Remote Airborne Particle Counter
Contents
1. China Tel 86 10 8251 6588 E mail tsibeijing tsi com q Singapore Tel 65 6595 6388 E mail tsi singapore tsi com gt SCIENCE INNOVATION Contact your local TS Distributor or visit our website www tsi com for more detailed specifications P N 6002276 Rev C Copyright 2010 by TSI Incorporated Printed in U S A2. S Safety vii laser vil sample time 3 9 A 1 sample tubing 1 4 connecting 2 9 Sampling inlet 2 4 serial number label viii service international contacts 5 1 set addressing 3 6 Index 2 setting IP address 3 1 3 3 size range A 1 Specifications A 1 Stainless steel isokinetic inlet 1 5 Static IP address 3 6 Static IP gateway 3 6 Static IP mask 3 6 Status indicators A 1 Storage conditions A 2 Superthane tubing 1 5 Supplying power 2 6 T tech password 3 5 3 8 3 9 technical contacts 5 1 technical support 5 1 international 5 2 Teflon tubing 2 10 temperature humidity probe configuration 3 10 troubleshooting tubing connections 2 3 tubing installation 2 9 U unpacking 1 1 1 2 V vacuum connector 2 3 gauge 2 9 inlet 2 9 requirements A 1 tubing 1 3 connecting 2 9 W X Y warning 2 6 power supply 2 7 symbol description ix warranty iii A 2 weight A 1 Z zero count level A 1 zero filter adapter fitting 1 5 AEROTRAK Remote Airborne Particle Counters TSI Incorporated 500 Cardigan Road Shoreview MN 55126 U S A USA Tel 1 800 874 2811 E mail aerotrak tsi com Website www tsi com UK Tel 44 149 4 459200 E mail tsiuk tsi com Website www tsiinc co uk France Tel 33 491118764 E mail tsifrance tsi com Website www tsiinc fr Germany Tel 49 241523030 E mail tsigmbh tsi com Website www tsiinc de On India Tel 91 80 41132470 E mail tsi india tsi com Jf
3. if at all at Seller s risk of loss Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY which contains the complete and exclusive limited warranty of Seller This LIMITATION OF WARRANTY AND LIABILITY may not be amended modified or its terms waived except by writing signed by an Officer of Seller Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers our service policy is designed to give prompt attention to any problems If any malfunction is discovered please contact your nearest sales office or representative or call TSI s Customer Service department at 1 800 874 2811 USA or 001 651 490 2811 International Trademarks AEROTRAK is a trademark of TSI Incorporated TSI and the TSI logo are trademarks of TSI Incorporated Teflon is a registered trademark of DuPont Modbus is a registered trademark of Modicon Incorporated Windows and Internet Explorer are registered trademarks of Microsoft Corporation AEROTRAK Remote Airborne Particle Counters Contents Manual HIS COlY ciii a aeaaea il Warranty araona aaa aa aaa aana Aa Aa ai iii S afty aoa aA vii LaS Er SAE V a T ATO T E N vii Ea DE raria a te agate sabi denials euvaua cn sedi beea vas vill Description of Caution Warning SYMDOIS ccseceessseeseesseeesersaness IX ULC Ulin tn E ATO Ix WarniN Sittutatcalid eiiahan ata aa Ix Caution or Warning SVIND ONS exces tesrtalicsstenilen
4. Calibrated by Date Due Laser radiation label internal DANGER INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM WARNING NO USER SERVICABLE PARTS INSIDE REFER SERVICING TO QUALIFIED PERSONNEL Laser radiation symbol label internal European symbol for non disposable item Item must be recycled viii AEROTRAK Remote Airborne Particle Counters Description of Caution Warning Symbols Appropriate caution warning statements are used throughout this manual and on the instrument They require you to take cautionary measures when working with the instrument Caution Caution Caution means be careful Not following the procedures prescribed in this manual may result in irreparable equipment damage Caution also indicates important information about the operation and maintenance of this instrument is included Warning WARNING Warming means unsafe use of the instrument could result in serious injury or cause irrevocable damage to the instrument Follow the procedures prescribed in this manual to use the instrument safely Caution or Warning Symbols The following symbols may accompany cautions and warnings to indicate the nature and consequences of hazards Warns that uninsulated voltage within the instrument may have sufficient magnitude to cause electric shock Therefore itis dangerous to make contact with any part inside the instrument Warns that the instrument contains
5. Counter operates only in half duplex mode Make sure that the switch router or Ethernet adapter it is connected to is also configured to communicate in half duplex mode typically this is the default Ethernet Web Browser The method for using a web browser to communicate with an instrument is covered in Chapter 3 Communications Modbus RTU over RS 485 Serial The serial communications connector provides RS 485 Serial communications The serial connector is a standard 6 Position 6 Contact 6P6C often called RJ12 modular plug connection that supports RS 485 devices sen 6 Unused Socket View AEROTRAK Remote Airborne Particle Counters The communications settings for RS 485 are e 19200 Baud e 8 data bits e no parity e 1 stop bit no flow control For more information please refer to Chapter 3 Communications Tubing Installation Connecting Vacuum Tubing For simplicity and reliability the remote particle counter does not include an internal pump to move particles through the instrument Instead it uses a critical or sonic orifice to maintain a steady flow of air and particles This requires a vacuum source from a central vacuum system or an external vacuum pump capable of delivering at least 15 inches of Mercury 15 inHg at the outlet of the counter The vacuum should be confirmed using an external vacuum gauge Connect the vacuum tubing to the particle counter at the vacuum inlet shown
6. Particle Counter may be powered in one of two ways For easy installation the particle counter is designed to work primarily with Power Over Ethernet POE In some cases however this is not possible or practical so the particle counter can also be powered by the optional TSI Model 700006 power supply If the Remote Airborne Particle Counter is powered by a network it Should be connected only to a standard 10 100 MBps Ethernet network that Supports Power Over E thernet POE according to the IEEE 802 3af standard Use of power supplied over a network that does not comply with this standard could seriously damage your particle counter Using Power Over E thernet POE To supply power using a POE device 1 Make sure the Ethernet hub or router supplies power over the Ethernet cable check with the equipment supplier or your computer services or Information Technology department If the device is not capable of providing power you will have to use an auxiliary AC power supply see Using DC Power below Connect the Ethernet cable to the Ethernet hub Connect the other end of the Ethernet cable to the Ethernet port on the particle counter AEROTRAK Remote Airborne Particle Counters Remote Airborne Particle Counter Shown Powered by POE Hub WARNING Only a TSl supplied 12 VDC power supply such as TSI model 700006 should be used Using another power supply could seriously damage your particle counter Usi
7. a laser and that important information about its safe operation and maintenance Is included in the manual Warns that the instrument is susceptible to electro static dissipation ESD and ESD protection procedures should be followed to avoid damage Indicates the connector is connected to earth ground and cabinet ground S afety ix Getting Help To obtain assistance with this product or to submit suggestions please contact Customer Service TSI Incorporated 500 Cardigan Road Shoreview MN 55126 U S A Fax 651 490 3824 USA Fax 001 651 490 3824 International Telephone 1 800 874 2811 USA or 651 490 2811 International 001 651 490 2811 E mail Address aerotrak tsi com Web site www tsi com X AEROTRAK Remote Airborne Particle Counters CHAPTER 1 Introduction and Unpacking The AEROTRAK Remote Airborne Particle Counter particle counter is a compact sensor that is appropriate for use in multiple locations in a large clean room or critical environment to continuously monitor a process The sensors are very simple compared to a typical particle counter They have no display other than several LED indicators and no pump central vacuum is used along with an integral critical orifice Sensor data is collected by a central server running a software package such as Facility Monitoring Software that collects organizes and stores data from each point for process control and documentation The
8. connection uses the following items El Client for Microsoft Networks File and Printer Sharing for Microsott Networks ml as Packet Scheduler Install Uninstall Properties Description Transmission Control Protocol ntermnet Protocol The default wide area network protocol that provides cormunication across diverse interconnected networks i Show icon in notification area when connected IM Notify me when this connection has limited or no connectivity 4 Set the IP Address to a fixed address as shown below and click OK and OK again Internet Protocol TCP IP Properties x General You can get IF settings assigned automatically if your network supports this capability Othenwse you need to ask your network administrator for the appropriate IF settings Obtain an IP address automatically IP address 152 168 200 1 Subnet mask 255 2550 255 Default gateway Obtain DNS server address automatically f Use the following ONS server addresses Preferred ONS server Advanced Altemnate ONS server 5 Plug in the Ethernet crossover cable between the computer and the Airborne Particle Counter or plug in the two standard Getting Started 2 3 3 4 cables and Ethernet hub between the computer and Airborne Particle Counter If the hub doesn t support power over Ethernet also plug in the DC power supply You should see a message lik
9. dane cast ade reste oead oaeeamaneeaa ain 2 8 Modbus TCP over Ethernet 2 8 Ethernet Web BrowSel ccccccccssssecessseecetsneeeersaeeeeesanueetsanensess 2 8 Modbus RTU over RS 485 Sefial cccccsssessseeestereeeen 2 8 vi ABUL SITS aN ALOT a 2 9 CONNECTING VACUUM Tubing ccccccccssssseeeeeeeeeeeesaneeeeeeeeeensaaaes 2 9 Connecting sample TUDING scipicudiinvinninaiiinandanoedas 2 9 CHAPTER 3 COMMUNICAtIONS ssssssssnsssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 3 1 Setting the IP Address of the Airborne Particle Counter 0 3 1 Configuring the Airborne Particle Counter cccccseeeseessseeeeseneeees 3 7 S465 COMMUNIC AUONS riyri raren Ta a 3 10 CHAPTER 4 TroubleShooting sccssssscssseeeesseessssssesseeesesenssssssseeeseessoons 4 1 CHAPTER 5 Contacting Customer SerV Ce ssssssssssssssnnnnnnnnnnnnnnnnnnnnnn 5 1 TeCninicalC GMGCtS ani A 5 1 intermational C ON ta CIS a cccsrcsaiann dora raeniiainaaemsamatmins 5 1 SENI COren Sartieaeaoet ied alate ation iin tota tanheatieeed aaah 5 1 PECHMICAI S UD DOM ussu sinatra mnie haunnniade anaemia menaiaes 5 2 Returning TOFS CIVICS neria A o 5 3 APPENDIX A Specifications sssssssnnsssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn A 1 OPM Wel CC aroro a a a a A 2 Dimensional Dligid Mensies A 3 Index AEROTRAK Remote Airborne Particle Counters Safety This section gives instructions to promote safe and proper handling of the AEROTRAK Remote Ai
10. help x getting started 2 1 H HEPA 1 5 HEPA zero filter 1 5 HEPA zero filter assembly 1 4 hold time 3 9 l J K indicator LEDs 2 1 inlet 2 4 installation 2 1 2 4 connecting counter to computer 2 8 DC power 2 7 determining location 2 4 mounting bracket 2 5 mounting counter 2 5 Sample tubing 2 9 Supplying power 2 6 vacuum tubing 2 9 instrument location 3 9 instrument not meeting zero count specification 4 2 instrument not powering up 4 1 international contacts 5 1 internet protocol TCP IP 3 3 introduction 1 1 IP address setup 3 9 isokinetic inlet 1 4 isokinetic probe 1 5 L label advisory viii identification viii Index 1 laser diode A 1 laser radiation label viii laser safety vil A 2 laser symbol viii light source A 1 local area connection 3 2 M manual history ii mercury 2 9 Modbus TCP over Ethernet 2 8 Modbus unit number 3 9 mounting bracket 1 3 2 5 installation 2 5 removing 2 6 mounting counter 2 5 N network connections 3 2 NIST traceable A 1 non disposable item symbol viii O operating conditions A 2 optional accessories 1 3 P Q POE 2 6 power A 1 power cord 1 3 power supply 1 3 power service LED green 4 1 red 4 1 yellow 4 1 power over Ethernet 2 6 2 8 R relay configuration 3 10 returning for service 5 3 ROHS marking A 2 RS 232 connector 2 2 2 3 RS 485 communications 3 10 connector 2 2 2 3 software 3 10
11. in the figure below This requires tubing such as specified in the optional accessories table in Chapter 1 or PVC thick walled tubing Connecting Vacuum Tubing to Remote Airborne Particle Counter Connecting Sample Tubing Sample tubing is used to carry a sample from a location close to a critical process to the particle counter a short distance away This requires tubing such as specified in the optional accessories table in Chapter 1 Tubing length should be kept as short as possible with minimum bend radii to minimize particle loss In addition Getting Started 2 9 care should be taken not to use tubing that may carry a very high static charge Such as Teflon tubing This will act like a filter and prevent particles being sampled into the device Connecting Sample Tubing to Remote Airborne Particle Counter Teflon is a registered trademark of DuPont 2 10 AEROTRAK Remote Airborne Particle Counters CHAPTER 3 Communications Generally the particle counter will be set up as one of many sensors in a network In this case the operation of the network is controlled through Facility Management Software TSI FMS Software running on a personal computer FMS Software can be configured to communicate with the particle counter through either Modbus TCP over Ethernet or Modbus RTU over RS 485 Consult the FMS Software manual for more information Note Technical documentation for integrating the TSI Airborne Particle Coun
12. selma sunatateiorenltenceatinnts IX KS SUUIAG Hl CUD rninn Wena aad ee ee X CHAPTER 1 Introduction and Unpacking ssssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnan 1 1 Unpacking the AEROTRAK Remote Airborne Particle Counter 1 2 Optional ACCESSONCS His tasttinciiiagaiair munrrvdiasianninaeseaaint 1 3 PUM OCG IS aiveenimaniemiaindeatisabaaud eaea a a 1 3 2 83 L min 0 1 cfm Models 7201 xx 7301 xx 7501 xx 1 4 28 3 L min 1 0 cfm Models 7310 xxX 7510 XX serres 1 5 CHAPTER 2 Getting Started ssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnna 2 1 Take ors Co cel Bs B ictereete reer ere tere eens nar etn Sor one n a ae Ret er ener eer ert 2 1 FICCIICal GOMMCCHONS ricorre aa 2 2 DEVICE CONNECTIONS sterii anna A 2 2 TAYDE CODIE O an a cantar ianleaiminatetrartenine 2 2 EMEmneEe CONE ON arrana a a 2 2 Alarm Temp RA CONN cto iran a A tiene 2 2 RO 252 469 CONNECTION deiersten a a aeaettanet 2 3 TUDING CONNECCION eaea 2 3 Vacuum C OMMGC CON ser a Nr 2 3 aE E E A E E AE A A E E en 2 4 Meala UON onae E E TA 2 4 Determine the Installation Location sssessssesrrreerrreerrrrrrerrrrerrrreen 2 4 Mounting the Remote Airborne Particle Counter nesre 2 5 Supplying Power to the Remote Airborne Particle Counter 2 6 Using Power Over Ethernet POE ssssessrserrrreerrrreerrrrrerrrrreren 2 6 Usno DGB OWI stots autos a a 2 7 Connecting the Remote Airborne Particle Counter to a COMPUTO erect ieaagl esa to ecate nteeste taint
13. 5 Hurnmedity 6553 5 Alarm Threshold OK Sensor Senal Number 7510 01F 75100994008 Sensor Flow Rate 1 0CFM Sensor Laser Cumont mA g2 Sensor Thresholds 297 1323 Copyright TSI Incorporated 2009 Web Interface version 2 1 Agi E bets l 192 160 200 ign tin bteret Getting Started 2 7 3 8 2 To change configuration click on the link at the bottom right of the screen marked Admin A Login screen should appear 3 TS AcroTrak Web Interface Login Microsoft Internet Explorer File Edt View Foin Tosh Heb 4 E Dsk gt g f J sanch sr averted 3 l B teI 06S 200 920 m Please Log In Toch Password seere Log In a Factory Password Login Copyright TSI incorporated 2009 Web Interface version 2 No Refresh ihian 3 For the Tech Password enter admin must be all lower case and click the Log In button The technician screen should display as shown below AEROTRAK Remote Airborne Particle Counters a Date Time day 23 month 08 year 10 hour 11 minute 17 Instrument Location Instrument addressing Modbus Unit i Static 1P Address Static IP 255 255 255 0 Static IP Mask Gateway Counter Values Alarm Count Threshold Chi 34573 Chi 0 ClEnabled C Enabled Relay Configuration Set Relay Cong n ClEn ble Temperature 6553 5 e 4 Temp Humidity Probe Humidity 6553 5 tumadty User
14. 824 Technical Support 800 874 2811 651 490 2811 Fax r 150 651 490 3824 9001 2008 il Manual History The following is a manual history of the AEROTRAK Remote Airborne Particle Counters Models 7201 7301 7501 7310 7510 Operation and Service Manual P N 6002276 Revision Date A February 2009 B February 2010 C October 2010 Part Number Copyright Address E mail Address Limitation of Warranty and Liability effective uly 2000 Service Policy Warranty 6002276 Revision C October 2010 TSI Incorporated 2009 2010 All rights reserved TSI Incorporated 500 Cardigan Road Shoreview MN 55126 USA aerotrak tsi com Seller warrants the goods sold hereunder under normal use and service as described in the operator s manual shall be free from defects in workmanship and material for 24 months or the length of time specified in the operator s manual from the date of shipment to the customer This warranty period is inclusive of any statutory warranty This limited warranty is subject to the following exclusions a Hot wire or hot film sensors used with research anemometers and certain other components when indicated in specifications are warranted for 90 days from the date of shipment b Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material under normal use for 90 days from the date of shipment c Seller do
15. AK Remote Airborne Particle Counters a TSI koro riak Web moriace Lan Mingerenit Inkornet Explorer File Edi Wen Farsi Took Hee Q O id Pw groom A a m S A e Pig Jnr Ele Please Log In Tach Password LELLI bag lr Factory Password LogIn Copyright TSI Ineeeporated 2009 Vab inkera version 2 1 Backto Mam Osage No Reiresh riam bed 321 9 For the Tech Password enter admin must be all lower case and click the Log In button The technician screen should display as shown below Getting Started 2 5 ISI Acro irak Web Interface lech Screen Microsolt Iniermet Explorer Fie Edt vew Favorites Took Help Qu id po seed ie Favores 6 3 sSfa amp 3 s EE bets 192 166 200 92itech oe uw No Hetresh A AeroTrak Tech Page m Security Tech Password Venfy Tech Password Set Tech Password Date Time day 23 month 08 year 10 hour 11 minute 11 second 59 Set Date Time Sat Location L Vse DHCP Instrument Location Instrument addressing Static 1P Modbus Unit 1 Address Static IP Mask Counter Values Chi 34573 Ch2 52 Static IP Gateway Alarm Count Threshold ClEnabdled C Enabled Set Addressing Sample Time 20 Hold Time 30 Ch3 0 J Enabled Cha T lEnabled Set Counter Cansg Relay Configuration Trigger Delay Chi Alarm attach to Relay 0 0 255 cycies Ch2 Alarm Jattach to Relay Ch3 alarm Att
16. CONTAMINATION CONTROL Remote Particle Counters AEROTRAK Remote Airborne Particle Counters Models 7201 7301 7501 7310 7510 Operation Manual P N 6002276 Revision C A ae October 2010 TSE TRUST SCIENCE INNOVATION Product Registration Start Seeing the Benefits of Registering Today Thank you for your TSI instrument purchase Occasionally TSI releases information on software updates product enhancements and new products By registering your instrument TSI will be able to send this important information to you http register tsi com As part of the registration process you will be asked for your comments on TSI products and services TSI s customer feedback program gives customers like you a way to tell us how we are doing TSI Incorporated USA Website www tsi com UK Website www tsiinc co uk Germany Website www tsiinc de France Website www tsiinc tr Singapore E mail tsi singapore tsi com Manufacturer of TSI AinrLow Instruments and Alnor products P N 2980174 Rev F Copyright 2010 by TS Incorporated AEROTRAK Remote Airborne Particle Counters Models 7201 7301 7501 7310 7510 Operation Manual P N 6002276 Revision C October 2010 SHIP TO MAIL TO E mail address TSI Incorporated aerotrak tsi com 500 Cardigan Road Shoreview MN 55126 3996 Website USA htto www tsi com U S INTERNATIONAL Technical Support 001 651 490 2811 Fax 001 651 490 3
17. DC Device Connections e 12 VDC connector e Ethernet connector e Alarm Temp RH connector e RS 232 485 connector 12 VDC Connector This power connection is for use with an external supply only when Power Over Ethernet POE is not available Only a TSI supplied 12 VDC power supply such as TSI model 700006 should be used 4 amp Ethernet Connector Although it can be connected to a 10 100 MBps network the particle counter operates at 10 MBps It should be connected to a network that supports Power Over Ethernet POE if available The green LED indicates that the network is connected The yellow LED indicates activity on the network cable The Ethernet LAN connector is a standard 10 100 Mbps 8 Position 8 Contact 8P8C often called RJ45 modular plug connection that supports Power Over Ethernet POE devices POE is typically 48 VDC Alarm Temp RH Connector This six pin connector provides two pins for a contact closure to control an external alarm The contact closure is normally open and rated for O 60V AC DC at 1 5A peak 0 5A continuous The contact is closed under alarm conditions shown below The remaining four pins connect to the TSI Temperature Relative Humidity Sensor The Alarm Temp RH is a custom connector that requires a cable available from TSI for use with accessories AEROTRAK Remote Airborne Particle Counters Alarm Conditions The alarm contact closure is normally open The contact is closed whe
18. OTRAK 0 4 m 67 27 RACKET WITH SPACER FOR USE 2X G 4 3 88 9 WITH 1 0 CFM ISOKINETIC INLET 108 STANDARD BRACKET 43 8 WITH 1 0 CFM ISOKINETIC INLET 1 72 Specifications A 3 A 4 This page intentionally left blank AEROTRAK Remote Airborne Particle Counters Index 1 12 VDC connector 2 2 A accessories optional 1 3 alarm conditions 2 3 alarm count threshold 3 9 alarm temp RH connector 2 2 applicable standards A 2 B barb inlet fitting 1 4 1 5 C calibration A 1 calibration certificate 1 2 calibration label viii caution symbol description ix CE marking A 2 communication mode A 1 communications 3 1 compliance A 2 A 3 concentration limits A 1 configuration 3 7 connecting sample tubing to counter 2 10 connecting to computer 2 8 connecting vacuum tubing to counter 2 9 connections 2 1 contacts 5 1 counting efficiency A 1 counting LED off 4 1 customer service 5 1 D data storage A 1 date time 3 9 DC power 2 7 device connections 2 2 DHCP 3 6 dimensions A 1 E electrical connections 2 2 environmental sensors A 1 Ethernet communications 2 8 connector 2 2 Specifications A 1 Ethernet continued web browser 2 8 external alarm output A 1 external surface A 1 external vacuum Specifications A 1 F facility management software 3 1 features 2 1 flow option 7201 and 7310 series 1 1 flow rate A 1 FMS software 3 1 G getting
19. Offset 0 Set Tarnp Hurnidity Sample Data Locate Record 1631 Record index 163 Auto Manual Stop Copyright TSI incorporated 2009 Web Interface version 4 In the upper section you can set up a variety of parameters related to the Airborne Particle Counter Label Function Notes Tech Password Changes the password for access to this Tech page Warning once changed this from its default to a password of your choosing password cannot be reset Make changes cautiously and don t forget the new password Date Time Sets counter date and time ee Instrument Location Readable description Any alpha numeric ASCII label up to 20 characters Alarm Count Threshold Alarm levels for each channel and checkboxes If the device is a 2 channel indicating whether the alarms should be enabled or Airborne Particle Counter only not the first two values are used Getting Started 2 9 Relay Configuration Settings to configure which alarm states activate the Select which alarm events will Relay Closure outputs of the device See Device trigger a Relay Closure Trigger Operation Manual for relay closure connection pin Delay can be used to defer the outs relay closure until the alarm condition s have persisted for several sample periods If the Trigger Delay is set to 0 default the relay closure will occur immediately when an alarm condition is committed into the sample buffer If the Trigger Del
20. ach to Relay Ch4 Alarm attach to Relay Flow Alarm JAttach to Relay Laser Current Alarm Attach to Relay Laser Scatter Alarm Attach to Relay Set Relay Cong ClEnable Temp Humidity Probe Temperature 6553 5 F O Temperature User Offset 0 Humidity 6553 5 Hurredty User Offset 0 Set Tarng Hurnadity Sample Data Locate Record 1631 iG Sample tine 20 sec Hold tme 30 sec Record Index 1631 Record Count 10629 Date 23 08 10 Tinei 11 11 53 Chi 34573 Ch3 0 Ch 52 Cha 0 ViewAll ClearCurrent Clear All Auto Manual Stop Copyright TSI incorporated 2009 Web Interface version 2 1 Logout 10 Typically Airborne Particle Counters will be configured with a static IP address and the Use DHCP checkbox will be unchecked To enable DHCP check the Use DHCP checkbox In this case the other settings are unused 11 For static IP addressing typical configuration enter values for the Static IP Address Static IP Mask Subnet mask and Static IP Gateway default gateway for the subnet 12 Press Set Addressing to send the values to the instrument Note that the IP address changes do not take effect until the instrument power is turned off and on again Be sure to carefully record the values entered It is impossible to communicate with the instrument via Ethernet when the IP address is not known AEROTRAK Remote Airborne Particle Counters 13 Press Logout to return to the log
21. anual 6002236 6002276 installed on CD 1 2 AEROTRAK Remote Airborne Particle Counters Optional Accessories The following tables list optional accessories If you ordered optional accessories make certain they have been received and are in working order All Models Item Description Part Model Pp ROR Power Supply 700006 Power cord must be ordered Ss Separately Power Cord U S 1303053 Power Cord U K 1303230 Power Cord Europe 1303075 Mounting Bracket 700008 Vacuum Tubing Superthane Tubing ID 700011 3 OD 100 ft Superthane Tubing 1 4 ID 700012 3 OD 1000 ft Temperature Humidity Sensor 700013 Introduction and Unpacking 1 3 2 83 L min 0 1 cfm Models 7201 xx 7301 xx 7501 xx Item Description Part Model gt HEPA Zero Filter Assembly Isokinetic Inlet 2 8 L min 0 1 cfm Nickel P lated Aluminum Stainless Steel Isokinetic Probe used with tubing 2 8 L min 0 1 cfm Nickel P lated Aluminum Stainless Steel Barb Inlet Fitting 2 8 L min 0 1 cfm Sample Tubing Superthane Tubing 1 ID OD 100 FT Superthane Tubing 7 ID OD 1000 FT 700005 700003 700004 700001 700002 700000 700009 700010 1 4 AEROTRAK Remote Airborne Particle Counters 28 3 L min 1 0 cfm Models 7310 xx 7510 xx Item Description Part Model RE HEPA Zero Filter 700015 Zero Filter Adapter F itting 700067 used with HEPA zero filter HEPA Zero Filter Asse
22. ay is set to 10 then the alarm condition must persist continually for 10 sample periods before the contact closure will be triggered Temperature Humidity If the Airborne Particle Counter is configured with an Probe Configuration optional temperature humidity probe it can be enabled and configured here RS 485 Communications The particle counter by default supports Modbus RTU over Multi drop RS 485 serial communications using the RS 232 485 six pin RJ 11 socket described above Modbus RTU is a compact binary representation of the data contained in a register within the instrument memory Using the Modbus register map TSI provided software Such as FMS can be used to control and collect data with the instrument or custom software may be written No accessory software is provided with the instrument for communicating via RS 485 To connect more than one particle counter to an RS 485 network multi drop requires multi drop adapters and connectors available from TSI The instruments may then be daisy chained together When operating the particle counters in a network care must be taken to ensure that the last communication node is properly terminated i4 ki i k AeroTR K 3 10 AEROTRAK Remote Airborne Particle Counters CHAPTER 4 Troubleshooting The chapter contains suggestions for troubleshooting common issues with the AEROTRAK Remote Airborne Particle Counters Instrument does not power up P
23. cap or seal the inlet orifice and cover all connector ports to prevent debris from entering the instrument Package instrument for shipment ensuring the front display and the inlet orifice inlet are protected Contacting Customer Service 5 3 5 4 This page intentionally left blank AEROTRAK Remote Airborne Particle Counters APPENDIX A Specifications All specifications meet or exceed JIS B 9921 and are subject to change without notice Specification Size Range 7201 0 2 to 10 um 7301 0 3 to 25 um 7501 0 5 to 25 um 7310 0 3 to 25 um 7510 0 5 to 25 um Counting 50 at 0 2 um 100 for particles gt 0 3 um Efficiency per 50 at 0 3 um 100 for particles gt 0 45 um JIS 50 at 0 5 um 100 for particles gt 0 75 um 50 at 0 3 um 100 for particles gt 0 45 um 50 at 0 5 um 100 for particles gt 0 75 um Concentration 500 000 particles ft at 5 coincidence loss Limits 2 000 000 particles ft at 5 coincidence loss 2 000 000 particles ft at 5 coincidence loss 100 000 particles ft at 5 coincidence loss ne 000 particles ft at 5 coincidence loss Light Source Zero Count Level lt 1 count 5 minutes lt 2 particles ft Meets J IS B9921 Flow Rate 7201 7301 7501 0 1 CFM 2 83 L min with 5 accuracy 7310 7510 1 0 CFM 28 3 L min with 5 accuracy Calibration NIST traceable Sample Time 1 second to 24 hours Vacuum External vacuum gt 15 38 1 cm of Hg Requirements Communicat
24. e the one below j Local Area Connection is now connected x Speed 100 0 Mbps kad 6 Launch your web browser application 7 Enter the following URL http 192 168 200 90 in the address bar and hit the Enter key The following main page should be displayed a TS acre trek Well Imiti Bain Mitte rbir iil Eeyore Fie Eai Wen Fori Tosh Hee Gm amp E A pl Search oe Pawarta gi Hi a E so B tee AEE EEE ig Ex Lis ett No Betresh AeroTrak Main Page Tanal Humber 7S 10 04F 75100904008 MAC Address 00 20 30 00 0 1h Ingtnament Location P ddas 163 148 200 80 Writ Address i IP Mask 255 255 255 0 Fomwane vertion 03 20 Gateway 192 158 200 1 tabus Ready Date 24 08710 Thee 11042 Current Count Sensor Particle Sizes Alan Status Chi 2900 Chi S60 nm Laser Current OF Che 55 Che S000 ren Later Scatter OK che 0 Cha 8 rm Slow OK Cha O Cha 0 nm D rt OF Temperature 6559 5 F Humidity 6553 5 Alarm Threshold OR SLASORK INP ORM ATION Pormwars Verson 179 Sensor erna Humber 7510 01F 751009074008 Sencar Cal ato OF 12 2004 Sensor Flow fate Loch Laser On TinmeeiHrsi 1917 Sensor Laser Currenimal 82 Beckoround ght Level 0 Seria Thresholds 297 1323 0 0 Copright PS Inctceperated 2009 Web Interface versian 2 1 Ej bet 22 aign hon internet 8 Click on the link at the bottom right of the screen marked Admin A Login screen should appear AEROTR
25. es not provide any warranty on finished goods manufactured by others or on any fuses batteries or other consumable materials Only the original manufacturer s warranty applies d Unless specifically authorized in a separate writing by Seller Seller makes no warranty with respect to and shall have no liability in connection with goods which are incorporated into other products or equipment or which are modified by any person other than Seller The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE TO THE EXTENT PERMITTED BY LAW THE EXCLUSIVE REMEDY OF THE USER OR BUYER AND THE LIMIT OF SELLER S LIABILITY FOR ANY AND ALL LOSSES INJURIES OR DAMAGES CONCERNING THE GOODS INCLUDING CLAIMS BASED ON CONTRACT NEGLIGENCE TORT STRICT LIABILITY OR OTHERWISE SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE OR AT THE OPTION OF SELLER THE REPAIR OR REPLACEMENT OF THE GOODS IN NO EVENT SHALL SELLER BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION DISMANTLING OR REINSTALLATION COSTS OR CHARGES No Action regardless of form may be brought against Seller more than 12 months after a cause of action has accrued The goods returned under warranty to Seller s factory shall be at Buyer s risk of loss and will be returned
26. ill connect the Airborne Particle Counter to your computer on a mini network consisting of just the computer Airborne Particle Counter and an interface cable or hub Follow the steps below to configure the IP address of your Airborne Particle Counter 1 Physically disconnect any existing Ethernet cable from the computer to make it independent of any network Open the Windows control panel and click on the Network Connections icon ox File Edit wiew Favorites Tools Help O Back Bi a Search j Folders m Address E Control Panel Go s al Sj gt Java Keyboard Mail Mouse e b amp Network Phone and Power Options Printers and Connections Modem Faxes gt 41 objects 2 2 Click on the Local Area Connection icon in the list of connections s Network Connections _ o x File Edit wiew Favorites Tools Advanced Help ae ye eo ky Back Lcd Ae Bi rr Search lear Folders m Address ie Network Connections Ga LAM or High Speed Internet Local 4rea Connection LON or High Speed EP Wireless Network Connection LON or High Speed Virtual Private Network A al Broadcom Wetetreme Sixx Gigabit Controller AEROTRAK Remote Airborne Particle Counters 3 Double click on the Internet Protocol TCP IP item l Local Area Connection Properties ajx General Authentication Advanced Connect using Eg Broadcom Net treme Bres Gigabit Cc Thit
27. in screen and then close your browser 14 Disconnect the Airborne Particle Counter from the crossover cable or hub and remove DC power if it is used 15 Reconnect the Airborne Particle Counter to your monitoring network and repeat steps 6 and 7 for the network address recorded in step 10 to confirm the new network IP address Configuring the Airborne Particle Counter In addition to global settings such as IP address time date and location there are configuration settings that control sampling characteristics Although these are typically set by FMS Software they can also be set using the web interface To further configure the Airborne Particle Counter follow the instructions above to set the IP Address first 1 Open a web browser and enter the IP address that you configured in the steps above You should see a screen similar to the one below This screen provides important status and configuration information for the Airborne Particle Counter 3 TSI Acrotrak Wel Iniuriace Main Microsoft internet Explorer ja Ea Fie Edt View Foin Took Hee r Q z Z P jo Seach Se Fwortas amp amp ia E Meee 163 20 92m vo u No Refresh AeroTrak Main Page Status Ready Dete 23 08 10 Time 11 04 29 Current Count Sensor Particle Sizes Alarm Status Chi 339230 Chi 500 nm Laser Current OK Ch2 56 Ch 5000 ren Laser Scatter OK Ch3 0 Ch3 0 nm Flow OK che Che 0 nm Service OK Temperature 6559
28. ion Ethernet TCP IP and serial Modbus output Mode Data Storage 3 000 sample records Status Indicators Power service counting and Ethernet External Alarm Normal open dry contact rated 0 to 60 V AC DC 0 5 Amp Output continuous 1 5 Amp peak Environmental Optional Temp RH probe 32 to 113 F 0 to 45 C 2 F 1 C Sensors 10 to 90 RH 45 External Surface Stainless steel Power P ower over Ethernet PoE compliant with IEEE 802 3af or 12 VDC Dimensions 4 5 in x 1 6 in x 2 8 in 11 5 cm x 4 1 cm x 7 2 cm TARIN Weight 0 95 Ib 0 43 kg A 1 Applicable CE JIS B9921 ISO 21501 4 Standards 2 years Extended warranties available 50 to 104 F 10 to 40 C Conditions 20 to 95 non condensing Storage 14 to 122 F 10 to 50 C Up to 98 non condensing Conditions CE Marking EN61326 EN 55011 Class BA Radiated Emissions EN61326 EN 55011 Class BA Conducted Emissions EN61000 3 2 Harmonics EN61000 3 3 Voltage Fluctuations EN61000 4 2 Electrostatic Discharge Immunity EN61000 4 3 Electromagnetic Field Immunity EN61000 4 4 Burst Immunity EN61000 4 6 Conducted PS Immunity EN61000 4 5 Surge Immunity EN61000 4 8 Rated Power F requency Field Immunity EN61000 4 11 Voltage Dips Short Interruptions Immunity Specification Compliance ROHS Marking Laser Safety Complies with 21 CFR 1040 10 and 1040 11 A 2 AEROTRAK Remote Airborne Particle Counters Dimensional Diagram TOP OF AER
29. ion according to your monitoring needs The Remote Airborne Particle Counter can be mounted in any orientation It is generally convenient to mount the particle counter to a flat surface such as a wall but the particle counter can also be mounted on or under a table on the ceiling inside a vented hood or a location close to the point of measurement 2 4 AEROTRAK Remote Airborne Particle Counters Mounting the Remote Airborne Particle Counter The Remote Airborne Particle Counter can be mounted using a variety of mounting brackets and schemes TSI provides an optional mounting bracket TSI P N 700008 that allows the particle counter to be easily mounted and removed on a surface see figures below hee Mounting Bracket optional To install the mounting bracket 1 The bracket is provided with two 0 169 inch 4 30 mm diameter holes suitable for a 6 or M4 screw Screw the bracket to the mounting surface using appropriate screws 2 Slide the particle counter onto the mounting tabs at the top of the bracket and snap it into the locking tab circled above Remote Airborne Particle Counter Mounted on Optional Bracket Getting Started 2 5 2 6 To remove the Remote Airborne Particle Counter from the mounting bracket 1 Press the locking tab at the top of the bracket 2 Lift the particle counter off the mounting tabs Supplying Power to the Remote Airborne Particle Counter The AEROTRAK Remote Airborne
30. mbly order 700015 and 700067 separately Stainless Steel 700018 Isokinetic inlet 28 3 L min 1 0 cfm Isokinetic Probe with tripod mount used with tubing 28 3 L min 1 0 cfm Nickel P lated Aluminum 700016 Stainless Steel 700017 Barb Inlet Fitting 28 3 L min 700014 1 0 cfm Sample Tubing Superthane Tubing 4 ID 700011 3 OD 100 ft Superthane Tubing 1 4 ID 700012 3 OD 1000 ft Introduction and Unpacking 1 5 1 6 This page intentionally left blank AEROTRAK Remote Airborne Particle Counters CHAPTER 2 Getting Started This chapter describes the features connections and installation of the AEROTRAK Remote Airborne Particle Counter particle counter Indicator LEDs The two LEDs on the front of the Remote Airborne Particle Counter provide indication of the particle counter s operation as described in the table below AEROTRAK Remote Particle Counter Power Service Device is not powered Green Power is present and device is functioning normally Y ellow Device has a flow error if equipped with a flow sensor Device has a laser or detector error requiring service Counting Counting is enabled Counting is disabled 2 1 Electrical Connections 2 2 The state of the art AEROTRAK Remote Airborne Particle Counter particle counter supports multiple communications and connectivity options A brief description of each of the connections is listed below 12 V
31. mbly AEROTRAK Remote Airborne Particle Counters Corrective Action Contact service Contact service Check that the rubber O ring on the inlet of the instrument has not become dislodged Check that the zero filter is screwed tight CHAPTER 5 Contacting Customer Service This chapter gives directions for contacting people at TSI Incorporated for technical information and directions for returning the AEROTRAK Remote Airborne Particle Counter for service Technical Contacts e Ifyou have any difficulty setting up or operating the AEROTRAK Remote Airborne Particle Counter or if you have technical or application questions about this system contact an applications engineer at TSI Incorporated 1 800 874 2811 USA or 651 490 2811 or e mail technical service tsi com e If the AEROTRAK Remote Airborne Particle Counter does not operate properly or if you are returning the instrument for service visit our website at http rma tsi com or contact TSI Customer Service at 1 800 874 2811 USA or 651 490 2811 International Contacts Service TSI Instruments Singapore Pte Ltd 150 Kampong Ampat 05 05 KA Centre singapore 368324 Telephone 65 6595 6388 Fax 65 6595 6399 E mail tsi singapore tsi com 5 1 5 2 TSI Instruments Ltd Stirling Road Cressex Business Park High Wycombe Bucks HP12 3RT UNITED KINGDOM Telephone 44 0 149 4 459200 Fax 44 0 149 4 459700 E mail tsiuk tsi c
32. n the device has a laser or detector error requiring service or if there is a flow error RS 232 485 Connector This connector supports RS 232 or RS 485 Serial communications depending on how the device is configured It can be used with TSI provided cables to communicate with legacy controllers that do not support Ethernet Tubing Connections Vacuum Connector The vacuum connection at the bottom of the device next to the electrical connections should be connected to a vacuum pump or central building vacuum supply capable of providing 15 inHg 38 cmHg of vacuum at the rated flow rate of 0 1 or 1 0 cfm 2 8 or 28 3 L min Getting Started 2 3 Inlet The sampling inlet at the top of the device can be configured with a barbed inlet default for sampling or connection to a sample tube The barbed fitting can also be replaced with a screw on isokinetic sampling inlet configured based on the sample flow as shown below See the table of optional accessories in Chapter 1 for more information Installation Installation of the AEROTRAK Remote Airborne Particle Counter particle counter consists of e Determining the installation location e Mounting the particle counter e Supplying power to the particle counter e Connecting communications from the particle counter to the computer e Connecting the vacuum and sample tubes to the particle counter Determine the Installation Location Determine the installation locat
33. ng DC Power To supply DC power to the particle counter 1 Connect the 12 VDC connector to the instrument at the power entry connector as shown in the figure below 2 Connect the appropriate power cord to the 12 VDC supply and plug it into a suitable AC outlet The power light on the particle counter should illuminate H AEROT AK TSI A Remete Panicle Counter i j Remote Airborne Particle Counter Using DC Power Getting Started 2 7 2 8 Connecting the Remote Airborne Particle Counter to a Computer There are three options for communicating with particle counter e Modbus TCP over Ethernet e Ethernet Web Browser e Modbus RTU over RS 485 Serial For more information please refer to Chapter 3 Communications Modbus TCP over Ethernet Modbus TCP over Ethernet is the preferred method of communications with the particle counter Using the eight pin RJ 45 socket described above Modbus RTU provides compact binary representation of the data contained in a register within the instrument memory If you used POE to provide power you have already made the necessary communications connection to the particle counter POE carries both power and communications through an Ethernet cable to the Remote Airborne Particle Counter If DC power is used simply connect the instrument to a non POE hub switch or router or disable the POE option on your manageable Ethernet switch router Note The Remote Airborne Particle
34. om Web www tsiinc co uk Technical Support TSI Instruments Singapore Pte Ltd 150 Kampong Ampat 05 05 KA Centre Singapore 368324 Telephone 65 6595 6388 Fax 65 6595 6399 E mail tsi singapore tsi com TSI GmbH Neuk llner Strasse 4 52068 Aachen GERMANY Telephone 49 241 52303 0 Fax 49 241 52303 49 E mail tsigmbh tsi com Web www tsiinc de TSI Instruments Ltd Stirling Road Cressex Business Park High Wycombe Bucks HP12 3RT UNITED KINGDOM Telephone 44 0 149 4 459200 Fax 44 0 149 4 459700 E mail tsiuk tsi com Web www tsiinc co uk TSI France Inc Hotel technologique BP 100 Technopole de Chateau Gombert 13382 Marseille cedex 13 FRANCE Telephone 33 0 4 91 11 87 64 Fax 33 0 4 91 11 87 65 E mail tsifrance tsi com Web www tsiinc fr AEROTRAK Remote Airborne Particle Counters Returning for Service Visit our website at http rma tsi com and complete the on line Return Merchandise Authorization form or call TSI at 1 800 874 2811 USA 651 490 2811 or 001 651 490 2811 International for specific return instructions Customer Service will need the following information e The instrument model number e The instrument serial number e A purchase order number unless under warranty e A billing address e A shipping address Use the original packing material to return the instrument to TSI If you no longer have the original packing material remove the cyclone
35. ower Service LED Is off should be green Power Service LED is yellow indicating a flow error Power Service LED is red indicating a service error Possible Cause Ethernet is plugged in but is not a Power Over Ethernet device POE External DC power is not plugged in Vacuum line may be disconnected blocked or kinked Inlet may be plugged Vacuum level may be below minimum requirements for flow Critical orifice may be blocked Instrument may require routine service due to a laser error scatter error Internal instrument error Corrective Action Plug cable into a POE socket or device some hubs have both POE and non POE Use a TSI supplied DC power supply Check vacuum line to make sure it Is connected unblocked and not kinked Remove any obstructions from inlet Use a vacuum gauge to make sure vacuum at outlet of particle counter is atleast 15 inHg Contact service Check service required date on calibration label Arrange for service if required Contact service Counting LED is off This is normal if Use software to enable counting is disabled counting 4 1 4 2 Symptom Instrument does not meet zero count Specification lt 1 particle 5 mins Possible Cause May require cleaning An internal component has become damaged due to operation outside specifications The zero filter is not connected properly and room air is leaking into the HEPA filter asse
36. rborne Particle Counters IMPORTANT There are no user serviceable parts inside the instrument Refer all repair and maintenance to a qualified factory authorized technician Laser Safety The TSI AEROTRAK Remote Airborne Particle Counters particle counter are Class I laser based instruments During normal operation you will not be exposed to laser radiation The following precautions should be taken to avoid exposure to hazardous radiation in the form of intense focused visible light Exposure to this light may cause blindness e DO NOT remove any parts from the particle counter unless you are specifically told to do so in this manual e DO NOT remove the housing or covers There are no user serviceable components inside the housing The use of controls adjustments or procedures other than those Specified in this manual may result in exposure to hazardous optical radiation vii Labels Advisory labels and identification labels are attached to the outside of the particle counter housing and to the optics housing on the inside of the instrument 1 Serial number label A AeroTrak APC 7201 01F left side pa nel Channels 0 2 0 3um 0 1CFM COMPLIES WITH 21 CFR 1040 10 AND 1040 11 Manufactured January 2010 AAMU ULUNAIN 72011005001 TSI Incorporated www isi com 500 Cardigan Road Shoreview MN 66126 USA Made in USA Web www tsi com Calibration label fin Bis AGUNG right side panel TSE
37. sensor and software alerts a user when a predefined condition is met or out of control The following table shows the remote particle counter models covered by this manual Note that each model below is available with a flow monitoring option designation by an F at the end of the model number The 7201 and 7310 series are only available with the flow option Size Range No Size Size Channels um Flow Rate Channels um 7201 01 0 2 to 10 2 8 L min 0 1 cfm 0 2 0 3 um 7201 02 0 2 to 10 2 8 L min 0 1 cfm 4 0 2 0 3 0 5 1 um 7201 03 0 2 to 10 2 8 L min 0 1 cfm 0 2 0 5 um 7201 04 0 2 to 10 2 8 L min 0 1 cfm 4 0 2 0 3 0 5 2 um am om ea eo 7301 02 03025 28Lmin 0 1 cm 4 03055m _ 7310 02 03025 28 3Lmin acim 4 0 3 0 5 0 771 um 7310 03 03025 28 3Lmin chm 4 03055m 750102 05025 28min 0 1 cm 4 0 5 5 um 283 Umin Lcim 4 Loson mm om AeA Oe Oe _ l 1 Unpacking the AEROTRAK Remote Airborne Particle Counter Carefully unpack the AEROTRAK Remote Airborne Particle Counter particle counter from the shipping container and check the contents of the shipment against the tables below If any parts are missing or broken notify TSI immediately Keep the shipping container for returning the device for service Item Description Part Model Reference Picture AEROTRAK Remote 1XXX Airborne Particle Counter AcrolTek Calibration Certificate 1 Operation M
38. ter into custom applications including details of the Modbus implementation is available upon request Contact TSI Customer Service see Getting Help Setting the IP Address of the Airborne Particle Counter By default each Airborne Particle Counter is shipped with an Ethernet address of 192 168 200 900 Since the IP address is fixed before the remote Airborne Particle Counter can communicate with your computer system you must assign an IP address to it that is compatible with your network An example is shown below using Windows XP operating system Other operating systems and browsers should be similar Note Ina typical application Airborne Particle Counters are configured using static IP addresses so that remote hosts and software can be configured to query each specific counter at known addresses It is also possible to configure the Airborne Particle Counter using DHCP Dynamic Host Configuration Protocol but this should be done with care to ensure that the IP address of each device is known and always the same for each device Further details of TCP IP networking are beyond the scope of this document 3 1 To connect to your Airborne Particle Counter with an internet browser you will need the following e A Computer with a 10 100 Ethernet port e Ethernet crossover cable or an Ethernet hub and two standard cables e Airborne Particle Counter to be configured e A fixed IP address for your network You w
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