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PowrTwin™ 3500 50th Anniversary

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1. sues 1 motor 8 106 116 Sleeve oocoonocccccccccoconcccnnonnanoncnncnnnnnccncanans 1 NOTE The packings must be soaked in oil before e e E spring SS en H Il H S z cia is MM IN E cece eonenna 1 10 Place the upper packing spring 5 into the motor pump 12 108 040 Pump cylinder Severe Service 500 1 block with the small tapered end facing up toward the KEE E Ce a tenida 1 motor pump block 14 106 012 Ball cage SS 1 11 Insert the displacement rod 6 up through the upper 15 138 340 Ball SS ste tota iii 1 packings in the motor pump block 16 107 013 Foot valve assembly oconocicininininmn 1 12 Align the holes in the displacement rod 6 and the hydraulic piston rod and insert the connecting pin 2 P P P ump Service Kit Major P N 107 501 13 Thread the short threads of the pump cylinder 12 into Item p Part Mes ul Quantity the motor pump block and tighten with a strap wrench 6 108 021 DiSplacamentad 4 14 Place the o ring 13 onto the top grove of the pump NE Ap d c ad cylinder 12 107 051 Pump Service Kit Minor 1 15 Thread the foot valve 16 onto the pump cylinder 12 tighten with a strap wrench then back off to align the siphon hose Pump Service Kit Minor P N 107 051 Item Part Description Quantity NOTE It is not necessary to over tighten the foot 4 143 019 Ee ES 1 valve O ring seals perform sealing function or o PR S
2. cene 1 hold spool sleeve set 5 in proper place for assembly 17 235 014 Piston A a aia 1 3 Install sleeve retainer 13 followed by snap ring 14 into 18 235 027 Piston E 1 cylinder head 11 which will hold valve sleeve in place 19 235 026 O ring A EE E 1 Install o ring 12 in the o ring groove of the cylinder head 20 235 021 Valve rod assembly A Es SEES UE 1 4 Replace lower seal 24 in motor pump block 25 Be 21 235 948 Piston rod PES 1 sure the open portion of the seal is facing upward V 22 235 001 Lock jp 1 This seal requires no special tool 23 235 007 Cylinder iia 1 5 Place piston rod 21 in vise Inspect valve rod assembly 24 235 028 Rod Seal MEC 1 20 for any damage Make sure the lock nut at the bottom 25 235 923 Motor pump block 1 of the valve rod assembly 20 is secure DO NOT 26 235 029 Motor tube 1 remove Then place into piston rod 21 as illustrated 27 197 031 E POR ee PEE 1 Install o ring 19 lubricating it well and replacing piston 27a 431 019 ONG Kit imet tepida 1 17 onto piston rod 21 Put one drop of blue Loctite on 28 700 499 Omg 1 the piston retainer screw 16 Tighten piston retainer screw until piston is locked into place Check valve rod assembly 20 for normal spring action at this time 6 Install piston seal 18 with lips facing downward Carefully install piston seal 18 Expand the ring and stretch it sufficiently for installation
3. Titan Tool Inc AI rights resened 2 Spee lo 7 With motor pump block 25 still in vise install lower seal 24 by pushing it towards its groove with a properly sized blunt rod Then complete installation with the fingers No tool is necessary Do not twist the seal Pre lubricate the piston and valve rod assembly with Coolflo hydraulic fluid P N 430 361 Install piston rod 21 into motor pump block 25 with a gently pushing and rotating motion to work the piston rod in through the seal 24 NOTE Inspect the bottom of piston rod 21 for nicks or sharp areas that could damage the piston seal during installation through the motor pump block 25 Replace the connecting rod pin and retainer ring See illustration below Install o ring 12 on cylinder wall Lubricate ring and inner wall With the piston rod held firmly the cylinder should be gently driven over the piston seal with a rubber mallet Tightly thread the cylinder into motor pump block 25 Raise piston rod 21 to top position and thread lock ring 22 all the way up on upper threads of cylinder 23 Pull valve rod assembly 20 up as far as it will travel and grasp it with vise grip pliers Then install cylinder head 11 already assembled over valve rod until the top threads of the valve rod pass through the top of the spool sleeve set 5 The valve rod threads must be clean and free of oil Place one drop of blue Loctite on threads of flex lock
4. Check fluid supply Clean Replace Solution 1 Remove foot valve assembly Clean and inspect Test foot valve by filling with water if ball fails to seal the seat replace ball Thin material contact manufacturer for proper thinning procedures Tighten all connections between pump and paint container If damaged replace Switch to larger diameter siphon set Check upper seat and ball with water If ball fails to seal replace seat Replace packing set if worn Refill with new material If too thick remove siphon hose immerse fluid section in material and start pump to prime Add thinner to material Change to bigger siphon set Open bleed valve to remove air and restart pump Remove foot valve Clean ball and seat Straighten Check all connections between pump and gun Tighten as necessary If material is flowing from bleed hose close bleed valve or replace if necessary Should none of the above be evident replace lower packing Reseat balls by cleaning Replace Clean or replace filter Check electrical service Correct as required Increase hose size to minimize pressure drop through hose and or reduce hose length Replace packing Speeflo Hydraulic Motors Problem Oil motor stalls at bottom no unusual heat problems Oil motor stalls at top no unusual heat problems Low pressure okay on down stroke
5. AVERTISSEMENT Ne pas utiliser cet appareil pour vaporiser de l eau ou de l acide ATTENTION Ne pas soulever par la poign e du chariot lors du chargement ou du d chargement 10 O Titan Tool Inc Tous droits r serv s 15 Speeflo Seguridad Este manual contiene informaci n que debe leer y comprender antes de usar el equipo Cuando se encuentre con uno de los siguientes s mbolos aseg rese de observar sus indicaciones de seguridad ADVERTENCIA Este s mbolo indica la existencia de un peligro potencial que puede causar lesiones graves o la muerte Despu s del mismo se incluye informaci n de seguridad importante APRECAUCION Este simbolo indica la existencia de un peligro potencial para usted o el equipo Despu s del mismo se incluye informacion importante que indica la forma de evitar da os al equipo o la forma de prevenir lesiones menores NOTA los avisos contienen informaci n importante pr steles especial atenci n ADVERTENCIA LESI N POR INYECCI N La corriente de pintura de alta presi n que produce este equipo puede perforar la piel y tejidos subyacentes lo que conducir a a lesiones serias y una posible amputaci n Consulte de inmediato a un m dico NO TRATE LAS LESIONES POR INYECCI N COMO SI FUERAN SIMPLES CORTADAS Una inyecci n puede conducir a una amputaci n Consulte de inmediato a un m dico El rango de operaci n m ximo de la unidad es 3300 PSI 228BAR d
6. Always disconnect the motor from the power supply before working on the equipment electric models only Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of these conditions exist Never repair a paint hose Replace it with another grounded high pressure hose All hoses swivels guns and accessories must be pressure rated at or above 3300PSI 228 BAR Do not spray outdoors on windy days Wear clothing to keep paint off skin and hair O Titan Tool Inc All rights reserved Speeflo Grounding Instructions Electric models must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding pl
7. Cuando enjuague el equipo utilice la presi n m s baja posible MOTOR DE GAS SEGUN CORRESPONDA Coloque siempre la bomba fuera del edificio al aire libre Mantenga todo solvente alejado del escape del motor Nunca llene el tanque de combustible si el motor est encendido o caliente La superficie caliente puede encender el combustible derramado Conecte siempre un conductor de tierra desde la unidad de la bomba a un objeto puesto a tierra por ejemplo una tuber a de agua met lica Consulte el manual del motor para obtener informaci n completa de seguridad PELIGRO PELIGRO DE EXPLOSI N DEBIDO A MATERIALES INCOMPATIBLES Podr a causar lesiones severas o da os en la propiedad PARA PREVENIR No utilice materiales que contengan blanqueador o cloro No use solventes con hidrocarburos halogenados tales como productos para eliminar el moho cloruro de metileno y 1 1 1 tricloroetano Estos no son compatibles con el aluminio Comun quese con el proveedor del producto para obtener informaci n de compatibilidad con materiales de aluminio PELIGRO GASES PELIGROSOS Las pinturas solventes insecticidas y otros materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo Los gases pueden causar n usea desmayos o envenenamiento graves PARA PREVENIR Use una mascarilla respiratoria o careta siempre que exista la posibilidad de que se puedan inhalar vapores Lea todas las intrucciones que v
8. Speeflo Owner s Manual For professional use only Do not use this equipment before reading this manual PowrTwin 3500 50th Anniversary Special Model Number Gas Bare 335 580 Printed in the U S A 27 Nes MN SS OA AN A QN Ji U 19 NOTE This manual contains important warnings and instructions Please read and retain for reference 0401 O 2001 Titan Tool Inc All rights reserved Form No 313 1733 REVA Table of Contents Introduction 28 SCC a Sans 2 Safety Precautions 2 Grounding Instructions 4 Gasoline Engine Safety 4 TANGAS erica aa ge dre ad age wa RR 14 ESPA OL ita TEE 16 Specifications iaa ES e 5 Operating Components 6 Al ter tata ea at 7 Eelere een E Ee 7 Startup issue duode EE 8 09 LEE T4 TT EU 9 Pressure Relief Procedure 9 Maintenance 9 Troubleshooting 11 13 Airless Gun 25 wi sde beached de ae 11 Fluid Pumps 11 Hydraulic Motors 12 Spray Patiems 3 2 0 6205 EE erpii ss 13 Parts Lists and Service Instructions 18 31 Main Assembly Gas Models 18 Gas Convertokit 19 DC Electric Convertokit 20 Cart Asse
9. 24 6 Remove the piston rod assembly from the motor pump block 25 7 Remove rod seal 24 being extremely careful not to scratch the seal groove in the motor pump block 25 8 Place the piston retainer screw 16 on the piston rod assembly in a vise Slide a long bar through the hole at the base of the piston rod for leverage and unthread the piston rod from the piston retainer screw 9 Remove piston 17 and lift out valve rod assembly 20 10 Remove piston seal 18 and o ring 19 11 Remowve trip retainers 1 trip springs 3 and balls 4 from cylinder head 11 Remove o rings 2 from trip retainers 1 12 Remove retaining ring 14 and sleeve retainer 13 Gently tap spool sleeve set 5 out of cylinder head 11 using a wood or nylon rod 13 Inspect piston rod 21 and cylinder 23 for wear scratches and dents Replace if damaged 14 Inspect spool valve 5 for wear Replace if necessary spool valve should move smoothly and freely with no force by holding in a vertical position If it does not it can cause the motor to stall NOTE Reassembly of this motor should be carried out in a clean dust free area only It is recommended that a full Motor Service Kit Minor P N 235 050 be on hand All parts should be inspected for absolute cleanliness Any paricles of dust or metal will affect the service life of the sealed motor and hydraulic system Speeflo O Titan Tool Inc All rights rese
10. 28 Nm 43 Torque to 15 FT LBS 20 5 Nm 44 Torque to 15 FT LBS 20 5 Nm Titan Tool Inc All rights reserved 23 Speeflo Hydraulic Motor Torque head plug to 15 ft lbs 219 N m Do not over tighten o ring seal Torque flex locknut to 10 ft Ibs 146N m Use blue Loctite Torque trip retainers to 15 ft Ibs 365 N m Do not over tighten o ring seal Torque piston retainers to Use red Loctite Use blue Seal lip must Loctite on face down lock ring EN VEM TE TR h RA LASS ATRAS L Sg Use hydraulic sealant Use hydraulic sealant Seal lip must Valve rod assembly face up is factory set and permanently Loctited Do not disassemble Hydraulic Motor Service Instructions Disassembly 1 Disconnect the high pressure hose line from the elbow 31 in Hydraulic System parts list on the back of the rotary pump 2 Remove the two mounting screws 22 and 23 in Cart Assembly parts list and two lock washers 21 in Cart Assembly parts list that attach the motor pump assembly to the frame 3 Place the motor pump assembly in a vise holding it securely by the motor pump block 25 in Hydraulic Motor parts list 75 ft Ibs 1095 N m Disassembly of Hydraulic Motor Disassembly of the hydraulic motor must be carried out in an absolutely clean area Any dust or metallic particles left in the motor or entering it on reassembly may damage
11. draw on starting and may avoid tripping the circuit breaker 7 Be sure the PowrTwin system is grounded All Speeflo units are equipped with a grounding lug A grounding cable not supplied should be used to connect the unit to a true earth ground Check your local electrical regulations for detailed grounding instructions See the Accessories and Service Kits section near the back of this manual for ordering information 8 Strain all paints with a nylon strainer to ensure trouble free operation and freedom from frequent cleaning of the inlet Screen and gun strainer Proper grounding is important This applies to both gas and electric powered models The passage of some materials through the nylon fluid hose will build up a static electric charge which if discharged could ignite solvent vapors present and create an explosion Fueling AWARNING Gasoline is extremely flammable and is explosive under certain conditions ALWAYS turn the engine off before refueling Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Keep out
12. enflammer le carburant d vers accidentellement Toujours raccorder un fil de mise la terre entre la pompe et un objet mis la terre tel qu une conduite d eau m tallique Se reporter au guide d utilisation du moteur pour obtenir de plus amples renseignements concernant la s curit DANGER RISQUES D EXPLOSION PAR INCOMPATIBILIT DES MATERIAUX Peuvent tre l origine de corporels s rieux ou dommages mat riels MESURES PR VENTIVES Ne pas utiliser de mat riaux contenant des agents de blanchiment ou du chlore Ne pas utiliser des solvants base d hydrocarbure halog n tels que l agent anticryptogamique le chlorure de m thyl ne et le trichloro thane 1 1 1 Ces produits ne sont pas compatibles avec l aluminium Communiquer avec votre fournisseur de rev tement pour connaitre la compatibilit du mat riau avec l aluminium DANGER VAPEURS NOCIVES la peinture les solvants les insecticides et autres mat riaux peuvent tre nocifs lorsqu ils sont inhal s ou en contact avec le corps Les vapeurs peuvent causer une naus e importante des vanouissements ou un empoisonnement MESURES PR VENTIVES Utiliser un respirateur ou un masque chaque fois qu il y a des risques d inhalation de vapeurs Lire attentivement toutes les instructions se rapportant au masque pour v rifier que celui ci vous assure une protection suffisante contre les vapeurs toxiques Porter des lunettes de protection Porter
13. equipo en el que se utilice el motor Sepa c mo apagar el motor r pidamente y comprenda el funcionamiento de todos los controles Nunca permita a nadie operar el motor sin las instrucciones apropiadas 5 La gasolina es extremadamente inflamable y es explosiva bajo ciertas condiciones 6 Llene el tanque de combustible en un lugar bien ventilado y con el motor apagado No fume ni permita que haya llamas ni chispas en la zona de llenado ni en donde se almacena el combustible 7 No llene en exceso el tanque de combustible Despu s de ponerle combustible aseg rese de que la tapa del tanque est cerrada completamente 8 Tenga cuidado de no derramar el combustible Los gases del combustible o el combustible derramado pueden encenderse Si se derrama combustible aseg rese de que la zona est seca antes de encender el motor 9 Nunca utilice el motor en un lugar encerrado o confinado El escape contiene gas de mon xido de carbono venenoso la exposici n a este gas puede causar p rdida del conocimiento y puede conducir a la muerte El escape se calienta mucho durante su uso y permanece caliente durante un rato despu s de apagar el motor Aseg rese de no tocar el escape cuando est caliente Para evitar quemaduras graves o peligros de incendio deje que el motor se enfr e antes de transportarlo o guardarlo bajo techo Nunca env e ni transporte la unidad con gasolina en el tanque ADVERTENCIA No utilice este eq
14. exclusive and patented Severe Service 500 fluid pump This technology will give you significantly longer rod cylinder and packing life than any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps use an exclusive thick hard chrome plating on rod and cylinder parts This patented plating process is harder than nitralloy stainless steel or hard chrome used by any other paint pump manufacturer and much more abrasion resistant Highly polished parts reduce friction extend packing life and avoid damage from corrosion and abrasion More than 100 000 of these pumps are in operation around the world This PowrTwin offers other cost saving features Freeze proof pressure control Choice of power gas electric or both Tungsten carbide valve seats Self adjusting packings Exclusive hand tight swivel foot valve Large capacity inline paint filter Waterborne compatible Floating Ball pressure bleed valve 5 gallon siphon hose and bleed line assemblies are standard You have made an excellent choice We know you will be pleased with your new PowrTwin Thanks again for selecting Speeflo We appreciate your business Warning Labels Part Language Your sprayer has the English language warning label If 313 771 English you require this label in 313 784 French German or Spanish or require additional English 313 1306 Spanish labels o
15. face up Torque piston retainers to 75 ft lbs 1095 N m Use blue Loctite Fluid Pump Service Instructions IMPORTANT USE OF NON SPEEFLO MANUFACTURED SERVICE PARTS MAY VOID WARRANTY ASK FOR ORIGINAL PARTS MADE BY SPEEFLO FOR BEST SERVICES This pump should receive a routine servicing after approximately 1 000 hours of use Earlier servicing is required if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or the other The use of Speeflo Piston Lube P N 700 925 is recommended as an upper packing lubricant DO NOT SUBSTITUTE OIL WATER OR SOLVENT for an upper packing lubricant Disassembly 1 Remove siphon tube assembly Unthread the foot valve 16 and the pump cylinder 12 with a strap wrench 2 Slide the retainer ring 1 up with a small screwdriver then push the connecting pin 2 out 3 Pull the displacement rod 6 through the lower cavity of the motor pump block Titan Tool Inc All rights reserved 4 Remove the motor pump block o ring 3 upper packing spring 5 and upper packing set 4 5 Hold the displacement rod 6 in a vise by the flats at the top of the displacement rod and remove the piston seat 11 with a wrench while holding the displacement rod horizontal with wooden support if necessary Remove the ball 10 lower packing set 4 lower packing spring 9 sleeve 8 and spring retainer 7 6 Remove the ball cage 14 o ri
16. inflammables et peuvent causer des corporels s rieux ou dommages mat riels Speeflo MESURES PR VENTIVES Veiller viter toute accumulation de vapeurs inflammables en vous assurant que la zone ou la pulv risation a lieu est suffisamment ventil e Veiller viter la pr sence de toute source incandescente telle qu tincelle lectrostatique flamme nue flamme pilote objet br lant cigarette et tincelle provenant du branchement ou du d branchement d un cordon d alimentation lectrique ou d un commutateur Ne pas fumer dans la zone d pandage Toujours avoir un extincteur en tat de fonctionner port e de la main Placer la pompe peinture dans une zone bien a r e Les vapeurs inflammables sont souvent plus lourdes que l air Le plancher doit tre extr mement bien a r La pompe peinture contient des pi ces pouvant cr er des tincelles et enflammer les vapeurs pr sentes dans l air Le mat riel utilis ainsi que les objets se trouvant proximit de la zone de pulv risation doivent tre convenablement reli s la terre afin d viter toute tincelle ou toute d charge lectrostatique N utiliser que des flexibles d alimentation en liquide haute pression conducteurs ou reli s la terre dans les cas d utilisation sans air comprim S assurer que le pistolet est convenablement reli la terre par l interm diaire du flexible Le cordon d alimentation doit tr
17. nut 9 and thread nut onto valve rod to full tight position do not over tighten while holding valve rod below with vise grip pliers Thread cylinder head 11 down onto the cylinder 23 and then back off just enough to reassemble hydraulic fittings and motor tube 26 Tighten lock ring with spanner wrench to hold cylinder head in position The tee assembly 27 and the elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on these fittings first should be hand tightened then wrench tightened another half turn 15 Install o ring 8 onto cylinder head plug 7 Tighten Motor Service Kit Minor P N 235 050 10 11 12 13 14 Item Part Description Quantity 2 141 007 O ring sssssssseeenennes 2 3 325 005 Trip spring sene 2 4 569 016 Ball Sua neret ee 2 6 441 152 Ocring sss 3 8 441 217 Qcring iicet cene ete 1 9 858 811 Flex lock nout 1 12 431 032 O ring esoeseensoesoeesoneseosrrssresresreurrerrereenne 2 18 235 027 Piston sea 1 19 235 026 O ring eiirorisjeiireraidisirraciiria aiiin 1 24 235 028 Rod Seal 1 Connecting Pin Arrangement Speeflo 26 Fluid Pump GER Wet cup area for piston lube packing lubricant CU ZA SA RO ff 1 S f Peaks of lower packings must face down Peaks of upper packings must
18. of the reach of children Fuel Specifications Use automotive gasoline that has a pump octane number of 86 or higher or that has a research octane number of 91 or higher Unleaded fuel produces fewer engine and spark plug deposits and extends the life of exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult your authorized Honda dealer Failure to do so is considered misuse and damage caused by misuse is not covered by the engine manufacturer s limited warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently O Titan Tool Inc All rights reserved Speeflo Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by the engine manufacturer There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that contains more than 1096 ethanol Do not use ga
19. or its representatives to purchaser lessee or user or its representatives shall constitute a warranty by Titan Tool Inc or a waiver or modification of any of the provisions hereof to create any liability for Titan Tool Inc No sample or model shall create an express warranty that the products shall conform to any sample or model exhibited by Titan Tool Inc TITAN TOOL INC DISCLAIMS TO THE FULL EXTENT PERMITTED BY LAW ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY NON CONTRACTUAL LIABILITIES INCLUDING PRODUCT LIABILITY BASED ON NEGLIGENCE OR STRICT LIABILITIES Every form of liability is expressly excluded and denied for direct indirect special or consequential damages or loss This warranty shall be in lieu of any other warranty expressed or implied The terms of this warranty constitute purchaser s sole and exclusive remedy In no case shall Titan Tool Inc s liability exceed the amount of the purchase price Any action for breach of warranty must be brought within two 2 years of the date of sale Patents These products are covered by one or more of the following U S patents 5 947 381 5 749 528 5 660 332 5 425 506 4 611 758 4 508 268 puce United States Sales amp Service Canadian Branch International TITAN WW 1 800 526 5362 1 800 565 8665 1 201 405 7520 Fax 1 800 528 4826 Fax 1 905 856 8496 Fax 1 201 405 7449 Technology At Work Speeflo 556 Commerc
20. que el aire La zona del piso debe tener la debida ventilaci n La bomba para pintar contiene piezas que forman arcos que emiten chispas y pueden encender los gases El equipo que se utilice as como los objetos que est n dentro y alrededor del rea de atomizaci n deben conectarse a tierra de manera apropiada para prevenir las descargas el ctricas y las chispas Use solamente mangueras para fluidos de alta presi n conductoras o conectadas a tierra para aplicaciones sin aire Aseg rese de que la pistola est conectada a tierra de manera apropiada mediante conexiones de manguera El cable de alimentaci n debe enchufarse a un circuito aterrado el ctrico modela nico Siempre enjuague la unidad en un recipiente de metal por separado con presi n baja en la bomba y sin la boquilla Sostenga la pistola firmemente contra el recipiente para ponerlo a tierra y evitar chispas est ticas Siga las advertencias y avisos de seguridad del fabricante de los materiales y solventes Tenga much simo cuidado al usar materiales cuyo punto de ignici n sea inferior a 70 F 21 C El punto de ignici n es la temperatura a la cual pueden encenderse los vapores emanados por un fluido al exponerlos a llamas o chispas El pl stico puede causar chispas est ticas Nunca cuelgue pl stico en las ventanas ni en las puertas del rea donde va a pintar No utilice pl stico para proteger el piso cuando pinte materiales inflamables
21. s assurer que le protecteur de t te est en place lorsque vous pulv risez Le protecteur de t te offre une certaine protection contre les blessures par perforation mais sa principale fonction est d ordre pr ventif TOUJOURS ter la t te de pulv risation avant de purger ou nettoyer l appareil Le flexible d alimentation en peinture peut fuir la suite d une usure de chocs ou de mauvais traitements Une fuite peut entrainer une perforation de la peau Inspecter le flexible avant chaque utilisation NE JAMAIS utiliser un pistolet dont la g chette n est pas munie d un loquet ou un cran de s curit qui soit en tat de fonctionner Tous les accessoires doivent tre homologu s pour une pression gale ou sup rieure 3 300 Ib po2 228BAR Cela s applique entre autres aux t tes de pulv risation aux accessoires du pistolet et aux flexibles AVERTISSEMENT AUX M DECINS Une perforation sous cutan e constitue un traumatisme Il est important de traiter la blessure de facon chirurgicale aussit t que possible NE RETARDEZ PAS ce traitement pour des recherches de toxicit La toxicit n est un risque que dans les cas o certains produits de rev tement p n trent dans le flux sanguin Il peut tre n cessaire de faire appel des soins de chirurgie plastique ou de reconstruction de la main DANGER DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et
22. the male end of the hoses Tighten the syphon hose and bleed line wrench tight Bleed Line Connection 2 One Gun Operation Attach the gun and hose Always use a spray hose at least 50 feet long Do not use or thread sealant on this assembly Do not install the spray tip at this time 3 Two Gun Operation Remove the plug from the second gun outlet Connect a hose and a gun to the outlet 4 Multiple Gun Operation This unit is engineered to handle up to 3 guns with 019 tips When using more than two guns make sure the second gun hookup outlet is plugged Connect the multiple gun manifold to the single gun outlet These manifolds are for either 2 3 or 4 guns and have shut off valves Connect a hose and gun to each outlet 5 Fill the wet cup 1 2 full with Speeflo Piston Lube P N 700 925 supplied by the factory This extends packing life 6 Electric Models Use a 20 amp service outlet Always locate the electric model within 10 to 15 feet of the service outlet Use a short electric cable and a long paint hose Any extension cord will create some voltage drop If an extension cord is necessary use only grounded 3 wire 12 extension cords If the unit is being operated in an area that is overloaded by other appliances or low voltage conditions it is important to start the unit unloaded Tip the electric motor forward so that the belt is loosened and the motor starts without full load This reduces the amperage
23. without excessive tightening Full thread P SH TO rr engagement is sufficient The foot valve may 4 106 002 Packing set leather UHMWPE steel 2 be rotated backward up to 1 2 turn from full 10 569 021 Ball SS E E 1 engagement for convenient hose position 13 106 014 Omg 1 For siphon hose attachment it is critically 15 5 RAE important that the threads of the siphon hose fit snugly into the foot valve with the hose assembly couplings taped and sealed to prevent air leakage O Titan Tool Inc All rights reserved 27 Speeflo Inlet Accessories 44 CAUTION Bleed Line Assembly with Valve P N 840 211 All non moving threads must be assembled with Speeflo oN Loctite Sealant P N 426 051 x 1 Siphon Hose Assembly 2 3 4 Item Part Description Quantity 1 944 620 Bleed vahye 1 4 gt 2 103 117 Tube 1 3 539 078 Hose assembihy 1 4 103 111 Bleed line assembly 1 Bleed Valve Assembly P N 944 620 1 2 3 4 5 6 7 8 9 103 826 103 827 Item Part Description Qty Qty 1 420 700 Hoee sees 45 rss 6 5 l OPS XY 2 103 679 Hose Champ AMNES 2 7 9 109578 E scence 1 E dung ge BRL Ls ce a 103 585 Tube en ce cal 1 zaz a 4 103 627 Rock Catcher d uie 1 l LUN 7777 5 194 761 Adapter a 1 6 103 119 Clip 1 7 103 125 Spring m 1 Item Part Description Quantity 1 944 005 Knob ete tertie dene 1 2 860 721 LOCK d u
24. 2 springs and 2 clips 1 Remove both inspection covers on motor Inspection Cover Brush Lead 3 Loosen the terminal screw Pull the brush lead away but leave the motor lead in place Remove the brush and spring Titan Tool Inc All rights reserved 4 Inspect the commutator for burning excessive pitting or gouging A black color on the commutator is normal SE Commutator A 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer Ensure the motor lead is still connected at the screw Tighten the screw Brush Terminal Screw a M TERN NS E N S S N y N WY Brush Holder Vd Spring Clip 6 Place the spring on the brush as shown above Push in and hook the spring clip Repeat this procedure for the other side Reinstall the inspection covers Speeflo Cart Assembly 1 N 26 27 28 Item Part Description Quantity Item Part Description Quantity 1 590 502 Handle rtt rto 1 15 448 233 Belt guard ec cente 1 2 449 051 Motor pump bracket 1 16 590 508 ROL PU da er rtt 2 3 335 562 AMIS sieeve Ee 1 17 590 507 Snap button oiccen rini 2 4 335 563 Spacer long 1 18 590 504 II 2 5 335 561 Wheel n 2 19 590 506 Washer eoeaosnnnnnnnnnssessnennnrrrrnrssessnne 2 6 870 009 WASHER sise rassaceestees 2 20 856 00
25. 2 VAE En LC PE TIO 4 7 140 002 Colter Ky rice to teatro raed 2 21 856 921 Te n 4 8 335 558 Frame right entes 1 22 862 002 Lock washer eee 2 9 335 018 CN 2 23 862 428 hi MR 1 10 858 636 A P RD 2 24 862 444 SOOW TTC 1 11 858 002 Lock washer eene 2 25 449 052 ril 1 12 862 411 KU EE 1 26 335 552 Sce sie 1 13 862 001 Flat washer 1 27 335 557 Frame left cias 1 14 449 187 ie 1 28 854 020 SOON P 2 Speeflo 22 O Titan Tool Inc All rights reserved Hydraulic System 25 2 y 72 S Item Part Description Quantity 1 420 250 Tubing eeemmmRRHRRHHe 1 2 449 126 Hose camp 1 3 431 042 Tube connector 1 4 192 228 ElDOW iicccocicaric centro nte cie ce 1 5 448 243 Pressure adjustment knob 1 6 449 751 Hydraulic pump eee 1 7 448 494 Key pump 156 x 156 x 1 3 16 1 8 AE seen nmn aai 1 9 448 250 Pulley fan assembly includes item 8 1 10 325 031 OA sss 1 11 449 616 Tank cover 1 12 6858 609 Clinch nut 1 13 859 001 Washer 2 14 858 621 Socket ere censentur cin 2 15 858 024 SCGIOW EE 2 16 449 605 Tank gasket sse 1 17 112 208 Nipple esee 1 18 472 500 Elbow street ici iet nae ocn 1 19 448 208 Inlet screen 1 20 449
26. 20V Item Part Description Qty Qty Qty 1 506 259 COVET uiui ee ds T iain lunas 1 2 860 501 Nut ston Ae Masas 4 3 860 002 LOCK washer em d sien A 4 4 860 004 Flat washer em e Brin 8 5 449 192 Motor shaft shield 1 6 8602535 pe KE Dina 2 7 978 350 Motor DC Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved eme ener nennen 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220M 1 8 977 227 PUEY ie Ecco ek eae eee jme 1 M 1 9 590 068 Handle om A Tissus 1 10 335 017 Handle ee tree d ounce ot EUN 1 Tl A trt o iren herida eic xod rea VENE VUES 2 12 448 337 Mount plate laine last 1 13 506 258 Fan not shown Tune os A 1 14 424 285 Belt not shown Nc m SE d 15 747 951 Decal identification kit French not Shown 1 Titan Tool Inc All rights reserved Electric Convertokit Service Instructions Before servicing the electric motor follow the Pressure Relief Procedure in the Cleanup section of this manual Once you have completed this procedure unplug the power supply cord Failure to reduce pressure can result in serious injury Observe all warnings NOTE Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time Brush Repair Kit Part No 978 050 consists of 2 brushes
27. 602 Hydraulic tank 1 21 862 411 Flex lock M T circenis 2 22 862 001 Flat washer cente 6 23 862 496 Tap bolt 1 24 862 002 LOCK washer see 4 25 448 242 Shield for models 448 657 and 448 658 only 1 26 448 232 Belt guard brace eeen 1 27 941 555 Ball valve 1 28 448 253 Return hose assembly 1 29 448 246 Pressure hose assembly 1 30 451 029 Fitting 1 31 192 051 Elbow 1 32 449 626 Filler cap w dipstick 1 33 449 614 Tube assembly 1 34 449 609 Hydraulic bypass 1 35 451 220 Hydraulic filter 1 36 858 636 Screw HH 8 37 858 002 Lock washer sene 10 38 101 205 Ground ug 1 39 862 438 Thumb screw 1 40 862 402 Acor nut 1 41 449 107 Mounting plate retainer 1 42 449 135 SpaCEr 1 43 862 493 Screw MH 2 44 862 480 Screw HH ease 1 45 227 027 Plug 1 Torque and Sealant Guide Item Description 3 Use hydraulic sealant 9 Use blue Loctite on threads 14 Use blue Loctite on threads 14 Torque to 8 FT LBS 11 Nm 15 Torque to 8 FT LBS 11 Nm 17 Use hydraulic sealant 18 Use hydraulic sealant 19 Use hydraulic sealant 23 Torque to 15 FT LBS 20 5 N m 30 Use hydraulic sealant 36 Torque to 20 FT LBS
28. 75 214 975 312 975 313 975 314 2 Gun 3 Gun 4 Gun 2 GUN 3 GUN 4 GUN Part Description 1 4 1 4 1 4 3 8 3 8 3 8 975 111 1 Gun Add On 1 4 JJ A 1 975 311 1 Gun AAA iere eu s Fd pode TRE EVO eie bep de ees Misa ss ren 1 975 200 Add A Gun Kit 1 4 JEN v 3 975 300 Add A G n Kits 3 8 5 essct etse ia ls D te 3 Speeflo x ren Teo Ine All Fights reserved SAE O Ring Fitting Installation Steps 1 amp 2 Step 5 SE rad Tip Size Spray Material Filter Type gap assembled correctly 011 013 Laquers and stains 100 mesh filter This is a feature for a specific version of 015 019 Oil and latex 50 mesh filter Cautions this fitting only Avoid screwing fitting in too far which screws into 021 026 Heavy bodied latex and blockfillers 5 mesh filter 2 d Lubricate Tighten nut Hold this part stationay Recess Pi pom Pull washer and o ring back as far as possible Lubricate o ring and entrance port Screw fitting in until washer pushes o ring into entrance and sits flat against port Do not tighten only do this step hand tight to compress o ring into port Back fitting out no more than one complete turn to align as required Torque nut wrench tight holding backup on fitting This should expose a recess gap behind the nut which can the cylinder head Other fittings as the ones which attach to th
29. O Titan Tool Inc All rights reserved 13 Solution 1 Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump Same as above Clean or replace nozzle tip Inspect for suction hose leak Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used Replace tip Increase pressure Thin material Change nozzle tip Speeflo S curit Le pr sent manuel comprend des renseignements devant tre lus attentivement avant toute utilisation de l appareil Lorsque l un des symboles suivants apparait il est recommand d tre particuli rement attentif et de tenir compte des mesures de s curit indiqu es A AVERTISSEMENT Ce symbole indique un danger potentiel pouvant causer des blessures graves ou m me mortelles Des renseignements importants sur la S curit sont galement indiqu s ATTENTION Ce symbole indique un danger potentiel pouvant causer des blessures corporelles ou des dommages l quipement Des renseignements importants sur la facon de pr venir tout dommage l quipement ou toute blessure corporelle mineure sont galement indiqu s NOTA Les remarques donnent des renseignements importants requ ra
30. U ER 1 3 944 023 Valve stem 1 4 ie Valve body 1 5 944 004 Omg 1 6 944 026 Valve stem stop 1 7 569 170 Ball T C 1 8 945 003 Copperoasket eese 1 9 944 904 Valve seat 1 Service Instructions The 944 620 Series Bleed Valve has a tungsten carbide valve seat and should not require frequent replacement The tungsten carbide ball in normal service will last a long time because it rotates and wears evenly If there is leakage replace the ball 44 CAUTION Open the adjustment knob to full counterclockwise position before unthreading valve seat from valve body If the valve stem is rotated inwardly with the ball removed the o ring may require replacement If there has been leakage from the valve stem the o ring should be replaced NOTE The valve stem stop must be unthreaded from the valve stem with a socket screwdriver then the valve stem can be threaded out of the valve body Speeflo 3 ren Toot Ine All Fights reserved Outlet Accessories 920 Outlet Manifold Filter Assembly Part Item Description Quantity 1 920 917 Filter cap assembly s 1 2 920 103 Ball scsi iet 1 3 920 004 Filter element 50 mesh 1 4 920 006 Gasket HICK inen 1 5 920 070 Gasket thin cii 1 6 920 927 Filter body 1 7 227 027 Pipe plug emmm 1 8 812 003 He
31. ade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating For lengths less than 50 feet No 12 AWG extension cords should be used If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use Speeflo Gasoline Engine Safety The engine exhaust from this unit contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 1 Honda engines are designed to give safe and dependable service if operated according to instructions Read and understand the Honda Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage 2 To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine 3 Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to ope
32. aintenance section of this manual for changing or adding hydraulic fluid Do not overfill Use only Speeflo Coolflo Hydraulic Fluid P N 430 361 b The gasoline engine oil level is determined by the manufacturer Check the manufacturer s service manual supplied Use of Speeflo s Coolflo Hydraulic Fluid is mandatory in the PowrTwin hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid may seriously damage hydraulic system and will void warranty 4 Open the orange handled hydraulic shut off valve located on the hydraulic pressure hose The handle should be in line with the hose The figure below shows the handle in the open position Pressure Control Knob Shut Off Valve S 5 Turn the pressure control knob counterclockwise as viewed from top to its lowest pressure setting 6 Open the pressure bleed valve by turning it counterclockwise This relieves pressure Pressure Bleed a Your new sprayer was tested at the factory with mineral spirits You must clean the system before spraying to avoid contamination of the sprayed material If you are spraying a water based latex flush with warm soapy water followed by a clean water rinse If you are using any other coating flush with warm soapy water followed by a solvent Check with the material manufacturer for a compatible solvent Place syphon tube assembly into proper solvent or water b Place waste container below blee
33. air introduction to keep the air within the spray area free from accumulation of flammable vapors Avoid all ignition sources such as static electric sparks open flames pilot lights and hot objects Connecting or disconnecting power cords or working light switches can make sparks Do not smoke in spray area Fire extinguisher must be present and in good working order Place paint pump in a well ventilated area Flammable vapors are often heavier than air Floor area must be extremely well ventilated The paint pump contains arcing parts that emit spark and can ignite vapors The equipment and objects in and around the spray area must be properly grounded to prevent static sparks Use only conductive or grounded high pressure fluid hose Gun must be grounded through hose connections Power cord must be connected to a grounded circuit electric models only Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static sparks Follow the material and solvent manufacturer s warnings and instructions Use extreme caution when using materials with a flashpoint below 70 F 21 C Flashpoint is the temperature that a fluid can produce enough vapors to ignite Plastic can cause static sparks Never hang plastic to enclose a spray area Do not use plastic drop cloths when spraying flammable mater
34. atillo puesto y que funcione Todos los accesorios deben tener una capacidad de 3300 Ib pulg2 228BAR o mayor Esto incluye las boquillas de atomizador pistolas extensiones y mangueras PELIGRO NOTA PARA EL M DICO La inyecci n dentro de la piel es una lesi n traum tica Es importante que la lesi n se trate quir rgicamente tan pronto como sea posible NO retrase el tratamiento por investigar la toxicidad La toxicidad es motivo de preocupaci n con algunos revestimientos que se inyectan directamente en la corriente sangu nea Es recomendable consultar a un cirujano pl stico o reconstructor de manos PELIGRO EXPLOSI N O INCENDIO Los vapores de solventes y pintura pueden explotar o incendiarse causando con esto lesiones severas y o da os en la propiedad PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Speeflo Evite todas las fuentes de ignici n como son las chispas electrost ticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de luz que est n funcionando No fume en la zona de trabajo Debe haber un equipo para extinguir incendios permanentemente y en buenas condiciones Coloque la bomba para pintar en una zona bien ventilada Los gases inflamables a menudo son m s pesados
35. d line c Start engine or electric motor Turn the pressure control adjustment knob clockwise increasing pressure until pump cycles evenly and solvent flows freely from bleed line d Close the pressure bleed valve by turning it clockwise This allows the system to pressurize Hold the gun trigger open without spray tip attached until the fluid flows smoothly 7 Repeat above starting procedure with paint material Lock gun trigger and attach spray tip Refer to the spray gun s Technical Data Sheet or Owner s Manual for tip installation and selection of the proper tip size 8 Test spray pattern Operate the pump at the lowest hydraulic pressure which provides good atomization See the Troubleshooting section in this manual if you are not getting the proper pattern 9 Operating pressure is adjustable from 400 to 3300 psi 228 bar by turning the pressure control knob clockwise Do not turn the knob clockwise more than necessary to provide satisfactory atomization Excess pressure wears out spray tips 10 When restarting the unit reduce the pressure at the pressure control adjustment knob and the pressure bleed valve Speeflo Titan Tool Inc All rights reserved Cleanup Special cleanup instructions for use with flammable solvents Always flush spray gun preferably outside and at least one hose length from spray pump If collecting flushed solvents in a one gallon metal container place it into an empty
36. d paint etc or replace Reassembly After inspecting and cleaning all parts reassemble the filter assembly NOTE The PTFE gaskets 4 amp 5 are packaged in the Filter Service Kit P N 920 050 1 Place the filter element 3 and check ball 2 back in the filter body 6 NOTE The top and bottom of the filter element are identical Place the thin PTFE gasket 5 onto the step at the top of the filter body 6 Place the thick PTFE gasket 4 onto the top of the thin gasket 5 Tighten the filter cap 1 onto the filter body 6 Titan Tool Inc All rights reserved 29 Speeflo Gun Manifold Assemblies Optional SIngle Gun Add On Manifold Assemblies a D 1 GUN ADD ON KIT ADD A GUN KIT 975 111 975 311 975 200 975 300 1 Gun Add On 1 Gun Add On Add A Gun Kit Add A Gun kit Item Part Description 1 4 3 8 1 4 3 8 1 814 002 Nipple Hex p ree 1 814 004 Nipple OX OS A E a ETE 1 2 940 553 Valve Ball leese Ae De Bi caeco sel bie user ne 1 941 555 Valve Ball red 1 3 227 006 Nipple Hex A eae aden eee 1 808 555 Nipple HX rien nr ces QE 1 4 227 033 em es 1 5 970 100 Block Manifold 2 11er pierres eig na pest eap FER tetas je 1 6 814 004 Nipple OX Em E EE 1 Multiple Gun Add On Manifold Assemblies 3 Gun Manifold Assembly 975 212 975 213 9
37. des v tements de protection conform ment aux directives du fabricant de rev tement O Titan Tool Inc Tous droits r serv s DANGER G N RALIT S Peut causer des dommages mat riels ou corporels s rieux MESURES PR VENTIVES Avant d utiliser tout quipement lire attentivement toutes les instructions et les consignes de s curit Toujours d brancher le moteur de l alimentation lectrique avant d effectuer des travaux sur l appareil les mod les lectriques seulement Se conformer la l gislation locale provinciale ou f d rale pour tout ce qui concerne la ventilation la pr vention des incendies et les conditions g n rales d utilisation Les normes de s curit du Gouvernement am ricain sont r gies par le Occupational Safety and Health Act OSHA Il est important de consulter ces normes en particulier la section 1910 sur le normes g n rales et la section 1926 sur les des normes de la construction N utiliser que les pi ces autoris es par le fabricant L utilisateur assume tous les risques et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la pompe V rifier avant toute utilisation que les flexibles ne pr sentent pas d entaille ou de fuite que le couvercle ne soit pas gonfl et que les raccords ne soient pas endommag s Si le flexible a subi l un des dommages pr cit
38. e Street 200 Trowers Road Unit 7B 556 Commerce Street Franklin Lakes NJ 07417 Woodbridge L4L 5Z8 Franklin Lakes NJ 07417 USA www titan tools com Speeflo 3 Tan Too Ine Al Fights reserved
39. e hydraulic pump assemble the same but may not have the indicator Accessories and Service Kits These items may be purchased separately from your local Speeflo distributor Part Description 103 826 5 Gal Siphon Hose Assembly w Rock Catcher 1 x 4 1 2 103 827 55 Gal Siphon Hose Assembly w Rock Catcher 1 x 6 1 2 103 627 Rock Catcher 520 050 SGX 20 G T and 1 4 Hose Kit 520 051 SGX 20 G T and 3 8 Hose Kit 101 208 Grounding Clamp 101 212 Grounding Wire 12 Gauge x 25 700 925 Piston Lube 430 362 Coolflo Hydraulic Fluid 1 Quart 430 361 Coolflo Hydraulic Fluid 1 Gallon 107 051 Service Kit for Fluid Pump Minor 920 050 Service Kit for Paint Filter 944 050 Service Kit for Bleed Valve 975 212 2 Gun Manifold with Ball Valves 1 4 975 213 3 Gun Manifold with Ball Valves 1 4 975 312 2 Gun Manifold with Ball Valves 3 8 975 313 3 Gun Manifold with Ball Valves 3 8 Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below NOTE Do not exceed the pump s recommended tip size The following chart indicates the most common sizes and the appr
40. e presi n de fluidos PARA PREVENIR NO dirija NUNCA la punta de la pistola hacia alguna parte del cuerpo NO permita NUNCA que alguna parte del cuerpo tenga contacto con la corriente del fluido EVITE tener contacto con corrientes de fluido que salgan de fugas que haya en la manguera NO ponga NUNCA la mano enfrente de la manguera Los guantes no ofrecen ninguna protecci n contra lesiones por inyecci n Bloquee SIEMPRE el gatillo de la pistola apague la bomba de fluido y libere toda la presi n antes de dar mantenimiento limpiar el protector de la boquilla cambiar la boquilla o dejar desatendido el equipo La presi n no se liberar al apagar el motor Para liberar la presi n debe girarse la perilla PRIME SPRAY cebar atomizar hasta la posici n PRIME Consulte el PROCEDIMIENTO PARA LIBERAR LA PRESI N que se describe en este manual Mantenga puesto SIEMPRE el protector de la boquilla mientras atomice El protector de la boquilla ofrece cierta protecci n contra lesiones por inyecci n pero es principalmente un dispositivo de advertencia Quite SIEMPRE la boquilla del atomizador antes de enjuagar o limpiar el sistema Pueden desarrollarse fugas en la manguera de pintura por causa del desgaste retorcimientos o el abuso Una fuga es capaz de inyectar el material en la piel Cada vez que use la manguera de pintura inspecci nela antes NO use nunca una pistola de atomizaci n que no tenga un bloqueador o un protector de g
41. e raccord un circuit mis la terre les mod les lectriques seulement Toujours purger l appareil dans un contenant m tallique s par en s assurant que la pompe soit basse pression et que le chapeau soit retir Tenir le pistolet fermement contre la paroi du contenant pour mettre celui ci la terre et emp cher l mission d tincelles caus es par l lectricit statique Se conformer aux consignes et recommandations de s curit du fabricant du solvant ou du produit S entourer de toutes les pr cautions possibles lorsqu on utilise des produits ayant un point d clair inf rieur 21 C 70 F Le point d clair d un fluide est la temp rature laquelle les vapeurs manant du fluide peuvent s enflammer au contact d une flamme ou d une tincelle Le plastique peut tre une source d tincelles provoqu es par l lectricit statique Ne jamais utiliser une couverture en plastique pour fermer une zone d pandage ni utiliser des toiles de protection en plastique lors de la pulv risation de mati res inflammables Lorsque vous purgez l appareil veillez utiliser la pression minimale MOTEUR A ESSENCE DANS LES CAS OU CELA S APPLIQUE Toujours placer la pompe l ext rieur de la structure l air frais Garder tous les solvants loin de l chappement du moteur Ne jamais remplir le r servoir carburant lorsque le moteur est en marche ou lorsqu il est chaud les surfaces chaudes risquent d
42. ends upon keeping the gasoline engine running properly Change the oil in the engine every 100 hours Failure to observe this may result in engine overheating Consult the engine manufacturer s service manual provided 2 To conserve fuel service life and efficiency of the unit always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount required for the particular painting operation Higher RPM does not produce higher working pressure The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery of 1 2 GPM at maximum RPM 3 The warranty on gasoline engines or electric motors is limited to the original manufacturer If electric motor overloads and stops running IMMEDIATELY turn the motor off and follow the Pressure Relief Procedure in the Cleanup section of this manual Wait until the motor cools approximately 30 minutes Then push in the bubble top manual reset button turn the motor on and pressurize the system For CSA approved units only The ON OFF switch is also the RESET Speeflo O Titan Tool Inc All rights reserved Airless Gun Troubleshooting Problem Cause Spitting gun 1 Air in system 2 Dirty gun 3 Needle assembly out of adjustment 4 Broken or chipped seat Gun will not shut off 1 Worn or broken needle amp seat 2 Needle assembly out of adjustm
43. engan con la careta para estar seguro de que se tendr la protecci n necesaria contra la inhalaci n de vapores da inos Use gafas protectoras Use ropa de protecci n seg n lo requiera el fabricante del producto PELIGRO GENERAL Puede causar da os en la propiedad o lesiones severas PARA PREVENIR Lea todas las instrucciones y advertencias de seguridad antes de hacer funcionar cualquier equipo Desconecte siempre el motor del suministro el ctrico antes de dar servicio al equipo el ctrico modela nico O Titan Tool Inc Todos los derechos reservados Observe todos los c digos locales estatales y nacionales apropiados que rigen las medidas de ventilaci n prevenci n de incendios y operaci n Los Est ndares de Seguridad del Gobierno de los Estados Unidos se han adoptado bajo el Acta de Seguridad y Salud Ocupacionales OSHA por sus siglas en ingl s Deben consultarse estos est ndares particularmente la parte 1910 de los Est ndares Generales y la parte 1926 de los Est ndares de la Construcci n Utilice nicamente piezas autorizadas por el fabricante El usuario asume todos los riesgos y responsabilidades si usa piezas que no cumplen con las especificaciones m nimas y dispositivos de seguridad del fabricante de la bomba Antes de usarla cada vez revise todas las mangueras para ver que no tengan cortadas fugas una cubierta desgastada por abrasi n o con abolladuras as como unione
44. ent 3 Dirty gun Gun does not spray 1 No paint 2 Plugged filter or tip 3 Broken needle in gun Fluid Section Problem Cause Pump delivers on upstroke 1 Lower foot valve ball is not seating due only or goes up slowly and to trash or wear down fast commonly called 2 Material too viscous to siphon downstroke dive 3 Air leaking in on siphon side or damaged siphon hose Siphon may be too small for heavy material Pump delivers on down stroke 1 Upper ball is not seating due to trash or only or goes up fast and down wear slowly 2 Lower packing set is worn Pump moves up and down 1 Material container is empty or material fast delivering material is too thick to flow through siphon hose 2 Bottom ball stuck to foot valve seat 3 Siphon hose is kinked or loose Pump moves up and down 1 Loose connections Bleed valve is open slowly when spray gun is shut partially or bleed valve is worn Lower off packing seat is worn 2 Upper and or lower ball not seating Not enough fluid pressure at 1 Spray tip is worn gun 2 Outlet filter or gun filter is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long Pump chatters on up or down 1 Solvent has caused upper packing to stroke Titan Tool Inc All rights reserved swell 11 RON ON A Solution Inspect connections for air leaks Disassemble and clean Inspect and adjust Inspect and replace Replace Adjust Clean
45. five gallon metal container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions Pressure Relief Procedure Always reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handled hydraulic shut off valve on the hydraulic pressure hose 4 Open the pressure bleed valve by turning it counterclockwise at least three full turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container Cleaning a Clogged Tip 1 Follow the Pressure Relief Procedure above 2 If tip clogs rotate tip handle 180 until arrow on handle is facing the opposite of spray direction and clicks in reverse position 3 Trigger gun once so that the pressure can blow the clog out NEVER use the tip in the reverse position for more than ONE trigger pull at a time This procedure can be repeated until the tip is free of clogging The flow from the spray tip is at very high pressure Contact with any body part may be dangerous Do not place finger on gun outlet Do not point the gun at any person Never operate the spray gun without the proper tip guard Color Change Clean Out 44 CAUTION Use only compatible solvents when clean
46. ials Use lowest possible pressure to flush equipment GAS ENGINE WHERE APPLICABLE Always place pump outside of structure in fresh air Keep all solvents away from the engine exhaust Never fill fuel tank with a running or hot engine Hot surface can ignite spilled fuel Always attach ground wire from pump unit to a grounded object such as a metal water pipe Refer to engine owner s manual for complete safety information HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage PREVENTION Do not use materials containing bleach or chlorine Do not use halogenated hydrocarbon solvents such as mildewcide methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum Contact your coating supplier about the compatibility of material with aluminum HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION Use arrespirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure it will provide the necessary protection Wear protective eyewear Wear protective clothing as required by coating manufacturer HAZARD GENERAL This product can cause severe injury or property damage PREVENTION Read all instructions and safety precautions before operating equipment
47. imum Tip Size 1 Gun 034 Maximum Tip Size 2 Guns 025 Maximum Tip Size 3 Guns 019 Pressure Range psi 400 3300 Pressure Range bar 28 228 Power Honda 4 0 HP 4 Stroke Single Cylinder Overhead Valve Engine With Oil Alert Fuel Capacity 0 66 US Gallons Approximately 3 hours run time Halogenated Solvent Compatible Yes Weight 139 Lbs 63 Kg Inlet Paint Filter Outlet Paint Filter 10 Mesh Rock Catcher 50 Mesh 18 in Pump Inlet 3 4 NPT F Pump Outlet 1 2 NPT F to Paint Filter Paint Filter Hose Connections 1 1 4 NPS M 1 3 8 NPT F Plugged Dimensions 30 H 787 mm x 34 L 864 mm x 23 W 584 mm Fluid Pump Wetted Parts Electroless nickel plated ductile iron electroless nickel plated carbon steel propri etary Severe Service 500 M hard chrome anti wear surface stainless steel tungsten carbide thiokol impregnated leather ultra high molecular weight polyethylene Electric Units DC Electric Delivery GPM 1 10 LPM 4 20 Cycles per gallon 87 Cycles per liter 23 Cycles per minute maximum 96 Maximum Tip Size 1 Gun 031 Maximum Tip Size 2 Guns 023 Maximum Tip Size 3 Guns 017 Pressure Range psi 400 3300 Pressure Range bar 28 228 Power 2 HP DC Motor 115V 16 AMP 230V 8 AMP Overload Protected Halogenated Solvent Compatible Yes Weight Inlet Paint Filter 158 Lb
48. ing out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for the recommended solvent 1 Reduce pressure by turning the pressure control knob and the pressure bleed valve on the bleed line counterclockwise Follow the Pressure Relief Procedure above The pressure bleed valve should be turned counterclockwise at least three full turns Pressure Bleed 2 Pull the siphon tube out of the material container 3 Remove the spray tip from the gun Hold the gun trigger open until material flow stops 4 Put the siphon tube into wash solvent or water as applicable and operate the pump slowly at low pressure until solvent flows freely from the bleed line 5 Close the pressure bleed valve and hold the gun trigger open until solvent flows freely from the gun If solvent is not too dirty recirculate it by flowing the gun stream back into the solvent container Use additional clean solvent and repeat procedure if necessary 6 Check the gun filter and pump outlet filter screen daily Use 50 mesh screens with spray tip size 018 and larger Use 100 or 200 mesh screens with spray tip sizes 015 and smaller 7 Replace the paint filter cap to maximum clockwise rotation The filter cover should be hand removable after the first or second use with new o ring IMPORTANT The o ring must have the washer to seal properly 8 If the unit has been spraying a water soluble material flush with water and then repea
49. it comprendre la marque W A apr s la d signation indiquant le type de cordon Par exemple la d signation SJTW A indique que le cordon est con u pour tre utilis l ext rieur S curit du moteur essence A AVERTISSEMENT L Etat de la Californie reconnait que les gaz d chappement de cet appareil contiennent des produits chimiques susceptibles de causer le cancer des malformations cong nitales ou pouvant tre nocifs pour le systeme reproducteur 1 Les moteurs Honda sont concus pour tre fiables et s curitaires lorsqu ils sont utilis s selon les directives Lire et comprendre le guide d utilisation de Honda avant de faire fonctionner le moteur Le non respect de cet avertissement risque de causer des blessures graves ou d endommager l appareil 2 Afin de pr venir les risques d incendie et d assurer une ventilation ad quate garder le moteur une distance d au moins un m tre 3 pi des b timents et des autres appareils durant le fonctionnement Ne pas placer des objets inflammables pr s du moteur 3 Les enfants et les animaux doivent tre tenus l cart de la zone de fonctionnement de l appareil afin d viter les risques de br lures caus es par les composants chauds du moteur ou par les quipements utilis s avec le moteur 4 Savoir comment couper le moteur rapidement et bien comprendre le fonctionnement de toutes les commandes Ne jamais laisser quiconque utiliser le moteur sans lui avoir d abord fo
50. mbly 22 Hydraulic System 23 Hydraulic Motor 24 26 Fluid PUMP eie men Pa dus une brome Ewe eee 26 27 Inlet Accessories 28 Outlet Accessories 29 SAE O Ring Fitting Installation 31 Key Accessories and Service Kits 31 Airless Tip Selection 31 Warranty b Roa Sees 32 Introduction Congratulations on having selected the finest airless sprayer available in the world Speeflo piston pumps are tireless workhorses so tough they are virtually indestructible even under the most severe service Speeflo designs and builds equipment with superior quality and reliability Equipment that will last for years with minimal maintenance and downtime This equipment will make you money year after year We thank you for your purchase and welcome you to our large and growing family of Speeflo users The unique ability of this PowrTwin to operate with either gas or electric power provides you with the flexibility to work indoors or outside where no electricity is available Hydraulic drive makes possible the longest stroke and slowest cycling pumps in the industry which translates into low maintenance and longer life Electric units operate quietly with no motor starting and stopping Speeflo This PowrTwin is equipped with Speeflo s
51. ng 3 and ball 15 7 Replace the connecting pin 2 and retainer ring 1 8 Remove the o ring 13 from the pump cylinder 12 Reassembly NOTE Use tape on all threaded pipe connections 1 Place the ball 15 into the foot valve 16 followed by the ball cage 14 2 Insert the o ring 3 into the lower groove of foot valve 16 3 Place the lower packing set 4 onto the piston seat 11 with the peak of the V packings pointing down toward the foot valve NOTE The packings must be soaked in oil before installation 4 Clean the threads on the piston seat 11 and coat the threads with blue Loctite Make sure no Loctite is on the seat 5 Place the ball 10 onto the piston seat 11 6 Place the lower packing spring 9 onto the piston seat Item Part Description Quantity 11 followed by the sleeve 8 and the spring retainer 7 1 143 019 Retainer ing 1 7 Screw the displacement rod 6 and the piston seat 11 2 107 003 Connecting pin 1 together Tighten in a vise to 75 ft Ibs 3 106 015 O ring sse 2 8 Insert the o ring 3 into the upper grove of the 4 106 002 Packing set leather UHMPWPE steel 2 motor pump block 5 106 005 Upper packing spring SS 1 9 Insert the upper packing set 4 into the motor pump block 6 108 021 Displacement rod Severe Service 500 1 with the peak of the V packings pointing up toward the 7 106 001 Spring retainer
52. nt une attention particuli re AAVERTISSEMENT BLESSURES PAR PERFORATION Le jet de peinture a haute pression produit par cet appareil peut perforer la peau et les tissus sous jacents et entrainer de s veres blessures pouvant n cessiter une amputation Consultez imm diatement un m decin NE PAS TRAITER UNE BLESSURE PAR PERFORATION COMME UNE SIMPLE COUPURE Une perforation peut entrainer des risques d amputation Consultez imm diatement un m decin Pression de service maximale du fluide dans l appareil 3300 Ib po2 228BAR MESURES PR VENTIVES NE JAMAIS diriger le pistolet vers une quelconque partie du corps NE JAMAIS mettre une quelconque partie du corps en contact avec le jet de liquide NE JAMAIS se mettre au contact d un jet de liquide provenant d une fuite du flexible d alimentation en liquide NE JAMAIS placer votre main devant le pistolet Des gants ne vous prot geront pas contre les risques de blessures par perforation TOUJOURS verrouiller la g chette du pistolet fermer la pompe liquide et d compresser l appareil lorsque vous travaillez sur celui ci nettoyez le protecteur de t te remplacez la t te de pulv risation ou vous loignez de l appareil Couper le moteur ne d compresse pas l appareil Vous devez pour le d compresser placer le bouton AMORGAGE PULVERISATION en position AMORGCAGE Reportez vous pour cela la PROCEDURE DE DECOMPRESSION d crite dans de ce manuel TOUJOURS
53. opriate materials to be sprayed Fan widths measuring 8 to 12 20 to 30 cm are most preferred because they offer more control while spraying and are less likely to plug S gap on washer allows for o ring extrusion Avoid leaving fitting too far out C Gama cut on threa Titan Tool Inc All rights reserved 31 Speeflo Limited Warranty Titan Tool Inc warrants all equipment manufactured by it and bearing its brand names to be free from defects in material and workmanship at the time of sale by an authorized Speeflo distributor Titan Tool Inc will for a period of twelve months twenty four months on selected air powered models from the date of sale repair or replace any part of the equipment proven defective Repair or replacement under this warranty shall be purchaser s sole remedy for breach of this warranty Products furnished by but not manufactured by Titan Tool Inc such as hose motors engines hydraulic pumps etc will carry only the warranty of the manufacturer if any TITAN TOOL INC DOES NOT WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE FOR ACCESSORIES MATERIALS EQUIPMENT COMPONENTS AND PRODUCTS NOT MADE BY TITAN TOOL INC This warranty shall not apply if the product has been subject to misuse negligence accident or tampering or has not been operated or installed in accordance with Titan Tool Inc s recommendations This warrant
54. para soportar la corriente que descargue su producto Un cable de un tama o menor causar una ca da de voltage en la l nea que dar como resultado una p rdida de energ a y un sobrecalentaj ento Para las longitudes de menos de 15 metros se debe usar un cable de extensi n de 12 AWG Si se utiliza un cable de extensi n en el exterior tiene que estar marcado con el sufijo W A despu s de la designaci n del tipo de cable Por ejemplo SJTW A para indicar que el cable es apropiado para uso en exteriores Seguridad con los motores de gasolina A ADVERTENCIA El escape del motor de esta unidad contiene qu micos que el Estado de California ha determinado causan c ncer defectos de nacimiento u otros da os al sistema reproductor 1 Los motores Honda est n dise ados para proporcionar un Servicio seguro y fiable si se utilizan de acuerdo a las instrucciones Lea y entienda las instrucciones del Manual del Propietario de Honda antes de utilizar el motor De lo contrario podr a causar lesiones personales o da o al equipo 2 Para evitar peligros de incendio y para proporcionar una ventilaci n adecuada mantenga el motor por lo menos a 1 metro de los edificios y de otro equipo durante su uso No coloque objetos inflamables cerca del motor 3 Mantenga a los nifios y las mascotas alejados de la zona de trabajo pues existe la posibilidad de quemaduras causadas por los componentes calientes del motor o lesiones causadas por cualquier
55. r to the separate Honda engine manual All service to the engine should be performed by an authorized Honda Power Equipment dealer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden amp Lawn Equipment amp Supplies Lawn Mowers etc The Honda engine is warranted exclusively by American Honda Motor Co Inc Use a premium quality motor oil certified to meet or exceed U S Automotive requirement SG SF CC CD SAE 10W30 is recommended for general all temperature use Other viscosities may be required in other climates Use only a NGK BP6ES or BPRGE spark plug Gap the plug to 0 028 to 0 031 In 0 7 to 0 8 mm Always use a spark plug wrench DAILY Check engine oil level Fill as necessary Check gasoline level Fill as necessary Always follow the fueling procedure outlined earlier in this manual FIRST 20 HOURS Change engine oil EVERY 100 HOURS Change engine oil WEEKLY Remove the air filter cover and clean the element In very dusty environments check the filter daily Replace the element as needed Replacement elements can be purchased from your local Honda dealer Engine Operation and Service 1 Clean and oil air filter pad on gasoline engine every 25 hours or once weekly Do not permit the air intake screen around the fly wheel of the gas engine to load up with paint or trash Clean it regularly The service life and efficiency of the gas engine model dep
56. rate 4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 7 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 8 Be careful not to spill fuel when refueling Fuel vapor or spilled fuel may ignite If any fuel is spilled make sure the area is dry before starting the engine 9 Never run the engine in an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death 10 The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors 11 Never ship transport unit with gasoline in the tank DO NOT use this equipment to spray water or acid Do not lift by cart handle when loading or unloading Titan Tool Inc All rights reserved Specifications Gas Units Delivery GPM 1 2 LPM 4 5 Cycles per gallon 87 Cycles per liter 23 Cycles per minute maximum 104 Max
57. rder directly from 313 1307 Speeflo f f ch e did 313 785 French 313 786 313 787 German 313 788 Safety Precautions This manual contains information that must be read and understood before using the equipment When you come to an area that has one of the following symbols pay particular attention and make certain to heed the safeguard This symbol indicates a potential hazard that may cause serious injury or loss of life Important safety information will follow 44 CAUTION This symbol indicates a potential hazard to you or to the equipment Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow NOTE Notes give important information that should be given special attention O Titan Tool Inc All rights reserved HAZARD Injection injury A high pressure stream produced by this equipment can pierce the skin and underlying tissues leading to serious injury and possible amputation See a physician immediately DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately The maximum operating range of the gun is 3300 PSI 228BAR fluid pressure PREVENTION NEVER aim the gun at any part of the body NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will not provide pro
58. rned to Speeflo General Fluid Pump Maintenance If the paint pump is going to be out of service for an extended period of time it is recommended that following cleanup a kerosene and oil mixture be introduced as a preservative Packings may tend to dry out from lack of use This is particularly true of the upper packing set for which upper packing lubricant Piston Lube P N 700 925 is recommended in normal usage If the paint pump has been out of service for an extended period of time it may be necessary to prime the suction by pouring some of the paint solvent into the inlet siphon tube to restart It is extremely important that the threads on the inlet siphon hose coupling are properly sealed Any air leakage will produce erratic operation of pump and may damage the System The up and the down strokes should be approximately equal in time That is one should not be faster than the other A fast up or down stroke may indicate air in the system or malfunctioning valve or seats See the Troubleshooting section Hydraulic Motor and Fluid Pump Service See the Hydraulic Motor Service Instructions section near the back of this manual for maintenance and service instructions on the reciprocating hydraulic motor See the Fluid Pump Service Instructions section near the back of this manual for maintenance and service instructions on the fluid pump Basic Engine Maintenance For detailed engine maintenance and technical specifications refe
59. rved See page 31 for installation instructions L Item Part Description Quantity Reassembly of Hydraulic Motor 1 235 018 Trip retainer oo scsescccccscesesesescecesestseeteeees 2 1 Separate spool sleeve set 5 Place o rings 6 onto 2 141 007 glise 2 sleeve Lubricate o rings with hydraulic oil Gently push the 3 325 005 Tripspring sss 2 sleeve into cylinder head 11 with the flatter side ofthe 4 569 016 Ball SS 2 sleeve facing out Use a nylon rod to tap sleeve down until 5 441 908 S ool ele sot Pe een otk ae als ARMS 1 it reaches its full depth Do not use any other type of tool 6 441 152 d Adis du sce EE 3 that might damage or leave particles or residue on the NY ie sleeve Install the spool through the top of the cylinder 7 235 030 Cylinder head plug eee eeeeeeeeeeeeeee 1 head down into the sleeve 8 441 217 Omg 1 9 858 811 Flex lock n t ient 1 10 451 121 Male elbow 90 1 A CAUTION 11 235 112 Cylinder A enit 1 Do not use Piston Lube pump packing lubricant It is a 12 431 032 O ring D 2 solvent and will severely damage seals and O Rings of the 13 431 053 Sleeve retainer sess 1 hydraulic motor 14 431 054 Retainer DING M 2 Install o rings 2 on trip retainers 1 Install trip retainer 15 192 000 Elbow A EE 1 balls 4 followed by springs 3 which when installed will 16 235 022 Piston retainer screw
60. s 72 Kg 10 Mesh Rock Catcher Outlet Paint Filter 50 Mesh 18 in Pump Inlet 3 4 NPT F Pump Outlet 1 2 NPT F to Paint Filter Paint Filter Hose Connections 1 1 4 NPS M 1 3 8 NPT F Plugged Dimensions 30 H 787 mm x 34 L 864 mm x 23 W 584 mm Fluid Pump Wetted Parts O Titan Tool Inc All rights reserved Electroless nickel plated ductile iron electroless nickel plated carbon steel propri etary Severe Service 500 M hard chrome anti wear surface stainless steel tungsten carbide thiokol impregnated leather ultra high molecular weight polyethylene 5 Speeflo Operating Components Siphon Hose Bleed Line Hydraulic Filter Pressure Muffler Adjustment Knob i Hydraulic Motor Hydraulic i ibo Bypass Valve rod EST Pj y Choke E IN Y 1 I iN i Hydraulic Fluid A Fill and Dipstick fri Snap Down Ti A Handle Buttons i CE Paint Filter Engine ON OFF Switch SHE Hydraulic Reservoir Grounding Lug A Connecting Pin NS Wet Cup Hydraulic Return NS Hose Hydraulic Shut Off Valve Hydraulic Pressure Hose Siphon Hose Fluid Pump Speeflo 85 O Then Tool TH A rights reserved Setup Read understand and follow all warnings before starting or operating this sprayer 1 Connecting the Hoses The siphon hose and the bleed line hose have factory installed tape on
61. s r que l appareil est correctement mis la terre contactez un lectricien agr Ne pas modifier la fiche d origine Si la prise ne convient pas la fiche faites installer la prise ad quate par un lectricien agr Ce produit a une intensit nominale de plus de 15 amp res et doit tre utilis sur un circuit de 120 volts ou plus Il doit en outre tre muni en usine d un cordon lectrique et d une fiche sp cifiques permettant son raccordement un circuit lectrique appropri S assurer que le produit soit branch sur une prise ayant la m me configuration que la fiche Ne pas utiliser d adaptateur avec ce produit Si le produit doit tre branch nouveau pour tre utilis sur un circuit lectrique de type diff rent le raccordement doit tre effectu par un personnel de service qualifi ATTENTION Utiliser uniquement une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utilisez une rallonge assurez vous qu elle soit d un calibre suffisant pour supporter l intensit du courant requise par l appareil Une rallonge trop mince entraine une chute de tension une diminution de l intensit et une surchauffe Pour les longueurs inf rieures 15 2 m tres 50 pi utiliser des rallonges de calibre 12 AWG Si vous devez utiliser une rallonge l ext rieur celle ci do
62. s remplacez le imm diatement Ne jamais r parer un flexible d alimentation en peinture Le remplacer par un autre flexible mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir fonctionner une pression gale ou sup rieure 3 300 Ib po2 228BAR Ne jamais pulv riser lorsqu il vente Porter des v tements pour prot ger la peau et les cheveux contre tout contact avec la peinture Instructions de mise la terre Les mod les lectriques doivent tre mis la terre La mise la terre r duit les risques d lectrocution lors d un court circuit en permettant au courant de s couler par le fil de mise la terre Cet appareil est muni d un cordon lectrique avec fil de mise la terre ainsi que d une fiche de terre La fiche doit tre branch e sur une prise install e correctement et mise la terre conform ment la r glementation et aux codes en vigueur DANGER Une prise de terre mal branch e peut tre l origine d lectrocutions S il s av re n cessaire de r parer ou de remplacer le cordon lectrique ou la fiche ne pas brancher le fil vert de mise la terre sur l une ou l autre des bornes broche plate Le fil recouvert d un isolant vert avec ou sans rayures jaunes est le fil de mise la terre et doit tre branch sur la broche de mise la terre Si vous ne comprenez pas les instructions de mise la terre ou si vous n tes pas
63. s da adas o que se hayan movido Si existiera cualquiera de estas condiciones reemplace la manguera inmediatamente No repare nunca una manguera de pintura Reempl cela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3300 Ib pulg2 o mayor No atomice en d as con viento Use ropa que evite el contacto de la pintura con la piel y el cabello Instrucciones para conectar a tierra Los modelos el ctricos deben estar conectados a tierra En caso de que ocurra un corto circuito la conexi n a tierra reduce el riesgo de choque el ctrico al proporcionar un alambre de escape para la corriente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente de acuerdo con todos los c digos y estatutos locales PELIGRO Una instalaci n inapropiada del enchufe de conexi n a tierra puede dar como resultado el que exista un riesgo de choque el ctrico Si es necesario reparar o reemplazar el cable o el enchufe no conecte el alambre de conexi n a tierra a ninguno de los terminales de hoja planos El alambre con aislamiento que tiene la superficie exterior de color verde con franjas amarillas o sin ellas es el alambre de conexi n a
64. sluggish on up stroke high heat NOTE Engine labors on upstroke idles back at stall on the down stroke Low pressure both strokes high heat NOTE Engine labors at stall on both strokes Speeflo Troubleshooting Cause 1 Fluid pump piston seat unthreaded Valve sticking or oil motor trip rod shifter assembly separated Valve sticking Broken spring retainer valve rod assembly Broken spring or valve rod Air in hydraulic motor Air in fluid pump Blown piston seal Cracked piston Blown center o rings on spool valve Bad hydraulic pump 12 Solution 1 If connecting rod is okay remove cylinder head plug and pop valve down Replace plug and start machine If machine cycles up and stops at bottom again then problem is piston seat on fluid pump Check piston seat Repair or replace as necessary If piston seat is okay and problem does not change check oil motor Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Check trip rod for possible separation and spool in this condition Check trip rod for possible separation Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Replace valve rod assembly Replace valve rod assembly Reset valve Purge Air generally accomplished by low press
65. soline containing methanol methyl or wood alcohol that does not also contain co solvents and corrosion inhibitors for methanol Never use gasoline containing more than 5 methanol even if it has co solvents and corrosion inhibitors NOTE Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty The engine manufacturer cannot endorse the use of fuels containing methanol since evidence of their suitability is incomplete at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesirable operating characteristics while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol Startup 1 Areas must be well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes If lacquer or other flammable materials are to be sprayed ALWAYS locate the unit outside the immediate spraying area Failure to do so may cause an explosion 2 Locate the unit outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray 3 Before starting the unit check oil levels a The hydraulic fluid level should read Full on the dipstick CHECK IT REGULARLY See Hydraulic System in the M
66. t procedure with mineral spirits or Varsol solvent 9 Wash the spray tip in solvent Blow the tip clean with air pressure directed through the tip in the reverse direction backup Titan Tool Inc All rights reserved Speeflo Maintenance Hydraulic System Use of Speeflo s Coolflo Hydraulic Fluid is mandatory in the PowrTwin hydraulic system Do not use any other hydraulic fluid Use of any other hydraulic fluid may seriously damage hydraulic system and will void warranty 1 Check the hydraulic fluid daily It should read Full on the dipstick If it is low add only Speeflo Coolflo Hydraulic Fluid P N 430 361 Never add or change hydraulic fluid except in a clean dust free area Contamination of the hydraulic fluid will shorten hydraulic pump life and may void warranty Hydraulic Fluid Fill and Dipstick SN Ill INT 2 Change the hydraulic fluid every twelve months Drain the old fluid from the tank and fill with 5 quarts of Speeflo Coolflo Hydraulic Fluid Start operation of the unit at just enough pressure to operate the fluid pump Run the unit at this low pressure for at least 5 minutes This removes air from the system Check the the fluid level after this procedure 3 The hydraulic system has an external replaceable hydraulic filter Change the filter every twelve months 4 The hydraulic pump should not be serviced in the field If service on the hydraulic pump is required it must be retu
67. tection against an injection injury AL WAYS lock the gun trigger shut the pump off and release all pressure before servicing cleaning the tip or guard changing tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY knob must be turned to PRIME to relieve the pressure Refer to the PRESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep the tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse Aleak can inject material into the skin Inspect the hose before each use NEVER use a spray gun without a trigger lock and trigger guard in place and in good working order All accessories must be rated at or above 3300 PSI 228 BAR This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite Severe injury and or property damage can occur PREVENTION Provide extensive exhaust and fresh
68. the critical parts and affect its service life and warranty If the hydraulic motor is operable start the machine and place the piston rod 21 in its top position The numbers in parentheses refer to the Hydraulic Motor parts list on the following page 1 Remove oylinder head plug 7 2 Loosen lock ring 22 with a spanner wrench and unthread tube retaining nut on tee 27 Loosen tube retaining nut on elbow 15 Slide the nut down Push motor tube 26 into tee 27 far enough to clear elbow 15 Slowly unthread cylinder head 11 and lift it just high enough above the cylinder 23 to reach the valve rod assembly 20 with vise grip pliers 3 The piston rod 21 should be near the top of its stroke for disassembly It may be necessary to use a wood or nylon driver to push the piston rod up to its top position 4 Grip the valve rod securely with vise grip pliers and then remove the FlexLoc nut 9 from the top of the valve rod assembly 20 Be careful that spool 5 does not fall The cylinder head 11 can now be lifted off Unthread the cylinder 23 from the motor pump block 25 Note An extra lock ring 22 can be used to jam the two lock rings together on the cylinder and a pipe wrench can be used to unthread the cylinder 23 from the motor pump block 25 5 To remove connecting rod pin 2 in Fluid Pump parts list slide the ring up with a small screwdriver and then push the connecting rod pin out see illustration on pg
69. tierra que debe conectarse al conector de conexi n a tierra Verifique con un electricista o t cnico de servicio calificado si las instrucciones para conectar a tierra no le han quedado completamente claras o si duda que el producto haya quedado conectado a tierra de manera apropiada No modifique el enchufe que se proporciona Si el enchufe no entra en la toma de corriente p dale a un electricista calificado que instale la toma apropiada Este producto tiene una capacidad nominal de m s de 15 amperios y es para uso en circuitos con una capacidad nominal de 120 voltios o bien el producto es para uso en circuitos con capacidad nominal superior a 120 voltios y se equipa en la f brica con un cable el ctrico y enchufe espec ficos para permitir la conexi n a un circuito el ctrico apropiado Aseg rese de que el producto est conectado a una toma que tenga la misma configuraci n que el enchufe No se debe usar ning n adaptador con este producto Si es necesario cambiar la conexi n de este producto para uso en un circuito el ctrico diferente la conexi n debe ser realizada por personal t cnico calificado PRECAUCION Use solamente extensiones trifilares que tengan un enchufe de conexi n a tierra de 3 hojas y un recept culo de triple ranura que acepte el enchufe del producto Aseg rese de que su extensi n est en buenas condiciones Cuando use una extensi n aseg rese de usar una que sea lo suficientemente resistente como
70. ug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician This product is rated more than 15 amperes and is for use on a circuit having a nominal rating of 120 volts or the product is for use on a circuit having a nominal rating more than 120 volts and is factory equipped with a specific electric cord and plug to permit connection to a proper electric circuit Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product If the product must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel Use only a 3 wire extension cord that has a 3 bl
71. uipo para rociar agua o cido APRECAUCION No cargue el equipo por el asa del carrito durante la carga y descarga 10 11 Titan Tool Inc Todos los derechos reservados 17 Speeflo Parts Lists Drawings and Service Instructions Major Components Speeflo 3 4 5 4 TRE y c 07 e c ES e Honda Item Part Description 335 580 1 335 555 Cart assembhy ne 1 2 920 559 Filter assembly outlet manifold 1 3 235 107 Motor pump assembly AA 1 4 840 211 Bleed line assembly w valve 5 103 826 Syphon hose assembly 1 x 4 1 2 BS 6 non Hydraulic system sese 1 7 506 112 Convertokit 4 HP Honda dasolINS io en a a 1 18 Titan Tool Inc All rights reserved Gas Convertokit P N 506 112 Item Part Description Quantity 1 860 552 SCTEW M 4 2 860 004 Flat washer eese 8 3 980 332 Engine gas 4 0 HP Honda 1 4 980 307 C E I D DT 1 5 448 221 Pull ocioso cronica ici 1 6 448 336 Mounting plate gas eng 1 7 860 502 Stop NUE eic gc 4 8 424 285 Belt V not shown la Not part of this assembly O Titan Tool Inc All rights reserved 19 Speeflo DC Electric Convertokits Speeflo Not part of this assembly 20 ON OFF switch is also circuit breaker reset CSA Approved Motor 506 217 506 204 506 214 115V CSA 115V 2
72. ure cycling of motor pump assembly for 5 10 minutes Check for causes of air introduction Loose fittings in tank Loose fittings on hydraulic pump Loose hose connections Low oil in reservoir Stall at top can occur randomly when fluid pump picks up air Reset valve Avoid air in the fluid pump Before dismantling oil motor start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is broken If heat is on the head check the o rings on spool valve Dismantle oil motor and check piston seals cylinder bore and piston nut Pay special attention to piston nut It can be cracked and not show externally Before dismantling oil motor start machine With pump cycling under pressure touch the head to see if the head becomes hotter This will help determine if center o ring is blown on spool valve If hot remove and replace o ring Replace hydraulic pump Titan Tool Inc All rights reserved Troubleshooting Spray Patterns Problem Cause Tails 5 1 Inadequate fluid delivery j Hourglass 1 Inadequate fluid delivery Zo E FF Distorted 1 Plugged or worn nozzle tip ba i Pattern expanding and 1 Suction leak contracting surge 2 Pulsating fluid delivery Round pattern 1 Worn tip 2 Fluid too heavy for tip SOLD ARO
73. urni les directives appropri es 5 Le carburant est une mati re extr mement inflammable et peut exploser sous certaines conditions 6 Ravitailler en carburant dans un endroit bien a r une fois le moteur arr t Ne pas fumer et s assurer qu il n y ait ni flammes ni tincelles dans la zone de ravitaillement ou d entreposage du carburant 7 Ne pas trop remplir le r servoir d essence Apr s le ravitaillement s assurer que le bouchon du r servoir soit bien ferm et serr 8 Prendre soin de ne pas renverser de carburant lors du ravitaillement car les vapeurs manant du carburant ou le carburant d vers accidentellement peuvent s enflammer En cas de d versement s assurer que l endroit soit compl tement sec avant de d marrer le moteur 9 Ne jamais mettre le moteur en marche dans un endroit ferm ou restreint car les gaz d chappement contiennent des mati res toxiques telles que le monoxyde de carbone susceptibles de provoquer des vanouissements ou m me d entrainer la mort Le silencieux devient tr s chaud durant le fonctionnement et le demeure pendant un certain temps une fois le moteur arr t S assurer d attendre quelques minutes avant de toucher au silencieux Pour viter les risques de br lures graves ou d incendie laisser le moteur se refroidir avant de le transporter ou de l entreposer l int rieur 11 Ne jamais exp dier ou transporter l appareil lorsque le r servoir est rempli de carburant
74. x Nipple ss 1 9 227 033 lt Pipe plug erscsssesnrn 1 10 191 449 Hex Nipple sisiraan 1 Filter Service Kit P N 920 050 Item Part Description Quantity 2 920 103 CIE 1 4 920 006 Gasket 1 5 920 070 Gasket mmHRMRR 1 Specifications Maximum Working Pressure 5000 psi 345 bar Filter Area 18 In2 116 cm2 Outlet Ports eee 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 1 4 NPS M hose connection 1 3 8 NPT F plugged for additional gun hookup Wetted Parts Carbon steel with electroless nickel and cadmium plating stainless steel tungsten carbide PTFE Cleaning Clean the filter regularly Dirty or clogged filters can greatly reduce filtering ability and cause a number of system problems including poor spray patterns clogged spray tips etc To clean the filter shutoff the system and relieve all system pressure See the Pressure Relief Procedure in the Cleanup section of this manual Remove the filter cap assembly 1 Pull the filter element 3 and ball 2 straight out of filter body 6 Thoroughly clean inside the filter body 6 filter element 3 and filter cap assembly 1 with the appropriate solvent Use care in handling parts as dirt debris scratches or nicks may prevent o rings or gaskets from sealing The 920 Series Filter Elements filter from the inside out Be sure to clean the screen element thoroughly on the inside Soak in solvent to loosen hardene
75. y does not cover and Titan Tool Inc shall not be liable for any damage wear or malfunction caused by improper or inadequate maintenance abrasion corrosion or substitution of components parts or hydraulic fluid not supplied by Titan Tool Inc Titan Tool Inc shall not be liable for the improper design manufacture installation operation or maintenance of accessories components or materials not supplied by Titan Tool Inc Titan Tool Inc shall not be liable for damage or wear caused by incompatibility with Titan Tool Inc equipment of materials equipment or accessories not supplied by Titan Tool Inc This warranty applies only to the original purchaser and only when the equipment is installed operated and maintained in accordance with Titan Tool Inc s written recommendations or instructions Purchaser must with transportation prepaid return the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified Titan Tool Inc will at Titan Tool Inc s option repair or replace any defective parts The equipment will be returned including prepayment of transportation charges to the original purchaser If no defects in material and workmanship are found repairs will be made by Titan Tool Inc at a reasonable charge Charges may include the cost of parts labor and freight No statement or recommendation made or assistance given by Titan Tool Inc

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