Led Tail Lamp With Bar & Shield Logo Instruction - Harley
Contents
1. stop lamp and turn signals are operating properly before riding Poor visibility of rider to other motorists can result in death or serious injury 00478b 9 Turn the ignition light key switch to ON but do not start motorcycle Test for proper tail and stop lamp operation SERVICE PARTS is04441a Figure 3 Service Parts LED Tail Lamp with Bar amp Shield Logo Non FLHX Model Shown Table 1 Service Parts Table Item Description Part Number 1 Assembly tail lamp red lens chrome Not sold separately Assembly tail lamp smoke lens chrome Not sold separately Assembly tail lamp smoke lens black Not sold separately 2 Emblem Bar amp Shield Not sold separately 3 Die electric grease Not sold separately 4 Screw chrome 68026 99 5 Socket terminal 73191 96 6 Housing socket 4 way 73154 96BK 2 of 22. to remove the seat and disconnect the negative black battery cable from the negative battery terminal Retain all seat mounting hardware NOTE Figure 1 shows the original equipment tail stop lamp mounted to a full fender The lamp is rotated 180 when mounted to a Bobtail fender J03718 2 See Figure 1 Loosen the two screws 2 retaining the tail stop lamp assembly 1 to the lamp base 3 and pull the lamp assembly away from the base 3 Push the locking tab button and disconnect the tail stop lamp connector 93B 4 from the circuit board Remove the lamp from the vehicle is02969 ae SS Tail stop lamp assembly Tail stop lamp retaining screw 2 Tail stop lamp base Pols Tail stop lamp connector 93B Figure 1 Removing the Tail Stop Lamp Assembly is02970a Socket housing Secondary lock Locking tab button Cavity Socket terminal Slot Crimp tails oo SNS Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Figure 2 Socket Terminal Installation 4 On the new tail stop lamp assembly the Blue wire and socket terminal are not installed in the four way socket 1 of2 Please dispose of materials responsibly housing Refer to the original lamp removed in Step 3 and observe which cavity contains the Blue wire Note that the cavities are numbered on the face of the secondary lock The Blu
3. cMOTOR HARLEY DAVIDSON WY J03718 INSTRUCTIONS REV 2007 11 02 LED TAIL LAMP WITH BAR amp SHIELD LOGO GENERAL Kit Numbers 68085 08 Red lens Chrome 68087 08 Smoke lens Black 68086 08 Smoke lens Chrome 681 16 08 Red lens Chrome 681 17 08 Smoke lens Chrome 681 18 08 Smoke lens Black Models For model fitment information please see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Kit Contents See Figure 3 and Table 1 INSTALLATION For models WITH main fuse WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Refer to the Owner s Manual and follow the instructions to remove the seat and main fuse Retain all seat mounting hardware For models WITHOUT main fuse WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a NOTE For 2004 and later XL Sportster models the negative battery cable is most easily disconnected at the engine crankcase 1 Refer to the Owner s Manual and follow the instructions
4. e wire and terminal must be installed into the same cavity in the socket housing of the new lamp as follows a See Figure 2 On the secondary lock 2 side of the socket housing 1 position the socket terminal 5 with the slot 6 and crimp tails 7 facing up in the same direction as the button 3 on the top of the socket housing b Insert the terminal into the correct cavity 4 until it snaps into place with an audible click c Gently tug on the wire end to verify that the terminal is locked in place and will not back out of the cavity d Rotate hinged secondary lock inward until tabs fully engage the latches on both sides of the connector NOTES If the terminal must be removed and re installed refer to the MULTILOCK ELECTRICAL CONNECTORS section of the appropriate Service Manual Fill pin cavities in the circuit board with dielectric grease from the packet in the kit before assembling connector halves 5 Connect the socket housing on the new tail stop lamp assembly to the four way pin housing in the circuit board NOTE Do not over tighten the screws Over tightening the screws can crack the tail stop lamp lens or result in scratching of the fender paint 6 Install the tail stop lamp to the vehicle and alternately tighten the screws to 20 24 in lbs 2 3 2 7 Nm NOTE See Figure 1 Lamp assembly 1 attaches as shown on full fender models On Bobtail models lamp assembly is rotated 180 The logo 2 is no
5. t factory installed so logo can be installed in the upright position 7 See Figure 3 Peel the liner from the adhesive backing of the Bar amp Shield emblem 2 from the kit Orient the emblem with the logo upright and carefully position the emblem to the recessed area in the center of the tail stop lamp lens Press firmly into place ensuring that the edge is securely fastened all around NOTE Allow AT LEAST 24 hours after applying the emblem before exposing the area to vigorous washing strong water spray or extreme weather NOTICE Do not over tighten bolts on battery terminals Use recommended torque values Over tightening baitery ter minal bolts could result in damage to battery terminals 00216a 8 Verify that the ignition light key switch is in the OFF posi tion Models WITH main fuse Refer to the Owner s Manual and follow the instructions to install the main fuse J03718 Models WITHOUT main fuse Connect the negative battery cable per the instructions in the Owner s Manual Apply a light coat of petroleum jelly or corrosion retardant material to the negative battery terminal Refer to the Owner s Manual and follow the instructions to install the seat WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b WARNING Be sure headlamp tail and
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