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Need for Speed™ Carbon

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1. e S Brake BLK E Brake Lamp RED 5V 0 2A 4555 5 vec from Hamess PN Power Supply 115 0208 01 J5 Mode Select Jumpers pee 10 10 GRN YEL A E E Subs Lamps 5V 0 2A 4555 E me SUR view T Muse f LookBack LNOS R Nos Jumpers e e e e 5VDC 12 12 CRED ai Start Button 1 2 WHT BLK 2 2 WHT BLK ec START NO COM Look Back Button 2 4 WHT BRN 3 3 E WHT BRN i Look Back Music Button 3 5 WHT RED 4 4 WHT REDC Music View Button 4 6 WHT ORG 5 5 WHT ORG ON Vi e on DRG lew Se ral No tom NOS Button 5 7 6 6 GRY LNOS Bi Signal GND 1 L B8LK WHT sales NO COM Uton o R NOS B AR GRY Ko om OS Button BLK WHT Harness PN 115 0209 04 Hamess PN 115 0212 01 i 1 GRY 1a _ wirrep Oo NOS NO COM 2 2 L BRN 2 2 WHT GRN Pedal Harness PN 115 0206 01 Harness PN 115 0207 01 1 8LK wHT BLK WHT L Speaker To Front Out 2 8LK BLK on Audio Amp Jii 3 BER BLEK R Speaker 4 8LK WHT BLK WHT _ 12 VDC 3 YEL WHT YEL YEL 2 R Headlight Right Headlight Output 8 5 I BRN ORG WHT VI WHT VIG 1 YEL 2 2 wr 1 L Marker Light Left Turn Light Output 11 7 BRN GRN WHT GRN WHT GRN 1 1 iens Dac 2 WHT R Marker Light Right Turn Light Output 12 8 BRN BLU WHT BLU WHT BLU 1
2. ssssse 35 Pedal Assembly Service 16 Marquee Florescent Light Service 35 5 KO Gas and Brake Pot Potenti DEC zt Cold Cathode Florescent Light Service 35 Replacement 17 Control Panel CE ig ao eccesso 35 ire NOSI ed ie n see Floor CCFLs Under Seat Pedestal 36 E m CI qu ON EE CCFLs Below Control Panel 36 Driving Control Panel Button Service 19 Leader Light Replacement Standard 36 Six Speed Shifter Service eeessssss 19 Marquee Left Right Marker Light Shifter Micro Switch Replacement 19 Replacement Deluxe 36 Shifter Spring Replacement 20 LED Brake Light Replacement Deluxe 36 E Brake Button Service ssss 21 LED Brake Light Replacement Standard 37 GVRI O Mini PCB Service ee 21 Exhaust Light Replacement Seat Slide Assembly Replacement m 25 Tunnel Light 37 Headlight Replacement Deluxe 37 Audio Amp and Speakers Service 23 Audio Amp PCB Replacement 24 Seung the Dat and Die secos oe tetas 37 Front Marquee Speaker Replacement setting the Computer BIOS CMOS Em 39 Candir noie sspe cuu MES 25 BIOS Setup for Gigabyte GA G31MX S2 MothetDOoAtEd et ete 39 EA SPORTS NASCAR Racing Operation amp Service Manual Page 2
3. Enabled 32 bit mode Disabled Disabled Enter Full On Item Help Menu Level s PU PD Value ESC Exit F7 Optimized Defaults F1 General Help 16 Now use the Arrow keys to highlight PC Health Status and press Enter A screen similar to the following will appear i ae BIS Open Status 17 Use the Arrow keys to highlight the Vcore i a setting for CPU Smart FAN Control 2 and press Enter Use the Page Up and Page Down keys to change the setting to Disabled Press ESC to go back to the Main Menu 12V Current System Temperature Current CPU Temperature Current CPU FAN Speed Current SYSTEM FAN Speed CPU Warning Temperature CPU FAN Fail Warning SYSTEM FAN Fail Warning CPU Smart FAN Control CPU Smart FAN Mode gt Move Enter Select F5 Previous Values F6 Fail Safe Defaults CMOS Setup Utility Copyright C 1984 2007 Award Software PC Health Status Disabled es OK Menu Level gt OK OK OK 43 C 44 C 3234 RPM 0 RPM Disabled Disabled Disabled Disabled Auto Item Help PU PD Value ESC Exit F7 Optimized Defaults F1 General Help 18 Now that all settings are correct press F10 The following prompt will appear Save to CMOS and EXIT Y N Y 19 Make sure Y shows at the end of the prompt use the arrow keys to select if necessary and press Enter to save the settings and exit 040 0182 01 Rev A 9 10 2008 2008 Global VR
4. 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 51 of 70 Chapter 6 Replacement Parts Chapter 6 Replacement Parts If you need replacement parts please reference these part numbers when contacting GLOBAL VR technical support or your distributor For help with parts identification refer to the Cabinet Assembly Drawings on the Service Website http service globalvr com Notes Part numbers may change due to hardware or software revisions Parts are for both Standard and Deluxe cabinets except as noted Qty column refers to quantity used per cabinet with quantities for Deluxe Dlx and standard Std shown as applicable Documents and Software Item Number Qty Description gt O 040 0178 01 Operation Manual 040 0179 01 Software Restore Guide 040 0179 01 040 0182 01 Service amp Repair Manual for Dedicated Cabinets 050 015201 050 0152 01 System Recovery Disk 1 CD 050 0155 DVD Game Install Disk 1 DVD Cables Item Number Qty Description 1 1 O 115 0208 01 Digital Video Input DVI to LCD Monitor Need for Speed Carbon Service amp Repair Manual Page 52 of 70 040 0182 01 Rev A 9 10 2008 Chapter 6 Replacement Parts Item Number Qty Description 80 0213 00 Power Cord 6 SJT UL Recognized 96 0539 00 Audio Cable Stereo 3 5 mm 6 TRD855BL 5 RJ 45 CAT 5e Patch Cable 5 Feet Long USB ABO6MM 1 Std
5. 4 You may be able to access the front speakers enough to remove them by removing the speaker grills Otherwise remove the plastic marquee housing as described in the next subsection Remove the four 4 screws that secure the speaker to the cabinet Disconnect the wires from the speaker and install them to the same connectors on the new speaker Reverse these steps to install the new speaker Removing the M arquee Housing Deluxe l 5 Open the Monitor Access Door on the back of the cabinet and reach through to disconnect the two 2 harnesses to the marquee From the back of the cabinet remove the four 4 bolts with washers that secure the marquee assembly in place Carefully move the marquee assembly two person lifting is advised and take it to a workbench Remove the 15 Torx screws that secure the yellow plastic housing in place and carefully lift the housing enough to reach inside and disconnect the harnesses from the left and right marker lights Remove the housing Reverse these steps to re assemble and re install the marquee Center Speaker Replacement The center speaker is located near the pedals on the right side wall Do the following to replace the center speaker i 2 3 4 Remove the four 4 Torx security screws that secure the speaker grill in place Remove the four 4 Phillips screws that secure the speaker in place Disconnect the wires from the speaker and install them to the same term
6. PN 115 0005 02 PN 115 0006 01 Motor Ctrl In to Steering Motor PN 115 0007 01 24 VDC Power Supply Figure 31 Simplified Wiring Diagram Standard Cabinet Need for Speed Carbon Service amp Repair Manual Page 62 of 70 040 0182 01 Rev A 9 10 2008 To Steering Pot To Power Strip Le l Control Panel l Chapter 7 Diagrams and Schematics GYRO Mini PCB Main Harness PN 115 0146 01 USB Port To System Computer z Pedal Assembly J6 5V 1 RE 1 Analog PWR Gas Wiper 3 WHT BRN 2 Gas Wiper GND 6 BLK 5 Analog GND Brake Wiper 4 WHT BLK 3 Brake Wiper GAS BRAKE Shifter Assembly Hamess PN Micro x 115 0210 01 Switch Shift 1 Button 17 2 ORG BLK VIO RED WHT _o o 1 Shift 2 Button 18 3 ORG BRN BLU BLU WHT o o 2 Shifter 3 Button 19 4 ORG RED ORG o e 3 Shifter 4 Button 20 6 ORG YEL GRY o 4 Chassis GRN M us 4 To Shifter Signal GND 1 BLK WHT Sl ERE Senes E Brake Button 21 7 ORG GRN BLU WHT
7. 1 EK ye 2 Left Headlight Output 12 8 L BRN VI WHT BRN 4 8 op EHeadlight Exhaust Light Output 10 6 BRN YEL Hamess PN Harness PN L 115 0204 01 n2n5 Exhaust Light GRY BRN 1 1 115 0205 01 PN 115 0214 01 J10 2 2 WHT 2 2 WHT Harness PN 115 0203 01 4 4 12 VDC Brake Light 3 YEL WHT 2 YEL WHT 1 1 YEL 1 1 YEL Brake Light Output 7 10 BLU GRY 8 BLU BRN 2 2 BRN 3 3 Brake Light 11 Start Button Light Output 6 8 BLU VIO 8 BLU VI 2 2 L BLU RED 33 l Coin Meter Output 3 6 BLU RE 5 BLU RED Leader Light Output 4 7 BLU ORG 6 SB BLU OR 2 Standard y 7 7 METER 4 5V 2W Harness PN 115 0152 01 5 VDC in from Power Supply oo oo 555 1 i b 6 6 o JB 5VDC RED aks NO COM Coin1 Ni BLK SND 8 8 Coin 2 For Optional Dollar Bill Validator Caini Button 8 2 YEL BLK 2 FYEL BLK 4 4 Operator Coin2 Button 10 3 I YEL BRN YEL BR ae TEST BACK Butten NO COM Test Back Button 13 7 YEL GRN To Coin Vault Chassis 10 GRN YEL O around GND Signal GND 1 BLK WHT Service Enter Button 14 8 YEL BL Volume Down Button 12 6 YEL OR SERVICE COM NO COM Volume Up Button 11 5 YEL RED Y EL RED o NO COM BB Operator Panel Buttons Power In i 12 VDC 1 YEL 412 VDC GND 2 BLK FILS GND1 GND 3 BLK ox GND
8. The Boot Settings Configuration menu will appear 20 Use the Arrow keys 11 to highlight Halt On and then use the and keys to change the setting to No Errors 2 Press Esc to return to the Boot menu Baa PR mum We Ee ding Boot Device Priority a ees Cg wp en gar S S og E Settings Config 22 Now that all settings are correct press F10 The following prompt will appear Save configuration changes and exit now NO 23 Make sure YES is highlighted use the arrow keys to select if necessary and press Enter to save the settings and reboot the computer Need for Speed Carbon Service amp Repair Manual Page 44 of 70 040 0182 01 Rev A 9 10 2008 Chapter 5 Troubleshooting Video Troubleshooting No picture Power problem or Corrupted picture on prusor Loose or faulty DVI You hear the audio Video cable Loose or faulty connections between LCD Panel and Control PCB Loose or faulty video card No video and no PC power switch is audio off Note It takes about 3 minutes to boot and start the game BIOS setting has changed 040 0182 01 Rev A 9 10 2008 Chapter 5 Troubleshooting Possible Solution Check the Power On LED on the monitor power supply Make sure the power cord is connected to the power strip and the power strip is on Verify that the video cable is firmly connected from the monitor to the video card in the computer While the monitor is powered ON di
9. USB Cable 6ft USB2 Abo6 2 DIx Cabinet Hardware PartNumbr Qty_ Description O Electronics Including Power Power Supply 24VDC 10 Amps MW Partt S 240 24 USB KQRTG Game Dongle amp Code Carbon 37201 00 Power Plate I O LCD Monitor Assembly FCB AOD AWX5 SS32 Flora Digital for Samsung 32 LCD Estecom Standard Only FCB AOD AWX7 LG10 42 LCD Driver Board Deluxe Only LC420WX7 SLA1 42 LCD DISPLAY LTA320WT LO6 1 LCD 32 Panel Only 26126 00 Shield Glass 42 LCD Deluxe Only Bracket 32 LCD Mount Standard Only Housing LCD 42 Inch Deluxe Only Housing Rear 32 LCD Standard Only Bracket 42 LCD Cabinet Mount Deluxe Only Mount 42 LCD Deluxe Only Driving Controls Driving Controls O Assembly NOS Foot Pedal Switch Amber LED Tunnel Light Exhaust Light 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 53 of 70 Chapter 6 Replacement Parts Part Number M383C METL14R METL6R 26146 00 26170 00 60075 00 B474A Description Clear Oval Utility Light Headlight Deluxe Only Red LED Light Tube 14 12VDC LED Light Tube Red 6 13 12VDC Housing Molded CCFL Light Cover Standard Only Cover Headlight Marquee Deluxe Only Reflector Leader Light Deluxe Only Reflector 2 Amber ty Miscellaneous Floor Mat Black Standard Only Need for Speed Carbon Service amp Repair Manual Page 54 of 70
10. 040 0182 01 Rev A 9 10 2008 Chapter 6 Replacement Parts 37271 00 1 1 O Bracket Multi Cabinet Connector 2PerUni Rollbar Right Deluxe Only Rollbar Left Deluxe Only Bracket Spoiler Mount Deluxe Only Spoiler Panel Deluxe Only Bracket Rollbar Brace Deluxe Only 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 55 of 70 Chapter 6 Replacement Parts Shifter Assembly ITEM NO QTY PART NO DESCRIPTION 1 1 96 0094 00 BASE PLATE 4 SPD SHFT BLK 2 1 95 2535 00 GATE BLOCK UPPER MOLDED F 6 SPD SHIFTER 3 1 95 2537 00 PIVOT PLATE F SHIFTER W FRONT STANDOFF amp SIDE PIN 4 1 95 2537 10 PIVOT PLATE F SHIFTER WIDE PIN ONLY 5 1 95 2538 00 SIDE PLATE W HOLDING PIN 6 1 95 2538 10 SIDE PLATE NO HOLDING PIN 7 1 50 8346 00 TRUNNION FOR LL TURBO SHIFTER 8 3 43 0133 00 145 BRS FLAT WSH 26X 56X 04 9 1 43 0118 00 E RING 1 4 SHAFT DIA 10 1 50 0416 00 TOP PLATE PAINTED 6 SPD SHFT 11 2 50 8406 00 BUSHING NYLINER F 078 THK MAT 12 2 50 8491 00 BUSHING NYLINER F 072 135 THK MAT 13 4 43 1319 00 SCREW 8 32 X 3 8 PPHMS ZINC 14 8 43 0252 00 SCREW 8 32 x 3 8 HEX HEAD 15 1 50 8118 00 E RING FOR GEAR SHIFTER M15 16 1 50 8294 00 SPRING HAIRPIN HLR SHFTR SHORT 17 1 95 2536 00 GATE BLOCK LOWER MOLDED F 6 SPD 18 1 95 1392 10 TORSI
11. 24 VDC power Test the Feedback PCB PCB in a working cabinet Steering wheel Faulty 5 KO steering Test pot for smooth resistance If you replace the pot be shakes sure to calibrate it from Diagnostics Play Control Test in the Operator Menu see page 16 Steering stops Force Feedback To minimize the risk static shock the force feedback working PCB connected to PCB should be connected to a PCI USB port not to a Intermittent wrong USB port motherboard USB port Static shock can cause intermittent steering feedback failure See Figure 34 on page 65 for a diagram of the computer ports No force feedback Belt is broken Replace belt see page 15 Inne eerie Inspect the motor gear and replace if worn Faulty motor Test the steering motor in a working cabinet Faulty 24 VDC Use a voltmeter to verify that the power supply is putting power supply out 24 VDC Steering motor not Make sure the steering motor frame is properly properly grounded __ grounded to help minimize the risk of static shock Faulty Force Verify that the PCB is getting 24 VDC power Test the Feedback PCB PCB in a working cabinet Force Feedback To minimize the risk static shock the force feedback PCB connected to PCB should be connected to a PCI USB port not to a wrong USB port motherboard USB port Static shock can cause intermittent steering feedback failure See Figure 34 on page 65 for a diagram of the computer ports Shifter does not Faulty
12. Assembly Service Perform the following steps to remove the pedal assembly It 1s removed and installed as one unit See Figure 26 on page 57 for an exploded view of the assembly with parts list 1 Disconnect the cabinet AC power cord and remove the rear door from the cabinet 2 Remove the four 4 1 4 20 Security Torx bolts that secure the pedal assembly to the cabinet as shown by the arrows in the first part of Figure 8 3 Carefully pull the pedal assembly straight out of the cabinet being careful not to pull the wires enough to disconnect the wires Need for Speed M Carbon Service amp Repair Manual Page 16 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures Disconnect the pedal harness from the main harness Disconnect the ground wire from the pedal assembly frame Reverse these steps to reinstall the pedal assembly pu c m um After servicing calibrate the pedals from Diagnostics Play Control Test in the Operator Menu see page 16 Important Be sure to replace the ground wire It is needed to ensure proper pedal function Pedal Assembly Mounting Bolts Sel Screw Gear Wheel Pedal Assembly Mounting Bolts Figure 8 Pedal Assembly Details 5 KQ Gas and Brake Pot Potentiometer Replacement To test a pot use the Diagnostics Play Control Test screen in the Operator Menu When you press and release the pedals you should see a steady increase or decrease in the numbers display
13. Blown speakers Faulty audio amp PCB Audio hum Fault in AC Wiring Use the VOL UP button on the Operator Button Panel to raise the volume Check audio settings in the Operator Menu Machine Settings Settings menu and verify that the Master Volume is set high enough Verify the volume pots are not turned all the way down on the Audio Amp PCB see Figure 15 on page 24 Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Verify that each wire is connected to the correct port Verify that no wires are frayed or improperly shorting to ground See Audio Amp and Speakers Service on page 23 Remove the grills and inspect each speaker for visible damage Run Diagnostics Sound Test from the Operator Menu to verify each speaker is working To verify audio is working at the computer connect stereo headphones to each computer audio port Test the Audio Amp PCB in another cabinet A constant low hum in the speakers can be caused by a ground loop or reversed AC line and neutral wires to a component such as a power supply Need for Speed M Carbon Service amp Repair Manual Page 46 of 70 040 0182 01 Rev A 9 10 2008 Chapter 5 Troubleshooting Poor sound from one Blown speakers Remove the grills and inspect each speaker for visible or more speakers damage Run Diagnostics Sound Test from the Operator Menu to verify each speaker is working Reversed wires A weak or low m
14. Do not ship the Game Dongle with the computer It contains information that needs to stay with the cabinet Unbuckle the strap that secures the computer in place and remove the computer Reverse these steps to install the new computer Make sure that the computer air vents are not blocked There is an air vent under the bottom front panel of the computer that 1s easily blocked by padding or debris Be sure to reconnect your Game Dongle After replacing a computer you must calibrate the pedals see page 16 set up your cabinet from the Operator Menu and play a game to verify proper operation GLOBAL VR recommends shipping the computer in a box with three inches of foam CAUTION When shipping the computer always use plenty of padding and protection padding on all sides Shipping the computer without enough padding can VOID THE WARRANTY if the computer is visibly damaged from shipping Need for Speed M Carbon Service amp Repair Manual Page 26 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures LCD Monitor Service Deluxe The 42 LCD Monitor is connected to an LCD Control PCB that provides the signal power and data to the monitor The monitor is encased in a metal bezel and backbox assembly with a glass display shield to protect the LCD panel The Control PCB is mounted to the backbox inside the cabinet Power is provided by a dedicated 24 VDC power supply that connects to the Control PCB and the AC p
15. For your convenience space is provided to write important numbers e Cabinet Serial Number e Game Version from Operator Menu e OS Version from Operator Menu e Dongle Version from Operator Menu e IO Board Version From Operator Menu e Your mailing address and telephone number e Asummary of the question or a detailed description of the problem with your cabinet The additional information listed below as applicable may assist Technical Support in solving your problem quickly e Specific error message e Date of latest install or upgrade e Any changes made to the system e For game play issues the game mode and number of players To comment on this manual please e mail techpubs globalvr com
16. In i 9 RB I I 1 i I i i lu PN 115 0208 01 To Front Out on Audio Amp u BL Main I O Harness Part 115 0146 01 PN 115 0216 01 J11 PN 115 0210 01 System Computer PCI USB Port 5 1 Audio Amp PCB To LCD Monitor USB Game Dongle I Donglee DVI Port 5 12 VDC In Audio Front Green Front Speakers Front Audio In Audio Rear Blue Rear Audio In Rear Speakers Audio Center Subwoofer Pink Ctr Sub Audio In Center Subwoofer Motherboard USB Port PN USB ABO6MM PCI USB Port To Ethernet Port on Power Plate Ethernet Port PN 115 0201 01 BI as PN 115 0203 01 ae ar Coin Meter JJ Signal PN 115 0152 01 Force Feedback PCB PN COEM GCE H2P5A J1 XPOS YPOS nE nE ERE EE 5 12 VDC and GND from Power Supply To Control Panel Buttons To START Lamp a PN 115 0209 01 eB PN 115 0212 01 8 To NOS Pedal PN 115 0215 01 To Front Speakers g To Leader Light pN 415020401 N 119 020501 d To Exhaust Light To Brake Light g To Coin Mech Harness di To Operator Button Harness So SS eee ee aes To Brake Pot Pedal Assembly To Gas Pot PN 115 0211 01 To 6 Speed Shifter To E Brake To Power Connector on Main I O Harness To PN 115 0206 01 2 j r PN 115 0145 01 To Seat Left Speaker To Seat Right Speaker To Cabinet Center To Subwoofer Speaker
17. Inc Page 41 of 70 Chapter 4 Service and Repair Procedures l 2 Use the Arrow keys to 3 Use the Arrow keys 11 to select 4 A prompt will appear saying Load BIOS Setup for Asus P5N MX Motherboard If you are comfortable using the CMOS Setup Utility connect a keyboard to the computer and press the DEL key during boot to run the Utility Select Load Setup Default from the Exit Menu first and then check all of the settings shown in the table below For more help refer to the detailed instructions that follow Main Legacy Diskette A Disabled Primary IDE Master WDC WDAOOBB Primary IDE Slave sony DVD ROM Boot Device Priority 1st Boot Device CDROM Important Your screens may not look exactly like the screens shown in this document and some settings shown on the screens pictures may be different from your system Do not change any settings that are not specifically described in this document Power off the game and connect a keyboard to the computer Power on and press the DEL key during boot The CMOS Setup Utility will start Main Advanced Power highlight Exit from the top of the muc Exit amp Save Changes 1 1 i iscard Chan screen and the Exit menu will appear Ferr nad Coles SUR ieiti Geis Discard Changes Load Setup Default and press Enter Setup Defaults Y N Make sure YES is highlighted and press Enter to FOE erp Se Ec or rcr Need for Speed M Carbon Service amp Repair Man
18. M Carbon Service amp Repair Manual Page 12 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures Removing the Control Panel Do the following to remove the control panel from the front of the cabinet to replace the NOS buttons or control panel lighting or service the steering assembly Note You do not need to remove any of the screws that go through the plastic dash housing to remove the control panel assembly from the cabinet 1 Disconnect the cabinet from AC power 2 To protect the steering pot remove the Electronics Access Panel and reach through to disconnect the steering pot harness This removes the risk of breaking the pot 1f the pot harness 1s pulled 3 Remove the three 3 screws above and three 3 screws below the control panel that secure the metal control panel mounting bracket to the cabinet wood 4 Grip the Steering Wheel and use it to carefully pull the control panel assembly straight out from the cabinet Be careful not to pull the wires The wire harnesses should be long enough for you to place the assembly in your lap as you sit 1n the driver s seat 5 Disconnect the harness connectors from the steering motor and button harness 6 Reverse these steps to re install the control panel assembly Disassembling the Control Panel To replace the NOS buttons or CCFL tubes you will need to disassemble the control panel See page 57 for an exploded view of the steering wheel assembly
19. NISSAN and the names logos marks and designs of the NISSAN products are trademarks and or intellectual property rights of NISSAN MOTOR CO LTD and used under license to Electronic Arts Inc Pagani Zonda F and designs are trademarks and or other intellectual property of Pagani Automobili and are used under license to Electronic Arts Porsche the Porsche crest 911 Carrera are registered trademarks of Dr Ing h c F Porsche AG Licensed under certain patents RENAULT Official License Products are vehicle models and trademarks protected by intellectual property laws Used with permission from RENAULT All rights reserved SUBARU trademarks and body designs are properties of FUJI HEAVY INDUSTRIES LTD and used under license to ELECTRONIC ARTS INC Trademarks design patents and copyrights are used with the permission of the owner VOLKSWAGEN AG Toyota Lexus Supra Corolla MR2 Altezza Sprinter TRUENO 18300 and associated symbols emblems and designs are intellectual property of Toyota Motor Corporation and used with permission Koenigsegg CCX names emblems amp body designs are trademark and or intellectual property rights of Koenigsegg Automotive AB and used under license to EA Vauxhall Monaro all related Emblems and vehicle model body design are Vauxhall Motor Company Limited Trademarks used under license to Electronic Arts Inc The names and logos of all after market car part companies are trademarks of their respective owners and are used by
20. PURCHASER CONTAINING SPECIFIC TERMS WHICH SUPERSEDE THE TERMS HEREIN THIS WARRANTY DOES NOT AUTH ORAT NT OTHER PERSON TO ASSUME OTHER LIABILITIES IF ANY CONNECTED WITH THE SALE OF PRODUCTS BY GLOBAL VR 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 67 of 70 Chapter 7 Diagrams and Schematics Legal Notices 2008 Electronic Arts Inc Electronic Arts EA the EA logo and Need for Speed are trademarks or registered trademarks of Electronic Arts Inc in the U S and or other countries All Rights Reserved RenderWare is a trademark or registered trademark of Criterions Software Ltd Portions of this software are Copyright 1998 2008 Criterion Software Ltd and its Licensors Aston Martin DB9 and the Aston Martin logo are trademarks owned and licensed by Aston Martin Lagonda 2008 Aston Martin Lagonda Trademarks design patents and copyrights are used with the approval of the owner AUDI AG The BMW logo wordmark and model designations are trademarks of BMW AG and are used under license DaimlerChrysler Three Pointed Star in a Ring and Three Pointed Star in a Laurel Wreath and Mercedes Benz are Trademarks of and licensed courtesy of DaimlerChrysler AG and are used under license to Electronic Arts Dodge and HEMI are trademarks of Chrysler LLC Dodge Viper SRT10 Dodge Challenger Concept Dodge Challenger Dodge Charger SRT8 Dodge Charger R T and their trade dress are used under license by Electronic Arts Chrysler LLC 2008 Chr
21. florescent tube for darkened or cracked end does notlight oris tube Replace the florescent tube if it looks worn intermittent Faulty florescent Verify the florescent tube pins make a good connection fixture with the lamp fixture Check the ballast for proper operation Replace fixture if faulty Faulty wiring Check the AC power connection to the fixture Deluxe Only Left Incompatible Check the I O Board version in Machine Settings Headlight and GVRI O Mini PCB Info in the Operator Menu If you have version 0470 Marker Light do not Installed please contact GLOBAL VR Support for a replacement work properly this version does not have outputs for those lights Wrong Date or Date or time needs Refer to Setting the Date and Time on page 37 Time in Menus to be set Game will not Faulty coin mech Verify the coin mech is not jammed and is properly accept coins aligned and latched to the coin door Faulty ground wire Check the ground wire to the coin door Wrong number of Incorrect setting Adjust settings from the Operator Menu credits shown Faulty wiring Disconnect cabinet power cord Check all coin mech wiring Verify no wires are frayed or shorting to ground Optional DBA not Incorrect dipswitch Set dipswitches for Long Pulse or Gaming not Short working setting Pulse or Vending Very long wait Drive A is enabled Check the BIOS settings see page 39 For Asus before System in the BIOS motherboards under Main set Legacy Disket
22. location from this point Use the Diagnostics Sound Test screen in the Operator Menu to test the speakers 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 23 of 70 Chapter 4 Service and Repair Procedures Computer Audio Ports One for each channel DC Power In Left Front Right Front Speaker Speaker Subwoofer Left Rear Speaker Right Rear Speaker lt 4 joe Speaker h HEN a J Lefi Rear Speaker Ep Righi Rear Speaker Left Front Speaker pes Frant du y Speaker Figure 15 Audio Amp and Speakers rm TIT g Adjustment Pot Center Subwoofer Spaakar Three 3 5 mm stereo audio cables connect the computer audio ports to the audio amp Each audio port on the computer is color coded to help identify the channel See Figure 34 on page 65 for a diagram of the computer audio ports e The green audio port is for front speakers left and right e The blue audio port is for rear speakers left and right e The pink audio port is for center channel and bass speaker subwoofer Each speaker is connected to the corresponding speaker output on the audio amp Figure 15 shows the location of each speaker Audio Amp PCB Replacement CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Disconnect the cabinet AC Power Cord 2 Remove the ele
23. mismatched on linked cabinets a Blue Dot will appear in the Attract Mode and you will see an explanation of the problem in the Machine Settings Errors screen e Software Comm Version e Winner gets Free Game e Free Game Min Players e Disabled Tracks 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 9 of 70 Chapter 3 Software Restoration Chapter 3 Software Restoration WEED OR SPELT CARBON CARBON SYSTEM RECOVERY DISK To betl Gama RE To Restore System Please see your system 2 Follow onscreen for complete instructions 1 Insert CD documentation for prompts 2 Power cycle cabinet Complete instructions X Fellow oniscreen prompts Version 1 1 GAME INSTALL Version 1 1 DISK 1 OF 1 PN 050 0152 01 DVD PN 050 0155 DVD Sept 2008 Disk 1 of 1 Sept 2008 Carbon Dedicated Cabinets are shipped with a DVD ROM drive installed in the system computer The software consists of a System Recovery Disk SRD on a CD and a Game Install Disk on a DVD Note Upgrade cabinets have a CD ROM drive and require a set of five Game Install Disks on CD The CDs can also be used on dedicated cabinets 1f the DVD 1s not available Motion Cabinets require running the Motion Driver Install Disk after the System Recovery Disk Important When you run the System Recovery Disk you will erase all game settings and audits Open the Operator Menu and write down anything that you want to remember Total software installation time is typi
24. nobody presses the START button the game will shut down and restart which will take about 3 minutes 3 After the cabinet completes the Restart the next Restart will be scheduled for 24 hours later If the initial Restart happens to be scheduled during a busy time for your location the action of players pressing START to postpone will move the restart to a time that 1s not busy Hint To force the restart to happen at a certain time such as after closing time power cycle the cabinet at that time The next restart will be scheduled for 24 hours later To see how much time is left before the next maintenance restart check the Machine Settings Info screen in the Operator Menu see your Operation Manual for detailed information on using the Operator Menus This screen also tells you how much time has passed since the last power cycle and the last maintenance restart 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 5 of 70 Chapter 1 General Information Checking the Game Dongle The cabinet uses a Game Dongle to activate the game software If the dongle is missing the game will not run When a USB Game Dongle is installed and working properly a red LED will illuminate inside the dongle For a Game Dongle to be recognized correctly it should be connected before the cabinet is powered ON If the software does not recognize the Game Dongle the Dongle Missing or Invalid screen will appear Make sure the Dongle is connected
25. on page 13 and take it to a workbench Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the pot attached see Figure 6 Loosen the four 4 3 8 motor mount Kep nuts that secure the steering motor to the frame see Figure 7 Using a 10mm socket wrench loosen the belt tension adjustment bolt several turns until you can slip the belt off of the motor and steering gears see Figure 7 Inspect the motor gear the small gear for wear A worn gear can quickly wear out a belt Make sure the two gears are aligned to prevent stress on the belt Use Loctite on the set screws to ensure they are secure To replace the motor remove the four 4 3 8 Kep nuts that you loosened in step 2 and remove the motor Reverse these steps to re install the motor and belt Adjust the belt tension as described below Force Feedback Belt Tension Adjustment The belt tension should be adjusted on a new cabinet after one month of initial operation After that it should be adjusted every 60 90 days for optimal performance Inspect the gears for wear at the same time A worn motor gear can wear out a belt l 2 Tighten the tension adjustment bolt on the motor assembly shown in Figure 7 until the belt 1s fully stretched and then loosen the bolt by 5 turn Calibrate the steering from the Operator Menu after servicing the belt or motor see page 16 2008 Global VR Inc 040 0182 01 Rev A 9 10
26. sources Do not block cooling vents Warnings To avoid electrical shock unplug the cabinet before performing installation or service procedures If the power cord is damaged it must be replaced by the equivalent power cord WARNING available from GLOBAL VR or your distributor GLOBAL VR assumes no liability for any damages or injuries incurred while setting up or Servicing the cabinet Only qualified service personnel should perform installation or service procedures Need for Speed Carbon Service amp Repair Manual Page 4 of 70 040 0182 01 Rev A 9 10 2008 Chapter 1 General Information Chapter 1 General Information Current Requirements Approximate Voltage Deluxe Cabinet Standard Cabinet M aintenance Restart Feature To keep the software running optimally the cabinet will restart itself every 24 hours The automatic restart will not occur if the operator turns the cabinet off every day The maintenance restart occurs according to the following conditions 1 Ifthe game has been running continuously for at least 24 hours and the game has been in Attract Mode not played for at least 15 minutes then the following screen will be displayed Scheduled RESTART in process Press lt START gt to postpone 2 The screen will count down for 30 seconds If a user presses the START button the screen will not appear again until the next time the Attract Mode has been running for 15 minutes If
27. the cabinet Make sure leg levelers are down Place the back of the cabinet on a secure block and make sure 1t will not fall CCFLs Below Control Panel E 2 3 Remove the Electronics Access Panel and disconnect the two light tubes from the inverter Remove the two 2 Torx screws that secure the clear plastic housing in place under the control panel and remove the housing with the light tubes Reverse these steps to re install the housing and light tubes Leader Light Replacement Standard l 2 3 4 Remove the four 4 Torx screws that secure the Leader Light grill in place and remove the grill Snip the cable ties that secure the LED light tube to the cabinet Disconnect the power connector and remove the light from the cabinet Reverse these steps to install the new Leader Light M arquee Left Right Marker Light Replacement Deluxe l 2 3 Remove the two 2 Torx screws that secure the light in place Disconnect the harness connector Reverse these steps to install the new light Replace with Part Number 115 0213 01 only LED Brake Light Replacement Deluxe The brake light 1s located under the Spoiler on Deluxe Cabinets l Remove the six 6 acorn nuts that secure the brake light housing under the spoiler Carefully remove the housing and disconnect the power connector Remove the two screws that secure the mounting bracket that holds the LED light tube in place Center the LED light tube and ti
28. to re assemble the shifter 1 Screw Shifter Spring E Ring Figure 12 Shifter Spring Replacement Need for Speed M Carbon Service amp Repair Manual Page 20 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures E Brake Button Service 1 Remove the four 4 T 10H Security Torx screws from the top of the shifter assembly and carefully pull the shifter up out of the housing to access the E Brake Button 2 To replace the button or change the bulb refer to Figure 10 on page 19 The E Brake button is assembled the same way as the control panel buttons GVRI O Mini PCB Service Note Upgrade cabinets use the Nytric USBI O PCB instead of the GVRI O Mini PCB Need for Speed Carbon requires one of the following GVRI O Mini PCB firmware versions e 037x or higher current version is 0372 e 047x or higher current version is 0470 To check the firmware version open the Machine Settings Info screen in the Operator Menu and check the last four digits displayed for IO Board For example if the screen says IO Board GvrlIOmini 0x7021 ver 0x0372 the version is 0372 The GVRI O MINI PCB relays signals between the system computer and all hardware except for the steering Each connector on the GVRI O MINI PCB is keyed to fit only to the correct harness connector Refer to Figure 13 to locate the connectors on the PCB See Figure 34 on page 65 for detailed wiring information The GVRI O MINI PCB should al
29. volt meter to verify that the force feedback power power supply supply is putting out 24 VDC Pot wires reversed Check the wires between the steering pot and Force Feedback PCB Sloppy or poor Poor calibration Calibrate the steering from Diagnostics Play Control steering Test in the Operator Menu see page 16 Faulty 5 KO steering Test calibration from Diagnostics Play Control Test in pot the Operator Menu Replace pot if faulty see page 14 Loose set screw Check the set screws in the steering assembly Loose shaft nut Tighten the 3 4 shaft nut shown in Figure 6 Loose or worn drive Turn off the cabinet Open the driving control panel and belt or motor gear inspect the belt and gears on the steering motor see page 15 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 47 of 70 Chapter 5 Troubleshooting Sloppy or poor Faulty Force Verify that the PCB is getting 24 VDC power Test the steering continued Feedback PCB PCB in a working cabinet Calibrate the steering from Diagnostics Play Control Test in the Operator Menu Steering does not Faulty USB cable or Test by connecting to a motherboard USB port You may auto calibrate PCI USB card need to reboot twice for Windows to find the device Also try a new USB cable After testing re connect to a PCI USB port to minimize the risk of intermittent steering loss due to static shock again reboot twice Faulty Force Verify that the PCB is getting
30. 008 Page 11 of 70 Chapter 4 Service and Repair Procedures Chapter 4 Service and Repair Procedures CAUTION GLOBAL VR assumes no liability for any damage or injuries incurred while servicing the cabinet Only qualified service personnel should perform service and installation of cabinet hardware To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution Please read the service instructions before working on the cabinet Always turn the cabinet OFF and disconnect the AC power cord before performing any repair work DANGER Note Procedures in this chapter are the same for Standard and Deluxe cabinets unless noted Access Panels on Cabinet Rear Use the three access panels on the rear of the cabinet to service internal components Access Panels are similar on Standard and Deluxe Cabinets Monitor Access Door Open to access LCD monitor monitor power supply and cooling fan Electronics Access Panel Remove four 4 Torx screws to open the panel and access the Audio Amp PCB GVRI O Mini PCB Force Feedback Steering PCB and associated DC power supplies R Ill Rear Door Open to access Computer and AC Electronics Power Distribution components Access Panel DDR HE E S Note Figure 4 shows a Deluxe Cabinet Access Panels are in the same places on a Standard Cabinet P2 M M Figure 4 Cabinet Access Panels Need for Speed
31. 1 Remove the control panel from the cabinet as described in the previous section 2 Remove the six 6 T 15 Torx bolts from the center of the steering wheel and remove the cap 3 Remove the three 3 Socket head screws from the center of the steering wheel 4 Remove the 3 4 nut from the center shaft of the steering wheel and remove the wheel 5 Remove the screws that secure the plastic dash housing in place Carefully remove the housing being careful not to pull the NOS button wires 6 Reverse these steps to reassemble the control panel Be sure to securely tighten the nut and socket head screws in the steering wheel Force Feedback Steering System Service The major components of the force feedback steering system are listed below Figure 5 shows the harness connections See Figure 26 on page 57 for an exploded view drawing of the steering wheel and motor assembly showing the parts in detail e Steering Wheel e Steering Motor e Force Feedback PCB part 990 0040 01 e 24 VDC Power Supply e 5 KQ Steering Pot Potentiometer The Force Feedback PCB manages communications between the 5 KQ steering pot and the computer via a USB connection The steering pot sends the computer the steering wheel 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 13 of 70 Chapter 4 Service and Repair Procedures position as the player drives and the computer sends back instructions for controlling the steering motor by regulating th
32. 1 01 Fan Speaker Speaker Light Light 24 VDC Steering Power Supply Power ON MAXIMUM CONTINUOUS OUTPUT POWER IS 115W LED a Part 115 0165 01 o 4 Go 0 O0 a4 gt a Yo 6 O_I eleje eje e Check Input Voltage 115 or 230 through hole in side To Floor CCFLs Pot Red Black Green Black ite To Force Part 115 0007 01 Part 115 0008 01 Feedback PCB To AC Power Strip 24 VDC LCD Monitor Power Supply AC INPUT 100 120VAC 5 0A S 240 24 200 240VAC 2 5A Notes Wiring Shown for Volt 30 60Hz Deluxe Cabinets NS MADE IN TAIWAN Only one marquee light on Adjustment j Standard Cabinets Pot Power ON LED 24 VDC Out E To AC to LCD Monitor Power Strip PN 115 0121 01 Figure 29 Power Distribution Diagram Need for Speed M Carbon Service amp Repair Manual Page 60 of 70 040 0182 01 Rev A 9 10 2008 GVR I O Mini PCB 5 412 voc A to Audio Amp C Power In B ap PN 115 0208 01 u 1 bg ty tf imi l mE C T il To Front_Out on Audio Amp SL Main I O Harness Part 115 0146 01 PN 115 0206 01 i ais as PN 115 0210 01 System Computer PCI USB Port 5 1 Audio Amp PCB To LCD eer Monitor 5 12 VDC In Audio Front Green Front Speakers Front Audio In Rear Audio In Audio Rear Blue Rear Speakers Audio Center Subwoofer Pink Ctr Sub Center Audio In b Subw
33. 15 4 43 0188 00 SCREW 8 32 x 3 8 HEX WASHER HD 18 1 43 0576 00 SCREW M6 x 60MM HHCS 17 1 90 1208 00 FLAT WASHER 1 4 LD 18 1 50 2545 00 BRACKET BELT TENSIONER 19 4 42 0093 00 NUT 10 32 HEX W SEMS ZINC PLTD 20 2 43 0117 00 HEX HD CAP SCREW M10x30 GR 8 8 21 2 43 0978 00 SCREW M10 x 40MM HHCS 22 1 50 8145 00 DIE CAST WHEEL STOP W BUMPERS 23 4 43 0034 00 LOCKWASHER M10 RIBBED 24 4 43 0035 00 NUT HEX M10 25 1 50 4045 PL STOPPER PIE CAM amp PLASTIC PULLEY 26 1 50 4041 00 TIMING BELT BLACK 3 8 WIDE 27 1 50 2670 00 5K POT NEI SENSORCUBE 28 1 43 0018 00 LOCKWASHER INT 3 8 x 9 16 29 1 43 0014 00 HEX NUT 3 8 24 X 3 32 THK 30 1 50 4018 00 FOT MTG BRACKET 31 1 50 4032 00 SPACER POT MTG BRACKET 32 1 43 0184 00 SCREW 10 32 x 3 8 PHPNHD 33 1 43 0995 00 10 FLAT WASHER 34 1 43 0735 00 SCREW M4 X 12 SHCS 35 1 50 2511 00 ATARI GAMES PATENT DECAL 37 1 50 2525 00 SPLIT HUB FOR 5 8 SHAFT amp 1 4 20 TAP 38 1 50 1035 Q0HD HOOP SOFT RUBBER TYPE 60 DUROM 39 1 50 2715 00 CAP WITH CHECKERED FLAGS LOGO 40 3 43 0328 00 SCREW 1 4 20 X 75 SOCKET HD CAP B O 41 6 43 0284 00 SCREW 8 32 X 1 2 TORX TP B H 42 1 43 1554 00 STAR WASHER M14 EXTERNAL TOOTH 040 0182 01 D e Chapter 6 Replacement Parts Figure 26 Steering Assembly Exploded View and Parts Rev A 9 10 2008 2008 Global VR Inc Page 57 of 70 Chapter 6 Replacement Parts Artwork a
34. 2 Connect to 5412 VD 5 VDC 4 RE IVDC ts Sans Tops orf Ta ear gg T gt 2 Oo mr gt 0 Oo mr GND 3 5 VDC 2 Notes Wire colors may vary depending on harness revision Most unused pins amp connectors are not shown To Chassis GND ring on 115 0146 01 Power Supply connections 5 VDC 2 amp GND 3 to connectors AA BB amp CC 5 VDC 4 5 VDC 4 e e m m gt gt Audio Amp Power Figure 32 Detailed Wiring Diagram Deluxe Cabinet 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 63 of 70 Chapter 7 Diagrams and Schematics GVRI O Mini PCB Main Harness PN 115 0146 01 To System USB Port H Computer Pedal Assembly J11 Note 12 Pin Connector Other pins are not used Exhaust Light Output 10 6 Coin Meter Output 3 6 Power In BLK WHT 1 1 GRY 2 2 BRN To Front_Out on Audio Amp Note 12 Pin Connector Other pins are not used BLU ORG Harness PN 115 0201 01 R NOS Button Harness PN 115 0212 01 Harness PN 115 0209 01 1 1 wHT RE NOS 2 2 WHT GRN NO__ COM Pedal Harness PN 115 0215 01 L Speaker
35. 2008 Page 15 of 70 Chapter 4 Service and Repair Procedures he Motor Power Harness G Motor Mount Kep Nuts Belt Tension Adjustment Bolt Motor Mount Kep Nuts Figure 7 Servicing the Steering Motor Force Feedback PCB Replacement CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution If the steering pulls to one side this could indicate a bad force feedback PCB or reversed wires between the steering pot and the PCB Use the following steps to replace the PCB 1 Disconnect the cabinet from AC power 2 Remove the electronics access panel see page 12 3 Disconnect all cables from the PCB 4 Remove the four screws that secure the PCB to the mounting feet 5 Reverse these steps to install the new PCB Make sure there is some clearance between the PCB components and the cabinet wall to allow air to circulate around the components 6 Calibrate the steering as described below Calibrating the Steering and Pedals Do the following to calibrate the steering wheel and pedals 1 Open the Play Control Test screen in the Operator Menu 2 Press the START and J buttons together to reset the pots to 0 A symbol will appear over the pictures of the pedals and wheel 3 Turn the steering wheel all the way to the left and the right to set the pot limits 4 Press each pedal all the way down to set the pot limits Pedal
36. 3 GRN NHT 1 o 3 i Shifter 4 Button 20 6 ORG YEL ORG YEL 5 5 GRY 414 YEL WHT L o774 4 l Chassis GRN YEL 9 9 GRN 9 9 FERN 2 9 GND SSS ere Signal GND 1 BLK WHT BLK WHT 1 1 BONE 5 5 LBLK WHT ee E Brake E Brake Button 21 7 ORG GRN BLU 6 6 BLU WHT oe gt GND BLK 11 11 BLK E Brake Lamp 5VDC RED 12 12 RED SV 0 2A 555 5 VDC in from Harness PN Power Supply 115 0208 01 J5 Mode Select Jumpers Chassis 10 10 GRN YEL zm amp 1234 SN N oes jd emt Lamps 5V 0 2A 555 9 GND EE View Music Look Back L NOS R NOS Jumpers ee ee 5 5 5 5VDC 12 12 e e J i e Ju Start Button 1 2 I WHT BLK 2 2 START Look Back Button 2 4 WHT BRN 3 3 WHT BRN o Look Back Music Button 3 5 WHT RED 4 4 WHT RED o Music View Button 4 6 WHT ORG 5 5 WHT ORG e View NOS Button 5 7 LLL els GRY nose utton Si BLK ignal GND 1 BLK WHT 4 4 GRY 7 Coin1 Button 9 2 YEL BLK YEL BLK Operator Coin2 Button 10 3 YEL BRN YEL BRN TEST BACK Button Test Back Button 13 7 YEL GRN YEL GRN Ne aM Chassis GRN YEL uxO GND Signal GND 1 BLK WHT BLK WHT Service Enter Button 14 8 YEL BLU YEL BLU SERVICE VOL DN Volume Down Button 12 6 YEL ORG YEL ORG Volume Up Button 11 5 Y
37. 5 1 VDC e 24 VDC power supply Set the 24 VDC output to 24 VDC Cabinet Lighting Service Marquee Florescent Light Service The Marquee is lit by one florescent fixture 1 To gain access to the fixture remove the Torx screws that secure the marquee artwork and clear plastic in place eight 8 screws for Standard or six 6 screws for Deluxe Cabinets 2 Replace the florescent tube with another 18 florescent tube 3 To remove the fixture disconnect the Molex connector on the fixture power cord and then remove the two Phillips screws that secure the fixture to the cabinet and remove the fixture 4 Reverse these steps to install the new fixture and replace the artwork and clear plastic Replace the florescent fixture only with a comparable unit from GLOBAL VR Cold Cathode Florescent Light Service Cold Cathode Florescent Lights CCFLs are used to add dramatic lighting effects to the cabinet See Figure 23 for CCFL assembly details Each CCFL set is made up of two light tubes and a power inverter The power inverter is connected to 12 VDC power If both of the lights 1n a set fail the problem is most likely a faulty power inverter or loose power connection Make sure the power connector is firmly attached to the power inverter Swap the power inverter with a known good inverter as a test before changing the light tubes Some CCFL light sets have power switches If you replace an inverter and the replacement set has a power swit
38. EL RED YEL RED O NO COM Operator Wire colors may vary depending on harness revision Most unused pins amp connectors are not shown To Chassis GND ring on 115 0146 01 Power Supply connections 5 VDC 2 amp GND 3 to connectors AA BB amp CC Q Q a a gt gt Y Y Audio Amp Power Figure 33 Detailed Wiring Diagram Standard Cabinet Need for Speed M Carbon Service amp Repair Manual Page 64 of 70 040 0182 01 Rev A 9 10 2008 ON OFF Switch Voltage Switch Set to 115V AC Power Connector PS 2 Keyboard Port Purple Motherboard USB Ports for Game Dongle Only Audio Ports Connect to Audio Amp Pink Subwoofer Green Front Speakers Blue Rear Speakers DVI Video Port to Monitor PCI USB Ports to GVR I O Mini PCB Card Reader Steering PCB Chapter 7 Diagrams and Schematics Computer Rear with Gigabyte GA G31MX S2 Motherboard Computer Computer Power Supply Cooling Fan Computer m Case Fan gate cS NS Gua Ethernet Port Connect to Ethernet Port in AC Power Plate FE Eo ES EB PCI USB Card C D Figure 34 Computer Rear Panel with Gigabyte Motherboard 040 0182 01 Rev A 9 10 2008 2008 Global VR Inc Page 65 of 70 Chapter 7 Diagrams and Schematics Computer ON OFF Switch Voltage Switch Set to 115V AC Power Connector PS 2 Keyboard Por
39. Figure 26 Steering Assembly Exploded View Figure 9 NOS Pedal Service 18 QING Parts eese eati redet bee vade ieaus 57 Figure 10 Replacing Button Components 19 Figure 27 Deluxe Cabinet Artwork 58 Figure 11 Shifter Micro Switch Actuation 20 Figure 28 Standard Cabinet Artwork 59 Figure 12 Shifter Spring Replacement 20 Figure 29 Power Distribution Diagram 60 Figure 13 GVRI O Mini PCB Version 4 21 Figure 30 Simplified Wiring Diagram Figure 14 Seat Slide Assembly Replacement 22 Deluxe C3DIleb s oie ote i teat 61 Figure 15 Audio Amp and Speakers 24 Figure 31 Simplified Wiring Diagram Figure 16 Monitor Assembly Exploded View standard Cabinet 228 e var neues 62 DEURE osusdeceeandaste dass tisse vota odorctap cota das 21 Figure 32 Detailed Wiring Diagram Deluxe Figure 17 LCD Front Cover Bracket lo TE 63 Deluxe osse c EDO UR ED 21 Figure 33 Detailed Wiring Diagram Figure 18 Monitor Mounting Bolts Deluxe 28 Standard Cabinet ore de 64 Figure 19 Monitor and Backbox Components Figure 34 Computer Rear Panel with DEUE agonian a a 29 Gigabyte Motherboard 65 Figure 20 Connecting the LCD Control PCB Figure 35 Computer Rear Panel with Asus HANES r I E 30 Motherboard ii e o A 66 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 3 of 70 Preface
40. G 1MOD 80T 13 8 43 0726 00 CARRIAGE BOLT 1 4 20 X 50 BLK OXD 14 9 43 0075 00 SCREW M5 X 60MM HHCS 15 2 43 0269 00 SCREW M6 X 30MM HHCS 16 9 43 0068 00 LOCKWASHER M5 RIBBED 17 8 90 1208 00 1 4 20 HEX NUT W KEPS 18 2 43 0983 00 LOCKWASHER M6 RIBBED 19 2 43 0050 00 HEX NUT M4 20 2 43 0051 00 SCREW M4 X 16 MM HHCS 21 4 43 0198 00 WASHER M4 FLAT WSH DIN 125A 22 2 43 0277 00 SET SCREW M4X8MM CUP POINT 23 9 43 0125 00 NUT M5 24 4 50 2587 00 BUSHING 35 DIA 5 16 O D 25 2 50 0097 00 WASHER GUIDE 4 38 X 1 75 W 44 SQ HL BLK PLST 26 1 50 0008 00 COMPRESSION SPRING 94 OD X 2 00 LG x 125 DIA W 27 1 50 0011 00 CYLINDER amp TUBE ASSY I T PEDAL Drawing Happ Controls Steering Assembly ITEM NO OTY PART NO DESCRIPTION 1 1 43 0341 00 SCREW 1 4 28 X 1 SHCS 2 1 50 4014 00 SHAFT 270 DEG ACTIVE WHEEL 3 1 43 0305 00 KEY 3 16 SQ X 74 4 2 43 0232 00 NUT HEX NYLOCK 1 2 20 5 1 43 0340 00 LOCKWASHER EXT M12 6 1 50 2092 00 KEY SHAFT 4MM x 4MM x 25MM 7 1 43 1170 00 SCREW 6 32 x 3 8 SHCS 8 1 50 4043 00 MOTOR amp CONNECTOR ASY 9 1 50 4016 00 WHEEL MTG BRACKET 10 1 50 8129 00 BEARING HOUSING 1i 2 50 8130 00 BEARING 59 ID X 1 259 OD 12 1 50 8455 00 MOTOR MTG BRACKET 13 1 50 2659 00 BEARING SPACER 14 1 50 4040 PL PULLEY 18T 1 5 PITCH PLASTIC
41. ON SPRING 19 1 43 0997 00 FENDER WASHER 75x 19x 05 ZINC 20 2 95 4194 00 SWITCH W SHORT ACTUATOR 21 1 43 0062 00 10 32 X 1 2 HEX HD CAP SCREW 22 2 43 1152 00 SCREW 10 32 X 5 16 HWHCS ZINC PLATED 23 8 43 0013 00 2 56 X 3 8 SCR SLOTTED ROUND HEAD MS ZINC 24 2 95 4369 00 SWITCH ASSY DA3 95 4118 00 amp 95 4130 07 25 2 50 8299 10 ANCHOR PIN HANDLE BLK OXD 26 1 43 0559 00 WASHER NYLON 1 2 OD X 20 ID X 185 THK 27 1 96 0090 10 KNOB amp SHAFT ASSY 1 3 4 BLK BALL KNOB 28 1143 0995 00 10 FLAT WASHER 29 1 95 2674 00 BASE PLATE 4 SPD SHFT BLK 30 1 95 2557 00 GUIDE WASHER FOR 6 SPEED SHIFTER Drawing Happ Controls Figure 24 Shifter Assembly Exploded View and Parts Need for Speed Carbon Service amp Repair Manual Page 56 of 70 040 0182 01 Rev A 9 10 2008 Pedal Assembly ITEM NOIQTY PART NO DESCRIPTION 1 1 95 2534 00 PEDAL amp BEAM ASSY PERFORATED BREAK CHROME 2 1 95 2520 00 PEDAL amp BEAM ASSY PERFORATED GAS CHROME 3 1 50 8372 90 PEDAL FRONT PLATE DUAL SMOOTH BLACK 4 4 50 2588 00 SIDE PLATE RIGHT amp LEFT 5 4 50 8171 00 BUMPER 6 8 50 8170 00 SPACER TUBE T 1 50 8042 00 SPRING F PEDAL RH HELIX 8 2 50 8049 00 SPRING F PEDAL LH HELIX 9 2 50 2979 00 PIVOT SHAFT PAINTLOC 10 2 50 8069 02 GEAR 1MOD 12T 25 BORE 11 2 96 4916 00 LONG LIFE POT W NUT amp WSHR 5K 12 2 95 0925 00 GEAR SE
42. Preface S afety Please read this page before preparing your arcade cabinet for game play The following safety instructions apply to all game operators and service personnel Specific warnings and cautions will be included throughout this manual Use the following safety guidelines to help protect the system from potential damage and to ensure your personal safety Electronic components in the game cabinet run on 115 VAC The voltage switch on the back of the computer must be set to 115 If you power up the computer outside of the cabinet set the switch to match the local AC voltage 15 volts 60Hz in most of North and South America and some Far Eastern countries such as Japan South Korea and Taiwan 230 volts 50Hz in most of Europe the Middle East and the Far East To help prevent electric shock plug the system into a properly grounded power source These cables are equipped with 3 prong plugs to help ensure proper grounding Do not use adapter plugs or remove the grounding prong from a cable If you must use an extension cable use a 3 wire cable with properly grounded plugs To help protect your system from sudden increases and decreases in electrical power use a surge suppressor line conditioner or Uninterruptible Power Supply UPS Be sure nothing rests on the system s cables and that the cables are not located where they can be stepped on or tripped over Keep your system far away from radiators and other heat
43. R Speaker Harness PN 115 0216 01 5 VDC in from Power Supply 5VDC Harness PN DD 115 0203 01 2 To Leader 4 Light Harness PN Harness PN 115 0204 01 115 0205 01 m Exhaust Light 2 PN 115 0214 01 J10 WHT 2 2 wWHr 3 EET Leader Light Output 4 7 BLU ORG lla 1 YEL 12 VDC Brake Light 3 YEL WHT YEL 1 1 om 1 Brake Light Output 7 10 BLU GRY BRN 3 3 BRN 2 Brake Light 3 1 1 4 Start Button Light Output 6 9 BLU VIO 2 2 BLU RED 3 3 Coin Meter 4 5V 2W METER 5 Lamps 5V 0 2A GND 555 O NO COM Coin1 BLI Coin 2 For Optional Dollar Bill Validator Panel Buttons Notes 12 VDC 1 GND 2 BLK GND 3 BLK Connect to 5 12 VDC 5 VDC 4 RED Power Supply u u oS S ob gt Ooo Y gt Do K CIL GND 3 5 VDC 2 DH d J6 5V 1 RED 1 Analog PWR Gas Wiper 3 WHT BRN 2 Gas Wiper 5 Analog GND 3 Brake Wiper GAS BRAKE J a l Harness PN 115 0211 01 Harness PN Shifter Assembly 115 0210 01 Bae J9 Switch Shift 1 Button 17 2 ORG BLK ORG BLK 2 2 vio 1 1 RED WHT L o 1 Shift 2 Button 18 3 ORG BRN ORG BRN 3 3 BLU 2 2 FBLU WHT o 2 l Shifter 3 Button 19 4 ORG RED ORG RED 4 4 ORG 3
44. a bad pot or a loose steering column set screw Use Loctite on the set screw to ensure it is secure To replace a pot refer to Figure 6 and perform the following steps 1 Remove the control panel assembly as described on page 13 and take it to a workbench 2 Using a 7 64 Allan wrench loosen the set screw from the steering column and remove the bracket with the 5 KQ steering pot attached Using a 1 2 inch wrench remove the nut and lock washer from the bracket and remove the pot 4 Reverse these steps to install the new pot Install the pot with the plastic pin through the small hole in the bracket as shown in Figure 6 Use Loctite to ensure the set screw is secure Need for Speed M Carbon Service amp Repair Manual Page 14 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures Calibrate the steering from the Play Control Test in the Operator Menu after replacing the pot see page 16 Instali with Pin Through Hole in Bracket Bracket Set Screw Nut Pot Figure 6 Replacing the 5 KO Steering Pot Force Feedback Belt or Steering Motor Replacement It is a good practice to inspect the steering belt and gears periodically Always replace a belt that looks stretched cracked or worn Replace a gear that looks worn Refer to Figure 6 above and Figure 7 and perform the following steps to remove the force feedback belt for repair l 2 3 Remove the control panel assembly as described
45. air the Product provided Purchaser believes that the Product is defective in material or workmanship and promptly notifies GLOBAL VR in writing with an explanation of the claim All claims for warranty service are made within the warranty period Products are returned adequately packed and freight prepaid to GLOBAL VR s designated service center GLOBAL VR s inspection or test of the Product verifies to GLOBAL VR s satisfaction that the alleged defect s existed and were not caused by accident misuse neglect unauthorized or attempted repair or testing unauthorized modification incorrect installation vandalism failure to follow the maintenance schedule or procedures or operation in out of specification environmental conditions GLOBAL VR will return the repaired Product freight prepaid to the Purchaser All freight costs associated with replacement of warranty parts after expiration of the original warranty period are the responsibility of the Purchaser GLOBAL VR is not obligated to provide the Purchaser with a substitute unit or on site service during the warranty period or at any time If after investigation GLOBAL VR determines that the reported problem was not covered by the warranty Purchaser shall pay GLOBAL VR for the cost of investigating the problem at its then prevailing per incident billing rate No repair or replacement of any Product or part therein shall extend the warranty period as to the entire Produ
46. al CBN AW 03 Left Side Pedestal Decal on Other Side CEN AW M Additional Decals Not Shown A Not to Scal NOS Bottle Decal Additional Decals Not Shown Above Not to Scale CBN AW 13 GVR AW 02 shifter Plate Decal GLOBAL VR Logo GVR AW 03 Card Reader Decal CBN AW 15 NOS Pedal Decal Figure 28 Standard Cabinet Artwork 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 59 of 70 Chapter 7 Diagrams and Schematics Chapter 7 Diagrams and Schematics Note Cabinet Assembly Drawings can be found on the Service Website http service globalvr com Power Transformer Connection AC Power Strip for 230 VAC System vote H ANNEE Connection order does not matter O Marquee U Lights Computer LCD Monitor Power Supply 24 VDC Power Supply 12 5 VDC Power Supply White Black AC Power Plate To Coin Box Ground Lug Note Two middle To Monitor Ground Lug terminals are not used i Top View w Ground Lug To Ground Lug on Bottom Cabinet Power Cord of Connector Not Shown 12 5 VDC Power Supply Part 115 0153 01 12 VDC to CCFLs PCBs Lights Fan Under Seat Assembly Set Input Voltage to Voltage 115 through hole in top Adjustment Pot Power ON LED 12V GND GND 5V ite BlackGreen Yellow Black Black Red Part 115 0008 01 Part of Main Harness To AC Power Strip Part 115 0146 01 4 GVRI O Lights Amo Part 115 015
47. andard Disconnect the cabinet from AC power Remove the screws from the sides of the monitor frame Carefully remove the frame and glass Be aware that the glass 1s not secured to the frame Bc des e Reverse these steps to install the new glass display shield LCD Monitor Replacement Standard SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution gt Remove the Display Shield and Frame as described in the previous section Remove the Monitor Access Door behind the monitor Disconnect the video cable from the back of the LCD Control PCB e qe Check the power cord that connects to the power supply on the back of the monitor Make sure it has enough slack so you can move the monitor out to disconnect the wires from the terminals If necessary snip some cable ties to create enough slack in the power cord 5 Remove the four 4 bolts that secure the monitor L brackets to the cabinet and carefully lay the monitor down above the control panel so you can access the power supply terminals 6 Disconnect the wires from the power supply terminals making sure they are labeled for proper reconnection 7 Place the LCD panel on a work surface and carefully disconnect the wire harnesses from the LCD Control PCB and Power Supply CAUTION It is ver
48. ber the is detected cabinets in sequence from left to right Steering Auto Calibration failed The software detected a problem with steering Once you turn the Please turn the wheel all the way wheel the software will determine whether the problem is with the left and all the way right steering pot or the force feedback If the problem is with the force feedback you will be given the option to start the system without force feedback If the steering pot is not working the game cannot be started See page 13 for steering service Card Reader Missing Message will appear at boot if the card reader is not detected Attract Mode Error Messages Explanation and Solution A Red Dot appears in the lower Indicates hardware error usually with a button gas or brake pot right corner of the Attract Screen or steering Explanation is displayed on Machine Settings Info screen in Operator Menu A Blue Dot appears in the lower Indicates Cabinet Mismatch error in linked cabinets Explanation right corner of the Attract Screen is displayed on Machine Settings Info screen The following conditions will cause a Blue Dot error message e Winner Gets Free Game not set the same on all cabinets e Free Game Min Players not set the same on all cabinets e Race Length not set the same on all cabinets e Duplicate Cabinet Link ID e Different Software Comm Version on one or more cabinets e Different Tracks Disabled e Different Region Set by Game Dongle
49. cally about 20 minutes with a Game Install DVD If using the five Game Install CDs the installation time 1s 30 45 minutes See the document Need for Speed Carbon Software Restore Guide With Game Install Disks on CD ROMs part number 040 0186 01 Important DO NOT RUN Software Version 1 0 on Dedicated Cabinets and DO NOT RUN Software Version 1 1 on Upgrade Cabinets Run the System Recovery CD 1 Insert the System Recovery Disk in the DVD ROM drive and power the cabinet OFF and then ON When the computer reboots the CD should run automatically wait about 30 seconds You will see messages onscreen as files are copied to the hard drive Important The computer will eject the disk before it finishes the process Do not reboot until the System recovery successfully completed screen appears 2 After about 4 5 minutes you will be prompted to remove the CD and reboot the computer Do not insert the Game Install Disk yet Wait for about 5 minutes while the software finishes the installation You may see a static screen with the GLOBAL VR logo for up to 90 seconds When the Operating System installation 1s complete you will be prompted to insert Game Disk 1 Proceed to Run the Game Install DVD Need for Speed M Carbon Service amp Repair Manual Page 10 of 70 040 0182 01 Rev A 9 10 2008 Chapter 3 Software Restoration Run the Game Install DVD Important All linked cabinets must run the same software Comm version displayed i
50. ch make sure it is switched ON Install the inverter so that the vent holes the circle of small holes on the case are not covered Vent Holes 2 Pin Connector Attached to Tube Cold Cathode Florescent Tubes 12 VDC In from DC Power Supply Power Inverter Figure 23 Cold Cathode Light Detail Control Panel CCFLs The control panel is lit by a set of 12 white CCFLs To access the power inverter remove the Electronics Access Panel If you need to replace the CCFLs you will need to remove and disassemble the control panel assembly as described on page 13 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 35 of 70 Chapter 4 Service and Repair Procedures Floor CCFLs Under Seat Pedestal Note The power inverter for these lights 1s located inside the seat pedestal If the lights are not working the problem is most likely to be with the inverter For Standard Cabinets Remove the four 4 bolts that secure the seat assembly to the cabinet and slide the seat assembly away from the cabinet Turn the seat assembly on its side to access the lights and the power inverter WARNING When lifting the back of the Deluxe Cabinet make sure it is securely braced to prevent injury or damage WARNING For Deluxe Cabinets To access the power inverter remove the seat as described on page 22 To replace the tubes you will need to carefully lift the back of
51. ct The warranty on the repaired part shall be in effect for the remainder of the original warranty period but will not exceed the original warranty period Purchaser s exclusive remedy and GLOBAL VR s sole obligation is to supply or pay for all labor necessary to repair any Product found to be defective within the warranty period and to supply at no extra charge new or rebuilt replacements for defective parts If repair or replacement fails to remedy the defect then and only in such event shall GLOBAL VR refund to Purchaser the purchase price for said Product Purchaser s failure to make a claim as provided above or continued use of the Product shall constitute an unqualified acceptance of said Product and a waiver by Purchaser of all claims thereto IN NO EVENT SHALL GLOBAL VR BE LIABLE FOR LOSS OF PROFITS LOSS OF USE INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM OPERATION OF THE GAME IN ANY CONDITION GLOBAL VR SHALL NOT BE RESPONSIBLE FOR THE SUITABILITY PERFORMANCE OR SAFETY OF ANY NON GLOBAL VR PART OR ANY MODIFICATION PERFORMED BY ANY PRODUCT DISTRIBUTOR UNLESS SUCH WORK IS EXPRESSLY AUTHORIZED IN ADVANCE BY GLOBAL VR THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESSED OR IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON GLOBAL VR S PART EXCEPT FOR ANY EXPRESS WARRANTY SET FORTH IN A WRITTEN CONTRACT BETWEEN GLOBAL VR AND
52. ctronics access panel see page 12 3 Disconnect the power harness speaker wires and 3 5mm audio cables from the audio amp PCB Make sure all connectors are labeled to make it easy to reconnect them properly 4 Usea small Phillips screwdriver to remove the four 4 screws holding the PCB to the mounting feet Note Always keep the audio amp PCB inside an ESD anti static bag when not installed in the cabinet to prevent electrostatic damage Need for Speed Carbon Service amp Repair Manual Page 24 of 70 040 0182 01 Rev A 9 10 2008 5 Chapter 4 Service and Repair Procedures Reverse these steps to re install the audio amp PCB Front Marquee Speaker Replacement Standard The front speakers are located behind the grills on each side of the marquee You can remove the grills to inspect the speakers but may need to remove the marquee housing to replace a speaker l 5 Remove the eight 8 Torx screws that secure the marquee artwork and clear plastic 1n place and remove the artwork and plastic Inside the marquee remove the six 6 screws around the florescent fixture that secure the plastic marquee housing in place and remove the marquee housing Remove the four 4 screws that secure the speaker to the cabinet Disconnect the wires from the speaker and install them to the same connectors on the new speaker Reverse these steps to install the new speaker Front Marquee Speaker Replacement Deluxe l
53. e power The force feedback steering motor 1s powered by the 24 VDC power supply via the Force Feedback PCB Note The dual PCB Force Feedback system used on older Need for Speed cabinets may be used as areplacement part For more information see Service Bulletin SB 023 available at http service globalvr com CAUTION Do not connect the power supply directly to the steering motor Doing this will damage the motor and the power supply A faulty cable or steering system component can cause steering problems Refer to Control Troubleshooting on page 47 for help with diagnosing steering problems PIN 115 0006 01 To Steering PIN 115 0008 01 BB Motor Power Connector AC Power Plug to Power Strip P N 115 0005 02 N To Steering Pot Connector Note Components are not shown t scale K 24 VDC Power Supply ed PCI USB Port in Compuler a a PIN 115 0007 01 A Ae Figure 5 Force Feedback Steering System Harnessing Diagram 5 KQO Steering Pot Potentiometer Replacement To test a pot use the Diagnostics Play Control Test screen in the Operator Menu see page 6 While turning the wheel the change in the numbers displayed onscreen above the steering wheel picture should be smooth and linear with no jumps You can also power off the game and test resistance at the pot While turning the wheel you should see a steady linear increase or decrease in resistance with no jumps Jumps could indicate
54. ed onscreen near the pedals with no jumps You can also power off the game and test resistance at the pot When you press and release the pedals you should see a steady linear increase or decrease in resistance with no jumps To replace a pot refer to Figure 8 and perform the following steps 1 Remove the pedals from the cabinet as described in the previous section 2 Using a 7 64 Allen wrench loosen the set screw from the gear wheel and remove the gear wheel as shown in Figure 8 Using a 1 2 wrench remove the nut and lock washer that secure the pot to the frame 4 Install the new pot with the same orientation Make sure that the plastic keys on the pot match with the metal Re install the lock washer and nut being careful not to over tighten Re install the gear wheel and tighten the set screw Use Loctite to ensure the set screw is secure 7 Calibrate the pedals from Diagnostics Play Control Test in the Operator Menu after replacing the pot see page 16 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 17 of 70 Chapter 4 Service and Repair Procedures Floor NOS Pedal Service Refer to Figure 9 and perform the following steps to disassemble the NOS pedal and replace the micro switch Note Figure 9 shows the NOS Pedal Assembly without wires to better show components l 2 3 7 Remove the three 3 Torx screws that secure the NOS Pedal mounting bracket to the floor Disconnect the har
55. emove the four 4 screws that secure the button mounting plate to the cabinet Remove the plate with the buttons attached being careful not to pull the wires 3 Forthe NOS buttons remove and disassemble the control panel as described on page 13 to access the buttons 4 Referto the figure below to replace button components When connecting the wires to the micro switch and bulb refer to the labels on the wires and make sure the connections are correct See Figure 10 for more information CAUTION Do not connect the 5 volt lamp power wire to the micro switch This can damage the GVRI O Mini PCB Fa M 5 volt C555 Bulb Lamp Connector z 5 VDC to One Sida Ground to One Side E E NO Normally Open 5 Volt signal Wire 4 Do MeL M newer NC Normally Closed and zase Conneci to Signal Wire Ground gg __ COM 4 Connect to Ground Wire p Figure 10 Replacing Button Components S ix S peed Shifter Service Perform the following steps to remove the shifter from the seat for replacement or repair 1 Remove the four 4 T 10H Security Torx screws from the top of the shifter assembly and carefully pull the shifter up out of the housing 2 Disconnect the Molex connector from the shifter 3 Reverse these steps to re install the shifter Important Make sure no wires are pinched in the shifter housing Pinched wires can cause incorrect gear readings S hifter Micro Switch Replacement The shifter u
56. equal the thickness of the spacer can be used to replace a lost spacer 5 Reverse these steps to re assemble the seat Use the following specs when tightening the nuts to prevent the seat from gradually becoming loose due to motion during gameplay e Seat Base Plate to Slide Assembly Either replace the 4 20 flange nuts with 74 Nylock nuts or apply Loctite 242 Threadlocker Blue or a comparable product to the threads Tighten the nuts to 4 6 ft Ibs 48 72 in lbs e Pedestal Cover Plate to Slide Assembly Either replace the 5 16 18 flange nuts with 5 16 Nylock nuts or apply Loctite 242 Threadlocker Blue or a comparable product to the threads Tighten the nuts to 9 12 ft Ibs 108 144 in Ibs Important Loctite can damage plastics Be careful not to get the Loctite on the plastic seat and do not use Loctite with Nylock nuts Audio Amp and Speakers Service The Audio Amp supports 6 channel 5 1 Surround Sound The Audio Amp is powered by the 5 12 volt DC power supply through a standard PC power connector The volume level for each channel on the Audio Amp can be manually adjusted using a small screwdriver to turn the pots shown in Figure 15 For the subwoofer channel turn the pot clockwise all the way for maximum volume For the other channels turn the pot counterclockwise to turn the volume levels all the way down and then turn the pot 1 5 of a turn clockwise to bring the volume levels up Fine tune the sound levels for your
57. et from AC power 2 Remove the Monitor Access Door behind the monitor Make sure all wires connected to the power supply are properly labeled for easy reconnection and then disconnect them from the terminals 4 Remove the two 2 screws that secure the power supply mounting bracket to the cabinet and remove the power supply from the cabinet 5 Remove the mounting bracket from the power supply and install it on the new power supply 6 Reverse the removal steps to install the new power supply Note If the monitor does not work verify the power supply is putting out 24 VDC Need for Speed M Carbon Service amp Repair Manual Page 30 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures LCD Monitor Service Standard The 32 LCD Monitor is connected to an LCD Control PCB that provides the signal power and data to the monitor The monitor is encased in a metal frame with a glass display shield to protect the LCD panel The LCD Control PCB and Monitor Power Supply are mounted to the back of the LCD assembly The Monitor Power Supply connects to the AC Power Strip The sections that follow provide replacement procedures for components of the LCD Monitor Assembly Note If the monitor does not work make sure the harnesses between the control PCB and LCD panel are connected properly Also check the DVI video cable and power connection Note Some configurations may vary Glass Display Shield Replacement St
58. fy that all cabinets are running the same Comm Comm Versions Version shown in Machine Settings Info screen 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 49 of 70 Chapter 5 Troubleshooting Miscellaneous Troubleshooting No power Power strip not Make sure the power strip ON OFF switch is ON and plugged in or the light on the power strip is on If the light is off make turned off sure the connections to the AC power plate and power transformer terminals are secure Cabinet not Make sure the AC power cord is firmly connected to connected or the power plate and an active AC outlet and the turned off cabinet ON OFF switch is ON Game Dongle not Game Dongle not Make sure the Game Dongle is securely connected found by system connected Power the cabinet off and then on computer Faulty Game Make sure the dongle is connected properly It will Dongle light up red when recognized by the computer Contact Tech Support to exchange a faulty dongle Faulty ventilation Verify that the ventilation fan is working It is located fan above the monitor access door on the back of the cabinet Replace the fan if it is worn or spinning slowly Cabinet gets very warm Cabinet ventilation Make sure you have proper clearance between the holes are blocked cabinet rear and the wall Make sure the vent holes are clear of dust and debris and that air is freely blowing out of the cabinet Marquee lamp Faulty florescent Check the
59. g Troubleshooting Possible Solution Cabinets will not Faulty wiring Verify that a CAT 5 or better Ethernet cable is link connected between the Ethernet port on the AC Power Plate and the computer CAT 5 cables have 8 wires While the cabinet is powered on and connected to another cabinet verify the green LED on the Ethernet card is lit If you are using an Ethernet hub or switch verify green LEDs on the hub or switch light for each Ethernet port that is connected Cross over coupler To connect two cabinets use one cross over coupler not used or used Do not run an Ethernet cable directly between two improperly cabinets without a coupler Do not use a crossover coupler with a hub or switch Cross over coupler Use the CAT 5 8 wire coupler that came with your is not CAT 5 dedicated cabinet Faulty Ethernet hub Verify the LEDs on the Ethernet hub or switch are lit or switch for each port used If possible verify the hub or switch is working by connecting it to a known working computer network or set of linked cabinets Use a 10 100 1000 Mbps Gigabit hub or switch to link 10 100 1000 Mbps three or four cabinets Duplicate Link ID numbers A cabinet with a duplicate Link ID number will display the Select A Link ID menu You can also check or change the Link ID from the Operator menu Machine Settings Settings screen Each cabinet in a linked group must have a unique Link ID number Mixed Software Veri
60. ghten the mounting bracket with the two screws Connect the power harness and secure the assembly in place with the six acorn nuts Need for Speed M Carbon Service amp Repair Manual Page 36 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures LED Brake Light Replacement Standard The brake light is on the back of the seat pedestal on Standard Cabinets 1 Remove the six 6 Torx bolts that secure the seat pedestal cover plate to the wooden pedestal see Figure 14 on page 22 2 Carefully lift the seat assembly and place it on its side Be careful not to pull the speaker wires that run from the pedestal into the seat You may need to reach inside the pedestal and snip wire ties to create slack in the wires 3 Disconnect the power connector from the LED light tube and snip the cable ties that secure the light tube to the seat pedestal 4 Reverse these steps to install the new LED light tube Make sure the LEDs in the light tube line up with the holes in the pedestal cover Exhaust Light Replacement Tunnel Light 1 Remove the two screws that secure the tunnel light to the back of the seat pedestal 2 Disconnect the harness connector 3 Reverse these steps to install the new light Headlight Replacement Deluxe If a headlight does not work the problem is most likely a loose connection or faulty PCB Do the following to replace the PCB that controls the headlight 1 Remove the two screws that
61. he assembly 11 Remove the seven 7 screws that secure the bezel in place around the front of the monitor Need for Speed M Carbon Service amp Repair Manual Page 28 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures LCD Monitor Back Si a A Ma i pits l Be Backbox LCD Control PCE i Monitor Remote Control Board LEE Bezel Figure 19 Monitor and Backbox Components Deluxe 12 Remove the four 4 bolts from the back of the backbox shown by the circles in Figure 19 and lift off the backbox with the attached LCD Control PCB and Monitor Remote Control Board 13 Lift the LCD panel out of the bezel 14 Reverse these steps to install the new LCD monitor Read the caution below and refer to Figure 20 to avoid breaking the LCD Control PCB connector CAUTION It is very EASY TO BREAK the plastic housing around the connector on the LCD Control PCB Align the connector carefully and gently push straight in with your thumbs on both sides DO NOT FORCE Pressing too hard can break the plastic See Figure 20 for the correct way to connect the harness Monitor Control PCB Replacement Deluxe SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Disconnect the cabine
62. he steps that follow Seat Housing Decal v Ps Seat Base Plate yr Seat Slide Kit oO 7 Pedestal Cover Plate Subwoofer Grill Plastic Spacer 1 of 4 Above Slide Plastic Spacer 1 of 4 Below Slide Threaded Stud on Lower Slide 1 of 4 o LED Light Tube Brake Light Standard Cabinets Only Figure 14 Seat Slide Assembly Replacement 1 Remove the six 6 Torx bolts that secure the pedestal cover plate to the wooden pedestal 2 Carefully lift the seat assembly and place it on its side Be careful not to pull the speaker wires that run from the pedestal into the seat You may need to reach inside the pedestal and snip wire ties to create slack 1n the wires Need for Speed M Carbon Service amp Repair Manual Page 22 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures 3 Remove the four 4 nuts and flat washers from the bottom of the pedestal cover plate and remove the cover plate and the four 4 plastic spacers from the seat assembly Note the placement of each component 4 Remove the four 4 nuts and flat washers that secure the slide assembly to the seat base plate Move the lower slides to each side to access all four nuts Note When reassembling be careful to install the four 4 plastic spacers above and below the slide assembly A missing spacer will cause the seat to wobble and may cause damage If necessary flat washers stacked to
63. inals of the new speaker Reverse these steps to install the new speaker 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 25 of 70 Chapter 4 Service and Repair Procedures Rear Seat Speaker or Subwoofer Replacement The rear speakers are located behind the two small grills at the top rear of the seat The subwoofer 1s located behind the molded plastic housing on the back of the seat l 25 To replace the Subwoofer remove the six 6 Torx screws that secure the molded plastic housing on the back of the seat and remove the housing Skip to step 3 To replace the left or right rear speaker remove the four 4 1 4 20H Torx security screws that secure the speaker grill to the back of the seat Remove the four 4 screws that secure the speaker or subwoofer to the seat Disconnect the wires from the speaker or subwoofer and install them to the same terminals on the new speaker or subwoofer Reverse these steps to install the new speaker or subwoofer Computer Replacement CAUTION The computer is serviced as one unit YOU WILL VOID YOUR WARRANTY if you open the computer case without direct authorization from the GLOBAL VR Technical Support staff Perform the following steps to remove the computer from the cabinet l 2 3 Disconnect the cabinet from AC power and remove the rear door from the cabinet Disconnect all of the cables from the computer Remove the Game Dongle and keep it with your cabinet
64. indow type date and press Enter b A prompt will display the current date in the format weekday mm dd yyyy and will prompt you to enter the date in the format mm dd yyyy Enter the date with the dashes and then press Enter or press Back Space to make a correction 7 Do the following to set the time In the command window type time and press Enter b A prompt will display the current time in the format AA mm ss tt where tt means tenths of a second and will prompt you to enter the time in the same format Use the 24 hour clock and enter the hour and minutes with seconds being optional For example 14 23 40 for 2 23 40 PM Press Enter to set the time entered or Back Space to make a correction Type exit and press Enter to close the command window 9 Disconnect the keyboard and reboot the game Need for Speed M Carbon Service amp Repair Manual Page 38 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures Setting the Computer BIOS CM OS The computers for Carbon dedicated cabinets are being built with both Asus and Gigabyte motherboards The BIOS settings are different for the two systems To determine which motherboard is in your computer check the audio ports on the computer rear panel The Asus has four audio ports and the Gigabyte has six audio ports You can also start the CMOS Setup Utility and see whether you screens look like the Gigabyte screens in the next section or the Asus
65. ing Errors TUN scene halen RISE 9 Deluxe o i 30 Cabinet Mismatch Errors ae 9 ECD Monitor Servise Standard issus 3 Chapter 3 Software Restoration 10 Glass Display Shield Replacement Run the System Recovery CD 10 SEO ROAEGD ioi I ao Menu ot es 31 Run the Game Install DVD 11 LCD Monitor Replacement Standard 3l l Monitor Control PCB Replacement Chapter 4 Service and Repair Jard 32 one hone 12 Stan AT Gl Mete DM TN REDE C Monitor Power Supply Replacement Access Panels on Cabinet Rear 12 Statidatd oic ie totius atti iodexsoes dont 32 Removing the Control Panel 13 Coin Mech Replacement sss 32 Disassembling the Contro Poe iS Hs Coin Meter Replacement o o Rin 32 korce cha Steene Pye Be eae ie Players Card Reader Replacement 33 5 KQ Steering Pot Potentiometer a eee Re Pl AC eI Ht ece Dod ies 14 Power Distribution Service 35 Force Feedback Belt or Steering Motor AC Power Plate ose enn ia enenaads 33 Replacement acsem Nu quic Mas tissu ioi 15 AC Power Strip Replacement i NN DEL 34 Force Feedback Belt Tension Adjustment 15 DC quic Supplies 24 and i Force Feedback PCB Replacement ERE 16 is YDE a eec000000009000909000900090009000900099909 3 Calibrating the Steering and Pedals 16 Cabinet Lighting Service
66. iring 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 7 of 70 Chapter 2 Linking Cabinets Chapter 2 Linking Cabinets Linking Cabinets You can link up to four cabinets for head to head competition Once the cabinets are linked in hardware and software the Attract Movies will synchronize and players can choose to play individually or race against other players Motion and Non Motion Cabinets can be linked together 1f desired All Need for Speed cabinets ship with a CAT 5 8 wire Ethernet cable and cross over coupler The cross over coupler is used to link two cabinets To link three or four cabinets connect the Ethernet cable from each cabinet to a 10 100 1000 Mbps Ethernet hub or switch not included Important Some older Need for Speed systems shipped with couplers that were not CAT 5 compliant Be sure to use the coupler that came with your dedicated cabinet Ethernet Hub or Switch Two Cabinets Linked Four Cabinets Linked Dpp Link ID 3 Link ID 4 Link ID 1 Link ID 2 Link ID 2 Figure 3 Linking Cabinets Follow the steps below to link your cabinets 1 Before connecting the Ethernet cables open the Operator Menu Machine Settings Settings menu on each cabinet and set the Link ID number Cabinets should be numbered in sequence from left to right and each cabinet must have a unique number 1 2 3 or 4 Exit from the Operator Menu to reset the number in the software I
67. l down values should be about 80 5 As you press and release the pedals the changing numbers should be smooth and linear A sudden jump in the numbers can indicate a bad pot or a loose set screw on the pedal assembly The dot above the pedal should change from yellow to green when you press the pedal e Calibrating the Steering and Pedals To calibrate the steering wheel and pedals press the START and J buttons together to reset the pots to 0 A symbol will appear over the pictures of the pedals and wheel Turn the steering wheel all the way to the left and the right to set the pot limits Press each pedal all the way down to set the pot limits e Shifter When you shift through the gears the shifter in the graphic should move to the correct position The dot above each shifter position should change from yellow to green when you move the shifter into that position and then remain green e Coin Mechs When you activate a coin mech its name Coin 1 or Coin 2 should turn from white to green and the number should increment to indicate the number of credits inserted If the name of the mech stays green this indicates the coin switch 1s stuck in the ON position Note Typically Coin 1 is both coin mechs and Coin 2 is the optional bill validator e START Button and Leader Light The START button and Leader Light on Standard Cabinets should blink while the Play Control Test menu is open If either one fails to blink check the bulb and w
68. micro switch Replace the faulty micro switch See Figure 11 on page work in one gear 20 Pinched wire Pinched wire Make sure wires are not pinched Make sure wires are not pinched by the shifter housing the Make sure wires are not pinched by the shifter housing housing Shifter goes into Wires are switched Make sure all wires are connected to correct micro wrong gear or pinched switches and are not pinched by the shifter housing Shifter does not Faulty GVRI O Mini Check wiring between the shifter and GVRI O Mini PCB work PCB Replace PCB if faulty Need for Speed Carbon Service amp Repair Manual Page 48 of 70 040 0182 01 Rev A 9 10 2008 Chapter 5 Troubleshooting Problem Cause Possible Solution Gas or brake does Potis out of Calibrate the pedals from Diagnostics Play Control not work properly calibration Test in the Operator Menu see page 16 If you replace a pot or the computer always recalibrate the pedals Pedals do not auto calibrate when you reboot the game Faulty 5 KO pot Test the pot for smooth resistance If you replace the pot be sure to calibrate the pedals from Diagnostics Play Control Test in the Operator Menu see page 16 Loose set screw A loose set screw can cause the pedal to work only on a partial range of its motion Tighten the set screw Feels like brake stays Dead spot in the Test the brake pot and replace if bad See page 16 on during game brake pot Cabinet Linkin
69. ml p u aM e Y Ve Te IT EFIE N eed for Speed Carbon Service amp Repair M anual for Dedicated Cabinets Standard amp Deluxe 040 0182 01 Rev A Read this manual before use Keep this manual with the machine at all times www globalw com http service globalvr com techsupport globalw com Phone 408 597 3435 Fax 408 597 3437 Preface Table of Contents IPT Sh ME EP ED EE 4 Front Marquee Speaker Replacement Safet 4 ID SD PN 25 Y eseeeeeeeenenennnennnennnennnennnen nennen nennen nennen j Removiae the Marcuec Housins Deluxe 25 ALTOS eres ceri tette detus ME Ge ren een nae 25 Chapter 1 General Information 5 Rear Seat Speaker or Subwoofer Current Requirements Approximate 5 Replace melo orte niet mE SS 26 Maintenance Restart Feature 5 Computer Replacement ccccccccccceeeeeeeees 26 Checking the Game Dongle 6 LCD Monitor Service Deluxe 27 Using the Diagnostics Screens in the Operator Glass Display Shield Replacement MOn doi creel oeee Maaco NS 6 DEIXE uaine e n 27 The Diagnostics Play Control Test Menu 6 LCD Monitor Replacement Deluxe 28 eae Monitor Control PCB Replacement Chapter 2 Linking Cabinets 8 ee DoE eec a esr trs 29 Linking CA DING isga tenn nassau Senmceamna bet saanan 8 Monitor Power Supply Replacement Link
70. mportant All linked cabinets must run the same Software Comm Version displayed in the Operator Menu Machine Info screen 2 Tolink two cabinets Connect an Ethernet cable to the Ethernet port on the power plate of each cabinet Connect the two cables together with a CAT 5 crossover coupler 3 Tolink three or four cabinets Connect an Ethernet cable from the Ethernet port on the power plate of each cabinet to an Ethernet hub or switch not included that supports 10 100 1000 Mbps connection speed Connect the Hub or Switch to AC power DO NOT use a crossover coupler with a hub or switch Need for Speed M Carbon Service amp Repair Manual Page 8 of 70 040 0182 01 Rev A 9 10 2008 Chapter 2 Linking Cabinets Linking Errors Each cabinet must have a unique Cabinet Link ID number If the software detects a duplicate Link ID number the Select A Link ID screen shown below will automatically appear and prompt you to change the number Numbers shown in a gray cabinet image are available Turn the wheel to select a number and then press the START button Select A Link ID p in pequtst a larder Use the steering wheel to chomge the mum er Prats START when dene Cabinet Mismatch Errors Make sure the Game Settings and Coin Settings are the same for all linked cabinets You will have unhappy customers if a setting such as Winner Gets Free Game is enabled on some cabinets and disabled on others If the settings listed below are
71. n the Machine Info screen of the Operator Menu For best results install the same software version on all linked cabinets 1 With the cabinet powered ON insert the DVD labeled Game Install Disk 1 of 1 The DVD will automatically run wait about 30 seconds You will see a series of onscreen messages as the software copies components and files to the hard drive After the software is configured the game will automatically reboot 2 After about 11 minutes you will be prompted to remove the DVD and press START Keep the disks 1n a safe place 1n case you need them in the future 3 Asthe game loads you will be prompted to calibrate the accelerator and brake Press each pedal firmly to the floor to set the calibration limits Next the steering will self calibrate Do not touch the wheel while it 1s calibrating 4 Ifthe software detects another cabinet with the same Link ID Number the Select a Link ID screen will appear and prompt you to change the ID Note If you install software on linked cabinets simultaneously the first one finished will automatically be assigned Link ID 1 so you may need to change it in the Operator Menu 5 Once the attract movie begins play one game to finalize hardware calibration and verify proper operation 6 Press the Operator button and set the sound volume levels cabinet Link ID Numbers and any other desired cabinet settings from the Operator Menus 2008 Global VR Inc 040 0182 01 Rev A 9 10 2
72. nd Exterior Plastic Parts Deluxe z CBNDLA AW 08 Backlit Marquee Tis hn poo Cu CBN AW 08 Right LCD Panel Decal CBNDLX AW 01 Left LCD Panel Decal on Other Side CBN AW 09 Seat Back Decal CBNDLX AW 04 Right Quarter Panel Decal CBNDLX AW 03 Left Quarter Panel Decal Pedestal Decal on Other Side CBNDLX AW 1 1 Lower Rear E BR Pedestal Decal AM X CBNDLX AW 10 W LS Upper Rear CBNDLX AW 06 Right Side Pedestal Decal CBNDLX AW 07 Left Side Pedestal Decal on Other Side Additional Decals Not Shown Above Not to Scale CBN AW 14 GVR AW 03 CBN AW 12 CBNDLX AW 09 NOS Bottle Decal Card Reader Decal Shifter Housing Decal Marquee Grill Decal CBNDLX AW 05 Left Lower Base Panel Decal CBN AW 15 NOS Pedal Decal Figure 27 Deluxe Cabinet Artwork Need for Speed M Carbon Service amp Repair Manual Page 58 of 70 040 0182 01 Rev A 9 10 2008 Chapter 6 Replacement Parts Artwork and Exterior Plastic Parts Standard _ CBN AW 07 Backlit Marquee CBN AW 08 Backlit Dashboard CBN AW 06 k Right LCD Panel Decal CBN AW 05 Left LCD Panel Decal on Other Side CBN AW 02 Right Side Panel Decal CBN AW 09 seat Back Decal CBN AW 01 Left Side Panel Decal on Other Side CBN AW 10 Upper Rear Pedestal Decal CBN AW 11 Lower Rear Pedestal Decal CBN AW 12 ww Shifter Housing Decal CBN AW 04 Right Side Pedestal Dec
73. nd Type 51453 ACPE APIC 1 E Enabled Boot Tools Select Menu Item Specific Help Sleep timer Suspend timer C support HardWare Monitor a Item Specific Helph Press Enter to Select whether or not To restart the system After AC power loss Instant Off Disabled Disabled Disabled HPET Support Enabled Power On By Keyboard Disabled Power On By PS 2 Mouse Enabled Advanced Power Boot Tools Item Specific Help Enable or Disable Q FAH function X CPU Target Temperature eo c 140 c CPU Temperature 48 c 93 F 2860 REM RPM CPU Fan Speed Chassis Fan Speed Vcore 600 REM e CPU Fan Speed Warning 2008 Global VR Inc Page 43 of 70 Chapter 4 Service and Repair Procedures 14 Use the Arrow keys to highlight Boot from the top of the screen and the Boot menu will appear 15 Use the Arrow keys 11 to highlight Boot Device Priority and press Enter Mai Advanced The Boot Device Priority menu will appear 16 Use the Arrow keys 11 to highlight 1 Boot Device and then use the and keys to change the setting to CDROM 17 Do the same step to change 2 Boot Device to Hard Disk and 3 and 4 Boot Device to Disabled as necessary Main Advanced Power i 18 Press Esc to return to the Boot menu 19 Use the Arrow keys 11 to highlight Boot Settings Configuration and T press Enter Gr LEE Main Advanced Power A
74. ness connector and remove the assembly to a workbench Remove the two 2 Phillips screws and one 1 Hex screw that secure the pedal to the mounting bracket Remove the two 2 pivot screws from the sides of the pedal and lift the top off See below Push the plastic tab as indicated by the arrow on the switch plate and pop the switch plate out of the assembly See below Q6 Disconnect the wires from the micro switch and connect them to the same connectors on the replacement switch micro switch connections are the same as shown in Figure 10 Place the micro switch on the pins on the switch plate Align it with the pins in the base and snap the plate into place See amp below Make sure the switch actuator and spring are positioned properly and replace the top Reverse the removal steps to secure the pivot screws and re install the pedal in the cabinet Remove Two BENENE PlaceMicro Side Pivot Screws Pat eS a f b in Plate Push Tab lo remove Switch Plate on Pinsin Base Switch Plate s xm Note Attach Wires Firsi Figure 9 NOS Pedal Service Need for Speed M Carbon Service amp Repair Manual Page 18 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures Driving Control Panel Button Service Refer to Figure 10 and perform the following steps to replace a button bulb or micro switch 1 Disconnect the cabinet from AC power 2 Forall except the NOS buttons r
75. ng on page 47 To exit from the Play Control Test menu press the START and VIEW buttons together Need for Speed M Carbon Service amp Repair Manual Page 6 of 70 040 0182 01 Rev A 9 10 2008 Chapter 1 General Information 136 137 eee Press Start amp Music to reset pots Press iStart amp View to enit this test Figure 2 Play Control Test Menu e Buttons When you press a control panel or Operator button its picture should highlight on the screen The dot next to each button should be yellow until the button is pressed and stay green after it is pressed A red dot means the button is stuck in the ON position e Steering Wheel When you turn the steering wheel the graphic should rotate and the number next to the graphic should change to indicate the steering wheel position Full left position should be about 27 and full right position should be about 27 As you turn the wheel the changing numbers should be smooth and linear A sudden jump in the number or a different range of numbers can indicate a bad pot or a loose steering column set screw The dot under the number should change from yellow to green when you turn the wheel e Gas amp Brake Pedal The numbers displayed next to the pedals show the pot value when the pedal 1s full up full down and the current value When you step on the pedals the number shown for the current position should change The difference between the full up and ful
76. o to change the setting to Enabled Onboard H W LAN E Emabled SMART LAN l Enabled 13 Use the Arrow keys to highlight the Onboard LAN Boot ROM E nboarda seria O 1 Onboard Parallel Port 378 setting for USB Mouse Support and a uri dire a s press Enter Use the Page Up and Page Down keys Tm to change the setting to Enabled PU PD Value F10 Save ESC Exit Fl General Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults Press ESC to go back to the Main Menu Need for Speed Carbon Service amp Repair Manual Page 40 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures 14 Now use the Arrow keys to highlight Power Management Setup and press Enter A screen similar to the following will appear 15 Use the Arrow keys to highlight the setting for AC Back Function and press Enter Use the Page Up and Page Down keys to change the setting to Full On Press ESC to go back to the Main Menu ACPI Suspend Type Soft Off by PWR BTTN PME Event Wake Up Power On by Ring Resume by Alarm Date of Month Alarm rime hh mm ss Alarm HPET Support HPET Mode Power On By Mouse Power On By Keyboard x KB Power ON Password AC Back Function gt Move F5 Previous Values Enter Select F6 Fail Safe Defaults CMOS Setup Utility Copyright C 1984 2007 Award Software Power Management Setup SI POS Instant Off Enabled Enabled Disabled Everyday Uu
77. obal VR Inc 040 0182 01 Rev A 9 10 2008 Page 33 of 70 Chapter 4 Service and Repair Procedures AC Power Strip Replacement SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER The AC power strip provides power to all of the components in the cabinet Perform the following steps to replace the power strip c A CN M M A Turn the cabinet OFF and disconnect the AC power cord Remove the rear door from the cabinet Disconnect all components from the power strip Disconnect the power strip Neutral and Line wires from the power transformer Disconnect the power strip Ground wire from the AC Power Plate ground lug Remove the power strip it is held in place with Velcro Replace the power strip with an appropriate unit from GLOBAL VR Do not use a different power strip Be sure to connect each wire to the correct terminal See Figure 29 on page 60 be securely connected to the ground lug on the power plate or the game will not CAUTION Be sure to connect each wire to the correct terminal The ground wire must function properly DC Power Supplies 24 and 5 12 VDC The cabinet has three DC power supplies NOT including the power supply inside the computer 24 VDC supply powers the Force Feedback Steering System Important Connect only the steering components to this 24 VDC Power Supply Do not use the 12 VDC Terminals on the Steering Power Supply 5 12 VDC supply po
78. of 70 040 0182 01 Rev A 9 10 2008 Preface BIOS Setup for Asus PSN MX Error Message Screens ius e ace eive 51 Motherboard io d ODE pAMe 42 Chapter 6 Replacement Parts 52 Chapter 5 Troubleshooting OM 45 Chapter 7 Diagrams and Schematics 60 Video Troubleshooting 45 NEM 67 Audio Troubleshooting 46 e E ener DNE Control Troubleshooting 47 LIMITED WARRANTY 67 Cabinet Linking Troubleshooting 49 Technical SUuDDOEFLaio uie teo det ee tane Deu nes 70 Miscellaneous Troubleshooting 50 List of Figures Figure 1 USB Game Dongle 6 Figure 21 Servicing the Coin Mech and Coin Figure 2 Play Control Test Menu 7 Meter32 Figure 3 Linking Cabinets ssuuuee 8 Figure 22 AC Power Plate ih on 33 Figure 4 Cabinet Access Panels 12 Figure 23 Cold Cathode Light Detail 35 Figure 5 Force Feedback Steering System Figure 24 Shifter Assembly Exploded View Harnessing Diagram cccccccccccccceeeeeeeees 14 and PariS soot se theta pat 56 Figure 6 Replacing the 5 KQO Steering Pot 15 Figure 25 Pedal Assembly Exploded View Figure 7 Servicing the Steering Motor 16 A PAM eite omite uetus Uma 2 Figure 8 Pedal Assembly Details 17
79. oofer USB Game Dongle I Dongleo Motherboard USB Port Force Feedback PCB PN COEM GCE H2P5A J1 XPOS YPOS PN USB ABO6MM PCI USB Port To Ethernet Port on Power Plate Ethernet Port Figure 30 040 0182 01 Rev A 9 10 2008 PN 115 0207 01 Coin Meter J Signal PN 115 0152 01 Chapter 7 Diagrams and Schematics 1E EE nade nE 5 12 VDC and GND from Power Supply To Control Panel Buttons To START Lamp de PN 115 0209 01 ae PN 115 0212 01 g To NOS Pedal ai To L Marker Light a To R Marker Light To L Headlight To R Headlight To Front Speakers PN 115 0204 04 PN 115 0205 01 To Exhaust Light To Brake Light g To Coin Mech Harness g To Operator Button Harness Se a Se Se mm m Se ae ee ae ee ee em To Brake Pot To Gas Pot To 6 Speed Shifter To E Brake To Power Connector on Main O Harness To PN 115 0206 01 I t r PN 119 0145 01 To Seat Left Speaker To Seat Right Speaker To Cabinet Center i To Subwoofer Speaker Poe oe ee re E Control Panel PN 115 0005 02 To Steering Pot PN 115 0006 01 Motor Ctrl In to Steering Motor PN 115 0007 01 24 VDC Power To Power Strip LE Supply Simplified Wiring Diagram Deluxe Cabinet 2008 Global VR Inc Page 61 of 70 Chapter 7 Diagrams and Schematics GVR I O Mini PCB 5 412 VDoc A to Audio Amp Power
80. or Gigabyte motherboards under Power Management Setup make sure AC Back Function is set to Full On 2008 Global VR Inc Page 45 of 70 Chapter 5 Troubleshooting Problem Possible Solution No video and no No power to audio continued computer Corrupted software Or Faulty hard drive Picture is dim or Gamma and or faded Vibrance needs adjustment Red or green Faulty LCD control horizontal lines on PCB monitor Audio Troubleshooting Verify the computer is ON by the LED on the front of the computer Verify the line voltage switch on the back of the computer is set to 115V Make sure the AC power cord is firmly connected to the computer and the power strip and the power strip LED is on Turn off the power strip wait 20 seconds and then turn it back on to reboot the computer If you have checked all power connections and the fan in the computer power supply does not come on the computer power supply may be bad Restore the software see page 10 If you continue to have problems you may have a faulty hard drive Contact Technical Support Adjust the monitor Gamma and or Vibrance setting from the Operator Menu Diagnostics screens see your Operation Manual for more information If this does not give adequate results increase brightness using the monitor remote control board mounted to the back of the monitor Contact Technical Support for assistance No audio Volume set too low Faulty wiring
81. other and remove the Coin Mech as shown in steps 2 and 3 3 Reverse these steps to re install a coin mech It is important to verify the operation of the newly installed coin mech with both good and bad coins m em Figure 21 Servicing the Coin Mech and Coin Meter Coin Meter Replacement The coin meter is mounted to the operator button panel Perform the following steps to remove the coin meter 1 Turn the cabinet OFF and disconnect the AC power cord 2 Remove the two Phillips screws holding the coin meter to the operator button panel and remove the coin meter Cut the two wires from the coin meter and strip the ends of the wires to attach the new meter 4 Use two butt splices to connect the wires to the new coin meter Use the two screws to install the new coin meter Need for Speed M Carbon Service amp Repair Manual Page 32 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures Players Card Reader Replacement 1 Disconnect the Card Reader USB cable from the system computer Snip any tie wraps that secure the cable to the cabinet 2 From the front of the cabinet remove the four 4 Torx security screws that secure the Card Reader bezel in place Carefully remove the Card Reader assembly from the cabinet routing the cable out through the hole Remove the four 4 small screws that secure the Card Reader to the bezel 4 Reverse these steps to install the new Card Reader Be sure to in
82. out Saving press Enter MB Intelligent Tweaker M LT Esc Quit t lt Select Item F11 Save CMOS to BIOS F8 Q Flash F10 Save amp Exit Setup F12 Load CMOS from BIOS 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 39 of 70 Chapter 4 Service and Repair Procedures 4 A screen similar to the following will appear Use the Arrow keys to highlight the CMOS Setup Utility Copyright C 1984 2007 Award Software setting for Drive A and press Enter Standard CMOS Features Date dd yy Thu J 2 2007 em Help Use the Page Up and Page Down keys Time hh mmm 2s 8 46 32 ie diei Menu Level gt to change the setting to None P IDE Channel 0 Master WDC WD400BB 1JJHCO gt IDE Channel 0 Slave None M gt IDE Channel 2 Master SS TOSHIBA DVD ROM 6 Change the setting for Halt On to No gt DEd 2 Slave Fon dan gt IDE Channel 3 Master None Errors the same Way gt IDE Channel 3 Slave None Floppy 3 Mode S Disabled oppy 3 Mode Support isab Press ESC to go back to the Main vide Menu Halt On No Errors 11 Move Enter Select PU PD Value F10 Save ESC Exit F l General Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults 7 Now use the Arrow keys to highlight Advanced BIOS Features and press Enter A screen similar to the following will appear 8 Use the Arrow keys to highlight the CMOS Setup Utility Copyright C 1984 2007 Award Software setting for First Boot Device and Ad
83. ower strip The sections that follow provide replacement procedures for LCD Monitor Assembly components Figure 16 shows an exploded view of monitor assembly Note If the monitor does not work make sure the three harnesses between the control PCB and LCD panel are connected properly Also check the DVI video cable and power connection Glass Display Shield 42 LCD Panel y ty IS LCD Mounting Bracket 1 of 4 Bezel Monitor Backbox O QO Oa Q J Oo O O O QG oo eo LCD Control PCB Monitor Remote Control Board Figure 16 Monitor Assembly Exploded View Deluxe Glass Display Shield Replacement Deluxe Perform the following steps if you need to remove the glass display shield for cleaning or replacement 1 Remove the five 5 screws shown by the arrows in the picture below from the LCD front cover bracket below the front of the monitor and remove the bracket ee a om h A go Y BE LM or z n n i ET zx un Figure 17 LCD Front Cover Bracket Deluxe 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 27 of 70 Chapter 4 Service and Repair Procedures 2 3 4 Remove the seven 7 screws that secure the bezel in place around the front of the monitor Carefully lift the bezel and glass away from the monitor Reverse these steps to replace the bezel and glass LCD Monitor Replacement Del
84. permission CASTROL SYNTEC UNLOCK THE POWER GTX MAXIMUM PROTECTION AGAINST SLUDGE BUILD UP and SYNTEC BLEND are trademarks of Castrol Ltd Cooper and the Cooper Tires logo are trademarks of Cooper Tire amp Rubber Company 2008 Progressive Direct Insurance Company All rights reserved All other trademarks are the property of their respective owners EA is an Electronic Arts brand GLOBAL VR and the GLOBAL VR logo are registered trademarks of Global VR Inc All other trademarks are the property of their respective owners U S Patent Nos 5 269 687 5 354 202 and 5 577 913 used under license from Midway Games West Inc Need for Speed M Carbon Service amp Repair Manual Page 68 of 70 040 0182 01 Rev A 9 10 2008 Technical Support Service amp Parts Hours 7 00am 5 00pm Pacific Time Monday Friday Phone 408 597 3435 Fax 408 597 3437 E mail techsupport globalvr com Website http service globalvr com Extended Service Hours Monday Friday 50m M idnight Saturday amp Sunday 7 00am M idnight Pacific Time Free telephone e mail and online support are provided for systems during the warranty period GLOBAL VR Technical Support can help you troubleshoot problems and diagnose defective parts We can also answer questions about the operation of your game When you contact Technical Support please provide the information listed below to assist the Technical Support representative in solving your problem quickly
85. properly and then power cycle the cabinet Note The dongle supplied with the cabinet is specific to the game software version Future software upgrades may require a new dongle If the dongle does not match the software the Dongle Missing or Invalid screen will appear Important Some of your cabinet information is stored in the dongle so if you replace your computer remove the dongle and keep it with the cabinet Red Light Here when Working Figure 1 USB Game Dongle Using the Diagnostics Screens in the Operator M enu For detailed information about using the Operator Menu please see your Operation Manual Press the Operator TEST BACK button to open the Operator Menu Use the VIEW and J buttons to select Diagnostics from the main menu and then to select a specific diagnostics screen from the submenu These screens help you test and adjust the cabinet hardware The Play Control Test Menu is described in detail below The Diagnostics Play Control Test Menu Select Controls from the Operator Diagnostics Menu to open the Play Control Test menu The Play Control Test menu shown in Figure 2 lets you test driving controls operator buttons and coin mechs If you see a Q symbol displayed over a pedal or the wheel it was not detected by the software and may be disconnected Try turning the wheel full left and right or pressing the pedal full down and releasing If the device is still not detected refer to Control Troubleshooti
86. sconnect the video cable You should briefly see a message on screen saying No Input Signal if the monitor is working Check the video cable and make sure it is not pinched or frayed Connect the cable to a different monitor to verify video output Make sure that all harnesses between the control PCB and LCD panel are connected properly Check the DVI video cable and power connection Make sure the LCD Control PCB connector is properly connected and not cracked or broken see Figure 20 If you hear Alert beeps from the System PC contact Technical Support for assistance When the computer boots up it performs a PC self diagnostic test If you hear 3 beeps from the computer this indicates a problem with the video card If the video card is faulty contact Technical Support If instructed by Technical Support open the computer and check the following e Make sure the video card is seated properly in the motherboard Reseat the video card Check the power connector to the video card inside the computer Make sure it is connected properly and is not connected backwards Power on the computer and make sure the fan on the video card is spinning fast If the computer does not power on make sure the On Off switch on the back of the computer is in the On I position Check the BIOS settings see page 39 For Asus motherboards under Power select APM Configuration and make sure Restore on AC Power Loss is set to Power On F
87. screens in the section starting on page 42 If your system has a different motherboard check http service globalvr com for updated information BIOS Setup for Gigabyte GA G31M X S2 Motherboard If you are comfortable using the CMOS Setup Utility connect a keyboard to the computer and press the DEL key during boot to run the Utility select Load Optimized Defaults from the Main Menu and then change the settings shown in the table below For more help refer to the detailed instructions that follow men m 9M m0 Important Your screens may not look exactly like the screens shown in this document and some settings shown on the screens pictures may be different from your system Do not change any settings that are not specifically described in this document 1 Power off the computer and connect a keyboard to the computer Power on and press the DEL key during boot The CMOS Setup Utility Main Menu will appear 2 Use the AITOW keys T1 5 A select CMOS Setup Uttre epeagght C 1984 2007 Award Software Load Optimized Defaults and press mE P Enter p f P Standard CMOS Features 2 Load Fail Safe Defaults Press Y and Enter when prompted to confirm the change Advanced BIOS Features Load Optimized Defaults Integrated Peripherals Set Supervisor Password Power Management Setup Set User Password 3 Use the AITOW keys to highlight PnP PCI Configurations Save amp Exit Setup Standard CMOS Features and then PC Health Status Exit With
88. secure the headlight PCB mounting plate to the back of the marquee Carefully remove the plate enough to disconnect the wire harness from the PCB 2 Replace the PCB with GLOBAL VR Part 990 LEDX6 UCT 02 Setting the Date and Time The date and time do not affect game play and are not displayed in the game but the time does determine when the daily leaderboards transition to the next day The date and time are displayed only on the Operator Menu screens and referenced on the Collections screens Perform the following steps to set the date and time 1 Remove the rear door from the cabinet and connect a USB keyboard to an available USB port on the back of the system computer Or you can connect a PS 2 keyboard to the purple PS 2 port on the back of the computer and then reboot the game 2 With the game running in Attract mode press the Windows flag key ay on the keyboard between the Ctrl and Alt keys This will launch the Windows Start Menu 3 Use the arrow keys 11 to select gvrShutdown from the Start Menu and press Enter This will shut down the game shell and allow you to access Windows features 4 Use the up arrow key 1 to select Run from the Start Menu and then press Enter 5 Inthe Run dialog box type cmd and press Enter A command window will appear 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 37 of 70 Chapter 4 Service and Repair Procedures 6 Do the following to set the date In the command w
89. ses four miniature micro switches to relay the shifter position to the computer Figure 11 shows micro switch placement and which micro switches are actuated for each gear By using the chart you can determine which switch may be faulty For example if gears 1 and 2 stop working the problem is probably with the Left micro switch The Controls screen in the Operator Menu also displays which micro switches are actuated as you shift through the pattern 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 19 of 70 Chapter 4 Service and Repair Procedures Actuated in Actuated in Gears 1 3 amp 5 Gears2 4 amp 6 Actuated in Actuated in Gears1 amp 2 Gears5 amp 6 Figure 11 Shifter Micro Switch Actuation Perform the following steps to replace a micro switch 1 Remove the shifter assembly from the housing as described on page 19 2 Disconnect the two wires from the micro switch 3 Remove the two screws that secure the micro switch to the shifter and remove the switch 4 Reverse these steps to install the new micro switch Shifter Spring Replacement If the shifter does not stay in gear the spring has probably broken and should be replaced 1 Remove the shifter assembly from the housing as described on page 19 2 Make a note of how the components are assembled and then remove the E Ring and Screw shown in Figure 12 and remove the spring and flat washers 3 Reverse the disassembly steps
90. stall strain relief such as a cable tie with adhesive mount in case the USB cable gets pulled 5 Test the Card Reader from Diagnostics Card Reader in the Operator Menu Power Distribution Service AC Power Plate The AC power plate on the back of the cabinet provides the external AC power connection An AC EMI Filter in the power plate removes electrical noise that can cause interference with the hardware inside the cabinet The power plate has an ON OFF switch and a 6 Amp Slo Blo fuse AC power from the power plate is routed through a power transformer to an AC power strip surge suppressor that provides power to all cabinet components N CAUTION The cabinet must be connected to a secure ground to function properly Ground wires from system components must be securely connected to the ground lug on the power plate as shown in Figure 22 Components must not be grounded to the power plate mounting bolts The Ethernet port on the power plate 1s connected to the Ethernet port on the system computer It is used for linking cabinets Line and Neutral Wires EMI Filter and Power Strip ON OFF Switch from Transformer Ground Wires to Ground Lug Outside Cabinet us Md Inside Cabinet L X ONLY USE C 250V 6A Ethernet Port d m LA T Connect Cabinet Mounting Bolt 1of4 Connect to Ethernet Cabinet Ground Power Cord Do Not Use for Grounding Porton PC Wire to Ground Lug Figure 22 AC Power Plate 2008 Gl
91. t Purple Motherboard USB Ports for Game Dongle Only Audio Ports Connect to Audio Amp Pink Subwoofer Green Front Speakers Blue Rear Speakers DVI Video Port to Monitor PCI USB Ports to GVR I O Mini PCB Card Reader Steering PCB eJ l Dongle 9 Computer Rear with Asus P5N MX Motherboard Computer Power Supply Cooling Fan Computer Case Fan C Py N N Game Ethernet Port Connect to Ethernet Port in AC Power Plate EF ES E E PCI USB Card Figure 35 Computer Rear Panel with Asus Motherboard Need for Speed M Carbon Service amp Repair Manual Page 66 of 70 040 0182 01 Rev A 9 10 2008 Chapter 7 Diagrams and Schematics Warranty Service If you should require warranty service please contact your authorized GLOBAL VR distributor LIMITED WARRANTY LIMITED WARRANTY for Need for Speed Carbon North America Only GLOBAL VR warrants that its Major Electronic Components are free from defects in materials and workmanship under normal use and service for a period of one 1 year from the date of sale All software and accompanying documentation furnished with or as part of the Product is supplied AS IS with no warranty of any kind except where expressly provided otherwise in any documentation or license agreement furnished with the Product During the warranty period GLOBAL VR will at no charge rep
92. t from AC power 2 Remove the Monitor Access Door behind the monitor 3 Refer to Figure 19 to identify monitor assembly components Carefully disconnect all of the cables and wire harnesses from the Control PCB Depending on the PCB model you may need to remove the PCB from the backbox before you can disconnect the power harness 4 Remove the four 4 screws that secure the PCB to the monitor backbox and remove the PCB Reverse these steps to install the new PCB Read the caution below and refer to Figure 20 to avoid breaking the LCD Control PCB connector CAUTION It is very EASY TO BREAK the plastic housing around the connector on the N LCD Control PCB Align the connector carefully and gently push straight in with your thumbs on both sides DO NOT FORCE Pressing too hard can break the plastic See Figure 20 for the correct way to connect the harness 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 29 of 70 Chapter 4 Service and Repair Procedures Align Carefully Push Straight In CAUTION Take extra care when connecting the LCD Control PCB Harness Align the connector carefully and push straight in Do not angle the connector It is easy to crack the PCB connector RIGHT WAY Figure 20 Connecting the LCD Control PCB Harness Monitor Power Supply Replacement Deluxe SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER 1 Disconnect the cabin
93. te A to Recovery Disk Settings runs Disabled For Gigabyte motherboards under Standard CMOS Features set Drive A to None Need for Speed Carbon Service amp Repair Manual Page 50 of 70 040 0182 01 Rev A 9 10 2008 Chapter 5 Troubleshooting Error Message Screens The messages below may appear at boot if the software detects a hardware problem Upgrade cabinets may also display card dispenser error messages Boot Error Message Explanation and Solution Dongle Missing or Invalid Make sure the USB Game Dongle is firmly connected Invalid Dongle Incorrect Game Dongle does not match game version If you upgrade the Version software be sure you connect the corresponding Game Dongle There is a CD in the Drive Eject the CD from the drive Press the START button to continue to boot the game Error Detected with GVRIO Board The GVRI O Mini PCB is either disconnected or malfunctioning or the USB port or cable is faulty Check all connections to the PCB Test in a different USB port and with a different USB cable Replace the PCB if faulty Incorrect GVRIO Board The screen will display the revision numbers of the GVRI O Mini PCB installed and the one required Contact your distributor to order the correct GVRI O Mini PCB Select a Link ID The cabinet has the same Link ID as another cabinet Turn the wheel to Screen appears if a duplicate Link ID select a different Link ID from the screen and press START Num
94. ual Page 42 of 70 040 0182 01 Rev A 9 10 2008 10 l EY 12 13 Use the Arrow keys to highlight Main from the top of the screen and the Main Menu will appear Use the Arrow keys 11 to highlight Legacy Diskette A and then use the and keys to change the setting to Disabled Verify Primary IDE Master is the hard disk WDC WD400BB and Primary IDE Slave is the DVD ROM Use the Arrow keys to highlight Power from the top of the screen and the Power menu will appear Use the Arrow keys to highlight APM Configuration and press Enter The APM Configuration menu will appear Use the Arrow keys t to highlight Restore on AC Power Loss and then use the and keys to change the setting to Power On Press Esc to return to the Power menu Use the Arrow keys to highlight Hardware Monitor and press Enter The APM Configuration menu will appear Use the Arrow keys 11 to highlight Q Fan Function and then use the and keys to change the setting to Disabled 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures Main BY Power Boot Tools System Time Iq 2 BJ35 5 System Date Fri Mar 7 2008 Select Menu Item Specific Helph Primary IDE Master Primary IDE Slave SATAI SATA2 SATA3 SATA4 HDD SMART Monitoring WDC WD400BB 22JH None Disabled 1024MB 1023MB Installed Memory Usable Memory Main Advanced ACPI Suspe
95. uffled sound is a sign of reversed speaker wires Check for reversed wires on each speaker See Audio Amp and Speakers Service on page 23 Faulty audio amp To verify audio is working at the computer connect stereo PCB headphones to each computer audio port Test the Audio Amp PCB in another working cabinet Faulty wiring Turn off the game Verify that all the wires are firmly connected to the speakers and Audio Amp PCB Verify that each wire is connected to the correct port Verify that no wires are frayed or improperly shorting to ground See Audio Amp and Speakers Service on page 23 Control Troubleshooting Cause Possible Solution Buttons do not work Faulty micro switch Replace the micro switch on the button and re test Faulty wiring Disconnect the cabinet from AC power Verify that all wires are firmly connected to each button and the GVRI O Mini PCB Verify that the wires are connected to the correct spades on the button micro switch see Figure 10 on page 19 Verify that no wires are frayed or improperly shorting to ground Check for broken wires at cable tie points Faulty GVRI O Mini Make sure that all connections to the PCB are firm PCB Replace PCB if faulty see page 21 Steering pulls to one Faulty Force Verify that the force feedback PCB is getting 24 VDC side Feedback PCB power Test the PCB in a working cabinet Faulty motor Test the steering motor in a working cabinet Faulty 24 VDC Use a
96. uxe SHOCK HAZARD Disconnect the AC power cord before performing the following procedure DANGER 1 Disconnect the cabinet AC power cord 2 Refer to Figure 17 and remove the five 5 screws from the LCD front cover bracket below the front of the monitor Remove the bracket Remove the Monitor Access Door behind the monitor 4 Disconnect the video cable from the back of the LCD Control PCB Disconnect the monitor DC power wires from the monitor power supply terminals you do not need to disconnect the AC wires from the power strip 6 Remove the two 2 Phillips screws that secure the DC power supply in place so you can move it out of the way to reach the monitor mounting bolts 7 Remove the four 4 bolts that secure the monitor backbox to the mounting brackets inside the Monitor Mounting Only Lower Part 8 cabinet Figure 18 shows the locations of the bolts inside the cabinet Bracket shown Lower Monitor Mounting Bolt m oxi M Locations of Monitor Mounting Bolts Inside Cabinet Figure 18 Monitor Mounting Bolts Deluxe Carefully lift the monitor bezel and glass out of the cabinet as one unit This 1s easiest to do with a person on each side of the assembly 9 Place the LCD monitor assembly face down on a safe working surface 10 Refer to Figure 19 for monitor assembly components Carefully disconnect the three 3 wire harnesses that connect the LCD panel to the LCD Control PCB on the back of t
97. vanced BIOS Features press Enter Use the Page Up and FintBetDeke EE 4 iain g Sec B Devic Hard Disk Page Down keys to change the setting Third Boot Device Disabled Password Check Setup to DVDROM HDD S M A R T Capability Disabled Limit CPUID Max to 3 Enabled 9 Ch h s f S d B No Execute M Protect Henab led ange the setting for Second boot CPU Enhanced Halt CIE Enabled CPU Thermal Monitor 2 TM2 Enabled Device to Hard Disk the same way CPU EIST Function Enabled Init Display First PCT 10 Change the setting for Third Boot Onboard VGA Enable If No Ext PEG Device to Disabled the same way Press ESC to go back to the Main 11 Move Enter Select PU PD Value F10 Save ESC Exit F l General Help Menu F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults 11 Now use the Arrow keys to highlight Integrated Peripherals and press Enter A screen similar to the following will CMOS Setup Utility Copyright C 1984 2007 Award Software appear EE l Integrated Peripherals On Chip Primary PCI IDE Enabled Item Hel f On Chip SATA Mode Auto p 12 Use the Arrow keys to highlight the x PATA IDE Set to Ch 0 Master Slave Mem Level P SATA Port 0 2 Set to h 2 Master Slave setting for USB Keyboard Support SATA Port 1 3 Set to Ch Master JSB Controller inablec and press Enter USB 2 0 Controller Enabled USB Keyboard Support Enabled USB Mouse S t Enabled Use the Page Up and Page Down keys PERA Aaen e 1 Azalin Codec Aut
98. ways be connected to a PCI USB port not a motherboard USB port to minimize the possibility of static shock No jumpers are required on the PCB Jumpers will be ignored if installed CAUTION Disconnect the cabinet from AC power before changing any connections to the GVRI O MINI PCB aur Blk uy de oce o F J2 5 12 VDC Power In Audio Amp Heat Sink Not used with this Game amp J10 Button Lamps amp E Coin Meter J5 Mode Select No Jumpers J1 USB to PCI USB Port on System Computer J7 Start Music Lookback amp View Buttons J8 Coins amp Operator Buttons E J9 Shifter J6 Gas amp Brake Figure 13 GVRI O Mini PCB Version 4 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 21 of 70 Chapter 4 Service and Repair Procedures Perform the following steps to replace the GVRI O Mini PCB CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution 1 Disconnect the cabinet AC Power Cord 2 Remove the electronics access panel see page 12 Make sure that all wire harnesses are labeled for ease of reconnection and then disconnect them from the PCB 4 Remove the four screws that secure the PCB to the mounting feet Reverse the removal steps to install the new PCB Seat Slide Assembly Replacement To replace the slide assembly refer to the figure below and perform t
99. wers the Audio Amp GVRI O Mini PCB and lighting components 24 VDC supply powers LCD monitor For replacement procedures see Monitor Power supply Replacement Deluxe on page 30 or Monitor Power Supply Replacement Standard on page 32 Perform the following steps to replace a DC power supply except for the monitor power supply SHOCK HAZARD Disconnect the AC power cord before performing the following procedure If a power cord is damaged it must be replaced by the equivalent power cord DANGER available from GLOBAL VR or your distributor l 2 3 4 Turn the cabinet OFF and disconnect the AC power cord Remove the electronics access panel see page 12 Disconnect the wires from the DC power supply terminals Remove the two 2 Phillips screws holding the power supply to the cabinet Be careful not to remove the screw that secures the terminal plate to the DC power supply Need for Speed Carbon Service amp Repair Manual Page 34 of 70 040 0182 01 Rev A 9 10 2008 Chapter 4 Service and Repair Procedures 5 Reverse the removal steps to install the new power supply Check the labels on each wire and be sure to connect them to the correct terminals See Figure 29 on page 60 for connection details 6 Before connecting the DC output wires connect a volt meter and adjust the output voltage from the pot on the front of the power supply as follows e 5 12 VDC power supply Set the 5VDC output between 5 05 and 4
100. y EASY TO BREAK the plastic housing around the connector on the LCD Control PCB Align the connector carefully and gently push straight in with your thumbs on both sides DO NOT FORCE Pressing too hard can break the plastic See Figure 20 for the correct way to connect the harness 8 Remove the L Brackets LCD Control PCB and Power Supply and install them on the new monitor 2008 Global VR Inc 040 0182 01 Rev A 9 10 2008 Page 31 of 70 Chapter 4 Service and Repair Procedures 9 Carefully reconnect the harnesses between the LCD panel and the LCD Control PCB and Power Supply 10 Reverse the removal steps to install the new monitor in the cabinet Monitor Control PCB Replacement Standard Perform the steps under Monitor Replacement Standard above but remove and replace only the LCD Control PCB from the monitor assembly in step 8 Be sure to see Figure 20 on page 30 for the correct way to connect the Control PCB Harness to avoid breaking the connector Monitor Power Supply Replacement Standard Perform the steps under Monitor Replacement Standard above but remove and replace only the Monitor Power Supply from the monitor assembly in step 8 Coin M ech Replacement Perform the following steps to remove a coin mech You can replace a coin mech with any standard arcade coin mech 1 Unscrew the thumbscrews on the latches as shown by the arrows in step 1 of the figure below 2 Slide the latches apart from each
101. ysler Hemi amp 300C SRT8 and its trade dress are trademarks of Chrysler LLC and are used under license Chrysler LLC 2008 Chrysler is a registered trademark of Chrysler LLC Plymouth amp Hemi Cuda Road Runner and their trade dresses are used under license from Chrysler Chrysler LLC 2008 Alfa Romeo is a registered trademark owned by Fiat Auto S p A Under license from Fiat Auto S p A Ford Oval and nameplates are registered trademarks owned and licensed by Ford Motor Company Shelby and GT 500 are registered trademarks and intellectual property of Carroll Shelby and Carroll Shelby Licensing Inc and are used under license J aguar XK and the Leaper Device are trademarks owned and licensed by Jaguar Cars Limited 2008 J aguar Cars Limited General Motors Trademarks used under license to Electronic Arts The trademarks Lamborghini Gallardo Murci lago and all associated logos are used under license of Lamborghini ArtiMarca S p A Italy Elise Europa S Lotus and Lotus Round Device are registered trade marks of Group Lotus plc Mazda Mazdaspeed RX 8 RX 7 Mazdaspeed3 and all other associated marks emblems and designs are used under approval of Mazda Motor Corporation The McLaren name and logo are trademarks of McLaren Group Limited Mitsubishi Eclipse and Lancer Evolution names emblems and body designs are trademarks and or intellectual property rights of MITSUBISHI MOTORS CORPORATION and used under license to Electronic Arts Inc

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