FB3000 Series Instrument With Intalogix Technology
Contents
1. 04 12 55 51146 Rev 3 EE Appendix Ill Data Output Cardinal 738 Continuous Scoreboard Data Format lt CR gt lt P gt lt WWWWWW gt lt m gt lt SP gt lt U gt lt SP gt lt g gt lt SP gt lt SP gt lt ETX gt Note s 1 W Displayed weight P Polarity Positive weight Negative weight U Units lb pounds kg kilograms m Motion or o Overload g Gross n Net SP Space 2 Leading zeros are not suppressed Weightronix Data Format lt gt lt M gt lt WWWWWW gt lt gt lt U gt lt CR gt lt LF gt Note s 1 lt gt Space M Mode G Gross T Tare N Net W Displayed weight U Units m Motion o Overload 2 Leading zeros are suppressed 04 12 56 51146 Rev 3 EE Appendix II Data Output Condec Continuous Data Format lt STX gt lt P gt lt WWWWWWW gt lt U gt lt G gt lt M gt lt CR gt Note s 1 P Polarity space positive weight negative weight W Displayed weight U Units L pounds K kilograms G Gross N Net M Motion 2 Leading zeros are suppressed Build Tab Definitions Load Cell Status lt L gt This item if included in the data output string indicates if a load cell s are indicating an error If no error is present a zero 0 will be present or the character equivalent of the decimal number of load cell with an error will be indicated i e 1 lt SOH gt 28 lt FS gt COM Port Connections CN 2 COM1 External COM3 and COM42. 4 4 2 IP Network Output Setup Instructions The following procedure outlines the setup instructions required to activate the IP NETWORK output function Procedure steps skipped or omitted during this process may cause certain features to not operate or function as expected Follow these steps to configure the IP Network Output 9 From the Weighing Application Window press the MENU button from the Kernel Options Menu select Configuration Menu 10 Select Configure Output Mouse Properties Version 2 0 0 37 04 12 34 51147 Rev 3 PANN EES Section 4 Input Output 1 0 WU SS S 4 4 2 IP Network Output Setup Instructions Continued 11 Select an unused COM Port to be configured Example COM 5 12 Access the Load tab and select a default format similar to what is required 13 Press the button C Toledo C Cardinal C Weightronix C Condec Are 299 Current settings will be lost 14 Select the Build tab and configure the KERNEL CONFIGURE OUTPUTS data output format as desired eau Continuous Port Settings Loal bkens Status Codes Weights Rem Data Type Value Status Code A Status Code B Status Code C Gross Weight Tare Weight 04 12 35 51147 Rev 3 Fas EE Section 4 Input Output 1 0 TT A SS e 4 4 2 IP Network Output Setup Instructions Continued AD Mone oropcowniistio KERNEL CONFIGURE OUTPUTS select the Network mode coms D Net
3. 04 12 57 51146 Rev 3 Command Structure Sender COMMAND Command End LF Where Sender is The Computer Name of the PC which is sending the command Where Command is Lowercase z Zeroes all scales Uppercase Z1 Z2 etc Zero a specific scale Uppercase ZA or ZB Zero ScaleA 1 to 4 or ScaleB 5 to 8 Lowercase u Change units on all scales Uppercase U1 U2 etc Change units on a specific scale Uppercase UA or UB Change units on ScaleA 1 to 4 or ScaleB 5 to 8 Poll Character see Configured Output sends configured output Where LF is Line Feed Example Freds PC COMMAND Z1 End LF i e Freds PC is requesting Scale 1 to Zero 04 12 58 51146 Rev 3 Appendix V Programming the Watchdog Timer The FB3000 Embedded PCB provides a Watchdog Timer that resets the CPU or generates an interrupt if processing comes to a stop This function ensures greater system reliability in industrial standalone and unmanned environments To enable the Watchdog Timer output the value of the Watchdog Timer Interval to the Controller The value range is from 01H to FFH and the related time Watchdog Timer interval is one 1 second to 255 seconds Disabled One 1 second Two 2 seconds 255 seconds NOTE To program the Watchdog Timer write the timer value to the I O Port 444 hex Example Assembly Language Start Watchdog Timer DOS Debug MOV DX 4
4. RER De Operster Mengel Manual UI Kerger FB3000 Series Instrument With Intalogix Technology 00 Ib GROSS x SSC lt E 31147 2007 2012 by Fairbanks Scales Inc Revision3 04 12 All rights reserved ee Amendment Record wears FB3000 Series Instrument With Intalogix Technology FB3000 KERNEL PROGRAM OPERATORS MANUAL DOCUMENT 51147 Manufactured by Fairbanks Scales Inc 821 Locust Street Kansas City Missouri 64106 Created 08 2007 Revision 1 09 2007 Documentation Release Revision 2 03 2009 Updates to software Revision 3 04 2012 Corrected current specification 51147 Rev 3 O Copyright 2007 2012 This document contains proprietary information protected by copyright All rights are reserved no part of this manual may be reproduced copied translated or transmitted in any form or by any means without prior written permission of the manufacturer Trademarks IBM EGA VGA XT AT OS 2 and PS 2 are registered trademarks of International Business Machine Corporation Award is a trademark of Award Software International Inc RTL is a trademark of Realtek Semi Conductor Co Ltd VIA is a trademark of VIA Technologies Inc Winbond is a trademark of Winbond Technology Inc CF and CompactFlash are trademarks of ScanDisk Corporation Microsoft Windows Windows NT Windows XP and MS DOS are either trademarks or registered trademarks of Microsoft Corporation All other product names
5. Repairs are performed by Fairbanks Scales Service Technicians and Authorized Distributor Personnel ONLY Failure to comply with this policy voids all implied and or written warranties 04 12 11 51147 Rev 3 ER Section 2 Customer Responsibility 2 2 EQUIPMENT COMPONENT CARE v Do not remove power from this unit unless it is performed by the proper shut down method Failure to comply with the proper shut down procedures can result in damage to the hard disk drive or data v The AC receptacle outlet shall be located near the instrument and easily accessible v Electrical connections other than those specified may not be performed v Absolutely no physical electrical or program modifications other than selection of standard options and accessories are to be made to this equipment Electrical connections other than those specified may not be performed and physical alterations holes etc are not allowed v The equipment consists of printed circuit assemblies which must be handled using proper ESD handling procedures Replacement of individual components is not allowed Any assemblies which are replaced must be properly packaged in ESD protective material if they are returned for replacement credit under a warranty condition 04 12 12 51147 Rev 3 3 1 KEY FUNCTIONS SCALE1 On Screen Keyboard Arrows CAPACITY 60000 x 20 Ib 3 5 4 GROSS FB3000 External Description Keyboard
6. such as the Motion flag CONTINUED Tokens are setup for the data protocol requirements Tokens Tab Wrappers Poll Polling character for a demand output Applicable only to the Demand Mode Start The first character of a data string Stop The last character of a data string Block The character that separates the data fields Units The character s used to define the unit of measure in the data string Primary The main indicator unit of measure Secondary The alternate indicator unit of measure Mode The character s used to define the Weighing Mode in the data string Gross Character s used to designate the gross weight Tare Character s used to designate the tare weight Net Character s used to designate the net weight 04 12 27 51147 Rev 3 ML a Section 4 Input Output 1 0 UNA ZE e 4 2 9 Other Data String Customization Continued KERNEL CONFIGURE OUTPUTS OD OFF Settings Load Build Weights IP Setup Wrappers Poll CH bd Stop CR hd Start STX x Block SPACE x Units T Status Primary Ib Motion M Secondary kg Capaciy 0 Mode e OK a Gross JGR 2 Invalid fi Tare TA Net INT sell Window Name Description CONFIGURE OUTPUT Status Identifies invalid weight conditions CONTINUED Motion Character s used to identify the scale weight is in Tokens Tab mo
7. Always Logic O Normal O Parity Bit Count by 2 0 Appendix III Data Output Count by 5 1 Always Logic 1 Always Logic 0 Parity Bit Description Description 53 Nei 1 Negative 1 Overcapacity 1 Motion 1 Kg 1 Power Up 1 Print Switch Pushed 1 Keyboard Tare 1 51146 Rev 3 EE Appendix Ill Data Output eh SOE Toledo Data Format lt STX gt lt A gt lt B gt lt C gt lt GGGGGG gt lt TTTTTT gt lt CR gt Note s 1 Characters denoted by G and T are Characters 0 9 2 Leading zeroes are not suppressed 3 Gross Weight data G Tare Weight data T Status Code Word A Count by 2 Count by 5 0 1 Always Logic 1 Always Logic 0 Parity Bit 04 12 54 51146 Rev 3 TART E ooo Amena Toledo Data Format Continued Status Code Word B Description Gross 0 Net 1 Positive 0 Negative 1 In Range 0 Overcapacity 1 No Motion 0 Motion 1 Always Logic 0 Normal 0 Power Up 1 Parity Bit Description Always Logic 0 Always Logic 0 Always Logic 0 Normal 0 Print Switched Pushed 1 Always Logic 0 Always Logic 1 Normal 0 Keyboard Tare 1 Parity Bit
8. FB3000 board assemblies 6 1 TROUBLESHOOTING do devis IT EN Check that scale is empty A large amount of weight is zeroed If Scale is empty Call for This is normal Service Load Cell s bad Press OK and continue weighing Possible load cell damage Call for Service Load Cell Failure s Possible load cell damage Flashing and displays Call for Service Access the Load Cell Diagnostics Menu to verify the load cell status Count stability or change of counts Contact the local service for further trouble shooting SC Cells Found None Possible damaged load cell cable Load cell shortened Defective Pit Power Supply Defective Smart Sectional Controller s Defective Analog Assembly Call for Service Displays Ib GROSS Communication error to load Cells Call for Service 04 12 43 51146 Rev 3 ra TIBS H anaa Section 6 Service amp Maintenance eurs et Mech 6 2 REMOTE SERVICE AND DIAGNOSTICS The FB3000 can be serviced and have diagnostics performed from a remote location such as the nearest authorized Fairbanks Service Center e The instrument must be connected to a network with internet access e The Remote VNC Connection can be programmed to display in the Weight Window or in the minimized tray 6 2 1 Opening the VNC Connection 1 To open the remote connection left click on the Fairbanks Globe 2 Click the Menu key 3 G
9. Navigates through the display w EHS Used also for scrolling Menu Button e Changes the display to the Operation Menu Esc e Returns user to the previous menu Zero Pause Key s will Zero the Scale Break Print 04 12 Prints a ticket In the In Out Device an Inbound or Outbound Gross ticket A Gross Tare Net ticket may also be printed In the Weigh Only mode a Gross Weight ticket may be printed with a manually entered Tare and the Net will be calculated Prt Sc 13 51146 Rev 3 BC CN pana Section 3 Key Functions and Menus Ak LZ eh TON 3 1 KEY FUNCTIONS CONTINUED Scroll Lock Changes the units of weight displayed depending on the selection made in the Calibration Menu 0to9 Used to enter numeric data such as tares and IDs Enter Stores selections into memory during data entry or programming F1 Toggles between the scales that are viewed and operated F2 Unassigned F3 Unassigned F4 Unassigned F5 Toggles between the scale groups when more than four 4 scales are used F6 Toggles between the Operational Screen and the Multi Scale Screen if more than one scale is being controlled F7 Unassigned F8 Unassigned F9 Unassigned e Service Usage only Warning changing this items in this area can effect the proper operation of the scale Unassigned Unassigned The Kernel can be set up to opera
10. control signal that indicates the device is ready to transmit data CTS Clear To Send A control signal used to notify the device that it has line control 2 Load Tab Selects a preconfigured data protocol based on the scale manufacturer selected Select this item first when configuring an output Press the OK button to load the data protocol selected DEFAULT DATA PROTOCOLS Fairbanks Toledo Cardinal Weightronix Condec lt STX gt lt A gt lt B gt lt C gt lt GGGGGG gt lt TTTTTT gt lt CR gt lt STX gt lt A gt lt B gt lt C gt lt GGGGGG gt lt TTTTTT gt lt CR gt lt CR gt lt P gt lt WWWWWW gt lt m gt lt SP gt lt U gt lt SP gt lt g gt lt SP gt lt SP gt lt ETX gt lt gt lt M gt lt WWWWWW gt lt gt lt U gt lt CR gt lt LF gt lt STX gt lt P gt lt WWWWWWW gt lt U gt lt G gt lt M gt lt CR gt See Appendix III for more formatting information 04 12 26 51147 Rev 3 PANN EE Section 4 Input Output 1 0 WU ER Are CALE 4 2 9 Other Data String Customization Continued KERNEL CONFIGURE OUTPUTS KS llorf D Settings Load Build btatusCodes Weights IP Setup Wrappers Poll CRs Stop CR tsi Start nm sl Block SPACE gt 1 Status Units Primary Ib Motion M Secondary kg Capacity O Mode o Ir Gross JGR invalid fi Tare TA Net NT Window Name Description CONFIGURE OUTPUT Programs the various data string tokens
11. mentioned herein are used for identification purpose only and may be trademarks and or registered trademarks of their respective companies Every effort has been made to provide complete and accurate information in this manual However although this manual may include a specifically identified warranty notice for the product Fairbanks Scales makes no representations or warranties with respect to the contents of this manual and reserves the right to make changes to this manual without notice when and as improvements are made It is the responsibility of the requesting party to develop maintain install and connect networking devices and general network connectivity as it applies to the originating party s network No warranty or guarantee expressed or implied concerning the network its design its installation or operational characteristics has been offered by Fairbanks Scales Fairbanks Scales shall not be liable for any loss damage cost of repairs incidental or consequential damages of any kind whether or not based on express or implied warranty contract negligence or strict liability arising in connection with the design development installation or use of an intended network 04 12 3 51147 Rev 3 Table of Contents SECTION 1 GENERAL INFORMATION ssssns senna 6 go O den alhos e E 6 1 1 1 The FBSO0O EE 6 US CEA sie piven esiisee iiia EEEE A yee Pi andas 6 1 2 Technical Specifications E 7 RS EEEE
12. the format set in step 6 above Connections b Gi w Stop Listening 1P Po ings Sud irewal ings a 7 TCP IP socket with pe Wee er A Local Port 10001 jy Server n Host IE e The IP address must be set Remote Port 5000 E Port po dm to the address of the FB3000 CE a 7 fo and the Port set to the EE m E e Timeout f j Vmr E FB3000 Local Port setting i Example 2000 Keep Alive Faise ps a DW E DW a 04 12 36 51147 Rev 3 Fa EES Section 4 Input Output 1 0 WU ZE e 4 4 3 Testing the IP Network Output Test Instructions to activate the IP Network Output function from the FB3000 Kernel Weight Server program 1 Setup the IP Network Output as described in Section 7 6 2 of this manual 2 Return the Kernel back to the Weight Processing Screen 3 Ata different computer on the same network use Hyper Terminal to receive the data 4 Start Hyper Terminal enter a New Connection name Example Test Click OK 5 Set the Connect Using drop down box to TCP IP Winsock 7 Set the Host Address to the IP address of the computer or FB3000 that the Kernel exe is running on 7 Set the Port Number to the same value as the Local port is set 8 Click OK If a connect attempt is made it will fail at this point ignore and clear the error message 9 Select the Call menu item and select Wait for Call from the drop down menu 10 If all is working the instrument should make connecti
13. 1 SOCKS version number must be 0x05 for this version Field 2 Number of authentication methods supported 1 byte Field 3 Authentication methods variable length 1 byte per method supported The server s choice is communicated Field 1 SOCKS version 1 byte 0x05 for this version Field 2 Chosen authentication method 1 byte or OxFF if no acceptable methods were offered 04 12 62 51146 Rev 3 BH AAO V t ER VESOCKS Information WU ER Are CA LE APPENDIX VII SOCKS INFORMATION CONTINUED The subsequent authentication is method dependent and described in RFC 1929 The client s authentication request is Field 1 Version number 1 byte must be 0x01 Field 2 Username length 1 byte Field 3 Username Field 4 Password length 1 byte Field 5 Password Server response for authentication Field 1 Version 1 byte Field 2 Status code 1 byte 0x00 success Any other value failure connection must be closed The client s connection request is Field 1 SOCKS version number 1 byte must be 0x05 for this version Field 2 Command code 1 byte 0x01 establish a TCP IP stream connection 0x02 establish a TCP IP port binding 0x03 associate a UDP port Field 3 Reserved must be 0x00 Field 4 Address type 1 byte 0x01 IPv4 address 0x03 Domain name 0x04 IPv6 address Field 5 Destination address of 4 bytes for IPv4 address 1 byte of name len
14. 1146 Rev 3 EE Section 4 Input Output 1 0 WIND SE Ca LE 4 2 4 Load Default Data Protocols When programming a Output Data String the Fairbanks FB3000 has five of the most commonly used pre configurations known as Load Defaults These data strings are listed below Fairbanks lt STX gt lt A gt lt B gt lt C gt lt GGGGGG gt lt TTTTTT gt lt CR gt Toledo lt STX gt lt A gt lt B gt lt C gt lt GGGGGG gt lt TTTTTT gt lt CR gt Cardinal lt CR gt lt P gt lt WWWWWW gt lt m gt lt SP gt lt U gt lt SP gt lt g gt lt SP gt lt SP gt lt ETX gt Weightronix lt gt lt M gt lt WWWWWW gt lt gt lt U gt lt CR gt lt LF gt Condec lt STX gt lt P gt lt WWWWWWW gt lt U gt lt G gt lt M gt lt CR gt 4 2 5 Load the Default COM Settings Follow these steps to configure the Load Default into the Output Data String 1 From the Weighing Application Window press the MENU button from the Kernel Options Menu select Configuration Menu p E ON Version 2 0 0 37 mE 2 Select Configure Output Version 2 0 0 37 04 12 18 51147 Rev 3 ras daa Section 4 Input Output 1 0 at Kee 4 2 5 Load the Default COM Settings 3 Open the Load tab 4 Select the COM Port to be coma Continuous configured Co AC Lead ild Tokens Status Codes Weights 5 Sect the appropriate Load Default 6 Press the button te E e 7 Open the Port Setting
15. 44H OUT 444 XX MOV AL XXH OUT DX AL Start Watchdog Timer DOS Debug MOV DX 444H IN AL DX 04 12 59 51146 Rev 3 Appendix Vi Kernel 20mA Codes Code Units Data Displayed __ Display all data 58 lbs Gross 4 59 lbs Net 4 60 lbs Tare 4 61 kg Gross 4 4 4 04 12 60 51146 Rev 3 SOCKS is an Internet Protocol that allows client server applications to transparently use the services of a network firewall SOCKS is an abbreviation for sockets Clients behind a firewall needing to access exterior servers may connect to a SOCKS proxy server instead Such a proxy server controls the eligibility of the client to access the external server and passes the request on to the server SOCKS can also be used in the opposite way allowing the clients outside the firewall exterior clients to connect to servers inside the firewall internal servers A typical SOCKS 4 connection request looks like the following each number is one byte Client to SOCKS Server Field 1 SOCKS version number 1 byte must be 0x04 for this version Field 2 Command code 1 byte 0x01 Establish a TCP IP stream connection 0x02 Establish a TCP IP port binding Field 3 Network byte order port number 2 bytes Field 4 Network byte order IP address 4 bytes Field 5 The user ID string varia
16. ALE SHARED MEMORY KERNEL MAPPED OUTPUT ee Sample code to read Kernel Mapped Output Shared Memory ee JI FileMap Memory Structure struct FileMapStruct unsigned char data 256 configured output string from kernel unsigned char command 2 command to return to kernel i e z zero all scales Z1 zero scale 1 int length length of string in data int counter sequential number char status 128 kernel status bool TScaleForm ReadMappedOutput char input bool result false bool CommandSent false if MappedOutputHandle NULL wSemaphore CreateSemaphore NULL 1 1 Output Write if wSemaphore NULL return 0 rSemaphore CreateSemaphore NULL 0 1 Output Read Hi rSemaphore NULL CloseHandle wSemaphore wSemaphore NULL return 0 04 12 48 51146 Rev 3 Pas SE Eines Appendix Il 1 0 Addresses amp Controls WZ SHARED MEMORY KERNEL MAPPED OUTPUT CONTINUED MappedOutputHandle CreateFileMapping HANDLE OxFFFFFFFF NULL PAGE_READWRITE 0 sizeof struct FileMapStruct Output1 if MappedOutputHandle NULL CloseHandle rSemaphore rSemaphore NULL CloseHandle wSemaphore wSemaphore NULL return 0 if MapOutputData NULL MapOutputData struct FileMapStruct MapViewOfFile MappedOutputHandle FILE_MAP_WRITE 0 0 sizeof struct FileMapStruct if MapOutputData NULL wait
17. B3000 ACCESSORIES Mini keyboard 25498 87 key PS2 NEMA 4 Rubberized keyboard 27077 USB Mouse 26387 Two 2 button with scroll wheel USB Wall Bracket Painted Steel 26223 Wall Bracket Stainless Steel 26224 Compact Flash Card 32MB 25853 SVP Uninterruptible Power Supply UPS 15892 500 VA Rating 04 12 8 51147 Rev 3 Pas Aaa FAIRDANKS Tm Was ER Are CALE Section 1 General Information 1 2 TECHNICAL SPECIFICATIONS CONTINUED ACCESSORIES CONTINUED e External Serial Port Relay Kit 26727 Basic traffic light control Interact e 4 20mA analog and 20mA serial output 25284 PC140 Weight Controller POWER REQUIREMENTS 100 130 VAC O 1A 60 Hz 2 Hz Separate and dedicated circuit Neutral to Ground voltage should be lt 0 2 vAC ETL LISTED Conforms to UL STD 60950 1 CAN CSA C 22 2 NO 60950 1 03 APPROVALS 1 3 FEATURES DIAGNOSTICS CC 04 013 FB 3000T CC 04 013A5 NEMA 4 CC 04 013A6 MC AM 5552C Built in self diagnostics reports on e Calibration change e Time and date change e Remote access enabled e Routine maintenance required e Flash memory error e Load cell ghosted e Load cell failure LOAD CELL FLAG Visual flags identify problem load cell s on diagnostic screen until flag is manually cleared to identify intermittent problems LOAD CELL GHOSTING Ability to electro
18. CONFIGURE OUTPUTS COM4 Continuous X Port Settings Loal bkens Status Codes Weights Rem Data Type Value Status Code B Status Code C Gross Weight Tare Weight 8 Left click on the appropriate field to be generated within the specific data Mode Token G T N string then select Text ny eee S Load Cell Status This adds a new Text box to the ias Ee rm ei e E em alue e Output Data String ane ES Gross Weight Tare Weight lt U gt Net Weight lt M gt Displayed Weight lt S gt Scale1 Scale2 0x036 Scale3 M Scale4 Scale5 Scale6 Scale v When inputting ASCII Characters Scales et IM e always precede the message with DE cume BM Ox and the equivalent ASCII code up to 3 digits i e 0x099 10 Open the Port Settings tab 9 Program a command within the Data String either enter an ASCII Character or input text 1 2 3 4 5 6 7 8 9 11 Program the Baud Rate Stop Bits and the Parity to the appropriate L n SE mee checksum None Delimited Data Bits 8 M Multicast S Map View Output4 Stop Bits outputtoPCIOS Software Hand Shaking None e Hardware Hand Shaking Use Require DIR J RTS J DSR J CTS 04 12 21 51147 Rev 3 ML GER Section 4 Input Output 1 0 WU SO e 4 2 7 Steps in Customizing Continued KERNEL CONFIGURE On lorr D Setting Load Build Tokens StatusCodes Weights I
19. Default Setting False Linger When set to True connections are terminated gracefully y Default Setting False Verifies connectivity or connection NOTE See Appendix IV for complete information regarding SOCKS Protocol 04 12 32 51147 Rev 3 PANN GER Section 4 Input Output 1 0 WU SO e 4 4 1 IP Setup Menu Overview Continued Settings a _Load pg ec StatusCodes Weight Network Output using COM5 Configuration it nn HP Port Settings a Firewall Settings Local Port 10001 Jv Server n Host Remote Port 5000 E Port jo Remote Host Io H Ho Firewall zl Timeout f m User sid Keep Alive FALSE d E password o Linger FALSE DI EE k ol 2 Test Connection ki Stop Listening ju Window Name Description CONFIGURE OUTPUT Firewall Settings CONTINUED e Host The Host IP Address IP Setup Tab e Port The Port Socket number used e Type y Default No Firewall Tunnel Set to 80 SOCKS4 Set to 1080 SOCKS5 Set to 1080 User User Login name Password User Password to login to the Host e Connect Establishes a connection Terminates all active connections Show a log of all IP events E Stop Listening Stops the monitoring signal with the scale See Appendix IV for complete information regarding SOCKS Protocol 04 12 33 51147 Rev 3 SE Section 4 Input Output 1 0 K eurs Ao Ca LE
20. E A E E TT 9 SECTION 2 CUSTOMER RESPONSIBILITY c eseeeeeeceeeeeeeeeeeeeeeseeeeeeeeenennens 11 2 1 Users Responsibilities E 11 CN Hate 12 SECTION 3 KEY FUNCTIONS AND MENUS nn eseenennenoo 13 3 1 Key FUNCIONS EE 13 3 2 Backing Up e ne TE 16 3 3 Saving Changes to a Folder EE 16 SECTION 4 INPUT OUTPUT 1 0 sssncescus ccentcsenecsntensicecatentncscentdeentdertianbecteetnesecceuce 17 ca Rg RA ie e 6 66 19 5 E 17 42 Comiqure QUtP t kssin nars nrinn assassina Sds sa 17 D Geet E 17 4 2 2 Configuring an Output Data Ging 17 4 2 3 Two Methods of Formattmg ir rererrea aa aranerea aaa ananer rea anara aaa nana 17 4 2 4 Load Default Data Protocols tree aneaaerena na aananar renan anara rara nanaaa 18 4 2 5 Load the Default COM ZGetimgs rr ararereaa nan ana narra anna arena aaa 18 4 2 6 Customizing the Output Data Ziringe rear ananerr aaa aananar renan anna 20 4 2 7 SIEDS IN Ee EE 20 4 2 8 ASCII and Text Data Character Types rea ananer era aeanaarraaaaanana 23 4 2 9 Other Data String Customtzation ceeeeecteeeeceennee eee eteeenaeeeeeeteeeeaaeeteeeeeeeisaeeeeseeniianeees 24 4 3 20 mA Serial Current Loop Programming ssssscssameasascacasareniasosnsasmanimasassanicanaasadoo 30 4 4 IP EE E 32 4 4 1 IP Setup Menu Overview terrena ananrre rena anna arara nana narra aa anar renan nnnaaa 32 4 4 2 IP Network Output Setup Jnstruchons e rererreaaaaaanaaeeea aaa neana arran
21. ERATOR MANUAL Kansas City Missouri 64106 www fairbanks com DOCUMENT 01147
22. P S Rem Data Type Text Units Token Mode Token G T N Scale Status Load Cell Status Scale4 Gross Weight lt 4G gt Text 0x03 Text 0x02 Status Byte A Toyi 4 1 Status Byte B Scale1 Gross Weight lt 1G gt Status Byte C Gross Weight 0x03 Tare Weight tinal eal Net Weight rath inten Displayed Weight Scale1 b Scale2 Gross Weight Scale2 Scale Status www ScaleS Scale2 Status Byte A Scale6 Scale2 Status Byte B Scale Scale2 Status Byte C Scales lt lt Remove gt gt Scale2 Units A drop down Menu Window opens when any Data Type choice is selected by left clicking in the field Window Name Description CONFIGURE OUTPUT Configures the data string protocol order written in ASCII text Build Tab By left clicking in any item a drop down menu offers different parameters or removes them Text may be added to the data string by clicking in the Value field then entering it Also by clicking into the Data Type box and choosing text from the drop down box 04 12 22 51147 Rev 3 ra TR Section 4 Input Output 1 0 KC ZE S 4 2 8 ASCII and Text Data Character Types There are two types of data configuration characters Both have an important and have a specific function both are used within the same data string Both types are defined below ASCII American Standard Code for Internet Interchange Characters Text Format
23. ation e Interact Inside Program 1 1 2 Kernel Description UE The FB3000 Kernel is weight serving program for all FB3000 applications It provides the core metrological functions for all the applications It includes the following additional features e Multicasting capability to monitor and operate multiple scales across a network e Backup and Restore feature e Programmable Serial Communication Outputs The FB3000 KERNEL is a Fairbanks developed Weight Server Program 04 12 6 51147 Rev 3 STA Section 1 General Information EN FAIRDANKS Tm WIND ER Are CALE ENCLOSURE 1 2 TECHNICAL SPECIFICATIONS Painted Steel NEMA 12 Product 24737 26154 Stainless Steel NEMA 12 Product 24900 26138 26155 Stainless Steel and Aluminum NEMA 12 Product 26867 26868 Stainless Steel NEMA 4X Product 28000 PROCESSOR 400 MHz or 1 GHz processor BIOS 256 KB Flash RAM 144 pin SDIMM socket 256 MB or 512 MB SDRAM STORAGE 40 GB Hard Drive standard OPERATING SYSTEM Microsoft XP Pro Embedded with Service Pack 2 OUTPUTS Parallel Port One 1 bi directional parallel port with SPP ECP EPP support Serial Ports One 1 internal RS 232 interface COM 1 One 1 RS 232 422 485 scale interface COM 2 Two 2 external RS232 ports COM 3 and COM 4 USB Ports Two 2 internal ports and Two 2 external ports SVGA Port One 1 SVGA disp
24. ble length terminated with a null 0x00 Server to SOCKS client Field 1 Null byte Field 2 Status 1 byte 0x5a Request granted 0x5b Request rejected or failed Ox5c Request failed because client is not running identd or not reachable from the server 0x5d Request failed because client s identd could not confirm the user ID string in the request Field 3 2 arbitrary bytes that should be ignored Field 4 4 arbitrary bytes that should be ignored 04 12 61 51146 Rev 3 Pas AAO V t ER SoS ite eurs ZE e APPENDIX VII SOCKS INFORMATION CONTINUED The SOCKS 5 Protocol an extension of the SOCKS 4 Protocol that offers more choices of authentication is defined in RFC 1928 The initial handshake now consists of the following Client connects and sends a greeting which includes a list of authentication methods supported Server chooses one or sends a failure response if none of the offered methods are acceptable Several messages may now pass between the client and the server depending on the authentication method chosen Client sends a connection request similar to SOCKS 4 Server responds similar to SOCKS 4 The authentication methods supported are numbered as follows 0x00 No authentication 0x01 GSSAPI 0x02 Username Password 0x03 0x7F Methods assigned by IANA 0x80 0xFE Methods reserved for private use The initial greeting from the client is Field
25. ca 34 4 4 3 Testing the IP Network Output 37 SECTION 5 OPERATION BE 38 5 1 System Boot up HEEM cence chek stiches ates elec dase siena fadasa na Doca cad Sesi a ada niinso Sagas 38 5 2 Viewing Options E 39 5 3 Gross Weighing BEE 39 5 3 1 Using the Display Screen Function Buttons 40 5 4 Application Shut Down Procedure ek 41 5 5 System Shutdown EE teste ebe EE 42 04 12 4 51147 Rev 3 IANN FEB H E E Section t General Information uurs ZE e SECTION 6 SERVICE amp MAINTENANCE ennn nn 43 6 1 Troubleshooting Ene ee mer re ERG PER RR RR RR en Ore ee re 43 6 2 Remote Service and Diagnostics Ak 44 6 2 1 Opening the VNC Connection nnen a a aE 44 APPENDIX E GPIO PORT asacaseincnises iareriosoneresituannia den ieaaaiceis cruas quai 45 Frogramining the GPIO EE 45 Reading the GPIO Data 45 Writing the GPIO Data 45 APPENDIX Il UO ADDRESSES amp CONTROL nnn aa 46 Interrupt Controller geen ener een a PR DER eee ye eee e ee Terre 46 DMA elei EE 46 Memory leger eege 47 Shared Memory Kernel Mapped Output ENEE 48 MOME cane ee mene eerie Epp ene E RR q NR RN ESP ur Serre ee 51 APPENDIX HI DATA OUTPUT is asse sasanissaneybiasiro nenvenaitaadac sas ds deco dada a 52 Remote Display Output ODE Ee 52 enee E 52 Fairbanks Data Formal viciss iveciiaaseestveteiagenniteets eaae a EEEE ENEE ioe 52 Toledo Data FOr Mats oi sis saved woes doe Seren
26. for kernel to release if WaitForSingleObject rSemaphore 5 WAIT FAILED return false Check Counter to see if Kernel has sent a new string if MapOutputData gt counter LastCounter 04 12 49 51146 Rev 3 STA RRE ix II Prana Appendix Il 1 0 Addresses amp Controls aurs lt 7 SOE SHARED MEMORY KERNEL MAPPED OUTPUT CONTINUED LastCounter MapOutputData gt counter int len MapOutputData gt length if len gt sizeof MapOutputData gt data 1 len sizeof MapOutputData gt data 1 ScaleStatus_Text gt Caption String MapOutputData gt status input 0 NULL for int mf 0 mf lt len mf input mf MapOutputData gt data mf input len NULL return command i e z to zero scales u to change units etc 2 char buffer Z1 to zero scale 1 if KernelGCommand 0 NULL MapOutputData gt command 0 KernelCommand 0 MapOutputData gt command 1 KernelCommand 1 KernelCommand 0 NULL CommandSent true result true release semaphore for kernel ReleaseSemaphore wSemaphore 1 NULL return result 04 12 50 51146 Rev 3 AA Appendix Il 1 0 Addresses amp Controls 1 0 MAP The Addresses shown in the table are typical locations O F JAT DMA Controller 20 21 JAT Interrupt Controller 40 43 82054 Compatible Programmable Timer 60 8042 Compatible keyboard Controller 61 JAT Style Speaker 64 8042 Com
27. gth followed by the name for Domain name 16 bytes for IPv6 address Field 6 Port number in a network byte order 2 bytes 04 12 63 51146 Rev 3 IANN AAO H 5 z DO amenos Information WU ZE e APPENDIX VII SOCKS INFORMATION CONTINUED Server response Field 1 SOCKS protocol version 1 byte 0x05 for this version Field 2 Status 1 byte 0x00 Request granted 0x01 General failure 0x02 Connection not allowed by ruleset 0x03 Network unreachable 0x04 Host unreachable 0x05 Connection refused by destination host 0x06 TTL expired 0x07 Command not supported protocol error 0x08 Address type not supported Field 3 Reserved must be 0x00 Field 4 Address type 1 byte 0x01 IPv4 address 0x03 Domain name 0x04 IPv6 address Field 5 Destination address of 4 bytes for IPv4 address 1 byte of name length followed by the name for Domain name 16 bytes for IPv6 address Field 6 Network byte order port number 2 bytes 04 12 64 51146 Rev 3 REMOTE FUNCTIONS CN14 Remote Zero Switch 3 11 or 12 Remote Print 9 11 or 12 Dry contacts only 04 12 65 51146 Rev 3 OMANMAHBwWNHH OH a b C d e f g h Kaes xo o Sh WS eS Or EN ae lt gt A B C D E G H J K L M N O P Q R S T U 04 12 66 51146 Rev 3 EA Segen 3000 Manufactured by Fairbanks Scales Inc FB KERNEL 821 Locust OP
28. ive the Remote Fairbanks Technician the IP address OO bass listed within the Remote Diagnostic Mode Window 4 Upon completion of diagnostics the Remote Fairbanks Technician will disconnect at his or her end BB 3000 isin Ze e 4 4 5 Disconnect the Remote VNC Connection by clicking the This returns the Kernel Program back to normal operations 04 12 44 51147 Rev 3 Programming the GPIO Port The FB3000 embedded PCB provides an 8 bit GPI port and an 8 bit GPO port through which to read and write data The GPIO port base address is 440 hex Reading the GPIO Data MOV DX 440 GPIO Address IN AL DX Read the data into AL register Writing the GPIO Data MOV DX 440 GPIO Address MOV AL XXH Output data value XX OUT DX AL bito GPI O 0 biti GPI O 1 bit2 GPI O 2 bit3 GPI O 3 bit4 GPI O 4 bits GPI O 5 bits GPI O 6 bit7 GPI O 7 04 12 45 51146 Rev 3 Appendix Il 1 0 Addresses amp Control INTERRUPT CONTROLLER The FB3000 embedded PCB is a fully PC compatible control board It consists of 16 ISA interrupt request lines Most of them are already in use by other parts of the board Both ISA and PCI expansion cards may need to use IRQs so make sure the IRQs do not conflict when using add on cards System IRQs are available to cards installed in the ISA expansion bus first Any remaining IRQs then may be assigned to the PCI bus Check out an AMI diagnostic u
29. lay output KEYBOARD AND MOUSE INTERFACE Supports PS2 or USB keyboards Supports PS2 or USB mice PC 104 CONNECTOR One 1 internal PC 104 connector DIGITAL UO Eight 8 internal digital inputs and outputs ETHERNET INTERFACE PCI 100 10 Mbps Ethernet interface with a female RJ45 connector Complies with IEEE 802 3x Standards DISPLAY e 10 4 Color SVGA Color LCD TFT Full graphic support 600 x 800 resolution e 10 4 Color SVGA Color DVI 600 x 800 resolution FB3000T models BATTERY 04 12 Lithium data retention up to 10 years 7 51147 Rev 3 IANN FEB H E Seciont General Information eurs ZE e 1 2 TECHNICAL SPECIFICATIONS CONTINUED SCALE INTERFACE e Intalogix Technology OPTIONS QMB Interface 26148 Maximum of two 2 QMB Interfaces per instrument External Intalogix Communication Board 28330 Maximum of twenty 20 1000 Q or twelve 12 350 Q cells Dual External Intalogix Communication Board 28333 Up to forty 40 1000 2 or twenty four 24 350 2 cells e Analog Technology Analog Load Cell Interface 25543 Up to sixteen 16 1000 2 or ten 10 350 Q cells Maximum of two 2 per FB3000 PC104 Weight Controller 27104 High Speed A D Maximum of ten 10 1000 ohm load cells per scale input Controls up to two 2 scales Provides passive 20MA serial output Provides passive 4 20mA analog output Maximum of two 2 per F
30. lay to COM 1 Configure the Baud Parity Data Bits and Stop Bits required Reset the Remote Display back to OFF Select the Enable 20ma Output check option Select ACTIVE in the Scale dropdown window Si ek x ee EM Select Continuous in the correct drop down window Baud Rate 9500 N Party Continuous Data Bits edel x id Efnable 20ma Output Requires PC104 A D Scale ACTIVE 20 mA Serial Connection 04 12 31 51147 Rev 3 PANN GER Section 4 Input Output 1 0 WU ZE e 4 4 IP NETWORK OUTPUT 4 4 1 IP Setup Menu Overview Settings Load Build Tokens StatusCodes Weight EA Hetwork Output using COM5 Configuration d ns E a oe rm G Settings Local Port 10001 jy Server D Host a Remote Port 5000 E jo E Remote Host AJXP d ho Firewall ml Timeo po a User e Keep Alive FALSE d d Password Ir ven fuse connections 0 E P Test Connection ki Stop Listening SE Window Name Description CONFIGURE OUTPUT IP Port Settings IP Setup Tab e Local Port The socket number on the local FB3000 used to transmit and receive data Remote Port Set to the same socket number as the Local Port in which the remote transmits and receives data Remote Host The IP Address of the Remote Host TimeOut The amount of time lapses before it is disconnected Keep Alive Keeps the connection active y
31. nically mimic or duplicate a failed load cell if equipped with Intalogix Interface for load cell communications preventing system failure and or shutdown REMOTE DIAGNOSTICS 04 12 Programmable Remote Diagnostic Utility provides remote diagnostics and configuration from any PC with proper authorization and access 9 51147 Rev 3 STA IER H E E Seciont General Information eurs ZE e 1 3 FEATURES CONTINUED EMAIL ERROR Built in email client for reporting error conditions such as the following REPORTIN 0 G e Calibration change Time and date change Flash memory error Remote access enabled Routine maintenance required Load cell ghosted e Load cell failure ERROR DISPLAYING Programming selected display of error messages BACKUP Features the ability to backup information to optional Flash Memory card network or USB pen drive WEB BROWSER Built in browser allowing web access for software updates and web site viewing if desired 04 12 10 51147 Rev 3 Section 2 Customer Responsibility 2 1 USERS RESPONSIBILITIES It is the customer operator s responsibility to ensure the equipment provided by Fairbanks is operated within the parameters of the equipment s specifications and protected from accidental or malicious damage Absolutely no physical electrical or program modifications other than selection of standard options and accessories can be made by customers to this equipment
32. on and weight data should be displayed in the Hyper Terminal window in the format set previously in the setup instructions 04 12 37 51147 Rev 3 3 1 SYSTEM BOOT UP PROCEDURE Initiate the power up sequence using the power ON OFF rocker switch located on the bottom left side of the instrument Normal indications include the following Lights on the keyboard should blink After approximately one minute the Fairbanks Logo appears along with a mouse pointer located approximately in the center of the screen Weighing Equipment for the World The Fairbanks Logo disappears A Windows welcome screen appears Lastly a weighing application window appears 04 12 38 51146 Rev 3 ra DITAS FAIRBANK Section 5 Operation KC we 0 2 VIEWING OPTIONS gt 0 lt gt 0 lt 00 00 GROSS GROSS 68980 GROSS The GTN Screen application The Multi Scale Screen application When using the Kernel Program there are two viewing options for weighing The GTN Screen The GTN Screen displays the weighments for only one scale at a time Multi scale Screen The Multi scale Screen displays all configured scales on the screen at one time The Golden Diamond show which weighment is being used The scale being used is identified in the lower left corner of the screen 21 Press the ZERO key to zero the scale 22 Place the object to be weighed on the platform 23 View the weight from the sc
33. onfigure Output Loopback Test Mouse Properties Version 2 0 0 37 Service Options Cell Output Counts Calibration Write Password Print Calibration Report Special Functions Version 2 0 0 37 51147 Rev 3 Pas D ABA pA ANa Section 3 Key Functions and Menus eurs Kee 3 2 BACKING UP CHANGES Each time a programming change is made to the Kernel Program a Backup Changes popup window appears Backup Changes The normal answer is NO Either double click the no or click the NOTE Save changes ONLY WHEN the programming change s are correct and the system is proven to operate properly for all conditions 3 3 SAVING CHANGES TO A FOLDER For backing up the changes to a folder click either the or on the Weight Screen s keypad click the Each file is saved by the date Backup System Settings Save in E BACKUPS z See Se yyyymmdd BAK 20070321 KJ 20070323 20070504 ocuments 5520070517 920070704 RECOVERY B 20070321 BAK Il 20070323 BaK 3 20070504 BAK Il 20070517 BaK IMPORTANT NOTE Backup EVERY 8 20070704 80k Configuration change EVERY TIME My Computer My Network Places 04 12 16 51147 Rev 3 section 4 Input Output 1 0 4 1 INTRODUCTION Connectivity is one of the primary features of the FB3000 and Kernel Weight Server program The FB3000 has multiple RS232 ports USB ports Ethernet port and a Parallel po
34. patible keyboard Controller 87 ATDMAControler 8F 91 AT DMA Controller PFE Math Coprocessor 1F0 1F7 IDE Controller 220 22E SoudCard 2F8 2FF Communication Port COM2 WEE EE 316 EC O mm 2m FDD Controer mm DE Controter 04 12 51 51146 Rev 3 REMOTE DISPLAY OUTPUT Remote Display Data Format lt STX gt lt 4 gt lt 0 gt lt SP gt lt XXXXXX gt lt ETX gt Note s 1 Characters denoted by X are characters 0 9 2 Leading zeroes are suppressed 3 Polarity indication for a positive value is a space SP Negative values are not transmitted 4 Identifier code lt 4 gt lt 0 gt Gross weight Transmission is Gross Only 5 Transmission for the DEMAND Mode occurs when a carriage return CR Hex OD is received CONFIGURE OUTPUT Fairbanks Data Format lt STX gt lt A gt lt B gt lt C gt lt GGGGGG gt lt TTTTTT gt lt CR gt Note s 1 Characters denoted by G and T are characters 0 9 2 Leading zeroes are suppressed 3 Gross Weight Data G Tare Weight Data T Status Code Word A X X X XX X XXX X XXXX X XXXXX 04 12 52 51146 Rev 3 CONFIGURE OUTPUT CONTINUED Increment Size 04 12 Gross 0 Positive O In Range 0 No Motion O Lb 0 Always Logic 1 Normal O Parity Bit Always Logic O Always Logic O Always Logic O Normal O Always Logic O
35. reen NOTE The Operating Mode is Service Programmable only 04 12 39 51147 Rev 3 IANN JARRA x FAIRBANK Section 5 Operation WU ER Are CALE 5 3 1 Using the Display Screen Function Buttons 0 0 Bes 68980 Gs F1 toggles thru the available scales F6 toggles the two screen views e When in the Multi scale Screen press the F1 button to toggle thru the available scales e Press the display screen s F6 button to toggle back and forth from the GTN Screen to the Multi scale Screen 04 12 40 51147 Rev 3 ra EE FAIRBANK Section 5 Operation KC ZE CH 3 4 APPLICATION SHUT DOWN PROCEDURE 1 To close the Kernel Program press the Exit button on the open weighing 00 ae application screen 2 Double click on the Exit Application button MENU or Esc to skip Are you sure 04 12 41 51147 Rev 3 ra VT S FAIRBANK Section 5 Operation KC NA S 0 0 SYSTEM SHUTDOWN PROCEDURE 1 Using the external keyboard press and hold the ALT F4 keys simultaneously to exit the program The FB3000 will close down properly 2 Click the Turn Off button Turn off computer The instrument turns off Upon shut down the display turns dark 3 Turn off the power using the ON OFF rocker switch Cancel 04 12 42 51147 Rev 3 section 6 Service amp Maintenance IMPORTANT PRECAUTIONS Electrostatic Discharge ESD can easily damage the
36. rt to name a few This section will provide steps in order to connect the FB 3000 in a variety of manners to a variety of devices 4 2 CONFIGURE OUTPUT 4 2 1 Introduction This menu selection provides a means to configure data strings protocols configuration parameters and output modes such as Continuous Demand Auto To File and Network 4 2 2 Configuring an Output Data String In order to interface an FB3000 Instrument to software or a pre existing peripheral device such as a remote display knowing their specific Output Data String is mandatory This allows the software or peripheral device to communicate with the FB3000 When adding to other manufacturer s devices refer to their Service Manuals for Output Data String information Interfacing with other manufacturer s software refer to either a web site Service Manual or contact the manufacturer directly for the Output Data String information Fairbanks current programming for setting up an Output Data String provides quick and easy flexibility for customizing the FB3000 Serial Outputs 4 2 3 Two Methods of Formatting There are two methods to format an Output Data String 1 Use one of the five 5 preconfigured Load Defaults under the Load tab 2 Use the most similar Load Default as a basis for customizing an Output Data String which matches the manufacturer s company specific configuration This method is done in the Build tab 04 12 17 5
37. s tab EE coma continuous 8 Program the Baud Rate Stop Port Settings Dona guia Tokens status Codes weights Bits and the Parity to the jo i A None appropriate settings 04 12 19 51147 Rev 3 EE Section 4 Input Output 1 0 eh Mech 4 2 6 Customizing the Output Data Strings The FB3000 Kernel Weight Server program can also be customized to support numerous manufacturers software interfaces and peripheral devices When programming a Data String Protocol not formatted as one of the Load Defaulis the Output Data String must be programmed manually using the Build Tokens and Weights Tabs 4 2 7 Steps in Customizing Follow these steps to customize the Output Data String 1 Locate the required Output Data String by viewing history from previous work completed with the customer or by emailing and or calling the company directly and asking their IT Department for this information 2 Compare the required Output Data String with the five Load Default configurations 3 Open the Load tab 4 Select the COM Port to be coma Continuous configured 5 Select the Load Default that most resembles the required Output Data String format 6 Press the button Are 29 Current settings will be lost S 04 12 20 51147 Rev 3 Fas EE Section 4 Input Output 1 0 WU ER Are CALE 4 2 7 Steps in Customizing Continued 7 Open the Build tab L KERNEL
38. s the Loaded it button Programs specific values for the Weight Tokens Weighing Digits Programs the length of the weight data Weights Tab Typically six or seven digits in length Leading Zeros When checked adds leading zeros to the weight data Justification Right or left Decimal Point None Floating Fixed Trailing Fixed Decimal Places Sets number of decimal places in weight data string Test Weight A manual weight entry to test data output Polarity When checked it places a polarity token in front of the weight data item Positive Token None or Space Negative Token None or Space 04 12 29 51147 Rev 3 EINN AAN Section 4 Input Output 1 0 WU et SS 4 3 20 MA SERIAL CURRENT LOOP PROGRAMMING Procedure steps skipped or omitted during this process may cause certain features to not operate or function as expected The 20 mA output is passive Note The PC104 Weight Controller Kit 27104 must be installed for this output to be available Procedure 1 Inthe Kernel Weighing Program click the MENU button to open the Configuration Menu 2 Open the Remote Display Return to Options Menu Load Cell Diagnostics Configure Output Loopback Test Mouse Properties Version 2 0 0 37 04 12 30 51147 Rev 3 EE Section 4 Input Output 1 0 4 3 20mA Serial Current Loop Programming Continued Set the Remote Disp
39. sanada Daio ees ER N 54 Cardinal 738 Continuous Scoreboard Data Format 56 Weightronix Data Format 56 Condec Continuous Data Format 57 COM POrMmCONNECHONS issiisites csssescciveresendues Eege NEE ege 57 APPENDIX IV IP COMMAND FUNCTIONS cccccceccceeeeeeeeeeeeeeeneeneneeeeeeeeeeeeeeeeees 58 APPENDIX V PROGRAMMING THE WATCHDOG TIMER 59 APPENDIX VI KERNEL 20MA CODES cccceceeeeeeeeeeeeeeeseeeeeeeeeeeneeeeeeeeeeneeees 60 APPENDIX VII SOCKS INFORMATION 00 cccccccceeceeeeeeeeeeeeeeeneneeeseeeeeeeeeeeeeeeeeees 61 APPENDIX VIII REMOTE FUNCTIONS ccceceeeeeeeeeeeeeeeseeceeeeeeeenseeeeeeeneeeeees 65 APPENDIX IX ASCII CODES sssiscssiiatcsdintiwetectnstesnuercnsndesisnwinaiweninenumutueuasteinnctnedscenunnes 66 04 12 5 51147 Rev 3 Section 1 General Information 1 1 INTRODUCTION The Fairbanks FB3000 Solutions Series instrument is a powerful versatile indicator which has flexibility open architecture and integrated capabilities of many computer functions With these abilities the FB3000 collects processes and transmits data through RS232 RS485 RS422 serial ports USB parallel port and PCI 10 100 Mbs Ethernet interfaces 1 1 1 The FB 3000 Current FB3000 Units include the following applications e NewScale Program e Kernel Weight Server Program e In Out Application e LabelBank Application e Highway System Application e SoftBatch Applic
40. sion Options Continuous transmission Demand Upon demand as a poll character is received Auto A transmission is sent when requested or when the transaction is completed To File The message is not transmitted but written to a file instead Network Transmission via IP over a network Port Settings Baud Rate Parity Data Bits and Stop Bits Checksum Returns a confirmation of transmission message between computers Delimited Transmits data in Comma Delimited Format Multicast Method of networking scale weight information to other FB3000 instruments across a Network Map View Displays data in a memory mapped location The Testapp exe located in the Kernel folder is used to verify memory mapped data Output to PC104 Sends data to optional PC 104 Weight Controller Card using the 20mA or 4 20mA outputs Software Hand Shaking A means to control data flow using software functions for communication between two or more devices None Bits are sent to source computer constantly without waiting for available receiving modem Both Receive or Transmit Determines which computer s wait to accept the message packets Settings Tab 04 12 24 51147 Rev 3 PANN a Section 4 Input Output 1 0 WU SO e 4 2 9 Other Data String Customization Continued KERNEL CONFIGURE OUTPUTS Baud 19200 No Checksum Parity None V Delimited J Multicas
41. t 1 8 D r Data ni l Map View Outputi K Software Hand Shaking None 7 Hardware Hand Shaking Use Require DIR RIS DSR ES Window Name Description CONFIGURE OUTPUT Hardware Hand Shake A means to control data flow using CONTINUED hardware functions for communication between two or more devices Settings Tab Network Controls Continued DTR Data Terminal Ready A control signal that indicates that the Data Terminal Equipment DTE is ready for data transmission RTS Request To Send A control line which receives a verification signal from the CTS Control Line when it is ready to send data 04 12 25 51147 Rev 3 APTAS AAMT FAIRBANK uurs NA Section 4 Input Output 1 0 4 2 9 Other Data String Customization Continued KERNEL OFF E oad Build Tokens StatusCodes Weights IP Setup CONFIGURE OUTPUTS KERNEL CONFIGURE OUTPUTS Build Tokens StatusCodes Weights IP Setup Baud 19200 Parity None Data Bits 8 Software Hand Shaking None Hardware Hand Shaking Use DIR Require RIS No Checksum M Delimited I Multicast M Map View Load Default Fairbanks Toledo Cardinal C Weightronix C Condec Outputi X DSR E Window Name CONFIGURE OUTPUT CONTINUED Port Settings O Tab Description Control Signals DSR Data Set Ready A
42. te in one of two Modes of Operation depending upon the service programming Gross Weighing GTN Gross Tare Net Additional Windows Tips e ALT F4 key Shuts down the active program immediately e Windows Key D Moves to the Desktop e Windows Key E Opens MS Windows Explorer 04 12 14 51147 Rev 3 APTAS AAM FAIRBANK RAV TZ 4 SO b 3 2 GENERAL PROGRAMMING MENUS The programming menus which contain all of the parameters for the system are listed below Options Menu This is the main menu used to gain access to other system menus for configuration and calibration e tis accessible without a password by pressing the MENU key e Access provided for Weights and Measures Official to view the Audit Trail for calibration and configuration changes e Quick access to electronic Operators Manual Configuration Menu This menu is used to access diagnostics utilities and communications programming e Optional programmable password protection Service Menu This menu is used to program the metrological parameters of the system such as scale capacity calibration and graduation size e Must be password protected for all Legal For Trade applications The Service Menu functions are used by Fairbanks Authorized Service Personnel ONLY 04 12 15 Audit Trail Configuration Menu Service Menu Check for Updates Operators Manual Version 2 0 0 37 Load Cell Diagnostics Remote Display C
43. ted Characters are always written with a UN _ prefix which tells the Kernel Program Read me Trigger to post it as text character i e 0x120 A code for information exchange between computers using a string of seven 7 binary digits represents each character Each character identifies either a alphanumeric symbol i e 065 A 066 B etc or invokes an on screen action i e 013 CR Carriage Return One Text Block must be added to the Data String for each character before formatting it The data entries use decimal based ASCII character codes Complete ASCII Chart found in Appendix IV Text Formatted Characters A Text block must be added to the Data String before formatting the next character These Text Formatted Characters are used to add a specific message to the Service Technician and it is done in combination with the text and with other ASCII Text Characters 04 12 23 51147 Rev 3 PANN EE Section 4 Input Output 1 0 CRIA ZE S 4 2 9 Other Data String Customization KERNEL CONFIGURE OUTPUTS PAMA RR cj Baud 19200 No Checksum Parity None I Delimited Multicast kd e Data Bite l Map View Outputi Software Hand Shaking None v Hardware Hand Shaking Use Require RR DIR RTS Window Name Description CONFIGURE OUTPUT RS232 COM Port Drop down Selects COM Port with its settings Data Transmis
44. tility to see the map 0 Asigament mon System Timer Output IRQI Keyboard IRQ2 wa rerouting from IRQ8 through IRQ15 IRQ3 SerialPot2 i Port 2 TRQ4 Serial Port 1 IRQS Reserved IRQ6 Floppy Disk Controller Parallel Port ioe eg H TRQU Reserved o TRQIS Primary IDE Connor IRQIS Secondary IDE Controller DMA CHANNEL ASSIGNMENT By default Channel four 4 is used to cascade the two controllers MAO Available for PCI and ISA Slot DMA1 Sound Card DMA2 Floppy Disk Controller DMA DMA6 Available for PCTand ISA S 04 12 46 51146 Rev 3 AA Appendix Il 1 0 Addresses amp Controls MEMORY MAP The following tables indicate memory of the FB3000 The address ranges specify the runtime code length Memory below 1MB 1MB 640KB Address Range Type Owner A0000 AFFFF VGA Adapter B0000 BFFFF sx VGA Adapter Adapter ROM C8000 CBFFF ISA Adapter ROM F0000 FFFFF System BIOS Memory above 1MB 1MB 142336KB Address Range ps Owner 40011000 40011D7F Multimedia Audio cream o Paraeroa 40800000 40FFFFFF PCI VGAAdapter _ Ethernet Controller D0004000 D0004FFFPCE USB Controller System Memory Map Start High bro Lon Ste High Se Lon Type 00000000 Joooooooo want ooo9FCoo Availabie 00000000 Jo009F 000 Available 000F0000 00100000 00000000 08B00000 Available 04 12 47 51146 Rev 3 ras CLIS H Prana Appendix ll 1 0 Addresses amp Controls aurs SAAT C
45. tion Capacity Character s used to identify the scale weight is over capacity OK Character s used to identify the scale weight is valid Invalid Character s used to identify the scale weight is invalid 04 12 28 51147 Rev 3 EE Section 4 Input Output 1 0 WU SE CAL 4 2 9 Other Data String Customization Continued KERNEL CONFIGURE OUTPUTS EH jorr v Settings Load Build Toke eights IP Setup Settings Load Build Tokens StatusCod Setup T TE f 7 Cep Weight Digits 6 i Status Code A en o Biz biz Bis bis Bis g git Leading Zeros Status Code B 60 60 es B5 Br pe E3 Justification Right Bo Bo o Decimal Point None E x Fixed Decimal Places 0 Ee e a z EET Test Weight E Always Zero B6 Negative Em ross B12 Current Counts By Status Code C B0 Bo BO BO 1 Always One IM B8 per Manual All CS imary Counts By Polarity 2 Even Parity B8 Secondary Units B14 Secondary CountsBy E d sitive T n D 3 Het Mode B9 Tare in System B15 Current Dec Pt Include Polarity Positiv oke O of Zero B10 Keyed Tare B16 Primary Dec Pt Q Negative Token i D ble Weight B11 Mode G T H B17 Secondary Dec Pt Window Name Description CONFIGURE OUTPUT Programs data bits for Status Words A B and C within the CONTINUED Fairbanks and Toledo data streams Status Codes Tab Status Word is eight 8 bits long 12 Put the Status Words in the blank Data Entry Position O 13 Pres
46. work 16 Select the IP Setup tab to Settings Load Build Tokens StatusCodes Weight E confi gu Ee the network Network Output using COM5 Configuration parameters Pointing to each Ahannnnnnnnnn gene i edit box will display a brief help wh Po Settings eee ee message to assist in the setup tocatport 100017 server e Host e E Remote Port 5000 E port so 17 Program the IP Port Settings E sw by setting the Local Port and wi Te E d Sp GE ime 0 ser the Remote Porttothesame f TS at Bn number as appropriate for the m renge bz 2 A users network m hue fase z connections fo a Exam ple port 2000 m P Test Connection Stop Listening nn e Setthe Remote Host to one of the following The IP address of the remote computer which will receive the weight data The network computer name of the remote computer which will receive the weight data as in the example shown above 18 Firewall Settings Leave the defaults as shown a KERNEL CONFIGURE OUTPUTS O 19 The customer will need to coms Network provide a receiving application Settings Load Build Tokens StatusCodes Weight E resto on a network computer which will DEE EE COMS CEAR ao Listelh BPH HEHEREHE HEHEHE open a connection through a e When the IP is configured Linger FALSE d correctly it will display SE Listening SS e 20 The data steam will be a continuous stream in
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