Maxx-Mini Lift MMLE-80D Service Manual - Lift
Contents
1. RELIEF VALVE F See 4 s so O CDK RED s REDL ne ME YA MC Eo fl RED Rep pre PUMP R Coz 542 Sat e SS mur Fa at REDI BLUE MOTOR a 8 ma L FILTER LH 4 ZN 1 2 li i al D A zJ ee Em RESERVOIR 1 l l RED BLACK MMLE 80D 00 QS 6 99 A g9 L z 9 5 8 3 es 9 X ra 2 4 SP 0 n P 3 77 3 1 4 gt 9 e i PWS X A 15161716 P d gt M 3 i 14 a ML amp 76 a 83949 ocak 97 be 92 B j3 b 1 36 k 2 45 46 47 48 49 38 50 i B A JAS SS 2 Le e lt lt 4 P a 24 X A 2 26 X A 27 i 3 ZZ ea L p i Z amp LESS 3337 38 LIFT TABLE SPARE PARTS LIST FOR MMLE 80D m N Split Pin Covering Plate m o N 3 Screw M14x10 24 Battery Indicator No EA iwa ita 8 E 24 DESCRIPTION QTY Seal Cover 60x68x6 5 10 Spring Washer 4 DESCRIPTION aty ScrewM3x10 oa Connector Block 1 Charger o 8 Wwashers 10 9 screwmsxio a Screwm5x20 Fuse Washert0_ 2 Insulator Pad Insulation Case 25 26 27 B HH LH RB BI RBI BI BI U IUJ VU U U VU V VU V VANN N H 56 JWasher6 Covering Plate Covering Plate o 2 2 Oil Cup Internal Scissors for Chassis N 7_ ScrewM10x25 O FrontWheel 4 RollerforTable Retaining Ring for Axle 20 U1 o M k No 56 60 66 al 68 69 70 _2. o Nut M16x1 5 Spring Pin 8x30 88 Safety Rod Screw M10x40 External Scissors for Chassis Roller for Chassis 94 Washing O 95 Bushing 100 101 Pin Axle for Chassis Cable Velcro Strap OPERATION INSTRUCTION ENERGY SERVICE FREE ACID LEAD STORAGE BATTERY Storage and Transportation Uncharged ENERGY storage battery needs no maintenance Please store it in dry and frost less place If the density of electrolyte in filled battery is less than 1 23KG I it shall be recharged as soon as possible If the density of electrolyte filled in is 1 23kg l the storage battery shall be recharged when it is below 1 18kg 1 During transportation or storage the filled storage battery shall be kept upright vertically to prevent acid liquid from overflowing Cover opening short circuit sliding and other damage shall be avoided in the course of transportation PUT INTO USE Pre charged but unfilled ENERGY storage battery can be put into use at once without charging after electrolyte is filled in it When it is being filled the temperature of battery and electrolyte should be 10 C at least Each unit of battery shall be filled with special acid whose density is 1 28kg I 1 23kg l in the area of tropics and be filled up to the line indicating the maximum level or to the height of 15mm over the top of pole plate Keep the battery at a standstill about 15 minutes Then sway the battery gently several times Refill pr
3. grease nipples and chains Every Month 3 Lubricate all the pivoting points and axles Every 6 months Replace the hydraulic oil for the first time Accumulated working ten hours 5 Replace the hydraulic oil Every 12 months had TROUBLE SHOOTING TROUBLE CAUSE REPAIR 1 Check the wiring referring to 1 Faulty wiring s the actual diagram Platform does not rise while motor runs 3 Shortage of hydraulic oil 3 A Oil leakage in power pack 1 Replace lowering valve 1 i Vertical creep of forks ic circui u 2 Oil leakage from hydraulic circuit 2 aa nydraulic circuit ana Oil leakage form cylinder Faulty sealing Replace sealing Oil leakage from piping or joint Insufficient tightening or seal invalid Tighten joint again or replace seal Oil leakage from air breather Excessive quantity of oil Reduce oil quantity HYDRAULIC CIRCUIT WIRING DIAGRAM ACTUAL WIRING DIAGRAM HYDRAULIC CIBCUIT WIRING DIAGRAM ACTUAL WIRING DIAGRAM FU2 mn CYLINDER FU1 UP EX EX fy i fi 2 DAHPER n VANE ANZI ANI hee k gt ca a gt so Z AME E WHITE iL jj GHECK ve v
4. it in frost less conditions Handling e Store discarded battery in stipulated site e Follow rules of transportation GGVS during transporting e Do not mix discarded battery with daily rubbish 11
5. 1 00 AB t b A 5 27 77 C GR 0 5 0 56 Z GR 0 5 1 26 m 005 i l seh ax l jz l ti Curve 82 defines the maximum running time 0 5 4 15 z lt O ar ad of the D C Motor expressed in a minutes z S a T ud a Curve 3 expresses the on off ratio in 96 10 k OS 2 4 60 80 100 120 140 160 180 200 bor which has value S3 in a total work cycle O 300 600 900 1200 1500 1800 2100 2400 27003000 psi 100 7 LOWERING FORKS CAUTION DO NOT lower forks with load too fast and stop suddenly Impact could be created and lifter could be damaged Push the button DOWN and the table lowers 8 MOVING THE LIFTER WARNING DO NOT mover lifter on slope or inclined surfaces The lifter can become uncontrollable and create danger 1 Make the load stable to prevent it to fall 2 Lower the table down 3 Release the brake and move the lifter CAUTION KEEP watching the condition of the load Stop operating lifter if the load becomes unstable 9 CHARGING THE BATTERY 1 Check the quantity of battery fluid If it is insufficient add the battery solution according to battery operation manual 2 Disconnect the battery socket 3 Connect the charging port of battery socket to the battery charger 10 REGULAR INSPECTION Perform the regular inspection for the safety operation 1 Check the items expressed in daily inspection daily 2 Lubricate with grease the guides where roller moves Also lubricate the
6. Maxx Mini Lift MMLE 80D Service Manual LIFT PRODUCTS INC PO BOX 349 ELM GROVE WI 53122 262 521 5720 FAX 262 521 5725 Toll Free 877 543 8776 Model MMLE 80D S N Customer LIFT PRODUCTS INC LIFT PRODUCTS INC REGISTRATION INFORMATION To validate vour warrantv and receive updated service bulletins please complete this form Date Model No How did vou first hear of Lift Products2 Magazine Ad Specifv which magazine Recommended by a dealer Name of Dealer Received information in the mail Internet Other Please specify What factors caused you to choose Lift Products Describe how and where products are being used Name of person completing this form Title Company Street Address City State Zip Phone Fax No Purchased From Name of Dealer Street Address City State Zip Phone No Fax No Please fax this form to 262 521 5725 OPERATION AND SERVICE MANUAL BEFORE OPERATING THE LIFT TABLE READ THIS MANUAL CAREFULLY AND UNDERSTAND COMPLETELY KEEP THIS MANUAL ON FILE FOR FUTURE REFERENCE IF THIS IS LOST PLEASE CONTACT YOUR LOCAL SUPPLIER FOR A NEW COPY ALSO IF THE WARNING CAUTION DECAL ON THE UNIT IS LOST PLEASE CONTACT YOUR LOCAL SUPPLIER FOR A NEW COPY NOTE On this manual WARNING means the danger which can lead to death or serious injury CAUTION mean the danger can lead to slight or property dama
7. USING AND THOROUGHLY UNDERSTAND AND FOLLOW ALL SAFETY INSTRUCTIONS This liter is designated to use with stable uniform load on a solid lever floor DO NOT use the lifter for and other purpose than its intended use Lifter shall be operated by TRAINED personnel OPERATION shall read Operation Manual completely and thoroughly understand the controls and operation of this equipment BEFORE operation of the lifter ALWAYS observe lifter and ALWAYS stay at the controls while the lifter is in motion RELEASE controls and STOP lifter immediately if load on lifter appears to become unstable NEVER leave the load lifter unattended unless the forks are in the fully lowered position l 10 11 12 DO NOT slide the load on or off the forks The lift may move allowing the load to fall SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result DO NOT use lifter with unstable unbalanced or loosely stacked load Unbalanced loads may become unstable and fall SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result ALL lifter service must be performed by qualified personnel only ALWAYS keep feet hands and fingers away from casters load wheels and all moving com ponents SEVERE INJURY could result ALWAYS perform maintenance and inspections with lifter unloaded Prolonged continuous working might cause damage of power pack Stop operation if temperature of hydraulic oil is too high The lifter is NOT waterproof and is intended to be used in a dr
8. e that the liquid level is in specified position and add pure water if necessary The so called battery reinforcer must be forbidden to use Charge status can be checked by electrolyte density test The density of electrolyte is below 1 23kg l 1 8kg l in the area of tropic the storage battery must be recharged At such density freezing point of electrolyte is 15 C at the density of 1 28kg l freezing point is 70 C WARNING AND SAFETY SIGN Follow instruction described in plate of battery operating instruction and instruction of vehicles and ships Wear guard glasses Keep children from touching electrolyte and battery Explosive Hazard Easy explosive mixture come to escape during charge So fire electric spark uncovered bulb and fireworks are strictly inhibited When connecting wire circuit electric spark and short circuit must be avoided Hazard of strong corrosion Electrolyte is strongly corrosive So please wear protective clothes and guard glasses Do not tilt the storage battery otherwise acid liquid will overflow Emergency Cure when the acid liquid spatters in the eyes wash it with a large quantity of clean water at once then see a doctor Acid liquid on skin and clothes shall be washed with a large quantity of clean water as well If acid liquid is swallowed please see a doctor at once Warning e Do not out the unprotected storage battery in the sun e Because discharge storage battery may be frozen please store
9. ge 1 WARNING Or a S 10 11 12 13 DO NOT allow another person to stand in front of or behind lifter when it starts to move ALWAYS travel with fork in lowered position NEVER sit stand or ride on forks or platform SEVERE PERSONAL INJURY could result NEVER go under forks or platform SEVERE PERSONAL INJURY or DEATH could result DO NOT use in area of multi level floor surfaces that could create loss control and result in SEVERE INJURY and PROPERTY DAMAGE DO NOT use lifter on slope un level or soft surface Lifter may become uncontrollable SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result KEEP FEET CLEAR or rolling wheel that could result in SEVERE PERSONAL INJURY DO NOT load on fork more than the other and DO NOT load tips on forks SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result DO NOT overload lifter ALWAYS stay within designated capacity and load center rating SEVER PERSONAL INJURY and PROPERTY DAMAGE could result SHEARING HAZARD NEVER place hands or feet under lowering forks SEVERE PERSONAL INJURY could result NO FIRE during charging Read battery operation manual HIGH VOLTAGE Disconnect battery socket before opening control panel box DO NOT remove battery terminal cover Short circuit or electric shock could occur 2 CAUTION Hazard or unsafe practice which if not avoided may result in MINOR or MODERATE PERSONAL INJURY and PROPERTY DAMAGE READ THE OPERATION MANUAL COMPLETELY BEFORE
10. oper electrolyte if necessary Screw or press the sealing hole tightly Clean the acid liquid left on its surface The storage battery can be in good condition without any service within 5 years at the temperature of 20 C NOTE If the output of the battery is not enough due to temperature or storage please recharge the storage battery 3 CHARGING Before recharging please take the batterv down The storage batterv is allowed to be charged with DC power Connect the plus pole and minus pole of storage battery correspondingly to the poles of the charger Ensure to connect the poles rightlv switch on the charger When the battery be charged sufficiently cut off the charger Recommended charging current is 1 10 of battery capacity E g 1 10x44 4 4A for the storage battery with capacity if 44Ah In the course of charging the temperature of electrolyte is not allowed to be above 55 C If the temperature of electrolyte is above 55 C stop charging 10 If the density of electrolyte and the voltage of the battery stop increasing for 2 hours the storage battery could be thought to be charged sufficiently When the charging is ended please check the level of electrolyte Add pure water to the maximum level indicating line if necessary 4 MAINTENANCE To ensure the service life of storage battery the following points must be followed Keep battery surface clean and dry When cleaning only wet cloth can be used Make sur
11. y environment 3 DAILY INSPECTION Daily inspection is effective to find the malfunction or faulty on the lifter Check the lifter on the following points before operation CAUTION DO NOT use lifter if any malfunction or faulty is found Check scratch bending or crack on the lifter Check smooth movement of the wheels Check if there is oil leakage from the cylinder Check the vertical creep of forks Check the function of brake Check if all the bolts and nuts are tightened firmly oe Nr 4 NAME OF PARTS 4 1 Handle 2 Switch 3 Brake Pedal A Platform 5 Link 6 Guide rail 5 OPERATING LIFT TABLE How to use the brake CAUTION Brake lift table when not moving it in order to prevent sudden movement The brake is equipped with the swivel caster on the right side 1 Braking the wheel press the brake pedal 2 Releasing the brake lift up the brake pedal Releasing brake 6 LIFTING UP FORKS CAUTION 1 DO NOT overload the lifter Stay within its rated capacity 2 Prolonged continuous working might cause damage of hydraulic power pack 3 Step operation if temperature of hydraulic oil is too high Push the button UP and the table lifts up DOWN X P X M AU ree orua yizo TYPE OF PUMP aaa se SA GROS 0 25 D GR05 075 140b 1 25 J H s PER l B GR 0 5 0 45 GR 0 5 0 92 tof
Download Pdf Manuals
Related Search