Service Manual
Contents
1. 1 _ 27 54 4720 1 LITER GRAVITY FEED CUP 7 54 4359 TRIGGER STUD 1 Mee tl i 8 82 126 TRIGGER SCREW eee 1 9 54 4364 SIDE PORT CONTROL 28 GFC 404m DISPOSABLE LID ASSEMBLY ASSEMBLY Standard reer erent re tnt 1 Quantity 2 supplied 54 4720 RENE 1 10 54 3511A RETAINING RING x 29 GFC 403 GRAVITY FEED CUP 11 20 6160A O RING eee x SUB ASSEMBLY Aluminum x 12 20 4615A O RING acecececececcecececsececeseceeseseseeeces 2 30 OMX 88 CLEANING BRUSH FHat 1 13 54 3515 HOUSING e 2 31 54 4213 WRENCH Optional 1 14 54 3520 SPRING Yellow e 1 32 82 469 GUN BRUSH Roung ne 1 15 54 35124 SPINDLE ASSEMBLY 0 100110110110 1 33 KGP 134 gt CUP GASKET Blue e 1 16 54 35184 SPRING Blue ce 2 34 KGP 5 FILTER NR eR RETE 1 17 54 3541 HOUSING nee 1 35 OMX 70 DISPOSABLE LINER Not Shown 18 FLUID NEEDLE enen 1 Refer to Service Bulletin SBBI 4 043 19 54 3871 GUNNERS MATE OIL 1 See Air and Fluid Nozzle Chart on Page 5 A Part of Repair Kit 54 3589 Spare Parts Kit X Available as part of its assembly W Available in GFC 404 K2 Disposable Lid Kit quantity of 2 only Not furnished Please order separately gt Available in KGP 13 K5 Cup Gasket Blue Kit quantity of 5 only Available in KGP 5 K5 Filter Kit quantity of 5 only w Available in OMX 70 K48 Disposable L2. INTRODUCTION This unique spray gun is engineered with sprayer comfort operating simplicity and paint usage efficiency in mind Ideal for automotive refinishing test labs touch up spray ing and small batch production spraying Light weight well balanced and ergonomically contoured gun handle eliminates operator fatigue Gravity feed spray method allows for fast paint fill and maximum paint usage from the cup eliminating paint waste during the gun clean up It also eliminates cumber some pressure feed equipment Requires only one air hose for operation For waterborne solvent based materials ceramics gel coats and wet out jobs Model 95G Gravity Feed Spray Gun 6119 XXXX X fM FEATURES Proven technology of 60 Series air and fluid nozzles e Stainless steel fluid needle and nozzle Light weight gun body 1 lb 11 oz with cup Wide gun trigger for operator comfort during spraying Precise fan pattern size adjustment Offered with standard 1 liter aluminum anodized cup Replaces Part Part Sheet Sheet 77 2652R 7 77 2652R 8 K BINKS In this part sheet the words WARNING CAUTION and NOTE are used to emphasize important safety information as follows A WARNING ACAUTION Hazards or unsafe practices which could Hazards or unsafe practices which could Important installation operation or result in severe personal injury death or result in minor personal injury product maintenance informa
3. P1 Added Finishing Equipment Americas and echhicasuppor product number P2 Added Prop 65 195 Internationale Blvd 800 992 4657 warning P5 Updated selection chart Glendale Heights IL 60139 Toll Free Fax P7 Updated Parts List P8 Updated 630 237 5000 888 246 5732 accessories and contact information 3 11 2011 Finishing Equipment Americas All rights reserved Printed in U S A
4. an be obtained ACAUTION Never use metal instruments to clean the air or material nozzles These parts are carefully machined and any damage to them will cause faulty spray INTERMITTENT SPRAY Fluttering spray is caused by one of the following 1 Insufficient material in cup Refill the cup 2 Loose fluid nozzle Tighten snugly 3 Cup connection loose or dirt in connection Correct as necessary 4 Air vent in gravity cup blocked Clear obstruction SPRAY GUN CLEANING INSTRUCTIONS In certain states spraying solvents which contain Volatile Organic Compounds VOC into the atmosphere when cleaning a spray gun is now prohibited In order to comply with these new air quality laws Binks recommends one of the following two methods to clean your spray finishing equipment 1 Spray solvent through the gun into a closed system An enclosed unit or spray gun cleaning station condenses solvent vapors back into liquid form which prevents escape of VOCs into the atmosphere 2 Place spray gun in a washer type cleaner This system must totally enclose the spray gun cups nozzles and other parts during washing rinsing and draining cycles This type of unit must be able to flush solvent through the gun without releasing any VOC vapors into the atmosphere CLEANING GUN AND GRAVITY FEED CUP Remove the cup cover and drain unused material from cup Carefully rinse cup with solvent Place clean solvent into the cup and spray t
5. ck and other serious injury EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serious injury KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed FIRE AND EXPLOSION HAZARD Never use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in equipment with aluminum wetted parts Such use could result in a serious chemical reaction with the possibility of explosion Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminum parts PROJECTILE HAZARD You may be injured by venting liquids or gases that are released under pressure or flying debris TOXIC FLUID amp FUMES Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled injected or swallowed LEARN and KNOW the specific hazards of the fluids you are using PINCH POINT HAZARD Moving parts can crush and cut Pinch points are basically any areas where there are moving parts WEAR RESPIRATOR Toxic fumes can cause serious injury or death if inhaled Wear a respirator as recommended by AUTOMATIC EQUIPMENT Automatic equipment may start suddenly without Warning the fluid and solvent manufacturer s Material Safety Data Sheet PROP 65 WARNING INSPECT THE EQUIPMENT DAILY CA PROP WARNING This produc
6. his through the gun until it is clean Remove and clean the cup if necessary Blow air through the gun to dry it Refer to Service Bulletin SBBI 4 043 for cleaning instructions when using cup liners K BINKS GENERAL SPRAY INSTRUCTIONS To reduce overspray and obtain maximum efficiency Generally use 30 to 35 psi air at gun inlet see below always spray with the lowest possible fluid air pressure Unusually heavy difficult to atomize materials may that produces an acceptable spray pattern require up to 50 psi at gun inlet Excessive atomizing air pressure can increase overspray reduce transfer efficiency and with some materials result in poor finish quality from dry spray SPRAY TECHNIQUE The first requirement for a good resultant finish is the The distance between gun and surface should be 6 to proper handling of the gun The gun should be held 10 inches depending on material and atomizing pressure perpendicular to the surface being covered and moved The material deposited should always be even and wet parallel with it The stroke should be started before the Lap each stroke over the preceding stroke to obtain a trigger is pulled and the trigger should be released before uniform finish the stroke is ended This gives accurate control of the gun and material ys j 7 Coating should be even Coating will 6 to 12 inches Y Coating will ly Ss be heav and wet when sprayin neavy praying be light a
7. iner Kit quantity of 48 only MAINTENANCE TO REPLACE AIR VALVE AND SPINDLE ASSEMBLY Remove air valve control knob 21 spring 16 and fluid needle 18 Unscrew housing 17 and remove spindle assembly 15 with springs 14 amp 16 seal retainers 13 and o rings 12 Lubricate new o rings with Gunners Mate Assemble components using material needle Place this assembly along with Housing 17 into gun body and screw into position Remove material needle and tighten housing TO REPLACE FLUID CARTRIDGE ASSEMBLY Remove material valve control knob 21 spring 16 and remove fluid needle 18 Pull back trigger 24 and remove seal cartridge assembly 25 Remove and discard plastic packing pin in new seal cartridge assembly Pull back trigger and insert new seal cartridge assembly Reassemble fluid needle 18 spring 16 and material valve control knob 21 ACCESSORIES 192219 Plastic Coated Gun Hook 81 82 Strainer 145 Mesh Typical for lacquers Supplied with gun Optional 54 4350 Gun Stand Assembly Optional 81 83 Strainer 100 Mesh Typical for metal flake Optional 81 84 Strainer 80 Mesh Typical for primers Optional 192219 Plastic Coated Gun Hook Supplied with outfit 54 4350 Gun Stand Optional WARRANTY This product is covered by Binks 1 Year Limited Warranty Binks Sales and Service www binks com e BinikS U S A Canada Customer Service gis sail e 77 2652R 8 Revisions
8. s 14 20 second No 2 Zahn Dyes Stains Lacquers 6655 66SD Primers Waterborne Coats Base Coat Metallics 66SS 66SK 11 40 PSI 15 5 40 PSI 0 0 15 40 PSI 13 5 0 5 3 176 223 263 TY vem Urethanes Fillers Epoxies Varnishes 3 230 Lubricants Shellacs Fillers Waterborne A Fluid Nozzle Reference Chart Nozzle No 65SS 66SS 67SS Orifice Size 059 070 086 Pressure feed type air nozzles are not recommended to be Fluid flow in cc minute Divide above fluid flow by used with Model 95G Gravity reed Spray Guni 29 6 to convert to fluid ounces U S 11 40 PSI Viscosity Fluids K BInNKS MODEL 95G GRAVITY FEED SPRAY GUN ASSEMBLY a v om O 6 oO pin s2 Ode mMm CO aA 5 x On cce o worst 3 oS c US ZzY to peP zu Ss c Use Stroh 57 323 im safe es ain 2 E5 28 Og T5 og oz ca 22 ces re ee 2 288 cu g2 gou OO u jzodisucs WD e e e cc ca as BINKS PARTS LIST When ordering please specify Part No ITEM PART ITEM PART NO NO DESCRIPTION QTY NO NO DESCRIPTION QTY 1 AIR CAP ASSEMBLY jy e eee PRSNE COMED GUN HOUE n d 21 54 3606 MATERIAL VALVE FLUID NOZZLE 1 eter trt rut an S m DUE CONTROL KNOB i yo EADEM A A 22 54 768 AIR CONNECTION aiioe 1 E eas HEAD IERI PIG Foedus 24 54 4360 TRIGGER ees 1 acie SERRA DEED Sone men 25 54 4370A SEAL CARTRIDGE ASSEMBLY 1 ASSEMBLY 1 26 54 3513 VALVE SPINDLE CAP
9. t at this point VY TRAVEL OF GUN this point gt gt Ds a z Pd by Start Pull Release End of 7 N stroke trigger trigger stroke RIGHT WRONG OIL AND WATER EXTRACTOR OIL AND WATER EXTRACTOR IS IMPORTANT Achieving a fine spray finish without the use of a good oil and water extractor is virtually impossible A regulator extractor serves a double purpose It eliminates blistering and Supply spotting by keeping air free of oil and water and it gives precise air pressure control at the gun Atomizing pressure must be set to allow for the drop in air pressure between the regulator and the spray gun Air to Spray Gun atomizing pressure HOSE SIZE RECOMMENDATIONS WITH 60 PSI APPLIED AT AIR SUPPLY Only 34 psi 48 psi at gun inlet at gun inlet 25 feet of 5 16 LD 25 feet of causes a drop of 12 psi 1 4 I D hose between the air supply and the gun For this reason we recommend the use of 5 16 hose causes a drop of 26 psi between the air supply and the gun 1 4 5 16 Cross section view showing comparison of inside diameter of air hose actual size 60 Ibs regulated pressure Not Recommended Recommended K BINKS STANDARD SET UP 66SS X 66SD ALL OTHERS ARE OPTIONAL NOZZLE AND NEEDLE SELECTION CHART FOR MODEL 95G GRAVITY FEED SPRAY GUNS Fluida Fluid Mex Pattern Fluid Flow Type of Fluids Nozzle Needle at 8 Distance Low to Medium Viscosity Fluid
10. t contains chemicals known Inspect the equipment for worn or broken parts on a daily basis Do not operate the equipment if you are uncertain about its condition to the State of California to cause cancer and birth defects or other reproductive harm Q Siege e wn FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT SEE THE GENERAL EQUIPMENT SAFETY BOOKLET 77 5300 N K BINKS OPERATION AND MAINTENANCE INSTRUCTIONS Your new Model 95G Gravity Feed Spray Gun is excep tionally rugged in construction and is built to stand up under hard continuous use However like any other fine precision instrument its most efficient operation depends on a knowledge of its construction operation and main tenance Properly handled and cared for it will produce beautiful uniform finishing results long after other spray guns have worn out A WARNING Servicing the gun while pressurized could result in compo nents or material exiting the gun at high velocity possibly resulting in personal injury or damage to the spray gun Before removing any components from the spray gun shut off air pressure and drain material from the paint cup SET UP FOR SPRAYING Figure 1 CONNECTING GUN TO AIR HOSE Air should be supplied by a suitable length of 5 16 diameter air hose fitted with a 1 4 NPS f connection at base of gun handle For hose lengths over 50 use 3 8 hose CONNECTING GRAVITY FEED CUP TO GUN Screw the c
11. tion substantial property damage or property damage AWARNING Read the following warnings before using this equipment READ THE MANUAL NEVER MODIFY THE EQUIPMENT Before operating finishing equipment read and Do not modify the equipment unless the understand all safety operation and maintenance J manufacturer provides written approval information provided in the operation manual amp WEAR SAFETY GLASSES KNOW WHERE AND HOW TO SHUT OFF THE Failure to wear safety glasses with side shields EQUIPMENT IN CASE OF AN EMERGENCY could result in serious eye injury or blindness UG A DE ENERGIZE DEPRESSURIZE DISCONNECT AND LOCK OUT ALL POWER SOURCES DURING MAINTENANCE Failure to De energize disconnect and lock out all power supplies before performing equipment maintenance could cause serious injury or death PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment OPERATOR TRAINING All personnel must be trained before operating finishing equipment STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conductive objects in the dispensing area Improper grounding or sparks can cause a hazardous condition and result in fire explosion or electric sho
12. up into the spray gun fluid inlet Fill the cup ith filtered paint NS usps Oil and Water Extractor with Air Regulator Gravity Feed Cup Fan Size Control 3 Model 95G ae Gravity Feed arpay Gun Air Hose Figure 1 OPERATING THE MODEL 95G GRAVITY FEED SPRAY GUN NOTE All numbers in parentheses refer to item numbers in assembly drawing on Page 6 CONTROLLING THE MATERIAL FLOW Correct fluid nozzle size should be selected for proper material flow rate The material valve control knob 21 may be used to restrict the material needle valve opening and reduce the material flow as necessary CONTROLLING THE FAN SPRAY The fan spray is controlled by means of the side port control assembly 9 Turning this control clockwise until it is closed will give a round spray Turning it coun terclockwise will widen the spray into a fan shape The fan spray can be turned anywhere through 360 by posi tioning the air cap 2 relative to the gun To affect this loosen retainer ring position nozzle then tighten retainer ring TROUBLE SHOOTING FAULTY SPRAY A faulty spray is often caused by improper cleaning result ing in dried materials around the material nozzle tip or in the air nozzle Soak these parts in thinners to soften the dried material and remove with a brush or cloth If either the air cap 2 or fluid nozzle 3 are damaged these parts must be replaced before perfect spray c
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