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C, D & E-Series Carton Clamps

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1. L L L L L L L L L L EE eee CLO087 eps Add or increase positive camber Contact Cascade Service Check for worn lower surfaces rotate pads 180 Reclamp load and exchange so bottom edge sides or replace is even with bottom of pads 12 M OAD TROUBLESHOOTING IF LOWER TIER OF LOAD Reclamp IS CREASED load squarely between pads A NAA heck Ee 4 am BE hydraulics for see c high supply 3 Check for bent pressure See pads straighten Service Manual or replace See Service Manual Reclamp load Add or increase so bottom edge negative camber is even with g Contact Cascade bottom of pads Service 13 210273 R4 AFE OPERATION AND MAINTENANCE OSHA Regulations Industrial Trucks and Attachments Specific Regulations from OSHA 1910 178 WARNING The safe operation and maintenance of industrial trucks is regulated by Occupational Safety A and Health OSHA regulations 1910 178 and Ameri can National Standards Institute ANSI Safety Standard for Pow ered Industrial Trucks ANSI B56 1 When operating and maintain ing industrial trucks equipped with attachments you should pay particular attention to the following sections of these regulations You should be familiar with all sections o
2. CLOO73 eps Recenter Clamp if sideshifted 8 CLOO74 eps CLOO75 eps 210273 R4 10 Ne AEE a a a 2 Sideshift load or clamp away from wall before entering or leaving CAUTION Inspect trailer for damage before loading or unloading Dockplate required CL0076 eps CL1171 eps Drive in center of CAUTION Block trailer wheels 3 trailer brake slowly 7 Slow over dockplate ia 12 in 30 cm s CL1172 eps Use pad edges for load breakout 4 Position loads inside trailer A Use clamped load to 3 Square previous loads CLOO78 eps 3 B Use outside H of arm to i T CL0080 eps CL0077 eps square loads against wall 210273 R4 JJ OAD TROUBLESHOOTING IF FRONT STACK OF LOAD TILTS OUT 1 Check for bent pads straighten or replace See Service Manual Check for bent Reclamp load against backrest stabilizers straighten or replace See Service Manual a i i YYW di EN N i o WV VVVVVVV VV I A 5 be between pad aces Load center must pivot and backrest IF LOWER TIER OF LOAD BRIDGES DOWN OR SLIDES OUT 210273 R4 4 Check for bent pads straighten or replace See Service Manual Check hydraulics for low supply pressure See Service Manual
3. A j LOAD combined truck attachment WEIGHT capacity see truck nameplate o had o o TTT TTT TTT rr No unclamped loads on top H L Center load prior to lifting and traveling N A N Limit truck movement with raised load Check for slipping loads see Load Troubleshooting pgs 9 10 CLO094 eps 210273 R4 AFETY RULES Handling Loads KEEP CLAMP ARMS STACK LOADS PROPERLY INSIDE FRAME e Square all cartons e Traveling empty e All cartons clamped o Going into trailers empty siete om o Backing out of trailers empty CLO048 eps CLO049 eps No extended arms without load No loose cartons No voids in load E AILY INSPECTION Cylinders and Check items each day Report problems to hoses for leaks your supervisor Check clamp force prior to ide ST Upper hook TT engagement j D D procedures each operational shift See Service Manual A T for troubleshooting maintenance and repair l A gt A N Safety decals i amp nameplates Lower hook engag
4. least daily When industrial trucks are used on a round the clock basis they shall be examined after each shift Defects when found shall be immediately reported and corrected 14 Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 37030 Vago di Lavagno VR Italy Tel 39 045 8989111 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 977 1 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 cm Cm TM Cascade Corporation 2011 Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road Sparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273
5. 7 0 PERATOR S GUIDE C D amp E Series Carton Clamps Manual Number 210273 R4 cascade corporation Cascade is a registered Trademark of Cascade Corporation E C ONTENTS Introduction 1 WARNING Rated capacity of the truck Safety Rules attachment combination is a responsibility Daily Inspection 4 of the original truck manufacturer and may be less than shown on the attachment Camp Operaen i nameplate Consult the truck nameplate Load Handling 5 Basics 6 WARNING Do not operate this attachment unless you are a trained and authorized lift Fold Up Forks f truck driver Upending 8 Picking Up Loads 9 Stacking Loads 10 CAUTION This guide shows load handling ee procedures for most products Ask your Loading and Unloading Trailers Boxcars 11 company or organization about any special Load Troubleshooting 12 procedures for the loads you may be handling safe Operation and Maintenance 14 OSHA Regulations 14 J NTRODUCTION C D amp E Series Carton Clamps Cascade Carton Clamps are designed to handle unitized carton loads of a wide variety of products such as canned or bottled goods soft case goods and appliances Clamps are Hydraulic Cylinders Backrest available in various pad sizes and load capacities from 1 500 to 7 000 Ibs for transport stacking loading and unloading Carton Clamps can be sideshifting and can have grooved aluminum or rubber contact pad surfaces i About this Guide The infor
6. 9137 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 651 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 singapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 05 2011 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 210273 R4
7. doors 10 A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling rearward n Traveling 4 The driver shall be required to slow down and sound the horn at cross isles and other locations where vision is obstructed If the load being carried obstructs forward view the driver shall be required to travel with the load trailing 7i When ascending or descending grades in excess of 10 percent loaded trucks shall be driven with the load upgrade 7ill On all grades the load and load engaging means shall be tilted back if applicable and raised only as far as necessary to clear the road surface 0 Loading 1 Only stable or safely arranged loads shall be handled Caution shall be exercised when handling off center loads which cannot be centered 2 Only loads within the rated capacity of the truck shall be handled 3 The long or high including multiple tiered loads which may affect capacity shall be adjusted 4 Trucks equipped with attachments shall be operated as partially loaded trucks when not handling a load 5 A load engaging means shall be placed under the load as far as possible the mast shall be carefully tilted backward to stabilize the load 6 Extreme care shall be used when tilting the load forward or backward particularly when high tiering Tilting forward with load engaging means elevated shall be prohibited except to pic
8. ement Pad edges surfaces Fasteners 210273 R4 4 E C LAMP OPERATION CLAMP SIDESHIFT SIDESHIFTING WITH SOLENOID VALVE A Sideshift Left A Sideshift Left B Sideshift Right A Release Arms C Release Arms Press knob button D Clamp Arms B Sideshift Right B Clamp Arms Press knob button Bm a Be pA C ss a N A E Da o SIDESHIFTING WITH TIPPING SIDESHIFTING WITH FOLD UP FORKS A Sideshift Left A Sideshift Left A Tip Forward B Sideshift Right Press knob button C Release Arms B Sideshift Right C Unfold Forks B Tip Back Press knob button Press knob button D Clamp Arms C fra Arms D Fold Up Forks amp Arms Press knob button g CL4542 eps AUXILIARY VALVE FUNCTIONS 2 Tilt forward Hoist down AC Hoist up Tilt back GA0005 eps 210273 R4 OAD HANDLING Basics CLAMPING A Clamp load squarely between pads A Use proper sila clamp force for load being handled 4 t CL0051 eps t B Align bottom of load or pallet with bottom of pad edges CAUTION Avoid load pad damage by assuring pallet is same size as load CL0053 eps CARRYING LOADS Center load tilt back raise clear of floor CL0059 eps CL0055 eps SKIMMING LOADS A Use lower clamp pressure o B Align single stacks with 4 in front edge CL0056 eps 210273 R4 CL0054 eps OAD HANDLING Fo
9. f these regulations Ask your employer for the complete regulations a General Requirement 4 Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturer s prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 5 If the truck is equipped with front end attachments other than factory installed attachments the user shall request that the truck be marked to identify the attachments and show the appropriate weight of the truck and attachment combination at maximum elevation with load laterally centered 6 The user shall see that all nameplates and markings are in place and maintained in a legible condition e Safety Guards 2 If the type of load presents a hazard the user shall equip fork trucks with a vertical load backrest extension in accordance with a 2 following a 2 All new powered industrial trucks acquired and used by an employer after February 15 1972 shall meet the design and construction requirements for powered industrial trucks established in the American National Standard for Powered Industrial Trucks ANSI B56 1 except for vehicles intended primarily for earth moving or over the road hauling 1 Operator Training Only trained and authorized operators shall be permitted to operate a powered industrial truck Methods shall be devised to train operator
10. k up a load An elevated load shall not be tilted forward except when the load Is in a deposit position over a rack or stack When stacking or tiering only enough backward tilt to stabilize the load shall be used 0 Operation of the Truck 1 If at any time a powered industrial truck is found to be in need of repair defective or in any way unsafe the truck shall be taken out of service until it has been restored to safe operating condition q Maintenance of Industrial Trucks 1 Any power operated industrial truck not in safe operating condition shall be removed from service All repairs shall be made by authorized personnel 5 iscsi All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from the manufacturer nor shall they be altered either by the addition of extra parts not provided by the manufacturer or by the elimination of any parts Additional counter weighting of fork trucks shall not be done unless approved by the truck manufacturer D Nr 7 Industrial trucks shall be examined before being placed in service and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle Such examinations shall be made at
11. ld Up Forks C Tilt back transport Transport load A Tilt mast to centered position forks 3 4 parallel to floor CL4549 eps z CL4550 eps B Drive forward forks into pallet position load against backrest CL4551 eps K lt 7 210273 R4 OAD HANDLING Tipping A Tilt mast to square pads with load B Drive forward position load against backrest CL4552 eps C Clamp load Raise load high enough for the load to fully tip forward Reference line for easy height positioning 3 Tip load forward CL4572 eps CL4554 eps ys 210273 R4 PICKING UP LOADS ep 1 A Move up to load stop A Square truck to load open arms for clearance B Sideshift to align CLOO60 eps B Align bottom of arms with bottom of load CLO062 eps Raise load clear Fy of floor or stack clearance Drive slowly back stop CLO065 eps CLO064 eps r Recenter load if sideshifted N E 10 Em CL0067 eps CLOO66 eps 210273 R4 S TACKING LOADS Move up to A S quare truck 1 stack stop 12 in center load to stack The B Sideshift to align ae eps Raise load Drive slowly watch clearances i 4 forward lower load squarely CLOO70 eps Release Clamp watch clearance to Drive back to clear stack other loads lower Clamp
12. mation in this guide is intended to simplify operator understanding about effective and safe Carton Clamp use and operation Read this guide thoroughly before operating the attachment Be sure you know and understand all operating procedures and safety precautions If you have any questions or don t understand a procedure ask your Supervisor Emphasize Safety Most accidents are caused by L 0 operator carelessness or misjudgement You must T 0 watch for poorly maintained equipment and hazardous at 0 ae situations and correct them CC i 5 bOn CL0092 eps Frame Contact Pads Stabilizers Arms i pP HN A f IA gt 1 210273 R4 AFETY RULES Industrial Lift Trucks No riders No reaching through mast No standing under load AA empty No parking on ramp No turning on ramp Watch clearances CL0091 eps TRAFFIC s ys i a A s an gE s Slow for Sound horn slow Sound horn slow Wet floors Bumps two way traffic at intersection at corner o_O Observe Workers Stops i _ L aa ENIT WE TP ei eel 210273 R4 AFETY RULES Industrial Lift Trucks Qa Do not use the truck attachment as a tow vehicle CL4839 ai AFETY RULES Handling Loads Limit sideshifting Top of load must not with raised load extend above backrest jie p 5 I ae Load weight must not exceed
13. s in the safe operation of powered industrial trucks m Truck Operations 1 Trucks shall not be driven up to anyone standing in front of a bench or other fixed object 2 No person shall be allowed to stand or pass under the elevated portion of any truck whether loaded or empty 3 Unauthorized personnel shall not be permitted to ride on powered industrial trucks A safe place to ride shall be provided where riding of trucks is authorized 4 The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck 51 When a powered industrial truck is left unattended load engaging means shall be fully lowered controls shall be neutralized power shall be shut off and brakes set Wheels shall be blocked if the truck is parked on an incline 511 A powered industrial truck is unattended when the operator is 25 feet or more away from the vehicle which remains in his view or whenever the operator leaves the vehicle and it is not in his view Sill When the operator of an industrial truck is dismounted and within 25 feet of the truck still in his view the load engaging means shall be fully lowered controls neutralized and the brakes set to prevent movement 210273 R4 6 A safe distance shall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight

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