Service Manual Type MVTD Inverse Time Delayed Relays
Contents
1. Nominal voltage range V 30 34 48 54 110 125 220 250 Series dropper 4 7kQ resistor RD ohm None 2200 parallel Rext 1 4 7kQ DC voltage supplied for test V 30 48 110 220 Current Relay on drain for standby 21 39 71 76 relays fitted Vin V setting with mechanical Relay output flag mA energised 59 60 72 76 Vin gt setting Current Relay on standby drain for Vin lt setting 21 39 71 76 relays fitted with led Relay output trip indicator and led trip mA indicator operated 72 73 85 89 LED trip indicator operated only 65 66 78 82 Burdens MVTD13 inverse time delayed neutral displacement relay Nominal voltage range V 30 34 48 54 110 125 220 250 Series dropper 4 7kQ resistor RD ohm None 220Q parallel Rext 1 4 7kQ DC voltage supplied for test V 30 48 110 220 Current Relay on drain for standby 39 41 70 76 relays fitted Vin lt setting with mechanical Relay output flag mA energised 78 79 79 79 Vin gt setting Current Relay on standby drain for Vin lt setting 39 41 70 76 relays fitted with LED Relay output trip indicator and LED trip mA indicator operated 91 92 92 92 LED trip indicator operated only 84 85 85 85 23 6 6 3 6 7 6 8 6 9 6 10 Measurement of the ac operating currents of the modules Monitor the ac input current by connecting an ammeter in series with one input terminal and the source This test should be d2. e CT shorting links make IC before b and disconnect b e Short terminals break before amp Long terminals 2 Earthing connections as shown are typical only 127 28 3 connections are typical only 4 Rext 1 is required only for de supplies greater than 30V Module terininal block 5 Rext 2 is required for ac voltage inputs greater than 110V viewed from rear ie When used on low voltage 220 415V systems where no VT is available Figure 6 Application diagram static modular inverse time delayed overvoltage relay Type MVTD 12 EL GLAW 9 Anja jonau pa bjsp slmBiy swajs s 10 Ajp jos esn JO S 2Djuo2 indino lt 1091 WOJ 190 q ejnpow AOE uoy 1910818 saljddns 104 juo pasinba si y Ajuo e1o JA E euo umoys sp Buiquo3 7 Buo 9 2 oys q joeuuoosip pun q K epu sxui Buoys 19 C 0 seioN sion ees qoe 9505 T S INDIID A ddns eioN ees J9 Og d
3. ANALYSIS 6 1 These instructions enable a fault to be localised to sub assembly level Fault finding to component level is not recommended The main reasons for this are as follows fault finding on printed circuit boards requires the use of specialised knowledge and equipment components used in manufacture are subject to strict quality control and in certain cases selected for particular characteristics Complementary metal oxide components are used which require extremely careful handling damage can be caused to the printed circuit track unless extreme care 15 used in the replacement of components replacement of some components will necessitate recalibration of the relay the printed circuit boards are covered with a protective coating of polycoat which makes access to tracks and components very difficult Test equipment required for fault finding Equipment required for fault finding is minimal and consists of the following digital multimeter with ranges of O 1000V ac dc and O ac dc dc voltage supply 30V 0 5A ac voltage source O 500V 50Hz at 10mA oscilloscope optional relay tool kit 20 6 2 6 3 6 4 6 5 6 6 6 6 1 General procedure and precautions Care must be taken when making test connections to printed circuit boards to avoid short circuiting or damaging the copper tracks Before connecting or disconnecting any test equipment the relay must be i
4. Vs 62 volt Voltage 3 gt 0 62 6 12 setting 6 lt 0 80V switches 12 lt 0 24 gt 0 For other versions the setting method is identical Refer to the nameplate on each individual relay Trip indication Earlier relays were fitted with hand reset mechanical flag indicators later relays being fitted with non volatile hand reset led trip indicators Section 2_ AUXILIARY EQUIPMENT 2 1 2 2 2 3 External series resistors The following dropper resistors pre mounted on an external assembly marked with the relay serial number are supplied with each relay when required 11 Undervoltage Relay ac rating V 50 60Hz 100 120 57 70 100 120 57 70 100 120 57 70 100 120 57 70 MVTD 12 Relay ac rating V 50 60Hz 100 120 380 440 100 120 380 440 100 120 380 440 100 120 380 440 Relay dc rating V 30 34 30 34 48 54 48 54 110 125 110 125 220 250 220 250 Overvoltage Relay de rating V 30 34 30 34 48 54 48 54 110 125 110 125 220 250 220 250 Resistor assembly part number Not required Not required FJO340 007 FJO340 007 FJO340 001 FJO340 001 ZEO103 018 ZEO103 018 Resistor assembly part number None required ZEO103 020 FJO340 007 ZEO103 021 FJO340 001 ZEO102 022 ZEO103 018 ZEO103 023 Dropper resistor fitted DC series resistor ohm Rext 1 2202 2202 1 0kQ 1 0kQ 2 x 4 7kQ in
5. What indications if any did the relay show 9 Was there any visual damage 10 Any other remarks which may be useful Signature Title Name in capitals Company name 36 37 38 39 v GEC ALSTHOM T amp D GEC ALSTHOM T amp D PROTECTION amp CONTROL LIMITED St Leonards Works Stafford ST17 ALX England Tel 44 0 1785 223251 Telex 36240 Fax 44 0 1785 212232 GEC ALSTHOM T amp D PROTECTION amp CONTROLE Avenue de Figui res 34975 Lattes Cedex France T l 33 4 67 20 54 54 Telex 485 093 Fax 33 4 67 20 54 99 Email enquiries pcs gecalsthom co uk Internet www gecalsthomgpc co uk Our policy is one of continuous product development and the right is reserved to supply equipment which may vary from that described 1997 ALSTHOM T amp D Protection 8 Control Limited Publication R8051E Printed in England
6. bottom holding the printed circuit board to the top and bottom plates The circuit board with the miniature relay can not be withdrawn from the flag assembly remove the 2 screws holding the flag spring and clamp plate to the bottom plate The flag spring can now be extracted from the assembly Note that the top and bottom plates cannot be removed from the relay front plate without damaging the adhesive name plate which covers the heads of the countersunk screws holding the top and bottom plates to the front plate Assembly is in the reverse order of dismantling Setting up procedure of flag assembly Flag spring units are supplied pre bent and should need no further adjustment before assembly With the flag spring and printed circuit board carrying the miniature relay assembled to the top and bottom plates check the settings lift the flat spring to the latched position so that the tab on the flag spring rests on the catch on the relay a with a gap of 0 4mm between the inside face of the armature and the core the flag should remain latched b with a gap of 0 15mm the flag should drop If necessary carefully bend the tab to fulfil these conditions These tests should be performed by positioning an appropriate feeler gauge between the armature and coil and then energising the coil with the appropriate voltage to pick up the relay with the flag in the latched position the spring should exert a force of 10 12 g
7. measured pick up voltage with REXT2 out of circuit Im the measured pick up voltage with REXT2 out of circuit Rm the measured resistance of the dropper resistor assembly REXT2 The pick up value should be within 2 of the setting value allowance has been made for instrument errors This test has checked the calibration point of the relay and the other settings need only be checked to see that they are functioning Refer to tests 2 6 in Table 1 for the appropriate switch positions With the dropper resistors REXT2 still out of circuit monitor the voltage at the relay terminals 27 28 Slowly increase the voltage until the relay picks up when the green timer start led is fully illuminated The measured pick up values should be higher than the pick up value on the lowest setting 400V as indicated below Take the pick up value at 400V as being X 15 4 3 5 Table 2 Test No Voltage setting Pick up voltage at relay terminals 27 28 1 400 2 410 2 1 3 420 X 4 1 4 440 X 9 2 5 480 17 2 6 710 X 66 4 MVTD 13 neutral displacement relay See Figure 1 for test circuit A series dropper resistor of approximately 50kQ is required to obtain sufficient accuracy in determining the pick up value of the relay Check that the trip indicator is reset and slowly increase the ac voltage until the green timer start led on the frontplate is fully illumina
8. position Applied voltage Operating time vaue From To range seconds Switch 1 2 3 xt xVs xVs Test 1 1 0 0 0 25 0 20 0 0 495 0 558 Test 2 0 1 0 0 3 5 0 20 0 0 750 0 829 3 O o 1 0 625 0 20 0 1 250 1 382 Final setting check Adiust the voltage to its functional setting and measure the pick up voltage using the method described in previous sections Also measure the drop off value in same way taking the voltage at which the green timer start led goes out and stays out as being the drop off voltage Check that the pick up voltage is within the stated tolerance and that the drop off is within 5 of the pick up value Set the TMS to the setting required and apply the multiple of the voltage setting given in Table 6 for the relevant relay Measure the operating time The operating time should be t x TMS value 8 Where t is the operating time given in Table 6 Note When testing the 380 440V version of the MVTD12 without a step up transformer the applied voltage should be switched from zero to twice the actual pick up value measured without REXT2 in circuit and NOT from zero to twice the voltage setting as given in the table Table 6 Applied voltage Relay From To Eo xVs xVs MVTD11 150 0 gt MVTD12 0 2 Ke 40740 K 5 5 MVTD13 0 20 2 11 Trip indicator and contact check Check that the trip indicator and reset pushbutton operate
9. satisfactorily Also check that the contacts operate by carrying out continuity checks Final checks Operate the relay with the trip and alarm links restored to ensure that the the trip and alarm circuits are energised according to the relevant schematic diagram Remove all test leads test switches temporary shorting leads etc 19 Replace any links that have been removed to facilitate testing If a plug MMLB and test block MMLG have been used remove the test plug Caution Replace the test block cover to put the protection in service Section 5 MAINTENANCE 5 1 5 2 Periodic maintenance is not necessary However periodic inspection and test is recommended Visual inspection Isolate all supplies and withdraw the module from the case using the two black handles on the relay Inspect the printed circuit board for any sign of loose components or connections Note that when fitted mechanical flag mechanisms should not be disturbed unless found to be operating incorrectly during the routine function tests Your attention is drawn to the fact that the relay can be damaged by electrostatic discharges The PCB should not be touched unless precautions have been taken Functional checks Period function tests should be carried out using the test procedures shown in the commissioning section The operation of the trip indicator and the reset pushbutton should be checked during these functional tests Section 6 PROBLEM
10. should be 5s 5 within the range 4 755 to 5 255 No allowance has been made for instrument errors Test Method 2 This test method 15 for use when no step up transformer 15 available for testing the 380 440V version The test procedure is same as for Method 1 but the applied voltages should be from zero to 130 and from zero to 200 of the actual pick up voltage measured at the relay terminals 27 and 28 without the external resistor assembly in circuit see Figure 3 The operating times should be within the limits given in Test Method 1 MVTD 13 neutral displacement relay see Figure 1 for the test circuit One pole of the switch SW1 should be used to start the timer and one of the relay contacts used to stop the timer With the relay on the minimum setting 5V and the TMS 1x the variac should be adjusted to give 10V as measured at the relay terminals 27 and 28 Using the switch SW 1 the voltage to the relay should be switched OV to 10V and the operating time measured and recorded The operating time should be 40s 11 within the range 35 6s to 44 4s 17 4 3 6 Adiust variac to give 100V at the relay terminals 27 and 28 Switch the voltage applied to the relay from OV to 100V Measure and record the operating time The operating time should be 2 115 at 5 within the range 2 0s to 2 225 No allowance has been made for instrument errors Timer multiplier setting 5 checks With the rela
11. the connections should be checked to the scheme diagram particularly that the supply connections are to the live side of the test block coloured orange and with terminals allocated with numbers 1 3 5 7 etc The auxiliary supply voltage to the scheme should be routed via test block terminals 13 and 15 Earthing Ensure that the case earthing connection above the rear terminal block is used to connect the relay to a local earth bar Insulation The relay and its associated wiring may be insulation tested between all electrically isolated circuits all circuits and earth An electronic or brushless insulating tester should be used having a dc voltage not exceeding 1000V Accessible terminals of the same circuit should first be strapped together Deliberate circuit earthing links removed for the tests must subsequently be replaced 12 4 3 4 3 1 4 3 2 Commissioning tests Equipment required for all relays dc voltmeter to check nominal de volts ac voltmeter to cover setting range resistance meter electronic timer double pole switch except for MVTD 01 MVTD 12 380 440V version only step up transformer to cover range 0 800 ammeter for use when no step up transformer is available 0 10 MVTD 11 only variable resistor rheostat 5000 0 5 double pole changeover switch break before make MVTD 13 only wirewound resistor 6W 50kQ Note Measuri
12. 0 1 1993 A2 1992 A3 EN 60950 1995 1995 1995 1995 1995 1995 1995 1995 This equipment requires a protective safety earth connection to ensure user safety Distribution level fixed installation Equipment in this category 15 qualification tested at 5kV peak 1 2 50ys 5000 0 5J between all supply circuits and earth and also between independent circuits Compliance is demonstrated by reference to generic safety standards Compliance with the European Commission Low Voltage Directive Compliance is demonstrated by reference to generic safety standards 1 1 1 2 1 3 1 4 Section 1 DESCRIPTION OF SETTINGS Voltage settings The setting voltage is determined by the positions of the bottom five dualin line switches The sum of all the voltages shown by each respective switch position and the constant value as show on the relay nameplate gives the required setting voltage Time multiplier setting switches The TMS setting is determined by the top three dual in line switches The sum of all the settings indicated by each switch position and the constant value 0 125 again as shown on the nameplate gives the required TMS setting Setting example An MVTD 11 with the switches set to the position shown corresponds to a voltage setting of 80V and a TMS setting of 0 375 TMS 0125 0 2 40 1254 2 TMS 025305 switches 0 25 lt 0 0 375 05 gt 0 1 5 gt 0
13. Figure 1 Test circuit for MVTD 13 and 100 120V MVTD 12 Start x ie Step up transformer Figure 2 Test circuit for 380 440V MVTD 12 Start Test resistor Me for MVTD 13 Stop Timer timer Test resistor Ci for MVTD 13 Variac Variable resistor Figure 4 Test circuit for MVTD 11 undervoltage relay 27 8c A A M 4 a B B Phase rotation See Note 3 Output circuits supply circuits gt Output contacts Case earth Al See Note 2 cel b gt Short terminals break before amp Long terminals Earthing connections as shown are typical only VT connections are typical Rext 1 is required only for dc supplies greater than 30V Module terminal block viewed trom rear Contacts RLI 1 and RL1 2 are shown in the de energised state Contacts will make across terminals 1 and 3 2 and 4 for an undervoltage condition Figure 5 Application diagram static modular inverse time delayed undervoltage relay Type MVTD 11 66 B B Phase rotation gt nn See Note 3 b Rext 2 127 1 Output See 5 28 circuits 5 i RL1 1 1 a is c 9 See Note 4 ha al circuits Output 6 contacts 18 RL1 2 2 Case earth 4l See Note 2 Notes 1
14. N Precautions Packing Inspection Unpacking Storage Siting COMMISSIONING Relevant sections for testing of each relay Commissioning preliminaries Commissioning tests MAINTENANCE Visual inspection Functional checks PROBLEM ANALYSIS Test equipment required for fault finding General procedure and precautions Inspection removal of module from case Connections for MVTD 11 MVTD 12 and MVTD 13 Checking voltage supplies to module Printed circuit board tests Calibration information Repairs and replacements Repair of trip indicator Repair and replacement of miniature pcb mounted relay and flag mechanism where fitted Replacement parts ordering information COMMISSIONING TEST RECORD REPAIR FORM 0 0 0 SAFETY SECTION This Safety Section should be read before commencing any work on the equipment Health and safety The information in the Safety Section of the product documentation 15 intended to ensure that products are properly installed and handled in order to maintain them in a safe condition 15 assumed that everyone who will be associated with the equipment will be familiar with the contents of the Safety Section Explanation of symbols and labels The meaning of symbols and labels which may be used on the equipment or in the product documentation is given below A Caution refer to product documentation Caution risk of electric shock Protective safety eart
15. Service Manual Type MVTD Inverse Time Delayed Relays HANDLING OF ELECTRONIC EQUIPMENT A person s normal movements can easily generate electrostatic potentials of several thousand volts Discharge of these voltages into semiconductor devices when handling electronic circuits can cause serious damage which often may not be immediately apparent but the reliability of the circuit will have been reduced The electronic circuits of GEC ALSTHOM T amp D Protection amp Control Limited products are completely safe from electrostatic discharge when housed in the case Do not expose them to the risk of damage by withdrawing modules unnecessarily Each module incorporates the highest practicable protection for its semiconductor devices However if it becomes necessary to withdraw a module the following precautions should be taken to preserve the high reliability and long life for which the equipment has been designed and manufactured 1 Before removing a module ensure that you are at the same electrostatic potential as the equipment by touching the case 2 Handle the module by its front plate frame or edges of the printed circuit board Avoid touching the electronic components printed circuit track or connectors 3 Do not pass the module to any person without first ensuring that you are both at the same electrostatic potential Shaking hands achieves equipotential 4 Place the module on an antistatic surface or on a conducting surf
16. ace which is at the same potential as yourself 5 Store or transport the module in a conductive bag More information on safe working procedures for all electronic equipment can be found in BS5783 and IEC 147 OF If you are making measurements on the internal electronic circuitry of an equipment in service it is preferable that you are earthed to the case with a conductive wrist strap Wrist straps should have a resistance to ground between 500k ohms If a wrist strap 15 not available you should maintain regular contact with the case to prevent the build up of static Instrumentation which may be used for making measurements should be earthed to the case whenever possible GEC ALSTHOM T amp D Protection amp Control Limited strongly recommends that detailed investigations on the electronic circuitry or modification work should be carried out in a Special Handling Area such as described in BS5783 or IEC 147 0F y GECALSTHOM T amp D Types A ER oe a em Rwh gt MVTD11 Inverse Time Delayed Undervoltage Relay MVTD12 Inverse Time Delayed Overvoltage Relay MVTD13 Inverse Time Delayed Neutral Displacement Relay CONTENTS SAFETY SECTION DESCRIPTION OF SETTINGS Voltage settings Time multiplier setting switches Setting example Trip indication AUXILIARY EQUIPMENT External series resistors MVTD 11 Undervoltage MVTD 12 Overvoltage MVTD 13 Neutral Displacement INSTALLATIO
17. current of a module a good indication is provided that the module is connected correctly and that the de power supply section is operating correctly if the current measured lies within about 10 of the specified value Allowances must be made for supply voltages deviating from the lower rated voltage as this has a significant effect on the de burden These dc burden tests should be carried out in the operated and non operated state that is with the ac input both above and below the voltage setting level An ammeter should be connected in the positive supply line to measure these butdens Typical values for the de burdens are shown in the following tables for the MVTD 11 12 and 13 Burdens MVTD 11 inverse time delayed undervoltage relay Nominal voltage range V 30 34 48 54 110 125 220 250 Series dropper 4 7kQ resistor Rp ohm None 2200 parallel Rext 1 4 7kQ DC voltage supplied for test V 30 48 110 220 Current Relay on drain for standby 25 38 71 75 relays fitted Vin gt V setting with mechanical Relay output flag mA energised 63 64 72 76 Vin lt V setting Current Relay on standby drain for Vin gt V setting 25 38 71 75 relays fitted with led Relay output trip indicator and led trip mA indicator operated 76 77 85 89 LED trip indicator operated only 69 70 78 82 22 Burdens MVTD12 inverse time delayed overvoltage relay
18. e errors on the voltage settings are 2 on the lowest setting and 4 on all other settings No allowance has been made for instrument errors 14 b MVTD 12 overvoltage relay See Figures 1 and 2 for test circuits for the 100 120V and 380 440V versions respectively Note If the 380 440V version is being commissioned a step up transformer is needed to allow the calibration of the settings to be checked If no transformer is available the alternative test method below should be used Check that the led trip indicator is reset and slowly increase the ac voltage until the led on the front plate is fully illuminated This is the pick up value and should be recorded The allowable errors on the voltage settings are 2 on the lowest setting and 4 on all other settings No allowance has been made for instrument errors Alternative test method for 380 440V version of MVTD 12 This method should be used only when no step up transformer is available See Figure 3 for test circuit First accurately measure the resistance of the dropper resistor assembly REXT2 With the relay on the lowest setting and the dropper resistor REXT2 removed from the circuit measure the pick up voltage directly at the relay terminals 27 and 28 and the ac current into the relay at pick up The effective pick up value can now be calculated using the following formula Veff Vm Im x Rm Where Veff the effective pick up voltage Vm the
19. ery little hysteresis the pick up and drop off values of the relay are very close This has the effect of causing the led to flicker as the setting 15 approached The pick up value should be taken as the value at which the green timer start led is fully illuminated without flickering The pick up value of the relay should be measured with the voltage setting switches in each of the positions shown in Table 1 Table 1 Switch positions Pick up voltage V rms MVTD 11 MVTD 11 MVTD 12 MVTD 12 MVTD 13 Switch 112131415 57 70V 100 120V 100 120V 380 440V 57 120V Test 1 10 0 0 010 32 62 105 400 5 Tet2 1 0 0 010 33 63 5 107 5 410 6 Test3 0 1 0 010 34 65 110 420 7 Tet4 010 10 36 68 115 440 9 Tet5 01010 10 40 74 125 480 13 Test 11111 11 63 108 5 182 5 710 36 Key 1 switch closed in the left hand position O switch open the right hand position The ac voltage supply should be connected across terminals 27 and 28 via one pole of the switch SW1 in Figures 1 2 3 and 4 a MVTD11 undervoltage relay See Figure 4 The ac voltage should be increased to a value above the setting value and the trip indicator reset Slowly decrease the voltage until the relay picks up This will be indicated by the illumination of the green timer start led on the relay frontplate Record the pick up value Repeat the test for each of the values in Table 1 The allowabl
20. f the track Switch the voltage applied to the relay from 120 of the setting to zero and measure and record the operating time The operating time should be 5s 5 within the range 4 755 to 5 255 No allowance has been made for instrument errors 16 b MVTD 12 overvoltage relay Both of the test methods below should be carried out with the relay on the lowest voltage setting 105V for Vn 100 120V 400V for Vn 380 440V and with TMS 1x Test Method 1 This is the method to be used when testing the 100 120V version see Figure 1 for test circuit and the 380 440V version with a step up transformer see Figure 2 for test circuit One pole of the switch SW1 should be used to start the timer and one of the relay contacts used to stop the timer Adjust variac to give 130 of the setting voltage Using switch SW1 change the voltage applied to the relay from zero to 130 Measure and record the operating time The operating time for K 40 should be 133 33s 7 5 within the range 123 335 to 143 335 The operating time for K 5 should be 16 67s 7 5 within the range 15 42s to 17 92s No allowance has been made for instrument errors Adjust the variac to give 200 of the setting voltage Switch the voltage applied to the relay from zero to 200 and measure and record the operating time For 40 the operating time should be 40s 5 within the range 38s to 425 For 5 operating time
21. fically designed to protect them from damage Inspection Relays should be examined immediately they are received to ensure that no damage has been sustained in transit If damage due to rough handling is evident a claim should be made immediately to the transport company concerned and the nearest ALSTHOM T amp D Protection amp Control representative should be promptly notified Relays which are supplied unmounted and not intended for immediate installation should be returned to their protective polythene bags Unpacking Care must be taken when unpacking and installing the relays so that none of the parts is damaged or their settings altered and they must only be handled by skilled persons Relays should be examined for any wedges clamps or rubber bands necessary to secure moving parts to prevent damage during transit and these should be removed after installation and before commissioning Relays which have been removed from their cases should not be left in situations where they are exposed to dust or damp This particularly applies to installations which are being carried out at the same time as constructional work Storage IF relays are not installed immediately upon receipt they should be stored in a place free from dust and moisture in their original cartons and where de humidifier bags have been included in the packing they should be retained The action of the de humidifier crystals will be impaired if the bag has been e
22. h terminal X m Functional earth terminal Note this symbol may also be used for a protective safety earth terminal if that terminal is part of a terminal block or sub assembly eg power supply Note The term earth used throughout the product documentation is the direct equivalent of the North American term ground Installing Commissioning and Servicing Equipment connections Personnel undertaking installation commissioning or servicing work on this equipment should be aware of the correct working procedures to ensure safety The product documentation should be consulted before installing commissioning or servicing the equipment Terminals exposed during installation commissioning and maintenance may present a hazardous voltage unless the equipment is electrically isolated If there is unlocked access to the rear of the equipment care should be taken by all personnel to avoid electric shock or energy hazards Before energising the equipment it must be earthed using the protective earth terminal or the appropriate termination of the supply plug in the case of plug connected equipment Omitting or disconnecting the equipment earth may cause a safety hazard gt po gt gt The recommended minimum earth wire size is 2 5 mm2 unless otherwise stated in the Technical Data section of the product documentation Before energising the equipment the following should be checked Voltage rating and polarity CT c
23. ircuit rating and integrity of connections Protective fuse rating Integrity of earth connection where applicable Equipment operating conditions The equipment should be operated within the specified electrical and environmental limits Battery replacement Where internal batteries are fitted they should be replaced with recommended type and be installed with the correct polarity to avoid possible damage to the equipment Insertion of modules and pcb cards These must not be inserted into or withdrawn from equipment whilst it is energised since this may result in damage Current transformer circuits Do not open the secondary circuit of a live CT since the high voltage produced may be lethal to personnel and could damage insulation External resistors Where external resistors are fitted to relays these may present a risk of electric shock or burns if touched Insulation and dielectric strength testing Insulation testing may leave capacitors charged up to a hazardous voltage At the end of each part of the test the voltage should be gradually reduced to zero to discharge capacitors before the test leads are disconnected Insertion and withdrawal of heavy current test plugs When using a heavy current test plug CT shorting links must be in place before insertion or removal to avoid potentially lethal voltages Fibre optic communication Where fibre optic communication devices are fitted these should not be vie
24. ng accuracy depends upon the accuracy of the instruments used DC auxiliary supply check Ensure that the correct series dropping resistor s are fitted if required Remove the relay from its case and check that the incoming dc supply at the relay case terminals 13 ve and 14 ve is within the range specified below Rated dc voltage V DC operative range V 30 34 24 37 5 48 54 37 5 66 110 125 87 5 150 220 250 175 300 Test block type MMLG If a test block is included in the scheme it may also be associated with protection CT circuits It is important that the sockets in the type MMLB O1 test plug which correspond to the current transformer secondary windings are LINKED BEFORE THE TEST PLUG IS INSERTED INTO THE TEST BLOCK DANGER DO NOT OPEN CIRCUIT THE SECONDARY CIRCUIT OF A CURRENT TRANSFORMER SINCE THE HIGH VOLTAGE PRODUCED MAY BE LETHAL AND COULD DAMAGE INSULATION The test plug isolates test block terminals 13 and 15 from 14 and 16 respectively removing the dc supply making it necessary to add links between these terminals to restore the auxiliary supply to the relay 13 4 3 3 4 3 4 Isolation of VT circuit Before any secondary injection tests are carried out the voltage transformer supply to the relay should be isolated by removing the secondary link fuses This 15 to prevent any accidental back energisation of the system via the VT from the test supplies Voltage setting check Since the relay has v
25. no espuq g 2 NE 3 2 ajon ees 30 1004 5 peuupe uounquisip asn 201 EL GLAW ed jonau peAnjep 2upis g eunbi4 S 2D UO2 pdo lt 1091 WOJ 190 q Purwa ejnpow AOE uoy 1940916 serddns op Joy juo si y Auo 84D JA E Ajuo umoys sp Burquo3 g Buoy 2 5 oys q joeuuoosip pub q M Spa 2 0 sajon z ajon y Da 2505 T A ddns 9505 2 ejon ees g v J9WJOJSUD A uounqiusiq 10 0198U90 31 32 Type MVTD inverse time voltage relays Station Relay Model No MVTD Rated AC Voltage Vn DC Auxiliary Voltage Vx Section 7 COMMISSIONING TEST RECORD Date Circuit Serial No REXT2 If required REXTI If required DC supply check Vx Volts Voltage Setting Check TMS 1 X Voltage Pick up Voltage Pick up setting value setting value Test 1 Test 4 Test 2 Test 5 Test 3 Tes
26. nt and that the polarity is correct between terminals 13 and 14 on the relay case terminal block when the module is removed from the case Note that when the module is in the case and the supply is connected the voltage across the terminals may be less due to the voltage drop across the external dropper resistor Rp if fitted Check that the ac is present between terminals 27 and 28 For the 380 440V ac version of the inverse time delayed overvoltage relay MVTD 12 check that the series resistors are fitted in series with the ac supply terminals Printed circuit board tests If all the connections are intact and the supplies are of the correct voltage and polarity it is likely that the fault will lie somewhere on the PCB Proceed to the next two sections to try to confirm this Monitoring of the voltage across relay coil Set the time multiplier setting to 0 125 Connect an electronic voltmeter across the connectors leading to the trip indicator pcb to monitor the output signal Adjust the ac input to an amplitude lower and then higher than the relay setting voltage allowing sufficient time for the relay to time out The output voltage should change from zero to 2 6 6 2 approximately 24V for overvoltage 12 and the neutral displacement MVTD 13 version and from approximately 24V to zero for the undervoltage MVTD 11 version Measurements of the dc operating currents of the modules By monitoring the dc operating
27. one at the following input voltages 63 5V on 57 70V version of MVTD 11 110V on 100 120V version of MVTD 11 amp MVTD 12 415V 380 440V version of 12 63 5V on 57 120V version of MVTD 13 The current through the transformer primary should be approximately 6mA If the measured current is zero suspect an open circuit primary winding series resistor or connection If the measured current exceeds 8mA check that the external dropper resistors are correctly fitted 380 440V version only Also check that the series resistor R11 fitted on the PCB is the correct value If these are correctly fitted then the primary windings may be shorted together return the module for repair Calibration information All relays are supplied precalibrated The 380 440V ac version of the MVTD 12 is calibrated with the external series dropper resistors Rext 2 fitted on the resistor assembly supplied with the module If any external ac series resistor or the printed circuit board assembly itself is exchanged the relay will require recalibration The dc series dropper resistor Rext 1 may be exchanged without affecting the relay calibration Repairs and replacements The instructions given enable the detection of faults to sub assembly level It is recommended that any fault on the pcb should be rectified by replacement of the complete board However if any component is replaced then the relay must be recalibrated It is recommended that
28. parallel 2 x 4 7kQ in parallel AC series resistors ohm Rext 2 Dropper resistor fitted DC series resistor ohm Rext 1 2202 2202 1 0kQ 1 0kQ 2 x 4 7kQ in parallel 2 x 4 7kQ in parallel AC series resistors ohm Rext 2 66kQ 66kQ 66kQ 66kQ The 66kQ external resistor Rext 2 required only on the MVTD 12 is made up of two 15kQ and two 18kQ wirewound resistors all connected in series The MVTD 12 is initially calibrated with this external resistor assembly and if the assembly or any of the resistors on it are changed the relay must be recalibrated 2 4 MVTD 13 Neutral Displacement Relay Relay dc Resistor assembly Dropper resistor fitted rating V rating V part number 50 60Hz DC series AC series resistor ohm resistors ohm Rext 1 Rext 2 57 120 30 34 None required 57 120 48 54 FJO340 007 2200 57 120 110 125 FJO340 001 1 0kQ 57 120 220 250 ZEO103 018 2 x 4 7kQ in parallel Section 3 INSTALLATION 3 1 3 2 3 3 3 4 3 5 Precautions Protective relays although generally of robust construction require careful treatment prior to installation and a wise selection of site By observing a few simple rules the possibility of premature failure is eliminated and a high degree of performance can be expected Packing The relays are either despatched individually or as part of a panel rack mounted assembly in cartons speci
29. rams on the catch This is checked using a gram gauge just lifting the flag off the catch with the flag in the latched position the white stripes on the flag should show evenly through the slots in the nameplate Adjustment is made by slackening the pcb fixing screws and moving the pcb assembly up or down as necessary then re tightening the screws After adjustment of the pcb the catch engagement must be rechecked as in a and b above allow the flag to drop by energising the relay coil The red stripes should show evenly through the slots in the nameplate Adjustment is made by bending the tabs one on each side of the bottom plate Flag replacement parts Spring GT7001 001 Flag GT9009 001 Clamp plate GT2007 001 Printed circuit board ZG0859 25 6 11 Armature clip Several different makes of relay are used which require different designs of armature clip When ordering a replacement relay state that it is for use in a flag assembly and it will be supplied with the correct armature clip The armature clip is marked by a number in the moulding to indicate which make of relay it fits Make of relay Number on clip Reference number PASI 1 GT 6008 001 HALLER 2 GT 6007 002 Replacement parts ordering information When ordering any spares please quote the relay model number and serial number as well as the printed circuit board part number 26 gt Test resistor l for MVTD 13
30. solated from the supply Relevant schematic diagrams MVTD11 Undervoltage FIOMVTD11 501 MVTDI2 Overvoltage FIOMVTD12 501 MVTDI3 Neutral displacement FIOMVTDI3 501 Inspection removal of module from case Unscrew the two front cover screws and remove the clear plastic front cover Ensure that the dc supply is isolated and then withdraw the module assembly by the two black handles A quick inspection of the relay may result in the detection of obvious faults ie loose components or connections Otherwise proceed to the next section Connections for MVTD 11 MVTD 12 and MVTD 13 The connections of the relay can be classified into two different types Firstly the external connections to the relay these are the connections between the relay terminals and the rest of the systems Secondly the printed circuit board connections these are the connections between the relay terminal block and the printed circuit board soldered connections Terminal connections Terminals 13 and 14 are connected to the positive and negative dc supply Terminals 1 to are the tripping outputs of the relay Terminals 27 and 28 are the ac input Checking voltage supplies to module The dc voltage ratings available are 30 34V 48 54V 110 125V and 220 250V Where voltage sources which are higher than 30V are used external dropper resistors are connected in series with the positive supply rail Check that the dc supply voltage is prese
31. t 6 Operating time characteristic check 1st Op time 2nd Op time TMS Check TMS 0 25 TMS 0 375 TMS 0 625 Final setting check Voltage setting TMS Contact check 1 3 2 4 Commissioning Engineer Date Pick up value Drop off value Operating time Trip indicator check 3 5 Operate 46 Reset 33 Customer Witness Date 34 REPAIR FORM Please complete this form and return it to ALSTHOM T amp D Protection amp Control Limited with the equipment to be repaired This form may also be used in the case of application queries ALSTHOM T amp D Protection amp Control Limited St Leonards Works Stafford 5117 ALX England For After Sales Service Department Customer Ref Model No GECA Contract Ref Serial No Date 1 What parameters were in use at the time the fault occurred AC volts Main VT Test set DC volts Battery Power supply AC current Main CT Test set Frequency 2 Which type of test was being used 3 Were all the external components fitted where required Yes No Delete as appropriate 4 List the relay settings being used 5 What did you expect to happen continued overleaf 35 6 What did happen 7 When did the fault occur Instant Yes No Intermittent Yes No Time delayed Yes No Delete as appropriate By how long 8
32. ted Record the pick up voltage Repeat the test for each of the settings shown in Table 1 The allowable errors on the voltage settings are 2 on the lowest setting and 4 on all other settings No allowance has been made for instrument errors Operating time characteristic checks It is recommended that the relays are timed at two points on the characteristic curve as given in the following relevant sections a MVTD 11 undervoltage relay See Figure 4 for the test circuit One pole of the changeover switch SW1 should be used to start the timer and one of the relay contacts used to stop the timer Note If the changeover switch or variable resistor rheostat is not available it is permissible to test the relay at only one point on the characteristic curve ie switching from 120 of the setting to zero With the relay on the minimum voltage setting 32Vn 57 70V 62V for Vn 100 120V and the TMS 1x the variac and variable resistor should be adjusted to provide 120 and 70 of the setting voltage respectively Using the changeover switch SW 1 in Figure 4 change the applied voltage to the relay from 120 to 70 of the voltage setting Measure and record the operating time The operating time should be 16 67s 7 5 within the range 15 42s to 17 92s No allowance has been made for instrument errors Adjust the variable resistor to give zero volts from the wiper connection ie take the wiper to the beginning o
33. the module is returned to GEC ALSTHOM T amp D Protection amp Control Limited for recalibration Should the need arise for the equipment to be returned to GEC ALSTHOM T amp D Protection amp Control Limited for repair then the form at the back of this manual should be completed and sent with the equipment together with a copy of any commissioning test results Repair of trip indicator If the trip indication fails then it may be necessary to replace the mechanical flag unit or led indicator pcb depending on which is fitted Repair and replacement of miniature pcb mounted relay and flag mechanism where fitted The miniature relay cannot be repaired If it is proved to be operating incorrectly it must be replaced The flag assembly can be reset or damaged parts replaced as required If any part of the flag relay assembly is disturbed the settings of the assembly must be checked and adjustments made where necessary To gain access to the flag assembly to replace parts or check the settings it is necessary to dismantle the module Once access to the flag assembly mounted on the front plate of the relay has been gained adopt the following procedure 24 remove screw holding the side plate to the top plate and remove the side plate this will reveal the miniature relay and the flag spring Access is possible through the side of the assembly unless impeded by other components remove the 3 screws 2 at the top 1 at the
34. tor and contact check 4 3 8 Y J Y Final checks 4 3 9 Y 4 11 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 Commissioning preliminaries Electrostatic discharge ESD The relay uses components which are sensitive to electrostatic discharges When handling the withdrawn module care should be taken to avoid contact with components and electrical connections When removed from the case for storage the module should be placed in an electrically conducting anti static bag See full recommendations inside the front cover of this publication Inspection Carefully examine the module and case to see that no damage has occurred during transit Check that the relay serial number of the module case cover and resistor assembly when required are identical and that the model number and rating information are correct CAUTION If a mechanical flag indicator is fitted damage is likely to be incurred if the flag indicator armature assembly of a miniature relay is actuated manually with screwdriver probe Flags should be reset with the cover in position by the facility provided Wiring Check that the external wiring is correct to the relevant relay diagram or scheme diagram The relay diagram number appears inside the case Particular attention should be paid to the correct wiring and value of any external resistors indicated on the wiring diagram relay rating information If a test block MMLG is provided
35. wed directly Optical power meters should be used to determine the operation or signal level of the device AN Decommissioning and Disposal Decommissioning Disposal The auxiliary supply circuit in the relay may include capacitors across the supply or to earth To avoid electric shock or energy hazards after completely isolating the supplies to the relay both poles of any dc supply the capacitors should be safely discharged via the external terminals prior to decommissioning It is recommended that incineration and disposal to water courses is avoided The product should be disposed of in a safe manner Any products containing batteries should have them removed before disposal taking precautions to avoid short circuits Particular regulations within the country of operation may apply to the disposal of lithium batteries Technical Specifications Protective fuse rating The recommended maximum rating of the external protective fuse for this equipment is 16A GEC Red Spot type or equivalent unless otherwise stated in the Technical Data section of the product documentation Insulation class Installation Category Overvoltage Environment Product safety IEC 1010 1 1990 A2 Class EN 61010 1 1993 A2 Class IEC 1010 1 1990 A2 Category Ill EN 61010 1 1993 A2 Category Ill IEC 1010 1 1990 A2 Pollution degree 2 EN 61010 1 1993 A2 Pollution degree 2 73 23 EN 6101
36. xposed to humid conditions and may be restored by gently heating the bag for about an hour prior to replacing it in the carton 10 Dust which collects on a carton may on subsequent unpacking find its way into the relay in damp conditions the carton and packing may become impregnated with moisture and the de humidifying agent will lose ts efficiency Storage temperature 25 C to 70 C 3 6 Siting The installation should be clean dry and reasonably free from dust and excessive vibration The site should preferably be well illuminated to facilitate inspection An outline diagram is normally supplied showing panel cut outs and hole centres For individually mounted relays these dimensions will also be found in Publication R6051 Section 4 COMMISSIONING Note Earlier relays were fitted with hand reset mechanical flag indicators later relays being fitted with non volatile hand reset led trip indicators 4 1 Relevant sections for testing of each relay Test MVTD 11 MVTD 12 MVTD 13 Description Section Undervoltage Overvoltage N displacement Comissioning preliminaries 4 2 4 Y 4 DC auxiliary supply check 4 3 1 J 4 4 Test block type MMLG 4 3 2 4 Y 4 Isolation of VT circuit 4 3 3 4 4 Y Voltage setting check 4 3 4 4 3 4a 4 3 4b 4 3 4c Operating time characteristic check 4 3 5 4 3 5 4 3 5b 4 3 5c TMS checks 4 3 6 4 3 4 3 6b 4 3 6c Final setting check 4 3 7 Y Y Trip indica
37. y on the lowest setting the multiple of the voltage setting shown in the relevant table below should be applied to the relay The operating time should be measured at each TMS shown and checked to see that it lies within the range given a MVTD 11 undervoltage relay Table 3 TMS switch position TMS Applied voltage Operating time value From range seconds Switch 1 2 3 xi xVs xVs Test 1 0 0 0 25 1 2 0 1 175 1 325 Test2 O 1 0 0 375 1 2 0 1 781 1 969 Test3 0 0 1 0 625 1 2 0 2 969 3 281 b MVTD12 overvoltage relay Note When testing the 380 440V version without a step up transformer the multiples of Vs referred to in Table 4 should be multiples of the actual pick up voltage measured at the relay terminals 27 and 28 without the dropper resistor 2 in circuit Table 4 TMS switch position TMS Applied voltage Operating time range seconds value From To Switch 1 2 3 xl xVs k 40 k 5 Test 1 1 0 0 025 O 2 0 9 4 10 6 1 175 1 325 Test 2 0 1 10 0375 2 0 14 25 15 75 1 781 1 969 3 0 0625 O 2 0 23 75 26 25 2 969 3 281 Key 1 switch closed in the left hand position O switch open in the right hand position 4 3 7 4 3 8 4 3 9 c MVTD13 neutral displacement relay Table 5 TMS switch
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