road tech™ quest™ global positioning system - Harley
Contents
1. Separately J03554 5 of 6 Table 1 Service Parts Table Kit ltem Description Quantity Part Number Kit 92104 05 A Road Tech Quest unit Europe 92105 05 oe eis B Cradle mount 92108 05 Europe C Speaker audio cable 92153 05 D Clip adhesive 3 10271 E Case Road Tech Quest unit not shown 92147 05 F Owner s manual Road Tech Quest unit not shown Not Sold Separately Kit 92129 05 A Road Tech Quest unit Australia 76452 05 os ae B Cradle mount 92108 05 Australia C Speaker audio cable 92153 05 D Clip adhesive 3 10271 E Case Road Tech Quest unit not shown 92147 05 F Owner s manual Road Tech Quest unit not shown Not Sold Separately Reference items mentioned in text G Grooves in Hot Shoe Antenna Locking lever Slots in Road Tech Quest unit Tabs inside cradle mount Release tab Harness multiple accessory black 70458 05 O Z z rl A cl z Harness multiple accessory orange white 70459 05 J03554 6 of 62. system by adding too many electrical accessories If your combined electrical accessories operating at any one time consume more electrical current than your vehicle s charging system can produce the electrical consumption can discharge the battery and cause vehicle electrical system damage See a Harley Davidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring changes 00211b J03554 WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a The Road Tech Quest requires up to 210 milliamps additional current from the electrical system Kit Contents See Figure 5 and Table 1 INSTALLATION NOTE Do not use solvent based chemicals or waxes directly on the plastic or rubber components as they can affect the overall performance and appearance of the plastic and rubber For 2003 and earlier models WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative battery cable Retain all seat mounting hardware Proce
3. Figure 5 Obtain the Hot Shoe 1 from the Road Tech Quest GPS System Kit If the gasket 2 is loose fit the gasket to the rear of the Hot Shoe Feed the wire harness connected to the Hot Shoe through the larger hole drilled in Step 6 Seat the Hot Shoe to the fairing 8 Position the back plate 3 as had been done in Step 4 fitting the wire harness into the slot next to the upper right hole 9 Fasten the back plate through the fairing to the Hot Shoe with the three screws 4 from the kit Tighten the screws securely 10 See Figure 3 Using a diagonal cutter clip the two upper bridges on the back plate to avoid interference with the windshield J03554 is00176 Figure 3 Clip Off Two Upper Bridges Routing and Connecting the Wiring 11 See Figure 5 Obtain the fuse holder harness 5 and heat shrink tube 7 from the kit Slide the heat shrink tube onto the black wire on the fuse holder harness 12 Crimp the butt splice of the black wire from the fuse har ness to the red wire of the GPS mount harness Refer to the SEALED BUTT SPLICE CONNECTORS section of the Service Manual for crimping instructions 13 Slide the heat shrink tube installed in Step 11 over the splice area WARNING Be sure to follow manufacturer s instructions when using the UltraTorch UT 100 or any other radiant heating device Failure to follow manufacturer s instructions can cause a fire which could result in death or serious inj
4. LLING THE ROAD TECH QUEST UNIT INTO THE CRADLE MOUNT 1 See Figure 5 Obtain the Road Tech Quest unit A and cradle mount B from the Road Tech Quest GPS Kit sold separately 2 Rotate the antenna H on the Road Tech Quest unit upward at least 90 degrees Slide out the locking lever J located on the right side of the cradle mount 3 Position the Road Tech Quest unit above the cradle mount aligning the slots K on the sides of the unit with the tabs L on the inside of the mount 4 Slide the Road Tech Quest unit downward into the cradle mount until it snaps into place Release the lever The spring return should close the lever and secure the unit Verify complete closure by gently pressing on the lever after releasing Rotate the antenna back to horizontal INSTALLING THE ROAD TECH QUEST UNIT AND CRADLE MOUNT INTOTHE HOT SHOE 1 Align the cradle mount with the Hot Shoe so that the cradle mount slides easily over the grooves G in the Hot Shoe J03554 Slide the cradle mount forward into the Hot Shoe until you hear two sharp clicks NOTE If you hear only one click the cradle mount is not seated completely in the Hot Shoe OPERATING THE ROAD TECH QUEST UNIT NOTE Do not use solvent based chemicals or waxes directly on the plastic or rubber components as they can affect the overall performance and appearance of the plastic and rubber Refer to the instructions that came with the Road Tech Quest REMOVING THE
5. ROAD TECH QUEST UNIT To remove the Road Tech Quest unit from the motorcycle when not in use or when leaving the vehicle unattended 1 While pressing downward on the release tab M on the top of the cradle mount pull the assembled Road Tech Quest unit and cradle mount from the Hot Shoe 2 Store the assembled Road Tech Quest unit and attached cradle mount in the case provided 4 of 6 SERVICE PARTS is00173 Figure 5 Service Parts J03554 Table 1 Service Parts Table Kit Item Description Quantity Part Number Kit 92100 05 1 Hot Shoe Not Sold Separately a n 2 Gasket Hot Shoe Not Sold Separately 3 Back plate Hot Shoe Not Sold Separately 4 Screw 10 32 x 1 1 2 in with lock patch 3 4497 5 Harness fuse holder 91724 04 6 Fuse blade type 2 Amp 54305 98 7 Heat shrink tube 1 1 4 in long Not Sold Separately 8 Cable strap 3 10006 9 Tab housing 72053 92 Items mentioned in text but not included in kit Kit 92106 05 A Road Tech Quest unit North America 92107 05 Ae Reins B Cradle mount 92108 05 North America C _ Speaker audio cable 92153 05 D Clip adhesive 3 10271 E Case Road Tech Quest unit not shown 92147 05 F Owner s manual Road Tech Quest unit not shown Not Sold
6. cMOTOR HARLEY DAVIDSON WY J03554 INSTRUCTIONS REV 2007 08 10 ROAD TECH QUEST GLOBAL POSITIONING SYSTEM GPS MOUNTING KIT GENERAL Kit Number 92100 05 Models For model fitment information please see the P amp A Retail Cat alog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required A Road Tech Quest GPS System Kit Part Number 92104 05 for Europe 92106 05 for North America or 92129 05 for Australia is required This item is available from a Harley Davidson Dealer If the wires of circuit 29B are already in use you will need to purchase multiple accessory harness black Part Number 70458 05 and multiple accessory harness orange white Part Number 70459 05 These item is available from a Harley Davidson Dealer WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Electrical Overload CAUTION It is possible to overload your motorcycle s charging
7. ed to Step 2 For 2004 and later models WARNING To prevent accidental vehicle start up which could cause death or serious injury remove maxi fuse before pro ceeding 00251a 1 Refer to the Service Manual and follow the instructions given to remove the Maxi fuse Proceed to Step 2 Installing the Hot Shoe 2 Remove the outer fairing and windshield Refer to OUTER FAIRING WINDSHIELD FLHT C U REMOVAL in the Service Manual See Figure 5 Obtain the Hot Shoe back plate 3 from the kit 1of6 Oe is00174 a Vig ie Inner fairing assembly GPS back plate Vertical rib Horizontal rib Pens Figure 1 Position Back Plate for Drilling 4 See Figure 1 Position the back plate 2 to the motorcycle inner fairing 1 as shown fitting the T slot in the back plate over the horizontal 4 and vertical 3 ribs at the top left corner of the inner fairing as viewed from the front of the motorcycle 5 Hold the back plate firmly in place and use as a template to drill four 4 7 32 in 5 5 mm diameter holes in the inner fairing 6 Remove the back plate from the fairing and set it aside From the rider s side of the fairing drill out only the upper left hole see Figure 2 to 3 8 in 9 mm diameter is00175 1 Drill UPPER LEFT hole to 3 8 in 9 mm diameter Figure 2 Enlarge Upper Left Hole in Fairing 7 See
8. sconnect any existing accessories from connector 29B of the interconnect harness b See Figure 5 Obtain the multiple accessory Y har nesses items N and O purchased separately c Connect the single terminal end of each harness to the corresponding color wire terminal on connector 29B d Connect all accessories to the two available connec tors on each Y harness 16 Obtain the 2 Amp fuse 6 from the kit and open the cover of the fuse holder on the fuse holder harness Plug the fuse into the fuse holder and close the cover 17 Plug the 3 5 mm stereo jack with rubber boot attached on the speaker audio cable C into the AUX IN port on the front of the radio NOTE When installing the jack plug to the radio port socket e roll back the outer lip of the rubber seal install the plug into the port on the front of the radio e gently roll the seal back to its original shape to form a seal over the radio port This will help eliminate spring back of the plug out of the socket J03554 18 Plug the 3 5 mm mono jack without rubber boot into the audio receptacle on the Hot Shoe WARNING Be sure that steering is smooth and free without interfer ence Interference with steering could result in loss of vehicle control and death or serious injury 00371a e Be sure wire is not pinched between the frame and or forks 19 Route the speaker audio cable down the fairing to the radio and secure using adhe
9. sive clips D from the Road Tech Quest GPS System Kit Mount the adhesive clips to the face of the inner fairing so that the cable routing is inconspicuous does not obscure the gauges and will not catch on any part of the motorcycle while riding 20 Use the three cable straps 8 from this kit to keep the wires clear of gauges and other items under the fairing 21 Install the Road Tech Quest unit and cradle mount into the Hot Shoe per the procedures that follow this section NOTE To prevent possible damage to the sound system verify that the Ignition Light Key Switch is in the OFF position before re installing the Max fuse or negative battery cable 22 Verify that the Ignition Light Key Switch is in the OFF position For 2004 and later models Refer to the Service Manual and follow the instructions given to re install the Maxi fuse For 2003 and earlier models Refer to the Service Manual and follow the instructions given to re attach the negative battery cable and install the seat 23 Test the Road Tech Quest unit and the rest of the sound system for proper operation 24 Re install the outer fairing and windshield Refer to OUTER FAIRING WINDSHIELD FLHT C U INSTALLATION in the Service Manual WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 3of6 INSTA
10. ury 00335a e Avoid directing heat toward any fuel system compo nent Extreme heat can cause fuel ignition explosion resulting in death or serious injury e Avoid directing heat toward any electrical system component other than the connectors on which heat shrink work is being performed e Always keep hands away from tool tip area and heat shrink attachment 14 Use the radiant heating device to shrink the heat shrink tubing to the wires and splice fii gt D 1 Black ground wire 2 Orange white wire Figure 4 Wires for GPS Connection 2of6 15 See Figure 4 and the INTERCONNECT HARNESS wiring diagram in the Service Manual Proceed according to the availability of the black 1 and orange white 2 wires of the position lamp circuit 29B of the interconnect harness located near the headlamp If the wires of circuit 29B are unused and the tab connectors on the wire ends are intact a Remove the tape tying the black 1 and orange white 2 wires of circuit 29B to the interconnect harness b Connect the orange white wire from the fuse holder harness to the orange white wire of the unused position lamp circuit 29B c See Figure 5 Obtain tab housing 9 from the kit Fit the housing onto the tab terminal on the black wire from the GPS mount d Connect the black wire from the GPS mount to the black wire of circuit 29B If the wires of circuit 29B are already in use a Di
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