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Rear Engine Assembly - 4600

1.
2. L 726802 751743 18 ORG 18 ORG ALTERNATOR 726802 18 WHT 751743 NES 18 WHT 751743 N 10 WHT En 726802 NC 18 BLU Nc SEAT SWITCH ee 751743 18 RED 751743 751743 18 BRN 714 VEL 30 ETE FUSE VARIABLE RELUCTANCE SENSOR 766220 085381 751743 765220 18 SIV 4 RED 10 WHT T ET STARTER L RELAY NGINE COOLANT 2 081158 EMP SENSOR 18 BLK Lo3 751743 RESISTOR 766220 766220 4 12 RED 18 TANBLK TANBLK 766220 766220 18 BLU 18 BRN 6 7 766220 g 18 YEL 766220 8 a 18 BLK 9 96 FUEL SHUT OFF TERN 11 18 YELIBLK 42 lt UNIVERSAL ELECRONIC 751743 ES SPARK CONTROL 18 BLK 5 HOUR 766220 18 ISTRIBUTORLESS _ 032649 GNITION COIL 085852 751743 751743 RED 10 BLK 18 BLK _ ENGINE FRAME GROUND GROUND BATTERY WATER OIL _ TEMP PRESS 5 AMP ELECTRIC SENDER SENDER FUSE CLUTCH 726802 22 751743 16 BLU 7 1680 766238 8 06 13 25 Electrical Diagram 4500 Electronic Governor 726802 18 ORG 726802 14 RED 726802 726802 18 WHT 87A 14 BRN o 187 30 726802 86 85 726802 18 BELAY 18 BLK SWITCH 026237 DELAY 726745 726802 18 BLU 726802 18 RED 726802 726802 18 BRN 14 YEL IGNITION SWITCH 083501 Rs B alu 726802 E og 12 RED ON 726802 726802 18 RED 18 YEL BEEPER S ZZZZ 04
3. 13 24 Electrical Diagram 4600 13 26 13 1 Electrical System Footrest 4500 SERVICE PARTS ONLY TO SEAT SWITCH 766238 8 06 13 2 Electrical System Footrest 4500 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 048959 048959 1 OIL LIGHT ASSEMBLY 2 064220 064220 1 PLUG 3 083493 083493 1 ALTERNATOR LIGHT ASSEMBLY 4 072439 072439 1 HOT LIGHT ASSEMBLY 5 467910 467910 1 ENGINE LIGHT PANEL 6 726802 726802 1 WIRE HARNESS 7 714998 714998 5 MS 10 24 X 625 HX ZN 8 056176 056176 5 LW 10 MEDIUM SPRING ZN 9 035691 035691 7 FW 210 X 50 X 046 ZN 10 026237 026237 1 RELAY 11 726745 726745 1 DELAY MODULE 12 029868 029868 2 LW 250 ZN 13 055939 055939 2 CS 25 20 X 750 HX G5 ZN 14 043661 043661 3 WIRE CLAMP 15 024927 024927 2 NT 25 20 HX G5 ZN 16 034280 034280 1 CS 312 18 X 750 HX G5 ZN 17 076547 076547 1 FW 344 X 688 X 065 ZN 18 017004 017004 3 LW 312 MEDIUM SPRING ZN 19 034272 034272 3 NT 312 18 HX G5 ZN 20 083022 083022 1 IGNITION KEY 21 083501 083501 1 IGNITION SWITCH 22 025403 025403 1 FW 281 X 625 X 062 ZN 23 017038 017038 1 LW 250 MEDIUM SPRING ZN 24 057778 057778 1 ELECTRIC CLUTCH SWITCH 25 344853 344853 1 SWITCH GUARD 26 082248 082248 1 LW 468 X 620 IN CD 27 043950 043950 1 FUSE 5 AMP 28 032649 032649 1 HOUR METER 29 016253 016253 2 CB 312 18 X 750 FUL ZN 30 040527 040527 1 ELECTRONIC BUZZER 31 023002 023002 1 NEUTRAL LOCK SWIT
4. 18 GA BLUE 14 GA BROWN 18 GA PURPLE 14 GA RED 18 GA PURPLE RELAY CONNECTOR 24 18 GA GREEN 18 GA WHITE 12 GA BROWN y 10 GA PURPLE 10 GA RED 18 GA ORANGE 16 GA BLACK HOUR METER 032649 IGNITION SWITCH 034058 766238 8 06 13 17 Electrical System Footrest 4600 18 YELLOW 14 POSITIVE 7 14 TERMINAL INTERMITTENT TONE YELLOW NEGATIVE TERMINAL 14 GA RED 18 GA BLACK 14 GA RED ELECTRONIC BUZZER 040527 14 RED 14 GA ORANGE 7 16 GA GREEN 043950 5 AMP FUSE 14 GA YELLOW 16 GA BLUE 16 GA BLUE ELECTRIC CLUTCH SWITCH 057778 2 LIGHT PANEL 2 18 18 GA BROWN 7 OIL 18 GA LIGHT PANEL 18 GA LIGHT __YELLOW 18 18 YELLOW BLUE E BROWN N X AE 186A IN DEG PURPLE 18GA 18 18GA P GREEN YELLOW YELLOW 5 PART OF NO 18GA 18 GA P 6 lt YELLOW RED _Z HARNESS GLOW _PLUG 4 LIGHT GLOW 1 1 a PLUG LIGHT x ALTERNATOR A 7 NU 7 9 HOT ALTERNATOR SOIL LIGHT LIGHT LIGHT SEE NOTE 5 1 18 GA PURPLE 18 GA BLUE LII SEE NOTE 4 13 18 766238 8 06 This page intentionally left blank 766238 8 06 13 19 Electrical System Engine 4600 kt p SOLENOID STARTER ES MOUNT 4 gt R BRA
5. 16 2 Wheel Motor Breakdown 007914 16 4 Wheel Motor Breakdown 792341 16 6 Electric Clutch 16 8 16 1 Hydraulic Pump 722744 Seal Kit 16 2 766238 8 06 Hydraulic Pump INDEX NO 39 40 41 42 43 44 45 46 47 48 49 50 766238 8 06 SERVICE PART NO 717652 717637 717645 717462 717629 717611 717595 717587 717454 717892 717876 717868 N A N A 717850 717884 717553 717546 717579 717538 717520 717504 717843 717488 717496 717678 051870 718247 717785 717777 717801 052746 717819 717827 717835 717702 052803 717728 717736 717744 717769 717694 717686 717470 717561 717918 717603 717660 717447 715516 717439 NO N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A QTY c n NM aAASARANNANNNNASNONNAS gt gt gt D N 16 3 DESCRIPTION INTERNAL RETAINING RING O RING SEAL CARRIER LIP SEAL RETAINING O RING BALL BEARING KEY PUMP SHAFT PUMP HOUSING SCREW THREAD ROLLING TRUNNION COVER O RING TRUNNION SHIM TRUNNION SPACER BEARING CARRIER ASSEMBLY TR
6. Chapter 3 Contents Tool Bar Assembly 4500 Tool Bar Assembly 4600 Chapter 4 Contents Fuel System Lx x EVE Ag qs Fuel System 4600 nnana Fender Assembly duce ba re RR ERROR AO d Chapter 5 Contents Exhaust System 4500 5 domos ie INI E Exhaust System 4600 Air Cleaner Assembly 4500 Air Cleaner Assembly 4600 Chapter 6 Contents Brake Assembly Tail Wheel Installation 4500 amp 4600 Tail Wheel Breakdown 747782 Chapter 7 Contents Steering Controls cung es dre EL Neutral Lock Assembly cose de ede ees Clutch Assembly Ea Chapter 8 Contents Mechanical Throttle Assembly 4500 Electronic Throttle Assembly 4500 Throttle Control Cable 4600 Choke Control Cable Assembly 4500 Carburetor Assembly Mechanical Throttle Carburetor Connections Electronic Throttle Chapter 9 Contents Front Engine Assembly 4600 Front Engine Assembly 4600
7. se N i et Speed Control Lever lt 9 6 766238 8 06 Rear Engine Assembly 4600 INDEX NO 0 O Q Q N D D D N ZO N GQ N O DA Q N o 29 30 31 SERVICE PART NO 756304 758888 757419 497412 035238 038638 032706 042341 016287 497446 720177 712927 720219 017004 045336 714998 056176 011841 742437 497438 055939 017038 024927 034280 017921 386946 074252 497396 497420 017137 017046 067918 MFG PART NO 756304 N A 757419 497412 035238 038638 032706 N A 016287 497446 720177 712927 720219 017004 045336 714998 056176 011841 742437 497438 055939 017038 024927 034280 017921 386946 074252 497396 497420 017137 017046 067918 BB Bop Boao NOTES DESCRIPTION KUBOTA ENGINE V 1505 FAN BELT WATER TEMPERATURE SWITCH ENGINE MOUNT LH LW 437 MEDIUM SPRING ZN CS M10 1 25 X 25 HX G8 BO FUEL FILTER ASSEMBLY FUEL FILTER ELEMENT CS 312 18X1 000 HXFLK ZN THROTTLE MOUNT PLATE CS M8 1 25 X 20 HX FL ZN FW 344 X 1 00 X 120 HRD ZN CS M8 1 25 X 30 LG HXFLG ZN LW 312 MEDIUM SPRING ZN NT M8 1 25 HX G8 8 ZN MS 10 24 X 625 HX ZN LW 10 MEDIUM SPRING ZN CONDUIT CLIP THROTTLE ASSEMBLY THROTTLE LINK CS 25 20 X 750 HX G5 ZN LW 250 MEDIUM SPRING ZN NT 25 20 HX G5 ZN CS 312 18 X 750 HX G5 ZN NT 312 18 HX ZN HOSE MOUNT CS 50 13 X 1 50 HX G5 ZN ENGINE
8. 4600 Engine amp Hydraulic Set Up Procedures Chapter 16 Contents Hydraulic PUMP a d un ar te Wheel Motor Breakdown 007914 Wheel Motor Breakdown 792341 Electric Clutch Breakdown Chapter 17 Contents Seat KIF906878K n Seal Kit 30683860K 2 selaas 9 ova suu ger Tr db adea ques Seat rand Lettre Ox RU qa eerie Rr tac Sa Hood Kit318915K xoi ratios be hes bee SCOOP Kit 466015 Fr nt Tire Options bck ete EX ESSE ET 766238 8 06 Chapter 1 General Information This manual covers Tractor Models 4500 924738 amp 4600 925008 Frequently Ordered Parts PART NO DESCRIPTION 027912 LUBRIZOL 7 OZ BOTTLE 076919 RADIATOR CAP 032029 HEAVY DUTY AIR FILTER 065730 HYDRAULIC OIL FILTER 033779 PUMP DRIVE BELT Model 4500 708677 FUEL FILTER MOTORCRAFT P N E3FZ 9155 F OR EQUIVALENT 044693 ENGINE OIL FILTER FL 400A OR EFL125 044727 SPARK PLUG MOTORCRAFT P N AGSF 22C OR EQUIVALENT Model 4600 042341 FUEL FILTER KUBOTA P N 70000 43081 758870 ENGINE OIL FILTER KUBOTA P N 16271 32090 758888 FAN BELT KUBOTA P N 16282 97011 Service Literature PART NO DESCRIPTION 728444 OWNER S MANUAL 717231 SUNDSTRAND SERVICE MANUAL M 25 HYDRAULIC PUMP 033654 ASSEMBLY INSTRUCTIONS FOR TORQLINK S
9. Front Engine Assembly 4500 Rear Engine Assembly 4600 Rear Engine Assembly Mechanical Governor 4500 Rear Engine Assembly Electronic Governor 4500 Chapter 10 Contents 766238 8 06 Cooling System 4500 Cooling System 4600 Chapter 11 Contents Oil Cooler Assembly 4500 Oil Cooler Assembly 4600 Chapter 12 Contents Hydraulic 5 Valve amp Cylinder Assembly Hydraulic amp Fuel Line Routing 4500 Hydraulic amp Fuel Line Routing 4600 Chapter 13 Contents Electrical System Footrest 4500 Electrical System Engine 4500 Mechanical Governor Electrical System Engine 4500 Electronic Governor Electrical System Footrest 4600 Electrical System Engine 4600 Electrical Diagram 4500 Mechanical Electrical Diagram 4500 Electronic Governor Electrical Diagram 4600 Chapter 14 Contents Decal Go d oes EE aq P Me at ere Chapter 15 Contents 4500 Engine amp Hydraulic Set Up Procedures Mechanical
10. N NOTES DESCRIPTION MS 10 24 X 625 HX ZN FW 210 X 50 X 046 ZN KNOB THROTTLE CONTROL ASSEMBLY LW 10 MEDIUM SPRING ZN NT 10 24 HX ZN CLAMP THROTTLE MOUNT PLATE CONDUIT CLIP THROTTLE LINK 1 Use Loctite amp 242 sealant 703926 to install item 3 knob 766238 8 06 8 7 Choke Control Cable Assembly 4500 See Detail A REMOVE EXCESS ADHESIVE FROM LEVER AFTER KNOB P IS INSTALLED Y 750 INSTALLED APPLY ADHESIVE TO BOTH SIDES OF THIS AREA K 620 APPROX E Detail A 8 8 766238 8 06 Choke Assembly 4500 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 083535 083535 1 KNOB 2 714998 714998 2 MS 10 24 X 625 HX ZN 3 035691 035691 2 FW 210 X 50 X 046 ZN 4 291765 291765 1 LEVER MOUNT BRACKET 5 056176 056176 2 LW 10 MEDIUM SPRING ZN 6 035626 035626 2 NT 10 24 HX ZN 7 715748 715748 1 NT 25 20 FLX LK 8 058081 058081 3 FW 250 X 750 X 10 NY 9 291542 291542 1 CHOKE LEVER 10 056077 056077 1 CS 25 20 X 1 00 HX G5 ZN 11 038422 038422 1 CHOKE CABLE ASSEMBLY NOTES 1 Choke adjustment position lever in middle of slot Adjust cable so choke plate is in maximum horizontal position that carburetor allows Choke plate must be vertical when lever is in off position 2 Installation Instructions a Use 3M Scotch Grip 1300 adhesive or equivalent to install item 1 knob onto item 9 choke lever b Surface to be glued must be clean dry amp dust free
11. 4600 754960 14 RED 754960 12 BRN 87A 87 7 30 al 754960 86 SEAT 18 BLU SWITCH RELAY DELAY 026237 726745 754960 18 BRN 754960 18 RED 754960 14 YEL 754960 18 YEL BEEPER SUR 040527 av 2222 PLUG So oo 754960 27 HOT lt 18BLK V ne lt 154960 18 YEL NEUTRAL JOL ALT LOCK N SWITCH 8 8 023002 754960 18 YEL NORMALLY OPEN NC NORMALLY CLOSED COM COMMON 13 28 754960 18 BLU 8 AMP FUSE 754960 a 754952 14 ORG 14 ORG 754952 14 754960 18 WHT 754960 18 BRN 039859 10 BLU 17 7 30 50 L IGNITION SWITCH 24 034058 754960 on 5 10 RED 22 754960 10 754960 18 GRN EN 754960 N 18 GRN TIMER 754960 8 18 PUR TT 754960 INDICATOR 18 BLK PANEL EN MEC AA ho as 28 754960 14 YEL ELECTRIC CLUTCH SWITCH 057778 766238 8 06 Electrical Diagram 4600 754960 754952 L 18 BLU 18 BLU d p 754952 1 WHT B ALTERNATOR HOLD PULL 754960 5o 754952 E ET IG P SHUT OFF SOLENOID 16 PUR 16 PUR 754960 18 WHT N NC 754960 NO 18 BRN SEAT SWITCH 754952 754952 TORED 18 BRN 754952 14 YEL GLOW PLUGS STARTER 754952 12 BRN 30 AMP FUSE WATER OIL TEMP PRESS 754952 1754952 40 RED 40 RED SENDER SENDER 754952 10 PUR 754960 18 ORG HOUR METER 7 7032649 bordi 085852 754952 d 4 RED 10 BLK DS 8 2 E BATTERY ELECTRIC 5 AMP FUSE TON 7
12. KNOB TRACK SET NOT SHOWN SHOCK ABSORBER NOT SHOWN 1 Use items 4 5 amp 6 to mount seat suspension 2 to seat 1 766238 8 06 17 5 Hood Kit 318915K 22 Dee gt 5 ox Qe d s ee Detai IB 14 See Detail 17 6 766238 8 06 Hood Kit 318915K INDEX SERVICE NO PART NO 1 386011 2 033936 3 072041 4 387985 5 017996 6 038968 7 499145 8 392647 9 017657 10 706101 11 041236 12 010306 13 016774 14 760173 15 059519 16 385377 17 034272 18 017004 19 076547 20 016253 21 385385 22 714998 23 010470 24 035691 25 056176 26 035626 27 034280 28 421800 29 760652 MFG PART NO 386011 033936 072041 387985 017996 038968 499145 392647 017657 706101 041236 010306 016774 760173 059519 385377 034272 017004 076547 016253 385385 714998 010470 035691 056176 035626 034280 421800 760652 o 4 lt NN MN O O N N N N N HA fa NOTES DESCRIPTION HOOD SC 25 20 X 50 HWH STP ZN GROMMET 370 X 870 X 620 X 120 HOOD ROD GROMMET 250 X 50 X 370 X 060 PLASTIC CLIP REAR SCREEN CENTER SCREEN RIVET 125 062 125 GRIP LATCH ASSEMBLY MS 10 24 X 50 RD SL ZN LUDWIG SNAP FASTENER NT 10 24 HXFLK ZN REAR SCREEN SEAL WEATHER SEAL HALF ROUND 1 91 RIGHT SIDE PANEL NT 312 18 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 688 X 065 SAE ZN CB 312 18 X 750 FUL ZN LEFT SIDE PANEL MS 10 24 X 625
13. 0200022 DESCRIPTION SEAT MOUNT LATCH PIN FW 402 X 689 X 032 ZN SPRING ROLL PIN 125D X 875 LG ZN CS 25 20 X 50 HX G5 ZN LW 250 MEDIUM SPRING ZN FW 250 X 560 X 040 SAE ZN FOOTREST REAR SEAT SUPPORT CS 312 18 X 750 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 688 X 065 SAE ZN NT 312 18 HX G5 ZN GRAB HANDLE CS 25 20 X 750 HX G5 ZN FW 281 X 625 X 062 ZN NT 25 20 HX G5 ZN PLUG BUTTON 562 PLUG BUTTON 1 125 SPRING CLIP CP 156D X 1 00 LG HML ZN TENSION SPRING NOTES Item 5 roll pin to be centered in item 2 latch pin 2 4600 only 3 4500 only 2 3 Frame Assembly 4500 9 2 m Detail A 766238 8 06 Frame Assembly 4500 1 Torque to 45 Ft Lbs INDEX NO SERVICE PART NO 383141 077859 017137 248237 017046 067918 034280 017004 076547 036236 385344 034272 052860 017012 076422 081745 448035 013334 017038 023069 387928 064329 033035 033035 MFG PART NO 383141 077859 017137 248237 017046 067918 034280 017004 076547 036236 385344 034272 052860 017012 076422 081745 448035 013334 017038 023069 387928 064329 033035 033035 QTY N N N N N O O N N N A N DESCRIPTION MAIN FRAME CS 50 13 X 3 250 HX G5 ZN FW 560 X 1 370 X 109 SAE ZN REAR CROSS MEMBER LW 50 MEDIUM SPRING ZN NT 50 13 HX G8 ZN CS 312 18 X 750 HX G5 ZN LW 312 MEDIUM SPRING
14. 467811 and rear neutral lock 483735 e If the wheels rotate loosen the jam nuts on the turnbuckles Adjust the turnbuckles until the drive wheels do not rotate either clockwise or counter clockwise Retighten the turnbuckle jam nuts Tighten the two front nuts on the threaded rod 766303 making sure the rod does not shift position Warning make sure all locking nuts and fasteners are tight on turnbuckles 766238 8 06 15 5 4600 Engine amp Hydraulic Set Up Procedures 4600 ENGINE amp HYDRAULIC SET UP PROCESS IN TEST amp ADJUST POSITION Step 1 gt Check fluid levels Engine Oil Capacity 5 Quarts Hydraulic System Capacity 3 amp 1 2 Gallons Cooling System Capacity 2 amp 3 4 Gallons of 50 50 mixture ethylene glycol amp water Step 2 Adjusting the neutral lock switch The neutral lock switch 023002 can be damaged if not properly adjusted To insure proper adjustment put the front neutral lock 467811 in the down position Check the switch to make sure both switch boot nuts 023044 and switch boot 023051 are installed With the switch loosely installed in position begin to move it upward until you hear the switch click Lock the switch boot in position with switch boot nuts Continue to hold switch in this position and tighten the switch mount bolts and nuts Warning the switch can be damaged by overtightening After tightening the switch mount fasteners check the installation by opening and clos
15. 778787 782029 782771 784173 785683 786749 786939 787051 787895 792317 792341 792440 N N NN O1 O1 O1 O1 O1 O1 O1 OQ Q Q pi O O lt ND ON OO NN ND N BE C D N sN N ND BND ON NN 01 0 Part No 792457 792465 792473 792481 792499 792507 Page No NNNNNN Part 792515 792523 792531 792549 792564 792572 Page Part No 792598 792606 808485 881888 924738 925008 Page No NON 778837 8 06
16. ROTOR SET MATCHED SET MANIFOLD COMMUTATOR ASSY MATCHED SET END COVER SPECIAL BOLT NOTES 16 5 Wheel Motor Breakdown 792341 ADDITIONAL PARTS AVAILABLE FROM YOUR DEALER Seal Kit Excel Part Number 792572 16 6 766238 8 06 Wheel Motor Breakdown 792341 766238 8 06 INDEX NO SERVICE PART NO 706192 792515 792465 792523 792549 792531 792598 792473 792481 792499 792457 792440 792606 706325 706333 706341 792507 792572 792564 706457 065508 MFG PART NO N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A Serviced in seal kit QTY E aa 2 SES AGES ES oux DESCRIPTION NUT DIRT amp WATER SEAL OUTER BEARING SERVICE HOUSING ASSY BACKUP WASHER BACKUP RING SHAFT SEAL 40 MM DIA THRUST WASHER THRUST BEARING INNER BEARING KEY 5 16X1 WOODRUFF COUPLING SHAFT THRUST BEARING RING SEAL DRIVE LINK WEAR PLATE TIGHT ROTOR ASSEMBLY MANIFOLD GV COMMUTATOR ASSY MATCHED SET END COVER SPECIAL BOLT NOTES 16 7 Electric Clutch Breakdown INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 027243 N A 1 ARMATURE ASSEMBLY 2 027433 N A 1 DOUBLE ROLL BEARING 3 027458 N A 1 ROTOR SHIM 4 027250 N A 1 ROTOR 5 027268 N A 1 CLUTCH COIL 6 027441 N A 1 SINGLE ROLL BEARING NOTES 1 Air gap should be 012 to 024 16 8 766238 8 06 766238 8 06 Chapter 17
17. _ 7 5 FUSE 14 GA YELLOW 2116 GA BLUE 16 GA BLUE ELECTRIC CLUTCH SWITCH 057778 18 GA LIGHT PANEL BROWN TT ne Dem ER 18 GA 1 RED gt nd 18 OIL 18 GA LIGHT PANEL YELLOW LIGHT 2 YELLOW SNE SEE SS s N 18 N Bud 18 GA y LIGHT Vete ROW 18GA 2 M ALTERNATOR HARNESS 18 GA 1064220 RED EC PLUG DN 601086 IPUTTONI PLUG BUTTON Jed 7 LAR gt HOT N LIGHT ALTERNATOR IGHT LLIGHT 4 SE SEE NOTES3 amp 4 SEE NOTE 2 766238 8 06 13 5 4500 Mechanical Governor Ine Electrical System En ELECTRIC CLUTCH BATTERY 766238 8 06 13 6 Electrical System Engine 4500 Mechanical Governor INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 N A N A 1 ALTERNATOR 2 024927 024927 7 NT 25 20 HX G5 ZN 3 017038 017038 5 LW 250 MEDIUM SPRING ZN 4 751743 751743 1 WIRE HARNESS 5 081117 N A 1 MARINE STARTER 6 045336 045336 1 NT M8 1 25 HX G8 ZN 7 017004 017004 4 LW 312 MEDIUM SPRING ZN 8 085381 085381 1 STARTER CABLE 9 081158 N A 1 STARTER RELAY 10 023234 023234 1 FUSE 30 AMP AGC 11 034272 034272 3 NT 312 18 HX G5 ZN 12 012153 012153 1 BATTERY CABLE POSITIVE RED 13 056176 056176 3 LW 10 MEDIUM SPRING ZN 14 044255 044255 1 NT 10 32
18. 023051 are installed With the switch loosely installed in position begin to move it upward until you hear the switch click Lock the switch boot in position with switch boot nuts Continue to hold switch in this position and tighten the switch mount bolts and nuts Warning the switch can be damaged by overtightening After tightening the switch mount fasteners check the installation by opening and closing the front neutral lock lever several times to make sure the switch is clicking and that it is not being forced down past its travel length Step 3 Choke Adjustment done while engine is not running Position choke lever in middle of slot front of tractor on panel located next to footrest Using the choke lever on the carburetor position the choke plate in a vertical position With the choke lever and the choke plate in this position attach the choke cable to each Cable will be correct length Step 4 Engine Speed Setting Engine speed is pre set at factory e Check throttle control to make sure it is in the correct positions with respect to the engine speed specifications dle 950 1050 RPM s Maximum 3250 RPM s Check speed with pump disengaged Step 5 Set and Adjust Governor Speed Control Linkage a Remove oil level plug on R H lower front of governor If no oil is present remove oil fill plug on top of governor and add 10W40 motor oil until it leaks out at oil level hole b With engine at operating temperature a
19. 082248 082420 082511 082727 082966 083022 083121 083279 083469 083493 083501 083519 083535 083592 083626 083766 084681 084756 084921 085381 085571 085639 085837 085852 089755 089789 778837 8 06 7 3 5 7 3 7 11 15 21 2 3 4 5 7 7 1 3 7 9 11 9 11 5 3 15 5 7 3 5 11 e O1 59 N O1 320 ca N O Q OO Q Q HN O1 Part Page Part No 386359 386391 386615 386862 386946 387027 387035 387845 387886 387928 387977 387985 388074 388082 388157 388645 388678 388686 388694 388702 388736 388751 389213 391060 391235 391441 391482 392498 392647 408997 421537 421545 421743 421750 421784 421800 422113 422303 422576 423343 423681 423749 423798 423806 423814 423822 423830 423871 423889 423954 426775 429704 434886 442525 N N N N 3 3 3 3 3 7 5 9 9 9 3 3 3 3 2 4 3 5 3 3 6 7 3 3 7 5 3 15 3 3 5 3 3 3 7 5 3 7 5 5 5 3 9 7 7 7 5 7 7 3 5 9 7 3 7 gt e a e N N Part No 442558 442731 442871 443184 447250 447367 447425 447557 447656 447912 448035 448043 448365 448852 450874 455113 459578 460311 460600 460634 462531
20. 344 X 688 X 065 SAE ZN CS 312 18 X 1 00 HX G5 ZN FOOTREST SUPPORT ANGLE NT 312 18 HX G5 ZN CS 375 16 X 1 250 HX G5 ZN LW 375 MEDIUM SPRING ZN FW 406 X 1 00 X 060 ZN CS 25 20 X 870 HX G5 ZN LW 250 MEDIUM SPRING ZN FDW 281 X 1 250 X 047 ZN BOTTOM CLOSEOUT SEAL 43 X 75 X 26 75 SEAL 12 X 75 X 6 0 SEAL 12 X 75 X 28 0 CS 25 20 X 625 HX G5 ZN NOTES 2 7 Sub Frame Assembly 4500 Radiator Assembly N 1 2 2 8 766238 8 06 Sub Frame Assembly 4500 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 447425 447425 1 SUB FRAME 460600 460600 1 TOP PUMP MOUNT 3 067918 067918 6 NT 50 13 HX G8 ZN 4 017046 017046 8 LW 50 MEDIUM SPRING ZN 5 017137 017137 6 FW 560 X 1 370 X 109 SAE ZN 6 016527 016527 2 CS 50 13 X 1 00 HX G5 ZN 7 061812 061812 2 CS 50 13 X 3 50 HX G5 ZN 8 076992 076992 4 FW 530 X 1 750 X 125 ZN 9 076927 076927 4 ENGINE SIDE MOUNT 10 385914 385914 4 MOUNTING SPACER 11 042630 042630 2 CS 50 13 X 6 50 HX G5 ZN 12 055947 055947 1 CS 25 20 X 500 HX G5 ZN 13 017038 017038 3 LW 250 MEDIUM SPRING ZN 14 025403 025403 3 FW 281 X 625 X 062 ZN 15 081158 081158 1 FORD STARTER RELAY ASSEMBLY 16 080358 080358 1 GROMMET 50 X 1 00 X 750 X 120 17 016410 016410 2 CS 375 16 X 2 00 HX G5 ZN 18 073858 073858 2 FW 406 X 750 X 250 ZN 19 712893 712893 2 FW 406 X 1 250 X 120 HRD ZN 20 017012 017012 2 LW 375 MEDIUM SPRING ZN 21 054502 054502 2 NT 375 16 H
21. 466615 467738 467746 467753 467761 467779 467787 467811 467837 467845 467910 468934 474932 474940 476051 483735 496117 496828 496919 497263 497305 497313 497339 497370 497396 497412 497420 497438 497446 497487 498899 499145 506576 oun WN ONNNNNN Q Q c c c O1 O1 O1 NN O O HN O O O O O O Part 508788 520171 520189 520239 521989 523001 524165 524181 524272 527051 534396 601083 601086 601090 601091 601092 601093 703926 704338 704718 704726 704916 705137 705178 705715 706085 706101 706168 706176 706192 706200 706218 706234 706242 706259 706267 706275 706283 706291 706317 706325 706333 706341 706358 706457 708610 708644 708669 708677 708826 708859 710079 710285 710483 Page N oe 2 23 N NN an oo 27 N CE N NNN CO O1 O O O1 O1 O1 O1 O1 O1 O1 OQ O1 O1 Q Q O1 Q NPR CO CO O Q O1 O1 O1 711127 711168 712182 712257 712281 712893 712927 713040 714600 714618 714626 714659 714725 714774 714816 714998 715003 715029 715037 715045 715052 715060 715391 715441 715508 715516 715573 715581 715599 715623 715649 715748 715862 716308 717231 717439 7
22. 50 MEDIUM SPRING ZN 13 344267 N A 2 FW 510 X 2 150 X 187 SPL ZN 14 077123 N A 4 BEARING 15 387035 N A 2 SPACER 16 082966 N A 2 BUSHING 17 521989 N A 2 FORK 18 041475 041475 2 CS 75 10 X 9 50 HX ZN 19 025296 025296 4 FW 760 X 1 620 X 080 ZN 20 061101 061101 2 NT 75 10 HX NY ZN 21 747782 747782 2 WHEEL amp TIRE ASSEMBLY NOTES 1 Tire pressure 14 18 PSI 2 Torque to 100 Ft Lbs 3 Wheel must rotate freely after wheel is assembled into fork and item 20 nut is tightened 4 Ream tube to 1 250 000 005 after welding Then install item 8 bushings and ream bushing to 1 003 005 005 Do not paint inside bushings 766238 8 06 6 5 Tail Wheel Breakdown 747782 6 6 766238 8 06 Tail Wheel Breakdown 747782 ITEM SERVICE MFG NO PART NO PART NO DESCRIPTION 1 039677 N A 2 WHEEL BEARING 2 747741 N A 1 13 X 6 50 TIRE 3 747832 N A 1 6 X 4 5 WHEEL 4 782771 N A 1 BEARING SPACER 5 019521 N A 1 TIRE VALVE 6 015511 N A 1 GREASE FITTING 45 NOTES 1 Inflate tire to 8 12 psi 766238 8 06 6 7 6 8 766238 8 06 766238 8 06 Steering Controls Chapter 7 Contents Neutral Lock Assembly eee eeu IE Clutch Assembly 7 1 S teering Controls FWD 3 59 06 gt dm 27 7 2 Steering Controls INDEX SERVICE NO PART NO 1 467753 2 729616 3 792317 4 005124 5 079186 6 017004 7 034272
23. 766238 8 06 Numerical Index Part No Index Numerics 000059 000174 000307 000398 002212 002261 004317 004911 005124 005488 006171 006395 006551 006841 007567 007914 007971 007989 008011 008029 008037 008045 008581 010306 010470 010769 011320 011379 011387 011841 012054 012153 013334 013730 013821 015495 015511 015610 015719 016147 016253 016287 016337 016410 016428 016444 016527 016774 016816 016840 016873 778837 8 06 3 3 5 3 13 3 5 3 5 3 3 7 3 5 9 13 3 5 7 3 7 5 3 7 11 9 3 3 7 11 5 3 4 3 3 5 7 3 5 3 5 3 5 3 5 3 5 3 5 3 3 5 3 3 7 9 3 3 5 7 7 7 7 5 3 3 7 9 7 3 3 3 5 7 7 7 11 13 7 7 3 3 7 11 21 3 5 7 9 11 3 7 3 9 13 7 11 3 7 5 7 3 5 7 5 7 1 3 5 3 3 5 3 5 3 9 11 3 5 7 3 15 7 7 9 3 7 3 7 1 7 21 9 5 5 9 11 3 3 9 11 3 5 3 5 7 7 8 137 38 45 11 15 7 21 9 9 11 3 5 7 7 5 3 15 5 8 3 5 8 3 5 3 7 9 8 Part No 027433 027441 027458 027912 028035 028738 029355 029413 029710 029744 029868 029876 030494 030627 030635 030692 031229 031682 031716 031724 031831 031989 032029 032045 032052 032516 032649 032706 032763 032771 033035 033654 033704 033738 033779 033936 034058 034264 034272 034280 034652 034934 034942 035105 035188 035238 035378 035626 8 8 8 1 9 13 3
24. FAN LOCATION IN SHROUD Detail A 14 2 gt lt 250 typ 222222 AG Oe 9 9 9 2 N 3 TN N N ur NS SS T N SSS SS Z 21 gt 22 Adhesive side to tank tuck ends between corner gusset amp core Detail C SHROUD SEAL LOCATION Detail D 10 8 766238 8 06 766238 8 06 Chapter 11 Contents Oil Cooler Assembly 4500 Oil Cooler Assembly 4600 11 1 Oil Cooler Assembly 4500 To L H Rear Tractor Frame 11 2 766238 8 06 Oil Cooler Assembly 4500 1 INDEX SERVICE NO PART NO 1 008029 2 008011 3 421750 4 421743 5 029744 6 073007 7 049346 8 085639 9 031229 10 016840 11 034280 12 017004 13 076547 14 051300 15 035931 16 038513 17 448035 18 081745 MFG PART NO 008029 008011 421750 421743 029744 073007 049346 085639 031229 016840 034280 017004 076547 051300 035931 038513 448035 081745 QTY Na N 2 HAHAH O AAA NOTES DESCRIPTION LH FRAME FILLER RH FRAME FILLER LH COOLER SUPPORT RH COOLER SUPPORT OIL COOLER BEARING DISC FW 375 X 870 X 078 ZN COOLER MOUNT NT 312 18 WG ZN NT 312 18 HX CLK ZN CS 312 18 X 750 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 688 X 065 ZN SWIVEL ADAPTER MALE 90 SWIVEL ADAPTER MALE 90 HOSE ASSEMBLY HOSE BRACKET CS 312 24 X 750 HX
25. Fuel Line Routing 4600 QUICK COUPLERS 2120 5 To charge press inlet eur Port D Port _ 43 S EN x 7 1 6 1 A To Port C To Port B PORT To case outlet 2 Eee 13 top 45 12 bottom TEN os fuel shut off valve N RETURN LINE FUEL TANK KUBOTA ENGINE NS See Detail A FUEL TRANSFER PUMP POSITIVE NEGATIVE BATTERY FUEL FILTER a NEN BATTERY CABLE amp 10 CAUTE FUEL LINE bottom RETURN FUEL LINE CYLINDER HOSE M WIRE HARNESS THROTTLE FEE Se CABLE TO OIL VIEW B B An AN 766238 8 06 Hydraulic amp Fuel Line Routing 4600 766238 8 06 INDEX NO Q Q N 12 13 14 15 16 17 18 27 28 29 30 PORTE PORT PORT A PORT D CHARGE PRESS BONES INLET PART NO 447912 389213 448043 029744 391060 391482 391441 386946 038513 715441 083121 038463 724732 038471 038455 715441 038448 038489 011320 016873 060889 041491 041483 038398 034264 034264 033738 081745 448035 Hydraulic Pump Rotated 180 Detail A DESCRIPTION PUMP SUBASSEMBLY HYDRAULIC CYLINDER SUBASSEMBLY HYDRAULIC OIL RESERVOIR SUBASSEMBLY OIL COOLER VALVE SUBASSEMBLY L H WHEEL MOTOR SUBASSEMBLY R H WHEEL MOTOR
26. MOUNT RH ENGINE MOUNT LH FW 560 X 1 370 X 109 SAE ZN LW 50 MEDIUM SPRING ZN NT 50 13 HX G8 ZN 1 Use Loctite pipe sealant 592 005488 on all pipe thread fittings 766238 8 06 9 7 Rear Engine Assembly Mechanical Governor 4500 ca II gt G Use Existing X Hardware 45 Detail A Hardware Supplied by Vendor VIEW OF CARBURETOR AND GOVERNOR LINKAGE TO SHOW SPACING ON LINKAGE MECHANICAL GOVERNOR ONLY Detail A 9 8 766238 8 06 Rear Engine Assembly Mechanical Governor 4500 ga INDEX SERVICEPA PART NO RT NO NO QTY DESCRIPTION 1 753574 N A 1 ALTERNATOR ASSEMBLY 2 753582 N A 1 ALTERNATOR PULLEY 3 070656 N A 1 CS 375 16 X 1 00 HX G8 ZN 4 753616 N A 1 ALTERNATOR ADJUSTMENT ARM 5 017004 N A 1 LW 312 MEDIUM SPRING ZN 6 028035 N A 1 CS M8 1 25 X 20 HX G8 ZN 7 013730 N A 9 CS M10 1 50 X 40 HX G8 ZN 8 035238 N A 11 LW 437 MEDIUM SPRING ZN 9 527051 N A 1 CLAMP BRACKET 10 753608 N A 1 ALTERNATOR MOUNT BRACKET 11 387886 N A 1 REAR ENGINE MOUNT R S 12 716308 716308 1 ENGINE SUB ASSEMBLY 13 387845 N A 1 FRONT ENGINE MOUNT R S 14 067918 067918 4 NT 50 13 HX G8 ZN 15 017046 017046 4 LW 50 MEDIUM SPRING ZN 16 017137 017137 8 FW 56 X 1 370 X 109 SAE ZN 17 074252 074252 4 CS 50 13 X 1 50 HX G5 ZN 18 036756 N A 1 UPPER REAR ENGINE PLATE 19 006171 N A 1 STARTER MOTOR END SHIELD 20 081125 N A 1 STARTER MOTOR SPACER 21 085571 N A 1 STARTER MOTOR SEAL 22 081117
27. N A 1 STARTER ASSEMBLY 23 085837 N A 2 CS 312 18 X 1 00 SKT HD 24 038836 N A 2 CS M10 1 5 X 25 HX G8 BO 25 386946 N A 1 HOSE MOUNT 26 387977 N A 1 FRONT ENGINE MOUNT L S 27 037168 N A 2 ENGINE DOWEL PIN 28 045278 N A 4 NT M10 1 50 HX G8 ZN 29 084681 N A 1 CS M8 1 25 X 30 HX G8 ZN 30 N A 2 LIFTING TAB 31 N A 1 WATER PUMP PULLEY 32 N A 3 CS M6 1 X 16 HX G5 33 066001 N A 1 FAN BLADE ASSEMBLY 34 065722 N A 1 FAN SUPPORT STRAP 35 066134 N A 3 CS M8 1 25 X 20 HX FLG HD 36 704916 N A 1 CS 25 20 X 1 250 HX G5 ZN 37 076547 N A 2 FW 310 X 750 X 060 SAE ZN 38 448852 N A 1 REAR ENGINE MOUNT L S 39 038273 N A 1 MECHANICAL GOVERNOR 40 017038 N A 1 LW 250 MEDIUM SPRING ZN 41 024927 N A 1 NT 25 20 HX G5 ZN 42 049346 N A 2 FW 375 X 870 X 078 ZN 43 017012 N A 2 LW 375 MEDIUM SPRING ZN 44 052860 N A 2 CS 375 16 X 1 250 HX G5 ZN 45 047100 N A 1 CRANKSHAFT PULLEY 46 715045 N A 1 V BELT ALTERNATOR DRIVE 47 715862 N A 1 V BELT GOVERNOR DRIVE 766238 8 06 9 9 Rear Engine Assembly Mechanical Governor 4500 OI NOTES Torque to 6 9 ft Ibs Torque to 14 21 ft Ibs Torque to 74 88 ft 16 Tension belt to 79 124 lbs Tension belt to 75 Ibs Assemble item 34 bowed fan retaining strap with one item 35 capscrew to center hole in item 31 water pump pulley Position bowed strap ends against fan hub face amp over unused holes in fan hub Spark plug wires not shown to be routed to clear governo
28. NT 375 16 HX CLK ZN CW 375 X 750 X 040 CUP THROTTLE LEVER HAND GRIP THROTTLE MOUNT BRACKET CS 312 18 X 625 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 688 X 065 SAE ZN NOTES 1 Tighten nut then back off approximately 1 2 turn so linkage rotates freely 2 Tighten nut enough to prevent throttle lever from moving when at 1 2 speed 3 Used on tractors with serial number prior to 02034020 766238 8 06 8 3 Electronic Throttle Assembly 4500 FOOTREST 8 4 766238 8 06 Electronic Throttle Assembly 4500 m INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 029710 029710 7 CS 312 18 X 750 HXFLK ZNYC 2 787051 787051 1 4500 THROTTLE CONTROL SWITCH 3 379396 379396 1 4500 CONTROL CAP 4 026237 N A 2 RELAY 5 059832 059832 2 10 24 HX NL ZN 6 N A 808485 7 NUTSERT 5 16 18 THREAD 7 368787 368787 1 CONTROL SWITCH MOUNT BRACKET 8 786939 786939 1 4500 ELECTRONIC GOV THROTTLE DECAL NOTES 1 Part of Item 2 4500 Throttle Control Switch 2 Used on tractors with serial number 02034020 and higher 766238 8 06 8 5 Throttle Control Cable 4600 8 6 766238 8 06 Throttle Control Cable 4600 INDEX NO 1 O Q CO N SERVICE PART NO 714998 035691 056333 742437 056176 035626 043661 497446 011841 497438 MFG PART NO 714998 035691 056333 742437 056176 035626 043661 497446 011841 497438 o 4 lt SB NN
29. PART NO 1 383562 2 004317 3 017004 4 034280 5 392498 6 043661 7 034272 8 721167 9 721563 10 076547 11 031989 12 036236 13 385971 14 074252 15 017137 16 017046 17 067918 MFG PART NO 383562 004317 017004 034280 392498 043661 034272 721167 721563 076547 031989 036236 385971 074252 017137 017046 067918 o 4 lt ON N O1 A NOTES Rotate item 5 strap 5 10 to the rear 5 5 DESCRIPTION EXHAUST TUBE CS M 8 1 25X25 G10 9 HEX FL ZN LW 312 MEDIUM SPRING ZN CS 312 18 X 750 HX G5 ZN CLAMP STRAP CUSHIONED TUBE CLAMP NT 312 18 HX G5 ZN U BOLT 1 50 CLAMP SADDLE FW 344 X 688 X 065 SAE ZN MUFFLER CS 312 18 X 1 00 HX G5 ZN HEAT SHIELD CS 50 13 X 1 50 HX G5 ZN FW 560 X 1 370 X 109 SAE ZN LW 50 MEDIUM SPRING ZN NT 50 13 HX G8 ZN Air Cleaner Assembly 4500 5 6 766238 8 06 Air Cleaner Assembly 4500 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 025544 025544 1 HOSE CLAMP 2 715029 715029 1 AIR CLEANER HOSE 3 057661 057661 1 HOSE CLAMP 4 775353 775353 1 ENGINE CENTRIFICAL PRECLEANER 5 021758 021758 1 SERVICE INDICATOR 6 715573 715573 1 AIR CLEANER ASSEMBLY INCLUDES ITEMS 12 18 7 721894 721894 2 MOUNTING BANDS 8 036236 036236 4 CS 312 18 X 1 00 HX G5 ZN 9 070664 070664 4 FW 344 X 750 X 060 ZN 10 017004 017004 4 LW 312 MEDIUM SPRING ZN 11 034272 034272 4 NT 312 18 HX G5 ZN 12 032029 N A 1 FILTER ELEMEN
30. SET NOT SHOWN NOTES 766238 8 06 17 3 Seat Kit 306894K INDEX SERVICE PART ry NO PART NO 1 762914 762914 1 2 762930 762930 2 3 076547 076547 12 4 017004 017004 8 5 034272 034272 8 6 036236 036236 4 7 764472 764472 1 8 764480 764480 1 9 772343 772343 1 10 764498 764498 1 11 764555 764555 1 12 764563 764563 1 13 764464 764464 1 14 764571 764571 1 NOTES 1 17 4 SEAT MOUNT f m m 339 DESCRIPTION DELUXE SEAT SUSPENSION FW 344 X 688 X 065 SAE ZN LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN CS 312 18 X 1 00 HX G5 ZN BACK ASSEMBLY ARM REST ASSEMBLY BOTTOM CUSHION BACK ADJUSTMENT KNOB KNOB BELLOWS KIT TRACK SET NOT SHOWN SHOCK ABSORBER NOT SHOWN Use items 4 5 amp 6 to mount seat suspension 2 to seat 1 766238 8 06 Seat Kit 311217K 9 INDEX SERVICE NO PART NO 1 762898 2 762930 3 076547 4 017004 5 034272 6 036236 7 764522 8 764530 9 764548 10 764563 11 764555 12 764514 13 764571 4 MFG PART NO 762898 762930 076547 017004 034272 036236 764522 764530 764548 764563 764555 764514 764571 o SN o oo NOTES Eo SEAT MOUNT Da m 26 DESCRIPTION STANDARD SEAT SUSPENSION FW 344 X 688 X 065 SAE ZN LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN CS 312 18 X 1 00 HX G5 ZN BACK ASSEMBLY ARM REST ASSEMBLY CUSHION ASSEMBLY BELLOWS KIT
31. ZN FW 250 X 560 X 040 SAE ZN LW 250 MEDIUM SPRING ZN NT 25 20 HX G5 ZN 766238 8 06 766238 8 06 Chapter 5 Contents Exhaust System 4500 5 2 Exhaust System 4600 5 4 Air Cleaner Assembly 4500 5 6 Air Cleaner Assembly 4600 5 8 5 1 Exhaust System 4500 Gas 5 NU SS RIGHT SIDE OF QD SUB FRAME 5 2 766238 8 06 Exhaust System 4500 766238 8 06 INDEX NO O Q Q gt gt gt N SERVICE PARTNO 715003 714725 714774 714816 721167 721563 076547 031989 036236 017004 034272 385971 016527 017137 017046 067918 MFG PART NO 715003 714725 714774 714816 721167 721563 076547 031989 036236 017004 034272 385971 016527 017137 017046 067918 o 4 lt RS NOTES 5 3 DESCRIPTION EXHAUST TUBE NUT M8X1 25 HEX EXHAUST PIPE FLANGE GASKET U BOLT 1 50 CLAMP SADDLE FW 344 X 688 X 065 SAE ZN MUFFLER CS 312 18 X 1 00 HX G5 ZN LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN HEAT SHIELD CS 50 13 X 1 00 HX G5 ZN FW 560 X 1 370 X 109 SAE ZN LW 50 MEDIUM SPRING ZN NT 50 13 HX G8 ZN Exhaust System 4600 EXISTING GASKET 8 1 Pa RIGHT SIDE OF SUB FRAME 5 4 766238 8 06 Exhaust System 4600 1 766238 8 06 INDEXN SERVICE O
32. c c A NN N aaa a a NOTES DESCRIPTION OIL LIGHT ASSEMBLY GLOW PLUG LIGHT ASSEMBLY ALTERNATOR LIGHT ASSEMBLY HOT LIGHT ASSEMBLY ENGINE LIGHT PANEL WIRE HARNESS MS 10 24 X 625 HX ZN LW 10 MEDIUM SPRING ZN FW 210 X 50 X 046 ZN RELAY DELAY MODULE LW 250 ZN FUSE 8 AMP SO BLOW CS 25 20 X 750 HX G5 ZN WIRE CLAMP NT 25 20 HX G5 ZN CS 312 18 X 750 HX G5 ZN FW 344 X 688 X 065 ZN HOSE CLAMP LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN IGNITION KEY IGNITION SWITCH WIRE ASSEMBLY CS 25 20 X 1 00 HX G5 ZN FW 281 X 625 X 062 ZN ELECTRIC CLUTCH SWITCH SWITCH GUARD LW 468 X 620 IN CD FUSE 5 AMP HOUR METER CB 312 18 X 750 FUL ZN ELECTRONIC BUZZER NEUTRAL LOCK SWITCH MS 6 32 X 1 00 RD SL ZN NT 6 32 HX NL ZN SWITCH BOOT MOUNTING NUT LW 250 MEDIUM SPRING ZN RED INDICATOR LIGHT LIGHT PANEL BLUE JUMPER HARNESS RED JUMPER HARNESS BROWN JUMPER HARNESS PURPLE JUMPER HARNESS 1 Place Loctite 242 on the entire circumference of threads 2 For tractors with serial number 02014008 and higher 766238 8 06 13 15 3 For tractors with serial prior to 02014008 4 Fortractors with serial number prior to 08060000 5 For tractors with serial numbers 0806000 and higher 13 16 766238 8 06 Electrical System Footrest 4600 18 GA BROWN 18 GA BROWN 18 GA WHITE CONNECTOR BODY CONNECTOR BODY TO DELAY MODULE TO SEAT SWITCH 14 GA ORANGE 14 GA ORANGE
33. standard torque values for the threaded fasteners found in this manual Torque all cap Screws nuts and set screws to these values unless a different torque is noted SIZE FT LBS NM SIZE 250 8 2 11 1 M3 312 17 23 M4 375 30 40 5 438 48 65 M6 500 73 99 8 562 105 143 M10 625 145 200 M12 750 260 350 M16 875 420 565 M20 NOTE Loctite 592 to be used on all pipe threads Lubricate all grease zerks FT LBS 2 2 4 5 7 7 18 5 37 64 160 320 NM 1 3 3 6 1 10 4 25 50 87 215 435 766238 8 06 766238 8 06 Chapter 2 Contents Footrest Assembly s 2 2 Frame Assembly 4500 oue ale 2 4 Frame Assembly 4600 2 6 Sub Frame Assemblies 2 8 Sub Frame Assembly 4600 2 10 2 1 Footrest Assembl Main Frame Assembly 766238 8 06 2 2 Footrest Assembly 1 766238 8 06 INDEX SERVICE NO PART NO 1 306811 2 307066 3 075408 4 002261 5 082420 6 055947 7 017038 8 017079 9 467738 10 442525 11 034280 12 017004 13 076547 14 034272 15 467837 16 055939 17 025403 18 024927 19 006841 20 735035 21 203455 22 017251 23 011379 MFG PART NO 306811 307066 075408 002261 082420 055947 017038 017079 467738 442525 034280 017004 076547 034272 467837 055939 025403 024927 006841 735035 203455 017251 011379 QTY Raa a
34. 0 32 HX ZN 15 034280 034280 1 CS 312 18 X 750 HX G5 ZN 16 076547 076547 1 FW 344 X 688 X 065 SAE ZN 17 029876 029876 1 LW 312 ZN 18 786749 786749 1 FORD ELECTRONIC GOVERNOR ENGINE HARNESS 19 053736 053736 2 J CLIP WIRE CLAMP 20 060889 060889 2 PLASTIC STRAP 21 055939 055939 4 CS 25 20 X 750 HX G5 ZN 22 025403 025403 1 FW 281 X 625 X 062 ZN 23 042960 042960 3 WIRE CLAMP 24 455113 455113 1 LOOM 250 X 14 25 025403 025403 2 FW 281 X 625 X 062 ZN 26 029868 029868 1 LW 250 ZN 27 013730 013730 1 CS M10 1 50 X 40 HX G8 ZN 28 085852 085852 1 BATTERY CABLE NEGATIVE BLACK 29 035238 035238 1 LW 437 MEDIUM SPRING ZN 30 045278 045278 1 NT M10 X 1 50 HX G8 8 ZN 31 035626 035626 4 NT 10 24 HX ZN 32 037374 037374 2 GROMMET 33 041202 041202 1 WATER TEMPERATURE SWITCH 34 N A 708669 1 NUT amp WASHER M5 8 35 007567 007567 4 FW 208 X 59 X 051 ZN 36 017079 017079 6 FW 250 X 560 X 04 SAE ZNYC 37 071456 071456 2 CS 10 24 X 1 25 HX ZN 38 056077 056077 3 CS 250 20 X 1 00 HX G5 ZNYC 39 881888 N A 1 FORD MODULE IGNITION 766238 8 06 13 11 O QO o NOTES BCI Group 24F battery size model 4500 12V 350 CCA Tie battery cables to hoses amp other electrical cables running through hose mount located on left front of engine using item 20 plastic straps Be sure cables amp hoses do not interfere with pump pulley throttle linkage choke cable or route too close to exhaust manifold or exhaust pipe Coil excess wire next to front idler mount End of
35. 02 747949 019521 024265 747808 747949 019521 024265 757310 761163 019521 024265 761171 747949 019521 024265 747899 747964 N A N A N A N A 757328 N A N A N A N A 747824 747816 N A N A N A N A 757336 757344 N A N A N A N a 761197 N A N A N A N A 777599 N A N A N A N A 1 Torque to 65 75 Ft Lbs 2 Tire pressure 14 18 PSI 766238 8 06 DESCRIPTION 4 PLY MULTI TRAC TIRE WHEEL ASSY 23 X 8 50 12 WHEEL 12 X 7 00 VALVE STEM WHEEL NUT 4 PLY MULTI TRAC TIRE 23 X 8 50 12 4 PLY MULTI TRAC TIRE WHEEL ASSY 23 X 10 50 12 WHEEL 12 X 8 50 VALVE STEM WHEEL NUT 4 PLY MULTI TRAC TIRE 23 X 10 50 12 6 PLY MULTI TRAC TIRE WHEEL ASSY 23 X 10 50 12 WHEEL 12 X 8 50 VALVE STEM WHEEL NUT 6 PLY MULTI TRAC TIRE 23 X 10 50 12 RH 4 PLY TRU POWER TIRE WHEEL ASSY 23 X 10 50 12 LH 4 PLY TRU POWER TIRE WHEEL ASSY 23 X 10 50 12 WHEEL 12 X 8 50 VALVE STEM WHEEL NUT 4 PLY TRU POWER TIRE 23 X 10 50 12 RH 6 PLY TRU POWER TIRE WHEEL ASSY 23 X 10 50 12 LH 6 PLY TRU POWER TIRE WHEEL ASSY 23 X 10 50 12 WHEEL 12 X 8 50 VALVE STEM WHEEL NUT 6 PLY TRU POWER TIRE 23 X 10 50 12 4 PLY ULTRA TRAC TIRE WHEEL ASSY 24 X 13 12 WHEEL ASSEMBLY 12 X 10 50 VALVE STEM WHEEL NUT 4 PLY ULTRA TRAC TIRE 24 X 13 12 6 PLY MULTI TRAC C S TIRE WHEEL ASSY 26 X 12 12 WHEEL 12 X 8 50 VALVE STEM WHEEL NUT 6 PLY MULTI TRAC C S TIRE 26 X 12 12 NOTES 17 11 17 12
36. 0527 00 0000 726802 gt er 5 726802 Em 88 79 OS N 18 ORG 1 18 BLK 28 FN NEUTRAL AOL ALT og og LOCK 726802 38 z 99 SWITCH 18 YEL 023002 INDICATOR ELECTRIC PANEL CLUTCH SWITCH 057778 726802 14 YEL 13 26 766238 8 06 Electrical Diagram 4500 Electronic Governor 726802 751743 18 ORG 18ORG LR ALTERNATOR 726802 18 WHT 751743 2 18 WHT 751743 10 WHT 726802 1 18 BLU SEAT SWITCH 18 RED 751743 751743 18 BRN 14 YEL 30 085381 1761743 PUSE VARIABLE RELUCTANCE SENSOR 786749 4REDo WHT 67 18 BLK STARTER 786749 RELAY ENGINE COOLANT 18 CLR 081158 751743 TEMP SENSOR 10ohm 756749 18 YELIBLK 12 RED 786749 18 YEL 766220 RO 2 S 786749 2 786749 18 BLK 4 HOUR 9 FUEL SHUT OFF 18056 1 METER CARBURETOR a 786749 032649 amp 118 GRN YEL 751743 18 EB gt EN 2 DIS 085852 751743 RED 10 BLK joe ENGINE FRAME BATTERY GROUND GROUND Eu 5 726802 751743 16 BLU 16 BLU ELECTRIC WATER CLUTCH SENDER 766238 8 06 13 27 TIMING CONNECTOR b 786749 18 BLK 786749 18 BLK 786749 18 BLK YEL TO MAP SENSOR 786749 18 GRA 9 96 786749 786749 18 IGNITION 18YEL THROTTLE CONTROLER SWITCH 786749 18 D Zo 786749 18 TAN GRN 786749 18 BLK 786749 _ 18 GRA GRN 18 GRN YEL og ge 786749 Z g 18 GRNWHT D TO GOVERNOR MOTOR 786749 OIL 18 ORG PRESS SENDER Electrical Diagram
37. 1 004911 520189 408997 520239 715052 715037 715391 064006 447656 017004 034272 000307 010769 060889 447250 041202 053736 711168 029710 369231 063198 808485 MFG PART NO 761023 076547 036236 041491 034264 710079 076919 713040 710483 N A N A N A N A 721589 423749 046508 423343 025403 017038 013334 423822 061473 064329 008037 008045 421784 023069 704916 422576 037051 423871 024927 423814 028738 017657 004911 004911 423798 408997 423806 N A N A N A N A N A 017004 034272 N A N A N A N A N A N A 711168 029710 369231 063198 808485 o 4 lt Q BE ND BB BR T 9 DESCRIPTION COOLANT BOTTLE FW 344 X 688 X 065 SAE ZN CS 312 18 X 1 0 HX G5 ZNYC HOSE CLAMP OVERFLOW HOSE 26 RADIATOR RADIATOR CAP 13 PSI HOSE CLAMP TOP RADIATOR HOSE WATER OUTLET WATER OUTLET GASKET THERMOSTAT LOWER HOSE 5 0 RADIATOR OUTLET CAP TOP SUPPORT TOP SUPPORT SEAL 24 87 SHROUD FW 281 X 625 X 062 ZN LW 250 MEDIUM SPRING ZN CS 25 20 X 870 HX G5 ZN SEAL SUPPORT SEAL 28 CS 25 20 X 625 HX G5 ZN NEOPRENE SPACER NEOPRENE BUSHING MOUNT BUSHING FW 281 X 1 250 X 047 ZN CS 25 20 X 1 250 HX G5 ZN RADIATOR BRACE CLIP DOOR FINAL ASSEMBLY NT 25 20 HX G5 ZN RH GUSSET STRAP LATCH CATCH RIVET 125 062 125 GRIP SEAL 120 X 50 X 23 50 SEAL 120 X 50 X 16 50 RH TOP A
38. 17447 717454 717462 717470 717488 717496 717504 717520 717538 717546 717553 717561 717579 717587 717595 717603 717611 9 11 13 7 3 15 N 99 OO OQ CO O O 01 09 OWN W D 778837 8 06 Part Page Part No No 717629 717637 717645 717652 717660 717678 717686 717694 717702 717728 717736 717744 717769 717777 717785 717801 717819 717827 717835 717843 717850 717868 717876 717884 717892 717918 718247 720177 720219 721167 721563 721589 721894 722678 724724 724732 724740 726745 726802 727008 727016 727032 727040 727164 727545 727578 727586 727602 727610 727735 727784 727792 727800 727818 cO O1 O1 O O1 O1 O1 O1 O1 UOUN Q 02 02 02 02 CO 02 WW 02 778837 8 06 i 5 Page 1 5 3 3 3 5 5 3 3 3 3 3 3 3 5 3 3 3 7 7 3 3 3 5 7 757310 757328 757336 757344 757385 757393 757401 757419 757435 758870 758888 758896 758912 760173 760645 760652 761023 761163 761171 761197 762898 762914 762930 762948 764464 764472 764480 764498 764514 764522 764530 764548 764555 764563 764571 766220 766303 766329 767962 772343 775353 777599
39. 48 483735 476051 074559 QTY 000 NOTES DESCRIPTION FRONT NEUTRAL LOCK ADJUSTMENT PLATE CS 25 20 X 50 HX G5 ZN LW 250 MEDIUM SPRING ZN FW 281 X 625 X 062 ZN GRIP CS 25 20 X 1 00 HX G5 ZN FW 250 X 560 X 040 SAE ZN NT 25 20 FLEX LOC REAR NEUTRAL LOCK ADJUSTMENT PLATE GRIP 1 Do not over tighten Item 10 rear neutral lock to rotate freely 2 Do not over tighten Item 1 front neutral lock to rotate and hold in place 766238 8 06 7 5 Clutch Assembly 7 6 766238 8 06 Clutch Assembly INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 387027 387027 1 CLUTCH LINKAGE 2 384826 384826 1 CLUTCH MOUNT 3 072611 072611 1 FW 406 X 812 X 065 BO 4 017251 017251 2 CP 156D X 1 00 LG HML ZN 5 064014 064014 2 CS 312 18 X 875 HX G5 ZN 6 017004 017004 2 LW 312 MEDIUM SPRING ZN 7 049346 049346 2 FW 375 X 870 X 078 ZN 8 015495 015495 1 GREASE FITTING 9 384834 384834 1 CLUTCH LEVER 10 074559 074559 1 HAND GRIP 11 016428 016428 1 CS 375 16 X 2 50 HX G5 ZN 12 017012 017012 1 LW 375 MEDIUM SPRING ZN 13 046763 046763 2 NT 375 16 FLEX LOK ZN 14 447557 447557 1 CLUTCH LEVER LINKAGE 15 025403 025403 1 FW 281 X 625 X 062 ZN 16 017236 017236 2 CP 093D X 750 LG HML ZN 17 073866 073866 1 FW 281 X 50 X 060 ZN 18 385922 385922 1 PIVOT BRACKET 19 080838 080838 1 CLUTCH SPRING 20 754937 754937 1 FW 406 X 1 250 X 080 Z
40. 48 LONG CABLE ASSEMBLY 34 50 LONG NT 50 13 HX JAM G5 ZN ADJUSTABLE YOKE END TOOL BAR CE 50 X 1 50 X 150 X 1 320 ZN BOTTOM TOOL BAR CE 50 X 2 00 X 150 X 1 820 ZN HP 125 X 2 375 ZN CE 750 X 2 750 X 150 X 2 590 ZN CP 156 X 1 50 LG ZN CE 380 X 1 750 150 X 1 60 ZN FW 391 X 1 25 X 060 ZN SPRING CABLE DEFLECTOR FW 406 X 688 X 060 ZN CP 125D X 1 00 LG HML ZN HYDRAULIC CYLINDER 1 Coat sides amp ID of pulley bushing and ID amp OD of spacers with anti seize lubricant 705715 766238 8 06 3 5 766238 8 06 766238 8 06 Chapter 4 Contents Fuel System 4500 Fuel System 4600 Fender Assembly 4 1 Fuel System 4500 766238 8 06 4 2 Fuel System 4500 INDEX NO SERVICE PART NO 385773 084756 036236 017004 070664 084921 034272 068486 039131 041491 034264 060889 034264 708677 347815 MFG PART NO 385773 084756 036236 017004 070664 084921 034272 068486 039131 041401 034264 060889 034264 708677 347815 1 See hose routing page 12 8 766238 8 06 QTY BB TOA ABA DESCRIPTION FUEL TANK FUEL CAP AND GAUGE CS 312 18 X 1 00 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 750 X 060 ZN PIPE PLUG 125 NT 312 18 HX G5 ZN SHUT OFF VALVE HOSE ADAPTER HOSE CLAMP FUEL HOSE 312 I D X 30 PLASTIC STRAP FUEL HOSE 312 I D X 11 FUEL FIL
41. 54960 lt N 754960 754952 16 BLU 4 7 16 BLU 16 BLU 766238 8 06 13 29 13 30 766238 8 06 766238 8 06 Decal Group Chapter 14 Contents 14 1 Decal Group 4600 ENGINE LIGHT PANEL 25 Align decal with front 02 44 edge of park brake cut out Decal must 7 Align decal with front be read from seat edge of slot amp inside ae edge of slot as shown Align decal with front 41 E edge of slot amp inside edge of slot as shown 4600 ENGINE LIGHT PANEL Back edge of fender 9 Center on back of tractor 14 2 766238 8 06 Decal Group INDEX NO O Q N 10 11 12 13 14 SERVICE PART NO 729632 729640 728477 083592 083469 728485 727602 786939 727818 728519 760652 727586 729657 788968 601083 757013K 757062K MFG PART NO 729632 729640 728477 083592 083469 728485 727602 N A 727818 728519 N A 727586 729657 788968 601083 N A N A QTY mlt NE MN IE UTE I ET DESCRIPTION NEUTRAL LOCK LEVER DECAL REVERSE NEUTRAL LOCK LEVER DECAL ENGINE DECAL R H STEP TREAD L H STEP TREAD QUICK STOP DECAL THROTTLE DECAL MECHANICAL GOVERNOR 4500 THROTTLE ELEC GOVERNOR DECAL HOT DECAL BACK LOGO DECAL 4000 SERVICE DECAL PUMP CLUTCH DECAL PARKING BRAKE DECAL ENGINE COMPARTMENT DECAL 4000 SERIES ENGINE WARNING DECAL 4500 DECAL KIT NOT SHOWN 4600 DECAL KIT NOT SHOWN NOTES 1 See Electr
42. 58875 058891 058917 058925 058933 058941 059519 059832 060541 060889 061101 Page 3 11 13 7 11 1 1 9 13 7 11 7 11 N e NN Le CO gt 3 9 3 7 9 7 7 3 9 3 3 3 7 3 3 5 7 5 3 9 5 3 3 3 7 11 15 21 9 11 5 3 9 7 11 15 9 7 9 11 13 7 3 7 11 15 7 9 3 5 O O 5 3 9 7 11 21 061473 061572 061812 063198 063297 064006 064014 064220 064329 064337 064345 065508 065722 065730 065748 066001 066134 066142 066498 067918 068056 068486 068551 068585 070656 070664 070672 071456 071613 072041 072389 072405 072439 072611 072678 072686 072694 072702 072710 072728 072736 072744 072751 072769 073007 073122 073304 073361 073759 073858 073866 074252 074302 N N N 3 de orn 11 3 5 3 7 ZEN DM 20 N 50 NON O 00 00 Q Q NNO CO O G WW gt 778837 8 06 074542 074559 075408 076349 076422 076547 076588 076919 076927 076992 077123 077842 077859 078246 079186 079210 080358 080655 080838 081042 081117 081125 081158 081745 081752 082180
43. 6 ZN LW 10 MEDIUM SPRING ZN NT 8 36 HX ZN MS 10 24 X 625 HX ZN CONDUIT CLIP CHOKE CABLE CHOKE WIRE BRACKET NT 10 24 HX ZN NT 10 32 HX ZN ELBOW 90 FILTER ASSEMBLY NT M8 X 1 250 HX ZN GASKET CARBURETOR TO ADAPTER GASKET ADAPTER TO MANIFOLD ADAPTER CS M6 X 1 00 X 2 00 SKHD STUD X 1 250 X 29 50 NOTES 4 17 adapter can be installed two different ways see Detail A Correct installation is shown in figure 2 5 Used on tractors with serial numbers prior to 02034020 766238 8 06 Carburetor Connections Electronic Throttle m PART OF x CARBURETOR ENGINE HARNESS 786749 ENGINE REAR WIRING HARNESS HARNESS 786749 751743 8 12 766238 8 06 Carburetor Connections Electric Throttle INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 038422 038422 1 CHOKE WIRE ASSEMBLY 2 714998 714998 1 MS 10 24 X 625 HX ZN 3 011841 011841 1 CONDUIT CLIP 4 035691 035691 1 FW 210 X 500 X 046 ZNYC 5 056176 056176 2 LW 10 MED SPRING ZNYC 6 035626 035626 1 NT 10 24 HX ZN 7 044255 044255 1 NT 10 32 HX ZN NOTES 1 Used on tractors with serial numbers 02034020 and higher 766238 8 06 8 13 8 14 766238 8 06 766238 8 06 Chapter 9 Contents Front Engine Assembly 4600 9 2 Front Engine Assembly 4500 9 4 Rear Engine Assembly 4600 9 6 Rear Engine Assembly Mechanical G
44. 7 9 3 3 5 5 3 3 5 9 3 5 3 7 11 15 21 7 11 21 3 5 3 3 5 7 3 5 7 3 5 1 1 1 9 3 5 15 45 9 9 3 15 3 15 5 7 3 3 5 7 9 1 9 3 9 1 3 5 7 15 3 5 3 7 9 3 5 7 9 11 3 5 7 3 5 7 9 3 7 3 7 11 15 21 2 3 4 5 7 3 5 7 5 7 3 5 3 7 11 15 21 7 3 7 3 5 1 3 3 7 9 13 7 11 7 7 9 11 13 7 11 7 9 Part No 035691 035865 035881 035931 035949 035956 035964 036145 036236 036244 036574 036749 036756 036855 037044 037051 037069 037168 037374 037788 038273 038398 038422 038448 038455 038463 038471 038489 038513 038638 038836 038968 038984 039131 039677 039685 039743 039784 039859 040527 041202 041236 041434 041475 041483 041491 042341 042630 042960 043570 043661 043950 RO O1 4 O O1 Q G Q WON Q O O1 OQ O 0 O1 Page No 7 9 11 13 3 15 7 LEO NN Oo O1 OO O mx ad N A Part 044255 044693 044727 045278 045336 045401 04601 1 046508 046763 047100 047852 047886 048959 049346 051300 051870 052027 052746 052803 052860 053660 053678 053736 054502 055442 055863 055939 055947 056069 056077 056176 056325 056333 056978 057034 057059 057661 057778 058081 058149 0
45. 7 4 CS 25 20 X 1 00 HX G5 ZN EP 20 025403 025403 8 FW 281 X 620 X 062 ZN EP 21 442558 442558 2 HINGE PLATE 4500 EP 498899 498899 2 HINGE PLATE 4600 EP 22 017038 017038 4 LW 250 MEDIUM SPRING ZN EP 23 024927 024927 4 NT 25 20 HX G5 ZN EP 24 046011 046011 2 CE 375 X 2 250 X 1560 ZN EP 25 076349 076349 2 HP 094 X 1 530 CD 26 760652 760652 1 4000 SERVICE DECAL 27 066498 066498 1 CELLULAR RUB 3 8 X 1 SEAL EP 28 055939 055939 1 CS 250 20 X 750 HX G5 ZNYC EP 29 778787 778787 4 RIVET 125 W 250 GRIP NOTES 1 Use 3M Scotch Grip 1300 adhesive or equivalent to install all seals Follow vendor s instructions carefully for proper application of adhesive Trim to fit overlap front seal Seals are centered left to right 2 Center decal vertically and parallel to top surface of hood and centered horizontally from side to side 3 These items placed in 443184 Air Scoop Bolt Sack Assembly quantity of one 1 of Items 7 8 10 11 amp 12 are placed in bolt sack 4 Mount using existing hardware 766238 8 06 17 9 Front Tire Options 17 10 766238 8 06 Front Tire Options INDEX NO SERVICE PART NO MFG PART NO QTY STANDARD TIRE amp WHEEL ASSEMBLY 4 747733 019521 024265 747378 747956 N A N A N A N A OPTIONAL TIRE amp WHEEL ASSEMBLIES N wo MN N N N 747949 019521 024265 747360 747949 019521 024265 7573
46. 766238 Rev 8 06 Hustler 4500 4600 Parts Manual HUSTLER Box 7000 Hesston Kansas 67062 2097 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm IMPORTANT This engine is not equipped with a spark arrester muffler It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest covered brush covered or grass covered unimproved land Other states or federal areas may have similar laws This spark ignition system complies with Canadian ICES 002 The Engine Owner s Manual provides information regarding the U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep Engine Owner s Manual with your unit Should the Engine Owner s Manual become damaged or illegible re place immediately Replacements may be ordered per the information found in the Product Information section of the owner s manual Table of Contents Chapter 1 General Information Chapter 2 Contents Footrest Assembly Frame Assembly 4500 Frame Assembly 4600 Sub Frame Assembly 4500 Sub Frame Assembly 4600
47. 8 10 Carburetor Installation Electronic Throttle 8 12 8 1 Mechanical Throttle Assembly 4500 n PART OF MECHANICAL GOVERNOR FULL THROTTLE POSITION 22 E ASSEMBLED DETAIL 8 2 766238 8 06 Mechanical Throttle Assembly 4500 INDEX SERVICE NO PART NO 1 012054 2 044255 3 448365 4 039685 5 056077 6 038273 7 388694 8 068551 9 736504 10 388702 11 017038 12 024927 13 052860 14 076422 15 073007 16 388678 17 070672 18 388645 19 017251 20 388686 21 064329 22 017079 23 016873 24 035188 25 388751 26 074559 27 388736 28 064006 29 017004 30 076547 MFG PART NO N A N A N A N A 056077 038273 388694 068551 736504 388702 017038 024927 052860 076422 073007 388678 070672 388645 017251 388686 064329 017079 016873 035188 388751 074559 388736 064006 017004 076547 QTY N N N N N PB N BBW DESCRIPTION BALL JOINT ASSEMBLY NT 10 32 HX ZN CONNECTING LINK BALL JOINT CONNECTION CS 25 20 X 1 00 HX G5 ZN MECHANICAL GOVERNOR ADJUSTMENT BRACKET NT 25 20 HX NL ZN FW 281 X 625 X 098 ZN LINKAGE REAR THROTTLE LW 250 MEDIUM SPRING ZN NT 25 20 HX G5 ZN CS 375 16 X 1 250 HX G5 ZN FW 406 X 1 00 X 060 ZN BEARING DISC THROTTLE LINKAGE NT 375 16 HX FL CLK ZN LINKAGE PIVOT BRACKET CP 156 X 1 00 LG HML ZN ROD LINK CS 25 20 X 625 G5 ZN FW 250 X 560 X 040 SAE ZN
48. 8 728584 9 467779 10 704338 11 467845 12 000059 13 729624 14 728592 15 467746 16 073361 17 035188 18 054502 19 467761 20 071613 21 017012 22 474940 23 474932 24 741215 25 706176 26 741207 27 741223 28 N A 29 N A 30 008581 31 025403 32 313874 33 076547 34 766303 35 766329 36 316612 37 447367 38 017038 39 024927 40 704916 41 736504 42 017244 43 426775 44 524181 45 080655 46 299685 47 294355 DS Or MFG PART NO 467753 729616 N A 005124 079186 017004 034272 728584 467779 704338 467845 000059 729624 728592 467746 073361 035188 054502 467761 071613 017012 474940 474932 N A N A N A N A N A N A 008581 025403 313874 076547 766303 766329 316612 447367 017038 024927 704916 736504 017244 426775 524181 080655 299685 294355 Torque to 28 30 Ft Lbs Glue grips 792317 to T bar with 082511 adhesive 130 Recess item 4 roll pin 06 from surface of steering tube See Chapter 15 for final adjustment Tighten item 17 nut until items 16 cup washers are just snug then QTY N N N N N N O N N gt N gt N Ns NB N N BN DESCRIPTION STEERING TUBE TEE BAR HANDLE ASSEMBLY INCLUDES ITEM 3 GRIP RV 1 00 IDX5 00 LG ROLL PIN 250 X 1 375 ZN CS 312 18 X 1 250 HX G5 ZN LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN PIVOT TUBE BUSHING PIVOT TUBE BEARING DISC PIVOT SPACER NT 437 14 NC ZN CS 437 14 X 2 50 HX G5 ZN SHOC
49. 978 074542 715441 051300 065748 065730 034280 017004 057034 039743 038455 388157 058149 792341 007914 038448 052027 033738 038513 057059 039784 724740 029355 724724 724732 032763 032771 043661 727164 727008 036145 064329 017038 025403 017129 712893 NO 712182 067918 017046 017137 054502 017012 073858 016410 038489 035931 056978 074542 715441 051300 065748 065730 034280 017004 057034 039743 038455 388157 058149 792341 N A 038448 052027 033738 038513 057059 039784 724740 029355 724724 724732 032763 032771 043661 727164 727008 036145 064329 017038 025403 017129 712893 QTY N PA N N N Q N N Q Q O N N N N N N N DESCRIPTION HYDRAULIC PUMP ASSEMBLY NT 50 13 HX G8 ZN LW 50 MEDIUM SPRING ZN FW 560 X 1 370 X 109 SAE ZN NT 375 16 HX G5 ZN LW 375 MEDIUM SPRING ZN FW 406 X 750X 250 ZN CS 375 16 X 2 00 HX G5 ZN HOSE 50 I D 21 50 SWIVEL ADAPTER MALE 90 SWIVEL ADAPTER MALE 90 O RING SWIVEL ADAPTER MALE HOSE 26 SWIVEL ADAPTER MALE 90 HYDRAULIC OIL FILTER BASE OIL FILTER ELEMENT CS 312 18 X 750 HX G5 ZN LW 312 MEDIUM SPRING ZN SWIVEL ADAPTER MALE STRAIGHT O RING SWIVEL ADAPTER MALE STRAIGHT HOSE 1 0 I D X 19 OIL RESERVOIR SWIVEL ADAPTER MALE STRAIGHT WHEEL MOTOR WHEEL MOTOR HOSE ASSEMBLY 19 SWIVEL ADAPTER MALE 45 HOSE AS
50. A 1 CS 312 24 X 2 750 HX NYLK 16 715649 N A 1 FW 330 X 1 50 X 240 17 386359 386359 1 CLUTCH ANCHOR 18 055947 055947 2 CS 25 20 X 50 HX G5 19 073304 073304 1 Q D HUB 20 034942 034942 1 Q D SHEAVE 6 35 O D 21 053678 053678 6 CS M8 X 1 250 X 16 HX G8 ZN 22 015719 015719 1 WOODRUFF KEY 23 081752 081752 1 WOODRUFF KEY 24 055442 055442 1 STUB SHAFT 25 717595 N A 1 WOODRUFF KEY 26 524272 524272 1 PUMP DRIVE PULLEY 8 O D 27 033779 033779 1 V BELT PUMP DRIVE 28 017061 017061 1 LW 750 MEDIUM SPRING 29 036855 036855 1 NT 75 16 HX ZN NOTES Torque to 14 21 ft Ibs Torque to 25 27 ft Ibs Torque to 70 ft Ibs Check with torque wrench Pump pulley must align with pulley on engine within 06 inch Apply anti seize compound 006395 to pulley ID amp pump shaft Do not tighten engine pulley until it is aligned with pump pulley Packaged in bolt sack 391235 1 each LU LOT GET EE oper 766238 8 06 9 5 Rear Engine Assembly 4600
51. AL 4500 FENDER DECAL 4600 BATTERY MAINTENANCE DECAL R S TANK DECAL NOT SHOWN ATTACHMENT CONTROL DECAL REFUELING DECAL GASOLINE FUEL DECAL 4500 DIESEL FUEL DECAL 4600 14 6 766238 8 06 Chapter 15 Contents 4500 Engine amp Hydraulic Set Up Procedures Mech Gov 15 2 4600 Engine amp Hydraulic Set Up Procedures 15 6 766238 8 06 15 1 4500 Engine amp Hydraulic Set Up Procedures Mechanical Gov LINKAGE ROD 1 03 7 LOW SPEED STOP SCREW CARBURETOR THROTTLE LINKAGE SIDE VIEW YE HIGH SPEED STOP SCREW rN VIEW A 1 ADJUSTER BRACKET FULL THROTTLE POSITION 4 P DLE POSITION VIEW B ASSEMBLED DETAIL 15 2 766238 8 06 4500 Engine amp Hydraulic Set Up Procedures Mechanical Gov 4500 ENGINE amp HYDRAULIC SET UP PROCESS IN TEST amp ADJUST POSITION Step 1 Check fluid levels Engine Oil Capacity 3 amp 1 2 Quarts Hydraulic System Capacity 3 amp 1 2 Gallons With 11 ounces of Lubrizol 5178 additive Cooling System Capacity 3 amp 1 4 Gallons of 50 50 Mixture Ethylene Glycol amp Water Step 2 Adjusting the Neutral Lock Switch The neutral lock switch 023002 can be damaged if not properly adjusted To insure proper adjustment put the front neutral lock 467811 in the down position Check the switch to make sure both switch boot nuts 023044 and switch boot
52. AL RIGHT SIDE VIEW OF ENGINE VIEW A A 766238 8 06 13 22 Electrical System Engine 4600 18 GREEN 18 GREEN 18 GA PURPLE 18 GA BLUE 18 GA BLACK GLOW PLUG LIGHT CONNECTOR 12 GA WHITE _ 16 GA PURPLE f 18 GA BLUE ALTERNATOR STARTER SOLENOIDN EXISTING NUT N 12 GA BROWN 14 YELLOW 10 GA RED STARTER 766238 8 06 13 23 Electrical Diagram 4500 Mechanical Governor 726802 18 ORG 726802 TERES 726802 726802 14 BRN 87A 87 rd 30 4 726802 86 85 726802 18 YEL 18 BLK SM RELAY SWITCH DELAY 026237 726745 726802 18 BLU 726802 TB RED 726802 18 BRN 726802 14 YEL IGNITION SWITCH 083501 A R S B 726802 m 12 RED 38 726802 726802 TERED 18 VEL BEEPER mS 2222 040527 29 726802 HOT AN 726802 18BLK 7 an 18 ORG 1 se L I PT NEUTRAL OIL ALT INDICATOR RM ON LOCK T PANEL oS SWITCH 4 28 S 8 023002 726802 18 YEL 726802 Te VEL ELECTRIC CLUTGH SWITCH 05777 NO NORMALLY OPEN E NS NORMAL REWED 14 KONGRMAYDNCLOSED COM COMMON 726802 75668609 14 RED 13 24 766238 8 06 Electrical Diagram 4500 Mechanical Governor
53. BO LW 437 MEDIUM SPRING ZN WOODRUFF KEY STUB SHAFT WOODRUFF KEY WOODRUFF KEY PUMP DRIVE PULLEY 8 O D V BELT PUMP DRIVE LW 750 MEDIUM SPRING ZN NT 75 16 HX ZN Torque to 70 ft Ibs Check with torque wrench Apply anti seize compound 006395 to pulley ID amp pump shaft Torque to 40 ft Ibs Do not tighten engine pulley until it is aligned with pump pulley Pump pulley must align with pulley on engine within 06 inch Packaged in bolt sack 391235 1 each To adjust belt tension compress clutch spring 1 inch 1 8 Before assembly of item 24 stub shaft to engine fly wheel clean both surfaces with solvent to remove any wax or dirt 766238 8 06 9 3 Front Engine Assembly 4500 p s 9 4 766238 8 06 Front Engine Assembly 4500 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 056325 056325 1 CS 25 20 X 1 00 ZN 2 299479 299479 1 HANGER 3 017038 017038 3 LW 250 MEDIUM SPRING ZN 4 024927 024927 1 NT 25 20 HX G5 ZN 5 089755 089755 1 HOSE 625 O D X 375 1 D X 1 65 6 017921 017921 1 NT 312 18 HX ZN 7 017004 017004 5 LW 312 MEDIUM SPRING ZN 8 016337 016337 1 CS 312 18 X 2 50 HX ZN 9 030692 030692 1 DRIVE SHAFT 073759 N A 1 U JOINT REPAIR KIT 10 015495 N A 1 GREASE ZERK 11 015610 015610 1 CAP PLUG 12 036236 036236 4 CS 312 18 X 1 00 HX G5 ZN 13 362954 362954 1 CLUTCH SHROUD 14 022285 022285 1 ELECTRIC CLUTCH ASSEMBLY 15 715623 N
54. BRACKET 11 387886 N A 1 REAR ENGINE MOUNT R S 12 716308 716308 1 ENGINE SUB ASSEMBLY 13 387845 387845 1 FRONT ENGINE MOUNT R S 14 067918 067918 4 NT 50 13 HX G8 ZN 15 017046 017046 4 LW 50 MEDIUM SPRING ZN 16 017137 017137 8 FW 56 X 1 370 X 109 SAE ZN 17 074252 074252 4 CS 50 13 X 1 50 HX G5 ZN 18 036756 N A 1 UPPER REAR ENGINE PLATE 19 006171 N A 1 STARTER MOTOR END SHIELD 20 081125 N A 1 STARTER MOTOR SPACER 21 085571 N A 1 STARTER MOTOR SEAL 22 081117 N A 1 STARTER ASSEMBLY 23 085837 N A 2 CS 312 18 X 1 00 SKT HD 24 038836 N A 2 CS M10 1 5 X 25 HX G8 BO 25 386946 N A 1 HOSE MOUNT 26 387977 N A 1 FRONT ENGINE MOUNT L S 27 037168 N A 2 ENGINE DOWEL PIN 28 045278 N A 4 NT M10 1 50 HX G8 ZN 29 084681 N A 1 CS M8 1 25 X 30 HX G8 ZN 30 N A 2 LIFTING TAB 31 N A 1 WATER PUMP PULLEY 32 N A 3 CS M6 1 X 16 HX G5 33 066001 N A 1 FAN BLADE ASSEMBLY 34 065722 N A 1 FAN SUPPORT STRAP 35 066134 N A 3 CS M8 1 25 X 20 HX FLG HD 36 448852 N A 1 REAR ENGINE MOUNT L S 37 047100 N A 1 CRANKSHAFT PULLEY 38 715045 N A 1 V BELT ALTERNATOR DRIVE 39 017012 N A 1 LW 375 MEDIUM SPRING ZN 40 056069 056069 1 CS 375 16 X 625 HX G5 ZN 41 000398 000398 1 CLAMP 766238 8 06 9 13 Rear Engine Assembly Electronic Governor 4500 O O N gt 8 9 NOTES Torque to 6 9 ft Ibs Torque to 14 21 ft Ibs Torque to 74 88 ft 105 Tension belt to 79 124 lbs Assemble item 34 bowed fan retaining strap with one item 35 caps
55. C OIL RESERVOIR SUBASSEMBLY 17 OIL COOLER VALVE SUBASSEMBLY 18 L H WHEEL MOTOR SUBASSEMBLY R H WHEEL MOTOR SUBASSEMBLY 19 HOSE MOUNT OIL FILTER ASSEMBLY 20 HOSE ASSEMBLY 69 0 21 COOLER TO RESERVOIR 22 COOLER TO CASE OUTLET 23 LEFT MOTOR FRONT PORT TO PUMP PORT A 24 HOSE ASSEMBLY 51 0 25 CYLINDER REAR PORT TO VALVE PORT 26 HOSE ASSEMBLY 36 0 CYLINDER FRONT PORT TO VALVE PORT M 27 HOSE ASSEMBLY 9 25 CASE OUTLET TO RESERVOIR 28 HOSE ASSEMBLY 30 0 16 QUICK COUPLER TO VALVE PORT J QUICK COUPLER TO VALVE PORT N 17 12 9 Partial View L H Side of Engine et MFG PART NO 038455 715441 038448 038489 011320 016873 060889 041491 081745 448035 034264 034264 033738 038455 715441 Detail B REAR VIEW OF OIL RESERVOIR HYDRAULIC HOSE FUEL LINE HOSE ROUTE TOWARD FRONT OF TRACTOR DESCRIPTION HOSE ASSEMBLY 19 0 RESERVOIR TO CHARGE PUMP HOSE ASSEMBLY 26 0 FILTER TO CHARGE PRESSURE INLET HOSE ASSEMBLY 19 0 FILTER TO VALVE PORT L HOSE ASSEMBLY 21 50 CHARGE PUMP TO VALVE PORT O CB 375 16 X 75 STD ZN NT 375 16 HXCLK ZN PLASTIC STRAP HOSE CLAMP CS 312 24 X 750 HX G5 ZN HOSE BRACKET FUEL HOSE 5 16 ID X 11 0 FILTER TO PUMP FUEL HOSE 5 16 ID X 30 0 TANK TO FUEL PUMP RIGHT MOTOR FRONT PORT TO PUMP PORT D RIGHT MOTOR REAR PORT TO PUMP PORT C HOSE ASSEMBLY 19 0 RESERVOIR TO CHARGE PUMP HOSE ASSEMBLY 26 0 FILTER TO CHARGE PRESSURE INLET Hydraulic amp
56. CH 32 077842 077842 2 MS 6 32 X 1 00 RD SL ZN 33 055863 055863 2 NT 6 32 HX NL ZN 34 023051 023051 1 SWITCH BOOT 35 023044 023044 2 MOUNTING NUT 36 043570 043570 2 HOSE CLAMP 37 601086 601086 1 RECTANGULAR INDICATOR BLANK PLUG 38 712257 712257 1 RED INDICATOR LIGHT 39 108175 108175 1 LIGHT PANEL 40 601092 601092 1 BLUE JUMPER HARNESS 41 601090 601090 1 RED JUMPER HARNESS 42 601093 601093 1 BROWN JUMPER HARNESS NOTES Place Loctite amp 242 on the entire circumference of threads Original factory configuration Replacement engine light panel configuration Use blue jumper wire 601092 to connect alternator light to tractor harness connector with orange and white wires pe cs 766238 8 06 13 3 Electrical System Footrest 4500 18 GA BLUE 18 GA WHITE 18 GA YELLOW CONNECTOR BODY TO DELAY MODULE 18 GA BLUE CONNECTOR BODY TO SEAT SWITCH 18 GA YELLOW 14 GA BROWN 18 GA WHITE 14 GA RED 18 GA BLACK RELAY CONNECTOR _ WHITE 18 GA BLACK 14 GA BROWN 14 GA ORANGE 42 GA RED 18GAORANGE GA BLACK HOUR METER 032649 IGNITION SWITCH 083501 13 4 766238 8 06 Electrical System Footrest 4500 18 YELLOW 14 POSITIVE 7 14 TERMINAL INTERMITTENT TONE YELLOW NEGATIVE TERMINAL 14 GA RED 18 GA BLACK 14 GA RED ELECTRONIC BUZZER NEUTRAL LOCK SWITCH 040527 929902 14 GA RED 14 GA ORANGE 1 18 GA ORANGE 16 GA GREEN 043950
57. CKET GLOW 122 ARS 2 4 PLUG 5 Fl GL pss 2 N 2 CLUTCH m P d SHUT OFF SOLENOIE ELECTRIC CLUTCH 13 20 766238 8 06 Electrical System Engine 4600 INDEX NO SERVICE PART NO 754952 012153 023234 757419 034280 076547 029876 017004 034272 060889 055939 017038 025403 042960 455113 024927 029868 084681 085852 037374 043661 034280 787895 MFG PART NO 754952 012153 023234 757419 034280 076547 029876 017004 034272 060889 055939 017038 025403 042960 455113 024927 029868 084681 085852 037374 043661 034280 787895 o 4 lt N N GO NN wa DESCRIPTION WIRE HARNESS BATTERY CABLE 48 RED POSITIVE FUSE 30 AMP AGC WATER TEMPERATURE SWITCH CS 312 18 X 750 HX G5 ZN FW 344 X 688 X 065 SAE ZN LW 312 ZN LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN PLASTIC STRAP SEE FOLLOWING PAGE ALSO CS 25 20 X 750 HX G5 ZN LW 250 MEDIUM SPRING ZN FW 281 X 625 X 062 ZN WIRE CLAMP LOOM 250 I D X 14 NT 25 20 HX G5 ZN LW 250 ZN CS M8 1 250 X 30 HX G8 8 ZN BATTERY CABLE 48 BLACK NEGATIVE GROMMET WIRE CLAMP SEE FOLLOWING PAGE CS 312 18 X 750 HX G5 ZN SEE FOLLOWING PAGE SOLENOID ADAPTER HARNESS NOTES 1 BCI Group 24F battery size Model 4600 12V 350 CCA 2 Use existing hardware slide boot over terminal after attaching 766238 8 06 13 21 4600 Ine Electrical System En PARTI
58. CUSHIONED TUBE CLAMP FUEL HOSE 31 CS 25 20 X 750 HX FLK ZN NT 25 20 HXFL LK ZN HOSE CLAMP FUEL HOSE 312 I D X 11 FUEL FILTER ASSEMBLY FUEL FILTER ELEMENT FUEL HOSE 312 1 0 X 43 PLASTIC STRAP HOSE ADAPTER 312 SHUT OFF VALVE PIPE PLUG 125 4600 AIR SCOOP ANGLE SUPPORT NOTES 4 5 Fender Assembly AIR SCOOP ANGLE SUPPORT 4 6 766238 8 06 Fender Assembly 766238 8 06 INDEX NO SERVICE PART NO 459578 036236 017004 070664 034272 033035 033035 037374 386862 061572 053660 365106 035691 056176 035626 374942 031229 035378 386615 336487 384776 064329 017079 017038 024927 MFG PART NO 459578 036236 017004 070664 034272 033035 033035 037374 386862 061572 053660 365106 035691 056176 035626 N A N A N A 386615 336487 384776 064329 017079 017038 024927 o 4 N ND ON s N NOTES 4 7 DESCRIPTION L H FENDER CS 312 18 X 1 00 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 750 X 060 ZN NT 312 18 HX G5 ZN TOP SEAL 12 X 75 X 18 5 SIDE SEAL 12 X 75 X 13 GROMMET 50 X 1 060 X 810 X 060 DOOR LATCH PIN COMPRESSION SPRING ROLL PIN 125D X 1 00 LG ZN LATCH MOUNT FW 210 X 50 X 046 ZN LW 10 MEDIUM SPRING ZN NT 10 24 HX ZN BATTERY HOLD DOWN NT 312 18 WG ZN CB 312 18 X 9 00 STD ZN BATTERY DOOR DOOR LATCH BATTERY TRAY CS 25 20 X 625 HX G5
59. Contents Sear Kil 3068 TER oo acie e den uy DECR ae DRIED AS 17 2 Seat Kil names Y PUE ER 17 3 Seat Kil 306894 vediske d quote poteris a leap s 17 4 Seat KIESTIZTATK 17 5 Hood Osee a 17 6 Ar rM HELM 17 8 Front Tre ODID S ses SSS 17 10 17 1 Seat Kit 306878K 2 2 13 yy INDEX SERVIC MFG PART NO PART NO 1 762914 762914 1 2 762948 762948 2 3 076547 076547 12 4 017004 017004 8 5 034272 034272 8 6 036236 036236 4 7 764472 764472 1 8 764480 764480 1 9 772343 772343 1 10 764498 764498 1 11 764464 764464 1 NOTES 17 2 F 2 6 1 SEAT MOUNT DESCRIPTION DELUXE SEAT SPRING FW 344 X 688 X 065 SAE ZN LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN CS 312 18 X 1 00 HX G5 ZN BACK ASSEMBLY ARM REST SET BOTTOM CUSHION BACK ADJUSTMENT KNOB TRACK SET NOT SHOWN 766238 8 06 Seat Kit 306860K gt SEAT MOUNT INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 762898 762898 1 STANDARD SEAT 2 762948 762948 2 SPRING 3 076547 076547 12 FW 344 X 688 X 065 SAE ZN 4 017004 017004 8 LW 312 MEDIUM SPRING ZN 5 034272 034272 8 NT 312 18 HX G5 ZN 6 036236 036236 4 CS 312 18 X 1 00 HX G5 ZN 7 764522 764522 1 BACK ASSEMBLY 8 764530 764530 1 ARM REST SET 9 764548 764548 1 CUSHION ASSEMBLY 10 764514 764514 1 TRACK
60. ERVICE PROCEEDURE GO TO http www parker com Model 4500 031682 FORD OWNER S MANUAL 031724 FORD IPL 031716 FORD SHOP MANUAL 035105 FORD SERVICE DIRECTORY Model 4600 756882 KUBOTA V1205 1505 OWNER S MANUAL 758896 KUBOTA V1505 IPL 758912 KUBOTA V1505 SHOP MANUAL When ordering parts you must use the part number as shown for each part not the index number Always give the tractor model and serial number and engine model and serial number to your parts and service representative Note Items sold in bulk such as seals and hoses are sold by the foot Using this manual Illustrations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Excel Industries Inc reserves the right to redesign and change the machine as deemed neces sary without notification If a change has been made to your machine which is not reflected in this parts manual see your Hustler dealer for current information and parts 766238 8 06 1 1 Hardware Description Codes amp Abbreviations The following codes are used throughout this parts manual Refer to this list when ordering parts ABBREVIATION DESCRIPTION CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw CW Cup Washer FW Flat Washer HX Hex Head LW Lock Washer MB Machine Bushing MS Machine Screw NT Nut SC Self Tapping Cap Screw SB Shoulder Bolt SS Set Screw Standard Torques The following chart lists the
61. EX DETAIL 12 6 766238 8 06 Valve amp Cylinder Assembly INDEX SERVICE NO PART NO 1 714600 2 076547 3 714618 4 034934 5 017004 6 034272 7 714626 8 017038 9 025403 10 089789 11 706085 12 322461 13 074559 14 083519 15 035949 16 038489 17 035956 18 038471 19 074302 20 035881 21 047852 22 047886 23 011320 24 247239 25 016873 26 036236 27 076588 28 055939 29 024927 30 052027 31 038448 32 035964 33 083121 34 035865 35 038463 36 030635 37 083626 38 011387 39 025544 40 421537 41 013821 MFG PART NO 714600 076547 714618 034934 017004 034272 714626 017038 025403 089789 706085 322461 074559 083519 035949 038489 035956 038471 074302 035881 047852 047886 011320 247239 016873 036236 076588 055939 024927 052027 038448 035964 083121 035865 038463 506576 083626 011387 025544 421537 N A QTY 2 BR ND es 2 NN NN NN amp ND DESCRIPTION CS 312 18 X 3 50 HX G5 ZN FW 344 X 688 X 065 ZN CS 312 18 X 4 00 HX G5 ZN VALVE ASSEMBLY LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN CS 25 20 X 3 50 HX G5 ZN LW 250 MEDIUM SPRING ZN FW 281 X 625 X 062 ZN FW 266 X 750 X 060 ZN FW 281 X 750 X 120 ZN CONTROL LEVER HAND GRIP CONNECTING LINK SWIVEL ADAPTER MALE 90 HOSE ASSEMBLY 21 50 X 50 I D SWIVEL ADAPTER MALE 90 HOSE ASSEMBLY 30 X 375 1 0 SWIVEL ADAPTER MALE STRAI
62. G5 ZN Locate items 1 amp 2 left and right frame fillers between main frame and radiator located on the sub frame to prevent hot air recirculation through radiator fan Use Loctite amp Pipe Sealant 592 005488 on the threads of all pipe fittings Tighten item 9 wing nut as tight as possible by hand then flush item 10 nut with end of bolt 766238 8 06 Oil Cooler Assembly 4600 To L H Rear Tractor Frame 11 4 766238 8 06 Oil Cooler Assembly 4600 1 INDEX SERVICE NO PART NO 1 008029 2 008011 3 497313 4 497305 5 029744 6 073007 7 049346 8 085639 9 031229 10 016840 11 034280 12 017004 13 076547 14 734335 15 757393 16 757401 17 038513 18 051300 19 448035 20 081745 MFG PART NO 008029 008011 497313 497305 029744 073007 049346 085639 031229 016840 034280 017004 076547 734335 757393 757401 038513 051300 448035 081745 QTY NOTES DESCRIPTION LH FRAME FILLER RH FRAME FILLER LH COOLER SUPPORT RH COOLER SUPPORT OIL COOLER BEARING DISC FW 375 X 870 X 078 ZN COOLER MOUNT NT 312 18 WG ZN NT 312 18 HX CLK ZN CS 312 18 X 750 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 688 X 065 SAE ZN MALE ELBOW HYDRAULIC OIL TUBE ADAPTER FEMALE CONNECTOR HOSE ASSEMBLY SWIVEL ADAPTER MALE 90 HOSE BRACKET CS 312 24 X 750 HX G5 ZN Locate items 1 amp 2 left and right frame fillers between main fram
63. GHT SWIVEL ADAPTER MALE 90 QUICK COUPLER DUST PLUG CB 375 16 X 750 STD ZN CLAMP BAR NT 375 16 HX CLK ZN CS 312 18 X 1 00 HX G5 ZN CLAMP ASSEMBLY CS 25 20 X 750 HX G5 ZN NT 25 20 HX G5 ZN SWIVEL ADAPTER MALE 45 HOSE ASSEMBLY 19 X 50 I D SWIVEL ADAPTER MALE 45 HOSE ASSEMBLY 51 X 375 1 0 SWIVEL ADAPTER MALE STRAIGHT HOSE ASSEMBLY 36 X 375 1 0 HYDRAULIC CYLINDER CE 750 X 4 00 X 156 X 3 840 ZN CP 125D X 1 250 LG HML ZN HOSE CLAMP CYLINDER STRAP SEAL KIT NOT SHOWN NOTES 1 Use item 10 flat washer to close gap between layers to take up accumulated tolerance 766238 8 06 12 7 Hydraulic amp Fuel Line Routing 4500 QUICK COUPLERS 2120 5 To charge press inlet To Port A PORT 1 4 3 See Detail A 2 a 14 case outlet C 12 bottom top amp AR bottom 10 12 8 766238 8 06 H draulic amp Fuel Line Routin 4500 INDEX NO 12 13 14 15 PORT B PORT D CHARGE PRESS INLET Hydraulic Pump Rotated 180 MFG PART NO 447912 389213 448043 029744 391060 391482 391441 386946 038513 715441 083121 038463 724732 038471 766238 8 06 Detail A WIRE STRAP 060889 NEGATIVE BATTERY CABLE Detail C INDEX DESCRIPTION PUMP SUBASSEMBLY 16 HYDRAULIC CYLINDER SUBASSEMBLY HYDRAULI
64. HX ZN LATCH FW 210 X 50 X 046 ZN LW 310 MEDIUM SPRING ZN NT 10 24 HX ZN CS 312 18 X 750 HX G5 ZN REAR SCREEN STOP 4000 SERVICE DECAL 1 Use 3M Scotch Grip 1300 adhesive 082511 or equivalent to install items 14 amp 15 seals to item 7 rear screen Follow vendor s instructions carefully for proper application of adhesive 2 Adjust item 7 rear screen and item 10 latch to hook latch on radiator mount and item 28 rear screen stop attached to rear frame to make sure the screen seals against tractor frame and radiator 766238 8 06 17 7 Air Scoop Kit 466615 AIRSCOOP 7 ANGLE SUPPORT TRACTOR FRAME 17 8 766238 8 06 Air Scoop Kit 466615 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 442731 442731 1 AIR SCOOP 727610 727610 1 LOGO DECAL 3 760173 760173 2 REAR SCREEN SEAL 4 059519 059519 1 HALF ROUND WEATHER SEAL 1 92 EP 5 017657 017657 4 RIVET 125 062 125 GRIP 6 028738 028738 2 LATCH CATCH EP 7 715599 715599 2 CS 10 24 X 1 00 HX G5 ZN EP 8 017079 017079 3 FW 250 X 560 X 04 SAE ZNYC 9 460311 460311 1 CHAIN 19 EP 10 023069 023069 3 FDW 281 X 1 250 X 047 EP 11 056176 056176 2 LW 187 MEDIUM SPRING ZN EP 12 035626 035626 2 NT 10 24 HX G5 ZN EP 13 068585 068585 1 CLAMP EP 14 251124 251124 2 HOOD BUMPER EP 15 033704 033704 2 FLEXIBLE LATCH 16 442871 442871 1 BOTTOM CLOSE OUT 17 061473 061473 3 SEAL 50 X 250 18 033035 033035 4 SEAL 750 X 125 EP 19 056077 05607
65. HX ZN 15 034280 034280 1 CS 312 18 X 750 HX G5 ZN 16 076547 076547 1 FW 344 X 688 X 065 SAE ZN 17 029876 029876 1 LW 312 ZN 18 766220 766220 1 WIRE HARNESS 19 053736 053736 2 J CLIP WIRE CLAMP 20 060889 060889 2 PLASTIC STRAP 21 055939 055939 4 CS 25 20 X 750 HX G5 ZN 22 025403 025403 1 FW 281 X 625 X 062 ZN 23 042960 042960 3 WIRE CLAMP 24 455113 455113 1 LOOM 250 X 14 25 025403 025403 2 FW 281 X 625 X 062 ZN 26 029868 029868 1 LW 250 ZN 27 013730 013730 1 CS M10 1 50 X 40 HX G8 ZN 28 085852 085852 1 BATTERY CABLE NEGATIVE BLACK 29 035238 035238 1 LW 437 MEDIUM SPRING ZN 30 045278 045278 1 NT M10 X 1 50 HX G8 8 ZN 31 881888 N A 1 IGNITION CONTROL MODULE ASSEMBLY 32 073122 073122 2 CS 10 24 X 1 00 HX ZN 33 035626 035626 4 NT 10 24 HX ZN 34 037374 037374 2 GROMMET 35 041202 041202 1 WATER TEMPERATURE SWITCH 36 N A 708669 1 NUT amp WASHER M5 8 37 007567 007567 4 FW 208 X 59 X 051 ZN 38 017079 017079 6 FW 250 X 560 X 04 SAE ZNYC 39 071456 071456 2 CS 10 24 X 1 25 HX ZN 40 056077 056077 3 CS 250 20 X 1 00 HX G5 ZNYC 41 782029 782029 1 LW 250 INT TOOTH SS 42 785683 785683 1 FORD TIMING ADAPTER HARNESS 766238 8 06 13 7 NOTES BCI Group 24F battery size model 4500 12V 350 CCA Tie battery cables to hoses amp other electrical cables running through hose mount located on left front of engine using item 20 plastic straps Be sure cables amp hoses do not interfere with pump pulley throttle linkage choke cable or route too close
66. IR DEFLECTOR AIR DEFLECTOR LH TOP AIR DEFLECTOR HOSE ELBOW 90 WATER PUMP INLET TUBE TUBE CLAMP CS 312 18 X 625 HX G5 ZN CLAMP BRACKET LW 312 MEDIUM SPRING ZN NT 312 18 HX G5 ZN HOSE CLAMP WATER BYPASS HOSE PLASTIC STRAP HEAT SENDER BLOCK WATER TEMPERATURE SWITCH J CLIP WIRE CLAMP SEAL 23 75 CS 312 18 X 750 HXFLK ZNYC 4500 CONTROL MOUNT CS 10 24 X 750 HXFLK ZNYC 5 16 18 THREAD NUTSERT Cooling System 4500 62 12 UP 18 Clamp must be in this position before tightening this clamp only Detail B FAN LOCATION IN SHROUD Detail A 36 N A X lt 250 typ AED 1 AT 2222227 4 mmi i N A N 2 A A 2 7 d 7 21 2 2 2 4 4 Ga 21 aw vA 54 2 _ 2 N B N 2 1 N 74 v 07 2 J 21 2 2 ZZ 222227 A 2 Ka JER QP gt Adhesive side to tank tuck ends SHROUD SEAL LOCATION between corner gusset amp core Detail D Detail C 49 20512 o HOSE MODIFICATION NO SCALE 150512 Detail E 10 4 766238 8 06 Cooling System 4500 NOTES 1 Attach item 5 overflow hose from bottom of bottle to radiator overflow port located on filler neck 2 Use 3M Scotch Grip 1300 adhesive or equivalent to install seals Follow vendor s instructions carefully for
67. K ABSORBER SHOCK ABSORBER BUSHING CS 375 16 X 6 00 HX ZN 375 X 750 X 040 CUP NT 375 16 HX G5 ZN STEERING ARM NT 375 24 HX G5 ZN LW 375 MEDIUM SPRING ZN R H STEERING LINK ASSY INCLUDES 24 25 26 27 amp 28 L H STEERING LINK ASSY INCLUDES 24 25 26 27 amp 29 ROD END NT 375 24 HX JAM ZN TURNBUCKLE 375 24 NT 375 24 LH HX JAM ZN R H STEERING CONTROL LINKAGE L H STEERING CONTROL LINKAGE CS 250 20 X 1 50 HX G5 ZN FW 281 X 625 X 062 ZN STEERING ADJUSTMENT BRACKET FW 344 X 688 X 065 SAE ZN THREADED ROD 5 16 18 X 8 00 COMPRESSION SPRING STEERING CONTROL BRACKET STEERING LINK BRACKET LW 250 MEDIUM SPRING ZN NT 25 20 HX G5 ZN CS 25 20 X 1 250 HX G5 ZN FW 281 X 625 X 098 ZN CP 125D X 1 00 LG HML ZN LEVER BUSHING amp WASHER ASSEMBLY PUMP LEVER CS 375 16 X 1 50 HX G5 ZN LINKAGE STRAP LINKAGE STRAP NOTES tighten nut 1 2 to 3 4 of a turn then add second nut 766238 8 06 7 3 Neutral Lock Assembl p I M D 4 766238 8 06 Neutral Lock Assembly INDEX NO O Q Sige SERVICE PART NO 467811 467787 055947 017038 025403 083766 056077 017079 715748 483735 476051 074559 MFG PART NO 467811 467787 055947 017038 025403 083766 056077 017079 7157
68. N 21 063297 063297 1 SB 370 X 50 SH 312 18 TD 22 460634 460634 1 CLUTCH PIVOT ARM 23 704718 704718 1 FW 406 X 688 X 060 ZN 24 712281 712281 2 NT 312 18 HX FLK 25 060541 060541 1 SB 50 X 625 SH 375 16 ZN 26 058875 058875 1 MB 510 X 870 X 050 ZN 27 706168 706168 1 NT 375 16 HX JAM G5 ZN 28 386391 386391 1 IDLER ARM 29 722678 722678 1 SB 375 X 620 SH 312 18 TH ZN 30 704726 704726 1 FW 406 X 1 00 X 105 ZN 31 016444 016444 1 CS 375 16 X 3 00 HX G5 ZN 32 070672 070672 1 NT 375 16 HX FL CLK ZN 33 736520 736520 1 CS 375 16 X 5 250 HX G5 ZN 34 388074 388074 1 IDLER SPACER 35 534396 534396 1 IDLER PULLEY 36 388082 388082 1 IDLER SPACER NOTES Tighten nut enough to allow free movement of item 9 clutch lever Lubricate with grease before assembly Position item 18 pivot bracket with large hole on top Make sure item 28 idler arm moves freely by tightening item 13 nut until it clamps idler arm so that it cannot move Then back nut off loosen until idler arm moves freely 5 Pump clutch lever must break over center and hold E a er 766238 8 06 7 7 766238 8 06 766238 8 06 Chapter 8 Contents Mechanical Throttle Assembly 4500 8 2 Electronic Throttle Assembly 4500 8 4 Throttle Control Cable 4600 8 6 Choke Control Cable Assembly 4500 8 8 Carburetor Assembly Mechanical Throttle
69. NNAJ ONNANSSGSSRANNSSGSSRSAS DESCRIPTION COOLANT BOTTLE CS 312 18 X 750 HX G5 ZN HOSE CLAMP NT 312 18 HX G5 ZN OVERFLOW HOSE 26 RADIATOR ASSEMBLY RADIATOR CAP SEAL 430 X 750 X 20 00 SEE FOLLOWING PAGE SEAL 250 X 50 X 16 50 SEE FOLLOWING PAGE HOSE CLAMP TOP RADIATOR HOSE LOWER RADIATOR HOSE SHROUD SEAL 250 X 50 X 23 50 RIVET 125 062 120 GRIP LATCH CATCH RADIATOR BRACE FW 281 X 625 X 062 ZN LW 250 MEDIUM SPRING ZN CS 25 20 X 870 HX G5 ZN CLIP DOOR FINAL ASSEMBLY DOOR DOOR SEAL SCREW ASSEMBLY RETAINER RH GUSSET STRAP NT 25 20 HX ZN GUSSET STRAP AIR DEFLECTOR CS 25 20 X 625 HX G5 ZN CS 312 18 X 1 00 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 688 X 065 SAE ZN RADIATOR BRACKET UPPER RADIATOR PAD LOWER RADIATOR PAD BOTTOM RADIATOR MOUNT SEAL 430 X 750 X 17 00 NOTES 1 Attach item 5 overflow hose from bottom of bottle to radiator overflow port located on filler neck 2 Includes items 23 26 Use 3M Scotch Grip 1300 adhesive or equivalent to install seals Follow vendor s instructions carefully for proper application of adhesive 4 Use hole that best provides angular alignment 5 Push radiator mount assembly against radiator amp radiator against shroud then tighten 312 18 nuts 766238 8 06 10 7 Cooling System 4600 En 50 1 12 UP MW Clamp must be in this LL E postion before tightening 4 this clamp only Detail B
70. OR PAD 21 079210 079210 1 FW 344 X 1 00 X 060 ZN 22 017004 017004 5 LW 312 MEDIUM SPRING ZN 23 034272 034272 5 NT 312 18 HX G5 ZN 24 422576 422576 2 RADIATOR BRACE 25 013334 013334 2 CS 25 20 X 870 HX G5 ZN 26 017038 017038 4 LW 250 MEDIUM SPRING ZN 27 025403 025403 4 FW 281 X 625 X 062 ZN 28 036236 036236 4 CS 312 18 X 1 00 HX G5 ZN 29 049346 049346 4 FW 375 X 870 X 060 ZN 30 056077 056077 2 CS 25 20 X 1 00 HX G5 ZN 31 024927 024927 2 NT 25 20 HX G5 ZN NOTES 1 These fasteners are used to mount the hydraulic pump 2 Use 3M Scotch Grip 1300 adhesive 082511 to glue item 20 lower radiator pad to item 18 bottom radiator mount 766238 8 06 2 11 2 12 766238 8 06 766238 8 06 Chapter 3 Contents Tool Bar Assembly 4500 Tool Bar Assembly 4600 3 1 Tool Bar Assembly 4500 Ground Md EP 766238 8 06 Tool Bar Assembly 4500 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 055939 055939 2 CS 25 20 X 750 HX G5 ZN 2 025403 025403 2 FW 281 X 625 X 062 ZN 3 029868 029868 1 LW 250 INT EXT ZN 4 017038 017038 2 LW 250 MEDIUM SPRING ZN 5 024927 024927 2 NT 25 20 HX G5 ZN 6 043570 043570 1 SINGLE HOSE CLIP 7 000174 000174 2 CE 375 X 1 250 156 X 1 090 ZN 8 017251 017251 6 CP 156D X 1 00 LG HML ZN 9 711127 711127 2 NYLON ROLLER GUIDE 10 705178 705178 2 CS 375 16 X 1 750 HX G5 ZN 11 076422 076422 4 FW 406 X 1 00 X 060 ZN 12 450874 450874 2 PULLEY
71. SEMBLY 50 1 0 X 21 50 HOSE 50 I D X 69 SERVICE TEE O RING SWIVEL ADAPTER MALE 45 STREET ELL MALE NIPPLE 75 RELIEF VALVE HOSE 50 1 0 X 9 50 BREATHER CAP STRAINER WIRE CLAMP HYDRAULIC OIL DECAL HYDRAULIC PRESSURE DECAL PIPE PLUG 50 CS 25 20 X 625 HX G5 ZN LW 250 MEDIUM SPRING ZN FW 281 X 625 X 062 ZN FW 440 X 1 00 X 083 ZN SEE FOLLOWING PAGE FW 406X 1 25X 12 HRD ZN 12 3 Hydraulic System FITTING POSITION Detail B Detail A Rotate approximately 20 as shown GASKET gt Q Detail C Detail D 50 25 1 50 1 25 Center decals on tank Detail E 12 4 766238 8 06 Hydraulic System NOTES 1 Use Loctite amp Pipe Sealant 592 005488 on the threads of all pipe fittings 2 Bottom of reservoir must rest on supports of sub frame 3 Remove bolt that holds lift bracket and replace bracket with one item 44 flat washer 4 Place a thin layer of oil on element gasket before assembly Install as shown Tighten element 3 4 turn after initial gasket contact 5 Use Loctite 545 this fitting only 6 Used on tractors with serial number prior to 04014000 766238 8 06 12 5 Valve amp Cylinder Assembly Footrest Assembly Footrest gt Assembly Main Frame 22 Assembly Detail A Rotate fittings approximately as shown FITTING IND
72. SPACER 13 017012 017012 2 LW 375 MEDIUM SPRING ZN 14 016873 016873 2 NT 375 16 HXCLK ZN 15 007971 007971 4 DECK LIFT PULLEY 16 077859 077859 1 CS 50 13 X 3 250 HX G5 ZN 17 767962 767962 2 FW 531 X 1 063 X 090 SAE HD ZN 18 735175 735175 1 NT 50 13 FLEX LOC ZN 19 429704 429704 1 CABLE GUIDE 20 421545 421545 1 GUIDE PIN 21 011387 011387 2 CP 125D X 1 250 LG HML ZN 22 030494 030494 1 CABLE ASSEMBLY 48 LONG 23 007989 007989 1 CABLE ASSEMBLY 34 50 LONG 24 024836 024836 2 NT 50 13 HX JAM G5 ZN 25 352815 352815 2 ADJUSTABLE YOKE END 26 422113 422113 1 TOOL BAR 27 068056 068056 2 CE 50 X 1 50 X 150 X 1 320 ZN 28 423681 423681 1 BOTTOM TOOL BAR 29 020016 020016 2 CE 50 X 2 00 X 150 X 1 820 ZN 30 017301 017301 2 HP 125 X 2 375 ZN 31 029413 029413 2 CE 750 X 2 750 X 150 X 2 590 ZN 32 017269 017269 2 156 X 1 50 LG ZN 33 019471 019471 1 CE 380 X 1 750 150 X 1 60 ZN 34 705137 705137 1 FW 391 X 1 250 X 060 ZN 35 002212 002212 1 SPRING 36 462531 462531 1 CABLE DEFLECTOR 37 704718 704718 1 FW 406 X 688 X 060 ZN 38 017244 017244 1 CP 125D X 1 00 LG HML ZN 39 030635 506576 1 HYDRAULIC CYLINDER NOTES 1 Coat sides amp ID of pulley bushing and ID amp OD of spacers with anti seize lubricant 705715 2 Do not overtighten both pulleys to spin freely Use Loctite 242 on end of bolt 766238 8 06 3 3 Tool Bar Assembly 4600 Ground MAN d 49 N Glow Plug Timer AN F Part of Engine 5 Q
73. SUBASSEMBLY HOSE MOUNT OIL FILTER ASSEMBLY HOSE ASSEMBLY 69 0 COOLER TO RESERVOIR COOLER TO CASE OUTLET LEFT MOTOR FRONT PORT TO PUMP PORT A HOSE ASSEMBLY 51 0 CYLINDER REAR PORT TO VALVE PORT K HOSE ASSEMBLY 36 0 CYLINDER FRONT PORT TO VALVE PORT M HOSE ASSEMBLY 9 25 CASE OUTLET TO RESERVOIR HOSE ASSEMBLY 30 0 QUICK COUPLER TO VALVE PORT J QUICK COUPLER TO VALVE PORT N HOSE ASSEMBLY 19 0 RESERVOIR TO CHARGE PUMP HOSE ASSEMBLY 26 0 FILTER TO CHARGE PRESS INLET HOSE ASSEMBLY 19 0 FILTER TO VALVE PORT L LEFT MOTOR REAR PORT TO PUMP PORT B HOSE ASSEMBLY 21 50 CHARGE PUMP TO VALVE PORT O CB 375 16 X 750 STD ZN NT 375 16 HXCLK ZN PLASTIC STRAP HOSE CLAMP HOSE CLAMP FUEL HOSE 3 16 ID X 31 0 INJECTOR TO TANK FUEL HOSE 5 16 ID X 11 0 FILTER TO FUEL PUMP FUEL HOSE 5 16 ID X 43 0 FILTER TO TANK RIGHT MOTOR FRONT PUMP PORT D RIGHT MOTOR REAR PUMP PORT C CS 312 24 X 750 HX G5 ZN HOSE BRACKET 12 11 12 12 766238 8 06 766238 8 06 Chapter 13 Contents Electrical System Footrest 4500 13 2 Electrical System Engine 4500 Mechanical Governor 13 6 Electrical System Engine 4500 Electronic Governor 13 10 Electrical System Footrest 4600 13 14 Electrical System Engine 4600 13 18 Electrical Diagram 4500 Mechanical Governor 13 22 Electrical Diagram 4500 Electronic Governor
74. T 13 058891 N A 1 GASKET WASHER 14 058917 N A 1 WING NUT 15 058933 N A 1 BAFFLE 16 058941 N A 1 VACUATOR CUP 17 058925 N A 1 CLAMP ASSEMBLY 18 022079 N A 1 VACUATOR VALVE 19 006551 006551 1 HOSE CLAMP 20 082727 082727 1 CRANKCASE VENT HOSE 20 NOTES 1 Index pre cleaner with dust ejector pointed away form tractor and fender as shown 766238 8 06 5 7 Air Cleaner Assembly 4600 1 5 8 766238 8 06 Air Cleaner Assembly 4600 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 057661 057661 2 HOSE CLAMP 2 031831 031831 1 AIR CLEANER HOSE 3 775353 775353 1 ENGINE CENTRIFICAL PRECLEANER 4 021758 021758 1 SERVICE INDICATOR 5 032045 032045 1 AIR CLEANER ASSEMBLY INCLUDES ITEMS 11 17 6 721894 721894 2 MOUNTING BANDS 7 036236 036236 4 CS 312 18 X 1 00 HX G5 ZN 8 070664 070664 4 FW 344 X 750 X 060 ZN 9 017004 017004 4 LW 312 MEDIUM SPRING ZN 10 034272 034272 4 NT 312 18 HX G5 ZN 11 032029 N A 1 FILTER ELEMENT 12 058891 N A 1 GASKET WASHER 13 058917 N A 1 WING NUT 14 058933 N A 1 BAFFLE 15 058941 N A 1 VACUATOR CUP 16 058925 N A 1 CLAMP ASSEMBLY 17 022079 N A 1 VACUATOR VALVE NOTES 1 Index pre cleaner with dust ejector pointed away form tractor and fender as shown 766238 8 06 5 9 5 10 766238 8 06 766238 8 06 Brake Assembly Chapter 6 Contents Tail Wheel Installation 4500 amp 4600 Tail Wheel Breakdown 747782 6 1 Brak
75. TER 4500 AIR SCOOP ANGLE SUPPORT NOTES 4 3 Fuel System 4600 4 4 766238 8 06 Fuel System 4600 1 Part of engine group 2 See hose routing page 12 10 766238 8 06 INDEX NO SERVICE PART NO 385773 084756 036236 017004 070664 034272 078246 038984 041483 043661 038398 016147 016816 041491 034264 032706 042341 034264 060889 039131 068486 084921 353045 MFG PART NO 385773 084756 036236 017004 070664 034272 078246 038984 041483 043661 038398 016147 016816 041401 034264 N A N A 034264 060889 039131 068486 084921 353045 QTY 9 D N DESCRIPTION FUEL TANK FUEL CAP AND GAUGE CS 312 18 X 1 00 HX G5 ZN LW 312 MEDIUM SPRING ZN FW 344 X 750 X 060 ZN NT 312 18 HX G5 ZN BRASS ELBOW HOSE ADAPTER HOSE CLAMP
76. UNNION COVER LIP SEAL HEX HEAD SCREW LIFTING BRACKET PLUG PIN END CAP GASKET VARIABLE SWASH PLATE THRUST PLATE CYLINDER BLOCK KIT VALVE PLATE PIN NEEDLE BEARING CENTER SECTION SPECIAL PLUG O RING O RING CONICAL COMP SPRING INTERNAL RETAINING RING SCREW VALVE CHARGE RELIEF PLUG ASSEMBLY O RING CHARGE RELIEF SHIM 010 CHARGE RELIEF SHIM 020 CHARGE RELIEF SHIM 050 HELICAL COMP SPRING 160 PSI CHARGE RELIEF POPPET COUPLING VALVE PLATE PUMP HOUSING WASHER PUMP SHAFT BALL BEARING EXTERNAL RETAINING RING O RING CHARGE GEAR PUMP SOCKET HEAD SCREW Wheel Motor Breakdown 007914 ADDITIONAL PARTS AVAILABLE FROM YOUR DEALER Rebuilt Wheel Motor Excel Part Number 708826 Seal Kit Excel Part Number 708859 16 4 766238 8 06 Wheel Motor Breakdown 007914 766238 8 06 INDEX NO SERVICE PART NO 706192 706200 706218 N A 706234 706242 706259 706267 706275 706283 706291 706317 706325 706333 706341 706358 N A N A 706457 065508 MFG PART NO N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A Serviced in seal kit QTY LS XS mU OX ER NN EXT DESCRIPTION NUT DIRT amp WATER SEAL OUTER BEARING SERVICE HOUSING ASSY BACKUP WASHER SEAL THRUST WASHER THRUST BEARING INNER BEARING KEY COUPLING SHAFT THRUST BEARING RING SEAL DRIVE LINK WEAR PLATE
77. Wipe with solvent if necessary c Temperature of both surfaces should be 65 or more d Allow to dry until adhesive is no longer tacky to the touch minimum 5 minutes e Use assembly tool 083535 to install knob on lever 766238 8 06 8 9 Carburetor Assembly Mechanical Throttle m 5 2 7 LINE FROM FUEL PUMP INTAKE MANIFOLD Figure 1 Figure 2 INCORRECT CORRECT Detail A 8 10 766238 8 06 Carburetor Assembly Mechanical Throttle m INDEX NO 1 O Q N aoa oa aw 2 A 2 o O Q Q N SERVICE PART NO 710285 035691 056176 715581 714998 011841 038422 434886 035626 044255 708677 708644 714659 066142 708610 1 Torque 16 20 ft Ibs 2 Apply Loctite 242 to threads and torque to 12 15 ft Ibs 3 Remove choke lever from right end of choke pivot shaft amp reassemble on left end of choke pivot shaft With the choke butterfly in the horizontal most position fully choked the choke lever should be positioned 1 00 from the choke cable mount screw as shown Item 5 nut item 4 lock washer item 3 flat washer amp item 2 seal will have to be assembled on right end of choke pivot shaft MFG PART NO N A 710285 035691 056176 715581 714998 011841 038422 434886 035626 044255 N A N A N A N A N A N A N A N A o lt ap NO DESCRIPTION CARBURETOR FACET CHOKE ROD SEAL FW 210 X 50 X 04
78. X G5 ZN 22 384107 384107 4 RADIATOR PAD 23 034272 034272 4 NT 312 18 HX G5 ZN 24 422576 N A 2 RADIATOR BRACE 25 013334 N A 2 CS 25 20 X 870 HX G5 ZN 26 036236 036236 4 CS 312 18 X 1 00 HX G5 ZN 27 049346 049346 4 FW 375 X 870 X 078 ZN 28 017004 017004 4 LW 312 MEDIUM SPRING ZN 29 056077 056077 2 CS 25 20 X 1 00 HX G5 ZN 30 024927 024927 2 NT 25 20 HX G5 ZN NOTES 1 These fasteners are used to mount the hydraulic pump 766238 8 06 2 9 Sub Frame Assembly 4600 Radiator Assembly 2 10 766238 8 06 Sub Frame Assembly 4600 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 496117 496117 1 SUB FRAME 460600 460600 1 TOP PUMP MOUNT 3 067918 067918 6 NT 50 13 HX G8 ZN 4 017046 017046 8 LW 50 MEDIUM SPRING ZN 5 017137 017137 6 FW 560 X 1 370 X 109 SAE ZN 6 016527 016527 2 CS 50 13 X 1 00 HX G5 ZN 7 061812 061812 2 CS 50 13 X 3 50 HX G5 ZN 8 076992 076992 4 FW 530 X 1 750 X 125 ZN 9 076927 076927 4 ENGINE SIDE MOUNT 10 385914 385914 4 MOUNTING SPACER 11 080358 080358 1 GROMMET 500 X 1 00 X 750 X 120 12 042630 042630 2 CS 50 13 X 6 50 HX G5 ZN 13 016410 016410 2 CS 375 16 X 2 00 HX G5 ZN 14 073858 073858 2 FW 406 X 750 X 250 ZN 15 712893 712893 2 FW 406 X 1 250 X 120 HRD ZN 16 017012 017012 2 LW 375 MEDIUM SPRING ZN 17 054502 054502 2 NT 375 16 HX G5 ZN 18 497370 N A 1 BOTTOM RADIATOR MOUNT 19 737536 N A 1 SEAL STRIP 430 X 750 X 17 0 20 497339 N A 2 LOWER RADIAT
79. ZN FW 344 X 688 X 065 SAE ZN CS 312 18 X 1 00 HX G5 ZN FOOTREST SUPPORT ANGLE NT 312 18 HX G5 ZN CS 375 16 X 1 250 HX G5 ZN LW 375 MEDIUM SPRING ZN FW 406 X 1 00 X 060 ZN CS 312 24 X 750 HX G5 ZN HOSE BRACKET CS 25 20 X 870 HX G5 ZN LW 250 MEDIUM SPRING ZN FDW 281 X 1 250 X 047 ZN BOTTOM SCREEN CS 25 20 X 625 HX G5 ZN SEAL 12 X 75 X6 SEAL 12 X 75 X 29 5 NOTES 2 Align items 23 amp 24 seals with edges of item 21 bottom screen Cut seal for slots 766238 8 06 2 5 Frame Assembly 4600 FOOTREST 2 6 766238 8 06 Frame Assembly 4600 1 Torque to 45 Ft Lbs INDEX NO 0 Q NN NN gt o N A O M OQ N SERVICE PART NO 383141 077859 017137 248237 017046 067918 034280 017004 076547 036236 385344 034272 052860 017012 076422 013334 017038 023069 496828 737536 033035 033035 064329 MFG PART NO 383141 077859 017137 248237 017046 067918 034280 017004 076547 036236 385344 034272 052860 017012 076422 013334 017038 023069 496828 737536 033035 033035 064329 QTY N N N OQ Q N N O O N N A N 2 Align with edges cut seal for slots 766238 8 06 DESCRIPTION MAIN FRAME CS 50 13 X 3 250 HX G5 ZN FW 560 X 1 370 X 109 SAE ZN REAR CROSS MEMBER LW 50 MEDIUM SPRING ZN NT 50 13 HX G8 ZN CS 312 18 X 750 HX G5 ZN LW 312 MEDIUM SPRING ZN FW
80. astic strap only tight enough so cable is parallel to backing plate Cut off excess strap Use plastic strap to hold right brake cable to tractor frame after cable is attached to brake activation assembly Pull strap tight cut off excess strap Apply 3 drops of 609 Loctite to taper on wheel motor axle as shown Assemble within 15 minutes Do not put drops on threads or backside of nut Install brake shoe with longest pad toward front of tractor both sides Install strut with longest notch toward front of tractor both sides Used on tractors with serial number prior to 04014000 766238 8 06 6 3 Tail Wheel Installation 4500 amp 4600 HOOK ROD 457 9 j E Turn item 10 grease zerk as shown so rod hook will not interfere with use of grease gun Detail A 6 4 766238 8 06 Tail Wheel Installation 4500 amp 4600 INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 052860 052860 2 CS 375 16 X 1 250 HX G5 ZN 2 017012 017012 2 LW 375 MEDIUM SPRING ZN 3 049346 049346 2 FW 375 X 870 X 078 ZN 4 385831 385831 1 PIVOT PIN 5 036244 036244 1 CS 375 16 X 1 00 HX G5 ZN 6 706168 706168 1 NT 375 16 HX JAM G5 ZN 523001 468934 1 TAIL WHEEL AXLE ASSEMBLY INCLUDES ITEMS 7 17 7 082180 N A AR MB 1 00 X 1 50 X 049 PN 8 018747 N A 2 BRONZE BUSHING 1 250 X 1 00 X 1 250 9 508788 N A 1 TAIL WHEEL AXLE 10 015511 N A 1 GREASE ZERK 45 11 016527 N A 2 CS 50 13 X 1 00 HX G5 ZN 12 017046 N A 2 LW
81. crew to center hole in item 31 water pump pulley Position bowed strap ends against fan hub face amp over unused holes in fan hub 010 050 clearance between tip of flywheel tooth to root of starter pinion tooth Push item 21 starter motor seal over starter shaft until firmly against front surface of starter motor Use Scotch 3M 1300 adhesive or equivalent on outside edge of starter motor seal Seal must contact starter pilot When installing item 19 starter motor end shield make sure it clears ring gear on flywheel outboard upon engagment of starter Reposition dipstick tube not shown to clear engine mount 10 Used on tractors with serial numbers 02034020 and higher 9 14 766238 8 06 766238 8 06 Chapter 10 Contents Cooling System 4500 Cooling System 4600 10 1 Cooling System 4500 AIR SCOOP ANGLE SUPPORT See Detail A See Detail E 10 2 766238 8 06 Cooling System 4500 766238 8 06 INDEX NO E 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 rab 56 57 7 SERVICE PART NO 761023 076547 036236 041491 034264 710079 076919 713040 710483 036749 036574 045401 715060 721589 423749 046508 423343 025403 017038 013334 423822 061473 064329 008037 008045 421784 023069 704916 422576 037051 520171 024927 423814 706101 017657 00491
82. djust carburetor idle mixture screw by turning clockwise until RPM s drop from being too lean Turn idle mixture screw counter clockwise until RPM s increase and then drop from being too rich Turn idle mixture screw clockwise until RPM s increase and engine runs smooth with no pulsations c See View A Adjust eye bolt B to 1 03 inch dimension Set surge screw C to 70 inch dimension Set high speed stop screw E to 766238 8 06 15 3 Step 6 Step 7 Step 8 65 inch dimension Put slight tension on governor spring with lever A and install throttle rod hardware between governor throttle lever and carburetor lever Adjust length of linkage rod so that carburetor lever is about 1 32 to 1 16 inch off it s wide open stop Tighten locking nuts on linkage rod Release spring tension and operate throttle lever manually to check for any binding in linkage Make corrections as required Start engine and warm to operating temperature Adjust low speed idle screw on carburetor to obtain 950 to 1050 RPM Manually pull lever A to full throttle position against screw E and turn surge screw C clockwise until engine runs smoothly without surging Do not tighten locking nut on surge screw C Adjust high speed stop screw E to obtain 3100 3120 RPM Tighten locking nut on high speed stop screw E Set adjuster bracket see View B so that when operator control lever is forward over center lever A is just touc
83. e Assembly USE EXISTING HARDWARE USE EXISTING HARDWARE See Detail A 380 T c Detail 6 2 766238 8 06 Brake Assembly INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 383687 383687 1 LEVER AND CABLE ASSEMBLY 2 072405 N A 1 BRAKE HANDLE LEVER ASSEMBLY 3 072389 N A 1 RIGHT BRAKE CABLE ASSEMBLY 4 032052 N A 1 LEFT BRAKE CABLE ASSEMBLY 5 060889 060889 3 PLASTIC STRAP 6 061812 061812 8 CS 50 13 X 3 50 HX G5 ZN 7 333104 333104 1 LH WHEEL MOTOR SPACER 333112 333112 1 RH WHEEL MOTOR SPACER 8 792341 792341 2 WHEEL MOTOR EP 007914 N A 2 WHEEL MOTOR 9 792457 N A 2 WOODRUFF KEY EP 064337 N A 2 WOODRUFF KEY 10 072694 072694 4 STEM 11 072728 072728 2 DUST COVER 12 356360 356360 1 L H BACKING PLATE 356352 356352 1 R H BACKING PLATE 13 017046 017046 8 LW 50 MEDIUM SPRING ZN 14 067918 067918 8 NT 50 13 HX G8 ZN 15 072769 072769 2 LEVER PIN LOCK 16 072710 072710 1 BRAKE SHOES SET OF 4 17 072678 072678 4 HOLD DOWN SPRING 18 072686 072686 4 LOCK CUP 19 037788 037788 2 SPRING 20 072702 072702 2 ADJUSTER 21 034652 034652 2 SPRING 22 072751 N A 1 L H LEVER AND PIN ASSEMBLY N A 241018 1 LEVER ASSEMBLY PIN N A 241034 1 L H LEVER 072744 N A 1 R H LEVER AND PIN ASSEMBLY N A 241018 1 LEVER ASSEMBLY PIN N A 241000 1 R H LEVER 23 072736 072736 2 STRUT 24 423830 423830 2 HUB AND DRUM ASSEMBLY 25 024281 N A 10 MOUNTING BOLT 26 706192 N A 2 NUT NOTES Torque to 75 80 Ft Lbs Torque to 425 450 Ft Lbs Pull pl
84. e and radiator located on the sub frame to prevent hot air recirculation through radiator fan Use Loctite amp Pipe Sealant 592 005488 on the threads of all pipe fittings Tighten item 9 wing nut as tight as possible by hand then flush item 10 nut with end of bolt 766238 8 06 766238 8 06 766238 8 06 Chapter 12 Contents Hydraulic Syse d var ced on eS 12 2 Valve amp Cylinder Assembly 12 6 Hydraulic Hose amp Fuel Line Routing 4500 12 8 Hydraulic Hose amp Fuel Line Routing 4600 12 10 12 1 Hydraulic System To right side To directional of oil cooler control valve Return from left side of oil cooler See Detail C HQ LY 28 8 NN 0 V WI NG 25 lt From directional control valve Wire harness om enn IN R H WHEEL MOTOR ENGINE SUBFRAME SEE ALSO PAGE 2 8 766238 8 06 12 2 Hydraulic System INDEX NO 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 766238 8 06 SERVICE PART NO 712182 067918 017046 017137 054502 017012 073858 016410 038489 035931 056
85. hing the high speed stop screw at 3100 3120 RPM Lever A should not be forced against the high speed stop screw With lever A against high speed stop screw E turn surge screw C clockwise to increase engine to 3220 3230 RPM Tighten locking nut on surge screw C Return operator control lever to idle position to verify the engine RPM s as set in step e above Reset if required Adjust low speed stop screw F on governor to meet arm D and tighten locking nut on low speed stop screw F If engine hunts or surges at no load when lever is repositioned against high speed stop screw E Adjust surge screw C clockwise a very slight amount approximately 10 RPM s increase Repeat steps i j and k until engine stops hunting Do not exceed high idle no load engine speed of 3250 RPM Check engine RPM with pump engaged Engage pump at idle speed Increase RPM to full throttle RPM should be with pump engaged 3150 3170 RPM Check the rear neutral lock 483735 to be sure it is free to fall into the down locked position Fill and Flush the Hydraulic System Steering Lever Adjustment Check and set measurement for the neutral positioning linkage Do not tighten the two front nuts on the threaded rod 766303 After flushing the hydraulic system the hydraulic oil will be sufficiently warm to make the final steering lever adjustment 15 4 Lock the steering lever into position using front neutral lock
86. ing the front neutral lock lever several times to make sure the switch is clicking and that it is not being forced down past its travel length Step 3 Engine speed setting Engine speed is pre set at factory e Check throttle control to make sure it is in the correct positions with respect to the engine speed specifications Idle 900 1000 RPM s Maximum 3100 3200 RPM s Check speed with pump disengaged Step 4 gt Check the rear neutral lock 483735 to be sure it is free to fall into the down locked position Step 5 Fill and Flush the Hydraulic System Step 6 Steering Lever Adjustment Check and set measurement for the neutral positioning linkage Do not tighten the two front nuts on the threaded rod 766303 e After flushing the hydraulic system the hydraulic oil will be sufficiently warm to make the final steering lever adjustment Lockthe steering lever into position using front neutral lock 467811 and rear neutral lock 483735 e the wheels rotate loosen the jam nuts on the turnbuckles Adjust the turnbuckles until the drive wheels do not rotate either clockwise or counter clockwise Retighten the turnbuckle jam nuts Tighten two front nuts on the threaded rod 766303 making sure the rod does not shift position Warning make sure all locking nuts and fasteners are tight on turnbuckles 15 6 766238 8 06 766238 8 06 Chapter 16 Contents Hydraulic Pump Breakdown
87. j Y RS Tw gt Nl at D 2 Ps DA S oC i m eo 3 4 766238 8 06 Tool Bar Assembly 4600 INDEX SERVICE NO PART NO 1 056077 2 043570 3 029868 4 025403 5 024927 6 000174 7 017251 8 711127 9 705178 10 076422 11 450874 12 017012 13 016873 14 007971 15 077859 16 767962 17 735175 18 429704 19 421545 20 011387 21 030494 22 007989 23 024836 24 352815 25 422113 26 068056 27 423681 28 020016 29 017301 30 029413 31 017269 32 019471 33 705137 34 002212 35 462531 36 704718 37 017244 38 030635 MFG PART NO 056077 043570 029868 025403 024927 000174 017251 711127 705178 076422 450874 017012 016873 007971 077859 767962 735175 429704 421545 011387 030494 007989 024836 352815 422113 068056 423681 020016 017301 029413 017269 019471 705137 002212 462531 704718 017244 506576 o 4 lt Bann nnn SND NN NN BB NN ND D N 99922 NOTES DESCRIPTION CS 25 20 X 1 00 G5 ZN SINGLE HOSE CLIP LW 250 INT EXT ZN FW 281 X 625 X 062 ZN NT 25 20 HX G5 ZN CE 375 X 1 250 156 X 1 090 ZN CP 156D X 1 00 LG HML ZN NYLON ROLLER GUIDE CS 375 16 X 1 750 HX G5 ZN FW 406 X 1 00 X 060 ZN PULLEY SPACER LW 375 MEDIUM SPRING ZN NT 375 16 HXCLK ZN DECK LIFT PULLEY CS 50 13 X 3 250 HX G5 ZN FW 531 X 1 063 X 090 SAE HD ZN NT 50 13 FLEX LOC ZN CABLE GUIDE GUIDE PIN CP 125D X 1 250 LG HML ZN CABLE ASSEMBLY
88. loom clamped to solenoid mount bolt To Carburetor servo motor To Speed Governor controller Bolt to engine block 13 12 766238 8 06 This page intentionally left blank 766238 8 06 13 13 Electrical System Footrest 4600 SEE NOTE 4 s lt e TO SEAT SWITCH gx pe NI S k P 387 1 9 aa Pl PL lt TE 46 KUBOTA 47 766238 8 06 13 14 Electrical System Footrest 4600 INDEX NO 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 5 E EK lt E lt SERVICE PART NO 048959 032516 083493 072439 467910 754960 714998 056176 035691 026237 726745 029868 081042 055939 043661 024927 034280 076547 043570 017004 034272 041434 784173 034058 039859 056077 025403 057778 344853 082248 043950 032649 016253 040527 023002 077842 055863 023051 023044 017038 712257 108175 601092 601090 601093 601091 MFG PART NO N A N A N A N A N A 754960 714998 056176 035691 026237 726745 029868 081042 055939 043661 024927 034280 076547 043570 017004 034272 N A N A N A 039859 056077 025403 057778 344853 082248 043950 032649 016253 040527 023002 077842 055863 023051 023044 017038 712257 108175 601092 601090 601093 601091 QTY oO oO WO BANOS _ 32
89. onic Throttle Assembly 4500 on page 8 4 2 Used on tractors with serial numbers 08060000 and higher 3 Service parts for 4500 tractors with engine light panels with rectangular indicator lights Trim decal to remove GLOW PLUG text 766238 8 06 14 3 Decal Group Center logo amp text side to side View A Locate plate between clip amp oil fill as shown readable from right side HYDRAULIC OIL RESERVOIR E y 4 50 4 50 25 gt aos M H L I J D 15 13 Center inside 1 of door 304 MAE 821277 41 R H FENDER L H FENDER 14 4 766238 8 06 Decal Group 766238 8 06 INDEX NO 1 2 3 OAN O o 12 13 14 15 16 SERVICE PART NO 727800 N A 728527 728535 760645 727545 741264 727164 727008 715508 727792 727735 754507 727016 727784 727578 727040 727032 728469 MFG PART NO 727800 083279 728527 728535 760645 727545 741264 727164 727008 715508 727792 727735 754507 727016 727784 727578 727040 727032 728469 QTY NOTES 14 5 DESCRIPTION FRONT STRIPING DECAL SERIAL NO PLATE DASH DECAL 4500 DASH DECAL 4600 4000 OPERATOR S DECAL SWITCH GUARD DECAL MADE IN U S A DECAL HYDRAULIC OIL DECAL HYDRAULIC PRESSURE DECAL ENGINE NAME PLATE 4500 L S TANK DECAL FENDER DEC
90. overnor 4500 9 8 Rear Engine Assembly Electronic Governor 4500 9 11 9 1 Front Engine Assembly 4600 9 2 766238 8 06 Front Engine Assembly 4600 dee OD INDEX SERVICE NO PART NO 1 056325 2 299479 3 017038 4 024927 5 089755 6 017921 7 017004 8 064345 9 030692 073759 10 015495 11 015610 12 036236 13 362954 14 022285 15 715623 16 715649 17 386359 18 055947 19 073304 20 034942 21 038638 22 035238 23 015719 24 030627 25 081752 26 717595 27 524272 28 033779 29 017061 30 036855 Torque to 25 27 ft Ibs MFG PART NO 056325 299479 017038 024927 089755 017921 017004 064345 030692 N A N A 015610 036236 362954 022285 N A N A 386359 055947 073304 034942 038638 035238 015719 030627 081752 N A 524272 033779 017061 036855 o lt CAS EE ve DR eX ER EX NE Xe IE ES Y Se NOTES DESCRIPTION CB 25 20 X 1 00 FUL ZN DRIVE SHAFT HANGER LW 250 MEDIUM SPRING ZN NT 25 20 HX G5 ZN HOSE 625 O D X 375 I D X 1 65 NT 312 18 HX ZN LW 312 MEDIUM SPRING ZN CS 312 18 X 2 00 HX ZN DRIVE SHAFT U JOINT REPAIR KIT GREASE ZERK CAP PLUG CS 312 18 X 1 00 HX G5 ZN CLUTCH SHROUD ELECTRIC CLUTCH ASSEMBLY CS 312 24 X 2 750 HX NY LK FW 330 X 1 50 X 240 CLUTCH ANCHOR CS 25 20 X 50 HX G5 ZN Q D HUB Q D SHEAVE 6 35 O D CS M10 1 25 X 25 HX G8
91. proper application of adhesive 3 Use existing fasteners 4 With item 49 water bypass hose rotated to approximate position shown cut hose 1 50 from outside radius as shown 5 Measure 2 00 additional cut again amp discard this section of hose Install remaining 2 sections of hose 6 See Cooling System 4600 on page 10 6 for breakdown 7 Used on machines with electronic throttle and governor serial number 02034020 and higher 766238 8 06 10 5 Cooling System 4600 10 6 See Detail B C Detail C 766238 8 06 Cooling System 4600 INDEX SERVICE NO PART NO 1 761023 2 034280 3 041491 4 034272 5 034264 6 756866 7 076919 8 737536 9 061473 10 713040 11 757435 12 757385 13 496919 14 061473 15 017657 16 706101 17 422576 18 025403 19 017038 20 013334 21 037051 Fp 22 520171 23 N A 24 N A 25 037069 26 037044 27 423814 28 024927 29 524165 30 497487 31 064329 32 036236 33 017004 34 076547 35 497263 36 757237 37 497339 38 497370 39 737536 MFG PART NO 761023 034280 041491 034272 034264 756866 076919 737536 061473 713040 757435 757385 496919 061473 017657 028738 422576 025403 017038 013334 037051 423871 422303 423889 037069 037044 423814 024927 423954 497487 064329 036236 017004 076547 497263 757237 497339 497370 737536 QTY NNNYJO RGSSKSNNNN
92. r amp throttle linkage 010 050 clearance between tip of flywheel tooth to root of starter pinion tooth Push item 21 starter motor seal over starter shaft until firmly against front surface of starter motor Use Scotch 3M 1300 adhesive or equivalent on outside edge of starter motor seal Seal must contact starter pilot When installing item 19 starter motor end shield make sure it clears ring gear on flywheel outboard upon engagment of starter Reposition dipstick tube not shown to clear engine mount Used on tractors with serial numbers prior to 02034020 All except items 14 through 17 included in item 12 713610 Ford Engine 9 10 766238 8 06 This page intentionally left blank 766238 8 06 9 11 Rear Engine Assembly Electronic Governor 4500 34 E lt Hardware Supplied gt 1 Use Existing Hardware Hardware Supplied by Vendor 9 12 766238 8 06 Rear Engine Assembly Electronic Governor 4500 INDEX SERVICEPA MFG PART NO RT NO NO QTY DESCRIPTION 1 753574 N A 1 ALTERNATOR ASSEMBLY 2 753582 N A 1 ALTERNATOR PULLEY 3 070656 N A 1 CS 375 16 X 1 00 HX G8 ZN 4 753616 N A 1 ALTERNATOR ADJUSTMENT ARM 5 017004 N A 1 LW 312 MEDIUM SPRING ZN 6 028035 N A 1 CS M8 1 25 X 20 HX G8 ZN 7 013730 N A 9 CS M10 1 50 X 40 HX G8 ZN 8 035238 N A 11 LW 437 MEDIUM SPRING ZN 9 447656 N A 1 CLAMP BRACKET 10 753608 N A 1 ALTERNATOR MOUNT
93. to exhaust manifold or exhaust pipe Coil excess wire next to front idler mount End of loom clamped to solenoid mount bolt 5 This configuration used on tractors with serial number 01044012 and higher This configuration used on tractors with serial number prior to 01044012 Bolt to engine block 13 8 766238 8 06 Electrical System Engine 4500 39 A 20 3 2 40 a cUTHOSE D Q _ AS REQUIRED M an 4 IN 2 18 GA WHIT 3 DETAIL OF STARTER LEFT SIDE VIEW OF ENGINE 10 GA RED 12 GA WHITE 14 GA YELLOW 18 GA WHITE FN 03 24 N DETAIL OF WIRE CLAMPS DETAIL OF STARTER RELAY 766238 8 06 13 9 Governor IC 4500 Electron Ine Electrical System En N TOYO 766238 8 06 13 10 Electrical System Engine 4500 Electronic Governor INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 N A N A 1 ALTERNATOR 2 024927 024927 7 NT 25 20 HX G5 ZN 3 017038 017038 5 LW 250 MEDIUM SPRING ZN 4 751743 751743 1 WIRE HARNESS 5 081117 N A 1 MARINE STARTER 6 045336 045336 1 NT M8 1 25 HX G8 ZN 7 017004 017004 4 LW 312 MEDIUM SPRING ZN 8 085381 085381 1 STARTER CABLE 9 081158 N A 1 STARTER RELAY 10 023234 023234 1 FUSE 30 AMP AGC 11 034272 034272 3 NT 312 18 HX G5 ZN 12 012153 012153 1 BATTERY CABLE POSITIVE RED 13 056176 056176 31 LW 10 MEDIUM SPRING ZN 14 044255 044255 1 NT 1

Rear Engine Assembly - 4600

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