Home

MA-14, "Fluids and Lubricants"

1. 1 Using transmission fluid other than Genuine NISSAN CVT Fluid NS 2 will damage the CVT which is not covered by the NISSAN new vehicle limited warranty 2 Refer to Tire rotation under the GENERAL MAINTENANCE heading earlier in this section Revision October 2008 MA 13 2009 Versa Fluids and Lubricants RECOMMENDED FLUIDS AND LUBRICANTS lt SERVICE INFORMATION gt RECOMMENDED FLUIDS AND LUBRICANTS Capacity Approximate INFOID 0000000004305187 Description Recommended Fluids Lubricants Liter US measure Imp measure Unleaded gasoline with an octane SS SE Ke gel rating of at least 87 AKI RON 91 With oil filter HR16DE 3 0 3 1 8 at 2 5 8 at Engine oil change MR18DE 4 1 4 3 8 qt 3 5 8 qt Drain and refil Without oil HR16DE 28 3 at 2 1 2 at 5 F with API Certification filter change MR18DE 3 9 4 1 8 qt 3 3 8 qt e Viscosity SAE 5W 30 HR16DE 3 5 3 3 4 qt 3 1 8 qt Dry engine engine overhaul MR18DE 4 9 5 1 8 qt 4 3 8 qt HR16DE 6 3 6 5 8 qt 5 1 2 qt Genuine NISSAN Long Life Anti Cooling system i freeze Coolant or equivalent with reservoir at max level MR18DE 6 8 7 1 4 at 6 ot Genuine NISSAN Manual Transmis OMT 2 6 5 1 2 pt 4 5 8 pt sion Fluid MTF HQ Multi 75W 85 or API GL 4 Viscosity SAE 75W 85 Manual transaxle fluid MTF Genuine NISSAN gear oil XT4447 M 75W 80 Genuine NISSAN gear Pd Fi Se 7 I7H oil ETL8997B 75W 80 or equiva lent 2 Automatic t
2. A C condenser radiator and hos es Check the front of the condenser and radiator and clean off any dirt insects leaves etc that may have accumulated Make sure the radiator hoses have no cracks de formation deterioration or loose connections Brake and clutch Make sure that the brake and clutch fluid levels are between the MAX and MIN BR 9 On Board Inspec fluid levels lines on the reservoirs tion Battery Check the fluid level in each cell It should be between the MAX and MIN lines Vehicles operated in high temperatures or under severe conditions require frequent checks of the battery fluid level Engine drive belts l MA 16 HR Make sure that no belt is frayed worn cracked or oily MA 26 MR Engine oil level Check the level on the dipstick after parking the vehicle on a level spot and turning MA 20 HR off the engine MA 30 MR Automatic tran saxle fluid level Check the level on the dipstick after putting the selector lever in P with the engine idling MA 38 CVT FLUID Checking CVT Fluid REOFO8A MA 39 CVT FLUID Checking CVT Fluid REOFO8B Exhaust system Make sure there are no loose supports cracks or holes If the sound of the exhaust seems unusual or there is a smell of exhaust fumes immediately locate the trouble MA 37 and correct it Revision October 2008 MA 7 2009 Versa GENERAL MAINTENANCE l
3. V E B E LT C h ecki n g INFOID 0000000004806005 e Inspection should be done only when engine is cold or over 30 minutes after the engine is stopped 1 Generator 2 Water pump 3 Crankshaft pulley A C compressor with A C models 4 Idler pulley without A C models 5 Idler pulley 6 Drive belt PBIC3642E e Visually check belts for wear damage and cracks on inside and edges e Turn crankshaft pulley two time clockwise and make sure tension on all pulleys is equal before doing the test e When measuring deflection apply 98 N 10 kg 22 Ib at the __ marked point e Measure the belt tension and frequency with acoustic tension gauge at the _ marked point CAUTION e When the tension and frequency are measured the acoustic tension gauge should be used e When checking immediately after installation first adjust it to the specified value Then after turning crankshaft two turns or more re adjust to the specified value to avoid variation in deflection between pulleys Belt Deflection Belt Tension and Frequency Refer to EM 116 Drive Belts DRIVE BELT Tension Adjustment INFOID 0000000004806006 Location Location of adjuster and tightening method Drive belt Adjusting bolt on idler pulley CAUTION s When belt is replaced with new one adjust belt tension to the value for New belt because new belt will not fully seat in the pulley groove e When tension of the belt being used exceeds
4. 1 and install it into tran saxle Tighten drain plug to specification Refer to MI 59 Dis assembly and Assembly CAUTION Do not reuse gasket SCIA7622E FILLING Revision October 2008 MA 43 2009 Versa 1 CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt Remove filler plug 1 Fill with new oil until oil level reaches the specified limit at filler plug hole as shown Oil grade and capacity Refer to MA 14 Fluids and Lubricants After refilling oil check oil level Install a new gasket on filler plug 1 then install it into transaxle Tighten filler plug to specifica tion Refer to MT 59 Disassembly and Assembly CAUTION Do not reuse gasket M T OIL Checking M T Oil RS6F94R OIL LEAKAGE AND OIL LEVEL 1 2 Make sure that oil is not leaking from transaxle or around it Remove filler plug 1 and check oil level at filler plug hole as shown CAUTION Do not start engine while checking oil level Install a new gasket onto filler plug 1 and install it into tran saxle Tighten filler plug to specification Refer to MI 59 Disas sembly and Assembly CAUTION Do not reuse gasket A T FLUID A T FLUID Checking A T Fluid 1 2 3 Warm up engine Check for A T fluid leakage Before driving A T fluid level can be checked at A T fluid tem peratures of 30 to 50 C 86 to 122 F using the COLD range on A T fluid level gauge e A Front side
5. 3 Seta new gasket on drain plug 1 and install it to transaxle and tighten drain plug to the specified torque Refer to MI 1 Dis assembly and Assembly CAUTION Do not reuse gasket Revision October 2008 MA 42 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt M T O L i Refi l n g RS5 F9 1 R INFOID 0000000004803422 1 Remove filler plug 1 Fill with new oil until oil level reaches the specified limit near filler plug hole as shown Oil grade and capacity Refer to MA 14 Fluids and Lubricants 2 After refilling oil check oil level 3 Set anew gasket on filler plug 1 then install it to transaxle and tighten to the specified torque Refer to MI 1 Disassembly and Assembly CAUTION Do not reuse gasket M T OIL Inspection RSSF91 R INFOID 0000000004803423 LEAKAGE Make sure that oil is not leaking from transaxle or around it LEVEL 1 Remove filler plug 1 and check oil level at filler plug hole as shown CAUTION Do not start engine while checking oil level 2 Seta new gasket on filler plug 1 and install it to the transaxle case CAUTION Do not reuse gasket 3 Tighten filler plug to the specified torque Refer to MI 17 Dis assembly and Assembly M T OIL Changing M T Oil RS6F94R DRAINING 1 Start engine and let it run to warm up transaxle 2 Stop engine Remove drain plug 1 and drain oil 3 Install a new gasket onto drain plug
6. 1 000 1 5 15 22 5 30 37 5 45 92 5 60 or Content Ti kilometers or months which km x 12 24 36 48 60 72 84 96 tle ever comes first 1 000 6 12 18 24 30 36 42 48 Months l M MA 16 HR Drive belt NOTE 1 MA 26 MR l MA 20 HR Air cleaner filter R R MA 29 MR l S E MA 25 HR EVAP vapor lines MA 36 MR Fuel lines MA 29 Fuel filter NOTE 2 i MA 17 HR Engine coolant NOTE 3 R MA 26 MR l MA 20 HR Engine oil R R R R R R R R MA 30 MR Engine oil filter Use genuine MA 23 HR oil filter or equivalent S R D R S d MA 33 MR Spark plugs lridium tipped MA 24 HR type Replace every 105 000 miles 169 000 km MA 34 MR EM 119 Cyl inder Head Intake and exhaust valve HR clearance MCLE EM 227 Stan dard and Limit MR 1 After 60 000 miles 96 000 km or 48 months inspect every 15 000 miles 24 000 km or 12 months Replace the drive belt if found damaged or if the auto belt tensioner reading reaches the maximum limit 2 Maintenance free item 3 After 60 000 miles 96 000 km or 48 months replace every 30 000 miles 48 000 km or 24 months 4 Periodic maintenance is not required However if valve noise increases inspect valve clearance Maintenance items and intervals with are recommended by NISSAN for reliable vehicle operation The owner need not perform such maintenance in order to maintain the emission warranty or manufact
7. 10 miles 16 km with outside temperatures re maining below freezing Schedule 1 e Operating in hot weather in stop and go rush hour traffic e Extensive idling and or low speed driving for long distances such as police taxi MA 9 or door to door delivery use MG e Driving in dusty conditions e Driving on rough muddy or salt spread roads e Towing a trailer using a camper or a car top carrier MA 9 Chassis and Body Maintenance Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown Emission Control Sys in Schedule 1 apply to your driving habits tem Maintenance MA 1 Schedule 2 Chassis and Body MA 11 Maintenance Sch edu le 1 INFOID 0000000004305185 Emission Control System Maintenance Abbreviations R Replace Inspect Correct or replace if necessary At the mileage intervals only MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference Section Ee Milesx 1 000 3 75 7 5 125 15 1875 225 28281 30 page or Content Title be SEENEN km x 1 000 6 12 18 24 30 36 42 48 d Months 3 6 9 12 15 18 21 24 comes first MA 16 HR Drive belt NOTE 1 MA 26 MR MA 20 HR Air cleaner filter NOTE 2 R MA 29 MR 7 MA 25 HR EVAP vapor lines MA 36 MR Fuel lines MA 29 Fuel filter NOTE 3 MA 17 HR Engine coolant NOTE 4 MA 26 MR l l MA 20 HR Engine o
8. Cylinder Head Intake and exhaust NOTE HR valve clearance 5 EM 227 Standard and Limit MR 1 After 60 000 miles 96 000 km or 48 months inspect every 15 000 miles 24 000 km or 12 months Replace the drive belts if found damaged 2 If operating mainly in dusty conditions more frequent maintenance may be required 3 Maintenance free item For service procedures go to the FL section 4 After 60 000 miles 96 000 km or 48 months replace every 30 000 miles 48 000 km or 24 months 5 Periodic maintenance is not required However if valve noise increases inspect valve clearance Maintenance items and intervals with are recommended by NISSAN for reliable vehicle operation The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability Other maintenance items and intervals are required Chassis and Body Maintenance Abbreviations R Replace Inspect Correct or replace if necessary L Lubricate MAINTENANCE OPERATION MAINTENANCE INTERVAL Sei S Miles x Reference EE ial 1 000 3 75 75 11 25 15 18 75 22 5 26 25 30 Section AA EE Km x 6 12 18 24 30 36 42 48 Page ole d 1 000 3 6 9 12 15 18 21 24 Content Title comes first Months Brake lines amp cables MA 47 Brake pads rotors MA 47 drums amp linings MA 47 MA 43 Manual transaxle oil or RSSF91R automatic transaxle NOTE 1 MA 44 fluid RS6F94R MA 44
9. Front Disc Brake DRUM BRAKE DRUM BRAKE Inspection INFOID 0000000004683843 INSPECTION Lining Thickness Inspection Revision October 2008 MA 4A7 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt Check lining thickness Standard thickness A Refer to BR 40 Rear Drum Brake Repair limit thickness A Refer to BR 40 Rear Drum Brake SBRO21A Drum Inner Diameter Inspection Check inner diameter of brake drum Measurement area lining contact surface center merdane Standard inner diameter Refer to BR 40 Rear Drum Brake Repair limit inner diameter Refer to BR 40 Rear Drum Brake SBR022A Wheel Cylinder Leakage Inspection e Check wheel cylinder for brake fluid leakage e Check for wear damage and looseness If any non standard con dition is found replace it STE WI RER WFIA0528E Other Inspections Check the following e Inside of the drum for excessive wear damage and cracks e Lining for excessive wear damage and peeling e Shoe sliding surface for excessive wear and damage e Return spring for sagging e Check back plate for damage cracks and deformation Replace back plate as necessary Replace applicable part as necessary AXLE AND SUSPENSION PARTS AXLE AND SUSPENSION PARTS Axle and Suspension Parts INFOID 0000000004305217 Check front and rear axle and suspension parts for excessive play cracks wear or other damage e Shake each w
10. Limit adjust it to the value for After adjusted e When installing a belt make sure it is correctly engaged with the pulley groove e Never allow oil or engine coolant to get on the belt e Never twist or bend the belt strongly 1 Loosen the idler pulley lock nut A from the tightening position with the specified torque by 45 degrees FID 1 Generator A 2 Water pump wf 3 Crankshaft pulley 6 A C compressor with A C models 4 Idler pulley without A C models 5 Idler pulley 6 Drive belt EE A Idler pulley lock nut B Adjusting bolt CAUTION Revision October 2008 MA 16 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt e When the lock nut is loosened excessively the idler pulley tilts and the correct tension adjust ment cannot be performed Never loosen it excessively more than 45 degrees e Put a matching mark on the lock nut and check turning angle with a protractor Never visually check the tightening angle 2 Adjust the belt tension by turning the adjusting bolt CAUTION e When checking immediately after installation first adjust it to the specified value Then after turning crankshaft two turns or more re adjust to the specified value to avoid variation in deflec tion between pulleys e When the tension adjustment is performed the lock nut should be in the condition at step 2 If the tension adjustment is performed when the lock nut is loosen
11. assembly 4 2 Drain CVT fluid from CVT fluid cooler hose outlet side 1 and refill with new specified NISSAN CVT fluid in the CVT fluid charging pipe with the engine running at idle speed Fluid capacity and grade Refer to MA 14 Fluids and Lubricants SCIA6088E CAUTION Only use the specified NISSAN CVT fluid A Refill until new CVT fluid comes out from CVT fluid cooler hose outlet side 1 NOTE About 30 to 50 extra fluid will be required for this procedure 4 Check fluid level and condition Refer to MA 39 CVT FLUID Checking CVT Fluid REOFO8B CAUTION Delete CVT fluid deterioration date with CONSULT III after changing CVT fluid Refer to CVT 230 CONSULT IN Function TRANSMISSION CLUTCH FLUID CLUTCH FLUID Air Bleeding Procedure INFOID 0000000004683730 CAUTION Do not spill clutch fluid onto painted surfaces If it spills wipe up immediately and wash the affected area with water NOTE e Do not use a vacuum assist or any other type of power bleeder on this system Use of a vacuum assist or power bleeder will not purge all the air from the system e Carefully monitor fluid level in reservoir tank during bleeding operation 1 Fill master cylinder reservoir tank with new clutch fluid 2 Connect a transparent vinyl tube and container to the bleeding connector 1 on the CSC 3 Depress and release the clutch pedal slowly and fully 15 times at an interval of two to three seconds and re
12. e B Reverse side e C Add e D OK Park vehicle on level surface and set parking brake Start engine and move selector lever through each gear posi tion Leave selector lever in P position Check A T fluid level with engine idling Remove A T fluid level gauge and wipe clean with lint free cloth CAUTION When wiping the A T fluid level gauge always use lint free cloth Re insert A T fluid level gauge into A T fluid charging pipe as far as it will go CAUTION Firmly fix the A T fluid level gauge to the A T fluid charging pipe using the stopper attached Remove A T fluid level gauge and note reading If reading is at low side of range add A T fluid to the A T fluid charging pipe CAUTION Revision October 2008 MA 44 SCIA7623E INFOID 0000000004803425 SCIA7623E INFOID 0000000004803430 OLD ike Moers Jr Stopper A T fluid level inf when releasing gauge TF AT fluid charging pipe SMAOS1ID 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt Do not overfill 4 Drive vehicle for approximately 5 minutes 5 Re check A T fluid level at A T fluid temperatures of 50 to 80 C 122 to 176 F using HOT range on A T fluid level gauge CAUTION e When wiping the A T fluid level gauge always use lint free cloth e Firmly fix the A T fluid level gauge to the A T fluid charging pipe using the stopper attached D Check A T fluid condition and make any neces
13. oil level d After warming up engine make sure there are no leaks of engine oil with running engine E N G N E O L D ral n ng INFOID 0000000004806011 WARNING e Be careful not to burn yourself as engine oil may be hot e Prolonged and repeated contact with used engine oil may cause skin cancer Try to avoid direct skin contact with used engine oil If skin contact is made wash thoroughly with soap or hand cleaner as soon as possible 1 Warm up the engine park vehicle on a level surface and check for engine oil leakage from engine compo nents Refer to MA 20 ENGINE OIL Inspection 2 Stop the engine and wait for 10 minutes Loosen oil filler cap 4 Remove drain plug and then drain engine oil Ge E N G N E O L f Refi l n g INFOID 0000000004806012 1 Install drain plug with new washer Refer to EM 39 Exploded View CAUTION Be sure to clean drain plug and install with new washer 2 Refill with new engine oil Engine oil specification and viscosity Refer to MA 14 Fluids and Lubricants CAUTION e The refill capacity depends on the engine oil temperature and drain time Use these specifica tions for reference only e Always use oil level gauge to determine the proper amount of engine oil in the engine Warm up engine and check area around drain plug and oil filter for engine oil leakage Stop engine and wait for 10 minutes Check the engine oil level Refer to MA 20 ENGINE OIL Inspection IL F
14. or hammers always switch the Ignition OFF disconnect the battery and wait at least 3 minutes before performing any service Precaution Necessary for Steering Wheel Rotation After Battery Disconnect INFOID 0000000004803409 NOTE e This Procedure is applied only to models with Intelligent Key system and NATS NISSAN ANTI THEFT SYS TEM e Remove and install all control units after disconnecting both battery cables with the ignition knob in the LOCK position e Always use CONSULIT III to perform self diagnosis as a part of each function inspection after finishing work lf DTC is detected perform trouble diagnosis according to self diagnostic results For models equipped with the Intelligent Key system and NATS an electrically controlled steering lock mech anism is adopted on the key cylinder For this reason if the battery is disconnected or if the battery is discharged the steering wheel will lock and steering wheel rotation will become impossible If steering wheel rotation is required when battery power is interrupted follow the procedure below before starting the repair operation OPERATION PROCEDURE 1 Connect both battery cables NOTE Supply power using jumper cables if battery is discharged 2 Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position At this time the steering lock will be released 3 Disconnect both battery cables The steering lock will remain released and
15. the steering wheel can be rotated 4 Perform the necessary repair operation Revision October 2008 MA 3 2009 Versa PRECAUTIONS lt SERVICE INFORMATION gt 5 When the repair work is completed return the ignition switch to the LOCK position before connecting the battery cables At this time the steering lock mechanism will engage D Perform a self diagnosis check of all control units using CONSULIT III Revision October 2008 MA 4 2009 Versa PREPARATION lt SERVICE INFORMATION gt PREPARATION Special Service Tool INFOID 0000000004305180 The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here Tool number Description Kent Moore No Tool name KV10115801 Removing and installing oil filter J 38956 a 64 3 mm 2 531 in Oil filter wrench S NT375 KV991J0010 Checking concentration of ethylene glycol in J 23688 engine coolant Engine coolant refractometer WBIA0539E KV991J0070 Refilling engine cooling system J 45695 Coolant Refill Tool Commercial Service Tool INFOID 0000000004305181 Kent Moore No Description Tool name Power tool Loosening bolts and nuts PBIC0190E Spark plug wrench Removing and installing spark plug 14 mm 0 55 in PBIC2982E Revision October 2008 MA 5 2009 Versa GENERAL MAINTENANCE lt SERVICE INFORMATION gt GENERAL MAINTENANCE Explanation of General Maintenance General Maintenance
16. to improve fuel economy Select only engine oils that meet the American Petroleum Institute API certification and International Lubrica tion Standardization and Approval Committee ILSAC certification and SAE viscosity standard These oils Revision October 2008 MA 14 2009 Versa RECOMMENDED FLUIDS AND LUBRICANTS lt SERVICE INFORMATION gt have the API certification mark on the front of the container Oils which do not have the specified quality label should not be used as they could cause engine damage SAIA1514E 1 API certification mark 2 API service symbol Anti freeze Coolant Mixtu re Ratio INFOID 0000000004305189 The engine cooling system is filled at the factory with a high quality long life year round anti freeze coolant solution The anti freeze solution contains rust and corrosion inhibitors Therefore additional cooling system additives are not necessary For outside temperatures down to Genuine NISSAN Anti freeze Demineralized water or distilled z Coolant or equivalent water C F 35 30 50 50 CAUTION e When adding or replacing coolant be sure to use only a Genuine NISSAN Long Life Anti Freeze coolant or equivalent with the proper mixture ratio e The use of other types of coolant solutions may damage the engine cooling system Revision October 2008 MA 15 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt ENGINE MAINTENANCE HR16DE DRIVE BELT D R
17. two or three times under no load 6 Stop engine and wait until it cools down 7 Drain water from the cooling system 8 Repeat steps 1 through 7 until clear water begins to drain from radiator FUEL LINES FUEL LINES i Checking Fuel Line INFOID 0000000004683691 Inspect fuel lines fuel filler cap and fuel tank for improper attach ment leaks cracks damage loose connections chafing or deterio ration If necessary repair or replace damaged parts Engine Fuel line Fuel tank SMA803A AIR CLEANER FILTER AIR CLEANER FILTER Component INFOID 0000000004683692 SEC 118 165 WBIA0770E 1 Ar cleaner filter 2 Holder 3 Air cleaner cover 4 Seal 5 Mass air flow sensor D Air duct 7 PCV hose 8 Air duct Inlet 9 Air duct Front Revision October 2008 MA 29 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt 10 Clip 11 Resonator 12 Grommet 13 Air cleaner case A To electric throttle control actuator B To rocker cover AIR CLEANER FILTER Changing Air Cleaner Filter INFOID 0000000004685431 REMOVAL 1 Push the tabs A of both ends of the air cleaner cover 1 into the inside B 2 Pull up the air cleaner cover forward C and remove it 3 Remove the air cleaner filter 1 and holder 2 assembly from the air cleaner case 4 Remove the air cleaner filter 1 from the holder 2 INSPECTION AFTER REMOVAL It is necessary to replace it at the recommended intervals more often un
18. 1 CONSULT II Function TRANSMISSION CVT FLUID Checking CVT Fluid REOFO8B MA FLUID LEVEL CHECK Mo Fluid level should be checked with the fluid warmed up to 50 to 80 C 122 to 176 F 1 Check for fluid leakage 2 With the engine warmed up drive the vehicle to warm up the CVT fluid When ambient temperature is 20 C 68 F it takes about 10 minutes for the CVT fluid to warm up to 50 to 80 C 122 to 1 76 F 3 Park the vehicle on a level surface and set the parking brake 4 With engine at idle while depressing brake pedal move the selector lever throughout the entire shift range and return it to the P position i A SMA146B Revision October 2008 MA 39 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt 5 Press the tab on the CVT fluid level gauge to release the lock and pull out the CVT fluid level gauge from the CVT fluid charg ing pipe CVT fluid level gauge Push and release a pick in the lock of gauge CVT fluid charging pipe SCIA1933E 6 Wipe fluid off the CVT fluid level gauge Then rotate the CVT fluid level gauge 180 and re insert it into the CVT charging pipe as far as it will go CAUTION Always use lint free paper towels to wipe fluid off the CVT fluid level gauge CVT fluid level gauge Insert all the way in CVT fluid charging pipe SCIA1931E 7 Remove the CVT fluid level gauge and check that the fluid level is within the specified r
19. A T Revision October 2008 MA 10 2009 Versa lt SERVICE INFORMATION gt PERIODIC MAINTENANCE MAINTENANCE OPERATION MAINTENANCE INTERVAL Gg WS Miles x Reference ee 1 000 3 75 75 11 25 15 18 75 225 26 25 30 Section tarts REENEN km x 6 12 18 24 30 36 42 48 Page G 1 000 3 6 9 12 15 18 21 24 Content Title comes first Months MA 38 REOFO8A CVT fluid NOTE 2 MA 39 REOFO8B Steering gear amp link MA 48 PS age axle amp suspen 49 sion parts Tire rotation NOTE 3 MA 46 Front drive shaft boots MA 49 Exhaust system MA 37 In cabin microfilter R R MA 37 Abbreviations R Replace Inspect Correct or replace if necessary L Lubricate MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference Sec eet Milesx 3375 37 5 41 25 45 4875 525 56 25 60 ion Paae o miles kilometers or 1 000 54 60 66 72 78 84 90 96 ge months whichever km x 1 000 Content Title 27 30 33 36 39 42 45 48 comes first Months Brake lines amp cables MA 47 Brake pads rotors MA 47 drums amp linings MA 47 MA 43 Manual transaxle oil or GE TAR automatic transaxle fluid OTE MA 44 RS6F94R MA 44 A T MA 38 l REOFO8A CVT fluid NOTE 2 MA 39 REOFO8B Steering gear amp linkage MA 48 PS 12 ES axle amp suspension parts ET
20. CE INFORMATION gt SPARK PLUG HR 6DE f Exploded View INFOID 0000000004806008 SEC 220 o 7 0 0 71 62 MS Nem kg m in Ib O Nem kg m tt Ib E 1 Ignition coil 2 Spark plug SPARK PLUG HR16DE Removal and Installation INFOID 0000000004806009 REMOVAL 1 Remove intake manifold Refer to EM 28 Removal and Installation 2 Remove ignition coil Refer to EM 46 Removal and Installation 3 Remove spark plug with a suitable tool Wrench with a magnet to hold spark plug PBIC3871E INSPECTION AFTER REMOVAL CAUTION e Never drop or shock spark plug e Never use a wire brush for cleaning e If plug tip is covered with carbon spark plug cleaner may be used Cleaner air Less than 588 kPa 6 kg cm 85 psi pressure Cleaning time Less than 20 seconds SMA773C Revision October 2008 MA 24 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt e Checking and adjusting plug gap is not required between change intervals JPBIA00312Z INSTALLATION Installation is in the reverse order of removal Make Denso Part number FXE20HE 11 Gap nominal 1 1 mm 0 043 in EVAP VAPOR LINES EVAP VAPOR LINES Checking EVAP Vapor Line INFOID 0000000004803420 1 Visually inspect EVAP vapor lines for improper attachment and for cracks damage loose connections chafing and deterioration 2 Inspect fuel tank filler cap vacuum relief valve for clogging sticking etc Refer
21. FILTER Removal and Installation WEINS REMOVAL 1 Remove oil filter using Tool A Front Tool number KV10115801 J 38956 WARNING e Be careful not to get burned when engine and engine oil may be hot CAUTION e Oil filter is provided with relief valve Use Genuine NISSAN Oil Filter or equivalent e When removing prepare a shop cloth to absorb any Se engine oil leakage or spillage e Do not spill engine oil on drive belt e Completely wipe off any engine oil that spills on engine and vehicle INSTALLATION 1 Remove foreign materials adhering to the oil filter installation surface 2 Apply new engine oil to the oil seal contact surface of new oil fil ter SMAO10 Revision October 2008 MA 33 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt 3 Screw oil filter manually until it touches the installation surface then tighten it by 2 3 turn Or tighten to specification Oil filter 17 7 Nm 1 8 kg m 13 ft lb 2 3 of a turn SMA229B INSPECTION AFTER INSTALLATION 1 Check the engine oil level Refer to MA 30 ENGINE OIL Inspection 2 Start engine and make sure there are no leaks of engine oil 3 Stop engine and wait for 10 minutes 4 Check the engine oil level and adjust as necessary Refer to MA 30 ENGINE OIL Inspection SPARK PLUG S PAR K P L U G Co m po n e nt INFOID 0000000004683697 SEC 111 118 220 A ko 7 0 0 71 62 len ei Nem kg m i
22. ILTER Com bi Revision October 2008 MA 22 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt OIL FILTER Removal and Installation INFOID 0000000004806013 REMOVAL 1 Remove oil filter using Tool A Front Tool number KV10115801 J 38956 WARNING e Be careful not to get burned when engine and engine oil may be hot CAUTION e Oil filter is provided with relief valve Use Genuine NISSAN Oil Filter or equivalent e When removing prepare a shop cloth to absorb any Ee engine oil leakage or spillage e Do not spill engine oil on drive belt e Completely wipe off any engine oil that spills on engine and vehicle INSTALLATION 1 Remove foreign materials adhering to the oil filter installation surface 2 Apply new engine oil to the oil seal contact surface of new oil fil ter 3 Screw oil filter manually until it touches the installation surface then tighten it by 2 3 turn Or tighten to specification Oil filter 17 7 Nm 1 8 kg m 13 ft lb 2 3 of a turn SMA229B INSPECTION AFTER INSTALLATION 1 Check the engine oil level Refer to MA 20 ENGINE OIL Inspection 2 Start engine and make sure there are no leaks of engine oil 3 Stop engine and wait for 10 minutes 4 Check the engine oil level and adjust as necessary Refer to MA 20 ENGINE OIL Inspection SPARK PLUG HR16DE Revision October 2008 MA 23 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVI
23. INFOID 0000000004305182 INFOID 0000000004305183 General maintenance includes those items which should be checked during the normal day to day operation of the vehicle They are essential if the vehicle is to continue operating properly The owners can perform checks and inspections themselves or they can have their NISSAN dealers do them OUTSIDE THE VEHICLE The maintenance items listed here should be performed from time to time unless otherwise specified ltem Reference page Tires Check the pressure with a gauge often and always prior to long distance trips Adjust the pressure in all tires including the spare to the specified pressure WT 27 Tire Check carefully for damage cuts or excessive wear Wheel nuts When checking the tires make sure no nuts are missing and check for any loose WT 7 Rotation nuts Tighten if necessary Windshield Clean the windshield on a regular basis Check the windshield at least every six E months for cracks or other damage Repair as necessary Tire rotation Tires should be rotated every 12 000 km 7 500 miles WT 7 Rotation Tire Pressure Monitor ing System TPMS transmitter compo nents Replace the TPMS transmitter grommet seal valve core and cap when the tires are replaced due to wear or age WT 8 Wheel alignment and balance If the vehicle pulls to either side while driving on a straight and level road or if you detect uneven or abnormal tire
24. INTENANCE lt SERVICE INFORMATION gt Fluid status Conceivable cause Required operation Varnished viscous Clutch brake Replace the CVT fluid and check the o varnish state scorched CVT main unit and the vehicle for malfunctions wire harness cooler pipes etc Milky white or cloudy Water in the fluid Replace the CVT fluid and check for places where water is getting in Large amount of Unusual wear of Replace the CVT fluid and check for metal powder mixed sliding parts within improper operation of the CVT in fluid CVT alfa CVT FLU D Changing CVT Fluid REO FO8A INFOID 0000000004803427 1 Warm up CVT fluid by driving the vehicle for 10 minutes e Vehicle front e Radiator 2 e CVT fluid cooler hose inlet side 3 e Transaxle assembly 4 2 Drain CVT fluid from CVT fluid cooler hose outlet side 1 and refill with new specified NISSAN CVT fluid in the CVT fluid charging pipe with the engine running at idle speed Fluid capacity and grade Refer to MA 14 Fluids and Lubricants SCIA6088E CAUTION Only use the specified NISSAN CVT fluid 3 Refill until new CVT fluid comes out from CVT fluid cooler hose outlet side 1 NOTE About 30 to 50 extra fluid will be required for this procedure 4 Check fluid level and condition Refer to MA 38 CVT FLUID Checking CVT Fluid REOFO8A CAUTION Delete CVT fluid deterioration date with CONSULT II after changing CVT fluid Refer to CVT 5
25. MAINTENANCE SECTION MAINTENANCE SERVICE INFORMATION ee ese ee ee ee 3 AIR CLEANER FILTER Removal and Installation 20 PREGAUTIONS ee NS SERE en 3 Precaution fOr Supplemental Restraint System ENGINE OIL dE EE OE OE Oe E 20 SRS AIR BAG and SEAT BELT PRE TEN ENGINE OIL Inspection ees esse see ees cena ee 20 ONER ee EE EE 3 ENGINE OIL Draining En 22 Precaution Necessary for Steering Wheel Rota ENGINE OIL Refilling EE E E E ER RE N 22 tion After Battery Disconnect enn GE e Ey E 22 PREPARATION osasoseseseoeonenereeneonornrnrennrenrnrnennn 5 OIL FILTER Removal and installation ese 23 Special Service Tool EE HR RE NE AO hate tomate 5 SPARK PLUG HR16DE TREE ERK GOT 23 Commercial Service Tool 5 SPARK PLUG HR16DE Exploded View 24 GENERAL MAINTENANCE ese ee e SPARK PLUG HR16DE Removal and Installa Explanation of General Maintenance u un 6 MEIER OE EA EE EE ER 24 General Maintenance EE ee ee ed 6 EVAP VAPOR LINES EE ie 25 PERIODIC MAINTENANCE ee ee 9 ad Mi eee er E ARARO WEE Mantenance aeaa gg LIME EE DCC EE 9 ENGINE MAINTENANCE MR18DE gt 8 1210 W eer 11 DRIVE BEL Aere eee eee RECOMMENDED FLUIDS AND LUBRI DRIVE BELT Component ee ee ee ee CANTS EEN 14 DRIVE BELT Checking Drive Belts 0 0008 Fluids and Lubricants ccccceeececceeececeeeeceaeeees 14 DRIVE BELT Tension Adjustment 0000000000000a0a SAE Viscosity Number iis es ees se e
26. Tire rotation NOTE 3 MA 46 Front drive shaft boots MA 49 Exhaust system MA 37 In cabin microfilter R R MA 37 1 If towing a trailer using a camper or a car top carrier or driving on rough or muddy roads change not just inspect oil exc LSD at every 30 000 miles 48 000 km or 24 months and change LSD gear oil every 15 000 miles 24 000 km or 12 months 2 If towing a trailer using a camper or a car top carrier or driving on rough or muddy roads inspect CVT fluid deterioration with CON SULT III every 60 000 miles 96 000 km then change CVT fluid NS 2 if necessary If CONSULT III is not available change not just inspect CVT fluid NS 2 every 60 000 miles 96 000 km Using transmission fluid other than Genuine NISSAN CVT Fluid NS 2 will damage the CVT which is not covered by the NISSAN new vehicle limited warranty 3 Refer to Tire rotation under the GENERAL MAINTENANCE heading earlier in this section Schedule 2 INFOID 0000000004305186 Emission Control System Maintenance MA 11 2009 Versa Revision October 2008 PERIODIC MAINTENANCE lt SERVICE INFORMATION gt Abbreviations R Replace Inspect Correct or replace if necessary At the mileage intervals only MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference Miles x Section Page Perform at number of miles
27. URE CHECK WARNING e Be careful not to burn yourself as engine oil may be hot e For engine oil pressure check the transaxle should be in Park position A T models or Neutral position M T models and apply the parking brake securely 1 Check engine oil level 2 Disconnect harness connector at oil pressure switch 2 and TANG remove oil pressure switch 2 from the cylinder block 1 using AF Xe Yo euch suitable tool L C HIO OD CAUTION de Never drop or shock oil pressure switch PBIC3817E Revision October 2008 MA 21 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt 3 Install oil pressure gauge and hose Tool number ST25051001 J 25695 1 T25052000 J 25695 2 WBIA0571E 4 Start engine and warm it up to normal operating temperature 5 Check oil pressure with engine running under no load Refer to LU 10 Engine Oil Pressure If difference is extreme check oil passage and oil pump for oil leaks NOTE When engine oil temperature is low engine oil pressure becomes high 6 After the inspections install oil pressure switch as follows Remove old liquid gasket adhering to oil pressure switch and engine b Apply liquid gasket and tighten oil pressure switch to specification Use Genuine Silicone RTV Sealant or equivalent Refer to Gl 42 Recommended Chemical Product and Sealant Oil pressure switch Refer to EM 95 Exploded View c Check engine
28. ake pedal move the selector lever throughout the entire shift range and return it to the P position 5 Press the tab on the CVT fluid level gauge to release the lock and pull out the CVT fluid level gauge from the CVT fluid charg ing pipe 6 Wipe fluid off the CVT fluid level gauge Then rotate the CVT fluid level gauge 180 and re insert it into the CVT charging pipe as far as it will go CAUTION Always use lint free paper towels to wipe fluid off the CVT fluid level gauge 7 Remove the CVT fluid level gauge and check that the fluid level is within the specified range as shown If the fluid level is at or below the low side of the range add the necessary specified NISSAN CVT fluid through the CVT charging pipe Fluid grade Refer to MA 14 Fluids and Lubri CAUTION e Only use specified NISSAN CVT fluid e Do not overfill the CVT SMA146B CVT fluid level gauge Push and release a pick in the lock of gauge CVT fluid charging pipe SCIA1933E CVT fluid level gauge Insert all the way in CVT fluid charging pipe SCIA1931E CVT fluid level gauge SCIA1932E 8 Install the CVT fluid level gauge to the CVT fluid charging pipe until it locks CAUTION When CVT fluid level gauge is installed into the CVT fluid charging pipe make sure that the CVT fluid level gauge is securely locked in place FLUID CONDITION CHECK Revision October 2008 MA 38 2009 Versa CHASSIS AND BODY MA
29. ange as shown If the fluid level is at or below the low side of the range add the necessary specified NISSAN CVT fluid through the CVT charging pipe CVT fluid level gauge Refer to MA 14 Fluids and Lubri Fluid grade CAUTION e Only use specified NISSAN CVT fluid e Do not overfill the CVT SCIA1932E 8 Install the CVT fluid level gauge to the CVT fluid charging pipe until it locks CAUTION When CVT fluid level gauge is installed into the CVT fluid charging pipe make sure that the CVT fluid level gauge is securely locked in place FLUID CONDITION CHECK Fluid status Varnished viscous varnish state Conceivable cause Clutch brake scorched Required operation Replace the CVT fluid and check the CVT main unit and the vehicle for malfunctions wire harness cooler pipes etc Milky white or cloudy Water in the fluid Replace the CVT fluid and check for places where water is getting in Large amount of metal powder mixed in fluid Unusual wear of sliding parts within CVT Replace the CVT fluid and check for improper operation of the CVT CVT FLUID Changing CVT Fluid REOFO8B 1 Warm up CVT fluid by driving the vehicle for 10 minutes Revision October 2008 MA 40 ATA0022D INFOID 0000000004803429 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt e Vehicle front e Radiator 2 e CVT fluid cooler hose inlet side 3 e Transaxle
30. be hot e For engine oil pressure check the transaxle should be in Park position A T models and CVT models or Neutral position M T models and apply the parking brake securely 1 Check engine oil level 2 Remove undercover using power tool 3 Disconnect harness connector at oil pressure switch 1 and remove oil pressure switch using a suitable tool e Oil pan lower 2 e lt Front CAUTION Do not drop or shock oil pressure switch Revision October 2008 MA 31 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt 4 Install oil pressure gauge and hose Tool number ST25051001 J 25695 1 ST25052000 J 25695 2 5 Start engine and warm it up to normal operating temperature D Check oil pressure with engine running under no load Refer to LU 22 Standard and Limit If difference is extreme check oil passage and oil pump for oil leaks NOTE When engine oil temperature is low engine oil pressure becomes high 1 After the inspections install oil pressure switch as follows a Remove old liquid gasket adhering to oil pressure switch and engine b Apply liquid gasket and tighten oil pressure switch to specification Use Genuine Silicone RTV Sealant or equivalent Refer to Gl 42 Recommended Chemical Product and Sealant Oil pressure switch 14 7 Nm 1 5 kg m 11 ft lb c Check engine oil level d After warming up engine make sure there are no leaks of engine oil with running engi
31. conditioner filter 1 downward while sliding it to the RH side of the vehicle to release the upper pawl 3 Move the bottom of air conditioner filter 1 upward as shown to release the bottom tab then remove it 4 Replace the air conditioner filter with new one and install the new filter in the A C unit assembly CAUTION Make sure that the air conditioner filter lower tab is fully seated and that the air conditioner upper pawl is locked into place securing the new filter into the A C unit assembly 5 Install the glove box assembly Refer to IP 11 EXHAUST SYSTEM EXHAUST SYSTEM Checking Exhaust System INFOID 0000000004683700 Check exhaust pipes muffler and mounting for improper attachment leaks cracks damage or deterioration e If necessary repair or replace damaged parts SMA211A CVT FLUID Revision October 2008 MA 37 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt CVT FLUID Checking CVT Fluid REOFO8A FLUID LEVEL CHECK INFOID 0000000004803426 Fluid level should be checked with the fluid warmed up to 50 to 80 C 122 to 176 1 Check for fluid leakage 2 With the engine warmed up drive the vehicle to warm up the CVT fluid When ambient temperature is 20 C 68 F it takes about 10 minutes for the CVT fluid to warm up to 50 to 80 C 122 to 176 F 3 Park the vehicle on a level surface and set the parking brake 4 With engine at idle while depressing br
32. der dusty driving conditions Refer to MA 9 INSTALLATION Installation is in the reverse order of removal e Install the air cleaner cover 1 in the direction shown e Air cleaner filter 2 e Holder 3 SN EER HJA lag Na Jd ENGINE OIL E N G N E O L f nspecti O n INFOID 0000000004683694 ENGINE OIL LEVEL NOTE Park vehicle on a level surface wait 10 minutes and check the engine oil level 1 Pull out oil level gauge and wipe it clean Revision October 2008 MA 30 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt 2 Insert oil level gauge and make sure the engine oil level is within the range A as shown 3 If it is out of range adjust it a G WBIA0776E ENGINE OIL APPEARANCE e Check engine oil for white milky or excessive contamination e If engine oil becomes white it is highly probable that it is contaminated with engine coolant Repair or replace damaged parts ENGINE OIL LEAKAGE Check for engine oil leakage around the following areas e Oil pan upper and lower e Oil pan drain plug e Oil pressure switch e Oil filter e Intake valve timing control solenoid valve e Front cover e Mating surface between cylinder block and cylinder head e Mating surface between cylinder head and rocker cover e Crankshaft oil seals front and rear e Oil filter for intake valve timing control OIL PRESSURE CHECK WARNING e Be careful not to burn yourself as engine oil may
33. dules The SRS system uses the seat belt switches to determine the front air bag deployment and may only deploy one front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SRS and SB section of this Service Man ual WARNING e To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be performed by an authorized NISSAN INFINITI dealer e Improper maintenance including incorrect removal and installation of the SRS can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SRS section s Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or har ness connectors PRECAUTIONS WHEN USING POWER TOOLS AIR OR ELECTRIC AND HAMMERS WARNING e When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni tion ON or engine running DO NOT use air or electric power tools or strike near the sensor s with a hammer Heavy vibration could activate the sensor s and deploy the air bag s possibly causing serious injury e When using air or electric power tools
34. e often under dusty driving conditions Refer to MA 9 Introduction of Periodic Maintenance INSTALLATION Installation is in the reverse order of removal e Install the air cleaner cover 1 in the direction shown e Air cleaner filter 2 e Holder 3 ENGINE OIL E N G N E Ol L nspection INFOID 0000000004806010 ENGINE OIL LEVEL NOTE Park vehicle on a level surface wait 10 minutes and check the engine oil level 1 Pull out oil level gauge and wipe it clean Revision October 2008 MA 20 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt 2 Insert oil level gauge and make sure the engine oil level is within the range A shown 3 If it is out of range adjust it JPBIA05542Z ENGINE OIL APPEARANCE e Check engine oil for white milky or excessive contamination e If engine oil becomes white it is highly probable that it is contaminated with engine coolant Repair or replace damaged parts ENGINE OIL LEAKAGE Check for engine oil leakage around the following areas e Oil pan upper and lower e Oil pan drain plug e Oil pressure switch e Oil filter e Intake valve timing control solenoid valve e Front cover e Mating surface between cylinder head and camshaft bracket e Mating surface between cylinder block and cylinder head e Mating surface between cylinder head and rocker cover e Crankshaft oil seals front and rear e Oil filter for intake valve timing control OIL PRESS
35. e se ee ee ee ee 14 Anti freeze Coolant Mixture Ratio AAS GED 15 ENGINE COOLANT EEU EEE EEU HEB EEUE EEUE EE EEUE BEE EEUE EE DEE EEEE 26 ENGINE COOLANT Inspection ees sesse sesse 26 ENGINE MAINTENANCE HR16DE 16 ENGINE COOLANT Changing Engine Coolant 27 DRIVE BELT W 16 FEUELLINES sense see de ee ee ee oe ee Ee ee de 29 DRIVE BELT Checking WEE 16 FUEL LINES Checking Fuel Line 29 DRIVE BELT Tension Adjustment 16 AIR CLEANER FILTER ccccceccececcececceseeeeseeeeees 29 ENGINE COOLANT ee ee eek eke ee Re eek ENKEN Ke ee 17 AIR CLEANER FILTER Component 29 ENGINE COOLANT Inspection a noanaannannaanannni 17 AIR CLEANER FILTER Changing Air Cleaner ENGINE COOLANT Changing Engine Coolant 17 POT EE E 30 FUELILINES iii EE 19 ENGINE OIE D EG GR EGO RE GE Ge Ie Oe ee ee 30 FUEL LINES Checking Fuel Line iese esse see 19 ENGINE OIL Inspection ees ese se se see ee ee ee 30 ENGINE OIL Changing Engine Ou 32 AIR CLEANER FILTER sek KREE NEEN eek eek ee ee 19 OIL FILTER Een 33 Revision October 2008 MA 1 2009 Versa OIL FILTER Removal and Installation 33 SPARK PLUG ts Oe De a eN we N ie tones 34 SPARK PLUG Component ies see sees ee ee 34 SPARK PLUG Removal and Installation 35 EVAP VAPOR LINES iese ei ees Gee Ke es Kees ke se sie 36 EVAP VAPOR LINES Chec
36. ed more than the standard the idler pulley tilts and the correct tension adjustment cannot be performed 3 Tighten the idler pulley lock nut Idler pulley lock nut 34 8 Nm 3 5 kg m 26 ft lb ENGINE COOLANT E N G N E COO LAN T i nspecti On INFOID 0000000004806014 LEVEL CHECK e Check if the reservoir tank engine coolant level is within the MIN to MAX range when engine is cool e Adjust the engine coolant level as necessary SMA412B CHECKING COOLING SYSTEM FOR LEAKS To check for leaks apply pressure to the cooling system using suit able tool and Tool Tool number EG17650301 J 33984 A Testing pressure 157 kPa 1 6 kg cm 23 psi WARNING Never remove the radiator cap when the engine is hot Serious burns could occur from high pressure coolant escaping from the radiator WBIAOSGBE CAUTION Higher pressure than specified may cause radiator damage ENGINE COOLANT Changing Engine Coolant INFOID 0000000004806015 WARNING e To avoid being scalded do not change engine coolant when engine is hot e Wrap a thick cloth around radiator cap and carefully remove the cap First turn the cap a quarter of a turn to release built up pressure Then turn the cap all the way CAUTION e Do not spill engine coolant on drive belt DRAINING ENGINE COOLANT Revision October 2008 MA 17 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt 1 Open radiator drain plug 1 at the b
37. embly Ventur assembly part of J 45695 with the refill tube and the venturi assembly to the radiator cap Gauge Dody assembly part Of J 45899 adapter Ball valve part of J 45695 Tool number KV991J0070 J 45695 Jee Insert the refill hose into the coolant mixture container that is placed at floor level Make sure the ball valve is in the closed position e i Radiator cap e Use Genuine NISSAN Long Life Anti freeze coolant or adapter part equivalent mixed with distilled water or demineralized of J 45695 water Refer to MA 15 Anti freeze Coolant Mixture Ratio Radiator Engine coolant capacity Refer to MA 14 Fluids with reservoir tank and Lubricants Install an air hose to the venturi assembly the air pressure must be within specification Compressed air 5 7 8 5 kPa 5 6 8 4 kg cm supply pressure 80 120 psi CAUTION The compressed air supply must be equipped with an air dryer The vacuum gauge will begin to rise and there will be an audible hissing noise During this process open the ball valve on the refill hose slightly Coolant will be visible rising in the refill hose Once the refill hose is full of coolant close the ball valve This will purge any air trapped in the refill hose LLIAOOSBE Revision October 2008 MA 18 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt 8 Continue to draw the vacuum until the gauge reaches 28 inches of vacuum The gauge may not
38. heel to check for excessive play Check wheel bearings for smooth operation Check axle and suspension nuts and bolts for looseness Check strut shock absorber for oil leakage or other damage Check suspension ball joint for grease leakage and ball joint dust cover for cracks or other damage SMA525A Revision October 2008 MA 48 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt Ball joint SFA392B DRIVE SHAFT DRIVE SHAFT Drive Shaft INFOID 0000000004305218 Check boot and drive shaft for cracks wear damage and grease leakage SDIA1190J LOCKS HINGES AND HOOD LATCH Revision October 2008 MA 49 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt LOCKS HINGES AND HOOD LATCH Lubricating Locks Hinges and Hood Latch INFOID 0000000004305219 SEAT BELT BUCKLES RETRACTORS ANCHORS AND ADJUSTERS SEAT BELT BUCKLES RETRACTORS ANCHORS AND ADJUSTERS Checking Seat Belts Buckles Retractors Anchors and Adjusters INFOID 0000000004305220 Check the seat belt buckles webbing retractors anchors and adjusters Replace any seat belt assembly as necessary Refer to SB 8 Seat Belt Inspection e Check the seat belt anchors for loose bolts damage or excessive wear e Check the seat belt webbing for any damage cuts fraying or excessive wear e Check the retractor for smooth operation e Check the function of the buckles by inserting the seat belt tongue a
39. il R R R R R R R R MA 30 MR Engine oil filter Use M MA 23 HR genuine oil filter or R R R R R R R R MA 33 MR equivalent Spark plugs lridium l MA 24 HR tipped type Replace every 105 000 miles 169 000 km MA 34 MR EM 119 Cylinder Intake and exhaust Head HR valve clearance NOME EM 227 Standard and Limit MR Revision October 2008 MA 9 2009 Versa PERIODIC MAINTENANCE lt SERVICE INFORMATION gt Abbreviations R Replace Inspect Correct or replace if necessary At the mileage intervals only MAINTENANCE OPERATION MAINTENANCE INTERVAL Miles x Reference Section stom ar numeral weg 1 3875 378 4125 de ae75 5268 5025 60 pene oc content Tiie miles kilometers or g ea eee ta sier km x 54 60 66 72 78 84 90 96 a 1 000 27 30 33 36 39 42 45 48 comes first Months l NOTE x MA 16 HR Drive belt 1 MA 26 MR NOTE MA 20 HR Air cleaner filter 2 R MA 29 MR S MA 25 HR EVAP vapor lines MA 36 MR Fuel lines MA 29 NOTE Fuel filter 3 l NOTE P MA 17 HR Engine coolant 4 R MA 26 MR l l MA 20 HR Engine oil R R R R R R R R MA 30 MR Engine oil filter Use Aen MA 23 HR genuine oil filter or R R R R R R R R MA 33 MR equivalent EES Spark plugs Iridium MA 24 HR tipped type Replace every 105 000 miles 169 000 km MA 34 MR EM 119
40. imum allowable unbalance Static At rim flange Less than 10 g 0 35 oz Revision October 2008 MA 45 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt WHEELS Rotation e Follow the maintenance schedule for tire rotation service intervals Refer to MA 9 e Do not include the T type spare tire when rotating tires CAUTION e When installing wheels tighten them diagonally by dividing the work two to three times in order to prevent the wheels from developing any distortion e Be careful not to tighten wheel nut at torque exceeding the specification to prevent damage of disc rotor Wheel nut 113 N m 12 kg m 83 ft lb BRAKE FLUID LEVEL AND LEAKS BRAKE FLUID LEVEL AND LEAKS On Board Inspection 4 wheels CHECKING BRAKE FLUID LEVEL e Make sure the fluid level in the reservoir tank is within the standard between MAX and MIN lines e Visually check around the reservoir tank for fluid leaks e If fluid level is excessively low check brake system for fluid leaks e Release parking brake lever and see if brake warning lamp goes off If not check brake system for fluid leaks BRAKE FLUID LEVEL AND LEAKS Drain and Refill CAUTION e Refill using recommended brake fluid Refer to MA 14 Fluids and Lubricants e Never reuse drained brake fluid INFOID 0000000004683838 SMA829C INFOID 0000000004683839 SFIA3067E INFOID 0000000004683840 e Be careful not to splash brake fluid on
41. ke ee 47 BRAKE LINES AND CABLES Checking Brake Line and Cables ba EE ER SE EE de 47 DISC BRAKE ie esse ie een Ge ee De ee Ee wen sts 47 DISC BRAKE On Board Inspection 0 47 DRUM BRAKE ins EO in Sk ie sie ie du ere ei be id 47 DRUM BRAKE Inspection oannnnannannnnnnnnnnennnnnnn 47 AXLE AND SUSPENSION PARTS een 48 AXLE AND SUSPENSION PARTS Axle and Suspension Parts rs Mielec ace De SE cee 48 DRIVE SHAFT iste eise sees ed oe de Do eed N a 49 DRIVE SHAFT Drive Shaft esse esse ese ee see ee se ee ee 49 LOCKS HINGES AND HOOD LATCH 49 LOCKS HINGES AND HOOD LATCH Lubricat ing Locks Hinges and Hood Latch annannanannann 50 SEAT BELT BUCKLES RETRACTORS AN CHORS AND ADJUSTERS ees ee se ee see eke ke ke 50 SEAT BELT BUCKLES RETRACTORS AN CHORS AND ADJUSTERS Checking Seat Belts Buckles Retractors Anchors and Adjusters 00 2009 Versa PRECAUTIONS lt SERVICE INFORMATION gt SERVICE INFORMATION PRECAUTIONS Precaution for Supplemental Restraint System SRS AIR BAG and SEAT BELT P R E T E N S O N E R INFOID 0000000004803408 The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision This system includes seat belt switch inputs and dual stage front air bag mo
42. king EVAP Vapor let 36 CHASSIS AND BODY MAINTENANCE 37 IN CABIN MICROFILTER ccc ceseceeeeeseneeeeeeees 37 IN CABIN MICROFILTER Removal and Installa er diocese deren T RD EE cece 37 EXHAUST SYSTEM n ee Si ee heeded 37 EXHAUST SYSTEM Checking Exhaust System 37 CVT BE ID ses ie a eege 37 CVT FLUID Checking CVT Fluid REOFO8A 38 CVT FLUID Changing CVT Fluid REOFO8A 39 CVT FLUID Checking CVT Fluid REOFO8B 39 CVT FLUID Changing CVT Fluid REOFO8B 40 CLUTCH FLUID ie si Nee See ie a ee N es de ee 41 CLUTCH FLUID Air Bleeding Procedure 41 IVI Ti OIE Spas Eb SE N eo GE N ek eo 42 M T OIL Draining RSSF9O1R ee ees ee ees 42 M T OIL Refilling RSSFO1R eee eeee eee 43 M T OIL Inspection RS5F91R eee 43 M T OIL Changing M T Oil RS6F94R 43 M T OIL Checking M T Oil RS6F94R ese 44 AIT ELUID sees bees os Re N ee we Ge oe die dee 44 A T FLUID Checking A T Fluid iese esse sees see 44 A T FLUID Changing A T Fluid iese ee sees ese 45 Revision October 2008 MA 2 WEBEL Ko EE EE 45 WHEELS Balancing Wheels iese sesse ee sees se ee 45 WHEELS e E e NEE 46 BRAKE FLUID LEVEL AND LEAKS 46 BRAKE FLUID LEVEL AND LEAKS On Board In SPECION ES ER Ee EE RE 46 BRAKE FLUID LEVEL AND LEAKS Drain and SUE 46 BRAKE LINES AND CABLES see kes kes se
43. lease the clutch pedal 4 Push in the lock pin 1 of the bleeding connector 2 and maintain the position e RS5F91R transaxle models CAUTION Hold the lock pin in to prevent the bleeding connector from separating when fluid pressure is applied PCIB1495E Revision October 2008 MA 41 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt e RS6F94R transaxle models CAUTION Hold the lock pin in to prevent the bleeding connector from separating when fluid pressure is applied 5 Slide the clutch tube 1 in the direction of the arrow as shown to the dimension A For RSSF91R transaxle models 2 bleeding connector Dimension A 5 mm 0 20 in PCIB1496E 6 Slide bleeding connector 1 in the direction of the arrow as shown to the dimension A For RS6F94R transaxle models 2 clutch housing Dimension A 10mm 0 39 in 7 Depress the clutch pedal soon and hold it and then bleed air from the piping wait for 5 seconds CAUTION Hold the clutch pedal down to prevent air from getting back into the clutch system 8 Return the clutch tube and lock pin to their original positions 9 Release clutch pedal and wait for 5 seconds 10 Repeat steps 3 to 8 until no bubbles are observed in the clutch fluid M T OIL M T OIL f Draining RS5F91 R INFOID 0000000004803421 JPDIB0042ZZ 1 Start engine and let it run to warm up transaxle 2 Stop engine Remove drain plug 1 and drain oil
44. ll spark plug using suitable tool Wrench with a magnet Make DENSO to hold spark plug Part number FXE20HR11 Gap nominal 1 1 mm 0 043 in CAUTION Never drop or shock it PBIC3871E Install ignition coil CAUTION e Handle it carefully and avoid impacts e Never disassemble Install intake manifold Refer to EM 141 EVAP VAPOR LINES EVAP VAPOR LINES Checking EVAP Vapor Line INFOID 0000000004305200 1 2 Visually inspect EVAP vapor lines for improper attachment and for cracks damage loose connections chafing and deterioration Inspect fuel tank filler cap vacuum relief valve for clogging sticking etc Refer to EC 529 Component Inspection Revision October 2008 MA 36 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt CHASSIS AND BODY MAINTENANCE IN CABIN MICROFILTER IN CABIN MICROFILTER Removal and Installation SE EG FUNCTION The fresh air A and the recirculated air B drawn inside the pas senger compartment by the blower fan 1 is kept clean C on either mode by the air conditioner filter 2 located before the evaporator 3 in the A C unit assembly WJIA2253E REPLACEMENT TIMING Replace the air conditioner filter according to the maintenance schedules Refer to MA 9 NOTE The air conditioner filter caution label is located inside the glove box door REPLACEMENT PROCEDURES 1 Remove the glove box assembly Refer to IP 11 2 Compress the air
45. n Ib OD Nem kg m ft Ib PBIC3536J 1 PCV hose 2 Rocker cover 3 Spark plug 4 Ignition coil 5 PCV hose 6 PCV valve 7 O ring 8 Gasket A To air duct B Refer to MA 35 C To intake manifold Revision October 2008 MA 34 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt SPARK PLUG Removal and Installation INFOID 0000000004063698 REMOVAL 1 Remove spark plug using suitable tool CAUTION Wrench with a magnet Never drop or shock it to hold spark plug PBIC3871E INSPECTION AFTER REMOVAL CAUTION e Never drop or shock spark plug e Checking and adjusting spark plug gap is not required i Do not adjust gap between change intervals m ES SMA806CA e If spark plug tip is covered with carbon a spark plug cleaner may be used Cleaner air pressure Less than 588 kPa 5 88 bar 6 kg cm 85 psi Cleaning time Less than 20 seconds e Never use wire brush for cleaning spark plug SMA773C INSTALLATION 1 Install rocker cover gasket to rocker cover Revision October 2008 MA 35 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt 2 5 Install rocker cover e Tighten bolts in two steps separately in numerical order as shown 1st step 1 96 N m 0 20 kg m 17 in Ib 2nd step 8 33 Nm 0 85 kg m 73 in Ib e Engine front CAUTION Check if rocker cover gasket is not dropped from the instal lation groove of rocker cover PBIC3151J Insta
46. nd checking for proper engagement of the buckle and press the button on the buckle to check for proper release of the seat belt tongue CAUTION e After any collision inspect all seat belt assemblies including retractors and other attached compo nents such as the guide rail set NISSAN recommends replacing all seat belt assemblies in use dur ing a collision unless they are not damaged and are inspected to confirm they are operating properly after a minor collision Also inspect all seat belt assemblies that are not in use during a collision and replace any compo nents if damaged or not operating properly The seat belt pre tensioner should be replaced even if the seat belts are not in use during a frontal collision where the driver and passenger air bags have been deployed Revision October 2008 MA 50 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt e If any component of the seat belt assembly is suspected of being damaged or not operating prop erly do not repair the component Replace the components as an assembly e If the seat belt webbing is cut frayed or damaged then replace the seat belt assembly e Never lubricate the seat belt buckle or tongue e When replacing any seat belt assembly always use a Genuine NISSAN seat belt assembly Revision October 2008 MA 51 2009 Versa
47. ne ENGINE OIL Changing Engine Oil INFOID 0000000004683695 WARNING e Be careful not to burn yourself as engine oil may be hot e Prolonged and repeated contact with used engine oil may cause skin cancer Try to avoid direct skin contact with used engine oil If skin contact is made wash thoroughly with soap or hand cleaner as soon as possible 1 2 Warm up the engine park vehicle on a level surface and check for engine oil leakage from engine compo nents Refer to MA 30 ENGINE OIL Inspection Stop the engine and wait for 10 minutes Revision October 2008 MA 32 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt 3 Loosen oil filler cap 1 and then remove drain plug 2 e Oil filter 3 e rr Engine front 4 Drain engine oil 5 Install drain plug 2 with new washer Refer to EM 147 Com ponent CAUTION Be sure to clean drain plug 2 and install with new washer 6 Refill with new engine oil Refer to MA 14 CAUTION e The refill capacity depends on the engine oil temperature and drain time Use these specifications for reference only e Always use oil level gauge to determine the proper amount of engine oil in the engine 7 Warm up engine and check area around drain plug 2 and oil fil ter 3 for engine oil leakage 8 Stop engine and wait for 10 minutes 9 Check the engine oil level Refer to MA 30 ENGINE OIL Inspection PBIC3915E OIL FILTER OIL
48. nt level as necessary SMA412B CHECKING COOLING SYSTEM FOR LEAKS Revision October 2008 MA 26 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt To check for leaks apply pressure to the cooling system using suit able tool and Tool Tool number EG17650301 J 33984 A Testing pressure 157 kPa 1 6 kg cm 23 psi WARNING Never remove the radiator cap when the engine is hot Serious burns could occur from high pressure coolant escaping from the radiator WBIAOS68E CAUTION Higher pressure than specified may cause radiator damage ENGINE COOLANT Changing Engine Coolant INFOID 0000000004683274 WARNING e To avoid being scalded do not change engine coolant when engine is hot e Wrap a thick cloth around radiator cap and carefully remove the cap First turn the cap a quarter of a turn to release built up pressure Then turn the cap all the way CAUTION e Do not spill engine coolant on drive belt DRAINING ENGINE COOLANT 1 Open radiator drain plug 1 at the bottom of radiator and then remove radiator cap e Front When draining all of engine coolant in the system open water drain plug on cylinder block Refer to EM 200 CAUTION e Perform this step when engine is cold e Do not spill engine coolant on drive belt 2 Remove reservoir tank as necessary and drain engine coolant and clean reservoir tank before installing Refer to CO 38 Component 3 Check drained engine coolan
49. ottom of radiator and then remove radiator cap e Front When draining all of engine coolant in the system open water drain plug on cylinder block Refer to EM 96 CAUTION e Perform this step when engine is cold e Do not spill engine coolant on drive belt Remove reservoir tank as necessary and drain engine coolant and clean reservoir tank before installing Refer to CO 16 Component Check drained engine coolant for contaminants such as rust corrosion or discoloration If contaminated flush the engine cooling system REFILLING ENGINE COOLANT ils Install the radiator drain plug Install the reservoir tank and cylinder block drain plug if removed for a total system drain or for engine removal or repair e The radiator must be completely empty of coolant and water e Apply sealant to the threads of the cylinder block drain plugs Use Genuine High Performance Thread Sealant or equivalent Refer to Gl 42 Recommended Chemical Product and Sealant Radiator drain plug Refer to CO 16 Component Cylinder block drain plug Refer to EM 96 Disassembly and Assembly If disconnected reattach the upper radiator hose at the engine side Set the vehicle heater controls to the full HOT and heater ON position Turn the vehicle ignition ON with the engine OFF as necessary to activate the heater mode Install the Tool by installing the radiator cap adapter onto the radiator neck opening Then attach the gauge body ass
50. painted areas it may cause paint damage If brake fluid is splashed on painted areas immediately wipe them with cloth and wash it away with water e Before working disconnect connectors of ABS actuator and electric unit control unit or battery negative terminal 1 Connect a vinyl tube to bleed valve 2 Depress the brake pedal loosen the bleed valve and gradually remove the brake fluid Revision October 2008 MA 46 WFIA0512E 2009 Versa CHASSIS AND BODY MAINTENANCE lt SERVICE INFORMATION gt 3 Clean inside of reservoir tank and refill with new brake fluid 4 Loosen bleed valve depress brake pedal slowly to full stroke and then release it Repeat the procedure every 2 or 3 seconds until the new brake fluid comes out then close the bleed valve while depressing the brake pedal Repeat the same procedure for each wheel 5 Bleed the air from the brake hydraulic system Refer to BR 9 Bleeding Brake System WFIA0513E BRAKE LINES AND CABLES BRAKE LINES AND CABLES Checking Brake Line and Cables INFOID 0000000004305214 e Check brake fluid lines and parking brake cables for improper attachment leaks chafing abrasions deterioration etc SBR389C DISC BRAKE DISC BRAKE On Board Inspection INFOID 0000000004683841 PAD WEAR INSPECTION e Check pad thickness from check hole on cylinder body Standard thickness Refer to BR 40 Front Disc Brake Repair limit thickness Refer to BR 40
51. ransaxle fluid ATF 7 9 8 3 8 qt 7 qt Sonus Neen ARE equivalent if available REOFO8A 8 3 8 3 4 ot 7 1 4 qt CVT fluid Genuine NISSAN CVT Fluid NS 2 3 REOFO8B 7 4 7 7 8 qt 6 1 2 qt Genuine NISSAN Super Heavy Duty Brake and clutch fluid Brake Fluid 4 or equivalent DOT 3 US FMVSS No 116 Multi purpose grease NLGI No 2 Lithium soap base Genuine NISSAN Windshield Wash Windshield washer fluid 4 5 4 3 4 at 4 gt er Concentrate Cleaner amp Anti Freeze or equivalent Air conditioning system refrigerant 0 45 0 05 kg 0 99 0 11 Ib 0 99 0 11 Ib HFC 134a R 134a 5 NISSAN A C System Lubricant Type Type 1 120 m 4 1 fl oz 4 2 fl oz R or equivalent 5 Air conditioning system oil ES Type 2 EE 3 4 fl oz 3 5 floz ISSAN A C System Lubricant Type 1 For further details see Engine Oil Recommendation S or equivalent 5 2 If genuine NISSAN gear oil is not available API GL 4 Viscosity SAE 75W 80 may be used as a temporary replacement However use Genuine NISSAN gear oil as soon as it is possible 3 Using transaxle fluid other than Genuine NISSAN CVT Fluid NS 2 will damage the CVT which is not covered by the NISSAN new vehicle limited warranty 4 Available in mainland U S A through a NISSAN dealer 5 For further details see Air conditioner specification label SAE Viscosity Number INFOID 0000000004305188 NISSAN recommends the use of an energy conserving oil in order
52. reach 28 inches in high altitude locations use the vacuum specifications based on the altitude above sea level Altitude above sea level Vacuum gauge reading 0 100 m 328 ft 28 inches of vacuum 300 m 984 ft 27 inches of vacuum 500 m 1 641 ft 26 inches of vacuum 1 000 m 3 281 ft 24 25 inches of vacuum LLIAOOSTE 9 When the vacuum gauge has reached the specified amount disconnect the air hose and wait 20 seconds to see if the system loses any vacuum If the vacuum level drops perform any necessary repairs to the system and repeat steps 6 8 to bring the vacuum to the specified amount Recheck for any leaks 10 Place the coolant container with the refill hose inserted at the same level as the top of the radiator Then open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system The cooling system is full when the vacuum gauge reads zero CAUTION Do not allow the coolant container to get too low when filling to avoid air from being drawn into the cooling system 11 Remove the Tool from the radiator neck opening 12 Fill the cooling system reservoir tank to the specified level and install the radiator cap Run the engine to warm up the cooling system and top up the system as necessary FLUSHING COOLING SYSTEM 1 Install reservoir tank if removed Refer to CO 16 Component 2 Install radiator drain plug e If water drain plug on cylinder block is removed close and tigh
53. sary repairs Refer to AI 51 Inspections Before Trouble Diagnosis If the A T fluid contains frictional material clutches bands etc or if the A T is repaired over hauled or replaced inspect and clean the A T fluid cooler mounted in the radiator Refer to AI 18 A T Fluid Cooler Cleaning 7 Install the removed A T fluid level gauge into the A T fluid charging pipe CAUTION Firmly fix the A T fluid level gauge to the A T fluid charging pipe using the stopper attached A T FLUID f Changing A T Fluid INFOID 0000000004803431 1 Warm up A T fluid 2 Stop engine 3 Drain A T fluid by removing the drain plug Reinstall the drain plug to the specified torque CAUTION Do not reuse drain plug gasket Drain plug Refer to AT 236 Component 4 Refill the transaxle with new specified A T fluid through the A T fluid charging pipe Always refill the tran saxle with the same volume of A T fluid that was drained out Fluid grade and capacity Refer to MA 14 5 Run engine at idle speed for 5 minutes 6 Check A T fluid level and condition Refer to MA 44 A T FLUID Checking A T Fluid WHEELS WHEELS Balancing Wheels INFOID 0000000004683837 Adjust wheel balance using road wheel center CAUTION e Be careful not to scratch the road wheel during removal e Use clip on type wheel balance weights only Wheel balance Maximum allowable unbalance Dynamic At rim flange Less than 5 g 0 18 oz one side Max
54. se and wait 20 seconds to see if the system loses any vacuum If the vacuum level drops perform any necessary repairs to the system and repeat steps 6 8 to bring the vacuum to the specified amount Recheck for any leaks 10 Place the coolant container with the refill hose inserted at the same level as the top of the radiator Then open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system The cooling system is full when the vacuum gauge reads zero CAUTION Do not allow the coolant container to get too low when filling to avoid air from being drawn into the cooling system 11 Remove the Tool from the radiator neck opening 12 Fill the cooling system reservoir tank to the specified level and install the radiator cap Run the engine to warm up the cooling system and top up the system as necessary FLUSHING COOLING SYSTEM 1 Install reservoir tank if removed Refer to CO 38 Component 2 Install radiator drain plug e If water drain plug on cylinder block is removed close and tighten it Refer to EM 200 Disas sembly and Assembly Revision October 2008 MA 28 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt CAUTION Be sure to clean radiator drain plug and install with new O ring Refer to CO 38 Component 3 Fill radiator and reservoir tank with water and reinstall radiator cap 4 Run engine and warm it up to normal operating temperature 5 Rev engine
55. t SERVICE INFORMATION gt tem Underbody The underbody is freguently exposed to corrosive substances such as those used on icy roads or to control dust It is very important to remove these substances oth erwise rust will form on the floor pan frame fuel lines and around the exhaust sys tem At the end of winter the underbody should be thoroughly flushed with plain water being careful to clean those areas where mud and dirt can easily accumu late Reference page Fluid leaks Check under the vehicle for fuel oil water or other fluid leaks after the vehicle has been parked for a while Water dripping from the air conditioner after use is normal If you should notice any leaks or gasoline fumes are evident check for the cause and correct it immediately Revision October 2008 MA 8 2009 Versa PERIODIC MAINTENANCE lt SERVICE INFORMATION gt PERIODIC MAINTENANCE Introduction of Periodic Maintenance Er Two different maintenance schedules are provided and should be used depending upon the conditions in which the vehicle is mainly operated After 60 000 miles 96 000 km or 48 months continue the periodic maintenance at the same mileage time intervals Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes Emission Control Sys one or more of the following driving conditions tem Maintenance e Repeated short trips of less than 5 miles 8 km e Repeated short trips of less than
56. t for contaminants such as rust corrosion or discoloration If contaminated flush the engine cooling system REFILLING ENGINE COOLANT 1 Install the radiator drain plug Install the reservoir tank and cylinder block drain plug if removed for a total system drain or for engine removal or repair e The radiator must be completely empty of coolant and water e Apply sealant to the threads of the cylinder block drain plugs Use Genuine High Performance Thread Sealant or equivalent Refer to Gl 42 Recommended Chemical Product and Sealant Radiator drain plug Refer to CO 38 Component Cylinder block drain plug Refer to EM 200 Disassembly and Assembly 2 If disconnected reattach the upper radiator hose at the engine side 3 Set the vehicle heater controls to the full HOT and heater ON position Turn the vehicle ignition ON with the engine OFF as necessary to activate the heater mode Revision October 2008 MA 27 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt 4 Install the Tool by installing the radiator cap adapter onto the radiator neck opening Then attach the gauge body assembly Ventur assembly part of J 45695 with the refill tube and the venturi assembly to the radiator cap Gauge body assembly part of J 45695 adapter Ball valve part of J 45695 Tool number KV991J0070 J 45695 Jee 5 Insert the refill hose into the coolant mixture container that is placed at floor level Make s
57. ten it Refer to EM 96 Disassem bly and Assembly CAUTION Be sure to clean radiator drain plug and install with new O ring Refer to CO 16 Component Fill radiator and reservoir tank with water and reinstall radiator cap Run engine and warm it up to normal operating temperature Rev engine two or three times under no load Stop engine and wait until it cools down Drain water from the cooling system Repeat steps 1 through 7 until clear water begins to drain from radiator FUEL LINES FUEL LINES i Checking Fuel Line INFOID 0000000004803414 so N O m Inspect fuel lines fuel filler cap and fuel tank for improper attach ment leaks cracks damage loose connections chafing or deterio ration If necessary repair or replace damaged parts Engine Fuel line Fuel tank D gt SMA803A AIR CLEANER FILTER Revision October 2008 MA 19 2009 Versa ENGINE MAINTENANCE HR16DE lt SERVICE INFORMATION gt AIR CLEANER FILTER Removal and Installation INFO 6600600004806007 REMOVAL 1 Push the tabs A of both ends of the air cleaner cover 1 into the inside B 2 Pull up the air cleaner cover 1 and remove it C 3 Remove air cleaner filter 1 and holder 2 assembly from the air cleaner case 4 Remove the air cleaner filter 1 from the holder 2 I S XS 8 CL Sch O INSPECTION AFTER REMOVAL It is necessary to replace the air cleaner filter at the recommended intervals mor
58. the defroster outlets properly and in sufficient quantity when operating the heater or air conditioning Reference page Steering wheel Check that it has the specified play Be sure to check for changes in the steering condition such as excessive play hard steering or strange noises Free play Less than 35 mm 1 38 in Seats Revision October 2008 Check seat position controls such as seat adjusters seat back recliner etc to make sure they operate smoothly and that all latches lock securely in every po sition Check that the head restraints move up and down smoothly and that the locks if equipped hold securely in all latched positions Check that the latches lock securely for folding down rear seat backs MA 6 2009 Versa GENERAL MAINTENANCE lt SERVICE INFORMATION gt tem Seat belts Reference page MA 50 SEAT BELT BUCKLES RETRAC TORS ANCHORS AND ADJUSTERS Checking Seat Belts Buckles Re tractors Anchors and Adjusters Check that all parts of the seat belt system e g buckles anchors adjusters and retractors operate properly and smoothly and are installed securely Check the belt webbing for cuts fraying wear or damage Check the pedal for smooth operation and make sure the pedal does not catch or require uneven effort Keep the floor mats away from the pedal Accelerator pedal Clutch pedal CL 5 On vehicle In Make sure the pedal operates smoo
59. thly and check that it has the proper free play spection and Adjust ment Brakes Check that the brake does not pull the vehicle to one side when applied BR 6 Inspection and Adjustment and BR 20 On Board Inspection PB 5 On Vehicle Ser vice Check the pedal for smooth operation and make sure it has the proper distance under it when depressed fully Check the brake booster function Be sure to keep floor mats away from the pedal Brake pedal and booster Check that the lever has the proper travel and make sure that the vehicle is held securely on a fairly steep hill when only the parking brake is applied Parking brake Automatic transaxle Park mechanism Check that the lock release button on the selector lever operates properly and smoothly On a fairly steep hill check that the vehicle is held securely with the se lector lever in the P position without applying any brakes CVT P Park position mechanism On a fairly steep hill check that the vehicle is held securely with the selector lever in the P position without applying any brakes UNDER THE HOOD AND VEHICLE The maintenance items listed here should be checked periodically e g each time you check the engine oil or refuel ltem Reference page meaner widen Check that there is adequate fluid in the tank er fluid Engine coolant ar CO 11 HR Se Check the coolant level when the engine is cold CO 35 MR
60. to EC 74 System Diagram Revision October 2008 MA 25 2009 Versa ENGINE MAINTENANCE MR18DE lt SERVICE INFORMATION gt ENGINE MAINTENANCE MR18DE DRIVE BELT D R V E B E LT C O m po n e nt INFOID 0000000004683270 PBIC3137J 1 Generator 2 Drive belt auto tensioner 3 Crankshaft pulley A C compressor models with A C Idler pulley models without A C Se ae pump Ss ee DE A Possible use range B Range when new drive belt is installed C Indicator DRIVE BELT Checking Drive Belts INFOID 0000000004683271 WARNING Be sure to perform this step when the engine is stopped e Make sure that the indicator notch on fixed side of drive belt auto tensioner is within the possible use range A NOTE e Check the drive belt auto tensioner indication when the engine is cold e When new drive belt is installed the indicator notch on fixed side should be within the range B e Visually check entire drive belt for wear damage or cracks e If the indicator notch on fixed side is out of the possible use range or belt is damaged replace drive belt DRIVE BELT Tension Adjustment INFOID 0000000004683272 Belt tension is not necessary as it is automatically adjusted by drive belt auto tensioner ENGINE COOLANT ENGINE COOLANT Inspection INFOID 0000000004683273 LEVEL CHECK e Check if the reservoir tank engine coolant level is within the MIN to MAX range when engine is cool e Adjust the engine coola
61. ure the ball valve is in the closed position Radiator cap e Use Genuine NISSAN Long Life Anti freeze coolant or adapter part equivalent mixed with distilled water or demineralized of J 45695 water Refer to MA 15 Anti freeze Coolant Mixture Ratio Radiator Engine coolant capacity Refer to MA 14 Fluids with reservoir tank and Lubricants D Install an air hose to the venturi assembly the air pressure must be within specification Compressed air 5 7 8 5 kPa 5 6 8 4 kg cm supply pressure 80 120 psi CAUTION The compressed air supply must be equipped with an air dryer 7 The vacuum gauge will begin to rise and there will be an audible hissing noise During this process open the ball valve on the refill hose slightly Coolant will be visible rising in the refill hose Once the refill hose is full of coolant close the ball valve This will purge any air trapped in the refill hose LLIAOOSBE 8 Continue to draw the vacuum until the gauge reaches 28 inches of vacuum The gauge may not reach 28 inches in high altitude locations use the vacuum specifications based on the altitude above sea level Altitude above sea level Vacuum gauge reading 0 100 m 328 ft 28 inches of vacuum 300 m 984 ft 27 inches of vacuum 500 m 1 641 ft 26 inches of vacuum 1 000 m 3 281 ft 24 25 inches of vacuum LLIAOOSTE 9 When the vacuum gauge has reached the specified amount disconnect the air ho
62. urer recall liability Other maintenance items and intervals are required Chassis and Body Maintenance Abbreviations R Replace Inspect Correct or replace if necessary L Lubricate MAINTENANCE OPERATION MAINTENANCE INTERVAL Reference Sec Perform at number of miles kilo Miles x 1 000 7 5 15 22 5 30 37 5 45 52 5 60 tion Page or meters or months whichever km x 1 000 12 24 36 48 60 72 84 96 Content Title comes first Months 6 12 18 24 30 36 42 48 Brake lines amp cables MA 47 Brake pads rotors drums amp lin MA 47 ings MA 47 MA 43 Manual transaxle oil or automatic n transaxle fluid ME RS6F94R MA 44 A T MA 38 REOFO8A CVT fluid NOTE 1 MA 39 REOFO8B Revision October 2008 MA 12 2009 Versa PERIODIC MAINTENANCE lt SERVICE INFORMATION gt MAINTENANCE OPERATION MAINTENANCE INTERVAL OT SS N Reference Sec Perform at number of miles kilo Miles x 1 000 1 5 15 22 5 30 37 5 45 525 60 tion Page or meters or months whichever km x 1 000 12 24 36 48 60 72 84 96 Content Title comes first Months 6 12 18 24 30 36 42 48 Steering gear amp linkage axle amp MA 48 PS 12 suspension parts NEE Tire rotation NOTE 2 MA 46 Front drive shaft boots MA 49 Exhaust system MA 37 In cabin microfilter R R R R MA 37
63. wear there may be a need for wheel align ment If the steering wheel or seat vibrates at normal highway speeds wheel bal ancing may be needed FSU 7 Wheel Align ment Inspection and WT 7 Balancing Wheels Windshield wiper blades Check for cracks or wear if they do not wipe properly Doors and engine hood Lamps INSIDE THE VEHICLE Check that all doors and the engine hood operate smoothly as well as the trunk lid and back hatch Also make sure that all latches lock securely Lubricate if nec essary Make sure that the secondary latch keeps the hood from opening when the primary latch is released When driving in areas using road salt or other corrosive materials check lubrica tion frequently Make sure that the headlamps stop lamps tail lamps turn signal lamps and oth er lamps are all operating properly and installed securely Also check headlamp aim Clean the headlamps on a regular basis MA 50 LOCKS HING ES AND HOOD LATCH Lubricating Locks Hing es and Hood Latch The maintenance items listed here should be checked on a regular basis such as when performing periodic maintenance cleaning the vehicle etc Item Warning lamps and chimes Windshield wiper and washer Windshield defroster Make sure that all warning lamps and chimes are operating properly Check that the wipers and washer operate properly and that the wipers do not streak Check that the air comes out of

MA-14, "Fluids and Lubricants"

Contents

Download Pdf Manuals

Related Search

Related Contents

MA-14, &quot;Fluids and Lubricants&quot;

Contents

Download Pdf Manuals

Related Search

Related Contents

MA-14, "Fluids and Lubricants"