Vrsc Accessory Seats And Pillions Instruction Sheet
Contents
1. 3 Custom seat 52143 02 4 Seat hinge sleeve 52041 82 5 Button repair kit service kit 51606 01 Kit 52036 01 1 Vinyl Badlander pillion 52100 01 ee Sea 2 Grabstrap 52177 02 3 Vinyl Badlander seat 52043 01 4 Seat hinge sleeve 52041 82 Kit 53432 02 1 Sundowner pillion 53476 02 ei ad Seat 2 Grabstrap 53525 02 3 Sundowner seat 53451 02 4 Seat hinge sleeve 52041 82 Kit 51644 06 1 Touring pillion Not Sold Separately VRSCD Touring Pil lion Kit 51647 06 3 VRSCSE2 seat Not Sold Separately VRSCSE2 Seat 4 Seat hinge sleeve 52041 82 Kit 51648 06 1 VRSCSE2 pillion Not Sold Separately VRSCSE2 Pillion 2 Grabstrap 69142 05 J02128 5 of 52. MOTOR HARLEY DAVIDSON Uy J02128 INSTRUCTIONS REV 2005 05 27 VRSC ACCESSORY SEATS AND PILLIONS GENERAL Kit Numbers 51584 01 51588 05 51594 05 51595 05 52023 01A 52024 01 52028 02 52036 01 53432 02 52927 05 51598 05 51644 06 51647 06 and 51648 06 Models These kits are designed to fit 2002 and later VRSC model motorcycles except VRSCR models Additional Parts Required Kit Numbers 51584 01 52028 02 52036 01 53432 02 and 52927 05 are Seat and Pillion passenger seat combina tions The Pillion in kit number 53432 02 Sundowner and 52927 05 Tallboy also requires the use of Fender Base Plate Kit 51120 01 which is sold separately Kit 52024 01 is a Reach Seat only and requires the use of either the stock pillion or Touring Pillion 52023 01A Kits 52023 01A 51588 05 and 51644 06 are Touring Pillions only and are intended to be used with either the stock seat or Reach Seat 52024 01 and also requires installation of Fender Base Plate Kit 51120 01 which is sold separately Kit 51598 05 is a Touring Pillion and requires the use of Fender Base Plate Kit 51120 01 or One Piece Luggage Rack 51209 05 or 51210 05 Kits 51594 05 and 51595 05 are pillion and seat kits that are intended to be used together Kits 51647 06 and 51648 06 are pillion and seat kits that are intended to be used together WARNING The rider s safety depends upon the correct installation of this kit Use the appro
3. f control which could result in death or serious injury 00387a 5 Install original pillion mounting bolt Tighten bolt to 11 14 Nm 97 124 in lb 6 Re install the sissybar upright if removed earlier 3 of 5 SERVICE PARTS is00019 Figure 4 VRSC Accessory Seats and Pillions Table 1 Service Parts Kit Item Description Quantity Part Number Kit 51584 01 1 Leather Badlander pillion 51586 01 Sadb __2__ Grabstrap 52177 02 3 Leather Badlander seat 51585 01 4 Seat hinge sleeve 52041 82 5 Button repair kit service kit 51606 01 6 Leather care kit not shown Not Sold Separately Kit 51588 05 1 Touring pillion Not Sold Separately Touring Pillion Kit 51594 05 1 VRSCSE pillion Not Sold Separately VASCSE Fillion 2 Grabstrap 69142 05 Kit 51595 05 3 VRSCSE seat Not Sold Separately VRSCSE Seat 4 Seat hinge sleeve 52041 82 Kit 52927 05 1 Tallboy pillion 52929 05 Tallboy Seat 2 Grabstrap 52031 05 3 Tallboy seat 52928 05 Kit 52023 01A 1 Touring pillion Not Sold Separately Touring Pillion Kit 51598 05 1 Touring pillion Not Sold Separately VRSCSE Touring Pillion J02128 40f5 Table 1 Service Parts Kit ltem Description Quantity Part Number Kit 52024 01 3 Reach Seat Not Sold Separately Reach Seat 4 Seat hinge sleeve 52041 82 Kit 52028 02 1 Custom pillion 52144 02 tel Sealand 2 Grabstrap 52177 02
4. ling Seat Kits 51595 05 52024 01 or 51647 06 Kit 51595 05 requires the use of pillion kit 51594 05 Kit 51647 06 requires the use of pillion kit 51648 06 Kit 52024 01 requires the use of either the stock pillion or Touring Pillion 52023 01A 1 Refer to the appropriate Service Manual and remove the stock seat 20f5 2 For Kits 51595 05 and 51647 06 seat installation only install the grabstrap as follows a See Figure 2 Remove the two mounting bolts 2 from the passenger grabstrap 1 Save the bolts for re installation b See Figure 2 Install stock grabstrap bolt and one end of grabstrap as shown While holding the grabstrap end parallel to the formed line of the fender tighten the bolt to 8 12 Nm 71 106 in Ib Repeat for opposite end of grabstrap 3 Position the seat as if opened onto the frame Slide the seat forward to insert the seat hinge pins into the bushings on the frame 4 See Figure 1 Clip the plastic seat hinge sleeve 2 over the seat hinge 5 See Figure 1 Insert the seat tether 3 into the hole in the motorcycle frame 6 Refer to the applicable Owner s Manual and close the seat Installing Pillion Kits 51588 05 51594 05 52023 01A 51648 06 or 51644 06 Touring Pillions 51588 05 52023 01A 51644 06 are intended for use with either the stock seat or Reach Seat 52024 01 Fender Base Plate Kit 51120 01 must also be installed VRSCSE Pillion 51594 05 is intended to be installed with
5. priate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Kit Contents See Figure 4 and Table 1 J02128 is00012 cro amp 1 Pillion mounting bolt 2 Seat hinge sleeve 3 Seat tether Figure 1 Seat and Pillion Fastener Points is00013 Grabstrap Grabstrap mounting bolt TSSM wiring Pillion mounting bolt hole Se ho Fender tongue Figure 2 Pillion and Grabstrap Fastener Points INSTALLATION Installing Seat and Pillion Kits 51584 01 52028 02 52036 01 53432 02 or 52927 05 NOTE Proper installation of 53432 02 Sundowner and 52927 05 Tallboy requires installation of Fender Base Plate Kit 51120 01 1of5 1 Refer to the appropriate Service Manual and remove the stock seat and pillion 2 See Figure 2 Remove the two mounting bolts 2 from the passenger grabstrap 1 Save the bolts for re installa tion NOTE The grabstrap must loop toward the rear Check that the Harley Davidson text on the grabstrap can be read from the front of the vehicle 3 See Figure 2 Install s
6. seat kit 51595 05 VRSCSE Pillion 51598 05 is intended to be installed on models with Fender Base Plate Kit 51120 01 or One Piece Luggage Racks 51209 05 or 51210 05 VRSCSE Pillion 51648 06 is intended to be installed with seat kit 51647 06 J02128 NOTE To ease pillion installation refer to the appropriate Service Manual and remove the rider seat from the motorcycle 1 Refer to the appropriate Service Manual and remove the stock pillion NOTE To install the Touring Pillion on a motorcycle having a sissybar upright installed on Fender Base Plate Kit 51120 01 remove the upright before installing the pillion Reinstall the upright after the Touring Pillion is installed 2 See Figure 3 Insert the Touring Pillion 1 from back to front into position through the grabstrap NOTE To ease installation wiggle the pillion slightly from side to side while applying downward and rearward pressure on the center of the pillion 3 See Figure 3 Push the pillion 1 forward through the grabstrap 2 until the pillion mounting hole is approxim ately 25 mm 1 in forward of the hole 3 in the frame 4 See Figure 2 Push down on the pillion and slide the pillion toward the rear to engage the pillion slot with the fender tongue 5 Push rearward until the pillion mounting holes align WARNING After installing pillion pull upward to be sure it is locked in position While riding a loose pillion can shift causing loss o
7. tion through grabstrap Prevent pinching TSSM control wiring by routing the cable through the channel on the underside of the pillion see Figure 2 and away from the pillion mounting bolt Pinched wiring may damage the TSSM system J02128 b is00014 1 Pillion 2 Grabstrap 3 Pillion base mounting hole Figure 3 Pillion Base Mounting Hole 5 See Figure 3 Push the pillion 1 forward through the grabstrap 2 until the pillion mounting hole is approxim ately 25 mm 1 in forward of the hole 3 in the frame 6 See Figure 2 Push down on the pillion and slide the pillion toward the rear to engage the pillion slot with the fender tongue 5 Push rearward until the pillion mounting holes align IWIN NIN After installing pillion pull upward to be sure it is locked in position While riding a loose pillion can shift causing loss of control which could result in death or serious injury 00387a 7 Install original pillion mounting bolt Tighten bolt to 11 14 Nm 97 124 in Ib 8 Re install the sissybar upright if removed earlier 9 Position the seat as if opened onto the frame Slide the seat forward to insert the seat hinge pins into the bushings on the frame 10 See Figure 1 Clip the plastic seat hinge sleeve 2 over the seat hinge 11 See Figure 1 Insert the seat tether 3 into the hole in the motorcycle frame 12 Refer to the applicable Owner s Manual and close the seat Instal
8. tock grabstrap bolt and one end of grabstrap as shown While holding the grabstrap end parallel to the formed line of the fender tighten the bolt to 8 12 Nm 71 106 in lb Repeat for opposite end of grabstrap NOTES The new pillions included in Kits 52028 02 Custom 52036 02 Badlander and 51584 01 Leather Badlander are installed from front to back The pillion included in Kits 53432 02 Sundowner and 52927 05 Tallboy must be installed through the grabstrap from back to front To install the Sundowner or Tallboy Pillion on a motorcycle having a sissybar upright installed on Fender Base Plate Kit 51120 01 remove the upright before installing the pillion Reinstall the upright after the Sundowner Pillion is installed For kit numbers 52028 02 Custom 52036 01 Vinyl Bad lander and 51584 01 Leather Badlander Seat Kits be aware of the following The 2003 Model Year 100th Anniversary VRSCA vehicle with two tone sterling silver and vivid black paint has protective tape covering the rear under the seat area of the airbox cover For the seats listed above it will be necessary for cosmetic reasons to carefully remove the protective tape and reapply it so it is in the correct position for these shorter nose seats Some trimming of the lower portion of the protective tape may be necessary to eliminate interference with the airbox cover latch If necessary reorder protective tape 48403 03 4 Install new pillion into posi
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