Portable Measuring System T2000-TFC-02
Contents
1. will be inserted to the protection pipe during tape rewinding and this protection device will be completely protected by the tape a SENSOR PROBE STORAGE BARREL a i TAPE PROTECTION DEVICE FIX GUIDE if TVC 02 BALL VALVE Fig 19 Tape protection device TKT TFC 02 REV 2 3 SHEET NO 20 m A Portable Tank Measuring System CLOSED TYPE PORTABLE OIL WATER INTERFACE DETECTOR FOR ULLAGE OIL WATER INTERFACE TEMPERATURE GAUGING 9 Troubleshooting for Portable Oil Water Interface Detector SYMPTOMS 1 DEAD SET No indication on the display no beeping sound Check battery Voltage above 6V If yes Check the fuse at Display PCB Left of the LCD Display If fuse is good Check Power Supply Regulator circuit and shut circuit the wire and tape Include probe If fuse is blown Always replace genuine spare parts from TANKTECH We will not be responsible if alternative parts other than those of our supply are used oop DISPLAY is reading Temperature No beeping sound Check buzzer and connecting cables with Ohm meter If continuity is OK check cables and connectors If the reading is infinity check buzzer and replace buzzer Check cables and connector DOWyY SN wo DISPLAY reads ERROR 3 1 CHECK CABLE CONNECTIONS TO THE PROBE i Remove the Red and Yellow cable from the connector at Display PCB ii Check resistance between Red and Yellow cable with Ohm m2. 1 General Description TANKTECH s Portable Oil Water Interface Detector T2000 series offer the total solution for management of cargo in tanks This device can detect and measure the Ullage Oil Water Interface and Temperature of cargo at the same time 7 2 Model T2000 TFC 02 Accuracy of ullage interface detection Indication of level divided by ullage and interface 2 mm Visible and Audible Tape length 15M 30M 40M Tape graduation Metric Tape resolution 1mm Diameter of probe 34 mm Minimum detectable level 8mm Ambient temperature range Temperature sensor measurement range Temperature measurement resolution Accuracy over calibration range Temperature reading mode LCD display Ball valve coupling Top mounting of model TVC 02 Weight Overall dimensions height x width x thickness Battery Intrinsically safe type 7 3 Material MODEL T2000 TFC 02 Body 20 C to 70 C 20 C to 110 C 0 1 C 0 1 C 0 C to 60 C C Celsius or F 4 7 Segment PF 2 1 4 TAP 8 1 kg 30M APP 585x346x150 mm 9 Volt MODEL MN1604 Ex ia IIB T4 Aluminum casting JIS AC4C T6 7 4 Coating IN OUT SIDE Epoxy nylon coating COLOR Black THICKNESS IN OUT SIDE 80mic TKT TFC 02 REV 2 3 SHEET NO 8 TAT TANATECH Portable Tank Measuring Sys
3. A lt i f Fig 11 Detail of seal TKT TFC 02 REV 2 3 SHEET NO 16 n TECH Portable Tank Measuring System 8 10 Installation amp Measurement method 1 If user wants to measure the environment of the oil storage tank by equipment has to ground with the grounding cable at the tank after installation Connect the grounding cable at the tank before removing equipment CAUTION BEFORE INSTALLATION FOR OPERATION THIS DEVICE SHOULD BE GROUNDED WITH THE TANK BY THE EARTH WIRE Fig 12 Connect the grounding cable 2 Power switch on check the initial state of the LCD screen and BAT indication VN Indicated low battery on LCD change battery only in non hazardous area Table of Separate zone Position of detection Beep LCD Indication Intermittent beep Gas zone eee ee eee GAS Frequent beep Oilzone OIL Continuous beep Water zone ff WATER TKT TFC 02 REV 2 3 SHEET NO 17 Tai TECH Portable Tank Measuring System 8 10 Installation amp Measurement method Measurement of the Ullage and the Oil Water Interface 3 Toggle switch on indicate GAS the buzzer emits intermittent beeping sound mn GAS Fig 13 LCD display 4 Pull the Deck Valve lever to open position in parallel with pipe Fig 14 Open handle position 5 Pull the Deck Valve lever to open position in parallel with pipe P O d D p34 O Fig 15 Reel handle bre
4. CD The sources is used the DC 9V alkaline battery EEE GAS th im er hal Fig 5 LCD display 2 Detection of Ullage This is the detection method by the difference of ultrasonic receiving signal according to acoustic impedance 1 Ullage Level Gas Oil Boundary Detection Device Ultrasonic Sensor 2 Detection Be determined the output of the receiver sensor according to the acoustic impedance of the oil and the gas The medium is between the transmitter and the receiver E Gas Zone 5 Ullage Detection Point Oil Zone Ultrasonic Sensor Fig 6 Ullage detection point TKT TFC 02 REV 2 3 SHEET NO 13 nn TECH Portable Tank Measuring System 8 8 Detection Principles for the accuracy and safety of measurement 3 Detection of Interface This is the detection method by the difference of voltage according to conductivity of water 1 Interface Level Oil Water Boundary Detection device Interface bar and temperature bar 2 Detection Use to the conductivity of the water 8mm Oil Zone Interface Detection Point Water Zone Interface Sensor Fig 7 Interface detection point 4 Temperature sensor The PMS tape uses the PT100Q RTD Resistance Thermometer Device instead of the thermistor or semi conductor thermal sensor The reason for using RTD is explained below first with a linear change in resistance over temperature Gas Zone Oil Zone 3 Temperature Detection Point Temperature Sensor Oil Zone Water Zo
5. Contrast Adjustment on the Display PCB 4 2 Warning Do not adjust VR1 DISPLAY PCB for LOW BAT indication The VR1 is set with precision Voltage Generator and adjusting without this equipment is not permitted 5 POOR SENSITIVITY OF CONDUCTIVITY ELECTRODES 5 1 Clean the electrodes with fine sandpaper and alcohol as it may be coated with alien substance which causes the reduction of its conductivity reading CAUTION Do not use high abrasive tools such as a file to clean 6 ABNORMAL CHARACTERS APPEAR ON THE LCD SCREEN 6 1 The cause may be due to intense electromagnetic interferences Turn off the power and wait for 3 seconds to reset the system then on again 7 TAPE DOES NOT GO DOWN INTO THE TANK 7 1 There is too much friction between the tape and wiper e Check the wiper in OFF Position before lowering tape Loosen the TEFLON VITON gland seal located at the top of the Storage Tube to allow more freedom of movement for the tape TKT TFC 02 REV 2 3 SHEET NO 22 Pn TECH
6. FICATION FOR OIL WATER INTERFACE DETECTORS The instrument should be capable of providing a rapid and accurate determination of the oil water interface in slop tanks and or tanks where the separation of oil and water is effected and from which it is intended to discharge effluent direct the sea MARPOL 73 78 Chap Il Reg 15 3 b Effective oil water interface detectors approved by the Administration shall be provided for a rapid and accurate determination of the oil water interface in slop tanks and shall be available for use in other tanks where the separation of oil and water is effected and from which it is intended to discharge effluent direct to the sea TKT TFC 02 REV 2 3 Pun TECH SHEET NO 3 Portable Tank Measuring System 3 Type of Potable Equipment for IBC BCH CODE IBC Code International Code for the Construction and Equipment of Ships Carrying Dangerous Chemicals in Bulk IBC Code Chap 17 Summary of Minimum Requirements Mixtures of noxious liquid substances presenting pollution hazard only and which are provisionally assessed under regulation 3 4 of Annex Il of MARPOL 73 78 may be carried under the requirements of the code applicable to the appropriate position of the entry in this chapter for noxious liquids not otherwise specified IBC Code Chap 13 1 3 1 Gauging 13 1 1 Cargo tanks should be fitted with one of the following types of gauging devices 13 1 2 Gauging devices should be indepe
7. INSTRUCTION MANUAL for PMS Portable Tank Measuring System Portable Oil Water Interface Detector and Temperature Gauging Model T2000 TFC 02 Gas Tight Closed Type Benefits of T2000 TFC 02 Portable one unit used for all tanks Economical and affordable Cargo contents validation High Accuracy amp Response Performance Easy Installation amp Operation Easy Maintenance Environmental Pollution Prevention Perfect Isolation of Hazardous Gas Determines Interface Ullage and temperature 3 in 1 MODEL T2000 TFC 02 Portable Tank Measuring System 1 Table of Contents 1 Table of Contents 2 Useful Measuring Jobs on Deck of Tanker and Applicable Rules 3 Type of Portable Equipment for IBC BCH CODE 4 All Kinds of TANKTECH Portable Measuring System 5 Installation Chart for TANKTECH Portable Measuring System 6 Three Functions 7 Specification for Portable Oil Water Interface Detector Model T2000 TFC 02 8 Operating Process for Portable Oil Water Interface Detector Model T2000 TFC 02 9 Troubleshooting for Portable Oil Water Interface Detector Model T2000 TFC 02 lt ATTACHMENT gt Technical Service Manual TANKTECH CO LTD HEAD OFFICE 1506 2 SONGJEONG DONG GANGSEO GU BUSAN 618 270 KOREA TEL 82 51 979 1600 FAX 82 51 979 1601 E MAIL tanktech tanktech co kr http www tanktech co kr TKT TEC 02 REV 2 3 SHEET NO 2 Pn TECH Portable Tank Me
8. Tai TECH Portable Tank Measuring System 8 7 Tape The tape of T2000 series consist of steel tape and two electric wires Also they are coated with ETFE This ETFE is a kind of teflon and not corroded by almost all kinds of chemical as well as crude oil The electric wires are used for transferring the data acquired by sensors to the display part on the deck And the electric power for sensors travels to the probe through the steel tape Also the steel tape is strong enough to bear the live load of probe Therefore it has the function as protector of the electric wires from breaking RIJAL IDEALE DA ALAS AP PALA i Fig 4 Detail electric wire amp Tape TKT TFC 02 REV 2 3 SHEET NO 12 Pn TECH Portable Tank Measuring System 8 8 Detection Principles for the accuracy and safety of measurement 1 General Portable oil water interface detector of TANKTECH is a portable tank measuring Instrument to detect the Ullage the interface and the temperature User can know the surrounding environments of the sensor probe and the temperature by the beep and the indication of the LCD User is able to measure the depth of the oil tank by the reading of the measuring tape too The measurement of the Ullage and the oil water interface is used the ultrasonic sensor and the conductive bar the beeps are indicated the surrounding environments of the sensing probe Measure continuously the oil temperature in tank and indicate the temperature on L
9. aker TKT TFC 02 REV 2 3 SHEET NO 18 en TECH Portable Tank Measuring System 6 Lower the sensor until it touches the cargo Display will change to OIL on LCD and emit frequent beep start reading the scale through transparent window The correct reading is above the bar Fig 16 Arrow shows the direction to rewind 7 Pull the tape up and down slightly to determine the exact reading point on the tape 8 Further down in the slop tank as it senses water display changes to WATER on LCD and buzzer emits continuous beep start reading the scale the transparent window FN Please read out above line of tape reading bar Fig 17 View of Ullage Interface read out point TKT TFC 02 REV 2 3 SHEET NO 19 nn TECH Portable Tank Measuring System Temperature measurement 9 Temperature measurement is simultaneous and continuous without the need to switch over 10 The value is in degree Celsius C on LCD as our standard supply However if user wants the reading to be in degree Fahrenheit F he may request for change of temperature mode in the purchase order Rewinding work after measurement 11 Turn the wiper knob to cleaning position indicated by arrow Wind the reel slowly in anti clockwise direction Check cleaning state of measuring tape through transparent window Xx RESET POISITION AFTER CLEANING Fig 18 Tape Cleaner 12 Tape protection device from the cut by careless valve closing Sensor probe
10. ards the arrow indicating OFF Rotating handle amp push stopper for measuring and rewinding Tape Reading Point Ullage Read Out Point Sounding Tape Non corrosive tape scale coated by ETFE Buzzer Audible amp distinguishable sound of Gas Oil amp Water LCD Display 9 Display Panel 10 Power Switch 11 Tape Protection Device 12 Sensor Probe 13 Frame Storage Barrel 14 Grounding clamp for static discharge ON Oa Ff Fig 1 Location amp Function TKT TFC 02 REV 2 3 SHEET NO 10 Pun TECH Portable Tank Measuring System 8 5 Temperature display mode selector switch Also temperature display can be selected from two mode C and F by the inside slide switch If display mode changing is required loosen the all screws of front panel and you will find the slide switch The temperature display mode should be changed in non hazardous area C F SELECTION S W l S E GAS OIL WATER o eag IRTP rrecn a4 Fig 2 Select S W for Temperature 8 6 Low battery warning When the battery is almost used up and it have to be exchanged a warning is turned on and off repeatedly in left side of first line as Fig 3 For the accurate measurement it is desirable that the battery is replaced immediately after the warning is displayed FN The battery should be replaced in non hazardous area l GAS Ln a Fig 3 Low battery warning TKT TFC 02 REV 2 3 SHEET NO 11 TAT
11. asuring System 2 Useful Measuring Jobs on Deck of Tanker and Applicable Rules Equipment Type Closed Type Portable Oil Water Interface Detector UTI Function Ullage level Temperature gauging Compliance with SOLAS 1974 CHAPII 2 REGULATION 60 PARAGRAPH 7 IMO MSC Circ 551 IBC BCH CODE Oil water interface level MARPOL 73 78 ANNEXI CHAPII REGULATION 15 3 b IMO RESOLUTION MEPC 5 XIII ANNEX 4 Cargo Liquid Sampling Device Liquid sampling OCIMF API STANDARD RESTRICED WITH CLOSED SAMPLING OF LIQUID SAMPLING Inert Gas Sampling Hose amp Adapter Oxygen and flammable gas concentration measuring IMO REQUIREMENT ON TANKER SAFETY AND POLLUTION PREVENTION 1978 RESOLUTION A 446 XI 6 6 Pressure Gauge Inert gas press gauging IMO REQUIREMENT ON TANKER SAFETY AND POLLUTION PREVENTION 1978 RESOLUTION A 446 XI 6 6 b Tank Bottom Liquid and Sediments Checking Device Tank bottom dryness amp sediment checking IMO REQUIREMENT ON TANKER SAFETY AND POLLUTION PREVENTION 1978 RESOLUTION A 446 XI 4 4 4 Shut On Off Valve Vapor lock Installation of portable tank measuring sys IMO MEPC 5 XIII ANNEX 4 MARPOL 1973 78 ANNEX REGULATION 13b 3 SOLAS 1974 CHAPII 2 REGULATION 60 PARAGRAPH 7 REQUIREMENT OF CLOSED ULLAGE SYSTEM MARPOL 1973 78 ANNEX I CHAP II REGULATION 15 3 B AND SOLAS 1974 CHAPII 2 REGULATION 62 PARAGRAPH 17 SPECI
12. dividual substances are shown in column j of the summary of minimum requirements in chapter VI TKT TFC 02 REV 2 3 SHEET NO Tai TECH 5 Portable Tank Measuring System 4 All Kinds of TANKTECH Portable Measuring System Pi n s f Len f a f cu 1 WS HD Ta i m lt me fl a HIB H Sop m Ma P CARGO TANK OF SHIP TKT TFC 02 REV 2 3 rD SHEET NO 6 TAWATECH Portable Tank Measuring System 5 Installation Chart for TANKTECH Portable Measuring System Portable Oil Water Interface Detector Portable Oil Water Portable Oil Water Interface Detector Gas tight Type Gas tight Type Tank Bottom Liquid amp Cargo Liquid Cargo Liquid Pressure Gauge Sediments Checking Inert Gas Sampling A as 2 s 6 Three Functions Tanki tog TERUG TANK BOTTOM Interface Detector Sampling Device Sampling Device Device amp Adaptor Q o amp i i j J l i ka L Restricted Type j P _ l H ie ta lt e als Tve 02 __Tve o4 SL LAE MENE er one JERC SLL 1 Detection of Ullage 2 Detection of Interface 3 Temperature measurement SHEET NO 7 TKT TFC 02 REV 2 3 TR MAETECH Portable Tank Measuring System CLOSED TYPE PORTABLE OIL WATER INTERFACE DETECTOR FOR ULLAGE OIL WATER INTERFACE TEMPERATURE GAUGING 7 Specification for Portable Oil Water Interface Detector 7
13. eter Reading at KQ iii Reverse the Resistance probe from Meter and check again the Ohm reading at KQ 3 2 If both readings indicate infinity there is a possibility that the tape is broken 3 2 1 Remove the probe connection 3 2 2 Check continuity between wire at display connector and the probe to verify this assumption 3 3 If any one of the cables is open circuit infinity reading proceed to confirm tape 3 3 1 Check the tape connections from the HUB to confirm that tape is cut 3 4 If the tape is confirmed cut proceed to replace the tape see tape replacement process 3 5 If the tape is OK Proceed to check gland cable connection between connection HUB and display side Slacken the tape winding to the hub by turning lever clockwise against the ARROW 3 6 Check the soldered connections inside the HUB Red Yellow and Black wires 3 6 1 If the connections are broken solder the wires as Red top Black middle and Yellow bottom Scale facing 3 6 2 If the wires are wrong swap positions and test 3 6 3 Replace shrinking tubes 3mm dia for wires and 13mm dia for tape before soldering 3 7 To remove wire from connector push the latch pin with jewel screwdriver and pull out wire from plastic connector 3 8 Use Ohm meter to check continuity between tape wires and connector TKT TFC 02 REV 2 3 Pd SHEET NO 21 TANATECH Portable Tank Measuring System 4 DISPLAY IS DIM BUT ALL OTHER FUNCTIONS ARE OK 4 1 Check the LCD
14. ndent of the equipment required under 15 19 13 1 3 Open gauging and restricted gauging should be allowed only where 1 open venting is allowed by the code or 2 means are provided for relieving tank pressure before the gauge is operated 13 1 4 Types of gauging for individual products are shown in column j in the table of Chapter 17 Table of IBC Code Chapter 13 Instrumentation 13 1 Gauging Equipment Type Function Which makes use of an opening in the tanks and may 1 OPEN DEVICE expose the gauge to the cargo of its vapour An example of this is the ullage opening Which penetrates the tank and which when in use permits a small quantity of cargo vapour or liquid to be exposed to 2 RESTRICTED the atmosphere When not in use the device is completely DEVICE closed The design should ensure that no dangerous escape of tank contents liquid of spray can the place in opening the device Which penetrates the tank but which is part of a closed system and keeps tank contents form being released Examples are the float type systems electronic probe 3 CLOSED DEVICE magnetic probe and protected sight glass Alternatively an indirect device which does not penetrate the tank shell and which is independent of the tank may be used Examples are weighing of cargo pipe flow meter TKT TFC 02 REV 2 3 SHEET NO 4 Tai TECH Portable Tank Measuring System BCH Code Code for the Construction and Equipment of Ships Carrying Dange
15. ne Fig 8 Temperature detection point SHEET NO 14 TKT TFC 02 REV 2 3 ro TANA TECH Portable Tank Measuring System 8 9 Reading Ullage and Interface ULLAGE READ OUT POINT DATUM LINE gt Sm qa 5 m wn L QO W g e lt x A x Z ail m1 P I Tank top xr 4 F a Ww oo Q Gas zone 5 x Z O ye oc ri O 5 g Ullage Do lt 23 GC o 1 oO Temperature l n a Oil zone 7 f Pa Oil Water Interface ra va Water zone CARGO TANK BOTTOM l I DIMENSION UNIT mm MODEL lD H1 H2 H3 REMARK TVC 02 50 180 H3 H H1 H2 320 1 FILL OUT BLANK BY CUSTOMER SCOPE 2 DIMENSION H2 IS WITHOUT GASKET Gasket is Customer Scope Fig 9 Reading Ullage amp Interface TKT TFC 02 REV 2 3 SHEET NO 15 P enrecn Portable Tank Measuring System 8 10 Installation amp Measurement method Remove the cap of the shut on off valve Install the oil water interface detector at 2 shut on off valve of TANKTECH CO LTD When sensing part descend by reel display part emits beep and indicates the surrounding environment of the oil storage tank on the LCD FN MODEL TVC 02 Shut On Off valve Gauging Station installed on tank top r ch CO lt S 3 ae r O O eo _ Fig 10 Direction for Open amp close of cap HPS SI WW Z wh LW F gt fiwy 99 ARAN 6 N N PA E NN N N OS SORA XI QW VVANS ONS 7 JNA F LA X p SR v
16. rous Chemicals in Bulk BCH CODE CHAP III C Gauging 3 9 General Cargo tank should be fitted with one of the following types of gauging devices Table of BCH Code Chapter IIl C Gauging 3 9 General Equipment Type Function 1 OPEN DEVICE 2 RESTRICTED DEVICE 3 CLOSED DEVICE 4 INDIRECT DEVICE Which makes use of an opening in the tank and may expose the gauge to the cargo or its vapour An example of this is the ullage opening which penetrates the tank and which when in use permits a small quantity of cargo vapour or liquid to be exposed to the atmosphere When not in use the device is completely closed The design should ensure that no dangerous escape of tank contents liquid or spray can take place in opening the device which penetrates the tank but which is part of a closed system and keeps tank contents from being released Examples are the float type systems electronic probe magnetic probe and protected sight glass which does not penetrate he tank shell and is independent of the tank An indirect measurement for determining the amount of cargo is used such as weighing of cargo pipe flow meter etc Gauging devices should be independent of the equipment required under 4 1 amp 4 2 except for ships constructed prior to 27 September 1982 where the requirements of 4 1 amp 4 2 are met by a shutdown valve which operates automatically 3 10 Gauging for individual substances Types of gauging for in
17. tem CLOSED TYPE PORTABLE OIL WATER INTERFACE DETECTOR FOR ULLAGE OIL WATER INTERFACE TEMPERATURE GAUGING 8 Operating Process for Portable Oil Water Interface Detector 8 1 General description Thank you for purchasing TANKTECH Portable Tank Measuring equipment Our products will make marine cargo tank gauging more efficiently Our PMS reflects the three requisites for good management economical price user s safety and environmentally friendly Before using our products use Please carefully read this manual By doing so proper handling of the equipment can be ascertained 8 2 About mark of the manual This manual is written with Warning and Caution markings These are important for a safe operation These precautions stress the important matter for the prevention of the physical accident and possible damage to the equipment FN Warning When wrong use of equipment may cause body harm to user Caution When wrong use of equipment may cause damage to the set 8 3 Application for model T2000 TFC 02 iw Model T2000 TFC 02 TKT TFC 02 REV 2 3 SHEET NO 9 TAT TAWNA TECH Portable Tank Measuring System 8 4 Location amp Function of Controls 1 Carrying Handle 2 Tape Reading Window 3 Cleaning Adaptor When rewinding the tape from the tank to clean tape rotate this wheel clockwise to the arrow indicates ON When letting down the probe into the cargo tank knob show be turned tow
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