Home

1 - OurCayoLoco.com

Contents

1. 13 ontroller Ground Wires 59337 34 5987 2 06 TP 5987 2 06 Group 301 Controller and Mounting Washer lock 6 interior Washer lock 8 interior tooth Screw PHM 6 32 x 0 25 slot Screw PHM 6 32 x 0 50 slot Screw hex washer thread forming c c c Quantity Variation Item PartNo Description 1 2 3 4 7 1 X 22 12 Washer lock 1 4 in interior exterior tooth 5 5 5 5 5 2 X 49 21 Screw RHM 6 32 3 16 2 2 2 2 3 X 506 51 Breaker circuit 1 3 X 506 58 Breaker circuit 1 3 X 506 60 Breaker circuit 1 3 X 506 68 Breaker circuit 1 3 Breaker circuit see accessories 4 X 67 52 Screw hex head 10 24 5 241769 Mount controller 6 359336 Cover controller 7 359344 Harness engine wiring includes items 38 41 8 359337 Controller assembly includes items 9 48 9 G 278598 PCB assembly PBIIIE 10 GM10516 PCB assembly 11 X 22 11 Washer lock 1 4 in interior tooth 12 X 22 12 Washer lock 1 4 in interior exterior tooth 13 X 22 13 Washer lock 10 interior exterior tooth 14 15 16 17 18 19 NO IO IO N N N IS OO ON O o IS IS IS SOON W WW OS ON G G OO O O
2. Lifting Eye View Ag A ETA O UO x i 33 gt 105 191 1 1 24 5987 2 06 8 Solenoid Front View Item 36 is not shown Group 105 Engine Solenoid Side View 105 191 1_2 Var Item Part No Description 1 2 3 B 359285 Engine assembly see Groups 1 9 for parts 1 1 C 359285 Engine assembly see Groups 1 9 for parts 1 X 14 6 Screw FHM 8 32 x 0 25 2 2 2 X 22 12 Washer lock 1 4 in interior exterior tooth 1 1 1 X 22 16 Washer lock 5 16 in interior exterior tooth 1 1 1 X 386 14 Line flexible fuel 1 4 in x 9 in 1 1 1 X 426 20 Clamp hose 2 2 2 X 49 25 Screw PHM 6 32 x 0 25 in slot 1 1 X 49 1 Screw PHM 6 32 x 5 16 X 545 25 Cable battery X 6046 3 Strap ground MA ch ch ch ch y ch O O O I O Ol O N IN O OI Fi O N N N SN N N O ON OoN G W O W omeo G G 0o I O OQ gt o Choke Repair Assembly GM12236 includes items 2 7 17 22 25 28 31 32 TP 5987 2 06 M933 08016 60 M933 08016 60 X 6214 2 X 6284 1 238915 249872 259632 277272 277275 277281 277285 277288 277297 359653 291891 358358 25 158 08 359311 359312 359333 359354 52 081 05 359356 359421 359422 359821 X 6003 107 GM29564 X 400 255 X 51 41 X 25 48 Screw hex head cap Screw hex head cap
3. 16 17 22 GM39685 GH1 Description Var N Item Part No 1 GM24212 2 GM39537 3 GM23501 4 GM39521 5 GM39522 6 GM39523 7 GM39524 8 GM39525 9 GM39526 10 GM39527 11 X 284 39 12 GM23587 13 GM23496 14 GM23588 15 GM46331 16 GM39739 17 X 426 10 18 X 25 157 19 X 426 19 20 X 50 15 21 GM46328 22 X 309 11 TP 5987 2 06 Arrestor flame Gasket air intake Duct air intake Foam Kit Acoustic include items 5 10 Foam acoustic Foam acoustic Foam acoustic Foam acoustic Foam acoustic Foam acoustic Grommet round Panel air intake Screw thread forming Bracket intake duct mounting Adapter air intake Hose molded breather Clamp hose 5 1 in Washer Clamp hose 1 2 in Screw pan head 10 24 x 1 2 Plate air intake Clamp hose E sch P N ch sch zl 2222 sd 17 Group 103 Fuel System STOP ismi A KOHLER POWER SYSTEMS UE Bine ma 103 191 1b Description 1 1 296 1 Connector 7 16 20 x 1 8 in 1 3 267428 Elbow 45 street 1 4 278490 Pump fuel 1 5 359338 Line fuel 1 6 278470 Adapter pipe 1 7 267987 Filter fuel 1 4 1
4. C cal CARB CB cc CCA ccw CEC cert cfh ampere after bottom dead center alternating current analog to digital analog to digital converter adjust adjustment advertising dimensional drawing anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute formerly American Standards Association ASA anticipatory only American Petroleum Institute approximate approximately as reguired as reguested as supplied as stated as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary audiovisual average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger battery charging battery charging alternator Battery Council International before dead center brake horsepower black paint color block engine block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius centigrade calorie California Air Resources Board circuit breaker cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code certificate certification certified cubic feet per hour TP
5. inch pounds incorporated industrial internal internal external input output iron pipe International Organization for Standardization joule Japanese Industry Standard kilo 1000 kelvin Appendix 45 kiloampere KB kilobyte 219 bytes kg kilogram kg cm kilograms per square centimeter kgm kilogram meter kg m kilograms per cubic meter kHz kilohertz kJ kilojoule km kilometer kOhm kQ kilo ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt hour kWm kilowatt mechanical L liter LAN local area network LxWxH length by width by height Ib pound pounds Ibm ft pounds mass per cubic feet LCB line circuit breaker LCD liquid crystal display ld shd load shed LED light emitting diode Lph liters per hour Lpm liters per minute LOP low oil pressure LP liquefied petroleum LPG liquefied petroleum gas LS left side Lwa sound power level A weighted LWL low water level LWT low water temperature m meter milli 1 1000 M mega 105 when used with SI units male m3 cubic meter m min cubic meters per minute mA milliampere man manual max maximum MB megabyte 22 bytes MCM one thousand circular mils MCCB molded case circuit breaker meggar megohmmeter MHz megahertz mi mile mil one one thousandth of an inch min minimum minute misc miscellaneous MJ megajoule mJ millijoule
6. 15 359987 Collet 8 8 TP 5987 2 06 Group 4 Lubrication and Oil Filter Qty Var ltem PartNo Description 1 2 1 359764 Gasket drain plug 1 1 2 359765 Shaft oil pump 1 1 3 359766 Plate 1 1 4 359767 Cover 1 1 5 359773 Dipstick 1 1 6 359768 Cap oil fill 1 1 7 359769 Rotor oil pump in 1 1 8 359770 Rotor oil pump out 1 1 9 359771 Oil filter 1 1 10 359772 Oil filter screen 1 1 11 359774 Gear spur generator set serial numbers before 758309 1 11 GM29875 Gear spur engine model ES04 generator set serial numbers 758309 and after 1 11 GM29875 Gear spur 1 12 359775 Pin 2 2 13 359902 Ring 0 20 mm 1 1 14 359776 Plug drain 1 1 15 359777 Spring 1 1 16 359778 Bolt flanged 3 3 17 359779 Screw pan 2 2 18 359780 Ball steel 1 1 TP 5987 2 06 9 Group 5 Ignition Qty Qty Var Var Item Part No Description 1 2 Item Part No Description 1 2 1 359781 Gasket 1 1 16 359793 Washer 1 1 2 359782 Voltage regulator 1 1 17 359794 Clamp 2 2 3 359783 Igniter 1 18 359795 Tube 2 2 4 359784 Coil ignition 2 19 359796 Spark plug for engine model AS 04 2 4 Coil See Group 105 2 19 359979 Spark plug 2 5 359785 Cap spark plug 2 19 GM46180 Spark plug 2 5 Cap See Group 105 2 20 359797 Band 3 6 359786 Flywheel assembly 1 1 21 359798 Clamp 1 7 359787 Harness 1 22 359799 Clamp 2 8 359788 Harness 1 23 359800 Bolt flanged 4 9 359903 Harness 1 24 359801 Bolt flanged 2
7. 16 0 20 0 24 0 28 0 30 0 34 0 37 0 44 0 Type Standard Standard Brass Standard Standard Std green Spiralock Elastic Stop Standard Spiralock Elastic Stop Standard Standard Spiralock Spiralock Elastic Stop Standard Standard Spiralock Elastic Stop Elastic Stop Spiralock Elastic Stop Standard Elastic Stop Standard Elastic Stop Standard Standard Elastic Stop Standard Bolt Thick Screw M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 3 0 M20 40 M24 NNN OO This metric hex nut s hardness is grade 8 52 Appendix TP 5987 2 06 Notes TP 5987 2 06 Appendix 53 Notes 54 Appendix TP 5987 2 06 TP 5987 2 06e 1999 2003 2005 2006 by Kohler Co All rights reserved KOHLER POWER SYSTEMS KOHLER CO Kohler Wisconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales and service outlet in the US and Canada phone 1 800 544 2444 KohlerPowerSystems com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455
8. 359381 359382 359433 D 1128 X 6047 27 X 6047 7 X 6348 6 200705 346258 359378 359384 359385 359391 359396 359434 X 781 13 344146 359430 359432 359435 346258 359379 Gty Description Part No Sound Shield Kit 010 O O _ sea GM10056 KA1 Screw hex head 10 24 x 0 625 X 117 5 Washer plain 0 219 x 0 5 x 0 049 X 25 36 Washer plain 0 406 x 0 812 x 0 065 X 25 37 Washer plain 0 281 x 0 625 x 0 065 X 25 40 Bolt 1 4 20 x 0 50 X 465 6 Nut whiz 1 4 20 X 6210 2 Bolt 3 8 16 x 0 62 X 6238 2 Rivet pop X 781 13 Screw 10 24 x 2 750 X 97 18 Washer plain 0 203 in ID x 0 438 in X 25 115 Duct air outlet 15 38 x 7 83 in GM21386 Roof engine 23 98 x 18 10 in GM22726 Roof engine serial numbers before 722479 359423 Door service side 23 99 x 15 50 in 359425 Door nonservice side 23 99 x 15 60 in 359427 Roof alternator 18 10 x 6 46 in 359428 Support 15 62 x 15 70 in 359429 Bracket 1 06 x 0 81 in 359435 Panel access 5 38 x 3 25 in GM21384 Panel access 3 61 x 1 94 in GM21385 Housing alternator 18 10 x 6 68 in 359627 Panel seawater pump access 8 72 x 8 80 359628 Door engine end 15 61 x 15 50 in GM22724 Door engine end includes latch serial numbers before 722479 GM10062 Base 18 10 x 30 44 in GM10290 Screw hex head 10 24 x 2 0 X 97 14 Kit acoustic foam include the following GM10055 Insulation aco
9. 5 X 6216 1 Screw hex head 2 2 6 X 67 113 Screw self tapping 2 2 7 X 67 52 Screw self tapping 1 1 8 X 801 4 Washer hardened 4 4 9 X 67 64 Screw self tapping 2 2 10 229110 O ring 1 1 11 GM41969 Bracket brush holder 1 1 12 238150 Spring 2 2 13 238247 Retainer wire 1 1 14 238248 Shim brush holder 2 2 15 239247 Holder brush 1 1 16 239282 Brush 2 2 17 359292 Adapter generator 1 1 18 GM11876 Bracket end 1 1 19 359310 Overbolt 4 4 20 359327 Stator assembly 1 20 GM39039 Stator assembly 1 21 359403 Guard fan 1 1 22 359453 Fitting end drive 1 1 23 X 125 30 Screw 4 4 24 X 758 15 Bearing ball 1 1 25 GM39040 Box junction 1 26 GM39041 Cover junction box 1 27 GM39042 Bracket junction box mounting 1 28 X 634 18 Bushing 1 29 241769 Mount controller 4 30 X 22 12 Washer lock 262 ID x 743 in OD 4 31 GM45945 Harness wiring brush connection 1 33 Group 301 Controller and Mounting See Group 5 for voltage regulator Items 7 and 49 not shown 37 C ai T 7 17
10. 8 X 652 3 Fitting hose 1 9 X 555 2 Elbow street 90 x 1 8 in 1 18 TP 5987 2 06 Group 103 Fuel System continued GM39685 GR2 Item PartNo Description 2 1 GM39671 Line fuel 1 2 X 296 29 Fitting half union 1 3 267428 Fitting 45 deg street elbow 1 4 X 652 3 Connector hose vibra seal 1 5 267987 Filter fuel 1 4 in NPT 1 6 267428 Fitting 45 deg street elbow 1 7 X 555 2 Elbow street 90 deg x 1 8 in NPTF 1 8 278490 Pump fuel 1 9 GM39858 Bracket fuel line support 1 10 GM39595 Module fuel pump 1 TP 5987 2 06 19 Group 104 Cooling System Variation 1 See Group 10 E See Group 10 for connector part number 31 32 104 191 1b 20 TP 5987 2 06 Group 104 Cooling System Gty Var Item PartNo Description 1 2 1 X 391 2 Connector 90 hose 5 8 in ID hose 1 1 2 X 391 32 Elbow hose on bottom of exhaust manifold 1 1 3 X 426 15 Clamp hose 4 4 4 X 426 3 Clamp hose 1 2 1 13 32 4 4 5 55 47 Screw hex head 5 16 24 0 50 2 2 6 582 2 Connector hose 1 1 7 X 6371 1 Hose rubber 1 1 8 X 751 1 Adapter hose 1 in x 1 in 1 1 9 229980 Cap manifold 1 1 10 241311 Neck 50 440 01 1 1 11 254920 Thermostat 160 deg 1 11 249930 Thermostat 195 deg 1 1 12 359301 Excha
11. Cap plastic Screw pan head metric Boot Switch high temperature cutout Bumper Lever assembly choke Retainer thermostat coil Gasket Pin Piston choke Plate baffle Valve shutoff Solenoid starter Coupling stepper motor Bushing Linkage choke Shaft choke Bolt banjo Strap lifting Housing assembly choke Heater assembly choke Washer pressure sealing Washer pressure sealing Bolt M5 x 30 Conduit not shown Cover choke Spacer Screw pan head 8 32 x 1 3 4 Washer plain 188 ID x 438 in OD 422222 ch sch sch ch sch Mi ch sch sch e a All _ ch ch a ch sch o _ sch sch h NE hi h _ _ ch ch M sch sch 4 a 4 25 Group 105 Engine continued Solenoid Side View GM39685 GR4 26 TP 5987 2 06 TP 5987 2 06 Group 105 Engine continued Guantity Variation Item Part No Description 4 5 1 GM39605 Governor 32 mm electronic air 1 1 2 238915 Boot 2 2 4 GM45936 Starter solenoid 1 1 5 359333 Bolt M16 1 5 x
12. Latch Pin threaded Insulation acoustic Door subassembly sound shield RH Insert threaded 10 24 Door sound shield Insulation acoustic Roof subassembly sound shield Grommet Rivet pop Insert threaded Roof sound shield Insulation acoustic Corner sound shield Support subassembly 359345 X 117 5 X 25 36 X 25 37 X 25 40 X 426 18 X 465 6 X 6047 27 X 6210 2 X 6251 2 X 6373 2 X 781 13 X 97 18 222889 359250 359369 359376 359380 359389 359423 343165 344484 359374 359383 359394 359395 359424 359425 X 25 6 X 31 9 X 6234 8 344147 344435 344436 344484 359372 359388 359393 359395 359426 344484 359373 359386 359393 359395 359397 359427 346258 359371 359387 359428 X 6033 12 X 781 7 344484 359377 359390 359394 359429 41 Accessories continued Gty Description Part No Sound Shield Kit 42 Mi a Grommet Seal push on trim Insert threaded 10 24 Support sound shield Insulation acoustic Insulation acoustic Housing subassembly alternate Grommet Channel U Channel U Decal Grommet Insert threaded 10 24 Housing alternator Insulation acoustic Insulation acoustic Insulation acoustic Insulation acoustic Panel subassembly access Rivet pop Clip spring Panel seawater pump access Insulation acoustic foam Bracket subassembly sound Insert threaded 10 24 Bracket sound shield 359345 X 284 44 X 6422 6 346258 359370
13. Number stamped on Hex Socket Head Cap or Washers hardware 5 8 shown Allen Head Cap Washer Styles Hex Socket Head or Allen Head Shoulder Bolt Plain Sheet Metal Screw Split Lock or Spring Stud Spring or Wave Drive Styles External Tooth Lock Hex Internal Tooth Lock Hex and Slotted Internal External Tooth Lock Phillips Slotted Hex Socket Allen head screw is a trademark of Holo Krome Co Phillips screw is a registered trademark of Phillips Screw Company Sample Dimensions American Standard Screws Bolts Studs and Nuts Plain Washers 1 4 20 x 1 L Length In Inches Screws and Bolts ona xoia x Thickness Threads Per Inch External Dimension Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension Metric Screws Bolts Studs and Nuts M8 1 25 x 20 Lock Washers Length In Millimeters Screws and Bolts 5 8 Distance Between Threads In Millimeters NEN Internal Dimension Major Thread Diameter In Millimeters TP 5987 2 06 Appendix 49 Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items American Standard Part No Dimensions Hex Head Bolts Grade 5 465 17 1 4 20 38 465 6 1 4 20 50 X 465 2 1 4 20 x 62 465 16 1 4 20 x 75 X 465 18 1 4 20 x 88 465 7 1 4 20 1 00 465 8 1 4 20 x 1 25 465 9 1 4 20
14. 1 10 in 1 1 6 359354 Bracket lifting eye 1 1 7 359421 Washer sealing 30 3 mm OD 1 1 8 359422 Washer sealing 30 1 mm OD 1 1 9 359653 Valve oil drain 3 8 18 NPT 1 1 10 C 359285 Engine assembly 1 1 13 X 545 25 Cable battery No 6 x 18 in red 1 1 14 X 6003 107 Conduit 1 1 17 GM39570 Wheel encoder 1 1 18 359844 Gasket intake manifold 1 1 19 GM39902 Wire spark plug 2 2 20 M7985A 05045 20 Screw pan head machine 4 4 21 M7985A 05016 20 Screw pan head machine 6 6 22 GM39597 Bracket ignition coil 2 2 23 GM39598 Bracket crank position sensor 1 1 24 GM46910 Controller 60 Hz SECM 1 24 GM47252 Controller 50 Hz SECM 1 25 GM39600 Sensor crankshaft position 1 1 26 GM39601 Sensor coolant temperature 1 1 27 GM39602 Sensor heated 02 1 1 28 GM39603 Coil ignition 2 2 29 GM39606 Assembly air intake includes item 35 1 1 30 359845 Gasket intake manifold 1 1 31 GM41974 O ring 1 1 32 GM42275 O ring 1 1 33 M912 05020 60 Socket head cap screw 4 4 34 GM39604 Sensor TMAP 1 1 35 GM41940 Elbow manifold 1 1 27 Group 107 Nameplate and Decals Gty Var PartNo Description 1 3 4 5 1 X 6348 6 Decal Kohler Power Systems 1 1 2 X 6246 9 Decal Kohler Power System 1 1 2 224233 Decal 1 800 number 1 1 1 1 3 229831 Decal reconnection 1 1 3 GM35838 Decal reconnection 1 1 4 238162 Decal positive battery connection 1 1 4 GM46200 Decal positive battery connection 1 1 5 239796 D
15. 13 32 X 426 3 Clamp hose 25 70 in X 426 9 Connector hose 344934 Tubing clear flexible plastic GM34883 Hose molded seawater GM41736 Hose molded seawater GM41737 Valve siphon break includes the following GM32985 Valve duct 328666 Cap siphon valve GM32984 Loop siphon valve vent GM32988 GM24866 KA1 Valve siphon break includes the following GM32985 Valve duct 328666 Cap siphon valve GM32984 Loop siphon valve vent GM32988 TP 5987 2 06 4 N N N N G Q zl 0 N O Ol Ol Accessories continued Sound Shield Kits Sound Shield Kit Screw hex head 10 24 x 5 8 Washer plain Washer plain Washer plain Clamp hose Screw Channel U Nut whiz Hose Channel U 25 75 in Rivet pop Screw slotted HC Washer fiber Hose connector 1 4 in x 2 in Base sound shield Duct air outlet Foam acoustical kit Insulation acoustic Roof subassembly sound shield Decal caution not a step Insert threaded Roof sound shield Insulation acoustic Corner sound shield Pin threaded Insulation acoustic Door subassembly LH Washer plain Screw flat head machine Nut hex Port fire extinguisher Decal warning Decal warning Insert threaded Door sound shield Insulation acoustic Latch Pin threaded Door subassembly sound shield front Insert threaded Door sound shield Insulation acoustic
16. 2 06 13 Group 9 Starter Gty Gty Var Var PartNo Description 1 Item PartNo Description 1 1 359917 Clutch assembly 1 13 359929 Bushing 1 2 359918 Holder assembly 1 14 359930 Bushing 1 3 359919 Cover assembly 1 15 359931 Ring snap 1 4 359920 Cover assembly 1 16 359932 O ring 2 5 359921 Brush 1 17 359933 O ring 2 6 359922 Spring brush 2 18 359934 O ring 1 7 359923 Armature 1 19 359935 Spring 1 8 359924 Starter 1 20 359936 Bolt 2 9 359925 Nut 1 21 359937 Bolt 1 10 359926 Washer 2 22 359938 Bolt flanged 1 11 359927 Washer 1 23 Not sold separately 1 12 359928 Collar 1 14 TP 5987 2 06 Group 10 Engine Cooling 5987_10b Var Var ltem Part No Description 123 Item Part No Description 123 1 359939 16 GM29877 Spur gear i 1 2 359940 Bracket 1 17 359955 Joint i 2 Bracket See Group 105 1 18 359956 Impeller 1 1 1 3 359941 Bracket 1 1 1 19 359957 Pump case 1 1 1 4 359942 Gasket water pump 1 1 1 20 359958 Nut 1 1 1 5 359943 Gasket water pump 1 1 1 21 359959 Clamp 21212 6 359944 Gasket thermostat cover 1 1 1 22 359960 Clamp SI 2 7 359945 Shaft impeller RSR Ms 23 359961 Pin 8 359946 Cover thermostat 1 1 1 24 359962 Seal oil 1 1 1 9 359947 Cover pump 1 1 1 25 359963 Ball 1 1 1 10 359948 Hose cooling 1 1 1 26 359964 Collar 21212 11 3
17. 20 1 2 20 5 8 11 3 4 10 1 2 20 1 062 1 312 1 469 Type Standard Whiz Whiz Whiz Whiz Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Standard Standard Standard Bolt OD Thick Screw 022 4 049 6 049 8 049 10 065 1 4 065 5 16 065 3 8 065 7 16 095 1 2 095 5 8 A3 34 134 1 2 000 5987 2 06 Metric Hex head bolts are hardness grade 8 8 unless noted Part No Hex Head Bolts Partial Thread 931 05055 60 931 06040 60 931 06055 60 931 06060 60 931 06060 55 931 06070 60 931 06070 55 931 06075 60 931 06090 60 931 06145 60 931 06150 60 931 08035 60 931 08040 60 931 08045 60 931 08050 60 931 08055 60 931 08055 82 931 08060 60 931 08070 60 931 08070 82 931 08075 60 931 08080 60 931 08090 60 931 08095 60 931 08100 60 931 08110 60 931 08120 60 931 08130 60 931 08140 60 931 08150 60 931 08200 60 931 10040 82 931 10040 60 931 10045 60 931 10050 60 931 10050 82 931 10055 60 931 10060 60 931 10065 60 931 10070 60 931 10080 60 931 10080 82 931 10090 60 931 10090 82 931 10100 60 931 10110 60 931 10120 60 931 10130 60 931 10140 60 931 10180 60 931 10235 60 931 10260 60 960 10330 60 931 12045 60 960 12050 60 960 12050 82 931 12050 60 931 12050 82 931 12055 60 931 12060 60 931
18. 5987 2 06 cfm CG CID CL cm CMOS cogen com coml Coml Rec conn cont CPVC crit CRT cu in cw CWC cyl D A DAC dB dBA DC DCR deg dept dia DI EO DIN DIP DPDT DPST DS DVR E emer EDI EFR e g EG EGSA EIA EI EO EMI emiss eng EPA EPS ER ES ESD est E Stop etc exh cubic feet per minute center of gravity cubic inch displacement centerline centimeter complementary metal oxide substrate semiconductor cogeneration communications port commercial Commercial Recreational connection continued chlorinated polyvinyl chloride critical cathode ray tube Canadian Standards Association current transformer copper cubic inch clockwise city water cooled cylinder digital to analog digital to analog converter decibel decibel A weighted direct current direct current resistance degree department diameter dual inlet end outlet Deutsches Institut fur Normung e V also Deutsche Industrie Normenausschuss dual inline package double pole double throw double pole single throw disconnect switch digital voltage regulator emergency power source electronic data interchange emergency frequency relay for example exempli gratia electronic governor Electrical Generating Systems Association Electronic Industries Association end inlet end outlet electromagnetic interference emission engine Environmental
19. 60 931 22160 60 931 24090 60 931 24120 60 931 24160 60 931 24200 60 Dimensions M16 1 50 x 90 M16 2 00 x 90 M16 2 00 x 100 M16 2 00 x 100 M16 2 00 x 120 M16 2 00 x 150 M20 2 50 x 65 M20 2 50 x 90 M20 2 50 x 100 M20 2 50 x 120 M20 2 50 x 140 M20 2 50 x 160 M22 2 50 x 90 M22 2 50 x 120 M22 2 50 x 160 M24 3 00 x 90 M24 3 00 x 120 M24 3 00 x 160 M24 3 00 x 200 Hex Head Bolts Full Thread M933 04006 60 M933 05030 60 M933 05035 60 M933 05050 60 M933 06010 60 M933 06012 60 M933 06014 60 M933 06016 60 M933 06020 60 M933 06025 60 M933 06030 60 M933 06040 60 M933 06050 60 M933 07025 60 M933 08010 60 M933 08012 60 M933 08016 60 M933 08020 60 M933 08025 60 M933 08030 60 M933 08030 82 M933 10012 60 M961 10020 60 M933 10020 60 M933 10025 60 M961 10025 60 M933 10025 82 M961 10030 60 M933 10030 60 M933 10030 82 M961 10035 60 M933 10035 60 M933 10035 82 M961 10040 60 M4 0 70 x 6 5 0 80 x 30 5 0 80 x 35 5 0 80 50 M6 1 00 x 10 M6 1 00 x 12 M6 1 00 x 14 M6 1 00 x 16 M6 1 00 x 20 M6 1 00 x 25 M6 1 00 x 30 M6 1 00 x 40 M6 1 00 x 50 M7 1 00 x 25 M8 1 25 x 10 M8 1 25 x 12 M8 1 25 x 16 M8 1 25 x 20 M8 1 25 x 25 M8 1 25 x 30 M8 1 25 x 30 M10 1 50 x 12 M10 1 25 x 20 M10 1 50 x 20 M10 1 50 x 25 M10 1 25 x 25 M10 1 50 x 25 M10 1 25 x 30 M10 1 50 x 30 M10 1 50 x 30 M10 1 25 x 35 M10 1 50 x 35 M10 1 50 x 35 M10 1 25 x 40 Part No Dimensions H
20. RHM 6 32 3 16 Breaker circuit 18 A Decal notice Circuit Breaker 1 4 1 1 Instructions installation Screw RHM 6 32 3 16 Breaker circuit 30 A Decal notice Circuit Breaker 1 Aaa Instructions installation Screw RHM 6 32 3 16 Breaker circuit 22 A Decal notice Terminal jumper Circuit Breaker i 4 1 1 Instructions installation Screw RHM 6 32 3 16 Breaker circuit A Decal notice TP 5987 2 06 PA 225640 TT 875 X 49 21 X 506 50 229183 246242 PA 225641 TT 875 X 49 21 X 506 51 229183 246242 PA 229185 TT 875 X 49 21 X 506 47 229183 246242 PA 229391 TT 875 X 49 21 X 506 41 246242 249956 PA 229394 TT 875 X 49 21 X 506 36 246242 249956 PA 344051 TT 875 X 49 21 X 506 41 246242 PA 344052 TT 875 X 49 21 X 506 36 246242 PA 344106 TT 875 X 49 21 X 506 57 246242 249956 PA 344309 TT 875 X 49 21 X 506 57 246242 Accessories Circuit Breaker 1 Instructions installation Screw RHM 6 32 3 16 Breaker circuit 42 A Plate cover Decal notice Ps Circuit Breaker 1 Instructions installation Screw RHM 6 32 3 16 Breaker circuit 18 A Plate cover Decal notice Ps Circuit Breaker 1 Instructions installation Screw RHM 6 32 3 16 Breaker circuit 27 A Plate cover Decal notice AS Harness Kits Harness Fire System Interface 1 Harness wiring 1 Instructions installation Harness Remote 12 In Pigta
21. for voltage regulator Items 24 42 harness are not shown 17 13 i Leads ai d TE n y I REAR OF CONTROLLER oo d m EI ONU GM39685 GR8 36 TP 5987 2 06 Group 301 Controller and Mounting Gty Var Item Part No Description 8 1 223316 Fuse 10 A 250 V F2 F3 2 2 238426 Fuse holder 25 x 1 25 in 6 3 262389 Fuse 25 A 125 V F7 1 4 263156 Fuse holder 1 5 283645 Fuse 15 A 250 V F5 F6 3 6 358337 Fuse 10 A 250 V F1 1 7 360459 Standoff circuit board 4 8 245264 BLK Plate cover 1 9 GM28483 SCR module 1 10 GM48030 Service kit ADC 2100 controller with upgrade to CO sensor module generator serial number 2085258 and 1 below see note 10 GM48031 Controller assembly ADC 2100 generator serial number 2085259 and above 1 11 GM28787 Relay SPDT 30A 12V coil sealed 1 12 GM29671 PCB assy relay board 12V 1 13 6210 1 Nut 1 14 LK 1010 1515 Lead 1 15 X 22 11 Washer lock 262 ID x 469 OD 2 16 X 22 12 Washer
22. lock 262 ID x 743 in OD 4 17 X 22 13 Washer lock 20 ID x 595 in OD 1 18 X 22 6 Washer lock 146 ID x 285 in OD 4 19 X 49 1 Screw pan head 6 32 x 5 16 4 20 X 6266 1 Connector cable 1 21 X 67 64 Screw self tapping 8 22 X 81 8 Nut hex 1 4 20 1 23 X 6210 2 Nut 1 24 GM39835 Harness engine includes items 25 42 1 25 229989 Connector receptacle 1 26 233959 Diode 6 A 2 27 292370 Connector plug 2 position 1 28 320711 Connector 9 position 1 29 GM13697 Connector weathertight 2 position 1 30 GM28678 Connector weathertight 1 31 GM29998 Connector 6 position blk male 1 32 GM36156 Connector 6 position 1 33 GM36161 Connector 4 position 1 34 GM36163 Connector 2 position 1 35 GM39876 Connector 24 position 1 36 GM39881 Connector 5 position 2 37 GM39888 Connector 6 position 1 38 GM39889 Connector 4 position 1 39 GM39893 Connector 2 position 1 40 GM39895 Connector 2 position 1 41 GM39900 Connector 2 position 1 42 GM45941 Connector 10 position 1 43 GM46362 PCB assy CO sensor generator sets with serial number 2085259 and above 1 Note Service Kit GM48030 upgrades serial numbers 2085258 and below with a CO sensor module The GM48030 includes the ADC 2100 controller CO sensor harness GM48032 and CO sensor item 43 Serial numbers 2085259 and above were factory shipped with the ADC2100 controller and CO sensor Service serial numbers 2085259 and above with the GM48031 ADC 2100 controller assembly TP 59
23. 0 75 in not shown 2 X 6210 7 Nut flange spiralock 5 16 18 in not shown 8 M125A 08 80 Washer plain 8 not shown 2 TT 1350 Instructions mounting installation 1 TP 5987 2 06 29 Group 116 Exhaust GM39685 GR9 30 TP 5987 2 06 Group 116 Exhaust Gty Var Item Part No Description 1 2 3 1 M931 06075 60 Screw HC 3 3 3 2 254765 Screw socket hex cap 1 1 1 3 GM10105 Manifold exhaust 1 3 GM35003 Manifold exhaust 1 3 GM39129 Manifold exhaust 1 4 359897 Gasket 2 2 2 5 GM39607 Catalyst assembly 1 6 GM40060 O ring 37 77 mm ID 1 7 GM40061 O ring 61 6 mm ID 1 TP 5987 2 06 31 Group 201 Generator and Mounting 12 15 16 i N 20 10 It GM39685 GR7 32 TP 5987 2 06 TP 5987 2 06 Group 201 Generator and Mounting Gty Var ltem PartNo Description 1 2 1 A 359441 Rotor assembly includes item 24 1 1 2 X 22 6 Washer lock 6 int star 2 2 3 X 49 1 Screw RHM 6 32 x 312 slot 2 2 4 X 55 48 Screw hex head 5 16 24 1 1
24. 1 50 465 10 1 4 20 1 75 465 11 1 4 20 2 00 465 12 1 4 20 2 25 X 465 14 1 4 20 x 2 75 X 465 21 1 4 20 x 5 00 X 465 25 1 4 28 x 38 X 465 20 1 4 28 x 1 00 X 125 33 5 16 18 x 50 X 125 23 5 16 18 x 62 X 125 3 5 16 18 x 75 X 125 31 5 16 18 x 88 X 125 5 5 16 18 x 1 00 X 125 24 5 16 18 x 1 25 X 125 34 5 16 18 x 1 50 X 125 25 5 16 18 x 1 75 X 125 26 5 16 18 x 2 00 230578 5 16 18 x 2 25 X 125 29 5 16 18 x 2 50 X 125 27 5 16 18 x 2 75 X 125 28 5 16 18 x 3 00 X 125 22 5 16 18 x 4 50 X 125 32 5 16 18 x 5 00 X 125 35 5 16 18 x 5 50 X 125 36 5 16 18 x 6 00 X 125 40 5 16 18 x 6 50 X 125 43 5 16 24 x 1 75 X 125 44 5 16 24 x 2 50 X 125 30 5 16 24 x 75 X 125 39 5 16 24 x 2 00 X 125 38 5 16 24 x 2 75 X 6238 2 3 8 16 x 62 X 6238 10 3 8 16 x 75 X 6238 3 3 8 16 x 88 X 6238 11 3 8 16 x 1 00 X 6238 4 3 8 16 x 1 25 X 6238 5 3 8 16 x 1 50 X 6238 1 3 8 16 x 1 75 X 6238 6 3 8 16 x 2 00 X 6238 17 3 8 16 x 2 25 X 6238 7 3 8 16 x 2 50 X 6238 8 3 8 16 x 2 75 X 6238 9 3 8 16 x 3 00 X 6238 19 3 8 16 x 3 25 X 6238 12 3 8 16 x 3 50 X 6238 20 3 8 16 x 3 75 X 6238 13 3 8 16 x 4 50 X 6238 18 3 8 16 x 5 50 X 6238 25 3 8 16 x 6 50 50 Appendix Part No Dimensions Hex Head Bolts cont X 6238 14 3 8 24 x 75 X 6238 16 3 8 24 x 1 25 X 6238 21 3 8 24 x 4 00 X 6238 22 3 8 24 x 4 50 X 6024 5 7 16 14 x 75 X 6024 2 7 16 14 x 1 00 X 6024 8 7 16 14 x 1 25 X 6024 3 76 14 1 50 6024 4 716 14 2 00 X 6024 11 7 16 14 x 2 75 X 6024
25. 12 7 16 14 x 6 50 X 129 15 1 2 13 x 75 X 129 17 1 2 13 x 1 00 X 129 18 1 2 13 x 1 25 X 129 19 1 2 13 x 1 50 X 129 20 1 2 13 x 1 75 X 129 21 1 2 13 x 2 00 X 129 22 1 2 13 x 2 25 X 129 23 1 2 13 x 2 50 X 129 24 1 2 13 x 2 75 X 129 25 1 2 13 x 3 00 X 129 27 1 2 13 x 3 50 X 129 29 1 2 13 x 4 00 X 129 30 1 2 13 x 4 50 X 463 9 1 2 13 x 5 50 X 129 44 1 2 13 x 6 00 X 129 51 1 2 20 x 75 X 129 45 1 2 20 x 1 25 X 129 52 1 2 20 x 1 50 X 6021 3 5 8 11 x 1 00 X 6021 4 5 8 11 x 1 25 X 6021 2 5 8 11 x 1 50 X 6021 1 5 8 11 x 1 75 273049 5 8 11 x 2 00 X 6021 5 5 8 11 x 2 25 X 6021 6 5 8 11 x 2 50 X 6021 7 5 8 11 x 2 75 X 6021 12 5 8 11 x 3 75 X 6021 11 5 8 11 x 4 50 X 6021 10 5 8 11 x 6 00 X 6021 9 5 8 18 x 2 50 X 6239 1 3 4 10 x 1 00 X 6239 8 3 4 10 x 1 25 X 6239 2 3 4 10 x 1 50 X 6239 3 3 4 10 x 2 00 X 6239 4 3 4 10 x 2 50 X 6239 5 3 4 10 x 3 00 X 6239 6 3 4 10 x 3 50 X 792 1 1 8 x 2 25 X 792 5 1 8 x 3 00 X 792 8 1 8 x 5 00 PartNo Dimensions Hex Nuts X 6009 1 X 6210 3 X 6210 4 X 6210 5 X 6210 1 X 6210 2 X 6210 6 X 6210 7 X 6210 8 X 6210 9 X 6210 10 X 6210 11 X 6210 12 X 6210 15 X 6210 14 X 85 3 X 88 12 X 89 2 Washers PartNo ID 25 46 125 25 9 156 X 25 48 188 25 36 219 25 40 281 25 85 344 25 37 406 25 34 469 25 26 531 25 15 656 X 25 29 812 25 127 1 062 1 8 6 32 8 32 10 24 10 32 1 4 20 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 7 16 14 1 2 13 7 16
26. 12060 82 931 12065 60 931 12075 60 931 12080 60 931 12090 60 931 12100 60 931 12110 60 This metric hex bolt s hardness is grade 10 9 TP 5987 2 06 Dimensions 5 0 80 x 55 M6 1 00 x 40 M6 1 00 x 55 M6 1 00 x 60 M6 1 00 x 60 M6 1 00 x 70 M6 1 00 x 70 M6 1 00 x 75 M6 1 00 x 90 M6 1 00 x 145 M6 1 00 x 150 M8 1 25 x 35 M8 1 25 x 40 M8 1 25 x 45 M8 1 25 x 50 M8 1 25 x 55 M8 1 25 x 55 M8 1 25 x 60 M8 1 25 x 70 M8 1 25 x 70 M8 1 25 x 75 M8 1 25 x 80 M8 1 25 x 90 M8 1 25 x 95 M8 1 25 x 100 M8 1 25 x 110 M8 1 25 x 120 M8 1 25 x 130 M8 1 25 x 140 M8 1 25 x 150 M8 1 25 x 200 M10 1 25 x 40 M10 1 50 x 40 M10 1 50 x 45 M10 1 50 x 50 M10 1 25 x 50 M10 1 50 x 55 M10 1 50 x 60 M10 1 50 x 65 M10 1 50 x 70 M10 1 50 x 80 M10 1 25 x 80 M10 1 50 x 90 M10 1 50 x 90 M10 1 50 x 100 M10 1 50 x 110 M10 1 50 x 120 M10 1 50 x 130 M10 1 50 x 140 M10 1 50 x 180 M10 1 50 x 235 M10 1 50 x 260 M10 1 25 x 330 M12 1 75 x 45 M12 1 25 x 50 M12 1 25 x 50 M12 1 75 x 50 M12 1 75 x 50 M12 1 75 x 55 M12 1 75 x 60 M12 1 75 x 60 M12 1 75 x 65 12 1 75 75 12 1 75 80 12 1 75 90 12 1 75 100 12 1 75 110 Hex Head Bolts Partial Thread continued M960 16090 60 931 16090 60 931 16100 60 931 16100 82 931 16120 60 931 16150 60 931 20065 60 931 20090 60 931 20100 60 931 20120 60 931 20140 60 931 20160 60 931 22090 60 931 22120
27. 2 Item is included in service kit GM11698 16 ITA 101 191 1a See the table below for a list of generator set serial numbers for which installation of kit GM11698 Air Intake Duct will improve the engine air fuel mixture ratio and decreases the air intake noise level Serial Numbers Note A dash indicates a range of serial numbers 0623502 0623506 0624407 0624410 0625632 0625646 0625691 0625693 0626132 0626135 0626821 0626826 0626827 0626829 0626831 0628165 0628172 0628194 0628197 0628199 0629268 0629292 0629328 0629335 0629337 0629344 0629353 0630437 0630461 0631425 0631503 0633287 0633291 0633302 0633387 0633389 0633441 0633452 0633458 0634787 0634803 0634805 0634916 0634918 0635001 0638222 0638226 0638230 0638232 0638234 0638236 0638249 0638251 0638259 0638261 0638310 0639032 484952 486106 TP 5987 2 06 Group 101 Air Intake continued 2 15 19
28. 2 10 359904 Harness 1 25 359803 Screw pan 1 11 359789 Switch oil pressure 1 1 26 359804 Screw pan 4 4 12 359790 Switch temperature 1 1 27 359805 Screw pan 4 13 359791 Coil pulsing 1 28 359806 Screw pan 1 1 14 359792 Ooil charging 1 1 29 359808 Key woodruff 1 1 15 359807 Nut hex 1 1 30 X 67 116 gt Screw hex washer thread forming 2 2 10 TP 5987 2 06 Group 6 Governor See groups 103 and 104 for 22 Q oo additional fuel system parts Item PartNo Description 1 2 1 359809 Bracket 1 1 2 359810 Lever 1 1 3 359813 Link 1 1 4 359814 Pivot arm 1 1 5 359815 Spring governor 1 1 6 359816 Sleeve 1 1 7 359817 Arm governor for engine model AS 04 and BS 04 1 1 7 359988 Arm governor 1 1 8 359818 Governor assembly generator set serial numbers before 758309 1 8 GM29878 Governor assembly engine model ES04 generator set serial numbers 758309 and after 1 8 GM29878 Governor assembly 1 9 359819 Panel control 1 1 10 359820 Bolt 1 1 11 359821 Screw 2 2 12 359822 Nut 1 1 13 359823 Washer 3 3 14 359905 Spacer 1 1 15 359825 Spring 1 1 16 359826 Collar 1 1 17 359832 Washer 1 1 18 359833 Stud 1 1 19 359834 Bolt for engine model AS 04 and BS 04 1 1 19 359989 Bolt 1 1 20 359835 Bolt 2 2 21 359836 Nut hex 1 1 22 359837 Nut hex 2 2 23 359838 Washer 1 1 TP 5987 2 06 11 Group 7 Carburetor 12 TP 5987 2 06 Group 7 Carburetor Gty Var Item PartNo
29. 3 0 50 x 10 M3 0 50 x 12 M4 0 70 x 10 M4 0 70 x 16 M4 0 70 x 20 M4 0 70 x 50 M4 0 70 x 100 5 0 80 x 10 5 0 80 x 12 5 0 80 16 5 0 80 20 5 0 80 25 5 0 80 30 5 0 80 80 5 0 80 100 6 1 00 100 Flat Head Machine Screws M965A 04012 SS M965A 05012 SS M965A 05016 20 M965A 06012 20 4 0 70 12 5 0 80 12 5 0 80 16 6 1 00 12 Appendix 51 Metric continued Part No Hex Nuts M934 03 50 M934 04 50 M934 04 B M934 05 50 M934 06 60 M934 06 64 M6923 06 80 M982 06 80 M934 08 60 M6923 08 80 M982 08 80 M934 10 60 M934 10 60F M6923 10 80 M6923 10 62 M982 10 80 M934 12 60 M934 12 60F M6923 12 80 M982 12 80 M982 14 60 M6923 16 80 M982 16 80 M934 18 80 M982 18 60 M934 20 80 M982 20 80 M934 22 60 M934 24 80 M982 24 60 M934 30 80 Washers Part No M125A 03 80 M125A 04 80 M125A 05 80 M125A 06 80 M125A 08 80 M125A 10 80 M125A 12 80 M125A 14 80 M125A 16 80 M125A 18 80 M125A 20 80 M125A 24 80 Dimensions M3 0 50 M4 0 70 M4 0 70 M5 0 80 M6 1 00 M6 1 00 M6 1 00 M6 1 00 M8 1 25 M8 1 25 M8 1 25 M10 1 50 M10 1 25 M10 1 50 M10 1 50 M10 1 50 M12 1 75 M12 1 25 M12 1 75 M12 1 75 M14 2 00 M16 2 00 M16 2 00 M18 2 5 M18 2 50 M20 2 50 M20 2 50 M22 2 50 M24 3 00 M24 3 00 M30 3 50 ID 3 2 4 3 5 3 6 4 8 4 10 5 13 0 15 0 17 0 19 0 21 0 25 0 OD 7 0 9 0 10 0 12 0
30. 59949 Hose cooling 1 1 1 27 359965 Clamp 21212 12 359950 Hose cooling 1 1 1 28 359966 Clamp 2a 13 359951 Reservoir 1 1 1 29 359967 Tube 1 1 1 14 359952 Water pump generator set serial 30 359968 Washer 1 1 1 numbers before 758309 1 91 359969 Bolt flanged 21 2 2 14 GM29876 Water pump engine model 504 32 359970 Bolt flanged 2 2 2 generator set serial numbers 33 359971 Bolt flanged 3 3 3 758309 and after 1 34 359972 Bolt flanged 11 31 2 14 GM29876 Water pump 111 35 359973 Bolt flanged 2 15 359953 Mechanical seal 11111 36 359974 Bolt flanged 16 359954 Spur gear generator set serial 37 359975 Pin dowel 1111 numbers before 758309 1 38 359976 O ring 11111 16 GM29877 Spur gear engine model 504 39 359977 O ring 1111 generator set serial numbers 40 229353 Mount 2 758309 and after 1 TP 5987 2 06 15 Group 101 Air Intake Gty Var Item Part No Description 1 1 X 284 39 Grommet 4 2 M933 08025 60 Screw hex head cap 4 3 X 6284 6 Screw pan head machine 3 4 359294 Guard flywheel 1 5 359339 Duct air inlet 1 6 359340 Arrester flame 1 7 359353 Gasket air intake 1 8 359577 Insulation acoustic foam 1 9 359575 Duct air intake 1 10 359576 Cover air intake 1 11 229353 Mount 2 12 22 12 Washer lock 262 ID x 743 ID
31. 70 Ring set piston 0 50 OS AR 4 359741 Connecting rod assembly 2 2 5 359742 Crankshaft assembly generator set serial numbers before 758309 1 5 GM29872 Crankshaft assembly engine model ES04 generator set serial numbers 758309 and after 1 5 GM29872 Crankshaft assembly 1 6 359743 Gear spur generator set serial numbers before 758309 1 6 GM29873 Gear spur engine model ES04 generator set serial numbers 758309 and after 1 6 GM29873 Gear spur 1 7 359746 Ring snap 4 4 8 359748 Bolt connecting rod 4 4 9 359749 Pin dowel 1 1 AR As Reguired TP 5987 2 06 7 Group 3 Valves and Camshaft Var ltem PartNo Description 1 2 1 359750 Valve intake for engine model AS 04 and BS 04 2 2 1 359983 Valve intake 2 2 2 359751 Valve exhaust for engine model AS 04 and BS 04 2 2 2 359984 Valve exhaust 2 2 3 359752 Retainer valve spring for engine model AS 04 and BS 04 4 4 3 359985 Retainer valve spring 4 4 4 359753 Arm rocker 4 4 5 359754 Shaft rocker 2 2 6 359755 Tappet 4 4 7 359756 Rod push 4 4 8 359757 Seat spring 4 4 9 359758 Spring engine valve for engine model AS 04 and BS 04 4 4 9 359986 Spring engine valve 4 4 10 359759 Camshaft complete generator set serial numbers before 758309 1 10 GM29874 Camshaft complete engine model ES04 generator set serial numbers 758309 and after 1 10 GM29874 Camshaft complete 1 11 359760 Screw 4 4 12 359761 Nut 4 4 13 359762 Seal oil 4 4 14 359763 Circlip A A
32. 8 858333 96 9 99 2 9 99 91 oo 220 oa Coot 5987 2 06 Specification Number Index Group Title e e e e o N x o a c o QN a QN QN G 5 gt a N a a QN a e lt lt lt lt 96 10 i Q iD 2 na848n088 o oo 2 2 2 0 2 Group Title 5 N T 9 QN QN QN a A o e e e e o 2 E 2 55 S e o gt o e e e e ka o o ka e N lt lt lt lt 8 oO 9 Q iD iD 10 2 9 e lt 8 5 2 5 8 50 oo 20 2 OINO 5987 2 06 Group 1 Cylinder and Crankcase Var Item PartNo Description 1 1 359701 Gasket head 2 2 359702 Cylinder head for engine model AS 04 1 2 359981 Cylinder head 1 3 359703 Cylinder head for engine model AS 04 1 3 359982 Cylinder head 1 4 359704 Case rocker 1 5 359705 Case rocker includes fill spout 1 6 359706 Gasket rocker case 2 7 359707 Gasket 1 8 359708 Ga
33. 87 2 06 37 Group 701 Literature Gty Var Item PartNo Description 1 2 4 5 1 TP 5982 Installation Manual Gasoline Marine 1 1 1 1 2 TP 5985 Operation Manual 5 7 3E and 4 6EF 1 1 2 TP 6390 Operation Manual 5 7 3ECD 1 1 3 TP 5986 Service Manual 5 7 3E and 4 6EF 1 1 3 TP 6391 Service Manual 5 7 3ECD 1 1 4 TP 5987 Parts Catalog 4 6EF 5 7 3E 1 1 1 1 5 6001 Operation Manual Kawasaki FD501D 1 1 1 1 6 TP 6002 Service Manual Kawasaki FD501D 1 1 1 1 7 6008 Service Manual Supplement Kawasaki FD501D 1 1 1 1 8 TP 5375 Warranty Marine 1 1 1 1 9 TP 5620 Safety Precautions Marine 1 1 1 1 38 TP 5987 2 06 Gty Description Part No Circuit Breaker Kits Circuit Breaker 1 Aaa Instructions installation Screw RHM 6 32 3 16 Breaker circuit 40 A Plate cover Decal notice Circuit Breaker 1 Aaa Instructions installation Screw RHM 6 32 3 16 Breaker circuit 60 A Plate cover Decal notice Circuit Breaker 1 Aaa Instructions installation Screw RHM 6 32 3 16 Breaker circuit 55 A Plate cover Decal notice Circuit Breaker 1 Instructions installation Screw RHM 6 32 3 16 Breaker circuit 18 A Decal notice Terminal jumper Circuit Breaker 1 Aaa Instructions installation Screw RHM 6 32 3 16 Breaker circuit 30 A Decal notice Terminal jumper Circuit Breaker 1 4 1 1 Instructions installation Screw
34. Bolt Clearance ES sk FO Unacceptable Nut Bolt Clearance 1 1 2 of bolt diameter 2 Min 1 full thread beyond top of nut 3 Below top of nut Figure 1 Acceptable Bolt Lengths TP 5987 2 06 Steps for common hardware application 1 Determine entry hole type round or slotted 2 Determine exit hole type fixed female thread weld nut round or slotted For round and slotted exit holes determine if hardware is greater than 1 2 inch in diameter or 1 2 inch in diameter or less Hardware that is greater than 1 2 inch in diameter takes a standard nut and SAE washer Hardware 1 2 inch or less in diameter can take a properly torqued whiz nut or spiralock nut See Figure 2 3 Follow these SAE washer rules after determining exit hole type a Always use a washer between hardware and a slot b Always use a washer under a nut see 2 above for exception Use a washer under a bolt when the female thread is fixed weld nut 4 Refer to Figure 2 which depicts the preceding hardware configuration possibilities Eh 1 Cap screw 2 Entry hole types 3 Standard nut and SAE washer 4 Whiz nut or spiralock up to 1 2 in dia hardware 5 Weld nuts above 1 2 in dia hardware 6 Exit hole types Figure 2 Acceptable Hardware Combinations Appendix 47 Appendix C General Torgue Specifications American Standard Fasteners Torgue Specifications Assembled in
35. Description 1 1 359906 Gasket 4 2 359839 Gasket 1 3 359840 Gasket 1 4 359841 Gasket air filter 1 5 359842 Gasket carburetor 1 6 359843 Gasket intake pipe 1 7 359844 Gasket intake manifold 1 8 359845 Gasket intake manifold 1 9 359846 Plate 1 10 359847 Carburetor assembly 1 10 GM24510 Carburetor repair kit 1 11 359848 Screw pilot air 1 12 359849 Float chamber 1 13 359850 Screw throttle stop 1 14 359851 Valve throttle 1 15 359852 Float valve 1 16 359853 Float 1 17 359854 Air jet 1 2 1 18 359855 Air jet 0 8 1 19 359856 Gasket 1 20 359857 Shaft carburetor choke 1 21 359858 Shaft carburetor 1 22 359859 Pipe intake 1 23 359860 Pipe intake 1 24 359861 Valve choke 1 25 359862 Solenoid 1 26 359907 Wire lead 1 27 359908 Pipe 1 28 359863 Limiter 1 29 359864 Nozzle main 1 30 359865 Holder main jet 1 31 359866 Intake manifold 1 32 359909 Fitting 1 33 359867 Screw 1 34 359868 Screw 2 35 359869 Screw 2 36 359870 Screw 1 37 359871 Washer 1 38 359872 Collar 1 39 359873 Collar 1 40 359874 Ring snap 1 41 359876 Pin 1 42 359877 O ring 1 43 359879 Main jet 1 44 359880 Pilot jet 1 45 359911 Plug 1 46 359881 Spring 1 47 359882 Spring 1 48 359883 Seal 1 49 359884 Seal 1 50 359885 Spring 1 51 359886 Bolt 1 52 359912 Bolt 1 53 359913 Clamp 1 54 359914 Clamp 1 55 359887 Tube 1 56 359888 Bolt flanged 2 57 359889 Bolt flanged 5 58 359890 Bolt flanged 3 59 359891 Bolt flanged 2 60 359915 Screw 1 TP 5987
36. O PAAR gt al 46 X 81 8 201620 152 201620 94 223316 245264 BLK 238426 238736 249406 249986 259391 262389 263156 GM10530 359335 GM30675 239493 292370 233959 359404 239496 241616 259689 269366 239411 233959 X 49 1 X 6003 121 Screw RHM 8 32 x 7 16 Bushing Connector cable Nut hex 6 32 zinc Nut hex 1 4 20 green Tab ID grd in Tab ident Fuse 10 A 250 V Plate cover Holder fuse 0 25 x 1 25 Hourmeter Switch rocker 1 pole Spacer Relay SPDT 30A 12V coil sealed Fuse 25A 125 V Holder fuse Spacer Box silkscreened Harness controller includes items 42 47 Connector plug 22 position Connector plug 2 position Diode 6 A 100 V Connector receptacle Connector panel 22 position Connector plug 6 position Connector plug 9 position Connector plug 15 position Connector plug 4 position Diode 6 A 100 V Screw slotted pan head machine Conduit convoluted not shown lt ch Wn a a NW P OCH PO Ahh _ _ _ DA E ch ch 2 2 2220220204242 saa Ai a GIG OO o _ Ahh a aa A is E ch ch 2 2 ch ch nnn y GL a OCH O Ahh _ 2 _ is E ch ch 2 2 2222202042222 Ah sch h Ah sch Ai a P OCH o Ahh a _ Ah is RA ch I ch AR GIG OCH O Ai sch a hh P E ch 35 Group 301 Controller and Mounting continued See Group 5
37. Protection Agency emergency power system emergency relay engineering special engineered special electrostatic discharge estimated emergency stop et cetera and so forth exhaust ext F fglass FHM fl oz flex freq FS ft ft Ib ft min g ga gal gen genset GFI GND gov gph gpm gr GRD gr wt external Fahrenheit female fiberglass flat head machine screw fluid ounce flexible freguency full scale foot feet foot pounds torgue feet per minute gram gauge meters wire size gallon generator generator set ground fault interrupter ground governor gallons per hour gallons per minute grade gross eguipment ground gross weight H x W xD height by width by depth HC HCHT HD HET hex Hg HH HHC HP hr HS hsg HVAC HWT Hz IC ID IEC IEEE IMS in in H20 in Hg in Ib Inc ind int int ext 1 0 IP ISO J JIS k K hex cap high cylinder head temperature heavy duty high exhaust temperature high engine temperature hexagon mercury element hex head hex head cap horsepower hour heat shrink housing heating ventilation and air conditioning high water temperature hertz cycles per second integrated circuit inside diameter identification International Electrotechnical Commission Institute of Electrical and Electronics Engineers improved motor starting inch inches of water inches of mercury
38. Sender oil pressure 1 Adapter sender 1 Instructions installation Ship To Shore Switch Kits Transfer Switch Kit 1 Switch transfer 1 Instructions installation Transfer Switch Kit 1 Switch transfer 1 Instructions installation PA 359579 X 661 1 GM14314 KP1 267987 278470 652 3 359411 225127 249348 344305 359461 GM45891 KA1 249348 344305 359461 TT 1230 PAA 246614 344490 TT 535 PAA 246617 A 246617 535 5987 2 06 Gty Description Part No Siphon Break Kits Siphon Break Valve siphon break includes the following GM32985 Generator Set without Sound Shield PA 229928 1 Instructions installation TT 1268 1 Clamp hose 25 70 in X 426 9 1 Tubing clear flexible plastic GM34883 1 Valve siphon break includes the following GM32985 1 Valve duct 328666 1 Cap siphon valve GM32984 1 Loop siphon valve vent GM32988 Siphon Break Generator Set with Sound Shield PA 359413 1 Instructions installation TT 1184 2 Grommet 7 8 X 284 7 1 Hose 62 ID X 312 42 2 Clamp hose 1 2 1 13 32 X 426 3 1 Clamp hose 25 70 in X 426 9 2 Connector hose 344934 1 Hose molded seawater 359414 1 Tubing clear flexible plastic GM34883 4 4 4 4 Valve duct 328666 Cap siphon valve GM32984 Loop siphon valve vent GM32988 Siphon Break Hose Connection Generator Set with Sound Shield 2 O Siphon Break i i 1 1 GM41786 KP1 Grommet 7 8 X 284 7 Clamp hose 1 2 1
39. Service Parts Marine Generator Sets 12 Models 5E 4EF 7 3E 6EF 5ECD 4EFCD Low CO 7 3ECD 6EFCD Low CO NATIONALLY REGISTERED KOHLER POV VER OVS TEMO Table of Contents Description Page Introduction e nl 3 Number Significance 3 How to Find Part 3 Hardware References 3 Specification Number Index 4 Group 1 Cylinder and Crankcase 6 Group 2 Piston and Crankshaft 7 Group 3 Valves and Camshaft 8 Group 4 Lubrication and Oil Filter 9 Group 5 Ignition 10 Group 6 Governor 11 Group 7 Carburetor 12 Group 9 Starter uk seco eer exces 14 Group 10 Engine Cooling 15 Group 101 Air Intake 16 Description Page Group 103 Fuel System 18 Group 104 Cooling System 20 Group 105 Engine 24 Group 107 Nameplate and Decals 28 Group 109 Skid and Plant Mounting 29 Group 116 30 Group 201 Generator and Mounting 32 Group 301 Controller and Mounting 34 Group 701 Literature 38 ACCESSOTIES decir yi ea ka eiae 39 Appen
40. Switch rocker Panel Remote Start and 4 Meter 12 V 1 Instructions installation Decal warning Panel assembly includes the following Panel Harness wiring Gauge water temperature Gauge oil pressure Voltmeter Switch rocker Gauge hourmeter Bezel gauge Bulb light Nut hex Remote Start Panel 12V Panel assy control 12V Nut hex 3 mm Washer lock 146 ID x 285 in OD Panel control Harness wiring panel assy control Meter run time 10000 hour Switch rocker 12V Screw pan head M3 x 12 TT Rmt Start Panel Decal warning sch ck ck sch sch sch ck sch sch sch sch oa sch sch oo N N 40 PA 250797 TT 642 249494 A 250795 241617 250796 269296 PA 359581 TT 1245 249494 A 226965 226964 226979 238736 344039 221334 221335 PA 344040 TT 1072 249494 A 344033 344029 344031 344035 344036 344039 PA 344041 TT 1073 249494 A 344034 344030 344032 344035 344036 344037 344039 GM28392 GM28393 GM28394 M934 04 B GM32335 KP1 GM33848 1 M934 03 50 X 22 6 GM33847 GM33851 238736 GM33849 M7985A 03012 20 TT 1378 249494 Gty Description Part No Filters Sea Water Strainer 1 Filter water 1 2 in Fuel Filter 1 Filter fuel 1 4 in NPT 1 Adapter pipe 1 Connector hose Sender Kits Sender Kit 1 Adapter bushing 1 Sender water temperature 1 Sender oil pressure 1 Adapter sender Sender Kit 1 Sender water temperature 1
41. ardware items require a specific size or some other characteristic In that case use the part number listed in the text When replacing hardware do not substitute inferior grade hardware Replacement hardware grade should be equal to or better than the grade of the manufacturer s original hardware Use the Common Hardware List in the appendix to identify the common hardware hardness x in 004 006 3 Specification Number Index Group Title e o r r N i gt o Q o ejeje uu ejeje Aaa 2 o lo oio aes 5 gt e A y le cic QN 4 lt lt lt lt 5 99 99 2 als iQ O Q do 2 251588 86558 09110 5 81 338121131 0 10 10 10 0 Group Title o ir r N N o e o A o o a 2 55 c c co S pun o gt TINIAN NANO o e o o le CN CN lt lt lt lt 55 55 88 4
42. dix A Glossary of Abbreviations 45 Appendix B Common Hardware Application Guidelines 47 General Torgue Specifications 48 Appendix D Common Hardware Identification 49 Appendix E Common Hardware List 50 Introduction This manual lists service replacement parts for 5E 7 3E and 5ECD 7 3ECD generator sets Information in this publication represents data available at the time of print Kohler Co reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever This manual includes the following main sections Table of Contents Lists the sections of the manual Introduction and other information sections Contains introductory material about part numbers illustrations and hardware Index Lists the generator set specs and groups Group Parts Lists Listthe part numbers of parts in the groups Kit Sections List modules and accessories and their parts Appendices Include Abbreviations Common Hardware Application Guidelines General Torque Specifications Common Hardware Identification and Common Hardware List x in 004 002 Numbering System Significance This manual uses the following numbering systems Specification Number A six digit number with a PA prefix The Specification Number Index does not show the prefix Spec numbers break down into groups Group Number A un
43. door Foam acoustic LH door Foam acoustic RH door Foam acoustic RH door TP 5987 2 06 GM41781 KP1 359435 GM39756 GM39829 GM39865 GM39866 GM39867 GM39868 GM41696 GM41712 GM41808 X 545 185 X 545 186 X 6003 10 GM41721 GM41722 GM41723 GM41724 GM41725 GM41726 GM41727 GM41728 GM41729 GM41730 GM41731 GM41773 GM42334 GM42335 Accessories continued Miscellaneous Kits Lifting Eye Tool 1 Eye lifting Oil Drain Extension Kit 1 1 2 1 1 1 Panel oil hose Hose rubber straight 375 in Clamp hose 25 70 in Coupling hose Decal drain Plug pipe 3 8 in white nylon Corrosion Protection Kit 2 nn Spacer Screw slotted round head machine Washer plain 154 ID x 31 in OD Cover choke Cover generator air inlet Tray drip Drip Tray Stainless 1 Tray drip PA 359572 359572 GM10102 KA1 GM10101 X 651 15 X 426 9 X 582 9 GM14167 X 75 55 GM29572 KP1 X 400 255 X 51 41 X 25 120 GM29564 GM29550 GM29571 GM29979 KA1 GM29571 43 44 Notes 5987 2 06 Appendix Abbreviations The following list contains abbreviations that may appear in this publication A amp ABDC AC A D ADC adj ADV AHWT AISI ALOP alt Al ANSI AO API approx AR AS ASE ASME assy ASTM ATDC ATS auto aux AN avg AVR AWG AWM bat BBDC BC BCA BCI BDC BHP blk htr BMEP bps br BTDC Btu Btu min
44. ecal warning carbon monoxide 1 1 1 1 6 249808 Decal warning rotating parts 1 1 1 1 7 249809 Decal warning hot engine and exhaust 1 1 1 1 8 249810 Decal warning hot coolant and steam 1 1 1 1 9 294520 Decal danger high voltage 1 1 1 1 10 344282 Decal check zinc anode 1 1 1 1 11 GM14167 Decal drain 1 1 1 1 12 344295 Decal eguipment ground 1 1 1 1 13 359282 Tag hang notice 1 4 in ID fuel line required 1 1 1 1 14 241812 Decal UL 1 15 249494 Decal warning explosion 1 1 1 1 16 344588 Decal CE 1 17 226917 Decal negative battery connection 1 1 1 1 18 GM42444 Decal emissions 1 19 GM40035 Decal fuse panel 1 1 20 GM48037 Decal notice replace CO sensor generator 1 1 sets with serial number 2085259 and above 28 TP 5987 2 06 Group 109 Skid and Plant Mounting 109 191 1a Gty Var Item Part No Description 1 1 X 101 16 Nut elastic stop 5 16 18 in 2 2 X 22 16 Washer lock 5 16 in interior exterior tooth 2 3 X 22 5 Washer lock 5 16 in interior tooth 1 4 M933 08016 60 Screw hex head cap 2 5 245297 Strap ground 1 6 359325 Tray drip 1 7 GM28419 Kit vibromount 1 8 X 6054 17 Stud 1 9 X 25 164 Washer plain 2 10 X 25 85 Washer plain 2 Vibromount kit GM28419 includes 1 X 101 16 Nut elastic stop 5 16 18 in 2 4 M933 08016 60 Screw hex head cap 2 9 X 25 164 Washer plain 2 10 X 25 85 Washer plain 2 GM31230 Mount vibromount 4 X 125 3 Bolt hex cap 5 16 18 x
45. ew pan head machine screw programmable logic control permanent magnet generator potentiometer potential parts per million programmable read only memory pounds per square inch pint positive temperature coefficient power takeoff polyvinyl chloride quart quarts quantity replacement emergency power source radiator radius random access memory relay driver output reference remote Residential Commercial radio frequency interference round head round head machine screw rly rms rnd ROM rot rpm RS RTV SAE scfm SCR s sec SI SI EO sil SN SPDT SPST spec specs Sq Sq cm sg in SS std stl tach TD TDC TDEC TDEN TDES TDNE TDOE TDON temp term TIF TIR tol turbo typ UF UHF UL UNC UNF univ US UV VAC VAR VDC VFD VGA VHF WCR w w o xfmr relay root mean square round read only memory rotate rotating revolutions per minute right side room temperature vulcanization Society of Automotive Engineers standard cubic feet per minute silicon controlled rectifier second Systeme international d unites International System of Units side in end out silencer serial number single pole double throw single pole single throw specification s square square centimeter square inch stainless steel standard steel tachometer time delay top dead center time delay engine cooldown time delay emergency to normal
46. ex Head Bolts Full Thread continued M933 12016 60 M933 12020 60 M961 12020 60F M933 12025 60 M933 12025 82 M961 12030 60 M933 12030 82 M961 12030 82F M933 12030 60 M933 12035 60 M961 12040 82 M933 12040 60 M933 12040 82 M961 14025 60 M933 14025 60 M961 14050 82 M961 16025 60 M933 16025 60 M961 16030 82 M933 16030 82 M933 16035 60 M961 16040 60 M933 16040 60 M961 16045 82 M933 16045 82 M933 16050 60 M933 16050 82 M933 16060 60 M933 16070 60 M933 18035 60 M933 18050 60 M933 18060 60 M933 20050 60 M933 20055 60 M933 24060 60 M933 24065 60 M933 24070 60 M12 1 75 x 16 M12 1 75 x 20 M12 1 50 x 20 M12 1 75 x 25 M12 1 75 x 25 M12 1 25 x 30 M12 1 75 x 30 M12 1 50 x 30 M12 1 75 x 30 M12 1 75 x 35 M12 1 25 x 40 M12 1 75 x 40 M12 1 75 x 40 M14 1 50 x 25 M14 2 00 x 25 M14 1 50 x 50 M16 1 50 x 25 M16 2 00 x 25 M16 1 50 x 30 M16 2 00 x 30 M16 2 00 x 35 M16 1 50 x 40 M16 2 00 x 40 M16 1 50 x 46 M16 2 00 x 45 M16 2 00 x 50 M16 2 00 x 50 M16 2 00 x 60 M16 2 00 x 70 M18 2 50 x 35 M18 2 50 x 50 M18 2 50 x 60 M20 2 50 x 50 M20 2 50 x 55 M24 3 00 x 60 M24 3 00 x 65 M24 3 00 x 70 Pan Head Machine Screws M7985A 03010 20 M7985A 03012 20 M7985A 04010 20 M7985A 04016 20 M7985A 04020 20 M7985A 04050 20 M7985A 04100 20 M7985A 05010 20 M7985A 05012 20 M7985A 05016 20 M7985A 05020 20 M7985A 05025 20 M7985A 05030 20 M7985A 05080 20 M7985A 05100 20 M7985A 06100 20 M
47. he service part number 5 Find the group variation number at the intersection of the spec number row and the group column Note the variation number 6 Page forward to locate the group identified in step 4 or find the appropriate page in the Table of Contents 7 Find the part on the illustration and note the item number of the part or find the part description in the parts list 8 Select the part number that corresponds to your group variation The first column lists the illustration item number Find the variation identified in the Specification Number Index or the module number found on the generator set nameplate in the appropriate column on the right side of the parts list table Find the quantity used at the intersection of the item number row and the variation column A blank space the intersection means the variation module does not use that part number x in 004 005 Hardware References Many common hardware items do not appear in parts manuals or will appear as common hardware entries A common hardware entry lists the size of the hardware For example an item that appears as Hardware 3 8 16 in the text means that the piece is 3 8 16 size Obtain common hardware locally or if contacting the factory use the Common Hardware List in the appendix to identify the common hardware part number and specifications See Common Hardware Application Guidelines in the appendix for mating hardware instructions Some h
48. igue number representing a parts group needed to assemble a generator setfunction For example Group 101 is the Air Intake group Variation or Module Number group might have several variations Each variation performs the same function with different parts lists For example a 50 Hz generator alternator and 60 Hz generator alternator both perform the same function however with different parts Each difference reguires a group variation or module number Part Number The part number identifies an individual assembly subassembly component or accessory x in 004 003 lllustrations Illustrations or exploded view drawings best representing the widest range of variations accompany most groups in this manual Illustrations do not depict all details and may not show all parts Do not use illustrations for assembly or disassembly x in 004 004a TP 5987 2 06 How to Find Part Numbers Use the following steps to locate a service replacement part 1 Locate the generator set nameplate to identify the generator set spec number 2 Locate a second generator set nameplate listing accessories to identify installed modules On some models the accessory nameplate is mounted inside the generator junction box 3 Turn to the Specification Number Index The first column lists the generator set spec numbers The headings identify the groups of parts that make up the generator set 4 Identify the group most likely to include t
49. il 1 Harness extension Harness for Remote Panel 15 Ft 1 Strap wire 5 8 in 1 Harness extension Harness for Remote Panel 25 Ft 1 Strap wire 5 8 in 1 Harness extension Harness Fuel Solenoid Wiring 1 Harness wiring Harness 12 In Pigtail 1 Harness pigtail Harness 15 Ft Remote Panel 1 Harness extension Harness 25 Ft Remote Panel 1 Harness extension PA 359286 875 49 21 X 506 60 229183 246242 PA 359617 TT 875 X 49 21 X 506 68 229183 246242 PA 359618 875 49 21 506 58 229183 246242 229833 229832 930 249941 249935 249334 526 3 249334 249336 526 3 249336 GM16829 KP1 GM16829 GM32332 KP1 GM32324 GM32333 KP1 GM30248 GM32333 KP2 GM32323 39 Accessories continued Panel and Meter Kits Panel Remote Start 1 Instructions installation Decal warning Panel assembly includes the following Connector Plug 6 position Panel remote Switch rocker k sch aln Panel Remote Start 1 Instructions installation Decal warning Panel assembly includes the following Panel control Harness wiring Meter run time Switch rocker 1 pole EE ck sch ck ck sch Paint White 1 gallon can Paint White aerosol can Panel Remote Start and 2 Meter 12 V 1 Instructions installation Decal warning Panel assembly includes the following Panel Harness wiring Gauge water temperature Gauge oil pressure
50. mm millimeter mOhm milliohm MOhm MQ megohm MOV metal oxide varistor MPa megapascal mpg miles per gallon mph miles per hour MS military standard m sec meters per second MTBF mean time between failure 46 Appendix MTBO mtg MW mW uF N norm NA nat gas NBS NC NEC NEMA NFPA Nm NO no nos NPS NPSC NPT NPTF NR ns oc OD OEM OF opt os OSHA 02 p pF PF ph 2 PHC PHH PHM PLC PMG pot ppm PROM psi pt PTC PTO PVC gt gty R rad RAM RDO ref rem Res Coml RFI RH RHM mean time between overhauls mounting megawatt milliwatt microfarad normal power source not available not applicable natural gas National Bureau of Standards normally closed National Electrical Code National Electrical Manufacturers Association National Fire Protection Association newton meter normally open number numbers National Pipe Straight National Pipe Straight coupling National Standard taper pipe thread per general use National Pipe Taper Fine not required normal relay nanosecond overcrank outside diameter original equipment manufacturer overfrequency option optional oversize overspeed Occupational Safety and Health Administration overvoltage ounce page pages personal computer printed circuit board picofarad power factor phase Phillips head crimptite screw Phillips hex head scr
51. nger heat 1 1 13 359305 Hose molded coolant 1 1 14 359306 Hose molded coolant 1 1 15 359307 Hose molded seawater 1 1 16 359308 Hose molded seawater 1 1 17 359319 O ring 2 2 18 359324 Plate seawater pump mounting 1 1 19 GM28487 Pump seawater 1 1 20 359448 Sleeve drive 1 1 21 359449 Fitting end drive 1 1 22 X 125 3 Screw 4 4 23 X 465 16 Screw 2 2 24 260085 Zinc anode kit 1 1 25 359978 Impeller kit seawater 1 1 25 GM20716 Cover back 1 1 25 GM35379 Seal seat assembly 1 1 26 X 391 43 Connector 90 hose 3 4 in ID hose 1 1 27 X 380 5 Connector hose 1 28 X 386 101 Line flexible 1 29 X 426 9 Clamp hose 25 70 in 2 30 X 391 3 Connector 90 5 16 in ID hose 1 31 GM35002 Gasket coolant bypass 1 32 GM35001 Plate coolant bypass 1 TP 5987 2 06 21 Group 104 Cooling System continued GI Yay O A es qe XU Sch 8 EU RU 6 20 21 22 23 GM39685 GR3 22 TP 5987 2 06 TP 5987 2 06 Group 104 Cooling System co
52. ntinued Gty Var ltem PartNo Description 3 1 X 391 2 Connector 90 5 8 in ID hose 1 2 391 43 Connector 90 3 4 in ID hose 1 3 X 391 32 Connector 90 1 in ID hose 1 4 X 426 15 Clamp hose 75 1 5 in 4 5 X 426 3 Clamp hose 56 1 06 in 6 6 55 47 Screw socket head machine 2 7 X 582 2 Connector hose vibra seal 3 8 X 6371 1 Hose rubber 1 9 X 751 1 Connector hose vibra seal 1 10 229980 Cap radiator 13 14 psi 1 11 241311 Filler neck 1 12 249930 Thermostat 1 13 GM39134 Exchanger heat 1 14 359305 Hose molded coolant 1 00 in ID 1 15 GM39871 Hose molded coolant 1 16 X 312 45 Hose 63 ID 1 17 GM39660 Hose molded seawater 1 18 359319 O ring 60 0 mm ID 2 19 359324 Plate seawater pump mounting 1 20 GM28487 Pump seawater includes items 21 23 1 21 359978 Impeller kit 1 22 GM20716 Cover back 1 23 GM35379 Seal seat assembly 1 24 359448 Sleeve drive 1 14 in OD 1 25 359449 Fitting end drive 1 26 GM35001 Plate coolant bypass 1 27 GM35002 Gasket coolant bypass 1 28 X 380 5 Connector hose vibra seal 1 29 X 391 3 Connector 90 5 16 in ID hose 1 30 X 386 101 Fuel line flexible 1 31 X 426 9 Clamp hose 25 70 in 2 32 X 312 41 Hose 63 ID 1 33 GM30263 Switch pressure assembly 1 34 260085 Kit zinc anode 1 23 Group 105 Engine vacuum port on intake manifold Choke Housing Assembly
53. sket crankcase cover 1 9 359709 Plate 1 10 359710 Plate 1 11 359711 Cover 1 12 359712 Valve 1 13 359714 Cover crankcase 1 14 359715 Crankcase complete 1 15 359716 Joint 1 16 359719 Screw 2 17 359720 Pin 6 18 359721 Seal oil 1 19 359722 Seal oil 1 20 359723 Seal oil 1 21 359724 Plug 2 22 359725 Collar 8 23 359726 Bolt 10 24 359727 Clamp 2 25 359728 Tube 1 26 359729 Bolt flanged 8 27 359730 Bolt flanged 4 28 359731 Bolt flanged 3 29 359732 Bolt flanged 3 6 TP 5987 2 06 Group 2 Piston and Crankshaft Gty Var PartNo Description 1 2 1 359734 Piston generator set serial numbers before 758309 2 1 GM29868 Piston engine model ES04 generator set serial numbers 758309 and after 2 1 GM29868 Piston 2 1 359739 Piston 0 25 OS AR 1 359740 Piston 0 50 OS generator set serial numbers before 758309 AR 1 GM29871 Piston 0 50 OS engine model 504 generator set serial numbers 758309 and after AR 1 GM29871 Piston 0 50 OS AR 2 359735 Pin piston 2 2 3 359736 Ring set piston generator set serial numbers before 758309 2 3 GM29869 Ring set piston engine model 504 generator set serial numbers 758309 and after 2 3 GM29869 Ring set piston 2 3 359737 Ring set piston 0 025 OS AR 3 359738 Ring set piston 0 50 OS generator set serial numbers before 758309 AR 3 GM29870 Ring set piston 0 50 OS engine model ES04 generator set numbers 758309 and after AR 3 GM298
54. time delay engine start time delay normal to emergency time delay off to emergency time delay off to normal temperature terminal telephone influence factor total indicator reading tolerance turbocharger typical same in multiple locations underfrequency ultrahigh frequency Underwriter s Laboratories Inc unified coarse thread was NC unified fine thread was NF universal undersize underspeed ultraviolet undervoltage volt volts alternating current voltampere reactive volts direct current vacuum fluorescent display video graphics adapter very high frequency watt withstand and closing rating with without weight transformer TP 5987 2 06 Appendix B Common Hardware Application Guidelines Use the information below and on the following pages to identify proper fastening technigues when no specific reference for reassembly is made Bolt Screw Length When bolt screw length is not given use Figure 1 as a guide As a general rule a minimum length of one thread beyond the nut and a maximum length of 1 2 the bolt screw diameter beyond the nut is the preferred method Washers and Nuts Use split lock washers as a bolt locking device where specified Use SAE flat washers with whiz nuts spiralock nuts or standard nuts and preloading torque of the bolt in all other applications See Appendix C General Torque Specifications and other torque specifications in the service literature Preferred Nut
55. to Cast Iron or Steel Assembled into Torgue Aluminum Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5 8 32 10 24 10 32 1 4 20 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 716 14 716 20 Ib d See Note 3 1 2 13 1 2 20 9 16 12 9 16 18 5 8 11 5 8 18 3 4 10 3 4 16 1 8 1 12 Metric Fasteners Torque Specifications Measured in Nm ft Ib Assembled into Aluminum Size mm Grade 5 8 Grade 8 8 Grade 10 9 Grade 5 8 or 8 8 Assembled into Cast Iron or Steel See Note 3 Notes 1 not use these values when the torgue values are specified on the assembly drawing 2 These values are based on new plates threads Increase values by 1596 if non plated threads are used 3 Hardware threaded into aluminum must have two diameters of thread engagement or may reguire 30 or more reduction in the torgue 4 Torgues are calculated as equivalent stress loading to American hardware and approximately a preload of 9096 of yield strength and friction coefficient of 0 125 48 Appendix TP 5987 2 06 Appendix D Common Hardware Identification Screw Bolts Studs Hex Head or Machine Head Hex Head W Grade 2 Hex Head or Machine Head i with Washer Lock or Elastic Grade 5 Flat Head FHM Sguare Grade 8 Grade 8 9 Hex Socket Head Metric Round Head RHM Cap or Acorn Pan Head Wing
56. ustic 8 5 x 1 72 in 359381 Insulation acoustic 10 88 x 2 5 in 359382 Insulation 359383 Insulation acoustic 5 44 x 2 38 in 359384 Insulation acoustic 10 38 x 5 44 in 359385 Insulation 359387 Insulation acoustic 22 75 x 14 25 in 359388 Insulation acoustic 7 08 x 3 34 in 359389 Insulation 359390 Insulation 359391 Insulation 359396 Insulation acoustic foam 359424 Insulation acoustic foam 359432 Insulation acoustic foam 359574 Insulation acoustic foam 359626 Insulation acoustic foam GM10002 Insulation acoustic foam GM10053 Insulation acoustic foam GM10054 Insulation acoustic foam GM10289 TP 5987 2 06 Gty Description Part No Sound Shield Kit JE Y sch nac sch i sch sch oa sch a sch 2 sch 2 an Bracket sound shield subassembly Base sound shield Door subassy sound shield RH Door subassy sound shield rear Door subassy sound shield front Roof subassy sound shield Door subassy sound shield LH Panel subassy bulkhead connection Panel subassy sound shield rear Duct subassy air intake Cable battery red Cable battery black Conduit convoluted Foam sound hsg kit includes the following Foam acoustic bulkhead panel Foam acoustic bulkhead panel Foam acoustic rear door Foam acoustic front door Foam acoustic front door Foam acoustic front door Foam acoustic RH door Foam acoustic roof Foam acoustic rear panel Foam acoustic RH

Download Pdf Manuals

Related Search

Related Contents

Scientific Visualization and Parallel Workflows  カタログ (PDF 542KB  Garmin GPSMAP 182 User's Manual  Carrier 48SX User's Manual  User`s Manual - VideoTesty.pl  Benq GL2040M  Einhell BT-SS 405 E    Traiter l`humidité  RCA YS1052 User's Manual  

Copyright © All rights reserved. Failed to retrieve file