542-030 VALVE SERVICE MANUAL
Contents
1. 3 m lt a e P N 15 88 541 207 541 206 541 325 428 _ 541 221 15 89 413 13 541 254 186 111 N 541 273 19 19 541 243 529 244 541 244 185 024 1 541 204 185 028 12 541 256 19 3 516 221 541 290 11 15 87 15 90 185 231 1 186 136 N 541 232 185 211 1 185 214 1 541 205 541 218 185 029 1 541 257 1 PARTS LIST DESCRIPTION Screw Backcap Backcap 3 Cycle Seal Backcap Gasket Injector Injector Specify Size Cover Plate Injector Screw Injector Mount Filter Screen Injector Spring Clip O Ring Plug Plug C Clip Backwash Flow Adjuster Backwash Flow Adjuster w o rings Gasket Cross Over Port Body Stem Assembly O Ring Small Seat Insert Seat Insert O Ring Large Seat Insert Main Diaphragm C Clip Main Diaphragm Return Spring Main Diaphragm 2 Hr Timer Assembly Screw Timer Mount Screw Adapter Ring O Ring Structural Tank O Ring Park Tank Adapter Ring O Ring 13 16 Riser Adapter O Ring 1 050 Riser Adapter 13 16 Riser Adapter 1 050 Riser Adapter O Ring Outside Riser Adapter Valve Body amp Seal i li wed A A N i ia a i de de E Troubleshooting Guide Symptom Cause Unit Fails To Cycle A Low inlet pressure B Drain line is restricted C Main diaphragm is torn D Faulty timer assembly E Body stem assembly worn Unconditioned Water To Service The bypass valve is open or faulty Excessive water usage Unit n2. Lite 542 030 VALVE WATER CONDITIONING ONTROLS SERVICE MANUAL Assembly 1 Cut the top of the distributor tube 1 2 inch below the top of the resin tank threads Chamfer the top of the tube to prepare it for insertion into the control valve Verify that the control is equipped with the correct tank o ring and injector type install the control valve onto the distributor tube Grip the control valve body and turn control into the resin tank Installation General Information 4 5 When facing the front of the control the inlet is to the right and the outlet is to the left The system pressure must be between 20 psi and 120 psi lf the system pressure is greater than 120 psi a pressure reducing valve must be installed The unit must be installed in accordance with local codes Do not over tighten connections Drain Line Connection 3 The drain line 1 D must be at least 1 2 inch Teflon tape should be used when installing the drain fitting into the control valve The drain line must be free of kinks Fitting Kit Connection 1 W DO NOT use Teflon tape when connecting the fitting kits to the control valve If the fitting kit provides a sweat connection care must be taken to prevent the Noryl nut from melting Place a wet rag over the copper tube and the Noryl nut prior to heating the tube pe a Start_Up UP 2 Insure that the bypass is secured in the by
3. he main diaphragm and the outside edges of the main diaphragm are tucked into the valve body Body Stem Assembly Replacement U Place the bypass valve into the bypass position 2 Relieve the system pressure 3 Remove the four 4 head mounting screws 4 Lift the timer assembly away from the valve body 5 Remove the c clip from the center of the diaphragm 6 Lift the diaphragm away from the body stem assembly Remove the Seat Assembly Lift out the body stem assembly Inspect the center check disc rubber seal for wear Clean or replace if necessary 10 Re install the body stem assembly 11 Lightly lubricate the seat assembly o rings with a Dow 111 Silicone based lubricant 12 Re install the seat assembly insure that one of the two 2 flats is facing towards the top of the valve body 13 Re install main diaphragm and timer assembly a oN Drain Seat Replacement 1 Place the bypass valve into the bypass position 2 Relieve the system pressure 3 Disconnect the drain fitting from the control valve drain outlet 4 Use a large standard screwdriver to remove the drain seat Turn out counter clockwise 5 Prior to installing the drain seat lubricate the o ring s with dish soap 6 Turn in the drain seat until the fitting becomes bottoms out 7 To properly align the drain seat with the drain paddle back out seat four 4 full turns 8 Pressurize the system and check drain fo
4. ne based lubricant to lightly lubricate the riser o rings and the valve body cavity Follow these steps in reverse to re install the riser assembly Col Conversion Length 1 mile 1609 m tyd 0 9144m 1 ft 0 308 m tin 25 4 mm 1mil 0 0254 mm ikm 0 621 miles im 1 093 yd im 3 28 ft 1cm 0 3937 in imm 39 37 mil Area 1 yd 0 8361 m 1ft2 0 0929 m2 1in2 6 45cm2 1m2 1 196 yd 1m2 10 764 ft Temperature 1 Degree Celcius F 32 5 9 1 Degree Farenheit 9 C 5 32 10 Information n Volume 1ft3 28 318 liters 1 liter 0 03532 ft3 1 Gal US 3 785 liters 1 liter 0 2642 Gal US Pressure 1psi 6894 76 Pa 1psi 0 06895 bar 1psi 51 715 mmHg 1Pa 000145 psi 1bar 14 504 psi 1 mm Hg 0 0193 psi Velocity 1 US Gal min 3 785 liters min 1 US Gal min 227 1 liters hr 1 US Gal min 0 227 m3 hr 1 m3 hr 4 403 US Gal min 1 liter hr 0 0044 US Gal min Weight 1lb 0 4536 kg 1kg 2 2046 Ib ERIE MANUFACTURING COMPANY 4000 SOUTH 13TH STREET MILWAUKEE WI 53221 414 483 0524 800 558 3916 FAX 414 483 6610 ERIE CONTROLS EUROPE N V TOEKOMSTLAAN 41 INDUSTRIEPARKWOLFSTEE B 2200 HERENTALS BELGIUM 32 014 21 40 95 FAX 32 014 21 48 81 ERIE MANUFACTURING COMPANY CANADA LTD R R 3 STOUFVILLE ONTARIO L4A 7X4 905 640 2363 FAX 905 640 2256 P N 1 61 43 Rev 5 96
5. ot cycling Loss of filter media Change in raw water Leak at the distributor tube MOO gt Loss Of Resin A Leak at the distributor tube B Backwash control improperly adjusted Continuous Flow To Drain A Drain seat worn B Timer assembly stalled Loss Of Water Pressure A Media Bed Fouled B Lower distributor basket crushed mMOO D gt P OI Solution Verifv that the service inlet pressure is a minimum of 20 psi Insure that the drain line is free of kinks Cvcle the control to backwash and verifv flow rate Replace the diaphragm Follow the procedure detailed in the Parts Replacement section of this manual Replace timer assembiv Follow the procedure detailed in the Parts Replacement section of this manual Replace bodv stem assembiv Follow the procedure detailed in the Parts Replacement section of this manual Close the bvpass valve Check regeneration frequencv See Svmptom Cause 4 See Symptom Cause 1 Test the water Verify that the distributor tube is seated correctly and is not cracked Verify that the distributor tube is seated correctly and is not cracked Verify the backwash flow Clean or replace the drain seat Follow the procedure detailed in the Parts Replacement section of this manual Replace the timer assembly Follow the procedure detailed in the Parts Replacement section of this manual Verify backwash flow rate and or backwash more freq
6. pass position Verify that the control valve is in the service position Open all plumbing connections to allow the free flow of water to the unit Slowly shift the bypass valve to the service position Allow the water to completely fill the resin tank Open a tap and allow the water to run until all of the air is removed from the system Once all of the air is removed close the tap Manually advance the control valve to the Backwash position and allow water to flow to drain Manually return the control valve back to the service position Note The timer knob must be turned past the 20 minute selection on the time dial to ensure proper transfer to the backwash cycle Operation 1 2 To initiate a backwash turn the twist timer knob to the desired time Be sure to turn the timer past the 20 minute mark before setting Cycle Flow Diagrams OUTLET CONTROL VALVE INLET SERVICE The service cycle position directs untreated water to flow down through the filter media in the mineral tank and up through the riser tube The water is conditioned when passing through the media OUTLET CONTROL INLET VALVE BACKWASH The backwash cycle position directs water to flow down through the riser tube and up through the filter media and to drain Foreign material and media fines are flushed from the mineral tank during this cycle to prepare the media for filtering
7. r leaks Note After backing out the drain seat the seat may still require minor adjustment to eliminate leaks Turn the seat in or out the until the leak to drain stops Backwash Adjustment Valve Replacement 1 2 10 11 12 Place the bypass valve into the bypass position Relieve the system pressure Remove the four 4 head mounting screws Lift the timer assembly away from the valve body Remove the c clip from the center of the diaphragm Lift the diaphragm away from the body stem assembly Remove the seat assembly Disconnect the large c clip located on top of the backwash adjustment valve Press the backwash adjustment valve down and out through the valve body assembly Inspect the o rings on the valve for wear Clean or replace the valve assembly if necessary Lightly lubricate the o rings with a Dow 111 Silicone based lubricant Follow these steps in reverse to re install the backwash adjustment valve Riser Replacement na on ES 10 Place the bypass valve into the bypass position Relieve the system pressure Disconnect the unit from the bypass connections Remove the unit from the resin tank Turn out the upper distributor basket from the unit adapter ring Remove the two 2 adapter hold down screws and lift away the adapter ring Separate the riser assembly from the valve body Clean the riser o rings and wipe out the valve body cavity Use a Dow 111 Silico
8. uently Replace the basket and verify that the distributor is cut 1 2 inch below the top of the tank threads Parts Replacement General Information Familiarize yourself with the parts replacement procedures and component parts thoroughly before attempting any repair Insure that the unit is in the bypass position and relieve the system pressure before attempting any repair procedure Required Tools The following tools are required to perform routine maintenance on this control valve Phillips Screwdriver Needle Nose Pliers Adjustable Wrench Standard Screwdriver Timer Assembly Replacement 1a Place the bypass valve into the bypass position 2 Relieve the system pressure 3 Remove the four 4 head mounting screws 4 Lift the timer assembly away from the valve body VI Follow these steps in reverse to re install the timer assembly Note Prior to reinstatement insure the main return spring is located over the main diaphragm Main Diaphragm Replacement 1 Place the bypass valve into the bypass position 2 Relieve the system pressure 3 Remove the four 4 head mounting screws 4 Lift the timer assembly away from the valve body b Remove the c clip from the center of the diaphragm 6 Lift the diaphragm awav from the bodv stem assembiv Fa Follow these steps in reverse to re install the main diaphragm Note Prior to re instaliment insure the main return spring is located over t
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