VACUUM APPLICATOR MOD. 724
Contents
1. p Dynachem PLATENS VACUUM APPLICATOR MOD 724 TAB 2 REF PART NUMBER DESCRIPTION 1 015 22 312 00 BRACKET FOR FOLDING GUARD FIXING 15139 2 015 22 313 00 BRACKET FOR FOLDING GUARD FIXING 15138 3 015 22 424 00 SCREW x 12 4 015 22 436 00 FLAT WASHER d 5 3 10 5 015 02 081 00 FOLDING GUARD LOWER PLATEN 15153 6 015 22 403 00 SCREW TSPC M4 x 10 7 015 22 317 00 LOWER ALUMINIUM PLATE 38044 8 015 02 01 1 00 SEALING GASKET 15057 9 015 22 318 00 LOWER GRAPHITE SPACING 10 015 02 076 00 HEATER RETAINING PLATE 8 mm 0 315 15050 11 015 00 012 01 HEATER 1000 W LEFT 15111 12 015 02 077 00 HEATER RETAINING PLATE 3 10 118 15051 A 13 015 02 009 00 RUBBER SHIM BLANKET BOTT 1 6 mm 0 63 ns 214 015 02 082 00 RUBBER SHIM BLANKET 660 660 3 mm 0015 OA 0095 01 15 015 02 078 00 RUBBER SHIM BLANKET 660 660 4 57 16 015 22 319 00 ALUMINIUM BUSH FOR SCREWS 15151 o2 17 015 22 398 00 SCREW TSTC M4 x 20 18 015 02 062 00 RUBBER BLANKET FRAME TOP 1 5032 19 015 02 079 00 RUBBER BLANKET TOP REINFORCED 1 6 2 0 63 20 015 22 320 00 ALUMINIUM BUSH FOR SCREWS 15150 21 015 00 012 00 HEATER 1000 W RT 15110 22 015 22 321 00 UPPER GRAPHITE SPACING 23 015 22 322 00 UPPER ALUMINIUM PLATE 15090 24 015 22 323 00 HEAT INSULATING PLATE 25 015 22 307 01 TOP PLATEN SUB COVER 15144 26 015 22 324 00 THREADED PIN 15137 27 015 22 325 00 SA2. 2 jou SI XOLUNNDEA uonoeuuoo 1 9 Junys ONEN Z Dynachem VACUUM APPLICATOR MOD 724 L uo n H 2 VACUUM APPLICATOR MOD 724 Dynachem Jepjou 59513 uonosuuoo 49014 epis JEMOT 57 DO 16 6 98 al 0 2 ls ize pel DOE dert 6 2 5 5 mi BER LITT Wi CC EB DU ME IE 5 17 epis 1 5 8 epis 4210910 De NO 10 9844 p SOd 70 Sk oN SOd OE ZO punoiy 20504 S oN L SOd LO
3. 37 022 RAGE 7 4 022 022 7 F nn 3t ot DL EL zt 6 8 8 5 7 4 t Dynachem VACUUM APPLICATOR 724 42014 311 VACUUM APPLICATOR MOD 724 Dynachem 02 vs vor 86 v6 59 ze 91 8 7 2 m E i S4 AOZ BADET 062 r lt e I Tog H b 3 e cc lt gt lt gt 42014 V 3 31 VACUUM APPLICATOR MOD 724 54 79 02 VAOZZ 022 m YADZZ 7 022 BRL AO Ss 8 N EVA T 4 31 at ry t zt Ot 6 3 L 9 4 7 2 1 Dynachem VACUUM APPLICATOR MOD 724 16 gt 14 Set up remote control switch Vacuum pump remote control switch _ N C Upper vacuum release electrovalve Output PLC N C upper vacuum electrovalve N O Lower vacuum release elecirovalve N C lower vacuum electrovalve Dynachem VACUUM APPLICATOR MOD 724 V 4 16 15 14 61
4. 0 ux Q78 477 76 O75 bn 673 O72 571 570 112 111 4 19 16 15 I4 12 10 Siart signal from MHU Air pressure detector Sate guard microswitch Stop pump push button Pump on push button Vacuum alarm Top platen closed microswitch Platen down microswitch Platen up microswitch Signal to MHU that the lower plate is not moving Platen forward microswitch Platen backward micraswitch Input PLC Push button start Start signal from MHU Preliminary instructions Motor thermal remote control Emergency common line Emergency Push button set up 711 Dynachem VACUUM APPLICATOR MOD 724 16 1 10 ho EE 5109 51 Cv 85 86 87 88 50 VACUUM MOD 724 Weight 1 _ Weight 2 Weight 4_ Weight E 9 er 5 o Weight Weight 2 Weight 4 _ Weight 8 Dynachem am VACUUM APPLICATOR MOD 724 14 15 i EEE x 13 10 5 50023 Slap down time Dynachem VACUUM APPLICATOR MOD 724 Dynachem an VACUUM APPLICATOR MOD 724 V9 Dynachem VACUUM APPLICATOR MOD 724 10111 VACUUM APPLICATOR MOD
5. Sege ACUUM sx PPLICATOR 724 ch 01503247 Aum i 4 AND SERVICE MANUAL X Dynache nachem VACUUM APPLICATOR MOD 724 PRIOR TO INSTALLING OPERATING PERFORMING ON THE VACUUM APPLICATOR MOD 724 THIS INSTRUCTION MANUAL SHOULD BE READ CAREFULLY THE BEST OF OUR KNOWLEDGE THE INFORMATION CONTAINED HEREIN IS CORRECT HOWEVER DYNACHEM DOES NOT GUARANTEE PN THE COMPLETENESS OR ACCURACY OF THE INFORMATION USER IS RESPONSIBLE FOR THE SAFE INSTALLATION AND OPERATION OF THE VACUUM APPLICATOR MOD 724 3 GENERAL SPECIFICATIONS 1 Over all dimensions width length height min height max 2 Working height min max 3 Weight total net gross 4 Minimum work space operator maintenance 5 Power supply U S European standard Transformer supplied for other voltages 6 Compressed air required pressure consumption nachem VACUUM APPLICATOR MOD 724 1185 mm 46 5 inches 1805 mm 71 0 inches 1250 mm 49 0 inches 1346 mm 53 0 inches 940 mm 37 0 inches 1015 mm 40 0 inches 810 kg 1785 Lb 1014 kg 2235 Lb 800 mm 32 0 inches 1000 mm 39 0 inches 480V 3 Ph 60 Hz neutral ground 9 5 Amps FLC 380V 3 Ph 50 Hz neutral earth 12 Amps FLC 6 85 PSI 28 NL min 1 CFM GENERAL SPECIFICATIONS 1 Over al
6. ISSUED 1 1086 REV NOTE 2 OO JC Om DESCRIPTION Valve UKA 4 32 U 1 4 Reducer FRR48 Pressure gauge M012 Lubricator L4 Filter Rapid discharge valve Manitold Valve UDS 12 Air flow regulator URG8 2 Air cylinder Fineco 1200 Air cylinder 40 x 800 Roller bearing guide bolt platen Ext air piston bot platen 15034 A Guide braket bot platen 15033 Air cylinder 35 x 40 DP Proximity switch Siemens 3RG 4013 PART NUMBER 015 21 205 00 015 01 031 01 015 01 031 03 015 01 031 04 015 01 031 02 015 21 208 00 015 21 207 00 015 21 206 00 015 01 038 00 015 01 015 00 015 01 014 00 015 02 070 00 015 02 069 00 015 02 068 00 015 01 039 00 015 20 108 01 Dynachem VACUUM APPLICATOR MOD 724 FIG 1 Dynachem VACUUM APPLICATOR MOD 724 FIG 2 w ISSUED 1 1086 REV NOTE mH REF DESCRIPTION 1 Pirani gauge PRM10K 2 3 Electrovalve PV 25 4 Pump Edwards 2 40 5 Boxin PVC 7N PART NUMBER 015 01 033 00 015 00 005 00 015 00 004 00 015 00 001 00 015 22 302 00 Dynachem VACUUM APPLICATOR MOD 724 FIG 2 umaman Dynachem VACUUM MOD 724 3 ar 3 7 OO DESCRIPTION
7. SCREW TCEI M5 35 PLATE 15085 SCREW TCE MB x 20 COLLAR BUSHING 15068 A NUT FOR FIX THE CYLINDER 1519 SPACING COLLAR 15052 B SCREW TCEI M6 x 25 HEAD FOR CYLINDER 15034 A GUIDE BRACKET BOT PLATEN 15033 SCREW TCEI M10 x 35 SCREW TSPC M4 x 15 READ PLATE FOR PROXIMITY LEFT 15113 A TROLLEY LOWER PLATE SUPPORTING 15018 A SCREW TCEI M12 x 30 WASHER d 13 20 PIN FOR PLATE CENTERING 15157 DOWN STROKE 15023 SCREW TCEI 15 STROKE 15087 PROXIMITY SWITCH 3RG 4013 OAB00 8 18 mm PROXIMITY SUPPORT 15088 SCREW x 20 READ PLATE FOR PROXIMITY RIGHT 15112 A ORIGA CYLINDER 120 5205 40 x 800 TCEI x 20 STOP CYLINDER BRACKET 15078 TOWING BRACKET 15084 LEFT SPACING PLATE 15092 RIGHT SPACING PLATE 15067 SCREW 8 x 45 ROLLER BEARING GUIDE LOWER PLATEN ROLLER BEARING SUPPORT 15065 SCREW TSTC M8 x 30 LOCKING SCREW NUT M8 SPACING SUPPORT FOR SHOCK ABSORBER 15082 SCREW TCEI M5 x 20 DESCRIZIONE Dynachem VACUUM APPLICATOR MOD 724 TAB 3 row nuim wa vi m Dynachem gt VACUUM SYSTEM VACUUM APPLICATOR MOD 724 TAB 4 REALIZZAZIONE TIPOLITOGRAFIA TIBILETTE AZZATE o Dynachem VACUUM SYSTEM VACUUM APPLICATOR MOD 724 TAB 4 REF PART NUMBER DESCRIPTION 1 015 22 303 00 VIBRATION FEET ABSORBER M10x50 Thick 20 2 015 22 377 00 SLIDE SUPPORT FOR PUMP
8. Through the three numeric selectors CYCLE TIME on the control pa nel it is possible to preset the time in seconds that is the lenght of ti me during which both the plate and D F S M are submitted to air eva cuation Inside the panel there are another two numeric selectors which select in seconds the SLAP DOWN TIME that is the lenght of time during which the machine exerts a pressure on film and plate these could be selected only by an authorized engineer By pressing the CYCLE pushbutton after the PCB and the respective film are put on the movable table this table travel to the other end of the machine and then is raised and goes fitting to the upper table The scanning of the cycle time begins and after will follow the slap down the subsequent lowering of the table and its return to the origi nal position with the operated plate During the whole cycle including all movements all the components electro valves sensors protection etc are costantly watched and should any irregularity occur the machine is stopped and the respecti ve alarm is visualized as per the enclosed list Therefore if for instance after starting through the pushbutton CY CLE the movable table does not move after a few seconds are elap sed the machine is emergency stopped and on the alphanumeric vi sualizer the message HORIZONTAL TRANSLATION IS FAILED will appear 15 nachem VACUUM APPLICATOR MOD 724 the s
9. Un 10 110 140 e e ex 1 Cooling system 51 50 55 i Dynachem VACUUM APPLICATOR MOD 724 Out per multiplex 1 Out per multiplex 100 10 Start pilot lamp Alphanumeric ready to transmit OK to MHU load unload E V bot platen backward E V bot platen forward bot platen down Output PLC bot platen up anise pilot lamp Gommon signal zero volts between all machines rectifier Dynachem um VACUUM APPLICATOR MOD 724 V 5 Dynachem VACUUM APPLICATOR MOD 724 dE N et P E e x 2 5 60 1 Set u gt r 2 Pump On Ke Weight 64 alphanumeric Weight 32 alphanumeric Weight 16 alphanumeric a Weight 8 alphanumeric 3 5 Weight 4 alphanumeric Weight 2 alphanumeric m4 Weight 1 alphanumeric Out per multiplex slap down 51 50 Dynachem VACUUM APPLICATOR MOD 724 V Dynachem VACUUM APPLICATOR MOD 724 12 11 10 50 51 d CND4 500 082 683 93 59 581 n ait er Ie s am 4 GE E E E 2 3 amp G lt 2 E N
10. button 1 4 Push the green light pump ON button to start the vacuum pump and platen heaters 5 Select and place the appropriate shim and silicon rubber blanket in the well of the bottom platen The top of the panels to be processed should approximately the same level as the shoulder of the bottom platen Illustration I it is recommended to have the panel height slightly lower than the shoulder rather than above it II 2 a Dynachem VACUUM APPLICATOR MOD 724 Set the top and bottom temperature controls to the values mended for the dry film solder mask being used Forlaminar DM dry film solder mask the typical platen temperatu res would be 170 200 F 77 93 C for the top and 150 180 F 66 82 C for the bottom platen Typically there is a variation of approximately 15 C 60 F between the control setting and the surface temperature of the silicon rub ber inserts This differential is due to the heat transfer loss through the silicon rubber The temperature controls should be set to allow for this variation in 9199 attain the panel surface temperature recommended for the solder mask film being processed The use of Dynachem thermolabel temperature strips is recom mended set 2 140 to 180 F 60 to 80 C The strips should be placed on both sides of a test panel which is then run through a normal vacuum cycle For laminar the typical panel tempera ture
11. 724 V 10 05 15 E 2 s e ou au a 3738 Kv Leiw 514 LE tL na ae E EL CZ mu Ce ii 7L e 22 SZ Ke 51 27 EM SS euet LL E 25 15 Prod 75 Gr 2 x E He i indino E h 2 29 EE 0 068 E 82 Ka 52 L For Ex 8 a mE andino j Sab 26 one a u 78 GES x 0 65 26 sm ER Ho 55 06 Far 59 68 MS ora dnd 53 Sr 19 Ber ICH 52 S8 x 7 sAe a 21615 MIOS 18 11291 2014 asng uonoseuuo2 06 9151 6220251 5220251 07 A089 AGL AOBE 0 s101081U0 sesn m n 7 pasos a EE UMOP dejg 33 33 t vOL 971 WE D 092 zi z o 9 w 4 9 7 4 42018 EEN 2 7 s T WO 6 a i Al NO HdE C9
12. The upper platen has a blanket of reinforced silicon rubber stretched across the lower surface forming a ceiling for the vacuum chamber This blanket forms a diaphragm which provides the mechanical pres sure at the end of the vacuum cycle The lower platen consists of a well which is the working area A silicon rubber gasket around the circumfrence of the platen forms the vacuum seal when the platens are closed Air is evacuated through channels around the perimeter of the well Both platens contain temperature controlled heaters To accommodate the wide variety of panel thicknesses the Vacuum applicator mod 724 is supplied with shim inserts to adjust the panel to the correct height in the well of the bottom platen The Vacuum applicator mod 724 has been designed for easy operation and maintenance The electrical components and microprocessor that control the system are housed in an enclosure that is easily accessi ble Two side panels are removable to provide access to the vacuum pump system The control panel contains all the commands and stments required for operation of the machine SAFETY Emergency stops are located on each corner of the machine for easy access by the operator A folding type guard is fixed to the bottom pla ten for operator safety and to prevent objects from falling into the ma chine area The Vacuum applicator mod 724 is available 24 inch 610 and 30 inch 762 mm
13. 015 20 121 00 015 20 118 00 015 20 112 00 015 00 041 00 015 20 113 01 015 00 028 00 015 20 115 00 015 20 103 00 015 20 116 00 015 20 106 00 Dynachem VACUUM APPLICATOR MOD 724 FIG 4 pauonisod SI aed v peuonisod si 9 L Dynachem VACUUM APPLICATOR MOD 724 sos 421 38 128000 wejs s WA wiaysks ops pijos ON 1281002 6 440 Fip 5 I deo youms IA 24 YOHMS JOJEDIPUI jo 1109 A 14811 YO 69 9 1 dure 19114 esnj _____ _ ID uon2euuoo 12018 4 Pu Do 23 eouejonpul en 7 zV esnj 3 od O N uonng 5 SEE 7 408 5 O N 23 ON einjeJeduio L 1 21 T e lt J JOUI 1895 2 128 u02 ON gt J s JO 5 uuo5 LOV i euog e 1 90 Gi spor
14. 20 107 01 015 20 104 02 015 00 022 03 015 00 049 00 015 00 091 00 015 00 092 00 015 20 099 00 015 00 022 01 INSTRUMENT PANEL AND DESCRIPTION RED PILOT LAMP POWER ON 080 LSRD GREEN PUSH BUTTON SET UP 080 PLVG BLACK PUSH BUTTON OFF VACUUM 080 PNG THUMB WHEEL 3 DIGIT T56 ASSY YELLOW SELEGTOR SWITCH PRELIMINARY INSTRUCTION SMLDG EMERGENCY STOP BUTTON ASSY LOWER SUPPORT FOR MEASURES INSTR 15133 SCREW M5 x 10 KNOB 5 x 20 d 5x 10 UPPER SUPPORT FOR MEASURE INSTR 15134 SCREW TCEI x 20 LOWER BOX COVER 15142 SCREW TCEI M5 x 12 BOX FOR MEASURE INSTRUMENTS 15140 REAR BOX COVER 15141 CONTROLLER MOD 503 EDWARDS SCREW TSTC M3 x 10 ALPHANUMERIC DISPLAY DAA 144 F3 ALUMINIUM ANODIZED PANEL TEMPERATURE REGULATOR E5CS Q1KJX 522 RED PUSH BUTTON SET UP OFF 080 PRG LAMP HOLDER 080 ADV CONTACTS 1NO 1NC 080 INDICATOR LAMP 30V 2W BLACK COMMANDS PANEL 0191 00 003 BLACK MESSAGES PANEL 0191 001004 ORANGE PUSH BUTTON ON VACUUM PUMP 080 PLAG YELLOW PUSH BUTTON CYCLE START 080 PLGG Dynachem VACUUM APPLICATOR MOD 724 TAB 6 Dynachem VACUUM APPLICATOR MOD 724 SPARE PARTS ORDERS To avoid errors when ordering parts we suggest that the following in formation be included with the order VACUUM APPLICATOR MOD 724 14 REF DESCRIPTION 1 Pressure detector 2 Thumb wheel 2 digit T56 assy
15. 4 10 15 015 21 213 00 NIPPLE ADAPTER 1 2 1 4 A4 0 16 015 01 015 00 AIR PISTON 1200 200 x 50 9 17 015 21 215 00 ELBOW M F 1 4 10 18 015 21 231 00 SPECIAL 15097 19 015 21 205 00 VALVE 4 32 U 1 4 20 015 21 221 00 SINGLE WAY VALVE U4 21 015 21 232 00 SPECIAL NIPPLE 15159 22 015 22 431 00 SCREW M5 x 35 23 015 21 233 00 MANIFOLD FOR PRESS DETECTOR 15121 24 015 21 226 00 NIPPLE 1 8 1 8 25 015 00 040 02 CONNECTOR PLUG FOR PRESSURE DETECTOR 26 015 21 222 00 PRESSURE DETECTOR ES 2000 27 015 01 031 05 SUPPORT FOR LUBRICATOR SRW 28 015 22 390 00 WASHER d 6 4 12 5 29 015 22 389 00 SCREW M6 x 15 30 015 21 208 00 RAPID DISCHARGE VALVE 650 07 013 31 015 21 208 01 AIR LOCKING NUT 32 015 01 031 02 AIR FILTER UZR F20 1 4 33 015 01 031 01 REDUCER FRR 48 34 015 01 031 03 PRESSURE GAUGE M 012 35 015 01 031 04 LUBRICATOR 14 UZLAM 1 4 Dynachem VACUUM APPLICATOR 6 MOD 724 TAB twa alvzzy INSTRUMENT PANEL AND CONTROLS REF PART NUMBER 015 20 096 00 015 20 097 00 015 20 094 00 015 20 101 00 015 20 105 01 015 00 023 00 015 22 427 00 015 22 398 00 015 22 427 01 015 22 427 02 015 22 428 00 015 22 412 00 015 22 454 00 015 22 424 00 015 22 432 00 015 22 433 00 015 20 100 10 015 22 452 00 015 20 120 00 015 22 453 00 015 30 001 00 015
16. A L OO N N Q Q O O QQ ON CUNO 35 PART NUMBER 015 22 399 00 015 22 406 00 015 01 039 00 015 01 039 01 015 01 039 02 015 01 039 03 015 21 217 00 015 21 226 00 015 01 038 00 015 02 070 01 015 22 407 00 015 22 359 00 015 22 359 01 015 22 359 02 015 22 359 03 015 22 359 04 015 22 359 05 015 22 301 00 015 22 359 06 015 22 359 07 015 22 431 00 015 22 360 00 015 22 438 00 015 22 361 00 015 22 362 00 015 22 363 00 015 22 408 00 015 22 364 00 015 02 068 00 015 22 451 00 015 22 409 00 015 22 365 00 015 22 366 00 015 22 410 00 015 22 457 00 015 22 367 00 015 22 368 00 015 22 411 00 015 22 369 00 015 20 108 01 015 22 370 00 015 22 412 00 015 22 430 00 015 01 014 00 015 22 450 00 015 22 371 00 015 22 372 00 015 22 373 00 015 22 374 00 015 22 414 00 015 02 070 00 015 22 375 00 015 22 415 00 015 02 070 02 015 22 401 00 015 22 376 00 015 22 438 00 LOWER PLATE SUPPORT DESCRIPTION SCREW M5 x 10 SPACING SUPPORT FOR SHOCK ABSORBER 15077 SHOCK ABSORBER 35 x 40 DPB SPRING HEAD FOR SHOCK ABSORBER 15099 HEAD FOR SHOCK ABSORBER 15062 ELBOW M F 1 8 A 10 NIPPLE 1 8 1 8 AIR FLOW REGULATOR URG 8 2 ROLLER BEARING GUIDE VACUUM HOSE SCREW TSTC M8 x 20 SUPPORT ASSEMBLY BEARING ROLLON SUPPORT 15080 SCREW TCEI M8 x 55 BUSHING PIN COLLAR BUSHING 121 x 16 x 18 LOWER HOSE BLOCKING 15154 UPPER HOSE BLOCKING 15155
17. Dynachem Division against defects in material and workmanship for a period of 90 days from date of receipt by the customer during which time Dynachem wiil be responsible for the replacement or re pair at its option of any defective parts and for any labor charges connected with the repair of the Vacuum applicator mod 724 Dynachem for an additional 90 days period warrants that it will re place or repair at its option any part that proves to be defective ho wever the customer will be responsible for all labor charges during this additional 90 days period Dynachem should be notified in writing of any defect in material or workmanship of the Vacuum applicator mod 724 and if so instructed by Dynachem the Vacuum applicator mod 724 or any part thereof will be shipped freight paid by Dynachem to Dynachem for repair Neither the Vacuum applicator mod 724 nor any part thereof should be returned to Dynachem without written authorization from Dyna chem This warranty is effective only under the condition that the Vacuum applicator mod 724 is installed in accordance with Dynachem speci fications Additionally the warranty is null and void if the Vacuum applicator mod 724 is abused or operated contrary to the instructions or if alte rations or repairs are made by other than authorized Dynachem repre sentatives or by written permission from Dynachem The warranty for the Vacuum applicator mod 724 does not cover the SIL
18. PART NUMBER Mil spec connector 3102 18 10P Quick adapter clamps 105 21 043 Manifold for milspec connector Elbow 105 14 410 Top platen opening holder assy Rubber blanket top 1 6 mm OV Top platen opening holder assy Yellow vacuum hose Securing block bolt 12 x 60 Top platen secur block assy 1500 Proximity switch Siemens 3RG 4012 00 012 015 00 058 00 015 01 047 01 015 22 304 00 015 01 056 00 015 22 305 00 015 02 009 00 015 22 305 00 015 21 220 00 015 02 060 01 015 02 060 00 015 20 109 00 Dynachem VACUUM APPLICATOR MOD 724 FIG 3 MOD 724 FIG 4 VACUUM APPLICATOR u c ersten ms Oe EE ee EE KER YT 3 ISSUED 1 1086 REV REF NS 10 12 13 14 DESCRIPTION Pressure detector Two digit preselector assy Cherry T56 magnetothermal switch safety transformer Fuse holder clamp Weidmuller SAK S1 3PH diode rectifier Semikron SKD 25 04 Static relay Crydom D2440 3PH magnetothermal switch Fuse holder Hager L501 3PH magnetothermal switch safety motor pump Siemens 3VE1 010 2L 3PH contactor Siemens 3TB42 170A N1 3PH microswitch CGE Cema 114 FCT03 3PH main switch Breter 3 03 11 OP 3PH ok light indicator CGE Cema 105DTL500 PLC Saia assy for vacuumex 724 PART NUMBER 015 21 222 00 015 20 101 00 015 20 114 00 015 20 117 00
19. applicator mod 724 in its designated work area taking into account the overall dimensions and the recommended space for operation and maintenance See floor plan 2 Remove the blocks used to secure the bottom platen during ship ment Pull the lower platen out to the loading position Replace the hex head machine bolts used to secure the shipping blocks with the original allen key bolts that are attached to the ma chine 3 The Vacuum applicator mod 724 must be level for proper operation Check the Vacuum applicator mod 724 level using a machinest le vel placed on the frame of the bottom platen Make the necessary adjustments using the threaded leveling feet Dynachem VACUUM APPLICATOR MOD 724 ELECTRICAL Caution Before making any electrical connections check the identification la CONNECTIONS bel on the Vacuum applicator mod 724 for the correct power require ments With the purpose of easing the setting up and the use of the machine by an operator who have no knowledge of such use on the system an alphanumeric visualizer is provided which when required could guide step by step the operator so making very easy his her task The machine has been designed for voltages of 220V 380V 415V 480V three phase ground all of which are selectable depending from the Country where instalied on the transformer located into the base which also acts as line separator so offering better
20. button SET UP CGE Cema 080 PLVG Lamp holder CGE Cema 080 ADV Contacts 1NC CGE Cema 080 B11V Indicator lamp 30V 2W Red push button SET UP OFF CGE Cema 080 PRG Contacts 1NC CGE Cema 080 BF11V Orange push button START PUMP CGE Cema 080 PLAG Lamp holder CGE Cema 080 ADV Contacts 1 0 ING CGE Cema 080 B11V Indicator lamp 30V 2W Black push button 5 PUMP CGE Cema 080 NG INO 1NC CGE Cema 080 BF11V Yellow push button CYCLE CGE Cema 080 PLGG Lamp holder CGE Cema 080 ADV Contacts INO INC CGE Cema 080 11 Indicator lamp 30V 2W ellow selector switch PRELIMINARY INSTRUC CGE Cema 080 SMLDG amp holder CGE Cema 080 ADV Eu 1NO 1NC CGE Cema 080 B11V Indicator lamp 30V 2W Emergency push button CGE Cema 077 EER Contact 1NO CGE Cema 077 01 lack commands panel 0191 00 003 3lack messages panel 0191 00 004 Muffin fan connector assy Muffin fan connector free Muffin fan connector whole Muffin fan connector female Muffin fan connector male Muffin fan connector cable holder Resistor 22 K Q 1 2 W Resistor 1 5 0 1 2 W fellow aluminium disk 0158 00 082 onnector 10 poles ILME CNE 10 IVO IV 4 MASTER LIST PNEUMATIC PART NUMBER DESCRIPTION 015 01 003 00 015 01 014 00 015 01 015 00 015 01 031 00 015 01 031 01 015 01 031 02 015 01 031 03 015 01 031 04 015 01 031 05 015 01 033 00 015 01 038
21. it is strongly recommended that SPARE PARTS should be ordered in accor dance with the example given below Write the following details clearly and correctly Serial Number Denomination Manufacturing Year Quantity Figure Number Exact address Position Number Means of dispatch Code Number MORTON INTERNATIONAL 5 DYNACHEM ELECTRONIC MATERIALS ITALY VIALE LOMBARDIA 52 21040 CASTRONNO VARESE ITALY TEL 0332 893190 TELEX 351268 FAX 0332 892153 ABBREVIATIONS USED IN THE SPARE PARTS CATALOGUE L H Left hand POST Back R H Right hand CR Quantity as required INF Lower NF Not supplied SUP Upper RIF Reference only ANT Front NOTE DATA CONTAINED IN THIS PUBLICATION ARE NOT BINDING WE RESERVE THE RIGHT TO MAKE ANY MODIFI CATIONS DEEMED NECESSARY WITHOUT PRIOR NOTICE OO an ps a PART NUMBER 015 20 104 00 015 00 022 00 015 20 107 00 015 20 101 00 015 20 105 00 015 00 023 00 015 22 427 00 015 22 399 00 015 22 427 01 015 22 427 02 015 22 428 00 015 22 412 00 015 22 454 00 015 22 424 00 015 22 432 00 015 22 433 00 015 20 100 10 015 22 452 00 015 20 120 00 015 22 453 00 015 20 102 00 HOW ORDER SPARE PARTS INSTRUMENT PANEL AND CONTROLS DESCRIPTION PILOT LAMP ASSY PUSH BUTTON ASSY SPECIFY COLOR STOP PUMP PUSH BUTTON ASSY THUMB WHEEL DIGIT 56 ASSY SELECTOR SWITCH ASSY EMERGENCY STOP BUTTON ASSY LOWER SUPPOR
22. or equivalent Maximum tank capacity is 5 3 quarts 5 liters 1 11 72 i a Dynachem VACUUM APPLICATOR 724 Adjust the air pressure to 58 PSI 4 bars Check to see the vacuum controller 503 ON OFF power switch is in the ON position Controller 503 The controller must display a pressure in mbar close to atmospheric value 1 1 10 mbar If the display is other than atmospheric value turn off the main switch of the Vacuum applicator mod 724 and back to ON again The display should now be 1 1 10 mbar The controller 503 has already been calibrated to atmospheric value For any further calibration or display information refer to the manufac tures instructions included in the maintenance section of this manual 1 12 hem VACUUM MOD 724 PRELIMINARY START UP When the machine is put on by means of its yellow breaker the machi PROCEDURES ne will signal this condition through the lighting of the POWER ON pi lot lamp The alphanumeric visualizer will signal the date and time for about 3 seconds and after it will visualize the texts n 1 and 4 When no irregularities are detected the visualizer will scan OK s for any compo nent checked during the check list control When however one or mo re drawbacks should be already present when the machine is put on f i lacking of compressed air open protections etc these will be vi sualized one
23. platen sizes VACUUM APPLICATOR MOD 724 VACUUM APPLICATION Printed circuit boards that have dry film solder mask applied to one or PROCESS CYCLE both sides are vacuum processed in the following sequence panel s is plated on the lower heated platen diagram 2 The lower platen is driven beneath the top heated platen and is mo ved upward to seal the chamber and start the vacuum process cycle diagram 3 At the end of the first stage of vacuum there is second stage or slap down of the top blanket to apply mechanical pressure on the circuit board to force the solder mask film to conform around the cir cuit conductors diagram 4 When the cycle complete the vacuum is released and the lower platen returns to the start position to be unloaded and loaded for the next cycle 1 2 PROCESS SEQUENCE OPERATIONS 6 E VACUUM TOP PLATEN MECHANICAL FORWARD STROKE u en MECHANICAL BOTTOM PLATEN VACUUM 8 CYCLE TIME adj 0 180 LIFTING TIME ELSE elu Re ly sa 2x10 10 VACCUM CHAMBER mbar 5 x 10 SLAP DOWN adj 0 20 CLAMPING TIME MECHANICAL RELEASING 10 0 x 103 Average Value TN me SO VACUUM R Dynachem VACUUM APPLICATOR MOD 724 3 6 BACKWARD STROKE Dynachem VACUUM APPLICATOR MOD 724 SCHEMATIC SHOWING C
24. 00 015 01 039 00 015 01 047 00 015 01 047 01 015 01 055 00 015 01 056 00 015 01 057 00 015 01 073 00 015 01 074 00 015 21 200 00 015 21 201 00 015 21 202 00 015 21 203 00 015 21 204 00 015 21 205 00 015 21 206 00 015 21 207 00 015 21 208 00 015 21 209 00 015 21 210 00 015 21 211 00 015 21 212 00 015 21 213 00 015 21 214 00 015 21 215 00 015 21 216 00 015 21 217 00 015 21 218 00 015 21 219 00 015 21 220 00 015 21 221 00 015 21 222 00 Dynachem VACUUM APPLICATOR MOD 724 Air flow regulator URG 4 10 ir cylinder Origa 40 x 800 ir cylinder Fineco 1200 ir filter regulator assy Reducer FRR48 Filter Pressure gauge M012 Lubricator L4 Support for lubricating sys SRW4 irani gauge PRM10K ir flow regoulator URG8 2 cylinder 35 x 40 DP Quick adapter clamps 105 14 401 Quick adapter clamps 105 114 402 Coupling flange 110 04 440 105 14 410 ring type 3100 ose adapter KF40 25 105 16 439 ose adapter KF25 10 105 14 436 piece union 105 14 411 spacing collar 105 14 396 spacing collar 105 11 396 O ring type 3200 ose clamps Serflex 25 45 alve UKA 4 32 0 1 4 alve UDS 12 KUC KUC Aanifold Rapid discharge valve Male nipple 1 4 10 8 L C5 Air quick disconnect 615 aper connection 1 4 10 8 1 Ibow 1 4 10 8 C5 ipple adapter 1 2 1 4 A4 aper connection 1 4 A2 Elbow M F 1 4 A10 Tee piece union F F 1 4 A11 Elbow M F
25. 0130 00 001 3 015 22 378 00 SPRING 4 015 22 379 00 PUMP BLOCKING BRACKET 0130 005 5 015 22 384 00 WASHER d 8 4 17 6 015 22 416 00 SCREW 8 30 7 015 22 417 00 SET SCREW M6 25 8 015 22 391 00 NUT M6 9 015 22 418 00 WASHER d 10 5 21 10 015 22 419 00 NUT M10 11 015 22 405 00 SCREW TSTC M6 x 20 12 015 22 380 00 SLIDING PLATE 0130 00 002 13 015 22 381 00 LEFT SLIDING GUIDE 0130 00 004 14 015 22 382 00 RIGHT SLIDING GUIDE 0130 00 003 15 015 22 383 00 HANDLE DEVICE 16 015 22 420 00 SCREW TE M10 x 20 17 015 00 001 00 PUMP EDWARDS 2 M40 18 015 21 201 00 CENTERING SPACING COLLAR 105 14 396 19 015 01 055 00 COUPLING FLANGE 110 04 440 20 015 22 438 00 SCREW 8 20 21 015 21 227 00 COUPLING FLANGE 22 015 22 422 00 SCREW 8 x 25 i 23 015 21 228 00 REDUCING UNION 24 015 01 047 01 QUICK ADAPTER CLAMPS 105 14 402 25 015 01 073 00 HOSE ADAPTER KF 40 25 105 14 439 26 015 01 074 00 HOSE ADAPTER KF 25 10 105 14 436 27 015 21 202 00 CENTERING SPACING COLLAR 105 11 396 28 015 01 061 00 VAC HOSE CLAMP QUICK REL C105 12 402 29 015 0 1 033 00 PIR ANI GAUGE HEAD PRH 10K 30 015 00 005 00 ELECTROVALVE PVA 10EK 31 015 01 056 00 ELBOW 105 14 410 32 015 21 229 00 HOSE CONNECTION 15026 33 015 21 204 00 HOSE CLAMPS SERFLEX 25 45 34 015 21 220 00 YELLOW VACUUM HOSE d 28 35 015 22 304 00 MANIFOLD FOR MILSPEC SES 15143 36 015 22 439 00 SCREW TCE 5 x 20 37 015 21 203 00 O
26. 1 8 A10 aper connection 1 8 A2 lue hose 10 8 ellow vacuum hose ingle way valve U4 Pressure detector IV 5 MASTER LIST MECHANIC Dynachem VACUUM APPLICATOR MOD 724 PART NUMBER ESCRIPTION 015 02 009 00 ubber shim blanket bot 1 6 mm 015 02 010 00 015 02 01 1 00 015 02 054 00 015 02 060 00 015 02 060 01 015 02 062 00 015 02 063 00 015 02 068 00 015 02 069 00 015 02 070 00 015 02 076 00 015 02 077 00 015 02 078 00 015 02 079 00 015 02 081 00 015 02 082 00 015 22 300 00 015 22 300 01 015 22 301 00 015 22 302 00 015 22 303 00 015 22 304 00 015 22 305 00 015 22 305 01 015 22 305 02 Rubber blanket top 1 6 mm Sealing gasket 15057 Leveling feet Top platen secur block assy 15005 Securing block bolt CEM12 x 60 Rubber blanket frame top 15032 nchor for platens 15046 A uide braket bot platen 15033 xt Air piston bot platen 15034 A oller bearing guide bot platen eater retaining plate 8 mm 315 Heater retaining plate 3 mm 118 Rubber shim blanket bot 4mm Rubber blanket top reinforced 1 6 mm Folding guard lower platen Rubber shim blanket bot 3 Loking key RT Loking keyLFT Coller bushing 12 1 x 16x 18 Box in PVC ibration feet absorber anifold for milspec connector op platen opening holder assy Top platen opening pin Top platen opening braket IV 6 VACUUM APPLICATOR MOD 724 FIG 1 sano FE
27. 2 395 00 015 22 396 00 015 22 344 00 015 22 355 00 015 22 435 00 015 20 124 00 015 22 399 00 015 22 356 00 015 22 357 00 015 00 071 01 015 00 071 02 015 22 358 00 015 22 330 00 DESCRIPTION LEVELING FEET ASSY 15096 LEVELING FEET 15095 NUT M16 CIRCLIP d 16 THREADED ROD M16 x 150 RIGHT DOOR SASH FRAME 0138 06 006 HINGED CONNECTION SCREW TCEI M6 x 10 WASHER d 6 4 12 5 SCREW TSTC 5 20 PLATE FOR BREAKER FIXING 15127 LEFT DOOR SASH FRAME 0138 00 005 LEFT LOCK 440 RIGHT LOCK END FRONT PLATE 15119 LEFT LOWER COVERING DOOR 0138 00 003 BASIC PLATE SUPPORT 0138 00 007 LEFT SHOULDER 0138 00 010 UPPER LEFT CRANKCASE 0138 00 008 12 30 WASHER 13 24 PROXIMITY SWITCH 3RG 4012 OAB00 012 SCREW TE 6 x 15 NUT M6 CHAIN GENOVESE TIE ROD 15038 TOP END PLATE REAR 15152 PROXIMITY SWITCH 3RG 4013 OABOO 8 18 mm UPPER RIGHT CRANKCASE 0138 00 009 SCREW TCE x 20 WASHER 84 x 17 RIGHT SHOULDER 0138 00 011 TRANSPORT BLOCKING DEVICE 15120 i THROTTLE LOCK 15124 1 LOCK KEY COVERING PLATE 15156 LATERAL BRACKET FOR LOCK 15125 SCREW TE M5x 10 GROUNDING CABLE SCREW TCE M5 x 10 HINGE 0138 00 012 RIGHT LOWER COVERING DOOR 0138 00 004 EXHAUST W25 107 01 40 SAFETY FINGERS GRATE BASIC FOOT 0138 00 001 FRAME 0138 00 002 TAB 1 PART NUMBER Dynachem VACUUM APPLICATOR MOD 724 TAB 2 PLATENS 31v22y
28. 3 Cycle microswitches malfunction 56 Emergency OK 57 Vacuum pump 58 Top plate closed 59 Vacuum alarm 60 Safety guard OK 62 Set point 63 Sens FC3 damaged 65 Horizontal translation is failed 67 Sens FC4 damaged 69 Vertical translation is failed 71 Sens FC5 damaged 73 Sens FC2 damaged 115 Dynachem VACUUM APPLICATOR MOD 724 BEFORE PROCEEDING ANY FURTHER MAINTENANCE OPERATION SWITCH OFF THE MACHINE AND WAIT FOR ALL PARTS IN TEMPERATURE TO BE COMPLETELY COLD PERIODIC MAINTENANCE RECOMMENDED EVERY VACUUM APPLICATOR 724 DAY WEEK MONTH YEAR CLEANING OF SILICONE RUBBER SHIMS CHECK UP ON LUBRICATING LEVEL OF PNEUMATIC CIRCUIT CHECK UP ON OIL LEVEL OF VACUUM PUMP REMOVE ANY LAMINATION FUMES CONDENSATE FROM THE PROPER GENERAL COMPLETE CLEANING CHECK UP LEVEL OF GEAR UPPER PLATEN 730 LUBRICATION OF ROLLER GUIDES LOWER PLATEN LUBRICATION OF LATERAL GUIDES FOR FOLDING GUARD CHECK UP ON WEAR CONTACTORS ELECTRICAL PANEL 6 VACUUM APPLICATOR MOD 77777 31VZZV 1113711811 3NOIZVZZI TV AY mn Dynachem HOW TO ORDER SPARE PARTS VACUUM APPLICATOR MOD 724 HOW TO ORDER SPARE PARTS To avoid wastage of time and mistakes in delivery
29. 3 Magnetic switch safety transformer Terminal block connection tuses holder 015 20 117 00 5 6 Phases rectifier SKD25 04 015 20 121 00 Solid state relay D24 40 015 20 118 00 Magnetic switch 17V 3PH Safely line 015 20 112 00 0 20 115 00 Main switgti 3 03 110P Breter 13 SPhases K light indicator 105 DSR 015 20 116 00 Landis amp fiyr microprocessor assy Kindly supply the machine Serial number ty Ref Description 1 Part number Fig SOLDER MASK APPLICATOR Exact shipping address Shipping method Orders should be placed with your local Dynachem office or distribu tor IV 1 ASSY BOT CIR CYLN COMPL CONN CIR CU D DIMEN EV FED HR IND JOG LAM LAT CUT LEN LFT LUBE OV PH PN PNEUM REL REG RT SECT SH SPROC SUPP SW TEMP TRNS VERT nachem VACUUM APPLICATOR MOD 724 STANDARD ABBREVIATIONS USED FOR PARTS DESCRIPTIONS Amps Assembly Bottom Circuit Cylinder Complete Connector Centering Centering unit Diameter Dimension Electrovalve Feed Hot roll Indicator Jogging Lamination Lateral cutting Length Left Lubricating Old Version Phase Part Number Pneumatic Release Regulator Right Section Shore Sprocket Support Switch Temperature Transport Volts Vertical IV 2 MASTER LIST ELECTRIC PART NUMBER Dynachem VACUUM APPLICA
30. C Saia PCA1 B90 Output board for PLC Saia PCA1 A21 Diode 1N4148 Programs PLC Eprom Texas JL25 2764 Messages display Eprom SGS IFI 2716 Diode 1N4002 3PH Main switch Breter 3 03 11 OP 3PH OK light indicator CGE Cema 105 DTL 500 3PH Microswitch CGE Cema 114 FCT03 ransformer 8 2 KVA 50 60 Hz emperature regulator Omron E5CS Q1KJX 522 il spec connector Bendix MS3102 R18 10P male il spec connector Bendix MS3106 R18 10S female Iphanumeric display Mueller Weigert DAA144 F3 roximity switch Siemens 3RG 4013 OABOO 2 18 Proximity switch Siemens 3RG 4012 00 0 12 Microswitch Omron 215 GW22 digit preselector assy Cherry T56 nnector for preselector BCD VACUUM APPLICATOR MOD 724 PART NUMBER DESCRIPTION 015 20 096 00 015 20 104 02 015 00 049 00 015 20 097 00 015 20 104 02 015 00 022 03 015 00 049 00 015 20 107 01 015 00 023 02 015 20 099 00 015 20 104 02 015 00 022 03 015 00 049 00 015 20 094 00 015 00 023 02 015 00 022 01 015 20 104 02 015 00 022 03 015 00 049 00 015 20 105 01 015 20 104 02 015 00 022 03 015 00 049 00 015 00 023 01 015 00 023 04 015 00 091 00 015 00 092 00 015 00 093 00 015 00 093 01 015 00 093 02 015 00 093 03 015 00 093 04 015 00 093 05 015 20 120 02 015 20 120 03 015 00 023 03 015 00 094 00 Red pilot POWER CGE Cema 080 LSRD Lamp holder CGE Cema 080 ADV Indicator 30V 2W Green push
31. FETY GUARD 15135 28 015 22 326 00 BRACKET FOR GUARD 15136 29 015 22 450 00 SCREW TCEI M6 x 20 30 015 22 310 00 LATERAL LEFT MOUNTING TOP PLATE 31 015 22 327 00 RIGHT PLATE SUPPORT 15014 32 015 22 456 00 SCREW 10 45 33 015 22 437 00 SET SCREW 8 15 34 015 02 060 01 SECURING BLOCK BOLT M12 x 50 35 015 02 060 00 TOP PLATEN SECUR BLOCK ASSY 15005 36 015 22 306 00 SHAFT FOR UPPER PLATE ROTATION 15004 37 015 22 311 00 LATERAL RT MOUNTING PLATE 15094 38 015 22 400 00 SET SCREW M8 x 30 39 015 22 401 00 NUT 40 015 22 305 01 SAFETY PIN FOR OPENING TOP PLATE 15010 41 015 22 305 02 SAFETY BRACKET FOR OPENING TOP PLATE 15075 42 015 22 416 00 SCREW TCEI M8 x 30 43 015 22 402 00 LUBRICATING NUT M6 44 015 22 328 00 LEFT BACK PLATE SUPPORT 15012 45 015 22 393 00 SCREW M10 x 50 46 015 22 307 00 TOP PLATTEN COVER 15145 47 015 22 331 02 SCREW TCEI M6 x 10 48 015 22 329 00 LEFT FRONT PLATE SUPPORT 15013 49 015 22 399 00 SCREW x 10 50 015 22 439 00 SCREW x 20 51 015 22 304 00 MANIFOLD FOR MILSPEC 15143 52 015 21 203 00 O RING 3200 53 015 02 063 00 FOR PLATENS 15046 54 015 22 404 00 SCREW 5 5 20 55 015 22 405 00 SCREW TSTC x 20 56 015 00 019 00 THERMOCOUPLE TT 260 J Dynachem LOWER PLATE SUPPORT VACUUM APPLICATOR MOD 724 AB 3 n REF OO SON amp A ho k
32. ICONE RUBBER BLANKETS top amp bottom except for original manufacturing defects reported duping the warranty period Notwithstanding the above and regardless of the circumstances Dy nachem s total liability for any and all claims losses or damages ari sing out of any cause whatsoever shail not exceed the purchase pri ce of the Vacuum applicator mod 724 In no event shall Dynachem be liable for any incidental or consequential damages whether arising from contract negligence strict liability or warranty THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRAN TIES EXPRESS OR IMPLIED INCLUDING THE WARRANTY OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE DYNACHEM is a Registered Trademark N VACUUM APPLICATOR MOD 724 DESCRIPTION Dynachem VACUUM APPLICATOR MOD 724 The Vacuum applicator mod 724 is a semi automatic machine desi gned to ensure complete elimination of air from the surfaces of a prin ted circuit board that has been laminated with dry film solder mask Complete encapsulation of the circuit conductors and intimate con tact of the solder mask film to the surfaces is achieved by using va cuum technology heat and mechanical pressure The Vacuum applicator mod 724 machine consists of two heavy alumi nium platens that are situated vertically above one another during the vacuum cycle diagram 1 The lower platen is movable for loading with circuit boards that have solder mask film applied
33. OMPONENTS OF THE UPPER amp LOWER VACUUM APPLICATOR MOD 724 PLATENS uejejd u pauio duind nnovA 01 uejejd 1901 Alquesse jeusjew ons pos WANOWA OL WANDWA 01 Jeddn PON 1 4 Dynachem VACUUM APPLICATOR MOD 724 SCHEMATIC SHOWING SHIMMING DETAILS FOR LOWER PLATEN pesn eq 19441 0021115 SYNSS1 1594 104 78448 EIS Aiquiesse 1918394 1594 10 used u JO Jepjnous ey mojeq 10 3 8 snw 044 eq oj 9884 pesn oq pinoys ZC Legal 1e 511591 594 104 10441 15 APPLICATOR MOD 724 STATUS OF VARIOUS COMPONENTS DURING PART OF VACUUM CYCLE ER THE FIRST 1 0 Si 151 4 eu si AIP 18901980 JO epis do o s WNNOWA 1eyue q 8085 LL eun 591 JO rz jo 9 11 559 4 e SI WNNOVA S3LON3Q A 6 Dynache
34. RING 3200 38 015 21 223 00 BACK HOSE BLOCKING 15123 DEN ICE 39 015 21 223 01 FRONT HOSE BLOCKING 15122 D VICE 40 015 22 423 00 SCREW x 30 41 015 22 424 00 SCREW MS 12 42 015 21 224 00 SPECIAL ELBOW 15101 43 015 01 047 00 QUICK ADAPTER CLAMPS 105 14 401 44 015 00 004 00 ELECTROVALVE 25 45 015 21 230 00 HOSE CONNECTION 46 015 21 200 00 TEE PIECE UNION 105 14 411 47 015 21 225 00 RUBBER SPACING 48 015 22 425 00 SCREW TCE x 12 49 015 22 426 00 WASHER 4 3 9 50 015 22 384 00 ELECTROVALVE SUPPORT DEVICE 15103 3 51 015 22 302 00 gt Dynachem VACUUM APPLICATOR AIR SYSTEM MOD 724 AZZATE TIPOLITOGRAFIA REALIZZAZIONE Dynachem AIR SYSTEM VACUUM APPLICATOR MOD 724 TAB 5 REF PART NUMBER DESCRIPTION 1 015 21 211 00 TAPER CONNECTION 1 4 10 8 G1 2 015 21 216 00 TEE PIECE UNION F F 1 4 A11 3 015 21 214 00 TAPER CONNECTION 1 4 A2 4 015 21 212 00 ELBOW 1 4 10 8 5 5 015 21 207 01 MANIFOLD UDP 48 015 22 450 00 SCREW TCEI M6 20 7 015 21 219 00 BLUE HOSE 10 8 8 015 21 206 00 VALVE UDS 12 KUC KUC 9 015 22 440 00 SCREW TCEI 5 x 40 10 015 00 040 01 SCREW TCTC M3 30 11 015 00 040 00 CONNECTOR PLUG ELECTROVALVE ULR 1 12 015 00 008 01 SOLENOID 24V D C 13 015 22 442 00 SCREW 65 14 015 01 003 00 AIR FLOW REGULATOR URG
35. T FOR MEASURES INSTR 18133 SCREW TCEI M5 x 10 5 x 20 PINd 5x10 UPPPER SUPPORT FOR MEASURE INSTR 15134 SCREW M4 20 LOWER BOX COVER 15142 SCREW 5 x 12 BOX FOR MEASURE INSTRUMENTS 15140 REAR BOX COVER 15141 CONTROLLER MOD 503 EDWARDS SCREW TSTC M3 10 ALPHANUMERIC DISPLAY DAA 144 F3 ALUMINIUM ANODIZED PANEL TEMPERATURE REGULATOR E5C4 O40 DIN 12 Dynachem VACUUM APPLICATOR MOD 724 Dynachem VACUUM APPLICATOR MOD 724 TAB 6 Dynachem VACUUM APPLICATOR MOD 724 TAB 1 INDEX BASE IT PLATENS LOWER PLATEN SUPPORT VACUUM SYSTEM AIR SYSTEM INSTRUMENT PANEL AND CONTROLS Dynachem VACUUM APPLICATOR MOD 724 Dynachem VACUUM APPLICATOR BASE UNIT MOD 724 1 TAB Dynachem VACUUM APPLICATOR MOD 724 BASE UNIT REF NO DS O N A 015 02 054 00 015 02 054 01 015 02 054 02 015 02 054 03 015 02 054 04 015 22 331 00 015 22 331 01 015 22 331 02 015 22 390 00 015 22 331 03 015 22 332 00 015 22 333 00 015 22 385 00 015 22 386 00 015 22 309 00 015 22 334 00 015 22 335 00 015 22 336 00 015 22 337 00 015 22 387 00 015 22 455 00 015 20 109 00 015 22 389 00 015 22 391 00 015 22 392 00 015 22 338 00 015 22 308 00 015 20 108 01 015 22 340 00 015 22 438 00 015 22 394 00 015 22 341 00 015 22 342 00 015 22 343 00 015 2
36. TOR MOD 724 015 20 111 00 015 20 114 01 015 20 114 00 015 20 111 00 015 20 112 00 015 20 113 01 015 20 117 00 015 20 118 00 015 20 119 00 015 00 041 00 015 00 028 00 015 20 121 00 015 20 122 00 015 20 101 00 015 00 041 01 015 00 041 02 015 20 117 01 015 20 117 02 015 20 106 00 015 20 106 01 015 20 106 02 015 20 106 03 015 20 098 01 015 20 106 05 015 20 120 01 015 20 098 00 015 20 103 00 015 20 116 00 015 20 115 00 015 20 110 00 015 30 001 00 015 00 058 01 015 00 058 02 015 20 120 00 015 20 108 01 015 20 109 00 015 20 013 00 015 20 095 00 015 20 102 02 PH Magnetothermal switch 40A Siemens gt SN3 340 1B Magnetothermal switch 20 25A Telemeca nique GV1 M22 3PH Magnetothermal switch 1 16 20 Telemeca nique GV1 M21 3PH Magnetothermal switch 1 40A Siemens 5SN3 340 1B 3PH Magnetothermal switch Siemens 55 3 306 1 Magnetothermal switch 1 6 3 10 Siemens 3VE1 010 2L Fuse holder clamp Weidmuller SAK 51 Static relay Crydon D2440 Heat dissipator for static relay 107x175 mm Fuse holder Hager 4501 Contactor Siemens 3TB42 17 1 PH Diode rectifier Semikron SKD 25 04 Heat dissipator for diode rectifier S40 75 2 digit preselector assy Cherry T56 Fuse 10 3 38 mm 1 16 Fuse 10 3x38 mm 12 6 3A use 5x20 mm 1 1 F Fuse 5x20 mm I 0 8 PLC Saia assy for Vacuumex 724 Main board PLC Saia PCA1 M51 M4 board for PL
37. ached the controller should display approximately 2 0 mbars VACUUM INDICATOR 11 4 Dynachem VACUUM APPLICATOR MOD 724 12 At the end of the first stage of vacuum the chamber is opened to at mosphere causing the top rubber diaphram to move downwards and slap down on to the panel This mechanical pressure causes the solder mask resist to conform around the circuit traces The slap down time is adjustable see trouble shooting figure and will vary from 2 to 10 seconds depending on the size of the air emittance valve used the type of soldermask dry film and the con figuration of the printed circuit panel 13 When the total cycle is complete the platens will open and the bot tom platen will return to the loading position ready for the next cy cle Caution j The platen and processed panel are hot Handle with care to avoid ER burns If the processed panel has any defects such as resist wrinkles or air entrapment around the circuit traces refer to the trouble shoo ting section VACUUM INDICATOR Minimum vacuum BS for I down action TN nachem VACUUM APPLICATOR MOD 724 TROUBLE SHOOTING GUIDE PROBLEM 1 PROBABLE CAUSE SOLUTION 2 PROBABLE CAUSE SOLUTION PROBLEM 1 PROBABLE CAUSE SOLUTION 2 PROBABLE CAUSE SOLUTION 3 PROBABLE CAUSE SOLUTION THE VACUUM APPLICATOR MOD 724 DO NOT SWITCH ON 1 or F2 fuses burn out Replace it Emerg
38. ame way if the lower table raises but does not act on the end of stroke upper sensor Fc4 or acts on it but this does not move the machine is emergency stopped and on the alphanumeric visualizer the message SEN Fc4 DAMAGED will appear Special care has been devoted to the members which are charged of safety and accident prevention Actually a movable guard prevents any access to the upper table and could emergency stops the machine If the upper table should be raised it is first necessary unscrew the stop screws and with such a condition the machine cannot be opera ted Only when the voltage is off it is possible to access to the control pa nel all external components put under tension are fully protected by proper guards and are grounded In any moment of the cycle by pressing one of mushroom head pu shbutton the machine will be immediately stopped and all electric component external to the control board will be put off but the alpha numeric visualizer and the vacuum device The machine can be reactivated so automatically effecting the set point when the SET UP pushbutton will be pressed another time The illuminated pushbutton CYCLE is also used of confirming to the microP that the order it put out as presetting the table temperatures ecc has been carried out This is only valid when operating under the guided mode i e when having operated the selector PRELIMINARY INSTRUCTIONS The thermoregulating s
39. at the time i e sequentially after removal of first the se cond will show until they could be entirely eliminated On the visualizer some command to be carried out will be shown and when necessary it will be possible select the operator s guide through the selector PRELIMINARY INSTRUCTIONS When this selector should not be activated the visualizer after the initial messages will show only the date and the time but it will remain ready for emitting any alarm and diagnostic message 1 13 VACUUM APPLICATOR MOD 724 For starting up the machine or for restoring the machine operation af ter an emergency occurred it will be only necessary to press the SET UP pushbutton then provided that the machine is not on the end of cycle step the set point will be effected and the stored alarms will be erased By actuating the SET UP pushbutton the thermoregulator temperatu re control UPPER PLATE and LOWER PLATE displays will light and it will be than necessary to set again up the working temperature When the preset temperature of tables is reached the vacuum pump could be activated through the START PUMP pushbutton should be to note that the pushbutton STOP PUMP which is to use for stopping the pump is enabled only when the movable table the lo wer one is on fully out position i e when the machine is at the end of cycle 1 14 Dynachem VACUUM APPLICATOR MOD 724
40. ency push button defective Replace it THE PUMP DO NOT ROTATE Thermaloverload is off Reset it and check power consumption Thermaloverload defective Replace it Motor pump burnt out Replace it PROBLEM 1 PROBABLE CAUSE SOLUTION 2 PROBABLE CAUSE SOLUTION nachem VACUUM APPLICATOR MOD 724 NO VACUUM APPLICATOR MOD 724 ON THE APPLICATION CHAM BER F5 or F6 fuses burn out Replace it EV6 or not functioning Replace fuse inside at the electrovalve PROBLEM 1 PROBABLE CAUSE SOLUTION 2 PROBABLE CAUSE _ SOLUTION 3 PROBABLE CAUSE SOLUTION PROBLEM SLAP DOWN CYCLE NOT ACTIVATE Replace it Preselection slap down time is zero EV7 not functioning Check fuse if necessary replace it HEATERS ELEMENT NOT FUNCTIONING 1 PROBABLE CAUSE SOLUTION or fuses burn out Replace it 2 PROBABLE CAUSE SOLUTION 3 PROBABLE CAUSE SOLUTION Temperature regulator defective Mil spec connector defective Check wires connection 4 PROBABLE CAUSE SOLUTION Heater element burnt out Replace it PROBLEM 1 PROBABLE CAUSE SOLUTION 2 PROBABLE CAUSE SOLUTION 3 PROBABLE CAUSE SOLUTION 4 PROBABLE CAUSE SOLUTION nachem VACUUM APPLICATOR MOD 724 WRONG PROCESS APPLICATION Wrinkles on surface Pay attention at the prelamination Must be cold and wit
41. g ON 1281002 euu j eje Ne 5 wasis ainsseid jo 1109 uono uuoo 32018 Dynachem VACUUM APPLICATOR MOD 724 42018 10101N 9 TW Ajddns 9 ER o duet uonng 5 sAejal Jang vs mund 5194 oneisnuy 4 rir os Jounojsue1 m i Ts d 1 2d 1981U02 H 1 paoy 23 noj TY J1OJE NUSA D 15 14 12 220 4 5 220 22044 220 25 mm 3000v Insulation E VACUUM APPLICATOR MOD 724 Control box mitintan Motor pump muffin fan Vacuum pump 220V Main transformer 3PH OK light indicator Dynachem m VACUUM APPLICATOR MOD 724 211 Dynachem VACUUM APPLICATOR MOD 724 Dynachem Bot temperature regulator Upper heat element Vacuum meter thermocouple thermocouple Top temperature regulator Lower heat element VACUUM APPLICATOR MOD 724 LOS
42. hamber as well as equilize the heavy aluminium mass of the platens To put the machine into a continuous running mode it is necessary set at zero the cycle time thumb wheels Disconnect the main power supply before servicing the Vacuum appli cator mod 724 A mechanical lockout is recommended to prevent accidental powering up to the machine 17 Dynachem VACUUM APPLICATOR MOD 724 OPERATION SAFETY 1 Operation of the Vacuum applicator mod 724 requires attention to safety with respect to both the mechanical functions of the machine and the chemical properties of the dry film 2 Refer to the Dynachem technical data included in this manual A Guide to the safe handling and use of laminar products 3 Avoid contact with the aluminium platen frames when they are hea ted to operating temperatures The surface temperatures are in the range of 150 to 180 F 66 to 82 C WARNING 4 Disconnect and lockout the main power supply before opening the access panel doors to make adjustments or servicing the Vacuum applicator mod 724 A mechanical lockout is recommended to pre vent accidental powering up of the machine II 1 Dynachem VACUUM APPLICATOR MOD 724 START UP 1 Switch ON the main power 2 Turn the air pressure on Check Operating area 4 Air pressure regulator Main power switch Picture 1 The white light main light is ON 3 Push set up
43. hout pressure facilitating air exhaust from the sandwich in the vacuum application Spot in the surface without solder mask The temperature is too much heigh please decrese accordance at the film specifications Air entrapment Prelamination not properly carry out Not sufficient SLAP DOWN time Temperature less than require film specification Solder mask not covering islands and traces because is split out CYCLE TIME and SLAP DOWN time longer than we suggested 50 60 seconds cycle time 8 12 seconds slap down time STARTING MESSAGES nachem VACUUM APPLICATOR MOD 724 1 Vacuum applicator mod 724 for DFSM application Dynachem 4 If you need activate Preliminary instructions 7 When starting push Set Up button please 10 PLS confirm my questions by Cycle pushbutton 13 Set cycle time amp temp 100 C max Did you do this 16 Are plates in selected temp 19 Start pump 21 Put board and push Cycle button 24 Cycle started 25 Lower plate IN 27 Lower plate UP 29 Air exhaust 30 Slap down 31 Vacuum release 32 Lower plate down 34 Plate move back 36 Cycle ended 38 Noslap down 111 4 DIAGNOSTIC AND CHECK MESSAGES WHEN ALARM IS ON nachem VACUUM APPLICATOR MOD 724 40 Check control 42 Emergency 43 Pump overload 44 Top plate opened 46 Vacuum not reached 48 Safety guard off 51 Air pressure low 5
44. insulation warranty The machine installation employs only two voltages 220V three phase for the power section and about 24V DC for the microP Landis amp Gyr and for all auxiliary devices High voltages exist within the unit when the power is on All appropria te safety precautions for the servicing and operating of electronic equipment must be observed Whenever the unit cover is to be ved switch off and disconnect the power supply 1 9 PNEUMATIC CONNECTIONS nachem VACUUM APPLICATOR MOD 724 The compressed air supply shop to the Vacuum applicator mod 724 should be a minimum of 85 PSI 6 bars Connect an air line to the air supply fitting and adjust the pressure re gulator to 58 PSI 4 bars Check the oil level in the air filter assembly and check to sight glass to see that the air lubrication is adjusted to 1 to 2 drops of oil every 10 cy cles Use one of the following when additional oil is needed ESSO EP15 BP ENERGOL RD505 SHELL TORCULA OIL 32 MOBIL OIL MOBIL MISLUB 27 TEXACO ROCK DRIL LUBE X5W GULF GULFSTONE 15 110 VACUUM APPLICATOR MON 724 PRELIMINARY CHECK OF VACUUM APPLICATOR MOD 724 FUNCTIONS Caution Check the oil level sight glass on the vacuum pump to make sure that the oil the pump is above the minimum level line Use only special vacuum pump oil Edwards high vacuum oil grade 15
45. l dimensions width length height min height max 2 Working height min max 3 Weight total net gross 4 Minimum work space operator maintenance 5 Power supply US European standard Transformer supplied for other voltages 6 Compressed air required pressure consumption EEE Ss e Dynachem VACUUM APPLICATOR MOD 724 1185 mm 46 5 inches 1805 mm 71 0 inches 1250 mm 49 0 inches 1346 mm 53 0 inches 940 mm 37 0 inches 1015 mm 40 0 inches 810 1785 10 1014 2235 Lb 800 mm 32 0 inches 1000 39 0 inches 480 3 Ph 60 Hz neutral ground 9 5 Amps FLC 380V 3 Ph 50 Hz neutral earth 12 Amps FLC 6 kg cm2 85 PSI 28 NL min 1 moi WORKING CHARACTERISTICS 1 Dimensions of the chamber 2 Suggested dimensions of the panel width max length max thickness min thickness max hem VACUUM APPLICATOR MOD 724 650 x 650 mm 25 5 x 25 5 inches 610 mm 24 inches 610 mm 24 inches 0 4 mm 0 016 inches 3 4mm 0 134 inches Dynachem VACUUM APPLICATOR MOD 724 FLOOR PLAN 22 500 20 1185 46 7 20 amp PNEUMATIC CONNECTION MEN d Va amp TON ELECTRICAL CONNECTION 8 r Dynachem VACUUM APPLICATOR MOD 724 WARRANTY The Vacuum applicator mod 724 is warranted by Morton Thiokol Inc
46. m VACUUM APPLICATOR MOD 724 G THE SLAP DOWN STATUS OF VARIOUS COMPONENTS DURIN PART OF VACUUM CYCLE un Jeued u uo eui o WJOJUO9 8Jeupe oj peuejjos 9240 jeqqni 0021115 Jo 590014 Aq 1nss 1d eu Jequieuo padde 1115 WnnovA I 7 Jaued au 220 si JE 105 SI Og L jexueiq eui 550106 s nssaud 0 u q seu Jepjos 251 141 O peuedo si jexue q Jaddn out ease SUL 3unssaud 5 SALONAG qariddv S NI38 SALONAG INSTALLATION SETTING UP FR Dynachem VACUUM APPLICATOR MOD 724 VISUAL INSPECTION 1 Remove the Vacuum applicator mod 724 from the shipping crate as soon as possible after receipt and check for any damage that may have occurred during transport 2 In case of any damage notify the Dynachem office or forwarding agent responsible for shipment no later than 8 days after receipt 3 The following items required for installation of the Vacuum applica tor mod 724 have been included with the shipment Manual Key to access panels Plastic box tools Vacuum controller fuses Shim inserts shipped in lower platen 1 Place the Vacuum
47. should be in the range of 150 170 F 66 77 C Dynachem VACUUM APPLICATOR MOD 724 7 Setthe cycle timer to the required time for the solder mask film and type of PC panel being processed Normal cycle time is approxima tely 50 t0 60 seconds 8 Allow 10 to 15 minutes for the platens and rubber inserts to reach operating temperature The time for the platens to reach temperature and equilibrium can be reduced by turning the cycle timer to maximum and push the cycle start button This can be repeated until the controllers indicate the preset tem perature has been reached Reset the times as noted in Step 7 Before proceeding to process production panels in the Vacuum ap plicator mod 724 reter to the section on Solder Mask Lamination and Vacuum Application This section describes the various lami nation equipment and the proper lamination technique to assure successful vacuum application of the dry film solder mask to the surface of the printed circuit panel 9 Place one panels in the operating area of the lower platen Picture 1 10 Push the cycle start button Picture 1 The bottom platen will move into position under the top platen and they will close to form a sealed vacuum chamber and start the heat and vacuum cycle 11 As vacuum is being drawn the digital readout of the vacuum con troller 503 will reflect the atmospheric conditions in the vacuum chamber When the correct vacuum is re
48. ystems of the upper and lower table are entirely electronic ones and they do not require any maintenance anyway it should be suitable to periodically control the correct operation of for ced ventilation systems both on the control panel and of the vacuum pump The electrovalves are equipped with DC solenoids and therefore are not related to the frequency while the solenoid switches can operate both with 50 and 60 Hz For all component related to the fully machine operation have been se lected those with a very long life but anyway the lubricant levels of the vacuum pump should be periodically checked Although all solutions for diagnosing the machine alarms have been studied it is however possible to obtain more informations in case of failyr d the enclosed electric diagrams 1 16 VACUUM APPLICATOR MOD 724 THE ALARMS REMAIN STORED EVEN IF THEY HAVE A VERY SHORT DURATION FOR PREVENTING OF HAVING THE MACHINE EMER GENCY STOPPED WITHOUT KNOWING THE REASON OF FAILURE IN ANY CASE THE ALARMS WILL BE ERASED WHEN NO LONGER EXISTING THROUGH THE SET UP PUSHBUTTON Prior to committing the Vacuum applicator mod 724 to production it is recommended to run the machine for 10 to 24 continuous hours with the heat and vacuum ON and the platens in the closed sealed posi tion This conditioning will help assure good vaccum application of the solder mask film by removing any moisture and dust from the c
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