Transtig DC 150 & DC200-1
Contents
1. OVB 10VB ref R1 R2 R3 29XS7 T a Control panel Display board 2906 1AP1 4 1AP2 20 Transtig 200 15TM1 29XS1 29XS2 MMA MT dek L5 TIG 15AP2 Secondary board PE A1 A2 LE 10TV1 15XS7 sx a men 29X58 15L1 1515 2908 mi 1031 1031 10XS1 10YV1 10AP1 F1 F2 F3 1025 C TIG board 1027 C 1021 1023 C 29X54 TIG torch 1001 C 1002 2901 LA 4 I 1003 C 2902 LB x 1004 C 1005 C MUN 29XS5 10XS2 2903 J 2904 CK 2907 F Remote 2906 G 2905 H 21 Transtig 200 Transtig 150 1 Transtig 200 1 M L R gt lt Spare parts list Valid for serial no 517 xxx xxxx Ordering number 0459 760 893 Transtig 150 1 for 230 V mains voltage 0459 760 894 Transtig 200 1 for 230 V mains voltage Spare parts are to be ordered through the nearest MUREX agency Kindly indicate type of unit serial number denominations and ordering numbers according to the spare parts list Maintenance and repair work should be performed by an experienced person and electrical work only by a trained electrician Use only recommended spare parts bt28s1 22 Edition 050526 Transtig 150 1 Transtig 200 1 C component designation in the circuit diagram en Jos oenen bommen me Je AA1 1 0459 654 001 0459 173 002 Cover M5x12 M5x16 Included in item AB51 see page 242. Transtig 150 1 Transtig 200 1 i ial no 517 xxx xxxx ee eee 3 eee ee ee ee eee ee ee ee re T 3 ET EE ee E d ee ee ee on ee ee ee 3 3 INTRODUCTION warswarsnarswandenrdenidenkitandenrden iden sande amp XE eu ee TOT 5 4 TECHNICAL DATA 4uasuwackcoa x ew RACE 6055 LUCRO 4C ones RUE tenen 5 ST U santen tantra EE EEE ee E 6 5 INSIALLATION TEN 7 E Peen A ante aen does RR ae ERE mal nen dE RERS A 7 BE MONIS RETE 7 De Mans BUDE satria 9 enne rie E IER sapu JE ARE EROR E EN PER TIER 7 5 4 Connections and control devices 8 6 OPERATION aues ok staar oe ee ACA 8 aS cy eRe TETTE ETE EE EE NE eee 8 6 2 Overheating protection a 9 Ds maden EE ee ee ee eS 9 VEL NT 10 LEE EEE 10 EE EE EE ET ENE NE EE e eee ae ee a 14 8 WELDING DATA MEMORY 1 15 o MAINTENANCE REE EN ee 16 10 FAULT TRACING eueeeeeee enhn hh 16 EE 0 ee vrien o gen dob addet ded dui OE ied be Ban de dc OE EEE d 17 11 ORDERING SPARE PARTS sauene 17 BIETEN DL cU 18 BC Si ET 20 SPARE PAHIS LIBE ie oe oe ao he oni s E CORE dba n 22 PES ee ee 29 Rights reserved to alter specifications without notice TOCe 2 1 DIRECTIVE DECLARATION OF CONFORMITY Murex Welding Products Ltd EN8 7TF England gives its unreserved guarantee that welding power source Transtig 1
3. AH 0627 bt28saa1 23 Edition 050526 Transtig 150 1 Transtig 200 1 C component designation in the circuit diagram a MEI s a 0193 317 001 Switch Cord set Screw 0459 174 001 Rear panel 0487 018 880 Display board Front panel Control Panel 0321 475 893 Knob 0366 588 001 Nut Spacer 0366 306 883 Connector OKC 25 Screw Cable shoe 0459 194 003 Busbar positive 0459 194 002 Busbar negative 0194 130 120 Nut Gas connection 0459 269 001 Socket SPARE PARTS SETS Included in item AB50 Included in item AB50 Included in item AB51 and AB53 Included in item AB51 Included in tem AB51 and AB53 Included in item AB51 Included in item AB51 Included in item AB51 Included in item AB51 29XS1 29XS2 29XS3 M5x12 Torx Included in item AB51 Included in item AD4 see page 28 Included in item AB51 Included in item AB51 Included in item AB52 29XS4 29xS5 mouere moms mme AB50 0459 183 880 Mains module Includes items AB1 switch AB2 mains cable with plug cable clamp and two ferrite rings 2L1 0459 386 888 Front complete TIG Includes items AA5 AB3 AB5 AB6 AB7 AB8 AB10 AB11 AB12 AB16 AB17 AB18 AB52 0459 280 885 Cable set 2 pole socket 29XS4 5 pole socket 29XS6 1 pole socket 29XS8 and the wires between them bt28sab1 24 Edition 050526 Transtig 150 1 Transtig 200 1 c se N co o I lt bt28sab1 25 Edition 0505
4. Reset additional settings by pressing a and 2 simultaneously for 1 second 7 WELDING 7 1 TIG welding During TIG welding the return cable must be connected to and the TIG torch to If they are connected in reverse the tungsten electrode will melt Pulsing is used for improved control of the weld pool and the solidification process The pulse frequency is set so slow that the weld pool has time to solidify at least partially be tween each pulse In order to set pulsing four parameters are required pulse time background time pulse current and background current 7 1 1 1 2 stroke Slope down Gas post flow Gas pre flow Slope up Functions when using 2 stroke control of the welding torch 10 bt28d1e In the 2 stroke control mode pressing the trigger switch starts gas pre flow if used and strikes the arc 1 The current rises to the set value as controlled by the slope up function if in operation Releasing the trigger switch 2 reduces the current or starts slope down if in operation and extinguishes the arc Gas post flow follows if it is in operation 7 1 2 ti 4 stroke Gas pre flow Slope Slope down Gas post I I Up I 4 flow i 1 2 4 Functions when using 4 stroke control of the welding torch In the 4 stroke control mode pressing the trigger switch starts gas pre flow if used 1 At the end of the gas pre flow time the current rises to the pi
5. Return cable connection 9 Mains cable 5 TIG torch connection 10 Connection for shielding gas 2 and 4 are used for welding current supply and return cable connection during MMA welding 6 OPERATION General safety regulations for the handling of the equipment can be found on page 3 Read through before you start using the equipment 61 Control panel On the upper side of the power source there is a control panel for choosing functions and setting parameters This comprises a display setting knob LEDs and pushbuttons Using the pushbuttons it is possible to move between the various functions The selected function is indicated by the relevant LED lighting up The power source checks the LEDs and all segments in the display when main switch is turned on The machine type and program version are also displayed bt28d1e 1 Ampere volt Seconds 2 LED green mains voltage 3 Remote control 4 LED yellow overheating 5 Data display 6 Knob for setting data Increase or Decrease selected by the function pushbuttons 6 1 1 Function symbols in the control panel amp TIG DC Direct current iE TIG HF 1 2 stroke nnm 14 Ft MMA Pulse mw LiftArc 4 stroke Slope up Slope down M a Gas post flow 6 2 Overheating protection The welding power source has a thermal overload trip which operates if the temperature becomes too high interrupting the welding current and lighting a yellow indicating lamp on the front of
6. be sent to an authorised ESAB service workshop for repair Fault Description Resetting Acion o Internal RAM fault Restart the machine If the fault persists contact a service workshop External RAM fault If the fault persists contact a service workshop EPROM fault Restart the machine If the fault persists contact a service workshop Restart the machine Fault in RAM with battery Restart the machine backup Restart the machine If the fault persists contact a If the fault persists contact a service workshop E5 Memory error variable va lue outside limits service workshop Low battery voltage Reset by pressing a button If the fault persists contact a service workshop 20V fault Automatic reset once fault 18 5 21 5 V has disappeared 15V fault Automatic reset once fault 13 0 16 0 has disappeared High temperature Automatic reset once fault has disappeared Current servo fault Automatic reset once fault has disappeared Also reset by pressing a button Bridging fault The digital control card is Restart the machine bridged in a non defined If the fault persists contact a combination service workshop E1 E2 E3 E4 E6 E10 E11 E13 E14 E99 11 ORDERING SPARE PARTS Repair and electrical work should be performed by an authorized serviceman Use only original spare and wear parts Transtig 150 1 and Transtig 200 1 are designed and tested in accordance with the international and European standard
7. general area ARC RAYS Can injure eyes and burn skin Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing Protect your ears Use earmuffs or other hearing protection Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING A WARNING Read and understand the instruction manual before installing or operating PROTECT YOURSELF AND OTHERS We can provide you with all necessary welding protection and accessories A WARNING Do not use the power source for thawing frozen pipes A This product is solely intended for arc welding 3 INTRODUCTION The Transtig 150 1 and Transtig 200 1 are welding current power sources baseq on the static converter technology intended TIG welding and welding with coated electrodes MMA Advanced electronics with microcomputer control produces e g rapid regulation and top class welding properties bt28d1e 3 1 Equipment The Transtig is supplied with 3 m of mains cable and an instruction manual ESAB s accessories for the product can be found on page 29 4 TECHNICAL DATA _ fTranstig150 1
8. product during the guarantee period in order to rectify any faults The Transtig requires little maintenance In normal cases it is sufficient to blow it clean using dry compressed air once a year but this should be done more often if it is set up in a dusty dirty area 10 FAULT TRACING Try these recommended checks and inspections before sending for an authorised service technician No arc Check that the mains power supply switch is turned on Check that the welding current supply and return cables are correctly connected Check that the correct current value is set The welding current is interrup Check whether the thermal overload trips have operated ted during welding indicated by the yellow lamp on the front panel Check the main power supply fuses The thermal overload trip opera Make sure that you are not exceeding the rated data for the tes frequently welding power source i e that the unit is not being overloaded Check that the dust filter is clean Poor welding performance Check that the welding current supply and return cables are correctly connected Check that the correct current value is set Check that the correct electrodes are being used Check the main power supply fuses 16 bt28d1e 10 1 Fault codes The Transtig comes with built in fault monitoring If a fault occurs a code is shown in the display If any of these fault codes is displayed permanently or recurs often the machine should
9. 26 Transtig 150 1 Transtig 200 1 C component designation in the circuit Qty Qty Ordering no Denomination 150 200 0487 064 880 Power supply board 2AP1 0459 280 880 Cable set Including wires 1501 1502 and their 15XS1 15XS2 sockets 15XS7 15XS8 0459 280 880 Cable set Including wires 1501 1502 and their 15XS1 15XS2 sockets 15XS7 15XS8 0193 700 702 Cable set 20XS3 20XS4 0459 280 881 Cable set 20XS1 20XS2 20XS5 0459 390 880 Control board kit Before mounting the board the strapping 20AP 1 must be set up to fit CaddyTig 150 or CaddyTig 200 See the service manual 0459 390 880 Control board kit Before mounting the board the strapping must be set up to fit OrigoTig 150 or OrigoTig 200 See the service manual 0468 940 004 Thermal switch Socket connector 15XS5 included 0468 940 005 Thermal switch Socket connector 15XS5 included Diode module See item AC5O 0459 177 001 Inductor 0459 355 880 Transformer Includes main transformer socket 15XS4 socket 15XS6 thermal switch 15ST1 0487 060 880 Secondary board 0459 273 001 Earth bracket 0194 158 001 Capacitor 1000 uF 400 V DC 0194 158 002 Capacitor 2000 uF 400 V DC 0467 801 002 Fan 24 V DC With cables and socket 15XS3 0458 065 002 Fan 24 V DC With cables and socket 15XS3 Circuit board See item AC51 Semiconductor module See item AC51 0468 030 880 Shunt 0459 194 001 Busbar SPARE PARTS SETS Qty Qty Or
10. 50 1 and Transtig 200 1 from serial number 517 complies with standards EN 60974 1 3 in accordance with the requirements of directive 72 23 EEC and addendum 93 68 EEC and with standard EN 50199 in accordance with the requirements of directive 89 336 EEC and addendum 93 68 EEC On behalf of Murex Welding Products Ltd Laxa 2005 05 25 i Henry Selenius Managirrg Director ESAB AB Welding Equipment SE 695 81 LAXA SWEDEN Tel 46 584 81000 Fax 46 584 411924 Manufactured by ESAB AB Welding Equipment SE 695 81 Lax Sweden 2 SAFETY Users of welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions Safety precautions must meet the requirements that apply to this type of welding equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with e its operation location of emergency stops Its function relevant safety precautions welding 2 The operator must ensure that e no unauthorized person is stationed within the working area of the e
11. M1 29XS1 29XS2 MMA 3 29XS3 TIG z 8 10TV1 19XS7 H ul was 29xs8 15L1 1515 2908 HM 1031 1031 10X31 10YV1 10AP1 PL F2 ES 1025 C E TIG board 1027 1024 1023 C 29XS4 TIG torch 1001 C 1002 2901 LA lt I 1003 C 2902 4B a 1004 C 1005 C C gt AN 29XS5 10XS2 2903 J 2904 KC K 2907 F Remote 2906 G 2905 H 19 Transtig 150 Diagram 15AP1 Power board 2QF1 2AP1 sis 2XS1 Power supply L1 201 N vm 230 V AC 2L1 PE re 325V DC Gnd F1 Fi 325V DC 15VA C1 He OVA C3 1 212 Gas valve D1 D2 ET E2 A1 A2 A3 A4 D1 230V AC 15XS5 15XS4 20XS2 L D3 Y T 2021 2023 e e 2022 2024 24V E1 15ST2 15ST1 Heatsink Transformer 15EV1 PS2 PS3 Early warn PS4 5V PS5 24V PS6 Not connected PS7 Not connected PS8 2021 2023 2022 2024 OVB PS9 20XS5 A 20X51 13VB PS10 9 Welding process control 1 0 Machine type configuration 2001 PS1 20AP1 6 60mV 100 A 2002 dPS2 OV Control board 2003 emiPs3 ov e 2004 mwm PSA4 Early warn 54 2005 PS5 5V Arc voltage 5 2006 wePse 24v 1 2007 em PS7 m OV TIG1 2008 emi PS8 Start OV TIG2 2000 PS9 OVB HF on OV TIG3 2010 emi PS10 13VB Gas on OV TIG4 20XS3 24V TIG5
12. NG This product is intended for industrial use In a domestic environment this product may cause radio interference It is the user s responsibility to take adequate precautions 5 1 Placing Place the power source so that its cooling air inlets and outlets are not obstructed 5 2 Rating plate The rating plate is located on the rear side of the power source 5 3 Mains power supply Make sure that the welding power source is connected to the correct supply voltage and that it is protected by the correct fuse rating The standards for the country in question must be complied with as regards the mains cable area A protective earth connection must be made in accordance with regulations 5 3 1 Recommended fuse sizes and minimum cable areas x T Tansug 480 1 Transtig 200 1 Mains voltage 230 V 10 1 phase 230 V 10 1 phase Mains frequency 50 60 Hz 50 60 Hz Fuse delayed action 85A 35 duty cycle MMA 10A 10A 120A 20 duty cycle MMA 16A 16A 150A 25 duty cycle MMA 20 A 20 A Mains cable area 3 x 2 5 mm 3 x 2 5 mm Welding cable area MMA 16 mm 16 mm Welding cable area TIG 16 mm 25 mm NOTE The mains plug is approved for maximum 16A bt28d1e 5 4 Connections and control devices 1 Control panel 6 Connection for the TIG torch switch 2 TIG Return cable connection 7 Remote control unit connection MMA Welding cable connection 3 Gas hose connection to the TIG torch 8 Mains power supply switch MMA
13. RAE M X CLD If you are working on a welding bench check before attempting TR to strike the arc that residual waste metal pieces of electrode cmha2p11 or other objects on the bench do not insulate the part to be welded Quickly strike the electrode against the metal then raise it so as to give an appropriate arc length approx 2 mm If the arc is too long it will crackle and spit before finally going out com pletely Once the arc has been struck move the electrode from left to right The electrode must be at an angle of 60 to the metal in relation to the direction of welding 60 When you want to weld wide beads or when you want the weld i to be so thick that you have to weld in a number of layers how ever you have to use lateral movements NN M cmha2p10 7 2 1 Setting regulator ArcPlus The Transtig is supplied with ArcPlus a new type of control that during MMA welding produces a more intensive more concentrated and calmer arc It recovers more quickly after a drop short circuit which reduces the risk of the electrode becoming stuck 7 2 2 Arc Force The Arc Force setting alters the machine s dynamics A softer harder arc can be obtained The arc force is important in determining how the current changes in response to a change in the arc length A lower value gives a calmer arc with less spatter 7 2 3 Drop welding Drop welding can be used when welding with stainless electrodes This techni
14. Transtig2001 gt Mains voltage Fuse delayed action Primary current Imax Primary current lar Voltage current range TIG MMA Maximum permissible load at TIG 2596 duty cycle 3596 duty cycle 6096 duty cycle 100 duty cycle Maximum permissible load at MMA 2596 duty cycle 3596 duty cycle 6096 duty cycle 100 duty cycle Power factor at maximum current Efficiency at maximum current Open circuit voltage Operating temperature Constant A weighed sound pressure Dimensions xb xh Weight Enclosure class Application class Duty cycle 230V 1 50 60 Hz 16A 36 A 21A 3A 10V 150A 16V 4A 20V 150A 26V 150A 16V 120A 15V 95 A 14V 150 A 26 V 140 A 25 5 V 110 A 24 5 V 90 A 23 5 V 0 62 77 71 78 V 10 C 40 C lt 70 db 394 x 267 x 274 mm 10 kg IP 23C S 230V 1 50 60 Hz 16 A 36 A 21 3JA 10V 200 A 18 V 4A 20V 150 A 26 V 200 A 18 V 180 A 17 V 140 A 15 5 V 110 A 14 5 V 150 A 26 V 140 A 25 5V 110 A 24 5V 90 A 23 5V 0 62 79 71 78 V 10 C 40 C lt 70 db 394 x 267 x 274 mm 10 kg IP 23C S The duty cycle refers to the time as a percentage of a ten minute period that you can weld at a cer tain load without overloading Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is designed for indoor and outdoor u
15. dering no Denomination 150 200 AC50 0459 385 880 Diode module kit Includes item AC5 diode module screws type A and B thermal compound and roller 0459 385 881 Diode module kit Includes item AC5 diode module screws type A and B thermal compound and roller AC51 0459 384 880 Power board kit Includes item AC12 power board item AC13 semiconductor module screws type A and B thermal compound and roller 0459 384 881 Power board kit Includes item AC12 power board item AC13 semiconductor module screws type A and B thermal compound and roller 0458 910 002 Roller handle For the roller in the spare parts sets above 0192 058 101 Thermal compound bt28sac1 26 Edition 050526 Transtig 150 1 Transtig 200 1 AC11 AH 0620a bt28sac1 27 Edition 050526 Transtig 150 1 Transtig 200 1 C component designation in the circuit diagram en Jos osean r 1 0193 054 005 Solenoid valve 0194 130 120 Nut 0456 496 001 Hose D 9 5 mm L 0 57 metre reinforced PVC 0487 028 880 Circuit board TIG 10AP1 0459 389 880 HF coil complete 10TV1 10XS1 IM MI AH 0621 2 AD5 bt28sad1 28 Edition 050526 Transtig 150 1 Transtig 200 1 Accessories MMA welding and return cable kit crocodile type holder 0349 501 078 Suitable for Transtig 150 1 MMA welding and return cable kit screwe type holder 0349 501 079 Suitable for Transtig 150 1 MMA welding and return cable k
16. it screwe type holder 0700 006 881 Suitable for Transtig 200 1 Shoulder strap 0459 368 880 Trolley for small gas bottle 0459 366 880 bt28acc 29 Edition 050526 30 31 Murex Welding Products Ltd Hanover House Queensgate Britannia Road Waltham Cross Hertfordshire EN8 7TF England
17. lot level a few ampere and the arc is struck Releasing the trigger switch 2 increases the current to the set value with slope up if in use At the end of welding the welder presses the trigger switch again 3 which reduces the current to pilot level again with slope down if in use Releasing the switch again 4 extinguishes the arc and starts gas post flow d The HF function strikes the arc by means of a spark from the electrode to the workpiece as the electrode is brought closer to the workpiece 7 1 4 m LiftArc The Lift Arc function strikes the arc when the electrode is brought into contact with the workpiece and then lifted away from it Striking the arc with the Lift Arc function Step 1 the electrode is touched on to the workpiece Step 2 the trigger switch is pressed and a low current starts to flow Step 3 the welder lifts the electrode from the workpiece the arc strikes and the current rises automatically to the set value 44 bt28d1e 7 1 5 Current A higher current produces a wider weld pool with better penetration into the workpiece The current set value can be changed irrespective of which menu is displayed This value is displayed in the main menu only rie JUL When activating pulse the power source must be in the position for setting pulse time pause time Pulse Gas pre flow Slope up Pulse current or continuous current Pulse time Background current Backgr
18. ound time Slope down Gas post flow O N O O cmm 7 1 7 Pulse and background time The setting range for these parameters is normally 0 01 2 5 s However by using micro pulse times down to 0 001 seconds can be set When the micro pulse function is active times shorter than 0 25 seconds are displayed without a decimal point Micro pulse is a hidden function to activate micro pulse follow the description 6 3 Hidden function Pulse time The time the pulse current is on during a pulse period Background time Time for background current which along with the time for pulse current gives the pulse period Background current The lower of the two current values in the event of pulsed current 12 bt28d1e Pulse current A higher current produces a wider weld pool with better penetration into the workpiece The current set value can be changed irrespective of which menu is displayed This value is displayed in the main menu only Current Background Pulse current Background Pulse time Time TIG welding with pulsing 7 1 8 Remote control unit Using the remote control unit socket on the machine the current can be controlled remotely for both TIG and MMA If pulsed current is chosen in TIG mode it is the pulse current that is remotely controlled The value set from the remote control unit is shown on the display by browsing to the position where the current would have been set withou
19. que involves alternately striking and extinguishing the arc in order to achieve better control of the supply of heat The electrode needs only to be raised slightly to extinguish the arc 7 2 4 Hot Start Hot start increases the weld current for an adjustable time at the start of welding thus reducing the risk of poor fusion at the beginning of the joint 14 bt28d1e 8 WELDING DATA MEMORY The Transtig can store 4 different welding data setups in the machine s memory di vided between 2 in TIG mode and 2 in MMA mode The following can be stored In TIG mode all settings can be stored In MMA mode only welding current can be stored For setting gas pre flow TIG MicroPulse ArcForce and drop welding Press button m Or B for 5 seconds to store the data in the memory At the be ginning the green LED shines constantly and then starts flashing when the data has been saved To switch between the predefined settings use button B a 1 2 Change settings with the torch trigger by pressing a Press the torch trigger quickly within 0 3 seconds to switch between the stored settings The Transtig has a back up battery so that the settings remain even if the machine has been switched off or disconnected from the mains 15 bt28d1e 9 MAINTENANCE Regular maintenance is important for safe reliable operation Note All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the
20. quipment when it is started up e no one is unprotected when the arc is struck 3 The workplace must e be suitable for the purpose be free from drafts 4 Personal safety equipment e Always wear recommended personal safety equipment such as safety glasses flame proof clothing safety gloves e Do not wear loose fitting items such as scarves bracelets rings etc which could become trapped or cause burns 5 General precautions e Make sure the return cable is connected securely e Work on high voltage equipment may only be carried out by a qualified electrician e Appropriate fire extinguishing equipment must be clearly marked and close at hand e Lubrication and maintenance must not be carried out on the equipment during operation bt28d1e WARNING A ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS TAKE PRECAU TIONS WHEN WELDING ASK FOR YOUR EMPLOYER S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS HAZARD DATA ELECTRIC SHOCK Can kill Install and earth the welding unit in accordance with applicable standards Do not touch live electrical parts or electrodes with bare skin wet gloves or wet clothing Insulate yourself from earth and the workpiece Ensure your working stance is safe FUMES AND GASES Can be dangerous to health Keep your head out of the fumes Use ventilation extraction at the arc or both to take fumes and gases away from your breathing zone and the
21. s EN 60974 1 3 and EN 50199 It is the obligation of the service untit which has carried out the service or repair work to make sure that the product still conforms to the said standard 17 bt28d1e Diagram 2QF1 2AP1 T 2XS1 Power supply Lj 201 N 202 230 V AC 2L1 PE 325V DC Gnd 15VA C1 OVA C3 211 Rear panel 212 Gas valve D1 230V AC D3 24V E1 PS1 PS2 PS3 Early warn PS4 5V PSS 24V PS6 Not connected PS7 Not connected PS8 OVB PS9 13VB PS10 Control panel 1AP1 Transtig 150 1 2001 C 2002 _ 2003 C 2004 XC 2005 C 2006 C 2007 C 2008 C 2009 C 2010 C 20XS3 Display board 1AP2 24 18 15AP1 Power board C1 5 230V AC F1 325V DC F3 1 D1 D2 E1 E2 Al A2 A3 A4 15X55 15X54 Y Y 20XS2 2021 T ET 6 6 2022 2024 15ST2 15ST1 Heatsink Transformer 2021 2023 2022 2024 20XS5 r 20X51 Welding process control Machine type configuration PS2 PS3 PS4 PS5 PS6 PS7 PS8 PS9 PS10 13VB OV OV 1 60mV 100 A 20AP1 Control board S3 Early warn 54 5V 24V i1 OVB Arc voltage S5 OV TIG1 Start OV TIG2 HF on OV TIGS Gas on OV TIG4 24V TIGS OVB 10VB ref R1 R2 R3 a zt 29X57 lt 15T
22. se Application class The symbol S indicates that the power source is designed for use in areas with increased electrical hazard bt28d1e 4 1 Settings 4 1 1 TIG welding without Welding method 2 4 stroke HF LiftArc Gas pre flow Slope up time Slope down time Gas post flow Current Transtig 150 1 Current Transtig 200 1 TIG TIG pulse or MMA 2 stroke or 4 stroke HF or Liftarc 0 5s 0 10s 0 10s 0 25s 3 150 A 3 200 A 4 1 2 TIG welding with Welding method 2 4 stroke HF LiftArc Gas pre flow Slope up time Slope down time Gas post flow Pulse time Micro pulse Background time Micro pulse TIG TIG pulse or MMA 2 stroke or 4 stroke HF or Liftarc 0 5s 0 10s 0 10s 0 25s 0 1 2 5 s 0 001 0 250 s 0 1 2 5 s 0 001 0 250 s 2 stroke LiftArc 0 5s 0 0s 1 0s 2 0s 60A 60A 2 stroke LiftArc 0 5s 0 0s 1 0s 2 08 1 0s 1 0s Pulse current Transtig 150 1 3 150A 60 A Background current Transtig 150 1 3 150A 20 A Pulse current Transtig 200 1 3 200A 60 A Background current Transtig 200 1 3 200A 20A 4 1 3 MMA settings Welding method Arc Force Drop welding Regulator type ArcPlus Hot start Current Transtig 150 1 Current Transtig 200 1 These functions cannot be changed while welding is in progress Gas pre flow time and micro pulse are hidden functions see page 9 bt28d1e 5 INSTALLATION A WARNI
23. t the remote control unit This is confirmed by the green LED lighting up 7 1 9 Gas pre flow This controls the time during which shielding gas flows before the arc is struck 7 1 10 g Slope up The slope up function means that when the TIG arc strikes the current rises slowly to the set value This provides gentler heating of the electrode and gives the welder a chance to position the electrode properly before the full current value is reached 7 1 11 Slope down TIG welding uses slope down by which the current falls slowly over a controlled time to avoid craters and or cracks when a weld is finished Gas post flow 7 1 12 This controls the time during which shielding gas flows after the arc is extinguished 13 bt28d1e 7 2 MMA welding The Transtig gives direct current and you can weld most metals to alloy and non alloy steel stainless steel and cast iron The Transtig 150 1 allows you to weld most coated electrodes from 1 6 to 3 25 The Transtig 200 1 allows you to weld most coated electrodes from 1 6 to 4 0 If when striking the arc the tip of the electrode is pressed against the metal it im mediately melts and sticks to the metal rendering continued welding impossible Therefore the arc has to be struck in the same way that you would light a match EH 7 r a 7 ra 7 P jg r r rv a d bok s 1 n 4 ta 5 a Ta di s ry Ku
24. the power source The thermal overload trip resets automatically when the temperature has fallen 6 3 Hidden functions The Transtig is supplied with ArcPlus a new type of control that during MMA welding produces a more intensive more concentrated and calmer arc It recovers more quickly after a drop short circuit which reduces the risk of the electrode becoming caught The machine is also equipped with Arc Force which means that the power source s dynamics can be adjusted softer or harder depending on the type of electrode and according to preference However the Arc Plus regulator s good properties mean that there is only reason to alter the Arc Force setting in exceptional cases bt28d1e The Transtig includes additional setting options that are obtained by pressing g and a simultaneously for 1 second Access to the setting options A H are displayed by pressing a Or 5 Set the values or function by turning the knob Hidden functions TIG welding For TIG the following options under the double press function can be found under the letters A setting gas pre flow time in seconds b setting micropulse TIG pulse Off 0 or On 1 The following welding data setting options for MMA can be found under the letters Hidden functions MMA welding C setting ArcForce value in percent d setting Drop welding Off 0 or On 1 F setting regulator ArcPlus Off 1 or On 0 H setting Hot Start value in percent
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