YELLOW JACKET Recovery Machines — for every refrigerant, every
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1. 1 YELLOW JACKET Recovery Machines for every reinigerant every size system YELLOW JACKET Refrigerant Recovery Machines the growing line for every size system When you see the YELLOW JACKET name on a hose you know you ve got the genuine item for industry proven performance Today you ll also find the YELLOW JACKET name on a line of refrigerant recovery machines for the smallest appliance to the largest system All are backed by the experience of having more units in the field than the total of many different competitive units combined Building block approach to select a system for your needs Make your selection based on system size your budget and performance features that build through the line On this page start with the high speed of the RecoverXL Add automatic operation with the RecoverXLT and then subcooling with the RecoverXLsS System RecoverXLT and RecoverXLS include a 3 Year warranty on compressor Every unit is full function tested in the factory to help insure trouble free operation Results and a full 1 year warranty 3 year compressor warranty on RecoverXLT and RecoverXLS are included with each RecoverX model Call 1 800 769 8370 for technical support for as long as you own the equipment Telephone calls typically solve 90 of problems without returns Technical support is also available in Europe Replacement parts are easy to install and readily available thr2. The switch is faster and more convenient Subcooling lowers the temperature of refrigerant below its dew point In subcooling mode the RecoverXLS draws hot vapor from the recovery tank and it goes back through the condenser The vapor is cooled and returned to the tank as a liquid to lower tank temp and pressure With a cooler tank and lower pressure you can fill the tank more quickly with more refrigerant on hot days and help maximize compressor life Set up is a simple 3 hose hook up when connecting the LT TOK Ww Se TTT TT Ww e TY A A I Il mN ENES E RecoverXLS to the system and tank Like the RecoverXLT recovery is automatic Simply connect the vapor out from the recovery tank to the subcooling port on the RecoverXLs No refrigerant will flow while the subcooling switch is Off Turn the suction valve to the Off position and the subcooling switch On Vapors will be collected from the recovery tank circulated through the RecoverXLS condenser and then returned to the recovery tank as cooled liquid to lower both tank temperature and pressure Simply flip the switch to the Off position when the tank has cooled to the desired level and continue the recovery process as usual JEZ To t10v Liquid open grounded Vapor closed receptacle gr nese in i Teo k ha O JATAN CT RecoverX REFRIGERANT RECOVERY MACHINES cost effective for smaller systems and pus
3. Replacement Filter Pak 10 AUTOMOTIVE REFRIGERANT MANAGEMENT MACHINES RMS SERIES 800 Series 800 machines are the simplest easiest to use A C service centers helping technicians meet today s tough service standards Operation is quick and efficient lowering A C Service costs The RMS 39800 Automatic and 39830 Automatic Plus provide full cycle recovery recycle evacuate recharge to bring the vehicle back to factory spec with the press of one button Both units offer e Oil injection e Fast vacuum and powered charging e Built in self diagnostics e Fully automatic air purging which constantly monitors and purges non condensables e Automatic shut off e Free training set up and lifetime technical support Frequently Asked Questions 1 For what refrigerants are RecoverX family of Refrigerant Recovery Machines They are tested by UL to ARI 740 98 740 95 for 95700 and approved for medium pressure refrigerants R 12 R 134a R 401C R 406A R 500 medium high pressure refrigerants R 401A R 409A R 401B R 412A R 411A R 407D R 22 R 411B R 502 R 407C R 402B R 408A R 509 and high pressure refrigerants R 407A R 404A R 402A R 507 R 407B R 410A RecoverXL and RecoverXLT 2 Is ARI the only testing agency No ARI is only a certifying agency that hires another agency to perform e 50 pound storage tank The Plus in the 39830 refers to the OEM approved oil flush cycle that circ
4. 0 14 6 82 1 59 R 407 N A N A N A 25 80 323 40 45 00 N A N A N A N A N A N A R 410A N A N A N A 11 40 315 60 45 60 11 40 315 60 45 60 N A N A N A R 500 6 60 262 80 N A 8 40 357 00 45 60 10 20 348 60 54 00 0 17 6 77 1 67 R 502 6 60 207 00 15 00 358 80 18 00 351 00 72 00 0 27 7 60 ARI tests are only one way to evaluate recovery speed In other testing conditions the units can exhibit much higher performance rates ARI rates are a level field comparison method Performance test results for all units can be found at www ari org directories rrre rrre directory pdf REFRIGERANT RECOVERY CYLINDERS Uio 95002 Description THE TRAP SEPARATOR 30 Ib R 410A cylinder 400 psi These gray yellow High porosity filter 30 and 50 Ib 95007 50 Ib R 410A cylinder 400 psi ae 95012 30 Ib R410A cylinder 400 psi effectively traps sealant cylinders with float switch dye and lubricant so only i with float switc for hgud yapar 95008 Y valve for 30 Ib cylinder ou recovery equipment 400 psi rating 95009 Liquid level switch for 30 and 50 Ib Filter replacement is easy and 3 4 plug Worthington and Manchester cylinders in less than five minutes f float itch only with 3 pin Brad Harrison connection E A ET 95010 Liquid level switch for 30 and 50 Ib TIS TEETE Amtrol cylinders only with 3 pin setae sabe Brad Harrison connection 38087 The Trap Separator 1 4 flare fittings 95011 Y valve for 50 Ib cylinder
5. LED light Red LED light Fan clip High pressure switch Low pressure switch Case front Case rear Case half both halves Case cord wrap Aluminum frame Compressor bracket grommet Condenser coil High pressure gauge Low pressure gauge Manifold assembly CPR valve Fan blade Neon lamp Replacement filter screen REFRIGERANT RECOVERY PLIERS See Page 109 S a T 2 m N PX ETUNE t RECOVERY MACHINES AT A GLANCE TUV tu CE Recovery capabilities Vapor and push pull Vapor liquid push pull Vapor liquid push pull Vapor liquid push pull Compressor 1 6 hp oil filled hermetic 1 2 hp oil less 1 2 hp oil less 1 hp oil less twin cylinder Weight 29 0 Ibs 13 15 kg 31 0 Ibs 14 07 kg 32 6 Ibs 14 78 kg 48 Ibs 21 8 kg Size LWH inches 19 3 x 12 4 x 12 5 19 3 x 12 4 x 12 5 19 3 x 12 4 x 12 5 14 7 x 121 x 12 7 Size LWH mm 490 x 315 x 317 490 x 315 x 317 490 x 315 x 317 373 x 308 x 348 Refrigerant 12 22 134a 407C 500 12 22 134a 500 12 22 134a 500 407C 12 22 134a 500 502 Compatibility 502 HP MP blends 502 HP MP blends 410A 502 HP MP HP MP blends and 407C blends 410A and 407C 410A Volts hertz 115V 60 Hz 115V 60 Hz or 230 50 Hz 115V 60 Hz or 230 50 Hz 115V 60 Hz Tank over fill sensor No No Standard on 95762 Standard a pane No No Standard Standard Inlet mesh filter screen No Included Included Included Inlet filter dryer Optional Filter available for use on contamin
6. ated and burn out systems use a filter of adequate size See page 9 a eee Standard Standard Standard Standard Upgraded higher pressure gauges No Standard Standard No Suction and pressure Upgraded single higher No Standard Standard No pressure switch External circuit breaker Standard Standard Standard Standard Warranty 1 year parts and labor 1 year parts and labor 1 year parts and labor 1 year parts and labor 3 years compressor Certified to ARI standard ARI 740 95 ARI 740 98 ARI 740 98 ARI 740 98 Testing agency UL UL UL UL CUL listed Yes Yes Yes No Recovery ratings per ARI in Ibs min Vapor Push Pull Vapor Push Pull Vapor Push Pull Liquid Vapor Push Pull R 12 0 24 10 43 N A 0 31 13 12 1 68 0 37 12 81 1 98 0 37 14 09 3 70 R 22 0 29 8 77 N A 0 31 13 12 1 68 0 37 12 81 1 98 0 44 16 87 3 70 R 134a 0 20 9 33 N A 0 31 13 12 1 68 0 37 12 81 1 98 0 31 15 04 3 51 R 407 N A N A N A 0 95 11 88 1 65 N A N A N A N A N A N A R 410A N A N A N A 0 42 11 60 1 68 0 42 11 60 1 68 N A N A N A R 500 0 24 9 66 N A 0 31 13 12 1 68 0 37 12 81 1 98 0 37 14 93 3 68 R 502 0 24 7 61 0 55 13 18 2 29 0 66 12 90 2 65 0 60 16 76 5 16 ARI ratings stated in kg hr Vapor Push Pull Vapor Push Pull Liquid Vapor Push Pull Liquid Vapor Push Pull Liquid R 12 6 60 283 80 8 40 357 00 45 60 10 20 348 60 54 00 0 17 6 39 1 68 R 22 7 80 238 80 N A 8 40 357 00 45 60 10 20 348 60 54 00 0 20 7 65 1 68 R 134a 5 40 253 80 N A 8 40 357 00 45 60 10 20 348 60 54 00
7. gle control valve to the liquid or vapor setting The machine will complete the job while you work elsewhere 14 With the YeLLow Jacket RecoverXLT design do have to manually reset a pressure switch between medium and high pressure gasses No Some competitive machines require you to choose between medium and high pressure gas settings before recovery You ll see the switch on their control panels With the YELLOW JACKET RecoverXLTI the single internal automatic high pressure switch makes the choice for you That s why only RecoverXLT is truly automatic
8. h pressure gases such as R 410A that are covered under ARI 740 98 12 What features should demand in a system to be used for R 410A Look for the following three features as a minimum Additional Information For additional questions and answers or more information please contact the factory at the address on the back cover or visit our website at www yellowjacket com A High volume air flow through a large condenser to keep the unit running cooler and help eliminate cut outs in high ambient temperatures B Single automatic internal high pressure switch for simple operation C CPR valve rated to 600 psi for safety and it eliminates the need to monitor and regulate the unit during recovery 13 What is a CPR valve The CPR Constant Pressure Regulator valve is the feature that makes the YELLOW JACKET RecoverXLT and RecoverXLS the first truly automatic recovery machines for every refrigerant The 600 psi rated high pressure switch covers all refrigerants and eliminates the need for a control panel with two selector switches one for R 410A and a second for medium pressure The CPR valve automatically reduces the pressure of the refrigerant being recovered Regardless of which refrigerant input is automatically regulated through a small orifice that allows refrigerant to flash into vapor for compression without slugging the compressor Throttling is not required Under normal conditions you could turn the sin
9. h pull liquid applications This economical recovery unit builds on the performance and success of the original YELLOW JACKET RecoverX Recovery Machine over 50 000 sold New features include the following e Maximum air flow and cool running even in high ambient temperatures High efficiency fan keeps air moving across condenser e High strength HDPE case for light weight and rugged use Rounded corners help protect you and your customers from nicks and scrapes e Whisper quiet 1 6 hp oil filled reciprocating hermetic compressor UPC Description Liquid service port liquid recovery only subcool mode RECOVERY HVAC unit or appliance Vapor service port M liquid or vapor recovery charged with polyol ester oil Oil drain port for easy maintenance e Controls and gauges inset for protection and angled for easy access and viewing e High pressure switch with automatic reset and external circuit breaker e Designed and manufactured in USA See page 10 for performance and selection chart Compressor 95700 RecoverX 115 60 Hz 1 6 hp hermetic R 100 SERIES REFRIGERANT RECOVERY MACHINES the speed you need for larger commercial jobs This is the high speed system for large quantity refrigerant transfer junkyard transfer supermarket rack systems and other larger commercial jobs e Fast twin cylinder 1 hp oil less compressor recovers direct liquid at up to 5 Ibs min or 6 lbs min vapo
10. ocedures The RecoverX RecoverXL RecoverXLT RecoverXLS and R 100 can be quickly purged on the fly with a simple turn of the single control valve In a few seconds all residual refrigerant is purged into the recovery tank and you re finished Purging is completed without switching off the recovery unit 9 Can increased airflow benefit recovery cylinder pressure Yes For reliable performance in high ambient temperatures YELLOW JACKET units are engineered with a larger condenser and more aggressive fan blade with a greater pitch This allows the unit to run cooler and keeps the refrigerant cooler in the recovery cylinder 10 Can service a YELLow Jacket System in the field Although YELLOW JACKET Machines feature a full one year warranty there are times when a unit will need a tune up The service manual with every unit includes a wide variety of information such as tips to speed recovery troubleshooting guides and parts listings On the side of every unit you ll find hook up instructions a quick start guide and simple tips for troubleshooting And if ever in doubt just call 1 800 769 8370 and ask for customer service All service and repair parts are readily available through your nearest YELLOW JACKET wholesaler 11 Are there any recovery machines certified for R 410A The YELLOW JACKET RecoverXL 95753 and 95756 RecoverXLT and RecoverXLS series have also been UL tested and certified for hig
11. ompressor and your investment e Advanced 1 2 hp 3425 rpm oil less e On the fly purge with simple turn compressor with precision valves manufactured in an ISO 9001 facility of a knob to remove residual refrigerant and help prevent cross contamination e Recovers refrigerant and shuts off when unit reaches 15 of vacuum Unit will automatically restart if Tested by UL to ARI 740 98 system pressure rises e Designed and manufactured in USA e LED signals recovery completion e High efficiency fan keeps air moving l i l See refrigerant ratings chart for all machines across condenser for cool on page 10 running even in hot weather S Ja a m e PE ETUNE te High efficiency fan keeps air moving across the condenser for cool running even in high temperature operating conditions Description RecoverXLT 115 60 Hz RecoverXLT with tank overfill switch 115 60 Hz RecoverXLT 230 50 Hz Euro plug RecoverXLT 230 50 Hz UK plug Compressor 1 2 hp oil less 1 2 hp oil less 1 2 hp oil less 1 2 hp oil less 95762 RecoverXLS UNIVERSAL RECOVERY MACHINES adds subcooling to the RecoverXLT When ambient temperatures go up ata service site refrigerant in the recovery tank gets hot and expands to increase pressure reducing recovery speed You could either ice the tank to cool and condense the contents or just flip the subcooling switch on the new RecoverXLS Machine
12. ough your YELLOW JACKET wholesaler Since Federal laws prohibit venting or blowing off a charge during service a recovery unit is mandatory See page 10 for selection chart 6 RecoverXL REFRIGERANT RECOVERY MACHINES fast recovery of most refrigerants including R 410A The YELLOW JACKET RecoverXL Machine provides fast recovery of Class III IV and V refrigerants including R 410A Features include all of the following e Durability with proven 1 2 hp oil less direct drive compressor Permanently lubricated cylinder walls eliminate oil maintenance and compatibility problems e Built in mesh particulate filter to protect unit from dirty systems e On the fly purge with simple turn of a knob to remove residual refrigerant and help prevent cross contamination UPC Description 95740 RecoverXL 115 60 Hz 95753 RecoverXL 230 50 Hz Euro plug The weight of all units balance away from the side of your leg for easier carrying on a long walk to the back of a house or a long climb to a roof top e Easy intuitive use with single valve set up and no hose switching patent pending Compressor 1 2 hp oil less 1 2 hp oi less Quiet running with components nested to reduce vibration and noise Oil less compressor is inherently quiet Tough HDPE case dampens vibration rather than amplify it like metal High volume air flow ducted over large condenser for cool running even in high ambient temperature
13. ously and successfully pumped That s the equivalent of refrigerant in over 25 000 typical central AC systems 6 What is the push pull recovery method Many technicians use this recovery method particularly on large jobs By switching the RecoverX RecoverXL RecoverXLT RecoverXLS or R 100 discharge valve to purge during push pull recovery the condenser is by passed increasing the push pressure and speeding the recovery 7 Why do the RecoverX through R 100 feature a built in filter Every recovery machine requires an in line filter to protect the machine against the particles and gunk that can be found in failed refrigeration systems For your convenience the RecoverX RecoverXL RecoverXLT RecoverXLs and R 100 Series incorporate a built in 100 mesh filter that you can clean and if necessary replace The filter traps 150 micron particles and protects against the dirtiest systems to maximize service life In case of a burn out an acid core filter drier is mandatory The YELLOW JACKET filter is built in to prevent breaking off like some competitive units with external filters See page 9 8 What is auto purge and how does it work At the end of each cycle several ounces of refrigerant can be left in the recovery machine to possibly contaminate the next job or be illegally vented Many competitive recovery machines require switching hoses tuning the unit off and on or other time consuming pr
14. r per ARI 740 95 e High capacity 6 muffin fan and oversized 3 8 slit fin condenser with 3 pass path for cool running in high ambient temperatures e Tank overfill sensor e Built in reusable mesh particulate filter to protect from dirty systems e On the fly purge with simple turn of a knob to remove residual refrigerant and help prevent cross contamination e Designed and manufactured in USA See page 10 for performance and selection chart UPC Description Compressor 95100 R 100 Refrigerant Recovery System 115 60 Hz 1 hp oil less dual cylinders MESH PARTICULATE FILTER SIGHT GLASS Mesh particulate filter for YELLOW JACKET Recovery Machines remove particles to protect units Easy to clean and reuse or replace 95134 Screens R 50a R 70a Series 4 pk 95136 Screens R 80a R 100 Series 4 pk 95139 Screens R 60 and R 60a Series 4 pk 95141 Screens RST R 50 4 pk 95457 Replacement filter screen for RecoverX family RECOVERY BURNOUT FILTER for dirty systems High capacity inline filter drier removes moisture and oil breakdown products as well as acid from burnt out systems Attaches directly to refrigerant recovery system with a 1 4 female and a 1 4 male connection UL and CSA listed Description Recovery filter Use with YELLOW JACKET RecoverX and RecoverXL machines Indicates when all liquid has been recovered so you can switch immediately to vapor c
15. refrigerant identifier 39832 39830 with printer 39833 39830 with refrigerant identifier and printer 39870 Fully automatic dual unit for R 12 and R 134a 38079 Protective cover for 39830 39052 Protective cover for 39870 the actual testing UL is also EPA approved as a testing and certifying agency YELLOW JACKET Machines are UL tested for performance Some YELLOW JACKET Machines are tested to CSA CUL CE and TUV safety standards which go beyond the ARI performance standards 3 Can compare machines by comparing their ARI or UL ratings Yes ARI and UL test standards should be the same And remember that manufacturers can change the conditions under which they test their own machines to give the appearance of enhanced performance Only ARI and UL test results provide consistent benchmarks and controls on which to make objective comparisons 4 How dependable are YeLLow JACKET Refrigerant Recovery Machines YELLOW JACKET equipment has been tested at thousands of cycles and are backed with the experience of units in the field since 1992 5 Is pumping liquid the fastest way to move refrigerant Yes and the RecoverX RecoverXL RecoverXLT RecoverXLS and R 100 monitor liquid flow at a rate safe for the compressor In YELLOW JACKET lab testing over 80 000 pounds of Continued on next page 11 T T 2 m N PX EDUNE t Frequently Asked Questions continued liquid R 22 were continu
16. s Controls and gauges inset for protection and angled for easy access and viewing High strength construction for rugged use yet lightweight at less than 33 pounds 14 78 kg Rounded corners help protect you and your customers property from scrapes Convenient cord storage RecoverXLT UNIVERSAL RECOVERY MACHINES adds fully automatic operation to the full features of RecoverXL R 410A ready color coded gauges Constant pressure 500 low side regulator valve to 800 high side regulate refrigerant input and protect Reusable mesh compressor life particulate filter inserts into suction port for protection Single valve control for easy changeover from liquid to vapor to purge patent pending Recovery complete indicator 95762 Shown l Circuit breaker Start with the features of the RecoverX e Senses back pressure from tank and add fully automatic operation for and shuts off automatically at 520 psi every refrigerant for safety e Single valve control for easy e Single high pressure safety switch changeover from liquid to vapor to purge patent pending e Reusable mesh particulate filter inserts into suction port for e CPR valve regulates refrigerant to the compressor Eliminates the need for the technician to throttle the suction valve Protects the life of your protection Simple cleaning eliminates replacement due to clogging Color coded hook ups for proper use c
17. ulates refrigerant removing oil for fast retrofits Choose the RMS 39810 R 12 or RMS 39820 R 134a for the most economical automatic recovery recycle solution With these easy to use machines just connect the quick connect couplings to the vehicle and push the Recovery Recycle switch to complete the process There are no confusing valves to remember to open or close Rotate the vacuum timer to the vacuum time you select and the optional YELLOW JACKET two stage vacuum pump provides a deep vacuum Scroll up the correct charge on the high visibility LCD and push the charge switch to quickly charge refrigerant Additional RMS 810 820 features e Automatic tank full and high pressure shut offs e 1 2 hp oil filled hermetic compressor e Advanced shock resistant scale e One touch Oil Injection e One touch Oil Drain e One touch Air Purge UPC Description 39800 Fully automatic recover recycle evacuate recharge w 6 cfm vacuum pump 115V 60 Hz 39810 R 12 recover recycle recharge w 4 cfm vacuum pump 115V 60 Hz 39811 R 12 recover recycle recharge without vacuum pump 115V 60 Hz 39820 R 134a recover recycle recharge w 4 cfm vacuum pump 115V 60 Hz 39821 R 134a recover recycle recharge without vacuum pump 115V 60 Hz 39822 R 134a recover recycle recharge w 6 cfm vacuum pump 115V 60 Hz 39830 Fully automatic plus recover recycle flush evacuate recharge w 6 cfm vacuum pump 115V 60 Hz 39831 39830 with
18. ycle and speed up the recovery process 1 4 flare x 1 4 female flare Description Sight glass with 1 4 connections MACHINE PARTS FOR R 50a R 60a R 70a R 100 old machine UPC Description 95121 95122 Compressor kit for oiHess units Eccentric and bearing assembly for R 60 R 60a R 70a Compressor service kit for R 50 R 50a Compressor service kit for R 100 Eccentric and bearing assembly for R 50 R 50a R 100 Compressor overhaul kit for R 100 Conversion for 3 pin Brad Harrison to Thermoflo adapter TOS 80 overfill kit for R 50a Shorting cap Head and valve plate assembly for oiHess machines Connecting rod for R 60 R 60a R 70a 750 stroke Connecting rod for R 50 R 50a R 100 600 stroke Repl brass bulkhead fitting for R 50a R 60a R 70a Repl O ring for R 50a R 60a R 70a 3 pk 95123 95124 95125 95126 95148 95150 95188 95230 95287 95341 95342 95343 PARTS FOR RecoverX MACHINES TZ Description 95156 Circuit breaker 12 AMP 95190 Capacitor 95187 95188 95210 95215 95216 95218 95248 95253 95291 95292 95293 95294 95325 95338 95444 95445 95446 95447 95448 95449 95450 95451 95452 95453 95454 95455 95456 95457 Relay Shorting cap for umbilical cord Large cord strain relief bushing Power cord Rocker switch Oil less compressor 115V 60 Hz Umbilical cord overfill sensor Solid state board w remote LED s Green LED light Yellow
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