Gilbarco PAM 5000 Launch Package
Contents
1. MDE 4676 PAM 5000 Installation Manual MDE 4677 PAM 5000 Service Manual MDE 3802 Encore amp Eclipse Site Prep Manual MDE 3804 Encore amp Eclipse Start up and Service Manual MDE 3893 Encore Eclipse Owners Manual MDE 4185 Encore Eclipse CRIND BIOS Configuration Interface Manual Tools Required for Installation Q Q Q Large Slotted Screwdriver Small max 2 5 mm Slotted Screwdriver Drill amp Fasteners to secure PAM 5000 to wall GILBARCO A VEEDER ROOT System Overview This Launch Package is to help familiarize you with the Gilbarco PAM 5000 This document should not be used as a replacement for parts service or installation manuals In this Launch Package you will find a list of documents Manual References listed above related to the Gilbarco PAM 5000 that should be used for reference should more information be needed These documents should be used when performing service work of any kind on this product All of the listed documents can be found on the Gilbarco website GOLD on the Gilbarco Extranet www gilbarco com Always use the most current documentation when servicing this product What is a Gilbarco PAM 5000 The PAM 5000 is a system based on the Gilbarco PAM 1000 Controller It will be able to replace the old system with full compatibility The PAM POS protocol is based on the PAM 1000 software version 32 1 60 and PAM 1000 Interface specification The PAM 5000 will support the PAM protocol usi2. 1 135547 Internal Ethernet Cable 25 65cm CBL311 type 001 M08037B012 135391 Ethernet Connection Board DCB460 M08037B002S 141662 RS232 RS422 CL interface module DSB500 140042 Current Loop 45mA Interface Module 8 connections M08037B001S DSB492 141666 Power Cord grounded US plug NEMA 5 15 IEC320 78 Q11121 02 2m black 138243 Power Cord without plug for wall end IEC320 59 1 5m Q11736 03 black PVC R19000 02 Pigtail for PAM to D Box cable R19000 03 Pigtail for POS to PAM cable R19000 04 Pigtail for PAM to D Box cable CRIND Control PA03820000 PAM 5000 10
3. CO 2 6 7 8 9 1 1 12 13 14 15 16 17 18 19 VEEDER ROOT Port 21 DMB This port is used supplying power for CRIND loop 1 Port 22 DMB Not Used Port 23 DMB Not Used Port 31 LON Not Used Port 32 LON Not Used Port 41 Ethernet This port has an Ethernet cable connecting to it which leads to an external Ethernet port That is used for downloading software to the CPB Port 1 Service Port This is a RS 232 connection that can also be used for downloading software to the CPB It can also be used for Servicing and Diagnostics Power Supply Connector 3 Pin connector from the Transformer connects here Keyboard The CPB has a 5 key keyboard called a local service panel that is used to access some programming if a laptop is not available Does not access all programming Display The display is used in conjunction with the keyboard so programming options can be seen Test Connector This connector is not used BDM Connector This connector is not used JTAG Interface This connector is not used at this time amp 20 Sockets for LON options These are not used at this time The CPB is a microprocessor based controller for use in the PAM 5000 forecourt controller system It is equipped with the following Q Ooooo 5 DSB ports 3 DMB ports 1 Ethernet interface 2 LON interfaces add on options 16MB Flash memory for application software 4MB SRAM for data memory A keyboard consisting of 5
4. GILBARCO kA VEEDER ROOT Gilbarco PAM 5000 Launch Package f GILBARCO A VEEDER ROOT Table of Contents e Glossary of Abbreviations Terms e Manual References e Tools Required e System Overview a What is a Gilbarco PAM 5000 o Where when is it used a Why the change e Features Benefits e Commissioning the Equipment e Parts Descriptions e Parts Breakdown GILBARCO az VEEDER ROOT Glossary of Abbreviations Q Q Q Ooooodo Oo CPB Central Processor Board CPU Central Processing Unit DSB Module Hardware Interface Module HIM for a connection via the Doms Serial Bus port DSB port Port with Doms Serial Bus hardware interface DSB ports are numbered 11 12 13 14 15 on the CPB board DMB Port Port with Doms Multiplex Bus hardware interface The DMB ports are numbered 21 to 23 on the CPB board The port can also be used as a DSB Port by using a special DSMB cable DMB Module DOMS Multiplex Hardware Interface Module Gilbarco PAM 5000 The latest interface system that replaces the PAM 1000 HIM Hardware Interface Module DSB DMB LAN Local Area Network PAM Pump Access Module PORT A physical serial communication port for connection to hardware modules POS Point of Sale PSU Power Supply Unit Service Port A communication port for connection of a service PC or laptop via an RS 232 connection via null modem cable wiring WAN Wide Area Network Manual References Ooocooo
5. ection and Service port RS 232 with TCP IP available for remote service and monitoring Built in web server Easy software update to flash memory No jumpers needed All changes made via web locally or remote Local display for service and status monitoring Devices can be monitored on the local display or via web Port statistics errors can be monitored Transaction and device status monitoring Port communication log Can see which ports are communicating Adds remote diagnostics to troubleshoot POS to PAM issues Allows elimination of the Distribution Box Commissioning the Equipment Before leaving the site you must commission the equipment so that the warranty can start Failure to do so will cause problems with attempting to open close service and calls and getting paid for work completed thereafter Please call 1 888 800 7498 and listen to the menu and select the Commissioning option Q not used Aa ee a 19 amp 20 Sockets for LON options GILBARCO VEEDER ROOT Parts Descriptions for the PAM 5000 Central Processor Board CPB509 Part M08037B010 pera 18 JTAG Interface 15 Display Port 11 DSB This port is used for connecting to the PAM Port 12 DSB This port is used for pump loop 1 FP1 16 default or 1 12 Port 13 DSB This port is used for pump loop 2 FP17 32 default or 13 24 Port 14 DSB This port is used for pump loop 3 FP33 36 Port 15 DSB Not used f GILBAR
6. keys together with a 32 character LCD display makes it possible to adjust and monitor several parameters without the need for connecting an external PC A battery is used for data and real time clock in case of a power failure f GILBARCO A VEEDER ROOT Current Loop Interface Module DSB 492 Part M08037B001S Power LED USG492 erLBanco lt s Ge SF Itttiitee J1 rt J2 DSB connection to l a e gC j d i DSB connection to Central Processor Board l J 3 another module Receive LEDs 8 total iiii Two Wire connections The Current Loop Interface Board connects to the DIN rail and the Central Processor Board The Central Processor Board provides the voltage and communication information to the Current Loop Interface Board via a ribbon cable The Current Loop Interface Board uses ports 12 through 14 which are located on the Central Processor Board Each board is equipped with 8 LEDs for status indications It supports the required 45ma needed and 8 dual or 16 single dispensers for a total of 16 fueling positions LEDs Yellow Power VDC Green Transmit Red Receive 8 LEDs VEEDER ROOT VDC indicates power is present TX is flashing when data is transmitted from the DSB 500 and the RX is flashing if data is received from the connection GILBARCO Q The DSB492 drives a total load of 5 0 volt idle voltage This voltage makes the sum of the idle pump load the connecti
7. ng different communication speeds 300 19200 baud rate and different protocol options 24 or 36 Pump support The physical serial interface to the POS is based on Hardware Interface Module HIM DSB 500 supporting RS232 RS422 or CL 45mA passive selectable at the wiring time By default the PAM 5000 basic system will handle up to 16 fueling positions For sites swapping out the PAM 1000 for the PAM 5000 and the D Box is reused the default can be changed to12 fueling positions per PAM port An extra CL hardware interface module would be needed if the number of fueling points is higher than 12 For new sites the default will be 16 fueling points per PAM port with the third board then supporting 4 fueling points if needed The physical connection is made with a Gilbarco HIM module DSB492 maximum of eight dispensers or 16 fueling positions per module The system will come with the necessary DSB500 and DSB492 modules per the sites configuration If the site has more than 16 fueling positions then another DSB492 module will be needed The system would just need a simple setup change to the PAM configuration and no software upgrade would be necessary The PAM 5000 is replacing the PAM 1000 because parts for the PAM 1000 are going end of life and will become obsolete by the summer of 2008 Q GILBARCO VEEDER ROOT Features Benefits of the PAM 5000 Ooo OoooOOOoOodoCcoO Better performance Simple amp easy to expand Ethernet conn
8. on wire drop and the noise margin RS 232 RS 422 CL Interface Module DBS 500 Part M08037B002S S PIs i ADOMS imp 38500 i s we se a Connection to the Central Processor Board Must plug into Port 11 Power LED Yellow Transmit LED green Receive LED red CL 45mA passive POS wey etek co E RS 422 POS connection T T R R RS 232 POS connection TX RX GND O GILBARCO Q VEEDER ROOT This module is the interface between the POS and the Central Processor Board It supports communication baud rates for the POS between 300 and 19200 This module supports RS 232 any runs between the PAM 5000 and the POS longer that 50ft require a line booster as well as RS 422 current loop 45 mA which if the POS supports it can run much longer distances without needing a line booster PAM 5000 Parts Breakdown Gilbarco Part DOMS Part Description M08037B003 140718 Fuse slow blow 5x20mm 1A IEC127 2 3 M08037B004 138484 Fuseholder for insertion in AC inlet M08037B005 141636 PAM CRIND Cross Ribbon Cable DSMB no 42 M08037B006 126678 DSB cable mini 2 7 7cm DSB no 23 M08037B007 135695 DSB cable 7 8 42cm DSB no 33 M08037B008 133088 AC Filter without fuse holder add M8037B004 to complete M08037B009 140109 Power Supply Transformer 120V 24V 36VA toroid M08037B010 138552 Central Processor Board CPB509 M08037B01
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