sensor is dam Check the operation if broken abnormally aged replace it e Tray drive unit malfunction Replace the tray drive unit 4A21 FRONT COVER NOT Front cover cannot be Front cover close sensor is Check the operation if broken OPEN opened damaged replace it e Front cover release solenoid is Check the operation if broken damaged replace it e Tray drive unit malfunction Replace the tray drive unit 4A22 L_SIDE COVER OPEND _ Film ejection cover is e Film ejection cover close sensor Check the operation if broken opened abnormally is d
30. Downloading will begin and messages showing the download status displayed To abort the download and return to the top screen click ld faiting CANCEL Succeeded Processing Waiting Succeeded MAINTENANCE MODE end Waiting Succeeded e Upon completion of the download a file save dialogue will be displayed Barer Cee 21x 3 Specify the save destination folder and click save S The file name Download_xxxxxxxxxx ini XXXXXXXXXX shows the date and time in 10 digits will be automati cally assigned to the file la tez Prd NBN Download 0309031320 ini Y o OAD nr E ASAZ 4 A The file name assigned to the file to be saved can be changed anyway on this window After completion of file save display will return to the top screen DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 8 5 3 Web Maintenance Tool Screens Y UPLOAD Uploads setting value parameters to the DRYPRO in INI file format Upload INI FILE to IP address 192 168 20 1607 es OK CANCEL e Screen Operation 1 Click Browse e A file selection dialogue will be displayed ES HA c El A raD FTOI 00 y Fee A 2 Select the INI file to be uploaded and click OK e The name and path of the selected file will be displayed on the UPLOAD screen 3 Click OK A request for confirmation will be displayed 4 Click OK Are you sure to load this file
31. Error message Displays error code messages Contents Displays details corresponding to error codes Method of resolution Displays methods of resolution corresponding to error codes SEARCH button Searches for error messages contents and methods of resolution of error codes input in the ERROR CODE box CLEAR button Clears Error Code Error Message Contents and Method of Reso lution display DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 78 5 5 Log Analysis Tool 4 Time Search Dialogue Displayed when the clock icon is clicked on the error code analysis screen aes 2E F 10 48 33 Hot Operation Setting Items Item Name Details of Display Date setting window Clicking the arrow produces display of a calendar from which the required date for the search may be set Time setting window Sets the time used as criteria for the search SEARCH button Executes a search based on set parameters Lines on the error code analysis screen list containing errors occur ring immediately after the set time date are selected CANCEL button Cancels the search Analysis Log File Name List Dialogue Displayed when the log information icon on the error code analysis screen is clicked APO 74 bo E G 0903 FILE NAME 1 20030902_ErrorLog txt 2 20030903_ErrorLog txt Operation Setting Items Item Name De
32. KONICA MINOLTA LASER IMAGER DRYPRO MODEL 771 SERVICE MANUAL CODE NO 0582 UL 0583 CE FIRST EDITION DEC 2003 KONICA MINOLTA MEDICAL amp GRAPHIC INC No 26 2 Nishishinjuku 1 chome Shinjuku ku Tokyo 163 0512 Japan Blank Page Table of Contents Cautions Relating to Repairs and Installation oo ee eeceesceeeeeeneeseeeeeneeseeeseseeeeaeesaeessaeesaeeseaeeeaesseeeseessaeeeeeeaas i Cautions Relating to Repairs and Installation 0 0 0 eeecseeseeeeeeeeseeeeeenaeeeaeeesaeseaeeseaeeeeeeseaeeseeeseaeeeaeesseeseneeseaeens ii Waringilabels ici e od ON te dd e ot e rea acid ats Os jii Signal Word iron canaria a eo ae a iii Warning Label Listin A i te iv Locations of Warning Labeler tte vi Chapter 1 Product Outline ial Specification A an 1 1 1 2 Part NAM S cin A EA ta 1 3 1 21 Front of DRYPRO Main Body coccion ia 1 3 1 2 2 Rear of DRYPRO Main BOdY ooccocccnocicnnccnonnnonncnonccnonccnn nono n cnn nono nr n rro 1 3 1 3 Functions of Each Part and Layout of Units oooooconnonnnnnnnonocononnnncncnonnnnannnannn nan nnarnnnn cnn rra 1 4 1 4 Block Diada aca ai 1 6 1 5 Tools Measuring Devices Jigs etc Required for ServiCing cccccccsecceeeeeceeeeeeeeeeeeeeeeeneeeeseneees 1 8 Chapter 2 Disassembly and Assembly 2 1 Before Disassembling iii A ee ee eee 2 1 2 1 1 Cautions Regarding Disassembly ASSEMDIy eeceeeceeeceeeneeeeeteneeteeeteeeteeeteneeseeeteneenes 2 1 2 1 2 Ope
33. LD HFM Board Polygon Motor syne senor Barrier Bag Collection Motor Densitometer Shutter Open Sensor T Pol ae Tray Lock Solenoid olygon In port Sensor Shutter Close Sensor Drive Board Sub scan Motor Front Cover Disengaging Solenoid Interlock Switch Heat Processing Unit Nip Solenoid Front Cover Close Sensor Heat Processing LD Temp Mechanical Drum Monitor LD Drive Board Control Board t Control Cleaning Position Nip Drive Board Descent Transport Board Detection Sensor Descent Transport Nip Motor Descent Transport Nip Close Sensor Heat Processing Drive Motor Jam Release Cover Close Sensor Cleanig Retraction Motor Heat Processor Elevator Transport Unit Heat Processing Elevator Transport Motor Elevator Transport Temp Sensor F Nip Close Motor Control Box Elevator Transport Nip Motor Heat Processing Heat Processing Unit Temp Sensor C Print Control Board C Entrance Sensor Heat Processing Temp Sensor R i Tray Lock Sensor Main Heater 1 Serial Connector Rear Cover Close Sensor Main Heater 2 peer Heat Processing Monitor C t Main CPU Board Front Heater Drive Board uomibrcomecton Position Regula
34. Reconnecting from the same PC again will enable the log in after displaying the confirmation screen 1 Click LOGUT while the initial screen is on the display Confirmation screen will be displayed 2 Click OK Communication to the web maintenance tool will be interrupted and the message in the right will be dis played 3 Click WINDOW CLOSE e At this point clicking LOGIN gt gt will allow log in to the web maintenance tool again DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 4 5 2 Using the Web Maintenance Tool 5 2 3 Configuration of the Web Maintenance Tool Basically the Web maintenance tool screen is comprised of three frames 5 5 tees AGIR Eolciolt i model 771 ACCEPT ERROR LIST FUNCTION INI FILE gt DOWNLOAD Title Frame This frame displays the DRYPRO logo LOGOUT ACCEPT and ERROR LIST buttons as well as the privi lege used to log in LOGOUT Log out from the web maintenance tool ACCEPT Overwrites the setting on the DryPro with the settings made on web maintenance tool screens ERROR LIST Displays the window listing error numbers and its contents Menu Frame This frame displays a menu listing items available for selec tion for use in the Web maintenance tool Operation Setting Frame The information displayed in this frame differs depending on items selected from the menu frame Settings and test exe cution may be carried out from t
35. Work gloves Clock drivers 3 Flat Head Driver Precision scraper Automatic pen may also be used Push pull gauge Standard value 50gf 1kgf Display Monitor 4 Monitor capable of display of 1024 X 768 or more 101 keyboard English 5 Compatible with PS 2 connector 1 The exposure data output check jig is used to check data output from the control box to the exposure unit Since this is inserted in the middle of the cable one more exposure I F cable is provided 2 This is a set of extension cables used when pulling out the exposure unit for testing The set comprises four cables two for connection to the main scan unit and two for connection to the position regulator sub scan unit 3 This is useful when removing the lithium button battery from the main board 4 This monitor is for a PC with DSUB15 pin video connector and is capable to monitor XGA 1024 x 768 H Freq 48 4kHz V Freq 60Hz images A monitor normally used for PC may be sufficient but one that is exclusively for VGA may not display properly Characters may be mis positioned depending on the monitor but this may be corrected using the monitor adjustment function 5 A USB keyboard cannot be connected Note that although a Japanese keyboard can be used certain of the key positions will differ from those on an English keyboard e Remove the control box cover located on the rear panel of the DRYPRO and connect the monitor and 101
36. e Data backed up on the HD will be restored on the CF and display returned to the SBO BACKUP RESTORE menu 11 Turn the Drypro OFF and connect the LAN cable 12 Restart the DryPro and carry out calibration 13 Carry out print receiving image data from each diagnostic device and check the printed image and its density 4 53 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Chapter 5 Web Maintenance Tool 5 1 Outline of the Web Maintenance Tool 5 1 Outline of the Web Maintenance Tool 5 1 1 Web Maintenance Tool Functions The DRYPRO 771 unit is furnished with a web server function for maintenance purposes which allows execution of DRYPRO settings and maintenance procedures using a Windows PC with an Ethernet port The following functions are available for DRYPRO 771 maintenance purposes DRYPRO Settings Settings made using the DRYPRO service maintenance menu can be effected on the Web DRYPRO Data Back up Files on the DRYPRO unit hard disk can be backed up on the PC thus in the event of a malfunction or replacement of the control box or the hard disk the DRYPRO unit can be returned to its status prior to mal function or replacement simply by transferring the back up files e Log Acquisition Operational status of system software or and internal units are stored as log files in the DRYPRO unit In addi tion error log files recording any errors occurring in the system are maintained The Web maint
37. expo sure unit status COMMANDCODE ERR Unexpected command for command response status request is received when requesting exposure unit status COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when requesting exposure unit status Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CD90 REC DATA ERR STANDARD format error Format that DryPro771 does not support CD91 REC DATA ERR STANDARD format not present in d007 rec Setting data d007 rec table is abnormal CD92 REC DATA ERR ROW format error Format that DryPro771 does not support CD93 REC DATA ERR ROW format not present in d007 rec Setting data d007 rec table is abnormal CD94 REC DATA ERR SLIDE format not present in d007 rec Setting data d007 rec table is abnormal CD95 REC DATA ERR CUSTOM format error Format that DryPro771 does not support CD96 PRINT READY ERR Error occurred between image transfer to print ready end CD97 PRINT ERR Error occurred between print request to print end Check the image format sent from image gen erator device DICOM 2010 0010 Image Display format Errors attributed to the software or hardware Carry out error reset or turn OFF ON o
38. reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Remove the tray cover and the light blocking plate expo sure 5 Remove the main scan unit reffer to p 2 41 6 Remove the sub scan unit from the slide rail CAUTION Do not remove the yellow painted screw Doing so may cause fall of the sub scan unit 7 Turn the sub scan unit upside down CAUTION When reversing the sub scan unit be careful not to apply shock to the unit 8 Unplug the relay connectors JP90 JP91 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 50 2 8 Position Regulator Unit 9 Remove the four TP screws M4x8 and lift and remove the position regulator unit 2 51 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 8 Position Regulator Unit 2 8 2 Parts Layout of Position Regulator Unit 1 Justification motor PM6 4 Justification position sensor PS8 2 Position regulator nip motor M7 5 Position regulator nip home sensor PS7 3 Justification home position sensor PS6 IMPORTANT The position regulator feed motor is coupled with the sub scan unit reffer to p 2 41 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 52 2 8 Position Regulator Unit 2 8 3 Replacing the Justification Motor e The justification motor can be replaced without separating the position regulator unit from the sub scan unit e Removing the justification motor 1 Unplug the relay connector JP68 2 PEE de Justificatio
39. 2 69 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 10 Elevator Transport Unit 2 10 4 Replacing the Elevator Transport Motor e Removing the elevator transport motor 1 Remove the elevator transport nip motor from the motor bracket reffer to p 2 68 2 Disconnect the connector JP64 from the elevator transport motor 3 Remove the three TP screws M3x6 and remove the eleva tor transport motor together with the motor bracket 4 Remove the two TP screws M3x6 and remove the elevator transport motor from the motor bracket e Installing the elevator transport motor The elevator transport motor may be installed by reversing the proce dure for removal e When re installing the elevator transport motor make sure that the shaft bearing shown in the right figure firmly engaged with the hole on the motor bracket before tight ening the screws DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 70 2 10 Elevator Transport Unit 2 10 5 Replacing the Elevator Transport Nip Close Sensor The elevator transport nip close sensor is located on the bottom of the elevator transport unit Disconnect the connector JP26 from the elevator transport nip close sensor Elevator Transport Nip Colse Senser 2 Press the claw of the sensor inward and remove the eleva tor transport nip close sensor 3 Insert the new sensor in the installation hole and connect the connector 2 71 DRYPRO MODEL 771
40. 4 locations of the supply exit sensor inward and remove the supply exit sensor 4 Install the new supply exit sensor in the mount hole and plug the connector 5 Secure the bracket on the pick up unit with screws e When securing the bracket with screws make sure that the two bosses of the chassis are correctly engaged with the holes on the bracket Positioning Holes Supply Exit Sensor Bracker 2 23 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 10 Replacing the supply temp sensor e Removing the supply temp sensor Cut the tie band securing the cable for supply temp sensor and unplug the relay connector 2 Connect the new supply temp sensor and secure it with the tie band 2 4 Pick Up Unit Supply Temp Sonar Tie Band 55 Ye Z Tie Band N 5 SD amp ora SS DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 24 2 4 Pick Up Unit 2 4 11 Installing the pick up unit 1 Engage the pick up unit with the rail of the main body s frame and push it back horizontally till it stops 2 Secure the pick up unit on the main body with two TP screws M4x12 3 Loosen the three screws securing the plate for the relay gear in the rear of the main body Loosen three screws So A SO 4 Insert a parallel pin 4 into the center hole of the gear plate Insert the parallel pin 45 to 50mm in depth so that the tip of the pin reaches through the hole on the ge
41. Also restores p 4 38 the back up data onto the CF Checks accumulated film data Also sets film type day and p 4 41 date to be collected 4 5 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens Menu Content of Settings Reference Deletes unprinted data registered in the queue p 4 42 Opens the supply tray p 4 43 Sets the method and schedule for automatic density calibra p 4 44 tion Sets the schedule for maintenance and calibration p 4 47 Displays the DRYPRO version p 4 51 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 6 4 2 Service Maintenance Mode Screens 4 2 2 S00 DICOM SCP Sets DICOM data for the DRYPRO unit itself This setting should be made when the main body is installed or when the connected network is changed This menu is comprised of the following setting menu items e Setting Menu Items Menu Content of Settings Sets the port number through which the DRYPRO receives print data from the network A maximum of four different DRYPRO port numbers may be set Sets the DRYPRO IP address The IP address setting is unnecessary where DHCP is used Sets the network sub net mask Sets the gateway address on the network Sets the DRYPRO AE title A maximum of 16 characters may be input Sets the channel that is used by DRYPRO as a default Select NO when the default channel is no
42. Exposure I F Cable e Main scan Unit Output Signal Check Checks the signal output by the main scan unit This check should be carried out after checking that the print output signal is normal 13 Log in to the Web maintenance tool e The top screen of the Web maintenance tool will be dis played 14 Click PRINT I O in the menu frame DIAG MEC on the left of the screen The PRINT I O setting screen will be displayed 15 Check the main scan unit output signal 1 a Leaving default settings in force POLYGON OFF OFF CON E msec LD OFF click STORE core con FO b The PRINT I O results screen will be displayed ere CON t0 1838 STORE CLOSE c Check that POLYGON LOCK POLYGON FACE and HSYNC are all off d Click TEST END to return to the PRINT I O setting SOFF QON O msec INPUT TEST END 2 a Select ON under POLYGON input a value of 0 con tinuous operation as the polygon motor running time and click STORE a b Select ON under LD input 1638 default value as COFF ON i 16389 the output value and click STORE COFF CON p msec DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 64 5 4 Setting and Adjustments Used in the Web Maintenance Tool Wait for 10 seconds after the screen has switched to dis play of PRINT I O results screen and click INPUT PRINT I O results screen will be displayed again Check that POLYGON LOCK
43. O TG never attempt to rotate the eccentric cam e Eccentric Cam o O WSO DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 56 2 8 Position Regulator Unit 2 8 6 Replacing the Position Regulator Nip Home Sensor Remove the three TP screws M3x6 from the motor bracket and remove the motor bracket from the position regulator unit Positon Regulator Nip Motor HP Sensor Motor Bracket 2 Unplug the connector JP31 from the position regulator nip home sensor Positon Regulator Nip Motor HP Sensor JP31 3 Press the claw of the sensor inward and remove the sensor from the motor bracket 4 Insert the new sensor in the installation hole and plug the connector 5 Secure the motor bracket on the position regulator unit with screws Make sure that the bosses on the position regulator unit are engaged with the installation holes on the motor bracket then secure the screws Motor Bracket 2 57 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 8 Position Regulator Unit 2 8 7 Installing the Position Regulator Unit Reverse the procedure for removal to install the position regulator unit When installing the position regulator unit on the sub scan unit make sure that the bosses on the sub scan unit are engaged with the positioning holes on the position regulator unit before tightening the screws Positon Regulator Unit Positioning Boss One each at front and rear
44. POSI C NEGA OFF C ON BLACK CLEAR OFF C ON e OFF C ON EFFECTIVE INVALID DECIMATE CROP OK CANCEL Item Name Details of Setting Title Bar Displays the SCU CH number selected from the menu screen together with currently registered SCU names LUT NO Selects the LUT number to be applied DENSITY Adjusts image density Settings may be made within a range of 7 7 The lower the value set the lower the density the higher the value set the higher the density CONTRAST Sets the contrast Settings may be made within a range of 7 7 The lower the value set the lower the contrast the higher the value set the higher the contrast SMOOTH TYPE Sets the image smoothing type Settings may be made within a range of 1 7 The higher the value set the higher the degree of smoothness MAX DENSITY Sets the maximum density for printing MIN DENSITY Sets the minimum density for printing ILLUMINATION Sets the light table brilliance AMBIENT LIGHT Sets the film reflection brilliance DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 38 5 3 Web Maintenance Tool Screens Item Name Details of Setting ORIENTATION Selects the image direction PORTRAIT Vertical LANDSCAPE Horizontal POLARITY Selects image positive negative TRIM Enables disables film trimming BORDER Selects the border color F
45. Press the exit key to exit the maintenance mode e The ST16A pattern will be printed when normal display is resumed 12 Check the ST16A pattern printed and determine the value that will give the greatest evenness at the left centre and right of the image Inthe example shown at right these values are 14 15 and 09 respectively 13 invoke the service maintenance mode again and use the M Ll keys to select S80 CORRECT 14 Use the gt keys to select lt DATA INPUT gt and press the enter key S81 TEST GAIN will be displayed 15 Use the 1 keys to select S82 PHASE 16 Input the left centre and right values determined in step 12 above after L C and R and press the enter key e Data changes will be stored and display returned to the S80 CORRECT menu e Pressing the exit key after changing the value will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to S80 CORRECT Pressing the enter key after selection of lt NO gt will result in return to S80 CORRECT without storage of the changed value 3 9 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 2 Image Correction 17 Use the lt gt keys to select lt ST16B gt and press the enter key e A message requesting confirmation to proceed with printing will be displayed
46. RS 232C between the mech cont and main board or change the cable If not corrected replace the mech cont board and operation panel Phenomenon 6 Operation is not initiated by pressing the keys on the operation panel Check the error log of the day when the error occurred LCD display does not change even the key on the control panel is pressed Communication error occurs between mech cont board and operation control board DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Check the wire harness between mech cont board and operation control board or replace it If not corrected replace the mech cont board and operation panel unit 7 4 7 1 Troubleshooting Check Point Cause Remedy Phenomenon 7 Abnormal noise is heard Supply unit vibrates vertically as the Faulty adjustment of the transport Adjust the transport gear to engage abnormal noise is heard gear correctly Abnormal noise when open close the Faulty adjustment of the transport Adjust the transport gear to engage supply tray shutter gear correctly Sounds gotten one time at the lower part Nip roller s actuating part of Check the precision of assembly of of descent transport unit during film descent transport unit is touching _ the descent transport unit transportation The sound disappears _ the left cover when the left cover is open Abnormal noise from cooling section Transport belt tension
47. Setting change will be ignored Download _0309031318 ini OK CANCEL e Uploading will begin and messages showing the upload status displayed MAINTENANCE MODE start Waiting Succeeded Processing Waiting Succeeded MAINTENANCE MODE end Waiting e Upon successful completion of the upload the message will be replaced by the top screen To abort the upload and return to the top screen click CANCEL in step 1 above 5 9 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens 5 Click ACCEPT Setting on the DryPro will be updated using the settings described in the uploaded ini file A message to indicate the progress will be displayed and the message shown in the right will be displayed upon completion of setting e Click CLOSE to return to the initial screen Important The setting that is not described in the uploaded ini file will not be updated Because the ini file is a text file creating such files that are deemed to be necessary at the time of installation immediate set up of the DryPro is made possible by uploading these files to the DryPro DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 10 5 3 Web Maintenance Tool Screens Y UPGRADE Upgrades the DRYPRO system software and set data Sending data to IP address 192 168 20 160 es 7 OK CANCEL e Screen Operation 1 Click Browse e A file sele
48. TERR Film loading priority error Failed to clear the illegal type of previous CPYSTPLASTPICKAC ESERR After copy is stopped failed to acquire the final pick up film queue CPYSTPTTLCPYCN TUPDTERR After copy is stopped failed to update whole copy count CPYSTPPRIORIQUPD TERR After copy is stopped failed to update priority print queue QFILMFILMREGSENDE RRO Although the film request is received failed to return the film answer message to the imager control pro cess QFILMFILMREGSENDE RR1 Although the film request is received from the imager control process failed to return the film answer message to the whole control process QFILMFILMREGSENDE RR2 Although the film request is received from the imager control process failed to return the film answer message to the whole control process QFILMFILMREGSENDE RR3 Although the film request is received from the imager control process failed to return the film answer message to the whole control process QFILMTARGETQUPD TERR Although the film request is received from the imager control process failed to return the film answer message to the priority queue QFILMNOWQUPDTERR Although the film request is received from the imager control process failed to update the printing film information queue QFILMPICKUPQUPD TERR Although the fi imager control pick up queue
49. The exposure section is comprised of main scan unit 6 and sub scan unit 7 Laser scanning is carried out along the film transportation to expose the image on the film Elevator Transport Section The elevator transport unit is comprised of elevator transport unit The elevator transport unit feeds exposed film to the heat processing unit Heat Processing Section This section is comprised of heat processing unit 9 heat processing drum drive and cleaning mechanisms and develops the exposed film by exposure to heat and to the cooling section DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 4 1 3 Functions of Each Part and Layout of Units 7 Cooling Section This unit is comprised of primary 10 and secondary cooling unit 11 as well as the cooling fan The cooling section cools the heat developed film and feeds it to the ejection unit Each transport rollers in the cooling section are driven by the heat processing drum drive motor in the heat processing section 8 Ejection section This section is comprised of ejection unit 12 and densitometer unit 13 The ejection unit ejects the cooled film to the ejection tray The densitometer unit measures the density of the developed film 9 Deodorant section The deodorant section is comprised of deodorant fan mounted on the cooling fan unit and deodorant filter unit 14 Odors generated through heat processing will be removed by the deodorant filter 10 Electrical Unit This unit is
50. and remove the secondary Secondary Cooling cooling temp sensor Temp Sensor Goa 7 Remove the four TP screws M4x8 and remove the sec ondary cooling unit 2 81 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 12 Secondary Cooling Unit 2 12 2 Parts Layout of Secondary Cooling Unit 1 Secondary cooling temp sensor TH5 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 82 2 12 Secondary Cooling Unit 2 12 3 Replacing the Secondary Cooling Temp Sensor The secondary cooling temp sensor can be replaced without separat ing the secondary cooling unit from the main body Disconnect the connector MCN17 for the secondary cool ing temp sensor from the mechanical control board 2 Remove one screw M3x6 securing the secondary cooling F a Secondary Cooling temp sensor on the secondary cooling unit and remove the Temp Sensor secondary cooling temp sensor 3 Secure the new secondary cooling temp sensor on the sec ondary cooling unit with screws 4 Connect the connector MCN17 for the secondary cooling temp sensor to CN17 on the mechanical control board and secure the sensor cables with clamp 2 83 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 12 Secondary Cooling Unit 2 12 4 Installing the Secondary Cooling Unit The secondary cooling unit may be installed by reversing the proce dure for removal e When se
51. e Procedure for Setting Print Conditions Use the keys to select the channel of the diagnostic device for which print conditions are to be set when S20 PRINT COND is displayed 2 Press the enter key S21 STAMP SELECT will be displayed oS Use the lt keys to select conditions to be set e Use the mode and numerical keys to make settings for items requiring numerical character input A Use the key to move to the next item on the menu 5 Repeat steps 2 and 3 to complete settings as far as S2G FLIP ON OFF 4 13 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens 6 Press the enter key after completion of all the necessary settings Set data will be stored and display returned to S20 PRINT COND e Pressing the exit key after changing settings will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of changed settings and return to S20 PRINT COND Pressing the enter key after selection of lt NO gt will result in return to S20 PRINT COND without storage of changed settings DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 14 4 2 Service Maintenance Mode Screens 4 2 5 S30 DICOM PRIORITY This setting determines whether the information from the diag nostic device or the DRYPRO unit shall be given priority in r
52. form SEND RECV Determines whether to display SEND transmission only or RECV receive only Selection of NOT USED restores the list display to its pre search form ALL CLEAR button 5 89 Clears all search parameters e The list display returns to its initial form DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool EVENT DISPLAY Dialogue Displayed when one of the lines on the DICOM log analysis screen is double clicked im EVENT DISPLAY PARAMETER 00000002 SOP_CLASS_UID 1 2 840 10008 5 1 1 16 00000100 COMMAND_FIELD 8110 00000120 MESSAGE_ID 1 00000800 DATA_SET_TYPE 0001 00000900 STATUS 0x0000 00001000 SOP_INSTANCE_UID 1 2 840 10008 5 1 1 17 00000000 GROUP_LENGTH 100 00080070 Manufacture KONICA 00081090 Manufacture Model Name DRYPRO 1 00181000 Device Serial Number 11 00181020 Software Version VO S0R00TO0 20110010 Konika Private Data Element KONICA 201110c0 Film Size ID 1 14X17 201110d0 Medium Type 1 BLUE FILM 201110c1 Film Size ID 2 UNKNOWN 201110d1 Medium Type 2 BLUE FILM 201110e0 Film Queue Count 0 201110f0 Copy Queue Count 0 201110b0 Supply Counter 1 99 201110b1 Supply Counter 2 0 201110b2 Recieve Countet 0 21100010 Printer Status FAILURE 21100020 Printer Status Info CHECK PRINTER Operation Setting Items Item Name Details of Display Event detail display Displays detailed information relating to DICOM event parameters and set values e The items
53. section during normal print COMMANDCODE ERR Received unexpected command response FPGA configuration request from print section during normal print Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 67 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause IMAGE DIR GET ERR Unable to acquire image data standard directory during normal printing Received data is lost IMAGE FILE OPEN ERR Error when opening image file Received data is lost Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box IMAGE FILE READ ERR Error when reading image file Received data is lost or abnormal size of image file Check the image data size sent from the image generator device DICOM 7FE0 0010 Pixel Data Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DICOM 2020 IMAGE BOX image position error Received data is abnormal Check the image position sent from the image generator device DICOM 2020 0010 Image Position Carry out error reset or turn OFF ON of the power If not corrected update th
54. vrQ OY isd rr n m vano Y 054 AZM Vet e A 12 O O JOS aseajay dng uonons Y9 M vet SS SEOD Bl z 3 VERTE Lsdt T 11 12 1314 dwng Av2od Aveoa LN0S LW wuy dng uoyong 78 1No0e Lw way dng uonons g a yodsues uodsuel g a uodsues g a yodsuesy 83 08 os Boog ere agree ag eed osd fr n O O a LOW Aveda Ow O AYZ90 AvZ90 v g uodsues Os O 8 LON OO VW LOW v a vodsuesy ONO AYZg0 IN 12 3 45678 910 M 12 13 14 15 16 17 18 19 20 21 22 2324 2526 27 28 29 30 31 32 33 34 QOQAOOODO PP 779 PPP szag POP PP O PPP 929 9 0 0 0009 WOO OINO OLNOW O O V LOW u S8d serr Front Cover Release Solenoid O 1 Shutter Open Close 428 BL 128 R 28 BR 128 V 128 R 28 GY 28 0 28 W 128 Y 28 BK 28 BR Film Package Rewind Motor Tray Lock Solenoid A MN A MN A MN JJ21 am O10 020 O20 0210 030 5 30 O60 O 310 Suction Release JP21 Film Suction Pump A A A A A A 28 O BKI 28 O RI 28 GY BK1 28 GY RI 28 W BKI 28 P BKI 28 0 BK2 28 O R2 Suction Cup Arm Motor 20 50 CN4 ECN4 m 10 DI DGND 30 LD_CUR DGND 26 O LD_BRI DGND 270 LD_ON 30 DGND 280 DO 40 DGND 290 D2 60 DGND 310 Suppl
55. 0 01 2003 10 5 88 5 5 Log Analysis Tool Operation Setting Items Item Name Details of Display DATE Date input window Input the date year month day to be used as a parameter for specific display SEARCH button Executes a specific search based on the set date CLEAR button Clears the input date The list display produced by the search is also restored to its pre search form TIME Time input window Input the time hour minute second to be used as a parameter for a specific search SEARCH button Executes a specific search based on the set time CLEAR button Clears the input time e The list display produced by the search is also restored to its pre search form Selects the SCU channel to be used as criteria for a specific search The specific search is executed immediately upon input of a channel number Selection of NOT USED restores the list display to its pre search form SCU NAME AE TITLE input window Selects the AE title of the SCU to be used as criteria for a specific search SEARCH button Executes a specific search based on the set AE title CLEAR button Clears the input AE title The list display produced by the search is also restored to its pre search form Selects the event to be used as criteria for a specific search Selection of NOT USED restores the list display to its pre search
56. 0028 0011 Columns DICOM 0028 0101 Bits Stored DICOM 2010 0010 Image Display For mat DICOM 2010 0060 Magnification Type DICOM 2010 0080 Smooth Type DICOM 7FE0 0010 Pixel Data Error output only to log and on opera tion panel Operation can be continued DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 92 7 4 Error Code and Remedy DICOM TEMP Error DICOM TEMP errors are the errors that will be displayed temporarily during DICOM communication DryPro returns to the normal status when the communication cycle to follow completes without failure However if the error repeats it is possible that some trouble has occurred on the DryPro diagnostic device or network devices Remedy the problem according the procedures below ERR A RELEASE celling the association ia dl ERR N CREATE Failed to process the request for N CREATE Film Session E ERR N CREATE Failed to process the request for N CREATE Film Box a ERR N CREATE Failed to process the request for N CREATE Presentation LUT m ERR N SET Failed to process the request for N SET Film Session a ERR N SET Failed to process the request for N SET Film Box Failed to process the request for N SET Image Box D107 ERR N SET D108 C ERRN ACTION Failed to process the request for N ACTION 7 93 DRrYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Failed to process the request for can al ERR A ASSOSIATE Failed to process the
57. 006b NORMAL Port 9002 IP 10 14 9 97 SOCKET ERR 0x0 03 09 01 09 KC_PLNK2_U097 0000 D06b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 09 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 09 KC_PLNK2_U097 0000 006b NORMAL Pi 02 1P 10 14 9 97 SOCKET ERR 0x0 03 09 01 10 KC_PLNK2_U097 0000 006b NORMAL 02 IP 10 14 997 SOCKET ERR 0x0 03 09 01 10 KG_PLNK2_U097 0000 006b NORMAL 02 1P 10 14 9 97 SOCKET ERR 0x0 03 09 01 KC_PLNK2_U097 0000 006b NORMAL SOCKET ERR 0x0 03 09 01 14 KC_PLNK2_U097 0000 006b NORMAL 02 IP 10 14 997 SOCKET ERR 0x0 03 09 01 i KC_PLNK2_UD97 0000 D06b NORMAL 02 1P 10 14 997 SOCKET ERR 0x0 03 09 01 1 15 KC_PLNK2_U097 0000 006b NORMAL 02 IP 10 14 997 SOCKET ERR 0x0 03 09 01 abs KC_PLNK2_U097 0000 006b NORMAL 02 1P 10 14 997 SOCKET ERR 0x0 03 09 01 15 KC_PLNK2_U097 0000 006b NORMAL SOGKET ERR 0x0 03 09 01 19 KC_PLNK2_U097 0000 006b NORMAL 10 14 9 97 SOCKET ERR 0x0 03 09 01 19 KC_PLNK2_U097 0000 006b NORMAL 02 IP 10 14 997 SOCKET ERR 0x0 03 09 01 1 19 KC_PLNK2_U097 0000006b NORMAL d SOCKET ERR 0x0 03 09 01 19 KC_PLNK2_U097 0000 006b NORMAL 10 14 9 97 SOCKET ERR 0x0 03 09 01 1 20 KC_PLNK2_U097 0000 006b NORMAL tf d SOCKET ERR 0x0 03 09 01 19 20 18 KC_PLNK2_U097 0000 006b NORMAL 14 Operation Setting Items Item Name Details of Display Error list display Displays a list of errors only which is contained
58. 01 2003 10 5 66 5 5 Log Analysis Tool 5 5 2 Installing the Log Analysis Tool PC Requirements The log analysis tool may be installed on PCs meeting the following requirements e PCs operating on Microsoft Windows 98 Me 2000 XP e PCs capable of XGA 1024 X 768 display Procedure for Installation Insert the log analysis tool installation disk into the PC and double click setup exe The installer will be activated and the InstallShield Wiz ard displayed AVAL ILORMEL TOET Drypro771LogAnalyzeTool EP v7 It BS bth 7a PYF OF PECRAT DinstallShield Wizard 94th FE WMLTIST LISAS ANL FAVIVAFLON YsveRBL MST E e Display of the screen shown at right indicates that the system is ready for installation 2 Click Next N Despro t LogAnalyzeTool InstallShield 9494 FAL pas 207057412 Drypro771 Log Analyze Tool k a DALE BATS OIA DRA BML THEI Ne The installation destination folder selection screen will be displayed seen 3 If the default folder is to be used click Next N a E OR AR y e To use a different folder click Browse and select the eratwevz rranmetr toa x required folder name tobFoI1d AOINE DryproTT Log nalyzeTool 24Y2 MET EDIAVE AOA AMA DEAL RENAE BIDIAME MAAS DRS SR COM CUE Dd Folder copying will be initiated e Upon completion of installation the wizard exit screen will be displayed PIRED D Program Files Drypro771 LogT
59. 18 Use the gt keys to select lt YES gt and press the enter key e The ST16B pattern will be registered in the queue and display returned to the S80 CORRECT menu 19 Press the exit key to return to the user maintenance menu 20 Press the exit key to exit the maintenance mode e The ST16B pattern will be printed when normal display is resumed 21 Check the ST16B pattern and determine the value that will give the greatest evenness at the left centre and right of the image e Inthe example shown at right these values are 13 14 and 09 respectively 22 Invoke the service maintenance mode again and use the t 1 keys to select S80 CORRECT 23 Use the 2 keys to select lt DATA INPUT gt and press the enter key e S81 TEST GAIN will be displayed 24 Use the 1 1 keys to select S83 GAIN 25 Input the left centre and right values determined in step 21 above after L C and R and press the enter key e Data changes will be stored and display returned to the S80 CORRECT menu DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 1 0 3 2 Image Correction e Pressing the exit key after changing the value will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to S80 CORRECT Pressing the enter key after selection of lt NO gt
60. 19 CONTO BOX Taranan io 2 106 2 19 1 Removing the Control BOX ocio pi aos 2 106 2 19 2 Parts Layout of Control Box aeia eter deeded le ea eed ed ae 2 109 2 19 3 Replacing the OF siria dias 2 110 2 19 4 Replacing the Hard Disk sseeseessessresnrsessrnssnssrnsrnrtrnrrnstrnttnstnntaastntnnetasenatraensennteneennt 2 111 2 19 5 Replacing the Memory Module eeeeeeeseeeeceeeneeeeeeeeaeeseeeesaeeseaeesaeeeeaeeseeeseesseeenas 2 113 2 19 6 Replacing the Print Engine Board ooo eee eee eeeeeeeeeseeeeneeeeeeeeeeesaeeseeesaeesseeesaeerseeeeas 2 114 2 19 7 Replacing the Main CPU Board 00 0 0 cece eeceeseeeeneeeeeeeeseeeeeeeeaeeenaeesaeeesaeeseeesaeeesaeenas 2 115 2 19 8 Replacing the Lithium Button Battery oo eee ceeeeeeeeneeeeeeeeseeseeeeseeesaeesseeesaeereeenas 2 116 2 19 9 Replacing the Main Cooling Fan cc eeeeecseeseeeeeeeeneeeeeeeeeeeeeesaeessaeeseeesaeesseeeeeesseeenas 2 117 2 19 10 Installing the Control Box ccccccceeeseceseresceeeeeseseeeseeeeeesnanessensseeeneenteaeenseneceseneeeeeneeses 2 118 2 20 Power Supply Unitra runaa ihe ie che ieee 2 119 2 20 1 Removing the Power Supply Unit cece ceceeeeeeeneeeeeeeeeeseeeesaeeesaeesaeeesaeeeeeeeaeerseeeaas 2 119 2 20 2 Power Supply Unitincuiniii i a ea ends ela a i a Ni 2 121 2 20 3 Installing the Power Supply Unit ssssessseseseesiesiieriseinsiisrrssrnsirstrnsinerininsinntrnsinsrrnrrnerene 2 122 2 21 Main Body R a iia aa eed dba aA pope aa E EAE i nae AE aaa araia en 2
61. 92 2 15 Deodorant Section Peripherals 2 15 2 Replacing the Secondary Cooling Fan 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Disconnect the relay connector JP74 for the secondary cooling fan cable and remove the cable from the hook A KY 7 Lf LA E AS oN A y FZ A 5 Remove the four TP screws M4x30 and remove the sec ondary cooling fan from the cooling fan unit 6 Secure the new fan with screws and connect the relay con nector 2 93 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 15 Deodorant Section Peripherals 2 15 3 Replacing the Deodorant Fan 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Disconnect the relay connector JP75 for the deodorant fan cable and remove the cable from the hook 5 Remove the three tapping screws M4x10 and remove the deodorant fan from the cooling fan unit 6 Secure the new fan with screws and connect the relay con nector e After connecting the connector secure the cables in peripheral on the hook DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 94 2 15 Deodorant Section Peripherals 2 15 4 Replacing the Cooling Fan Unit e Removing the Air Cooling Fan Unit 1 Open the front cover reffer to
62. Adjustments Used in the Web Maintenance Tool 5 4 1 Laser Intensity Measurement Measures the laser power of the main scan unit using a light power meter CAUTION Always wear laser protective goggles when measuring laser power Light from the laser may leak outside the unit DANGER Carrying out this operation with the DRYPRO outer cover removed may result in leak age of light from the laser out of the unit Check that there are no personnel in the vicinity before proceeding with work Direct exposure of the eyes to the laser may result in loss of sight The following is the procedure for measurement 1 Open the front cover and remove the rear top cover and the rear cover 2 Press the tray release lever to disengage the tray lock oS Pull out the tray and loosen the two tray cover screws Tray cover A Lift and remove the tray cover 5 Remove the six screws securing the light blocking cover exposure unit and remove the cover Light blocking cover Exposure unit D 7 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 4 Setting and Adjustments Used in the Web Maintenance Tool 6 Disconnect connectors JP14 JP15 JP 21 and JP22 at the back of the main body 7 Connect the exposure unit extension cords between the connectors disconnected in step 6 above and the main operation unit the position regulator sub scan unit connec tors 8 Remove the screws securing the position
63. BOX ERROR FILM BOX Image Format info SLIDE error DCHK FILM BOX ERROR FILM BOX Image Format info CUSTOM error Check the image display format sent from the image generator device DICOM 2010 0010 Image Display Format Error output only to log and on opera tion panel Operation can be continued Note DryPro771 rejects the slide for mat CE30 DCHK FILM BOX ERROR FILM BOX magnification error Check the magnification type sent from the image generator device DICOM 2010 0060 Magnification Type Error output only to log and on opera tion panel Operation can be continued CE31 DCHK FILM BOX ERROR FILM BOX interpolation type error Check the smoothing type sent from the image generator device DICOM 2010 0080 Smoothing Type Error output only to log and on opera tion panel Operation can be continued DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 90 7 4 Error Code and Remedy Error Message Meanings Cause DCHK FILM BOX ERROR FILM BOX border error Check the border density sent from the image generator device DICOM 2010 0100 Border Density Error output only to log and on opera tion panel Operation can be continued DCHK FILM BOX ERROR FILM BOX trim error Check the trim sent from the image generator device DICOM 2010 0140 Trim Error output only to log and on opera tion panel Operation can be continued
64. Board JJ96 CN3 OCN3 CCN21 CN21 m 1 CS Heater OFFIPW 1 O 26 BR 126 BR 5100 O 1 OUTIH PA HF OFFISIG 2 O P R T R O10 O 2 OUTI enal sena Center Heater 1 SDPW 3 O 0120 O 3 NIH 4 DSIG 4 O 26 Y 26 Y 9 13 0 _____ 26 0 _ 4 int 6_W 20 1 SDS ACN 1 O CS Heater LJ 179228 4 JP85 O 14 O JJ85 LJ LJ N C 2O y HER Center 3 O Center Heater 2 18_BK 20 24 FS Heater H2 24 BK Front Heater 24 W RS Heater H3 Rear Heater 122 W BK 22 WA 3 1 4 i i 24 BK 4118 _GR Y CNI O DGND NS O o O Operation Panel Board lt ll x lb x x 12V DC5V 179228 8 Li ia a A RCI O o DGND 18 h 19 118 _GR Y Tu Ow DGND O STBY5V O DGND nn ORO uw a JP76 JJ76 arg OCNI DRUM Body JJ20_ JP20 m 22 W V 24 BK 24 0 24 BK 24 BR 424 BK 24 GY 124 BK 424 R oo Interlock Relay A 000 14260 Je R K i i i i i i i i O O 126 BR O LCNI DENS LED 5V 1oy _ LED 20 426 GY BOARD Densitometer Entrance Sensor A JP23 JJ23 nam 22 V ji 422 mi 010 22 W V 22 BK 422 W BK o 6 o 22 W BK 20 BL 20 BL i O20 20 BK 07 20 BK 20 W BL 03 122 GR i I 2 120 BK el 120 W O oO 420 WZ O4 Q 120 Bk o g o 20 Bk 20 0 20 0 i A 120 Bi 10 o K o
65. COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing STRIPE COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing STRIPE PRN LIB ERROR Error in print I F driver when printing SMPTE COMMANDCODE ERR Unexpected command for command response boot request is received when printing SMPTE COMMANDCODE ERR Unexpected command for command response initialization request is received when printing SMPTE COMMANDCODE ERR Unexpected command for command response program download request is received when printing SMPTE COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing SMPTE COMMANDCODE ERR Unexpected command for command response print ready request is received when printing SMPTE COMMANDCODE ERR Unexpected command for command response print request is received when printing SMPTE COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing SMPTE COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing SMPTE CCCA COMMANDCODE ERR Unexpected command for
66. COMMANDCODE ERR Received unexpected command response print ready request from print section when requesting image transfer COMMANDCODE ERR Received unexpected command response test print ready request from print section when requesting image transfer COMMANDCODE ERR Received unexpected command response print request from print section when requesting image transfer COMMANDCODE ERR Received unexpected command response test operation start request from print sec tion when requesting image transfer COMMANDCODE ERR Received unexpected command response test operation status acquisition request from print section when requesting image transfer COMMANDCODE ERR Received unexpected command response test operation end request from print sec tion when requesting image transfer COMMANDCODE ERR Received unexpected command response PCI bus DMA transfer request from print section when requesting image transfer 7 65 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Received unexpected command response status request from print section when requesting image transfer COMMANDCODE ERR Received unexpected command response exposure unit status request from print section when requesting image transfer COMMANDCODE ERR Received unexpected command response FPGA configuratio
67. CPU board is almost exhausted Replace the main CPU board or control box The battery should last for more than 7 years under normal use Exhaustion before its life may suggest the main CPU board is faulty Phenomenon 2 Shut down is implemented without pressing the start switch Communication error with UPS is recorded in the log Failure in cable connection Check the connection of serial com munication cable to UPS Battery error of UPS is recorded in user log Battery of UPS reached the life end needs regular change Replace the battery of UPS Refer to the spec sheet for replacement Power supply error of UPS is recorded in the log UPS detected power failure Check the power supply Abnormal temp of CPU is recorded in the log Temp of main CPU increased due to the failure of cooling fan Two fans on the control box may have stopped Check the fan cable and its operation Phenomenon 3 Unable to connect to the network Check the setting of IP address sub net mask gateway AE HOSTNAME in the DICOM SCP menu of control panel Setting of IP ADDRESS SUNET MASK GATEWAY AE TITLE HOSTNAME are wrong Set them correctly Check the network using ping com mand generated by maintenance PC Depending on the type of switching hub it may have memorized the connection counter part for that port thus not accepting the DryPro Turn off the power of the s
68. Click OK TE pmvo BONE oso excormey TEA A request for confirmation will be displayed 4 Click OK e The file will be uploaded to the DRYPRO and updating of software and set values initiated Progtez Lib tez Are you sure to exec RESTORE by these files Dynamic tez Static tgz Static2 tgz Web tez TAstartup script main script startup script tcpserver script upsshutdown script m oK GANG e Upon successful completion of the restore operation results will be displayed and automatic rebooting of the DRYPRO carried out 5 After the DRYPRO has been rebooted either click LOGIN gt gt to restart the Web maintenance tool or exit the tool by clicking WINDOW CLOSE WINDOW GLOSE e To abort the restore operation and return to the top screen click CANCEL in steps 1 or 3 above B 13 DRrYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens CFTO HDD Menu Screen Backs up set data stored on the CF to the control box hard disk when the CF in the control box is to be replaced Are you sure to backup from GF to HDD ok cancer e Screen Operation 1 Click OK Back up of data from the CF in the control box to the HDD will be initiated and status messages displayed To abort back up from the CF to the HDD and return to il EEE start the top screen click CANCEL Succeeded Processing Waiting Succeeded MAINTENANCE
69. DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 58 2 9 Descent Transport Unit 2 9 Descent Transport Unit 2 9 1 Removing the Descent Transport Unit 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Remove the left cover reffer to p 2 5 5 Disconnect the connectors JP80 and JP82 at the rear of the main body 6 Remove the four securing screws and remove the support board 7 Remove the four screws securing the Descent Transport Unit Descent Transport Unit l D 2 59 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 9 Descent Transport Unit 8 Push lever BC down and open the film removal port cover The descent transport unit will catch on the hook on the film removal port cover preventing removal of the unit unless the cover is opened 9 Slightly lift the descent transport unit up and pull out to remove Descent transport unit DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 60 2 9 Descent Transport Unit 2 9 2 Descent Transport Unit 1 Descent transport nip motor M6 2 Descent transport nip close sensor PS5 3 Film release port cover close sensor MS3 2 61 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 9 Descent Transport Unit 2 9 3 Replacing the Descen
70. DrYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause SPLYFINQROLLBAK SENDERR Transmission error of roll back report message to the queue controleprocess receiving supply end report occurred SPLYFINPRNCAN CELSENDERR Transmission error of print cancel request to the print I Feprocess receiving supply end report occurred SPLYFINPRNEXPOSE SENDERR Transmission error of exposure request to the mech cont I Feprocess receiving supply end report occurred FILMCNTFILMCNT SENDERR Transmission error of film sheet report message to the status control process occurred CANCELREPCAN CELSENDERR Transmission error of print cancel request message to the print I F process occurred CANCELREPPRN STATUPDTERR Update of film process status print cancel request failed Illegal film number for film being transported or inconsistency of imager control information occurred CANCELREPTIMER ERR Error in setting print cancel request wait timer setting occurred CANCELRSPPRN STATUPDTERR Update of film process status print cancel response failed Illegal film number for film being transported or inconsistency of imager control information occurred CANCELRSPFILM NUMGETERR Acquisition error of film number in print cancel response report Illegal film number for film being trans ported or inconsis
71. ECV N GE SEND NOT USED y ASSOSIATE SEND REOY N GE RECV SEND RECV N GET SEND ASSOSIATE SEND RECV NOT USED E N GET RECV N GET SEND ASSOSIATE SEND RECV ASEOS FEND ALL CLEAR N GET SEND ASSOSIATE SEND REOV N GET RECV N GET SEND ASSOSIATE SEND RECY N GET RECY N GET SEND ASSOSIATE SEND RECY N i RECY N GET SEND ASSOSIATE SEND RECY N GET RECY N GET SEND X Details of Display DATE Displays the date of communication between the DICOM and the SCU TIME Displays the time of communication between the DICOM and the SCU SCU NO Displays the SCU channel used for DICOM communication SCU NAME Displays the SCU AE title used for DICOM communication EVENT Displays DICOM communication events Clicking on one of the titles will result in sorting of the list based on the selected title Clicking once will pro duce display in ascending order clicking again display in descending order Menu Items Item Name Details of Display FILE LOG FILE OPEN Reads the log and displays a list QUIT Quits the DICOM log analysis programme DISPLAY ERROR Displays a list of errors occurring during DICOM communication An ERROR DISPLAY dialogue will be displayed HELP VERSION INFORMATION Displays the DICOM log analysis programme version AVersionInformation dialogue will be displayed DRYPRO MODEL 771 SERVICE MANUAL Ver
72. ERR Unexpected command for command response boot request is received when printing CHAR CBC2 COMMANDCODE ERR Unexpected command for command response initialization request is received when printing CHAR CBC3 COMMANDCODE ERR Unexpected command for command response program download request is received when printing CHAR CBC4 COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing CHAR CBC5 COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing CHAR CBC7 COMMANDCODE ERR Unexpected command for command response print ready request is received when printing CHAR CBC8 COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing CHAR CBC9 COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing CHAR CBCA COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing CHAR CBCB COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing CHAR CBCC COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing CHAR CBCD COMMANDCODE ERR Unexpected command for command response st
73. Insert the IR card from the right side of the main body between the rollers of the sub scan unit to find the spot where the laser is focused e Move the IR card in main scan direction and locate the position where a red point of focus can be observed 18 If the point of focus cannot be found click TEST END on the PRINT l O results display screen and return to the PRINT I O setting screen 19 Select ON under POLYGON and input a value between 1 4 for the polygon motor running time 20 Click STORE e The PRINT I O results screen will be displayed e Clicking STORE will result in the polygon motor running for the length of time seconds input and consequent shifting of the laser focal point The focal point will shift approximately 10mm 30mm depending on the input value 1 4 msec 21 Check the laser focal point using the IR card 22 Repeat steps 19 22 until the laser focal point is located 5 59 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 4 Setting and Adjustments Used in the Web Maintenance Tool 23 Repeat steps 19 22 using the IR card to check the posi tion of the focal point and shift the point to as near as pos sible a central position 24 Put the cover on the light power meter probe and carry out zero adjustment by pressing the ZERO button 25 Apply the power meter probe to the focal point location and carry o
74. KI2_PRN_REQ_TEST_START is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_TEST STAR z Operation status acquisition request KI2_PRN_REQ_TEST_GETSTAT is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_TEST_GETS TAT Test operation end request KI2_PRN_REQ_TEST_END is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_TEST_END Image transfer request KI2_PRN_REQ_TRANS_IMAGE is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_TRANS_IMA GE Status request KI2_PRN_REQ_STATUS is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_STATUS PCI bus DMA transfer request KI2_REQ_PCIBUS_ DMA is returned under abnormal response status of print section after requesting boot up when upgrading print section START REQ_PCIBUS_DMA Expansion download request KI2_REQ_PCIBUS_ DMA is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_EXP_STAT Exposure unit status request KI2_PRN_REQ_EXP_STAT is returned under abnormal res
75. MANUAL Ver 0 01 2003 10 Board Diagram Operation Control Board OPE CTL 0580H1015B Y 0500710 Spi M q GRD 2 m Ey E g v s E gt MADE IN JAPAN gt at i KONICA 222 FEL a pa Aag E mr A o z e mM SF ois tis aoe d amp mini sja 89 a o 000 sja sja 9 J ZNI SH B 58 aw ae SW2 6 emg ee meee ie ne ls alt LAS 510 7 mal O z wm OPE CTL BOARD CN 1 DC power supply connector CN 4 OPE SW input connector CN 2 Mechanical control communication connector CN 5 LCD I F connector CN 3 Main CPU shutdown I O connector CN 6 Operation panel input connector CAUTION Always turn the DRYPRO 771 off before plugging or unplugging the connector SW1 Push SW OPE SW equivalent gt use prohibited It is for debug factory use only SW2 Push SW Main CPU shutdown dummy signal gt use prohibited It is for debug factory use only SW26 Push SW BOOT SW gt use prohibited It is for debug factory use only JP 3 Spare all open gt JTAG I F VR 1 LCD VEE adjusting trimmer CAUTION Do not change the setting of VR rotary trimmer lt may cause damage to the device CAUTION Make sure that the power breaker is turned off and the AC power cable is unplugged from the outlet before starting the board replacement DRYPRO MODEL 77
76. MODE end Waiting e A message indicating successful completion will be dis played after back up from the CF to the HDD has been completed 2 Click CLOSE e Display will return to the top screen DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 14 5 3 Web Maintenance Tool Screens HDD TO CF Menu Screen Restores setting files backed up on the control box hard disk to the CF after replacement of the control box CF Are you sure to restore from HDD to CF Setting change will be ignored CANCEL e Screen Operation Click OK e Restoring of data from the hard disk in the control box to the CF will be initiated and status messages displayed To abort restoration of data from the HDD to the CF and cidade da return to the top screen click CANCEL Succeeded Upon successful completion of the restore operation eras results will be displayed and automatic rebooting of the Succeeded it DRYPRO carried out ADT MANCE WEE Succeeded 2 After the DRYPRO has been rebooted either click LOGIN gt gt to restart the Web maintenance tool or exit the tool by clicking WINDOW CLOSE e To abort the restore operation and return to the top screen click CANCEL in steps 1 or 3 above B 15 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens 5 3 2 RESET Menu Screen 9 TIME SET Sets the time and date in the internal clock incorporated into the DRYPRO
77. O Tests the exposure unit p 5 50 MEC I O IMPORTANT IMPORTANT 5 7 Carries out operational testing of each unit in the DRYPRO Set data will be stored when OK on the SCP and SCU screens is clicked note however that settings for the DRYPRO unit itself will not be updated until ACCEPT is clicked Clicking ACCEPT once will update set tings made on both the SCP and SCU set ting screens ACCEPT needs therefore be clicked only after completion of settings on both screens If when the cursor is moved to the menu frame while one of the setting operation frames is displayed on screen the menu item at the cursor location turns blue mov ing to that item may be effected simply by clicking If the item does not turn blue movement to other menu items will not be possible until the current setting operation screen is exited DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 p 5 52 5 3 Web Maintenance Tool Screens 5 3 Web Maintenance Tool Screens 5 3 1 FUNCTION Menu Screen DOWNLOAD Downloads set data used in the DRYPRO to the PC in INI file format Download INI FILE from IP address 192 168 20 160 Setting change will be ignored OK CANCEL e Screen Operation 1 Click OK The file download icon will be displayed AORTNE ESOO EILERA LIES 2 Select store this file on disk and click OK COPPA OMIA A C EOI 74 Esc PND O AAA IA AT MELO
78. POLYGON FACE and HSYNC are all on f Click TEST END to return to the PRINT I O setting screen Cc oo OOFF SON 0 msec OOFF SON 1638 INPUT TEST END 3 a When HSYNC only cannot be turned ON in procedure 2 above input 1638 as the output value under LD and OGP own Es click STORE Fa b Display of HSYNC as ON in the PRINT I O results GOFF BON oy 10889 screen indicates the possibility of laser deterioration STORE CLOSE Check by carrying out laser power measurement STORE _ CLOSE If POLYGON LOCK or POLYGON FACE in procedure 2 or HSYNC in procedure 3 cannot be turned ON problem with the print engine board the exposure cable or the main scan unit will be a probable cause If the problem remains after replacing the print engine board first the exposure cable and then the main scan unit should be replaced 16 Switch off the DRYPRO power supply disconnect the exposure data output check jig and the data cable and restore the original connections When inserting connectors ensure that they are locked firmly and fully inserted at both edges B 65 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool 5 5 Log Analysis Tool 5 5 1 Outline of the Log Analysis Tool The log analysis tool for the DRYPRO unit is a software tool for analysis of logs downloaded using the Web main tenance tool This tool can be used whenever a malfunction occu
79. Q 0 0 000000000 LNOE dIN soy WN bet 78 V Yam yet Nip Solenoid G diy ueog qng O K nu O ua at A _Oc Av2od O Y OF 7 dr Sub Scan Motor O 8 7 10W O Aveoa og LON O v7 LOW O Avzoa O V LOW S Pos Regulator Trans Motor Nip Motor Xa bet f AD ver M Yet v a uone 8 vet 0000 00 W no Motor one IN j A vet Fo 000000 00 123456 G dIN ueos qns d vet Aveoa 2345 678910 1112 13 1415 16 1718 Aveda WOO ZIN 29999 9999 O0 0 O0000 1 Seo Tt ZZZZO e esedg G aseajay 100g 1uO1y Aveod Aveda wu a Std sirr 11 12 1314 Doo x X 300 N va OMe et Justification Pos Regulator ON O 6 DGND O 7 DO LD_CUR 2 DGND O 3 LD_BRI O 4 DGND O 8 DGND O 9 DI O 10 DGND O ll D2 O 12 DGND O5 LD a a emus 8 a Jenys vet Queer esd f n Oo O 8 LOW Aveda A Vet OO Vet S 10 O Av200 y vet vet Aveod O pet SO yer 9 NO LOW W auemys Wa ssunys 87M Vet gt gt O 75 0 MO W LON yd vc goad 56789 10 Z O N O AYZg0 Pumy eBeyoeg Wl d M vet vel Sr O YTLOW 6vdr mm ONO al 708 4907 auizebeyy AD M Vet vet OS Ge 18 M ver Aveod Aveoa
80. SERVICE MANUAL Ver 0 01 2003 10 2 10 Elevator Transport Unit 2 10 6 Replacing the Heat Processing Unit Entrance Sensor 1 Disconnect the connector JP26 from the heat processing unit entrance sensor 2 Remove one TP screw M3x6 and remove the heat pro cessing unit entrance sensor together with the sensor bracket 3 Press the claw of the sensor inward and remove the heat processing unit entrance sensor from teh sensor bracket Heat Processing Entrance Sensor 4 Insert the new sensor in the installation hole 5 Secure the sensor bracket on the elevator transport unit Sensor Bracket with screws and connect the connector DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 72 2 10 Elevator Transport Unit e Installing the Elevator Transport Unit The elevator transport unit may be installed by reversing the procedure for removal When re installing the elevator transport unit ensure that the claws on the back of the unit latch on to the main body frame and that the positioning holes on the unit are matched with the embossed areas of the frame before screwing the unit into place the frame 2 73 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 11 Primary Cooling Unit 2 11 Primary Cooling Unit 2 11 1 Replacing the Primary Cooling Unit e Removing the Primary Cooling Unit CAUTION The heat processing unit and its periphery generate high temperatures and can ca
81. U3 KG PLNFZ DUST DUO NORMAL Tortona PUAS dafn 185841 03 KO PLNKZ 097 conninoce NORMAL Forts002 P4014 OK ana selec 4 NIETO TONNIDE NORMAL Fon P1014851 SOCKET ERF Da e A list of DICOM errors only will be displayed in the cafo 130946 03 KO PLNKZ 097 CO 09 1 180946 03 KO PLNK Uns os nnn one NORMAL TOODI NORMAL Fortsnn2 1P4014857 SOCKET ERA Put Fortsnn2 11014957 SOOKET ERA Dat CUA TAE KO PANEL HOUSE NORVAL arts P101894 1 SOCKET ERED ER RO RDI S PLAY wi ndow TUWAN 1 C KO PENI UOT HOUSE NORMAL Pett ara S00 CEA TIME KG PNZ WUT HOUSE NORMAL Peetu UTAD CSABI 181013 09 KE PLNE O LOIRE NORMAL Tortona 104 Quitting the DICOM Log Analysis Programme 1 Click FILE F on the menu bar and select QUIT am aan O KEPA tamm Jamam 08 KG PINEZ co caf 191e C3 KO PLNKP Line CABA 191548 C3 KG PLNK2 Ue COAN 191648 C3 KO PALO COWAN TOMAS 03 KC PLNK2 Uo TEAN TIA 03 KOPLNKZ UWT caa 191000 tamam 101000 PLN cama 101937 08 KO PINOS CaN 192018 03 KO PLNKP Lins TAO 192018 05 KO PINK U09 C0001D08 NORMAL C0001008 NORMAL TODUD0S NORMAL C0001005 NORMAL CO0O DOSE NORMAL nninne NORMAL nian NORMAL C0001005 NORMAL Tortona Pan 1a Tortone Panta Fertsnn2 p40 149571 500K1 Fort8002 110 14957 SOCKET ERA 00 Fort8002 P4014957 SOCKET ERA al Pot0002 P4014057 SOCKET ERR Dol rortcoo 1014991 SOCKET ERR Dot Forts002 1P40 14957 SackET ERR Dot Foroz P401
82. Unexpected command for command response boot request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response initialization request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response program download request is received when acquiring exposure test sta tus COMMANDCODE ERR Unexpected command for command response expansion download request is received when acquiring exposure test sta tus CC45 COMMANDCODE ERR Unexpected command for command response print ready request is received when acquiring exposure test status Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 80 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Unexpected command for command response test print ready request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response print request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response test operation start request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command
83. and method of resolution of the input error IOTH HOME SENS OFF ERR code will be displayed rege DI ERAR HI OFFLItAs Rik Loo AIEA 2 CELEBRITY FOLIFNDDERT so ER ALT RSL 4 4 Quitting the User Setting History Analysis Pro gramme 1 Click FILE F on the menu bar and select QUIT X The user setting history analysis programme will be ter minated and the screen closed e Alternately click QUIT on the launcher this will termi nate the log analysis tool and close the user setting his tory analysis screen D 73 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool 5 5 6 Using the DICOM Log Analysis Programme Starting up the DICOM Log Analysis Programme 1 Click DICOM log analysis on the log analysis tool launcher e The DICOM log analysis main screen will be displayed 2 Click the FILE menu and select LOG FILE OPEN e A file selection dialogue to select the log to be analyzed DATE TIME I E will be displayed SEARCH CLEAR AL Bim NOT USED El SEND REOV NOT USED y ALL GITAR 3 Select the log to be analyzed and click Open O e Multiple files a maximum of ten may be selected simul POA ame INODE taneously DOM 020314151712 lo Der A batadi 4 E TARAY E 0903 1 The contents of the selected file will be shown on the mon DICOM log analysis main screen al a a Prd OER 5130 Normal DICOM
84. and remove the heat processing unit top cover Turn the removed cover over and set it down underside up on a stable surface The screws in the heat processing unit top cover cannot be removed 15 Lift and remove the upper rack y o IN a ELA SAIN 16 Lift and remove the heat processing drum Place the removed drum on the top cover set down underside up as described in step 14 above 2 11 Primary Cooling Unit DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 76 2 11 Primary Cooling Unit 17 Remove the three TP screws M4x8 securing the primary cooling unit two screws at the front one at the rear of the main body and remove the primary cooling unit IMPORTANT A temperature sensor is incorporated into the rear panel of the primary cooling unit Be careful not to apply undue tension to the sensor cable 2 T7 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 11 Primary Cooling Unit 2 11 2 Parts Layout of Primary Cooling Unit 1 Primary Cooling temp sensor TH4 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 78 2 11 Primary Cooling Unit 2 11 3 Replacing the Primary Cooling temp Sensor 1 Loosen the screw securing the sensor bracket on the rear of Primary Cooling Temp Sensor the primary cooling unit and remove the primary cooling temp sensor 2 Cut the tie bands 5 locations securing the sensor cables 3 Replace the primary cool
85. be shown in place of the digits input e Password 5678 is fixed and cannot be changed e If an error is made when inputting the password press the exit key to clear input and type in the correct pass word 7 Press the enter key The display will return to U90 PASSWORD e If the correct password has been input the service main tenance mode will be activated Once the service maintenance mode has been acti vated U80 SERVICE MODE will be added to the mode menu 4 1 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 8 Press the menu select 1 button U80 SERVICE MODE will be displayed 9 Pressing the enter key at this point will produce display of the service maintenance mode menu e Continuation of the Service Maintenance Mode Although pressing the exit key for any of the service mainte nance menu items will effect return to the normal display on the LCD the service maintenance mode will remain activated Pressing the maintenance key again to enter the maintenance mode will produce display of the U80 SERVICE MODE ser vice maintenance menu without input of the password e Terminating the Service Maintenance Mode The procedure for termination of the service maintenance mode is shown below Invoke display of U90 PASSWORD on the LCD 2 Press the enter key A request for input of the password will appear 3 Press the enter key without inputting the password
86. board 7 Main cooling fan 2 FM6 4 Print engine board 2 109 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 19 Control Box 2 19 3 Replacing the CF Various settings and data such as OS software etc to control the DryPro 771 is stored in the CF Compact Flash Memory contained in the control box If the initial screen of the DryPro771 Welcome to DRYPRO freezes and does not change to next screen the CF may have been damaged In this case replace the CF following the procedure detailed below Described below is the case that the replacement is carried out with the control box removed However with the left cover removed it is possible to replace the CF without separating the control box from the main body In such case make sure that the power breaker on the DryPro771 is turned OFF and the LAN cable is pulled off before starting the work 1 Remove one securing screw and remove the CF cover from the side of the control box CF Cover 2 Insert the upturned edge of the spring on the CF cover between the CF and the main board and pull out the CF ensuring that it is kept level IMPORTANT The CF must be kept perfectly level while removing Tilting of the CF during removal may result in damage to the connector 3 Insert the new CF into the socket Firmly insert the CF until it is flush with the circuit board edge e Replace the CF cover and fix it in place with the securing screw After completing
87. box PRN_READY_RSPFALS E Error in status for print ready end report from print I Feprocess PRN_RSP_REPFALSE Error in status for print end report from print I Fepro cess Errors are output only as log and on the opera tion panel Able to continue processing If the error repeats turn the power OFF ON EXHAUST_REPTIMERS ETERR Error in setting ejection report wait timer DENSITY_GETTIMERTI MEOUT Unable to receive densitometer read report from mech cont within specified time EXHAUST_REPTIMERTI MEOUT Unable to receive ejection report from mech cont within specified time Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CALCPATHCHDENS ERR Densitometer open error KI1_DENS_DUPLICATE_OPEN occurred DENSITOMETERI FERR Densitometer open error KI1_DENS_EXT_MEM_FAILED occurred DENSITOMETERI FERR UT occurred DENSITOMETERI FERR Densitometer open error Kl1_DENS_WATCH_DOC occurred DENSITOMETERI FERR Densitometer open error KI1_DENS_UNRECOGNIZED occurred DENSITOMETERI FERR Densitometer open error KI1_DENS_FAILED occurred DENSITOMETERI FERR Densitometer open error Kl1_DENS_USER_VERSION occurred DENSITOMETERI FERR Densitometer open error KI1_DENS_DUPLICATE_OPEN occurred DENSITOM
88. changed by inputting the required numerical values Displays time elapsed schedule for the regular HDD replacement schedule e The time elapsed and schedule may be changed by inputting the required numerical values e FILTER MODIFY Sub menu Items Menu Content of Settings Displays days elapsed schedule for the regular filter replacement schedule The days elapsed and schedule may be changed by inputting the required numerical values Displays time elapsed schedule for the regular filter replacement schedule The time elapsed and schedule may be changed by inputting the required numerical values e Procedure for Resetting Days Elapsed and Print Count After completion of regular maintenance procedures the days elapsed print count should be reset as detailed below On the SGO SCHEDULE screen use the gt keys to select lt MNT x RESET gt or lt HDD RESET gt lt FILTER RESET gt for the maintenance item to be reset 2 Press the enter key The request for confirmation shown at right will be dis played 3 Use the gt keys to select lt YES gt and press the enter key Days elapsed print count for the selected maintenance item will be reset and display returned to the SGO SCHEDULE menu e Procedure for Checking and Changing Days Elapsed Print Count 1 On the SGO SCHEDULE screen use the lt 2 keys to select lt MNT x MODIFY
89. command for command response program download request is received when printing DUMMY COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing DUMMY COMMANDCODE ERR Unexpected command for command response print ready request is received when printing DUMMY COMMANDCODE ERR Unexpected command for command response print request is received when printing DUMMYi when printing DUM MYi COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing DUMMYi COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing DUM MYi COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing DUMMYi COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing DUMMY COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing DUMMYi COMMANDCODE ERR Unexpected command for command response status request is received when printing DUMMYi COMMANDCODE ERR Unexpected command for command response exposure unit status acquisition request is received when printing DUM MYi
90. comprised of power supply unit 15 and the control box 16 as well as the mechanical control and H DRV boards located at the rear of the DRYPRO main body The power supply unit supplies power to the interior of the DRYPRO The control box and mechanical control board carry out overall control of the DRYPRO communication with diagnostic devices and image data pro cessing control 11 Operation Panel The operation panel is comprised of operation panel unit 17 and used to control the DRYPRO and to make settings The operation switch used to start up the DRYPRO is located on this unit 1 E 5 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 4 Block Diagram 1 4 Block Diagram Operation Panel Unit Cooling Unit Pick up Unit Display Module Filter Detection Sensor Supply Feed Motor Operation Suction Cup Link Motor Control Deodorant Fan Operation Panel Board Film Suction Pump Board Secondary Cooling F Supply Ejection Sensor Suction Release Valve Suction Cup Home Sensor Cooling Ejection Unit Empty Sensor Primary Cooling Temp Sensor A Supply Temp Sensor Secondary Cooling Temp Sensor Densitometer Entrance Sensor Exposure Unit Tray Drive Unit Ejection Motor Main scan Unit Sub scan Unit Shutter Open Close Motor
91. connector CN 11 Transport output connector elevator descend high speed drum CN 4 Communication connector for debug spare CN 12 Justification sub scan output connector CN 5 Communication connector for control unit CN 13 Cooling fan control connector CN 6A Supply input connector CN 14 V sync relay connector CN 7 Drum heater sensor input connector CN 15 Cooling zone sensor input connector CN 8 Densitometer I F connector CN 16 Spare CAUTION Always turn the DRYPRO 771 off before plugging or unplugging the connector SW1 1 OFF 2 OFF 3 0FF 4 0FF SW2 1 OFF 2 OFF 3 OFF 4 OFF JP 1 Spare all OPEN gt Setting for writing on H8 JP 2 Spare all OPEN gt JTAG I F CAUTION CAUTION CAUTION Do not change the setting of JP and SW It may cause damage to the device Make sure that the screw A is secured when installing the PC board Make sure that the power breaker is turned off and the AC power cable is unplugged from the outlet before starting the board replacement A 3 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Board Diagram Main CPU Board Main Board
92. control box BA20 E D001GETERROR Failed to read the static data 2 d001 csv Film size The data in the setting file cannot be read table properly Upload the static setting file 2 Static2 tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box BA21 E D002GETERROR Failed to read the static data d002 csv Film print The data in the setting file cannot be read condition properly Upload the static setting file Static tgz to turn OFF ON Ifthe same error repeats upgrade the soft ware or replace the control box BA22 E DO002CRGETERROR Failed to read the static data 2 d002CR csv CR film The data in the setting file cannot be read print condition properly BA23 DOO2CTGETERROR Failed to read the static data 2 d002CT csv CT film oo setting file 2 Static2 tgz to point condition If the same error repeats upgrade the soft ware or replace the control box BA24 E DOO3GETERROR Failed to read the static data d003 csv Individual The data in the setting file cannot be read difference adjusting parameter properly BA25 D004GETERROR Failed to read the static data d004 rec Character pr static setting file Static tgz to turn display information If the same error repeats upgrade the soft ware or replace the control box T 33 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause D005_1GETERROR Failed to read the static
93. control box CAF7 E NO IMAGE DATA No information for received image Check the image information sent from the Received data is abnormal image generator device Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CAF8 E NO FILM SESSION Corresponding film session under normal Check the film session sent from the image print not present Received data is abnor generator device mal Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CAF9 E NO FILM BOX Corresponding film box under normal print Check the film box sent from the image gener not present Received data is abnormal ator device Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CAFA E NO IMAGE BOX Corresponding image box under normal Check the image box sent from the image gen print not present Received data is abnor erator device mal Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 71 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause PRN LIB ERROR Error in print I F driver when requesting print COMMANDCODE ERR Unexpected command for command re
94. dis played Now downloading Please wait for a while WINDOW CLOSE e After completion of the download results will be shown on screen and a file save dialogue displayed 4 Specify the save destination folder and click SAVE S 5 To close the window after completion of storage click WIN DOW CLOSE B 49 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens 5 3 6 DIAG MEC Screen PRINT I O Setting Tests the exposure unit OFF CON p msec rose ol c OFF SON o 16389 store crose Setting Items Item Name Details of Setting POLYGON Runs the polygon motor for the set length of time only e Click ON and input the required running time in the box at the right msec To set continuous running input a value of 0 Illuminates the laser diode at the set level e Click ON and input the required level in the box at the right digital value e Screen Operation WARNING Laser protective goggles must be worn when illuminating the laser with the outer cover of the DRYPRO unit removed Light from the laser may leak out of the unit DANGER Carrying out this operation with the DRYPRO outer cover removed may result in leakage of light from the laser out of the unit Check that there are no personnel in the vicinity before proceeding with work Direct exposure of the eyes to the laser may result in loss of sight To run the
95. display returned to the S60 TEST PRINT menu N Press the exit key e Exits the service maintenance mode and returns to the normal mode Atthis point printing of he SMPTE pattern data regis tered in the print queue starts Check the unevenness of image density density differences between right and left areas on the printed flat pattern If the difference or unevenness is significant refer to 3 2 Image Correction DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 4 3 1 How to Check the Image 3 1 4 Printing Frame Patterns 1 Open the service maintenance mode using the keys on the control panel 2 Use the 1 keys to select S60 TEST PRINT from the service maintenance menu 3 Use the gt keys to select lt FRAME PATTERN gt and press the enter key S61 FRAME BASE will be displayed 4 Use the numerical keys to input the density value for print ing e The required value multiplied by 100 X100 should be input here a Use the key to select S62 COPY COUNT and use the numerical keys to input the number of sheets to be printed 6 Press the enter key after completion of steps 2 and 3 The frame pattern set here will be registered in the queue and display returned to the S60 TEST PRINT menu N Press the exit key Exits the service maintenance mode and returns to the normal mode At this point printing of he SMPTE pattern data regis te
96. dynamic data d211 csv Density The data in the setting file cannot be read correction data properly BA49 D212GETERROR Failed to read the dynamic data d212 csv Density cid setting file Dynamic tgz correction result ea If the same error repeats upgrade the soft ware or replace the control box BA4C E D215GETERROR Failed to read the static data 2 d215 csv General The data in the setting file cannot be read pattern properly Upload the static setting file 2 Static2 tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box BA4D E D301GETERROR Failed to read the static data d301 rec DICOM The data in the setting file cannot be read SCU properly BA4E D303GETERROR Failed to read the static data d303 csv DICOM pd static setting file Static tgz to turn Scr If the same error repeats upgrade the soft BA4F D304GETERROR Failed to read the static data d304 rec SCULUT ware or replace the control box setting BA50 D401AGETERROR Failed to read the static data d401a csv Device set ting A BA51 D401BGETERROR Failed to read the static data d401b csv Device set ting B BA52 D401CGETERROR Failed to read the dynamic data d401c csv Device setting C BA53 D402GETERROR Failed to read the static data d402 csv Device sta tus BA54 D403GETERROR Failed to read the static data d403 csv Film count BA55 E D404GETERROR Failed to read the dynamic data d404 csv Each part The data in the setti
97. e Installing the position regulator feed motor Reverse the procedure for removal of the position regulator feed motor to install it e When securing the position regulator feed motor with screws press the flange of the gear illustrated in the figure in the right against the gear of the sub scan unit then secure with the screws Press the flange against Flange 2 47 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 7 Sub Scan Unit 2 7 4 Replacing the Steel Belt IMPORTANT Avoid touching the steel belt except the occasion when it should be serviced 1 While lifting the tension roller remove the steel belt from the pulley 2 Set the new belt on the pulley 3 Turn the nip roller a few times so that the steel belt is aligned to the center of the pulley Steel Belt DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 48 2 7 Sub Scan Unit 2 7 5 Installing the Sub Scan Unit Reverse the procedure for removal to install the sub scan unit e When setting the sub scan unit on the slide rail align the knotches 2 on right and left to the bosses on the rails and lower the unit vertically to settle on the rail 2 49 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 8 Position Regulator Unit 2 8 Position Regulator Unit 2 8 1 Removing the Position Regulator Unit 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover
98. events are shown in white lines DICOM DOM log Y fee Aw errors in red lines For details of each segment of the screen refer to 5 5 7 Log Analysis Tool Screens DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 74 5 5 Log Analysis Tool 4 Screen Operation Double click the line to be checked in DICOM log list m aE DATE TIME e An EVENT DISPLAY screen will be displayed for listing ar auras HME mun h DI M ven il h f ll win Gavan Tue O KO PUNIEOUNET NGET ec lt e event details see the following page a e e aR 03 09 01 180708 01 KO PLNK2 SOLO NGET SEND NOT USED tasi taoa OT KO PINK SOME NGET SEND la ESTINAME WAAN 181006 I ASSUSIATE SEND RECU pata AES casn 181109 El ASSOSIATE SEND REGU EVENT amn 181108 07 KO_PLNK2 SGLO6 WAT SEND NOT USED ES AN 181210 01 KO PLNKA 8006 GET REOW SEND REGV AN 181310 Ei ASSOSIATE SEND REGV NOT USED E amam 181410 01 KO PLNK2 SOLO AET REGU REA e The content of the display will differ depending on the type of event in the selected line ea ee ro 00000100 COMMAND FIELD 8110 00000120 MESSAGE JD 00000800 DATA SET TYPE 00000900 STATUS 00001000 SOP INSTANCE_UID 00000000 GROUP LENGTH 00080070 Manufacture 00081090 Manufacture Model Name 1 0001 00000 128401000851117 10 KONIGA DRYPRO7A 00181000 Device Serial Number 1 00181020 Software Version VOJORDOTDO 20110010 Konika Private Da
99. file cannot be read properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box BA80 D202BPUTERROR Failed to read the dynamic data d202b csv Calibra The data in the setting file cannot be read tion B properly BAS1 D203BPUTERROR Failed to read the dynamic data d203b csv Density ae edi setting file Dynamic tgz correction B ourn i If the same error repeats upgrade the soft BA82 D202CPUTERROR Failed to read the dynamic data d203c csv Density ware or replace the control box correction C BA83 D207PUTERROR Failed to read the dynamic data d207 csv Lumi nance conversion table BA84 D211PUTERROR Failed to read the dynamic data d211 csv Density correction data BA85 D212PUTERROR Failed to read the dynamic data d212 csv Density correction result DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 36 7 4 Error Code and Remedy Error Message Meanings Cause D301PUTERROR Failed to write the static data d301 csv DICOM SCU The data in the setting file cannot be read properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box D401CPUTERROR Failed to write the dynamic data d401 csv Device setting C D404PUTERROR Failed to write the dynamic data d404 csv Each part version The data in the setting
100. film being transported or inconsistency of imager control information occurred EXPOREQRSPREPTIM ERERR Error in setting exposure request end report timer occurred EXPOSEFINPRN STATUPDTERR Update of film process status exposure request end report failed Illegal film number for film being trans ported or inconsistency of imager control information occurred EXPOSEFINFILMSET SENDERR Transmission error of film feed request occurred EXPOSEFINQREG SENDERR Transmission error of queue registration report occurred FILMSETFILMSIZEGE TERR Error in acquiring film size occurred FILMSETFILMSET SENDERR Transmission error of film feed request occurred FILMSETPRNSTATUPD TERR Update of film process status film feed request failed Illegal film number for film being transported or inconsis tency of imager control information occurred FILMSETTIMERERR Error in setting film feed response wait timer occurred FILMSETREQSTATUPD TERR Update of film process status film feed response failed Illegal film number for film being transported or inconsis tency of imager control information occurred DENSGETPRNSTATUP DTERR Update of film process status densitometer read report failed Illegal film number for film being transported or inconsistency of imager control information occurred DENSGETTIMERERR Error in setting densitometer read start timer occ
101. find the number of errors in the list displayed select Extract error from the search or error extraction dialogue tol bE and click Extract error Cae A kije 8 e An error extraction window showing only errors on the CRA Pa list will be displayed see the following page E ita esth DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 72 5 5 Log Analysis Tool Double clicking an error line from the error extraction window will close the error extraction window and select __ y 3 5 A DICEN 10 PE lines in the list on the user setting history analysis screen where errors occurred DATA TIME ERROR 2003 09 02 10 48 34 0x4325 2003 09 02 06 53 7 y 0x4325 2003 09 02 14 48 5 0x4325 2003 09 02 44 25 7 0x4325 2003 09 02 52 34 7 g 0x4325 2003 09 02 59 44 7 0x4325 2003 09 02 15 32 7 y 0x4325 2003 09 02 0x4325 2003 09 02 Tis Tr 0x4325 2003 09 02 56 TIET 0x4325 7 To find details of the error and methods of resolution click the corresponding error line on the list and click the Err icon on the menu bar The error analysis window will be displayed and the error code details and method of resolution of the selected error shown 8 To find the error code details and method of resolution of an error not listed input the last four digits of the required error code in the Error Code box in the error code analysis win dow and click Search de 15 1 at Duty e The details
102. in moving parts such as fans The DRYPRO 771 weighs approximately 150kg Ensure that there is sufficient work space when carrying out unpacking or installation work Electrical circuitry in the DRYPRO 771 may be damaged by static electricity Due care must be exercised when handling the main body or any electrical parts removed during repair work The DRYPRO 771 power supply must be switched off when removing circuit boards disconnecting or connecting connectors or cables Under no circumstances should such procedures be carried out with the power supply switched on doing so may result in serious accidents Awrist band must always be worn when handling circuit boards The DRYPRO 771 incorporates a lithium battery Improper replacement of the battery may cause damage only a qualified service engineer may carry out this procedure The DRYPRO 771 is a Class I laser device furnished with interlocks The procedures described in this manual must be followed when disengaging interlocks Do not move the device with the LAN cable connected as this may result in exposure of the cable to tension resulting in damage to the LAN connector The specification of the RTC real time clock used on the main board of the device is day differential 1 second or less The time and date should be checked every month DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 i Cautions Relating to Repairs and Installation CAUTION When dis
103. loss may happen on the print data DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 6 3 1 How to Check the Image 3 1 6 Printing Calibration Patterns Printing this pattern will automatically correct the print density on the DryPro Use the 1 keys to select S60 TEST PRINT from the service maintenance menu 2 Use the 2 keys to select lt CALIBRATION gt and press the enter key S61 COPY COUNT will be displayed 3 Use the numerical keys to input the number of sheets to be printed 4 Press the enter key after completion of settings The calibration pattern set here will be registered in the queue and display returned to the S60 TEST PRINT menu 5 Press the exit key e Exits the service maintenance mode and returns to the normal mode At this point printing of he SMPTE pattern data regis tered in the print queue starts 3 7 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 2 Image Correction 3 2 Image Correction 3 2 1 Density Evenness Correction This process is designed to provide the greatest degree of evenness possible in the image pitch direction The procedure comprises three steps ST16A setting ST16B setting and storage of correction data The procedure to be followed is detailed below 1 Use the 1 keys to select S80 CORRECT from the service maintenance menu N Use the gt keys to select lt DATA INPUT gt and pre
104. m request is received from the process failed to update the final QFILMFILMREGUPD TERR Although the film request is received from the imager control process failed to send the film answer message Caused by a software or hardware Reset the error or turn OFF ON If the same error repeats upgrade the soft ware or replace the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 T7 30 7 4 Error Code and Remedy Error Message Mean ings QFILMENDNOWQAC ESERR Although the film end repo imager control process fai film information queue rt is received from the led to update the printing QFILMENDPICK UPQACESERR Although the film end repo imager control process fai pick up information queue rtis received from the led to update the final QFILMENDCPYCNTUP DTERR Not in use QFILMENDQDELERR Although the film end repo imager control process fai queue rt is received from the ed to update the test QFILMENDNOWQUPD TERR Although the film end repo imager control process fai film information queue rt is received from the ed to update the printing QFILMENDPICK UPQUPDTERR Although the film end repo imager control process fai pick up information queue rtis received from the ed to update the final QFILMENDENDQUPDT ERR1 Although the film end repo imager control process fai end film information queue rt is r
105. messages will be displayed followed by the mes sage shown at right to indicate completion of settings 3 Click CLOSE to return to the top screen _etose DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 34 5 3 Web Maintenance Tool Screens LUT Sets the LUT to be applied to the selected SCU from the LUT library incorporated into the DRYPRO unit e If the LUT setting is to be changed the SCU CH should first be selected on the menu screen e A maximum of seven LUTs may be selected for one SCU 1 Regius170 mara nr Display Setting Items Item Name Details of Setting Title Bar Displays the SCU CH selected on the menu screen together with currently regis tered SCU names No 1 No 7 Select the LUT type in the left column and the LUT name to be applied in the right column Screen Operation For each LUT number click the arrow in the left column to select the LUT type from the list box and the arrow in the right column to select the LUT name from the list box dh e The LUT names available for selection in the right col umn will change depending on the LUT type selected in the left column 2 Input the setting items and click OK e The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCP items may be set if required by clicking the desired menu items in the menu frame 3 Click ACCEPT to set t
106. occurs while deleting the queue QFILMENDPRIOR IQDELERR Film end report Failed to delete the priority queue ILLEGALFILMSIZETYPE Illegal film size type queue information is received from the file control process Simply a log file is generated Nothing is displayed in the operation panel QUEUECOUNTMAX OVER Queue information that exceeded the maximum capacity is received from the file control process QUEUESPACENOLEFT Failed to receive the queue information from the file control process because of a lack of the disk capac ity A log file is generated or displayed in the oper ation panel Processing can be continued MSGSENDERR Failed to send the data delete report to the file con trol process RECOVQUEUEINSERR Data mismatch occurs while the recovery queue is updated RECOVQUEUEDELERR Data mismatch occurs while the recovery queue is updated Caused by a software or hardware Reset the error or turn OFF ON If the same error repeats upgrade the soft ware or replace the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 T 32 7 4 Error Code and Remedy Leve Error Message Meanings l Memory Control Process F REGCREATEERR Failed to create the registry while starting up Caused by a software or hardware P A z Turn OFF ON REGPIDSETERR de ove the registry own
107. of the control box 7 59 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause DL PRN_REQ_TRANS_IMA GE Status request KI2_PRN_REQ_STATUS is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_STATUS PCI bus DMA transfer request KI2_REQ_PCIBUS_DMA is returned under abnormal response status of print section after requesting download when upgrading print section DL REQ_PCIBUS_DMA Expansion download request KI2_REQ_PCIBUS_DMA is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_EXP_STAT Exposure unit status request KI2_PRN_REQ_EXP_STAT is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_FPGA_CFG FPGA configuration request Kl2_PRN_REQ_FPGA_CFG is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_OTHER Other request is returned under abnormal response status of print section after requesting download when upgrading print section START ERR Error in boot request function when upgrad ing print section START RECV ERR Failed to receive boot request function com mand CommandStatusWait3 w
108. output for Japan local because time zone value of No indication on the control panel setting file d401b csv is 0 C415 E PIPE SEND ERR Failed to send internal command for acqui Error attributed to software or hardware sition of current time Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 46 7 4 Error Code and Remedy Error Message Meanings Cause SET TO MEMORY ERR Failed to set received data for current time setting to common memory TIMEZONE SET ERR Failure in time for current time setting time zone setting function WRITE FILE ERR Write error of current time setting file d602 TIME DATA RANGE ERR Received date data for current time setting is out of CTime range NON MAINTENANCE MODE ERR Error caused by attempting setting while current time setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copy current time set ting static data onto CF LOG DEL ENTRY ERR Failed to prepare log deletion LOG DEL ERR Log deletion error PIPE SEND ERR Failed to acquire internal command for acquiring film tray information MAKE SEND DATA ERR Failed to create transmission data from common memory data for film tray informa tion acquisition PIPE SEND ERR F
109. p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Disconnect the secondary cooling fan and deodorant fan relay connectors JP74 JP75 5 Disconnect the connector from the filter detection sensor JP28 and unclamp the cable 6 Disconnect connectors DCN1 DCN2 and DCN3 from the operation control board in the operation panel unit 7 Remove the five TP screws M4x8 one TP screw M3x6 securing the cooling fan unit e Only the screw a is in the right figure is M3 type 8 Pull out the end of the accordion duct located in the rear of the cooling fan unit through the hole in the ejection unit e Pay attention not to damage the duct when pulling it out 9 Remove the cooling fan unit freeing the cable from the cable hook on the right side of the unit 2 95 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 15 Deodorant Section Peripherals e Installing the Cooling Fan Unit The cooling fan unit may be re installed by reversing the procedure for removal va e Note that only one screw a is an M3 type other screws are M4 types Make sure that the screws match the receptor holes DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 96 2 16 Densitometer Unit 2 16 Densitometer Unit 2 16 1 Replacing the Densitometer Unit CAUTION The densitometer unit cannot be disassembled at the site Should a
110. printing SCALE Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 82 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Unexpected command for command Errors attributed to the software or hardware response image transfer request is Carry out error reset or turn OFF ON of the received when printing SCALE power If not corrected update the software version or COMMANDCODE ERR Unexpected command for command replacement of i contralboz response PCI bus DMA transfer end report is received when printing SCALE COMMANDCODE ERR Unexpected command for command response status request is received when printing SCALE COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing SCALE COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing SCALE PRN LIB ERROR Error in print I F driver when printing STRIPE COMMANDCODE ERR Unexpected command for command response boot request is received when printing STRIPE COMMANDCODE ERR _ Unexpected command for command response initialization request is received when printing STRIPE COMMANDCODE ERR _
111. process ID while If the same error repeats upgrade the soft g up ware or replace the control box SETUP_INFOALLOCER Failed to allocate the Setuplnfo space while starting ROR up DEBUG_INFOALLOCER Failed to allocate the DebugInfo space while starting ROR up SETUP_INFOCREATEE Failed to allocate the shared memory space for the RROR CommSetupInfo STATUS_INFOCREATEE Failed to allocate the shared memory space for the RROR CommStatusInfo BA06 DEBUG_INFOCREATEE Failed to allocate the shared memory space for the RROR CommDebuglInfo BAO7 DSR_CTRLCREATEER Failed to allocate a free space for the semaphore ROR MEC_DSR_CONTROL while starting up BA08 MES_QUECREATEERR Failed to allocate a free space for the semaphore OR RS232C_MES_QUE while starting up BAO9 D REGKEYDELERROR Failed to delete the registry key while starting up Simply a log file is generated Nothing is displayed in the operation panel BAQA F REGGETERROR Failed to create the flag file which shows that load Caused by a software or hardware ing a shared memory is completed while starting up Turn OFF ON If the same error repeats upgrade the soft ware or replace the control box BAOB E TIMEZONEINITERR Failed to initialize the time zone while starting up Caused by a software or hardware The time zone is set as setting file d401b in order to Reset the error or turn OFF ON ensure consistency If the same error repeats upgrade the soft ware or replace the
112. process occurred FILMREGRDYDIRC SENDERR Transmission error of Ready operation command message to the process occurred FILMREGPRNSUP PLYREQ Supply request FILMREGPRNSTATUPD TERR Update of film process status supply request failed Illegal film number for film being transported or inconsistency of imager control information occurred FILMREGSPLYTIMER ERR Error in setting film response wait timer occurred SPLYRSPPRNSTATUP DTERR Update of film process status supply request failed Illegal film number for film being transported or inconsistency of imager control information occurred SPLYRSPTIMERERR Error in setting supply end wait timer occurred SPLYFINPRNSTATUPD TERR Update of film process status supply request failed Illegal film number for film being transported or inconsistency of imager control information occurred SPLYFINFILMCNT SENDERR Transmission error of film sheet report message to the status controleprocess occurred SPLYFINFILMNUMGE TERR Film number described in supply end report mes sage not present in imager control information Ille gal film number for film being transported or inconsistency of imager control information occurred Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box T 39
113. regulator sub scan unit at the back of the main body 9 Pull the entire exposure unit out from the front of the main body 10 insert the interlock release key into interlock hole and turn 90 to disengage the interlock 11 Connect the LAN cable to the DRYPRO and connect the maintenance PC to the LAN 12 Press the operation switch to reboot the DRYPRO unit 13 Log in to the Web maintenance tool The top screen of the Web maintenance tool will be dis played 14 Click PRINT 1 0 in the menu frame DIAG MEC on the left of the screen e The PRINT I O setting screen will be displayed DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 58 5 4 Setting and Adjustments Used in the Web Maintenance Tool 15 Select ON under LD and input an output value of 16383 e This completes preparation for illumination of the laser OFF CON P msec diode at maximum output ogre weg a 0 16383 STORE CLOSE CAUTION The procedure from this point on involves laser illumination Protective goggles must be worn Check the vicinity again to ensure that there are no personnel at risk 16 Click STORE The PRINT I O results will be displayed e The laser diode will illuminate and the laser outputs Since at this point the polygon motor is not running the laser will be output on one spot within the laser scanning range SOFF GON O msec OOFF SON 16383 INPUT TEST END 17
114. replace the control box or mechanical control board EndRspTimeout Processing end report of the maintenance process is timeout EndRspTimeout Processing end report of the maintenance pipe pro cess is timeout EndRspTimeout Processing end report of the file control process is timeout EndRspTimeout Processing end report of the queue control process is timeout EndRspTimeout Processing end report of the heat processing I F process is timeout EndRspTimeout Processing end report of the imager control process is timeout EndRspTimeout Processing end report of the print I F process is tim eout EndRspTimeout Processing end report of the mechanical control process is timeout EndRspTimeout Processing end report of the time control process is timeout EndRspTimeout Processing end report of the operation process is timeout Caused by a software Any other internal prob lem is not found Turn OFF ON the power source If the same error repeats upgrade the soft ware or replace the control box StatusDirectionRspTime out Response to the status request of the mechanical control RS232C is timeout DisplayRspTimeout Response to the display request of the mechanical control RS232C is timeout Caused by a software or hardware Turn OFF ON the power source and check the RS 232C cable If the same error repeats upgrade the soft ware or replace
115. request for establishing the association Error output only to log and on operation panel Check the folowing parameters sent from the image generator device DICOM Request for establishing association PDU length rejects data shorter than101byte e Protcol edition rejects 0x0000 Applied context 1 2 840 10008 3 1 1 1 Operation can be continued Error output only to log and on operation panel Check the parameters sent from the image genera tor device DICOM N CREATE Request FilmSession Film Box Operation can be continued Error output only to log and on operation panel Check the parameters sent from the image genera tor device DICOM N SET Request FilmSession FilmBox Operation can be continued Error output only to log and on operation panel Check the following parameters sent from the image generator device DICOM N SET Request Image Box 2020 0010 Image Position AF 1A 64 0028 0002 Samples per Pixel AF O e 0028 0004 Photometric Interpretation AF MONOCHROME1 MONOCHROME2 0028 0010 Rows 0 or more e 0028 0011 Columns 0 or more 0028 0034 Pixel Aspect Ratio 0 or more 0028 0100 Bits Allocated 0 or more 0028 0101 Bits Stored 0 or more 0028 0102 High Bit 0 or more 0028 0103 Pixel Representation e 7FE0 0010 Pixel Data Operation can be continued 0 or more Error output only to log and on operat
116. return to S10 DICOM SCU without storage of changed settings 4 11 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 4 S20 PRINT COND Sets print conditions for each of the diagnostic devices con nected 4 2 Service Maintenance Mode Screens This menu is comprised of the following setting menu items e Setting Menu Items Menu Content of Settings Determines whether or not to print the date on the stamp Determines whether or not to print the print count on the stamp Determines whether or not to print the patient ID and name on the stamp Determines whether or not to print the SCU ID and PAGE ID on the stamp Determines whether or not to print a message on the stamp Selects the character type used to express patient data on the stamp e ASCII or 2BYTE may be selected Sets the message to be printed on the stamp A maximum of 32 characters may be input Sets the stamp position UPPER LOWER RIGHT or LEFT may be selected Selects the year format YY year expressed in 2 digits or YYYY year expressed in 4 digits may be selected Selects the month format NUMERIC month expressed as a numerical value or TEXT month expressed in abbreviated text format may be selected Selects the time and date format TIME DATE expressed in the order time date DATE TIME expressed in the order date time TIME ONLY only the time is exp
117. s frame 1 Disconnect the fan cable relay connector and free the cable from the clamp 2 Remove the two screws and remove the fan 3 Screw the replacement fan into position and set the cable into the clamp IMPORTANT To ensure that the fan flow direction is cor rect i e so that the flow is directed out of the power supply unit make sure that the label on the fan hub is facing out from the power supply unit DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 26 2 21 Main Body Rear 2 21 5 Replacing the Supply Cooling Fan Disconnect the relay connector from the fan cable and dis engage the cable from the clamp Supply Cooling y Fan TD 2 Remove the two screws and remove the fan 3 Screw the new fan and connect the relay connector to the fan cable IMPORTANT To ensure that the fan flow direction is cor rect i e so that the flow is directed out of the power supply unit make sure that the label on the fan hub is facing out from the power supply unit 4 Put the fan cable through the clamp and secure it 2 1 27 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 21 Main Body Rear 2 21 6 Replacing the Interlock Relay Disconnect the relay connector JP23 from the interlock relay cable and disengage the cable from the clamp Interlock Relay It is not necessary to free the cable from each terminal of the interlock relay 2 Remo
118. send area code change B216 MsgSendError Failed to send time change report B217 TimeModifyError Failed to change the system time B218 MsgSendError Failed to send cold start request MSG B219 DataGetError Failed to acquire the accessory replacing flag B21A DataGetError Failed to acquire the processing queue B21B FileCreateError Failed to create the CSV file for the queue B21C EnvGetError Failed to acquire the environment parameter KI112_WEB_QUEUE_FILE_DIR B21D DataGetError Failed to acquire the film information B21E ParamRecvError Failed to receive the status check shift parameter B21F DataGetError Failed to acquire the film count parameter B220 DataGetError Failed to count the film B221 MsgSendError Failed to send request to change film setting B222 MsgSendError Failed to send communication between mainte nance PC and mechanical control report Simply a log file is generated Nothing is displayed in the operation panel DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 26 7 4 Error Code and Remedy Error Message Meanings Cause ParamRecveError MEC I O response acquisition parameter error MsgSendError Failed to send exposure test start report MsgSendError Failed to
119. send exposure test status acquisition report MsgSendError Failed to send exposure end report ParamRecvError Exposure test start report parameter error ParamRecvError Exposure test status acquisition parameter error DataGetError Failed to acquire the rate data DataGetError Failed to acquire the default LUT DataGetError Failed to acquire the user LUT DataConvertError Failed to convert the user LUT DataUpdateError Failed to update the user LUT AcceptDataReadError ACCEPT file READ error AcceptDataDataError ACCEPT file data error Simply a log file is generated Nothing is displayed in the operation panel 7 27 DrYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Code Leve l Error Message Meanings 7 4 Error Code and Remedy File control Process B600 E SetuplnfoCreateError Failed to open the shared memory Setuplnfo B601 StatusInfoCreateError Failed to open the shared memory Status B602 DebuginfoCreateError Failed to open the shared memory Debug B603 EnvGetError Failed to acquire the environment parameter Kl112_DICOM_DIR B604 EnvGetError Failed to acquire the environment parameter KI12_IMAGE_DIR B605 EnvGetError Failed to acquire the environment parameter Kl112_LOG_DIR B606 EnvGetError Failed to acquire th
120. sub menu items Allows checking of time elapsed print count and schedule changes for regu lar maintenance schedule A Initial value 17250 hours 40000 sheets Allows checking of days elapsed and schedule changes for regular mainte nance schedule B e Initial value 4390 hours Allows checking of print count and schedule changes for regular mainte nance schedule C e Initial value 20000 sheets Allows checking of print count and schedule changes for regular mainte nance schedule D e Initial value 40000 sheets Resets days elapsed time elapsed for the regular HDD replacement sched ule Allows checking of days elapsed time elapsed and schedule changes for the regular HDD replacement schedule Initial value 1825 days 20000 hours Resets days elapsed print count for the regular filter replacement schedule Allows checking of days elapsed print count and schedule changes for the regular filter replacement schedule e Initial value 183 days 10000 hours 4 47 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 e Operation Keys 4 2 Service Maintenance Mode Screens Key Function 2 Selects items to be set reset 1 Moves back to the previous setting menu item y Moves forward to the next setting menu item enter Actuates the selected settings exit Returns to the U80 SERVICE MODE menu e MAINTE A MODIFY Sub menu Items Menu Content of S
121. taminated Clean the motor shaft Horizontal line on the point 16mm and 70mm from the back end The pressure of nip on the sub scan and ejection roller side is not adjusted prop erly Replace the unit Band of uneven image Band of uneven image with a range of 20mm to 80mm 0 01D 0 02D occur in a 200mm interval The earth connection of the exposure unit is not proper Secure the screws 2pcs of the earth that connects between the sub scan unit and main unit chassis Black dots Pressure is applied to the film Clean the film transport path White spots The film is contaminated Clean the adhesive roller Density of the front edge is low The front edge of film is in contact with the separation claw Replace the separation claw unit Image is output from its half way The V sync sensor malfunction Replace the sub scan unit Density linearity is abnormal a The image density is normal but the density measurement value is abnormal Density of image is uneven While the film is in the device the density varies with time Although the calibration is carried out the density linearity is not improved The density varies as the character istic curve moves in parallel The density varies irregularly or with a tone jump The density varies with a tone jump but doesn t vary with time The density rise in a continuous pro cessing 7 11 a The den
122. test operation status acquisition request Carry out error reset or turn OFF ON of the from print section during DMA transfer power If not corrected update the software version or replacement of the control box COMMANDCODE ERR Received unexpected command response test operation end request from print sec tion during DMA transfer COMMANDCODE ERR Received unexpected command response image transfer request from print section during DMA transfer COMMANDCODE ERR Received unexpected command response status request from print section during DMA transfer COMMANDCODE ERR Received unexpected command response exposure unit status request from print section during DMA transfer COMMANDCODE ERR Received unexpected command response FPGA configuration request from print section during DMA transfer PRN LIB ERROR Error in print I F driver when requesting image transfer COMMANDCODE ERR Received unexpected command response boot request from print section when requesting image transfer COMMANDCODE ERR Received unexpected command response initialization request from print section when requesting image transfer COMMANDCODE ERR Received unexpected command response program download request from print sec tion when requesting image transfer COMMANDCODE ERR Received unexpected command response expansion download request from print section when requesting image transfer
123. the exit key after changing settings will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of changed settings and return to S70 SYSTEM SETUP Pressing the enter key after selection of lt NO gt will result in return to S70 SYSTEM SETUP without stor age of changed settings DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 26 4 2 Service Maintenance Mode Screens 4 2 10 S80 CORRECT This menu serves to correct unevenness and shading of the image Set parameters for correction after printing a test pattern Select the required parameters from the S80 CORRECTION menu and carry out settings and execution using the enter key n Menu Items for Setting Execution Menu Content of Settings Input data for correction of unevenness and shading Prints the ST16A pattern Prints the ST16B pattern Prints the ST16C pattern e Operation Keys Key Function gt Selects smoothing shading items for setting execution t Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Executes the selected setting execution menu item exit Terminates correction operation and returns to U80 SERVICE MODE 4 27 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens DATA INPUT Sub menu Items M
124. the con trol box 2 Remove the print engine board and memory module 3 Disconnect the five connectors CCN17 CCN18 CCN19 CCN21 CCN22 from the main CPU board CCN21 A Remove the four hexagonal screws securing the D SUB connectors on the back of the unit and the four screws CCN19 securing the main CPU board Sith Gi ss 5 Pull the main CPU board slightly toward the hard disk and remove Care must be exercised when removing since the LAN connector on the board is inserted through the hole in the chassis A SAN ca JU 6 Screw the new CPU board into place 7 Re connect the cables disconnected in step 3 above to the main CPU board connectors 8 Reversing the procedure for removal re install the print engine board and memory module and replace the control box covers CAUTION When re installing the main CPU board do not change the jumper and dip switch settings on the board When replacing the main CPU board check the on board settings before set ting it into place For details see the appendix on the main CPU board 2 115 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 19 Control Box 2 19 8 Replacing the Lithium Button Battery To replace the lithium button battery the control box must be removed from the main body Important The life of the lithium button battery is longer than that of the DRYPRO unit 7 years If the battery needs replacing before expiry of the life of the
125. the control box Failure to do so may result in electrocution or damage to the equipment CAUTION Carrying out work with the LAN and serial cables connected may result in damage to the cables or connectors LAN and serial cables and connectors must be disconnected before proceeding with control box removal installa tion Remove the two truss screws M4x8 and remove the control O box cover located at the bottom of the rear cover Contorl Box Cover 2 Disconnect connectors JP84 and JP85 from the control box 3 Disconnect main cooling fan relay connectors JP73 and JP95 JP84 JP73 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 06 2 19 Control Box 4 Disconnect exposure I F cable connector JJ21 from the control box 5 Remove the two TP screws M4x8 securing the control box 6 Open the front cover 7 Remove the tray cover and remove the light blocking cover exposure unit 8 Remove the two screws M4x8 securing the control box from the front of the main body 2 1 07 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 19 Control Box 9 Pull out the control box from the rear of the main body DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 08 2 19 Control Box 2 19 2 Parts Layout of Control Box 1 Hard disk 5 DIMM 2 CF Compact flash 6 Main cooling fan 1 FM3 3 Main CPU
126. the procedure below to take the jamed film out CAUTION A film reached to the heat processing section is heated very hot Care should be taken when doing the service 1 Open the front cover pressing reset open key 2 Remove the four screws and remove the film release port cover on the right cover 3 Remove the four screws and remove the guide plate in teh elevator transport unit l Guide Plate 7 99 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 5 Responding to the Film Jam 4 Take out the jammed film 5 Replace the guide plate film release port cover to the origi nal position 6 Close the front cover DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 100 7 5 Responding to the Film Jam 7 101 prvero MODEL 771 Service Manual Ver 0 01 2003 10 Appendix Time Zone Number Correspondence List Time Zone Number Correspondence List Code Time Zone Summer Code Time Zone Summer No Time No Time 1 Afghanistan Standard Time OFF 38 Israel Standard Time OFF 2 Alaskan Standard Time ON 39 Korea Standard Time OFF 3 Arab Standard Time OFF 40 Mexico Standard Time ON 4 Arabian Standard Time OFF 41 Mid Atlantic Standard Time ON 5 Arabic Standard Time ON 42 Mountain Standard Time ON 6 Atlantic Standard Time ON 43 Myanmar Standard Ti
127. the replacement of CF enter the service maintenance mode using the control panel and restore onto the CF the program and settings of DryPro771 backed up on the hard disk Refer to 4 2 21 Restore of CF DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 110 2 19 Control Box 2 19 4 Replacing the Hard Disk To replace the hard disk the control box must be removed from the main body 1 Remove the control box from the main body of the DRYPRO 2 Remove the eleven TP screws M3x6 and remove the hard disk cover from the control box 3 Loosen the four TP screws M3x6 securing the hard disk mounting Loosen the screw e Itis not necessary to remove the screws Loosen the two screws securing the control box battery cover indicated by the arrow 4 Slide the hard disk together with its mounting slightly for ward 5 Disconnect the ATA and power cable from the hard disk and remove it from the control box Power Cable ATA Cable 2 111 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 Remove the four inch screws and remove the hard disk from its bracket 7 Screw the new hard disk on to the bracket Be sure that the hard disk is mounted in the correct ori entation 8 Reversing the procedure for removal re connect the cables and replace the hard disk in the control box IMPORTANT Even though the hard disk is unformatted 2 19 Control Box when mounted the system will carry out HDD Bracket automati
128. these hooks are properly engaged before securing the screws The screw securing the film removal port cover is short truss screws M4x6 Do not mix up these with the screw securing the right cover Doing so may cause a film jam at the elevator transport section When replacing the film removal port cover pull out the stopper from the descent transport unit and insert the plastic part of the stopper in the position shown in the right figure If the stopper is hanging inside the descent transport unit it may cause film jam in the descent trans port section 2 2 Removing External Covers DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 6 2 2 Removing External Covers 2 2 5 Removing the Top Cover Open the front cover reffer to p 2 2 Remove the rear top cover reffer to p 2 3 Remove the rear cover reffer to p 2 3 1 2 3 4 Remove the right cover reffer to p 2 4 5 Remove the left cover reffer to p 2 5 6 Lift and remove the top cover Top Cover A HINT When the maintenance is possible only by remov ARS ing the top cover remove only two screws each on the top of rear left and right covers after removing the rear top cover Lal i Pi A T XJ 2 7 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 3 Tray Unit 2 3 Tray Unit 2 3 1 Removing the Tray Unit 1 Open the front cover 2 Press the tray release button on the re
129. to update the previous and priority counter ROLLBAKCHCNTUPD TERR During roll back process for film empty failed to update the receive CH counter ROLLBAKQINFOS ENDERR During roll back process for film empty failed to send the queue change report FILMREGPRIORIQUPD TERR Although the film information registration request is received from the file control process it is failed to be registered in the priority queue FILMREGQREGR SPSENDERR Although the film information registration request is received from the file control process failed to send the film information registration message to the file control process FILMREGQREGREPS ENDERR Although the film information registration request is received from the file control process failed to send the queue registration message to the imager con trol process FILMREGQINFMDFY SENDERR Although the film information registration request is received from the file control process failed to send the queue information change report to the status control process TESTPRNPRIORIQUPD TERR Although the test print report is received from the mechanical control I F process failed to register in the test queue TESTPRNQREGREPS ENDERR Although the test print report is received from the main queue control process and mechanical control I F process failed to send the queue registration report Caused by a software or hardw
130. unit 17 Jun 2003 14 12 pf mf Jun 7 y 2003 fra mfr2 64 Asia Tokyo OK CANCEL Display Setting Items Item Name Details of Setting Displays the time and date currently set in the DRYPRO unit e This display is automatically updated every 30 seconds Sets the new time and date D Day M Month the month should be input in abbreviated English format Y Year Sets the new time H Hour the time should be input in 24 hour format M Minute TIME ZONE Sets the time zone of the region where the DRYPRO unit is installed e Select the appropriate time zone by clicking the arrow at the right of the TIME ZONE window e Screen Operation 1 Input the required setting item and click OK DRYPRO setting will be initiated and status messages displayed e Upon completion of setting display will return to the top MAINTENANCE MODE ateri screen Succeeded Processing Waiting Succeeded MAINTENANCE MODE end Waiting Succeeded DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 16 5 3 Web Maintenance Tool Screens Y COLD START Cold starts reboots the DRYPRO unit Important Implementing the cold start will delete all unprinted data stored in the queue Are you sure to exec COLD START OK CANCEL Screen Operation Click OK e Status messages will be displayed e To abort cold start and return to the top screen click CANCE
131. values 0 4095 Clicking the CONVERT button produces display of density values multiplied by 100 at the 16 points comprising the LUT curve Clicking the SMPTE button produces display of each of the SMPTE percentage values as 12 bit digital values Clicking the CONVERT and SMPTE buttons produces display of each of the SMPTE percentage values as density values multiplied by 100 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 36 5 3 Web Maintenance Tool Screens Operation Items Item Name Details of Setting LUT Set The target SCU channel and name are displayed in the left column The user LUT to be set may be set in the right column e Click the arrow and select the user LUT number from the list box A maximum of four user LUTs may be set Basic Pattern Select the LUT name incorporated in the DRYPRO unit from the list box Characteristic data of the LUT is shown in the LUT graph and density display Density display Click each point box and input the required numerical value DECISION Fixes and reflects on the graph the value input in the density display box Convert Displays values on the vertical axis of the LUT graph and in the density display as density values multiplied by 100 SMPTE Displays each of the points on the horizontal axis of the LUT graph and in the density display as percentages SMOOTH Interpolates data to ensure smooth LUT changes LINEAR Converts the are
132. 0 db00000 b 0666 606 000 000 600 omo a LON oro 0w0 8 00O v7 LON OVO ovo AvZ20 OVO pomo O O ox T10N ONO omo 1 1 1 1 1 1 7 LON O D WR ZSar Lerr A9 Ver Taye VS ui 18dr A vet a DO ragno Xe aver rr Zla 17 1819 20 00000 00 0 0 0 0 00 c LINSW 1415 16 t x w gt ja DA bs oc N 1213 H lofa 78910 t E sa 0 0000 000 000 0000 a 6 0 r O 4 x 000 0000 0 enjac gt m GND m O 1N0 w Y der 99A O wy Ya 94 0 dP virr vldr 00 000 0 0000 000 00 0 mare 31 32 333495 36 37 38 39 40H 1 23 4 567 8910 11213 141516 22 30 28 rs 1611181920230 2 212290 23242526 21235 23456 718 9 10 1M 12 1314 1 45 46 47 48 4950 34 35 36 3738 394041 4243 44 2930 31 3233 G 4O OW Ue Z ue4 009 ddng Jamo Nod Nod p lojluoy UY Z Uey 009 uren ON9A JOJION Ue uBy 1009 urew ON9d Z JO UOWN URy uey 009 ddng Jamog ON9A 1OYUO y Uy uey JueJoposg wng Nod IN9 0N9O IN ON IN G aseajey 100q wer ddng AvZ90 1nos a din sue j
133. 0 1 Removing the Power Supply Unit CAUTION When removing the power supply unit always turn OFF the power breaker and unplug the AC plug before starting the work 1 Open the front panel and remove the rear top cover the rear cover and the right cover 2 Remove the two truss screws M4x12 and take out the Power supply power supply cooling fan cover cooling fan cover 3 Remove the two screw M4x8 and remove the connector support connector support 2 119 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 20 Power Supply Unit 4 Disconnect connectors JP4 JP5 JP6 JP7 JP8 and JP9 from the power supply unit 5 Remove the three TP screws M3x6 securing the power supply unit at the rear of the main body 6 Remove the six TP screws M4x12 securing the power sup ply unit at the right side of the main body 7 Slightly slide the power supply unit to the front of the main body and pull the power supply unit out from the right side of the main body DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 20 2 20 Power Supply Unit 2 20 2 Power Supply Unit 1 Multi power supply board SUP1 3 NF F1 F2 2 Power supply breaker SW1 CAUTION There still remains the risk of electrocution because the high voltage is not yet discharged immediately after the power breaker on the main body is turned OFF Wait minimum 3 min utes before starting disassem
134. 0 veer er wana vot o saw E E oia ma E Wan St posan Reyuistor postion Regu Fed Mr go so 1D CUR y 1 A ior Nip Motor L ro oso saw FS sore l B38 2 0 EEES A239 Bee awe cot so G este 19 i iaon 3 aa WRK Mese To o a T o o csm z ome H DRV BOARD ner a 0580H1013 gt 28 GVK gt Teos Fao o Tomo BOARD es ddd 0580H1015 ow SOT gue ome To y HHHH ono a ama oane x oso Oo Center Heater E 2o Oa m av m oro Rok pen E o Fes ua ew HAT T o DL re mono mn UT pasties pe pue e LD DRV BOARD oseoHton2 m8 12 de 0580H1032 EET on AA TEH H man oS nano a o meem a PEEEE TTT a ma Rear Heater pe HH Deno 2 a BEBER Es En ony iOm A DENSLED 7 AN jii m BOARD 2 a s Main Board PRINT ENGINE 0580H1022 Ia sa ses cea 058071002 BOARD e 0580H1001 t i mun su Polygon_ ome ram ocev drive_board not on Toca x fo OH mA a 058071036 SS LD HFM BOARD somon oto sasn O 3 Pon ee 0580H1031 j 28 GIRS Coro so an E TO SSA say o RIRE BIEN ole de l DENS PD BOARD 0580H1021 pane
135. 03 10 2 1 02 2 18 Ejection Unit 2 18 2 Replacing the Ejection Motor Removing the ejection motor 1 Remove the three TP screws M3x6 2 Disengage the driving belt from the idler pulley of he motor bracket and remove the ejection motor together with the motor bracket Idler Pulley Motor Bracket 3 Remove the two TP screws M3x6 remove the ejection Motor Bracker motor from the motor bracket Ejection Motor 2 103 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 18 Ejection Unit e Installing the ejection motor 1 Secure the new motor on the motor mount plate with screws 2 Engage the driving belt on the idler pulley of the motor bracket and loosely fix it to the ejection unit with screws 3 Pull the motor mount plate to the direction indicated in the figure using the push pull gauge 4 Tighten the screws to secure the motor when the tension on the push pull gauge reads 700 800gf Motor Bracket DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 104 2 18 Ejection Unit 2 18 3 Installing the Ejection Unit e The ejection unit may be re installed by reversing the pro cedure for removal 2 1 05 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 19 Control Box 2 19 Control Box 2 19 1 Removing the Control Box WARNING Check that the DRYPRO main body power cable is disconnected before proceeding with removal installation of
136. 1 SERVICE MANUAL Ver 0 01 2003 10 A 6 Board Diagram Operation Panel Board OPE PNE CN1 S A _ 0580H101 26M IN CN 0580710128 ae yi 0 TLB RA Konica 00 ES MADE IN JAPAN Tir Leo w w TL71 5 o Ko S T72 VS TL37 TLIS tite TLOS y TL28 LEDs J nos e e iba co2 1 TL34 Ths gt Ol vs 3 O E ge A e w OPE PNE BOARD a W o O roo eN CN 1 Key input data connector OPE CTL I F CAUTION CN1 is a FFC connector Plug it deeply into the connector and lock it so that it won t be plugged obliquely A 7 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Board Diagram Heat Processing Drive Board OH a as Fal A o Bo ON Jl ao i e Om R ho 8 a l En L en MD l Tui ne P708 EN m T E pt uE A L rez rem RODI S a aa WW WA KW AIN CN3 H CN 1 AC supply primary connector CN 2 Heater control timing connector from the mechanical control board CN 3 AC output connector heater side LED 1 Center heater control timing display AC electrified when it lights LED 2 Front heater control timing display AC electrified when it lights LED 3 Rear heater control timing display AC electrified when it lights CAUTION Make sure that the po
137. 1 V sync sensor SE2 V SYNC PS5 Descent conveyance nip close sensor PS7 TRANSPORT NIP CLOSE DESCENT PS6 Justification home position sensor PS8 WIDTH HOME POSITION PS15 Heat processing entrance sensor PS16 HPRO ENTRANCE PS2 Elevator transport nip close sensor PS3 TRANSPORT NIP CLOSE ELEVATOR PS4 Deodorant filter sensor PS6 FILTER DF1 Deodorant fan monitor LB1 FILTER FAN MS1 Front cover close sensor MS2 FRONT COVER CLOSE MS3 Jam cover close sensor 3 JAM COVER SF1 Power supply cooling fan monitor SF2 MF1 Main cooling fan monitor MF2 Sensor Name Tray lock sensor TRAY LOCK Shutter close sensor SHUTTER CLOSE Supply exit sensor SUPPLY EXIT Sub scan entrance sensor SUBSCAN ENTRANCE Position regulator nip home sensor POSITION NIP HEME Justification position sensor WIDTH POSITION Densitometer entrance sensor DENSITOMETER ENTRANCE Cleaning position detection sensor CLEANING POSITION Heat Drum monitor ROLLER ROTATION Lineback signal flicker board present absent LINEBACK SIGNAL Rear cover close sensor REAR COVER CLOSE Interlock switch INTERLOCK LOWER Power supply cooling fan monitor Main cooling fan monitor e The English names shown below the sensor names are the names displayed under MEC 1 0 in the Web maintenance tool DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 36 4 2 Service Maintenance Mode Screens 3 Press the enter or exit keys after completion of testing e D
138. 123 2 21 1 Parts Layout of Main Body Reat e cc eeceecsesceeeneeeneeeeeeeeaeeseeeesaeeseaeesaeeesaeeeeeesaeeseeenas 2 123 2 21 2 Replacing the Mechanical Control MC Board oooiocccnnccnoccconcncncncnononancnonn conc cc nan nnnncnnnos 2 124 2 21 3 Replacing the Heat Processing HPRO Drive Board 0 cecceeeeeeeeseesereeseeteeenseeeees 2 125 2 21 4 Replacing the Power Supply Cooling Fan ce cceseesseeseeeseeeeseeeeeeeeeessaeeeeeesteeseeesas 2 126 2 21 5 Replacing the Supply Cooling Fan oo eee eeeeeeeeseeeeeeesseeseeeeseeseaeeseessaeesseeesatesseeenas 2 127 2 21 6 Replacing the Interlock Relay ee eeceeseeseeeeeeeneeeeeeeeaeeseeeesseeseaeesaeeseaeeseeesaeesseeeeas 2 128 2 21 7 Replacing the Rear Cover Close SENSO e ce eeceesceeseeteneeeeeeeeeeseeeeeaeeesatenseeeeatenseeenas 2 129 2 21 8 Replacing the Tray LOCK Sensor uu eee eeseeeeeeeeeeneeeeeeeeaeeeeeeesaeessaeesaeeesaeesseeeeeesaeesas 2 130 Chapter 3 Check amp Adjustment 3 1 Howto Check the mage is eiee aeetis ced e aa a tens eaaa EA cad e ea due ae paraa aaia eaan dng uses Ri 3 1 3 1 1 Test Patterns Available from DryPro771 ou cece eeeeeeneeeeeeeneeseeeeeeeseaeseaeeteaeteneeseaeeeeeee 3 1 3 12 Printing SMPTE patterns ati 3 2 3 13 Printing Flat Patterns s cient ain bad nie ee nee 3 4 3 14 Printing Frame Patteristo anean pitan 3 5 3 1 5 Printing Increment Patterns cece eeeeeeeeeneeteeeeeaeeceaeeeaeeseaeseaeeseaeseaeeseaeeeneeteaeeenee
139. 2003 09 02 11 58 31 E 4325 i 42 2003 08 02 11 69 44 E 4325 p a 18 2008 09 02 13 15 31 E 4325 N A 14 2003 09 02 13 16 53 E 4325 p HE 15 2003 09 02 13 17 48 E 4325 YFP OR FEB 16 2003 09 02 13 18 01 E 4325 YFP URPEEB al 17 2003 09 02 13 18 08 E 4925 IFPURPES 18 2008 09 02 13 18 08 E 4325 FPR FEB 18 2008 09 02 13 18 10 E 4325 FPR FEB 20 2008 09 02 13 18 18 E 4925 IPUR 2112003 09 02 13 19 15 E 4325 IA ll B 69 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 Screen Operation 1 Double click the error to be checked in the list on the left side of the screen The selected line will highlighted in blue and the corre sponding error code details and method of resolution will be displayed on the right side of the screen 2 Clicking on another line in the error list will produce display of the corresponding error details and method of resolution 3 To find the error code details and method of resolution of an error not listed input the last four digits of the required error code in the Error Code box on the right of the screen and click Search The details and method of resolution of the input error code will be displayed Quitting the Error Code Analysis Programme Click FILE F on the menu bar and select QUIT E The error code analysis programme will be terminated and the screen closed Alternately click QUIT on the launcher this will termi nate the log analysis tool and c
140. 4957 SackeT ERR Dot Forte002 P4014957 SOONET ERR Dat Fortsnn2 P10 14957 SOKET ERF at siete PIAST SOKET ERE DO B 75 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool The DICOM log analysis programme will be terminated and the window closed Alternately click QUIT on the launcher this will termi nate the log analysis tool and close the DICOM log anal ysis window DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 76 5 5 Log Analysis Tool 5 5 7 Log Analysis Tool Screens 9 Error Code Analysis Screen e DRYPRO771 04479 ErrorGode loj xj FILE F HELP H BDO NES IAN DATA TIME LEVEL ERR CODE MAIN STATUS 2003 09 02 10 48 33 4325 N A 2003 09 02 11 06 52 4325 N A Dato 2003 09 02 11 09 15 B20D YPM 2003 09 02 11 10 32 B20D Dep 2003 09 02 11 14 47 4325 2003 09 02 11 27 10 B20D YBCO AMD 2003 09 02 11 42 21 4325 Ip 2003 09 02 11 44 24 4325 N A 2003 09 02 11 46 29 4325 5p 2003 09 02 11 52 33 4325 N A 2003 09 02 11 58 31 4325 Ip 2003 09 02 11 59 44 4325 Iy 2003 09 02 13 15 31 4325 N A 2003 09 02 13 16 53 4325 Ip 2003 09 02 13 17 48 4325 FP RP EBB 2003 09 02 13 18 01 4325 YFP RY EBB 2003 09 02 13 18 08 4325 SOF BR EBB 2003 09 02 13 18 08 4325 YFP FEB 2003 09 02 13 18 10 4325 297A RY EEB 2003 09 02 13 18 18 4325 YFP GRY EBB 2003 09 02 13 19 15 4325 DRIVES Log List Display Item Name Details of Display DATE TIME Display the time and date
141. 5 S30 DICOMPRIO AT Vinicio ia 4 15 4 2 6 940 FIEM SETUP arein AAA A ars 4 17 4 21 SbO0 DENSITOMETER csi a St 4 19 4 2 8 560 TEST PRIN Tocina tara a ita 4 21 4 2 9 4 2 10 4 2 11 4 2 12 4 2 13 4 2 14 4 2 15 4 2 16 4 2 17 4 2 18 4 2 19 4 2 20 4 2 21 S70 SYSTEM SETUP conti a Se eee 4 25 580 CORRECT wat ict ad seg a a da bolted e e teed eae hee 4 27 S90 PRODUCT MAINTE cuicos aida ls 4 29 SAO MEG MAINTE civic a iio da 4 32 SBO BACKUP RESTORE coi a rta ie 4 40 SEO E DATA MODIF Y ao E E E 4 41 SDO QUEUE CLEAR soii id ria 4 42 SEO TRAY OPEN cunas E a 4 43 SFO CALIB INTERVAL aeeai e a Ee E aaant 4 44 SCO SCHE DU E 000000 a a edt a etd a il 4 47 SHO VERSION EE EE E tees ida 4 51 Back Up of CF armie nean A aaa 4 52 Restore of Riscal A 4 53 Chapter 5 Web Maintenance Tool 5 1 Outline of the Web Maintenance Tool c cccccccceseeceeeeceeeeeeeeeeeeeeeeeaeeeeaeeeeeaeeeseeeesesaeeeseeeeseeeseaes 5 1 5 1 1 Web Maintenance Tool Functions cccccccceeccceeenceeeeeceeeeeeeeeseaeeeeeaceeecneeeeeaeeesneeeeeseneees 5 1 5 2 Using the Web Maintenance TO ceccece ee narenn nr 5 3 5 2 1 Starting up the Web Maintenance TO0Ol oooconnnnnccnonconncccocccnoncnoncnnoncnonnn nono nnnnn nn n nn c nn n cnn 5 3 5 2 2 Shutting Down the Web Maintenance TO0l ooooocionnonnccnonnnncccconnnanncnonnnnrnncornn non n raro rra cnn 5 4 5 2 3 Configuration of the Web Maintenance Tool ooooonnnnnncnnnionncnnonnnnocnonncnonc
142. 6rr Justification HP Sensor m IN VO ON NO za Blo a 3 Core 272 2930 31 3233 34 N90 000 456 UM vet Film Release Port Cover Close Sensor N90 S soj9 100g wef jddng S 100g wef yooayu NDA 11 273 44 oo SEL9900 900 Descent Trans Nip Close Sensor_ ERIT S d y sued JUsoseq NDA S d y sued jueoseg S d y sued JoJen9 3 AS90 ASOG Elev Trans Nip Close Sensor 1920 21 2223 24 25 26 2728 HPRO Entrance Sensor Soyu wng AS90 HPRO Drum Monitor ASOG Deodorant Filter Sensor NYO S 18 14 JuB1Oposg S SOd Buluea g ASQ ASOG 5 2 25 an oc 2 o oz o a anoa Rear Cover Close Sensor N90 S S0 9 jaueg 1e9y S 007 Aes AS30 Woo 6N9 AE O la ee a Tray Lock Sensor Woo AS90 NDA AZM yet 131415 16 17 18 sonda HE gt NDA 07M Vet Front Cover Close Sensor 000000 al D S 8S0 9 100 U014 4807 12 O O 0 S 1amo7 Jp0 19 U o z 24 25 2627282930 __1 2345 6 7891011 12 1314 151617 anoa O ESA 1011 fe al ES gt reret a Interlock SW R 6 Ey 789 BE A ars 4 dd004
143. 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Unexpected command for command response initialization request is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command response program download request is received when printing densitometer cor rection COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing densitometer cor rection COMMANDCODE ERR Unexpected command for command response print ready request is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command response print request is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing densitometer correc tion COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command respons
144. 771 SERVICE MANUAL Ver 0 01 2003 10 4 34 4 2 Service Maintenance Mode Screens e Checking Load Operation The selected load is operated for approximately five seconds CAUTION Although a check that the tray shutter is open when the suction cup arm motor is operated is car ried out operation of other loads is forced without checking the DRYPO status Forcing incom patible operations may cause malfunction due caution must be exercised CAUTION Operation of any of the loads will produce instability in the DRYPRO status initialization should be carried out after first switching the power supply off then back on 1 Select lt MEC TEST MODES from the SAO MEC MAINTE menu and press the enter key M20 MEC TEST MODE will be displayed 2 Input the command corresponding to the load target to be tested from the list below Command Load Operated Command 001 Supply conveyance motor high speed 014 normal revolution 002 Suction cup arm motor 015 003 Film suction pump 016 004 Suction release solenoid valve 017 005 Barrier wrapping removal motor 018 006 Tray lock solenoid 022 007 Position regulator conveyance motor 023 high speed normal revolution 008 Descent conveyance nip motor 024 009 Justification motor 025 010 032 011 Position regulator nip motor 038 012 Sub scan nip solenoid 039 013 Sub scan motor 3 Press the enter key The selected load target will operate for approximately five seconds The message at r
145. 8 09 09 1 03 09 01 18 09 09 01 KC_PLNK2 SCUD6 03 09 01 18 09 09 01 KC_PLNK2 SCUD6 03 09 01 18 10 09 l 03 09 01 18 10 09 01 KC_PLNK2 SCUD6 03 09 01 18 10 09 01 KC_PLNK2 SCUDG 03 09 01 18 11 09 1 03 09 01 18 11 09 01 KC_PLNK2 SCUD6 03 09 01 18 11 09 01 KC_PLNK2 SCUD6 03 09 01 181210 1 03 09 01 18 12 10 01 KC_PLNK2_SCUO6 03 09 01 181210 01 KC_PLNK2 SCUD6 03 09 01 181310 1 03 09 01 181310 01 KC_PLNK2 SCUD6 03 09 01 181310 01 KC_PLNK2 SCUD6 03 09 01 18 14 10 El 03 09 01 18 14 10 01 KC_PLNK2 SCUD6 03 09 01 18 14 10 01 KC_PLNK2 SCUD6 03 09 01 18 15 11 l 03 09 01 181511 KO_PLNK2_SCU067 03 09 01 18 15 11 KG_PLNK2 SGUO67 03 09 01 181611 03 09 01 18 16 11 KG_PLNK2 SGUO67 03 09 01 181611 01 KC_PLNK2 SCUD6 03 09 01 181712 03 09 01 181712 01 KC_PLNK2 SCUD6 03 09 01 181712 KO_PLNK2_SCU067 03 09 01 03 09 01 03 09 01 181812 181812 181812 KC_PLNK2_SCUD6 KC_PLNK2_SCUO67 DICOM Log List Display Item Name 5 5 Log Analysis Tool DATE SEND RECY a TIME N GET SEND ASSOSIATE SEND RECY vy E 3 N GET RECV N GET SEND SOT SERS REGY SEARCH CLEAR SEARCH CLEAR N GET RECV N GET SEND ASSOSIATE SEND RECV SCU NO N GET RECV m N GET SEND NOT USED ASSOSIATE SEND REOV N GET RECV a N GET SEND SCU NAME ASSOSIATE SEND REOV N GET RECV N GET SEND ASSOSIATE SEND RECV SEARCH CLEAR N GET RECV N GET END ASSOSIATE SEND RECV EVENT N GET
146. 975 STAT PRN_REQ_INIT Initialization request KI2_PRN_REQ_INIT is returned under abnormal response status of print section after requesting status when upgrading print section C976 STAT PRN_REQ_PRINT Print ready request KI2_PRN_REQ_PRINT is returned under abnormal response status of print section after requesting status when upgrading print section C977 STAT PRN_REQ_TESTPRINT Test print ready request KI2_PRN_REQ_TESTPRINT is returned under abnormal response status of print section after requesting status when upgrading print section C978 STAT PRN_REQ_EXPOSE Print request KI2_PRN_REQ_ EXPOSE is returned under abnormal response status of print section after requesting status when upgrading print section C979 STAT PRN_REQ_TEST_STAR 7 Test operation start request KI2_PRN_REQ_TEST_START is returned under abnormal response status of print section after requesting status when upgrading print section C97A STAT PRN_REQ_TEST_GETS TAT Test operation status acquisition request KI2_PRN_REQ_TEST_GETSTAT is returned under abnormal response status of print section after requesting status when upgrading print section C97B STAT PRN_REQ_TEST_END Test operation end request KI2_PRN_REQ_TEST_END is returned under abnormal response status of print section after requesting status when upgrading print section C97C STAT PRN_REQ_TR
147. A new browser window is opened for display of this information TEST PREVIOUS HIGH MED LOW Operation Items Item Name Details of Setting PRIORITY QUEUE Determines which print data will be displayed from the print queue TEST Displays test print data PREVIOUS Displays the newest data in the queue HIGH Displays data with high priority MID Displays data with medium priority LOW Displays data with low priority e Click CALL to the right of the data to be displayed PRINT END QUEUE Displays data already printed e Screen Operation Click the CALL button corresponding to the data to be checked e A separate browser window will be opened for display of the specified data 2 To close the screen click CLOSE e Display will return to the top screen DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 46 5 3 Web Maintenance Tool Screens Queue Display Screen Displays print data currently remaining in the queue selected under QUEUE INFO A list of data in the queue will be displayed Items displayed are the same whichever queue is selected The example below is based on selection of PRINT END QUEUE QUEUE COUNT 2 03 09 03 14 33 06 03 09 03 14 33 38 WINDOW CLOSE PLNK2 67 NORMAL PLNK2 67 NORMAL Display Items ltem Name Details of Setting FILM INFO Clicking CALL orange produces display of film data in the corre spo
148. AE Received illegal AE title 7 4 Error Code and O AAA Error output only to log and on operation panel Check the DICOM parameters sent from the image generator device Operation can be continued Error output only to log and on operation panel Check the DICOM parameters sent from the image generator device Operation can be continued Error output only to log and on operation panel Check the DICOM parameters sent from the image generator device DICOM PDU type 0x01 0x07 0x10 0x20 0x21 0x40 0x50 0x56 Operation can be continued Error output only to log and on operation panel Check the DICOM parameters sent from the image generator device DICOM Request for establishing association SCU side AE Title DICOM SCU registered in AE title Operation can be continued Allocating channel as DICOM SCP SCP DEFAULT CH will avoid the problem DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 94 7 4 Error Code and Remedy D122 C ILLEGALCLS UID Received illegal SOP class UID Error output only to log and on operation panel Check the following parameters sent from the image generator device DICOM N CREATE N SET N ACTION N DELETE 0000 0002 Affected SOP Class UID 0000 0003 Requested SOP Class UID Operation can be continued D123 C ILLEGAL INST UID Received illegal SOP instance UID Error output only to log and on operation panel Check the following parameters sent fro
149. AINTE menu 4 39 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens 4 2 13 SBO BACK UP RESTORE When the control box or the CF in the control box is replaced data recorded on the CF setting parameters must be tempo rarily backed up on the hard disk After replacement of the CF the back up data must be restored on the CF from the hard disk e Setting Execution Menu Items Menu Content of Settings Backs up the CF data on the hard disk Restores data back up from the hard disk to the CF e Operation Keys Menu Content of Settings 2 Selects operation BACKUP Backs up the CF data on the hard disk RESTORE Restores back up data from the hard disk to the CF 1 Moves back to the previous setting menu item y Moves forward to the next setting menu item enter Executes the back up restore exit Cancels back up restore operation and returns to U80 SERVICE MODE e Procedure for Back Up and Restore For the procedure how to back up or restore refer to 4 2 20 Back Up of CF 4 2 21 Restore of CF DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 40 4 2 Service Maintenance Mode Screens 4 2 14 SCO F DATA MODIFY This menu is used to check change accumulated film count for the day To check data press the enter key to display the following menu item e Setting Menu Items Menu Content o
150. ANS_IMA GE Image transfer request KI2_PRN_REQ_TRANS_IMAGE is returned under abnormal response status of print section after requesting status when upgrading print section C97D STAT PRN_REQ_STATUS PCI bus DMA transfer request KI2_REQ_PCIBUS_DMA is returned under abnormal response status of print section after requesting status when upgrading print section Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 62 7 4 Error Code and Remedy Error Message Meanings STAT Expansion download request REQ_PCIBUS_DMA KI2_REQ_PCIBUS_DMA is returned under abnormal response status of print section after requesting status when upgrading print section STAT Exposure unit status request PRN_REQ_EXP_STAT KI2_PRN_REQ_EXP_STAT is returned under abnormal response status of print section after requesting status when upgrading print section STAT FPGA configuration request PRN_REQ_FPGA_CFG KI2_PRN_REQ_FPGA_CFG is returned under abnormal response status of print section after requesting status when upgrading print section STAT Other status is returned under abnormal PRN_REQ_OTHER response status of print section after requesting status when upgrading print sec tion F Process E SHA
151. ATCH CONTROL Determines whether or not to use the density patch for density control OFF Density control disabled ON Density control enabled LOG WRITE MODE Selects the recording level of the log where system operational data is recorded NORMAL Records normal data DETAILS Records detailed data e Unless otherwise instructed this setting should be left at NORMAL OPERATION PANEL LANGUAGE Selects the language used on the operation panel LCD e ENGLISH GERMAN FRENCH SPANISH ITALIAN PORTU GUESE or SCANDINAVIAN may be selected e All display on the current DRYPRO version is in English OPERATION HOURS Displays the total running time from the time when the DRYPRO unit was installed to the present e Screen Operation 1 Input the setting items and click OK e The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCP items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed followed by the mes sage shown at right to indicate completion of settings 3 Click CLOSE to return to the top screen CLOSE DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 32 5 3 Web Maintenance Tool Screens 5 3 4 SCU Menu Screen 9 DICOM SCU Registers the SCU devices connected to the DRYPRO unit and sets DICOM and N EVENT REPORT data f
152. B43 COMMANDCODE ERR Unexpected command for command response program download request is received when printing INCLEMENT CB44 COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing INCLIMENT T 73 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Unexpected command for command response print ready request is received when printing INCLEMENT INCLEM ENT COMMANDCODE ERR Unexpected command for command response print request is received when printing INCLEMENT COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing INCLEMENT COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing INCLEMENT COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing INCLEMENT COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing INCLEMENT COMMANDCODE ERR Unexpected command for command response PCI bus DMA transmission end report is received when printing INCLEM ENT COMMANDCODE ERR Unexpected command for c
153. DCODE ERR Unexpected command for command response image transfer request is received when requesting Status CD6B COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when requesting Status CD6C COMMANDCODE ERR Unexpected command for command response status request is received when requesting Status CD6E COMMANDCODE ERR Unexpected command for command response exposure unit status acquisition request is received when printing when requesting Sta tus CD6F COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when requesting Status CD80 PRN LIB ERROR Error in print I F driver when requesting expo sure unit status CD81 COMMANDCODE ERR Unexpected command for command response boot request is received when requesting exposure unit status CD82 COMMANDCODE ERR Unexpected command for command response initialization request is received when requesting exposure unit status when requesting exposure unit status CD83 COMMANDCODE ERR Unexpected command for command response program download request is received when requesting exposure unit status CD84 COMMANDCODE ERR Unexpected command for command response expansion download request is received when requesting exposure unit stat
154. DRYPRO unit this may indicate that there is a fault on the main board In such cases the main board should be replaced CAUTION Be careful not to damage the battery socket when removing or replacing the battery 1 Remove the hard disk cover and CPU covers from the con trol box 2 Remove the print engine board 3 Insert the tip of a narrow driver beneath the battery and rise up one edge 4 Insert the tip of a narrow gauge driver at the back of the bat tery socket and slide the battery out at an angle E gt 5 Insert the new lithium button battery into the socket at a 45 angle IMPORTANT The lithium button battery must be inserted with the positive side up The socket is designed so that the battery cannot be gt E inserted positive side down pp 45 6 Insert the battery horizontally and press it into position from the top e Caution Regarding Disposal CAUTION Pertinent local ordinances and regulations must be observed when disposing of the removed lith ium button battery DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 116 2 19 Control Box 2 19 9 Replacing the Main Cooling Fan Display of error code E4A34 indicates that malfunction has occurred in the two main cooling fans in the control box The procedure for replacing the fans is set out below Display of error code C4A35 indicates that only one of the main cooling fans has malfunctioned Fan rotation should be stopped and replacement car
155. E GOFF CON 0 msec b Ensure that the LDON LED on the display box illumi ross nates COFF ON o 16383 c Click TEST END to return to the PRINT I O setting STORE CLOSE screen O O Z OO 0000 0000 OOOO 3 21 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 4 Checking the Exposure Section 3 a Select ON under LD input an output value from the chart shown below and click STORE b Ensure that the LED status shown on the chart below OFF CON p msec matches the set value Only LEDs DO D13 and PRT OOFF GON E 16383 need to be checked in procedure 3 All other LEDs should be ignored OEA Set Value LED Status DO D13 PRT 0 All extinguished a 1 DO PRT only illuminated 2 D1 PRT only illuminated 4 D2 PRT only illuminated 8 D3 PRT only illuminated E o 16 D4 PRT only illuminated a 32 D5 PRT only illuminated 64 D6 PRT only illuminated 128 D7 PRT only illuminated 256 D8 PRT only illuminated 512 D9 PRT only illuminated 1024 D10 PRT only illuminated 2048 D11 PRT only illuminated 4096 D12 PRT only illuminated 8192 D13 PRT only illuminated 16383 PRT extinguished DO D13 illuminated c Click TEST END to return to the PRINT I O setting screen d Repeat steps a c for each of the combinations shown above Any irregularities detected during procedures 1 3 above indicate problems with the print engine board
156. E D202AGETERROR Failed to read the static data d202a csv Calibration A BA3F D202BGETERROR Failed to read the dynamic data d202b csv Calibra The data in the setting file cannot be read tion B properly BA41 D203BGETERROR Failed to read the dynamic data d203b csv Density rae Nea setting file Dynamic tgz correction B on If the same error repeats upgrade the soft BA42 D203CGETERROR Failed to read the dynamic data d203c csv Density ware or replace the control box correction C BA44 D207GETERROR Failed to read the dynamic data d207 csv Lumi nance conversion table setting DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 34 7 4 Error Code and Remedy Error Message Meanings Cause BA45 E D208GETERROR Failed to read the static data 2 d208 csv SMPTE The data in the setting file cannot be read PRINT data properly BA46 D209GETERROR Failed to read the static data 2 d209 csv DUMMYP ee setting file 2 Static2 tgz to RINT data X If the same error repeats upgrade the soft ware or replace the control box BA47 E D210AGETERROR Failed to read the static data d210 csv Calibration The data in the setting file cannot be read LUT pattern for a densitometer correction properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box BA48 E D211GETERROR Failed to read the
157. EAR 3 DR_BLUE Fhia 10 0 1 BLUE 2 CLEAR 3 DR_BLUE 43 ENA Dat EH 2 64 100 Ox00 OxFF 0 255 E Fhibhtr 2 00 0 Ox00 OxFF 0 255 P11 PINO 9 00011 12 SCUSChI 16 PLNK2 67 12 SCUZCh2 16 PLNK2 223 12 SCUZCh3 16 PLNK2 097 12 SCUSCh4 16 Default CH E SCURCH 16 eA h Operation Setting Item Name Details of Display Parameter display Displays detailed information relating to commands and parameters set by the user e Items displayed in this dialogue differ depending on the command in the line selected from the user setting history analysis screen list CLOSE button Closes the dialogue D 85 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool 4 Time Search Dialogue Displayed when the clock icon on the user setting history analysis screen is clicked Fes me a 10 48 33 wa Operation Setting Item Name Details of Display Date setting window Clicking the arrow produces display of a calendar from which the required search target date may be set Time setting window Sets the search target time SEARCH button Executes a search according to set parameters Command lines on the user setting history analysis screen immedi ately following the search target time date are selected CANCEL button Cancels the search Analysis Log File Name List Dialogue Displayed when the log information icon on the user setting history
158. ETERI FERR Densitometer open error KI1_DENS_EXT_MEM_FAILED occurred DENSITOMETERI FERR Densitometer open error KI1_DENS_PARAL_TIMEOUT occurred DENSITOMETERI FERR Densitometer open error Kl1_DENS_WATCH_DOC occurred DENSITOMETERI FERR Densitometer open error KI1_DENS_UNRECOGNIZED occurred DENSITOMETERI FERR Densitometer re open error KI1_DENS_ FAILED occurred BC64 DENSITOMETERI FERR Densitometer close error Kl1_DENS_DEVICE_NOT_OPEN occurred BC65 DENSITOMETERI FERR Densitometer close error Kl1_DENS_ FAILED occurred BC66 DENSITOMETERI FERR Densitometer read request error Kl1_DENS_DEVICE_NOT_OPEN occurred BC67 DENSITOMETERI FERR Densitometer read request error KI1_DENS_PARAL_TIMEOUT occurred Errors are output only as log and on the opera tion panel If the error repeats turn the power OFF ON T 43 DrYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause DENSITOMETERI FERR Densitometer read request error KI1_DENS_FAILED occurred BC69 DENSITOMETERI FERR Densitometer read end error KI1_DENS_DEVICE_NOT_OPEN occurred BC6A DENSITOMETERI FERR Densitometer read end error Kl1_DENS_READ_NO_REQ occurred BC6B DENSITOMETERI FERR Densitometer read end error KI1_DENS_PARAL_TIMEOUT occurred BC6C DENSITOMETER
159. G TIMER ON Start of morning standby timer failed Acqui Error attributed to software or hardware ERR sition of next start up time data from registry Carry out error reset or turn OFF ON of the may have failed power z ar If not corrected update the software version or C201 FILMSUM TIMER ON ERR Start of film data collection timer failed replacement of the control box C202 PIPE SEND ERR Transmission error of morning standby can cel to status controleprocess C203 PIPE SEND ERR Transmission error of heat processing sta tus request timing to status controleprocess C204 PIPE SEND ERR Transmission error of error reset report to status controleprocess C205 PIPE SEND ERR Transmission error of process end response to status control process C206 STARTREP NOT RCVD Received internal message before receiving ERR process start report C207 PIPE SEND ERR Transmission error of initialization end to status control process DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 f 44 7 4 Error Code and Remedy Error Message Meanings Cause LOG FILE DELETE ERR Error caused by log file delete function returning failure Normally error not returned when failed to delete file Returns error only when the system is faulty unable to acquire environment parameters etc PIPE SEND ERR Transmission error of filter change report to status control process PIPE SEND ERR Transmission error of regular m
160. I FERR Densitometer read end error KI1_DENS_READ_TIMEOUT occurred BC6D DENSITOMETERI FERR Densitometer read end error KI1_DENS_FAILED occurred BC6E DENSITOMETERI FERR Densitometer read end error KI1_DENS_USER_TIMEOUT occurred BC6F CALIBPRINTEN DREPORTERR Transmission error of calibration print end report to status controleprocess occurred Errors are output only as log and on the opera tion panel Able to continue processing If the error repeats turn the power OFF ON BE00 SYSCHECKPROCSTAR TERR Boot up of system checkeprocess failed BE01 SHMPROCSTARTERR Boot up of common memory controleprocess failed BE02 SHMWAITSTARTERR Boot up of common memory control process failed BE03 POWERPROCSTART ERR Boot up of power supply control process failed BE04 TERMINALMODULE STARTERR Access to shared library failed Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box Time Management Process C000 E MEC TIMEOUT ERR Communication error of main mech cont _ Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box C200 E MORNIN
161. ING Main cooling fan is abnor Main cooling fan is damaged Replace the main cooling fan FAN mal C error 7 17 DrYPro MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings Cause 7 4 Error Code and Remedy Remedy EEPROM DATA NOT STORED EEPROM is abnormal Data is not stored EEPROM ERR EEPROM is abnormal Mechanical control board is dam aged Replace the mechanical control board CN2 DISCONNECT ERR CN2 connector is discon nected CN10 DISCONNECT ERR CN10 connector is dis connected CN6 DISCONNECT ERR CN6 connector is discon nected CN12 DISCONNECT ERR CN12 connector is dis connected CN7 DISCONNECT ERR CN7 connector is discon nected e Connector is disconnection e Mechanical control board is damaged Check the connector Replace the mechanical control board MEC INITIALIZATION ERR Initialization of each load is not completed Web maintenance tool is finished with the initialization is not com pleted Reset the error HEAT SEQUENCE ERR Sequence from the heat processing to eject trans port is abnormal Control software bug Restart the DRYPRO MAIN TO MEC COM ERR Communication between main and mechanical control is abnormal Communication between main and mechanical control board is abnormal Communication line Co
162. Image Display For mat DICOM 7FE0 0010 Pixel Data Error output only to log and on opera tion panel Operation can be continued DCHK EXPANSION ERROR Image expansion error others Check the parameters sent from the image generator device Error output only to log and on opera tion panel Operation can be continued 7 91 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause DCHK COLUMS LESS THAN 64 columns is less than 64PIXEL Check the columns sent from the image generator device DICOM 0028 0010 Columns Error output only to log and on opera tion panel Operation can be continued DCHK ROWS LESS THAN 64 rows is less than 64PIXEL Check the rows sent from the image gener ator device DICOM 0028 0010 Rows Error output only to log and on opera tion panel Operation can be continued DCHK IMAGE SIZE OVER PIXEL sum exceeds 26M Check the following parameters sent from the image generator device DICOM 0028 0010 Rows DICOM 0028 0011 Columns DICOM 0028 0101 Bits Stored DICOM F 7FE0 0010 Pixel Data Error output only to log and on opera tion panel Operation can be continued DCHK IMAGE SIZE OVER Expanded image exceeds image area when SMOOTH 7 Check the following parameters sent from the image generator device DICOM 0028 0010 Rows DICOM
163. L MAINTENANCE MODE start Waiting r y S ded e Upon completion of cold start results will be displayed KOR Pre in on screen Waiting Succeeded MAINTENANCE MODE end Waiting Succeeded 2 After the DRYPRO has been rebooted either click LOGIN gt gt to restart the Web maintenance tool or exit the tool by clicking WINDOW CLOSE WINDOW 5 17 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens DOWNLOAD LOG Downloads log files stored in the DRYPRO unit to the PC e This screen is divided into upper and lower frames The upper frame is a search screen for acquisition of the required log file by specification of the date while the lower frame displays a list of search results The lower screen is not displayed until a search is executed From HEN A EN iv DICOM m Density Md Tendency m Main Soft Else SEARCH 2003 08 14 2003 09 03 The file applicable to search conditions 491 LOG FILE 20030818_ErrorLog txt 20030818_FileMngProc txt 20030818 _ImageFile txt 20030818 ImgMngProc txt 20030818_MainToMecLog txt 20030818 _MainteProc txt 20030818_MecIFProc txt e Screen Operation 1 Input the date and time of the logs to be acquired in both the FROM and TO boxes 2 Click SEARCH e A list of log files found will be displayed in the lower frame When the whole list cannot be displayed on the screen scroll the window using t
164. LIP Selects image inversion ON Image inverted OFF Image not inverted EDGE ENHANCE Selects enhancement of characters ON Characters enhanced OFF Characters not enhanced REQUESTED IMAGE SIZE Sets the frame size e EFFECTIVE size specified or INVALID frame size not specified may be selected REQUESTED BEHAVIOR e Screen Operation Displays the ratio for overprint processing DECIMATE ratio displayed or CROP length displayed may be selected 1 Input the setting items and click OK e The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCU items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed followed by the mes sage shown at right to indicate completion of settings 3 Click CLOSE to return to the top screen cose B 39 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens Y PRIORITY SETUP Determines whether each print parameter specified by SCU information or DRYPRO settings DEFAULT SETUP settings will be used as print parameters when printing Select the target SCU CH from the menu screen before making PRIORITY settings or changes 1 Regius170 O0o ojojajojojojo OK CANCEL Setting Items Item Name Details of Setti
165. Manual Ver 0 01 2003 10 f 74 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing SPOTS COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing SPOTS COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing SPOTS COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing SPOTS COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing SPOTS COMMANDCODE ERR Unexpected command for command response status request is received when printing SPOTS COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing SPOTS COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing SPOTS PRN LIB ERROR Error in print I F driver when printing FLAT COMMANDCODE ERR Unexpected command for command response boot request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response initialization request is received when printing FLA
166. OC START ERR Frozen at SHMWAIT START ERR Incompatible software version or application boot error due to damaged OS Frozen at POWERPROC START ERR Frozen at TERMINALMODULE START ERR Abnormality occurred in power control driver or application boot error due to damaged OS Update the software version If not cor rected replace the CF Frozen at System Check 1 Access to print board failed due to reason of driver or hardware Replace print engine board or control box Frozen at System Check 2 Access to mech cont board failed DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Check the connection of cable RS 232C between mech cont main board If not corrected update the software version or replace the CF If not corrected replace the mech cont board Check the Error Log of the date when the error occurred 7 2 7 1 Troubleshooting e Error message is displayed e Refer to 7 3 Error Message and Remedy for the remedies corresponding to each error e Film jam e Refer to 7 5 Responding to the Film Jam for film jam errors 7 3 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 e Trouble during Use Check Point Cause Remedy 7 1 Troubleshooting Remarks Phenomenon 1 Time stamp always results in 01 01 2002 Time setting menu on the control panel is also set to 01 01 2003 Button battery on the main
167. ODE ERR Unexpected command for command response print ready request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response test print ready request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response print request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response test operation end request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response image transfer request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when starting exposure test COMMANDCODE ERR Unexpected command for command response status request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when starting exposure test PRN LIB ERROR Error in print I F driver when acquiring expo sure test status COMMANDCODE ERR
168. ODEL 771 Service Manual Ver 0 01 2003 10 7 28 7 4 Error Code and Remedy Leve l Error Message Meanings Control Process D ILLEGALMESSRCVD Illegal message is received from other process Simply a log file is generated Nothing is displayed in the operation panel ERRRESET NOWQREADERR During error reset failed to read the printing film queue ERRRESETPICK UPQDELERR During error reset failed to delete the final pick up film queue ERRRESETQUPDTERR During error reset failed to update the priority queue ERRRESETCPYCNTUP DTERR During error reset failed to update the copy counter ERRRESETPRVQCN TUPDTERR During error reset failed to update the previous and priority counter ERRRESETCHCNTUP DTERR During error reset failed to update the receive CH counter ROLLBAKNOWQREAD ERR During roll back process for film empty failed to read the printing film queue ROLLBAKPICK UPQDELERR During roll back process for film empty failed to delete the final pick up film queue ROLLBAKUPDTQSE TERR During roll back process for film empty failed to specify the update queue ROLLBAKQUPDTERR During roll back process for film empty failed to update the queue ROLLBAKCPYCNTUPD TERR During roll back process for film empty failed to update the copy counter ROLLBAKPRVQCNTUP DTERR During roll back process for film empty failed
169. P50 OE Arm Motor 2 Remove the two screws and remove the suction cup arm motor together with entire motor bracket 3 Remove the four screws and remove the suction cup arm motor from the motor bracket 2 13 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 Pick Up Unit e Installing the suction cup arm motor Reverse the procedure for removal to install the suction cup arm motor When securing the screws to attach the motor bracket to the pick up unit press the motor bracket against the pick up unit so that the motor shaft gear contacts with the cam gear before securing the screws e Fix the cable for the suction cup arm motor on the pick up unit using a new tie band Press against the gear til it contacts DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 14 2 4 4 Replacing the supply transport motor Removing the supply transport motor 2 4 Pick Up Unit A Le o E isn oO 0 E E gt o lt o 5 N from the supply transport motor JP63 rear of the pick up unit 1 Remove a spring from the suction cup arm located on the motor 2 Remove the three screws securing the arm shaft bracket 4 Remove the two screws securing the supply transport 3 Unplug a connector DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 15 2 4 Pick Up Unit 5 Slightly lift the suction cup arm and remove the supply transport motor Supply Transport Motor e Installing t
170. POSITION Density patch position in the main scan direction is abnormal PATCH_V_POSITION Density patch position in the sub scan direction is abnormal PATCH H_SIZE Density patch size in the main scan direction is abnormal PATCH_V_SIZE Density patch size in the sub scan direction is abnormal When the parameter to be used exceeds the specified range this error code is displayed When this error is caused by a software upgrade is required NUMBER OF STR_ROW Character string in the film is abnor mal STRING ORIENTATION Direction of the character string is abnormal FONT_TYPE Font type is abnormal NUMBER OF CHARAC TER Number of character string is abnor mal NUMBER OF H_PIXEL Number of the image horizontal pixel is abnormal DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 20 7 4 Error Code and Remedy Error Message Meanings NUMBER OF V_PIXEL Number of the image vertical pixel is abnormal IMG_SRORE ADDRESS Image storage address A0 A28 is abnormal H_PRT_START_POSITIO N Image print position in the main scan direction is abnormal V_PRT_START_POSITIO N Image print position in the sub scan direction is abnormal H_ PRINT SIZE Image print size in the main scan direction is abnormal V_PRINT_SIZE Image print size in the sub scan direction is abnormal SMOOTH_TYPE Interpola
171. PRT only illuminated D5 PRT only illuminated D6 PRT only illuminated D7 PRT only illuminated D8 PRT only illuminated D9 PRT only illuminated D10 PRT only illuminated D11 PRT only illuminated D12 PRT only illuminated D13 PRT only illuminated PRT extinguished DO D13 illuminated OO 2000 0000 0000 c Click TEST END to return to the PRINT I O setting screen d Repeat steps a c for each of the combinations shown above Any irregularities detected during procedures 1 3 above indicate problems with the print engine board or data cable If the irregularity is not rectified by replacement of the print engine board the data cable should be replaced 9 tno problems are detected in step 8 press the operation switch and shut down the DRYPRO power supply D 63 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 4 Setting and Adjustments Used in the Web Maintenance Tool 10 Connect the exposure cable connected to the main scan unit to the other connector on the display box 11 Press the operation switch to reboot the DRYPRO unit and log in to the Web maintenance tool 12 Repeat procedures 1 3 in step 8 above Any irregular ity detected indicates a problem with the exposure I F cable or the main scan unit jp a If the irregularity is not rectified by replacement of the exposure gt cable the main scan unit should be replaced 7
172. Part and Layout of Units Operation Panel Air Cooling Section Deodorant filter Cooling Ejection Section Primary secondary cooling units Ejection unit Ti Heat Processing Section Supply Section h fila Elevator Transport Section Elevator Transport Unit Pick up Section Til Tray Drive Unit Descent Transport Section plil Main Scanner Un Descent Transport Unit Electrical Unit Power Supply Unit Position Regulator Sub Scan Section Electrical Unit Control box an Film flow Supply Section The supply unit is comprised of tray unit 1 pick up 2 and tray drive unit 3 The pick up unit uses suction cups to pick up film one sheet at a time and convey the film to the descent transport unit The tray drive unit operates the shutter open close winds up the film package and locks unlocks the tray and front cover Descent Transport Section The descent transport section is comprised of descent transport unit 4 The descent transport unit conveys film picked up from the supply tray to the position regulator and exposure section Position Regulator Section The position regulator unit is comprised of position regulator unit 5 The left right positioning of the film fed by the descent transport unit is regulated by the position regulator and sent to the sub scan unit Exposure Section
173. REDMEMORY Open error of common memory Error attributed to software or hardware OPEN ERR1 Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box SHAREDMEMORY Open error of common memory OPEN ERR2 SHAREDMEMORY Open error of common memory OPEN ERR3 INIT PIPE OPEN ERR Open error of PIPE against status con trol process PRN LIB ERROR Open error of print I F driver MOMORY ALLOC ERR Unable to secure memory PRN LIB ERROR Error in print I F driver when requesting ini tialization CA41 COMMANDCODE ERR Received unexpected command response boot request from print section when requesting initialization CA43 COMMANDCODE ERR Received unexpected command response program download request from print sec tion when requesting initialization CA44 COMMANDCODE ERR Received unexpected command response expansion download request from print section when requesting initialization CA45 COMMANDCODE ERR Received unexpected command response print ready request from print section when requesting initialization CA46 COMMANDCODE ERR Received unexpected command response test print ready request from print section when requesting initialization CA47 COMMANDCODE ERR Received unexpected command response print request from print section when requesting initialization CA48 COMMANDCODE ERR Received unexpected command response test operation star
174. RN READYSENDERR Error in sending print ready request occurred COMMONFILMNUMGE TERR Error in acquiring corresponding film number occurred COMMONFILMNUM STATERR Error in setting status for corresponding film number occurred COMMONPRNSTATUP DTERR Error in outputting print status log COMMONPRINTINGAC ESERR Main imager control process spare INIT ERR System error at process initialization densitometer DLL OS system call occurred Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box SUPPLY_FIN_REPMEC ERR Transmission error of Ready operation command message to status control process EXPOSURE _FIN_REPM ECERR Mechanical error when receiving exposure end report is reported DENSITY_GET_REPME CERR Mechanical error when receiving densitometer read report is reported EXHAUST_REPMECER R Mechanical error when receiving ejection end report is reported Only log is output No indication on the control panel FILM_REGIST_RSPTIM ERERR Time out of film response wait timer Unable to receive film response message within specified time SUPPLY_RSPWAIT Time out of supply response wait timer Unable to receive supply response message within specified time SUPPLY_FIN_REPWAIT Time out of supply end r
175. RO status SUPPLY SHUTTER Displays the tray shutter status COVER Displays the front cover status TRAY Displays the supply tray status FILM LOADING Displays the film conveyance status ERROR Displays error level and number when an error occurs SUPPLY Displays the supply unit temperature DRUM HEATER Displays the temperature at the centre front and rear of the drum CEN TER FRONT REAR COOL ZONE Displays the primary and secondary cooling unit temperatures 1ST 2ND UPDATE CYCLE Displays the data update cycle time seconds Test Operation Selection UPDATE CYCLE BEE SEC NT UNIT SEND Setting Items Item Name Details of Setting UPDATE CYCLE Input the interval at which STATUS is to be automatically updated UNIT Selects the operation load to be tested from the list D 53 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Screen Operation 1 To change the interval at which STATUS is automatically updated input the required time under UPDATE CYCLE and click OK 2 To close the screen click CLOSE e Display will return to the top screen 3 If all data cannot be displayed on the screen use the scroll bar to scroll down Procedure for Mechanical Testing Select the operation to be tested from the NIT list e Operations available for selection are shown in the list at right 2 Click
176. SEND The selected operation will commence and status dis play at each sensor changes according to the opera tional status display will change at the interval set under UPDATE CYCLE e Operation will return to the idle status after completion of one run 3 To terminate the test click CLOSE e Display will return to the top screen For the correspondence between sensors and the English names displayed on the screen refer to 4 2 12 SAO MEC MAINTE DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens Operation Name Details SUSUPPLY INI Supply initial operation DECENT INI Descent conveyance initial operation EXPOSURE INI Exposure initial opera tion RISE INI Elevator transport initial operation DISCHAGE INI Ejection initial operation PICKUP Pick up initial operation CONVEYANCE Conveyance operation DISCHAGE Ejection operation SHUTTER TEST Shutter open close operation FILM SET TEST Film loading operation DOOR OPEN TEST Front cover operation TRAY OPEN TEST Tray lock release opera tion CLEANING TEST Cleaning operation 5 54 5 3 Web Maintenance Tool Screens 5 3 7 Handling UPGRADE Failure In the event that failure occurs when attempting DRYPRO upgrade using the UPGRADE function of the Web maintenance tool when normal start up of the DRYPRO unit is not possible the
177. SH CP USR KERNEK Error in DMA transfer function Flush ERR Ki2PrnFuncCopyUserToKernel when upgrading print section C8F2 FLSH TIMEOUT ERR Timeout of DMA transfer function Flush response when upgrading print section C910 DMA PRN REQ START Boot request KI2_PRN_REQ_START is returned under abnormal response status of print section after DMA transfer when upgrading print section C911 DMA Program download request PRN_REQ_DOWNLOAD Kl2_PRN_REQ_ DOWNLOAD is returned under abnormal response status of print section after DMA transfer when upgrading print section Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 DY DRYPROMODEL 771 Service Manual Ver 0 01 2003 10 7 4 Error Code and Remedy Code Leve Error Message Meanings Cause l C912 E DMA PRN_REQ_INIT Initialization request KI2_PRN_REQ_INIT Error attributed to software or hardware is returned under abnormal response status Carry out error reset or turn OFF ON of the of print section after DMA transfer when power upgrading print section If not corrected update the software version or replacement of the control box C913 DMA PRN_REQ_PRINT Print ready request KI2_PRN_REQ_PRINT is returned under abnormal response status of print se
178. SION BLUE FILM BIN1 2000 10 STANDARD 3 4 P1 PORTRAIT 14INX17IN REPLICATE 2 WHITE YES 300 20 FILM BOX KG_LUT 1 PLNK2 067 TESUTOPURINTO NORMAL IMAGE BOX 011 2 8 4 5 6 M 8 8 00 111 012 DOWNLOAD WINDOW CLOSE NORMAL MONOCHROME2 1000 1000 3 Img0000001 6 r aw Display Items Upper Frame Item Name Details of Setting QUEUE Displays information relating to print data handled inside the DRYPRO unit FILM SESSION Displays print parameters set in print data FILM BOX Displays format parameters for printing of one sheet of film IMAGE BOX Displays numerical buttons as many as frames when printed in multi format e Clicking a numerical button produces display of information relating to the corresponding frame image in the lower frame e Where there is only one image only 1 is displayed Display Items Lower Frame Displays parameters for imprinting images on the film e Information relating to the image corresponding to the num ber selected under IMAGE BOX frame position is dis played in this frame DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 48 5 3 Web Maintenance Tool Screens e Screen Operation To close the screen click WINDOW CLOSE 2 Information shown in DOWNLOAD screen may be down loaded to a PC as a file Downloading FILM INFO 3 Click DOWNLOAD e Downloading will commence and status messages
179. SLIDE error Format that the DryPro771 does not support FILMBOX CUSTOM ERR FILM BOX Image Format information CUS TOM error Format that the DryPro771 does not support Check the image display format sent from the image generator device DICOM 2010 0010 Image Display Format Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box Note DryPro771 rejects the slide for mat FILMBOX MAGNIFICA TION ERR FILM BOX magnification error Format that the DryPro771 does not sup port Check the magnification type sent from the image generator device DICOM 2010 0060 Magnification Type Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CAF1 FILMBOX INTERPOLA FILM BOX interpolation type error Check the smoothing type sent from the image TION ERR Format that the DryPro771 does not sup generator device port DICOM 2010 0080 Smoothing Type Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CAF2 FILMBOX BORDER ERR FILM BOX boarder error Check the border density sent from the image Format that the DryPro771 does not sup _ generator device port DICOM 2010 0100 Border Density Carry out error reset or turn OFF ON of the power If not corrected update t
180. Sets the DRYPRO internal clock p 5 16 COLD START Reboots the DRYPRO unit p 5 17 LOG DOWNLOAD LOG Downloads DRYPRO log files to the PC p 5 18 SCP START TIMER Sets the start timer p 5 20 FILM SETUP Sets the supply tray film size type etc p 5 21 FILM DATA SETUP Sets film accumulation parameters p 5 22 FILM DATA Checks film accumulation data p 5 23 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 6 5 2 Using the Web Maintenance Tool Item Name Details of Setting Reference NETWORK DICOM Sets DRYPRO network parameters and DICOM parameters SCP p 5 28 VERSION Displays the DRYPRO version p 5 29 HPRO SETUP Sets operational parameters for the heat processing unit p 5 29 SCHEDULE ibration schedules Checks changes information relating to regular maintenance and cal p 5 30 SYSTEM SETUP Sets system operation parameters p 5 32 SCU DICOM SCU Sets parameters for the SCU connected to the DRYPRO unit p 5 33 LUT Selects the LUT applied to the SCU p 5 35 USER LUT Creates user LUTs p 5 36 DEFAULT SETUP Sets default print parameters p 5 38 PRIORITY SETUP Sets print parameter priorities p 5 40 STAMP Sets stamp parameters p 5 41 STATUS STATUS Checks the DRYPRO operational status p 5 43 QUEUE INFO Checks print data registered in the queue p 5 46 DIAG MEC PRINT I
181. T COMMANDCODE ERR Unexpected command for command response program download request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response print ready request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response print request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing FLAT Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 75 pRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end repo
182. The screen will change to the exposure unit status dis play at the time of clicking the INPUT 5 51 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens MEC I O Checks the DRYPRO status and tests mechanical control load operation e This screen comprises three frames COOLING DISCHARGE FILTER SUPPLY DESCENT TRANSPORT MAIN BODY SUBSCAN ELEVATOR TRANSPORT Setting Items MEC I O Item Name Details of Setting SUPPLY Displays the status of the supply unit sensors DESCENT TRANSPORT Displays the status of the descent conveyance and position regulating unit sensors SUBSCAN Displays status of the sub scan unit sensors ELEVATOR TRANSPORT Displays the status of the elevator unit sensors HPRO Displays the status of the heat processing unit sensors COOLING DISCHARGE Displays the status of the cooling and ejection unit sensors FILTER Displays the status of the air cooling sensors MAIN BODY Displays the status of the main body frame sensors The display status is updated at the interval set under UPDATE CYCLE Sensor status is displayed as OFF or ON ON DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 52 5 3 Web Maintenance Tool Screens STATUS Display Display Items Status Display Item Name STATUS TEMPERATURE OK oooo UPDATE CYCLE Details of Setting RUN STATUS Displays the DRYP
183. The service maintenance mode will be terminated and the normal maintenance menu user maintenance menu displayed e Pressing the operation switch and terminating the DRYPRO will also result in termination of the service maintenance mode 4 1 Using the Service Maintenance Mode DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 4 1 Using the Service Maintenance Mode 4 1 2 Operation of the Service Maintenance Mode e Executing Service Maintenance Items Invoke display of the required service maintenance menu on the LCD and press the enter key to display setting and operation execution menu items for the selected item e Menu Configuration User Maintenance Menu Service Maintenance Menu Sub menus Displayed only after A input of the password e Moving Between Menus Pressing the 1 or keys for menu items for which Z is dis played at the left bottom of the LCD will result in moving for ward to the next menu or back to the previous menu Menu items with multiple operation and setting items are indi cated by display of a slash to the right of the item see the example at right Pressing the enter key will produce display of the sub menu network e Selection Input of Items An asterisk displayed at the right of a menu item indicates that there are no further setting item menus Value settings or selections should be made here Options are shown enclosed in lt gt on the bottom l
184. Unexpected command for command response program download request is received when printing STRIPE COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing STRIPE COMMANDCODE ERR Unexpected command for command response print ready request is received when printing STRIPE COMMANDCODE ERR Unexpected command for command response print request is received when printing STRIPE COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing STRIPE COMMANDCODE ERR _ Unexpected command for command response test operation status acquisition request is received when printing STRIPE CCAA COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing STRIPE CCAB COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing STRIPE CCAC COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing STRIPE T 83 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Unexpected command for command response status request is received when printing STRIPE
185. a Densitometer PCNI im LED 8 o 26 GY sy 790 REV DENS PD o a BOARD 2 26 Y 26 0 AGND 12V 120 W BI 22 GR 26 R 26 BR oo00000 FHNWRTDS Loo00000 1420 W BL 1420 GY 420 BK 20 V 420 BK 24 BK 24 0 24 BK 24 BR 24 BK 124 GY 124 BK 124 R Lo00000 26 0 26 BK o 126 Y Lt JP7 DGND 34 En ES h E oN oT oT oN 12V G NO CBI SY em 4N2 O H6 MW CN6 JPY 12V w 12V 12V DGND w RCI a DGND o O STBY5V 9 O RC2 PGND STBY24V DGND DC5V DGND PGND DC24V 5 STBYSV amp 2 Zz as a JP84 JJ84 CCN22 CN22 O 6 DGND O 5 12V O 4 DC5V O 3 DC5V Wire Color Designation HPRO Circuit Breaker Black BK O 2 DGND Brown BR Red R O 1 DGND Orenge 0 La Yellow Y Non Fuse Operation Farge Multi Power Supply Board N AUD 000000 NWEROID Loo0000 Jc mE AR 00000 mi Breaker Switch Noise Fil ng GRY o1 FG E 1 2 SUP Unit Body 20 BL a Blue BL 4 OLS 16 BK CUO 6 V O 16 BK cns ups 120 BR A f 20 BK 20 BK O4 NC PGND 4 05070 Gray GY d 14 GR Y O 5 ACN FOO HA A Wh
186. a between maximum and minimum LUT values to data con nected by a straight line COPY Copies LUT data from one user LUT to another The Copy LUT Data window is displayed Enables vertical and horizontal movement of the entire LUT graph when clicked e Screen Operation Select the user LUT number to be set from the right column of the LUT Set item 2 Create the desired LUT characteristics by either manipulat ing the graph or inputting the required numerical values in the point boxes of the density display After inputting a numerical value in a density display box clicking DECISION will reflect that value on the graph 3 Click SET DATA e The user LUT will be updated using characteristics shown on the graph e Note however that DRYPRO settings will not be changed e Movement to other menu items is possible only after clicking CLOSE and closing the screen 4 Click ACCEPT to set the DRYPRO e Status messages will be displayed followed by the mes sage shown at right to indicate completion of settings 5 Click CLOSE to return to the top screen CLOSE D 37 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 DEFAULT SETUP Sets print parameters for each SCU 5 3 Web Maintenance Tool Screens Select the target SCU CH from the menu screen before making parameter settings or changes Setting Items 1 Regius170 PORTRAIT LANDSCAPE
187. abnor mal at even intervals The shading correction was not com pletely carried out before shipping e The film has its peculiar density distribu tion e The optical section is contaminated e The temperature of heat processing drum is uneven or the temperature set ting is abnormal Even though a film itself causes the uneven density the shading correction is effective in resolving the uneven density that occur on the films in the same package Image size to main scan direc tion is abnormal 1 The rotation of exposure polygon is abnormal 2 The distance between the exposure unit and film surface is abnormal 1 Check the connection of the connector 2 Check if the exposure unit is installed properly If no problem is found replace the expo sure unit If the horizontal image size setting in the Requested image size menu is not carried out precisely Adjust the setting value by following the FILM REDUCE in the SERVICE MAINTE PRODUCT SETUP screen Ex If the vertical size of output film is 303mm contrary to the 300mm setting set FILM REDUCE to 99 Image size to sub scan direc tion is abnormal 7 7 The setting value is not suitable DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Adjust the setting value by following the V SIZE TUNING in the SERVICE MAINTE PRODUCT SETUP screen Ex If the vertical size of output film is 1 la
188. aeseneeee 6 8 6 2 7 Replacing the Antistatic Brush ce eee eee eeeeeeeeeeeeeesaeeceaeesaeeseaeesaeeseaeessaeseaeeseaeeeaees 6 10 6 3 Other Maintenance tems zit eieciee a a 6 11 6 3 1 Cleaning the Adhesive Roller miiirn rrenean arad a a er 6 11 Chap 7 Trouble Shooting Li Troubleshooting isionekane u a a inte it vce nets a et Mere 7 1 7 2 Trouble on the Printed IMage cuiviouinin napa a ib 7 7 73 Error Message and Remedy ic a aed eel a wee AL ae eas 7 12 TSA Error Code Structure iaa acid 7 12 7 4 Error Code and Remedy iii a id 7 13 7 5 Responding tothe Film Jan uri ad ii le 7 99 Appendix Time Zone Number Correspondence LiSt ooonocnnnicnnnnnnnccnnccnnncnnorncrnncnnrnnroncnnrnn rn cnn nr rca rre A 1 Film Management A A 2 Board Diag ramiz 23 caui A tee A mateo aided ta ae edd She dae A 3 Mechanical Control Board unico a aie aio a eR eae A 3 Main CPU Board Main Board ccccccccesecceeseeeeeeeeeeeeeeeeeneeeseaeeeecaeeeeeeeesseaeeeseaeeeeseeesseneeteas A 4 Print Engine Board PE Boa A a a ils bailatla aie a ra es A 5 Operation Control Board OPE CTL ccccecceeeeeeeeeeceeeeeeeeeeaeceseaeeeseaaeesecaeeeseaeeeseeeeeesaeeeenseees A 6 Operation Panel Board OPE PNE 2 cccceceeeeeeeeeeeeeeeeneeeeeaeeeseaeeeseaaeeseaeeeecaeeeseeeesesaeeeseaeees A 7 Heat Processing Drive Board cisma he es ee ea eee eet El A 8 Heat Process Driver Board anti flicker HF DRV ccccecceeeece
189. ailed to send internal command for film tray setting SET TO MEMORY ERR Failed to set received data for film tray set ting to common memory WRITE FILE ERR Write error of film tray setting file d401b FILM SIZE ERR Upper tray size or type for film tray setting is out of specified range FILM TYPE ERR Lower tray size or type for film tray setting is out of specified range WRITE FILE ERR Write error of film tray setting file d401c NON MAINTENANCE MODE ERR Error caused by attempting setting while film tray setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copy film tray setting static data onto CF C430 PIPE SEND ERR Failed to send internal command for acquir ing unevenness correction data C431 MAKE SEND DATA ERR Failed to create transmission data for unevenness correction data acquisition C432 PIPE SEND ERR Failed to send internal command for unevenness correction setting C433 SET TO MEMORY ERR Failed to set received data for film tray set ting to common memory C434 WRITE FILE ERR Write error of unevenness setting file d103b C435 CALCCORRECTCO Error in unevenness correction value calcu EFF ERR lation function for KonicaMinolta s uneven ness setting function Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software versi
190. aintenance report to status control process PIPE SEND ERR Transmission error of regular calibration report to status control process FILTER TIMER ON ERR Failed to turn ON filter change timer MAINTE TIMER ON ERR Failed to turn ON regular maintenance timer CALIB TIMER ON ERR Failed to turn ON regular calibration timer ILLEGAL REG MORNING_VALUE Morning standby start time in registry is abnormal Acquired start time for next time may have exceed the limit of CTime ILLEGAL FILTER_VALUE Filter change timer start time in shared memory is abnormal Time data in common memory may have exceed the limit of CTime ILLEGAL MAINTE_VALUE Regular maintenance start time in common memory is abnormal ILLEGAL CALIB_VALUE Regular calibration start time in common memory is abnormal MAINTE_B TIMER ON ERR Failed to turn ON regular maintenance timer Br HDD TIMER ON ERR Failed to turn ON HDD change timer ILLEGAL MAINTE_B VALUE Regular maintenance start time B in com mon memory is abnormal ILLEGAL HDD_VALUE HDD change start time in common memory is abnormal C217 PIPE SEND ERR Transmission error of regular maintenance B message to status control process C218 PIPE SEND ERR Transmission error of regular HDD change message to status control process C219 PIPE SEND ERR Transmission error of internal command report of regular calibr
191. amaged replace it e Film ejection cover lock unit Replace the film ejection cover lock malfunction unit 4A24 E CLEANING ESCAPE NOT Cleaning position sensor Cleaning position sensor is Check the operation if broken DETECT is not turned ON damaged replace it 4A25 CLEANING ESCAPE OFF Cleaning position sensor Cleaning retraction motor unit Replace the cleaning retraction malfunction motor ERR is not turned OFF 4A26 TRAY OPEND Tray is opened abnor Tray lock sensor is damaged Check the operation if broken mally replace it e Tray drive unit malfunction Replace the tray drive unit 4A31 HEAT DRUM LOCK_SIG Heat processing drum Heat processing drum monitor Check the operation if broken ERR monitor signal is abnor is damaged replace it mal e Heat processing drive motor is Check the operation if broken damaged replace it e Film jam Replace the film e Heat processing unit is contami Clean or replace the heat process nated Facing roller etc ing unit 4A32 POWER SUPPLY FAN ERR Power source cooling fan Power source cooling fan is dam Replace the power source cooling is abnormal aged fan 4A33 C WARNING POWER SUP Power source cooling fan Power source cooling fan is dam Replace the power source cooling PLY FAN is abnormal C error aged fan 4A34 E CPU COOLING FAN ERR Main cooling fan is abnor Main cooling fan is damaged Replace the main cooling fan mal 4A35 C WARNING CPU COOL
192. analysis screen is clicked G 0903 FILE NAME 1120030902 _MainToMecLog txt Operation Setting Item Name Details of Display FILE NAME Displays log file names shown on the user setting history analysis screen list CLOSE button Closes the log file name list dialogue DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 86 5 5 Log Analysis Tool UserSetup VersionInformation Dialogue Displayed when the HELP H menu is selected from the user setting history analysis screen or when the help icon is clicked UserSetup Versionlnformation DRYPRO 1 LogTool Version 1 02 Copyright 0 2003 e Operation Display Items Item Name Details of Display Version display Displays the user setting history analysis programme version OK button Closes the UserSetup VersionInformation dialogue B 87 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 DICOM Log Analysis Screen DCM LOG TOOL FILE DISPLAY VERSION DATE me SOUNO 03 09 01 18 04 07 01 03 09 01 18 05 07 KC_PLNK2 SGU067 03 09 01 18 05 07 KG_PLNK2 SGUO67 03 09 01 18 05 07 O1 KC_PLNK2 SCUD6 03 09 01 18 06 07 03 09 01 18 06 07 01 KC_PLNK2_SCUO6 03 09 01 18 06 07 O1 KC_PLNK2_SCUO6 03 09 01 18 07 08 i 03 09 01 18 07 08 01 KC_PLNK2 SCUD6 03 09 01 18 07 08 01 KC_PLNK2 SCUD6 03 09 01 18 08 08 1 03 09 01 18 08 08 O1 KC_PLNK2 SCUD6 03 09 01 18 08 08 01 KC_PLNK2_SGUO6 03 09 01 1
193. and for command response print ready request is received when printing CALIB COMMANDCODE ERR Unexpected command for command response print request is received when printing CALIB COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing CALIB COMMANDCODE ERR _ Unexpected command for command response test operation status request is received when printing CALIB COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing CALIB COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing CALIB COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing CALIB COMMANDCODE ERR Unexpected command for command response status request is received when printing CALIB COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing CALIB COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing CALIB PRN LIB ERROR Error in print I F driver when printing INCLEMENT CB41 COMMANDCODE ERR Unexpected command for command response boot request is received when printing INCLEMENT CB42 COMMANDCODE ERR Unexpected command for command response initialization request is received when printing INCLEMENT C
194. and for command response status request is received from print section CBOE COMMANDCODE ERR Unexpected command for command response exposure unit status request is received from print section CBOF COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received from print section CB20 PRN LIB ERROR Error in print I F driver when printing CALIB CB21 COMMANDCODE ERR Unexpected command for command response boot request is received when printing CALIB CB22 COMMANDCODE ERR Unexpected command for command response initialization request is received when printing CALIB Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 f 72 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Unexpected command for command Errors attributed to the software or hardware response program download request is Carry out error reset or turn OFF ON of the received when printing CALIB power If not corrected update the software version or COMMANDCODE ERR Unexpected command for command E f replacement of the control box response expansion download request is received when printing CALIB COMMANDCODE ERR _ Unexpected comm
195. and network parameters for the DRYPRO unit itself po ep pas a cl lc ll localhost OFF CON kc_DPRO2_P001 OK CANCEL Setting Items Item Name Details of Setting IP ADDRESS Sets the DRYPRO IP address e This setting is not necessary where a DHCP is used SUBNET MASK Sets the sub net mask for the network e This setting is not necessary where a DHCP is used GATEWAY Sets the address of the gateway on the network A value of 0 0 0 0 should be input where no gateway exists HOST NAME Sets the DRYPRO name used on the network A maximum of 16 characters may be input DHCP Sets presence absence of the DHCP server e Select ON if a DHCP is used OFF if not AE TITLE Sets the AE address of the DRYPRO itself A maximum of 16 characters may be input PORT NO Sets port numbers through which the DRYPRO unit receives print data from the network A total of four different DRYPRO port numbers may be set PORT NO 1 must be set SCP DEFAULT CH Sets the channel which the DRYPRO uses as a default Select NO if the default channel is not used select any from CH1 through CH4 if used DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 28 5 3 Web Maintenance Tool Screens e Screen Operation 1 Input the setting items and click OK e The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCP items
196. ar panel The tray unit lock will disengage and the tray will slide out a few centimeters 3 Pull out the tray unit to its fullest extent 4 Remove the tray unit from the rails by pulling forward at the same time as pressing in the stoppers metal part that can be located under the black plastic cover at the rail end on each side of the tray unit e Cautions for removal of the tray unit Left Rail 4 e Continuing the work with the slide rail pulled out after the tray unit is removed may result in damage of the rail or amp injury by being caught on the rail Push the rail back in Pd Lock the main body before starting the work Pressing in the lock metal at the rear end of the rail push down at the left push up at the right releases the lock and enables to push the rail back Lock Right Rail DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 8 2 3 Tray Unit e Installing the tray unit Reverse the procedure for removal to install the tray unit e Installation of the tray unit shall be carried out with the slide rail pushed into the main body e Placing the rear slide part at the rear end of the tray on the slide rail and pushing in the tray horizontally makes the installation of the tray on the rail easier 2 9 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 Pick Up Unit 2 4 Pick Up Unit 2 4 1 Removing the Pick up Unit Open the front cover reffer
197. ar shaft of the pick up unit 2 25 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 Pick Up Unit 5 With the tip of parallel pin being inserted into the hole on the gear shaft of the pick up unit secure the three screws on the gear plate 6 Unplug the parallel pin and connect the three connectors Gear Plate JP12 JP13 JP99 Parallel Ping T Drive Gear Relay Gear at Supply Side DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 26 2 5 Tray Drive Unit 2 5 Tray Drive Unit 2 5 1 Tray Drive Unit Open the front cover reffer to p 2 2 Remove the rear top cover reffer to p 2 3 Remove the rear cover reffer to p 2 3 Disengage the tray lock and remove the tray unit Remove the light blocking plate tray gt QO Aa O KH a Disconnect two connectors JP86 and JP87 located on the rear panel of the main body 7 Remove the two TP screws M4x8 securing the tray drive unit from the rear panel of the main body 2 27 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 5 Tray Drive Unit Remove the tray drive unit by pulling it out from the front of the main body DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 28 2 5 Tray Drive Unit 2 5 2 Parts Layout of Tray Drive Unit Tray Drive Unit Shutter open close motor PM8 Barrier wrapping remova
198. are Reset the error or turn OFF ON If the same error repeats upgrade the soft ware or replace the control box 7 29 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy TESTPRNQINFMDFY SENDERR Although the test print report is received from the mechanical control I F process failed to queue infor mation change report PRNPREVPREVQUPD TERR Although the previous is received from the mechani cal control I F process failed to register in the previ ous queue PRNPREVQREGREPS ENDERR Although the previous is received from the mechani cal control I F process failed to send the queue reg istration report to the imager control process PRNPREVQINFMDFY SENDERR Although the previous is received from the mechani cal control I F process failed to send the queue information change report PRNPREVPREVDIRC SENDERR Although the previous is received from the mechani cal control I F process failed to send the previous direction to the status control process QFILMSETHIGHQUPD TERR Film loading priority error Failed to clear the illegal type of high size film QFILMSETMIDQUPD TERR Film loading priority error Failed to clear the illegal type of middle size film QFILMSETLOWQUPD TERR Film loading priority error Failed to clear the illegal type of small size film QFILMSETPREVQUPD
199. at tern using a densitometer Acalibrated densitometer used at the facility should be used for measurement of the wedge pattern density 7 Invoke the service maintenance mode again and use the t 1 keys to select S50 DENSITOMETER from the ser vice maintenance menu So Use the 2 keys to select lt INPUT DENSITY gt and press the enter key S51 OUT DENSITY will be displayed 9 Use the numerical keys to input the density measured at point 1 POINTO1 on the screen The actual measured value multiplied by 100 X100 should be input here 10 Using the key to switch the POINT display input the densities measured at each point DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 14 3 3 Densitometer Correction 11 Press the enter key after inputting values as far as POINT10 e Data changes will be stored and display returned to the S50 DENSITOMETER menu e Pressing the exit key after changing the value will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to S50 DENSITOMETER Pressing the enter key after selection of lt NO gt will result in return to S50 DENSITO METER without storage of the changed value Press the exit key to return to the user maintenance menu e Checking Calibrated Values To check whether or not calibration of
200. ata representation error Received data is abnormal Check the pixel representation sent from the image generator device DICOM 0028 0103 Pixel Representation Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DICOM 0028 IMAGE BOX photometric interpretation error Received data is abnormal Check the photometric interpretation sent from the image generator device DICOM 0028 0004 Photometric Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box FILMBOX FORMAT ERR FILM BOX format check error Format that the DryPro771 does not sup port Check the image display format sent from the image generator device DICOM 2010 0010 Image Display Format Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box Note DryPro771 rejects the slide for mat FILMBOX FILM ORIENT ERR FILM BOX film orientation error Format that the DryPro771 does not sup port Check the film orientation sent from the image generator device DICOM 2010 0040 Film Orientation Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box FILMBOX FILM SIZE ERR FILM BOX film size error Format that the DryPro771 d
201. ate of film process status print request report failed Illegal film number for film being transported or inconsistency of imager control information occurred Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 40 7 4 Error Code and Remedy Error Message Meanings Cause PRINTREQTIMERERR Error in setting print end report timer PRINTRSPPRNSTATUP DTERR Update of film process status print response report failed Illegal film number for film being transported or inconsistency of imager control information occurred PRNEXPOSEFILM NUMGETERR Film number described in exposure request message not present in imager control information Illegal film number for film being transported or inconsistency of imager con trol information occurred PRNEXPOSEPRNEX POSENDERR Transmission error of exposure request report PRNEXPOSEPRN STATUPDTERR Update of film process status exposure request report failed Illegal film number for film being transported or inconsistency of imager control information occurred PRNEXPOSETIMER ERR Error in setting exposure request response wait timer occurred EXPOREQRSPREP STATUPDTERR Update of film process status exposure request report failed Illegal film number for
202. ation regular main tenance A regular maintenance B HDD change for consumable parts changes to status control process C21A FILE WRITE ERR Failed to write function in file d502 C21B SIGNAL SEND ERR Error of outputting regular data save signal to common memory control process Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box T 45 _ prypRO MODEL 771 Service Manual Ver 0 01 2003 10 Code Leve l Error Message Meanings 7 4 Error Code and Remedy Power sup ply control process C301 E SETUPINFO OPEN ERR Failed to open CommSetupInfo of com mon memory at boot up C302 STATUSINFO OPEN ERR Failed to open CommStatusInfo of com mon memory at boot up C303 DEBUGINFO OPEN ERR Failed to open CommDebugInfo of com mon memory at boot up C304 REG OPEN ERR Failed to open registry at boot up C305 POWER DRIVER OPEN ERR Failed to open power supply driver at boot up C306 KEEP ALIVE SEND ERR Failed to output KEEP ALIVE to power supply driver Temp monitor of CPU is nor more valid KILL ERR Failed to output signal Carries out forceful shutdown because the power switch is pressed REG PID SET ERR Failed to write process ID of own in regis
203. atus request is received when printing CHAR CBCE COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing CHAR 7 77 DrYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing CHAR PRN LIB ERROR Error in print I F driver when printing LILF COMMANDCODE ERR Unexpected command for command response boot request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response initialization request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response program download request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response print ready request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response print request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response test operation start request is received when printin
204. be analyzed and click Open O A k D ao kE Multiple files a maximum of ten may be selected simul 20 13 SEN 2 20030902 MainToMecLog txt taneously E 20020903 Main ToMecLog txt The user setting history analysis main screen will be dis played and a list of user setting commands recorded in the selected log file shown on the screen maw ooo Dred NORR D eth e On the list error lines are shown in red setting operation care lines in light blue and operations from the Web mainte aaron nance tool in light green REE 2003 09 02 10 48 33 e For details of each segment of the screen refer to 5 5 7 PM Log Analysis Tool Screens eam Hansas 2003 03 02 6 2003 09 02 11 14 47 2003 09 02 11 42 21 2003 09 02 11 42 21 2003 03 02 2 2003 09 02 11 44 24 HAF BAD 2003 09 02 9 TA ET WEBIFHIRE 2003 09 02 11 46 29 Bn 2003 09 02 11 50 48 4 9 Screen Operation 1 Double click the command to be checked in the list on the de DRYPRO771 DIRE Y UserSetup FILE HELP H screen GEQy too DYER DATA TINE MESSAGE ERROR STATUS OTHER INFO z The selected line will be highlighted in blue and the cor pasas mm miim tna responding parameter display screen shown see the fol fia ries fona a lowing page 2003 09 02 11 06 52 DEAF 0 E 2003 03 02 2003 03 02 2003 03 02 2003 03 02 2003 03 02 2003 03 02 rp 2003 03 02 11 44 24 LA TA 2003 09 02 lr WEBYITTY I
205. be deleted from the queue and display returned to the SDO QUEUE CLEAR menu DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 42 4 2 Service Maintenance Mode Screens 4 2 16 SEO TRAY OPEN Disengages the tray lock allowing the tray to be pulled out The tray may be pulled out even when film is remaining This menu contains no other menu items e Operation Keys Key Function t Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Disengages the tray lock exit Returns to the U80 SERVICE MODE menu e Procedure for Opening the Tray 1 Press the enter key The message requesting confirmation shown at right will be displayed 2 Use the lt gt keys to select lt YES gt and press the enter key 4 43 A message will be displayed during the opening process Upon the completion of the tray opening process the lock will disengage and the tray will slide out a few centi metres The message shown at right will be displayed and remain on screen while the tray is removed After completion of work return the tray to the main body and slide it in until the lock engages Display will return to the SEO TRAY OPEN menu after display of the message at right DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens 4 2 17 SFO CALIB INTERVAL Sets the method and timing of automatic dens
206. be determined when unit is installed Ethernet 10 base T 100 base TX DICOM Print Management Hard Disk 80GB Standard Print Memory 128MB Standard Approx 110 sheets hr Continuous printing of 14 X 17 inch size 630 W x 600 D x 1125 H mm with stand 175kg with stand 780 W x 790 D x 1410 H mm with stand 205kg with stand UL Single Phase AC120V 8 5A 60Hz CE Single Phase AC220 240V 4 5A 50 60 Hz Approx 950kJ Approx 226kcal hr 15 30 30 70 RH No condensation 20 60 C 20 90 RH No condensation 55dB or less LCD with membrance switch panel Tray 1 125 sheets tray 8 bits 256 step gradation or 12bits 4096 step gradation Depends on modality image signal 16384 step gradation 14 bits Pixel replication Function interpolation process 78 6um fixed DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Image Matrix Number of Recorded Frames Positive Nagative Trim Border Recorded on 1 line or 2 line of film May be printed at top bottom left right Stamp Deisity Correction Start Timer IEC60601 1 2 2001 IEC60601 1 IEC60825 Applicable Standards Remarks Accessories Consumable Parts 1 1 Specification When Connected to REGIUS When Connected to Units Other than REGIUS 14X17 4 503 x 5 419 pixel 4 351 x 5 114 pixel 14X14 4 500 x 4 452 pixel 4 351 x 4 236 pixel 11x14 3 498 x 4 503 pi
207. be displayed 8 Check the print engine board output signal 1 a Select ON under POLYGON input 0 continuous operation as the polygon motor running time and click STORE b Ensure that the illuminated PON LED on the display box extinguishes c Click TEST END to return to the PRINT I O setting screen 2 a Select OFF under POLYGON ON under LD input 1638 default value as the output value and click STORE b Ensure that the LDON LED on the display box illumi nates c Click TEST END to return to the PRINT I O setting screen COFF CON p msec fisss e per A 0 16383 _sTORE CLOSE O HO El HO O HO O O O Oo OO OFF CON p msec fleas O e OFF SON 0 16383 STORE CLOSE 0 0000 0000 0000 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 62 5 4 Setting and Adjustments Used in the Web Maintenance Tool 3 a Select ON under LD input an output value from the chart shown below and click STORE b Ensure that the LED status shown on the chart below GOFF CON P msec matches the set value Only LEDs DO D13 and PRT COFF ON p ee need to be checked in procedure 3 All other LEDs should be ignored SEGREN ECEE Set Value LED Status DO D13 PRT All extinguished DO PRT only illuminated D1 PRT only illuminated D2 PRT only illuminated D3 PRT only illuminated D4
208. bly of the power supply unit 2 1 21 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 20 Power Supply Unit 2 20 3 Installing the Power Supply Unit Reverse the procedure for removal to install the power supply unit Make sure that the retainer plate is also screwed after the power supply unit is installed DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 22 2 21 Main Body Rear 2 21 Main Body Rear 2 21 1 Parts Layout of Main Body Rear 1 Mechanical control board 5 Rear cover close sensor MS2 2 Heat processing drive board 6 Tray lock sensor MS4 3 Supply cooling fan FM2 7 Interlock relay X1 4 Power supply cooling fan FM1 FM7 2 1 23 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 21 Main Body Rear 2 21 2 Replacing the Mechanical Control MC Board CAUTION Always turn OFF the power breaker and unplug the AC plug before staring board replacement Disconnect the fifteen connectors MCN1 MCN2 MCN3 MCN5 MCN6 MCN7 MCN8 MCN9 MCN10 MCN11 N MCN12 MCN13 MCN14 MCN15 MCN17 from the MC e er CNE CNO CNS board eS a Se g CN2 CN3 CN13 CN14 o CN1 Mech Cont Board CN11 CO o o CN12 CN10 2 Remove the six TP screws M4x8 and remove the MC board 3 Screw the new MC board and connect each connector e Because the MC board is grounded by the screw located Ly on
209. board CN 3 DC supply connector for control box main CPU PC board HDD Secondary CN 4 DC supply connector for control panel CN 5 DC supply connector for exposure unit CN 6 DC supply connector for densitometer Primary CN 7 Not implemented AC supply 2 CN 8 AC supply connector CAUTION Make sure that the power breaker is turned off and the AC power cable is unplugged from the outlet before starting the board replacement VR1 Feedback adjustment trimmer for high voltage section do not touch VR2 Fine adjustment trimmer for DC24V for factory use VR3 Fine adjustment trimmer for DC5V for factory use VR 4 Adjustment trimmer for DC26 4V do not touch VR 5_ Fine adjustment trimmer for DC12V for factory use CAUTION Do not change the setting of VR rotary trimmer It may cause damage to the device CAUTION When installing the board secure the GND wire marked with together with the board so that the electric conduction to the body frame is made sure CAUTION Make sure that the power breaker is turned off and the AC power cable is unplugged from the outlet before starting the board replacement CAUTION There still remains a risk of high voltage immediately after the shutdown Wait for minimum 3 minutes after the shutdown to start working on the device in order to avoid the risk of electric shock DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A 10
210. board Refer to the Appendix DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 22 7 4 Error Code and Remedy 4 Main Process Errors Code Leve Error Message Meanings Status Control Process D EXTERIOROPN Outer cover is opened EXTERIORCLS Outer cover is closed UTRAYOPEN Upper tray is opened UTRAYCLOSE Upper tray is closed LTRAYOPEN Lower tray is opened LTRAYCLOSE Lower tray is closed Simply a log file is generated Nothing is displayed in the operation panel SetupintoCreateErr Shared memory create error StatusInfoCreateErr Shared memory create error DebuginfoCreateErr Shared memory create error PipeCreateErr PIPE create error maintenance process PipeCreateErr PIPE create error maintenance pipe process PipeCreateErr PIPE create error file control process PipeCreateErr PIPE create error queue control process PipeCreateErr PIPE create error heat processing I F process PipeCreateErr PIPE create error imager control process PipeCreateErr PIPE create error print I F process PipeCreateErr PIPE create error mechanical control I F process PipeCreateErr PIPE create error time control process PipeCreateErr PIPE create error operation process Caused by the OS or software Replace the control box ProclllegalEnd Maintenance proce
211. bracket 4 Screw the new sensor on the sensor bracket 5 Screw the sensor bracket on the main body s frame and connect the connectors When screwing the sensor bracket make sure that the bosses on the main body s frame engage with the posi Fai O tioning holes on the sensor bracket Positioning Sensor Bracket DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 30 2 21 Main Body Rear 2 1 31 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Chapter 3 Check 8 Adjustment 3 1 How to Check the Image 3 1 How to Check the Image 3 1 1 Test Patterns Available from DryPro771 DryPro771 is equipped with a print function that can print various test patterns to check the resulted image Print these patterns to check at the occasion when the DryPro771is first installed regular maintenance is com pleted or technical claim is reported from the user Use S60 TEST PRINT menu in the service mode to print the test patterns For details of service maintenance mode refer to Chapter 4 Service Maintenance Mode Following test patterns are available using the S60 TEST PRINT menu in the service mode Test Pattern Check Items Refer to SMPTE Pattern to check LUT and density control Flat Pattern to check the uneven density caused by film and or by DryPro Frame Pattern to check and adjust the aspect ratio of the image Increment Pattern to check the loss of data bit of the image Calibration Pattern used for dens
212. c check and formatting there is therefore no need to manually copy pro grammes etc on to the hard disk IMPORTANT After replacement of the hard disk log data CAUTION CAUTION and output image data recorded prior to replacement cannot be used Be careful when handling the hard disk A hard disk that has been dropped or that has been accidentally exposed to shock by bumping should not be used Even though such a disk may seem to be functioning normally initially malfunctions may appear with the passage of time There are two ATA cable connectors one for the board blue and one for the HDD black Check the name on the tags BOARD or HDD when connecting DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 112 2 19 Control Box 2 19 5 Replacing the Memory Module To replace the memory module the control box must be removed from the main body 1 Remove the hard disk cover from the control box 2 Remove the fifteen TP screws M3x6 and remove the CPU cover from the control box 3 Open the lock levers on each side of the DIMM socket and remove the memory module 4 Insert the new memory module into the DIMM socket and close the lock levers ensuring that the locks firmly engage 5 Replace the control box covers reversing the procedure for removal CAUTION Do not touch the gold plated edge of the mem ory module CAUTION There are two indentations centre and edge on the
213. c data 2 smpte image SMPTE image SMPTE_IMAGESIZEER ROR File size of the static data 2 smtpe image SMPTE image is illegal DUMMY_IMAGESTATER ROR Failed to acquire the file status of the static data 2 dummy image DUMMYPRINT image DUMMY_IMAGESIZEER ROR File size of the static data 2 dummy image DUM MYPRINT image is illegal COMMON_IMAGESTAT ERROR Failed to acquire the file status of the static data 2 tobi1114pl raw General pattern image COMMON_IMAGESIZEE RROR File size of the static data 2 tobi1 114pl raw General pattern image is illegal USER_IMAGESTATERR OR Failed to acquire the file status of the static data 2 user1Kx1K raw user800x800 raw General pattern image USER_IMAGESIZEERR OR File size of the static data 2 user1Kx1K raw user800x800 raw General pattern image is illegal The data in the setting file cannot be read properly Upload the static setting file 2 Static2 tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box T 37 DRYPROMODEL 771 Service Manual Ver 0 01 2003 10 Code Leve l Error Message 7 4 Error Code and Remedy Meanings System Check Process BB00 C DIRECTORYMAKEERR Failed to create the registry Log file is generated and displayed in the oper BBO1 EXTRACTFILESERR ation panel Failed to expand the data Processing can be continued
214. ce DICOM 2020 0020 Image Polarity Error output only to log and on opera tion panel Operation can be continued CE22 C DCHK IMAGE BOX IMAGE BOX pixel allocation bit error Check the stored bit sent from the image gen ERROR erator device DICOM 0028 0100 Bits Stored Error output only to log and on opera tion panel Operation can be continued CE23 C DCHK IMAGE BOX IMAGE BOX pixel bit count error Check the stored bit sent from the image gen ERROR erator device DICOM 0028 0101 Bits Stored Error output only to log and on opera tion panel Operation can be continued CE24 C DCHK IMAGE BOX IMAGE BOX high bit error Check the high bit sent from the image gener ERROR ator device DICOM 0028 0102 High Bit Error output only to log and on opera tion panel Operation can be continued CE25 C DCHK IMAGE BOX IMAGE BOX pixel data representation error Check the pixel representation sent from the ERROR image generator device DICOM 0028 0103 Pixel Representation Error output only to log and on opera tion panel Operation can be continued 7 89 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause DCHK IMAGE BOX ERROR IMAGE BOX photometric interpretation error Check the photometric interpretation sent from the image generator device DICOM 0028 0004 Pixel Representation Error output only to log and on opera tion panel Operat
215. ce Manual Ver 0 01 2003 10 f 14 7 4 Error Code and Remedy Code Leve Error Message Meanings Cause Remedy l 4140 PICKUP SEQUENCE ERR Supply request is Operation software bug Restart the DRYPRO received in an abnormal timing 4310 L_SIDE JAM CHECK C Film doesn t reach the Sub scan entrance sensor is Check the operation if broken sub scan entrance sen damaged replace it sor e Position regulator feed motor is Check the operation if broken damaged replace it e Descent transport roller mal Replace the roller to adjust the belt function Lack of transport abil tension ity 4320 L_SIDE NOT NIP CHECK Descent transport nip Descent transport nip close Check the operation if broken C close sensor is not turned sensor is damaged replace it ON Descent transport nip motor is Check the operation if broken A damaged replace it age EM OFE ERR A al Descent transport unit malfunc Replace the descent transport unit tion ON 4322 POSI_NIP NOT HOME Position regulator nip e Position regulator nip home Check the operation if broken CHECK C home sensor is not sensor is damaged replace it turned ON e Position regulator nip motor is Check the operation if broken 4323 POSI_NIP HOME OFF Position regulator nip les replace A ERR homeseneoris not Position regulator unit malfunc Replace the position regulator unit turned OFF tion 4324 WIDTH HOME NOT Justification h
216. command response test operation end request is received when printing SMPTE CCCB COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing SMPTE CCCC COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing SMPTE CCCD COMMANDCODE ERR Unexpected command for command response status request is received when printing SMPTE CCCE COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing SMPTE Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 84 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing SMPTE PRN LIB ERROR Error in print I F driver when printing DUM MYi COMMANDCODE ERR Unexpected command for command response boot request is received when printing DUMMYi COMMANDCODE ERR Unexpected command for command response initialization request is received when printing SMPTE COMMANDCODE ERR Unexpected
217. ction after DMA transfer when upgrading print section C914 DMA Test print ready request PRN_REQ_TESTPRINT KI2_PRN_REQ_TESTPRINT is returned under abnormal response status of print section after DMA transfer when upgrading print section C915 DMA Print request KI2_PRN_REQ_EXPOSE is PRN_REQ_ EXPOSE returned under abnormal response status of print section after DMA transfer when upgrading print section C916 DMA Test process start request PRN_REQ_TEST_STAR KI2_PRN_REQ_TEST_START is returned T under abnormal response status of print section after DMA transfer when upgrading print section C917 DMA Test status acquisition request PRN_REQ_TEST_GETS KI2_PRN_REQ_TEST_GETSTAT is TAT returned under abnormal response status of print section after DMA transfer when upgrading print section C918 DMA Test end request PRN_REQ_TEST_END KI2_PRN_REQ_TEST_END is returned under abnormal response status of print section after DMA transfer when upgrading print section C919 DMA Image transfer request PRN_REQ_TRANS_IMA KI2_PRN_REQ_TRANS_IMAGE is GE returned under abnormal response status of print section after DMA transfer when upgrading print section C91A DMA Status request KI2_PRN_REQ_STATUS PRN_REQ_STATUS is returned under abnormal response status of print section after DMA transfer when upgrading print section C91B DMA Expansion download request REQ_PCIBUS_DMA KI2_REQ_PCIBUS_DMA is returned under abnormal response status of print se
218. ction after DMA transfer when upgrading print section C91C DMA Exposure unit status request PRN_REQ_EXP_STAT KI2_PRN_REQ_EXP_STAT is returned under abnormal response status of print section after DMA transfer when upgrading print section C91D DMA FPGA configuration request PRN_REQ_FPGA_CFG KI2_PRN_REQ_FPGA_CFG is returned under abnormal response status of print section after DMA transfer when upgrading print section DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 58 7 4 Error Code and Remedy Error Message Meanings Cause DMA PRN_REQ_OTHER Other status is returned under abnormal response status of print section after DMA transfer when upgrading print section DL ERR Error in download request function when upgrading print section DL RECV ERR Failed to receive download request function command CommandStatusWait3 when upgrading print section DL RECV TIMEOUT Timeout of download request function response when upgrading print section DL PRN REQ START Boot request KI2_PRN_REQ_START is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_DOWNLOAD Initialization request KI2_PRN_REQ_INIT is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_INIT Print ready request KI2_PRN_REQ_PRINT is returned u
219. ction dialogue will be displayed A A E a ef EB 2 Select the required new version upgrade file and click OK 5 He 771 1 00R00 TOD te The name and path of the selected file will be displayed on the UPGRADE screen 3 Click OK Dred WIN 771_V1 00RO0TOOtez y BONE 000 a A A request for confirmation will be displayed 4 Click OK e The file will be uploaded to the DRYPRO and updating of software and set values initiated Are you sure to exec UPGRADE by these files Setting change will be ignored Progtgz Lib tez Dynamic tez Static tgz Static2 tgz Web tez lAstartup script main script startup script tcpserver script upsshutdown script CANC e Upon successful completion of the upgrade results will be displayed and automatic rebooting of the DRYPRO carried out 5 After the DRYPRO has been rebooted either click LOGIN gt gt to restart the Web maintenance tool or exit the tool by clicking WINDOW CLOSE To abort the upgrade and return to the top screen click CANCEL in steps 1 3 or 4 above 5 11 DrYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens Y BACK UP Backs up the DRYPRO system software and set data in the PC Backup from IP address 192 168 20 160 ox j cance e Screen Operation Click OK A file download dialogue will be displayed 2 Select store this file on disk and click OK
220. curing the belt tensioner align the tensioner to the original position that is marked by scriber before tight ening screws e When re installing the primary cooling unit adjust the drive belt tension to 500gf when the belt is depressed by 5mm at the position indicated in the figure before tightening the belt tensioner screws Drive belt Belt tensioner DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 84 2 13 Heat Processing Drive Unit 2 13 Heat Processing Drive Unit 2 13 1 Removing the Heat Processing Drive Unit CAUTION The backrush of the heat processing drive unit cannot be adjusted at the site Never attempt to disassemble the heat processing drive unit nor to remove the heat processing drive motor Should any failure happen on the heat processing drive motor replace whole assembly 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Remove the primary cooling unit reffer to p 2 74 5 Disconnect the heat processing drive unit connectors JP89 JP93 6 Remove the three TP screws M4x8 and remove the heat processing drive unit 2 85 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 13 Heat Processing Drive Unit 2 13 2 Parts Layout of Heat Processing Drive Unit 1 Heat processing drum drive motor PM3 2 Heat processing drum monitor sensor PS6 Important Heat Processin
221. d for product mode acquisition MAKE SEND DATA ERR Failed to create transmission data from common memory for product mode acquisi tion PIPE SEND ERR Failed to send internal command for product mode setting SET TO MEMORY ERR Failed to set received data fro product mode setting to common memory WRITE FILE ERR Write error of product mode setting file d401a WRITE FILE ERR Write error of product mode setting file d602 WRITE FILE ERR Write error of product mode setting file d003 WRITE FILE ERR Write error of product mode setting file d102 WRITE FILE ERR Write error of product mode setting file d203c WRITE FILE ERR Write error of product mode setting file Debug csv WRITE FILE ERR Write error of product mode setting file d301 Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 BO 7 4 Error Code and Remedy Error Message Meanings Cause NON MAINTENANCE MODE ERR Error caused by attempting setting while product mode setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copy product mode setting static data onto CF PIPE SEND ERR Failed to send internal command for p
222. d to printing Input the maximum density value for printing if changes are required e Input the required density value X 100 Input the minimum density value for printing if changes are required e Input the required density value X 100 e FLAT PATTERN Sub menu Items Menu Content of Settings Input the density value for flat pattern printing Input the required density value X 100 Input the number of sheets to be printed DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 22 4 2 Service Maintenance Mode Screens FRAME PATTERN Sub menu Items Menu Content of Settings Input the density value for frame pattern printing e Input the required density value X 100 Input the number of sheets to be printed INCREMENT PATTERN Sub menu Items Menu Content of Settings Select the direction for density change MAIN SCAN Selection of the main scan direction SUB SCAN Selection of the sub scan direction Input the number of sheets to be printed PRODUCT PATTERN Sub menu Items Menu Content of Settings Input the density value for product pattern printing e Input the required density value X 100 Input the number of sheets to be printed CALIBRATION PATTERN Sub menu Items Menu Content of Settings Input the number of sheets to be printed e Procedure for Test Printing For details of test prin
223. data 2 d005_1 csv DICOM character display position D005_2GETERROR Failed to read the static data 2 d005_2 csv Film information character display position The data in the setting file cannot be read properly Upload the static setting file 2 Static2 tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box D005_4GETERROR Failed to read the static data 2 d005_4 csv Format specification for DICOM character data DOO6GETERROR Failed to read the static data d006 csv Density patch The data in the setting file cannot be read properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box D007GETERROR Failed to read the static data 2 d007 rec Custom format reference table DO08GETERROR Failed to read the static data 2 d008 csv Standard custom format reference table D010GETERROR Failed to read the static data 2 d010 csv Custom format fixed value D011GETERROR Failed to read the static data 2 d011 csv Test print condition The data in the setting file cannot be read properly Upload the static setting file 2 Static2 tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box D013_1GETERROR Failed to read the static data 2 d013_1 csv DICOM character display for a test print
224. ddress on client side El El w go D wo 3 J a 2 U o I Error output only to log and on operation panel Carry out error reset or turn OFF ON of the power If it repeats update the software version or replace ment of the control box Error output only to log and on operation panel Carry out error reset or turn OFF ON of the power If it repeats update the software version or replace ment of the control box Error output only to log and on operation panel Check the connection counterpart network setting including LAN cable HUB etc then reset the error or carry out error reset or turn OFF ON of the power If it repeats update the software version or replace ment of the control box Error output only to log and on operation panel Check that the setting value in DICOM SCP PORT NUMBER are not duplicated Check the network setting including LAN cable HUB etc then reset the error or carry out error reset or turn OFF ON of the power If it repeats update the software version or replace ment of the control box Error output only to log and on operation panel Check the connection counterpart network setting including LAN cable HUB etc then reset the error or carry out error reset or turn OFF ON of the power If it repeats update the software version or replace ment of the control box 7 4 Error Code and O AAA ERR ELEC SW Failed to send the message Error outp
225. displayed in this event dialogue differ depending on the event in the line double clicked on the DICOM log analysis screen list CLOSE button Closes the dialogue DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 90 5 5 Log Analysis Tool ERROR DISPLAY Dialogue Displayed when ERROR is selected from the DISPLAY menu on the DICOM log analysis screen ERROR MESSAGE COMMENT 03 09 01 15 KG_PLNK2_U097 0000 006b NORMAL Port 9002 1P 10 14 997 SOCKET ERR 0x0 03 09 01 18 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 9 97 SOCKET ERR 0x0 03 09 01 58 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 9 97 SOCKET ERR 0x0 03 09 01 58 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 9 97 SOCKET ERR 0x0 03 09 01 58 KG_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 9 97 SOCKET ERR 0x0 03 09 01 01 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 01 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 E KC_PLNK2_UD97 O000 006b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 02 KC_PLNK2_U09 0000 006b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 03 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 03 KC_PLNK2_U097 0000 006b NORMAL Port 9002 IP 10 14 997 SOCKET ERR 0x0 03 09 01 09 KC_PLNK2_U097 0000
226. e PCI bus DMA transfer end report is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command response status request is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing densitometer correction COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing densitometer correction PRN LIB ERROR Error in print I F driver when starting expo sure test COMMANDCODE ERR Unexpected command for command response boot request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response initialization request is received when starting exposure test COMMANDCODE ERR Unexpected command for command response program download request is received when starting exposure test Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 79 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Unexpected command for command response expansion program request is received when starting exposure test COMMANDC
227. e test print print command from SCU is created after the film is loaded AT ONCE Carries out calibration immediately after the film is loaded CAUTION If a new film package is loaded in the tray while one or more sheet of film still remains in the tray calibration upon film change will not be initiated When it is required to change the film in such case change the film after setting S43 FILM COUNT to 000 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 44 4 2 Service Maintenance Mode Screens e CALIB HOURS Sub menu Items Menu Content of Settings Displays the time elapsed from the last calibration and the set automatic cal ibration interval The interval may be changed by inputting the required numerical value 4 45 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 lk e A 4 2 Service Maintenance Mode Screens Procedure for Automatic Density Calibration Use the gt keys to select lt CALIB MODE gt from the SFO CALIB INTERVAL menu Press the enter key SF1 CALIB MODE will be displayed Use the gt keys to select the mode for automatic den sity calibration Press the enter key e The selected mode for calibration will be set and display returned to the CALIB INTERVAL menu Unless lt NONE gt has been selected in step 3 above use the lt gt keys to select lt MODIFY gt Press the enter key SF1 CALIB HOURS will be di
228. e RS232C for mech cont when upgrading mech cont RS232C INIT ERR Failed to initialize RS232C for mech cont when upgrading mech cont RS232C SEND ERR Failed to send version verification end MA when upgrading mech cont RS232C RECV ERR Failed to receive version verification end response mA when upgrading mech cont RS232C SEND ERR Failed to send display request M2 when upgrading mech cont RS232C RECV ERR Failed to receive display response m2 when upgrading mech cont ENVGET ERR Failed to acquire environment function when upgrading mech cont KI2_HD_VERSIONUP_PROG_DIR FILE DOES NOT EXIST DOWNLOAD EXE not present when upgrading mech cont ENVGET ERR Failed to acquire environment function when upgrading mech cont KI2_HD_MEC_PROG_DIR FILE DOES NOT EXIST Data file OS mot for download not present when upgrading mech cont FORK ERR Error in fork function when upgrading mech cont WAIT ERR Error in wait function when upgrading mech cont C843 DOWNLOAD DOES NOT Failed to boot up DOWNLOAD EXE when WORK upgrading mech cont C844 REG GET ERR Failed to acquire mech cont version from registry when upgrading mech cont Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software
229. e and page number STAMP MESSAGE Stamp message PATIENT ID NAME Patient ID and name To print the patient name select the character type CHAR CODE ACSII English characters or 2BYTE Japanese characters and enable disable 2 line printing TWO LINE MODE FORMAT Select the format for Time and Date YEAR MONTH Select the date format from the following YY MMM DD Year 2 digits month name day numerical value YYYY MMM DD Year 4 digits month name day numerical value YY mm DD Year 2 digits month numerical value day numerical value YYYY mm DD Year 4 digits month numerical value day numerical value DATE TIME Selects the order in which the time and date are printed TIME DATE Printed in the order time date DATE TIME Printed in the order date time TIME Time only printed DATE Date only printed 5 41 gt prvPROMODEL771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens Item Name Details of Setting STAMP MESSAGE Input the message to be printed on the stamp Input may be in 1 or 2 BYTE characters e Screen Operation 1 Input the setting items and click OK The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCP items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed followed by
230. e cable or the main scan unit will be a probable cause If the problem remains after replacing the print engine board first the exposure cable and then the main scan unit should be replaced 4 Switch off the DRYPRO power supply disconnect the exposure data output check jig and the data cable and restore the original connections When inserting connectors ensure that they are locked firmly and fully inserted at both edges 3 25 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Chapter 4 Service Maintenance Mode 4 1 Using the Service Maintenance Mode 4 1 Using the Service Maintenance Mode 4 1 1 Switching to the Service Maintenance Mode e Starting up the Service Maintenance Mode The procedure for starting up the service maintenance mode is detailed below 1 Remove the service maintenance key cover on the opera tion panel e Lift off the cover after pressing lightly toward the LCD 2 Press the maintenance key 3 Display will switch to the maintenance mode user mainte nance mode and the top item of the maintenance menu UOO FILM DATA will appear on the LCD A Repeatedly press the key until U90 PASSWORD appears on the LCD 5 Press the enter key A request for input of the password will appear 6 Use the service maintenance numerical keys to input the service maintenance mode password 4 digits 5678 The input password will not be displayed on the LCD asterisks will
231. e date when user setting commands were executed Displays user setting command types Displays codes for errors that occurred Displays the DRYPRO status Clicking on one item will result in sorting of the list based on that selection Clicking once will produce display in ascending order clicking again descending order Menu Items Item Name Details of Display FILE F LOG FILE OPEN O Reads the new log and displays a list OUTPUT TO FILE A Outputs user setting commands displayed on the list as files in text for mat QUIT X Quits the user setting history analysis programme HELP H UserSetup VersionInformation A Displays the user setting history analysis programme version A UserSetup VersionInformation dialogue is displayed Reads the new log and displays a list Outputs user setting commands displayed on the list as files in text for mat 5 81 Executes list searches or error extraction A search or error extraction dialogue will be displayed DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Item Name 5 5 Log Analysis Tool Details of Display Continues the search in descending direction Continues the search in ascending direction Analyses error codes An error code analysis dialogue is displayed Searches logs based on time date A time date search dialogue is displayed Displays a list of log f
232. e environment parameter Kl12_QUE_DIR B607 EnvGetError Failed to acquire the environment parameter KI12_HD_DYNAMIC_DIR B608 FileMngReadError Failed to acquire the file control data B609 FileDeleteError Failed to delete the unnecessary file B60A DataSetupError Failed to create the directory of setting data B60B DataSetupError Failed to create the setting file in the DICOM direc tory B60C PipeCreateError Failed to create the PIPE for the file control and file process B60D EventCreateError Failed to create the event B60E EventCreateError Failed to create the event B60F EventCreateError Failed to create the event B610 DicomThreadExecError Failed to start up the DICOM send receive thread B611 ExecMsgSendError Failed to send the start up ready message B612 TimerCreateError Failed to create the timer B613 FilmRegisterError Failed to receive the film information registration message B614 DicomlnitialError Failed to receive the INI file error message B615 DICOMABNORMAL ENDERR DCM end unexpectedly B616 DICOMEXECENDERR Failed to start up the DCM Caused by a software or hardware Reset the error or turn OFF ON If the same error repeats upgrade the soft ware or replace the control box DRYPRO M
233. e heat immediately after use To avoid burns check that the upper rack has cooled sufficiently before proceeding with work 1 Wipe the surface of the heat processing drum with a cloth moistened with isopropyl alcohol IMPORTANT Be careful not to drop a metal substance etc over the heat processing drum which may result in scratch on the drum surface For example pens in a chest pocket should be put away before starting the work IMPORTANT Thoroughly wipe the surface of the heat processing drum so that no convex shaped substance remains on the surface Failure to remove the hard substances on the sur face may result in density unevenness 6 5 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 2 Heat Processing Unit Maintenance 6 2 4 Replacing the Heat Processing Shaft Bearings The heat processing drum shaft bearings are affixed to the heat processing unit lower cover 1 Remove the old heat processing drum shaft bearings from Shaft Bearings the lower cover and set the new ones in place DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 6 6 2 Heat Processing Unit Maintenance 6 2 5 Replacing the Separator Unit The separator unit is affixed to the upper rack CAUTION The upper rack may retain extreme heat immediately after use To avoid burns check that the upper rack has cooled sufficiently before proceeding with work CAUTION After replacing the separator unit always check the clearance betwee
234. e is illegal ERR ELEC SW SCP_CallingAETitle in default file is illegal Thread Related Items D1A0 C Error output only to log and on operation ant oa error reset or turn OFF ON of the power 1 If it repeats update the software version or replace 7 ment of the control box ERR ELEC SW Illegal thread function pointer DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 96 7 4 Error Code and Remedy Other File Related Items essage Related Items ERR ELEC SW ERR ELEC SW ERR ELEC SW ERR ELEC SW Connection Related Items ERR ELEC SW Failed to initialize the socket ERR ELEC SW Software version not compatible ERR ELEC SW Failed to create the socket on server side ERR ELEC SW ERR ELEC SW Failed to publicize the connection request ERR ELEC SW Failed to create the socket on client side ERR ELEC SW Failed to acquire IP address of server ERR ELEC SW Failed to establish socket connection to server T 97 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 aaa DW 0 D Do W Wy U ojl oy BY WT Pp iss co Te WwW uy m gt Q ies O Failed to create the thread message Failed to send the thread message Failed to receive the thread message Failed to wait for receiving the thread message Failed to acquire the thread message Timeout of waiting the thread mes D1C0 C D1C1 D1C2 D1C3 D1C4 D1C5 D1C6 Thread message ID not compatible e ocke Failed to allocate the a
235. e shutter open close motor to install it e When securing the belt tensioner align the belt tensioner to the position marked with a scriber before removal e Whenever the shutter open close belt is replaced measure the belt tension using a push pull gauge Press the belt of Belt Tensioner the belt tensioner with the push pull gauge and secure the screw when it measures 600gf DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 36 2 5 Tray Drive Unit 2 5 7 Replacing the Shutter Open Sensor Shutter Close sensor 1 Unplug the connectors from the both sensors Shutter open sensor JP35 Shutter close sensor JP36 Shutter Colse Sensor 2 Remove the four TP screws M4x8 and lift the plate part of the shutter open close mechanism 3 Press the claw of the sensor to be replaced inward and remove it from the plate 4 4 Install the new sensor in the installation hole of the plate we k O y SoS LF ee JS IOS 2 37 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 5 Tray Drive Unit 5 Secure the plate of the shutter open close mechanism on the tray drive unit with screws When securing the plate on the tray drive unit make sure that the four bosses on the top panel of the unit engage with the positioning holes of the plate 6 Plug the connector to the sensor DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 38 2 5 Tray Drive Unit 2 5 8 Replacing the Interlock Switc
236. e software version or replacement of the control box DICOM 2020 IMAGE BOX polarity error Received data is abnormal Check the image polarity sent from the image generator device DICOM 2020 0020 Image Polarity Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DICOM 0028 IMAGE BOX pixel allocation error Received data is abnormal Check the allocated bit sent from the image generator device DICOM 0028 0100 Bits Allocated Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DICOM 0028 IMAGE BOX pixel bit count error Received data is abnormal Check the stored bit sent from the image gen erator device DICOM 0028 0101 Bits Stored Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DICOM 0028 IMAGE BOX high bit error Received data is abnormal Check the high bit sent from the image gener ator device DICOM 0028 0102 High Bit Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 68 7 4 Error Code and Remedy Error Message Meanings Cause DICOM 0028 IMAGE BOX pixel d
237. eady request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response test print ready request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response print request is received at the end of exposure test Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 81 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Unexpected command for command response test operation start request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response image transfer request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response status request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response exposure unit status request is received at the end of exposure test
238. eceived from the ed to update the print QFILMENDENDQUPDT ERR2 Although the film end repo imager control process fai end film information queue rt is received from the ed to update the print QFILMENDUP DTQSPECERR Although the film end repo imager control process fai to be updated rt is received from the ed to specify the queue QFILMENDPRIORIQAC ESERR Although the film end repo imager control process fai print queue rtis received from the ed to read the priority QFILMENDCPYCNTUP DTERR Not in use QFILMENDAC CESSQSPECERR Although the film end repo imager control process fai rt is received from the led to send the image file delete report to the file control process QFILMENDQINFMDFY SENDERR Not in use QDELDELCHSPECERR Failed to specify the CH 1 queue delete report 32 included in the QDELTESTQDELERR While deleting the test print queue a mismatch occurs QDELPREVQDELERR While deleting the previous queue a mismatch occurs QDELALLCH HIGHQDELERR When a mismatch occurs whi queue e del the CH are specified to delete queue a eting High priority QDELALLCHMIDQDEL ERR When all the CH are mismatch occurs whi queue e del specified to delete queue a eting Middle priority QDELALLCHLOWQDEL ERR When all the CH are mismatch occurs whi queue e del spec
239. ected replace the operation control board Measurement between the relay con _ Power cut off signal is not out Check the cable between operation panel unit and control box Check cable control box with tester shows no change and connectors connected to CCN21 on from SV the main CPU board If it is not cor rected replace the main CPU board or control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 6 7 2 Trouble on the Printed Image 7 2 Trouble on the Printed Image Phenomenon Cause Remedy Uneven Pitch Check the FLAT pattern approx 1 5D with a loupe e Uneven pitch occurs in a 157 pm cycle lt Show the item a and b gt e Another periodical uneven pitch occurs lt Show the item c and d gt a The uneven pitch correction was not completely carried out before shipping b The correction value is reset or dam aged c A vibration damage temperature or humidity may cause the output image d The sub scan unit may be shaken feb Correct the uneven pitch o Correct the uneven pitch o Correct the uneven pitch If the same malfunction repeats replace the expo sure unit Q Regulate the sub scan unit position or replace the sub scan unit Uneven Density on both sides of the image Measure the X 3 points on the FLAT pattern approx 1 5D illustrated below e If there is approximately 0 15D or more density difference it is
240. ee 3 6 3 1 6 Printing Calibration Patterns eee eeceeeeeseeeeeeeeneeeeeeeeaeeseaeesaeeseaeesaeeseaeeseeeeatesseeseaeesas 3 7 3 2 Image Correcto scott il iaa on idee iia 3 8 3 2 1 Density Evenness Correction ooooncicninnonccnncnnoncnonnnnrncnnn conc cnn nc nono non nn nn nn nn nn rn nn nn nn nen ncnnnins 3 8 3 2 2 gt Shading Corel iii nda 3 12 3 3 Densitometer Correction imitan aia tdt 3 14 3 4 Checking the Exposure SectiON ooocccinninnnccnnnnncnncarnnncnnnnnnn cnn rn rre 3 16 3 4 1 Laser Intensity Measurement ooooonconnnonncnnoncnnocnnonononrnnnnen ran cnn rre 3 16 3 4 2 Checking Exposure Data OUtpPUt oooonccnnnnnnncnnnnncnnnnnnancnrn nono ncn cnc non cnn nr non cnn rre rre 3 20 Chapter 4 Service Maintenance Mode 4 1 Using the Service Maintenance Mode ooccccinnccnncononnnncnnnnrncncncnnnnncncrnn cono r ran nrnnnnrnr rana nr nn rre nr rra 4 1 4 1 1 Switching to the Service Maintenance Mode oooocccncccnnccnoccconncnonccnnncnon cnn nnnon cnn nnnnnncnn nn 4 1 4 1 2 Operation of the Service Maintenance Mode oooocccnccinnnonococonncnonncnrncnnn cnn cnn o nono nnnnn nono nnn 4 3 4 2 Service Maintenance Mode SCreens ooonmcccccinncciccononnnncncnanncnnn cnn cnn nn rnn canon rra rn renacer 4 5 4 2 1 Service Maintenance Menu eceeesesceseeereeeeeeseeeeeseeseaeeseeeeaeessaeesaeessaeesaeeseaeenseeeeaees 4 5 4 2 2 S00 DICOMSCR iii TER tds 4 7 4 2 3 S10 DICOM SCU iia de ee 4 9 424 S20 PRINT COND coil aN dds ees 4 12 4 2
241. eee eesceeseeeeneeseeeeeaceceeeeeaneceaeesseeceaeecseessanerseessanersaeenanes 2 21 2 4 8 Replacing the Suction CUD NOME Sensor ee eee eeeeeeee test eeeeeeeeeceaeeteeeeateeeeeeeatesseeeeaees 2 22 2 4 9 Replacing the supply exit SENSO 0 ee eee eeeeeeeeeeeeeeeeeeeeeesaeeseeceaeesueseatessaeseatereaeenates 2 23 2 4 10 Replacing the supply temp SENSOM eee eeceesseeeseeeeeeeeeeeeeeeseeesaeesaeeeeateseneeeeessaeeeates 2 24 2 4 11 Installing the pick UP Uniti iiien airea eied i 2 25 2 5 Tray Drive Unido A anda end 2 27 231 ray Drive Unit csi lia 2 27 2 5 2 Parts Layout of Tray Drive UNit 0 eee eee ceeeeeeeeeeeeeeeeeaeeeeaeeeeeeeaeesaeeeaeessueseeeseaeenaees 2 29 2 5 3 Replacing the Film Package Rewind Motor cseeseessecseeeseeeenreeseeseeeseeesenteseeeenaees 2 30 2 5 4 Replacing the Front Cover Release Solenoid cc ccccceceeeeeeeeeeeeeeeeeeeteneeeeeeaeeeseaeees 2 32 2 5 5 Replacing the Tray Lock Solenoid ooo eee cece eeeeeeeeeeeeeeeeecsaeesaeeceaeesaeeeeaeessaeseeeseaeeeaees 2 34 2 5 6 Replacing the Shutter Open Close MOtor eccessseeeseeseeceerecseeseeeeseeeeeessneeetessaeeeaees 2 35 2 5 7 Replacing the Shutter Open Sensor Shutter Close Sensor ccsesceeeeeeeeeeeeeeeeeeees 2 37 2 5 8 Replacing the Interlock Switch Front cover Close SENSO ecceseeeseeeseeeeetenteeeeeeeaees 2 39 2 5 9 Installing the Tray Drive nit sionistii nieta taedia a eaaa iiare 2 40 2 6 Main scan U
242. eeeaees 2 78 2 11 3 Replacing the Primary Cooling temp S NSOM cece cesses eeseeceneeeeeeeeeeteeeeeteneeeeeaees 2 79 2 11 4 Installing the Primary Cooling Unit ee eee eeeeseeeeneeeneeeeaeeeeeeeaeesaeesaeessaeeseessaeeeaees 2 80 2 12 Secondary Cooling Unitii 1 nc aeeac eee Ai 2 81 2 12 1 Removing the Secondary Cooling Unit 00 eee seeeeeeeseeeeneeeeeeceaeeeeeeeeaeesseesetensaeeeates 2 81 2 12 2 Parts Layout of Secondary Cooling Unite eee ceseeseeeneeeseeseneeeaeeseaeeeeeseeenseeeeaees 2 82 2 12 3 Replacing the Secondary Cooling Temp Sensor eee eeseeeeeeeneeeeeeeenteteeesetesseeeenees 2 83 2 12 4 Installing the Secondary Cooling Unit eee eeeeene esse eeeeeeeeeeaeeseeeeeaeeseeeeeneeneaeeeaees 2 84 2 13 Heat Processing Drive Unitus ccc iin inbred dia been 2 85 2 13 1 Removing the Heat Processing Drive Unit 0 0 0 cece eeseeseeeeeeeceeeeeeeeeaeeteeeeeteneeeeeaees 2 85 2 13 2 Parts Layout of Heat Processing Drive Unit eee eeeeeeeeeeneeeeeeeeeeteeeseeeneeeeenees 2 86 2 13 3 Installing the Heat Processing Drive Unit eee eeeeeseecseeeeseeeeeeeseeeeeeeeaeseneeneaeenaees 2 87 2 14 Heat Processing Wit sic ehr nentet a aaan aaae EOE IEE g Tea aa e retrained dat 2 88 2 14 1 Removing the Heat Processing UNit oooonncinnnnnnccnnnnnnncnocnnacnnnonnnnrncrrnrnnr corran 2 88 2 14 2 Parts Layout of Heat Processing Unit ee eee eeceesseeseesneeseeeeeaeeseeeseatessaeseneessaeeeates 2 90 2 14 3 Installing the Heat Processing Unit
243. eeeeeeeeeeceeeeeeeeeseeeessneeeeseaeeete A 9 Multi Power Supply Board contained in the electrical unit eee cece eeneeeeeeteneeeeeeteeeeeeeees A 10 Overall Wiring Diagrams gronin iaa ita dra A 12 Wiring DiagraM l s daa A 13 Wiring Diagram VA ria A AA A A 14 Wiring Diagram IA ia A 15 Wiring Diagrams 4 nnne tana a a ida A 16 User Maintenance Mel 00 ada A 17 Service Maintenance Menu ici A dd ais A 18 vi Cautions Relating to Repairs and Installation The following cautions must be observed when carrying out repair or installation work To avoid accidents only personnel properly trained and authorized by the manufacturer should remove covers or touch internal parts The DRYPRO 771 incorporates a laser beam device Class IIIb Direct exposure of the skin or eyes to the laser beam may cause serious damage Always use protective goggles when carrying out repairs or adjustments Under no circumstances should any attempts be made to carry out operational procedures or adjustments other than those described in this manual exposure to harmful electromagnetic waves may result To ensure safety while using or working on the DRYPRO 771 cautions shown on warning labels must be observed at all times The DRYPRO 771 contains internal parts that carry high voltage that may cause electrocution if touched Extreme caution must be exercised at all times Be careful to avoid parts of the body or clothing becoming trapped or entangled
244. eeeeeeeeeseneeesesaeeeenneees 5 69 5 5 5 Using the User Setting History Analysis Programme ecceecseseeeeeeenteeeeetenteseeeeenees 5 71 5 5 6 Using the DICOM Log Analysis Programme cccccceceeceeeeeeeeeeeeeeeeaeeeseeeeeesaeeeenaeees 5 74 5 5 7 Log Analysis Tool Screens csccceccceeeeeceeeeeneeeeeeeeeeeaeeeeeaeeeceeaeeeecaeeescaeeesenaeesseneesenaeees 5 77 Chapter 6 Maintenance 6 1 Items Requiring Regular Maintenance 0 00 cc eecceeceeeeeeneeeeeeeneeeeeeeeeeseaeesneeeeaeeseeseaeesseeseeetsaeeeaeeaas 6 1 6 1 1 Regular Maintenance Content and Cycle eee eecceseeeneeeeeeeeeeeneeteaeseneeseaeteneeseeeeeneeees 6 1 6 2 Heat Processing Unit Maintenance 00 ce eeeeeeeeseeeeeeeneeeeeeeeseeseeeesaeeseaeeseeseaeesneeseaeeseeseeessaessaeeeas 6 3 6 2 1 Disassembling the Heat Processing Unit eee eens eeneeeeeeeeneeseeeseneeteeeteneeseeeeeeeee 6 3 6 2 2 Cleaning the Opposing RollerS ooononionnnnnnnnnnnnncnnonconoconocncnoncnonnc nono nn co non n nn nn nn n nar nn nn cnn 6 5 6 2 3 Cleaning the Heat Processing Drum eee eeceeeseeseeeeneeceeeeenreseneeeeeteaeseeeseaeseneeseaeeeneeee 6 5 6 2 4 Replacing the Heat Processing Shaft Bearings oonicionnnnncnnnnnncconeconcncnarnnnann raro nnancrancnnn 6 6 6 2 5 Replacing the Separator Unit eee eee cent tees tease eee nan nc no nc nan nr non nn rn n rr cnn nnnnnn 6 7 6 2 6 Replacing the Unwoven Cloth 0 cee eeceesseeseeceneeeeeeceeeceeeeeaeesseeseaeeseaeseeeseaeseneese
245. egard to each of the print condition setting items when print ing This menu is comprised of the following setting menu items e Setting Menu Items Menu Content of Settings When DICOM has been selected for each of the set items information sent from the diagnostic device shall be given priority When P CON has been selected DRYPRO unit settings shall be given pri ority DRYPRO print conditions may be set from the U30 PRINT COND menu in the user maintenance mode DEFAULT LUT LUT to be applied to the image SMOOTH Smoothing type DMAX Maximum density DMIN Minimum density POLARITY Neg or pos of the image ORIENTATE Print orientation TRIM Trimmed or non trimmed print BORDER Border color e Operation Keys Key Function gt Selects DICOM or P CON as the device given priority for each of the set items t Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Stores settings and returns to S30 DICOM PRIORITY exit Returns to S30 DICOM PRIORITY without storing settings 4 15 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 N 4 2 Service Maintenance Mode Screens Procedure for Making Film Settings Press the enter key when S30 DICOM PRIORITY is dis played S31 DEFAULT LUT will be displayed Use the keys to select the device to be give
246. eived this error occurs When this error is caused by a software upgrade is required 7 21 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause TEST_PATTERN_KIND Test pattern type is abnormal NUMBER OF CALIB_STEP Calibration pattern step is abnormal CALIB_PATCH_WIDTH Calibration patch width is abnormal CALIB_PATCH_INTERVA L Calibration patch interval is abnor mal DATA_KIND Data type is abnormal CALIB_PATCH_LENGTH Calibration patch length is abnormal SCALE_PATTERN_TYPE Scale pattern type is abnormal SCALE_PATTERN_PITC H Scale pattern interval is abnormal STRIPE_ORIENTATION Stripe pattern direction is abnormal STRIPE_PATCH Stripe pattern interval is abnormal PRINT SIZE OVER Sum of all pattern exceeds the print memory range 5522pixel INVALID_DENS_SETTIN G Pattern for producing Dmax lt Dmin is abnormal INVALID_TARGET_DENS Pattern for producing Dmax lt Dmin or Dmax lt target is abnormal When the test pattern is output if the parameter to be used exceeds the specified range this error code is displayed When this error is caused by a software upgrade is required NOT EXEC ON TEST MODE Print engine board is under the test mode Print engine mode is in the test mode Check the jumper set ting and dip switch setting of print engine
247. election of lt NO gt will result in return to SCO F DATA MODIFY without storage of the changed value 4 41 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens 4 2 15 SDO QUEUE CLEAR Clears unprinted data remaining in the print queue Selection of clearance of either only data received from diag nostic devices or of all data including that registered in the queue during maintenance is possible e Operation Keys Key Function 7 2 Selects the queue to be cleared ALL QUEUE Deletes all data in the queue CH QUEUE Deletes all data received from diagnostic devices through channels 1 4 1 Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Executes queue clearance exit Cancels execution of queue clearance and returns to the U80 SERVICE MODE menu Procedure for Queue Clearance md Use the lt gt keys to select the type of data to be cleared e Select ALL QUEUE to delete all data in the queue Select CH QUEUE to delete only the data received from the diagnostic device while keeping the test print data gen erated using the service maintenance mode 2 Press the enter key The message requesting confirmation shown at right will be displayed e Use the gt keys to select lt YES gt and press the enter key The selected data will
248. emove the four TP screws M4x8 securing the operation panel unit to the ejection unit and remove the operation panel unit DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 98 2 17 Operation Unit 2 17 2 Parts Layout of Operation Unit 1 Operation control board OPE CTL 3 LCD 2 Operation panel board OPE PNE 4 Operation switch S4 2 99 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 17 Operation Unit 2 17 3 Installing the Operation Panel Unit Reverse the procedure for removal to install the operation panel unit DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 00 2 18 Ejection Unit 2 18 Ejection Unit e Removing the Ejection Unit k Open the front cover reffer to p 2 2 N Remove the rear top cover reffer to p 2 3 e Remove the rear cover reffer to p 2 3 A Remove the cooling fan unit reffer to p 2 95 a Remove the densitometer unit reffer to p 2 97 o Remove the operation panel unit reffer to p 2 98 N Disconnect the connector JP66 from the ejection motor So Remove the two TP screws M4x8 from the back of the ejection unit 9 Remove the five TP screws M3x6 from the front of the ejec tion unit and remove the ejection unit 2 101 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 18 Ejection Unit 2 18 1 Parts Layout of Ejection Unit 1 Ejection motor PM4 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 20
249. enance tool may be used to download these log files so that problems occurring in the DRYPRO unit can be analyzed e System Software Upgrades The DRYPRO software can be upgraded by transferring new versions of system software via the network e System Requirements The PC used for the Web maintenance tool must satisfy the following requirements e The PC must be capable of using Internet Explorer 5 x or 6 x e The PC must be equipped with an Ethernet port 10 100Base e The PC environment must be capable of handling Java script on the Web browser If you are uncertain about any of the above please download and install j2re_1_3_1_win_i exe from the SUN homepage e Set on the Web browser that the proxi server is not used e Web Maintenance Tool Log in Privilege Log in to the Web maintenance tool requires one of the following two privileges SERVICE PRODUCT The operational procedures differ depending on the privilege and are as follows SERVICE Used for servicing PRODUCT Used for adjustments in the shipping configuration The privilege is determined by the password input when logging into the Web maintenance tool 5 1 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 1 Outline of the Web Maintenance Tool Only one user is allowed to connect to the Web maintenance tool Plural users cannot connect at the same time DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 2 5 2 Using the Web Maintenance Tool 5 2 U
250. enu Content of Settings Used to input the provisional gain value used when printing the correction test pattern Check the test pattern printed out using the STA16A and input a number for the least unevenness at L left C centre and R right positions Check the test pattern printed out using the STA16B and input a number for the least unevenness at L left C centre and R right positions Input the base density for use when printing out the correction test pattern Input the required density value X 100 Check the test pattern printed out using the STA16C and input a number for the least unevenness at L left C centre and R right positions e Procedure for Unevenness and Shading Correc tion For details of correction using the S80 CORRECTION menu refer to 3 2 Image Correction DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 28 4 2 Service Maintenance Mode Screens 4 2 11 S90 PRODUCT MAINTE This menu enables checking changing of constants used for hardware control by the mechanical control unit or for tempera ture control of the heat processing drum CAUTION Each constant has been adjusted to its best at the factory Do not change it unless other wise instructed e Setting Execution Menu Items Menu Content of Settings Allows checking of the serial number and control constants Allows checking of the heat processing drum temperature co
251. ep 03 2003 Aug 18 2003 Sep 02 2003 Aug 17 2003 Sep 01 2003 Aug 16 2003 Aug31 2003 Aug 15 2003 Aug30 2003 Aug 14 2003 Aug 29 2003 Aug 13 2003 Aug 28 2003 Aug 12 2003 Aug 27 2003 Aug 11 2003 Aug 26 2003 Aug 10 2003 Aug25 2003 Aug 09 2003 Aug24 2003 Aug08 Screen Operation 1 Clicking 1 12 will produce display of daily accumulation data for the month selected Display of data from the previous month to twelve months previous is possible 2 Click WINDOW CLOSE to close the window 3 If all the data cannot be displayed on the screen use the scroll bar to scroll down the data display D 25 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens FILM DATA WEEK This screen is displayed when WEEK is clicked on the FILM DATA screen Film accumulation data is displayed per week for 51 weeks 2002 Dec 23 2002 Dec 29 2002 Dec 16 2002 Dec 22 2002 Dec 09 2002 Dec 15 2002 Dec 02 2002 Dec 08 2002 Nov 25 2002 Dec 01 2002 Nov 18 2002 Nov 24 2002 Nov 11 2002 Nov 17 2002 Nov 04 2002 Nov 10 2002 0ct 28 2002 Nov 03 2002 0ct 21 2002 0ct 27 2002 0ct 14 2002 0ct 20 2002 0ct 07 2002 0ct 13 2002 Sep 30 2002 0ct 06 2002 Sep 23 2002 Sep 29 2003 Sep 01 2003 Sep 07 2003 Apr 28 2003 May 04 2003 Aug25 2003 Aug31 2003 Apr 21 2003 Apr 27 2003 Aug18 2003 Aug24 2003 Apr 14 2003 Apr 20 2003 Aug11 2003 Aug17 on
252. eplacing the Film Release Port Cover Close Sensor 1 Unplug the connector JP46 from the film release port cover close sensor 2 Remove the two TP screws M3x15 and remove the film release port cover close sensor 3 Secure the new sensor with screws and plug the connector Film Release Port Cover Close Sensor gt DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 64 2 9 Descent Transport Unit 2 9 6 Installing the Descent Transport Unit The descent transport unit may be installed by reversing the proce dure for removal When re installing the descent transport unit ensure that the hook on the back of the unit latches into the cor responding receptor hole on the frame and that the posi tioning holes on the unit are matched with the embossed areas of the frame before screwing the unit into place When the descent transport unit is installed make sure that the stopper is thoroughly pulled out of the jam release cover 2 65 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 10 Elevator Transport Unit 2 10 Elevator Transport Unit 2 10 1 Elevator Transport Unit 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Remove the right cover reffer to p 2 4 5 Disconnect the connectors JP79 JP81 at the rear of the main body 6 Remove the four screws securing the elevat
253. eport wait timer Unable to receive supply end report message within specified time PRN_READY_RSPWAIT Time out of print ready end wait timer Unable to receive print ready end report message within spec ified time BC4D PRN_RSP_REPWAIT _ Time out of print end wait timer Unable to receive print end report message within specified time BC4E PRN_EXPOSURE_REQ Time out of exposure request response wait timer WAIT Unable to receive supply response report message within specified time BC4F PRN_EXPOSURE FIN_ Time out of exposure request end wait timer Unable REPWAIT to receive exposure request report message within specified time Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 42 7 4 Error Code and Remedy Error Message Meanings Cause HOT_FILM_SET_RSPW AIT Time out of film feed response wait timer Unable to receive film feed response message within specified time PRN_CANCEL_RSP_RE PWAIT Time out of print cancel response wait timer Unable to receive print cancel response message within specified time Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control
254. er that DRYPRO settings are not changed yet Other SCP items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed e Completion of DRYPRO settings will be followed by return to the top screen 5 21 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens FILM DATA SETUP Sets film accumulation parameters ok cancer Display Setting Items Item Name Details of Setting WEEKLY DATA Sets the day when data is accumulated each week e Select the day by clicking the arrow at the right of the list box MONTHLY DATA Sets the day when data is accumulated each month e To specify the end of the month input a value of 31 CURRENT FILM DATA Display the number of sheets accumulated today The count may be changed by inputting the required numerical value e Screen Operation 1 Input the setting items and click OK e The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCP items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO Status messages will be displayed Completion of DRYPRO settings will be followed by return to the top screen DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 22 5 3 Web Maintenance Tool Screens FILM DATA Disp
255. er is dam Check the operation if broken aged replace it Replace it Adjust the belt tension e Descent transport roller is dam aged Check the cables If they are nor e Mechanical control board driver mal replace the mechanical control is damaged board Remove the film e Film jam Replace the pickup unit e Pickup unit malfunction Replace the descent transport unit e Descent transport unit malfunc tion 4120 SHUTTER OPEN NOT Shutter open sensoris Shutter open sensor is dam Check the operation if broken DETECT not turned ON aged replace it Shutter motor is damaged Check the operation if broken replace it Shutter drive belt is damaged Adjust the belt tension 4121 SHUTTER CLOSE NOT Shutter close sensoris Shutter close sensor is dam Check the operation if broken DETECT not turned ON aged replace it Shutter motor is damaged Check the operation if broken Shutter drive belt is damaged replace it Adjust the belt tension e Film jam at the supply exit Remove the film 4122 E SHUTTER POSI NOT Shutter open close sen Shutter open sensor is dam Check the operation if broken DETECT sors are not turned ON aged replace it Shutter close sensor is dam Check the operation if broken aged replace it Shutter motor is damaged Check the operation if broken replace it Shutter drive belt is damaged Adjust the belt tension 4123 SHUTTER OPEN amp Shutter open sensor is Shutter ope
256. ereeeeeeeaeeteeeeeaeessaesetereaeeeates 2 59 29 2 Descent Transport Unitat eater eis 2 61 2 9 3 Replacing the Descent Transport Nip Motor eeeeceeseeceeeeeseeeeeeeeeeeaeesseeeenreneaeenaees 2 62 2 9 4 Replacing the Descent Transport Nip Close Sensor eeeceeeeeeeeeeeeeeenteeeeeeeateneeeeenees 2 63 2 9 5 Replacing the Film Release Port Cover Close SenSOT ooocccconcnoconocnccnnoncnrnncccnrncnnana nan 2 64 2 9 6 Installing the Descent Transport UNit ooonconnnnnnccnnninnnccnoncnnrncnoncnnrncnon nono nc norris 2 65 2 10 Elevator Transport Unit 2 66 2 10 1 Elevator Transport Unit 0 0 eee e diei iaoiaee tinta ar aeaii inne aaaea ahaaa eiaeiiai koninin 2 66 2 10 2 Elevator Transport Unit s 2 4 ieectiedss aces chet a da 2 67 2 10 3 Replacing the Elevator Transport Nip Motor eeeeseeseecsnreeseeeeneeeseeseaeeseaeseaeeseaeeeaees 2 68 2 10 4 Replacing the Elevator Transport Motor eceeccesseeesneeeseeesneeseeeeeaeeseeeeeatesseeeetessaeeeaees 2 70 2 10 5 Replacing the Elevator Transport Nip Close S nsol ee ee eeeeeeeeeeeeeenteeeeetenteteeeeeates 2 71 2 10 6 Replacing the Heat Processing Unit Entrance Sensor eeeeseeeceeeneeseeeteneeeeeeeenees 2 72 2 11 Primary Cooling Uniti sickest Hela sil ee ite Se aed ee i eee 2 74 2 11 1 Replacing the Primary Cooling Unit eee esse eseeecseeeeeeeeeeeeaeesseeeeaeeseaeeetessaeeeaees 2 74 2 11 2 Parts Layout of Primary Cooling Unit cece eeceeeneeeeeeeeeeseeeeeaeeseeeeeaeessaeeeaeesea
257. ettings Displays time elapsed maintenance schedule 17250 hours for regular maintenance schedule A e The time elapsed and schedule may be changed by inputting the required numerical values Displays print count maintenance schedule 40000 schedule for regular maintenance schedule A e The print count and schedule may be changed by inputting the required numerical values MAINTE B MODIFY Sub menu Items Menu Content of Settings Displays time elapsed maintenance schedule 4390 hours for regular main tenance schedule B e The time elapsed and schedule may be changed by inputting the required numerical values MAINTE C MODIFY Sub menu Items Menu Content of Settings Displays print count maintenance schedule 20000 sheets for regular main tenance schedule C e The print count and schedule may be changed by inputting the required numerical values MAINTE D MODIFY Sub menu Items Menu Content of Settings Displays print count maintenance schedule 40000 sheets for regular main tenance schedule D e The print count and schedule may be changed by inputting the required numerical values DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 48 4 2 Service Maintenance Mode Screens HDD MODIFY Sub menu Items Menu Content of Settings Displays days elapsed schedule for the regular HDD replacement schedule e The days elapsed and schedule may be
258. eturn to the top screen SCHEDULE Checks resets days elapsed from the last maintenance procedure or replacement and makes schedule changes PATTERN INTERVAL 8 DAYS PASSED fiss DAYS 1000 SHEETS PRINTED i0000 SHEETS C NONE AUTO MESSAGE 13 HOURS PASSED fl 0 HOURS 93 HOURS PASSED 17520 HOURS SHEETS PRINTED 40000 SHEETS HOURS PASSED 4380 HOURS SHEETS PRINTED 20000 SHEETS SHEETS PRINTED 40000 SHEETS DAYS PASSED 1825 DAYS HOURS PASSED 20000 HOURS ox cancer DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 30 5 3 Web Maintenance Tool Screens Display Setting Items Item Name Details of Setting FILTER CHANGE Checks days elapsed print count of the regular deodorant filter replacement schedule and allows schedule changes CALIBRATION INTERVAL Checks whether or not automatic calibration is set and the interval at which cal ibration is executed and allows schedule changes The following buttons may be used to select the automatic calibration mode NONE Automatic density calibration is not carried out AUTO Executes automatic density calibration after the set interval has elapsed MESSAGE Displays a message on the LCD recommending calibration after the set interval has elapsed MAINTENANCE A Checks time elapsed print count of the maintenance A execution schedule and allows schedule changes MAINTENANCE B Checks time elap
259. f Settings The number of sheets printed during the day is displayed to the right of NOW e Use the numerical keys to input the required numerical value if accumu lation data is to be changed e Operation Keys Key Function Numerical keys Used to input numerical values when changing accumulation data t Moves back to the previous setting menu item N Moves forward to the next setting menu item enter Stores changed data and returns to the SCO F DATA MODIFY menu exit Returns to the SCO F DATA MODIFY menu without storing changed data e Procedure for Checking Changing Accumulation Data 1 Press the enter key when SCO F DATA MODIFY is dis played SC1 F DATA MODIFY will be displayed 2 To exit the menu without making changes after checking accumulation data press the exit key e If data has not been changed display will return to the SCO F DATA MODIFY menu 3 To change data input the required numerical value using the numerical keys and press the enter key e Changed data will be stored and display returned to the SCO F DATA MODIFY menu e Pressing the exit key after changing the value will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to SCO F DATA MODIFY Pressing the enter key after s
260. f the power If not corrected update the software version or replacement of the control box Note DryPro771 rejects the slide for mat DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 88 7 4 Error Code and Remedy Code Leve Error Message Meanings l DICOM Check Process C DCHK INIT ERROR Unable to secure common memory 1 Error output only to log and on opera DCHK INIT ERROR Unable to secure common memory 2 non panel f Operation can be continued DCHK INIT ERROR Unable to secure common memory 3 if it repeats turn the power OFF ON DCHK CH NO ERR Channel number error DCHK FILM SESSION Film session error ERROR DCHK FILM BOX Film box error ERROR DCHK IMAGE BOX Image box error ERROR CE14 C DCHK CUSTOM FOR Custom format error Check the image display format sent from the MAT ERROR image generator device ae DICOM 2010 0010 Image Display Format CE15 DCHK POSITION Position info error Note DryPro771 rejects the slide for ERROR mat Error output only to log and on opera tion panel Operation can be continued CE20 C DCHK IMAGE BOX IMAGE BOX image position error Check the image position sent from the image ERROR generator device DICOM 2020 0010 Image Position Error output only to log and on opera tion panel Operation can be continued CE21 C DCHK IMAGE BOX IMAGE BOX polarity error Check the image polarity sent from the image ERROR generator devi
261. file cannot be read properly Upload the dynamic setting file Dynamic tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box D501PUTERROR Failed to write the static data d501 csv Consump tion replacement information The data in the setting file cannot be read properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box D502PUTERROR Failed to write the static data d501 csv Consump tion replacement information 2 D602PUTERROR Failed to write the dynamic data d602 csv Function parameter D604PUTERROR Failed to write the dynamic data d604 csv Calibra tion status parameter D605PUTERROR Failed to write the dynamic data d605 csv Temper ature information D851PUTERROR Failed to write the dynamic data d851 csv Error his tory D901PUTERROR Failed to write the dynamic data d901 csv Heat pro cessing section setting The data in the setting file cannot be read properly Upload the dynamic setting file Dynamic tgz to turn OFF ON Ifthe same error repeats upgrade the soft ware or replace the control box CPHDTOCFERROR Failed to compress a dynamic data file or copy it to CF Simply a log file is generated Nothing is displayed in the operation panel SMPTE_IMAGESTATER ROR Failed to acquire the file status of the stati
262. firmation message will be displayed 9 Use the gt keys to select lt YES gt and press the enter key Data on the CF will be backed up on the hard disk and display returned to the SBO BACKUP RESTORE menu DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 52 4 2 Service Maintenance Mode Screens 4 2 21 Restore of CF Restores the program and setting data backed up in the hard disk onto the CF Restore shall be required when the CF is replaced due to the damage etc Do not connect a LAN cable to the DryPro until the restore completes md Start the DryPro and check that it boots up without failure 2 Press the maintenance key on the operation panel to switch to the maintenance mode user maintenance mode e Press the key several times and display the U90 PASSWORD on the LCD A Press enter key e Password input screen will be displayed 5 Input the password and press the enter key e Display returns to the service maintenance mode 6 Press the 1 key and display the U80 SERVICE MODE menu 7 Press the enter key Menu of the service maintenance mode will be dis played So Press the 1 key and display SBO BACKUP RESTORE menu 9 Use the lt 2 keys to select lt RESTORE gt and press the enter key e Confirmation message will be displayed 10 Use the gt keys to select lt YES gt and press the enter key
263. following procedure should be followed to carry out a forced upgrade 1 invoke display of the log in screen following the usual Web maintenance tool operation procedure 2 Input the password 0119 and click LOGIN LASER IMAGER e The EMERGENCY screen forced upgrade will be dis played model 771 OPERATING CONDITION e Microsoft Internet Expolorer 5 x 6 x e Java Script is available e Cookie is available SERVICE PRODUCT LOGIN 1 3 Click REFERENCE e A file selection dialogue will be displayed Sending data to IP address 192 168 20 160 4 Select the upgrade file again and click OK zix PET ea oona a ck The name and path of the file selected will be displayed Sy Sam on the UPGRADE screen 5 Click OK The forced upgrade screen will be displayed a DANAN 771_V1 00RO0TOO tez al M noso E soen 6 Click OK e The file will be uploaded to the DRYPRO and updating of software and set values initiated Are you sure to exec EMERGENCY UPGRADE by these files 7 D 55 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens Upon successful completion of the update results will be displayed on screen 7 Press the operation switch to reboot the DRYPRO unit LOGIN gt gt WINDOW CLOSE DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 56 5 4 Setting and Adjustments Used in the Web Maintenance Tool 5 4 Setting and
264. for command response test operation end request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response image transfer request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response status request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when acquiring exposure test status COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when acquiring exposure test status PRN LIB ERROR Error in print I F driver at the end of expo sure test COMMANDCODE ERR Unexpected command for command response boot request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response initialization request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response program download request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response expansion download request is received at the end of exposure test COMMANDCODE ERR Unexpected command for command response print r
265. front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Remove the tray cover and the light blocking cover expo sure unit reffer to p 2 41 5 Remove the entire exposure unit and remove main scan unit reffer to p 2 41 6 Remove the four TP screws M4x8 securing the scan unit two screws on each of the slide rails CAUTION Do not remove the yellow painted screws from the slide rails Doing so may result in the posi tion regulator sub scan unit dropping e A driver with a short handle such as a stubby screw driver should be used to remove these screws since space between the left side of the of the unit and the front cover is limited 7 Lift straight up and remove the sub scan unit CAUTION The following cautions should be observed when handling the sub scan unit and work car ried out with due care Avoid exposing the position regulator sub scan unit to shock Such exposure may adversely affect image qual ity Be careful not to touch the belts on the front and back of the position regulator sub scan unit when handling DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 44 2 7 Sub Scan Unit 2 7 2 Parts Layout of Sub scan Unit Position regulator feed motor PM7 6 Justification home posi
266. function for LUT library setting ILLEGAL CH NO Acquired Ch number for LUT library set ting is out of specified range DATA COMPRESS ERR Failed to compress amp copy LUT library set ting static data onto CF LUT NAME DOES NOT EXIST LUT name for LUT library setting after change not present in LUT library LUT_LIB_SET ERR Error in LUT expansion function for LUT library setting LUT_LIB_GET ERR Error in LUT library acquisition function for LUT library setting PIPE SEND ERR Failed to send internal command for morn ing standby acquisition MAKE SEND DATA ERR Failed to create transmission data from common memory for morning standby acquisition PIPE SEND ERR Failed to send internal command for morn ing standby setting SET TO MEMORY ERR Failed to set received data for morning standby setting to common memory WRITE FILE ERR Write error of morning standby setting file d406 NON MAINTENANCE MODE ERR Error caused by attempting setting while morning standby setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copy morning standby setting static data onto CF Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box T DB DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 E
267. g CHAR COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing CHAR COMMANDCODE ERR Unexpected command for command response status request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing CHAR COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing CHAR PRN LIB ERROR Error in print I F driver when printing densitometer correction CC01 COMMANDCODE ERR Unexpected command for command response boot request is received when printing densitometer correction Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 78
268. g Drive Motor cannot be replaced DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 86 2 13 Heat Processing Drive Unit 2 13 3 Installing the Heat Processing Drive Unit Reverse the procedure for removal to install the heat processing drive unit e When installing the heat processing drive unit loosely fix the screws After installing the primary cooling unit heat processing drum upper rack and heat processing unit top cover adjust the backrush of the heat processing drive unit and drum gear e Adjusting the backrush of the heat processing drive gear EN 1 Loosen the screw securing the heat processing drive unit to y Sandwich one sheet of film the main body 2 Insert a film of 5mm width between the drum gear and the drum drive gear of the heat processing drive unit Heat Processing 3 While press the heat processing drive unit against drum Dram gear side with the film kept sandwiched tighten the screws 4 Remove the film between the gears 2 87 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 14 Heat Processing Unit 2 14 Heat Processing Unit 2 14 1 Removing the Heat Processing Unit 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Remove the heat processing unit top cover upper rack and heat processing drum a Remove the heat processing drive unit reffer to p 2 85
269. ged settings DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 18 4 2 Service Maintenance Mode Screens 4 2 7 S50 DENSITOMETER Corrects read out from the densitometer furnished in the DRYPRO unit Items may be selected from the S50 DENSITOMETER menu and set checked using the enter key This menu is comprised of the following setting menu items e Menu Items to be Set Checked Menu Content of Settings Prints registers in the queue the WEDGE pattern for the densitometer Allows input of the density at each point on the WEDGE pattern read out by the densitometer Refer to 3 3 Densitometer Correction Displays density values corrected previously for each point Displays current density values for each point e Operation Keys Key Function gt Selects items to be executed t Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Prints a WEDGE pattern when the DENSITY PATTERN is on a display For other items on the menu this key enables shift to the input checking menus exit Returns to U80 SERVICE MODE INPUT DENSITY Sub menu Network Menu Content of Settings Use the to switch the display and input density for each point The value input should be the actual density read out by the densitometer multiplied by 100 X 100
270. gold plated edge of the memory mod ule When inserting the memory module ensure that the indentations mesh properly with the bosses on the socket 2 113 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 19 Control Box 2 19 6 Replacing the Print Engine Board To replace the print engine board the control box must be removed from the main body 1 Remove the hard disk cover and CPU covers from the con trol box 2 Remove the two screws for the exposure unit I F connector and three TP screws and remove the exposure unit con nector cover 3 Disconnect the connector from CN3 on the print engine board 4 Remove the four securing screws and take out the print engine board 5 Screw the new print engine board into place and re connect the connector to CN3 6 Replace the control box covers reversing the procedure for removal IMPORTANT When replacing the exposure unit connec tor cover screw down the chassis before replacing the two screws in the exposure unit I F connector CAUTION When re installing the print engine board do not change the jumper and dip switch settings on the board When replacing the print engine board check the on board settings before set ting it into place For details see the appendix on the print engine board DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 114 2 19 Control Box 2 19 7 Replacing the Main CPU Board 1 Remove the hard disk cover and CPU covers from
271. gt or lt HDD MODIFY gt lt FILTER MODIFY gt for the maintenance item to be checked changed 4 49 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens 2 Press the enter key The setting menu for the maintenance item selected in step 1 above will be displayed 3 If changes are required to the maintenance schedule use the numerical keys to input the required values in the input window at right of the menu item e If changes are required to time elapsed print count use the numerical keys to input the required values in the input windows at the left Important There are two setting menus each for regu lar maintenance schedule A and the HDD filter maintenance schedules 4 Press the enter key Data changes will be stored and display returned to the SGO SCHEDULE menu e Pressing the exit key after changing the value will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to SGO SCHEDULE Pressing the enter key after selection of lt NO gt will result in return to SGO SCHEDULE without storage of the changed value DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 5Q 4 2 Service Maintenance Mode Screens 4 2 19 SHO VERSION Displays the current DRYPRO software version This menu does not incorporate any other menu items
272. h Front cover Close Sensor 1 Unplug the connector from the sensor switch to be replaced e Interlock Switch JP42 Front cover close sensor JP44 2 Remove the three TP screws M4x8 and lift the sensor bracket 3 When replacing the front cover close sensor remove the two TP screws M3x15 from the sensor micro switch and remove the sensor Front Cover Close Senser 4 Secure the new sensor with screws 2 39 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 5 Tray Drive Unit 5 When replacing the interlock switch remove the TP screw M3x6 to detach the damper then pull out in the Damper direction shown in the figure in the right while pressing inward the claws located at both side of the interlock switch 6 Install the new interlock switch in the installation hole and secure the damper with screws Interlock Switch 7 Secure the sensor bracket on the tray drive unit with screws When installing the sensor bracket on the tray drive unit make sure that the two bosses on the top panel of the unit are engaged with the positioning holes two loca tions on the sensor bracket 8 Plug the connector to each sensor posmenng 2 5 9 Installing the Tray Drive Unit 1 Engage the tray drive unit with the rail of the main body s frame and push back horizontally till it stops 2 Secure the tray drive unit on the main body with two TP screws M4x8 3 Plug the two connectors JP86 JP87
273. h shows the error level the other is 4 digits code which shows the details about each error a 4 digits Error Code La single digit level code A Not in use B Not in use C This shows a warning that is displayed in the operation panel and recorded in the error log Even if an error occurs printing process is not aborted D This shows a warning that is not displayed in the operation panel but recorded in the error log Even if an error occurs printing process is not aborted E This shows an error that is displayed in the operation panel and recorded in the error log If an error occurs push RESET button to return to the original state F This shows an error that is displayed in the operation panel and recorded in the error log Simply pushing RESET button cannot return the device to its original state Error Code Error Occurrence Part Remarks 0000 FFF Not in use 1000 1FFF is not error messages but shows a status information for upgrade process 3000 3FFF Relating with a mechanical section Relating with a heat processing unit 4000 4FFF Relating with a mechanical control 5000 5FFF Relating with a printing section 6000 AFFF Not in use B000 CFFF Relating with a main processing section D000 DFFF Relating with a DICOM E000 FFFF Not in use DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 f 12 7 4 Error Code and Remedy 7 4 Error Code and Remedy Errors Relating with Mechan
274. he DRYPRO e Status messages will be displayed followed by the mes sage shown at right to indicate completion of settings 4 Click CLOSE to return to the top screen CLOSE D 35 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens USER LUT Creates user LUTs by allowing changes to the LUT curve using LUTs from the LUT library incorporated into the DRYPRO unit as base e If the LUT setting is to be changed the SCU CH should first be selected on the menu screen A maximum of seven LUTs may be selected for one SCU LUT Set 1 Regius170 v useri Basic Pattern Previous Setting Y AAA Dmin 021 2 Dmax 201 lt SMOOTH LINEAR COPY SET DATA eos rR Display Items Item Name Details of Setting LUT graph Display the LUT in graph format When changes to the LUT curve are made the new curve is shown as a green line and the old curve as a red line The vertical and horizontal axes of the graph may be changed using the CON VERT and SMPTE buttons DMIN Displays the minimum density value set using the PRINT CONDITION menu DMAX Displays the maximum density value set using the PRINT CONDITION menu Density display In the initial status the 16 point values comprising the LUT curve are displayed as a digital
275. he number of print jobs remaining in the print queue FILM EMPTY Displays ON when the supply tray is empty FILTER CHANGE Displays ON when the filter replacement interval has elapsed CALIBRATION INTERVAL Displays ON when the automatic calibration interval has elapsed MAINTENANCE A Displays ON when the regular maintenance schedule A interval has elapsed MAINTENANCE B Displays ON when the regular maintenance schedule B interval has elapsed MAINTENANCE C Displays ON when the regular maintenance schedule C interval has elapsed MAINTENANCE D Displays ON when the regular maintenance schedule D interval has elapsed HARD DISK MAINTENANCE Displays ON when the hard disk maintenance interval has elapsed Display Items PRINTING QUEUE e Information relating to print data currently remaining in the print queue is displayed in the second frame Details of display are as follows Item Name Details of Setting FILM INFO Clicking CALL orange produces display of film data in the corre sponding queue in a separate browser window e Displays only when the queue contains data Displays the file number Displays the film number Displays the SCU CH through which the print data was received e An asterisk 4 indicates test printing Displays the name of the SCU through which the print data was received e Asterisks 33 indicate test printing PAGE NO Displays
276. he scroll box in the right 3 For acquisition of log special files click the button corre sponding to the log type to be found and then click SELECT e The log list in the lower frame will change so that only files of the specified type are shown 4 Enter a check in the check box at the left of the log files to be downloaded 5 Click DOWNLOAD DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 18 5 3 Web Maintenance Tool Screens DOWNLOAD button is located under the list If this but ton is not displayed on the screen scroll the window using the scroll box in the right From A mi Downloading will be initiated and status messages dis To l l A o played Processing Waiting COPY start total 74 e Upon completion of downloading a file save dialogue syy will be displayed 6 Specify the save destination folder and click save S The file name Log_XXXXXXXXXX tgZ XXXXXXXXXX shows the date and time in 10 digits will be automatically assigned to the file A 2047 E Earl ll A e After completion of file save display will return to the top screen 7 Click CANCEL e Screen returns to the initial screen B 19 DrYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens 5 3 3 SCP Menu Screen START TIMER Setting Items Item Name Details of Setting MON SUN Makes start timer ON OFF settings per day H M Set
277. he software version or replacement of the control box CAF3 FILMBOX TRIM ERR FILM BOX trim error Check the trim sent from the image generator Format that the DryPro771 does not sup port device DICOM 2010 0140 Trim Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 70 7 4 Error Code and Remedy Error Message Meanings Cause CAF4 E FILMBOX CONTRAST FILM BOX contrast error Check the contrast sent from the image gener ERR Format that the DryPro771 does not sup ator device port DICOM 2011 1031 Contrast Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CAF5 E FILMBOX DNSITY ERR FILM BOX density error Check the density sent from the image gener Format that the DryPro771 does not sup ator device port DICOM 2011 1030 Border Density Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box CAF6 E FILMBOX GLOSSY ERR FILM BOX glossy error Check the glossy sent from the image genera Format that the DryPro771 does not sup tor device port DICOM 2011 1080 Glossy Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the
278. he step 12 at this point will print the SMPTE pattern based on the LUT set on the diagnostic device selected in the step 4 To print the test pattern with further variation proceed to the step 7 onward N Use the key to select S65 DENSITY VALUE and use the gt keys to select the print density adjustment value Fine adjustments of density will be made on the LUT to be used Setting should be made within a range of 7 7 If no adjustments are to be made set a value of 0 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 2 3 1 How to Check the Image 8 Use the key to select S66 CONTRAST VALUE and use the 2 keys to select the contrast adjustment value e Fine adjustments of contrast will be made on the LUT to be used Setting should be made within a range of 7 7 If no adjustments are to be made set a value of 0 9 Use the key to select S67 SMOOTHING VALUE and use the 2 keys to input the smoothing type Setting should be made within a range of 0 7 Default value 2 10 Use the key to select S68 DENSITY MAX and use the lt gt keys to input the maximum density value e The required value multiplied by 100 X100 should be input here e Default value 300 11 Use the key to select S69 DENSITY MIN and use the gt keys to input the minimum density value The required value multiplied by 100 X100 should be
279. he supply transport motor Reverse the procedure for removal to install the supply transport motor e Make sure to hook the sprint on the suction cup arm after securing the arm shaft bracket with screws DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 6 2 4 Pick Up Unit 2 4 5 Replacing the film suction pump e Removing the film suction pump Cut the tie band and pull out the silicon tube from the film suction pump Silicon Tube 2 Cut the tie band that is fixing the cable for film suction pump and unplug the relay connector JP70 3 Remove the two screws and remove the film suction pump 2 17 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 Pick Up Unit e Installing the film suction pump Reverse the procedure for removal to install the film suction pump e Attach the silicon tube at the intake port side of the pump and secure it using a tie band e Fix the cable for the film suction pump on the pick up unit using a new tie band DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 8 2 4 Pick Up Unit 2 4 6 Replacing the suction release valve e Removing the suction release valve 1 Remove the tube joint from the suction release valve Suction Release Valve 2 Cut the tie band that is securing the cable for suction release valve and remove the relay connector JP69 lt gt KS Tie Band S 2 3 Remove the two screws and remove the suction release valve 2 19
280. hen upgrading print section START RECV TIMEOUT Timeout of boot request function response when upgrading print section START PRN REQ START Program download request KI2_ PRN_REQ_ DOWNLOAD is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_DOWNLOAD Initialization request KI2_PRN_REQ_INIT is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_INIT Print ready request KI2_PRN_REQ_ PRINT is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_PRINT Test print ready request KI2_PRN_REQ_TESTPRINT is returned under abnormal response status of print section after requesting boot up when upgrading print section Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 60 7 4 Error Code and Remedy Error Message Meanings Cause START PRN_REQ_TESTPRINT Print request KI2_PRN_REQ EXPOSE is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_EXPOSE Test operation start request
281. his frame e The operation setting frame may be divided into multiple frames depending on the item selected from the menu DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 2 4 5 2 Using the Web Maintenance Tool Web Maintenance Tool Menu Items in the service mode menu are shown below FUNCTION INI FILE DOWNLOAD UPLOAD OFTWARE UPGRADE OFTWARE AND DATA BACK UP RESTORE CF TO HDD HDD TO CF ESET TIME SET COLDSTART an Zz NO Regius170 Printlink2 3 ecu Cu4 START TIMER FILM SETUP FILM DATA SETUP FILM DATA NETWORK DIGOM SGP VERSION HPRO SETUP SCHEDULE SYSTEM SETUP DICOM SGU LUT SCP DEFAULT SETUP PRIORITY SETUP STAMP DOWNLOAD LOG STATUS STATUS QUEUE INFO DIAG MEC PRINT 1 0 MEG 1 0 Details of the Web maintenance tool menu are set out below Item Name Details of Setting Reference INI FILE DOWNLOAD Downloads DRYPRO settings into the PC p 5 8 UPLOAD Uploads PC settings into the DRYPRO unit p 5 9 SOFTWARE UPGRADE Upgrades DRYPRO software and set values p 5 11 SOFTWARE AND DATA BACK UP Backs up DRYPRO system software and set data on the PC p 5 12 RESTORE Restores system software and set data back up to the DRYPRO unit p 5 13 CF TO HDD Backs up CF data on the hard disk p 5 14 HDD TO CF Restores back up data on the hard disk to the CF p 5 15 RESET TIME SET
282. ical Section Code Leve Error Message Meanings Cause Remedy l 3004 E HEAT CNTL TIMEOUT Temperature control time The fuse of heat processing Check the heater resistance over drum burned out Replace the heat processing drum apt HEAT CNTL SENS R neat ee temper The fuse of heat processing Check the heater resistance BREAK ature sensor R is discon nected board burned out Replace the heat processing drum Replace the H DRV board 3012 HEAT TEMP R MAXERR Temperature maximum limit error R 3013 HEAT TEMP RMINERR Temperature minimum Mechanical control board offset Replace the mechanical control limit error R is abnormal board Ground fault interrupter is short Replace the heat processing drum 3021 HEAT CNTL SENS C Heat processing temper circuited Replace the heat processing drum BREAK ature sensor C is discon e Temperature sensor discon Restart the DRYPRO nected nected 3022 HEAT TEMP C MAX ERR Temperature maximum Control software bug limit error C 3023 HEAT TEMP C MIN ERR Temperature minimum limit error C 3031 HEAT CNTL SENS L Heat processing temper BREAK ature sensor F is discon nected 3032 HEAT TEMP L MAX ERR __ Temperature maximum limit error F 3033 HEAT TEMP LMINERR _ Temperature minimum limit error F 3A01 WIRING BREAK DETECT Wiring disconnection 1 e CN7 connector disconnection Check connector 1 e Heat processing drum break
283. ick STORE GOFF CON N b The PRINT I O results screen will be displayed STORE CLOSE c Check that POLYGON LOCK POLYGON FACE and HSYNC are all off d Click TEST END to return to the PRINT I O setting SOFF QON O msec INPUT TEST END 2 a Select ON under POLYGON input a value of 0 con tinuous operation as the polygon motor running time and click STORE b Select ON under LD input 1638 default value as the output value and click STORE c Wait for 10 seconds after the screen has switched to dis play of PRINT I O results screen and click INPUT d PRINT I O results screen will be displayed again COFF CON p msec COFF CON DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 24 3 4 Checking the Exposure Section e Check that POLYGON LOCK POLYGON FACE and HSYNC are all on f Click TEST END to return to the PRINT I O setting screen OOFF SON 0 msec OOFF ON 1638 3 a When HSYNC only cannot be turned ON in procedure 2 above input 1638 as the output value under LD and OOFF GON B meee click STORE Fr b Display of HSYNC as ON in the PRINT I O results COFF GON 16383 screen indicates the possibility of laser deterioration ey e Check by carrying out laser power measurement If POLYGON LOCK or POLYGON FACE in procedure 2 or HSYNC in procedure 3 cannot be turned ON problem with the print engine board the exposur
284. ified to delete queue a eting Low priority QDELCHSPECHIQDEL ERR When a certain CH is specified to delete queue a mismatch occurs while del queue eting High priority Caused by a software or hardware Reset the error or turn OFF ON If the same error repeats upgrade the soft ware or replace the control box 7 31 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy QDELCHSPEC MIDQDELERR When a certain CH is specified to delete queue a mismatch occurs while deleting Middle priority queue QDELCHSPE CLOWQDELERR When a certain CH is specified to delete queue a mismatch occurs while deleting Low priority queue QDELQINFOMDFY SENDERR Failed to send the queue information change report to the file control process Caused by a software or hardware Reset the error or turn OFF ON If the same error repeats upgrade the soft ware or replace the control box QDELPRNQDATAACES ERR A mismatch occurs while deleting the priority queue QDELNOWQDATAAC ESERR A mismatch occurs while deleting the print queue QDELPREVQACCESS ERR A mismatch occurs while deleting the previous queue QDELDELETEERR1 A mismatch occurs while deleting the queue QDELIMAGEFILE DELSENDERR Failed to send the delete report to the file control process QDELDELETEERR2 A mismatch
285. ight will be displayed on the LCD dur ing operation If an error occurs during load test an error No will be shown at XXXX of the display in the right 0000 listed to the right is spare with current version 4 Press the exit key after completion of testing 4 35 The SAO MEC MAINTE menu will be displayed Load Operated Elevator transport motor Elevator transport nip motor Heat processing drum drive motor Cleaning retraction motor Ejection motor Deodorant fan Secondary cooling fan Front cover release solenoid Shutter open close motor close opera tion Shutter open close motor open opera tion DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 e Sensor Status Check 4 2 Service Maintenance Mode Screens Checks the status of sensors and fan operation in the DRYPRO unit Select lt MEC STATUS gt from the SAO MEC MAINTE menu and press the enter key e The status of the first four sensors will be displayed e ON in the right of the sensor name code denotes Sensor ON denotes Sensor OFF 2 Use the gt key to select the page where the sensor to be checked is displayed e One page shows the status of four sensors There are seven pages in total e Sensor codes and names are shown as follows Code Sensor Name Code PS10 Suction cup HP sensor MS4 SUCKER HOME PS11 Shutter open sensor PS12 SHUTTER OPEN SE4 Empty sensor PS17 EMPTY SE
286. iles under analysis An analysis log file name list dialogue is displayed Displays the user setting history analysis programme version e A UserSetup VersionInformation dialogue is displayed DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 82 5 5 Log Analysis Tool Search or Error Extraction Dialogue Displayed when the magnifying glass icon on the user setting history analysis screen is clicked CRR LIRR ae TRA z 81 WF DEA HET C IAB HHE 78 Operation Setting Items Item Name Details of Display Search Specifies error or command search Error search Specifies error search Command search Specifies command search Command list Selects search target commands from the list when command search is selected Displayed only when command search is selected Extrad Errors Specifies error extraction Extrad Errors button Executes error extraction CANCEL button Extrad Errors Cancels error extraction Search Above button Executes a search of lines above the current line Search Below button Executes a search of lines below the current line CANCEL button Cancels the search D 83 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool 4 Error Code Analysis Dialogue Displayed when a line where an error occurred is selected from the user setting history analysis screen and the Err icon clicked
287. imeout ErrResetFinTimeout Error reset ready report of the file control process is timeout ErrResetFinTimeout Error reset ready report of the queue control pro cess is timeout ErrResetFinTimeout Error reset ready report of the heat processing I F process is timeout ErrResetFinTimeout Error reset ready report of the imager control pro cess is timeout ErrResetFinTimeout Error reset ready report of the print I F process is timeout ErrResetFinTimeout Error reset ready report of the mechanical control process is timeout Caused by a software or hardware Turn OFF ON the power source If the same error repeats upgrade the soft ware or replace the control box ErrResetFinTimeout Error reset ready report of the time control process is timeout DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 f 24 7 4 Error Code and Remedy Error Message Meanings Cause ErrResetFinTimeout Error reset ready report of the operation process is timeout Caused by a software or hardware Turn OFF ON the power source If the same error repeats upgrade the soft ware or replace the control box ErrResetFinT OutMe cHard Error reset ready report RS232C of the mechani cal control is timeout Caused by a software or hardware Turn OFF ON the power source and check the RS 232C cable If the same error repeats upgrade the soft ware or
288. in DICOM log files e There is no close button in this dialogue to close the dialogue use the X button in the title bar Versioninformation Dialogue Displayed when the VERSION menu is selected on the DICOM log analysis screen CopyRight C Konica DRYPRO 752 751 Ver 1 00T03 Operation Setting Items Item Name Details of Display Version display Displays the DICOM log analysis programme version OK button Closes the Version Information dialogue B 91 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Chapter 6 Maintenance 6 1 Items Requiring Regular Maintenance 6 1 Items Requiring Regular Maintenance 6 1 1 Regular Maintenance Content and Cycle Unit Part Serviced Details of Cycle Corre Page Service sponding Maint Schedule Heat pro Opposing rollers Cleaning by Every 20 000 sheets C p 6 5 cessing alcohol section Heat processing drum Cleaning by Every 20 000 sheets C p 6 5 alcohol Heat processing roller bear Replacement Every 20 000 sheets C p 6 6 ing Separator unit Replacement Every 20 000 sheets C p 6 7 Anti static brush Replacement Every 40 000 sheets D p 6 10 Non woven cloth sheet Replacement Every 40 000 sheets D p 6 8 Non woven cloth sheet Replacement Every 40 000 sheets D p 6 8 retaining spring Cooling Primary cooling unit Replacement Every 40 000 sheets p 2 72 section Secondary cooling guide su
289. ine of the menu item name Parameters to be selected or set may be dis played by pressing the of select key Items for which numerical or character input is required are shown enclosed in on the bottom line of the menu item 4 3 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 name Required values may be input using the operation panel keys Pressing the enter key after item selection or input will confirm the input and return the display to the top menu item Pressing the exit key will cancel input and return the display to the top menu item e Inputting Numericals or Characters Input of numericals or characters in the service maintenance mode may be made using the following keys 1 Inputting Numericals 1 Press the service maintenance key mode to display 0 9 lamp 2 Input the required numericals using the numerical keys 3 If an error is made bring the cursor to the numerical to be deleted and press del BS key 2 Inputting Characters 1 Press the service maintenance key mode to display A Z lamp 2 Pressing a numerical key will result in input of the char acter shown on that key Each numerical key is assigned three characters press the key repeatedly until the required character is shown For example pressing numerical key 1 once will result in input of A while pressing the same key three times will result in input of C To input lower case characters keep the shif
290. ing file d404 REG ENTRY CREATE ERR Failed to create registry entry at boot up REG ENTRY ADD ERR Failed to add registry entry at boot up REG SET ERR Failed to reset registry error code at boot up REG SET ERR Failed to set version of each part on registry at boot up ENVGET ERR Failed to acquire environment parameter at boot up REG GET ERR Failed to acquire registry end flag for last time at boot up REG SET ERR Failed to reset registry program boot up flag at boot up VERSION GET ERR Failed to read version info file for each part at boot up Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 BB DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause 1AH RECV ERR Time out to receive 1AH from mech cont occurred when upgrading mech cont RS232C SEND ERR Failed to send version request M1 when upgrading mech cont RS232C RECV ERR Failed to receive version response m1 when upgrading mech cont RS232C SEND ERR Failed to send download status report M5 when upgrading mech cont RS232C RECV ERR Failed to receive download status response m5 when upgrading mech cont RS232C CLOSE ERR Failed to clos
291. ing temp sensor and secure the sensor bracket with screws 4 Secure the sensor cables with the new tie bands 2 79 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 11 Primary Cooling Unit 2 11 4 Installing the Primary Cooling Unit Reverse the procedure for removal to install the primary cooling unit The primary cooling unit may be installed by reversing the procedure for removal Primary Cooling Unit Heat processing Unit When securing the belt tensioner align the tensioner to the original position that is marked by scriber before tight ening screws e When re installing the primary cooling unit adjust the drive belt tension to 500gf when the belt is depressed by 5mm at the position indicated in the figure before tightening the belt tensioner screws WY J Drive belt Belt tensioner DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 80 2 12 Secondary Cooling Unit 2 12 Secondary Cooling Unit 2 12 1 Removing the Secondary Cooling Unit CAUTION The heat processing unit and its periphery generate high temperatures and can cause burns Adequate cooling time must be allowed before proceeding with work 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Turn the lever A up and pull out the deodorant filter case 5 Remove the primary cooling unit reffer to p 2 74 6 Remove one TP screw M3x6
292. ing temperature sensor TH5 Temperature at primary cooling temperature sensor Pick Pick up start supply exit detection supply conveyance start app 6sec Desc Descent conveyance start sub scan entrance sensor detection app 3sec Regu Position regulator operation app 2 5sec Expo Exposure conveyance 14x17 app 18sec 14x14 app 15sec 11x14 app 12sec continuous conveyance 14x17 app 22sec 14x14 app 16sec 11x14 app 12sec Rnip Elevator nip operation app 1 5sec Rise Elevator transport high speed elevator transport stop 14x17 app 33sec 14x14 app 13 5sec 11x14 app 19 5sec Heat Elevator transport stop densitometer entrance sensor detection 14x17 app 7 5sec 14x14 app 13 5sec 11x14 app 19 5sec Disc Ejection conveyance start ejection conveyance stop 14x17 app 35sec 14x14 app 29sec 11x14 app 24sec DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 38 4 2 Service Maintenance Mode Screens Display Temperature Process Cycl First printing time or continuous printing cycle time first print 14x17 app 110sec 14x14 app 100sec 11x14 app 90sec cycle time 14x17 app 34sec 14x14 app 30sec 11x14 app 26sec e The above time is only for reference It may vary depending on the serial number environment machine sta tus Process time longer than the specified triggers an error 3 Press the enter or exit keys after completion of testing e Display will return to the SAO MEC M
293. input here e Default value 20 12 Press the enter key after completion of steps 3 10 e The SMPTE pattern set here will be registered in the queue and display returned to the S60 TEST PRINT menu 13 Press the exit key Exits the service maintenance mode and returns to the normal mode At this point printing of he SMPTE pattern data regis tered in the print queue starts Measure the printed SMPTE pattern with the densitometer and check that the pattern is printed with the designated density If the difference in density is significant 0 05D implement the procedure in 3 3 Densitometer Correction 3 3 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 1 How to Check the Image 3 1 3 Printing Flat Patterns 1 Open the service maintenance mode using the keys on the control panel N Use the 1 keys to select S60 TEST PRINT from the service maintenance menu e Use the lt gt keys to select lt FLAT PATTERN gt and press the enter key S61 FLAT BASE will be displayed 4 Use the numerical keys to input the density value for print ing e The required value multiplied by 100 X100 should be input here 5 Use the key to select S62 COPY COUNT and use the numerical keys to input the number of sheets to be printed 6 Press the enter key after completion of steps 2 and 3 e The flat pattern set here will be registered in the queue and
294. input set value for the FILM COUNT gt Used to select film size and type NM Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Stores settings and returns to S40 FILM SETUP exit Returns to S40 FILM SETUP without storing settings 4 17 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 dh 2 oS A 5 6 7 4 2 Service Maintenance Mode Screens Procedure for Making Film Settings Press the enter key when S40 FILM SETUP is displayed S41 FILM SIZE will be displayed Use the lt gt keys to set the size of the film in the sup ply tray Use the key to move to S42 FILM TYPE Use the keys to set the type of the film in the sup ply tray If film is already loaded in the supply tray use the key to move to S43 FILM COUNT Use the numerical keys to input the number of sheets in the supply tray Press the enter key after completion of all the necessary settings Set data will be stored and display returned to S40 FILM SETUP Pressing the exit key after changing settings will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of changed settings and return to S40 FILM SETUP Pressing the enter key after selection of lt NO gt will result in return to S40 FILM SETUP without storage of chan
295. ion 4511 R_SIDE JAM Film jams at the heat pro Heat processing entrance sen Check the operation if broken cessing entrance sensor sor is damaged replace it Elevator transport motor is dam Check the operation if broken aged replace it e Elevator transport nip malfunc Replace the nip tion Lack of transport ability e Film jam Remove the film e Heat processing drive motor is Check the operation if broken damaged replace it e Elevator transport unit malfunc Replace the elevator transport unit tion 4520 R_SIDE NIP NOT Nip release solenoid is Elevator transport nip close sen Check the operation if broken RELEASE not turned ON sor is damaged replace it 4521 R SIDE NIP RELEASE Nip release solenoid is ate ee plc operation it broken OFF ERR not turned OFF e Elevator transport unit malfunc Replace the elevator transport unit tion 4610 UPPER JAM CHECK A Film doesn t reach the Densitometer entrance sensor Replace the densitometer unit densitometer entrance sensor is damaged Heat processing drive motor is damaged Heat processing drum malfunc tion Lack of transport ability Film jam Densitometer unit malfunction Cooling unit is contaminated Nonwoven cloth roller and separation claw Check the operation if broken replace it Check the operation if broken replace it Remove the film Replace the densitometer unit Replace the target unit
296. ion panel Check the following parameters sent from the image generator device DICOM N ACTION Request Also check that the queue data output from the image generator device is normal and the number of queues waiting for print on the printer is within the limitation Operation can be continued 109 C ERRN DELETE Failed to process the request for N DELETE ERR N GET Failed to process the request for N GET ERR N EVENT Failed to process the request for N EVENT_REPORT ERR C ECHO Failed to process the request for C_ECHO ERR A ASSOSIATE Failed to process the response for establishing the association C ERRA RELEASE Failed to process the response for cancelling the association ERR N CREATE Failed to process the response for N CREATE Film Session ERR N CREATE Failed to process the response for N CREATE Film Box 10 ERR N CREATE Failed to process the response for N CREATE Presentation LUT ERR N SET Failed to process the response for N SET Film Session Failed to process the response for N SET Film Box ERR N SET Failed to process the response for N SET Image Box ERR N ACTION Failed to process the response for N ACTION ERR N DELETE Failed to process the response for N DELETE ERR N GET Failed to process the response for N GET ERR N EVENT Failed to process the response for N EVENT_REPORT ERR C ECHO Failed to process the response for C_ECHO ILLEGAL PDU Received illegal PDU type D121 i ILLEGAL
297. ion can be continued DCHK FILM BOX ERROR FILM BOX format check error Check the image display format sent from the image generator device DICOM 2010 0010 Image Display Format Error output only to log and on opera tion panel Operation can be continued DCHK FILM BOX ERROR FILM BOX film orientation error Check the film orientation sent from the image generator device DICOM 2010 0040 Film Orientation Error output only to log and on opera tion panel Operation can be continued DCHK FILM BOX ERROR FILM BOX film size error Check the film size ID sent from the image generator device DICOM 2010 0050 Film Size ID Error output only to log and on opera tion panel Operation can be continued DCHK FILM BOX ERROR Unable to print portrait receiving FILM BOX PORTRAIT Check the film orientation sent from the image generator device DICOM 2010 0040 Film Orientation Error output only to log and on opera tion panel Operation can be continued DCHK FILM BOX ERROR Unable to print landscape receiving FILM BOX LANDSCAPE Check the film orientation sent from the image generator device DICOM 2010 0040 Film Orientation Error output only to log and on opera tion panel Operation can be continued DCHK FILM BOX ERROR FILM BOX Image Format info STANDARD error DCHK FILM BOX ERROR FILM BOX Image Format info ROW error DCHK FILM
298. isplay will return to the SAO MEC MAINTE menu 4 37 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens e Operation Status Check Checks the current heat processing drum temperature the temperature at each sensor and the time taken to execute each process during the most recent printing operation Where one sheet is printed at a time processing time for the last five prints is recorded The lt gt keys may be used for checking Note however that whenever continuous printing is carried out all records are cleared For continuous printing 0 represents the first printing time and 1 onwards the printing time for the second sheet onwards Select lt MEC STATUS from the SAO MEC MAINTE menu and press the enter key The current status of four sensors will be displayed 2 Press the key The heat processing drum temperature will be displayed e M31 to M33 represent the current temperature at each position while M34 to M38 represent processing time The processing time for the last five times may be checked for M34 M38 using the lt gt keys The meaning of each menu display is as follows Display Temperature Process H Temp C Temperature of heat processing sensor C H Temp F Temperature of heat processing sensor F H Temp R Temperature of heat processing sensor R TH6 Temperature at supply temperature sensor TH4 Temperature at secondary cool
299. it top cover e If the unwoven cloth has been positioned correctly the unwoven cloth retaining spring should latch into the slots in the projections on the heat processing unit top cover 6 9 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Felt sheet retaining spring Unwoven Cloth Retaining Spring Projections 6 2 Heat Processing Unit Maintenance 6 2 7 Replacing the Antistatic Brush An anti static brush is affixed to the shutter unit at the right side of the main body 1 Remove the two screws from the right side of the main body and remove the shutter unit Shutter Unit 2 Turn the shutter unit upside down Remove the two screws and remove the anti static brush 3 Screw the new anti static brush on the shutter unit and attach the shutter unit on the main body frame CAUTION Be careful not to deform or damage the shutter blade transparent film plate of the shutter unit when replacing the anti static brush Shutter Unit DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 10 6 3 Other Maintenance Items 6 3 Other Maintenance Items 6 3 1 Cleaning the Adhesive Roller The adhesive roller is located in the descent transport unit 1 Remove the rear top cover rear cover and left cover take out the descent transport unit p 2 5 2 Wipe the surface of the adhesive roller white semi trans parent roller using a cloth dampened with clean water Adhering Roller 3 Check that no wate
300. ite W oo L RV SO 20_BK Pink P SUP Unit Body Sky S Green GR in Fl Swi Hie te We eats O 3 ACL m CIT 120 BAT 420 BL 4 Violet V noi F2 DC24V 5 O AE 314 5 y 6 W 16 GY 6 W 12V 30 DO 0 0 Den 2 9420 BK CTO7E20 BK SUP Unit Body Grass GS STB24V G DC5V G 12V 26 3 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A 14 3 4 iagram D iring W Sub Scan Ent Sensor Justification Position Sensor Position Regulator Justification HP Sensor Nip HP Sensor Power Supply Main Cool Power Supply Main Cool Deodorant Eject Motor Descent Trans Secondary Cleaning Retraction Motor Cool Fan Elevator Trans Motor Elevator Trans Supply Cool Fan Fan 1 Cool Fan 1 Nip Motor 2 o 2 a Nip Motor TEM tzt O M_Vct AZM yet O M yet UM Vet Yam VF Eldar mm Ono Yomo vet ao a rr lar am ovo O70 FAO NG vet O O vaa y PP Sldr 3 h m 10N ONO Core 172 Y_A ver m 8 7 LON O O O Vet oo AYZ30 ODO oo g LON oro ocd v7 LON O 10 O oso AyZ2390 OM O nm O o O a7 Ow O foxo A9 M d M pom O75 18 M ONO lo o AZM Y9 M cert Ha nn oo O20 d 6 4 6 66 06 0606 6 5 6 6 0
301. ith almost no margin used for Regius CR etc CT MRI Sets a border suitable for the multi image format used with CT or MRI EMTY NOTICE Determines whether or not to display a message indicating when the tray is empty FRAME LAYOUT Sets spaces between frames for multi image format printing EVEN The space between frames is made as wide as possible leaving top bottom left right borders unchanged CENTER The space between frames remains fixed with the top bottom left right borders widened H EVEN Even layout of images in Hitachi format H CENTER Centred layout of images in Hitachi format DICOM ERROR LEVEL Selects the method of error return from the DRYPRO unit to diagnostic devices e This setting should not be changed unless otherwise instructed DEFAULT DMAX DMIN e Screen Operation Selects the method of selection of maximum minimum density applied when printing DICOM Uses the density data sent from the SCU P CON Uses the maximum minimum density data set in the DRYPRO unit 1 Input the setting items and click OK e The input settings will be memorized Note however that DRYPRO settings are not changed yet e If SCU NAME and SCU CH USE are changed the SCU CH displayed in the menu frame will also change accordingly Other SCP items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status
302. ity calibration Select the required items from the SFO CALIB INTERVAL menu and press the enter key to set or execute e Setting Menu Items Menu Content of Settings Selects whether or not to carry out automatic calibration after a fixed period of time has elapsed Sets the interval at which automatic calibration will be carried out Sets the interval at which an automatic calibration shall be carried out e Operation Keys Key Function gt Selects items to be set CALIB MODE Selects the calibration mode setting MODIFY Selects the calibration interval setting 1 Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Actuates the selected settings exit Returns to the U80 SERVICE MODE menu e CALIB MODE Sub menu Items Menu Content of Settings Selects the method of automatic calibration NONE Automatic density calibration is not carried out MESSAGE Displays a message on the LCD recommending calibration after the set interval has elapsed Actual density correction should be carried out by the user using the user maintenance menu AUTO Executes automatic density calibration after the set interval has elapsed Selects the timing after the film is loaded at which the calibration is carried out NORMAL Carries out calibration when a first print queu
303. ity correction of DryPro In addition to the test patterns listed above S60 TEST PRINT menu can also print CHAR PATTERN SCALE PATTERN PRODUCT PATTERN STRIPE PATTERN and GENERAL PATTERN These patterns are used at the factory for production and R amp D purposes and normally not used in the field service 3 1 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 1 How to Check the Image 3 1 2 Printing SMPTE patterns 1 Open the service maintenance mode using the keys on the control panel N Use the 1 keys to select S60 TEST PRINT from the service maintenance menu 3 Check that lt SMPTE PATTERNS is displayed and press the enter key S61 CHANNEL SELECT will be displayed e Ifa pattern name other than lt SMPTE PATTERN gt is dis played bring lt SMPTE PATTERN gt to the display using the lt gt keys and press enter key A Use the lt gt keys to select the channel to be con nected and press the enter key S62 FORMAT will be displayed a Use the lt gt keys to select the format frame count e The relationship between frame counts available for selection and formats is as follows Frame Count Format 1 1x1 2 2x1 4 2x2 6 3x2 9 3x3 12 4x3 45 5x3 o Use the key to select S63 COPY COUNT and use the numerical keys to input the number of sheets to be printed e Proceeding to t
304. keyboard to the control box connectors 1 8 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Blank Page Chapter 2 Disassembly and Assembly 2 1 Before Disassembling 2 1 Before Disassembling 2 1 1 Cautions Regarding Disassembly Assembly To avoid the risk of electrocution switch off the main body or facility breaker after ensuring that the main body power supply is switched off before proceeding with work The heat processing unit and its periphery will retain high temperature for a time after the main body power supply has been switched off To avoid the risk of burns be sure to allow a sufficient cooling off period before commencing work To avoid the risk of electrocution when handling circuit boards always wear an earth strap on the wrist and ensure that the clip at the end of the strap cord is attached to a metallic part of the main body suitable for earth con nection To protect circuitry always wear an earth strap When carrying out assembly work re attach cable bundle fasteners and ensure that cables are not entangled in or pulled taught by components Earth strap 2 1 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 Before Disassembling 2 1 2 Opening the Front Cover The following procedure should be followed to open the front cover when the DRYPRO 771 power supply is switched off 1 Using a flat head screwdriver with a narrow tip remove the plastic cover at the front of the right cover
305. l 4 15 File No Information to be used by the DRYPRO 771 for internal control 4 16 DICOM dir Information to be used by the DRYPRO 771 for internal control 15 17 PRINT No Information to be used by the DRYPRO 771 for internal control 3 18 CH No SCU Channel No and SCU name name of the diagnostic device 14 Name SCU name will be printed with upper case characters 19 Page No Sequential serial number of the output film per each diagnostic 3 device 20 Requested image Requested image size specific mode etc 16 size e When the character length for each item does not reach the maximum allowed it will be automatically left aligned and printed e Each item will be separated with one space 19099000 O O 0 00 00 0 0 000 O00 0000 OOQQ000000 O000000000 DOO0U00000 O00000 0 G E O E E E i t E o i t Ea E O DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 OOOOO0O00000 O00 OO000000000000 O00 OOOU0CU000000000 A 2 Board Diagram Board Diagram Mechanical Control Board gt we Me io Hoeso mmmn n CTL BO RD f 058 B A aurrrrrrrsrcossnsss eurcrrccrsrcrrcans s CN 1 DC power supply connector CN 9 Main unit input connector CN 2 Drum heater control output connector CN 10 Supply output connector CN 3 Main CPU communication
306. l OA ORA JLU oao N GY BK4 A 517A GY7R4 420 JN A A el Interlock A O 19 O A Relay A bei S A 0450 0000 DARD K 1 353293 9 KN A J LD Drive Board 422 W BK 422 BK 22 V 22 W V ZONAL 0 0 OnO Ow O O nO 00000000000 nh JP76 JJ76 22 W BK 22 W V 00000 ORUN 22 BK 22 V A A O 12V ON AGND Ow 5V O A AGND On 5V O AGND ONN C cu JP23 JJ23 A Rowy M M 422 wv j 010 122 W BK o 6 o 22 W BK mi PON21 O 0 8K5 O 1 DC24V SRE BK ICO 20 2av 6 120 W O DGND 46 O O 3PON 20 Mi DCNI GY BK5 128 R PLOCK 220 O 4 PLOCK DGND 47 GY R5 47 O 5CLK FEDT 230 20 0 DGND 480 20 BK 10 Main CPU Print Engine Board m LJ i TCNI CNI mi e26uBl 1 DC24V 26 BK 2 AGND 26 0 SAV 26 BR J E CN3 JP6 JP84 JJ84 con22 Jen22 120 Y 4 AGND 18 BK r3 5 12V DGND 6 O O 6 DGND 126 BK JN R AGND 12V 5 8 0 O 5 12V Y BK5 A A 128 Y A LD Temp Control Board 118 R THERM 240 0240 O 7 THERM DC5V 40 O 4 DC5V Yes JN A 28 W JN HBR DGND 490 0490 O 8 AGND DC5V 3 O O 3 DC5V H SYNC 25 P7BK5 28 P 9 H SYNC DGND 2 0 116 BK 2 DGND DGND 50 28 BK_ 10 AGND DGND 1 O 1 DGND ra Par u CN 12V O AGND NO 5V WO AGND gt O 5V 10 AGND o O N C NO 56 aa wu ee
307. l motor M3 Front cover release solenoid SOL2 Tray lock solenoid SOL1 Shutter open sensor PS11 Shutter close sensor PS12 Interlock switch S3 Front cover close sensor MS1 pop ONDA 2 29 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 5 Tray Drive Unit 2 5 3 Replacing the Film Package Rewind Motor e Removing the film package rewind motor 1 Remove the E ring from the gear shaft of the film package rewind motor and the torque limiter gear 2 Remove the three TP screws M4x8 and remove the film package rewind motor from the motor bracket Film Package 3 Unplug the relay connector JP51 for the motor cable Rewind Motor 4 Loosen the set screw and pull out the gear shaft from the motor shaft Set Screw Gear Shaft DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 30 2 5 Tray Drive Unit e Installing the film package rewind motor Reverse the procedure for removal of the film package rewind motor to install the motor e When installing the gear shaft on the motor shaft insert the gear shaft into the motor shaft to its full end then secure it with set screw At this point make sure that the set screw is pressed against the flat edge of D cut motor shaft e Since the torque limiter has a one way clutch structure fail ure to install it in correct orientation will result in failure to 9 rewind the film package due to the slippage of the shaft iy Make sure the orien
308. laser evitare pertanto di guardare all interno del coperchio SFEAR REA ILMO HETER IRAN TIRES SSA DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 v Locations of Warning Labels Main Body CAUTION To avoid the risk of electrocution or burns do not remove or soil labels DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 vi e Heat Processing Unit Main scan Unit CAUTION Labels that have become illegible must be replaced DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 vii Blank Page Chapter 1 Product Outline 1 1 Specification 1 1 Specification Product Name CODE No Model Laser Source Film Type Film Size Input Interface Protocol Image Memory Processing Capacity External Dimensions Weight External Dimensions Packed Weight Packed Power Source Generated Heat Environmental Condi tions when running Conditions for Trans port and Storage Noise Level Operation Panel Film Supply No of Trays Image Data Input Output Gradation Image Mode Pixel Size Laser Imager DRYPRO MODEL 771 UL 0582 CE 0583 DRYPRO MODEL 771 Semiconductor Laser Medical Imaging Film SD P SD PC DR P 14 x 17 inch 14 x 14 inch 11 x 14 inch Size to
309. law is not properly adjusted The transport roller is slipping If the scratch is found on almost all the film surface replace the separation claw unit Any other scratch is found search what causes the scratch The front edge of film is folded If the image is normally output the film may be folded between expo sure finish and ejection The sub scan unit cannot transport the film properly The nip of the elevator transport section doesn t work properly If the image is normally output replace the elevator transport section the image is abnormal replace the sub scan unit Film Curl Check the temperature of the air cooling section The second cooling fan is broken Check the rotation of the second cooling fan If it doesn t rotate replace the fan Black line is found on the film to main scan direction in 63mm interval The transport roller of the sub scan unit is contaminated The roller surface is scratched Clean the transport roller of the sub scan unit Check if a scratch is on the roller surface Image is output on a tilt If the image tilts over 1mm to 17inch direction the position regulator is abnormal The position regulator is abnormal Replace the sub scan unit and position regulator Image on the area 68mm from the front edge is uneven Check the FLAT pattern The sub scan ejection guide is disposi tion Replace the sub scan unit and position reg
310. lays film data to date per day week and month Display Setting Items Item Name Details of Setting FILM SIZE Display the film size currently set for the supply tray FILM TYPE Display the film type currently set for the supply tray TOTAL Displays the total print count DAY Clicking here produces display of accumulation data per day A separate window is opened for data display WEEK Clicking here produces display of accumulation data per week A separate window is opened for data display MONTH Clicking here produces display of accumulation data per month A separate window is opened for data display Screen Operation Click TOTAL DAY WEEK or MONTH e A separate window will open for display of the selected film accumulation data 2 Click CLOSE to return to the top screen D 23 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens FILM DATA TOTAL This screen is displayed when TOTAL is clicked on the FILM DATA screen Displays the total print count e Screen Operation Click WINDOW CLOSE to close the window DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 24 5 3 Web Maintenance Tool Screens 9 FILM DATA DAY This screen is displayed when DAY is clicked on the FILM DATA screen Film accumulation data is displayed per day for 32 days 1 Next 1 21 3 A 65 6 F 8 o Go 11 12 2003 S
311. led to send internal command for DICOM SCU acquisition SET TO MEMORY ERR Failed to acquire Ch number from received data for DICOM SCU acquisition MAKE SEND DATA ERR Failed to create transmission data from common memory for DICOM SCU acquisi tion ILLEGAL CH NO Acquired Ch number for DICOM SCU acquisition is out of specified range PIPE SEND ERR Failed to send internal command for DICOM SCU setting SET TO MEMORY ERR Failed to acquire Ch number from received data for DICOM SCU setting SET TO MEMORY ERR Failed to set received data for DICOM SCU setting to common memory WRITE FILE ERR Write error for DICOM SCU setting file d301 WRITE FILE ERR Write error for DICOM SCU setting file d002 WRITE FILE ERR Write error for DICOM SCU setting file d207 Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 48 7 4 Error Code and Remedy Error Message Meanings Cause NON MAINTENANCE MODE ERR Error caused by attempting setting while DICOM SCU setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copy DICOM SCU setting static data onto CF PIPE SEND ERR Failed to send internal c
312. lose the error code analy sis screen FILE E HELP H He DRYPRO771 05 Y Jb ErrorGode 5 5 Log Analysis Tool Bol NEEDS DATA TIME ERR CODE MAIN STATUS 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 03 02 21 12 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 2003 09 02 10 06 52 09 11 11 1 mM Mi 11 11 11 11 13 13 13 13 13 13 13 13 48 33 10 14 27 744 46 mM 52 58 59 13 15 16 17 18 18 18 18 18 16 19 15 15 32 47 10 29 33 31 44 31 53 48 01 06 08 10 N A N A EFPIA D p N A POOR D p N A np N A DP Iy N A DP PFPURPES FPURPEEB E FPURPEEB FPURPEEB PORT EEB wrier l eee 4325 ZUT Titty WIDTH HOME SENS OFF ERR AS ayap MARA Lt tt AFF EA EA ESE Ik he2 BREA 23 FOULS OP RECT RLT FS to DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 70 5 5 Log Analysis Tool 5 5 5 Using the User Setting History Analysis Programme 4 Starting up the User Setting History Analysis Pro gramme 1 Click User setting history analysis on the log analysis tool launcher A log selection dialogue will be displayed 20 Ee Ae DI COMA Z RIT 2 Select the log to
313. lt lt wu EE a gt ay eds NAND W C0900000 N N e N N tr th SubScanUnit Body SubScanUnit Body 20 ens JP8 420 De2av 5 0420 at 20 PGND 4 020 BK CI8 20 l2v 3 0420 W0 20 BK_CT9 20 DGND 20 12y 1 0120 Y AIR pp Q gt gt 00000 00000 gt gt ie i gt NW RONDON O oo klo lo fo un a gt gt 20 lo IA a gt Q gt oo DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A 16 User Maintenance Menu Transfer by Return key Transfer by gt lt key ma Transfer by 4 T key return 1 DOTA return WEEKLY return i MOHTHLY 4MOMTHLYE 83 DECH CALTERATION return return UZE ILLUMINATI U54 through U5G ommitted Operations are same return 3 tf return 1 1 CEOE E E E E return Ugi LUT SELECT CH1 return Displayed when the password T J 3 is input return return l Si Fi ES E ME Sl f Wad TIME 4 TIME S HOUR return A 17 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Service Maintenance Menu Service Maintenance Menu Transfer by Return key Transfer by gt lt key Transfer by Y 1 key return E y ky E z MBER ook E OR MBER ok d 7 ABER ka A Ps E E HE TITLE q Scr D HE E E i ka S66 DHCP R TE
314. m the image generator device DICOM N CREATE N SET N ACTION N DELETE 0000 1000 Affected SOP Instance UID 0000 1001 Requested SOP Instance UID Operation can be continued D124 C ILLEGAL FILMSIZE Received illegal film size Error output only to log and on operation panel Check the following parameters sent from the image generator device DICOM N CREATE FilmBox 2010 0050 Film Size ID currently loaded film size 11INX14IN 14INX14IN 14INX17IN Operation can be continued Note Setting DICOM SCU FILM SIZETYPE to lt NO CHECK gt will avoid the problem In this case the size will be changed to that of cur rently loaded film size D125 C ILLEGAL MEDIUM Received illegal media type Error output only to log and on operation panel Check the following parameters sent from the image generator device DICOM N CREATE FilmBox 2000 0030 Medium Type currently loaded film type BLUE FILM CLEAR FILM DR BLUE FILM DR CLEAR FILM Operation can be continued Note Setting DICOM SCU FILM SIZETYPE to lt NO CHECK gt will avoid the problem In this case the type will be changed to that of cur rently loaded film type D126 C ILLEGAL FORMAT Received illegal image format Error output only to log and on operation panel Check the following parameters sent from the image generator device DICOM N CREATE FilmBox 2010 0010 Image Display Format refer to DRYPRO771 DICOM Confo
315. may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed followed by the mes sage shown at right to indicate completion of settings 3 Click CLOSE to return to the top screen VERSION Displays a set comprising all DRYPRO versions 1 00 ROOTOO CLOSE Display Items Item Name Details of Setting GENERAL Displays a set comprising all DRYPRO versions Screen Operation 1 Click CLOSE to return to the top screen HPRO SETUP Sets the heat processing unit temperature CAUTION The heat processing temperature should not be changed unless otherwise instructed r230 x0 1 OK CANCEL B 29 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens Setting Items Item Name Details of Setting Sets the heat processing drum temperature when printing The actual value required multiplied by ten should be input here e Screen Operation 1 Input the setting items and click OK e The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCP items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed followed by the mes sage shown at right to indicate completion of settings 3 Click CLOSE to r
316. me OFF 7 AUS Central Standard Time OFF 44 N Central Asia Standard Time ON 8 AUS Eastern Standard Time ON 45 Nepal Standard Time OFF 9 Azores Standard Time ON 46 New Zealand Standard Time ON 10 Canada Central Standard Time OFF 47 Newfoundland Standard Time ON 11 Cape Verde Standard Time OFF 48 North Asia East Standard Time ON 12 Caucasus Standard Time ON 49 North Asia Standard Time ON 13 Cen Australia Standard Time ON 50 Pacific SA Standard Time ON 14 Central America Standard Time OFF 51 Pacific Standard Time ON 15 Central Asia Standard Time OFF 52 Romance Standard Time ON 16 Central Europe Standard Time ON 53 Russian Standard Time ON 17 Central European Standard Time ON 54 SA Eastern Standard Time OFF 18 Central Pacific Standard Time OFF 55 SA Pacific Standard Time OFF 19 Central Standard Time ON 56 SA Western Standard Time OFF 20 China Standard Time OFF 57 Samoa Standard Time OFF 21 Dateline Standard Time OFF 58 SE Asia Standard Time OFF 22 E Africa Standard Time OFF 59 Singapore Standard Time OFF 23 E Australia Standard Time OFF 60 South Africa Standard Time OFF 24 E Europe Standard Time ON 61 Sri Lanka Standard Time OFF 25 E South America Standard Time ON 62 Taipei Standard Time OFF 26 Eastern Standard Time ON 63 Tasmania Standard Time ON 27 Egypt Standard Time ON 64 Tokyo Standard Time OFF 28 Ekaterinburg Standard Time ON 65 Tonga Standard Time OFF 29 Fiji Standard Time OFF 66 US Eastern Standard Time OFF 30 FLE Standard Time ON 67 US Mountai
317. merical keys numerical character input gt Allows selection of parameters for setting items 1 Moves back to the previous setting menu item y Moves forward to the next setting menu item enter Stores settings and returns to S10 DICOM SCU exit Returns to S10 DICOM SCU without storing settings DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 10 4 2 Service Maintenance Mode Screens e Procedure for Setting Diagnostic Devices i Use the lt keys to select the channel where the diag nostic device is to be registered when S10 DICOM SCU is displayed 2 Press the enter key e S11 CHANNEL USE will be displayed e Use the gt keys to select lt ON gt A Use the key to move to the next item on the menu a Use the keys to select parameters for setting or use the mode and numerical keys to input set values 6 Repeat steps 2 and 3 to complete settings as far as S1C DMAX DMIN 7 Press the enter key after completion of all the necessary settings e Set data will be stored and display returned to S10 DICOM SCU e Pressing the exit key after changing settings will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of changed settings and return to S10 DICOM SCU Pressing the enter key after selec tion of lt NO gt will result in
318. mmand for command response test operation status acquisition request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing FRAME Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 76 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Unexpected command for command Errors attributed to the software or hardware response status request is received when Carry out error reset or turn OFF ON of the printing FRAME power If not corrected update the software version or COMMANDCODE ERR Unexpected command for command replacement of the control box response exposure unit status request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing FRAME PRN LIB ERROR Error in print I F driver when printing CHAR CBC1 COMMANDCODE
319. move the six screws M4x12 securing the right cover Lift the right cover slightly and remove Remarks for reinstallation of the right cover e The right cover is attached to the main body s frame with its two hooks on the back of the cover Make sure these hooks are properly engaged before securing the screws p The screw securing the film removal port cover is short truss screws M4x6 Do not mix up these with the screw securing the right cover Doing so may cause a film jam at the elevator transport section 2 2 Removing External Covers DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 2 2 Removing External Covers 2 2 4 Removing the Left Cover Open the front cover Remove the rear top cover 1 Remove the rear cover a Q NM a 1 Remove the four truss screws M4x6 securing the film removal port cover 5 Remove the film removal port cover by lifting slightly and pulling forward 6 Loosen one truss screw M4x12 a on the back panel 7 Remove the six truss screws M4x12 securing the left cover 8 Lift the left cover slightly and remove 2 5 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 0 K ED PY cS A SO e ESG A A Left cover Remarks for reinstallation of the right cover The right cover is attached to the main body s frame with its two hooks on the back of the cover Make sure
320. n Motor JP68 Unplug the connector for the justification motor cable from the motor bracket and remove the cable from the clamp P Y a 3q Clamp LIA oP O 3 Remove the two sems screws M3x6 and slide the justifica tion motor to the direction shown in the figure and remove Justification Motor Q af UN Installing the justification motor Reverse the procedure for removal to install the justification motor 2 53 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 8 Position Regulator Unit 2 8 4 Replacing the Position Regulator Nip Motor e Removing the position regulator nip motor Remove the three TP screws M3x6 from the motor bracket and remove the position regulator motor coupled with the ma Position Regulator Nip Motor motor bracket from the position regulator unit Motor Bracket 2 Unplug the connector JP55 from the position regulator nip motor 3 Remove the two sems screws M3x25 and remove the position regulator nip motor from the motor bracket Position Regulator Nip Motor 4 Loosen the set screw on the sleeve and pull out the sleeve and cum from the motor shaft Position Regulator Sleeve Set Screw DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 54 2 8 Position Regulator Unit e Installing the position regulator nip motor Reverse the procedure for removal to install the position regulator
321. n Standard Time OFF 31 GMT Standard Time ON 68 Vladivostok Standard Time ON 32 Greenland Standard Time ON 69 W Australia Standard Time OFF 33 Greenwich Standard Time OFF 70 W Central Africa Standard Time OFF 34 GTB Standard Time ON 71 W Europe Standard Time ON 35 Hawaiian Standard Time OFF 72 West Asia Standard Time OFF 36 India Standard Time OFF 73 West Pacific Standard Time OFF 37 Iran Standard Time ON 74 Yakutsk Standard Time ON A 1 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Film Management Information Film Management Information Control information will be printed on the upper part of the film printed by the DRYPRO 771 This control informa tion includes followings No Item Description Max Char 1 LUT No LUT No used for the print 1 8 1 2 Contrast Contrast Value 7 7 2 3 Density Density Value 7 7 2 4 Smoothing No Smoothing No 0 7 1 5 Polarity P POSI or N NEGA 1 6 Max Density Max Density x 100 3 7 Min Density Min Density x 100 3 8 Density correction Information to be used by the DRYPRO 771 for internal control 4 coefficient 9 Total Film No Total count of processed films 10 10 DICOM time Date and time of DICOM reception 10 11 PRINT time Printed date and time 10 12 Ver Software version 11 13 Serial number of the Serial number of the DRYPRO 771 5 device 14 Film No Information to be used by the DRYPRO 771 for internal contro
322. n and FG No conductivity insulated OK conductivity detected NG Replace the Power Supply unit STBSV is not output Power supply unit is faulty Replace power supply unit Check STB5V in the power supply unit JP5 4pin as pin as with tester Beep sound is not heard when Operation control board is Replace the operation control the operation SW is turned on faulty board 7 1 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Interrupted during Boot Up Check Point Cause Remedy 7 1 Troubleshooting Remarks Phenomenon 1 Initial message Welcome to DRYPRO is not displayed Nothing is shown on the monitor Power supply or control box is faulty Replace the power supply unit or con trol box Check DC5V in the power supply unit JP6 3pin as Ipin as with tester Constantly interrupted beep sound 2sec ON 2 sec OFF is heard from the control box DIMM is unplugged or not rec ognized due to damage If not corrected after reinstalling the DIMM replace the DIMM Monitor displays and the mechanism started initialization LCD Assy is faulty Check the connection of the cable RS 232C between the mech cont and main board or change the cable If not corrected replace the mech cont board and operation panel Monitor displays but the mechanism does not start initialization Faulty communication between mech con
323. n priority Use the key to move to the next item on the menu Repeat steps 2 and 3 to complete settings as far as S38 BORDER Press the enter key after completion of all the necessary settings Set data will be stored and display returned to S30 DICOM PRIORITY e Pressing the exit key after changing settings will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of changed settings and return to S30 DICOM PRIORITY Pressing the enter key after selection of lt NO gt will result in return to S30 DICOM PRIORITY without stor age of changed settings DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 16 4 2 Service Maintenance Mode Screens 4 2 6 S40 FILM SETUP Sets the size and type of film in the supply tray This menu may be used to make settings whenever film is changed due to service requirements This menu is comprised of the following setting menu items Setting Menu Items Menu Content of Settings Use the lt gt keys to set the film size 11 X 14 14 X 14 or 14 X 17 may be selected Use the lt gt keys to set the film type B blue C clear or DB DR blue may be selected Input the number of sheets held by the supply tray A maximum of 126 sheets may be set e Operation Keys Key Function Numerical keys Used to
324. n request from print section when requesting image transfer PRN LIB ERROR Error in print I F driver when requesting exposure unit status COMMANDCODE ERR Received unexpected command response boot request from print section when requesting exposure unit status COMMANDCODE ERR Received unexpected command response initialization request from print section when requesting exposure unit status COMMANDCODE ERR Received unexpected command response program download request from print sec tion when requesting exposure unit status COMMANDCODE ERR Received unexpected command response expansion download request from print section when requesting exposure unit sta tus COMMANDCODE ERR Received unexpected command response print ready request from print section when requesting exposure unit status COMMANDCODE ERR Received unexpected command response test print ready request from print section when requesting exposure unit status COMMANDCODE ERR Received unexpected command response print request from print section when requesting exposure unit status COMMANDCODE ERR Received unexpected command response test operation start request from print sec tion when requesting exposure unit status COMMANDCODE ERR Received unexpected command response test operation status acquisition request from print section when requesting ex
325. n sensor is dam Check the operation if broken SUCKER ERR not turned ON that aged replace it causes the suction cup Shutter motor is damaged Check the operation if broken not to return to the home replace it position e Shutter drive belt is damaged Adjust the belt tension 4124 SUCKER HOME NOT Home detection of the Suction cup home sensor is Check the operation if broken DETECT suction cup is not turned damaged replace it ON e Suction cup motor is damaged Check the operation if broken replace it e Pickup unit malfunction Replace the pickup unit 4125 TRAY NOT OPEN Tray lock cannot be e Tray lock sensor is damaged Check the operation if broken released replace it e Tray lock solenoid is damaged Check the operation if broken replace it e Film jam at the supply exit Remove the film e Foreign object is on the tray Remove the foreign object e Tray drive unit malfunction Replace the tray drive unit 4126 TRAY LOCK ERR Tray is open e Tray lock sensor is damaged Check the operation if broken replace it e Tray drive unit malfunction Replace the tray drive unit 4127 FILTER NOT EXIST No deodorant filter is e Deodorant filter detective sen Check the operation if broken installed sor is damaged replace it e Deodorant filter is not properly Properly install the deodorant filter installed e Deodorant filter case is dam Replace the deodorant filter case aged DRYPRO MODEL 771 Servi
326. n the separator unit claws and the heat processing drum If clearance is less than that specified adjustments should be made as necessary 1 Remove the two securing screws and remove the separator unit from the upper rack 2 Secure the new separator unit into place using the screws removed in step 1 above Separator unit positioning emboss is furnished at the screw receptor locations on the upper rack Ensure that the positioning emboss is properly inserted into the receptor holes on the separator unit before screwing the unit into place Emboss e Checking Clearance After replacing the separator unit check the clearance between the separator unit claws and the heat processing drum Ensure that the clearance between the separator unit claws and the heat processing drum is sufficient to allow passage of one sheet of PPC paper but not film Ensure also that the same clearance exists at both ends of the heat processing drum 6 7 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 2 Heat Processing Unit Maintenance 6 2 6 Replacing the Unwoven Cloth The unwoven cloth is affixed to the underside of the heat processing unit top cover by retaining springs CAUTION Inside of the heat processing top cover retains extreme heat immediately after use To avoid burns check that the top cover has cooled sufficiently before proceeding with work Turn the heat processing unit top cover upside down SS Cloth Sheet Wee Spring
327. n this cover is open an invisible laser beam may be emitted and the potential for laser beam radiation exists Avoid peaking inside the cover as a precaution against injury from laser beam radiation Cuando se abra esta cubierta podra emitirse un peque o rayo l ser invisible y existe la posibilidad de poder sufrir radiaci n de rayo laser Evite hurgar dentro de la cubierta como precauci n contra heridas por radiaci n de rayo l ser Wenn die Abdeckung offen ist kann ein unsichtbarer Lasersrahl austreten und es besteht die Gefahr dass Personen einer Laserbestrahlung ausgesetzt werden Blicken Sie nicht unter die Abdeckung um Verletzungen durch Laserstrahlung zu vermeiden Lorsque le capot est ouvert un faisceau laser invisible peut tre mis et il existe un risque de radiation Pour viter tout risque de radiation et de blessure ne pas ouvrir le capot et toucher l int rieur Ao abrir esta tampa um raio laser invisivel podera ser emitido e existe o risco em potencial de uma exposi o a radia o de raios laser Tome o cuidado de n o tocar na parte saliente da tampa para evitar poss veis les es provocadas por radia es de raios laser A E CAUTION PRECAUTION VORSICHT ATTENTION ATENG O ATTENZIONE 33 Quando questo coperchio aperto de esso pu fuoriuscire un fascio laser invisibile all occhio umano ma potenzialmente pericoloso Come precauzione contro le lesioni causate dall irradiazione di questo fascio
328. nP 2003 09 02 11 FIRMAS mio TP 2009 09 02 113 Te E 5 71 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool DESCRIPTION INTA ERA 0 O0 SERIKAT FOB Fist BENS eS EN AP ILIRS 1 1 14x17 2 14x14 3 11x14 Z MES 1 14x17 2 14x14 3 11x14 2 EMH 1 BLUE 2 CLEAR 3 DR_BLUE FAHI 1 BLUE 2 CLEAR 3 DR_BLUE EMT AREA Ox00 OxFF 0255 FAA DLA REL Ox00 0xFF 0 255 WINO SCUZChI 16 PLNK2 67 SCUAECh2 16 PLNK2 223 SCUZCh3 16 PLNK2 097 SCUSECh4 16 Default CH SCUFAChS 16 2 To find errors or particular commands on the list click the magnifying glass icon on the menu line A search or error extraction dialogue will be displayed 3 Select Search and click Error search or Command search Hor Liss TRA teye IS ET y C yb HHE e If Command search is selected choose the search tar Ror ibe get command from the list displayed below that line CRR HRR 4 To search for a line above the current line click Upper CO RR FRR search to search for a line below the current line click E NBR Lower search e A search will be executed based on set parameters and first line found selected highlighted in blue 5 To carry out a further search of upper lines click on the menu bar to carry out a further search of lower lines click 9 The next line found will be selected highlighted in blue 6 To
329. nalysis pro gramme screens will be terminated DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 68 5 5 Log Analysis Tool 5 5 4 Using the Error Code Analysis Programme 9 Starting up the Error Code Analysis Programme Click Error code analysis on the log analysis tool launcher e Log selection dialogue will be displayed 20 EEA DI COMO SRT 2 Select the log to be analyzed and click Open O ARAASSO tO ErrorLoe txt 77414187 D X y e Multiple files a maximum of ten may be selected simul 29 13 A 20030902 ErrorLog txt taneous ly E 20030903 ErrorLog txt The error code analysis main screen will be displayed and a list of errors recorded in the selected log file shown at the left side of the screen rie FT A OED rror Log Files 7777777 ErrorLog tx M 3 Prd MORE Error Log Files ErrorLog txt aSa e For details of each segment of the screen refer to 5 5 7 res FILEG HELP H MATE gt Log Analysis Tool Screens BOOT FP Sheth der Tok EC DATA TIME TEVEL TER OODE WAIN STATUS 2 l SUP 1 2003 09 02 10 48 33 E 4325 N A 2 2008 09 02 11 06 52 E 4325 N A DY a 2009 09 02 11 09 16 D B200 PURA 4 2003 09 02 11 10 32 D E20D InP 5 2003 09 02 11 14 47 E 4325 N A 8 2003 09 02 11 27 10 D B200 PURA we 7 208 09 02 11 42 21 E 4325 oP 8 2003 09 02 11 44 24 E 4325 N A 3 2003 09 02 11 46 29 E 4325 p 10 2003 09 02 11 52 33 E 4325 N A 11
330. nder abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_PRINT Test print ready request KI2_PRN_REQ_TESTPRINT is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_TESTPRINT Print request KI2_PRN_REQ_EXPOSE is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_EXPOSE Test operation start request KI2_PRN_REQ_TEST_START is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_TEST STAR z Test operation status acquisition request KI2_PRN_REQ_TEST_GETSTAT is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_TEST_GETS TAT Test operation end request KI2_PRN_REQ_TEST_END is returned under abnormal response status of print section after requesting download when upgrading print section DL PRN_REQ_TEST_END Image transfer request KI2_PRN_REQ_TRANS_IMAGE is returned under abnormal response status of print section after requesting download when upgrading print section Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement
331. nding queue in a separate browser window e Displayed only when there is data in the queue Displays the file number Displays the film number Displays the SCU CH through which the print data was received An asterisk 4 indicates test printing Displays the name of the SCU through which the print data was received e Asterisks Ax indicate test printing PAGE NO Displays the page number DATE Displays the DICOM receipt time COPY Displays the copy count SIZE Displays the film size TYPE Displays the film type PRIORITY Displays the print priority as HIGH MID or LOW PATTERN Displays the film type Display of NORMAL indicates regular printing while test printing is indicated by display of the test pattern STUDY is displayed in the format group branch number group branch number maximum value e Where not applicable this display is blank e Display of the message This is no data indicates that the applicable data does not exist in the queue 5 47 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens 9 FILM INFO The screen shown below is displayed when the CALL button for FILM INFO is clicked on either the STATUS or QUEUE INFO screens Detailed information relating to print data registered in the queue is shown e This screen comprises the two frames shown below 0001 030903143338001 KC_PLNK2 SCU06 1 LOW FILM SES
332. ng Item priority For each set item items for which DICOM has been selected are printed in accordance with SCU parameters and items for which PCON has been selected are printed in accordance with DRYPRO settings e Screen Operation 1 Input the setting items and click OK The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCU items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed followed by the mes sage shown at right to indicate completion of settings 3 Click CLOSE to return to the top screen CLOSE DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 40 5 3 Web Maintenance Tool Screens STAMP Sets stamp parameters e Select the target SCU CH from the menu screen before making stamp parameter settings or changes 1 Regius170 cO O eO 0 TIME DATE COPY NO SCU ID PAGE NO STAMP MESSAGE PATIENT ID NAME ASCI 2 BYTE OFF CON YY MMM DD MEGA gt TIC Setting Items Item Name Details of Setting STAMP DIRECTION Selects the position where the stamp will be printed on the film STAMP SELECT Input checks in the check boxes corresponding to the items to be printed on the film TIME DATE Date and time COPY NO Copy count SCU ID PAGE NO SCU nam
333. ng HDD are properly connected VSYNC_TIMEOUT V Sync detection is timeout This code shows that after the printing process is started V sync signal that shows a film has reached is not received Fol low the procedure below 1 Check the operation of the V sync sensor through the ser vice mode If the V sync doesn t work check the connec tion from the sensor to mechanical control board When the error caused by a software replace the sub scan unit sen sor or mechanical control board Check the connection from the mechanical control board via control box to print engine board e V Sync connector of the mechanical control board Signal relay connector of the control box e V Sync connector in the control box When this error is caused by a hardware replace the print engine board mechanical control board or cables 7 19 _ DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause EXPOSE_TIMEOUT Exposure time out After the print is started H Sync signal that shows the main scan timing cannot be received as much times as it required Check following items 1 Check the cable between the exposure section and control box print engine board Exposure I F cable connector in the exposure section Exposure I F cable connector in the control box 2 When the all cables are connected properly check the video output signal
334. ng file cannot be read version properly Upload the dynamic setting file Dynamic tgz to turn OFF ON Ifthe same error repeats upgrade the soft ware or replace the control box BA56 E D406GETERROR Failed to read the static data d406 csv Morning The data in the setting file cannot be read standby setting properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box BA57 E D407GETERROR Failed to read the static data 2 d407 rec Area code The data in the setting file cannot be read setting properly Upload the static setting file 2 Static2 tgz to turn OFF ON Ifthe same error repeats upgrade the soft ware or replace the control box T 35 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause D501GETERROR Failed to read the static data d501 csv Consump tion replacement information The data in the setting file cannot be read properly Upload the static setting file Static tgz to turn OFF ON If the same error repeats upgrade the soft ware or replace the control box D502GETERROR Failed to read the dynamic data d502 csv Con sumption replacement information 2 D602GETERROR Failed to read the dynamic data d602 csv Function parameter D604GETERROR Failed to read the dynamic data d604 csv Calibra tion status parameter
335. ng the film guide to prevent burns The film guide heats up to 60 C 140 F Be careful not to touch the film guide parts When removing the film first open the front cover and wait for 20 minutes to allow the film guide to cool down before replacing it Procure no tocar la gu a de la pelicula para evitar quemarse La gu a de la pelicula se calienta hasta 60 C 140 F Tenga cuidado de no tocar las partes de la gu a de la pel cula Cuando vaya a extraer la pel cula primero abra la cubierta delantera y espere durante 20 minutos para dejar que la gu a de la pel cula se enfr e antes de reemplazarla Vermeiden Sie Ber hrung der Filmf hrung um Verbrennungen zu vermeiden Die Filmf hrung erhitzt sich auf bis zu 60 C A VORSICHT 140P Achten Sie daraut die Teile der Filmfiihrung nicht zu ber hren Beim Entfernen des Films ffnen Sie zuerst die Frontabdeckung und warten Sie 20 Minuten um die Filmf hrung abk hlen zu lassen bevor Sie ihn ersetzen Eviter de toucher le guide film pour ne pas se br ler Le guide film peut atteindre 60 C 140 F Faire attention ne pas AATTENTION toucher les pi ces du guide film Lorsque le film doit tre remplac ouvrir le capot avant et attendre 20 minutes pour laisser refroidir le guide film avant de le remplacer Evite tocar na guia do filme para nao sofrer queimaduras A guia do filme pode aquecer se at 60 C 140 F Tome o A CUIDADO cuidado de nao tocar nas partes da guia d
336. ning the Front Cover ee ceseesseeseeesereeseecseeeeseeseaeecseesearessaessanessaeeeaeessaeseneesseeeeeeees 2 2 2 2 Removing External Covers cuina ia 2 3 2 2 1 Removing the Rear Top Cover oo eeeeeseesseesecenreseneseaeessneseaeeseeeseanessaeseaeeseaeeeeereeeseneeees 2 3 2 2 2 Removing the Rear Cover escessesscecsereesnecsereseeeseaeeseneseaneseeeseanessaeseaneseaeseneeteaeeeneeees 2 3 2 2 3 Removing the Right Cover 2 0 0 ceeeeesseessseeseeeeeeesenesearecnessareseneseaeersaeseaeesseeeeeesseeeeneeees 2 4 2 24 Removing the bett CoVer mimica a eed iia 2 5 2 2 5 Removing the Top Cover mico io aid iia 2 7 2 32 Tray Ult ai ices dbs niall ot a abla 2 8 2 38 10 Removing the ray Unit curas a tier 2 8 2 4 Pick Up Unitaria AA el detect eave 2 10 2 4 1 Removing the Pick Up Unit eee eeeeeeseeeenceeseeeeaeeeseeesanecsaeesseessaeesaeessaresnessanersaeeeaees 2 10 2 4 2 Parts Layout of Pick Up UNiti oooconinccicccnnncnnnccnnnncnocnnnrnononn rancio nan n rn r nro nr 2 12 2 4 3 Replacing the Suction Cup Arm Motor ooooconnnnncnnncnncccnonnoncncnnn non nc nono non n nr nen nr 2 13 2 4 4 Replacing the supply transport MOtOT occonccnncnnnncnnncnonnnncncnrnc cnn cnn nono nc nn nr nr 2 15 2 4 5 Replacing the film suction PUMP ooooncconncnnnnonnnnonocnnnrnnn cnn ono no nan cr norris 2 17 2 4 6 Replacing the suction release valve oooonnonnninnnninnnnnncnocnnnrncnrno nan cnrr rro n cnn rre 2 19 2 4 7 Replacing the empty SCNSOM
337. nings Cause COPY CF TO HD ERR Error in copying file specified by backuperestore control report from CF to HD backup folder SCANDIR ERR Error in backuperestore control report scan dir function ARC FILES DO NOT EXIST Target file for backup restore control report not present in ARC_BACKUP folder FILE CREATE ERR Failed to create flag file for reporting restore end for backup restore control report RECV MESSAGE FOR MAT ERR Value of backuperestore control report is out of specified range WRITE FILE ERR Write error of backup restore control report file DATA COMPRESS ERR Failed to compress amp copy backupsrestore con trol report static data onto CF Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box Version Up Process F REG OPEN ERR Failed to open registry at boot up RS232C INIT ERR Failed to initialize RS232C for mech cont at boot up TIMER CREATE ERR Failed to create I O timer for mech cont at boot up RS232C CLOSE ERR Failed to close I O timer at shutdown REG PID SET ERR Failed to write on registry process ID of own at boot up REG INIT ERR Failed to initialize registry at boot up REG DEL ERR Failed to delete registry at boot up FILE WRITE ERR Write error of sett
338. nip motor e When installing the position regulator nip motor on the motor bracket make sure that the bosses on the motor bracket are engaged with the positioning holes on the posi tioning regulator nip motor e When installing the motor bracket on the position regulator unit make sure that the bosses on the position regulator unit are engaged with the installation holes on teh motor bracket then secure the screws 2 55 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 8 Position Regulator Unit 2 8 5 Replacing the Justification Home Position Sensor Justification Position sensor The justification home position sensor and the justification position sensor can be replaced without separating the position regulator unit from the sub scan unit 1 Unplug the connectors from both sensors e Justification home position sensor JP30 e Justification position sensor JP32 2 Remove the sems screw M3x6 and remove the sensor together with the sensor bracket 3 Press the claw of the sensor to be replaced inward and y Sensor Bracket remove the sensor from the sensor bracket gt A ae 4 Insert the new sensor in the installation hole 5 Secure the sensor bracket on the position regulator unit with screws o Sensor Bracket Sy When securing the sensor bracket with screws make o de sure that the eccentric cam is correctly positioned in the iS positioning hole of the sensor bracket At this point
339. nit AA EE E AA 2 41 2 6 1 Removing the Main scan Unit ooncccnnccnncconccnncnnonannnnnnnnnnonrnnnnnnrnrnn rar rr rene 2 41 2 1 Sub Scan Uli ii 2 44 2 04 Sub scan Unit is A Aa 2 44 2 7 2 Parts Layout of Sub scan Unit socii tvni a nn rre 2 45 2 7 3 Replacing the Position Regulator Feed Motor ooocconccnncccnoccnonnnonncnonnnancnnornnnr nc nornnnr cnn 2 46 2 7 4 Replacing the Steel BOlt ooooooonccnnicinnononoconcnnocnnnnnncncncnnonrnrnnnnn rra nr rene 2 48 2 7 5 Installing the Sub Scan Unites acetcss sone dada 2 49 2 8 Position Regulator Unit coocoi tds 2 50 2 8 1 Removing the Position Regulator Unit eee eeeeeeeeseeeseeeeseeeeaeesseeesaeeseaeeeneeseaeenaees 2 50 2 8 2 Parts Layout of Position Regulator Unit eee eeceeeseeseeceeeeeeeeeeeeeseeeeaeessaeseeereaeeeaees 2 52 2 8 3 Replacing the Justification MOtor eeeecceeceeeeeesseeeeneeseeeeeeesseeseaeesseeeeaeessaesseeseaeeeaees 2 53 2 8 4 Replacing the Position Regulator Nip Motor ccceeseeseeeseeeeseceneeeeeeseaeessaeeeeeeeeeeeaees 2 54 2 8 5 Replacing the Justification Home Position Sensor Justification Position sensor 2 56 2 8 6 Replacing the Position Regulator Nip Home Sensor eee eeeceeeseeeeeeneeseeeeeneeseeeeeaees 2 57 2 8 7 Installing the Position Regulator Unit ee eeeeeseeeseeeseeeeeeeeeeeeeaeeeseeeeaeesseeeeeessaeenaees 2 58 29 Descent Transport Unicos tia 2 59 2 9 1 Removing the Descent Transport Unita eee ceceesneecseee
340. nornn nan nnarnn nn nnncnnns 5 5 5 2 4 Web Maintenance Tool Menu ccccccceeeceeeeeeeeeeeeeeeeeeeeeeeneeeseaeeeecaeeeeeneeeeeeaeeeseueeeesnneees 5 6 5 3 Web Maintenance Tool SCreens cccescceeeccceeeeceeeeeeeeeseaeeeeceeeeseaeeeeeaeesseaeeseeaeeeseeeesecaeeesseeetieeessaes 5 8 5 31 FUNCTION Menu Screen siria ic As 5 8 5 3 2 RESET Menu Scream ada 5 16 53 3 SCP Men SON cit AA ee eat 5 20 5 3 4 gt SGU MEnU creais daa tien e develo 5 33 BD STATUS Screeninis ste a ei ene ee id eet etc a iaa 5 43 53 6 DIAG MEC Scores adi reenter aoe iede enact 5 50 5 3 7 Handling UPGRADE Failure ee eee eeeeeneeeeeeeeneeeeeeesaeeeeaeesaeeeeaeesaeseaeeseaeseeeseaeenaees 5 55 5 4 Setting and Adjustments Used in the Web Maintenance TOol eeceeseeeceeeseeeeeeneeseeeeentenseeenaees 5 57 5 4 1 Laser Intensity Measurement eee cece eeeeeeneeeeeeeeeeeeaeetaeeceaeesaaeeeaeesaaeseaeeseaeseaeeseaeeeaees 5 57 5 4 2 Checking Exposure Data Output eee ceeeseeeeneeeeeeeeeceaeeseeceaeeseeesaeessaeseteseaeeeates 5 61 5 5 Eog AnalysiS Tod unitaria ads 5 66 5 5 1 Outline of the Log AnalysiS TOO asninn a eu ER 5 66 5 5 2 Installing the Log Analysis Tool cccsccceseceeeeeeeeeeeeeeeeeceeeeeaeesecaeeeseaeeeseeaeeeseeeeenneees 5 67 5 5 3 Starting up and Quitting the Log Analysis TOOI ecceesesseeseeeeneeeeeeeeneeseeesenteneeeeeaees 5 68 5 5 4 Using the Error Code Analysis Programme ccccecceceeceeeeeeeeeeee
341. nsfer COMMANDCODE ERR Received unexpected command response boot request from print section during DMA transfer COMMANDCODE ERR Received unexpected command response initialization request from print section dur ing DMA transfer COMMANDCODE ERR Received unexpected command response program download request from print sec tion during DMA transfer COMMANDCODE ERR Received unexpected command response expansion download request from print section during DMA transfer COMMANDCODE ERR Received unexpected command response print ready request from print section dur ing DMA transfer COMMANDCODE ERR Received unexpected command response test print ready request from print section during DMA transfer COMMANDCODE ERR Received unexpected command response print request from print section during DMA transfer CAGA COMMANDCODE ERR Received unexpected command response test operation start request from print sec tion during DMA transfer Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 64 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Received unexpected command response Error attributed to software or hardware
342. nt click TEST END on the 1 O results screen followed by CLOSE on the PRINT I O setting screen to return to the top screen e Exiting the results screen will automatically switch off laser emission 27 Click LOGOUT at the top left of the screen to log out 28 Switch off the DRYPRO power supply and replace the sub scan unit the light blocking cover exposure unit the rear panel the front cover and the supply tray Important When inserting the exposure cable connector JJ21 ensure that it is locked firmly and fully inserted at both edges 3 19 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 4 Checking the Exposure Section 3 4 2 Checking Exposure Data Output Checks the signal between the print engine board and the Exposure Data Output Check Jig main scan unit using the exposure data output check jig _ In this measurement procedure a PC to use the Web mainte nance tool needs to be connected to the DryPro via network For details of the Web maintenance tool refer to Chapter 5 Web Maintenance Tool The procedure is detailed below 1 Remove the two securing screws and take off the control box cover located at the bottom of the rear cover 2 Disconnect the exposure cable connector JJ21 from the control box 3 Connect the data cable provided with the exposure data output check jig hereinafter referred to as the data cable Display to the exposure data output check jig dis
343. ntrol constants e Operation Keys Key Function gt Selects PRODUCT MAINTE display items M Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Executes the selected setting execution menu item exit Terminates correction operation and returns to U80 SERVICE MODE e PRODUCT SETUP Sub menu Items Menu Content of Settings Displays the DRYPRO serial number This cannot be changed Displays the adjustment value for the image write position in the main scan direction Displays the adjustment value for the image write position in the sub scan direction Displays the image size adjustment value Displays the image size adjustment value 4 29 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Menu 4 2 Service Maintenance Mode Screens Content of Settings Displays the heat processing drum speed adjustment value Displays the strong nip level Displays the primary pressure reduction level Displays the secondary pressure reduction level Displays the tertiary pressure reduction level Displays the weak nip level Displays the strong nip time Displays the slow down time from the strong nip level to primary pressure reduction Displays the slow down time from primary pressure reduction to secondary pressure reduction Displays the slow down time from secondary p
344. ntrol software bug Check the connection cable if bro ken replace it Reset the error DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 18 7 4 Error Code and Remedy 4 Print Section Errors Error Message Meanings Cause UNKNOWN ERR General exception Unexpected errors Hardware may be damaged Replace the print engine board If the same error repeats replace the main board Ensure the boards in the control box and CF are secured and the all cables including HDD are properly connected FLASH WRITE FAILED Writing error to the FLASH memory INVALID_ADRRESS Writing address is invalid Access to the FLASH memory is abnormal Replace the print engine board Ensure the boards in the control box and CF are secured and the all cables including HDD are properly connected INVALID_S_ RECORD Invalid S record is detected INVALID_S_ ADDRESS Invalid S record address is detected The file S Format from the main board is invalid When this error is caused by a hardware replace the main board or print engine board caused by a software upgrade is required Ensure the boards in the control box and CF are secured and the all cables including HDD are properly connected INVALID_COMMAND Invalid command is received Command communication between the main board and print engine board is abnormal When this error is caused by a hardware replace the main board or print engine boa
345. ntrol software version Displays the heat processing unit control software version 4 33 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens DEBUG STATUS Sub menu Items Menu Content of Settings Displays the debugging status 00 14 and FIFO error data e This function is intended for R amp D purposes and is not required for ser vicing MEC HEAT STATUS Sub menu Items Menu Content of Settings Displays the correction value of the heat processing drum temperature sen sor center Displays the correction value of the heat processing drum temperature sen sor front Displays the correction value of the heat processing drum temperature sen sor rear Film Conveyance Test Carries out film conveyance using the same timing as for normal printing 1 Select lt FILM CONVEYANCES from the SAO MEC MAINTE menu and press the enter key e M10 CONVEYANCE CNT will be displayed 2 Use the gt keys to set the required number of repeti tions 3 Press the enter key The conveyance process from pick up to ejection will be executed the specified number of times Film will actually be conveyed but not exposed The message shown at right will be displayed on the LCD during conveyance Display will return to the SAO MEC MAINTE menu after completion of the specified number of tests DRYPRO MODEL
346. ny failure happen on the den sitometer unit replace whole densitometer unit Important After replacing the densitometer unit carry out densitometer calibration Removing the Densitometer Unit 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Remove the cooling fan unit reffer to p 2 95 5 Disconnect the connector JP30 from the relay connector 6 Disconnect the relay connector JP20 and remove the relay connector JJ20 for the densitometer unit cable from the ejection unit frame 7 Using a box wrench remove the two studbolts M3 one on each side of the densitometer unit 8 Lift and remove the densitometer unit e Installing the densitometer unit The densitometer unit may be re installed by reversing the procedure for removal e When re installing the densitometer unit make sure that the bosses on the ejection unit side engage with the posi tioning holes on the densitometer unit before tightening the screws 2 97 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 17 Operation Unit 2 17 Operation Unit 2 17 1 Removing the Operation Panel Unit e Removing the Operation Panel Unit 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Disconnect the connectors OCN1 OCN2 OCN3 from the operation control board 5 R
347. o filme Para remover o filme primeiro abra a tampa frontal e ent o aguarde 20 minutos para que a guia do filme se esfrie antes de trocar o filme Evitare di toccare la guida pellicola per evitare ustioni La guida pellicola pu raggiungere 60 C 140 F Fare attenzione a A ATTENZIONE non toccare le parti della guida pellicola Quando si estrae la pellicola aprire il coperchio anteriore e attendere 20 minuti che la guida pellicola si raffreddi prima di procedere alla sostituzione ERG WAIRARIAGO c 140 F PETEAR BM ARMA BAR 1207 RBH 4 Caution label 1 warning of high temperature 130 C 5 Caution Laser 1 ER CAUTION ACHTUNG TOAN OMIS 130 CIRO TUAT TENANE XGICERLT CEA AER FEAT CCL IE fERETOT RAL o The parts inside the HPRO cover may heat up 130 C to 130 C 266 F 3332 Avoid touching them to prevent burns rae After Opening the HPRO cover allow it to cool HIGH down first before proceeding with work TEMPERATURE Die Teile innerhalb der HPRO Abdeckung k nnen sich auf bis zu 130 C erhitzen Vermeiden Sie HOHE Ber hrungen um Verbrennungen zu vermeiden TEMPERATUR Nach dem Offnen der HPRO Abdeckung lassen Sie diese zuerst abk hlen bevor Sie mit der Arbeit fortfahren 6 Class 1 Laser Product Label 7 Caution Laser 2 1 a iV DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 8 Caution Laser 3 Ab OBs CCHS CATR YHN THENHET DESANIED RAEI 5 ICERLT REL Whe
348. ode Leve Error Message Meanings Cause Remedy l 4411 JE LOWER JAM Film jams at the V sync V Sync sensor is damaged Check the operation if broken sensor replace it Sub scan motor is damaged Check the operation if broken replace it Sub scan nip is abnormal Lack Replace the nip of transport ability e Film jam Remove the film Sub scan transport belt is out of Check and repair position e Sub scan unit malfunction Replace the sub scan unit 4412 LOWER JAM CHECKC Film doesn t reach the Sub scanentrance sensoris Check the operation if broken sub scan entrance sen damaged replace it sor e Position regulator transport Check the operation if broken motor is damaged replace it e Position nip roller malfunction Replace the nip Lack of transport ability e Film jam Remove the film Sub scan transport belt is out of Check and repair position e Sub scan unit malfunction Replace the sub scan unit 4510 R_SIDE JAM Film doesn t reach the Heat processing entrance sen Check the operation if broken heat processing entrance sor is damaged replace it sensor e Elevator transport motor is dam Check the operation if broken aged replace it e Elevator transport nip malfunc Replace the nip tion Lack of transport ability e Film jam Remove the film e Elevator transport belt malfunc Check and repair tion e Elevator transport unit malfunc Replace the elevator transport unit t
349. ode for the country region where the DRYPRO unit is installed e For details of regions and time zone codes refer to the appendix Time Zone Number Correspondence List Selects the language used on the operation panel LCD ENGLISH GERMAN FRENCH SPANISH ITALIAN PORTU GUESE or SCANDINAVIAN may be selected e All display on the current DRYPRO version is in English Displays the total print count from the time when the DRYPRO unit was installed to the present Displays the total running time from the time when the DRYPRO unit was installed to the present e Operation Keys Key Function 7 gt Selects setting parameters for each menu t Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Stores settings and returns to S70 SYSTEM SETUP exit Returns to S70 SYSTEM SETUP without storing settings 4 25 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 1 2 3 4 2 Service Maintenance Mode Screens Procedure for System Setup Press the enter key when S70 SYSTEM SETUP is dis played S71 PATCH CONTROL will be displayed Use the 1 keys to move to the menu item to be set and set parameters using the lt gt keys Press the enter key after completion of all the necessary settings Set data will be stored and display returned to S70 SYSTEM SETUP Pressing
350. oes not sup port Check the film size ID sent from the image generator device DICOM 2010 0050 Film Size ID Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box FILMBOX PORTRAIT NOPRINT Unable to print portrait receiving FILM BOX PORTRAIT Format that the DryPro771 does not sup port Check the film orientation sent from the image generator device DICOM 2010 0040 Film Orientation Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 69 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause FILMBOX LANDSCAPE NOPRINT Unable to print landscape receiving Film BOX LANDSCAPE Format that the DryPro771 does not sup port Check the film orientation sent from the image generator device DICOM 2010 0040 Film Orientation Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box FILMBOX STANDARD ERR FILM BOX Image Format information STANDARD error Format that the DryPro771 does not support FILMBOX ROW ERR FILM BOX Image Format information ROW error Format that the DryPro771 does not support FILMBOX SLIDE ERR FILM BOX Image Format information
351. of the cool Adjust the belt tension of cooling ing section is loose or tight section Others Damage abrasion fault of parts Replace the unit generating the noise Phenomenon 8 Abnormal smell Burning smell Faulty contact short circuit of each Replace the burnt parts after locat board or wire harness is possible ing the cause case Search the cause Strong film smell Deodorant filter expired Replace the deodorant filter Deodorant fan faulty Replace the deodorant fan Packing around the deodorant filter Attach the packing to original posi is falling off tion Phenomenon 9 Front cover lock faulty Difficult to lock the front cover Hook on the back of front cover is Shift the hook position toward the Thought front cover is locked but misaligned rear of the unit shaky Phenomenon 10 Supply tray lock faulty Lock disabled when the tray is pushed Tray lock is faulty Replace the tray drive unit back Difficult to lock Shaky even when the tray is fully inserted into the unit Phenomenon 11 Film empty error Film empty is displayed despite the Missetting of film counter Load a new film package Reset the film count to 0 film is still present in the tray using S43 FILM COUNT of service maintenance menu before loading a new film package Film empty is not displayed despite Sensor detected dust in the supply Clean inside of the s
352. of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to S80 CORRECT Pressing the enter key after selection of lt NO gt will result in return to S80 CORRECT without storage of the changed value IMPORTANT The values already input under S82 PHASE and S83 GAIN for unevenness correction must not be changed 3 13 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 3 Densitometer Correction 3 3 Densitometer Correction This function is designed for calibration of read out from the densitometer incorporated into the DRYPRO unit The procedure for densitometer calibration is set out below 1 Use the t keys to select S50 DENSITOMETER from the service maintenance menu N Use the 2 keys to select lt DENSITY PATTERN gt and press the enter key e A message requesting confirmation to proceed with printing will be displayed e Use the lt 2 keys to select lt YES gt and press the enter key e The wedge pattern for density calibration will be regis tered in the queue and display returned to the S50 DENSITOMETER menu A Press the exit key to return to the user maintenance menu a Press the exit key to exit the maintenance mode e The wedge pattern will be printed when normal display is resumed o Measure the density at each of the points on the wedge p
353. ol memory B204 FilmMemOpeneError Failed to OPEN the film count memory B205 PipeError Failed to create the pipe B206 SocketError System call error socket B207 EnvGetError Environment parameter Kl2_MAINTE_SOCK_PORT error B208 BindError System call error bind B209 ListenError System call error listen B20A TimerCreateError Failed to create the timer B20B EnvGetError Environment parameter KI2_MAINTE_INTERVAL_TIME error B20C MsgSendError Failed to send the ready report Caused by the OS or software Upgrade the software or replace the control box B20D LoginContinueError Failed to keep login Simply a log file is generated Nothing is displayed in the operation panel B20E AcceptError System call error accept Caused by the OS or software Upgrade the software or replace the control box B20F IdMsgRecvError Unexpected message is received Illeagal ID B210 LenMsgRecvError Unexpected message is received Illegal data length B211 IpGetError Failed to acquire the IP address B212 HostNameGetError Failed to acquire the host name B213 MsgSendError Failed to send maintenance mode acauisition request MSG B214 BackupError Failed to backup to the static data CF B215 MsgSendError Failed to
354. ome posi e Justification home position sen Check the operation if broken DETECT tion sensor is not turned sor is damaged replace it ON e Justification motor is damaged Check the operation if broken 4325 WIDTH HOME SENS OFF Justification home posi Poston regulator unit malfunc replace te regulator uni ERR fon sensor is not turned place the position regulator unit OFF 4326 W_POSI NOT DETECT Justification home posi Justification home position sen Check the operation if broken CHECK C tion sensor is not turned sor is damaged replace it ON e Justification motor is damaged Check the operation if broken 4327 W_POSISENS OFF ERR Justification home posi Poston regulator unit malfunc replace it tion regulator uni ton sene ris matiumed 2 place the position regulator unit OFF 4410 LOWER JAM CHECK C Film doesn t reach the V V Sync sensor is damaged Check the operation if broken Sync sensor replace it e Position regulator transport Check the operation if broken motor is damaged replace it e Position regulator nip roller mal Replace the nip roller function Lack of transport abil ity e Film jam Remove the film Sub scan transport belt is out of Check the condition to repair position e Sub scan unit malfunction Replace the sub scan unit 7 15 DrYPROMODEL 771 Service Manual Ver 0 01 2003 10 7 4 Error Code and Remedy C
355. ommand response status request is received when printing INCLEMENT COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing INCLEMENT COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing INCLEMENT PRN LIB ERROR Error in print I F driver when printing SPOTS CB61 COMMANDCODE ERR Unexpected command for command response boot request is received when printing SPOTS CB62 COMMANDCODE ERR Unexpected command for command response initialization request is received when printing SPOTS CB63 COMMANDCODE ERR Unexpected command for command response program download request is received when printing SPOTS CB64 COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing SPOTS CB65 COMMANDCODE ERR Unexpected command for command response print ready request is received when printing SPOTS CB67 COMMANDCODE ERR Unexpected command for command response print request is received when printing SPOTS Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service
356. ommand for con sumable acquisition MAKE SEND DATA ERR Failed to create transmission data from common memory for consumable acquisi tion SUPPLY DATE IS FUTURE Warning to report the date for consumable change for consumable acquisition is speci fied as future date Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 49 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause WRITE FILE ERR Write error of consumable acquisition d501 WRITE FILE ERR Write error of consumable acquisition d502 PIPE SEND ERR Failed to send internal command for con sumable setting SET TO MEMORY ERR Failed to set received data for consumable setting to common memory SUPPLY DATE CHANGE ERR Error in consumable elapsed date change function for consumable setting WRITE FILE ERR Write error for consumable setting file d501 WRITE FILE ERR Write error for consumable setting file d502 NON MAINTENANCE MODE ERR Error caused by attempting setting while consumable setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copy consumable set ting static data onto CF PIPE SEND ERR Failed to send internal comman
357. ompleting settings as far as SOB DHCP Set data will be stored and the display returned to S00 DICOM SCP e Pressing the exit key after changing settings will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of changed settings and return to S00 DICOM SCP Pressing the enter key after selection of lt NO gt will result in return to S00 DICOM SCP without storage of changed settings 7 Press the exit key and exit the service maintenance mode 8 Press the operation switch of the DryPro to restart the DryPro e DICOM SCP settings become effective after the restart of the DryPro DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 8 4 2 Service Maintenance Mode Screens 4 2 3 S10 DICOM SCU Registers diagnostic devices connected to the DRYPRO and sets DICOM data and N EVENT REPORT for those devices A maximum of four diagnostic devices channels may be regis tered This menu is comprised of the following setting menu items e Setting Menu Items Menu Content of Settings Sets whether to use or not to use the channel of the diagnostic device Sets to ON to use it to NO to neglect it Sets diagnostic device names These names are used only in the DRYPRO unit Sets N EVENT REPORT port numbers when communication with the diag nostic device is to be made using N EVENT REPORT At pre
358. on function for film data acquisition C4A2 WEEKLY DATA GET Error in weekly collection data acquisition ERR function for film data acquisition C4A3 MONTHLY DATA GET Error in monthly collection data acquisition ERR function for film data acquisition C4A4 RECV MESSAGE FOR Received data for film data acquisition is out MAT ERR of specified range EC4B PIPE SEND ERR Failed to send internal command for current 0 film data acquisition Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 51 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause PIPE SEND ERR Failed to send internal command for current film data setting SET TO MEMORY ERR Failed to set received data for current film data setting to common memory NON MAINTENANCE MODE ERR Error caused by attempting setting while current film data setting maintenance mode is invalid PIPE SEND ERR Failed send internal command for calibra tion mode acquisition MAKE SEND DATA ERR Failed to create transmission data from common memory for calibration mode acquisition PIPE SEND ERR Failed send internal command for calibra tion mode setting SET TO MEMORY ERR Failed to set received data for calibration mode setting to memory
359. on or replacement of the control box 7 AY DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause NON MAINTENANCE MODE ERR Error caused by attempting setting while unevenness correction setting mainte nance mode is invalid DATA COMPRESS ERR Failed to compress amp copy unevenness cor rection setting static data onto CF PIPE SEND ERR Failed to send internal command for DICOM SCP acauisition MAKE SEND DATA ERR Failed to create transmission data from common memory for DICOM SCP acquisi tion IPADDRESS GET ERR Error in IPAddress acquisition function for DICOM SCP HOSTNAME GET ERR Error in Host Name acquisition function for DICOM SCP acauisition PIPE SEND ERR Failed to send internal command for DICOM SCP setting SET TO MEMORY ERR Failed to set received data for DICOM SCP setting to common memory IPADDRESS SET ERR Error in IPAddress setting function for DICOM SCP HOSTNAME SET ERR Error in Host Name setting function for DICOM SCP acauisition WRITE FILE ERR Write error for DICOM SCP setting file d303 NON MAINTENANCE MODE ERR Error caused by attempting setting while DICOM SCP setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copyDICOM SCP set ting static data onto CF PIPE SEND ERR Fai
360. ool Log Tool SRR InstallShield moe Aus Het 4 Click Exit e The PC will be automatically rebooted InstallShield 949 FOIET InstallShield 94 H14 Drypro 71 Log Analyze Tool EIT ALAVA PUI FARES Sl Vet s See OR BOUVET e After rebooting a Drypro771Log Tool icon will be dis played on the desktop and will also be added to Pro 6 LL STE gramme P in the start menu OWA ETD ERLE To FUTIS FEMEL TIS DET REY YLT PAIR TL TEAL o CRAB sey Ep 5 67 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool 5 5 3 Starting up and Quitting the Log Analysis Tool Starting up the Log Analysis Tool 1 Double click the Drypro771Log Tool icon on the desktop or click Start on the task bar and select Programme U Drypro771Log Tool AE Drypro771Log Tool The log analysis tool launcher will be displayed 2 To start up the one of the analysis programmes click the required button on the screen DRYPROT7 LoeTool 10 x DRYPRO771 OSA All three programmes may be activated simultaneously After clicking one of the buttons the launcher will return to the task bar Click again to return to full size and click 24 REMERA the next required button DI COMA SBR i Quitting the Log Analysis Tool 1 Click Drypro771Log Tool on the task bar to display the launcher 2 Click Quit e The log analysis tool as well as all open a
361. or mechanical control and heat processing control Displays the status for debugging Checks the correction value of the heat processing drum temperature sen sor e Operation Keys Key Function gt Selects MEC MAINTE setting execution items t Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Executes the selected setting execution menu item exit Terminates correction operation and returns to U80 SERVICE MODE FILM CONVEYANCE Sub menu Items Menu Content of Settings Input the test count print count for a specific test e MEC TEST MODE Sub menu Items Menu Content of Settings Executes testing after input of the test target command number number cor responding to targeted load DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 32 4 2 Service Maintenance Mode Screens MEC STATUS Sub menu Items Menu Content of Settings Displays input signals from each sensor e OFF is indicated by display of ON by display of ON Four sensor statuses can be displayed on one page use the lt gt keys to move between pages Displays read values of each DRYPRO temperature sensor Displays the processing time for each of the processes indicated on the LCD when printing Refer to Operation Status Check p 4 38 Displays the mechanical co
362. or those devices A maximum of four SCU devices 4CH may be registered e Before making SCU settings and changes select the SCU CH to be set on the menu screen 1 Regius170 C OFF kossi wonm pooo Oo OFF ON oz pe ce pa NO CHECK CHECK REGIUS CT MRI C OFF ON EVEN z STANDARD Dicom E ok cancer Display Setting Items Item Name Details of Setting Title Bar Displays the SCU CH selected from the menu screen and currently registered SCU names SCU CH USE The ON OFF buttons for SCU CH USE may be used to set the presence of the SCU SCU NAME Sets the SCU name AE TITLE Sets the SCU AE title A maximum of 16 characters may be input N EVENT PORT NO Sets the port number used for N EVENT REPORT Input 0 if N EVENT REPORT is not to be used DHCP Sets presence absence of DHCP server The DHCP absent present setting is made from the NETWORK DICOM SCP IP ADDRESS Sets the SCU IP address A maximum of 16 characters may be input HOST NAME Sets the SCU name on the network A maximum of 16 characters may be input SIZE TYPE CHECK Determines whether or not to inform film size and type check D 33 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Item Name 5 3 Web Maintenance Tool Screens Details of Setting BORDER SIZE Sets the border size REGIUS Sets a border w
363. or data cable If the irregularity is not rectified by replacement of the print engine board the data cable should be replaced 5 If no problems are detected in step 8 press the operation switch and shut down the DRYPRO power supply DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 22 3 4 Checking the Exposure Section 6 Connect the exposure cable connected to the main scan unit to the other connector on the display box 7 Press the operation switch to reboot the DRYPRO unit and log in to the Web maintenance tool 8 Repeat procedures 1 3 in step 8 above Any irregular ity detected indicates a problem with the exposure I F cable or the main scan unit If the irregularity is not rectified by replacement of the exposure cable the main scan unit should be replaced 3 23 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 4 Checking the Exposure Section e Main scan Unit Output Signal Check Checks the signal output by the main scan unit This check should be carried out after checking that the print output signal is normal 1 Log in to the Web maintenance tool The top screen of the Web maintenance tool will be dis played 2 Click PRINT 1 0 in the menu frame DIAG MEC on the left of the screen The PRINT I O setting screen will be displayed 3 Check the main scan unit output signal 1 a Leaving default settings in force POLYGON OFF COFF CON P msec LD OFF cl
364. or transport unit 7 Lift the elevator transport unit slightly and pull forward to remove DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 66 2 10 Elevator Transport Unit 2 10 2 Elevator Transport Unit 1 Elevator transport motor PM2 4 Heat processing unit entrance sensor PS15 2 Elevator transport nip motor M4 3 Elevator transport nip close sensor PS2 2 67 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 10 Elevator Transport Unit 2 10 3 Replacing the Elevator Transport Nip Motor e Removing the elevator transport nip motor Disconnect the connector JP52 from the elevator transport nip motor A A Elevator Transport 2 Remove the two TP screws M3x25 and remove the eleva tor transport nip motor 3 Loosen the set screw and pull out the gear from the eleva tor transport nip motor shaft Elevator Transport S Nip Motor Set Screw DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 68 2 10 Elevator Transport Unit e Installing the elevator transport nip motor Reverse the procedure for removal to install the elevator transport nip motor e When installing the elevator transport nip motor make sure that the bosses on the motor bracket are engaged with the Elevator Tra sp i two holes on the rear of the motor before tightening the Nip Motor screws
365. otherwise instructed Sets spaces between frames for multi image format printing EVEN The space between frames is made as wide as possible leaving top bottom left right margins unchanged CENTER The space between frames remains fixed with the top bot tom left right margins widened H EVEN Equal layout of images in Hitachi format H CENTER Centred printing of images in Hitachi format Sets maximum minimum density for printing DICOM Uses density data sent by the diagnostic device P CON Uses maximum minimum density data set in the DRYPRO Sets the method of gradation conversion OFF As with previous units film is output with pixel value as a linear value of density This item should also be set to off for printing of data using the SCU in compliance with DICOM GSDF ON Set when the SCU outputs at P value to maintain consistency of image gradation visibility throughout the system Film is output with the pixel value automatically set to P even when the SCU is not printing out data according DICOM GSDF Print conditions ILLUMINATION light table brilliance and AMBIENT LIGHT must be set Where ILLUMINATION and AMBIENT LIGHT cannot be measured the following default val ues should be set ILLUMINATION 2000 AMBIENT LIGHT 10 e Operation Keys Key Function Numerical keys Used for numerical character input mode Switches the input mode when using nu
366. p cover and the rear cover 2 Press the tray release lever to disengage the tray lock 3 Pull out the tray and loosen the two tray cover screws Tray cover A Lift and remove the tray cover 5 Remove the six screws securing the light blocking cover exposure unit and remove the cover Light blocking cover Exposure unit DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 1 6 3 4 Checking the Exposure Section 6 Disconnect connectors JP14 JP15 JP 21 and JP22 at the back of the main body 7 Connect the exposure unit extension cords between the connectors disconnected in step 6 above and the main operation unit the position regulator sub scan unit connec tors 8 Remove the screws securing the position regulator sub scan unit at the back of the main body 9 Pull the entire exposure unit out from the front of the main body 10 insert the interlock release key into interlock hole and turn 90 to disengage the interlock 11 Connect the LAN cable to the DRYPRO and connect the maintenance PC to the LAN 12 Press the operation switch to reboot the DRYPRO unit 13 Log in to the Web maintenance tool e The top screen of the Web maintenance tool will be dis played 14 Click PRINT 1 0 in the menu frame DIAG MEC on the left of the screen e The PRINT I O setting screen will be displayed 3 17 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 4 Checking
367. p or carry it with metal materials such as neck lace 5 When keeping or disposing the battery attach tape or similar to the electric poles so that the battery is electrically isolated from other batteries or metals DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A 4 Board Diagram Print Engine Board Print Board JP21 CNT CN gee CN1 Serial communication connector for debug fac tory use CN8 Connector for ICE for debug factory use CN3 V Sync connector CN9 Power connector for debug factory use CN4 Connector at the exposure unit CN10 Return check connector for debug factory use CN7 PCI connector CN12 Connector for JTAG for debug factory use Note All connectors other than those listed above are not used and not implemented on the board JP20 1 2 0pen 3 4 Open 5 6 Open 7 8 Short 9 10 Short 11 12 Open JP21 1 2 Open 3 4 Open Note All connectors other than those listed above are not used and not implemented on the board SW1 1 OFF 2 0FF 3 0FF 4 0FF SW2 1 OFF 2 0FF 3 0N 4 0N 5 0FF 6 0FF 7 OFF 8 0FF SW3 1 OFF 2 0FF 3 0FF 4 0FF 5 OFF 6 0FF 7 OFF 8 0FF SW4 1 OFF 2 0FF 3 0FF 4 0FF 5 0FF 6 ON 7 ON 8 0N 9 ON 10 ON SW6 1 OFF 2 0N 3 0N 4 0FF SW5 RESET SW for debug factory use CAUTION Do not change the setting of JP and SW It may cause damage to the device A 5 DRYPRO MODEL 771 SERVICE
368. play box hereinaf Box ter referred to as the display box connector and the con trol box connector Connect the end of the connector marked CONTROL to the control box and the end marked JIG BOX to the display box Do not connect the exposure cable main scan unit to the display box yet Data Cable 4 Connect the LAN cable to the DRYPRO unit and the mainte nance PC to the LAN DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 20 3 4 Checking the Exposure Section e Print Output Signal Check Checks the signal output from the print engine board Press the operation switch and reboot the DRYPRO unit 2 Log in to the Web maintenance tool e The top screen of the Web maintenance tool will be dis played 3 Click PRINT 1 0 in the menu frame DIAG MEC on the left of the screen e The PRINT I O setting screen will be displayed 4 Check the print engine board output signal 1 a Select ON under POLYGON input 0 continuous COFF ON P msec operation as the polygon motor running time and click GOFF CON CN STORE b Ensure that the illuminated PON LED on the display store CLose box extinguishes c Click TEST END to return to the PRINT I O setting screen O E Oo Oo Oo HO Oo E HO Oo Oo HO HO oO Oo OO 2 a Select OFF under POLYGON ON under LD input 1638 default value as the output value and click STOR
369. po sure unit status COMMANDCODE ERR Received unexpected command response test operation end request from print sec tion when requesting exposure unit status COMMANDCODE ERR Received unexpected command response image transfer request from print section when requesting exposure unit status COMMANDCODE ERR Received unexpected command response PCI bus DMA transfer request from print section when requesting exposure unit sta tus CAAD COMMANDCODE ERR Received unexpected command response status request from print section when requesting exposure unit status Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 T7 66 7 4 Error Code and Remedy Error Message Meanings Cause COMMANDCODE ERR Received unexpected command response FPGA configuration request from print section when requesting exposure unit sta tus PRN LIB ERROR Error in print I F driver during normal print COMMANDCODE ERR Received unexpected command response boot request from print section during nor mal print COMMANDCODE ERR Received unexpected command response initialization request from print section dur ing normal print COMMANDCODE ERR Received unexpected command res
370. polygon motor select ON under POLYGON and input the required running time in the box at the right 2 To illuminate the laser diode select ON under ID and input the illumination level in the box at the right 3 Click STORE Runs the polygon motor for the set length of time when ON has been set under POLYGON The laser diode is illuminated at the set level when ON has been set under LD Beep sound will continue while the LD is ON The exposure unit operational status is displayed in the lower frame 4 To stop the polygon motor and extinguish the laser diode click TEST END Beep sound will also stop DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 50 5 3 Web Maintenance Tool Screens PRINT I O Status Display This screen is displayed during exposure unit testing OOFF SON O msec OFF OON 1638 INPUT TEST END Display Items Item Name Details of Setting POLYGON ON OFF Displays the polygon motor operational status POLYGONLOCK Displays the POLYGON LOCK signal status POLYGON FACE Displays the face sensor signal status LD ON OFF Displays the lighting status of the LD VSYNC Displays the V sync signal status HSYNC Displays the H sync signal status e Screen Operation To terminate the test stop the polygon motor and extinguish the laser diode click TEST END 2 To check the current exposure unit status click INPUT e
371. ponse program download request from print sec tion during normal print COMMANDCODE ERR Received unexpected command response expansion download request from print section during normal print COMMANDCODE ERR Received unexpected command response print ready request from print section dur ing normal print COMMANDCODE ERR Received unexpected command response test print ready request from print section during normal print COMMANDCODE ERR Received unexpected command response print request from print section during nor mal print COMMANDCODE ERR Received unexpected command response test operation start request from print sec tion during normal print COMMANDCODE ERR Received unexpected command response test operation status acquisition request from print section during normal print COMMANDCODE ERR Received unexpected command response test operation end request from print sec tion during normal print COMMANDCODE ERR Received unexpected command response image transfer request from print section during normal print COMMANDCODE ERR Received unexpected command response PCI bus DMA transfer request from print section during normal print COMMANDCODE ERR Received unexpected command response status request from print section during normal print COMMANDCODE ERR Received unexpected command response exposure unit status request from print
372. ponse status of print section after requesting boot up when upgrading print section START PRN_REQ_FPGA_CFG FPGA configuration request KI2_PRN_REQ_FPGA_CFG is returned under abnormal response status of print section after requesting boot up when upgrading print section START PRN_REQ_OTHER Other status is returned under abnormal response status of print section after requesting boot up when upgrading print section STAT ERR Error in status request function when upgrading print section STAT RECV ERR Failed to receive status request function command CommandStatusWait3 when upgrading print section Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 61 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause STAT RECV TIMEOUT Timeout of status request function response when upgrading print section STAT PRN REQ START Boot request KI2_PRN_REQ_START is returned under abnormal response status of print section after requesting status when upgrading print section C974 STAT PRN_REQ_DOWNLOAD Program download request KI2_ PRN_REQ_ DOWNLOAD is returned under abnormal response status of print section after requesting status when upgrading print section C
373. posing of the DRYPRO 771 main body accessories optional parts consumables or media Strictly follow relevant local ordinances and regulations must be followed for disposal 1 il DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Warning Label Signal Word Signal words indicate the degree of potential hazards in the product There are 3 degrees of caution labels and each is used depending on the level of risk and damage caused by incorrect use and mishandling DANGER Failure to observe the caution will produce high risk of serious or fatal injury WARNING Failure to observe the caution will produce moderate risk of serious or fatal injury CAUTION Failure to observe the caution will produce moderate risk of serious or fatal injury or damage to property AN Risk of the damage High Low Bodily injury Loss of life or serious DANGER WARNING and damage to injury property Damage is serious Moderate damage or light injury WARNING or CAUTION CAUTION Damage is light Damage to property only CAUTION DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 z 111 Warning Label List 1 Caution label 1 warning of high temperature 60 C 2 Caution label warning of high temperature 100 C 60 C 1 00 C 3 Caution label 2 warning of high temperature 60 C KAICERLTCRE GOCI TUE Ae JULIA KBICMNBEUASICEMLTC ER Dr Ib OMOHLeS SRS IOV NIN EL BOCES ERELTOSRBLT CSL Avoid touchi
374. quisition MAKE SEND DATA ERR Failed to create transmission data from common memory for heat processing temp information acquisition PIPE SEND ERR Failed to send internal command for heat pro cessing temp information setting SET TO MEMORY ERR Failed to set received data for heat processing temp information setting to common memory WRITE FILE ERR Write error of heat processing temp information setting file D901 WRITE FILE ERR Write error of heat processing temp information setting file d203c NON MAINTENANCE MODE ERR Error caused by attempting setting while heat processing temp information setting mainte nance mode is invalid DATA COMPRESS ERR Failed to compress amp copy heat processing temp information setting static data onto CF PIPE SEND ERR Failed to send internal command for backups restore control report NON MAINTENANCE MODE ERR Error caused by attempting setting while backupe restore control report maintenance mode is invalid ENV GET ERR Failed to acquire backuperestore control report environment parameter Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 f 54 7 4 Error Code and Remedy Error Message Mea
375. r Cleaning by Every 20 000 sheets face alcohol Secondary cooling fan outlet Dust removal Every 20 000 sheets C periphery Deodorant Deodorant filter case Replacement Every 2 years or A section 40 000 sheets Deodorant filter case periph Dust removal Every 20 000 sheets C ery Descent Adhesive rollers Cleaning by Every 20 000 sheets C p 6 11 convey water ance sec tion Control Hard disk Replacement Every 5 years or HDD p 2 118 box 20 000 hours Supply Suction cup Cleaning by Every 20 000 hours C p 2 118 section alcohol Whole unit Dust Every 20 000 sheets C Removal 6 1 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 1 Items Requiring Regular Maintenance e Cautions Relating to Maintenance Work CAUTION To eliminate the risk of electrocution the main body breaker must be switched off before proceed ing with work CAUTION The heat processing unit generates high temperatures Work must be carried out with extreme caution to avoid burns Gloves must always be worn when disassembling the heat processing unit CAUTION When the maintenance work is completed reset the lapsed days or print count of maintenance schedule whichever corresponds to the work done using SGO SCHEDULE of service mainte nance mode e Cautions to be Observed when Disposing of the Unit CAUTION Strictly observe the local regulations and ordinances when disposing of the DRYPRO main body including the lithium bat
376. r is left on the surface of the roller and replace the descent transport unit in the main body 6 11 orvyrro MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Chap 7 Trouble Shooting 7 1 Troubleshooting 7 1 Troubleshooting e Unable to Boot Check Point Cause Remedy Remarks Phenomena OPERATION LED does not light even the breaker and operation switch are turned ON AC cable unit or supply side Faulty connection Connect AC cable Check the AC cable with tester is unplugged Check the power supply Power is not supplied from the Faulty in main supply or UPS Check UPS is in normal operation if If the supply side is faulty entrust the main supply or UPS it is used repair to the facility Circuit protector is shut down Overcurrent caused by thun Check the cables of the power sup Check the cables with tester in order der ply line If it is OK turn on the cir listed below e AC line shorted cuit protector If NG replace the 1 Remove SCN4 H DRV BOARD unit corresponding to the items in and check between Ist pin of SCN4 the right column and FG 3rd pin and FG 7th pin and FG No conductivity insulated OK conductivity detected NG Replace the HPRO Heat Processing drum Remove JP3 in the electric box check between JP3 1 pin and FG 2 pin and FG No conductivity insulated OK conductivity detected NG Replace the H DRV board Check between NF1 in the electric box Ipi
377. rd caused by a software upgrade is required Ensure the boards in the control box and CF are secured and the all cables including HDD are properly connected PCIDMA_TIMEOUT PCIDMA transport time error PCIDMA_INVAL_ADD PCIDMA transport address is invalid PCIDMA_INVAL_SIZE PCIDMA transport size is invalid DMA communication between the main board and print engine board is abnormal When this error is caused by a hardware replace the main board or print engine board caused by a software upgrade is required Ensure the boards in the control box and CF are secured and the all cables including HDD are properly connected NOT_IMPLEMENT Main software is required to be upgraded FPGA configuration request from the main board Upgrade the main software UNEXPECTED_CR Unexpected line feed is used in the S record Normally this error code is not displayed When this error is caused by a hardware replace the main board or print engine board caused by a software upgrade is required Ensure the boards in the control box and CF are secured and the all cables including HDD are properly connected FPGA_IMG_ TIMEOUT FPGA image processing is timeout Image processing cannot be completed When this error is caused by a hardware replace the main board or print engine board caused by a software upgrade is required Ensure the boards in the control box and CF are secured and the all cables includi
378. red in the print queue starts Measure the distance of the grid interval of 40mm on the printed frame pattern and check that the print size falls within size allow ance 3 5 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 1 How to Check the Image 3 1 5 Printing Increment Patterns 1 Open the service maintenance mode using the keys on the control panel N Use the 1 keys to select S60 TEST PRINT from the service maintenance menu e Use the lt gt keys to select lt INCREMENT PATTERN gt and press the enter key S61 INCREMENT PTN will be displayed A Use the lt gt keys to select density increment direction e Increment may be selected for main scan or sub scan directions lt MAIN SCAN gt and lt SUB SCAN gt respec tively a Use the key to select S62 COPY COUNT and use the numerical keys to input the number of sheets to be printed 6 Press the enter key after completion of steps 2 and 3 e The increment pattern set here will be registered in the queue and display returned to the S60 TEST PRINT menu N Press the exit key e Exits the service maintenance mode and returns to the normal mode Atthis point printing of he SMPTE pattern data regis tered in the print queue starts Check on the printed pattern whether the density is gradually and smoothly changing If the density shows no gradual change or shows steep change bit
379. ressed or DATE ONLY only the date is expressed may be selected Sets the size of a single frame e EFFECTIVE Prints the image at specified size If the specified size is larger than the film prints according to S2F REQ BEHAVIOR e INVALID Prints the image as large as possible to suit to the film neglecting the specified size DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 12 4 2 Service Maintenance Mode Screens Menu Content of Settings Determines whether or not the patient ID and name format shall be expanded to a 2 line display Determines whether or not characters displayed on the image shall be made slightly brighter for ease of viewing Selects the method when the specified image size is larger than the film DECIMATE Reduces the size to suit to the film size CROP Trims the image according to the film size Determines whether or not the image shall be inverse displayed e Operation Keys Key Function Numerical keys Used for numerical character input mode Switches the input mode when using numerical keys numerical character input gt Allows selection of parameters for setting items t Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Stores settings and returns to S20 PRINT COND exit Returns to S20 PRINT COND without storing settings
380. ressure reduction to tertiary pressure reduction Displays the slow down time from tertiary pressure reduction to weak nip Display the weak nip time H DRUM SETUP Sub menu Items Menu Content of Settings Displays the offset value for the heat processing drum temperature control e The offset value is different from one heat processing to drum to the other When the drum is replaced input the value indicated on the drum DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 30 4 2 Service Maintenance Mode Screens Menu Content of Settings Displays the set temperature of the heat processing drum set temperature Display parameters for patch control Determines whether or not to carry out heat processing drum rotation con trol Displays parameters for heat processing drum rotation control Displays the correction value for the basic LUT Runs the DRYPRO unit without waiting for drum temperature to rise 4 31 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 12 SAO MEC MAINTE Runs the mechanical control and executes load and sensor tests 4 2 Service Maintenance Mode Screens e Setting Execution Menu Items Menu Content of Settings Executes film feed from pick up to ejection Executes load tests using mechanical control Checks sensor inputs time required for printing and software versions f
381. rger than that of setting set the V SIZE TUNING to 99 7 2 Trouble on the Printed Image Phenomenon Cause Remedy Character pattern is displayed White hairline is not displayed clearly Output the PRODUCT pattern 3 0D to measure the average density of the white hairline thicker line on the center If the result is 2 0D or more it is abnormal The white hairline is apparently dark or fogged The optical section is contaminated M The exposed light amount is too large 3 The beam diameter is too large modula tion response is degraded A The temperature of the heat processing drum is too high DW Replace the exposure unit Check the light amount on the exposed surface If the result exceeds the speci fied value replace the exposure unit Indication value for a judgement 25mW or more There is a ghost image at the center of the film There is a thin vertical line near the center vertical line on the FRAME pattern 1 5D pann The optical section is abnormal Replace the exposure unit There is a ghost image black vertical line at 50mm area from left edge of the film There is a black vertical line at 50mm area from left edge of the FLAT pattern 1 5D a 950mm The optical section is abnormal Replace the exposure unit The vertical line is curved Check the vertical line on the FRAME pattern 1 5D The vertical line get
382. ried out as necessary after checking which fan has malfunctioned The control box must be removed from the main body in order to replace the main cooling fans Remove the fan cable from the clamp 2 Remove the two TP screws M3x and remove the fan 3 Screw the replacement fan into position and set the cable into the clamp IMPORTANT To ensure that the fan flow direction is cor rect i e so that the flow is directed out of the control box make sure that the label on the fan hub is facing out from the control box 2 1 1 7 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 19 Control Box 2 19 10 Installing the Control Box The control box may be re installed by reversing the proce dure for removal IMPORTANT When connecting the cable to the exposure unit grip the lock firmly and ensure that the connector is fully connected before releas ing After connection check that the connector is not tilted IMPORTANT When replacing the entire control box use a CF currently in use on which settings specific to the device are stored If there is a possibility that the CF may be broken a new CF should be used and settings spe cific to the device re stored from a backup IMPORTANT When replacing the entire control box note that previous image or log data on the hard disk will not be transferred DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 118 2 20 Power Supply Unit 2 20 Power Supply Unit 2 2
383. rint condition acquisition ILLEGAL CH NO Failed to acquire Ch number from received data for print condition acquisition MAKE SEND DATA ERR Failed to create transmission data from common memory for print condition acquisi tion PIPE SEND ERR Failed to send internal command for print condition setting ILLEGAL CH NO Failed to acquire Ch number from received data for print condition setting SET TO MEMORY ERR Failed to set received data for print condi tion setting to common memory WRITE FILE ERR Write error of print condition setting file d301 WRITE FILE ERR Write error of print condition setting file d015 LUT_LIB_GET ERR Error in LUT library acquisition function for print condition setting LUT_LIB_SET ERR Error in LUT expansion function for print condition setting LUT NAME DOES NOT EXIST Lut name for print condition setting after change not present in LUT library WRITE FILE ERR Write error of print condition setting file d005_4 NON MAINTENANCE MODE ERR Error caused by attempting setting while print condition setting maintenance mode is invalid C48D DATA COMPRESS ERR Failed to compress amp copy print condition setting static data onto CF C4A0 PIPE SEND ERR Failed to send internal command for film data acquisition C4A1 DAILY DATA GET ERR Error in daily collection data acquisiti
384. rmance Appendix B 7 95 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 4 Error Code and Remedy D127 C ILLEGAL PIXEL Received illegal image size Error output only to log and on operation panel Check the following parameters sent from the image generator device DICOM N SET Request Image Box 0028 0010 Rows e 0028 0011 Columns e 0028 0101 Bits Stored e 7FE0 0010 Pixel Data The above data should comply with the equation below Pixel Data Size Rows Columns Bits Stored 7 8 Operation can be continued del RECV A ABORT Received request for interrupting the Error output only to log and on operation association panel sl ERR ELEC SW Other DICOM error Carry out error reset or turn OFF ON of the power If it repeats update the software version or replace ment of the control box Default File Setting D140 C ERR ELEC SW Default file read error Error output only to log and on operation u gt aie panel D141 ERR ELEC SW Ap_ThreadlD in default file is illegal Garry out error reset or turn OFF ON of the power D142 ERR ELEC SW SectionCode in default file is illegal If it repeats update the software version or replace 14 ERRELECSW SystemCode in default file is illegal en of the control box 14 ERR ELEC SW SerialNo in default file is illegal 14 ERR ELEC SW ImpleClassUID in default file is illegal 14 ERR ELEC SW ImpleVersionName in default fil
385. rocess is time out ReadyRepTimeout Start up ready report of the mechanical control pro cess is timeout ReadyRepTimeout Start up ready report of the time control process is timeout ReadyRepTimeout Start up ready report of the operation process is tim eout InitEndRepTimeout Initialization ready report of the maintenance pro cess is timeout InitEndRepTimeout Initialization ready report of the maintenance pipe process is timeout InitEndRepTimeout Initialization ready report of the file control process is timeout InitEndRepTimeout Initialization ready report of the queue control pro cess is timeout InitEndRepTimeout Initialization ready report of the heat processing I F process is timeout InitEndRepTimeout Initialization ready report of the imager control pro cess is timeout InitEndRepTimeout Initialization ready report of the print I F process is timeout InitEndRepTimeout Initialization ready report of the mechanical control process is timeout InitEndRepTimeout Initialization ready report of the time control process is timeout InitEndRepTimeout Initialization ready report of the operation process is timeout ErrResetFinTimeout Error reset ready report of the maintenance process is timeout ErrResetFinTimeout Error reset ready report of the maintenance pipe process is t
386. rror Message Meanings 7 4 Error Code and Remedy Cause PIPE SEND ERR Failed to send internal command for density cor rection data acquisition MAKE SEND DATA ERR Failed to create transmission data from common memory for density correction data acquisition PIPE SEND ERR Failed to send internal command for density cor rection data setting SET TO MEMORY ERR Failed to set received data for density correction data setting to common memory WRITE FILE ERR Write error of density correction data setting file d211 CORRECTDENSITOME TER ERR Error in densitometer correction function Cor rectDensitometer for KonicaMinolta s function WRITE FILE ERR Write error of density correction data setting file d201b WRITE FILE ERR Write error of density correction data setting file d212 NON MAINTENANCE MODE ERR Error caused by attempting setting while density correction data setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copy density correction data setting static data onto CF PIPE SEND ERR Failed to send internal command for density cor rection result acquisition MAKE SEND DATA ERR Failed to create transmission data from common memory for density correction result acquisition PIPE SEND ERR Failed to send internal command for heat pro cessing temp information ac
387. rs in the DRYPRO unit to facilitate investigation of the cause of the problem by log analysis The log analysis tool is furnished with three programmes that provide the functions detailed below Error Code Analysis e Lists errors recorded in the error log file e Displays the cause of the error and methods of resolution based on the error code Allows input of error codes to find details of the error possi ble causes and methods of resolution User Setting History Analysis Analyses and lists setting changes etc made by the user film loading error reset settings Searches for logs using operation command names Search results are displayed in chronological order e Displays in color differentiated format setting items where an error has occurred or where an irregular value may exist Allows search for items where errors have occurred or where irregular values may exist DICOM Log Analysis e Analyses the DICOM log and the DICOM communication status To use the log analysis tool first download the log to be ana lyzed from the DRYPRO unit using the Web maintenance tool File types that may be analyzed by each of the analysis pro grammes are as follows Error Code Analysis xxxxxxxx_ErrorLog txt xxxxxxxx date time User Setting History Analysis xxxxxxxx_MainToMecLog txt xxxxxxxx date time DICOM Log Analysis DOM_xxxxxxxxxxxx log xxxxxxxx date time DRYPRO MODEL 771 SERVICE MANUAL Ver 0
388. rt is received when printing FLAT COMMANDCODE ERR Unexpected command for command response status request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response exposure unit status request is received when printing FLAT COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing FLAT PRN LIB ERROR Error in pint I F driver when printing FRAME COMMANDCODE ERR Unexpected command for command response boot request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response initialization request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response program download request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response expansion download request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response print ready request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response print request is received when printing FRAME COMMANDCODE ERR Unexpected command for command response test operation start request is received when printing FRAME COMMANDCODE ERR Unexpected co
389. s particularly curved at the right area 30 ym or more EME PES The exposure unit polygon rotation is abnormal DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Replace the exposure unit 7 8 7 2 Trouble on the Printed Image Phenomenon Cause Remedy Vertical Black Line The vertical black line is output on the FLAT pattern 1 5D The line is not at the same position each output Phenom a Phenom b c The sub scan guide plate is contami nated or scratched There may be approx 0 5mm thin line The optical parts is out of alignment or the film is fogged c There is a line on the film itself e Remove the exposure unit to check if there is a foreign object or scratch on the sub scan guide plate 2 Check if the image position is moved right or left If the image is out of position set to the proper position to check if there is a vertical line If the same mal function repeats replace the exposure unit Insert a film in the other package or insert back to front in order to check the position of the vertical line Vertical Black Line The vertical black line is output on the FLAT pattern 1 5D The line is at the same position each output 110mm Phenom b The film is fogged by the photoelectric sensor a Sensor in front of the sub scan b Sensor in the sub scan Adjust the light amount of the photoelectric sensor or replace the pho
390. s the time in hours and minutes H and M when the DRYPRO unit will be put into ready status e Click the arrow at the right of the H and M list boxes to select the required time Minute settings may be made in 10 minute steps Screen Operation 1 Input the required setting items and click OK The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCP items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed e Completion of DRYPRO settings will be followed by return to the top screen DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 20 5 3 Web Maintenance Tool Screens FILM SETUP Sets the size type and count of film in the supply tray Display Setting Items Item Name Details of Setting FILM SIZE Sets the film size Select the film size by clicking the arrow at the right of the list box FILM TYPE Sets the film type Select the film type by clicking the arrow at the right of the list box FILM COUNT Sets the number of sheets of film in the supply tray The last sheet remaining in the tray is for dummy printing therefore a value representing the actual count required plus one 1 should be input Screen Operation 1 Input the setting items and click OK e The input settings will be memorized Note howev
391. screw M4x8 securing the exposure unit from the rear of the main body DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 42 2 6 Main scan Unit 11 Remove the entire exposure unit from the front of the main body 12 Remove the five TP screws M4x18 securing the main scan l Main scan unit J Q unit and lift and remove the unit Py SES t e Installing the Main scan Unit The main scan unit may be installed by reversing the pro cedure for removal e The dust proof glass at laser exit port should be cleaned before installing the main scan unit A lens cleaner should be used for this purpose and the dust proof glass wiped always moving the cloth in the Dust Proof Glass same direction and at a constant speed 2 43 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 7 Sub Scan Unit 2 7 Sub Scan Unit 2 7 1 Sub scan Unit CAUTION If the sub scan unit is left removed for an extended period of time any accumulated dust should be removed from the sub scan guides and rollers using a blower or duster before re installing the unit Dust accumulation may adversely affect image quality Dust accumulation on the guides may produce sharp vertical black lines on the image Dust accumulation on the rollers may produce 63mm pitch horizontal lines on the image CAUTION Be careful not to touch the belts on the front and back of the position regulator sub scan unit when handling 1 Open the
392. sed of the maintenance B execution schedule and allows schedule changes MAINTENANCE C Checks print count of the maintenance C execution schedule and allows sched ule changes MAINTENANCE D Checks print count of the maintenance D execution schedule and allows sched ule changes HARD DISK MAINTE Checks the days elapsed of the regular control box hard disk replacement NANCE schedule and allows schedule changes e The time elapsed from execution of maintenance for each item is shown in the COUNT column The currently available maintenance schedule for each item is displayed in the INTERVAL column The schedule may be changed by inputting the required numerical value e Screen Operation 1 Input the setting items and click OK The input settings will be memorized Note however that DRYPRO settings are not changed yet Other SCP items may be set if required by clicking the desired menu items in the menu frame 2 Click ACCEPT to set the DRYPRO e Status messages will be displayed followed by the mes sage shown at right to indicate completion of settings 3 Click CLOSE to return to the top screen CLOSE 5 31 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens SYSTEM SETUP Sets operational parameters of DRYPRO System Software NORMAL DETAIL ENGLISH y 93 CANCEL Setting Items Item Name Details of Setting P
393. sent only CS 1 and Printlink can accept N EVENT REPORT for communication Sets diagnostic device IP addresses Sets diagnostic device AE titles A maximum of 16 characters may be input Sets diagnostic device names used on the network e A maximum of 16 characters may be input Sets the border size REGIUS Sets a border with almost no margin used by the CR like Regius CT MRI Sets a border most suitable for CT or MRI multi format images Sets the reaction when command for film size type that is not present in the film tray is received NO CHECK Carry out print neglecting the film size type specified CHECK Displays an error and cancels printing Allows setting of whether or not to show a message when the supply tray is empty DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Menu 4 2 Service Maintenance Mode Screens Content of Settings Selects the method of error return from DRYPRO to diagnostic devices STANDARD When the diagnostic device send a query to the DryPro to check the status returns WARNING Error when the tray is empty etc while FAILURE when the error is fatal FAILURE Returns FAILURE for all errors N ACTION If the diagnostic device does not send query to the DryPro to check the status forcefully shut the DICOM connection using print com mand N ACTION ABORT of association This setting should not be changed unless
394. sing the Web Maintenance Tool 5 2 1 Starting up the Web Maintenance Tool Either double click the Internet Explorer icon on the desk top or select programme gt Internet Explorer from the start menu on the task bar 2 Input the DRYPRO IP address after HTTP in the address D text box Input should be made in one of the following formats http lt IP Adress gt http lt IP Adress gt index htm http lt IP Adress gt index html http lt IP Adress gt login html e The Web maintenance tool log in screen will be dis played 3 Click SERVICE in the MODE box and input the SERVICE privilege password 5678 in the PASSWORD box e The input password will not be displayed but will be rs shown as a series of asterisks Merosoft Internet pobre Bx 8x The password 5678 is fixed and cannot be changed meee 4 Click LOGIN PASSWORD toa The top screen of the Web maintenance tool in the ser vice mode will be displayed 5 3 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 2 Using the Web Maintenance Tool 5 2 2 Shutting Down the Web Maintenance Tool Follow the procedure below to shut down the web maintenance tool Important When shutting down the web maintenance tool always follow the procedure below to log out Exiting the web browser by clicking the close button X on the upper right corner of the web browser disables the other PC to log in
395. sitometer is abnormal Measure the density with a improved den sitometer The film sensitivity is changed Confirm the duration of guarantee for the film If the film is out of guarantee replace it LUT malfunction LUT setting value mal function Check and correct the LUT setting value The exposure light amount of optical section is abnormal After the optical unit is replaced carry out the shading correction and uneven pitch correction The temperature of heat processing drum is abnormal The drum tempera ture sensor and slip ring is abnormal Replace the heat processing drum together with the slip ring input H DRUM OFFSET The temperature of heat processing drum is abnormal H DRUM OFFSET is abnormal IF H DRUM OFFSET is wrong correct it In other cases replace the heat process ing drum together with the slip ring input H DRUM OFFSET The air cooling section and deodorant fil ter is broken DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Check the fan If the fan is abnormal it will not rotate or abnormal noise is gener ated replace it 7 3 Error Message and Remedy 7 3 Error Message and Remedy 7 3 1 Error Code Structure When an error occurs on the DRYPRO the error code and its detail message are displayed in the message column of the operation panel This error code consists of two parts One is a single digit alphabet whic
396. sole noid bracket and unplug the relay connector JP51 Tie Band 2 Remove the three TP screws M4x8 and remove the coil assy of the tray lock solenoid from the bracket The plunger of the solenoid cannot be removed from the link plate Plunger e Installing the tray lock solenoid Reverse the procedure for removal of the tray lock solenoid to install it e Because the plunger of the solenoid cannot be replaced pull out the plunger from the new solenoid and use the coil assy to replace the defective one DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 34 2 5 Tray Drive Unit 2 5 6 Replacing the Shutter Open Close Motor e Removing the shutter open close motor 1 Unplug the connector JP49 from the shutter open close motor Shutter Open Close Motor 2 Mark the original position of the belt tensioner on the plate using a scriber Belt Tensioner 3 Loosen the screw of the belt tensioner and remove the shutter open close belt 4 Remove the TP screw M3x6 and pull out the gear 56 from the shaft Gear 56 2 35 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 5 Tray Drive Unit 5 Remove the two TP screws M3x6 and remove the shutter open close motor Shutter Open Close Motor The shutter open close motor can be pulled out through the rectangular hole on the tray drive unit e Installing the shutter open close motor Reverse the procedure for removal of th
397. splayed Use the numerical keys to input the required automatic cali bration interval value in the input window shown at right and press the enter key e Data changes will be stored and display returned to the SFO CALIB INTERVAL menu Pressing the exit key after changing the value will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to SF1 CALIB INTERVAL Pressing the enter key after selection of lt NO gt will result in return to SF1 CALIB INTERVAL without stor age of the changed value DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 46 4 2 Service Maintenance Mode Screens 4 2 18 SGO SCHEDULE This menu allows checking resetting and changing of time elapsed from the last time regular maintenance or replacement was carried out Setting execution may be carried out by selecting the required item from the SGO SCHEDULE menu and pressing the enter key Setting Menu Items Menu Content of Settings Resets time elapsed print count for regular maintenance schedule A e This menu has no sub menu items Resets days elapsed for regular maintenance schedule B e This menu has no sub menu items Resets print count for regular maintenance schedule C e This menu has no sub menu items Resets print count for regular maintenance schedule D e This menu has no
398. sponse boot request is received from print section CB02 COMMANDCODE ERR Unexpected command for command response initialization request is received from print section CB03 COMMANDCODE ERR Unexpected command for command response program download request is received from print section CB04 COMMANDCODE ERR Unexpected command for command response expansion download request is received from print section CB05 COMMANDCODE ERR Unexpected command for command response print ready request is received from print section CB06 COMMANDCODE ERR Unexpected command for command response test print ready request is received from print section CB08 COMMANDCODE ERR Unexpected command for command response test operation start request is received from print section CB09 COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received from print section CBOA COMMANDCODE ERR Unexpected command for command response test operation end request is received from print section CBOB COMMANDCODE ERR Unexpected command for command response image transfer request is received from print section CBO0C COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received from print section CBOD COMMANDCODE ERR Unexpected comm
399. ss the enter key S81 TEST GAIN will be displayed e Use the 1 keys to select S84 BASE DENSITY 4 Use the numerical keys to input the base density of the unevenness correction pattern e A value of 150 is recommended a Use the 1 keys to select S81 TEST GAIN 6 Use the numerical keys to input a provisional gain value at the right of TEST Range 1 16 A value of approximately 8 should be input here 7 Press the enter key e Data changes will be stored and display returned to the S80 CORRECT menu e Pressing the exit key after changing the value will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to S80 CORRECT Pressing the enter key after selection of lt NO gt will result in return to S80 CORRECT without storage of the changed value eo Use the gt keys to select lt ST16A gt and press the enter key A message requesting confirmation to proceed with printing will be displayed DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 8 3 2 Image Correction 9 Use the lt gt keys to select lt YES gt and press the enter key e The ST16A pattern will be registered in the queue and display returned to the S80 CORRECT menu 10 Press the exit key to return to the user maintenance menu 11
400. ss end abnormally ProclllegalEnd Maintenance pipe process end abnormally ProclllegalEnd File control process end abnormally ProclllegalEnd Queue control process end abnormally ProclllegalEnd Heat processing l F process end abnormally ProclllegalEnd Imager control process end abnormally ProclllegalEnd Print I F process end abnormally ProclllegalEnd Mechanical control process end abnormally ProclllegalEnd Time control process end abnormally ProclllegalEnd Operation process end abnormally ReadyRepTimeout Start up ready report of the maintenance process is timeout ReadyRepTimeout Start up ready report of the maintenance pipe pro cess is timeout ReadyRepTimeout Start up ready report of the file control process is timeout Caused by a software or hardware Turn OFF ON the power source Ifthe same error repeats upgrade the soft ware or replace the control box T 23 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause ReadyRepTimeout Start up ready report of the queue control process is timeout ReadyRepTimeout Start up ready report of the heat processing I F pro cess is timeout ReadyRepTimeout Start up ready report of the imager control process is timeout ReadyRepTimeout Start up ready report of the print I F p
401. t Checks the signal between the print engine board and the Exposure Data Output Check Jig main scan unit using the exposure data output check jig a The procedure is detailed below 1 Remove the two securing screws and take off the control box cover located at the bottom of the rear cover 2 Disconnect the exposure cable connector JJ21 from the control box 3 Connect the data cable provided with the exposure data output check jig hereinafter referred to as the data cable to the exposure data output check jig display box hereinaf Display ter referred to as the display box connector and the con Box trol box connector e Connect the end of the connector marked CONTROL to the control box and the end marked JIG BOX to the display box e Do not connect the exposure cable main scan unit to the display box yet 4 Connect the LAN cable to the DRYPRO unit and the mainte Data Cable nance PC to the LAN 5 61 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 4 Setting and Adjustments Used in the Web Maintenance Tool Print Output Signal Check Checks the signal output by the print engine board 5 Press the operation switch and reboot the DRYPRO unit 6 Log in to the Web maintenance tool e The top screen of the Web maintenance tool will be dis played 7 Click PRINT 1 0 in the menu frame DIAG MEC on the left of the screen e The PRINT I O setting screen will
402. t board and opera tion panel Check the connection of the cable RS 232C between the mech cont and main board or change the cable If not corrected replace the mech cont board and operation panel unit Connect the monitor to the connector on the control box and check the display Phenomenon 2 Frozen with the in itial message WELCOME TO DRYPRO displayed PCI device listing is displayed on the monitor and Frozen at this point CF is not correctly recognized Check the CF is correctly installed If not corrected replace the CF PCI device listing is displayed on the monitor followed by DISK BOOT FAIL URE INSTART SYSTEM DISK AND PRESS ENTER then frozen Both CF and HDD are not cor rectly recognized Constantly interrupted short beep sound 0 1ms interval is heard from the con trol box OS cannot start due to faulty kernel Constantly interrupted long beep sound 3sec interval is heard from the con trol box Error occurred during disk check Disk may be damaged Check the CF is correctly installed or HDD cable is correctly connected If they are OK replace the CF and HDD If not corrected replace the control box Connect the monitor to the connector on the control box and check the display Phenomenon 3 Message does not switch to WARM UP gt gt gt Frozen at SYSCHECKPROC START ERR Frozen at SHMPR
403. t key depressed while pressing the required numerical key 3 If an error is made bring the cursor to the character to be deleted and press del BS key 4 1 Using the Service Maintenance Mode Ooperation l l oreset Otimer timer maintenance open menu select select o for maintenance DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 4 4 2 Service Maintenance Mode Screens 4 2 Service Maintenance Mode Screens 4 2 1 Service Maintenance Menu The following is the menu displayed in the service maintenance mode Menu Content of Settings Reference Sets DICOM data for the DRYPRO unit itself p 4 7 Registers diagnostic devices connected to the DRYPRO and p 4 9 sets DICOM and N EVENT REPORT data for those devices Sets print parameters for each of the connected diagnostic p 4 12 devices Makes DICOM data enable disable settings p 4 15 Sets size and type of film in the supply tray p 4 17 Corrects the internal densitometer p 4 19 Prints SMPTE and other test parameters for density control p 4 21 Sets the data for system operation p 4 25 Sets or changes density calibration parameters p 4 27 Sets the mechanical control initial status p 4 29 This has been set at the factory before shipment but should be changed when so instructed Carries out test of various parts of DRYPRO p 4 32 Backs up the data stored in the CF onto the HD
404. t Transport Nip Motor e Removing the descent transport nip motor 1 Unplug the connector JP54 from the descent transport nip motor Descent Transport Nip Motor 2 Remove the two TP screws M3x25 and remove the descent transport nip motor 3 Loosen the set screw and pull out the gear from the Descent Transport descent transport nip motor shaft Nip Motor Set Screw e Installing the descent transport nip motor Reverse the procedure for removal to install the descent transport nip motor e When installing the descent transport nip motor make sure that the bosses on teh motor bracket are engaged with the two holes on the back of the motor before tightening the screws Positioning Hole Emboss DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 62 2 9 Descent Transport Unit 2 9 4 Replacing the Descent Transport Nip Close Sensor 1 Remove the three TP screws M3x6 and remove the motor bracket from the descent transport unit Bracket 2 Unplug the connector JP29 from the descent transport nip close sensor 3 Press the claw of the sensor inward and remove the Descent Transport descent transport nip close sensor Ke Nip Close Sensor 4 Insert the new sensor in the installation hole and plug the connector 5 Secure the motor bracket on the descent transport unit with screws 2 63 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 9 Descent Transport Unit 2 9 5 R
405. t and consequent shifting of the laser focal point The focal point will shift approximately 10mm 30mm depending on the input value 1 4 msec 21 Check the laser focal point using the IR card DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 1 8 3 4 Checking the Exposure Section 22 Repeat steps 19 22 until the laser focal point is located 23 Repeat steps 19 22 using the IR card to check the posi tion of the focal point and shift the point to as near as pos sible a central position 24 Put the cover on the light power meter probe and carry out zero adjustment by pressing the ZERO button 25 Apply the power meter probe to the focal point location and carry out measurement e Check that the laser power is 14mW or more e A measured value of less than 14mW indicates either a problem with the signal output from the print engine gy board or deterioration of the laser itself Carry out an Mat dE exposure data output check and replace the print engine board if a malfunction is detected If no malfunc tion is found replace the main scan unit Probe Important The light power meter probe surface should be applied at a slight angle to the light axis Align ing the probe surface with the light axis will result in reflection of the laser back to the main scan unit and consequent instability in the LD emission 26 After completion of measureme
406. t request from print sec tion when requesting initialization 7 63 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Received unexpected command response test operation status acquisition request from print section when requesting initializa tion COMMANDCODE ERR Received unexpected command response test operation end request from print sec tion when requesting initialization COMMANDCODE ERR Received unexpected command response image transfer request from print section when requesting initialization COMMANDCODE ERR Received unexpected command response PCI bus DMA transfer end report from print section when requesting initialization COMMANDCODE ERR Received unexpected command response status request from print section when requesting initialization COMMANDCODE ERR Received unexpected command response exposure unit status request from print section when requesting initialization COMMANDCODE ERR Received unexpected command response FPGA configuration request from print section when requesting initialization PRN LIB ERROR Error in print I F driver during DMA transfer PRN LIB ERROR Error in print I F driver during DMA transfer PRN LIB ERROR Error in print I F driver during DMA tra
407. t used any of CH1 through CH4 when it is to be used Sets the DRYPRO name used on the network A maximum of 16 characters may be input Makes DHCP server enable disable settings Set to ON if a DHCP is used OFF if not DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens e Operation Keys Key Function Numerical keys Used for numerical character input mode Switches the input mode when using numerical keys numerical character input 7 2 Allows selection of parameters for setting items 1 Moves back to the previous setting menu item 4 Moves forward to the next setting menu item enter Stores settings and returns to S00 DICOM SCP exit Returns to S00 DICOM SCP without storing settings Procedure for Making DRYPRO Settings 1 Press the enter key when S00 DICOM SCP is displayed S01 PORT NUMBER will be displayed 2 Use the numerical keys to input the port number through which DRYPRO will receive image data A maximum of four port numbers may be set When set ting multiple port numbers use the key to move to the next port number input window and input the required port number 3 Press the key to move to S05 IP ADDRESS 4 Use the numerical keys to input the DRYPRO IP address 5 Continue in the same way making settings for each of the setting menu items 6 Press the enter key after c
408. ta Element KONICA 201110c0 Film Size ID 1 14X17 20111040 Medium Type 1 BLUE FILM 20111001 Film Size ID 2 UNKNOWN 20111041 Medium Type 2 BLUE FILM 201110e0 Film Queue Count 20111010 Copy Queue Count 20111000 Supply Counter 1 20111061 Supply Counter 2 20111062 Recieve Countet 21100010 Printer Status FAILURE 21100020 Printer Status Info CHECK PRINTER 2 To search the DICOM log list using special parameters to produce a more specific display set the search parameters DATE TME at the right side of the screen geen eee SEARCH CLEAR SEARCH CLEAR To limit the search to a specific date input the required suw date in the DATE box and click SEARCH E rSCU NAME SEARCH CLEAR e To limit the search to a specific time input the required time in the TIME box and click SEARCH EVENT To limit the search to a specific SCU select the SCU ae 3 channel in the SCU NO box or input the AE title of the NOT USED required SCU in the SCU NAME box and click ALL CLEAR SEARCH e To display only a specific DICOM event select the event name from the EVENT box e To display DICOM transmission receiving only select SEND or RECV from the SEND RECV box e Multiple search parameters may be combined DATE TME SOU RO SGU NAME TERROR DODE TERROR MESSAGE TSOMMENT 3 To extract DICOM errors only click the DISPLAY menu a a Tafan 18180
409. tails of Display FILE NAME Displays log file names shown on the error code analysis screen list Close button Closes the analysis file name list dialogue 5 79 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool ErrorCode VersionInformation Dialogue Displayed when the HELP H menu is selected from the error code analysis screen or when the help icon is clicked ErrorGode VersionInformation DRYPRO 1 LogTool Version 1 02 Copyright 0 2003 Operation Setting Items Item Name Details of Display Version displa Displays the error code analysis programme version play OK button Closes the ErrorCode VersionInformation dialogue DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 80 5 5 Log Analysis Tool User Setting History Analysis Screen de DRYPRO771 DARRI Y UserSetup FILE E HELP H BQT EDO 2003 09 02 10 48 33 IBAF MA0 dI P 2003 09 02 11 04 53 4 9b BRO If 2003 09 02 11 06 52 UA dIa P 2003 09 02 11 12 56 1 YM B20 2003 09 02 11 14 47 BAT 31820 SSS NA i Se 2003 09 02 11 42 21 i ET WEIR ip 2003 09 02 11 42 21 BAF DERO np 2003 09 02 11 42 32 5 np 2003 09 02 11 44 24 HRP i Sa irs 2003 09 02 11 46 29 PET EBONE Ip 2003 09 02 11 46 29 BAY Dix 2003 09 02 11 50 43 yea User Setting Command List Display Item Name Details of Display DATE TIME MESSAGE ERR STATUS Displays the tim
410. taken in handling to avoid burns CAUTION Be careful not to touch or scratch the surface of the heat processing drum with a hard substance Js 9 Set the removed heat processing drum down on the heat processing unit top cover that was placed upside down in step 4 above Heat Processing Unit Top Cover DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 4 6 2 Heat Processing Unit Maintenance 6 2 2 Cleaning the Opposing Rollers CAUTION The upper rack may retain extreme heat immediately after use To avoid burns check that the upper rack has cooled sufficiently before proceeding with work To remove any accumulation of grime wipe the opposing Opposing Roller rollers one at a time using cloth dampened with isopropyl alcohol Any crystal projections that have formed should be removed using a resin spatula The rollers may also be removed and soaked in warm water IMPORTANT All crystal projections that have formed on the surface of the opposing rollers must be completely removed If such projections are not removed indentations will be formed on the roller surface causing image uneven ness Yellow crystal accumulations may be left e Discoloration of the rollers caused by heat cannot be removed 2 Check that the opposing rollers rotate smoothly e Check that all the opposing rollers rotate smoothly 6 2 3 Cleaning the Heat Processing Drum CAUTION The heat processing drum retains extrem
411. tation is correct as shown in the figure in the right O 2 31 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 5 Tray Drive Unit 2 5 4 Replacing the Front Cover Release Solenoid e Removing the front cover release solenoid Cut the tie band securing the solenoid cable on the solenoid bracket and unplug the relay connector JP58 2 Remove the three TP screws M4x8 securing the solenoid mount plate and remove the mount plate from the tray drive unit 3 Remove the four TP screws M4x8 and remove the coil assy of the front cover release solenoid from the solenoid bracket e Plunger of the solenoid cannot be removed Front Cover Release Solenoid DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 32 2 5 Tray Drive Unit e Installing the front cover release solenoid Reverse the procedure for removal of the front cover release solenoid to install it e Because the plunger cannot be replaced pull out the plunger from the new solenoid and use the coil assy to replace the defective one e When installing the solenoid bracket on the tray drive unit make sure that the bosses two locations on the top panel of the unit are engaged with the positioning holes of the bracket 2 33 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 5 Tray Drive Unit 2 5 5 Replacing the Tray Lock Solenoid e Removing the tray lock solenoid Cut the tie band securing the solenoid cable on the
412. ted command for command response test operation start request is received gen eral purpose pattern COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when printing general purpose pat tern COMMANDCODE ERR Unexpected command for command response test operation end request is received when printing general purpose pattern COMMANDCODE ERR Unexpected command for command response image transfer request is received when printing general purpose pattern COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when printing general purpose pattern COMMANDCODE ERR Unexpected command for command response status request is received when printing general purpose pattern COMMANDCODE ERR Unexpected command for command response exposure unit status acquisition request is received when printing when printing general purpose pattern COMMANDCODE ERR Unexpected command for command response FPGA configuration request is received when printing general purpose pattern PRN LIB ERROR Error in print I F driver when requesting Sta tus COMMANDCODE ERR Unexpected command for command response boot request is received when requesting Status CD62 COMMANDCODE ERR
413. tency of imager control information occurred CANCELRSPPRNRDYS ENDERR Transmission error of roll back report message to the queue control process receiving print cancel response report occurred PRNREADYPRN READYSENDERR Transmission error of print ready request message to the print I F process occurred PRNREADYPRN STATUPDTERR Update of film process status print ready request failed Illegal film number for film being transported or inconsistency of imager control information occurred PRNREADYTIMERERR Error in setting print ready report timer setting occurred PRN READYRESSTATUPD TERR Update of film process status print ready report failed Illegal film number for film being transported or incon sistency of imager control information occurred PRNREADYRESPRN RDYSENDERR Transmission error of print request message to the print I Feprocess occurred A system call error that nor mally not happen PRNREADYRESFILM NUMGETERR Update of film process status print ready report failed Illegal film number for film being transported or incon sistency of imager control information occurred PRNREADYRESEXPOS ESENDERR Transmission error of exposure request message to the process occurred PRINTREQPRINT REQSENDERR Transmission error of print request message to the pro cess occurred BC23 PRINTREQPRNSTATUP DTERR Upd
414. tery accessories options consumables and media DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 2 6 2 Heat Processing Unit Maintenance 6 2 Heat Processing Unit Maintenance 6 2 1 Disassembling the Heat Processing Unit CAUTION The heat processing unit and its periphery retain extreme heat immediately after use To avoid burns check that the heat processing unit has cooled sufficiently before proceeding with work 1 Open the front cover 2 Remove the rear top cove the rear cover and right cover 3 Remove the two screws at the top of the left covers and remove the top cover 4 Remove the screw and remove the protection cover from the front of the heat processing unit 5 Lift off the drum shaft cover from the rear of the heat pro cessing unit 6 Remove the four securing screws and lift off the heat pro cessing unit top cover Turn over the removed top cover and leave it on a stable table surface The screw cannot be removed from the heat processing top cover 6 3 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 6 2 Heat Processing Unit Maintenance 7 Lift and remove the upper rack Upper rack 7 CAUTION The upper rack may be heated very hot Due care must be taken in handling to avoid burns Lys oe C 8 Hold the shaft of the heat processing drum and lift it up to remove from the unit CAUTION The heat processing drum may be heated very hot Due care must be
415. test pattern is not output under the condition that Ch1 to 4 is selected 7 9 a The internal file is abnormal Turn OFF and ON the power source or cold start the device If the same malfunction repeats upgrade the software or replace the CF b The setting of Dmax Dmin or LUT is abnormal DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Set up each setting as below and check again Dmax 3 00 Dmin 0 20 Lut linear Phenomenon Cause 7 2 Trouble on the Printed Image Remedy DICOM image is not output a The SMPTE test pattern is output but the DICOM image is not output under the condition that a particular SCU is selected Check the log file that is generated when the error occurs b The SMPTE test pattern is output but the DICOM image is not output under the condition that any of SCU is selected Check the log file that is generated when the error occurs a DICOM parameter or image is abnor mal Check if the DICOM parameter sent from the SCU is correct with reference to the error code list b DICOM input process is incorrect Turn OFF and ON the power source or cold start the device If the same malfunction repeats upgrade the software or replace the CF Film is scorched Check that the separation claw on the heat processing unit has no con tact with the film The transport guide is scratched or any foreign object is on the guide The angle of the c
416. the Exposure Section 15 Select ON under LD and input an output value of 16383 GOFF CON msec corr eon 168 This completes preparation for illumination of the laser diode at maximum output 0 16383 STORE CLOSE CAUTION The procedure from this point on involves laser illumination Protective goggles must be worn Check the vicinity again to ensure that there are no personnel at risk 16 Click STORE The PRINT I O results will be displayed A RA 2 SOFF OON O msec The laser diode will illuminate and the laser outputs sais Since at this point the polygon motor is not running the laser will be output on one spot within the laser scanning range INPUT TEST END 17 Insert the IR card from the right side of the main body between the rollers of the sub scan unit to find the spot where the laser is focused Move the IR card in main scan direction and locate the position where a red point of focus can be observed 18 If the point of focus cannot be found click TEST END on the PRINT I O results display screen and return to the PRINT I O setting screen 19 Select ON under POLYGON and input a value between 1 4 for the polygon motor running time 20 Click STORE The PRINT I O results screen will be displayed e Clicking STORE will result in the polygon motor running for the length of time seconds inpu
417. the control box or mechanical control board DICOMFileDeleteError Failed to delete the DICOM file DICOM image infor mation etc while starting up QUEFileDeleteError Failed to delete the queue control file while cold starting FILFileDeleteError Failed to delete the file control file while cold start ing DICOMFileDeleteError Failed to delete the DICOM file while cold starting IMAGEFileDeleteError Failed to delete the image information file while cold starting MEC_INIT_REPORTNO Rec Mechanical control initialization report 1Ah is not received Caused by the OS or software Upgrade the software or replace the control box EXPOSTS Communication to the mechanical control I F RS232C is not available Caused by a software or hardware Turn OFF ON the power source and check the RS 232C cable If the same error repeats upgrade the soft ware or replace the control box or mechanical control board 7 25 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Code Leve l Error Message Meanings 7 4 Error Code and Remedy Maintenance Process B200 F SetuplnfoCreateError Failed to OPEN the shared memory Setuplnfo B201 StatusInfoCreateError Failed to OPEN the shared memory Status B202 DebuginfoCreateError Failed to OPEN the shared memory Debug B203 QueMemOpenError Failed to OPEN the queue contr
418. the densitometer value has been more or less completed use the 7 keys to select lt LAST TIME gt or lt NOW DENSITY gt and press the enter key In this way it is possible to check the densities measured at each point on the wedge pattern the previous and current times LASTTIME DENS and NOW DENSITY respectively Movement between the points displayed may be effected using the t 4 keys 3 15 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 4 Checking the Exposure Section 3 4 Checking the Exposure Section 3 4 1 Laser Intensity Measurement Measures the laser power of the main scan unit using a light power meter Carry out the measurement when the exposure unit is doubtful or when the main scan unit is replaced In this measurement procedure a PC to use the Web maintenance tool needs to be connected to the DryPro via network For details of the Web maintenance tool refer to Chapter 5 Web Maintenance Tool CAUTION Always wear laser protective goggles when measuring laser power Light from the laser may leak outside the unit DANGER Carrying out this operation with the DRYPRO outer cover removed may result in leakage of light from the laser out of the unit Check that there are no personnel in the vicinity before proceeding with work Direct exposure of the eyes to the laser may result in loss of sight The following is the procedure for measurement 1 Open the front cover and remove the rear to
419. the error occurred LEVEL Displays the error level ERR CODE Displays the error code MAIN STATUS Displays the DRYPRO status Clicking on one item will result in sorting of the list based on that selection Clicking once will produce display in ascending order clicking again descending order e Menu Items Item Name Details of Display FILE F LOG FILE OPEN N Reads the error log and displays a list QUIT E Quits the error log analysis programme HELP H ErrorCode VersionInformation A Display the error log analysis programme version An ErrorCode VersionInformation dialogue is displayed r Reads the error log and displays a list Searches for logs based on time and date A time search dialogue is displayed An analysis log file name list dialogue is displayed Displays the error log analysis programme version An ErrorCode VersionInformation dialogue is displayed o Displays a list of log files under analysis 5 77 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 5 Log Analysis Tool Operation Setting Display Items Item Name Details of Display Duplicated error codes not displayed Putting a check on this item will display a list of error codes with dupli cated error code lines deleted Error code Displays the error code for the double clicked line in the list display To search for an error code input the required code
420. the lower left pay special attention to this screw so Cont Board that it is securely tightened J DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 124 2 21 Main Body Rear 2 21 3 Replacing the Heat Processing HPRO Drive Board CAUTION Always turn OFF the power breaker and unplug the AC plug before staring board replacement Disconnect the three connectors MCN1 MCN2 MCN3 7 TOW S b SL from the HP drive board 2 Remove the four TP screws M4x8 and remove the HP drive board 3 Screw the new HPRO drive board and connect each con nector CAUTION 2 125 If the fuses F1 F2 F3 on the HPRO drive board have blown investigate the cause and take necessary remedy before turning the power ON It may be necessary to replace the heat processing drum together with the HP drive board DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 21 Main Body Rear 2 21 4 Replacing the Power Supply Cooling Fan Display of error code E4A32 indicates that malfunction has occurred in the two power supply cooling fans The procedure for replacing the fans is set out below Display of error code C4A33 indicates that only one of the power supply cooling fans has malfunctioned Fan rotation should be stopped and replacement carried out as necessary after checking which fan has malfunc tioned Power supply cooling fans are mounted on the main body
421. the mes sage shown at right to indicate completion of settings 3 Click CLOSE to return to the top screen CLOSE DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 42 5 3 Web Maintenance Tool Screens 5 3 5 STATUS Screen STATUS Displays the real time DRYPRO status e This screen comprises three frames UPDATE CYCLE O CLOSE Display Items DISPLAY Details of display in the first frame are as follows Item Name Details of Setting UPDATE CYCLE Displays the interval seconds at which the status display is automati cally updated STATUS Displays the DRYPRO status as follows INIT Initializing WARM UP Warming up READY Ready START TIMER Morning standby enabled MORNING CANCEL Morning standby cancelled PRINTING Printing FILM LOAD Loading film ERROR Error ERROR RESET Resetting error USER MAINTENANCE Maintenance in process OPERATION OFF In operation off sequence LEVEL CODE Displays the error level and a 4 digit error code when an error occurs MESSAGE Displays an error message when an error occurs B 43 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens Item Name Details of Setting FILM COUNT Displays the number of sheets of film remaining in the supply tray FILM SIZE Displays the supply tray film size FILM TYPE Displays the supply tray film type QUEUE COUNT Displays t
422. the page number DATE Displays the DICOM receipt time COPY Displays the copy count SIZE Displays the film size TYPE Displays the film type PRIORITY Displays the print priority as HIGH MID or LOW PATTERN Displays the type of printing e Display of NORMAL indicates regular printing while test printing is indicated by display of the test pattern STUDY is displayed in the format group branch number group branch number maximum value e Where not applicable this display is blank DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 44 5 3 Web Maintenance Tool Screens Setting Items e Details of display in the third frame are as follows Item Name Details of Setting UPDATE CYCLE Displays the interval seconds at which the status display is automati cally updated e Screen Operation 1 To change the interval at which the status is automatically updated input the required value under UPDATE CYCLE and click OK 2 To close the screen click CLOSE e Display will return to the top screen 3 If all data cannot be displayed on the screen use the scroll bar to scroll down e To make the PRINTING QUEUE frame easier to view enlarge the operation setting frame by dragging the edge B 45 DRYPROMODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 3 Web Maintenance Tool Screens QUEUE INFO Displays information relating to print data registered in the print queue
423. through the service mode then check if the polygon lock signal from the polygon which shows a rotating status surface detection signal and H Sync is out put or not When the error is caused by a hardware replace the print engine board sub scan unit or exposure I F cable DMA_ADDRESS DMAC address error DMA transport error which occurs when the print engine board outputs the exposure data When the error is caused by a hardware replace the main board or print engine board caused by a software upgrade is required POLYGON_LOCK Polygon is not locked Even if the polygon ON signal is sent to the exposure section the polygon lock signal which shows a rotating status is not returned Remedy this error by following the same procedure as CODE5102 PRINTMEM_SIZE OVER Print memory size exceeds the spec ified capacity When processing an image with a specified parameter the memory exceeds the assigned capacity When the error is caused by a software upgrade is required FILMSIZE_ID Film size ID abnormal FILM_H_SIZE_PARAM Film size in the main scan direction is abnormal FILM_V_SIZE_PARAM Film size in the sub scan direction is abnormal H_POS_FINE_ADJUST Position in the main scan direction is abnormal VD_POS_FINE_ADJUST Position in the sub scan direction is abnormal PATCH_FLAG Presence of the density patch is abnormal PATCH_H_
424. ting magnification type is abnormal PRINT_MEMORY_OFFS ET Left offset in the main scan direction on the print memory is abnormal TRIM_WIDTH Trimming width is abnormal IMG_ROTATION Image rotation is abnormal NUMBER OFFRAME Number of the image frame is abnor mal INVALID_MAGNIFICATIO N Pace of magnification is abnormal When the parameter to be used exceeds the specified range this error code is displayed When this error is caused by a software upgrade is required POLYGON_NOT_LOCK Exposure section status Polygon is not locked While exposure status check command the polygon lock sig nal which shows a rotating status is not returned Remedy this error by following the same procedure as CODE5102 H_SYNC NOT DETECT Exposure section status H Sync is not detected While exposure status check command the H Sync signal is not received Remedy this error by following the same proce dure as CODE5102 5142 EXPOSURE_PARITY Exposure section status While exposure status check command the parity error ERR Parity error occurs Remedy this error by following the same procedure as CODE5102 Especially when wither of 2 connectors of the exposure I F cable is locked properly this error occurs 5143 POL_FACE DETECT Exposure section status While exposure status check command if the polygon surface ERR Polygon surface is not detected detect signal is not rec
425. ting using the S60 TEST PRINT menu refer to 3 1 How to Check the Image 4 23 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 2 Service Maintenance Mode Screens e Density Control Each frame of the SMPTE pattern for the DRYPRO unit printed using the TEST PRINT menu comprises a 16 step wedge the SMPTE pattern and a 1024 step grey scale The density of the 16 step wedge may be measured for density control IMPORTANT The SMPTE pattern should be used for density control e Do not use the calibration sheet printed A using the CALIBRATION menu e The calibration sheet is intended for use as raw data for automatic density calibration SMPTE pattern 16 step wedge 16 step wedge DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 4 24 4 2 Service Maintenance Mode Screens 4 2 9 S70 SYSTEM SETUP This menu allows setting of information relating to system oper ation and checking of the running status This menu is comprised of the following setting menu items n Set Menu Items Menu Content of Settings Determines whether or not to use the density patch for density control OFF Density control disabled ON Density control enabled Selects the recording level of the log where system operational data is recorded NORMAL Records normal data DETAILS Records detailed data Unless otherwise instructed this setting should be left at lt NORMAL gt Selects the time zone c
426. tion Unit Rear Heater Keyboard Connnector t Position Regulation LAN Connector Hard Disk Nip Motor A a Justification Position Regulation Feed Motor Home Sensor Circuit Breaker MES En a Justification Motor Justification 1 Position Sensor a AC100V Position Regulation Nip Motor Power Supply Unit DC 12V DCSV DC24V DC 12V ACIN ade Circuit Lyf Noise Lig ACTON Multti Power Break Filt Siboy Board DC 12V reaker ilter upply Boar AC100V Sr DC2AV DC5V DC12V DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 6 Blank Page 1 5 Tools Measuring Devices Jigs etc Required for Servicing 1 5 Tools Measuring Devices Jigs etc Required for Servicing In addition to standard tools recommended by the manufacturer the following tools are required for servicing of the DRYPRO Name Remarks Main Service Applications Interlock release key Supplied Allen keys L shape type Tape gum tape etc Laser protective goggles LS 5 LD2 manufactured by Sigma Koki Light power meter IR card O6DLA01 manufactured by Melles Griot Exposure data output check jig 1 Supplied Extension cables for exposure Supplied unit 2 Densitometer Isopropyl Alcohol Triflow Lubricant Lens cleaner Vacuum cleaner
427. tion for LUT registration data setting C4DB LUT NAME DOES NOT LUT name for LUT registration data setting EXIST after change not present in LUT library Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 52 7 4 Error Code and Remedy Error Message Meanings Cause NON MAINTENANCE MODE ERR Error caused by attempting setting while LUT registration data setting maintenance mode is invalid DATA COMPRESS ERR Failed to compress amp copy LUT registration data setting static data onto CF PIPE SEND ERR Failed to send internal command for LUT library acquisition SET TO MEMORY ERR Failed to acquire Ch number from received data for LUT library acquisition ILLEGAL CH NO Acquired Ch number for LUT library acqui sition is out of specified range LUT_LIB_GET ERR Error in LUT library acquisition function for LUT library acquisition PIPE SEND ERR Failed to send internal command for LUT library setting NON MAINTENANCE MODE ERR Error caused by attempting setting while LUT library setting maintenance mode is invalid SET TO MEMORY ERR Failed to set received data for LUT library setting to common memory LUT_LIB_SET ERR Error in LUT library setting
428. tion sensor PS6 Justification motor PM6 7 Justification position sensor PS8 Sub scan motor PM5 8 Position regulator nip home sensor PS7 Position regulator nip motor M7 9 Sub scan Entrance sensor SE2 Sub scan nip solenoid SOL3 10 V sync sensor SE1 1 2 3 4 5 IMPORTANT The position regulator unit is located under the sub scan unit and coupled with it When replacing the sub scan unit first remove the position regulator unit and install it on the new sub scan unit 2 45 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 7 Sub Scan Unit 2 7 3 Replacing the Position Regulator Feed Motor CAUTION The position regulator feed motor is mounted and secured on the motor bracket after having adjusted the backrush Therefore it is not possible to adjust this assy at the site Replace the whole assy when it is to be replaced e Removing the position regulator feed motor Remove the eight TP screws M4x18 and remove the upper frame from the sub scan unit 2 Remove the connector JP83 from the position regulator feed motor 3 Remove the two TP screws M4x8 from the motor bracket 4 Slightly pull down the position regulator feed motor assy and remove from the sub scan unit CAUTION Do not remove the gear or the position regula tor feed motor from the motor bracket It is not possible to adjust the backrush at the site DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 46 2 7 Sub Scan Unit
429. to p 2 2 Remove the rear top cover reffer to p 2 3 Remove the rear cover reffer to p 2 3 Aa OQO RHO un 1 Disengage the tray lock and remove the tray unit reffer to p 2 8 5 Remove the six TP screws M3x6 and remove the light blocking cover L ight Blocking Plate tray 6 Remove the TP screws M3x6 securing lever BC and remove the lever from its spindle X Z DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 0 2 4 Pick Up Unit 7 Disconnect three connectors JP12 JP13 and JP99 located on the rear panel of the main body 8 Remove the two securing screws M4x8 and remove the pick up unit by pulling it out from the front of the main body 2 1 1 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 Pick Up Unit 2 4 2 Parts Layout of Pick Up Unit De A 2 SE4 Suction cup home sensor Empty sensor 5 Suction cup arm motor M2 Supply feed motor PM1 1 PS10 6 2 Supply Exit sensor PS17 7 Film suction pump P1 3 TH6 Supply temperature sensor 8 4 Suction release valve MV1 2 12 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 4 Pick Up Unit 2 4 3 Replacing the Suction Cup Arm Motor e Removing the suction cup arm motor Cut the tie band that secures the cable for the suction cup arm motor and unplug the relay connector J
430. toelectric sensor Vertical White Line The vertical white line is output on the FLAT pattern 1 5D The line is not at the same position each output 1 The optical part is contaminated There is a line on the film itself 3 The light path is blocked 1 Check if there is any foreign object or dirt on the dust proof glass on the backside of exposure unit Otherwise replace the exposure unit 2 Insert a film in the other package 3 Check if there is any obstacle between the exposure unit and sub scan unit exposing position Calibration Pattern is not out put a No data is output from the print engine board Check print I O b The polygon is not rotating The polygon lock is not activated No laser beam is radiated a The print engine board or exposure F cable is disconnected Check the exposure I F cable connection If the same malfunction repeats replace the exposure unit or exposure I F cable b The exposure unit is abnormal or the exposure I F cable is disconnected Densitometer Correction Pat tern is not output The calibration pattern is output The density data cannot be accept prop erly Replace the densitometer SMPTE Test Pattern is not out put a The densitometer correction pattern is output but the SMPTE test pattern is not output under the condition that No Select is selected b The densitometer correction pattern is output but the SMPTE
431. tripe patterns e This pattern is intended for R amp D purposes and is not used for normal servicing Prints GENERAL patterns e This pattern is intended for R amp D purposes and is not used for normal servicing Prints DRYPRO calibration patterns e Operation Keys Key Function gt Selects the test pattern to be printed 1 Moves back to the previous setting menu item 4 21 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Key 4 2 Service Maintenance Mode Screens Function 4 Moves forward to the next setting menu item enter Prints the selected test pattern exit Returns to U80 SERVICE MODE SMPTE PATTERN Sub menu Items Menu Content of Settings Use the 2 keys to select the channel of the diagnostic device from which a print is required enter Use the 2 keys to select the pattern frame count 1 2 4 6 9 12 or 15 frames may be selected Input the number of sheets to be printed Use the 2 keys to select the print target LUT Use the 2 keys to increase or decrease density if changes to the value are required e Changes may be made within a range of 7 7 Use the 2 keys to select the contrast applied to printing e Changes may be made within a range of 7 7 Use the gt keys to select the smoothing type applie
432. try at boot up UPS TIMER CREATE ERR Failed to create a timer for power restore after power failure at boot up RETRY TIMER CREATE ERR Failed to create a timer for signal output retry at boot up POWER TIMER CREATE ERR Failed to create a timer for power supply OFF ILLEGAL SHUTDOWN SEQUENCE Abnormality occurred in shutdown sequence Carries out forceful shutdown because the power switch is pressed Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box Operation process C400 E STARTREP NOT RCVD ERR Error caused by receiving other internal command before receiving process start command PIPE SEND ERR Failed to send internal command for acqui sition of current time Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box C411 TIMEZONE GET ERR No value found in time zone of current time acquisition setting file d401b csv C412 MAKE SEND DATA ERR Failed to create transmission data for cur rent time acquisition C413 TIMEZONE GET ERR Failed to acquire current time amp time zone of current time acquisition C414 D TIMEZONE GET ERR Warning to report that the code is initialized Only log is
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434. ulator Image on the area 175mm from the back end is uneven Check the FLAT pattern The film is damaged by the convex part of the film cutter on the rear side of the device Replace the film Image on the area 115mm from the front edge of 14 x17 film is uneven Check the FLAT pattern The descent transport section R guide is deformed Replace the descent transport section Image on the front edge is uneven Check the FLAT pattern The pressure of nip on the sub scan and ejection roller side is not adjusted prop erly Replace the sub scan unit and position regulator Image size to sub scan direc tion is not right Measure the image size The sub scan transport speed is abnor mal Check the software version Replace the mechanical control board Solid image is uneven Check the FLAT pattern Check a gap between the nonwoven cloth of drum cover and nonwoven cloth roller of separation claw unit Make 1mm gap Uneven image in 73mm pitch Check the FLAT pattern There is dusts in the sub scan unit and inside of the tensioner bearing Replace the sub scan unit and position regulator DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 10 7 2 Trouble on the Printed Image Phenomenon Cause Remedy Uneven image in 73mm pitch It occurs on the area 140mm from the front edge Check the FLAT pattern The sub scan unit and motor shaft is con
435. upply tray the tray is empty tray Anti reflection sheet in the supply Replace the supply tray tray fell off 7 5 DRYPROMODEL 771 Service Manual Ver 0 01 2003 10 7 1 Troubleshooting e Unable to Shut Down Check Pain Phenomenon 1 OPERATION LED does not light despite the operation switch is pressed No beep sound like Pi is not heard Operation panel or cable for Replace the operation control board or when the operation switch is pressed operation switch is faulty operation switch Phenomenon 2 OPERATION LED flashes when the operation switch is pressed but unable to shut down Measurement between the relay con Shutdown request signal is not Check the cable between operation panel unit and control box If it is not control box with tester shows no change corrected replace the operation control from SV board Measurement between the relay con Unable to receive shutdown Check the cable between operation nector JJ85 13pin and 12pin in the request signal panel unit and control box Check cable control box with tester shows app OV and connectors connected to CCN21 on the main CPU board If it is not cor rected replace the main CPU board or control box Phenomenon 3 Unable to cut the power Measurement between the relay con Unable to receive power cut off Check the cable between operation panel unit and control box If it is not control box with tester shows app OV corr
436. urred PRNEXHAUSTFILMCN TUPDTERR Update of total count of processed film failed PRNEXHAUSTPRN STATUPDTERR Update of film process status ejection end report failed Illegal film number for film being transported or inconsis tency of imager control information occurred QFILMENDFILM NUMGETERR Error in acquiring imager control data corresponding to film number at end of film process occurred QFILMENDQFILMEND SENDERR Transmission error of film process end report to queue control process Error attributed to software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box 7 41 DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 Error Message Meanings 7 4 Error Code and Remedy Cause QFILMENDPRNSTATUP DTERR Update of film process status film process end failed Illegal film number for film being transported or incon sistency of imager control information occurred QFILMEND QDATADEL ERR Error in deleting film information queue data at film process end occurred QFILMENDRDYDIRC SENDERR Transmission error of Ready operation command to status control process at film process end occurred COMMSTATUSQFILM SENDERR Error in sending film request occurred COMMSTATUSSPLY SENDERR Error in sending supply request occurred COMMSTATUSP
437. us CD85 COMMANDCODE ERR DRYPRO MODEL 774 Unexpected command for command response print ready request is received when Service Manual_Ver 0 01 2003 40 Errors attributed to the software or hardware Carry out error reset or turn OFF ON of the power If not corrected update the software version or replacement of the control box Error Message Meanings 7 4 Error Code and Remedy Cause COMMANDCODE ERR Unexpected command for command response test print ready request is received when requesting exposure unit status COMMANDCODE ERR Unexpected command for command response print request is received when requesting exposure unit status COMMANDCODE ERR Unexpected command for command response test operation start request is received general purpose pattern COMMANDCODE ERR Unexpected command for command response test operation status acquisition request is received when requesting expo sure unit status COMMANDCODE ERR Unexpected command for command response test operation end request is received when requesting exposure unit status COMMANDCODE ERR Unexpected command for command response image transfer request is received when requesting exposure unit status COMMANDCODE ERR Unexpected command for command response PCI bus DMA transfer end report is received when requesting
438. use burns Adequate cooling time must be allowed before proceeding with work 1 Open the front cover reffer to p 2 2 2 Remove the rear top cover reffer to p 2 3 3 Remove the rear cover reffer to p 2 3 4 Lift lever A and remove the deodorant filter case 5 Remove the two truss screws M4x12 TP screw M4x8 and remove the cooling unit cover Note that truss screws are used on the left side 6 Loosen the two TP screws M3x6 and remove the two TP screws M3x6 and remove the ejection unit cover DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 74 2 11 Primary Cooling Unit 7 Mark the original position of the belt tensioner on the plate using the scriber 8 Loosen the two belt tensioner screws and remove the drive Belt tensioner belt 9 Disconnect the primary cooling temperature sensor connec tor MCN15 from the mechanical control board and unclamp the cooling temperature sensor cable 10 Disconnect the connector MCN7 from the mechanical control board and the connector SCN4 from the heat pro cessing drive board 11 Remove the TP screw M4x8 securing the earth cable to the main body frame 12 Unclamp all cables from the clamp 2 15 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 13 Remove one TP screw and remove the protective cover from the front of the heat processing unit 14 Loosen the four securing screws and lift
439. ut measurement e Check that the laser power is 14mW or more A measured value of less than 14mW indicates either a problem with the signal output from the print engine board or deterioration of the laser itself Carry out an exposure data output check and replace the print engine board if a malfunction is detected If no malfunc tion is found replace the main scan unit IMPORTANT The light power meter probe surface should be applied at a slight angle to the light axis Aligning the probe surface with the light axis will result in reflection of the laser back to the main scan unit and consequent insta bility in the LD emission 26 After completion of measurement click TEST END on the I O results screen followed by CLOSE on the PRINT I O setting screen to return to the top screen Exiting the results screen will automatically switch off laser emission 27 Click LOGOUT at the top left of the screen to log out 28 Switch off the DRYPRO power supply and replace the sub scan unit the light blocking cover exposure unit the rear panel the front cover and the supply tray IMPORTANT When inserting the exposure cable connec tor JJ21 ensure that it is locked firmly and fully inserted at both edges oo Probe DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 5 60 5 4 Setting and Adjustments Used in the Web Maintenance Tool 5 4 2 Checking Exposure Data Outpu
440. ut only to log and on operation 1 1 1 panel ERR ETEG ot Falled to receive tie message Check the connection counterpart network setting ERR ELEC SW Socket already closed including LAN cable HUB etc ERR ELEC SW Failed to accept the connection Operation can be continued If it repeats update the software version or ERR ELEC SW Socket timeout replacement of the control box ERR ELEC SW Socket waiting the connection force zy closed ot for socket I O Ee Related Items C Error output PEO PEE to log and on operation panel cul ERR ELEG SW Root parameter error Reset the error or carry out error reset or turn OFF D1F2 ERR ELEC SW Application initialization error ON of the power ae ERR ELEC SW Other system error If it repeats update the software version or replace DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 7 98 7 5 Responding to the Film Jam 7 5 Responding to the Film Jam DryPro771 is designed so that the user can take the jam film out of the main body when such occurs For the details of how to take out the jam film refer to the Operation Manual of the DryPro771 Exceptions are when error code E4510R_SIDE JAM or E4511 R_SIDE JAM is displayed on the operation panel These error codes indicate that the film is jammed in between the elevator transport section and heat pro cessing section and it is not possible for the user to take the jam film out of the main unit Should such happen follow
441. ve the two TP screws M4x8 and remove the inter lock relay from the main body s frame Interlock Relay 3 Screw the new interlock relay and connect the relay con nector 4 Put the relay cable through the clamp and secure it DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 1 28 2 21 Main Body Rear 2 21 7 Replacing the Rear Cover Close sensor Disconnect the connector JP45 from the rear cover close sensor 2 Remove the TP screw M4x8 and remove the rear cover JP45 close sensor together with the sensor bracket Rear Cover Sensor TW 3 Remove the two TP screw M3x15 and remove the rear Rear Cover Close Sensor cover close sensor from the sensor bracket 4 Screw the new sensor on the sensor bracket 5 Screw the sensor bracket on the main body s frame and connect the connectors When screwing the sensor bracket make sure that the bosses on the main body s frame engage with the posi Sensor Beaker tioning holes on the sensor bracket Positioning O Holes 2 1 29 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 2 21 Main Body Rear 2 21 8 Replacing the Tray Lock Sensor Disconnect the connector JP47 from the tray lock sensor Try Lock Sensor 2 Remove the two TP screws M4x8 and remove the tray lock sensor together with the sensor bracket 3 Remove the two TP screws M3x15 and remove the tray lock sensor from the sensor
442. version or replacement of the control box DRYPRO MODEL 771 Service Manual Ver 0 01 2003 10 56 7 4 Error Code and Remedy Error Message Meanings Cause C860 ENVGET ERR Failed to acquire environment function when upgrading print section KI2_HD_PRINT_PROG_DIR C861 FILE DOES NOT EXIST Data file for download not present when upgrading print section C862 FILE DOES NOT EXIST Size of data file for download is 0 when upgrading print section C863 FILE OPEN ERR Failed to open data file for download when upgrading print section C864 FSEEK ERR Error in seek function when upgrading print section C865 DMA INIT ERR Failed to initialize DMA transfer class when upgrading print section C866 FILE READ ERR Failed to read data file for download when upgrading print section C880 PRN FUNC INIT ERR Failed to initialize driver in print section when upgrading print section C8A0 FPGA CONFIG ERR Failed to configure FPGA when upgrading print section C8C0 DSET ERR Error in DMA transfer function DataSet when upgrading print section C8C1 DSET CP USR KERNEL Error in DMA transfer function DataSet ERR Ki2PrnFuncCopyUserToKernel when upgrading print section C8C2 DSET TIMEOUT ERR Timeout of DMA transfer function DataSet when upgrading print section C8F0 FLSH ERR Error in DMA transfer function Flush when upgrading print section C8F1 FL
443. wer breaker is turned off and the AC power cable is unplugged from the outlet before starting the board replacement It may cause an electric shock because a primary electric voltage is supplied to the board DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A ii 8 Board Diagram Heat Process Driver Board anti flicker HF DRV CN2 mu mo w H naj p ICM io ey EOS ma pa ANET hgy ES g L H mos E Ais Hide Cos m ZNI S sos 0 L es Sp i Tk F grs A O I al g l a pd nos E E ae s ole ty s3 F is Sam E 1 a i z E all Mi 3 E E T E 7 m Ee w Stele 211 J CN3 TRe301 Treat mor Tei wen N0423 CN 1 AC supply primary connector CN 2 Heater control timing connector from the mechanical control board CN 3 AC output connector heater side CAUTION Make sure that the power breaker is turned off and the AC power cable is unplugged from the outlet before starting the board replacement It may cause an electric shock because a primary electric voltage is supplied to the board A 9 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 Board Diagram Multi Power Supply Board contained in the electrical unit rra o PD ge ees El th nama type ing fao ti a n CN 1 N A missing number CN 2 DC supply connector for mechanical control
444. will result in return to S80 CORRECT without storage of the changed value IMPORTANT The values determined for ST16A already input under S82 PHASE must not be changed 3 11 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 3 2 Image Correction 3 2 2 Shading Correction This process is designed to provide the smallest degree of density differential possible in the image left right direction The procedure comprises two steps ST16C setting and storage of shading correction data The procedure to be followed is detailed below 1 Use the 1 keys to select S80 CORRECT from the service maintenance menu N Use the lt 2 keys to select lt DATA INPUT gt and press the enter key e S81 TEST GAIN will be displayed e Use the lt 27 keys to select S84 BASE DENSITY 4 Use the numerical keys to input the base density of the shading correction pattern e A value of 150 is recommended 5 Press the enter key e Data changes will be stored and display returned to the S80 CORRECT menu e Pressing the exit key after changing the value will pro duce display of the request for confirmation shown at right Pressing the enter key after selection of lt YES gt will result in storage of the changed value and return to S80 CORRECT Pressing the enter key after selection of lt NO gt will result in return to S80 CORRECT without storage of the changed value o Use the
445. witching hub and restart the hub It may not be effective only by unplug plug the LAN cable Depending on the switching hub connection cannot be established by auto negotiation Set the port to which the DryPro is interfaced to 100Base TX full duplex LED for the LAN port is not lighting LAN function of the main CPU board is faulty Disconnect the LAN from the facil ity s network and check the con nection using other hub and PC If not communicating replace the main CPU board Unable to establish connection with PrintLink despite the address and AE title are correct Film empty occurred on DryPro771 which followed by Print Link2 sending a film empty error N EVEN port is correctly set But the setting of receive port is not compatible to PrintLink Set correctly From the faulty list of pro duction trial Phenomenon 4 Error code not listed in the error code list is displayed EFF30 NOT ASSINGNED or ECA40 UNKNON ERROR has occurred Setting of DIPSW or JP on the print engine board is wrong Check the setting If it is correct replace the print engine board or control box From the faulty list of pro duction trial Phenomenon 5 Process interrupted during printing process Operation panel frozen with the mes sage PRINT shown Communication error occurs between mech cont board and operation panel Check the connection of the cable
446. xel 3 396 x 4 236 pixel 1 2 4 6 8 9 12 15 16 20 24 25 30 35 36 42 48 54 56 60 63 64 Available Available Black or Clear Furnished in main body Day time settings possible DRYPRO 771 is manufactured in factories certified in compliance with ISO9001 2000 EN 15013485 2000 93 42 EEC quality control standards as well as with medical device directive FDA Pre market Notification 510 k and GMP Deodorant filter unit Suction cups spare cutter One touch Spacers 2 pcs Power cable Clamp 2 pcs Exhaust duct Warranty Operation manual Operation sheet Attached document for doctors Inspection Sheet Protective Parts Red Parts Recy cle Bag Accessory List Deodorant filter 1 2 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 2 Part Names 1 2 Part Names 1 2 1 Front of DRYPRO Main Body Operation Panel 7 PE Ne gt Film Ejection Tray Air Intake Front Cover 7 Air Intake Front Cover Lock Disengagement Cover Supply Tray Power Breaker 1 2 2 Rear of DRYPRO Main Body Start Switch A Left Cover 08 7 Air Outlets Power Supply Connector Serial Port Power Cable Ethernet Port Supply Tray Open Button 1 3 DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 1 3 Functions of Each Part and Layout of Units 1 3 Functions of Each
447. y Tran Motor rn im INAS A O V O INAS A an9a NO LJ VIN 090 O axy N O YINOW O GNI ui EN93 eno mi O 0X4 ow 090 Om yla O 0XL O o ysa UNYO Lo O Ysa O Sly O O o ON9G Om S19 S19 w O O Sly Hoo INSO EN9 JENON Mech Cont Board 00D IN oly o uu LIN99 LIND DRYPRO MODEL 771 SERVICE MANUAL Ver 0 01 2003 10 A 15 Wiring Diagram4 4 Wiring Diagram4 4 MOT_A O DC24V O MOT_ AO MOT_B O DC24V O MOT_ BO v 3 JP m 120 R o O DC24V m O Sub Scan Nip D El JP21 JJ21 1 O16 28 BR M o 128 Y GY BKI A 020 A 128 R mn mi GY RI JM 128 W BK1 A o A 28 HDD z WZRI JA A 128 YZ KI CeO 128 Ly pur 040 G 0 A A a YZRI 128 Bl P BKT 4 ae i 128 P PARI 30 A 28 Bi BK2 A BOA 28 BI 310 orr2_ Mozo 128 2 10 G 5 P B ification Pos Regulator Pos Regulator Motor Nip Motor Trans Motor S 30000ALN Ww Sige Nip Solenoid K R L 0000000000 GY BK2_ A TOA 128 cent enai DGND 320 Gr Re A 032 O JN 128 me omo Oy ou eee arama an ds feo Ono O 2 OUTI o AS A 128 W 0120 O 3 NIH V TI 26 Y 510 O 4 INIA DEND 34 io ont A ii JP85 ate JJ85 DEND AN Szo TAN oa a OCN2 ty i A Sao AO 12 0 A N 0370 IN ARSS AO 140 A 39 0 P BK3 4 5A P R3 Moro O7BK4 A O

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