Home

frick® quantum™ lx compressor control panel

1. 0001 0001 1001 2001 0001 Nid 0001 0001 Nid TL Y Nid ALLE cool f Nid aNd 0001 Nid 9001171 Nid ro pb sh LT 0001 0001 2001 QNS ONS 3 1 X19 1HM Xj xdt 0001 0001 001 01 SLTOA T NI Kd YNY 1 f NNOO WO3J YOLOANNOD 14 8 08 90TVNY A33 10d a xi u 1 n 5 E XL a N NNOO YNY O
2. HOLMS 10977109699 TINGOW 40 3015 SIHL NO WOLIOB V NO 440 319201 SI 1 ON MS did ILON x LINNON Tiva wuse 305 1 aT 305 013191081 G31V105I NON NO ar 0071 x Hore 1 5 d 8 aS Bis Hao E Eh SES d 406 Sb unge 8 cR lo 019 031 1051 98 84 5 56 SEB PH I 807 M3AOMGNOS il 466 8 8 380 ino 1 8 8 SMe wes S 25 1 20 0 OL 01 ino H joN No No wo D 9 LV asn IN No 330 30 330 39975 annoys WNOS 3 62 asn IN 330 No 40
3. 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 22 MAINTENANCE FIC BY JOHNSON CONTROLS Q5 RDB RWB RWF RXF 58 101 CONTROL CENTER ASSEMBLY SHEET 2 OF 4 1 4 d 4 O O is 1 D Qr X 6D 000 00 66 00 ee i la 467 4 y Tir i ir This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 23 BY JOHNSON CONTROLS Q5 RDB RWB RWF RXF 58 101 CONTROL CENTER ASSEMBLY SHEET 3 OF 4 8 o 9
4. Keypad N Overlay ALS oT 7 d s E 5 1 9 9 Logic Display pm m DIG go 1 ni 2 EB NOD TED LOO MCD NOD TOO MOD T NOD CT MOD MOD MOD MOD INCO NOD MOD gO pea pu a em m 1121214151617 BY SON 2H 31149151 6 17 18 18 20 21 22 253 24 00 D00 9 o 4 5 6 0 id id td id 0 6909 2009 HOD 6 o 5 DIC gp 2 2 7 OR 0 NOD MC OD D MOD D MOD 8 1121514151617 11619 110111112113 HS 8 181920 21122 23 124 0 ESO 5 ld d 1 td 1 i 9 ze Ld 3 r1 habe ANALOG BD 1 I 0 Interface Board fuUUUUUUUUUUUUTUUUUTUUUUUTUUUTIUUUTUUUUUUUTUUU i DANALOG BD 27 Supplies DC 42 2 NAL a 99 900 BLOCKS a 5 DC Comms Terminal Block This pictorial represents a typical
5. Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 67 ANALOG BOARD 2 PICTORIAL
6. ALYINSNI ONY TIONIS OL SJAM 2 TIM MOLO3NNOO dili 06 90 NY OL fid OL noo anoo aa 90WNY 01 ALS WAAL OL ds OL qs MOO SHL HIm anoa Q8 WLO OL doo 90WNY YOLIINNOO 140 OL WOO Noo gt aed 08 OL AGT oe NOY Q8 90WMY 01 ES fid 01 m E ANANG ol ANANG 6 8 1 9 9 Y ANANG 2 ANAND 1 favo 70103 YO SNid lt 60 8 1 dv WOIO3NNOO 9900 div A33 NOLYZIHY 10d on 1 woo T xii 305 diva noo 5 d WADI YO SNd 1 2050 dv 0 NOIJ3NNOO 2 090009 div 1 are 3 5 Alt 0 Woo AGH 1 N lLdIH3S30 OL St 508908 YN Old GL 0 51 20 54 2 31 106 ONY JAM TONS OL SJAM c 149 XLY 22150482001 XL u 9 XL Y 1 SOG YNY OL XL u 9 8 XL
7. LL d Frick BY JOHNSON CONTROLS QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE WIRING DIAGRAM RWB II Sheet 4 of 4 NOTE 1 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING ALL DRAIN WIRES TO BE INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR CLOSER OF TERMINATION IF NOT CONFINED OTHERWISE NOTE 2A TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 AWG TWISTED PAIR BELDEN 9320 20 2 OR EQUAL TWISTED PAIR SUGGESTED IF CABLE HAS A DRAIN WIRE GROUND DRAIN WIRE AT ONE END ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE NOTE SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 507 TO 1007 TEMPERATURE ASSEMBLY FOR NON HAZARDOUS LOCATION FRICK P N 639A0151G03 WITH 1 2 NPT OR 63940151602 FOR CABLE STRAIN RELIEF WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER WIRING USE BELDEN 49320 20 2 CABLE OR EQUAL CHANNEL 13 REMOTE SLIDE VALVE POSITION 0 20 MA CHANNEL 14 SLIDE VALVE POT CHANNEL 15 SLIDE STOP POT CHANNEL 16 MOTOR AMPS LK2 QUT ALTERNATE METHOD USING 20 MA OR CHANNEL 16 MOTOR AMPS CUR TRAN SEE QUANTUM IOM MANUAL FOR WRE SIZING TO MOTOR LK2 IN PHD CONNECTORS COMPRESSOR amp CPR MOTOR VIBRATIO
8. p mnm OUTPUTS 24 VDC Power LED D5 L a RO 5 45 a CH24 Input Se gt 6023 Input j 8 i LK3 amp LK4 are not used 4 CH22 Input for LK3 Analog Board 2 CH21 Input M i CH20 Input E gt 5 1 gt m Input 6019 Input BE CH17 Input a LK2 Not used for Analog Board 2 i Remove lt P8 not used for Analog Board H 2 i 6016 Input cm 6014 Input 6715 Input Active LED 09 m Tx LED 08 gt mm Rx LED 07 gt Em 6412 Input 4 E i CH10 Input gt Defaulted with jumper out D DO TU Domen P 0 Input Ho For 04 Must be removed 85 For Q5 Must be installed Ha Input ES CH6 Input LO 6 2 Input 5 Input CH4 Input m a Input SSS 4 i LK6 CH3 Input For Q4 Pins 1 to 2 jumpered i i CH1 Input For Q5 Pins 2 to 3 jumpered L INPUTS 5 VDC Power LED D1 O 12 VDC COM
9. HOT ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE NEUTRAL POWER SOURCE ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MINIMUM 12 AWG FOR FEED 0 j 9 ALL NEUTRALS ENTERING SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT 16 DESIRED e 2 THIS ENCLOSURE SHALL REMOVE JUMPERS 1 TO 101 amp 2 TO 102 amp CONNEC BE TIED TOGETHER A SEPARATE 118 OR 230 VAC SOURCE TO 101 amp 102 SOURCE NOT IN THIS ENCLOSURE IF 2nd IS ho TIE NEUTRAL TO GROUND MOVE WIRE 104 TO Quee T JN AT SOURCE HEATER 29 9 BPE GROUND TERV IN MCRO 104 QHCR BK 2 dot SEPARATOR OIL HEATERS ADD FOR 2nd IKW HR 107 IF SUPPLIED BK ALL HEATER WIRING ADD 1BCB FOR 3rd HIR 105 108 IF SUPPLIED TO BE 14 AWG p4 RED Es ENCLOSURE HEATER OPTIONAL HEATER 200 W SET AT 40 F 22 COMPR NTR SPACE HEATER IF SUPPLIED 82 CONTROL POWER JUMPER 500 W MAX pe ON 10 7 5 6B 2B UNE EM ALTER GRN YEL OR GREEN e JUMPER ero BRD 1 P6 PATER 5 6 GRY e DC POWER 1001 TO LNS SUPPLY PS 1 74 75 BLK 1000 8 ENCLOSURE AIR CIRCULATION FAN el OPTIONAL 7 3 3 COMPR RUN TIME METER Sh 6 a
10. Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 35 OUANTUM 4 BOARD SETTINGS Processor Board Jumpers in 2 second Watchdog timer timeout LK1 out 8 second Watchdog timer timeout in Watchdog timer Enabled LK2 out Watchdog timer Disabled 5V Backlight Voltage not used LK3 12V Backlight Voltage all displays 5V LCD Supply 1 5 5 3 3V LCD Supply LG Philips Display COM4 IRO3 HRS IRQ10 4 Battery Backup Enabled LK7 B Battery Backup Disabled CMOS Cleared in RS 485 Receiver Enabled RS 485 Receiver Disabled in RS 485 Terminated LK9 out RS 485 Not Terminated in RS 422 Terminated LK10 out RS 422 Not Terminated in Bit 1 of 259H Logic 1 User Application Link E out Bit 1 of 259H Logic O User Application Link in Bit 2 of 259H Logic 1 User Application Link LK12 out Bit 2 of 259H Logic User Application Link Standard Setting Communications Board Jumpers Com 1 TB1 in Terminate COM1 LK2 out No termination RS 422 485 in Pull down COM1 in Pull up COM1 pull P RS 422 485 Rx Tx in Pull down COM1 in Pull up COM1 sene 1 RS 422 TB1 COMI RS 485 TB1 2 2 TB3 Terminate 2 RS 422 485 ae No termination Pull down COM2 RS 422 485 Rx Tx m No p
11. quM Frick BY JOHNSON CONTROLS 090 020 M SEP 11 Page 149 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE WIRING DIAGRAM RXF 12 101 Sheet 1 of 4 CUSTOMER SUPPLIED 115 OR 230 VAC LISTED CONTROL TRANSFORMER WITH LISTED DISCONNECT POWER SOURCE IS REQUIRED EARTH BUSBAR AT ALL POWER SOURCES SHALL GROUNDED ON ONE SIDE NEURAL POWER SOURCE ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS o OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MINIMUM 12 AWG FOR FEED TM 1 IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT 15 DESIRED e 2 THIS ENCLOSURE SHALL 02 REMOVE JUMPERS 1 TO 101 amp 2 TO 102 CONNECT BE TIED TOGETHER AT A SEPARATE 115 OR 230 VAC SOURCE TO 101 amp 102 SOURCE NOT IN THIS ENCLOSURE 03 IF 2nd 1KW 15 REQD 40 TIE NEUTRAL TO GROUND MOVE WRE 104 TO op gy m AT SOURCE 04 077 FEATER ti GROUND TERM IN MICRO 55 104 GR OH MN SEPARATOR OIL HEATERS ADD FOR 2nd IKWHTR 107 SUPPLIED 5 OR 1 KW HTRS 06 MET ALL HEATER WRING ADD 6818 FOR 3rd HIR 105 108 IF SUPPLIED BE 14 AWG 07 EE ENCLOSURE HEATER OPTIONAL 08 HEATER e 200 W SET AT 40 F 10 P C82 CR SH COMPR MTR SPACE HEAT
12. 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 16 MAINTENANCE FIC BY JOHNSON CONTROLS Q5 INTERFACE BOARD COMM COMM 4 3 0 O 2 Se O S b Baud Rate Jumpers gt J15 Not Installed 19200 Default ues 115 Pins 1 2 Installed 0 BUT 115 Pins 3 4 Installed 56K J15 Pins 1 2 and 3 4 Installed 6 COMM 1 _ fe old Ar E M E a E NE E 8 N z ex 8 y E i a 5 O 4 eld b UM active 8 E i a 2 go ICD PORT gt 5 a a 19 M Do Not Remove 4 1 Power Connector COMM 1 JUMPER SETTINGS Jumper Title Jumper Setting Jumper Title Jumper Jumper Setting RS 422 4 Wire Default 8 gt E ml RS 422 4 Wire Default RS 485 2 Wire 1 Pull Up Default 1 2 Closed RS 422 Default RS 4
13. ri o zai H pe a ENCLOSED COW FOL PAN io BA 1 Hi He 0 2 B TS 5 5 3 SS m 5 ENCLOSURE MANUFACTURER LABELS AREA 5 PANEL HEATER 2008 OPTION 090 020 M SEP 11 Page 24 o
14. TEST FUSE HERE IF LAMP LIGHTS SPARE FUSE AMP794068 1 0 0 0 00 0 0 0 000000000 FUSE FUSE TESTER 56 SPARE OUTPUT MODULE OUTPUT 4 OUTPUT 23 BOARD PART NUMBER PART 640D0062H GEEEEEEEEENID OUTPUT MODULE NEUTRAL OUTPUT MODULE HOT OUTPUT 2 o P6 OUTPUT 21 INPUT MODULE INPUT MODULE INPUT MODULE OUTPUT MODULE 990096 ru or 9 1 Ps s E INPUT 17 INPUT it 18 HOT NEUTRAL INPUT 19 INPUT 20 INPUT MODULE BOARD REVISION LEVEL cns NEED ntvsow PROGRAM EPROM DIO 7 9 amp COMMUNICATIONS JUMPERS s VO COMMUNICATION D25 D26 ACTIVITY LAMPS MICROPROCESSOR o WATCHDOG LAMP 8 BLINKS IF OK DIPSWITCH SETTINGS SIGNIFY e 5 mer CUN C 0 O 1 2 M3 M4 5 M6 7 8 9 M10 M12 M13 M14 M15 M16 M Bj l El l El El gt 2 a 2 a 2 2 a a o a 5 gt 5 5 E
15. 112 Discharge Butterfly Setup i tnc eR edente BR REDE 113 Auxiliary Analog Input Safeties QI Is e H U 114 QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 Frick MAINTENANCE Page 5 Auxiliary Digital Input Config ration 116 Auxiliary Digital Output ConflgUratiOn cise arise terrea Fa 117 Timed Digital Output 119 RS 119 CALIBRATION PreSSUre 120 122 123 MotorMiscellanegous 123 PhD MORItOFIDB occorre eoe rerit te e eee sepe PL Cre IE hates EET Y T o Eee un 125 Analog Outputs Retransmitting Outputs tnnt nnne nnne 127 Analog Outputs VFD Condenser Outputs ener eeina testatnr tesa tatto tassa aia 128 Analog qo Rf LI Tez volo ccm 128 tetra 129 Auxiliaries 2 RR 130 CONFIGURATION E 131 132 NETTE EE REPRE 132 Digital ma
16. asas 165 COMPRESSOR MODEL 165 COMPRESSOR VOLUME RATIO AND CAPACITY INFORMATION 4 166 THE FOLLOWING PUBLICATIONS ARE AVAILABLE FROM THE JOHNSON CONTROLS WEBSITE jci com Frick Quantum LX Control Panel Operation Service 090 022 0 090 020 CS Frick amp Quantum LX Control Panel Communications Setup setup and wiring for data communication using available protocols 090 020 M Frick amp Quantum LX Control Panel Maintenance repair troubleshooting 090 020 lt 11 QUANTUM LX COMPRESSOR CONTROL PANEL 6 MAINTENANCE FIC BY JOHNSON CONTROLS NOTES QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 Frick MAINTENANCE SECTION 1 INTRODUCTION TO THE QUANTUM CONTROL SYSTEM 000 LU 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 8 MAINTENANCE FIC BY JOHNSON CONTROLS INTRODUCTION TO THE QUANTUM CONTROL SYSTEM INTRODUCTION Analog Input Output Boards Analog variable signals are sent and received by these boards The output signals are used for controlling VFDs modulated valves etc and the input signals are used to read the values being sent from pressure transduc ers temperature sensors etc This board runs an independent software program from the Quantum to control devices and communicates the status of all devices back to the Quantum The Analog board has 24 analog inputs and 8 an
17. HE 133 idein 135 5 5510 HQ 135 PAB OW Ren 135 SECTION 10 QUANTUM EX DRAWINGS 2 uoce eene cunc eerte reno uk rna aO Sek Eure um Ea EE LM SR REB r ERR ERE 139 RXF 12 50 RETROFIT MOUNTING 3 cette obit dia 140 WIRING DIAGRAM RWF amp rrt or enge arra 141 WIRING DIAGRAM gt RD 145 WIRING DIAGRAM E 149 WIRING DIAGRAM SRDE 153 WIRING DIAGRAM PH Dii eT 157 WIRING DIAGRAM DIGITAL l O BOARD 2 158 WIRING DIAGRAM ANALOG I O BOARD 2 004440 0 160 cp 162 COMMUNICATIONS WIRING DIAGRAIMS ee 163 TO GUSTOMER REMOTE 60 RI 163 RS 485COMMUNICATIONS 163 5 422 rudes ota di ta aet seta ad tette dade ola ssi e pedes mta En amr c rna Ra EA 163 POINT TO POINT FIELD WIRING DIAGRAM 000000000000 164 SECTION 11 TABLES PRESSURE TRANSDUCER CONVERSION
18. Oo 0 8 ETHERNET e L NA LED s o o Jo 0 JLVDS3 JLVDS2 E INVERTER1 S lt inverter DIMM1 _ A lt CMOS1 BH1 Battery T cn1000 N o 2 of SY Ports A B 5 IEEE d J S ES oo als la in COM3 RS 485 RS 485 E RIVER POWER En 4 deus a z 0 38 amp E E BERE TREES l 00090 J LVDS1 CON2 COM1 CRT1 Video Connector RS 232 RS 232 Video Monitor USB Ports NOTE 1 The triangle symbol denotes Pin 1 on connectors Refer to the chart on the following page for jumper settings NOTE2 NOT remove the 4 jumper Removal of this jumper will cause the processor to not power up NOTE 2 Although the O5 board is the main controller most of customer connections will be to the Interface board as shown later QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 15 BY JOHNSON CONTROLS O5 BOARD J
19. NOIYIOSI Nd 8 nm Ed INIAM NNOIS 007 58 MINYnS NI 0001 NON 900 1001 NI LOOL WONJ 20 PZ Who coe ae ma Mdc vc self NINII o o PE 6 200 Indnoo MLNYnD ms 9 9 8 mv vm 1 Xu 0 XIF VIN Yu 3E 52000298 Monee 474 0 0 oa elt YOLVTOSI 38 3015 03151051 TYN9S 305 3 1051 NI 3015 O3IVIOSI NON NO WNOIS ZZv SH Old BY JOHNSON CONTROLS 91314 43 15 31 583 10 ONISIM SH3HIO A8 INIHIM 440 8 NO 1 OL 135 306 Q31VIOSI NON NO 07 88 N04 1 589 584 04 135 38 HOLIMS did 3015 83801512 YO Q31VIOSI NON IHL L 2209 54 X04 135 38 3HOIMS 3015 NO 0311051 SHL 70350 38 191 QOHISA OL 8 3 S3HOLIMS did 135 NO 8 9 NO 440 QOHIJA TYN9IS 0341530 OL 135 Jav JINGOW 40141051 NO SSHOLIMS HLOd ANY QHvOS WOO NO Sd3dAnr SAHOLIMS did NO 261 803 SI NOlllSOd L10v430 3HL 504 HOUMS did Qfvg 01 33434 3193135 N38 9 MYHL 5 0 504 HOIIMS did JHL NO 3Lv JHL JYHL 3N SN3 NMOHS SY JINGON HOIVIOSI OL QNVOS YaLNdINOD WO JAIM qawo8 WOO NO 0 8 z WOO 201 301538 TWNINMAL 5 INNON 77301 38 TINOM LOOL x 0001 OQA vc JH
20. 80802 Control Step 2 igital Board2 lO Channel fT None oBord CY 80802 Control Step 3 22000 igital Board2 0 Channel 23 None O Boara 80802 Condenser Control Step 4 a igital Board2 lO Channel None Power Assist Board Digital Board 1 0 Channel ft None Dx Circuit 1 IO Board DigitalBoard2 lO Channel ft None Dx Circuit 2 Board DigitalBoard2 lO Channel 1 0 None osa L Main Injection 10 Channel E oo None O Board Non Digital Board 1 Digital Board 2 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 138 MAINTENANCE FIC BY JOHNSON CONTROLS NOTES Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 139 SECTION 10 QUANTUM LX DRAWINGS This table lists the numbers for the drawings that appear on the following pages The drawings shown here is the latest revi sion as of the printing of this manual These drawings appear here for reference purposes only and are subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control p
21. 0 BLK BLK 1 BLK IF MECHANICAL LEV SW WIRE PER LN 47 IF ELECTRONIC LEV SW WIRE AS SHOWN ON LNS 48 amp 73 75 BLK WHT arc 4 2 2 WD MODE 3 MODE 4 OFF ON ON OH CR ji 2 WHT SEE NOTE voc 1000 SEP LEV 48 13 gt XO m8 gt 10 5 MODE 1 MODE 2 MOD A OFF ON MOD OFF OFF 1 9 gt 200097 3 FROM TERM 5 BRD CER m 23 MOD 8 F9 OUT BRD 1 P3 MOD 17 F17 IN MOD 18 F18 IN BRD 1 P5 MOD 18 F19 IN MOD 20 F20 IN MOD 21 F21 OUT 24 25 28 29 30 090 020 M SEP 11 Page 154 SEE LN 74 L 11 1 1 1 LSHH 5 No 50 Ax 1 MODE SELECT MODE SELECT B 6 WD F24 OUT 24 VDC s POWER SUPPLY EE RED jl 2 Qui 1 WHT WHT ay C CABLE 16 E IUSTOMER S CONNECTIONS TO CONTROL CIRCUIT MINIMUM OPTIONS LINE NO TERM NO CIRCUIT DESCRIPTION 4 120840 CONTROL POWER 26 82 OIL PUMP 1 STARTER 5 19 OL PUMP 1 AUX 28 182 COMPR STARTER 24 5 20 COMPRESSOR AUX 5 2 53 54 ME CURRENT TRANSFORMER 4 42 43 44 45 46 47 48 49 50 52 53 54 55 56 57 58 59 60 61 62 65 64 6 67 68 69 70 72 73 74 75 76 7
22. INDICATES DEVICES SUPPLIED BY FRICK OR OTHERS WHEN OPTIONAL OR REQUIRED WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND NEUTRAL TO BE 14 AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE REPRESENTS STARTER TERMINALS WHEN SUPPLIED BY FRICK 6 TERMINALS IN DIG 1 0 CONTROL CENTER NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING ENTERING OR LEAVING QUANTUM PANEL NO SINGLE PHASE OVER 300 VOLTS SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE p AWG STRANDED WIRE UNLESS SPECIFIED OTHERWISE ALL NEUTRAL EXP 2 amp 2A WIRING TO BE WHITE UNLESS NOTED OTHERWISE FOR SECOND LIQ INJ IF REQUIRED LIQUID INJECTION IF REQUIRED HI M LIQ INJ IF REQUIRED ECONOMIZER IF REQ D PROGRAMMABLE SV SETPONT BALANCE PISTON IF REQUIRED OIL LEVEL OK HIGH LIQ LEV FROM SYSTEM SAFE CLOSED JUMP 5 TO 25 IF NOT USED ENCLOSURE HEATER OPTIONAL 200 W SET AT MAX HOT GAS BYPASS OPTIONAL PROGRAMMABLE SV SETPOINT 3 gi PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED AUX 2 PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED MODE SELECT MODULE SEE CHART FOR MODES MODE SELECT MODULE B SEE CHART FOR MODES OIL HEATER 04 05 06 ALARM ENERGIZES ON ALARM amp SHUTDOWN SHUTDOWN DE ENERGIZES ON SHUTDOWN POWER ASSIST OPTIONAL ADDED AT TIME OF MANUFACTURE IF SPECIFIED
23. LL d Frick BY JOHNSON CONTROLS WIRING DIAGRAM RDB Sheet 4 of 4 CHANNEL 13 ECONOMIZER PRESS MONITOR OPTIONAL 0 5 NOTE 1A ALL ANALOG LOW VOLTAGE WIRING BE RUN IN SEPARATE CHANNEL 14 CONDUIT FROM ALL OTHER WIRING ALL DRAIN WIRES 0 BE NOT USED INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR CLOSER OF TERMINATION IF NOT CONFINED OTHERWISE NOTE 2 TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 AWG TWISTED CHANNEL 15 PAIR BELDEN 29320 20 2 OR EQUAL TWISTED PAIR SUGGESTED NOT USED IF CABLE HAS A DRAIN WIRE GROUND DRAIN WIRE AT ONE END ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE NOTE 3A SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 50F TO 1007 TEMPERATURE ASSEMBLY FOR NON HAZARDOUS LOCATION FRICK P N 63940151603 WITH 1 2 NPT OR e S OOS 63940151602 FOR CABLE STRAIN RELIEF WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER ALTERNATE METHOD USING 20 WIRING USE BELDEN 9320 20 2 CABLE OR EQUAL OR CHANNEL 16 MOTOR AMPS CUR TRAN SEE QUANTUM IOM MANUAL FOR WIRE SIZING TO MOTOR LK2 IN PHD CONNECTORS P9A amp COMPRESSOR amp CPR MOTOR VIBRATION amp TEMPERATURE MONITORING FOR 7 CHANNELS DEDICATED TO PHD SEE DRAWING 649D5050 CHANNEL 1 EZ COOL PID LOOP IF REQ D PID LOOP OR PROGRAMMABLE SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20 M 4 2
24. as the range of the Control input 2 0 Setup Minimum Run Time 20 0 0 to 300 0 Time High Stage System Link None System 1 System 2 0 0 to 255 0 0 0 to 8 0 None Sequencing ID Start Compressor Mode 1 Manual All Available Modes Capacity Mode Manual 0 0 to 100 0 0 0 to 255 0 0 0 to 8 0 Minimum Capacity Sequencing ID Start Compressor Mode 1 Manual All Available Modes Capacity Mode Manua 0 0 to 100 0 0 0 0 1 0 0 to 8 0 Minimum Capacity Percent Sequencing ID Start Compressor Mode Manual All Available Modes Capacity Mode Manual 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Capacity Mode Manual 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manual Capacity Mode 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manual Capacity Mode 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manua Capacity Mode 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Percent Capacity Sequencing ID Start Compressor Mode All Available Modes Capacity Mode
25. M 1 8 E mmu Isl i Flash Card 1 socket located 1 under board i i i Keypad Cable Display Inverter Cable 090 020 lt 11 Page 41 Digital Board 1 Digital Board 2 Analog Board 2 Analog Board 1 Backlight Tube Caution 5 High AC voltage at Inverter QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE e 06 9 6 69 6 9869 9 OU This pictorial represents a typical configuration using the Quantum 4 in a 22 amp 28 inch panel and is not to scale Specific units may or may not have both Digital and Analog boards depending on options Additionally the power supply may vary The pictorial is meant to show the proper interconnection of the D C power I O communications harness keyboard cable and display harness and hardware components quM Frick BY JOHNSON CONTROLS QUANTUM 4 FLOW DIAGRAM D C VOLTAGE COMMUNICATIONS HARNESS 22 amp 28 INCH PANELS 0000 Communications oo
26. VARI DRY 68 Current Transformer CT soe cage eer em E eere oe 68 7 68 0 68 Analog Board Comparison Ga 68 SECTION 6 OPERATOR 20 shank 70 090 020 lt 11 QUANTUM LX COMPRESSOR CONTROL PANEL 4 MAINTENANCE FIC BY JOHNSON CONTROLS EIE IEVES Cur ER 70 Identifying The Type of Display ierra eee Lees te Fee dere ves e cue a sk far elk 70 Display Replacement e erp cedi eR Dee utei es Eas Qtr i o EO Ope det e e eS 70 6 emm 71 05 SPECIFIC INFORMATION si cco 71 KEY PAD ae hed ee eee eee eee 72 Keypad 72 a fib cL EL MCN Seta ID 73 SECTION 7 SERVICE PED 76 Digital Board Inputs and 76 Analog Board Inputs and 76 ML CE II ML 77 Software 78 SYSTEM STATUS 82 gt 83 MISCELLANEOUS 5 5 ADOUE bh Sete eee Fad e ape EIE 84 SECTION 8 TROU
27. Ko Form 090 020 2011 K MAINTENANCE File SERVICE MANUAL Section 90 Replaces 090 020 M JUNE 2011 BY JOHNSON CONTROLS Dist 3 3a 3b 3c MAINTENANCE FRICK QUANTUM LX COMPRESSOR CONTROL PANEL Version 7 0x Please check www johnsoncontrols com frick for the latest version of this publication 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE Frick Page 2 by JOHNSON CoNTROLS TABLE OF CONTENTS SECTION 1 INTRODUCTION TO THE QUANTUM CONTROL nnmnnn 8 INTRODUCTION A adds pec dines Sd donde dhe SE la 8 8 Power Supply espe ee ER D 8 Digital Input Output 8 Analog Input OUtpUtiBOAEds orb docet ttc cnet dra ursa 8 Operator 8 THECONTROEPANEEENGIOSURE UU ERI 8 GENERAL EE 8 WHAT TO DO BEFORE CALLING THE 9 SECTION 2 05 INTRODUCTION scritti tttm E 12 0 12 WHAT SHOULD OCCUR WHEN APPLYING 12 WHAT IF THE OPERATING STATUS SCREEN IS NOT 5 12 BATTERY FUNCTIONCAND 2
28. 1 Action 2 Action DX Circuit OffWhenBelw DX Circuit 2 On When Injection Above PSIG 79 a wo 4 uy 30 Time 0 0 to 60 0 Disabled 5 0 None Percent Time None 0 0 to 185 3 P 0 0 to 60 0 Disabled Disabled DX Circuit On With Compressor DX Circuit On By Capacity Position 0 0 to 100 0 0 0 to 100 0 0 0 to 100 0 0 0 to 100 0 0 0 to 100 0 0 0 to 900 0 Disabled 14 1 5 2 85 0 0 850 Percent Disabled 122 0 None 100 0 to 180 0 0 0 to 60 0 SEC 0 0 to 5 0 0 0 to 100 0 Percent 0 0 to 60 0 SEC A N Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 105 SETPOINTS Motor Engine DBS Motor Turbine Vyper Units will be based upon the settings of the Session Screen defaults are shown here Description Default Motor Amps 100 0 Volts Service Factor Name Plate Horse Power CT Factor Recycle Delay 480 0 1 15 Load Inhibit Force Unload Value Range 0 0 to 3000 0 AMPS O 0 to 9999 0 0 0 to 2 0 0 0 to 3000 0 20 0 to 255 0 MIN 0 0 0 5 0 0 to 60 0 SEC 100 0 20 100 0 105 0 110 0 High Motor Setpoint Amps Warning Delay 0 0 to 3000 0 AMPS 0 0 to 60 0 SEC Setpoint 115 0 Shutdown Delay Setpoint Shutdown Delay Low Motor Confirmed Running
29. 2 zT XI 1 BLACK 2 1 BLACK 2 1 BLACK 2 22 AWG TWISTED PAIR 1 2000 FT DISTANCE BLACK 2 PRESS TDUCERS RED ll x WHITE B x2 d BLACK we RED 3 3 WHITE x2 d BLACK we RED WHITE 22 d BLACK we RED WHITE i xo d BLACK se 4 Doi RED WHITE Dona BLACK oem 2 RED WHITE 9 2 BLACK 2 DIN CONNECTOR IF USED TE 2 8 TE 3 ICTD 8 4 ICTD 8 5 ICTD 8 IF CABLE IS NOT SUPPLIED WITH USE BELDEN 8772 OR EQUAL PE 1 1 8 VDC 0 500 PSIA VDC 1 5 PSIA 0 500 PE S 1 5 VDC 0 500 PSIA 4 1 5 0 200 PSIA PESS 1 5 VDC 0 500 PSIA PE 6 1 5 VDC CONNECTOR amp NUMBERS APPLICABLE TO TRANSDUCERS WITH DIN CONNECTORS ONLY TYP 02 03 04 05 06 07 08 09 20 21 22 25 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 quM Frick BY JOHNSON CONTROLS This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information
30. 4 1 If no LED s are lit then check and DC FEATURES power Refer to the Power Supply section 2 Check if the lighting of the LED s is occur ring as described in the What Should Occur When Applying Powering section The Q5 board includes the following features 6 total USB ports 2 are dedicated 4 are avail able 10 100 1000 Mbps Ethernet Connection 2 RS 422 ports 2 RS 485 ports External Video monitor connection LED indicators to verify proper operation of vari ous on board areas power communications 3 Check all plugged connectors for proper Ethernet connectivity etc seating 2 GB RAM memory Battery to maintain date and time If the powering up sequence continues to repeat without displaying the Op erating Status screen then there is a booting problem 4 Check if an error message is displayed when booting WHAT SHOULD OCCUR WHEN APPLYING POWER Be sure to write down any error mes sages exactly as they appear as well as the top line on the screen where the message appears When powering up the following sequence of events are indicative of a properly working main processor board 5 Check that the software is OK The six LED s in the lower left corner should Is the correct software installed Did you just install new software Check the display If the O5 board is booting but you have no display check the following Check the LCD backlight tube Look very closely at the display
31. E d EN ES O gs s Oo QUANTUM LX COMPRESSOR CONTROL PANEL Page 18 MAINTENANCE Frick BY JOHNSON CONTROLS 090 020 M SEP 11 POWER SUPPLY 05 the DC power system is recommended for optimum system operation Over time it is possible for tem perature humidity vibration and component age to degrade the accuracy of these voltages When any of the DC voltages begin to stray from their optimum range mysterious problems can begin to arise Even with a perfectly adjusted supply it is possible for a potential drop in voltage at each connection point This drop normally is in the millivolt range but un der some conditions the drop can be much greater as high as tenths of a volt By the time the volt age reaches the last board in the daisy chain and all of these potential voltage drops are considered the combined drop can be such that problems can be ap parent Some examples of problems could be Loss of or intermittent communications fail ures
32. 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 152 MAINTENANCE FIC BY JOHNSON CONTROLS WIRING DIAGRAM RXF 12 101 Sheet 4 of 4 5 2 1 4 eec F CHANNEL 13 PE 7 a HTE 5 ECONOMIZER PRESS MONITOR OPTIONAL p 1 5 VDC BLACKS _ 0 5 VDC no CABLE 13 NOTE 1 1 2 1 RED ALL ANALOG LOW VOLTAGE WRING TO BE RUN IN SEPARATE 4 SLIDE VALVE E WHITE 1 E CHANNEL 14 CONDUIT FROM ALL OTHER WIRING ALL DRAIN WRES TO BE POSITION 5 5 SUUR VALVE INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR 45 Ss NEN ed 2 BLACK us CLOSER OF TERMINATION IF NOT CONFINED OTHERWISE OR CABLE 1 2 CHANNEL 14 NOTE 2A 45 3 SLIDE VALVE TEMPERATURE WRING SPECIFICATIONS POT 2 3 E RED SLIDE VALVE EAE D WE c 7 F POT MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 AWG TWISTED 47 POSITION HE th TO CH 14 PAIR BELDEN 9320 20 2 OR EQUAL TMSTED PAIR SUGGESTED POTENTIOMETER 12 8 CHANNEL 15 IF CABLE HAS A DRAIN WIRE GROUND DRAIN WRE AT ONE END 8 8 NOT USED ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE CONNECTOR amp NUMBERS APPLICABLE ONLY CABLE WHEN DIN CONNECTORS ARE USED TYP NOTE 3A 49 P7B SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 50T TO 1007 50 9 OTOR AMPS TEMPERATURE ASSEMBLY FOR NON HAZARDOUS LOCATION 8 K2 OUT FRICK
33. ANALOG WIRING CONDUIT ENTRANCE LABEL AFFIXED TO E a OUTSIDE TOP OF 2 79 4 1 5 TENCON ENCLOSURE CENTERED PT d E 1 ae CONIRGL POWER __ o OFF oN gt 5 O Q 8 8 1 9 5 n R Ma of A i al 8 LJ ip ajo E p 5 9 cA Og Seo m 550 25 25 5 z TEE aro E gt 3205 9 500 7 2200 H 526 m Pig olo off 8 p E oO a A 8 EN So 15 m zgj eg iE es zJ o 1 i Sos FF 4 5 4 e 4 m 4 5 m 1 PLUG ch H I LEFT OUTSIDE VIEW PERPENDICULAR VIBRATION TYPE MOUNTING USED ON 8 00 ALL OTHER UNITS WALL MOUNTING USED ON RXF RIGHT OUTSIDE VIEW 12 THRU 50 NOTES CUSTOMER S AC ENTRANCE ALL REFERENCES TO LEFT amp RIGHT SIDE OF PANELS ARE FACING THE PANEL FROM THE FRONT RXF 12 THRU 50 UNITS USE THE BACK MOUNTING FLANCES TO MOUNT ENCLOSURE PLUG TWO BOTTOM MOUNTING HOLES AT UNIT ASSEMBLY This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information
34. lt lt lt Control Description Atmospheric Pressure Current value Offset Range Hig Sensor Signal O Board O Channel Current value Offset Range Discharge Hig Sensor Signal IO Board IO Channel Current value Offset Range Sensor Signal O Board O Channel Current value Offset Fitter 79786 Sensor Signal O Board IO Channel Current value Offset Range Hi Sensor Signal O Board O Channel Current value Offset PIS 1 TIS O d o 5s Balance Range Piston High Sensor Signal IO Board IO Channel g This Setpoint table continues on the next page 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 122 MAINTENANCE FIC BY JOHNSON CONTROLS CALIBRATION Pressure CONTINUED Units will be based upon the settings of the Session Screen defaults are shown here 00 0 30 0 Hg Pressure PSIG 14 7 to 985 3 485 3 Analog Board 1 None None Description Current value Offset System Range Discharge 0 HH Sensor Signal O Board O Channel Current value Offset Nm Nme 00 300to300 300Hg Pressure PSIG 30 0 Hg 14 7 to 985 3 485 3 Analog Board 1 None None Main Range Injection Sensor Signal O Board O Channel Current value Offset 5 Range Nene 00 300to300 30 0 Hg Pressure
35. 090 020 SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Page 144 MAINTENANCE Frick g BY JOHNSON CONTROLS 5 2 1 4 9 1 RED fi F CHANNEL 13 PE 7 5 3 WHITE 6 ECONOMIZER PRESS MONITOR OPTIONAL E 1 8 VDC d BLACK 0 5 VDC x d CABLE ET NOTE 1 1 RED ALL ANALOG LOW VOLTAGE WRING TO BE RUN IN SEPARATE 4 af WHITE f CHANNEL 14 CONDUIT FROM ALL OTHER WIRING ALL DRAIN WIRES TO TERE s gt 5 SUDE VALVE INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR 45 TRANSMITTER i 1 0 20 MA CLOSER OF TERMINATION IF NOT CONFINED OTHERWISE 46 CABLE 14 z NOTE 2A TEMPERATURE WIRING SPECIFICATIONS LT 1 RED MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 AWG TWISTED 47 SLIDE STOP F NAE PAIR BELDEN 49320 20 2 OR EQUAL TWISTED PAIR SUGGESTED POSITION M s WHITE IF CABLE HAS DRAIN WIRE GROUND DRAIN WIRE AT ONE END LINEAR 2 BLACK A ODT WA ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE TRANSMITTER S 49 CABLE 15 NOTE P7B SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL C ANNEL SETPOINT RANGE 50T TO 1007 50 MOTOR AMES TEMPERATURE ASSEMBLY FOR NON HAZARDOUS LOCATION 152 OUT FRICK P N 63940151603 WITH 1 2 NPT OR 51 8 ALTERNATE METHOD USING 53940151002 FOR CABLE STRAIN RELIEF 0 20 MA WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER WIRING USE BELDEN 9320 20 2 CABLE OR EQUAL 52 CT MOUNTED IN STARTER OR OR MOT
36. E E 4 E ago EE 88 0 E ns 3 1 5 PCT ODM GOMA 42 PARALLEL Ss PLIS 8 5 H 5 usa o PRES z E ite Coua rol EE i PROB o d C i ike 5 5 7 ETE e E F 6 i I ae 55 Ex 6 08 Zr Mj oi stk KPD ap x 5 PE Exp Pa ez mui EET 5 es af Ti Hear SINK E 5 0 eg 1 i el 4 Es B m JEEE FLAT PANEL e Linz g a Fi lo gt H E 25 ez e ae 17 27 WIREWAY RUN HOURS 9 PREOT 10 00 5 4 c PANEL HEATER 7 5 f 5 i 5 5 isl E 5 5 5 o 0 Sa S55 SS n 84 Li 7 3 o o ES 2 UO 8 H 1 19 oj PLACE VOLTAGE LABEL HERE ONLY IF HEATERS ARE DIFFERENT VOLTAGE THAN CONTROL VOLTAGE CUSTS HR CONNECTION IF VOLTS SEPARATE FROM CONTROL VOLTAGE LABEL DIFFERENT THAN CONTROL VOLTAGE This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing
37. E E E E E gt gt gt 2 2 2 2 E E E a a E iE gt gt gt gt gt gt z z o o o o o o o o 6 6 ru ES FIO Fil 66686666 pa o 1000ooo 1000000 HOT HOT INPUT 4 HOT OUTPUT 10 OUTPUT 1 INPUT 2 HOT NEUTRAL INPUT 3 OUTPUT 4 OUTPUT 5 OUTPUT 6 NEUTRAL OUTPUT 7 OUTPUT 8 OUTPUT 9 NEUTRAL OUTPUT 11 OUTPUT 12 INPUT 3 NEUTRAL OUTPUT 15 OUTPUT 16 NOTE 1 ALL OUTPUTS ARE RATED FOR A MAXIMUM 2 AMP LOAD DIGITAL I O BOARD 1 REPLACEMENT PART 640C0024G01 NOTE 2 OPTIONAL MODULES INSTALLED WITH PURCHASED OPTION AMP794068 1 00000000 POWER INSTALLED FUSE 45 VOLTS 412 VOLTS 12 VOLTS GND WO communications 8 5 BOARD DC POWER FUSE POSITION DETERMINES INPUT OR OUTPUT INPUT MODULE OUTPUT MODULE DIGITAL I O BOARD 1 PICTORIAL Frick QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE Page 56 090 020 M SEP 11 TEST FUSE HERE IF LAMP LIG
38. YEL RID5 RD2 SPARE WHT i 4 YEL RD amp RTD 3 L SPARE RTD WIRE COLORS MAY VARY TYP QUANTUM LX ONLY RD 7 QUANTUM 4 TRANSMITTERS AHL MUST BE USED TO CONVERT THE Rur SIGNAL TO 4 TO 20 mA YEL RID 8 B WHT RED RED CPR MOTOR RID 7 BEARING TEMPERATURE 100 OHM PLATINUM WHT RED v RED RTD 8 BELDEN 49320 20 2 OR EQUAL TYP This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 158 MAINTENANCE FIC BY JOHNSON CONTROLS WIRING DIAGRAM DIGITAL I O BOARD 2 Sheet 1 of 2 2 or N a m POWER FROM SHT 1 5 ALL DIGITAL 1 0 BOARDS ARE STOCKED SET UP AS DIGITAL BOARD 1 REFER TO QUANTUM IOM TO CONFIGURE AND FUSES FOR DIG BRD 2 03 04 05 06 e MOD 1 1 0 1 BE CHANGED TO AN INPUT REMOTE SV MODE ENABLED OPTIONAL 3 Fi IN AS SHOWN ON LN 06 DEFAULT IS OUTPUT WHEN USED AS INPUT O
39. ty Step et fro cramai pes Board ty Step 4 en ta fro cres LES pes Board ty Step et cres Ls pes Board ty Step Step 89 fro cramai _ pes Board ty Step 7 carac Step t7 cres Es pes 10 Board biiaBordi Economizer Board Digital Board1 IO Channel ee 1 0 Board bigitalBoardi Liquid Injection Boar igital Boar IO Channel C Oil Heater IO Board Board 1 IO Channel st None 0 Board 1 Hot Gas Bypass O Bost igital Boar IO Channel 6 Compressor Motor 10 Board PY Digital Board 1 IO Channel Compressor Motor 10 Board Digital Board 1 IO Channel 1 su 1 Oil Pump Start Signal O Poar igital Boar IO Channel 0 Board 1 Oil Pump Feedback O Boar igital Boar IO Channel Full Flow Pump Start f IO Board IO Channel none Oil Pump 2 Start Board Digital Board 2 zr IO Channel None 10 Board J f 2 Oil Pump 2 Feedback Igita 2 IO Channel 6 None O Board Digital Board 1 Digital Board 2 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 bY JOHNSON CONTROLS MAINTENANCE Page 137 CONFIGURA
40. 440 440 30 vac On 3 z 140 NO zo asn IN 4430 330 NO 330 40 40 Di ino e NO NO 6 68 54 IN 440 440 330 430 430 0096 S annosa 031031080 5 MA XL su DN 3 d ea 9 8 E ama 1no Y 5 0 504 HOLMS SNOILISOd did WNINEGL Q0HI3A TyNOIS aya 2 Fi m EMT EY TA Rr 3 4 H 9 TWNSIS NOIL23NNOO NOLLJSSIQNOLS3NNOO INNOIS 4019705 915 NOIVIOSD Nd SNIW WNOIS 68 54 0001 NI 000 WAIL 000 Ni 100 Wows goa pz 0 2718 Wns uo mg 964 Namaa 8 8 5 1 NMOHS SV SAYWTW SI 2 1 X TR Ui SadRnr 6 TWISN 01 INGON 40 3015 131 106 WOM a X18 8 TREE D Xi aH VINO wo EE Lt j We YO TINY swovse g 8 VLLT T meam 00 Xa XI 3015 0311051 TYN9S q3Ivi0SI NON qus 305 d3lVIOSI NON NO TYNOIS 48 54 0 poa 60 6 12 200 ong 0908 118 ey onp 2 Y XL 1 _ XL d XH yo z 81 202 LMS OLB et WALNYNOIWALNYNO HOLVIOSI
41. DOIS Q8 Old 0 reas Pcr ere gin e DIGITAL BOARD 2 DPTIDNAL TNCLID IGI 10 79004079 Bd 9 o 354 6 DIGITAL BOARD 2 HARNESS OPTIONAL 64905070 02 VIEW OF INSIDE RIGHT O ANALOG BOARD 2 OPTIONAL 6400019040 K BAR Aka DFF FRIER 1 sw 5 LK gg d ANALOG BD 10 DOOR POWER SUPPLY ON DOOR VIEW OF INSIDE LEFT This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information LLL d Frick BY JOHNSON CONTROLS O5 RDB RWB RWF RXF 58 101 CONTROL CENTER ASSEMBLY OUTDOOR DISPLAY JBLY ORDER 62000175011 IDES DISPLAY amp NOWNTING DISPLAY ASSEMBLY USING SHARP OUTDOOR DISPLAY TE ORDER INVERTER ATELY B
42. PSB P6A P6B COLOR MAY VARY Pm BLACK CABLE BLACK CABLE 42 BLACK CABLE 3 BLACK CABLE 4 422 AWG TWISTED PAIR 2000 FT MAX DISTANCE BLACK CABLE 5 RED WHITE BLACK i CABLE 46 RED 1 WHITE BLACK i CABLE 47 RED WHITE BLACK Uu i CABLE 8 RED WHITE 1 BLACK 4 CABLE 9 RED 1 WHITE BLACK n 4 CABLE 11 m BLACK 2 DIN CONNECTOR IF USED I BLACK 2 1 i BLACK 2 1 4 BLACK 2 1 5 ICTO BLACK 2 IF CABLE 15 NOT SUPPLIED WITH PRESS TDUCERS USE BELDEN 9364 20 3 OR EQUAL PE 1 1 5 VOC SF 0 500 PSIA 2 rm PE 2 1 5 VDC 5 0 500 PSIA Jew 1 PE 3 1 5 VDC 1 3 0 500 PSIA 2 ME Yh 1 PE 4 1 5 VDC 5 0 200 PSIA 2 fk Je Jor 6 1 5 VDC Jk po Jew fa CONNECTOR amp NUMBERS APPLICABLE TO TRANSDUCERS WITH BIN CONNECTORS ONLY TYP 5 01 02 03 04 05 06 07 08 09 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 qu Frick BY JOHNSON CONTROLS
43. Capacity Slide Position gt 10000 0 to 0 10000 0 a Disabled Disabled Running On When Off When Control When IO Board IO Channel Analog Channel Capacity Slide Position gt 10000 0 to 10000 0 Disabled Disabled Running Always On When Off When Output E Control When IO Board IO Channel This Setpoint table continues on the next page None QUANTUM LX COMPRESSOR CONTROL PANEL I MAINTENANCE Frick BY JOHNSON CONTROLS 090 020 M SEP 11 Page 118 SETPOINTS Auxiliary Digital Output Configuration CONTINUED Units will be based upon the settings of the Session Screen defaults are shown here Default Capacity Slide Position None N 10000 0 to 10000 0 Disabled Disabled Running None Capacity Slide Position gt 10000 0 to 10000 0 Disabled Disabled Running Always Capacity Slide Position gt gt None 10000 0 to 10000 0 Disabled Disabled Running Always None Capacity Slide Position None 10000 0 to 10000 0 Disabled Disabled Running Always None Capacity Slide Position gt None 10000 0 to 10000 0 Disabled Disabled Running Always None Control Description Analog When Off When Control When IO Board IO Channel Analog Channe M When Off When Control When O Board IO Channel Analog Chann
44. Motor Stator Stator High Warning Delay 2 High Shutdown High Shutdown Delay 0 Stator di Bearing High Shutdown Delay Po 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 110 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS PID Setup Page 1 Units will be based upon the settings of the Session Screen defaults are shown here Default EZ Cool LIOC Always Forward Disch Temp Analog 1 Refer to 090 022 0 Op eration Based upon Control Point Time 6 Percent PID 2 Disabled Forward Cap slide Analog 1 Refer to 090 022 O Operation Based upon Control Point 0 0 to 1000 0 Time 50 0 to 150 0 50 0 to 150 0 Percent 96 SEC 3 Disabled Forward Cap slide None Refer to 090 022 O Operation Based upon Control Point O 0 to 1000 0 Time 6 50 0 to 150 0 50 0 to 150 0 Percent 96 0 0 to 100 0 PID 4 Disabled Forward Cap slide None Refer to 090 022 O Operation Based upon Control Point O 0 to 1000 0 Time SEC 50 0 to 150 0 50 0 to 150 0 Percent 96 0 0 to 100 0 Description Name Control Action Control Point O Board Output Channel Setpoint Proportional Band Integration Time High Limit Low Limit When Running Off Value Name Control Action Control Point O Board Output Channel Setpoint Proportional Band Integration Time High Limit
45. QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 Page 45 Frick MAINTENANCE BY JOHNSON CONTROLS QUANTUM 4 RDB RWB II RWF RXF 58 101 CONTROL CENTER ASSEMBLY Sheet 4 of 4 ANALOG BOARD 2 OPTIONAL DIGITAL BOARD 2 OPTIONAL DOOR 24 VDE WRE WAY 0 POWER SUPPLY ON DOOR EN N L LOAD EM DIGITAL BOARD 2 FILTER HARNESS OPTIONAL T 649050 70H02 N PE GRN YEL OND BLOCK ri i j Mu TD PANEL HIR 236 Th DOR SLDE WIRES UNDER F WRE RETENTION bi VIEW OF INSIDE RIGHT VIEW OF INSIDE LEFT 4805070 This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information
46. 5 This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 M SEP 11 Page 151 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE WIRING DIAGRAM RXF 12 101 Sheet 3 of 4 ANALOG BOARD 1 CHANNEL 1 SUCTION TEMP ICTD CHANNEL 2 DISCHARGE TEMP ICTD CHANNEL 3 OIL TEMP ICTD CHANNEL 4 SEPARATOR OIL TEMP ICTD CHANNEL 5 LEAVING PROCESS TEMPERATURE ICTD CAPACITY CONTROL OPTIONAL WIRING BY OTHERS SEE NOTE 2 CHANNEL 6 OIL PRESS 0 5 VDC CHANNEL 7 FILTER PRESS OPTIONAL 0 5 VDC DO NOT GROUND PE S AT PANEL TYPICAL CHANNEL 8 DISCHARGE PRESS 0 5 VDC CHANNEL 8 SUCTION PRESS 0 5 VDC CHANNEL 10 NOT USED 0 5 VDC CHANNEL 11 SYSTEM DISCHARGE PRESS 0 5 VDC PRESS SHOWN USE WITH DIG OR ANA CONDENSER CONTROL CHANNEL 12 REMOTE CONTROL SETPOINT 0 20 This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 2
47. Auxiliary Shutdown Analog 6 Delay High Setpoint Warning Delay High Setpoint Shutdown Delay 79 alm Alm alo 30H oa Auxiliary Analog 7 Low Setpoint Warning Delay Setpoint Delay High Setpoint Warning Delay High Setpoint Shutdown Delay 79 mw Low Auxiliary Shutdown Analog 7 30 0 0 to 420 4 PSI rm 30H SE PSI 0 0 to 999 0 SEC Disabled Disabled Enabled Io 30 H oa Auxiliary Analog 8 Low Setpoint Warning Delay Low Setpoint Shutdown Delay 30 H 0 0 to 420 4 PSIG 0 0 to 999 0 oa UU ajm eio 30 H 0 0 to 420 4 0 0 to 999 0 Auxiliary Analog 8 PSI Disabled 30 Hg PSIG 30 H PSIG isabled Disabled Enabled 0 Hg PSIG SEC 0 0 to 999 0 PSI High Setpoint Warning Delay High Setpoint Shutdown Delay QO 4 Auxiliary Analog 9 Low Setpoint Warning Delay Low Setpoint Auxiliary Shutdown Analog 9 Delay 30 H oa w w w wlo oa ga ga T Setpoint Warning Delay High Setpoint Shutdown Delay Auxiliary Analog 10 Low Warning m Low Auxiliary Shutdown Analog 10 i m Warning T Shutdown 0 e Ce mi 090 020 M SEP 11
48. BPD 29 es 5 5 5 i 1 1 SX Sake SX gt OR A In aS 6 py MIN gt 09 8 68 gt E 5 60 7 Ory gt 18 esL 19 70 a gt 24 gt LT 5AB gt 5 24B 5 p 1 M gt Ol 2 GB Os 5 2 gt oa 5 g milan 828 8554 2 92 7Sa E d E 5 22 z Me a em B gt eos 2 2 vA gt 2 G7 1 1 686 gt 3 2 18 1 i G6 G5 1 1 M HN FOL vol 501 Ber 1 01 Eu B p 8 5 5 1 1 6 1 12 gt 1 13 1 LOL 2B 98901 6B G4 05 gt 5 m c E 5 e E eu 5 5 090 020 lt 11 Page 27 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE P1 P6 SCREWS ARE FACE UP V O5 A C POWER HARNESS P2 P3 P5 P4 P6 REF NUMBERS ONLY SIDE VIEW 1 654 321 6543 2 1 5 5 4 3 2 5 5 1 6 5432 42 6 8 55 54 2 5 2 6 43 42 2 5 4 40 139 2 5 3736 35 34 2 5 33
49. Press 3 to Restore Setpoints and Calibra tion Data The program will read the USB device and display a dialog box Enter a number on the keypad that corre sponds to the unit number that you wish to restore and then press Enter A progress bar will appear asking you to Please Wait After the file has been written or updated the dialog boxes will disappear and you can either exit or continue with another func tion 4 Restore Setpoints Only Use this option to Re store the setpoints only custom text that has already been changed will not be affected for a particular unit Ensure that all setpoint values have been documented as a safety precaution Install the previously saved setpoints USB device into the provided connection on the Quan 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 80 MAINTENANCE FIC BY JOHNSON CONTROLS Regulation Mode and Max Slide Valve timer setpoints will be changed to the defaults Setpoint Defaults When Performing A Quantum LX Software Upgrade shown for each If upgrading from 6 51 to 6 55 both shown on this chart then the PowerPAC Flag Eth ernet Process Enable would have already been changed when you had initially up graded to 6 51 and will not change again But now that you are upgrading to 6 55 ad ditionally the Regulation Mode Max Slide Valve timer Compressor Type Pump Type Process Leaving Temp Safeties Compres sor Types in the
50. 3 0 BLINKS IF oo 2 2 nC 29 9 58 2 JORON O m INPUT MODULE INPUT 11 NEUTRAL HOT INPUT 10 REPLACEMENT PART 02 NPUT 9 1 OUTPUT 8 POWER 9 REA 10000 0 0 0 0 1 0 HOT HOT OUTPUT 6 OUTPUT 1 OUTPUT 2 NEUTRAL NPUT 3 NPUT 4 NPUT 5 NEUTRAL OUTPUT 7 INSTALLED FUSE e NOTE 1 ALL OUTPUTS ARE RATED FOR A MAXIMUM 2 AMP LOAD NOTE 2 OPTIONAL MODULES INSTALLED WITH PURCHASED OPTION 12 VOLTS 12 VOLTS GND 5DC OUTPUT MODULE 5 VOLTS RX TX BOARD vO COMMUNICATIONS FUSE POSITION DETERMINES INPUT OR OUTPUT 59 5 INPUT MODULE DIGITAL I O BOARD 2 PICTORIAL BY JOHNSON CONTROLS Frick Page 57 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE lt 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 58 MAINTENANCE FIC BY JOHNSON CONTROLS DIGITAL BOARD SETTINGS COMMUNICATIONS SETTINGS The following table is to be used when configuring the Quantum for external communications in 120 ohm long communications line termination No termination in RS 422 485 transmit pull up for long communications lines out pull up J8 in RS 422 transmit pull up for l
51. 33300001786 N A Battery located 05 board Panel Heaters Power Supply 639 0115 01 DC power supply 5 VDC 639B0115HO2 642308 DC power supply 12 VDC 639B0115HO3 642309 power supply VDC O5 Boards 649C1152GO1 813400 05 CPU Board Replacement Q5 to 05 Replacement Kit 639B0116G01 809831 Interface Board Q5 LX Field Replacement Kit w screws REMANUFACTURED PARTS Legacy A mme eem 640 0024501 Digital 1 Board 640 0057501 Analog I O Board 32 Channel 090 020 lt 11 QUANTUM LX COMPRESSOR CONTROL PANEL 30 MAINTENANCE FIC BY JOHNSON CONTROLS NOTES 090 020 M SEP 11 Page 31 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE SECTION 3 4 CONTROLLER E BY JOHNSON CONTROLS Frick BY JOHNSON CONTROLS QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE OUANTUM 4 CONTROLLER BOARD 090 020 M SEP 11 Page 32 in the upper left corner of the screen as the boot sequence progresses Just before fully booting a Loading bar will appear at the bottom of the screen show ing the percent of load that has completed The Operating Status screen will appear After the Ouantum 4 has properly powered up the following sequence of events is indicative of proper communication to the analog and digital boards The Analog and Digital I O boards TX RX lights should be blinking Each I O board
52. BD 1 73 CHANNEL 7 PID RE XMITT 74 6 ANALOG INPUT CHANNEL 75 CHANNEL 8 PID RE XMITT 6 ANALOG INPUT 1 CHANNEL 77 58 COMMUNICATIONS WIRING WHEN DBS STARTER IS SUPPLIED RS 485 COM CABLE 9841 24 2 BELDEN OR EQUAL 4 ID UN NETWORK AGEN CABLE 00841 24 2 SHOWN OR WHT 3 COMM 1 PORT PORT IN TR BLK 21 ns LKI6 MUST DBS 2 LAr B POSITION 80 TB1 5 STARTER cowuNcAmoNs SHALL BE MAY SEPARATE FROM ALL AC WIRING VARY This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 145 WIRING DIAGRAM RWB II Sheet 1 of 4 CUSTOMER SUPPLIED 115 OR 230 VAC LISTED CONTROL TRANSFORMER WITH LISTED DISCONNECT POWER SOURCE 15 REQUIRED EARTH BUSBAR AT zu ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE nos POWER SOURCE ISOLATED AND SEPARATED FROM OTH
53. MIR SPACE HEATER LIQUID INJECTION BLK WHT 6 PRESSURE REGULATOR 1 2 ONLY ON BOOSTERS WITH LIQ INJ HOD 1 COMPR START RUN RELAY BY OTHERS 1 F1 OUT 18 GR SEE NOTE B COMPR AUX ES i 1 ex 0 OM COMPRESSOR RUNNING 20 e G amp IF LOAD OF STARTER COIL IS LESS P1 i THAN 2 AMPS AS MOST OIL PUMP uz oL STARTERS WILL BE WIRE AS SHOWN HERE a a Qi PUMP STARTER BY OTHERS OIL PUMP 1 AUX 1 8 OIL PUMP 1 ON 18 19 F4 IN LL FUTURE i 63 g HOD WHT 50 CAPACITY 16 IF AVAILABLE BRD 1 3 P7 4 CAPACITY OUTPUTS 155 100 DIS T 75 CAPACITY 50 ON 02 1 75 UN 2 100 CAPACITY 100 OFF OFF OFF ON COMPR MOTOR STARTER IF STARTER CONTAINS MULTIPLE FROM FROM CONTACTORS RELAYS amp TIMERS MICRO Uat E 5 MICRO ADD OR puro 2 EACH COIL SEE NOTE STARTER CCR 0L HOT 0 uy ES IF TOTAL LOAD OF STARTER COIL S IS MORE THAN 2 AMPS WIRE PER LINES OL 35 amp 37 FROM 6 0 FROM MICRO us 8 MICRO NOTE IF TOTAL LOAD OF STARTER 0015 IS 2 ALL NEUTRALS SHOULD LESS THAN 2 AMPS WIRING MAY BE TIED TOGETHER AT SOURCE PER LINE 37 NORIN MICRO amp OlL PUMP 1 STARTER DE SUPPRESSOR OR VARISTOR Oe 0 FROM INSTALLED OIL T PUMP STARTER COIL SEE NOTE 4 e 9155 0 mu ET RIR IF LOAD OF ST
54. N Superheat 2 Disabled Forward Suction Pressure Refer to Discharge Temperature 090 022 Operation Based upon Control Point Time SEC Percent o Superheat 3 Disabled Forward Suction Pressure Refer to Discharge Temperature 090 022 O 100 Based upon Control Point 30 0 Time SEC 100 0 Percent 96 Description Name Control Action Control Pressure Control Temperature Output Board Output Channel Setpoint Proportional Band Integration Time High Limit Low Limit When Running Off Name Control Action Control Pressure Control Temperature Output Board iari ei Output Channel Setpoint Proportional Band Integration Time High Limit Low Limit When Running Off Name Control Action Control Pressure Control Temperature Output Board Output Channel Setpoint Proportional Band Integration Time High Limit Low Limit When Running Off Defaults ranges and Units will be based upon the setting of the Control Point settings shown are for the default Control Point setting of Capacity Slide Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 bY JOHNSON CoNTROLS MAINTENANCE Page 113 SETPOINTS Discharge Butterfly Valve Units will be based upon the settings of the Session Screen defaults are shown here Discharge Butterfly Valve Disabled Disabled Enabled None Board A
55. None Balance 0 0 to 100 0 Percent 96 Piston Off lgnore Delay Fail Dela Time me 0 0 to 60 0 gt Disabled 30 150 0 Enabled Disabled Delay None 0 0 to 300 0 32 0 to 212 0 0 0 to 300 0 Enabled Disabled Oil Log Main Oil On When Injection Discharge Temp Oil Pump Unload Assist Is Above For 3 3 Temp 4 Enabled 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 104 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS Package Safeties Units will be based upon the settings of the Session Screen defaults are shown here 55 0 49 0 to 100 0 5 oaoto6oa 450 290191005 E 5 0 0 to 60 0 Delay oo Setpoint 55 0 49 0 to 100 0 Setpoint 0 0 mimi m m m oa s 0010600 SE 490 490151000 shutdown Delay 5 0010600 i 158 0 100 0 to 250 0 C 0 m m m Delay 5 Setpoint 167 0 5 SE 25 0 SEC 30 0 Sh tdown Setpoint Setpoint v 2 Warning Comp Oil Pressure Shutdown Pressure eum Differential 10 0 0 to 60 0 Pressure Differential 15 Disabled None 15 0 5 0 to 50 0 Pressure 180 0 0 to 1000 0 Time 120 0 100 0 to 150 0 Temp 0 0 to 60 0 0 0 to 30 0 Delay High Warning Filter Delay m Injection Shutdown o Suction Above
56. QUANTUM 4 FLOW DIAGRAM 36 38 48 INCHUPANEES cas 40 22 8 28 INCH IPANEWS lt 41 QUANTUM 4 RDB RWB II RWF RXF 58 101 CONTROL CENTER 55 42 QUANTUM 4 I O amp D C POWER HARNESS 36 AND 48 INCH PANELS 46 QUANTUM 4 I O amp D C POWER HARNESS 22 AND 28 INCH 5 47 4 COMPRESSOR REPLACEMENT 48 SECTION 4 DIGITAL 52 IN FQ PN N coz acs 52 DIGITAL BOARD DESCRIPTION 52 COMMUNICATIONS LED S 2392 extis eee ceno cei estes 52 CONNECTIONS TO THE QUANTUM 4 52 LOGIC VOLTAGE POWER 53 O Oe mrEmTM 53 DIGITAL INPUTS 53 DIGITAL OUTPUT S ERR xp 54 CHECKING THE DIGITAL INPUTS AND OUTPUTS 54 FUSE TESTING AND REPEACEMEN T2 54 INPUT AND OUTPUT MODULE TESTING AND REPLACEMENT e 54 NROUBLESHOOMING 5 2 54 TROUBLESHOOTING AN 0 1 55 REPEACING A DEFECTIVE DIGITAL BOARD 1 ce o rici rot chaat
57. and display a dialog box Enter a number on the keypad that corre sponds to the unit number that you wish to restore and then press Enter Highlight the Yes button and press Enter The dialog box will be updated with a new message stating that Set number 0 99 has been restored Press Enter to return to the Software Maintenance menu 5 Delete Setpoints Use this option to delete the setpoints and custom text for a particular unit Ensure that all setpoint values have been documented as a safety precaution Install the previously saved setpoints USB device into the provided connection on the Quan tum Press the 5 button The program will read the USB device and display a dialog box Enter a number on the keypad that corre sponds to the unit number that you wish to delete highlight the Ok button and then press Enter You will be prompted with a new dialog box which will ask you OK to de lete set number 0 99 Highlight the Yes button and press Enter The dialog box will be updated with a new message stating that Set number 0 99 has been deleted Press Enter to return to the Software Maintenance menu 6 Exit Use this selection to leave this screen While leaving the USB device plugged in press 5 to Exit During the reboot of the Quantum LX a message will appear that says A Sys tem Update file has been detected on the mounted USB device Do you wish to per form thi
58. either for service or if not all boards are present then a shunt ing plug Frick P N 484473 must be installed onto the open connector The four wires that feed from the power supply to the Quantum 4 provide all of the necessary D C voltage that is required for the system 5 VDC 12 VDC 12 VDC and Return or Common As mentioned previ ously the 12VDC and 12VDC are not re quired for the Digital boards but they are still daisy chained on this harness for the Analog boards The voltages are passed through the con nector on the main board and two new sig nals are generated by the main board to be passed on through the daisy chain to the boards These two signals are the RX re ceive and TX transmit These signals are the means by which the main board com municates to the I O Standard Quantum 4 Panel 22 amp 28 Inch Panels This harness has a 7 pin connec tor at one end that plugs into the Ouantum 4 at PL12 and provides power to the Quan tum 4 A second 10 pin connector plugs into PL14 of the Quantum 4 where the commu nications signals originate Another connec tor plugs into the power supply and picks up the DC voltages that are used The re maining four connectors 16 pin will plug into each of the Digital and Analog boards in the system up to four total This harness varies from the Special panel harness in that The information that follows in this section can help locate problems that can occ
59. to an Analog Board the best way to actually deter mine this is to read the voltage on a DVM Digital Volt Meter This may be accomplished by locating the white power communications connector on the board Notice that the Analog Board has only one of these connectors The associated power communi cations harness plugs in to it Take the red positive probe of the DVM and carefully insert the end into the 12VDC lead and the black negative probe end into the RET Return or Common lead as shown below 12VDC RET Set the DVM to read DC and set the proper range The Ideal voltage range setting for the 12VDC power is 12 10 VDC 0 05 The cause for a low voltage reading could be The power supply may need adjustment see the section on power supplies Power l O communications harness has a problem a new harness may be needed LL d Frick BY JOHNSON CONTROLS RTD Motor Protection Only 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Page 62 MAINTENANCE Each of the channels is software configurable to se lect for the following type of input signals Analog Board Input Configuration Table Accelerometer Vibration Monitoring Bie 8 9 uy N N A Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 av JOHNSON Page 3 ANALOG OUTPUTS An open wire shorted w
60. you must take the display apart to identify the display manufacturer Verify that both the display cable and the inverter cable are firmly seated These cables both originate from the same connector on the Quantum 4 It may be necessary to remove the video cable from the back of the LCD display and re seat it to be sure it is connected properly Note This is a small connec tor and caution should be observed so that it is not damaged due to excessive force Refer to the Operator Interface section and check that the LCD LCD cable and software versions are matched correct ly 090 020 lt 11 QUANTUM LX COMPRESSOR CONTROL PANEL 4 MAINTENANCE FIC BY JOHNSON CONTROLS QUANTUM 4 BOARD USB Connector 5VDC Depending on board version p RET GND USB could be located in either ower RET GND of these two locations RX TX I O Boards 12VDC RX TX Boards x PL M 9 12 oo LK1 COM 3 PL6 PL8 PL13 RS 232 connector LK2 5 g 2n Es ad uai e s COM 1 1 PA maj LK8 RS 422 48
61. 101 CONTROL CENTER ASSEMBLY Sheet 3 of 4 SHARP OUTDOGR DISPLAY ASSEVBLIORDER amp DISPLAY ASSEMBLY USING SHARP OUTDOOR DISPLAY FLATE URDER INVERTER IF 120V CONTROL MARK 115 5 FOR CONTROL SEPARATELY P N IF 220V CONTROL MARK 23000 SAMPS FOR CONTROL IF 120V HEATERS MARK 1154C ASK ENGINEERING FOR AMPS IF 220 HEATERS MARK 2304 ASK ENGINEERING FOR AMPS CONTROL POWER INGLUDES DISPLAY 5 MOUNTING DISPLAY ASSEMBLY USING SHARP DISPLAY SHOWN CONNECTION PLATE ORUER INVERTER SEPARATELY P N 6 Site ath 1 VUES pogen s m formo jac eme D 9 4 a ENCLOSURE MANUFACTURER e l FER 5 ER 32
62. 13 ers dudo 13 O5 BOARD PICTORIAL 555 De 14 JUMPERS LED S AND CONNECTONRS 15 J mper Table 15 0 15 edere 15 O5 INTERFACE BOARD PICTORIAL wig sus 2 52 etc tuerit etd cea 16 COMMIT JUMP GS e 16 2 16 O5 6 17 8 DESCRIPTION EDS 18 POWER DISTRIBUTION M 18 MEASURING 5 tele tiaou T tale 18 19 IE E D 19 o 19 2 M 19 5 19 Q5 FLOW 20 Q5 RDB RWB II RWF RXF 58 101 CONTROL CENTER ASSEMBLY 21 Q5 I O amp D C POWER 25 d e E EE 26 Q5 COMPRESSOR REPLACEMENT PAR
63. 30 Hg Pressure 0 009990 rime Pressure 0 009990 rime Pressure 0 009990 Time None Low Auxiliary Shutdown Analog 3 4 m Delay High Setpoint Warning Delay High Shutdown 79 e Setpoint Delay m Auxiliary Analog 4 Low Setpoint Warning Delay Setpoint Delay High Setpoint Warning Delay High Shutdown v 2 Pressure 0 00 99 rime Pressure 77 lm GIO Low Auxiliary Shutdown Analog 4 30 Hg 0 0 to 420 4 Pressure 79 mue 20 0099 rime Pressure 00to9990 isabled Enabled None Pressure PSIG 0 fo 0to 9990 Pressure jo Hg e Setpoint Delay c m Auxiliary Analog 5 Warning Low Shutdown nalo 85 on Warning E Shutdown 0 m Q Ola m 0 0 to 999 0 Time Pressure 0 00 9990 30H8 o0to4204 Pressure 0 00to9990 Time v e w JW Wn m Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 115 SETPOINTS Auxiliary Analog Input Safeties Page 2 Units will be based upon the settings of the Session Screen defaults are shown here Description Range Auxiliary Analog 6 Disabled Low Setpoint 30H 2 Warning Delay Setpoint 30 H PSIG SEC SEC Disabled 30 H oa mo olo Low
64. 300 0 0 0 to 100 0 None 1 0 to 5 0 0 0 to 100 0 1 0 to 30 0 Warning Modes 2 amp 4 Delay Modes 1 amp 3 Delay Modes 2 amp 4 N N N N Pressure Pressur Shutdown Pressur ime Percent Time SEC 0 lt Highest Cap To Permit Starting Starting Period Before Permitting Cap Increase Stopping Period for Capacity Unload Compressor Automatic Mode Min Capacity Capacity Unload Assist Capacity Unload Assist Rate Separator Velocity Reference Compression Ratio Liquid Warning Slugging Shutdown Load Inhibit Force Unload alo zs z 3 3 rm rov Percent 1 0 0 0 105 3 115 3 125 3 0 to 200 High O 0 to 200 0 Suction Warning Pressure Setpoint Delay Setpoint 0 0 to 60 0 0 0 to 200 0 0 0 to 60 0 Disabled None Shutdown is Enabled Disabled On when above Off when below Override Discharge Press suction x 1 6 k Port Value 0 0 to 100 0 Percent 96 85 0 15 0 1 60 0 0 to 100 0 Pressure PSIG 0 0 to 5 0 Disabled Disabled Fixed Press Setpoint Econo Analog Value O 0 to 185 3 None Pressure Input Pressure 12 2 Hg Positive Disabled Fixed Pressure Setpoint Enabled Disabled v e
65. 32 471461215 45144 511501215 49 48 no 10 a9 9 a 19 a 2 no 2 a6 BG no 86 2 2 CA CA quM Frick BY JOHNSON CONTROLS 090 020 SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Page 28 MAINTENANCE Frick BY JOHNSON CONTROLS Q5 COMPRESSOR REPLACEMENT PARTS PAGE 1 OF 2 Legacy ems Number Description Analog Boards ago O Circuit Breakers 639A0206H10 484050 10 Amp circuit breaker 639A0206H15 484053 15 Amp circuit breaker 639A0206H20 484055 20 Amp circuit breaker Connectors 649B0903H01 486156 2 Pole connector P8 Analog Board 33300001258 6 Pole connector P1 through P6 Digital Board through P10B Analog Board 33300001234 8 Pole connector P11A and P11B Analog Board 649B0903H02 9 Pole connector P2 Analog Board Control Power 33300001418 Filter Line 33300001191 Hour meter 639A0185H10 2 Pos Selector Switch Control Power 639A0185H30 Latch 3 Across Attaches contact block to switch mechanism 639A0185H31 Normally Open Contact Block for Co
66. 5 v Pressure Delay w e i o e o alol a Proportional High Band Lo High 5 Capacity Control Dead Band o Cycle Time Start Autocycle St ALL OTHER id 6 MODES Load Inhibit Force Unload Setpoint Mode Warning etpoin Safeties Delay Shutdown Setpoint Delay Load Inhibit Force Unload Setpoint 5 LOW Warning Spon uction Delay Shutdown Setpoint Delay Delay 5 21 5 5 3 5 lt 5 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 97 SETPOINTS Capacity Control Setpoints Mode 3 Units will be based upon the settings of the Session Screen defaults are shown here Description Default Range 0 0 to 185 3 PSIG Setpoint 20 0 0 0 to 100 0 Proportional High Band Low High Ow igh 0 High Ow High 15 0 Pressure Magnitude PSIG Dead Band 0 0 to 20 0 0 0 to 185 3 0 0 to 6 0 0 to 185 3 PSIG 0 0 to 6 0 to 60 0 to 185 01060 SEC Capacity Control Cycle Time 5 VFD Band SUCTION VFD Integ PRESSURE Time Pressure MODE Start Autocycle St m Delay Load Inhibit Force Unload tpoint Mode Warning Setpoin Safeties Delay Shutdown setpoint Delay Setpoint 5 Pressure Delay w e C UU Alm uv QIQ Proportion
67. 5 4 MODE SELECT 57 e 24r MR MODE 1 WODE 2 WODE 3 WODE 4 MODE SELECT MODULE 30 IN TO E oP SEE CHART FOR MODES MODE SELECT 4 vp unc waj or or oN o MODE SELECT MODULE E20 N SEE CHART FOR MODES 58 MOD 21 CR 60 our OH mu ALARM ENERGIES ON ALARM 4 SHUTDOWN BRD 1 62 FROM TERM 8 G 801 1 SHUTDOWN NOTE ura BDO 22 DE ENERGIZES ON SHUTDOWN A SURGE SUPPRESSOR TO BE INSTALLED ACROSS ALL INDUCTIVE NA 5 POWER ASSIST OPTIONAL LOADS IN E SHOWN ON DEVICES OUTSIDE OF QUANTUM F24 QUT Ere 5 ABO NIC LIBE SUPPRESSOR SPECIFICATIONS SEE NOTE A IF SPECIFIED RC NETWORK CONSISTING OF A 1 CAPACITOR 600 65 VDC IN SERIES WITH 47 CHM RESISTOR USE ELECTROCUBE 862031 3 6 OR EQUAL 56 NOTE B STARTER CONNECTIONS ARE SHOWN IN WIRING DIAGRAM AS FRICK 67 SUPPLIED STARTER SEE LINES 35 40 FOR CUSTOM STARTERS NOT SUPPLIED BY FRICK WIRING BY FRICK IF MOUNTED STARTER 68 NOTE C 1 2 SOLENOID WIRING IF DIN CONNECTORS ARE USED ig eo rout 68 IF ANY OTHER DEVICES USE DIN CONNECTORS SUCH AS OlL HEATERS THE HOT WILL ALWAYS BE PIN 1 AND THE NEUTRAL PIN 2 70 1 A lt lt INDICATES DIN CONNECTOR IF USED ON DEVICE 72 INDICATES REQUIRED WITH OIL PUMP ONLY Tm INDICATES DEVICES SUPPLIED BY FRICK OR OTHERS TE 24 POWER SUPPLY 0 voc WHEN OPTIONAL REQUIRED EM 2m IN 13 WIRING BY OTHERS ALL WIRING ENTER
68. A shutdown message stating Digital Board x Reset where x is replaced by the number of the Digital Board that failed An shutdown message stating Digital Board x Comm Fail Shutdown where x is re placed by the number of the Digital Board that failed An shutdown message stating Analog Board x Comm Fail Shutdown where x is re placed by the number of the Analog Board that failed Numerous sensor fault shutdown messages O5 reboots for no apparent reason Improper readings of analog pressures and temperatures LED s on the O5 are lit but nothing appears on the display To perform measurements and adjustments on the power supply voltages use a reliable calibrated Digi tal Volt Meter DVM The DVM should be accurate to 1 100 of a volt DC With the control power switch turned ON wait until the Operating Screen appears This is because the graphics required to create this screen will draw more current than when the screen is showing the normal POST DOS style messages during a boot up If the screen never appears howev er possibly due to a voltage problem you will need to proceed regardless of what is or is not displayed In order to properly measure the DC power system it must be checked at the DC power terminal strip DESCRIPTION The power supply of the O5 control panel consists of three independent supplies and are located on the inside of the front door below the Interface board They supply the
69. Board O Channel Current value Offset O Board Analog Board 1 Analog Board 2 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 124 MAINTENANCE FIC BY JOHNSON CONTROLS CALIBRATION Capacity Volume Units will be based upon the settings of the Session Screen defaults are shown here Control Description Value Default Units Sensor Signal 420m IO Analog 1 Channel Travel 196 0 0 0 to 500 0 Capacity Sensor Signal 420m jOBoard Analog Board Nene IO Channel o 18 Volume Bottom of Range 22 0000100 50 00100 99920 22 055 00950 of Range Dead Band Minimum On Time O Board Sensor Signal Selections Noe Noe 420m4 Analog Board 1 1 10V Analog Board 2 1 5V ICTD Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 125 CALIBRATION Motor Miscellaneous Units will be based upon the settings of the Session Screen defaults are shown here Control Description Value il Range Currentvalue 0 Amps 10 Board Analog Board 1 10 Channel 1 Current value None Offset 500 0 to 500 0 Kilowatts Range 1000 0 to 10000 0 I o 5 Kilowatts Sensor Signal O Board O C
70. CONNECTION Quantum 4A and LX WIRING GND T1 T2 T3 GND T3 GND 20 19 18 8 5 Ce Ce e e Ce OIL PUMP MOTOR MOTOR 3 CONDUIT GROUNDS ARE NOT ACCEPTABLE 4 lel lel LH LE LH 4 WIRING MUST BE PER LATEST EDITION OF THE NEC AND LOCAL CODES 5 CONTROL VOLTAGE WIRING TO 14 AWG STRANDED 4 4 Su HI LEVEL CUTOUT AND OR OTHER FIELD SAFETY CUTOUTS AS FRICK QUANTUM LX ENCLOSURE Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 165 SECTION 11 TABLES PRESSURE TRANSDUCER CONVERSION DATA Data Instruments Model SA 200 psi Range psig 300 psi i Range psig Range psig g 7 0 29 92 7 4 1 100 psi Range psig Low 29 92 29 92 29 92 24 83 19 74 14 65 9 57 4 48 Sensor Voltage 1 0 1 1 2 2 5 jajajajajajaja o wo oo oo vo vo v o o oo C 5 O Oy O co 4 Ov o1 o0 4 WIN 5 oo 1 o o so am uo Jin vo uo uo Jv uo o 0 29 92 29 92 29 92 19 74 9 57 1
71. Delay Load Inhibit Force Unload Mode Setpoint Warning Safeties Delay Setpoint Shutdown Delay Setpoint 5 w VFD Prop Band 5 Pressure Delay UU 9 212 2 2 9 r9 o Proportional High Band High 5 Capacity Control Dead Band o Cycle Time Start Autocycle Sto ALL OTHER i 0 MODES Load Inhibit Force Unload Mode Setpoint Warning Safeties Delay Setpoint Shutdown Delay Load Inhibit Force Unload Low Setpoint Warning Suction Delay Setpoint Shutdown Delay Temp Delay Temp 5 EIE 5 915 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 96 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS Capacity Control Setpoints Mode 2 Units will be based upon the settings of the Session Screen defaults are shown here Description Default Range 0 0 to 185 3 PSIG Setpoint 20 0 0 0 to 100 0 Value Proportional High Band Low High 0 igh 0 High 0 High 15 0 Pressure Magnitude PSIG Dead Band 0 0 to 20 0 0 0 to 185 3 0106 0 0 to 185 3 PSIG 0106 010 60 0 to 185 P 01060 SEC 5 Capacity Control Cycle Time VFD Prop Band SUCTION Integ PRESSURE Time Pressure MODE Start Autocycle St Delay Load Inhibit Force Unload tpoint Mode Warning Setpoin Safeties Delay Shutdown Delay Setpoint 5
72. If the LED D7 for Output 7 MOD 7 is on check for the proper panel voltage between position 4 and 5 on the P2 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F7 and if the fuse is OK check the output module MOD 7 If the voltage was OK check for the proper voltage between position 5 on the P2 DIO connector and position SLIDE STOP DOES NOT IN 15 on the terminal strip If voltage is OK check for the proper voltage between position CREASE and or DECREASE 15 and 2 on the terminal strip If the voltage is OK check the solenoid valve Output 8 MOD 8 controls the Slide Stop Decrease Solenoid If the LED D8 for Output 8 MOD 8 is on check for the proper panel voltage between position 4 and 6 on the P2 DIO connector on Digital board 1 If the proper voltage is not found check the fuse F8 and if the fuse is OK check the output module MOD 8 If the voltage was OK check for the proper voltage between position 6 on the P2 DIO connector and position 14 on the terminal strip If voltage is OK check for the proper voltage between position 14 and 2 on the terminal strip If the voltage is OK check the solenoid valve Verify that the Liquid Injection TXV is modulating properly and not feeding excessive liquid to LICO the compressor This solenoid SHOULD be de energized when the com pressor is off This solenoid should be energized if the Discharge temperature equals or exceeds the Discharge T
73. LED 07 5 E CH12 Remote Control Setpoint p eu HB oh CH10 Balance Piston if required JD D L Defaulted with jumper out 11 5 5 Discharge Pressure fcu CH9 Sucti 5 CH9 Suction Pressure For Q4 Must be removed i CH8 Disch P For Q5 Must be installed I n CH6 Oil Pressure SL CH7 Filter Pressure 5 BE CH5 Leaving Process Temp CH4 Separator Temperature 4m CH2 Discharge Temperature AES g 5 CH3 04 Pins 1 0 2 jumpered gt CH1 Suction Temperature For 5 Pins 2 to 3 jumpered GEI eel 2 4 ee INPUTS 5 VDC Power LED D1 O JARRE 12 VDC COM Tx Rx Tx RX
74. LX COMPRESSOR CONTROL PANEL Page 92 MAINTENANCE MODE SETUP Units will be based upon the settings of the Session Screen defaults are shown here Default Mode Selections Manual Automatic Remote Comm Remote Remote Seq Man Browser Manual Automatic Remote Comm Remote Remote 4 20 Remote Seq Man Browser LB Manual Pump only appears if a Pump type has been selected in Automatic Configuration Dual Pump Sequence only appears if Dual Pumps has been enabled in Configu Pump tlead ration Manual Automatic Pump 1 Lead Pump 2 Lead Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 93 BY JOHNSON CONTROLS SYSTEM STATUS Trending Setup Capacity Slide Position Suction Pressure Volume Slide Position Suction Pressure Discharge Pressure Compressor Oil Pressure Discharge Pressure Main Oil Injection Pressure Economizer Pressure Filter Pressure Intermediate Pressure Motor Current Balance Piston Pressure System Discharge Pressure Suction Temperature Enable Real Time Trend Discharge Temperature Compressor Oil Temperature Channel 4 Oil Separator Temperature Process Brine Temperature Leaving Enable Real Time Trend Process Brine Temperature Entering Motor Current Channel 5 RPM Auxiliary Analog 1 10 Enable Real Time Trend 5 uxillary Analog 6 Manifold Compressor Vi
75. Low Limit When Running Off Value Name Control Action Control Point O Board Output Channel Setpoint Proportional Band Integration Time High Limit Low Limit When Running Off Value Name Control Action Control Point O Board Output Channel Setpoint Proportional Band Integration Time High Limit Low Limit When Running Off Value Defaults ranges and Units will be based upon the setting of the Control Point settings shown are for the default Control Point setting of Capacity Slide Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 111 SETPOINTS PID Setup Page 2 Units will be based upon the settings of the Session Screen defaults are shown here Description Vae Name PID 3t 5 Control Disabled Action Forward Control Point Cap slide Dis IO Board None charge Output Channel Butterfly Setpoint Valve Proportional Band Integration Time High Limit Low Limit When Running Off Value Name Control Action Control Point IO Board Output Channel Setpoint Proportional Band Integration Time High Limit Low Limit When Running Off Value Refer to 090 022 0 Operation Based upon Control Point 30 0 0 0 to 1000 0 Time SEC 100 0 50 0 to 150 0 50 0 to 150 0 Percent 96 0 0 to 100 0 PID 6 Disabled Forward Cap slide None Refer to 090 022 0 Operation Based
76. NUMBERS APPLICABLE ONLY WHEN DIN CONNECTORS ARE USED x 3 RED 2 WHITE BLACK 1 CABLE 14 1 RED 2 f WHITE 3 U BLACK CABLE 15 RED 0 TO 5 AMP RED THRU PHD CH7 ANALOG OUTPUTS 0 5 SECONDARY 2 3 SLIDE VALVE POSITION POTENTIOMETER 1 POT 1 1 SUDE STOP 2 POSITION POTENTIOME TER C T MOUNTED IN STARTER OR MOTOR JUNCT BOX BY OTHERS MOTOR 5 2 ONE PHASE OF MOTOR PHD CHANNELS ARE REFERRED TO AS PHD SEE NOTES AT RIGHT COMMUNICATIONS WIRING WHEN DBS STARTER IS SUPPLIED RS 485 COM CABLE 9841 24 2 BELDEN OR EQUAL GEN CABLE C0841 24 2 SHOWN RED OR WHT BLK COLORS MAY VARY TR TR NETWORK Gj PORT IN 5 DBS STARTER 9 5 COMMUNICATIONS WIRING SHALL BE SEPARATE FROM ALL AC WIRING 41 42 43 4 45 46 47 48 49 50 51 52 53 54 55 5B 57 58 59 00 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 29 80 This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information
77. P N 639AD151603 1 2 NPT OR 5 ALTERNATE METHOD USING 63940151602 FOR CABLE STRAIN RELIEF 0 20 WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER WIRING USE BELDEN 9320 20 2 CABLE OR EQUAL 52 C T MOUNTED IN STARTER OR OR MOTOR Mcr OTHERS CHANNEL A8 53 pam e D 13 MOTOR AMPS MOTOR X 3 3 MIN en CURRENT TRANSFORMER 54 AMPS 7 SECONDARY RED SEE QUANTUM IOM MANUAL PN e n 2 FOR WIRE SIZING TO MOTOR ONE PHASE LK2 IN 55 OF MOTOR PHD CONNECTORS P9A amp 8 56 PHD CHANNELS ARE REFERRED TO AS PHD CH1 THRU PHD CH7 COMPRESSOR amp CPR MOTOR SEF NOTES AT RIGHT PIOA VIBRATION de TEMPERATURE MONITORING 57 P108 FOR 7 CHANNELS DEDICATED TO PHD SEE DRAWING 64905050 58 ANALOG OUTPUTS 59 CHANNEL 1 EZ COOL PID LOOP IF REQ D 1 PID LOOP OR PROGRAMMABLE SELECTABLE OUTPUT 60 TO RE TRANSMIT ANALOG INPUT 4 20 INPUT 9 4 20 MA EXTERNAL POWER SUPPLY EXCITATION 61 CHANNEL 2 MISOLATED EL 9 PID LOOP OR 4 20 MA 52 5 PROGRAMMABLE SELECTABLE DUTPUT DEVICE Sen TO RE TRANSMIT ANALOG INPUT 4 20 MA 98 1EXTERNA CHANNEL 3 POWER _ mU 64 PROGRAM SELECTABLE OUTPUT SUPPLY TO RE TRANSMIT ANALOG INPUT SLIDE VALVE POSITION CAPACITY 85 4 20 MA 4 20 CHANNEL 4 DEVICE SUPPLYING EXCITATION e PID RE XMITT ISOLATED ANALOG INPUT oo MA t 67 CHANNEL DEVICE e 68 7 CHANNEL 5 69 9 CON
78. PSIG 14 7 to 985 3 485 3 None 10 Board Sensor Signal Selections Sensor Signal IO Board O Channel 1 HH Analog Board 2 ICTD 090 020 M SEP 11 Page 123 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE CALIBRATION Temperature quM Frick BY JOHNSON CONTROLS Units will be based upon the settings of the Session Screen defaults are shown here 92 2 to 92 2 None Temperature None 92 2 to 92 2 1768 to 1832 92 2 to 92 2 1768 to 1832 92 2 to 92 2 1768 to 1832 92 2 to 92 2 1768 to 1832 92 2 to 92 2 1768 to 1832 0 0 to 45 0 1768 to 1832 Temperature None None Temperature None None Temperature None Temperature Temperature Temperature Vibration 1 10V Control Process Leaving Description Current value Offset Range Hi Sensor Signal Board O Channel Current value Offset 5 5 Range Hi Sensor Signal O Board IO Channel Current value Offset Range Hi Sensor Signal O Board IO Channel Current value Offset Range o Sensor Signal O Board IO Channel Current value Offset Hi Sensor Signal Board O Channel Current value Offset Range Process Range Entering 5 Sensor Signal O
79. QUANTUM LX COMPRESSOR CONTROL PANEL Frick BY JOHNSON CONTROLS Page 134 MAINTENANCE CONFIGURATION Communications control Description Value befaut Range Units 19200 798 78 1 78 19200 78 19200 1 0 0 0 Disabled Disabled Enabled EBEN Baud rate Data Bits Stop Bits Parity Protocol Baud rate Data Bits Comm 2 Parity Protocol Baud rate Data Bits Stop Bits Parity Comm 3 Protocol Use Map File Refer to 090 020 CS Communications Setup for additional information CONFIGURATION Ethernet Description Address Type es f Web Server Port Host Name Nang Workgroup Data Workgroup Comment Email Notification On Shutdown Local Email Address Alias Name for Local Email Address Email Subject Data SMTP Server Name OR IP Address SMTP Server Port Number Comma Delimited List Of Email Recipients ModBus TCP Protocols Ethernet IP PROFINET Refer to 090 020 ommunications Setup for additional information OJ OJ OJ Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 135 CONFIGURATION Digital I O Page 3 Input Output Default Liquid Level Increase loChannel Noone IO Board Liquid Level Decrease IO Channel 666 SS PLC Interlock lOChannel None None High
80. QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 116 MAINTENANCE ric BY JOHNSON CONTROLS SETPOINTS Auxiliary Digital Input Configuration Description Default Name Auxiliary Input 1 O Board Dig Bd 1 O Channel Activity Delay Auxiliary Input 1 j N gt gt lo D D Disabled 0 to 60 SEC Name O Board O Channel Activity Delay Name O Board O Channel Activity Delay Name O Board O Channel Activity Delay Auxiliary Input 2 Dig Bd 1 Auxiliary Input 2 Disabled m ct a S 8 ay els 5 3 D m Auxiliary Input 3 Dig Bd 2 Auxiliary Input 3 gt gt 5 D D Disabled Auxiliary Input 4 Dig Bd 2 Auxiliary Input 4 gt gt lo 15 D D Disabled 0 to 60 SEC Name O Board O Channel Activity Delay Name O Board O Channel Activity Delay Auxiliary Input 5 Dig Bd 2 Auxiliary Input 5 uy 3 D D Disabled 0 to 60 SEC Auxiliary Input 6 Dig Bd 2 Auxiliary Input 6 Disabled o ct a 2 Z lo O Board O Channel Activity Delay Auxiliary Input 7 Dig Bd 2 Auxiliary Input 7 gt gt 5 D D Disabled Au
81. Tx Rx Tx RX 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 68 MAINTENANCE FIC BY JOHNSON CONTROLS ANALOG BOARD SETTINGS NOTE The links shown in the following tables apply to both the 640D0190H01 and the 640D0193H01 analog boards with the exception of Links 5 and 6 Voltage which applies to only the 640D0193H01 board COMMUNICATIONS The following table is to be used when configuring the Quantum for external communications iki In 120 ohm long communications line termination Out termination default setting applicable to both Analog 1 and Analog 2 boards CURRENT TRANSFORMER CT Analog Board 1 Analog Board 2 In X Install for CT Current Transformer ia In Must be removed Out Remove to read Motor Amps on P7B Out Remove Not Used default setting default setting VIBRATION Gain Ratio 1 1 11 1 21 1 31 1 default setting not used for Analog Board 2 VOLTAGE These links applicable to Analog board 64000193 01 only Controller Package Use for Standard Quantum 4 amp 4A LX Use for Q5 LX default setting applicable to both Analog 1 and Analog 2 boards DIPSWITCH SETTINGS USED TO SET THE BOARD ADDRESS The following table is to be used to set the analog board addresses If there is only one board installed it should be set as board 1 if there are two boards they each need to be set according to the wiring diagrams sw s
82. an associated action For instance if the digital input for the Oil Level Sensor is ener gized and the Oil Separator Temperature sensor sig nal causes the value to drop below the setpoint the Separator will determine that the Oil Heater needs to be energized Digital Inputs are discussed in the Digital Input section Analog inputs arrive at the board on connectors P4 through P10 Each of these connectors can receive two channels for a total of twenty four exchange If these switches are not properly set the result can be one of the following Lost or failed communications displayed in the Communications Status box on the Home screen The wrong analog input signals being re ceived The wrong analog output signals being sent from the board CONNECTIONS TO THE QUANTUM Refer to the same titled section in the Digital Board description for the connections LOGIC VOLTAGE POWER LED S Located on the 32 channel Analog Board are two power LED s The first of these is D1 LED 5VDC and will be illuminated as long as the Control Pow er switch is ON and the proper 12VDC voltage is present at Analog Board connector P3 The on board power supply steps the 12VDC down to 5 VDC to power the board This LED does not indicate however that the proper voltage is necessarily present at the board only that the voltage is enough to energize the voltage sensing circuitry If a voltage related problem is suspected with regard
83. circuit Check if it works OK with the keypad cable disconnected If it works OK then check the grounding as de QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 87 BY JOHNSON CONTROLS TROUBLESHOOTING CHART FOR FRICK QUANTUM LX CONTROL PANEL REFER TO WIRING DIAGRAMS SYMPTOM PROBABLE CAUSES and CORRECTIONS Check for power at the panel See if any of the diagnostic lamps on the Main Board are blinking or any lights are blinking on the other boards If no lights are blinking make sure the control power switch is switched on If there are still no lights then check the circuit breaker 2CB If the breaker is not tripped check for power into 2CB If there is no power check the external power being supplied If power from 2CB check power supply for input AC and output DC level Shut off power to the panel and first confirm that the display connector is firmly seated This is a delicate connection and care should be used to reconnect it Confirm that the connectors at both ends of the backlight inverter are properly connected Confirm that the display harness is connected properly on the main board Check the display with a flashlight If characters are visible the display is good but the backlight tube is not on The LED D3 for Output 3 MOD 3 of Digital MO Board 1 should be on when Manually On is selected for the oil pump mode If the pump does not start when the LED is on check for the prope
84. configuration using the O5 and is not to scale Specific units may or may not have both Digi tal and Analog boards depending on options Additionally exact wiring to and from the DC Power Terminals is for reference only The pictorial is meant to show the proper interconnection of the D C power I O communications harness keyboard cable and display harness and hardware components Refer to the wiring diagrams later in this manual for exact connections Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 21 Q5 RDB RWB RWF RXF 58 101 CONTROL CENTER ASSEMBLY SHEET 1 OF 4
85. should have the power LED lighted and the Active LED should be blink ing WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN If the Operating Status screen is not shown check the following items 1 If no LED s are lit then check AC and DC power Refer to the Power Supply section 2 Check if the lighting of the LED s is occur ring as described in the What Should Occur When Applying Powering section If the powering up sequence continues to repeat without displaying the Op erating Status screen then there is a booting problem 3 Check for bad connections 4 Check if an error message is displayed when booting Be sure to write down any error mes sages exactly as they appear 5 Check that the software is OK Is the correct software installed Did you just install new software 6 Remove Flashcard and reboot This will cause the Quantum 4 to boot under a pre LX operating software If it boots prop erly under this older software then trying re booting from the Flashcard again If it doesn t boot with the card then the Flash card could be corrupted and needs to be replaced INTRODUCTION Frick Controls has strived to remain on the cutting edge of microprocessor technology and develop ment Because of the ever increasing speed memory features and power of microprocessors Frick will continue to introduce the latest advancement in mi croprocessor control technology Quantum 4 Board WHAT SH
86. the Slide Valve Load Solenoid If LED D5 for Output 5 MOD 5 is on check for the proper panel voltage between position 4 1 on the P2 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F5 and if the fuse is OK check the output module MOD 5 If the voltage was OK check for the proper voltage between position 1 on the P2 DI O connector and position 17 on the terminal strip If voltage is OK check for the proper voltage between position 17 and 2 on the terminal strip If the voltage is OK check the SLIDE VALVE DOES Loap solenoid valve and or UNLOAD Output 6 MOD 6 controls the Slide Valve Unload Solenoid If the LED D1 for Output 6 MOD 6 is on check for the proper panel voltage between position 4 and 2 on the P2 DIO connector on Digital board 1 If the proper voltage is not found check the fuse F6 and if the fuse is OK check the output module MOD 6 If the voltage was OK check for the proper voltage between position 2 on the P2 DIO connector and position 16 on the terminal strip If voltage is OK check for the proper voltage between position 16 and 2 on the terminal strip If the voltage is OK check the solenoid valve NOTE Verify that the proper capacity control setpoint has been programmed Verify that the Slide Stop is in the AUTO mode and that the VI Ratio is calling for a VI increase or decrease Output 7 MOD 7 controls Slide Stop Increase Solenoid
87. to see if anything turn on solid The on board buzzer should beep once The display should show several DOS text style screens A penguin image will appear in the upper left corner of the screen as the boot sequence progresses 090 020 M SEP 11 Page 13 taken when changing To replace the battery ensure that the Control Power switch has been turned OFF Locate the Battery socket as shown on the following drawing Place your fingernail under the edge of the battery and gently lift up The battery should release itself from the socket easily Take a new battery and place it into the holder in the same orientation as the old battery the side with the writing must be facing out Return the Control Power switch back to ON Once the 5 has rebooted the correct Date and Time must be set NTERFACE BOARD An interface board has been developed by Frick con trols allowing the user to interface exterior connec tions to the O5 A photo of this interface board is shown here QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE 051 is Visible the dark Using beam type source of good lighting such as a flashlight look for any ghost type image If it appears that there is some thing on the screen but very dark the problem may be with the LCD backlight tube There is a sticker on the display mounting plate that will have a part number that describes the type of dis play If there is no
88. 0 Ba Ex s 1 Bum me E anlon Es d Flash Card socket located under board Keypad Cable Display Inverter Cable 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 42 MAINTENANCE FIC BY JOHNSON CONTROLS QUANTUM 4 RDB RWB II RWF RXF 58 101 CONTROL CENTER ASSEMBLY Sheet 1 of 4 16 6 OL OF ENGLOSURE WARNING DPEN REMOTE DISCONNECT BEFORE SERVICING ripe CUI TRUM 90 000 amp 9 9 00 oo 080 gt 0 RE 9 Q i UU A OF ENCLOSURE USED WHEN a c WALL MOUNTING FRONT VIEW 85 8 5 e 6 ANALOG AC 5 BOTTOM CONDUIT BOTTOM CONDUIT ENTRANCE AREA ENTRANCE AREA b O 3X OQ ENCLOSURE BOTTOM OUTSIDE VIEW This drawing appears here for reference purposes only and is su
89. 0 INPUT EXTERNAL POWER SUPPLY EXCITATION CHANNEL 2 ISOLATED PID LOOP OR 4 20 MA PROGRAMMABLE SELECTABLE OUTPUT DEVICE TO RE TRANSMIT ANALOG INPUT 4 20 MA EXTERNAL POWER _ SUPPLY Y CHANNEL 3 PROGRAM SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT SLIDE VALVE POSITION CAPACITY 4 20 INPUT CHANNEL 4 DEVICE SUPPLYING EXCITATION PID RE XMITT ANALOG INPUT CHANNEL ISOLATED 4 20 MA DEVICE CHANNEL 5 CONDENSER ANALOG OUTPUT LOCATE PRESS TRANSDUCER ON CHANNEL 11 ANA BD 1 CHANNEL 6 CONDENSER ANALOG OUTPUT B LOCATE PRESS TRANSDUCER ON CHANNEL 11 ANA BD 1 4 20 MA INPUT ISOLATED MICRO SUPPLYING EXCITATION 4 2MA DEVICE BY FRICK MICRO CHANNEL 7 PID RE XMITT ANALOG INPUT CHANNEL CHANNEL 8 PID RE XMITT ANALOG INPUT CHANNEL ON TOP BOARD OF CPU COMM 1 PORT LK16 MUST BE IN B POSITION 1 Tm S O B 4 POA P9B 10 P10B ms 485 an a QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE 1 CABLE 13 RED 0 70 5 RED THRU PHD CH7 090 020 M SEP 11 Page 156 RED WHITE BLACK PE 7 0 1 5 VDC i Ys You You gt 43 4 4 6 47 48 49 50 51 52 MOUNTED IN STARTER OR MOTOR JUNCT BOX BY OTHERS 53 MOTOR 0 5 AMP 3 3 AMPS SECOND
90. 0109XL 0052SBXL and lower TDSH TDSB 355XL g TDSB 355U TDSH 408S TDSH 408L TDSH 408XL 4085 API408L API 408XL 566 3 566 8 566 3 SGC 2317 SGC 2321 566 3 566 7 SGC 2821 SGC 2824 SGC 3511 SGC 3515 SGC 3519 SGC 3524 NGC 100 NGC 150 NGC 200 EEE NGC250 J N w m o lt gt lt gt lt hes go 5 NGC 0 NGC 400 NGC 450 NGC 450500012 only NGC 450 All NGC 450 except 0017 2 2 NOTE For 95 120 and 151mm compressors the slide stop travel value in parentheses is the travel from Vi 2 2 to Vi 3 5 al 22 22 ee ee 22 22 22 agi 0 22 22 22 01531 0011585 andlower 22 01541 0012585 and higher 22 0222 0025581 andlower 22 0223K 0026581 and higher 22 0109 1 005258 1 and lower 22 24 22 pal 22 22 22 22 agi 22 22 al 22 22 ee ee 22 22 ai 0 22 al 2o 22 22 22 24 a 22 agi 0 22 22 al 120 122 6 450 00012 only 20 NGC 450 except 500012 090 020 M SEP 11 Page 167 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE NOTES BY JOHNSON CONTROLS 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Page 168 MAINTENANCE Frick NOTE
91. 09 4 20 8 CHANNEL 2 DEVICE 9 LOOP BY FRICK 62 PROGRAM SELECTABLE OUTPUT MICRO TO RE TRANSMIT ANALOG INPUT 4 20 1 5 VOLT PRESSURE SENSOR 53 CHANNEL 3 VARIABLE SPEED COMPRESSOR DRIVE PE 64 4 20 QUT 1 5 voc 0 100 0 TO HIGHEST 65 MOTOR RPM 22 AWG TWISTED PAIR T 2000 FT DISTANCE e PROGRAM SELECTABLE OUTPUT TE WHITE mE TO RE TRANSMIT ANALOG INPUT BLACK 2 BACK 3 4 20 5 8 CHANNEL 5 ALL NEUTRALS FOR cUL PANEL WIRING BE WHITE UNLESS NOTED OTHERWISE e dg PID LOOP OR ALL NEUTRALS FOR CE PANEL WIRING BE LT BLUE UNLESS NOTED OTHERWISE PROGRAM SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 70 4 20 CHANNEL 6 n 9 PID LOOP OR PROGRAM SELECTABLE OUTPUT 3i RE TRANSMIT ANALOG INPUT 4 20 MA PHB 73 CHANNEL 7 PID RE XMITT 74 6 ANALOG INPUT CHANNEL 75 CHANNEL 8 m e PID RE XMITT 6 ANALOG INPUT CHANNEL 78 79 80 N This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information
92. 11 ANA BD 1 NOTE A 55 5i CONDENSER CONTROL MODULE C A SURGE SUPPRESSOR IS BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN QUANTUM AND FF SHOWN ON DEVICES OUTSIDE OF QUANTUM 87 7 CONDENSER CONTROL MODULE D SURGE SUPPRESSOR lt 55 SUPPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF 1 MED CAPACITOR 600 88 VDC IN SERIES WITH 47 OHM RESISTOR USE ELECTROCUBE R62031 3 6 OR EQUAL 88 NOTE C M 1 2 SOLENOID WIRING IF DIN CONNECTORS ARE USED gs lt o Aro 7 IF ANY OTHER DEVICES USE DIN CONNECTORS SUCH AS OIL HEATERS THE HOT WILL ALWAYS BE PIN 1 AND THE NEUTRAL PIN 2 n n de INDICATES DIN CONNECTOR IF USED ON DEVICE INDICATES REQUIRED WITH OIL PUMP ONLY B INDICATES DEVICES SUPPLIED BY FRICK OR OTHERS A WHEN OPTIONAL OR REQUIRED WIRING BY OTHERS ALL AC WIRING ENTERING CONTROL CENTER z INCLUDING GROUND amp NEUTRAL TO BE 14 AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE 3 REPRESENTS STARTER TERMINALS WHEN SUPPLIED BY FRICK TERMINALS IN CONTROL CENTER 78 NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SANE CONDUIT AS ANY QUANTUM CONTROL WIRING ENTERING OR LEAVING QUANTUM PANEL 5 NO SINGLE PHASE OVER 300 VOLTS SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE 16 AWG STRANDED WIRE 80 5 UNLESS SPECIFIED OTHERWISE aat op N ALL NEUTRALS FOR cUL PANEL WIRING TO BE WHITE UNLESS NOTED OTHERWISE ALL NEUTRALS FOR CE PANEL WIRING TO BE LT BLUE UNLESS NOTED OTH
93. 19 Make sure that you have a continuous ground end back to the power source The ground connec tion must be aluminum or copper A conduit 16 Check if one of the temperature probes has a ground will not work Do not drive a ground signal wire shorted to machine ground To do stake at the compressor since extraneous cur this first pull the orange plug from the micro rents will be attracted to the compressor board and then use a DVM and check each white wire to machine ground and each black wire to 22 Make sure that there is no AC wiring lying next to machine ground the printed circuit board 17 Check that all inductive loads i e coils sole 23 Unexplainable compressor auxiliary failures are noids or relays etc connected to the I O output usually indicative of noise due to wiring prob modules have surge suppressers across them lems i e incorrect earth grounds mixed power preferably at the devices Most of the larger fac and control wiring unsuppressed coils etc tory installed inductive loads should have surge suppressors as well 24 Ifthe compressor is unexplainably shutting down check if the machine shares control transformer 18 If the compressor control settings unexplain power with something else Make sure each compressor has its own isolation transformer in the motor control center off the three phase bus with the secondary properly grounded ably change modes it may be a noise problem affecting the keypad s input
94. 22 J6 RS 485 at 1 2 Closed High Speed Target NOTE The triangle symbol lt denotes Pin 1 on con NOTE The triangle symbol lt denotes je 1 on con nectors nectors 1 2 1 2 Closed RS 422 Ei 2 Closed High Speed Target quM Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 17 Q5 INTERCONNECTIONS pictorial below depicts the 5 motherboard and the board Each of the interconnecting harnesses must be in necessary interconnects between it and the Interface stalled as shown for proper operation OO j CS tr j Lj MIU D 85056 0 Essa m k E E m OOQ 4 pem H 6 E 6 os 1 0
95. 4 independent input channels With the Quantum LX Compressor Control these I O channels are dedicated through the software and external wiring as to the function of each channel The Quantum LX controller can uti lize up to two separate analog boards Analog Board 1 and 42 depending on the selected options For each of the boards that are installed they will have specific 1 Input Output functions For the operating software to distinguish board 1 from 42 each board must be properly addressed as 1 and 2 using the dipswitches on each board see Analog Board Dipswitch Settings chart for this information This allows the operating software to know from what channel of which board a signal is being re ceived from For example the first channel of Analog Board 1 is dedicated to reading Suction Temperature By having the dipswitches set correctly the software will know which of the two possible boards to look at in order to read the correct channel one COMMUNICATIONS LED S The Quantum controller is in constant communica tion with the Analog and Digital Board s You will notice on each Analog and Digital board that there is a pair of LED s that are labeled as RX and TX These letters represent receive RX and Transmit TX These LED s should be flashing at a high rate during normal operation This indicates that the Quantum LX board and the board that you are looking at are properly communicating with each
96. 5 EB OW 5 5 5 0 2 oo S SS LK S 422 i RX 90 PL2 o 5 5 i 5 Li Li 3 3 Volt eg oloo S B Battery E UE Bs n ME 422 LK 5 5 5 7 S 4 PL Cable 4 ds RS 232 ol 2 4 TB2 RS 422 485 connector Communications Flash Card Socket Be small top board located under i This assembly is board 1 shipped from Baltimore Parts with 4 set to position for an COM 2 i LG Philips Display TB3 RS 232 If using a Samsung connector i NEC or Sharp 1 Display set LK4 1 to position A panels use 1 the Sharp display CAT 5 Ethernet Processor Board Connector large botom board Controller Board Pictorial Note There are duplicate numbers for the links on the processor larger board and the communications smaller board If you must make a change to a jumper link ensure that you modify the correct link
97. 5 VDC 24 5 9 CHANNEL 9 9 ANALOG AUXILIARY 5 jg INPUT MONITORING 0 5 VDC 2 PBA 28 CHANNEL 10 INPUT MONITORING 28 ANALOG AUXILIARY 6 0 5 30 31 CHANNEL 11 ANALOG AUXILIARY 47 35 INPUT MONITORING 0 5 VDC 33 P6B 34 CHANNEL 12 ANALOG AUXILIARY 8 35 8 INPUT MONITORING 0 5 VDC 36 37 38 39 40 5 en Nr 2 or N This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information qu Frick BY JOHNSON CONTROLS 090 020 M SEP 11 Page 161 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE WIRING DIAGRAM ANALOG I O BOARD 2 Sheet 2 of 2 ON 1 CHANNEL 13 4 ANALOG AUXILIARY 9 INPUT MONITORING 42 0 5 VDC 43 P7 NOTE 1 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE 44 CHANNEL 14 FROM ALL OTHER WIRING ALL DRAIN WIRES TO BE amp ANALOG AUXILIARY 10 INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR INPUT MONITORING CLOSER OF TERMINATION IF NOT CONFINED OTHERWISE 45 0 5 VDC NOTE 2 48 TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 AWG TWISTED on RED 1 15 PAIR BELDEN 49320 OR EQUAL 20 2 TWISTED PA
98. 6 1291 1416 1541 1666 1791 1916 2041 2166 2291 2416 2541 2666 2791 2916 3041 316 6 3293 3416 3541 3666 791 3916 40471 4166 491 441 6 4541 4666 N co S zio S o em w oo Jin w Jw oo OP o o DID A NIN 2 e ne me w Jw oo 90 v N o a a o COMPRESSOR MODEL DIFFERENCES LLL ERAM GSV GST 0583 5002 LB M Or other variable VI N A Not Applicable 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 166 MAINTENANCE FIC BY JOHNSON CONTROLS COMPRESSOR VOLUME RATIO AND CAPACITY INFORMATION Bare Model Package Model Bare Model Serial Number Side Valve Slide retical Min Max Min Max Vi Vi Vi Vi Capacit 95 RXB RXE312 1519 al 22 35 50 n a XJS XJF 120 RXB RXF 24 30 39 50 22 3550 TDSH 163S TDSH 163L TDSH 193S TDSH 193L TDSH 5 TDSH 233L TDSH 233XL TDSH 283S TDSH 283L TDSH 283LY TDSH 2835 TDSH TDSB 3555 0153L 0011585 and lower TDSH TDSB 3555 01541 0012585 and higher TDSH TDSB 355L 0222 0025SBL and lower TDSH TDSB 355L 0223K 0026SBL and higher TDSH TDSB 355XL
99. 62 63 64 65 66 67 68 69 70 71 72 74 74 78 76 77 78 79 80 This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 lt 11 Page 147 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE WIRING DIAGRAM RWB II Sheet 3 of 4 ANALOG BOARD 1 CHANNEL 1 SUCTION TEMP ICTD CHANNEL 2 DISCHARGE TEMP ICTD CHANNEL 3 OIL TEMP ICTD CHANNEL 4 SEPARATOR OIL TEMP ICTD CHANNEL 5 LEAVING PROCESS TEMPERATURE ICTD CAPACITY CONTROL OPTIONAL WIRING BY OTHERS SEE NOTE 2A CHANNEL 6 OIL PRESS 0 5 CHANNEL 7 FILTER PRESS 0 5 VDC DO NOT GROUND PE S AT PANEL TYPICAL CHANNEL 8 DISCHARGE PRESS 0 5 CHANNEL 9 SUCTION PRESS 0 5 VDC CHANNEL 10 BALANCE PISTON IF REQ D 0 5 VDC CHANNEL 11 SYSTEM DISCHARGE PRESS 0 5 VDC PRESS SHOWN USE WITH DIG OR ANA CONDENSER CONTROL CHANNEL 12 REMOTE CONTROL SETPOINT 0 20 2 PSB P6B BLACK CABLE 1 BLACK CABLE 42 BLACK CABLE 5 BLACK CABLE 4 BLAC
100. 7 78 79 80 This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 M SEP 11 Page 155 ANALOG BOARD 1 CHANNEL 1 SUCT TEMP ICTD CHANNEL 2 DISCH TEMP ICTD CHANNEL 3 OIL TEMP ICTD CHANNEL 4 TEMP ICTD CHANNEL 5 LEAVING PROCESS TEMPERATURE ICTD CAPACITY CONTROL OPTIONAL WIRING BY OTHERS SEE NOTE 2A CHANNEL 6 OIL PRESS 0 5 CHANNEL 7 FILTER PRESS 0 5 DO NOT GROUND PES AT PANEL TYPICAL CHANNEL 8 DISCH PRESS 0 5 VDC CHANNEL 9 SUCT PRESS 0 5 VDC CHANNEL 10 BALANCE PISTON IF REQ D 0 5 CHANNEL 11 SYSTEM DISCHARGE PRESS 0 5 VDC PRESS SHOWN USE WITH DIG OR ANA CONDENSER CONTROL CHANNEL 12 REMOTE CONTROL SETPOINT 0 20 M P6B MAINTENANCE BLACK CABLE 1 BLACK CABLE 2 BLACK CABLE 3 BLACK CABLE 4 BLACK CABLE 5 CABLE 6 CABLE 7 CABLE 8 CABLE 9 1 CABLE 10 1 CABLE 11 COLOR MAY VARY QUANTUM LX COMPRESSOR CONTROL PANEL WIRING DIAGRAM RDB Sheet 3 of 4 T B
101. 9 74 14 65 9 5 4 48 9 57 H a 29 92 29 92 22 3 7 0 Ww a 291 41 E 41 6 54 1 341 41 6 791 491 91 6 56 6 66 1041 64 1 116 6 71 6 1291 79 1 141 6 1541 94 1 166 6 101 6 179 1 109 1 191 6 116 6 204 1 124 1 216 6 131 6 229 1 139 1 241 6 11 6 10 3 19 1 15 3 11 6 19 1 30 3 34 1 41 6 49 1 40 3 45 3 30 3 50 3 64 1 71 6 79 1 86 6 94 1 101 6 109 1 116 6 124 1 131 6 139 1 146 6 154 1 161 6 169 1 176 6 184 1 191 6 199 1 206 6 214 1 221 6 229 1 236 6 40 3 45 3 50 3 55 3 60 3 70 3 80 3 85 3 70 3 146 6 254 1 154 1 266 6 95 3 100 3 105 3 110 3 115 3 120 3 125 3 130 3 135 3 140 3 145 3 150 3 155 3 160 3 165 3 170 3 42 8 80 3 161 6 2794 90 3 169 1 291 6 50 3 176 6 304 1 52 8 184 1 316 6 55 3 57 8 60 3 62 8 100 3 105 3 110 3 115 3 120 3 125 3 130 3 135 3 140 3 145 3 150 3 191 6 329 1 199 1 341 6 206 6 354 1 214 1 366 6 221 6 379 1 229 1 391 6 236 6 404 1 244 1 416 6 251 6 429 1 259 1 441 6 155 3 175 3 244 1 266 6 454 1 160 3 180 3 251 6 274 1 466 6 75 3 165 3 77 8 878 1 388 0 968 V 1 268 V Below 0 psig measured in inches of mercury 70 3 72 8 75 3 778 80 3 82 8 70 3 o N 19 NIN w bo vo o Jin vo bo uo vo a a Alo o 5 291 416 541 66 6 791 916 1041 16
102. ARTER COIL IS MORE 5 0 THAN 2 AMPS INSTALL INTERPOSING 2 RELAY IN STARTER quM Frick BY JOHNSON CONTROLS 04 05 06 07 08 09 20 21 22 23 24 25 26 27 28 29 30 31 3 38 34 35 36 37 38 39 40 This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information SSS Frick BY JOHNSON CONTROLS QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE WIRING DIAGRAM RDB Sheet 2 of 4 FOR SECOND LIQ INJ IF REQ D LIQUID INJECTION IF REQ D FUTURE FUTURE FUTURE OIL LEVEL OK IF REQUIRED HIGH LIQ LEV FROM SYSTEM SAFE CLOSED JUMP 5 TO 25 IF NOT USED SHUNT TRIP ENERGIZE TO TRIP INTERLOCK TO STARTER CIR BKR FUTURE AUCH PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED AUX 2 PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED MODE SELECT MODULE SEE CHART FOR MODES MODE SELECT MODULE B SEE CHART FOR MODES OlL HEATER 04 05 06 ALARM ENERGIZES ON ALARM amp SHUTDOWN SHUTDOWN DE ENERGIZES ON SHUTDOWN POWER ASSIST ADDED AT TIME NOTE A OF MANUFACTURE A SURGE SUPPRESSOR TO BE INSTALLED ACROSS ALL
103. ARY 9 s ONE PHASE 2 55 OF MOTOR 94 56 PHD CHANNELS ARE REFERRED TO AS PHD SEE NOTES AT RIGHT 57 M ANALOG OUTPUTS COMMUNICATIONS WIRING WHEN DBS STARTER 5 SUPPLIED RS 485 COM CABLE 9841 BELDEN OR EQUAL RED OR WHT BLK COLORS MAY VARY 59 50 61 82 63 64 65 66 67 68 69 70 71 72 75 74 75 76 77 78 TRA GEN CABLE 200841 SHOWN TR NETWORK PORT IN Das 1 2 80 gus 5 sum COMMUNICATIONS WIRING SHALL BE TB2 SEPARATE FROM ALL AC WIRING This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 lt 11 Page 157 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE WIRING DIAGRAM PHD PHD CH 1 SUCTION END COMPRESSOR VIBRATION LK 3 OUT amp 4 IN BY DEFAULT PHD CH 2 DISCHARGE END COMPRESSOR VIBRATION PHD CH 3 SHAFT SIDE MOTOR VIBRATION PHD CH 4 OPPOSITE SHAFT SIDE MOTOR VIBRATION PHD CH 3 SHAFT SIDE MOTOR TEMP PHD CH 4 OPPOSITE SHAFT SIDE MOTOR TEMP PHD CH 3 TEMPERATURE MOTOR BEARING AT SHAFT 4 20 mA PHD CH 4 TEMPERATURE MOTOR BEARING OPP SHAF
104. BLE 3 1 Tem BLACK 2 BLACK CABLE 4 22 AWG TWISTED PAIR 1 2000 FT DISTANCE BLACK 2 BLACK CABLE 45 IF CABLE IS NOT SUPPLIED WITH PRESS TDUCERS USE BELDEN 49364 20 3 OR EQUAL 1 PE 1 1 5 VDC 5 WHITE 1 0 500 PSA L BLACK as CABLE 6 RED 1 5 5 3 WHITE 1 0 500 Psa 2252 BLACK CABLE 7 E m RED 1 5 VDC 5 a WHITE 1 0 500 Lomo BLACK x CABLE 8 RED 4 1 5 VDC 5 WHITE 1 o 200 21 BLACK CABLE 49 RED 1 5 VDC 5 3 1 0 500 PSIA 2 BLACK CABLE 10 CONNECTOR amp NUMBERS APPLICABLE TRANSDUCERS WITH DIN CONNECTORS ONLY 1 5 1 6 s WHITE 1 5 voc l 1 BLACK as d CABLE 1 WIRING AND SETUP WHEN REPLACING ICTD WITH RTD 24 VDC TRANSMITTER WHT WHT BLK CABLE 1 ASSEMBLY 01 02 03 04 05 06 07 08 09 20 21 22 25 24 28 26 27 28 29 30 3 32 33 34 35 36 37 8 39 40 qu Frick BY JOHNSON CONTROLS
105. BLESHOOTING TROUBLESHOOTING A PROBLEM THAT APPEARS 85 TROUBLESHOOTING CHART FOR FRICK QUANTUM LX CONTROL 87 SECTION 9 SETPOINT DATA 5 55 22 91 VALUES UL DII 91 MODE SETUP ecc C 92 SYSTEM STATUS Uc M 93 94 SETPOINTS Capacity Control Setpoints Ms 95 2 96 T E 97 08 Sequencing cing 99 Syster 2 mx CE 100 System 3 Setup iid eroe ve rax nien in aes su su Rates 101 Sequencing 102 lt lt 2 22 103 d Cmn m 104 Motor Engine DBS MotorTurbine Vype 4 105 Capacity POSICION cic ies ito it Ep P trecenta te 00 107 Condenser Digital oda da 107 Condenser Analog Control ne Rae cae eere ded EE M LEE RE Ra F ede FEL 107 MISCONAM COUS IDEE 108 Uu 108 109 Setup DD EM 110 eu ubt IIO III LM Y DEI 111 Supetheat Control E
106. Board Reset Shutdown ACTIVE LED The Digital Boards have an Active LED indicator on the board that blinks when the board s software is running If the Active LED is not blinking check to ensure that the EPROM is installed properly The EPROM is lo cated in chip slot U8 next to the power connector DIGITAL INPUTS A Digital Input is the portion of the hardware that allows devices such as limit switches relay contacts and level switches to interface with the Quantum LX The software program within the Quantum LX is constantly looking at these Input channels via com munications and based upon whether a control volt age is present or not will provide the necessary con trol for an associated Output channel For instance if a control voltage is present on the Oil Level Sensor input the software will determine that the Separator has sufficient oil level for the oil heaters to be ener gized if the temperature of the oil is also sensed to be low Temperature sensing will be discussed in the Analog Input section There are two possible varieties of Digital Input mod ules used on standard compressor control packages One is for 120 Volt controls and the other is for 240 volt controls Both of these module styles are yel low in color A side profile of these modules is shown below 120 VAC 240 VAC These Input modules can be identified as to their operating voltage by looking at either the side as shown above o
107. C 400A TDSB 355XL NGC 4008 TDSH 163L NGC 4006 TDSH 5 NGC 4000 TDSH 1931 NGC 400 TDSH 233L NGC 400F TDSH 233S NGC 450A TDSH 233XL NGC 4508 TDSH 283L NGC 450C TDSH 5 NGC 4500 TDSH 2835 NGC 450 TDSH 2835 TDSH 3551 TDSH 3555 TDSH 355XL TDSL 193L TDSL 193S TDSL 233L TDSL 233S TDSL 283L TDSL 2835 TDSL 283XL XJF 120L XJF 120M XJF 1205 XJF 151A XJF 151L XJF 151M XJF 151N XJF 0 XJF 151XR XJF 151XS XJF 151XT XJF 95L XJF 95M XJF 5 XJS 120L XJS 120M XJS 1205 XJS 95L XJS 95M XJS 5 Disabled Filter Oil Discharge Oil Discharge Filter Filter Disabled Power Pac Capacity Channel Range Capacity Slide Position Process Brine Temperature Entering Volume Slide Position Remote Control Setpoint Suction Pressure Motor Current Discharge Pressure RPM Compressor Oil Pressure Auxiliary Analog 1 10 Main Oil Injection Pressure EZ Cool Feedback Economizer Pressure Auxiliary Analog 12 20 Filter Pressure Manifold Pressure Intermediate Pressure Remote Capacity Position Balance Piston Pressure Compressor Vibration Suction System Discharge Pressure Compressor Vibration Discharge Suction Temperature Motor Vibration Shaft Side Discharge Temperature Motor Vibration Opposite Shaft Side Compressor Oil Temperature Motor Temperature Shaft Side Oil Separator Temperature Motor Temperature Opposite Shaft Side Process Brine Temperature Leaving Motor Stator 1 3 090 020 M SEP 11
108. CONTROL PANEL WIRING DIAGRAM RWF amp RWF II Sheet 3 of 4 ANALOG BOARD 1 CHANNEL 1 SUCTION TEMP ICTD CHANNEL 2 DISCHARGE TEMP ICTD CHANNEL 3 OIL TEMP ICTD CHANNEL 4 SEPARATOR OIL TEMP ICTD CHANNEL 5 LEAVING PROCESS TEMPERATURE ICTD CAPACITY CONTROL OPTIONAL WIRING BY OTHERS SEE NOTE 2 CHANNEL 6 PRESS 0 5 VDC CHANNEL 7 FILTER PRESS 0 5 DO NOT GROUND PE S AT PANEL TYPICAL CHANNEL 8 DISCHARGE PRESS 0 5 VDC CHANNEL 9 SUCTION PRESS 0 5 VDC CHANNEL 10 BALANCE PISTON IF REQ D 0 5 VDC ENTERING PROCESS TEMP OPTIONAL ICTD CHANNEL 11 SYSTEM DISCHARGE PRESS 0 5 VDC 55 SHOWN USE WITH DIG OR CONDENSER CONTROL CHANNEL 12 REMOTE CONTROL SETPOINT 0 20 ANY CHANNEL CAPABLE 4 20 mA TEMPERATURE CHANNEL NEEDS TO BE SETUP TO 4 20 mA AND CALIBRATED TO THE SPAN THE TRANSMITTER This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information DOG P4B OGE PSA DOO 29 P6B 9 COLOR MAY VARY PAN a RED 1 ia 2 BLACK DIN CONNECTOR IF USED TYP see CABLE fi 1 2 IT BLACK 2 BLACK CABLE 2 is 1 BLACK 2 BLACK CA
109. D is not on when it should be and there is no operating condition preventing it contact the Frick amp Service Department Never plug a 120 Volt Input module into a 240 Volt system and vice versa Never plug an Output module into a position designated for an Input module You will notice that when a module is plugged into the Digital board there is a fuse located directly ad jacent to the module This fuse is of the pluggable variety and must be plugged into the IN position for an Input module DIGITAL OUTPUTS A Digital Output is the portion of the hardware that the Quantum LX is to control energize These de vices include solenoids relay coils and heaters to be energized based upon the logic within the tum LX software program There is one variety of Digital Output modules used on standard compressor control packages This one module will handle both 120 Volt controls and 240 volt controls This module is black in color A side profile of this module is shown below 120 240 VAC Although this Output module is labeled as 280 VAC on the top and on the side it can be used on both 120 and 240 volt applications Never plug an Input module into a position designat ed for an Output module You will notice that when a module is plugged into the Digital Board there is a fuse located directly ad jacent to the module This fuse is of the pluggable variety and must be plugged into the OUT position for
110. DC power communications harness in this pan el is color coded This will make wire identification much easier The coding is as follows 5VDC RED 12 06 YELLOW 12VDC PURPLE Common Ground BLACK RX TX BLUE RX TX BLUE w WHITE stripe The Quantum LX panel differs from previous Quan tum panels primarily in the software operating sys tem The hardware portion with the exception of the new international style keypad and cable remains the same The Frick Quantum LX control system con sists of five major areas Quantum Controller The brains of the system Currently there are two versions of Quantum board in production the Quan tum 4 board and the 05 board Both of these boards are discussed in greater detail later in this manual The combination of the hardware Quan tum board and the software program that runs on it creates what we call the Quan tum LX system The Quantum board communicates with all of the Digital and Analog boards This communication al lows the Quantum to read the status of all the 1 boards and display the data on the interface screen The Quantum acts on this data and provides the necessary control information to the 1 boards to provide the appropriate control of all input and output signals based upon the con figuration of installed features and options of the compressor package Operator inter action is provided through the keypad as well as informat
111. DENSER ANALOG OUTPUT 4 20 INPUT 9 LOCATE PRESS TRANSDUCER isoLATED MICRO SUPPLYING EXCITATION ypg 70 ANA BD 1 ANA E DEVICE L M CHANNEL 6 BY FRICK CONDENSER ANALOG OUTPUT MICRO o LOCATE PRESS TRANSDUCER 29 ON CHANNEL 11 ANA BD 1 73 CHANNEL 7 PID RE XMITT 74 6 ANALOG INPUT CHANNEL 75 CHANNEL 8 35 PID RE XMITT 6 ANALOG INPUT CHANNEL 77 COMMUNICATIONS WIRING WHEN DBS STARTER 15 SUPPLIED n RS 485 COM CABLE 49841 24 2 BELDEN OR EQUAL 4 RE ROT 3 NETWORK Rt SEN GABLE 00841 24 2 SHOWN RED OR WHT gt COMM 1 PORT PORT IN TR BLK 71 es ass LKS MUST BE DBS 2 B POSITION 80 5 STARTER L WRING SHALL BE COLORS MAY T SEPARATE FROM ALL AC WIRING VARY This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 M SEP 11 Page 153 CE QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENAN WIRING DIAGRAM RDB Sheet 1 of 4 EARTH BUSBAR AT CUSTOMER SUPPLIED 115 OR 230 VAC LISTED CONTROL TRANSFORMER WITH LISTED DISCONNECT POWER SOURCE IS REQUIRED
112. E FIC BY JOHNSON CONTROLS QUANTUM 4 COMPRESSOR REPLACEMENT PARTS PAGE 3 OF 3 Legacy Number Description 649A0884Gxx Quantum LX Program Flash Card the xx indicates program version 64941063601 485994 Quantum LX Program upgrade USB drive 649A1063G99 Quantum LX Setpoint Saver USB drive Quantum LX Upgrade Kit upgrades from Quantum 4 to Quantum LX includes Frick logo keypad and flash card 649D5070H01 486299 harness for Digital Board 1 22 x 18 x 10 panel 649D5070H02 AC Harness for Digital Board 2 22 x 18 x 10 panel 640B0038H01 DC 1 Comms harness 36 x 30 x 14 panel blue harness 649D5069H01 DC power l O Comms harness 22 x 18 x 10 panel color coded harness 640 0031 01 Keypad cable used with 64000060 11 keypad 649 0862 01 Quantum 4 Adapter Harness used with 640B0038H01 harness only 640B0039H01 Shunting plug used with 640B0038H01 harness only 649 0915 01 Power to Power Supply Keypads 64000186 01 Keypad overlay with Frick logo Quantum LX 64000060 11 with Frick logo for upgrading from Quantum to Quantum LX Flash Cards and Software 64905236611 Miscellaneous 33300001786 Battery 3V located on O3 4 board Panel Heaters Power Supply 24 VDC Power Supply 3 Amp din rail mounted Power Pac 24 VDC Power Supply 5 Amp din rail mounted Power Pac Ouantum 4 Boards 649C1093601 6491002601 REMANUFACTURED
113. E Page 61 A problem may exist with one of the 1 boards Digital or Analog If the power LED is not lighted check the cable for proper connectivity Note For the OLD harness only Each board pro vides the necessary connections to feed all signals to the following connectors If the auxiliary Analog or Digital Board is not present then a jumper plug Part 640B0039H01 must be installed to daisy chain the signals The second power LED is D5 24Vdc This 24Vdc voltage is generated on the Analog Board from the 12VDC supply being fed from the Quantum power supply If the 12VDC is present as stated earlier then this LED will illuminate if the on board 24VDC sup ply is functioning properly ACTIVE LED The Analog Board has an Active LED indicator that blinks when the board s software is running If the Active LED is not blinking it could be an indi cation that the internal program is not running Try powering the Q5 controller off then back on to see if the Active light starts blinking If not a new board may be required ANALOG INPUTS An Analog Input is the portion of the hardware that allows devices such as temperature sensors and pres sure transducers to interface with the Quantum LX The software program within the Quantum LX is constantly looking at these Input channels via com munications and based upon what the voltage or current level of the channel is will provide the nec essary control for
114. ER IF SUPPLIED 09 HEATER CONTROL POWER JUMPER 111 JUMPER 300 W MAX OFF 7 6 6B 2B LINE 4 FILTER hc JUMPER LOAD eRNAYEL OR GREEN NE BRD 1 P6 PAPA 5 6 GRY DC POWER 1001 13 PS1 Jay 24 VDC 14 15 8 ENCLOSURE AIR CIRCULATION OPTIONAL 16 17 55 3 3 COMPR RUN TIME METER 6 18 2 4 WIR SPACE HEATER 19 LIQUID INU OIL COOLING 20 e PRESSURE REGULATOR ONLY ON BOOSTERS WITH INJ 21 22 COMPR START RUN RELAY BY OTHERS 23 Bo 18 SEE NOTE COMPR AUX 18 SS 24 e 5 COMPRESSOR RUNNING BRD 1 IF LOAD OF STARTER COIL S LESS 2 7 THAN 2 AMPS AS MOST OIL PUMP oL STARTERS WILL BE WIRE AS SHOWN HERE 26 c oL PUMP STARTER BY OTHERS OIL PUMP 1 AUX 270 s OIL PUMP 1 ON 28 YY 2 MOD 5 1 2 29 MS 4 SLIDE VALVE LOAD MoD 6 Le e SLIDE VALVE UNLOAD 30 2 16 BRD 1 31 3 4 4 MOD 7 1 2 WHT 39 HO T 5 5 e DECREASE TO 3 5 Vi oho DECREASE TO 22 Vi 35 our AS T4 EASE TO 22 34 COMPR MOTOR STARTER IF STARTER CONTAINS MULTIPLE FROM 9 9 FROM CONTACTORS RELAYS amp TIMERS 35 MICRO 8 E MICRO ADD SUPPRESSORS OR VARISTORS STARTER STARTER AT EACH COIL SEE NOTE 36 HOT 1 MS NEU IF TOTAL LOAD OF STARTER cor s 5 4 MORE THAN 2 AMPS WIRE PER LINES FROM 2 0 FROM 35 am
115. ER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS 9 J OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MINIMUM 12 AWG FOR FEED i NEUTRAL F ALL NEUTRALS ENTERING IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT IS DESIRED 2 THIS ENCLOSURE SHALL 02 REMOVE JUMPERS 1 TO 101 amp 2 TO 102 amp CONNECT BE TIED TOGETHER A SEPARATE 115 OR 230 VAC SOURCE TO 101 amp 102 SOURCE NOT IN THIS ENCLOSURE 03 IF 2nd IKW IS REQ D TIE NEUTRAL TO GROUND WRE 104 TO CBIA cR oy AT SOURCE WHT pn HEATER T 2 PE GROUND TERM IN MICRO 104 QR ch L pu ho SEPARATOR OIL HEATERS ADD FOR 2nd WA WIR 107 IE SUPPLIED 5 OR 6 L peA MT ALL HEATER WIRING RED ADD FOR 3rd HTR 1 108 IF SUPPLIED BE 14 AWG 07 08 10 P CB2 COMPR MTR SPACE HEATER IF SUPPLIED 08 AME HEATER CONTROL POWER JUNPER upep C00 W MAX OFF gt ON 10 g 7 6 6B B LINE EMI FILTER nh LOAD JUMPER GRN YEL OR GREEN 12 e 7 10 BRD 1 P6 E p 5 6 GRY 5 DC POWER 1001 13 5 1 24 VDC SUPPLY BLK 155 14 15 8 ENCLOSURE AIR CIRCULATION FAN 4 OPTIONAL 16 17 2 3 3 COMPR RUN TINE METER 18 2 6 MIR SPACE HEATER 19 LIQUID INJ OIL COOLING 20 6 PRESSURE REGULATOR ONLY ON BOOSTERS WITH LIQ INJ MAIN OIL INJ FEED 21 FULL amp CYCLING OIL PUMP ONLY USED WITH VERT SEP RS 22 SEPARATOR EQUALIZING USED ONLY WITH VERT SE
116. ERWISE This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 160 MAINTENANCE FIC BY JOHNSON CONTROLS WIRING DIAGRAM ANALOG I O BOARD 2 Sheet 1 of 2 ANALOG BOARD 2 POS 1 OF SWi ON ANALOG BOARD MUST BE SET TO ON 2 or N 5 1 01 CHANNEL 1 FUTURE 05 P4A 04 CHANNEL 2 FUTURE 05 ICTD 06 CONNECTOR amp NUMBERS APPLICABLE w TRANSDUCERS WITH DIN CONNECTORS ONLY 07 F gt RED CHANNEL 3 WHITE ENGINE MANIFOLD PRESSURE 5 1 5 VOC 22 BLACK ENGINE DRIVE ONLY 0 5 CABLE 19 09 P4B COLOR MAY VARY 10 WHITE 11 RED OR WHITE Gane CTD BLACK 2 BLACK ENTERING PROCESS TEMP OPTIONAL 5 ICTD CABLE 20 gt ji DIN CONNECTOR IF USED 22 ANG TWISTED PAIR 2000 FT MAX DISTANCE 3 9 CHANNEL 5 ANALOG AUXILIARY 1 4 5 INPUT MONITORING 0 5 VDC 15 PSA 18 CHANNEL 6 ANALOG AUXILIARY 2 D INPUT MONITORING 0 5 VDC 18 19 CHANNEL 7 9 ANALOG AUXILIARY 3 INPUT MONITORING 20 0 5 21 P5B 22 CHANNEL 8 ANALOG AUXILIARY 4 n 8 INPUT MONITORING 0
117. G 13 5 13 TX RX DG TX RX DG TX RX DG TX RX Ce EXARX 555 EAR 555 Ts EDR 0 0 0 0 a 5 DO POWER SUPPLY 20 TERMINAL STRIP NG am RTN er UN 12 12V NG HN ES 12V 12V RIN 5V 5 5 i P7 P4 P3 NG 2 5V 4 5V WIRE INSERTION VIEW WIRE INSERTION VIEW 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 48 MAINTENANCE FIC BY JOHNSON CONTROLS QUANTUM 4 COMPRESSOR REPLACEMENT PARTS PAGE 1 OF 3 Legacy Number ES Description Analog Boards EEUU UC EN Circuit Breakers 639A0206H10 484050 10 Amp circuit breaker 639A0206H15 484053 15 Amp circuit breaker 639A0206H20 484055 20 Amp circuit breaker Connectors 649B0903H01 2 Pole connector P8 Analog Board 33300001258 6 Pole connector P1 through P6 Digital Board P4A through P10B Analog Board 33300001234 8 Pole connector P11A and P11B Analog Board 649B0903H02 9 Pole connector P2 Analog Board Control Power 33300001418 Filter Line 33300001191 Hour meter 639A0185H10 2 Pos Selector Switch Control Power 639A0185H30 Latch 3 Across Attaches contact block to switch mechanism 639A0185H31 Normally Open Contact Block for Control Power Switch 33300000195 Rel
118. GIZE Digital 1 Board 2 Inputs 3 through 5 can be used to operate the compressor from a remote location NOTE Check the Operating display to verify that the compressor and the Slide Valve are in REMOTE I O If the Input 3 MOD 3 does not turn on check if the LED D3 is lit when it should be CONTROL PANEL DOES NOT If it isn t check the fuse F3 and if the fuse is OK check the input module MOD 3 RESPOND TO REMOTE CONTROL SIGNALS the Input 4 MOD 4 does not turn on check if the LED D4 is lit when it should be If it isn t check the fuse F4 and if the fuse is OK check the input module MOD 4 the Input 5 MOD 5 does not turn on check if the LED D5 is lit when it should be If it isn t check the fuse F5 and if the fuse is OK check the input module MOD 5 MOTOR LOAD The current transformer is used to convert the AC motor amps to a DC voltage signal CONTROL FORCED UNLOAD for the microprocessor If the FLA reading from the Operating display is incorrect OCCURS AT HIGH MOTOR AMPS contact the Frick Service Department Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 91 SECTION 9 SETPOINT DATA SHEETS Quantum LX Version 7 0x 06 02 2011 In most cases updating software on the Quantum LX panel will require clearing the current setpoints and data stored in the nonvolatile memory on the main board It is suggested that the operat
119. HTS SPARE FUSE AMP794068 1 00000000 000000000 027 0 o FUSE FUSE TESTER OUTPUT MODULE F24 PART 64000062 GEEEEEEEEEID OUTPUT MODULE BOARD PART NUMBER OUTPUT MODULE OUTPUT MODULE OUTPUT MODULE BOARD REVISION LEVEL ci COMMUNICATIONS JUMPERS DP1 DIPSWITCH SETTINGS SIGNIFY 1 OPEN ACTIVE e D28 ORONMONORONONONONONCS OUTPUT MODULE OUTPUT MODULE 6 OUTPUT 4 OUTPUT 23 NEUTRAL HOT OUTPUT 22 OUTPUT 1 OUTPUT 0 OUTPUT 19 NEUTRAL HOT OUTPUT 8 P5 1000000 OUTPUT 17 Mit M12 M13 M14 M15 M16 M17 INPUT MODULE INPUT MODULE INPUT MODULE INPUT MODULE OUTPUT MODULE INPUT MODULE INPUT MODULE F11 60909909996096 1 3 14 HOT NEUTRAL NPUT 16 INPUT 12 OUTPUT 15 DIGITAL I O BOARD 2 M10 INPUT MODULE OUT PROGRAM EPROM Or 26 5 lO COMMUNICATION 025 6 joo ACTIVITY LAMPS 2 8 5 00 MICROPROCESSOR 5 ge WATCHDOG LAMP
120. INDUCTIVE IF SPECIFIED LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM SURGE SUPPRESSOR SUPPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF A 1 MFD CAPACITOR 600 VDC IN SERIES WITH 47 OHM RESISTOR USE ELECTROCUBE RG2031 3 6 OR EQUAL NOTE B STARTER CONNECTIONS ARE SHOWN IN WIRING DIAGRAM AS A FRICK SUPPLIED STARTER SEE LINES 35 40 FOR CUSTOM STARTERS NOT SUPPLIED BY FRICK WIRING BY FRICK IF MOUNTED STARTER NOTE C SOLENOID WIRING DIN CONNECTORS ARE USED gt Mou IF ANY OTHER DEVICES USE DIN CONNECTORS SUCH AS OIL HEATERS THE HOT WILL ALWAYS BE PIN 1 AND THE NEUTRAL PIN 2 INDICATES DEVICES SUPPLIED BY FRICK OR OTHERS WHEN OPTIONAL OR REQUIRED WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND amp NEUTRAL TO BE 14 AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE REPRESENTS STARTER TERMINALS WHEN SUPPLIED BY FRICK LIQ LEV MONITOR amp TERMINALS IN DIG 1 0 CONTROL CENTER IF REQUIRED lt INDICATES DIN CONNECTOR IF USED ON DEVICE INDICATES REQUIRED WITH OIL PUMP ONLY NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING ENTERING OR LEAVING QUANTUM PANEL NO SINGLE PHASE OVER 300 VOLTS SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE pe AWG STRANDED WIRE UNLESS SPECIFIED OTHERWISE ALL NEUTRAL EXP 2 amp 2A WIRING TO BE WHITE UNLESS NOTED OTHERWISE
121. ING 5 E FE 2 or This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 159 WIRING DIAGRAM DIGITAL 1 BOARD 2 Sheet 2 of 2 aW 42 3 m 45 46 AUX 7 AUX 7 4 1j PROGRAMMABLE SHUTDOWN OR ALARM m SAFE CLOSED 80 AUX 2 MOD 14 AUX 8 45 PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED e 802 2 P4 OIL PUMP 2 STARTER BY OTHERS n oL SEE NOTE IF LOAD OF STARTER COIL IS LESS 2 Fi5 48 THAN 2 AMPS 5 MOST OIL PUMP GIL PUMP 32 AUX ER STARTERS WILL BE WIRE AS SHOWN HERE e OIL PUMP 42 ON 52 53 54 5 4 1 Ty we PERMISSIVE START 18 FN CLOSE CONTACT TO ENABLE 56 MOD 18 2 AUX OUTPUT C 49 MAIN OIL INJ SOL DISCH TEMP D 802 G REQUIRED WIH VERT SEPR MOD 19 Cuba 2X8 ET DX CIRCUIT 1 MOD 20 s lt DX CIRCUIT 42 80 61 62 63 CONDENSER CONTROL MODULE A a CONDENSER CONTROL MODULE B BRD 2 LOCATE PRESS TRANSDUCER Jo o M 7 CHANNEL
122. ING CONTROL 74 1 16i CENTER INCLUDING GROUND amp NEUTRAL TO BE 14 gk ELECTRONIC m AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE wr 1 WHT wir 973 1000 cep Ley ox SEPARATOR LIQ 75 1002 Son RUA 1 LEVEL SWTCH REPRESENTS STARTER TERMINALS WHEN SUPPLIED BY FRICK 76 CABLE 188 65 TERMINALS IN DIG 1 0 CONTROL CENTER 77 CUSTOMER S CONNECTIONS TO CONTROL CIRCUIT MINIMUM OPTIONS UNE NO TERM NO CIRCUIT DESCRIPTION NO THREE PHASE WRING SHALL ENTER OR LEAVE QUANTUM PANEL D 12040 CONTROL POWER OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING 78 82 GL PUMP fl STARTER s ENTERING OR LEAVING QUANTUM PANEL 27 519 OL PUMP AUX NO SINGLE PHASE OVER 300 VOLTS SHALL ENTER OR LEAVE QUANTUM PANEL 79 25 182 COMPR STARTER ALL QUANTUM WIRING TO BE 16 AWG 24 520 COMPRESSOR AUX STRANDED WRE UNLESS SPECIFIED OTHERWISE SHT 2 5354 34 CURRENT TRANSFORMER ALL NEUTRAL EXP 2 2 WIRING TO 5 2 BE WHITE UNLESS NOTED OTHERWISE This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 lt 11 Page 143 MAINTENANCE QUANTUM LX COMPRESSOR
123. IR SUGGESTED 47 of tics tel WHITE 1 t MAR IF CABLE HAS DRAIN WIRE GROUND DRAIN WIRE AT ONE END 15 we SC PT 5 USED ONLY ON VERT UNITS ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE 8 gt WITH LIQ INJ OIL COOLING NOTE 3 0 5 VDC E CABLE 31 ia SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 50 F TO 1007 TEMPERATURE ASSEMBLY FOR NON HAZARDOUS LOCATION 50 e m FRICK P N 63940151603 WITH 1 2 NPT OR ISOLATED 4 20 5 COR 53940151002 FOR CABLE STRAIN RELIEF 51 DEVICE 5 0 20 mA OR 0 10 VDC WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER 2 00 WIRING USE BELDEN 8761 CABLE OR EQUAL si CABLE 32 INPUT ALTERNATIVES 53 3 CHANNEL 16 4 20 INPUT NOT USABLE EXTERNAL POWER SUPPLY EXCITATION 54 LK2 OUT 4 20 M Y 55 PHD CONNECTORS PDA 8 COMPRESSOR amp CPR MOTOR EXTERNAL 56 PHD CHANNELS ARE REFERRED TO AS PHD CH1 THRU PHD CH7 rn VIBRATION amp TEMPERATURE MONITORING POWER SEE NOTES AT RIGHT P9B FOR 7 CHANNELS DEDICATED TO PHD SUPPLY PIOA SEE DRAWING 64905050 sf Pug THESE CHANNELS ARE ONLY NEEDED 4 20 MA INPUT AS PHD IF ANALOG BD 1 IS THE OLDER DEVICE SUPPLYING EXCITATION 9 58 TYPE 64000063901 ISOLATED H 4 20 ANALOG OUTPUTS DEVICE 5 59 1 CHANNEL 1 Ru ISOLATED 4 20 4 BLK LOOP so TO RE TRANSMIT ANALOG INPUT ISOLATED MICRO SUPPLYING EXCITATION 12 VDC CABLE 1
124. If adjustment is required locate the adjustment access hole on the 24 VDC supply as previously shown While watching the DVM slowly rotate the screwdriver blade clockwise to increase the voltage or counter clockwise to decrease until the voltage is correctly adjusted POWER SUPPLY REPLACEMENT If any of the power supplies are found to be bad or not capable of acceptable adjustment the failing supply will need replacing Refer to the Recommend ed Spare Parts list for the appropriate part number Ensure that the meter is set to the proper range DC 0 50 V or equivalent as well as observing proper wire polarity The power supply drawing shown on the following page applies to all three power supplies The adjustment access hole for each supply is located on the lower left of the front of the supplies If an adjustment is re quired use a thin Philips screwdriver insert the tip into the access hole for the appropriate volt age potentiometer refer to the diagram on the following page for adjustment location NOTE Extreme care must be used when adjusting the potentiometer Adjustment should only be performed by qualified personnel The use of a non conductive device is recommended UUUUUUUUUUUUU c G NL 1 1 NANNANNNANANNANNAN q 99 7 DC 120 VAC Adjustment ine
125. If no reason can be found for the loss of any DC voltages then the power supply will need to be replaced Power Supply MEASURING VOLTAGES All circuit boards within the Quantum control panel require accurately adjusted DC voltages in order to function properly These voltages consist of 5 VDC 12 VDC 12 VDC and 24 VDC Periodic measure ment and adjustment of the DC power system is highly recommended for optimum system operation Over time it is possible for temperature humidity vibration and component age to degrade the accu racy of these voltages When any of the DC voltages begin to stray from their optimum range especially 5 VDC mysterious problems can begin to arise All four DC voltages originate from the power supply They are then daisy chained to the main board and then on to all connected Digital and Analog boards Refer to the Flow Diagrams for the Quantum 4 Even with a perfectly adjusted supply it is possible for a potential drop in voltage at each connection point within the daisychain This drop normally is in the millivolt range but under some conditions the drop can be much greater as high as tenths of a volt By the time the voltage reaches the last board in the daisy chain and all of these potential voltages drops are considered the combined drop can be such that 090 020 M SEP 11 Page 37 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE quM ge Frick BY JOHNSON CONTRO
126. K CABLE 5 CABLE 6 CABLE 7 CABLE 8 CABLE 9 CABLE 10 1 11 COLOR MAY VARY 422 AWG TWISTED PAIR 2000 FT MAX DISTANCE RED WHITE BLACK RED WHITE BLACK RED WHITE BLACK RED WHITE BLACK RED WHITE BLACK RED WHITE BLACK pt BLACK 2 DIN CONNECTOR IF USED TYP 1 2 ICT BLACK 2 1 BLACK 2 1 BLACK 2 1 TES BLACK 2 CABLE IS NOT SUPPLIED WITH PRESS TDUCERS USE BELDEN 9364 20 3 OR EQUAL 1 PE 1 VDC 5 2 1 5 PSIA 2 0 500 2 1 5 VDC 5 0 500 PSIA po feat fos Jor PES 1 5 VDC 5 0 500 PSIA Jos Yo Ya PE 4 1 5 VDC S 0 200 PSIA We eat fos Jou Jo 1 5 5 0 500 PSIA 1 PE 6 3 1 5 VDC j You Jo CONNECTOR amp NUMBERS APPLICABLE TO wt TRANSDUCERS WITH DIN CONNECTORS ONLY TYP 5 quM ge Frick BY JOHNSON CONTROLS 01 02 03 04 05 06 07 08 09 20 21 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 8 39 40 This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information
127. L d 0001 7001 508 9001 XL u 7 m 1509 YNY OL XL u TA S30Y1d 2 ANY OL SIAM TIM 000 000 0001 SN SMAL OL 00 3 WU g l XOLIINNOI 28 90TYNY OOs O A33 NOLYZIYY 10d 305 NOILYASNI 5 SHOIOJNNOO 30103800 1 08908 6 2001 0001 1001 0001 xi u 8 9 8 9 9 9 9 OL 9 225555 15 0001 OG 1001 0001 c 90 a 915 MOd dns MOd Fd AJA NOLLVZISV 0d 30193NNOO 28 08 08 6 ADA NOILVZISN 0d O5 amp DC POWER HARNESS 282322881 NNOO 910 WO3J 0001 555 1001 BY JOHNSON CONTROLS Frick Page 25 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE lt 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 26 MAINTENANCE FIC BY JOHNSON CONTROLS 05 A C POWER HARNESS DIGITAL BOARD 2 XIS Qs 018 LOVINOJ T n X 61 a TAG lt 14AWG 5 L 2 65 en 2 2 gt 2 a OR 2 26 PS gt a 946 5 Se T 6 gt 2 2 2
128. L YVAN 3ONVISNI 03 39VLTOA OV OL ALINIXOYd OL NOLV2OT 1838 3HL LY WALNYND NI Uva NO FINGOW TIVISNI 74004 JHL 40 JHL NO NO 031207 SI SNOISH3A 153191 JHL NO 74004 JHL 40 NOVA IHL NO TNYd 100 ONIMS v NO 0319201 SI NI HNYd WDINVAO NI QNVOS H3lfldWOO 319001 7440 W3M Od HLM 3NOQ 38 OL INIYIM TIY ONIMIM 0144 40 MAINTENANCE 504 1105 30 531 910 QUANTUM LX COMPRESSOR CONTROL PANEL i 61 2 Sal 2400 803 000 58 2375 Y 90 58 ad 0990 020 lon z NMOG Td ON 100 CX 5 ZNOJ Nwod 9 9l 20 5 a 00 NMOG Tid ON 100 xa 029 59 ON E NOINNISGI 70 ings alynnaa NOILONQd NOLLISOd ANT SNOLIVOINDIWWOO 281 cc SH 30 8 ISOLATER REPEATER MODULE ISOLATES COMMUNICATIONS SIGNALS 090 020 M SEP 11 Page 162 090 020 M SEP 11 Page 163 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER DCS RS 485 COMMUNICATIONS quM ge Frick BY JOHNSON CONTROLS To Cust QUANTUM 1 2 QUANTUM 3 LX QUANTUM 4 LX QUANTUM 5 LX 2 P12 COM 2 TB2 COM 2 TB2 COM 2 P11 Remote Computer RX TX A B
129. LIQ LEV MONITOR IF REQUIRED E WD 2 WT T 1 2 owr 1 IF MECHANICAL LEV SW WIRE PER LN 47 IF ELECTRONIC LEV SW WIRE AS SHOWN ON LNS 48 amp 73 75 EAS HEATER 26 1 2 27 MODE 1 2 3 MODE 4 MOD A OFF ON OFF ON woo OFF ON ON CR H 2 22 1 2 WHT 23 SEE NOTE FROM BLK 1000 SEP Lev POWER SUPPLY LN 13 MOD 8 F9 QUT MOD 10 Fig QUT BRD 1 P3 MOD 17 MOD 12 F12 QUT MOD 13 FAS IN MOD 14 F14 IN BRD 1 P4 MOD 16 QUT MOD 17 MOD 18 FIB BRD 1 P5 MOD 18 F19 IN MOD 20 F20 IN MOD 21 F21 OUT MOD 24 F24 OUT 24 VDC 1001 puc i CONTROL POWER OIL PUMP 1 STARTER OIL PUMP l AUX COMPR STARTER COMPRESSOR AUX CURRENT TRANSFORMER 090 020 M SEP 11 LSL 1 NO HELD CLOSED 24 28 29 30 1 RED 2 3 WHT 4 CABLE 416 ISTOMER S CONNECTIONS TO CONTROL CIRCUIT MINIMUM OPTIONS CIRCUIT DESCRIPTION TERM NO 12 040 82 519 182 5 20 34 R m AUX 2 MODE SELECT MODE SELECT FROM TERM 6 1 6 LSL 1 LINE SHT 2 53 54 Page 146 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
130. LS Four screws attach the power supply to the mounting plate remove the four screws These screws mount the power sunnlv to the nlate Remove the three Philips head screws lo cated on the bottom of the power supply and two on the side Notice that there are also three slotted screws on the side of the supply DO NOT remove these Carefully lift of the slotted cover This will expose the circuit board as shown here Fuse Location Locate the fuse on the circuit board from the above drawing It is mounted in a clip Pry up on one end of the fuse and extract the Verify that the fuse in question is actually bad and if so replace the bad fuse with a known good one Fuses may be ordered from Baltimore Parts P N 649A0954H19 This fuse is rated for 3 15 amps 0 250 volts Reassemble the power supply in the reverse order that it was disassembled Mount the power supply on to its mounting Place the power supply mounting plate back onto the studs in the enclosure and secure with the mounting nuts Reattach the AC and DC power harnesses Turn the Control Power switch to ON FUSE REPLACEMENT 5 If voltage is NOT present at any of the DC power points but proper AC voltage is measured at the AC input one problem could be that there is a short on the DC Power Harness To isolate the problem 1 Turn the Control Power switch to OFF 2 Unplug the DC power connector from the power supply 3 Turn t
131. Manual 0 0 to 100 0 Percent 96 Minimum Capacity 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 102 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS Sequencing Control Units will be based upon the settings of the Session Screen defaults are shown here 50 59505 0 0 to 100 0 O to 100 0 Percent Start Failure Reset Delay 0 0 to 600 0 Disabled Slide Valve Failure Safety Disabled nable Load Drive Speed 98 0 0 0 to 100 0 Percent with Vyper drive Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 103 SETPOINTS Compressor Safeties Setpoints Units will be based upon the settings of the Session Screen defaults are shown here Description Load Inhibit Force Unload Range High 32 0 to 250 0 Temp Discharge Warning Temp Setpoint N 0 to 60 0 32 0 250 0 0 0 to 60 0 0 0 to 380 0 Pressure PSIG None Shutdown Setpoint Misc Starting Diff Press Below Dual Mode Enabled Disabled Modes 1 amp 3 Modes 2 8 4 Modes 1 8 3 Modes 2 8 4 Modes 1 8 3 3 minim Load Inhibit Force 0 0 to 270 0 Unload High Discharge Pressure ID 5 8 0 0 to 0 0 0 to 270 0 0 0 to 5 0 0 0 to 270 0 0 0 to 5 0 0 0 to 270 0 0 0 to 5 0 0 0 to 100 0 0 0 to 999 0 0 0 to
132. Motor Amps Amps Starting Motor Amps Ignore Period Read Motor Amps From Locked Rotor Current Stall Time Jam Current Level Motor Jam Run Delay Starter See DBS Manual Current Unbalance 0 0 to 750 0 Current AMPS 0 0 to 60 0 SEC 0 0 to 750 0 AMPS 0 0 to 30 0 SEC DBS or CT 300 0 to 600 0 1 0 to 60 0 100 0 to 600 0 0 0 to 60 0 75 0 to 125 0 Percent Percent 2 0 to 25 0 0 0 to 240 0 32 0 to 500 0 25 0 0 20 0 Ww Service Factor Warning Level 96 SEC 96 SEC 96 Warning Delay SEC F Warning Level RTD Temp Trip Level These values are returned from the DBS unit via communications This Setpoint table continues on the next page 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 106 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS Motor Engine DBS Motor Turbine Vyper CONTINUED Units will be based upon the settings of the Session Screen defaults are shown here renge Units 200 oot 7500 s oso o Description Confirmed Running Starting Maximum Delay Idle Speed Cool Down Period Before Stopping 2000 001 40000 1100 1075 0 0 to 3000 0 Speed RPM 7 5 1 1 0 0 0 to 180 0 SEC 0 0 0 Setpoint Warning Delay High RPM Engine Setpoint Turbine Shutdown Delay Load Inhibit Force Unload Se
133. N amp TEMPERATURE MONITORING FOR 7 CHANNELS DEDICATED TO PHD SEE DRAWING 64905050 CHANNEL 1 EZ COOL PID LOOP IF REQ D 4 20 INPUT EXTERNAL POWER SUPPLY EXCITATION 1ISOLATED 0 cue 4 20 x DEVICE 2 POWER M SUPPLY 74 20 INPUT DEVICE SUPPLYING EXOTATON 2 ISOLATED 4 SEN ee 1 4 20 DEMCE 74220 INPUT MICRO SUPPLYING EXCITATION we 4 2 Es i DEMCE 3 5 BY FRICK MICRO _ PID LOOP OR PROGRAMMABLE SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20 CHANNEL 2 PID LOOP OR PROGRAMMABLE SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20 CHANNEL 3 PROGRAM SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT SLIDE VALVE POSITION CAPACITY 4 20 CHANNEL 4 PID RE XMITT ANALOG INPUT CHANNEL CHANNEL 5 CONDENSER ANALOG OUTPUT LOCATE PRESS TRANSDUCER ON CHANNEL 11 ANA BD 1 CHANNEL 6 CONDENSER ANALOG OUTPUT B LOCATE PRESS TRANSDUCER ON CHANNEL 11 ANA BD 1 CHANNEL 7 PID ANALOG INPUT CHANNEL CHANNEL 8 PID ANALOG INPUT CHANNEL TB1 ON TOP BOARD OF CPU COMM 1 PORT LK16 MUST BE IN B POSITION 1 7 65 P7B P9A 9 P10A P108 OG T RS 485 TB1 090 020 M SEP 11 Page 148 CONNECTOR amp
134. NNEN NENNEN MATING CONNECTORS MOLEX NENNEN NENNEN a NENNEN RES 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL I MAINTENANCE Frick BY JOHNSON CONTROLS Page 40 QUANTUM 4 FLOW DIAGRAM D C VOLTAGE COMMUNICATIONS HARNESS 36 amp 48 INCH PANELS Digital Board 1 Digital Board 2 Analog Board 2 Analog Board 1 Backlight Tube x High AC voltage at this connector Inverter 8068 e 0 9 69 6 8 9 9 D This pictorial represents a typical configuration using the Quantum 4 38 8 48 inch panel and is not to scale Specific units may or may not have both Digital and Analog boards depending on options Additionally the power supply may vary The pictorial is meant to show the proper interconnection of the D C power I O communications harness keyboard cable and display harness and hardware components Power Supply Factory Connector DC Power Communications Harness Quantum 4 Adapter Harness Quantum 4 onan qug 807 rj 200 T e ud E 8 a U Is s 8
135. OR JUNCT BOX BY OTHERS CHER m e RD 19 MOTOR AMPS MOTOR 0 5 3 5 CURRENT TRANSFORMER 54 5 SECONDARY RD 1 SEE QUANTUM IOM MANUAL 4 1 FOR WIRE SIZING TO MOTOR ONE PHASE LK2 IN 55 OF MOTOR PIA PHD CONNECTORS 56 PHD CHANNELS ARE REFERRED TO AS PHD THRU PHD CH7 COMPRESSOR amp CPR MOTOR SEE NOTES AT RIGHT POA VIBRATION amp TEMPERATURE MONITORING 57 P10B FOR 7 CHANNELS DEDICATED TO PHD SEE DRAWING 64905050 58 ANALOG OUTPUTS 59 CHANNEL 1 EZ COOL PID LOOP IF REQ D PID LOOP PROGRAMMABLE SELECTABLE OUTPUT 50 TO RE TRANSMIT ANALOG INPUT 2 70 MA INPUT 4 20 MA EXTERNAL POWER SUPPLY EXCITATION CHANNEL 2 50 5 9 PID LOOP OR 4 20 MA 5 52 5 PROGRAMMABLE SELECTABLE OUTPUT DEVICE Y TO RE TRANSMIT ANALOG INPUT 4 20 83 PHA EXTERNAL CHANNEL 3 POWER _ 64 PROGRAM SELECTABLE OUTPUT SUPPLY RE TRANSMIT ANALOG INPUT SLIDE VALVE POSITION CAPACITY 4 20 MA 4 20 INPUT 9 CHANNEL 4 DEVICE SUPPLYING EXCTATON s 9 PID RE XMITT ISOLATED ANALOG INPUT 4 20 57 CHANNEL 1 CHANNEL 5 69 CONDENSER ANALOG OUTPUT 4 20 INPUT LOCATE PRESS TRANSDUCER MICRO SUPPLYING EXCITATION CHANNEL 11 ISOLATED 12 YDC 70 ANA BD 1 4 MA o DEVICE _ CHANNEL 6 BY FRICK n 9 CONDENSER ANALOG OUTPUT MICRO LOCATE PRESS TRANSDUCER 72 CHANNEL 11
136. OSED LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM 7 MECHANICAL LEV SW WIRE PER LN 47 SURGE SUPPRESSOR CR LL RC NETWORK CONSISTING OF 1 MFD CAPACITOR 600 48 1 2 DER P MRE 5 op LEVEL VDC IN SERIES WITH A 47 OHM RESISTOR PE USE ELECTROCUBE 4RG2031 3 8 OR EQUAL PNE e I WW HIGH LIO LEV FROM SYSTEM b 5 SAFE CLOSED NOIE B JUMP 5 TO 25 IF NOT USED STARTER CONNECTIONS ARE SHOWN IN WIRING DIAGRAM AS A FRICK 50 ay PROT g7 SUPPLIED STARTER SEE LINES 35 40 FOR CUSTOM STARTERS NOT P4 SUPPLIED BY FRICK WRING BY FRICK IF MOUNTED STARTER SHUNT TRIP ENERGIZE TO TRIP 2 25 INTERLOCK TO STARTER CIR BKR NOTE C 1 2 SOLENDID WIRING IF DIN CONNECTORS ARE USED ig gt ge MOD 16 2 WHT ne QUT XE 77 GAS BYPASS OPTIONAL ANY OTHER DEVICES USE DIN CONNECTORS SUCH AS OIL HEATERS THE HOT WILL ALWAYS BE PIN 1 AND THE NEUTRAL PIN 2 53 AUX f MOD 17 A 54 gt DELA PROGRAMMABLE SHUTDOWN OR ALARM 28 SAFE CLOSED AUX 55 0018 f 28 FIB IN PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED 56 801 6 MODE SELECT 57 NS MODE 1 MODE 2 WODE 3 MODE MODE SELECT MODULE 30 ual er Por ou SEE CHART FOR MODES MODE SELECT B 2 os Ws or ON MODE SELECT MODULE 3 Fon SEE CHART FOR MODES 58 1 m e OIL HEATER lt lt INDICATES DIN CONNECTOR IF U
137. OULD OCCUR WHEN APPLYING POWER The first thing that should be checked when trouble shooting the Quantum 4 board is it s powering up sequence When powering up the Quantum 4 the following se quence of events are indicative of a properly working main processor board Green PWR Power LED will turn on solid Red FLASH LED will flash several times early in the boot sequence It is normally not lit LED D8 on the smaller board will start to blink at the rate of about once per second It will continue to blink after the Quantum 4 has booted The only time that this flashing rate is interrupted is when a key is pressed on the keypad The display should show several DOS text style screens A penguin image will appear Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 av JOHNSON couraoLs MAINTENANCE Page 33 7 Check the display If the Quantum 4 board is BATTERY FUNCTION AND REPLACEMENT booting but you have no display check the following The Quantum 4 board utilizes a battery to maintain correct date and time for the purpose of stamping warnings and shutdowns with the date and time that they occurred If the date and time are not being maintained properly it may indicate that the battery is not functioning and should be replaced The bat tery may be ordered through Baltimore Parts P N 33300001786 or may be purchased at most elec tronic shops manufacturers P N CR 2032 The battery is partially covered
138. P RS IF REQ D MOD 0 COMPR START RUN RELAY BY OTHERS 23 1 gt 18 eR SEE NOTE B COMPR AUX 18 24 e STLA mw COMPRESSOR RUNNING 70 BRD 1 IF LOAD OF STARTER COIL IS LESS Se ow P1 0 P THAN 2 AMPS AS MOST OIL PUMP 0 STARTERS WILL BE WIRE AS SHOWN HERE 26 8 amp le M OIL PUMP 1 STARTER BY OTHERS f3 8 1 SEE NOTE B OIL PUMP i AUX 27 1 fw OIL PUMP 1 ON 19 28 1 2 9 29 a a e SLIDE VALVE LOAD CIA y 30 22 SUDE VALVE UNLOAD BRD 1 31 3 P2 4 13 3 32 6 5 oos SLIDE STOP INCREASE 8 ANE 33 008 XS u cro SLIDE STOP DECREASE 34 COMPR MOTOR STARTER IF STARTER CONTAINS MULTIPLE FROM 9 FROM CONTACTORS RELAYS amp TIMERS 55 MICRO e MICRO ADD SUPPRESSORS OR VARISTORS STARTER mm EACH COIL SEE NOTE 36 HOT 11 5 NEU IF TOTAL LOAD OF STARTER 0015 IS MORE THAN 2 AMPS WIRE PER LINES FROM 9 0 FROM 35 amp 36 37 MICRO z 5 2 MICRO NOTE IF TOTAL LOAD OF STARTER co 5 im ALL NEUTRALS SHOULD BE AMPS HIRING 38 TIED TOGETHER AT SOURCE NOT IN MICRO PUMP 1 STARTER FROM 0 FROM SUPPRESSOR OR VARISTOR 38 MICRO 5 MICRO INSTALLED AT OIL STARTER 7 OPER MEE PUMP STARTER SEE NOTE A 40 HOT MS NEU IF LOAD OF STARTER COIL IS MORE 5 gt THAN 2 AMPS INSTALL INTERPOSING RELAY IN STARTER This drawing appears he
139. PARTS Legacy he 640 0024501 Digital Board DC Power Supply Condor to Condor 640C0057S01 484537 Analog 1 Board 32 Channel 649 1091501 486198 Ouantum 4 to Quantum 4 640C0022501 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 lt av JOHNSON MAINTENANCE Page 51 SECTION 4 DIGITAL BOARD 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 52 MAINTENANCE FIC BY JOHNSON CONTROLS DIGITAL BOARD INFORMATION ness drawings Depending on the type of panel the following harness will be used Special Quantum 4 Panel 36 amp 48 Inch Panels This harness has an 18 pin con nector at one end that plugs into the Quan tum Another connector plugs into the power supply The remaining four connec tors 16 pin will plug into each of the Digital and Analog boards in the system All wires in this harness are blue in color Upon close examination of this harness you will notice that each of the connec tors for both the main board and the four boards have two rows of connections The wires that are inserted into the posi tions of one row are internally daisy chained on each 1 board to continue the voltages and signals to the adjacent row Therefore any time that a connector is unplugged from the daisy chain these voltages and signals cannot continue through the daisy chain to the next board Whenever a plug is not to be inserted into a board
140. Potentiometer 0 55 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 20 MAINTENANCE FIC BY JOHNSON CONTROLS Q5 FLOW DIAGRAM D C VOLTAGE COMMUNICATIONS HARNESS
141. R READY TO RUN 07 WHEN USED AS OUTPUT 08 Rb XO a REMOTE ENABLED 09 5 3 P 4 REMOTE START RUN STOP mE 10 OL E REMOTE START RUN STOP i 10077 REMOTE LOAD FOR SV UNITS 35 FEN REMOTE C C STEP 1 FOR STEP UNITS RDB REMOTE C C CHART X 12 25 50 75 100 s gp NeuT 4 OFF ON INPUT 5 OFF ON ON 7 4 srep INPUT 4 oFF ON OFF oN INPUT 5 OFF OFF ON ON REMOTE UNLOAD Ws REMOTE UNLOAD FOR SY UNITS i amp 0 3M PN REMOTE C C STEP 2 FOR STEP UNITS WO E RECYCLE DELAY WITH CPR OFF AND 16 gt FORCE ULD STOP LD WITH ON BRD 2 17 3 2 4 18 CEM 20H 3g AUX OUTPUT A 19 CM XS1 3 AUX OUTPUT B 20 21 22 AUX 3 AUX 43 MODS PROGRAMMABLE SHUTDOWN OR ALARM 40 FB IN SAFE CLOSED Ax MH 10 AUX 4 mo R 11124 HON PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED 25 802 6 AUX 5 AUX TEAL PROGRAMMABLE SHUTDOWN OR ALARM 26 aE Eu SAFE CLOSED AUX 6 mE AUX 6 7 E PROGRAMMABLE SHUTDOWN OR ALARM 45 SAFE CLOSED 28 28 30 31 32 33 34 35 36 37 NOTE ALL NEUTRALS SHOULD BE TIED TOGETHER AT SOURCE 38 NOT IN MICRO OIL PUMP 2 STARTER SUPPRESSOR OR VARISTOR FROM 0 0 yog FROM INSTALLED AT OIL 2d MICRO 7 CR 2 MICRO PUMP STARTER COIL SEE NOTE STARTER oL STARTER IF LOAD OF STARTER COIL 15 MORE 40 HOT 1 6 NEU THAN 2 AMPS INSTALL INTERPOS
142. R CIRCUIT 15 DESIRED 2 THIS ENCLOSURE SHALL 02 REMOVE JUMPERS 1 TO 101 6 2 TO 102 CONNECT TED TOGETHER A SEPARATE 115 OR 230 VAC SOURCE TO 401 amp 102 SOURCE NOT IN THIS ENCLOSURE 03 IF 2nd 1KW IS REQ D ii TIE NEUTRAL TO GROUND MOVE 104 TO CBIA n oy T V AT SOURCE 04 7 HEATER M 2 GROUND TERM IN MICRO 55 104 CR OH SEPARATOR OIL HEATERS ADD FOR 2nd 1KW HTR 107 IF SUPPUED SORT HRS 6 gt MET ALL HEATER WIRING 6 ADD CBIB FOR 3rd HTR 105 108 fF SUPPLIED 14 AWG 07 E ENCLOSURE HEATER OPTIONAL 08 HEATER 200W ne SET AT 40 F 09 HERES d COMPR MTR SPACE HEATER IF SUPPLIED CONTROL POWER uper 300 W MAX a 10 10 amp e y 7 6 6B 28 LINE FILTER LOAD JUMPER GRN YEL OR GREEN 12 e 10 BRD 1 P6 P ph 5 6 GRY e DC POWER 1001 13 PS 24 VDC SUPPLY BLK 150 9 14 15 ENCLOSURE AIR CIRCULATION FAN Led OPTIONAL 16 17 m 3 3 COMPR RUN TIME METER CR 18 6 WIR SPACE HEATER 19 LIQUID INJ OIL COOLING 20 PRESSURE REGULATOR ONLY ON BOOSTERS WITH LIQ INJ MAIN OIL INJ FEED 2 FULL amp CYCLING OIL PUMP ONLY USED WITH VERT SEP RS 22 amp SEPARATOR EQUALIZING USED ONLY VERT SEP RS IF REQD 3 NOD 1 e le amp COMPR START RUN RELAY BY OTHERS OUT 18 CR SEE NOTE B CONPR AUX 18 1 1 Su COMPRESSOR R
143. S Form 090 020 M 2011 09 JOHNSON CONTROLS Supersedes 090 020 M 2011 06 100 CV Avenue Box 997 Subject to change without notice Johnson Waynesboro PA USA 17268 0997 Printed In USA GUI 1M 20 Controls Phone 717 762 2121 FAX 717 762 8624 2011 Johnson Controls Inc ALL RIGHTS RESERVED www johnsoncontrols com
144. S9A0261HO1 AP DISPLAY ASSEMBLY JRCER 62800178001 IDES DISPLAY NOUNTING DISPLAY ASSEMBLY USING SHARP DISPLAY SHOVN TE ORDER INVERTER ATELY P N 8300281801 CONTROL VOLTAGE LABEL VOLTS Q SHE Th Lu mr rm I5 DD EL This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 3 Er rey Lob y sed o CONTROL POWER CONNECTION QUANTUM LX COMPRESSOR CONTROL PANEL a MAINTENANCE SHEET 4 OF 4 9 B40DDOBZHO1 DIGITAL TH ur i B T mE EE es B i 6 i 26 le 1 X 3 WIREWAY PRECUT 10 007 o BEI Br DO i TNESRORO FLE ioco PHASE 1_ 10 CODE
145. SED ON DEVICE 60 5 oH 0405 08 05 INDICATES REQUIRED WITH OIL PUMP ONLY 2 ENERGIZES ON ALARM amp SHUTDOWN INDICATES DEVICES SUPPLIED BY FRICK OR OTHERS BRD WHEN OPTIONAL OR REQUIRED 52 FROM TERMS 6 6 7 WRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND amp NEUTRAL TO BE 14 5 BDO be ENERGIZES SHUTDOWN AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE REPRESENTS STARTER TERMINALS WHEN SUPPLIED BY FRICK 24 8 G F24 OUT 23 NOT USED 8 TERMINALS IN DIG 1 0 CONTROL CENTER 65 86 NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WRING ENTERING OR LEAVING QUANTUM PANEL 87 NO SINGLE PHASE OVER 300 VOLTS SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM YING TO SE gib AWG 68 STRANDED WIRE UNLESS SPECIFIED OTHERWISE ALL NEUTRAL EXP 2 amp 2A WIRING TO 68 BE WHITE UNLESS NOTED OTHERWISE 70 72 73 FROM 24 VDC POWER SUPPLY 0 VDC L3 IN 13 74 4 5 PN ax BLK ELECTRONIC es 1002 1002 PE CABLE 76 77 CUSTOMER S CONNECTIONS TO CONTROL CIRCUIT MINIMUM OPTIONS LINE NO TERM NO CIRCUIT DESCRIPTION 78 4 1 2 6ND CONTROL POWER 26 8 2 OIL PUMP 1 STARTER 2 5 19 OIL PUMP 1 AUX 79 23 182 COMPR STARTER 24 5 20 COMPRESSOR AUX SHT 2 53 54 54 CURRENT TRANSFDRMER 80
146. SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 109 SETPOINTS PHD Monitoring Units will be based upon the settings of the Session Screen defaults are shown here Default Range vns Disabled See Manual 5 0000300 ozoozo TB 0 0 to 999 0 Time See Manual 0 0 to 300 ozoozo TB 0 0 to 999 0 Time See Manual 0 0 to 300 ozoozo TB 0 0 to 999 0 Time See Manual 0 0 to 300 ozoozo TB 0 0 to 999 0 Time SEC Disabled Vibration Monitoring High Warning Suction High Warning Delay End High Shutdown n oa 2 m High Shutdown Delay earing High Warning ES ES m Discharge High Warning Delay End High Shutdown High Shutdown Delay ES Disabled Vibration Monitoring Temperature Monitoring High Warning Shaft High Warning Delay 0 0 999 0 9ide High Shutdown Motor 0 0 to 999 0 Time 0 1 5 0 1 1 See Manual 1 0 0 to 30 0 070 020 TB See Manual 0 0 0 to 30 0 070 020 TB See Manual 0 0 to 300 ozoozo TB High Warning Opposite High Warning Delay Shaft 0 0 to 999 0 Time 3 10 3 10 3 0 3 0 1 High Shutdown 1 High Shutdown Delay Disabled Temperature Monitoring High Warning n ca 21 High Warning Delay Stator 1 High Shutdown High Shutdown Delay 5 ooto 999 0 SE High Warning 5 See Manual 0010300 020
147. Sequencing Systems and the Compressor Start 5 in the Sequenc ing Systems setpoints will be changed to the defaults shown for each The main message here is ensure that the Setpoint Data Sheets within this manual are filled out and that when performing any software upgrade first save your existing setpoints to a Setpoint Saver Card for later use After completing an upgrade to one of the versions shown here and then restoring your origi nal setpoints review this chart and compare the set points shown against what the program sees and make changes to these defaults as necessary The term software upgrade refers to the whole pro cedure of Saving Setpoints Full System Installs and Restoring Setpoints when on the Software Mainte nance screen They get set to these default values even after a Restore Setpoints is performed so the individual doing the upgrade must then set them manually to what they need to be if they are critical to the application To determine the setpoints and their defaults that would be affected by a revision upgrade find the row or rows corresponding to the Software Version that you will be upgrading to On that row or rows you can see the setpoints and their related defaults Here are some examples If upgrading from 6 48 to 6 51 then both the PowerPAC Flag and the Ethernet Process Enable setpoints will be changed to the de faults shown for each If upgrading from 6 48 to 6 52 then the PowerPAC F
148. T NOTE 1 TYPICAL SETTINGS SEE MOTOR SPEC SHT FOR VERIFICATION OF TEMPERATURE VALUES MOTOR SHAFT BEARINGS HI SHUTDOWN 221 F 5 SEC DELAY HI ALARM 203 5 SEC DELAY STATOR WINDINGS HI SHUTDOWN 311 5 SEC DELAY ALARM 302 F 5 SEC DELAY NOTE RTD NUMBERS ARE SHOWN AS MOST LIKELY NUMBERING IN ANY CASE MOTOR DATA PRINTS SHOULD BE REFERRED TO WHEN WIRING THERE ARE USUALLY 6 RTD S FOR MOTOR STATORS 3 USED WITH 3 SPARES AND 2 RTD S IF SUPPLIED FOR BEARINGS WITH NO SPARES CHANNEL 5 SHAFT SIDE MOTOR TEMP CHANNEL 6 OPPOSITE SHAFT SIDE MOTOR TEMP ANY RTD TYPE COULD BE USED HERE AS LONG AS THE TRANSMITTER IS A MINCO 176 WITH THE CORRECT TYPE AND RANGE CODE 4 20 mA PHD CH 5 MOTOR STATOR 1 TEMP PHD CH 6 MOTOR STATOR 2 TEMP PHD CH 7 MOTOR STATOR 3 TEMP USED AS FEEDBACK FOR EZ COOL COOLING CHANNEL 5 ANALOG AUXILIARY 1 INPUT MONITORING RTD CHANNEL 6 ANALOG AUXILIARY 2 INPUT MONITORING RTD CHANNEL 5 SHAFT SIDE MOTOR TEMP DEFAULT SETPOINTS SEE NOTE 1 100 OHM PLATIUM 00385 TCR CHANNEL 6 OPPOSITE SHAFT SIDE MOTOR TEMP DEFAULT SETPOINTS SEE NOTE 1 100 OHM PLATIUM 00385 TCR i 2 3 CABLE POA 5 CABLE 2 ti 2 5 CABLE X3 9 on 5 8 CABLE RED Ji WHT 2 BLK J A CABLE 3 PaB RED WHT M BLK gt s CABLE 14 WIRING
149. TION Digital I O Page 2 Input Output IO Board pgtaleoardi High L Level Shut Pon igh Liquid Level Shutdown Channel u T HO 8006 80801 Mode Select O Boar igital Board 1 lO Channel ft None O Boara pgtaeoardl Mode Select B O Boar igital Board 1 lO Channel 1 0 None IO Board Digital Boardi lO Channel 1 20 None IO Board Digital Boardi lo Channel 1 2 None Balance Piston Board Digital Board 1 lO Channel ft None Panel Heater Board Digital Board 1 lo Channel 1 5 None 0 Board Permissive Start 5 1O Channel ft None O Boara pegtaeoard2 Ready To Run O Boar igital Board2 1 None O Boara 80802 Remote Enabled igital Board 2 lO Channel 1 2 None oBord pegtaeoard2 Recycle Delay igital Board 2 lO Channel 1 5 None oBord 80802 Remote Start Stop igitalBoard2 lO Channel 3 None O Boara oo 80802 Remote Load O Boar igital Board2 lO Channel 4 None O Boara 80802 Remote Unload O Boar igital Board 2 lO Channel fT None oBord CY 80802 Control Step 1 200 igital Board2 lO Channel ft None oBord
150. TS crine tt nsa sitne oae aut oh a cpu aga ea uns aX dine ede Rege 28 SECTION 3 QUANTUM 4 0 32 WHAT SHOULD OCCUR WHEN APPLYING 32 WHAT IF THE OPERATING STATUS SCREEN IS NOT 5 32 BATTERY FUNCTION AND 33 QUANTUM 4 BOARD PICTORIAL 2 retire ue Leave Reo laevis Pose eda tae eec dv E 34 OUANTUM ABOARD SETTINGS niiin ite a eS eaae xia i ER Eee 35 Processor Board 35 COMMUNICATIONS Board J mbpers 35 35 Com 2 TB2 TBI sirr ete te nba png 35 POWER SUPP Yess 36 DESCRIPTO N TC 36 sucede Brick EPUM 36 FUSE 37 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 UV JOHNSON CONTROLS MAINTENANCE Page 3 38 POWER SUPPLIY REPLACEMENT te Sete ote sae ede eta be 39 5 DC VOLTAGE MEASUREMENT 40 5 6 40
151. Temperature Compressor Oil Temperature Oil Separator Temperature Process Brine Temperature Leaving QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 129 BY JOHNSON CONTROLS CALIBRATION Analog Outputs VFD Condenser Outputs Output Channel Description Defaut R Analog Board 2 Z compressor VID 1 O Boara Boar 1 tput Condenser Output A 5 O Boara Analog Boar 1 tput ouute oo S 10 Board 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 130 MAINTENANCE FIC BY JOHNSON CONTROLS CALIBRATION Auxiliaries Analogs Page 1 Units will be based upon the settings of the Session Screen defaults are shown here Description Default Range Units Name Auxiliary Analog 9 None Current value T O Offset 75 0 to 75 0 Pressure PSIG Analog 1 30 0 H 4853 0 0 to 1435 6 H Da Q 543 Hi Auxiliary Current value ee 00 Analog 2 Bisel 30 0He 5 910 75 Pressure PSIG 30 0 H 4853 O 0 to 1435 6 Range 9 5 Auxiliary Analog 2 Auxiliary Analog 3 9 None Current value 00 Analog 3 Offset 300Hg pees Pressure PSIG Range HS oe 0 0 to 1435 6 H Auxil
152. UMPERS LED S AND CONNECTORS JUMPER TABLE 5 Wire Touch 1 2 Closed CN3 Screen 8 Wire Selector Touch 2 3 Closed Screen default 0 5V 2 3 Closed default m Backlight Level Se lector 1 2 Closed Voltage Mode 1 2 Closed JLVDS3 default Backlight Control Mode PWM Mode Pulse Width Modulation 2 3 Closed denotes Pin 1 on connectors Jumper Normal Closed default 12 3 Clear gt 2 3 5 123 Closed 24 bit 1 3 600x600 APL 2 4 Closed 24 bit 3 5 2 CN1000 1024x768 1 2 4 Closed LCD Resolution Selector 18 bit 3 1 3 500x690 1 4 6 Closed 18 bit 3 5 Closed 640x480 amp default 4 1 4 6 Closed NOTE 1 The triangle symbol gt NOTE 2 Jumper CN4 is not shown on this chart as it must always be installed CONNECTOR PINOUT TABLE Connector Title 9755 1 COMI 8 Receive COM2 RS 232 Transmit TX Communi cations Ground GND COM3 amp RX TX 5 485 RX TX Communi cations 3 Ground GND LED DEFINITION TABLE LED Title Color color LEDS VCC 3V LED6 Blue Power On OK Status 1000MB Giga LAN Speed CN1000 100MB Yellow 100MB LAN Speed LCD 100MB Yellow p Resolution 10MB Red 10MB LAN Speed Selector Green 0 Blinks LINK Activity
153. UNNING 3 25 BRD 1 IF LOAD OF STARTER COIL IS LESS x STARTERS MEL AS SHOWN HERE 26 6 u M 0L PUP 1 STARTER BY OTHERS OIL PUMP 1 AUX SEE NOTE 27 1 Ew OIL PUMP 1 ON 28 i og 29 MS SCR a e SLIDE VALVE LOAD iver y 30 np c T SLIDE VALVE UNLOAD BRD 1 1 3 4 32 MOD E Oyo SWT amp SLIDE STOP INCREASE F7 OUT 15 1 54 2 6 SLIDE STOP DECREASE 34 COMPR MOTOR STARTER IF STARTER CONTAINS MULTIPLE FROM s 0 4 FROM CONTACTORS RELAYS amp TIMERS 35 MCRO CR 2 MICRO ADD SUPPRESSORS OR VARISTORS STARTER i ibn oL EACH SEE NOTE 36 HOT us NEU TOTAL LOAD OF STARTER cor s 5 MORE THAN 2 AMPS WIRE PER LINES FROM 9 FROM 35 amp 55 37 MICRO MS MICRO NOTE IF TOTAL LOAD OF STARTER COLS 15 E ALL NEUTRALS SHOULD BE Paes AMEE MIBING MAY 38 TIED TOGETHER AT SOURCE NOT IN MICRO QIL PUMP 1 STARTER FROM O FROM SUPPRESSOR OR VARISTOR 38 x MICRO 2 MICRO INSTALLED AT OIL em NOM STARTER PUMP STARTER COIL SEE NOTE A 40 HOT 1 us 14 NEU IF LOAD OF STARTER COIL 15 MORE 5 a THAN 2 AMPS INSTALL INTERPOSING RELAY IN STARTER This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest i
154. USING THERMOCOUPLES WITH 4 40 mA TRANSMITTERS OR c cox USE BELDEN 49320 20 2 OR EQUAL KEEP SEPARATE FROM AC WIRING t WHT m BLK 4 20 CABLE 3 P9B WHT gt BLK 4 20 CABLE 14 RED WHT BLK DIS CABLE 75 RED WHT BLK CABLE 6 10 RED WHT BLK CABLE 7 BELDEN 8772 OR EQUAL TYP 5 2 4 5 ANALOG BOARD 2 RED 1 WHT BLK TIS CABLE 13 RED WHT 5 BLK IH CABLE 74 MINCO 176 RANGE CODE x TYPICAL WHT BLK CABLE 13 1 ip Tb WHT BLK 3 CABLE 14Z Heq quM Frick BY JOHNSON CONTROLS SIG PWR E RIN COMPRESSOR SIG PWR RIN dL SIG PWR xu RIN CPR MOTOR VIBRATION SIG PWR 4 IN me um OR zm Nur YEL l RID 7 CPR MOTOR BEARING TEMPERATURE Nur 100 OHM PLATIUM RTD S ONLY RDE IF BOTH COMPRPESSOR MOTOR MINCO 77190 VIBRATION AND TEMPERATURE i MONITOR ARE REQUIRED A 2nd TC 1 ANALOG BOARD IS REQUIRED amp 2 ANALOG AUX CHANNELS ARE CONFIGURED FOR RTD USE n THE NEXT AVAILABLE CHANNELS MINCO 90 STARTING WITH CHANNEL 5 ANALOG AUXILLIARY 1 TK 4 ply 1 1 Now YEL Rm4 V CPR MOTOR SPARE STATOR TEMPERATURE 100 OHM PLATIUM RTD S ONLY
155. VI Liquid IO Board Injection IO Channel Shunt Trip IO Channel 10 Board None Digital Board 1 Digital Board 2 15 SECURITY _ level 2 Password Password For Current Level Or Higher User Level prc i Refer to 090 022 O Operation for additional information SESSION Description Value 2 password Sid SSS language 2 Temperature nts 0 S Daeron SSS Refer to 090 022 O Operation for additional information US 0 0 to 9999999 None 0 0 to 99999 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 136 MAINTENANCE FIC BY JOHNSON CONTROLS CONFIGURATION Digital I O Page 1 Input Output Description Value Defaut Range 10 Board 1 Oil Level Switch O Boar igital Boar IO Channel 1 10 Board 1 Capacity Decrease Boar 1gita IO Channel 1 0 Board 1 Capacity Increase Boar igital boar IO Channel None 0 Board biiaBordi Volume Decrease ar Digital Board1 IO Channel 1 I0 Board 80861 Volume Increase lO Board Digital Board1 IO Channel 1 Board ty Step 1 en ti fro cres Ls pes Board ty Step 2 enti fro cens UE pes Board
156. a XL a 3mg 0000 204 ZL L310IA 20A 21 A 204 S Q38 NOLLVOIIILN3OI 303 18 3009 80102 305 5 NOHA NMOHS SSOLOJ3NNOO NNOO YNY purs M ADA NOLLVZIAY 10d Woo 30123NNO2 1 Quvo8 90TVNY xiu NNOO Z YNY OL SWYAL OL WOJ Woo XI i NU AU 15 4 NM A33 NOUYZIY 10d 915 M d V qdY09 Xl u 905 301034800 cf QNYOS 901VNV woo WOO Woo et YOLIANNOD 02 6 810 OL 30123NNO2 29 191910 0 A39 5 006 Woo 5 XL 4 NNOO 1 910 amp D C POWER HARNESS 22 AND 28 INCH PANELS QUANTUM 4 ees Frick QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE 090 020 M SEP 11 Page 46 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 47 BY JOHNSON CONTROLS QUANTUM 4 I O amp D C POWER HARNESS 36 AND 48 INCH PANELS P8 P9 P10 5V J 5V a 5V J 5V 1 18 8 DE 18 8 DO 12V DG 12V DG 12V DG 12V OO RN 186 186 186 189 13 5 D
157. al High Band Lo High 5 Capacity Control Dead Band Temp Cycle Time Delay Temp Start Autocycle St ALL OTHER Beer MODES Load Inhibit Force Unload Setpoint Mode Warning etpoin Safeties Delay Shutdown Delay Load Inhibit Force Unload tpoint E Low Warning Setpoin uction Delay Shutdown Delay 5 5 5 090 020 lt 11 QUANTUM LX COMPRESSOR CONTROL PANEL Prick Page 98 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS Capacity Control Setpoints Mode 4 Units will be based upon the settings of the Session Screen defaults are shown here Description Default Range 0 0 to 185 3 PSIG Setpoint 20 0 0 0 to 100 0 Value Proportional High Band 15 0 5 Pressure Magnitude PSIG High 0 High 0 VFD High Band OW SUCTION VFD Integ High PRESSURE Time Low Pressure MODE Start Autocycle St i Delay Force Unload tpoint Mode Warning Setpoin Safeties Delay Shutdown Seem Delay Setpoint Dead Band 0 0 to 20 0 0 0 to 185 3 0106 0 0 to 185 3 PSIG 0 to 6 0 to 60 0 to 185 P 0 to 60 SEC 5 p Capacity Control Cycle Time 79 Pressure Delay w e m o m o T o o ojo wlo Alm High Lo High Proportional Band 5 Capacity Control Dead Band High Temp Cycle Time Delay Temp Star
158. alog outputs Addi tional information about the Analog board can be found under the ANALOG BOARD section found later in this manual Operator Interface This section actu ally consists of two major components the Display and the Keypad The Display is used to show the operator via a graphical inter face the actual status of all compressor val ues Warnings and shutdowns and history trending pressure and temperature values digital I O status setpoints etc are viewed on this display The Keypad is used by the operator to enter data to the Quantum controller such as setpoint values calibra tion data etc Additional information about the Display can be found under the DISPLAY section found later in this manual THE CONTROL PANEL ENCLOSURE The Frick Quantum LX control panel enclosure utilizes available space efficiently and the small size allows it to be used on all of our compressor pack ages The panel is also equipped with the neces sary posts and hardware to add options in the field They may also include a second analog and or digital board enclosure heater and air circulating fan Dimensions of the standard panel are 18x22x10 inch es WxHxD and weighs approximately 75 pounds with all options Typically the panel will be mounted on the package but it is also designed for easy wall mounting as well Refer to the Control Center Assem bly drawing 649D5151 for the layout for this standard enclosure The
159. an Output module CHECKING THE DIGITAL INPUTS AND OUTPUTS Some problems that may be encountered involve troubleshooting the digital inputs and outputs The Digital I O Input Output Boards have six Digital 1 0 DIO board connectors labeled P1 through P6 The Input and Output modules are wired to a DIO connec tor plug Position 3 provides power and position 4 is a neutral on the DIO connectors Positions 1 2 5 and 6 are signal connections as shown below Position 2 Position 3 Position 4 Signal Signal NEURAL Signal Signal Position 1 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON couraoLs MAINTENANCE Page 55 3 f the LED is on when it should be check for REPLACING A DEFECTIVE DIGITAL BOARD proper panel voltage on the DIO connector plug Check the voltage between the position 4 neu The procedure to replace a Digital board is outlined tral and the associated position to the Output below 1 Shut off control power module 4 the voltage is OK check for proper panel volt age between the associated position to the Out Remove theod beard from the riadi ne ani put module on the DIO connector and the asso a new board from its packing place ciated position on the terminal strip both on an anti static surface 5 Ifthe voltage is OK check the wiring external to 3 Check that all jumpers dipswitches and the panel components are properly s
160. anel for the latest information UTIMS VA RXF 12 101 649D5153 Rev F PhD for 32 channel Analog Board 649D5050 Rev D Digital 1 Board 2 158 159 649D5210 Rev C Analog Board 2 160 161 649D5211 Rev E Other Drawings Isolater Repeater Module Isolates Communications Signals Point to Point Field Wiring Diagram 164 N A 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 140 MAINTENANCE FIC BY JOHNSON CONTROLS RXF 12 50 RETROFIT MOUNTING This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 141 WIRING DIAGRAM RWF amp RWF II Sheet 1 of 4 CUSTOMER SUPPLIED 115 OR 230 VAC LISTED CONTROL TRANSFORMER WITH LISTED DISCONNECT POWER SOURCE IS REQUIRED EARTH BUSBAR AT ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE NEURAL POWER SOURCE ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS J OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MINIMUM 12 AWG FOR FEED a l or j NEUTRAL 9 ALL NEUTRALS ENTERING 1 IF SEPARATE FEED OR VOLTAGE FOR HEATE
161. anual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manual Capacity Mode 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manual Capacity Mode 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manua Capacity Mode 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Percent Minimum Capacity Sequencing ID Start Compressor Mode All Available Modes Capacity Mode Manual 0 0 to 100 0 Percent Minimum Capacity 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Friek Page 100 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS Sequencing System 2 Setup Units will be based upon the settings of the Session Screen defaults are shown here Contro Description Value Defaue Range Units Sequencing Disabled Disabled Enabled system 2 Setpoint as the range of the Control input 2 0 Setup Minimum Run Time 20 0 0 to 300 0 Time High Stage System Link None System 1 System 3 0 0 to 255 0 0 0 to 8 0 None Sequencing ID Start Compressor Mode 1 Manual All Available Modes Capacity Mode Manual 0 0 0 0 0 0 to 8 0 0 0 Minimum Capacity Sequencing ID Start Compressor Mode Manual All Ava
162. ater For a 4 Step compressor verify that the 5096 SV Solenoid Valve is energized BEFORE the 75 SV is energized For a 3 Step compressor verify that 75 SV is en ergized BEFORE the 100 SV Feel hydraulic tubing to the compressor unloading pis tons If tubing is hot inspect the unloader pistons for worn parts or improper seating COMPRESSOR DOES NOT LOAD Check that the hydraulic valves feeding the solenoid valve as well as those feeding the and or UNLOAD Compressor unloader pistons are open that steps on Capacity Confirm that hydraulic tubing and wiring is properly connected Check the solenoid valve coil to see if it has been damaged NOTE Verify that the proper capacity control setpoint has been programmed With the first SV solenoid valve properly energized verify that the second SV ener gizes and then check the third SV if there is one for this compressor model COMPRESSOR WILL ONLY PAR TIALLY LOAD Compressor that steps on Capacity Check that the hydraulic valves feeding the first SV as well as those feeding the com pressor unloading pistons are open Inspect the compressor unloading ports for worn or improperly seated parts Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 ey JOHNSON tONTROLS MAINTENANCE Page 89 SYMPTOM PROBABLE CAUSES and CORRECTIONS Verify that the Slide Valve is in the AUTO mode and that capacity control is calling for load and or unload Output 5 MOD 5 controls
163. ay Base 2 Pole 33300000207 Relay Base 3 Pole 33300000196 Relay Hold Down Clips 33300001095 Relay 2 Pole 24 VDC 33300000194 Relay 2 Pole 115 VAC 33300000898 Relay 2 Pole 220 VAC Digital Boards Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS Page 49 QUANTUM 4 COMPRESSOR REPLACEMENT PARTS PAGE 2 OF 3 Display Kit Indoor Display Assembly when Eee any display other than 639 0135601 includes Legacy 639 0132 01 484379 639 0261 01 484329 63900175601 515456 22 1 Display Assembly when replacing a 639 0135601 display only includes LLL LL Nes 639CO135GO1 504877 5 62 71 Hardware Display Kit po Display Assembly when replacing any display other than 639 0135611 or 639C0135G12 includes S TEEREES Display 639C0132H11 563209 639D0175G11 635017 Leer O Display Assembly when replacing a 639 0135611 or 639 0135612 display only includes LLL 639 0135611 530292 Hardware eee re 649A0906G13 509129 Internal Circulation Fan Field Install 24 VDC 01 485514 Internal Circulation Fan Field Install 115 2 Internal Circulation Field Install 220 These parts cannot be ordered separately 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL 0 MAINTENANC
164. be based upon the settings of the Session Screen defaults are shown here Description Current value Offset Default Range None 3 0 to 3 0 1000 0 to 1000 0 Range 4 20 Vibration Suction 30 0 Vibration Sensor Signal Board IO Channel Current value Offset None None None 3 0 to 0 1000 0 to 1000 0 Compressor Range 4 20mA only Vibration Discharge 30 0 Vibration I Sensor Signal Board Channel Current value Offset None None None 3 0 to 0 1000 0 to 1000 0 5 Motor Range 4 20mA Vibration 8 y Shaft Side 30 0 Vibration I Sensor Signal IO Board IO Channel Current value Offset None None None None 3 0 to 3 0 1000 0 to 1000 0 Motor Vibration Range 4 20mA only Opposite Shaft Side Sensor Signal Board IO Channel Current value Offset 5 30 0 Vibration High None None None N 92 3 to 92 3 1768 0 to 1832 0 459 4 463 1 RTD None Motor Range 4 20mA only Temperature High Shaft Side Sensor Signal IO Board IO Channel Current value Offset None None None 92 3 to 92 3 1768 0 to 1832 0 Motor Temperature Range 4 20mA only Opposite Shaft Side Sensor Signal IO Board IO Chann
165. bject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 43 QUANTUM 4 RDB RWB RWF RXF 58 101 CONTROL CENTER ASSEMBLY Sheet 2 of 4 ANALOG WIRING CONDUIT ENTRANCE AREA CAUTION LABEL AFFIXED TO S OUTSIDE TOP OF 275 5 ENCLOSURE CENTERED al 5 H tH 3 i o OFF UN gt 5 255 8 5 9 a 5 5 4 gt P 6 yer amp e v HER T a e 59 gt ge gt EE B 9 B Os 5 OF CA Bog 3 0 E i gt 55 m 23 25 EE 550 E 16 68 i ESO 22 50 n Soo s 56 a a 8 9 4 os 1 3 oz a5 e T
166. bration Suction Enable Real Time Trend Compressor Vibration Discharge Channel 7 Motor Vibration Shaft Side Motor Vibration Opposite Shaft Side Motor Temp Shaft Side Enable Real Time Trend Motor Temp Opposite Shaft Side Motor Stator 3 Channel 8 None 1 0 to 86400 0 SEC No Yes Capacity Slide Position Suction Pressure Volume Slide Position Suction Pressure Discharge Pressure Compressor Oil Pressure Discharge Pressure Main Oil Injection Pressure Economizer Pressure Filter Pressure Intermediate Pressure Motor Current Balance Piston Pressure System Discharge Pressure Suction Temperature Enable History Trend Discharge Temperature Compressor Oil Temperature Channel 4 Oil Separator Temperature Process Brine Temperature Leaving Enable History Trend Process Brine Temperature Entering Motor Current Channel 5 RPM Auxiliary Analog 1 10 Enable History Trend EZ Cool Feedback Auxiliary Analog 12 20 Channel 6 Manifold Pressure Compressor Vibration Suction Enable History Compressor Vibration Discharge Trend Channel 7 Motor Vibration Shaft Side Motor Vibration Opposite Shaft Side Motor Temp Shaft Side Enable History Trend Motor Temp Opposite Shaft Side Motor Stator 3 Channel 8 None 1 0 to 60 0 MIN No Yes Description Channel 1 Channel 2 Channel 3 Channel 4 Real Time Channel 5 Channel 6 Channel 7 Channel 8 Recording Interval Disable Real Time Trending Channel 1 Channe
167. by the communica tions daughter board and is located directly beneath the COMI port it may be necessary to unplug any connector that is plugged into COMI to fully access the battery To replace the battery ensure that the Control Power switch has been turned OFF Locate the Battery Release Clip on the following drawing Battery Release Clip Battery Battery Holder Simply push the clip away from the battery to release the battery from the holder Remove the battery ob serving the orientation Take a new battery and place it into the holder in the same orientation as the old battery the side with the writing must be facing out Reinstall the COMI plug if removed and return the Control Power switch back to ON Once the Quantum 4 has rebooted the correct Date and Time must be set Check the LCD backlight tube Look very closely at the display to see if any thing is visible in the dark screen Using a beam type source of good lighting such as a flashlight look for any ghost type image If it appears that there is something on the screen but very dark the problem may be with the LCD back light tube On the LG Philips NEC and Sharp displays this tube is field replace able On the Samsung LCD display it is not available and the display will have to be replaced There may be a sticker on the display mounting plate If there is it will have a part number that de scribes the type of display If there is no Sticker
168. ction Forward Forward Reverse Disabled Disabled Enabled Constant Elec Drive VFD Screw w Engine Drive Constant Turbine Electric DBS Dual Pump Vyper Ram Package Drive Vyper 4 20mA R507 R508 R508B R600 R600a Refrigerant R717 R717 R718 R728 R729 R744 R771 User Defined po PO RWF GSV II RWBII GST Other Manuf RXB GSB 3 Step 0 Compressor RWF RXF 12 50 YLC 1 RXF 58 101 SC Recip 2 RDB 4 Step York S7 Recip 3 RDB 3 Step York S5 No Pump Full Time Pump No Pump Demand Shaft w Auxiliary Shaft 0 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CONTROLS MAINTENANCE Page 133 CONFIGURATION Compressor Continued vane Frick 9 Frick 14 VFD or Frick 8 1 CP 4624 68F Vyper only Frick 26 Frick 13 Solest 68 Frick 3 Frick 13b Solest 120 NGC 100A NGC 450F NGC 100 SGC 1913 NGC 1006 SGC 1918 NGC 1000 SGC 2313 NGC 150A SGC 2317 NGC 1508 SGC 2321 NGC 1506 SGC 2813 NGC 1500 SGC 2817 66 200 SGC 2821 66 2008 566 4 NGC 2006 SGC 3511 NGC 2000 SGC 3515 NGC 250A SGC 3519 NGC 2508 SGB 3511 NGC 2506 SGB 3515 Model VFD or NGC 100A 2500 SGB 3519 Package NGC 300A SGB 3524 Cont NGC 3008 TDSB 355L NGC 3006 TDSB 355S NGC 3000 TDSB 355U NG
169. ded 1 Save Setpoints Use this option to save all set points and custom text to a USB device as a form of backup Press 1 to Save Setpoints The program will read the USB device and display a dialog box Enter a number on the keypad that corre sponds to the unit number that you wish DESCRIPTION The Software Maintenance screen has been provided as a way for the user to upload the operating soft ware to their system to save setpoints or to restore setpoints NOTE Before accessing this screen it is recommended that a USB adapter with a USB drive device P N 649A1063G01 be plugged into the PL8 USB port of the Quantum NOTE This procedure covers updating from version 6 07 or above Use caution when accessing this screen re motely with a web browser While performing this procedure one of two dialog boxes will appear The first of these boxes indicates that a valid USB device has been detected Any numerals that appear on the center line of this box will represent units that have already been saved from 0 to 99 If no units have yet been saved the center line will be blank If however there is no USB device installed or the device does not contain the operating software the following dialog box will appear Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 av JOHNSON Page 79 tum Press the 4 button The program will read the USB device
170. denser Analog Control Units will be based upon the settings of the Session Screen defaults are shown here Control Description Value Default Range Units i 30 0 H 0 0 to 485 3 PSIG Disabled 100 0 to 100 0 h Condenser Analog Control Low Limit 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 108 MAINTENANCE ric BY JOHNSON CONTROLS SETPOINTS Miscellaneous Units will be based upon the settings of the Session Screen defaults are shown here Description Units Remote Capacity Deadband Percent Enabled Disabled Shutdown Pressure Time SEC TENTHS 0 0 to 600 0 Time SEC 20 0to 0 0 to 99 0 Time MIN F 270 0 0 0 to 365 3 PSIG 100 0 to SETPOINTS Scheduling Control Hour Min Mode Hour Min Mode Hour Min Mode Hour Min Mode Sunday pou Monday Tuesday o Wednesday Thursday 3 L2 o _ 1 1 f High Comp Oil Pressure PSIG Delay Max Slide Valve Timer Enabled Disabled Dewpoint Temp Warning Running Satety Factor Enabled Disabled Dewpoint Temp Safety Factor Warning Off Delay Maximum Discharge Pressure Maximum Discharge and Oil Temp Heater Control Safety Factor E pu Em EE E Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M
171. e display harness to plug onto the back pins with the 2 empty wire holes oriented down toward the bottom as shown Top P7 po 1 COMA 422 485 PARANEL 9 PLIO 14 PL16 d 0 12 LK8 LK11 opoo amp 232 STANDA HEAT SINI Ep FLAT PANEL 9 E w Quantum 4 Motherboard Display Jumpers links Link Link Description Number Position 5V Backlight Voltage Not used 12V Backlight Voltage All Dis plays A 5V LCD Supply Samsung NEC Sharp 3 3V LCD Supply LG Philips Display standard setting Refer to Quantum 4 Board Settings for location of jumpers LL d Frick BY JOHNSON CONTROLS QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE 090 020 M SEP 11 Page 72 KEYPAD flash on and off at a rate of about once per second Pressing a key on the keypad will interrupt this flash rate and repeatedly depressing a key will cause the LED to flash each time a key is pressed 05 Visually inspect the D6 Active LED locat ed on the O5 Interface board This LED will normally flash on and off at a rate of about once p
172. e DC I O harness Ensure that all of its connectors are tight If all connections are good then go back and start measuring over again this time beginning at the first board in the daisy chain Continue check ing the voltage at each connection until you locate the point at which the voltage drop is excessive This will usually indicate a connection that is not being made properly or the sockets within the connector are weak In either case the wire harness may need replacing Next measure the 12 VDC Perform the same steps as with the 5 VDC measurement with the exception that you will not need to measure at the Quantum 4 Measure directly at the last connection If the voltage is low ensure that there is not an excessive voltage drop in the daisy chain If the voltage is out of range then the supply itself may need replaced The 12 VDC may be measured the same as the other voltages however this voltage is not adjustable on any supply so if the harness is not the culprit the supply may need to be replaced POWER SUPPLY REPLACEMENT If the power supply is found to be bad or not ca pable of acceptable adjustment it will need replacing When ordering this replacement you will receive an upgrade kit The purpose of this kit is to allow for the upgrading of the DC power harness at the same time as replacing the power supply Refer to the Recommended Spare Parts list for the upgrade part number This upgrade kit
173. ed Quantum 4 USB Plug in locations 9 6 O g E o Q5 USB Plug in locations 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 82 MAINTENANCE FIC BY JOHNSON CONTROLS SYSTEM STATUS Maintenance Maintenance Maintenance Required Service Every Next Scheduled At ACCESSING System Status Maintenance DESCRIPTION This screen has been provided to aid the service technician with keeping track of system maintenance and can be accessed from the System Status screen From here the service technician can view up to eight 8 user definable maintenance schedules Each of the schedules may be custom named This screen is based upon the Maintenance Schedule that is provided in the IOM manual for the specific compressor package For additional information about this screen refer to 090 022 O Operation Manual QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 83 BY JOHNSON CONTROLS CONFIGURATION Communications Communications Compressor ID 0 Comm2 Co
174. efer to the Parts List near the end nector from the back of the display There are of this manual for specific replacement part numbers two variations on the way the display connector is attached depending on whether the unit is a NOTE Before replacing a display unit ensure Quantum 4 or O5 Please refer to the notes pro that the symptom is not actually being caused by vided later in this section as to how to properly a bad fluorescent tube inverter or harness perform the cable removal IDENTIFYING THE TYPE OF DISPLAY 8 Remove the four phillips head screws located near the corners of the display Various display manufacturers have been utilized the years although the variations between 9 Remove defective display the displays of these manufacturers is subtle it needs to 800705560 here If display related problem is 10 Install the new display ever encountered and factory service is contacted they may request the type of display that is being 11 Reinstall the four phillips head screws near the diagnosed This information can be found on a sticker four corners of the display Do not overtighten located on the back of the display mounting plate and should resemble the following example 12 Reconnect the display connector on the back of the display Once again refer to the two sections SHARP DISPLAY ASSEMBLY shown later as to the proper method to do this me 13 Reinstall the display plate back into po
175. el o 459 4 463 1 RTD None ja T None None 00 00 00 00 N H This Setpoint table continues on the next page Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS Page 127 CALIBRATION PhD Monitoring CONTINUED Units will be based upon the settings of the Session Screen defaults are shown here Current value Nome Offset 00 92 3 to 92 3 Motor 4594 Range 4 20 only 7459 4 1768 0 to Stator 18 4631 1832 0 1 Sensor Signal O Board None O Channel o Current value None Offset Motor o H Range 4 20 only 7459 4 1768 0 to Stator 18 4631 1832 0 21 2 Sensor Signal O Board None O Channel 22 TD R 00 to 92 3 4594 R 22 Current value Noe Offset 92310923 Motor 4594 Range 4 20 only 7459 4 1768 0 to Stator 8 4631 1832 0 3 Sensor Signal IO Board None IO Channel O Board Sensor Signal Selections Analog Board 1 H Analog Board 2 LL d Frick BY JOHNSON CONTROLS MAINTENANCE QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 Page 128 CALIBRATION Analog Outputs Retransmitting Outputs Default Capacity Slide Position Analog Board 1 None Capacity Slide Position None Capacity Slide Position None Capacity Sl
176. el On When Off When Control When IO Board O Channel Analog Channel On When Off When Output I Control When IO Board IO Channel Analog Channel On When Off When Output J Control When O Board IO Channel Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CONTROLS MAINTENANCE Page 119 SETPOINTS Timed Digital Output Configuration Units will be based upon the settings of the Session Screen defaults are shown here Description Defaut Range T Units HR MIN 00 00 0 0 23 0 0 0 59 0 00 00 Disabled Disabled Running Always Every Da Every Day Week pos None None Digital Board 1 Digital Board 2 00 00 0 0 23 0 0 0 59 0 HR MIN 00 00 Disabled Disabled Running Always Every Da Every Day Weak b None Digital Board 1 Digital Board 2 O 0 100000 0 HOURS 0 0 100000 0 MINUTES None Digital Board 1 Digital Board 2 Off Control When Which Days IO Board IO Channel Off Control When Which Days IO Board IO Channel Run Hour Interval On Time IO Board IO Channel Output B 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 120 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS Panel Units will be based upon the settings of the Session Screen defaults are shown here Default Range Units Panel Heat 2 0 to 77 Temp F Disabled Compressor Mode Remote Compressor and Capacity Modes R
177. emote 1 Compressor Mode Remote and Cap Mode Remote 4 20 Disabled Disabled Enabled Disabled Permissive Start Disabled Starting Always Enabled Dis Disabled Disabled PowerFail abled Enabled Restart 10 to 99 0 Y ime 0 to 100000 HRS PLC Interlock Disabled Disabled Remote Control Setpoint Enabled Recycle Delay displays only Disabled if VFD selected Fnabled Enabled 1 Place Pressure Display Resolution 1Place Place 3 Place Browser Automatic Refresh Disabled Disabled Enabled oa mE Disabled Extra Digital Auxiliaries Disabled Enabled Extra Analog Auxiliaries and Disabled Disabled Retransmitting Outputs Enabled Remote Enable Output Disabled Input Module Capacity Mode Selection Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 121 CALIBRATION Pressure Units will be based upon the settings of the Session Screen defaults are shown here Default 14 7 Pressure 30 0 Hg Pressure PSIG 0 0 to 985 3 185 3 PSIG None 30 0 to 30 0 30 0 Hg Pressure PSIG 14 7 to 985 3 485 3 None 30 0 to 30 0 30 0 Hg Pressure PSIG 14 7 to 985 3 485 3 30 0 to 30 0 30 0 Hg Pressure PSIG 14 7 to 985 3 485 3 1 5V Analog Board 1 None 30 0 to 30 0 30 0 Hg Pressure PSIG 14 7 to 985 3 485 3 30 0 to 30 0 14 7 to 985 3 30 0 Hg Pressure PSIG 485 3 None 10 m m m U1 On On
178. emperature On At setpoint for the delay time LIQUID INJECTION SOLENOID DOES NOT ENERGIZE Liquid Output 9 controls the Liquid Injection Solenoid If the LED D9 for Output 9 MOD 9 is Injection Refrigerant Cutout on check for the proper panel voltage between position 4 and 1 on the P3 DIO connec LICO tor on Digital MO board 41 If the proper voltage is not found check the fuse F9 and if the fuse is OK check the output module MOD 9 If the voltage was OK check for the proper voltage between position 1 on the P3 DIO connector and position 13 on the terminal strip If voltage is OK check for the proper voltage between position 13 and 2 on the terminal strip If the voltage is OK check the solenoid 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 90 MAINTENANCE FIC BY JOHNSON CONTROLS SYMPTOM PROBABLE CAUSES and CORRECTIONS Output 10 controls the Hi Vi Liquid Injection Port solenoid If the LED D10 for Output 10 MOD 10 is on check for the proper panel voltage between position 4 and 2 on the P3 DIO connector on Digital board 1 If the proper voltage is not found check HI Vi LIQUID INJECTION PORT the fuse F10 and if the fuse is OK check the output module MOD 10 If the voltage SOLENOID DOES NOT ENER was OK check for the proper voltage between position 2 on the P3 DIO connector and GIZE position 12 on the terminal strip If voltage is OK check for the proper voltage between position 12 a
179. equipment always refer to the actual drawings that are included with the control panel for the latest information
180. er While watching the DVM slowly rotate the screw driver blade clockwise to increase the voltage or counter clockwise to decrease Once the voltage has been adjusted remove the DVM probes from the Quantum and install them into the white connec tor on the last board in the daisy chain as shown below 5V RET Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 39 BY JOHNSON CONTROLS __ I I 1000 001181100000 01110101110001110010010001 m fes 5 VDC Red Lead 5 Black E aa Lead 5 VDC to be set to 5 15 to 5 20 VDC as measured here cog 5VDC Adiustment Use screwdriver with insulated shaft to perform adjustment 120 Ground 12VDC Neutral 12 0 24VDC Common 5 VDC VOLTAGE MEASUREMENT LOCATION DC POWER SUPPLY PIN ASSIGNMENTS INPUT J1 AMP P N 640445 5 312 CTR CONNECTOR 3 CIRCUITS Pin 1 AC GROUND Pin 3 AC NEUTRAL PIN 5 AC LINE INPUT J2 AMP P N 1 640445 3 156 CTR CONNECTOR 13 CIRCUITS HOUSING CONTACT NPUT 26 03 4050 08 52 0113 OUTPUT 26 03 4131 08 52 0113 NENNEN NE
181. er 7440809 ACCESSING mm DESCRIPTION The About screen shows any Analog and Digital boards that have been detected If a board has lost commu nications a shutdown will be issued All outputs are turned off on a Digital Board that has lost communications All inputs will get set to their minimum value range on an Analog Board that has lost communications A loss of communications to an analog board should result in sensor fault shutdown messages that are associated with the sensors on that board If the LED on board is blinking but the board was not detected on the About screen or an Comm failure occurs check the address of the board quM Frick BY JOHNSON CONTROLS 090 020 M SEP 11 Page 85 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE SECTION 8 TROUBLESHOOTING TROUBLESHOOTING A PROBLEM THAT APPEARS UNEXPLAINABLE When there is a problem that makes no sense due to following unexplainable things happening check the following If the Quantum is unexplainably shutting 1 Is the panel powered by an isolating power down try disconnecting the communica source such as a control transformer in the start tions cable to see if the problem goes away er panel Check if the communications cable shields 2 Verify that the panel is not powered from a light are tied to machine ground at only one loca ing or utility panel tion For a PLC or Opto22 based system the shield shou
182. er second Pressing a key on the keypad will interrupt this flash rate and re peatedly depressing a key will cause the LED to flash each time a key is pressed If a keypad problem is suspected or apparent a USB capable computer keyboard will have a USB stule connector on the end of the keyboard cable can be used as a troubleshooting aid To by pass the Quan tum LX keypad open the control panel door NOTE Always be aware of the presence of live AC volt age Depending upon the type of Quantum being diagnosed use the following instructions Ouantum 4 Locate the USB connection on the controller and plug the USB end of the key board cable in to it 05 Locate the two USB connections on the controller and plug the USB end of the key board cable into either one The external USB based keyboard is now active and ready to use Some of the keyboard keys are mapped so that they will duplicate the functions of the Quan tum LX keypad NOTE There is a slight variation between the way a Quantum 4 and a O5 interpret this mapping but these variations are minor To navigate using the external keyboard using O5 key board mapping refer to the following pictorial TAB KEY CURSOR KEYS ENTER KEY F5 Key BACKSPACE KEY F7 Key Load F3 Key Stop Load The Quantum LX keypad is shown here Prick Window 76 466 9 a
183. erence the Control Panel Power Specifications WHAT TO DO BEFORE CALLING THE FACTORY Many times when a suspected Quantum problem is called in to the factory not enough information is provided for the service personnel to assist in solving the problem This is because the caller most likely is not aware of the type of information that would be useful to factory personnel in helping to identify and correct the problem An example of this is the statement that the Quantum is not booting the main processor board is not starting Unfortunately this description is usually vague and only means that there is nothing on the display A blank screen could be the result of many different problems The follow ing is a list of possible reasons for no display No power Loose or Faulty Display Cable or Inverter Cable Bad Display Bad Backlight Inverter Bad Backlight Fluorescent Tube Wrong Combination of Display Cable In verter or Software Faulty CPU Board Before calling the factory for assistance review the information on the following pages and try to dis cover and resolve your Quantum LX problem The actual cause of most problems is usually not with the Quantum board itself but with something external However on the rare occasion that the problem has been identified as being the Ouantum board use the following section as a guideline for replacing it inadvertently damaged by static electricity or mis handling On
184. etailed description of the operation of this board is provided in the sections that follow ANALOG BOARD VERSIONS There have recently been two different versions of Analog Board which have been used The earlier of these two boards had the root part number of 64000190 01 It is es sentially the same as the current version 64000193 01 with the exception that there have been several jumpers added Since this board is no longer in production and is the same as the current board with the exception that it doesn t have the ad ditional jumpers it will not be discussed further A pictorial of this board is presented here for reference purposes LK3 p LK4 eH 0 m E p 1 EF ia E The current board root part number 640D0193H01 replaces the previous version Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CONTROLS MAINTENANC
185. etup on the new 6 If voltage is not OK check the fuse board as it was on the old board refer to the Digital Settings tables near the end of this 7 If the fuse is OK then check the module section 8 Ifthe module is OK check for proper panel volt 4 Install the modified replacement board in the panel After replacing or installing a Digital Board and powering on the control panel select Re de tect 1 Boards from the Menu gt Configuration age on the DIO connector plug between position 3 Hot and position 4 neutral TROUBLESHOOTING AN INPUT 1 Make sure the LED associated with the Input is Communications screen This selection pro on when power is applied to the module vides a method to detect all connected Digital 2 If the LED is on then the fuse and Input module and Analog boards If a board has been removed are good a communication error shutdown will be issued until this key is selected The About screen will 3 Ifthe LED is on and there is no input voltage show what was detected replace the Input module 4 Ifthe LED is not on when power is applied check the fuse 5 Ifthe fuse is good replace the Input module 6 If you are receiving an Alarm or Shutdown from a digital input in which the adjacent LED indica tor light is on check the Service Screen to see if that channel is turning on and off If so replace the input module
186. f the board The associated power communi cations harness will only be plugged into one of these connectors Take the red positive probe of the DVM and carefully insert the end into the 5V lead and the black negative probe end into the RET Return or Common lead as shown below 5V RET 56 the DVM to read DC and set the proper range The voltage reading must read a minimum of 5 0 Vdc harness will have an associated voltage drop at each board connection As an ex ample if you are reading the voltage at the first board in the daisy chain and it reads 4 98 Vdc you can be assured that the voltage at the subsequent connections for the remaining boards will be lower yet The voltage will need to be corrected for proper operation of the system The cause for a low voltage reading could be The power supply may need adjustment see the section on power supplies The Power l O communications harness has 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Friek Page 54 MAINTENANCE FIC BY JOHNSON CONTROLS The Digital board s I O modules are configured by proper module selection AC or DC operating volt age input or output and moving the fuse to the in or out position An LED is associated with each module and displays the state of each module A lit LED rep resents an Input that is High receiving a signal or an Output that is On If a properly configured Digital I O is no
187. f the voltage at the Quantum 4 is in the range of 5 15 to 5 20 and the voltage being read at the last board is greater than 5 0 V it can be assumed that the 5 V power is correctly adjusted For the 12 VDC if the range at the last board is between 11 8 and 12 2 VDC 12 00 is ideal it can be assumed that the 12 V power is correct The range for this voltage is not critical at the Quantum 4 main board and the reading does not need to be taken there CAUTION Measuring and adjusting the power supply voltages require the control power switch to be energized Extreme care must be observed when taking any readings as 120 or 230 VAC depending on incoming system voltage is pres ent within the power supply Adjusting the supply requires the use of a small screwdriver with an insulated shaft refer to NS 10 02 inserted into the supply to access an adjusting potentiometer It is possible for the screwdriver and the per son making the adjustment to come into contact with potentially lethal voltages The power supply used in the Quantum 4 control panel is the Condor GLC 75D and is shown below This power supply provides the following DC volt ages 5 VDC 12 VDC 12 VDC 24 VDC Of these four voltages only the 5 VDC may be ad justed Refer to the following page for the location of this potentiometer adjustment If either the 12 12 or 24 VDC is out of acceptable range first check for short or a blown fuse
188. following DC voltages 5 VDC 12 VDC 24 VDC All three supplies are adjustable and each has an dicator to show that they are powered Refer to the following page for the location for the adjustment 5 VDC 12 VDC 24 VDC Power LED Power LED Power LED 4 4 o 00 o o Supplies POWER DISTRIBUTION DC power comming from the power supplies is wired directly to a series of terminal blocks The terminals for these voltages are labled as follows Common 1000 24 VDC 1001 5 VDC 1003 12 VDC 1004 Power is then distributed to the O5 processor board Interface Board and Digital Analog I O boards from these terminals MEASURING VOLTAGES CAUTION Measuring and adjusting the power sup ply voltages require the control power switch to be energized Extreme care must be observed when taking any readings as 120 or 230 VAC depending on incoming system voltage will be present next to the DC voltage connector Adjusting the supplies re quires the use of a small Philips screwdriver inserted into the supply to access an adjusting potentiometer CAUTION It is possible for the screwdriver and the person making the adjustment to come into contact with potentially lethal voltages Proper Personal Protective Equipment PPE measures need to be observed All circuit boards within the O5 control panel require accurately adjusted DC voltages in order to functio
189. ge between position 4 and 1 on the P1 DIO connector on Digital board 1 If the proper voltage is not found check the fuse F1 and if the fuse is OK check the output module MOD 1 If the voltage was OK check for the proper voltage between position 1 on the P1 DIO connector and position 18 on the terminal strip If voltage is OK check for the proper voltage between position 18 and 2 on the terminal strip If the voltage is OK check the interposing relay By others DISPLAY IS INOPERATIVE OIL PUMP DOES NOT START OIL PUMP IS RUNNING BUT THE COMPRESSOR DOES NOT START 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 88 MAINTENANCE FIC BY JOHNSON CONTROLS SYMPTOM PROBABLE CAUSES and CORRECTIONS Output 1 controls the Compressor Start Relay By others If the compressor does not start and the LED D1 for Output 1 MOD 1 is on check for the proper panel voltage between position 4 and 1 on the P1 DIO connector Digital I O board 1 If the proper voltage is not found check the fuse F1 and if the fuse is OK check the output module MOD 1 If the voltage was OK check for the proper voltage between position 1 on the P1 DIO connector and position 18 on the terminal strip If voltage is OK check for the COMPRESSOR AUXILIARY proper voltage between position 18 and 2 on the terminal strip If the voltage is OK SHUTDOWN check the interposing relay By others The Compressor Starter Auxiliary Contact
190. hannel Current value Offset None j 360 0 to 360 0 ae 5 Speed Range 1000 0 to 6000 0 3600 RPM 4 20ma Analog Board 2 Sensor Signal O Board O Channel Current value Offset None None 10 0 to 10 0 Percent Remote Capacity Position Sensor Signal Range 1000 0 to 1000 0 10 dd O Board None O Channel Current value Offset None 75 0 to 75 0 30 0 Pressure PSIG 485 3 PSIG 4 20mA None External Range 14 7 to 985 3 Input m o id Sensor Signal O Board IO Channel Description Current value Offset None m N Default Range None 30 0 to 30 0 0 0 to 985 3 0 0 to 985 3 30 0 Pressure PSIG 185 3 4 20mA Analog Board 1 Remote Control Setpoint Sensor Signal Board IO Channel Current value Offset Range m o id None m N j None 10 0 to 10 0 1000 0 to 1000 0 1000 0 to 1000 0 Percent Liquid Range Level TIC o id Sensor Signal IO Board IO Channel None O Board Sensor Signal Selections None g 0 o M lt 79 4 j lt Vibration 1 10V 5V Analog Board 1 Analog Board 2 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 126 MAINTENANCE FIC BY JOHNSON CONTROLS CALIBRATION PhD Monitoring Units will
191. he Control Power switch back ON 4 Measure the voltages on the DC power output connector of the power supply as shown at the end of this section 5 Ifthe proper voltages are present the problem is external to the power supply and further troubleshooting should be per 6 formed If there are NO DC voltages present then the problem could be that the internal power supply fuse is blown To access and replace this fuse please follow these 7 instructions 1 Ensure that the Control Power switch has been turned OFF 2 Remove the AC and DC power connectors from the power supply 3 The power supply is mounted to a plate Remove the four mounting plate nuts one from each corner Mounting Plate Mounting Plate Nuts x4 Power Supply fuse 9 i 0000000 1o 11 plate AC Power DC Power 12 Connector Connector 4 Remove the power supply from the enclo 13 sure and turn it over so power supply is 14 facing down 15 Verify that DC voltages now present on the DC power connector The 5 VDC may now be adjusted per the adjustment proce dure on the following page 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 38 MAINTENANCE FIC BY JOHNSON CONTROLS ADJUSTMENT Check the reading on the DVM If the reading at the Quantum 4 has been adjusted properly then this reading can be no lower than 5 0 VDC If the voltage is less check all of the daisy chain connections on the blu
192. his Digital Service Screen shows Digital values as ON or OFF SERVICE Analog Board Inputs and Outputs Analoq Inputs data units are Volts DC Board 1 Channels Board 2 Channels 1 2 13 0 62 1 495 13 0 00 2 293 14 027 2 495 14 0 00 3 2 78 15 029 3 495 15 0 00 4 3 16 16 0 18 4 3 16 0 00 5 116 17 7 5 0 17 0 1 18 0 6 0 00 18 0 00 7 403 19 4 58 7 0 00 19 0 00 8 1483 20 5 00 8 0 00 20 0 00 9 298 21 0 9 0 00 21 0 10 0 62 22 8 10 0 00 22 0 11 8 23 5 00 11 0 00 23 0 00 12 0 60 24 3 12 0 00 24 0 00 Analog Outputs data units are Volts DC Board 1 Channels Board 2 Channels 1 000 5 1 00 1 0 5 0 00 2 0 00 6 1 00 2 0 6 0 00 3 2 7 000 3 190 7 0 00 4 0 8 0 00 4 0 8 0 00 ACCESSING Service Analog DESCRIPTION The Analog Service Screen has been provided to view the raw data from an Analog Board Analog values are converted from binary to show volts The error factor is 05 volts Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 av JOHNSON Page 77 SERVICE Motor Jun 02 2004 09 06 42 i 5 Motor Bump Motor Bump Setpoint 1 Bump Motor Service gt Motor ACCESSING DESCRIPTION The Motor Bump screen has been provided as a way for the service technician to verify proper motor rotation The following setpoint box appears on this screen in the Motor Bump Setpoint box It is during this mo to
193. iary Analog 5 Pressure Auxiliary Analog 2 Auxiliary Analog 6 Pressure Auxiliary Analog 2 Auxiliary Analog 2 Pressure Auxiliary Analog 2 6 Pressure None Auxiliary Analog 2 Pressure Auxiliary Analog 2 Pressure None Auxiliary Analog 2 Pressure Auxiliary Analog 2 Pressure None Auxiliary Analog 2 Auxiliary Analog 7 n lt Pressure Auxiliary Analog 2 Auxiliary Analog 8 Pressure Auxiliary Analog 2 Auxiliary Analog 9 Pressure Auxiliary Analog 2 T Y o lt lt lt Auxiliary 10 Pressure Auxiliary Analog 1 EZ Cool Feedback BS Other o Sensor Signal Selections Sensor Type 1 10V 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 132 MAINTENANCE FIC BY JOHNSON CONTROLS CONFIGURATION Compressor Defaut omw Disabled Disabled None Disabled Enabled MIN Disabled Disabled Disabled Enabled Enabled mone Pressure Reverse None Direction Disabled Enabled o Disabled Disabled Disabled Enabled Disabled Enabled Disabled Enabled Forward Forward Reverse Capacity Disabled Disabled Disabled ed Forward Forward Reverse 1 de de de Disabled Disabled M Disabled 2 3 0 4 Dire
194. iary Current value 00 Analog 4 3o0Hg Pressure 6 30 0 Hg Range Hi 4853 O 0 to 1435 6 Name Auxiliary Analog 4 99 None ud 5 Auxiliary Analog None None Current value 00 00 75to750 30 0 Hg 00to14356 Pressure PSIG fo Auxiliary Analog 5 Oifse Rang 1 5 485 3 n Current value Auxiliary Analog 6 Offset Range Da gt 30 0 H 4853 0 0 6 1 5 6 8 9 0 Current value Offse Rang Auxiliary Analog 7 543 Ee oo 75919750 E Pete PIC 30 0 Hg Hi 4853 0 0 6 Auxiliary Analog None None Auxiliary Current value pene eg 00 Analog 8 3o0Hg as Pressure PSIG 30 0 Hg 4853 0 0 6 Auxiliary Analog Range o 345 Auxiliary Current value 00 00 Analog 9 Otiset 30 0 He 99 9 Pressure PSIG 0 0 to 1435 6 Hi 485 3 Name Auxiliary Analog None Current value oom 500750 Analog 0 Offset 30 0 H 73 0 to 750 Pressure PSIG os Range Hi 2853 0 0 6 EZ Cool Feedback 96 Current value o Offse 00 100to100 o Ran 00 10000to ori 10000 0 Sensor H Da Q 543 Auxiliary Analog None No
195. ide Position None Capacity Slide Position None Capacity Slide Position None Capacity Slide Position None Capacity Slide Position None O Board None Process Brine Temperature Entering Remote Control Setpoint Motor Current RPM Auxiliary Analog 1 10 EZ Cool Feedback Auxiliary Analog 12 20 Manifold Pressure Analog Board 1 Analog Board 2 Remote Capacity Position Compressor Vibration Suction Compressor Vibration Discharge Motor Vibration Shaft Side Motor Vibration Opposite Shaft Side Motor Temperature Shaft Side Motor Temperature Opposite Shaft Side Motor Stator 41 43 nput Channel to Retransmit nput Channel to Retransmit nput Channel to Retransmit nput Channel to Retransmit nput Channel to Retransmit nput Channel to Retransmit nput Channel to Retransmit nput Channel to Retransmit Output Description Channel Board IO Channel Board IO Channel Board IO Channel IO Channel Board IO Channel IO Board IO Channel Board IO Channel Board IO Channel Input Channel to Retransmit Capacity Slide Position Volume Slide Position Suction Pressure Discharge Pressure Compressor Oil Pressure Main Oil Injection Pressure Economizer Pressure Filter Pressure Intermediate Pressure Balance Piston Pressure System Discharge Pressure Suction Temperature Discharge
196. ilable Modes Capacity Mode Manua 0 0 to 100 0 0 0 0 1 0 0 to 8 0 Minimum Capacity Percent Sequencing ID Start Compressor Mode Manual All Available Modes Capacity Mode Manua 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Capacity Mode Manual 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manual Capacity Mode 0 0 to 100 0 0 0 to 255 0 1 0 0 to 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manual Capacity Mode 0 0 to 100 0 O 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Manua Capacity Mode 0 0 to 100 0 O 0 to 255 0 1 0 0 to 8 0 Manual Percent 96 Minimum Capacity Sequencing ID Start Compressor Mode All Available Modes Capacity Mode Manual 0 0 to 100 0 Percent 96 Minimum Capacity Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 101 SETPOINTS Sequencing System 3 Setup Units will be based upon the settings of the Session Screen defaults are shown here Description Value peten Range Units Sequencing Disabled Disabled Enabled system 3 Setpoint
197. ing to DC AC mA to the hundreds place 2 Small wire stripper 3 Small screwdriver with insulated shaft 4 Small snip nose pliers 090 020 lt 11 QUANTUM LX COMPRESSOR CONTROL PANEL 10 MAINTENANCE FIC BY JOHNSON CONTROLS NOTES 090 020 lt 11 Page 1 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE SECTION 2 Q5 CONTROLLER BY JOHNSON CONTROLS 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL 2 MAINTENANCE FIC BY JOHNSON CONTROLS Q5 CONTROLLER BOARD INTRODUCTION Just before fully booting a Loading bar will appear at the bottom of the screen show ing the percent of load that has completed Frick amp Controls has released the latest version of the Quantum LX microprocessor board This brand will be referred to as the O5 A photo of this board ap pears here The Operating Status screen will appear After the O5 has properly powered up the following sequence of events is indicative of proper communi cation to the analog and digital boards The Analog and Digital I O boards TX RX lights should be blinking Each MO board should have the power LED lighted and the Active LED should be blink ing The first thing that should be checked when troubleshooting the Quantum 5 board is its powering up sequence WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN If the Operating Status screen is not shown check the following items
198. ional status to the display Interaction to the outside world is provided through industry standard communications protocols Additional information about the Quantum can be found under the QUAN TUM CONTROLLER sections found later in this manual Power Supply Provides the necessary op erating voltages for the proper operation of all control components Additional informa tion about the power supply can be found under the POWER SUPPLY sections found later in this manual Digital Input Output Boards Digital on off signals are sent and received by these boards The output signals are used for en ergizing solenoids valves contactors re lays etc and the input signals are used to sense the condition of switches relay con tacts auxiliary contacts etc This board runs an independent software program from the Quantum to control devices and commu nicates the status of all devices back to the Quantum Additional information about the Digital Boards can be found under the DIGITAL BOARD section found later in this manual Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON couraoLs MAINTENANCE Page 9 GENERAL INFORMATION 5 Wrist Grounding strap The components within the control panel can be 6 Static free grounded work surface Note Proper panel voltage refers to the AC high volt age that has been supplied to the panel which could be either nominal 120 VAC or nominal 230 VAC Ref
199. iquid 14 Check that the pressure transducers are properly grounded The two types of transducers you may Does the Slide Stop potentiometer cover have are as follows an older type has an 8 to 10 contain any liquid inch 3 conductor pigtail coming out of the trans ducer This type will have the attaching cable s 6 If it just started to act up then check if anything shield cut off and insulated at the transducer was recently changed in the system i e soft end The shield is then tied to a panel ground ware or hardware terminal in the panel The newer type has the cable as an integral part of the housing and has 7 f it just started to act up then check if any ser the shield crimped to the case at the transduc vice was recently done to the compressor or its er end This type of transducer has the cable s electrical system shield cut off and insulated in the control panel 8 If there is communication wiring connecting the 15 Check that the temperature transducers are properly grounded The temperature probes panel to another panel or device then check the LL d Frick BY JOHNSON CONTROLS QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE 090 020 M SEP 11 Page 86 scribed above If the grounding is OK then re place the keypad usually have two short wires coming out of the sensor and are tied to a shielded cable at the thermal well head The shield is insulated at the temperature probe and grounded at the panel
200. ire or faulty sensor will usu ally give a reading at either the minimum or maxi mum end of the range scale An erratic reading or a reading that seems to float up and down is usu ally indicative of a grounding problem When a single transducer or cable is shorted to earth or system ground this can show up as a whole assortment of problem channels The easiest way to find a short to earth problem is to disconnect all the sensor plugs and ohm out each plug screw terminal to earth for open infinite impedance All sensors should read open to earth with the exception of the CT motor current channel One side of the CT is grounded in the Motor Control Center MCC The third pin on pressure sensors is ground REPLACING A DEFECTIVE ANALOG BOARD The procedure to replace an Analog board is outlined below 1 Shut off control power 2 Unplug all connectors from the board 3 Remove the old board from the machine and remove the new board from its packing and place both on an anti static surface 4 Check that all jumpers dipswitches are properly setup on the new board as it was on the old board 5 Install the modified replacement board in the panel 6 Plug all connectors back in 7 Turn on control power 8 After replacing or installing an Analog Board and powering on the control panel select Redetect Boards from the Menu gt Configuration Communications screen This selection provides a method to detec
201. k O c 4 A 1 2 A BK 4 OQ BK RX TX m 5 z DCS System um to 12 oR ot CRO 2 RX TX Cable EN Belden 9841 3 Pu 3 3 3 24 AWG or Equal 0 4 Q 4 0 4 O 4 O 5 0 6 COMPRESSOR 2 COMPRESSOR 3 COMPRESSOR 4 0 7 0 8 COMPRESSOR 1 CUSTOMER REMOTE COMPUTER DCS RS 422 COMMUNICATIONS QUANTUM 1 2 QUANTUM 3 LX QUANTUM 4 LX QUANTUM 5 LX COM 2 12 2 2 2 182 2 P11 To Customer BLK C BLK 0 1 9 0 5 0 RX Remote Computer IX GRN 2 9 SRN 2 GRN 4 GRN 0 RX bd 0 BKO o QBkO otg FY 6 9 00 TX o 4 4 g C REP 4 TX Cable 5 E COMPRESSOR 2 COMPRESSOR 3 COMPRESSOR 4 24 AWG Equal 7 18 COMPRESSOR 1 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 164 MAINTENANCE FIC BY JOHNSON CONTROLS POINT TO POINT FIELD WIRING DIAGRAM 3 PHASE LINE GND NOTES 1 REFER TO MOTOR NAMEPLATE FOR CORRECT MOTOR CONNECTION FRICK SUPPLIED COMBINATION CONSULT STARTER AND MOTOR WIRING DIAGRAMS STARTER PACKAGE FOR EXACT WIRING CONFIGURATION 2 SEPARATE CONDUIT RUNS FOR CONTROL VOLTAGE WIRING AND MOTOR
202. l 2 Channel 3 Channel 4 History Channel 5 Channel 6 Channel 7 Channel 8 Recording Interval Disable History Trending p 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL 94 MAINTENANCE FIC BY JOHNSON CONTROLS SYSTEM STATUS Maintenance Next Scheduled At aintenance Require ange i User Setting Oil Analysis 1000 0 0 to 100000 0 Change Filter 0 0 00 200 Clean Oil Strainers 200 00 00 00 00 Clean Liquid Strainers Change Coalescers O 0 to 100000 0 30000 Clean Suction Screen Vibration Analysis Check Coupling User Defined 1 User Defined 2 User Defined 3 User Defined 5 User Defined 6 User Defined 7 User Defined 8 User Defined 4 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 95 SETPOINTS Capacity Control Setpoints Mode 1 Units will be based upon the settings of the Session Screen defaults are shown here Range Description Default 0 0 to 185 3 PSIG Setpoint 20 0 15 0 0 0 to 100 0 Proportional High Band OW High Pressure Magnitude 0 0 to 20 0 0 0 to 185 3 0 0 to 60 0 0 to 185 3 0 0 to 60 MI 0 0 to 185 3 0 0 to 60 0 SEC 0 0 to 185 3 P 0 0 to 60 0 SE Dead Band 5 Capacity h Control Cycle Time E 0 High Lo SUCTION 1 High PRESSURE Time Low MODE Start Autocycle Sto 2
203. lag Ethernet Process Enable Setpoint Defaults When Performing a OLX Software Upgrade Setpoint Description Default Sofeware Version Ethernet Configuration PowrPACFag o o ooo _ J 65 Only when versions 6 58 6 61 Minimum Capacity Position setpoint upgrading to 6 62 or 6 63 Pump Type Added Kw Kilowatt capability to Trending list Real Time amp N A 6 65 History Trending Low Oil Inj Pressure Shutdown Dela 180 Sec Vyper Standby Time EZ Cool PID Control PID Control Point User Defined and Trending Lists NOTE The warnings below may appear after upgrading from version 6 53 or below This is due to a sensor input out of range usually because the input is not used If this is the case you can disable the input if it is not used to clear the warning Low Rem Capacity Sensor Warning Menu lt Calibration Motor Miscellaneous Low RPM Sensor Warning Menu lt Calibration Motor Miscellaneous Low Manifold Pressure Sensor Warning Menu lt Calibration lt Pressure Low Filter Pressure Sensor Warning Menu lt Calibration lt Pressure Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CONTROLS MAINTENANCE Page 81 This drawing represents one version of the LX where the USB stick plugs into the mother board with the This version of the LX has a use of an adapter USB connector located on the daughter board no adapter is requir
204. ld normally be tied only at the 3 1 is important to know if the unit ever worked PLC or Opto22 panel properly Check that you are using the Frick recom 4 Ifthe unit used to work properly try to deter mended communications cable mine when the problem first showed up 9 If this is an older plant has the plant wiring been 3 t is important to know if the problem occurs brought up to code randomly frequently or all the time 10 Do you have power wiring mixed with control 4 Check what the temperature is in the engine sensor or communications wiring room and at the panel Is it very hot or very cold 11 Check that the starter panel is grounded to the Make sure that the motor is not blowing ex plant transformer There are usually four wires 3 haust air on the control panel for the 3 phases and 1 for plant ground 5 tjust started to act up then check if there was 12 Check that the motor is grounded to the start recently a severe lightning storm fire flood or a er panel There are usually four wires 3 for the plant accident If any of the following conditions phases and 1 for ground are possible then check for it 13 Ensure that one side of the motor current trans Has any water refrigerant or oil leaked into former is grounded in the motor starter panel the panel or conduit The wire to the control panel terminal 2 is usu ally the only one grounded Does the conduit with the Slide Valve or Slide Stop contain l
205. ly qualified technicians should directly handle these components 1 DO NOT attempt to make corrections to the power supply without shutting off the power to the control panel Accidental shorts can irreparably damage the processor boards or the display screen 2 NOT HANDLE the panel boards when their cables are disconnected without first attaching a properly grounded wrist ground strap to prevent static electrical discharge from your body Most problems encountered with the microprocessor and control circuits will be the result of a wiring fault a blown fuse faulty 1 module or failure of a pe ripheral control such as a solenoid coil or a pressure transducer Faults in the computer while possible are unlikely If a fault develops in the computer the prob ability is that all functions will cease and the display screen will go blank The control system of the com pressor consists of an AC high voltage side which can be either 120 volts or 230 volts and a DC low voltage side The AC side actuates solenoids relays alarms and other electromechanical functions The DC side operates the computer and its various sen sors When working within the panel the AC high volt age side which can be either nominal 120 VAC or nominal 230 VAC CAN CAUSE INJURY OR DEATH To troubleshoot the low voltage side of the control circuits it is necessary to have the following tools 1 Accurate digital multimeter capable of read
206. mm3 Status VO Comms Use Map File Status p No Download MapFile txt From Quantum LX Upload 154 To Quantum LX ACCESSING Configuration Communication DESCRIPTION The purpose of this screen being shown here is to indicate where the Redetect I O Comms key is lo cated This selection provides a method to detect all connected Analog and Digital boards For additional information about this screen refer to 090 020 CS Communications following some of the things that that A board has failed in such a way that it cannot would cause an board to stop communicating with properly communicate with the Quantum LX the Quantum and would require that you Redetect Comms A failure with the communications cable which is plugged into the end of each board A board has been removed and power was turned on with the board removed You would If any of these things occur a communications error shut need to replace the board re power and then down will be issued until this key is selected You should Detect 1 Boards always view the About screen to see what has been de tected 090 020 lt 11 QUANTUM LX COMPRESSOR CONTROL PANEL Page 4 MAINTENANCE FIC BY JOHNSON CONTROLS MISCELLANEOUS SCREENS About About Linux CIL Software Version Board Type Sales Order Item Covered By US Patent Numb
207. mp 00 000 996 Keypad consists of two 37685 the Display win dow and the Keypad itself The Display window is simply a clear portion of the Keypad assembly which the Display is able to be viewed through KEYPAD TROUBLESHOOTING The Keypad area consists of a series of 27 membrane switches Depressing each switch key should result in an audible tactile clicking sound To ensure that each key is actually functioning Quantum 4 Visually inspect the D8 LED located on the control board This LED will normally F8 Key F9 Key Unload F4 Key Stop Unload F11 Key Numeric Keys decimal all the same as a keyboard 090 020 M SEP 11 Page 73 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE BY JOHNSON CONTROLS KEYPAD REPLACEMENT 5 Take the new keypad and feed the flat cable through the slotted opening at the bottom of the 1 Shut off control power display area 2 Unplug the defective keypad from the Quan 6 Remove the paper backing of the keypad to ex tum board pose the double backed tape underneath 3 The keypad is affixed to the controller door with 7 Carefully align the keypad on the door ensuring a double sided tape film Start by lifting the that the display is centered within the window of keypad at one of the corners Once the keypad the keypad Once you are satisfied with the posi sta
208. n properly Periodic measurement and adjustment of Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CONTROLS MAINTENANCE Page 19 ADJUSTMENT 5 VDC Adjustment Locate the DC power terminal strip Terminal 1003 is the 5 VDC and 1000 is common COM Place the negative lead on 1000 and the positive lead on 1003 Verify that the DVM is displaying in the range of 5 08 to 5 12 If adjustment is required locate the adjustment access hole on the 5 VDC supply as previously shown While watching the DVM slowly rotate the screwdriver blade clockwise to increase the voltage or counter clockwise to decrease until the voltage is correctly adjusted 12 VDC Adjustment Locate the DC power terminal strip Termi nal 1004 is the 12 VDC and 1000 is common COM Place the negative lead on 1000 and the positive lead on 1004 Verify that the DVM is dis playing in the range of 11 98 to 12 10 If adjustment is required locate the adjustment access hole on the 12 VDC supply as previously shown While watching the DVM slowly rotate the screwdriver blade clockwise to increase the voltage or counter clockwise to decrease until the voltage is correctly adjusted 24 VDC Adjustment Locate the DC power terminal strip Termi nal 1001 is the 24 VDC and 1000 is common COM Place the negative lead on 1000 and the positive lead on 1001 Verify that the DVM is dis playing in the range of 23 95 to 24 05
209. nalog Board 1 Analog Board 2 Pressure Differential Setpoint Dead Band Proportional Band 0 0 to 40 0 0 0 to 100 0 Pressure PSIG 0 0 to 100 0 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 114 MAINTENANCE FIC BY JOHNSON CONTROLS SETPOINTS Auxiliary Analog Input Safeties Page 1 Units will be based upon the settings of the Session Screen defaults are shown here Description Value Defaut re Unis Auxiliary Analog 1 None Low Setpoint Pressure Warning Delay 0 00109990 rime Setpoint Pressure 0 0009990 rime 3008 79 mu v Low Auxiliary Shutdown Analog 1 Delay High Setpoint Warning Delay High Shutdown Y lm eio 30 Hg 0 0 to 420 4 Pressure 00109990 Time 4 m CU Setpoint Delay 30 Hg 0 0 to 420 4 Pressure o 00109990 Time c Disabled Disabled Enabled None Auxiliary Analog 2 Low Setpoint Warning Delay Setpoint Delay High Setpoint Warning Delay High Shutdown 30 Hg 0 0 to 420 4 Pressure 79 mue ala 0 00 99 rime Pressure 0 0009990 rime Pressure 0 0009990 rime Pressure 000990 rime None CU Low Auxiliary Shutdown Analog 2 lm GIO 4 m Q Setpoint Delay Auxiliary Analog 3 Low Setpoint Warning Delay Setpoint v 30 Hg 0 0 to 420 4 Pressure 00109990 Time Ult eio
210. nd 2 on the terminal strip If the voltage is OK check the solenoid NOTE For an RXB and a GST compressor model this output should only be on when the Vi is at 5 0 Output 11 MOD 11 controls the Economizer Solenoid Valve If the LED D11 for Out put 11 MOD 11 is on check for the proper panel voltage between position 4 and 5 on the DIO connector on Digital board 1 If the proper voltage is not found check the fuse F11 and if the fuse is OK check the output module MOD 11 If the voltage ECONOMIZER was OK check for the proper voltage between position 5 on the P3 DIO connector and position 11 on the terminal strip If voltage is OK check for the proper voltage between position 11 and 2 on the terminal strip If the voltage is OK check the solenoid NOTE The economizer output will be on based on the Economizer On Off setpoint Output 22 MOD 22 controls the Alarm Circuit The Alarm should turn on only when there is a warning or shutdown If the Alarm does not occur when these conditions are found and the LED D22 for Output 22 MOD 22 is off check for the proper panel volt age between position 4 and 2 on the P6 DIO connector on Digital MO board 1 If the proper voltage is not found check the fuse F22 and if the fuse is OK check the output module MOD 22 If the voltage was OK check for the proper voltage between position 2 on the P6 DIO connector and position 21 on the terminal strip ALARM CIRCUIT DOES NOT ENER
211. ne 21 2777 05 75010750 06 Pressure PSIG 9 5 EZ Cool Feedback 1 5 Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 131 CALIBRATION Auxiliaries Page 2 Units will be based upon the settings of the Session Screen defaults are shown here Default Auxiliary Analog 2 Description Range O Board O Channel Sensor Signal Sensor Type Units if Type is Other O Board O Channel Sensor Signal Sensor Type Units if Type is Other IO Board O Channel Sensor Signal Sensor Type Units if Type is Other O Board O Channel Sensor Signal Sensor Type Units if Type is Other O Board IO Channel Sensor Signal Sensor Type Units if Type is Other O Board O Channel Sensor Signal Sensor Type Units if Type is Other O Board O Channel Sensor Signal Sensor Type Units if Type is Other O Board O Channel Sensor Signal Sensor Type Units if Type is Other O Board O Channel Sensor Signal Sensor Type Units if Type is Other O Board O Channel Sensor Signal Sensor Type Units if Type is Other IO Board O Channel Sensor Signal Sensor Type Units if Type is Other Auxiliary Analog 1 Pressure Auxiliary Analog 2 Auxiliary Analog 2 Pressure Auxiliary Analog 2 Auxiliary Analog 3 Pressure Auxiliary Analog 2 Auxiliary Analog 4 Pressure Auxiliary Analog 2 Auxil
212. nformation 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Freak Page 142 MAINTENANCE FIC BY JOHNSON CONTROLS WIRING DIAGRAM RWF amp RWF II Sheet 2 of 4 k osb MEL FOR SECOND LIO INJ SOL 5 27 IF REQUIRED 42 MOD 8 1 1 2 WHT LIQUID INJECTION OIL COOLING F9 QUT 13 IF REQUIRED 43 WO r7 1 HLV LIQ INJ OIL COOLING FIO OUT 12 IF REQUIRED BRD 1 44 P3 4 MOD Ti 1 2 WHT ECONOMIZER REQ D 5 4 F11 QUT T o 1 PROGRAMMABLE SV SETPOINT WO 12 1 2 WHT BALANCE PISTON 46 ri od AS 10 ere 7 REQUIRED 191 1 No 4 HELD CLOSED IF MECHANICAL LEV SW WIRE PER LN 47 CR LL n 13 IF ELECTRONIC LEV SW WIRE AS SHOWN 4 LL Fizn ON INS 48 amp 73 75 49 TY eru HIGH LIQ LEV FROM SYSTEM dte 25 SAFE CLOSED JUMP 5 TO 25 IF NOT USED 50 GG 4 P4 SHUNT TRIP ENERGIZE TO TRIP 51 26 INTERLOCK TO STARTER CIR BKR 16 1 2 52 LANG oro GAS BYPASS OPTIONAL 53 17 now PROGRAMMABLE SHUTDOWN OR ALARM 28 SAFE CLOSED AUX 2 550 AUX 2 2 FB IN PROGRAMMABLE SHUTDOWN OR ALARM Bet SAFE CLOSED 56 3
213. ntrol Power Switch 639B0120H51 Socket Guarded DPDT 639 0114 51 Socket Guarded 3PDT 639 0114 98 Spring Clip Hold Down 63980120 01 Relay Control 24006 639B0120H11 Relay Control 120VAC DPDT 639B0120H21 Relay Control 240VAC DPDT 639B0114H02 Relay Control 24 06 3PDT 63980114 12 Relay Control 120 639B0114H22 580347 Relay Control 240VAC 3PDT 639B0120H51 680313 Socket Guarded DPDT 11100280958 455040 Surge suppresser Digital Boards Digital Board 2 Replaces existing board only no hardware Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 MAINTENANCE Page 29 BY JOHNSON CONTROLS Q5 COMPRESSOR REPLACEMENT PARTS PAGE 2 OF 2 Legacy Number Description Display Accessories 640A0032H02 Plexiglas mounts in front of display plate has a notch 639 0117 01 Harness Display 639 0104 01 Harness Inverter 649A0906G13 509129 Internal Circulation Fan Field Install 24 VDC 649A0906G11 485514 Internal Circulation Fan Field Install 115 VAC 649A0906G12 Internal Circulation Fan Field Install 220 VAC Flash Cards and Software 63900193 01 694589 Harness DC Communications 63900195 01 694590 Harness AC for Digital Board 1 O5 639D0195H02 809832 Harness AC for Digital Board 2 O5 63900191 01 677557 Harness Kit Interface to O5 board Keypads 640D0186H01 Keypad overlay with Frick logo Quantum LX Miscellaneous
214. ong communications lines No pull up in RS 422 485 receive pull down for long communications lines No pull down in RS 422 receive pull down for long communications lines No pull down standard setting DIPSWITCH SETTINGS The following table is to be used to set the digital board addresses If there is only one board installed it should be set as board 1 if there are two boards they each need to be set according to the wiring diagrams sw sw swa sws 5 6 o on on of of on on on on on Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 lt BY JOHNSON cowraots Page 59 SECTION 5 ANALOG BOARD 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 60 MAINTENANCE 2 ANALOG BOARD OVERVIEW mentioned earlier 64000190 01 picto rial of this board is shown ANALOG BOARD DESCRIPTION The Analog Board is actually a small microprocessor board and is programmed to control analog outputs or accept analog inputs from external electrical de vices Each board has the capability of 2
215. or first record all control setpoints prior to performing program upgrades The setpoint data sheets are useful for recording this information The sheets that appear on the following pages are in the order that they are accessed from the Quantum LX Menu OPERATING VALUES Used Defined Units will be based upon the settings of the Session Screen defaults are shown here Default User Defined Selections Volume Slide Position Capacity Slide Position Suction Pressure Discharge Pressure Capacity Slide Position Compressor Oil Pressure Main Oil Imjection Pressure Filter Pressure Balance Piston Pressure Suction Temperature Compressor Oil Temperature Status 10 Enable User Defined Status 0 2 gt eparator lermiperature Process Brine Temperature Leaving Process Brine Temperature Entering Status 11 5 Enable User Defined Status 11 Motor Current RPM Enable User Defined Status 12 Auxiliary Analog 1 10 EZ Cool Feedback 96 Enable User Defined Status 13 Auxiliary Analog 12 20 Manifold Pressure Compressor Vibration Discharge Motor Vibration Opposite Shaft Status 16 o Enable User Defined Status 16 Side Motor Temp Shaft Side Status 17 o Enable User Defined Status 17 Motor Temp Opposite Shaft Side Motor Stator 3t 1 3 Status 18 Enable User Defined Status 18 None Status 19 Enable User Defined Status 9 LL d Frick BY JOHNSON CONTROLS 090 020 M SEP 11 QUANTUM
216. other Refer to the JUMPER AND DIPSWITCH SET TINGS section later in this section This sec tion contains the dipswitch settings for ad dressing the Analog 1 Boards When these switches are properly set the Quantum is able to serially communicate with each board and provide control signals and data The Frick Quantum control panel is capable of reading external analog devices such as tempera ture probes and pressure sensors It uses these input signals for the purpose of monitoring and control As an example if an external temperature sensor be gan to read a higher than expected temperature in some area the controller would sense this change and provide the necessary output control signal to remedy the situation Unlike a digital signal which is typically either an on or off state an analog signal can assume a wide variety of states such as a tempera tures probe reading a wide range of temperatures The method used for receiving and sending these signals is the analog board The analog devices are wired directly to the board and the on board soft ware hardware converts the electrical signals re ceived from these devices into data which is then sent on to the Quantum control board via commu nications It features twenty four input channels and eight out put channels Rather than using physical jumpers to configure each channel this is done through the soft ware more d
217. p 36 37 MICRO T hH MICRO NOTE IF TOTAL LOAD OF STARTER 8 een ALL NEUTRALS SHOULD BE SEDET OMES MRING NATE 38 TED TOGETHER AT SOURCE NOT IN MICRO 01 PUMP 1 STARTER FROM 0 m FROM SUPPRESSOR OR VARISTOR 39 MICRO CR MICRO INSTALLED AT OIL STARTER SHEER PUMP STARTER COIL SEE NOTE 40 HOT NEU IF LOAD OF STARTER COL 15 MORE 5 gt THAN 2 AMPS INSTALL INTERPOSING RELAY STARTER This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 150 MAINTENANCE FIC BY JOHNSON CONTROLS WIRING DIAGRAM RXF 12 101 Sheet 2 of 4 be oA oS FOR SECOND LIQ INJ SOL 5 2 IF REQUIRED 42 1 2 LIQUID INJECTION OIL COOLING F3 QUT 13 IF REQUIRED 43 MOD T0 5 1 2 UQ INU OIL COOLING 10 OUT 12 IF REQUIRED BRD 1 44 3 P3 4 45 MOD TI VE 1 2 wit 2 ECONDMIZER REQD Fil QUT 11 PROGRAMMABLE SV NOTE A i 10 USED A SURGE SUPPRESSOR TO BE INSTALLED ACROSS ALL INDUCTIVE LSL 1 NO_HELD CL
218. r from the top You will notice the module operating voltage printed on the top and the voltage range printed on the side there are two main branches one feeds the digital boards the other feeds the analog boards This harness uses Red Blue Yellow and Purple wiring Q5 Panel This harness distributes power and communications from the terminal blocks to the various logic boards The har ness terminates with four 16 pin connec tors which plug into the digital and analog boards and two 4 pin connectors that apply DC power to the 05 and Interface boards This harness uses Red Black Yellow Gray White Black and White Red wiring LOGIC VOLTAGE POWER LED Located on the Digital Board is a Power LED This LED will be illuminated as long as the Control Power switch is ON and the proper voltage is present at the power supply The power supply generates the 5 Vdc voltage and passes it on through the harness This LED does not indicate however that the proper voltage is necessarily present at the board only that the voltage is enough to energize the volt age sensing circuitry If a voltage related problem is suspected with regard to a Digital Board the only way to actually determine this is to read the volt age on a Digital Voltage Meter DVM This may be accomplished by locating the white power com munications connector on the board Notice that the Digital Board has one of these connectors on both ends o
219. r panel voltage between position 4 and 5 on the P1 DIO connec tor on Digital board 1 If the proper voltage is not found check the fuse F3 and if the fuse is OK check the output module MOD 3 If the voltage was OK check for the proper voltage between position 5 on the P1 DIO connector and position 8 on the terminal strip If voltage is OK check for the proper voltage between position 8 and 2 on the terminal strip If the voltage is OK check at the oil pump starter If all of this is OK then check the Service Screen to see if channel 3 is ON The Oil Pump 1 Auxiliary Contact switches voltage to Input 4 MOD 4 of Digital Board 1 when the auxiliary contacts are closed If the input does not turn on check if the LED 04 is lit when it should be If it isn t check the fuse F4 and if the fuse is OK check the input module MOD 4 Check the voltage between positions 4 and 6 of the P1 DIO connector If the LED is ON check channel 4 on the DIO of Digital Board 1 at the Service Screen For compressor models with a slide valve Verify that the Slide Valve has unloaded to or below the Highest Slide Valve Position to allow starting the compressor setpoint If the slide valve has not unloaded troubleshoot the hydraulic system Compressor will not start until the Slide Valve is unloaded Output 1 MOD 1 of Digital MO Board 1 controls the motor starter If the motor does not start when the LED 1 is on check for the proper panel volta
220. r spin time that the technician can view the mo Motor Bump Setpoint A value from O to 15 sec tor shaft for determining proper rotation NOTE Use onds may be entered here This value is the amount extreme care in performing this operation The of time that the compressor motor will be energized compressor shaft linkage must be disconnected for once the Bump Motor toggle switch has been from the motor prior to performing this test selected For safety reasons the Bump Motor toggle switch only The following toggle switch has been provided appears in local mode at the panel itself It will not ap pear when viewing this panel remotely Bump Motor When this button has been high lighted and the Enter key pressed the compressor motor will be energized for the period of time as set Frick BY JOHNSON CONTROLS QUANTUM LX COMPRESSOR CONTROL PANEL Page 78 MAINTENANCE 090 020 M SEP 11 SERVICE Software Maintenance Perform the following steps to prepare the Quantum LX for software maintenance Ensure that all setpoint values have been docu mented as a safety precaution Stop the compressor With power ON insert the USB device into the provided USB port of the Quantum Go to User Level 2 The default password is 20 Press the Menu key Cursor down to Service and press Enter Cursor down to Software Maintenance and press the Enter key The following selections have been provi
221. re for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information LL d Frick BY JOHNSON CONTROLS MAINTENANCE QUANTUM LX COMPRESSOR CONTROL PANEL WIRING DIAGRAM RWB II Sheet 2 of 4 NOTE SURGE SUPPRESSOR OR MOV TO BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM SURGE SUPPRESSOR SUPPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF A 1 MFD CAPACITOR 600 VDC IN SERIES WITH 47 OHM RESISTOR USE ELECTROCUBE RG2031 3 6 OR EQUAL CA VARISTOR METAL OXIDE VARISTOR MOV SPECIFICATIONS GE 301 10 OR EQUAL FOR 115 VOLTS GE V250LA10A OR EQUAL FOR 230 VOLTS NOTE STARTER CONNECTIONS ARE SHOWN IN WIRING DIAGRAM AS FRICK SUPPLIED STARTER SEE LINES 35 40 FOR CUSTOM STARTERS NOT SUPPLIED BY FRICK WIRING BY FRICK IF MOUNTED STARTER NOTE C 1 2 SOLENGID WIRING IF DIN CONNECTORS ARE USED gr ru IF ANY OTHER DEVICES USE DIN CONNECTORS SUCH AS OIL HEATERS THE HOT WLL ALWAYS BE PIN 1 AND THE NEUTRAL PIN 2 DIN CONNECTOR IF USED ON DEVICE INDICATES REQUIRED WITH OIL PUMP ONLY
222. rts to break free from the underlying tape tion firmly press the keypad into place continue pulling A carefully used putty knife can help to separate the keypad from the adhesive 8 Plug the keypad cable back into the Quantum 4 Once the keypad has been entirely removed you 9 Turn Control power back on will notice that much of the double backed tape is remaining on the panel door Carefully using 10 Test the new keypad as described earlier a window scraper style razor will remove most of this tape Be careful not to scratch the paint outside of the keypad footprint 090 020 lt 11 QUANTUM LX COMPRESSOR CONTROL PANEL 74 MAINTENANCE FIC BY JOHNSON CONTROLS NOTES Frick OUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 BY JOHNSON CONTROLS MAINTENANCE Page 75 SECTION 7 SERVICE SCREENS 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 76 MAINTENANCE FIC BY JOHNSON CONTROLS SERVICE SCREENS SERVICE Digital Board Inputs and Outputs Digital VO Board 1 Channels Board 2 Channels 1 Off 13 On 1 Off 13 2 14 On 2 of 14 On 3 15 3 Off 15 4 ot 16 Off 4 ot 16 Off 5 17 On 5 17 On 6 18 On 6 18 On 7 Off 19 On 7 Of 19 On 8 Off 20 On 8 Off 20 On 9 21 Off 9 of 21 Off 10 Off 22 On 10 Off 22 On 11 Off 23 Off 11 23 Off 12 Off 24 Off 12 Off 24 access Service Digital DESCRIPTION T
223. s turn on Input 2 MOD 2 of Digital 1 Board 1 when they are closed These contacts are located the Compressor Starter If the input does not turn on check if the LED D2 is lit when it should be If it isn t check the fuse F2 and if the fuse is OK check the input module MOD 2 Check the voltage between positions 2 and 4 of the P1 DIO connector The oil heaters should operate only when the compressor is NOT running and the oil separator temperature is not greater than or equal to the Oil Heater Off Above set point and that the Oil Level input is made If the oil heaters do not work and the LED D21 for Output 21 MOD 21 is on check for the proper panel voltage between position 4 and 1 on the P6 DIO connector on Digital board 1 If the proper voltage is not found check the fuse F21 and if the fuse is OK check the output module MOD 21 If the voltage was OK check for the proper voltage between position 1 on the P6 DIO connector and position 9 on the terminal strip If voltage is OK check for the proper voltage between position 9 and 2 on the terminal strip If the voltage is OK check the Oil Heater Relay 1CR OIL HEATERS DO NOT OPERATE If the problem hasn t been located check the circuit breaker 1CB If the breaker is not tripped check power into 1CB If OK check between Wires 103 and 106 If the Oil Heater Relay 1CR is closed check for proper panel voltage between wires 106 and 102 If OK check the Oil He
224. s update Select Yes and a Sys tem Update will be performed At the conclusion of the System Update a message will appear that says The USB device can now be removed and power should be recycled Follow these instruc tions to save and then press Enter If the unit number has not been saved before the set points will be saved to a file on the USB de vice a progress bar will appear asking you to Please Wait In the future any time you try to write the setpoints to this number you will be prompted with a message telling you that the set number already exists do you wish to overwrite it Answer by highlighting the Yes button and pressing Enter if you do indeed wish to overwrite the values If you enter a number that does not appear on the center line no such warning will appear After the file has been written or updated the dialog boxes will disappear and you can either exit or continue with another func tion 2 Full System Install Use this option to install the program Ensure that all setpoint values have been documented as a safety precaution Press 2 to do a Full System Install 3 Restore Setpoints And Calibration Data Use this option to re load previously saved setpoints and custom text to the Quantum Ensure that all setpoint values have been documented as a safety precaution Install the previously saved setpoint USB device into the provided connection on the Quan tum
225. sition on INCEUDES DISPLAY amp MOUNTING the panel door and loosely reinstall the four hex PLATE ORDER INVERTER nuts do not tighten yet SEPARATELY P N 65940261101 14 Look at the front of the display from the front This sticker will give the part number of the display orne panel door that tne display look that is currently installed Refer to the Spare Parts list sid 2 212 Once ea at the end of this manual for applicable part numbers Be et She rour ne nits Meals play may be necessary after these steps have been completed If this is the case simply loosen DISPLAY REPLACEMENT these four nuts and re center the display then 1 Shut off control power 15 Reattach all of the connectors that were re 2 Carefully unplug all connectors that are attached moved during step 2 to the display Ensure that you are familiar with the relocation of each of these connectors 16 Verify the Quantum jumper link settings per the table shown later in this section 3 Loosen the four hex nuts located on the display plate The location of these nuts is shown on the Quantum 4 and O5 Display Mounting Plate draw ings that follow 4 While supporting the display plate assembly with one hand carefully remove the four hex nuts 090 020 lt 11 5 SPECIFIC INFORMATION The display for the O5 utilizes a bat wing adapter board that plugs into the display connector and ac cepts the display harne
226. ss from the O5 This adapter board is keyed so that it cannot be plugged in wrong The display harness is also keyed so that its orienta tion is assured To aide in accessing this bat wing adapter the Interface board should be removed A drawing of the bat wing adapter and its location is shown here with Interface board removed 9 ux oU p is Jumper CN1000 LCD Resolution Selector 0 5V JLVDS2 default Backlight Level Selector 0 2 5V 18 bit 3 5 Closed 640x480 amp default 4 6 Closed 2 3 Closed Voltage JLVDS3 Mode 1 2 Closed Backlight default Control lt 6 Mode PWM CER Mode 1 2 3 Refer to 5 Board Settings for location of jumpers QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE Page 71 BY JOHNSON CONTROLS OUANTUM 4 SPECIFIC INFORMATION The end of the display cable that plugs into the dis play has an adapter connector plugged into it which adapts the display cable to the display When unplug ging the display cable from the back of the display it is possible that the display cable connector may separate from the display adapter connector If this occurs refer to the following drawing to ensure proper connector orientation when plugging the dis play cable back into the display With the display connector held as shown orient th
227. sticker you must take the display apart to identify the display manufacturer Verify that both the display cable and the inverter cable are firmly seated It may be necessary to remove the video cable from the back of the LCD display and re seat it to be sure it is connected properly Note This is a small connec tor and caution should be observed so that it is not damaged due to excessive force Refer to the Operator Interface section and check that the LCD LCD cable and software versions are matched correct ly BATTERY FUNCTION AND REPLACEMENT The O5 board utilizes a battery to maintain correct date and time for the purpose of stamping warn ings and shutdowns with the date and time that they occurred If the date and time are not being main tained properly this may indicate that the battery is not functioning and should be replaced The bat tery may be ordered through Baltimore Parts P N 33300001786 or may be purchased at most elec tronic shops manufacturers P N CR 2032 The battery is fully assessable but is surrounded by sensitive electronic components so care should be BY JOHNSON CONTROLS 090 020 SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 14 MAINTENANCE poe Q5 BOARD CN POWER1 CN1 Power Connector Ethernet Connector 5 ran Flash Card located T under the board FUSE
228. t Autocycle St Delay ALL OTHER MODES Force Unload Setpoint Mode Warning etpoin Safeties Delay Shutdown Delay Load Inhibit Force Unload Setpoint S Low Warning Ze uction Delay Shutdown Setpoint Delay o 5 EN Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 99 SETPOINTS Sequencing System 1 Setup Units will be based upon the settings of the Session Screen defaults are shown here Description Value peten Range Units Sequencing Disabled Disabled Enabled system Setpoint Same as the range of the Control input 2 0 Setup Minimum Run Time 20 0 0 to 300 0 Time MIN High Stage System Link None System 2 System 3 0 0 to 255 0 0 0 to 8 0 Sequencing ID Start Compressor Mode 1 Manual All Available Modes Capacity Mode Manual 0 0 to 100 0 0 0 to 255 0 0 0 to 8 0 Minimum Capacity Sequencing ID Start Compressor Mode 1 Manual All Available Modes Capacity Mode Manua 0 0 to 100 0 0 0 0 1 0 0 to 8 0 Minimum Capacity Percent Sequencing ID Start Compressor Mode Manual All Available Modes Capacity Mode Manual 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 Manual Minimum Capacity Percent Sequencing ID Start Compressor Mode All Available Modes Capacity Mode Manual 0 0 to 100 0 0 0 to 255 0 1 0 0 to 8 0 M
229. t all connected Analog and Digital boards If a board has been removed a communication error shutdown will be issued until this key is selected The Redetect I O Boards key resets the memory of the processor as to which boards it requires commu nications from Therefore it is important to check the About screen to see which boards have been de tected relative to the boards actually in the panel An Analog Output is the portion of the hardware that the Quantum LX uses to provide control With the Quantum LX this output is dedicated for a 4 20 mA signal that is outputted to an external device and cannot be changed through the software con figuration This device is usually a customer specific application such as to simply receive a signal back from the Quantum providing the Slide Valve 5 tion to an external application perhaps a PLC as an example TROUBLESHOOTING THE ANALOG INPUTS AND OUT PUTS Some problems that are encountered involve trou bleshooting the Analog inputs and outputs The Ana log Board has twelve Analog board connectors labeled through 10 The external Analog devices are wired to a connector plug Position 1 connects to the plus of the external device for channel 1 position 2 connects to the signal SIG of the exter nal device for channel 1 and position 3 connects to ground GND of the external device for channel 1 Position 4 connects to the plus of the external de
230. t responding correctly first look at the Digital Board on the Service Screen and check if the module is on If it is not on check if the LED on the Digital Board is also not lit If the LED is not lit then check the fuse If the fuse is OK then check the module FUSE TESTING AND REPLACEMENT Power off the panel Open the panel door Remove the questionable fuse s OU de p Place the questionable fuse into the fuse tester at the end of each Digital 1 Board refer to the Digital Board drawings at the end of this section for exact fuse tester location 5 Power on the panel 6 Check the LED on the tester If the LED is lit the fuse is OK 7 Power off the panel 8 Ifthe fuse is faulty check for external shorts on the corresponding circuit the replace the fuse with a new plug type fuse refer to Recommended Spare Parts list INPUT AND OUTPUT MODULE TESTING AND REPLACE MENT 1 Power off the panel 2 Open the panel door 3 Replace the questionable module 4 Power on the panel 5 If it is an Output module check for proper panel voltage on the DIO connector plug Check the voltage between position 4 neutral and the as sociated position to the Output module 6 If it is an Input module check if the associated LED is on when power is applied to the module TROUBLESHOOTING AN OUTPUT 1 Make sure the LED associated with the Output is on when power is applied to the module 2 Ifthe LE
231. ter in this manual in the Quantum Drawings section Addi tional information on PHD vibration monitoring and theory may be found in the PhD Vibration Monitoring System manual E70 020 TB P11B Outputs PHD Ch 8 Liquid Injection Oil Minus to pin 3 5 topin 3 p PHD Ch 7 Motor Stator 3 Temp RTD P10B Inputs PHD Ch 4 Minus to pin 5 Opposite Shaft Side Motor lt Signal to pin 4 i Vibration Accelerometer Or U VI Opposite Shaft Side Motor 1 Temp RTD or Thermocouple DE Minus to pin 2 ple P9B Inputs PHD VIBRATION ANALYSIS The Frick 32 channel analog board has the built in capability to directly receive signals from vibration accelerometers and motor stator RTDs 100 Q plati num which are mounted on the compressor housing and or the motor shaft The purpose of these devices is to monitor compressor motor shaft vibration and or motor temperature Accelerometers transmit continuous signals to the analog board The Quantum 4 software monitors these signals and can detect any variations in the frequency of the vibration As the vibrations increase over time due to bearing wear predefined setpoint limits may be exceeded and a warning will be gener ated from the Quantum to the display screen warn ing the operator of the condition If the alarm is not addressed a shutdown will occur to prevent damage Pi
232. tion O 20mA input Remove LK2 CURRENT TRANSFORMER MOTOR AMPS Channel 16 of Analog Board 1 is dedicated to reading mo tor amps either through the use of the on board current transformer when using a 0 5 amp CT or from an exter nal source When reading motor amps directly at the P8 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 66 MAINTENANCE FIC BY JOHNSON CONTROLS ANALOG BOARD 1 PICTORIAL p C OUTPUTS 24 VDC Power LED D5 m CH8 CH4 e CH7 L CH3 IT i CH6 me CH2 CH5 Vibration Jumpers 59 CH1 cem B mo TT b LK3 LK4 Ration i 2 us 8 1 1 mnnnnnnn ms RT H uL E M i CH18 lt i 51 A i CH19 BE CH17 l Install for CT Remove for di UE Standard Motor Amps ee A l Use P8 for 1 CH16 Current Transformer CT O i Use P7B CH16 for qStandard Motor Current j n 5 EA CH14 Slide Valve CHI5 Slide Stop Active LED D9 CH13 Remote S V Pos 4 20mA Tx LED DS gt Rx
233. tpoint Low RPM Warning Delay Setpoint Shutdown 4 Delay Load Inhibit Force Unload High Manifold Warning Pressure 5 9 Hg 5 1 Hg 0 0 to 31 0 Pressure PSIG 4 1 Hg Setpoint 31Hg 0 0 to 31 0 PSIG 0 0 to 60 0 SEC 100 0 20 0 to 100 0 Percent 0 1 to 25 0 Delay Setpoint Shutdown 0 3 3 0 0 to 180 0 3 3 Delay Maximum Drive Output Minimum Setpoint Rate of Increase 4 Engine Delay Turbine VFD Vyper Rate of Decrease 2 0 1 to 25 0 0 0 to 30 0 SEC 20 0 to 100 0 Percent 0 Setpoint Delay When the S V loads to The Drive Speed will reach 0 0 0 Variable Speed Minimum S V Position Bottom Bottom Top Skip Frequency Bands Top Bottom Bottom Top Bottom Top Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 Page 107 MAINTENANCE BY JOHNSON CONTROLS SETPOINTS Capacity Position Units will be based upon the settings of the Session Screen defaults are shown here Description Ti Range Units Capacity Position SETPOINTS Condenser Digital Control Units will be based upon the settings of the Session Screen defaults are shown here Pressure Pressure 0 0 20 0 Magnitude 2000 oto 1000 0 PS 0213000 SE Condenser Digital Deadband Control Step Up Deadband Step Down SETPOINTS Con
234. ull down Pull 2 RS 422 485 Rx Tx out No pull up LK5 in Pull down COM2 RS 422 Tx out No pull down LK6 in Pull up COM2 RS 422 out No pull up LK11 A Select RS 232 for COM2 TB2 B Select RS 422 RS 485 for COM2 TB3 A 2 RS 422 TB2 RS 485 TB2 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 36 MAINTENANCE FIC BY JOHNSON CONTROLS QUANTUM 4 POWER SUPPLY DESCRIPTION serious problems be apparent Some examples of serious problems could be Loss of or intermittent communications fail ures A shutdown message stating Digital Board x Reset where x is replaced by the number of the Digital Board that failed An shutdown message stating Digital Board x Comm Fail Shutdown where x is re placed by the number of the Digital Board that failed An shutdown message stating Analog Board x Comm Fail Shutdown where x is re placed by the number of the Analog Board that failed Numerous sensor fault shutdown messages Quantum 4 reboots for no apparent reason Improper readings of analog pressures and temperatures LED s on the Ouantum 4 are lit but nothing appears on the display In order to properly measure the DC power it must be checked at the Quantum 4 main board and veri fied for acceptable total voltage drop at the end of the daisy chain last 1 board For the 5 VDC on either power supply i
235. upon Control Point 30 0 0 0 to 1000 0 Time 100 0 50 0 to 150 0 50 0 to 150 0 Percent 96 SEC 0 0 to 100 0 PID 7 Disabled Forward Cap slide None Refer to 090 022 0 Operation Based upon Control Point 30 0 0 0 0 Time SEC 100 0 50 0 to 150 0 50 0 to 150 0 Percent 96 0 0 to 100 0 8 Disabled Forward Cap slide None Refer to 090 022 0 Operation Based upon Control Point 30 0 0 0 to 1000 0 Time SEC 100 0 50 0 to 150 0 Name Control Action Control Point IO Board PID 7 Output Channel Setpoint Proportional Band Integration Time High Limit Low Limit When Running Off Value Name Control Action Control Point IO Board PID 8 Output Channel Setpoint Proportional Band Integration Time High Limit i Low Limit Percent 96 When Running Off Value Defaults ranges and Units will be based upon the setting of the Control Point settings shown are for the default Control Point setting of Capacity Slide 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE Frick 8Y JOHNSON CONTROLS Page 112 SETPOINTS Superheat Control Setup Units will be based upon the settings of the Session Screen defaults are shown here Default Superheat 1 Disabled Forward Suction Pressure Refer to Suction Temperature 090 022 0 Based upon Control Point 6 Percent
236. ur with Digital Input and Output circuit boards DIGITAL BOARD DESCRIPTION The Digital board is a small microprocessor board and is programmed to control discrete outputs or accept discrete inputs from external electrical devices Each Digital board has the capability of 24 independent channels Input Output Each channel that is used needs a module plugged into it A yellow mod ule indicates that it is used for Inputs A black mod is used for Outputs The standard Quantum LX compressor control can have up to two Digital boards depending on options COMMUNICATIONS LED S The main board is in constant communication with all Digital and Analog Boards You will notice on each Digital and Analog board that there are a pair of LED s labeled as RX and TX These letters represent Receive RX and Transmit TX These LED s should be flashing at a high rate during normal operation This indicates that the main board and the Digital board that you are looking at are properly communi cating with each other Reference the JUMPER AND DIPSWITCH SETTINGS section later in this manual This section contains the dipswitch settings for addressing the Digital MO boards When these switches are properly set the main board is able to serially communicate with each 1 board and provide control signals and data exchange If these switches are not properly set the result will be lost or failed communications or the wrong outp
237. us to pina 1 Minus to 3 Motor Stator Signal to pin 2 1 Temp RTD Plus to 1 V V PHD Ch 2 a Minus to 5 Foen i Rr Vibration PHD Ch 1 p MB SEDIS PHD Ch 3 Suction End Estos 0 M lt inal opit Shaft side Motor Vibration L Or Shaft Side Motor Temp RTD or Thermocouple PHD Connections Analog Board 1 090 020 M SEP 11 Page 4 Default PHD Ch 6 Motor Stator Minus to pin 6 2 Temp Signal to 5 PHD Ch 5 Vibration Accelerometer Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CONTROLS MAINTENANCE Page 65 terminal strip from a CT the input signal cannot exceed 5 amps If you are using an external DC Ma or voltage de vice remove the jumper at Link 2 and connect the wiring to connector P7B If you intend on utilizing the on board current transformer then install Link 2 and connect the wiring to Channel 16 as shown in the diagram below LK 2 Install this jumper when using the on board Current Transformer and connector P8 to use CH 16 P8 to read Motor Amps Remove for CH 16 external Motor Amps signal and connect to P7B directl CH 16 Current Transformer CT connection Standard direct connection 0 5 amp input Install LK2 CH 16 Motor Amps Alternate external signal connec
238. uts be ing energized or the wrong inputs being re ceived CONNECTIONS TO THE QUANTUM As stated earlier the Quantum LX standard com pressor control system utilizes up to two Digital and two Analog boards To connect these boards togeth er so that the Quantum LX can control them they must be interconnected with a wiring harness that provides all of the necessary D C voltage require ments as well as the communications capabilities The Digital boards only require the 5 Vdc voltage and the Return or common for logic power The communications signals RX amp TX are required by all boards Three different harnesses have been used and a dia gram of each of these wiring harnesses can be found later in this manual see the Power Wiring Har Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 av JOHNSON conTRoLS MAINTENANCE Page 53 a problem a new harness may be needed A problem may exist with one of the boards Digital or Analog If the power LED is not lighted check the cable for proper connectivity Note Each board provides the necessary connections to feed all signals to the following connec tors If the auxiliary Analog or Digital Board is not present then a jumper plug see Rec ommended Spare Parts List must be in stalled to daisy chain the signals The most common symptom that is exhibited by a low 5 VDC voltage to the Digital Boards is an alarm message that reads Digital
239. vice for channel 2 position 5 connects to the signal SIG of the external device for channel 2 and position 6 connects to ground GND of the external device for channel 2 as shown below Channel 2 Channel 2 GND Power Signal GND Power Signal Each channel is setup through software calibration for the proper transducer type and range and each transducer must be calibrated through the appropri ate sensor calibration screen Improper setup of ei ther the hardware or software will result in improper operation or range The most common fault associated with the improper reading of the analog channels other than hardware or software setup problems fall into one of the fol lowing categories Sensor fault Wiring problem Improper grounding of system Channel 1 Channel 1 QUANTUM LX COMPRESSOR CONTROL PANEL I MAINTENANCE Frick BY JOHNSON CONTROLS to the compressor Likewise if an RTD is used for bearings it will measure the temperature of the mo tor bearings and stator which will increase due to the failing bearings causing increased friction Typically all PHD related connections will be to Ana log Board 1 However if Auxiliary Analog monitor ing is required also then this additional wiring would connect to an optional Analog Board 2 Refer to the drawing at the bottom of this page for the wiring connections of the different possible configurations The full wiring diagram may be found la
240. wa 543 swa 505 506 sw sws mass on on om on 090 020 M SEP 11 Page 69 QUANTUM LX COMPRESSOR CONTROL PANEL MAINTENANCE SECTION 6 OPERATOR INTERFACE BY JOHNSON CONTROLS LL d Frick BY JOHNSON CONTROLS 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Page 70 MAINTENANCE OPERATOR INTERFACE DESCRIPTION that were loosened in the previous step The Quantum LX Operator Interface actually con 5 Once the four nuts have been removed care sists of two components A color 10 1 2 diagonally fully remove the display plate There is a section measured graphic display and a membrane touch of plexiglas between the display and the clear keypad The display is used to view information com viewing window of the keypad assembly Ensure ing from the Quantum controller while the keypad that this plexiglas does not come out If it does allows the user to enter information into the control come out simply ensure that it is reinstalled be ler fore placing the new display in place Also be sure not to get fingerprints on the plexiglas DISPLAY ASSEMBLY 6 Carefully lay the display plate down on a table The Display assembly consists of a 640 x 480 resolu bench with the display side up tion LCD screen which includes a fluorescent back light tube s a backlight inverter circuit board and a 7 Mf you haven t already done so remove the con wiring harness R
241. will include the following components Screws 6 32 x 3 8 flat head Power supply Condor DC power cable harness this is an improved version of the previous power cable To perform measurements and adjustments on the power supply voltages use a reliable calibrated Digi tal Volt Meter DVM The DVM should be accurate to 1 100 of a volt DC With the control power switch turned ON wait until the Operating Screen appears This is because the graphics required to create this screen will draw more current than when the screen is showing the normal POST style messages during a boot up If the screen never appears however pos sibly due to a voltage problem you will need to pro ceed regardless of what is or is not displayed Ensure that the meter is set to the proper range DC 0 50 V or equivalent as well as observing proper wire polarity Measure the 5 VDC first Place the negative lead on the common return pin and the positive lead on the 5 VDC pin as shown Verify that the is displaying in the range of 5 15 to 5 20 If the reading is outside of this range then using a thin flat bladed insulated screwdriver insert the tip into the access hole for the appropriate voltage potenti ometer refer to the diagram on the following page for adjustment location NOTE Extreme care must be used when adjusting the 5 VDC potentiometer Adjustment should only be performed by qualified personnel using an insulated screwdriv
242. wu o GROS OF Rupee T 45 6 9 45 PLUG LBS dl 5 1 PLUG ER LEFT OUTSIDE VIEW VIBRATION MOUNTING USED ON ALL OTHER UNITS 8 00 WALL MOUNTING USED ON RXF RIGHT OUTSIDE VIEW 12 THRU 50 CUSTOMER S AC ENTRANCE NOTES ALL REFERENCES TO LEFT amp RIGHT SIDE GF PANELS ARE FACING THE PANEL FROM THE FRONT 12 THRU 50 UNITS USE THE BACK MOUNTING FLANGES TO MOUNT ENCLOSURE PLUG TWO BOTTOM MOUNTING HOLES AT UNIT ASSEMBLY This drawing appears here for reference purposes only and is subject to change without notice When installing or ser vicing equipment always refer to the actual drawings that are included with the control panel for the latest information 090 020 M SEP 11 QUANTUM LX COMPRESSOR CONTROL PANEL Frick Page 44 MAINTENANCE ric BY JOHNSON CONTROLS QUANTUM 4 RDB RWB RWF RXF 58
243. xiliary Input 8 lO Channel Activity Delay Auxiliary Input 8 Dig Bd 2 Disabled 2 2 lo 35 5 01060 O Board Activity Name None O Disabled Digital Board 1 Shutdown When Starting Running Digital Board 2 Shutdown When Running Chinese version does not have the op tion to change text for auxiliary input Name default name only available Shutdown Always Warning When Starting Running Warning When Running Warning Always Frick QUANTUM LX COMPRESSOR CONTROL PANEL 090 020 M SEP 11 JOHNSON CoNTROLS MAINTENANCE Page 117 SETPOINTS Auxiliary Digital Output Configuration Units will be based upon the settings of the Session Screen defaults are shown here Default Capacity Slide Position Control Description Analog Channel On When Off When 10000 0 to 10000 0 Disabled Disabled Running Always Output Control When Board Dig Bd 2 IO Channel Analog Channel Capacity Slide Position gt lt a gt 10000 0 to 10000 0 Disabled Disabled Running Always On When Off When Output B Control When Board Dig Bd 2 IO Channel Analog Channel Capacity Slide Position ox qe 10000 0 to a 10000 0 Disabled Disabled Running On When Off When Output C Control When Board Dig Bd 2 IO Channel Analog Channel m ct v v v v v r
244. zodt ines ce enu Phe hes ipee c dee e ac deat zo citu he best nem detis 55 DIGITAL I O BOARD 1 PICTORIAL e emen nennen nennen eren eren eren tr sr sre n s sns 56 DIGITAEJ O BOARD3 2 PICTORIAL eoe det ee apt Bet eee bee reve 57 DIGITAL BOARD SETTINGS sesetn ects cese ee etre ee Sene Eee rene 58 COMMUNICATIONS SETTINGS 58 DIPSWITCH SETPINGS 58 SECTION 5 A a areae Aaaa sa Enana SUR 60 60 ANALOG 60 ANALOG BOARD DESCRIPTION 60 COMMUNICATIONS LED S RT 60 CONNECTIONS TO THE QUAN TU M a raaa r aar pre re kde sea lines aa E AEA a EAE E EAEE 61 LOGIC VOLTAGE 070 1 ACTIVE LED 61 NALOGI RS 61 ANALOG BOARD INPUT CONFIGURATION TABUE 2 62 63 TROUBLESHOOTING THE ANALOG INPUTS AND 63 REPLACING A DEFECTIVE ANALOG 0 63 PHO VIBRATION A NA SS 64 CURRENT TRANSFORMER MOTOR AMPS 5 65 ANALOG BOARD 1 66 8 2 67 ANALOG BOARD SETTINGS 68

frick® quantum™ lx compressor control panel

Contents

Download Pdf Manuals

Related Search

Related Contents

frick&reg; quantum&trade; lx compressor control panel

Contents

Download Pdf Manuals

Related Search

Related Contents

frick® quantum™ lx compressor control panel