Operator & Service Manual Citrus Juicer
Contents
1. Cups should just meet no clearance no bind Mie Align Marks Figure 27 FMC Technologies Inc Citrus Juicer Operator amp Service Manual 39 FME FoodTech Figure 28 Checking for Cup Clearance 40 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Rebuilding 19 Remove juicing components and install the upper drive splash guard groove goes down and in and upper cup spring onto drive arm Refer to Figure 29 Figure 29 Installation of Upper Splash Guards 20 Install lower splash guard Be sure up stamped on part faces up and guard is flat against wall Seal with RTV 737 silicone and install clip Refer to Figure 30a 21 Install Center Splash Guard Chamfer goes up and to the left Rotate Citrus Juicer with handcrank to make sure all splash guards are operating properly Figure 30a Installing Figure 30b Installing Lower Splash Guards Center Splash Guard FMC Technologies Inc Citrus Juicer Operator amp Service Manual 41 eP NIG FoodTech 42 Rebuild Tooling Kit 060 00202 3 I Part Number 060 00180 B 060 00181 B 060 00182 B 060 00183 B 060 00184 B 060 00185 B 060 00186 B 060 00187 B 060 00188 B 060 00189 B 060 00190 B 060 00191 B 060 02120 B 004 350 648 004 350 571 004 110 063 004 815 100 004 815 080 004 350 407 004 410 046 009 998 004 Description Tool FNS Bearing Pilot Install Tool FNS Bearing Washer In2. FMC FoodTech Citrus Juicer 8 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Upper Cup Spring Upper Cup Upper Splash we Guard Fruit Lift Lower Cup Z KS Fruit Guide Lower Cup W D Spring s Juice Manifold Orifice Tube Note Groove part of Orifice Tube in slot Lower Splash Guard Figure 1b Juicing Components Assembly Waste Chute Waste Container Cart Figure 1c Optional Cart amp Waste Container FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Operating Instructions Equipment Check Before plugging the FMC FoodTech Citrus Juicer into an electrical outlet the following steps must be performed 1 Locate the Citrus Juicer on a level surface This will prevent fruit feed problems Check waste container Make sure that waste container is in place Check juicing components Use key to unlock juicing components cover Open cover and check that juicing components are installed and securely fastened See Figure 1b page 9 Close and lock access cover Juicing component cover must be locked Counter top waste container if used must be in place with key engaged NEVER operate Citrus Juicer unless all covers are in place Replace juice nozzle Make sure juice collector is in place Check the fruit feed chute or hopper for foreign objects Remove any foreign objects found in the chute or hopper Make sure floor area a
3. 060 02034 B 1 Nozzle Short 4 3 4 Lg 3 060 02130 B 1 Nozzle Long 8 3 4 Lg 4 060 02038 B 1 Tube Orifice CJ 5 060 00225 B 1 Cutter with Screw Item 5a MFJ amp CJ 5a 004 380 014 1 Screw Fillester Head 10 24 x 5 16 SS 6 060 02062 B 1 Cup Assembly Upper Includes Item 6a 6a 060 02020 B 1 Pin Upper Cup 7 060 02063 B 1 Cup Assembly Lower Includes Item 7a 7a 060 02031 B 1 Spring Cup Lower 8 06 002013 C 1 Manifold Juice 14 004 406 003 1 Screw Mach Round Head 4 40 x 3 16 SS 15 009 092 018 1 Cap Cover Not Shown 16 007 132 143 1 Down Spout Nozzle 18 007 486 132 1 O Ring Nozzle CJ Options 21 060 02231 C 1 Waste Container Assembly Without Legs 21 060 02231 01 1 Waste Container Assembly With Legs Not Shown 060 02094 C 1 Thru The Counter Assembly Not Shown 060 02134 D 1 Cart Assembly Enclosed Not Shown 060 02092 D 1 Hopper Assembly Not Shown FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech LOCTITE 635 3 FLES OPPOSITE SET SCH Figure 33 Juicing Parts 47 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech 48 Cart Assembly Enclosed Parts 060 2134 D Item Part Number CO OO O O1 gt 060 02117 D 060 02053 C 004 401 022 060 02132 B 060 02133 B 060 02123 C 009 080 536 004 352 315 004 816 070 004 111 040 009 080 535 009 609 041 004 260 017 009 425 019 060 00072 B 060 00071
4. Citrus Juicer Operator amp Service Manual 15 eP NIG FoodTech Maintenance DISCONNECT ELECTRICAL PLUG before cleaning or maintenance Juicer should MOT run when any cover is open 1 Contact with internal moving parts could cause severe injury or death Do NOT defeat interlock switches After every juice run 1 Check cutter and knives for sharpness Refer to Figure 3 to determine condition of cutter If dull sharpen with a whetstone Refer to Figure 4a to sharpen cutter If cutter is severely damaged or rolled over replace cutter a Cutter removal Disassemble juicing components per Figure 2 page 14 Install red protective cap provided onto cutter After red protective cap is installed remove cutter Handle cutter with care to avoid direct contact with sharp edge Loosen set screw under front knife make sure screw is backed out far enough to clear cutter Cutter should lift out If not tap the cutter lightly from inside the juice manifold with 1 1 4 dia rod hammer handle b Cutter installation Align arrows on cutter and juice manifold to seat cutter Make sure cutter is fully seated Tighten setscrew DO NOT over tighten 16 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Figure 3a Bad cutter REPLACE cutter Figure 3b Cutter that can be sharpened Figure 3 Installation of good cutter Figure 4a Sharpening Cutter with Whetstone Fi
5. I 7 ji Figure 38 Hopper Parts 57 FMC Technologies Inc Citrus Juicer Operator amp Service Manual Miscellaneous Parts Item Part Number Description 1 060 00084 B Rod Orifice Clean Out CJ amp MFJ 2 009 080 328 Brush 1 Dia 3 009 080 327 Brush Dish Type 4 060 00131 Peralkalate Cleaner 750 M 5 009 092 019 Decanter 1 Gal Translucent 6 009 425 020 Key 060 05058 B Key Ring Not Shown 009 092 019 Pitcher Not Shown 003 460 053 Lubricant with Teflon 3 Oz Tube Not Shown 003 015 905 Silicone White 3 Oz Tube Not Shown 060 00298 Kit CU Bearing Overhaul Not Shown 060 00296 Kit CJ Rebuild with Bearings Not Shown iN BELICA 5 rm FMC Technologies Inc Citrus Juicer Operator amp Service Manual
6. Technologies Inc Citrus Juicer Operator amp Service Manual 29 eP NIG FoodTech Figure 14 Loosening Lower Crank Arm Figure 15 Sprocket with Shaft being removed 30 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Rebuilding 8 10 11 Remove linear shafts With a 3 16 Allen wrench loosen setscrews at top and bottom of all three shafts Back screws out at least 1 4 to clear flats on shafts If shafts are stuck use bearing removal puller with 3 8 16 x 2 hex head cap screw to break free shafts NOTE Lower shaft comes out of bottom of Citrus Juicer Refer to figure 16 Lift out upper and lower drive arms with linkages still attached Disassemble rod end assemblies from drive and crank arms Note location and numbers of washers and spacers NOTE Screws and rod ends on both crank arms are left hand threads Disassemble rod ends from links Re assemble with new rod ends Refer to Figures 17 and 18 using rod end adjustment bar with the appropriate rod and tooling washer Remember one end is a left handed thread Wrenches required are 3 4 7 8 and 15 16 Figure 16 Removal of Linear Shafts with puller FMC Technologies Inc Citrus Juicer Operator amp Service Manual 31 FME FoodTech Rod End Adjustment Bar 5 8 Tooling Washer Figure 17 Assembly of 5 8 Rod Ends 1 2 Tooling Washer Figure 18 Assembly of 1 2 Rod Ends 32 FMC Technologies Inc C
7. guard in place Remove back cover Use spanner snake eyes security tool to loosen captive screws Refer to figure 12 FMC Technologies Inc Citrus Juicer Operator amp Service Manual 27 eP NIG FoodTech Upper Drive Splash Guard Center Splash Guard Lower Drive Splash Guard Upper Linear Shaft Upper Cup Drive Arm Assembly Upper Rotary Shaft Lower Drive Arm Assembly Hand Crank Adapter Lower Rotary Shaft Figure 12 Back View of Citrus Juicer 28 FMC Technologies Inc Citrus Juicer Operator amp Service Manual MC Food Tech Rebuilding 3 Rotate drive so upper cup drive is in the down position Remove chain spring clip type master link Be careful drive arms may move as chain is removed Remove large sprocket Use a 9 16 socket and a 3 16 Allen wrench From the back use a 9 16 wrench or socket to loosen hex head cap screw on crank arm for upper cup drive NOTE If just replacing rod ends on upper cup drive assembly use access hole under center splash guard to remove left hand cap screw from crank arm Use a 3 16 Allen wrench to loosen set screw on keyway Back screws out at least 1 4 to clear flats on shafts Refer to Figure 13 From the back repeat above steps on crank arm for lower drive Refer to Figure 14 Remove lower drive sprocket with shaft still connected Remove upper drive shaft Refer to Figure 15 Figure 13 Using Socket to Loosen Upper Cup Crank Arm FMC
8. operate or perform maintenance or repair work on Citrus Juicer when taking any kind of drug or sedative when under the influence of alcohol or when fatigued 5 ALWAYS check adjustment of all nuts bolts and screws after installation repair or periodic maintenance FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Technical Specifications Fruit SIZE 3 8 8 2 1 2 to 3 1 4 diameter Oranges FL eee 8 8 8 88 8 8 8 8 8 8 8 125 10 60 count Oranges CA TTT 138 to 88 count Holding Capacity 4 8 88 8898 88 TEL TEE LT E TETE EEE 8 TELE 15 to 20 fruit Speed 8 8888 LEE 8 8 8 8 8 8 8 88 13 fruit minute Waste container capacity ee 30 to 40 fruit Optional for customer to put hole in counter Optional cart and waste container on wheels available Electrical Specifications 115V 60HZ Single Phase 20 AMP Service Or 230V 50HZ Single Phase 10 AMP Service 12 GA wire up to 100 ft from main breaker panel or 10 GA wire up to 200 ft from main breaker panel Shipping Specifications Machine without cart With cart Height 32 62 Width 18 24 Depth 22 22 Weight 200 Ibs 250 Ibs Patents ne bie ARGENTINA BRAZIL FRANCE ISRAEL 247 137 een l gt pen de ES0442535 5123567 98155 D316654 MAY D319948 ae
9. to the frames Typical 4 places DO NOT get silicone on surface of any bearing Before re assembling check all shafts for excessive wear replace as necessary Re assemble parts in the reverse order of removal DO NOT forget to put keys back into crank arms Tighten fasteners to torques shown Figure 24 Removing Bearing from Lower Rotary Drive FMC Technologies Inc Citrus Juicer Operator amp Service Manual 37 eP NIG FoodTech Bearing Removal Rod Bearing Removal Slug Figure 25 Removing Bearings from Upper Rotary Drive Figure 26 Installation of Bearings and Thrust Washers Installation Pilot Installation Washer Bearing Installation Rod 38 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Rebuilding 17 18 Before installing chain align timing marks as shown Refer to figure 27 This is critical to operation of the machine Adjust chain as shown in Periodic Inspection section To check to see if upper cup crank rod end link needs to be adjusted install juice manifold upper and lower cup Refer to Figure 28 Using hand crank adapter gently rotate until upper cup drive is in the full down position DO NOT force it if it appears to be binding readjust rod end link If it rotates freely past bottom position check for too much clearance In the full down position release spring on upper cup Cup should not drop down if it does readjust rod end link
10. 01 863 683 5411 or The local FMC FoodTech service representative in your country We re here to help With proper handling the FMC FoodTech Citrus Juicer will provide safe efficient and convenient service for years to come 4 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Safety Labels The safety labels shown below appear on the Citrus Juicer They provide essential instructions on how to avoid possible hazards Please for your safety FOLLOW THOSE INSTRUCTIONS AT ALL TIMES Should the Citrus Juicer safety labels become damaged or unreadable contact FMC Food Tech for replacement labels DISCONNECT ELECTRICAL PLUG before cleaning or maintenance Juicer should WOT run when any cover is open Contact with internal moving parts could cause severe injury or death 1 NOT defeat interlock switches Juicer weights over 250 lbs Move juicer on LEVEL surface only Mever on inclined surfaces Move only by PILLING on handle Safety Instructions Carefully review the following safety instructions Make them a habit when using the FMC FoodTech Citrus Juicer 1 If Citrus Juicer continues to run when any access cover is open interlock switch is defective Turn Juicer off immediately Call for service 2 Prevent unauthorized access to Citrus Juicer by locking all covers with supplied key 3 NEVER attempt to make any safety device inoperative 4 NEVER
11. 16 070 005 804 005 005 804 216 005 804 063 004 111 040 004 350 211 004 401 073 004 405 131 060 02026 B 060 02096 B 005 098 732 005 098 731 R 060 02002 Description Key Sa 1 4 x 3 4 Key Sq 1 4 x 1 Fitting Grease 1 4 28 x 45 Pin Cup Locator Key Sa 3 16 x 1 SS Arm Drive Upper Cup Includes 4 item 45 8 2 Item 4 Screw Cap Hex 5 8 11 x 2 1 2 SS Rod End Lock Rod End Upper Assy Includes Items 10a through 10e Rod End R H Jam Nut R H Linkage Upper Drive Jam Nut L H Rod End L H Washer Plain 5 8 Narrow SS Screw H Crank Upper Cup Drive 5 5 8 Lg Washer Thrust Arm Drive Orifice Tube Includes 2 item 45 amp 1 Item 4 Bearing Plastic Sprocket 50B48 1 1 4B Shaft Upper Linear Screw Cap Hex 1 2 13 x 1 1 2 SS Rotary Main Drive Shaft Rod End Lower Assy Includes Items 21a through 21c Jam Nut Rod Threaded Lower Rod End Rod End Lower Key Sa 1 4 x 1 1 2 SS Screw Cap Hex 1 2 13 L H x 1 1 2 SS Washer Plain 1 2 Narrow SS Shaft Lower Linear Washer Thrust Sprocket 50B24 1BKWSS Key Sa 1 4 x 1 1 4 SS Shaft Rotary Orifice Drive 4 7 8 Lg Screw Cap Socket 3 8 16 x 2 Screw Cap Hex 5 16 18 x 1 1 2 SS Chain Guide Take Up Screw Cap Hex 5 16 18 x 3 4 SS Chain 50 x 50 5 8 Lg 81 Links W Half Link amp Master Link Half Link 50 Not shown Master Link 50 Not shown Washer Plain 5 16 Na
12. B 004 260 015 009 092 026 004 111 022 060 02112 B 060 00122 B 060 001 5 8 004 461 025 004 385 030 004 111 018 RR ROA OA R Description Cart Frame Chute Waste Counter Top Models Screw Mach Truss 10 24 x 3 8 SS Shelf Cart Floor Cart Door Caster Swivel Colson 1 4356 43 Screw Cap Hex 5 16 18 x 3 4 SS Washer Plain 5 16 SS Nut Hex 5 16 18 SS Caster Rigid Colson 1 4356 43 Plug Brake Hole Dust Cover Rivet Pop 1 8 x 1 8 SS Latch Spring Southco 57 99 345 10 Hinge Female Hinge Male Rivet Pop 3 16 x 1 4 SS Waste Container Nut Hex 10 24 SS Decal Cleaning Label Moving Juicer Not Shown Label Moving Juicer Spanish Not Shown Hook 10 24 SS Screw Fillester Head 8 32 x 1 2 SS Nut Hex 8 32 SS FMC Technologies Inc Citrus Juicer Operator amp Service Manual MC Food Tech CART E fr FELG I DAD Figure 34 Cart Assembly Enclosed FMC Technologies Inc Citrus Juicer Operator amp Service Manual 49 eP NIG FoodTech Electrical Parts 115 Volt Citrus Juicer Item Part Number 004 401 026 006 220 046 006 200 267 060 02041 C 060 02064 C 006 080 071 007 143 386 007 143 395 007 143 387 006 221 083 060 02065 B 004 397 077 006 080 073 060 00096 09 2 N 4 4 O 200 220 230 Volt Citrus Juicer Item 4 5 6 8 10 13 15 16 Citrus Jui
13. Disk 7 004 401 032 4 Screw Mach Truss Head 10 24 x 1 SS 8 005 098 741 1 Bearing Flange 5 8B Dixon ADR6F 1014 8 9 005 250 323 1 Clutch Overrunning 5 8B x 5 8 Lg 10 060 02075 C 1 Disk Drive 11 060 02073 B 1 Shaft Drive 12 004 221 055 1 Pin Roll 3 16 x 1 1 2 Lg SS 13 005 301 050 1 Collar Nylon 3 4B 14 004 401 026 5 Screw Mach Truss Head 10 24 x 5 8 Lg SS 15 060 02090 B 1 Post Mounting Angled 16 004 415 017 3 Screw Shoulder 1 4 x 1 4 x 10 24 SS 17 060 02110 B 3 Pulley Round Belt 1 3 8 OD 18 004 397 171 2 Screw Mach Round Head 4410 24 x 1 1 2 SS 19 060 02091 B 1 Post Mounting Rectangular 20 004 415 019 1 Screw Shoulder 5 16 x 1 x 1 4 20 20 004 461 025 1 Hook SS Old Style Not Shown 21 004 401 030 2 Screw Mach Truss Head 10 24 x3 4 Lg SS 22 009 715 100 1 Spring Extension 063 Dia Wire x 1 1 2 Lg SS 23 060 02074 B 1 Cable Assembly 24 007 661 058 1 Slinger Shaft Seal 3 4 25 060 02098 B 1 Seal Shaft 26 004 401 022 4 Screw Mach Truss Head 10 24 x 3 8 Lg SS FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech HOPPER REF ASSEMBLY HOPPER DISK a a o De sl or D lt gt gt DR 0 lt D QE VIN zl XX 2 HE A k Tee E j RE OE ER EE S MO 2 KREE H j
14. ON Knives amp cutter are very sharp Juice Manifold Nozzle Strainer Tube Loosen Tighten strainer tube securely CAUTION Hold onto orifice tube when removing or assembling Orifice Tube Be sure orifice tube groove 15 In lower drive arm slot Figure 2 Juicing Components 14 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech 10 11 12 13 14 15 Scrub components Use a brush towel or sponge DO NOT use abrasive pads such as Scotch Brite steel wool etc Thoroughly rinse with clean water then thoroughly rinse with sanitizer solution Follow the manufacturer s mixing directions and safety precautions As an alternate cleaning method all juicing components can be put in a dishwasher If this method is used components should be washed in Peralkalate at least once a week DO NOT soak aluminum cups longer than 30 min Then rinse and sanitize For best results soak strainer tube in Peralkalate overnight After soaking overnight rinse the strainer tube thoroughly before using Check that all strainer tube holes are clean Clean strainer tube with a hard spray from a hose while moving orifice tube back and forth in strainer tube Rinse thoroughly with sanitizer solution Allow to air dry If possible hose down juicing area and cover If location prohibits using a hose to clean juicing area and cover ensure waste container is in place Wash down the expo
15. Phoenix BNB 1 6 Screw Tap F 4 40 x 3 8 SS Terminal Fem Insul Wire 16 14 Bracket Electrical Box Screw Mach Truss Head 10 24 x 3 8 SS Seal Hole Conduit 1 2 Hoffman AS050 Wire 20 Ga White 10 Lg Connector Sol Flex Description Connector 1 2 452112 Switch On Off Weber AHWTS07073 Ring Thd Seal 1 2 52005740 Nut Locking 1 2 PVC LT9LD Wire 16 Ga Black 10 Lg Terminal Fem Insul Wire 16 14 Connector Sol Flex FMC Technologies Inc Citrus Juicer Operator amp Service Manual FME FoodTech SILCONE AROUND SCREW HEAD ki LABEL WIRE ENDS TYP Lie 211 Figure 36 Electrical Box FMC Technologies Inc Citrus Juicer Operator amp Service Manual 53 eP NIG FoodTech Cover Parts 060 02003 F 54 Part Number 060 02019 B 060 02152 B 060 02032 B 060 02150 B 004 392 193 060 02151 B 060 02024 C 060 02045 D 060 02240 C 060 02023 C 060 02066 D 060 02028 B 060 02033 B 060 02018 B 004 440 011 004 397 129 004 401 024 004 352 260 004 385 053 060 02067 B 015 03937 B 015 03935 B 060 00120 B 060 00176 B 004 260 017 060 02069 B 060 02070 B 004 401 022 060 02139 B 004 816 060 060 02077 B 004 385 023 004 380 014 060 02128 C 060 02129 C 003 810 007 006 090 256 S DN po sch OI sch sch NM sch NN BP PP sch AH sch sch sch sch sch Description Fruit Guide Guard Splash Low
16. STING 5 LABEL WIRE WITH o LETTER G M SYV 2 FOR WASTE CONTAINER OPTION i DRG 060 02086 C gt CONNECT 220V WIRE INTO ELECT BOX IF NO WASTE CONTAINER OPTION d Figure 35 Electrical Parts FMC Technologies Inc Citrus Juicer Operator amp Service Manual 51 eP NIG FoodTech 52 Electrical Box Assembly 060 2041C 115 Volt Citrus Juicer Item Part Number Qty 1 060 02039 C 1 2 006 060 078 1 3 007 143 386 2 4 006 221 079 1 5 006 200 474 1 6 009 235 073 1 7 004 397 018 2 8 004 440 011 2 9 060 05064 B 2 10 007 143 388 3 11 007 143 387 2 12 060 00096 08 1 13 006 221 084 2 14 009 455 002 MR 15 004 440 010 2 16 006 221 082 1 17 060 02040 B 1 18 004 401 022 4 19 006 090 209 1 20 060 00096 07 2 21 007 143 396 1 200 220 230 Volt Citrus Juicer Item Part Number Qty 3 007 143 386 2 5 006 200 266 1 10 007 143 388 4 11 007 143 387 2 12 060 00096 08 2 16 006 221 082 2 21 007 143 396 2 Description Box Electrical Connector Cord 1 4 NPT for 3 16 056 14 1002 Connector 1 2 452112 Terminal Block Phoenix G5 6 Switch On Off Weber AHWTH14024 738 Gasket Weber AZZ63 Weber Screw Mach Round 4 40 x 1 SS Screw Tap Pan F Head 6 32 x 1 2 Spacer Terminal Block Ring Thd Seal 1 2 52005740 Nut Locking 1 2 PVC LT9LD Wire 16 Ga Black 10 Lg Terminal Fem Insul Wire 22 18 Marker Pins
17. ake sure plastic bearing buttons are installed on each side of lower drive arm 2 Washers Torque to 60 ft lbs 2 Rod End Lock Spacer Torque to 90 ft lbs 2 Washers Torque Cap Screw to 55 ft lbs Figure 22 Completed Assembly of Upper Cup Drive Arm FMC Technologies Inc Citrus Juicer Operator amp Service Manual 35 MC Food Tech Torque to Plastic Buttons 25 ft Ibs No Washers Both Sides A Y N Torque Cap Screw to 2 Washers Torque to 55 ft Ibs 45 ft Ibs Figure 23 Completed Assembly of Lower Drive Arm 36 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Rebuilding 14 15 16 Remove sleeve bearings from main frame Refer to Figures 24 and 25 The outer upper drive shaft bearing can be removed using puller 1 1 4 removal slug and short threaded removal rod The inner bearing can be removed the same way or can be pressed out using driver The lower shaft bearings can be removed the same way except using 1 removal slug New bearings can be installed by compression Figure 26 by using installation pilot installation washer and long threaded installation rod Light coat of Teflon grease can be used on O D of bearings to aid in installation There are thrust washers next to each bearing on the main frame Make sure the old ones have been removed and new ones installed One side of thrust washer is plain metal Silicone this side and glue them
18. cers with Waste Container Part Number Item 3 8 17 18 19 20 50 Part Number 060 02041 C 060 02064 01 006 080 072 007 143 395 006 221 082 006 080 073 Plug 009 450 057 006 200 267 007 143 395 060 02085 B 004 401 022 004 401 024 006 080 073 1 1 1 4 Ft 1 1 Qty 060 2005D Description Screw Mach Truss 10 24 x 5 8 SS Terminal 10 Ring End 10 12 Ga Double Crimp Type Switch Safety Schmersal AZ16 02 ZVR Electrical Box Assembly Motor Assembly 115 60 Power Cord With Plug 115 V x 9 Ft Connector 1 2 452112 Connector Male M20 x 1 1 2 Thread CD20MR BK Nut Locking 1 2 PVC LT9LD Terminal Fem Insul Wire 12 10 Not Shown Holder Cord Grip Screw Mach Rd Slotted 8 32 x 1 2 SS Cord 14 Ga 2 Conductor Wire 16 Ga 2 Lg Not Shown Description Electrical Box Assembly Motor Assembly 220 Volt Power Cord 14 Ga 3 Conductor 9 Ft Connector Male M20 x 1 1 2 Thread CD20MR BK Terminal Fem Insul Wire 16 14 Cord 14 Ga 2 Conductor 2 Pieces x 2 Ft Determined by Machine Location Label Caution Electrical Hazard Description Switch Safety Schmersal AZ16 02 ZVR Connector Male M20 x 1 1 2 Thread CD20MR BK Bracket Safety Switch Screw Mach Truss 10 24 x 3 8 SS Screw Mach Truss 10 24 x 1 2 SS Cord 14 Ga 2 Conductor x 1 1 2 Ft FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech GROUND WIRE STAMP PE ON CA
19. e on off switch or motor Replace on off switch first Make sure interlock switches are operating properly If this does not solve problem replace entire gearmotor FMC Technologies Inc Citrus Juicer Operator amp Service Manual MC Food Tech 100 110 115 VOLT 50 60 HZ 20 AMPS SERVICE ELECTRICAL BO OPTIONAL i s Figure 10a ON FRAME GREEN YELLOW 200 220 230 VOLT 50 60 HZ 16 AMPS SERVICE RE COMMECT USING WASTE CONTAINER E ELECTRICAL BOX WASTE CONTAINER n A ON FRAME Figure 10b FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech 26 Trouble Shooting Service Citrus Juicer emits a squealing sound during operation 1 2 Rod end rotary or linear bearings need lubrication See Periodic Inspection item 5 page 20 Rod end rotary or linear bearings need replaced See rebuilding Hopper disk does not rotate Note that disk operates in intermittent motion and only rotates on the up stroke of juicer Drive cable has come off one of the pulleys Refer to Figure 8a 8b on page 20 a Remove back cover Use spanner snake eyes security tool to loosen captive screws b Drive cable should be adjusted with light spring tension Make sure drive cable is wrapped per Figure 8a 8b and adjust if necessary Drive clutch is worn Replace clutch by loosening set collar on drive shaft unhooking drive cable and lif
20. eP NIG FoodTech Freshn SQUEEZE Operator amp Service Manual Citrus Juicer June 2006 eP NIG FoodTech Citrus Juicer MMC roodTach Operator amp Service Manual Copyright FMC Technologies Inc 2006 FMC FoodTech 400 Fairway Avenue Lakeland FL 33801 863 683 541 1 Manual No 06002100 June 2006 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Fe vr 4 Safety Instructions EE 5 Technical Specifications 6 Ger 7 Operating Instructions 10 Cleaning Instructions 12 Maintenance css sense esse ssnne ess ssnnenensssnee 16 Periodic Inspection 19 Troubleshooting Operator EE 21 Troubleshooting Service 24 511 111 Eee ah 27 Rebuild Tool Kits 9 4555 59999555555 42 FMC Technologies Inc Citrus Operator Service Manual eP NIG FoodTech Important Safety Information You can help prevent personal injury and or property damage Please read this manual carefully before operating the FMC FoodTech Citrus Juicer DO NOT attempt any operation until you understand exactly how the machine functions If uncertainty remains after studying this manual please contact FMC Technologies Inc FMC FoodTech 400 Fairway Avenue Lakeland FL 338
21. en ae e 5170700 DE0442535 110442535 CH0442535 Lem CHILE KOREA UNTED UNTEDKINGDOM EE Ke N kg 38619 NLO 81 40 6 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech General Information The FMC FoodTech Citrus Juicer is designed to provide years of dependable service It uses a unique patented design to extract every available amount of juice from the fruit with the least amount of peel oil The peel is completely separated from the juice and juice sacs before being compressed and strained The machine will juice oranges lemons limes tangerines etc without changing or adjusting parts In fact different varieties of fruit can be juiced to create various fruit juice blends Clean up is simple requiring disassembly of only five parts All waste material peel membranes and seeds is collected for easy removal and disposal The Citrus Juicer is solidly built using heavy duty components in all assemblies including the drive It is simple to operate and uses a minimal number of parts ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage For a quick introduction to the FMC FoodTech Citrus Juicer please review the diagram on the next page FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Single Feed Hole 1 4 Turn Lock Juice Nozzle Counter Top Waste Container Figure 1a
22. er Spring Cup Upper Guard Splash Center Screw Machine Pan Head 46 32 x 7 8 SS Guide Center Guard Splash Upper Fruit Guide Wire Frame Front Door Assembly Lift Fruit Cover Back Guard Wire Finger Cover Electrical Access Pin Lower Cup Screw Tap Pan F Head 46 32 x 1 2 Screw Mach Rd 10 24 x 1 4 SS Screw Mach Truss 10 24 x 1 2 SS Screw Cap Hex 1 4 20 x 2 1 2 SS Screw Mach FL S L 8 32 x 3 8 SS Hinge To Frame Latch Door Patent Plate Name Plate Sign Warning Covers Single Head Label Warning Cover Spanish Rivet Pop 1 8 x 1 8 SS Label Off On Clip Lower Splash Guard Screw Mach Truss 10 24 x 3 8 SS Screw Captive Panel Pan Head 8 32 x 1 2 Lg SS Washer Plain 1 4 Narrow SS Gasket Electrical Access Cover Screw Mach Flat Head 8 32 x 1 4 SS Screw Fillister Head 10 24 x 5 16 SS Cover Straight Side Cover Hopper Side Tape Double Sided 3 4 Wide x 25 Mils Thick Plug Hole 1 4 FMC Technologies Inc Citrus Juicer Operator amp Service Manual MC Food Tech r a S AD Ta D tp a Figure 37 Covers FMC Technologies Inc Citrus Juicer Operator amp Service Manual 55 eP NIG FoodTech 56 Hopper Parts 060 2092 D Item Part Number Qty Description 1 060 02083 F 1 Hopper Basket Only 2 060 02081 C 1 Disk Hopper 3 060 02079 B 1 Hub Mounting 4 060 02076 B 1 Hub Drive Disk 060 02082 B 2 Bumper
23. gure 4b Sharpening knife with Whetstone FMC Technologies Inc Citrus Juicer Operator amp Service Manual 17 eP NIG FoodTech Maintenance 2 Check orifice tube for damage Refer to Figure 5 Replace tube when a Chunks are missing from top end b Score marks 1 32 or deeper appear along the length of the tube Figure 5 Severely Damaged Orifice Tube 3 Check for loose or missing nuts and bolts a Tighten or replace nuts and bolts as necessary b DONOT exceed torque ranges specified in Operator amp Service Manual c ALWAYS use FMC FoodTech recommended spare parts 18 FMC Technologies Inc Citrus Juicer Operator amp Service Manual MC Food Tech Periodic Inspection Perform the following steps after every 3 4 months 1 Test all interlock switches The Citrus Juicer should stop automatically when juicing cover is opened If juicer is a counter top model Citrus Juicer should stop when waste container is pulled out If Citrus Juicer continues to run when either is opened the interlock switch is defective Stop the Citrus Juicer and replace immediately See Troubleshooting Section 2 Check all fasteners for tightness Remove back cover with spanner snake eyes security tool Check especially on the Sprockets Crank Arms Fruit Lift and Hopper 3 Check chain for tightness Refer to Figure 6a and 6b Chain should have 1 4 maximum slack on top side To adjust loosen the two bolts holding the chain ta
24. itrus Juicer Operator amp Service Manual eP NIG FoodTech Rebuilding 12 Bearing Removal Driver Remove sleeve bearings from upper and lower drive arms Refer to figures 19a 19b and 20 Bearings can be pulled out using puller 1 removal slug and short threaded removal rod or can be driven or pressed out using driver New bearings can be installed by compression Figure 21 by using installation pilot installation washer and long threaded installation rod or just use installation pilot and press bearings into place Light coat of Teflon grease can be used on O D of bearings to aid in installation Figure 19a Remove Bearings from Upper Drive Arm Bearing Removal Slug 1 Inside Bearing Removal Rod Bearing Removal Puller 14 12 13 Figure 19b FMC Technologies Inc Citrus Juicer Operator amp Service Manual 33 eP NIG FoodTech Figure 20 Removing Bearings from Lower Drive Arm Bearing Installation Washer Bearing Installation Rod Bearing Installation Pilot Figure 21 Installation of Bearings into Drive Arms 34 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Rebuilding 13 Re assemble rod end assemblies to drive arms again making sure left hand threaded ends are on the crank arms Refer to Figures 22 and 23 Use Loctite 242 on all fasteners Tighten to torques as shown Make sure rod end lock spacer is installed on rod end in upper drive arm M
25. ke up bracket to frame pry bracket up to the correct adjustment 4 Check chain and sprockets for rust If rust appears coat chain and sprockets with a small amount of Teflon grease Figure 6a Checking chain slack Figure 6b Loosening bolts on chain take up bracket and prying up FMC Technologies Inc Citrus Juicer Operator amp Service Manual 19 eP NIG FoodTech 20 7 Grease Fittings Refer to Figure 7 Using a grease gun with a flexible hose grease seven fittings with Super Lube Teflon grease Try to force grease into thrust washer between crank arms sprockets and the main frame Upper Drive Arm 2 One on each end of this Rod End Assembly Upper Rotary Shaft Lower Drive Arm Lower Rotary Shaft Figure 7 Grease Fitting Locations Check optional hopper shaft seal amp slinger Refer to Figure 8a and 8b Shaft seal prevents water from getting into back of Citrus Juicer replace if defective Slinger prevents water from getting into one way clutch replace if defective Drive Cable Drive Shaft Spring Seal Slinger Top View Figure 8b een Mic Pulleys Drive Disk Adjust so that when arm is and Clutch at top of stroke collar on cable engages slot in disk at tangent point here Hopper rotates as shown on upstroke Figure 8a Check drive area for cleanliness If any peel and or water is in rear of Citrus Juicer find and repair leak If any of the splash guards need
26. lace upper cup in waste container C Remove lower cup by squeezing spring and lifting up Place lower cup in waste container Install red protective cap on cutter Red protective cap is provided Grasp juice manifold and orifice tube firmly Remove entire juicing components assembly Grasp orifice tube and pull out of strainer tube If orifice tube cannot be removed re assemble to juicer with lower cup in place and operate a couple of cycles Remove strainer tube from inside juice manifold by turning tube counter clockwise and sliding out Place juicing components into waste container 7 Prepare cleaning solution Pelican brand Peralkalate is recommended see page 12 Read the product label Follow the manufacturer s mixing directions and safety precautions 8 Immerse all components in cleaning solution Prior to immersing use the blunt end of plastic rod provided to displace any fruit material lodged in the bore of the orifice tube Use pointed end of plastic rod to displace any fruit material lodged in cup fingers FMC Technologies Inc Citrus Juicer Operator amp Service Manual 13 eP NIG FoodTech Stop machine with cup in up position Cup Alignment Pin Locator Hole in Upper Cup Upper Cup Hold onto upper cup before releasing spring Caution Do not place hands or fingers between cups IMPORTANT Be sure upper and lower springs engage pin grooves before running Lower Cup CAUTI
27. nd restart 3 Cutter is damaged Sharpen or replace cutter as specified on page 17 Citrus Juicer emits a squealing sound during operation 1 Turn off Citrus Juicer Call for service Low Juice Yield Excessive juice splattering during juicing operation 1 Fruit is rotten or fruit stems are pulled Remove unsuitable fruit 2 Orifice tube is damaged See page 18 to determine if it needs replacement 3 Strainer tube is plugged Clean strainer tube See page 15 FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Troubleshooting Operator Fruit is being chopped instead of juiced 1 Fruit is too large for Citrus Juicer Turn off Citrus Juicer Remove oversized fruit Maximum diameter is 3 1 4 2 Fruit feeder is sticky or unclean Turn off Citrus Juicer Remove fruit Clean fruit lift 3 Citrus Juicer not level Locate Citrus Juicer on level surface Fruit is fed two at a time 1 Fruit is too small for Citrus Juicer Turn off Citrus Juicer Remove undersized fruit Minimum diameter is 2 1 2 Fruit is not fed during every cycle 1 The optional hopper mechanism is designed to put fruit into a single file and to break up bridging before feeding When hopper is full it sometimes takes a couple of cycles to begin feeding Large or out of round fruit sometimes do not feed well Cutter is constantly being damaged 1 Red protective cap is not being placed on cutter prior to
28. removing juice manifold and during handling 2 Juice manifold is not secure Be sure spring hold downs on lower cup are properly engaged FMC Technologies Inc Citrus Juicer Operator amp Service Manual MC Food Tech 24 Trouble Shooting Service Citrus Juicer will not start pe de Citrus Juicer is not plugged into electrical outlet Building circuit breaker has tripped Juicing area door not closed and locked Optional waste container not in place or pushed all the way in Buzzing sound comes from on off switch Juicer needs to be on a separate its own electrical circuit with a minimum of 100 volts supply On Off switch holds in the On position with a humming noise coming from motor Capacitor needs replaced It is located in motor junction box Defective interlock switch or on off switch DISCONNECT ELECTRICAL PLUG before cleaning or maintenance Juicer should WOT run when any cover is open 1 Contact with internal moving parts could cause severe injury or death Do NOT defeat interlock Switches a Remove the front cover protecting electrical box and motor Remove electrical box cover with on off switch Refer to Figure 9 Figure 9 Electrical Box b Check continuity across each switch Refer to Figure 10a and 10b Using a meter check each switch individually Check by opening and closing door cover amp optional waste container Replace defective switches Defectiv
29. replaced see rebuilding section FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Troubleshooting Operator Citrus Juicer will not start 1 2 3 4 Citrus Juicer is not plugged into electrical outlet Building circuit breaker has tripped Juicing area door not closed Optional counter top waste container not properly installed Citrus Juicer is jammed Call for service ON OFF switch is defective Call for service One or more covers have a defective interlock switch Turn off Citrus Juicer Call for service Overloaded circuit Citrus Juicer needs to be on separate own electrical outlet Low voltage to machine Use 110 volts minimum Citrus Juicer starts but shuts off 1 2 Building circuit breaker is not rated for 20 Amps Extension cord or wiring is too long Shorten extension cord or use heavier gauge wire See page 6 Electrical Specifications All covers are not completely closed Close any open covers Citrus Juicer runs with covers open or off 1 Turn off Citrus Juicer Call for service FMC Technologies Inc Citrus Juicer Operator amp Service Manual 21 eP NIG FoodTech 22 Troubleshooting Operator Citrus Juicer stalls trying to squeeze a fruit 1 Fruit has part of stem on it Turn off Citrus Juicer Remove fruit from Citrus Juicer and restart 2 Peel is too thick Turn off Citrus Juicer Remove fruit from Citrus Juicer a
30. round Citrus Juicer is clean and free of obstructions and water When water is necessary wear appropriate non slip footwear FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Operating Instructions Juicing 1 Turn on Citrus Juicer Push the ON OFF button to ON position 2 Fruit may be fed into the Citrus Juicer one at a time Single Feed or in bulk using optional hopper a Single Feed DO NOT overload chute or fruit will accidentally be double fed Fruit chute can be loaded from the side with several fruit at a time or can be fed one at a time through hole in cover which is sized for max fruit diameter b Bulk Feed Optional Hopper Dump approx 1 2 carton 20 Ibs of fruit into the hopper Fruit may be divided between the carton and carton lid for ease of lifting 3 DO NOT use the single feed chute when optional hopper is mounted on machine 4 Turn off Citrus Juicer Push the ON OFF Switch to the OFF position 5 Dispense juice Fresh juice will separate Stir before dispensing 6 Clean Citrus Juicer If finished juicing clean Citrus Juicer as soon as possible See next page for cleaning instructions FMC Technologies Inc Citrus Juicer Operator amp Service Manual 11 MC Food Tech Cleaning Instructions ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage Clean Citrus Juicer as soon as possible after juicing U
31. rrow SS Sprocket 50512 3 4BKWSS 10 Strokes Minute Sprocket 50B15 3 4BKWSS 13 Strokes Minute Sprocket 50B14 3 4BKWSS 10 Strokes Minute 220V Only Nut 5 16 18 SS Screw Cap Hex CG 3 8 16 x 1 3 4 GR 8 Screw Truss Head 1 4 20 x 1 SS Screw Set Socket CG 3 8 16 x 3 4 CP Orifice Tube Crank Chain Take Up Bracket Bearing 1 1 4 I D x 1 1 4 Lg 2 in the main frame Bearing 1 x 1 Lg 4 for Item 7 2 for Item 18 2 in the main frame FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech VIEW AA 8 Ge Gs N EZ e O O UK 4 414 o 4 SD S SD Oo LSA SL V LEF ASF AAF AE ALF T AF LOL Le EAST PAT EST LS A d p H 3 KTE 5 2 27 HO 660266669606 S J AN LAR LO L ORL 81 Sy 7 io N N OT HN S Leit s US Ve IR SIS LR EIS LS gt V Se SS er 1 0 TAPPED END 45 GIG 24 27 42 29 26 29 48 Figure 32 Drive Parts Ch ges ue FMC Technologies Inc Citrus Juicer Operator amp Service Manual TAPPED END TYP eP NIG FoodTech 46 Juicing Parts 060 02000 F Item Part Number Qty Description 1 060 02003 F 1 Cover Assembly 2 060 02022 B 1 Tube Strainer CJ 033 2 060 02088 B 1 Tube Strainer CJ 040 2 060 02089 B 1 Tube Strainer CJ 055 3
32. se a soft towel or sponge to wipe equipment parts DO NOT use abrasive pads such as Scotch Brite steel wool etc The recommended cleaner is Pelican brand Peralkalate Peralkalate is a low foaming alkaline equipment cleaner It is safe on aluminum 100 water soluble and free rinsing Peralkalate has been especially formulated for cleaning food processing equipment and is USDA accepted Follow instructions on cleaner label for dilution 2 3 Turn off Citrus Juicer with Juicing Component cups separated DISCONNECT ELECTRICAL PLUG DISCONNECT ELECTRICAL PLUG before cleaning or maintenance Juicer should MOT run when any cover is open Contact with internal moving parts could Cause severe injury or death Do MOT defeat interlock switches If Citrus Juicer is on optional cart pull Citrus Juicer to clean up area if one is available Juicer weights over 250 lbs Move juicer on LEVEL surface only Never on inclined surfaces Move only by PULLING on handle Brush all loose peel into waste container or bag Empty and rinse waste container FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Cleaning Instructions 6 Remove juicing components a Cups should be separated Citrus Juicer should be operated a couple cycles just before disassembly and have been turned off with cups in the separated position Grasp upper cup and release by flexing spring P
33. sed juicing area and cover witha sponge or spray applicator using the recommended cleaning solution Cover may be rinsed in place Allow to stand for two minutes before rinsing thoroughly with water Re assemble juicing components Start by re assembling strainer tube into juice manifold and tightening Insert orifice tube into bottom of strainer tube Mount juice manifold assembly onto locating pins with orifice tube notch engaging lower drive Remove red protective cap from cutter Install lower cup and be sure spring snaps into pin grooves Install upper cup by slipping pin into stem hole and turning until alignment pin engages cup Be sure spring engages Peralkalate solution can also be used to remove smudges and finger marks from aluminum exterior of Citrus Juicer This should be done periodically to maintain the exterior appearance of the machine Remove wax build up as needed 1 part ammonia to 3 parts water Cups feed chute and other parts may acquire a build up of wax overtime a Soak cups for five minutes in an ammonia cleaning solution Rinse thoroughly with sanitizer solution b Wipe feed chute and other parts with a cloth soaked in ammonia cleaning solution Rinse thoroughly with sanitizer solution Remove orange discoloration as needed Equipment may exhibit some build up or orange coloration over time Wipe with a cloth soaked in Peralkalate solution Rinse thoroughly with sanitizer solution FMC Technologies Inc
34. stall Tool FNS Bearing Puller Tool FNS Bearing Slug 1 Tool FNS Bearing Slug 1 1 4 Tool FNS Bearing Driver Remove Tool FNS Rod Bearing Install Tool FNS Rod Bearing Removal Tool FNS Washer Rod End 1 2 Tool FNS Washer Rod End 5 8 Tool FNS Bar Rod End Adjust Tool MFJ Adapter Hand Crank Tool CJ Adaptor Hand Crank Screw MFJ Cap Hex 5 8 11 x 1 1 2 Screw MFJ Cap Hex Full Thread Nut MFJ Hex 1 2 13 Grade 8 Steel Washer Plain Narrow 1 2 Washer MFJ Plain Narrow 3 8 C G Screw MFJ Cap Hex 3 8 16 x 2 C G Screw MFu St Sq Head Pt Bit Spanner Insert 8 1 4 hex FMC Technologies Inc Citrus Juicer Operator amp Service Manual MC Food Tech 19 Figure 31 Rebuild Kit FMC Technologies Inc Citrus Juicer Operator amp Service Manual 43 eP NIG FoodTech 44 Drive Parts 3 Part Number 005 576 061 005 576 242 007 120 205 060 02043 B 005 576 223 060 02016 D 004 352 661 060 00057 B 060 02060 01 005 098 729 004 116 046 060 02029 B 004 116 047 005 098 730 004 816 120 060 00078 B 060 02027 B 005 098 113 060 02014 C 060 00068 B 060 02046 C 060 0201 7 5 004 352 571 060 00062 B 060 02061 01 004 116 037 060 02068 B 005 098 462 005 576 249 004 352 572 004 816 100 060 02015 B 005 098 112 060 02047 B 005 576 246 060 00061 B 004 355 116 004 352 327 060 02097 B 004 352 315 005 245 024 005 221 233 005 221 222 004 8
35. ting shaft out of drive disk Press new clutch into drive disk making sure disk is driven in counter clockwise direction Rotates on the up stroke of the juicer Hopper disk rotates in both directions 1 Clutch is rusted or frozen Refer to figure 8 Pry up slinger and spray with a lubricant rotate by hand to loosen If still frozen replace as described under drive clutch is worn After replacing make sure slinger is lubricated with a light coat of grease and pressed all the way down on drive disk FMC Technologies Inc Citrus Juicer Operator amp Service Manual eP NIG FoodTech Rebuilding It is best to replace all bearings at the same time DISCONNECT ELECTRICAL PLUG before cleaning or maintenance Juicer should MOT run when any cover is open 1 Contact with internal moving parts could cause severe injury or death Do NOT defeat interlock switches Step by Step instructions for replacing all bearings and rod ends 1 Remove all juicing components Refer to Figure 2 page 14 Remove fruit lift Remove 1 4 20 x 3 hex head cap screws Remove splash guards in juicing area Refer to Figure 11 Use knife to cut away Silicone from plastic splash guards and drive arms If necessary use hand crank adapter on motor sprocket with 1 2 drive ratchet to rotate Citrus Juicer into position to pull off solash guards Remove upper cup spring upper splash guard Remove clip that holds lower splash
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