AWARE VEHICLE INTELLIGENCE INSTALLATION MANUAL FOR
Contents
1. ee PGPSORF i s ORR ee GPS active Slow GPS acquired i Cellular Modem OFF Cellular Modem signal E strength Low amp no service Flash Cellular Modem signal Steady strength High ON Cellular modem transmitting Fast Highest priority for LED data Flash C Shall indicate for a a Te minimum of 3 seconds Communication on J1939 Slow data link Flash Cellular modem receiving Fast Highest priority for LED data Flash D Shall indicate for a minimum of 3 seconds Flash Rate Definition Heartbeat 1 flash every minute Slow Flash 1 flash every second Fast Flash 4 flashes every second 28 March 6th 20082. AWARE VEHICLE INTELLIGENCE INSTALLATION MANUAL FOR INTERNATIONAL amp TRUCKS 99001 56001 59001 91001 92001 9400 and 9900 MODULES ARE NOT ACTIVATED WHEN SHIPPED PLEASE SEE THE ACTIVATION GUIDE 1 March 6th 2008 TABLE OF CONTENTS 1 AWARE Vehicle Models be eb EA DA Lb B tore iom mol NER oet 12 PCC RECEXpOstire M Orman ac ENESES 2 CHOW the S VSEem WOKS eod Ute pda obtutu tte Kat Installation Components ioo veas buo cuts a A dio get hut bn pude p eku ieu dikes S4 IRI C On OMe US eo iia rideo etn coe eda a idm a e mon 2 23 Dryer Alert Kit Components Optional oen e PE HG tod d ote DS 3 3 Fuel Tax Indicator Light Components 3 4 Components Provided by Installer ccsssesseecceececeeeeseeeeeceeeeeeseeeseeeeeeeeeeaaas Zo AWARE Module ma tor pea eut M EE UTR NUN NES MEM Bib EU USE UN UU ERE 5 AWARE Mam Harness Installati t s ovis eu eri re e d ropes d qu Rad eR a OE eaten snes ond euros UON 2 ae tei tei 2 99 JI9S9 COnDDEGUOD 5 3 1 J1939 Flat 3 pin Connector with Terminating 23 39
3. 8 Fuel Tax Reporting Indicator Light Optional 1 The recommended location for the Driver Alert Switch is the lower left base rail of the instrument panel next to the diagnostic connector f the recommended location is not available select a location that is accessible to the driver but away from normal vehicle operation equipment lf Recommended Location Figure 25 Fuel Tax light location 2 The recommended method to create a rectangular switch slot is to use a Green Lee Punch P N ZTSE4426 from SPX 3 Insert the No Data Logged light into the Plastic Plate until it snaps securely in place 4 Attach the No Data Logged connector from the fuel tax adaptor harness to the No Data Logged indicator light 17 March 6th 2008 5 Crimp a splice pack terminal onto the white ground wire CHASGND 1 of the fuel tax adaptor harness 6 Insert the CHASGND 1 wire into a GROUND Splice Pack located behind instrument cluster Ground Splice Pack Figure 28 Ground Splice Pack 7 Splice the pink IGN circuit ignition from the fuel tax adaptor harness together with the pink IGN circuit ignition of the Aware main harness 8 Crimp a splice pack terminal onto the blue PNL1 circuit panel dimmer feed of the fuel tax adaptor harness 9 Connect the blue PNL1 circuit panel dimmer feed from the fuel tax adaptor harness to the vehicle panel dimmer circuit splice pack The vehicle panel dimmer circ
4. Corrugated 3 8 diameter 10ft e 1336193 Cable Tie black 7 4 e 1336205 Tie Down black 1 x 1 3 2 Driver Alert Kit Components Optional Kit Part Number 2589356C91 3593875C2 Driver Alert Switch e 3594960C91 Driver Alert Switch Harness 3 3 Fuel Tax Indicator Light Components Optional Kit Part Number 2592410C91 e 3803693C1 Light Data Not Logged 3607898401 Relay Fuel Tax 3 4 Components Provided by Installer e Assorted tie wraps e Splice kit crimp tool e Green Lee Punch for standard rectangular Eaton Cutler Hammer Switch part number ZTSE4426 from SPX e Diamond Logic Builder Service tool for programming provisioning module e EZ Tech COM cable IC3 or IC4 4 March 6th 2008 4 AWARE Module Installation 4 1 i 2 3 GPS Antenna Cellular Antenna Figure 1 Module antenna plugs J1 Connector Color Black J2 Connector Color Gray Figure 2 Module connector locations Day Cabs Place the AWARE module behind the driver side seat with the module connectors facing the driver side door to allow for easy harness routing Mount the module with the wire harness connectors facing the driver side door to allow for easy harness routing Center the module on the plastic panel and secure the module with self screwing self tapping screws into the plastic panel Note Do not drill through the back cab wall March 6th 2008 Back Panel Driver Seat NOT CAB
5. VIN Name of the vehicle being programmed Under Module highlight International Telematics select Tools Get Data Get Module Data De International amp Diamond Logic Builder File Edi View Advanced Logic Tools Diagnostics Help Editing IHTWHAAR742091308 DE S953 amp amp me rctDaa f Program A ligat 8 bf Program Test Bench Select advanced Logic Features TEUER Connect Signals Center Panel Cluster Messages HTMMAALO6H319481 El VIN 1HTWHAAR74091308 Confi Status Description Selected Vehicle Detected IHTMMAAL96H319480 zol IHTWHAAR74JOS1308 9 499690010 520710020 520710215 539580080 ee 539580101 VIN Name Highlighed Selected Module pesce International R T International R Address Data Link hitachi CAT ESC II 33Drivetrain 71939 O Description International R Telematics Software Support 88 74 Dr ivetrain J1939 Engine Controller 520710267 520710020 Transmission Controller 5 ABS Controller 11 Drivetrain 71939 l 3 Gauge Cluster 23Drivetrain 71939 v O confiouratin 18471 11071 Global Broadcast Messages J1708 on proprietar __O Switch Door Pod J1708 T First 6 Pack Switch Module inii lS jSuitch amp Door Pod J1708 ara Kernel s 45 Data Version INTERNATIONA
6. WALL Connectors Cab floor facing driver door Figure 3 Module Location in a Day Cab 4 2 Sleeper Cabs 1 Place the AWAREmodule on the forward wall inside the vehicle storage compartment luggage compartment under the sleeper bed behind the driver 2 Mount the module in a high location that will not be damaged by toolboxes or other equipment Ensure the mounting holes will not interfere with equipment on the other side of the compartment wall Note Do not drill into the rear wall of the cab 3 Drill mounting holes according to the module mounting pattern 1 180 4X 5 280 x e 3 190 pese gug aain pispa egepen ie eaen neaten pya SLT AR feet MRI eee caet ones ha S f Dna Ens K E Eric itr ES TEND ae gt ipu ES OBERE pue m M Ou f e EOWilla mas ue 4i WS BEE dene Dust S OL wat hun un ho 7 6 w3 X Figure 4 Module mounting pattern 4 Fasten module to wall using 4 bolts and nuts with module connectors facing up to allow easy wire harness routing 6 March 6th 2008 Figure 5 Module Mounted in Luggage Compartment 5 AWARE Main Harness Installation Heference the Cab Master Service Manual for more information The manual can be found on ISIS at http service navistar com Remove all three gauge cluster assemblies Remove the driver s side kick panel and the interior trim piece located above the clutch and brake pedals Hemove
7. Cab Harness 4 Attached the AWARE J1939 3 pin female connector to the Main Cab Harness male connector o Attach the J1939 flat 3 pin male connector from the J1939 Extender Harness to the AWARE Harness near the module 6 Attach the J1939 flat 3 pin female connector from the J1939 Extender Harness to the other Main Cab Harness connector J1939 Connection on Vehicle Main Cab Harness J1939 J1939 Main Cab Harness Connector Connector J1939 Connection with Aware Harness amp Extender Harness Main Cab Harness J1 939 J1939 Extender Harness J1 939 Main Cab Harness Connector Connector o o o o 5 E 2 o z o lt Figure 17 Configuration with J1939 Extender Harness 7 Proceed to Section 5 4 Install 9 pin Diagnostic Connector 5 4 Install 9 pin Diagnostic Connector 1 Remove the 6 pin diagnostic connector from the instrument panel base rail 17 March 6th 2008 Figure 18 Remove 6 Pin Diagnostic Connector Cut off all four wires close to the connector back shell He terminate the four wires with the Deutsch terminals provided in the kit Insert the four wires in the 9 pin diagnostic connector that is part of the AWARE Telematics Harness See the attached pin out chart for the 9 pin diagnostic connector as a guide 5 Attach the 9 pin diagnostic connector to the instrument panel base rail in th
8. detergent cleaner and wipe dry with a soft cloth 2 Remove the backing off of the bottom of the antenna revealing the adhesive surface Note The GPS antenna must be mounted so that it has a clear view of the sky 3 Place the antenna to the left rear corner of the cab roof on a flat panel surface 4 Hold in place for 10 seconds to ensure adhesive sets 14 March 6th 2008 Figure 21 Antenna Location 5 Insert the two antenna cables into convolute tube 6 Loosen the floor mat 7 Drill a 1 inch hole in the left rear cab floor corner with a circular metal hole saw Antenna cable Figure 22 Antenna routing on cab wall 8 Attach the grommet into the hole with the rubber end pointing down 9 Route the two antenna cable ends through the grommet and pull the antenna cables through until the convolute tubing is placed against the back wall of the cab 10 Use the self adhesive strips with tie wraps and secure the convolute tube with antennas cables to the back wall of the cab CAUTION The routing of the AWARE antenna cable is extremely important There must not be any kinks in the cable and it must not be routed in such a manner as to make it susceptible to cuts in the outer insulator Cuts and or kinks in the cable will adversely affect AWARE signal reception and may permanently damage the AWARE module 11 Route the antenna cables in the cab to the AWARE module 12 Connect the antenna cables finger tight only 13 Coi
9. frequency electromagnetic energy emitted by FCC regulated transmitters Those guidelines are consistent with the safety standard previously set by both U S and international standards bodies The design of this cellular module complies with the FCC guidelines and these international standards WARNING While the system is in operation a separation distance of at least 20 centimeters approximately 8 inches must be maintained between the cellular antenna and the body of all persons in order to meet the FCC RF exposure guidelines 2 How the system works The AWARE module is a data collection and communication system mounted on a vehicle It consists of a GPS and cellular antenna and a data communicator module The data communicator module collects the vehicle s location and system information and sends it to the network control center through wireless technology 3 March 6th 2008 3 Kit Installation Components 3 1 39000 Kit Components Kit Part Number 2595352C91 e 3620482091 AWARE module e 2990242095 AWARE main harness e 2590243C91 Harness J1939 Flat 3 pin adaptor e 2588150C91 Combined GPS amp Cellular Antenna 3561047C1 Bolt M6 x1 0 x 30mm long class 10 e 3535410C1 Nut M6 x 1 0 w washer class 10 e 1331637 ocrew 14 x 1 5 inch self drilling e 1659750C1 Terminals Deutsch Diagnostic Connector e 1326518 Grommet Tyco CES1 2027572C1 Wire crimps Duraseal D 406 002 e 2590862R1 Activation Guide e 1336182 Tubing
10. uti D Ma eito d idet to c ian 10 4 Prostran emiplates to mod le CEL el ION UM 12 Final Assembly SEPS E A m LE MEA A JProsrim Parameters Manually voc a B Aware Telematics Module LED Troubleshooting 2 March 6th 2008 1 AWARE vehicle Models This installation procedure is for the International 5000i and 9000 Series Applicable models include International 5500i 96001 5900i 9100i 92001 9400i and 9900i Other vehicles may not be similar 1 1 Before Installing Please read this entire document prior to installing the AWARE module Pay attention to all Cautions and Warnings CAUTION Unauthorized antennas modifications or attachments could impair call quality damage the module or result in violation of FCC regulations Do not use the module with a damaged antenna Please contact your local authorized International dealer for antenna replacement WARNING To avoid property damage personal injury or death park the vehicle on a flat level surface set the parking brake turn the engine off and chock the wheels 1 2 FCC RF Exposure Information In August 1996 the Federal Communications Commission FCC of the United States with its action in Report and Order FCC 96 326 adopted an updated safety standard for human exposure to radio
11. 2 30 40 50 4 Model Year 2002 and After Enter Value 0 4 7 2 13 2 18 8 23 2 15 Select Parameter Analog 1 Y Values Model Year Pre 2002 Enter Value 0 41 103 162 250 Model Year 2002 and After Enter Value 0 63 125 188 250 26 March 6th 2008 Park Brake 16 Select Parameter Enter Value 17 Select Parameter Enter Value 18 Select Parameter Enter Value 19 Select Parameter Enter Value Service Brake 20 Select Parameter Enter Value 21 Select Parameter Enter Value 22 Select Parameter Enter Value 23 Select Parameter Enter Value Parking Brake Switch Status Source General Purpose Input 2 Analog 2 Mode Analog Battery Ignition biased sensor Analog 2 X Values 30 30 50 70 70 Analog 2 Y Values 1 20 2 2 0 Service Brake Switch Status Source General Purpose Input 3 Analog 3 Mode Analog Battery Ignition biased sensor Analog 3 X Values 30 30 50 70 70 Analog 3 Y Values 1 2 2 2 0 Driver Alert Switch f the Driver Alert Switch has been installed perform the next step 24 Select Parameter Enter Value 25 Select File Save Driver Alert Switch Installed Enable 26 Select Edit Update Software Update Module to program the module 27 March 6th 2008 B AWARE Module LED Troubleshooting Table Internal Fault Detected Fast Highest priority for LED Flash A Indicates in Awake and Ignition modes also a
12. Attach the J1939 flat 3 pin female connector from the Main Cab Harness to the AWARE Harness 3 For model years prior to 2008 proceed to Section 5 4 Install 9 pin Diagnostic Connector For model years 2008 and newer the vehicle is already equipped with a 9 pin diagnostic connector Proceed to Section 5 5 Accessory Equipment Monitoring Connection 5 3 2 J1939 Round 4 pin Connector with Terminating Resistor 1 Remove the terminating resistor from the Main Cab Harness and discard 2 Locate the J1939 Adaptor Harness contained within the kit It contains a J1939 flat 3 pin connector and a J1939 round 4 pin connector 10 March 6th 2008 3 pin flat connector 4 pin round connector Figure 14 J1939 Adaptor Harness 3 Attach the J1939 Adaptor Harness to the AWARE Harness J1939 Adaptor Harness Figure 15 ABS Harness amp J1939 Adaptor Harness 4 Attach the J1939 round 4 pin connector from the J1939 Adaptor Harness to the Main Cab Harness 5 Proceed to Section 5 4 Install 9 pin Diagnostic Connector 5 3 3 J1939 Connector with NO Terminating Resistor 1 J1939 Extender Harness Part Number 2590245C91 MUST BE ORDERED when the terminating resistor is NOT located behind the 9 pin diagnostic connector 2 The J1939 Extender Harness contains a J1939 flat 3 pin female connector and a J1939 flat 3 pin male connector 11 March 6th 2008 Figure 16 J1939 Extender Harness 3 Disconnect the J1939 connectors on the Main
13. J1939 Round 4 pin Connector with Terminating Du 11939 Connector with NO Terminating 24 JInstall9 pinm Diagnostic C uultu dete ed ue 5 5 Accessory Equipment Monitoring 0 5 5 1 R Ee CIC A E E A T E E tae E P E PUE 5 5 3 SEVICE BIAK O tdi ae ted ME E Driver Alert Switch 4 Fuel Tax Reporting Indicator Light Optional esee ate 0 10 1 Download Templates arinen a pde pates toni ted EEEN WOM SC UD A HE 10 1 2 ep petet eo a sete di 10 2 Import Templates into Diamond Logic 10 3 ADD module Dehesa
14. L TELE INTERNATIONAL TELE State Aware telematics activated Module Highlighted 20 March 6th 2008 9 Select Edit Update Software Update Module a If the screen displays a message Already at latest version click the OK button and proceed to the next section The module already has the latest version of software Already at Latest Version Telematics INTERNATIONAL TELEMATICS GEM1 version 50 already at latest software version b If the Status field next to VIN Name updates to Unsaved Changes perform the following steps The module needs upgraded to the newer version of Software as displayed in the selected module column 1 Select File Save 2 Select Tools Program Program Module BY International Diamond Logic Builder File Edit View AdvancedLogic Tools Diagnostics Help Editing 1HTWHAAR 743091308 DE A 9 6ecetdata P Program 0 5 DY Program Test Bench Select Advanced Logic Features Faults Connectors Signals Center Panel Cluster Messages T VIN Name Selected Vehicle Detected lHTMMAALO6H319481 VIN IHTWHAAR74J091308 1HTMMAAL96H319480 LHTWHAAR 7 47091308 9Unsaved Changes 499690010 520710020 520710215 539580080 539580101 Selected Module Detected hitachi CAT ESC II Drivetrain J1939 International R T International R T International R Telematics So
15. ave 10 4 Program Templates to module 17 Select Tools Program Program Module 23 March 6th 2008 11 Activation The module MUST be activated to communicate to the website Select Tools Activate 1 2 Follow Diamond Logic Builder prompts 3 On the bottom right side of the screen State will update to AWARE attempting to connect 4 Allow 10 minutes for the module to activate 5 Upon activation of the module the State will update to AWARE activated BS International Diamond Logic Builder 15 File Edit View Advanced Logic MESS Diagnostics Help Editing 49969001C i 2 ep 3 v i Activate Com Link F6 B is ge Program Test Bench Reset Com Link Select Features Faults Signals Select Com Link gt Y VIN Name About Com Link 1HTMMAAL96H319480 lIHTWHAAR74J091308 Selected Vehicle Detected AR FS 539580101 Change Module Password Program gt Program Test Bench gt Reboot Module Blank Module Get STC Load S Records Read Memory Effectivity Update Database F12 Ms nummi mail Selected Module Detected Internationeal R Telematic oftware Support 88 74Drivetrain J1939 Description International R T International R T Trailer 5 Cargo l72 Drivetrain J1939 Serial 499690010 499690010 Hardware 4 4 Configuration 1517 47508 Kernel 50 50 NTERNATIONAL TELE Aware telematics activated Detected Unknown
16. cious or you do not Fully trust the source do not open or gave this file File name HPV mo alert seatch iva File type From evalue internationaldelmers com After the Save As screen appears select a folder you will remember At the bottom of the Save As screen for Save as type select All Files Select Save Once the template file finishes downloading go back to Diamond Logic Builder and select File Import p OI ED 22 March 6th 2008 Lopes enu LJ Ddt View Advanced Log Took Hep New Ciel i Feige zl ud cong seats terit i Selected vehicie Cetected Set vahide Dwrectony 1 Li Expat STE TREE E Print Vehicle Ctrl Print Gereral ChieSftap v dT Work Online Cho Chose T Mediae Address Date Lk EM Selecina Module Debeched Desc torr Serial Configuration Keene fete Werden date 7 When the Open window appears select the template file that was downloaded to the laptop and click Open 8 The template will now appear at the bottom of the VIN Name list 10 3 Apply Templates to module 9 Highlight VIN Name of the vehicle being programmed 10 Under Module highlight International Telematics 11 Select Edit Apply Templates 12 Select the desired template 13 Checkbox only Parameters 14 Select Apply Selected Templates 15 Next to the VIN Name Status will change to Unsaved Changes 16 Select File S
17. e same location that was taken up by the 6 pin diagnostic connector TOO Iw Figure 19 6 Pin Diagnostic Connector Figure 20 9 Pin Diagnostic Connector 13 March 6th 2008 5 5 Accessory Equipment Monitoring Connection 5 5 1 Fuel Sender 1 Locate the wire labeled AD1 gray of the AWARE main harness 2 Locate the speedometer module connector behind the gauge cluster 3 Splice and heat shrink with a wire crimp the AD1 wire and the fuel sender wire circuit number 36 tan The fuel sender wire is connected to pin 15 of the white speedometer module connector 421 Remember to configure with Diamond Logic Builder as defined in Section 10 5 5 2 Park Brake 4 Locate the wire labeled AD2 gray of the AWARE main harness 5 Locate the park brake switch in the cab behind the dash panel 6 Splice and heat shrink with a wire crimp the AD2 wire and the park brake circuit number 44B gray Remember to configure with Diamond Logic Builder as defined in Section 10 5 5 3 Service Brake 7 Locate the wire labeled AD3 gray of the AWARE main harness 8 Locate the service brake switch behind the clutch pedal 9 Splice and heat shrink with a wire crimp the AD3 wire and service brake circuit number 70a orange Remember to configure with Diamond Logic Builder as defined in Section 10 6 Antenna Installation 1 Clean the left rear corner of the roof and the left side of the rear cab wall with a mild
18. ftware Support 88 7 Drivetrain J1939 pa e Engine Controller Drivetrain J1939 520710267 520710020 Transmission Controller 3Drivetrain J1939 NN 5 5 ABS Controller llDrivetrain J1939 iv is Gauge Cluster 23Drivetrain J1939 1 Configuration 18471 11071 Global Broadcast Messages J1708 non proprietar Switch Door Pod J1708 1 First 6 Pack Switch Module 1S Switch Door Pod 31708 20 Data Version INTERNATIONAL TELE INTERNATIONAL TELE State Aware telematics activated Software Version Kernal increased under Selected Module 21 March 6th 2008 10 Configuration The follow section details how to configure the parameters by using templates To configure the parameters manually see Appendix A 10 1 Download Templates 10 1 1 Dealers Templates can be downloaded from the ISIS web page http service navistar com oelect menu item Technical Publications Select menu item Aware Technical Publication ocroll down on the screen to view the list of templates 10 1 2 Customers Templates can be downloaded from http Aware I echPubs internationaldelivers com ocroll down on the screen to view the list of templates 10 2 Import Templates into Diamond Logic Builder 1 Click on the hyperlink for the applicable template 2 After the File Download screen appears select Save File Download Some files can ham your computer the file information below v looks suspi
19. l and tie wrap excess antenna cable lengths to the cab harness Do not kink pinch or tightly coil while securing excess antenna cable March 6th 2008 7 Driver Alert Switch Installation Optional 1 The recommended location for the Driver Alert Switch is the lower left base rail of the instrument panel next to the diagnostic connector f the recommended location is not available select a location that is accessible to the driver but away from normal vehicle operation equipment 2 The recommended method to create a rectangular switch slot is to use a Green Lee Punch P N ZTSE4426 from SPX Recommended Location Figure 23 Switch location and punch 3 Insert the Driver Alert Switch connector from the rear side of the base rail until it snaps securely in place 4 Connect the small black 8 pin connector on Driver Alert Switch harness to the AWARE main harness 5 Connect the panel dimmer feed blue wire from the Driver Alert Switch harness in the vehicle panel dimmer circuit splice pack Insert the terminal into a spare cavity of the L1 panel dimmer splice pack 503 located behind the right side gauge cluster 6 Connect the Driver Alert Switch to switch connector mounted in the instrument panel base rail Alert Switch E E nc 7 e A A gt LM os Figure 24 Driver Alert Switch Installed Remember to configure with Diamond Logic Builder as defined in Section 10 16 March 6th 2008
20. module at address 231 24 March 6th 2008 12 Final Assembly Steps 25 Coil and tie wrap the bundle of wires to the cab harness Reinstall the passenger side trim panel Reinstall the instrument gauge panels Heinstall the trim cover and kick plate beside the clutch and brake pedals Reinstall driver s side scuff plate cover Figure 31 Trim Panels Reinstalled March 6th 2008 A Program Parameters Manually Parameters can be programmed manually instead of using templates in Diamond Logic Builder through the following steps Highlight VIN Name of the vehicle being programmed Under Module highlight International Telematics select tab Features select sub tab AWARE Data Sources 5 Select Parameter Engine Operating Hours Source Enter Value J1587 6 Select Parameter Engine Retarder Status Source Enter Value J1587 7 Select Parameter Engine Speed Source Enter Value J1587 8 Select Parameter Transmission Retarder Status Source Enter Value J1587 9 Select Parameter Vehicle Distance Source Enter Value J1587 10 Select Parameter Vehicle Speed Source Enter Value J1587 Fuel Sender 11 Select Parameter Fuel Level Source Enter Value General Purpose Input 1 12 Select Parameter Analog 1 Mode Enter Value Analog Battery Ignition biased sensor 13 Select Parameter Analog 1 Filter Coefficient Enter Value 16 14 Select Parameter Analog 1 X Values Model Year Pre 2002 Enter Value 0 8 15
21. o locate the splice packs 8 March 6th 2008 Figure 12 Ignition pink splice pack 12 Locate the GROUND white wire in the AWARE main harness and route to behind the right side gauge cluster 13 Insert the GROUND wire into an available terminal space of splice pack G2 or G3 5 2 41708 41587 Connection 14 Locate the blunt cut J1708 J1587 twisted pair of wires blue gray from the AWARE main harness and route them to the splice packs located behind the speedometer module 15 Insert J1708 J1587 blue wire into splice pack 514 Datalink POS 16 Insert J1708 J1587 gray wire into splice pack 515 Datalink NEG 9 March 6th 2008 5 3 41939 Connection 1 The J1939 terminating resistor will be populated in the J1939 flat 3 pin connector located near the module connectors J1939 Terminating Resistor Figure 13 J1939 Terminating Resistor 2 Locate the 6 pin Diagnostic Connector near the driver side door Look directly behind the connector to determine the J1939 configuration for the vehicle The mating harness contains YELLOW and GREEN twisted pair wires a J1939 flat 3 pin connector with terminating resistor see Section 5 3 1 b J1939 round 4 pin connector with terminating resistor see Section 5 3 2 c J1939 connector with no terminating resistor see Section 5 3 3 2 3 1 J1939 Flat 3 pin Connector with Terminating Resistor 1 Remove the terminating resistor from the Main Cab Harness and discard 2
22. the passenger side interior trim plate that is located below the glove box Remove the driver side scuff plate trim from the cab floor If installed in luggage compartment remove all components for against the driver sidewall so harness can be routed ND fon en Figure 6 Gauge Cluster Removal Figure 7 Passenger Side Cover 7 March 6th 2008 C On Figure 8 Kick Panel amp Panel Cover Removal Figure 9 Driver Door Scuff Plate Removal 6 Uncoil the AWARE main harness and connect the two module connectors to the AWARE module The two connectors are keyed and should be aligned before inserting 7 Begin routing the harness along the space under the driver side Scuff Plate Provide extra harness length in this area so that the module may be serviced later oa Figure 10 Harness routed under Scuff Plate 8 Continue routing the wire harness up the driver s side kick plate area and extend the harness across the cab instrument panel 9 Route entire harness to the open location behind instrument panel 5 1 Battery Ignition amp Ground 10 Locate the BATTERY red and IGNITION pink wires from the AWARE main harness and route to the passenger side panel 11 Insert the respective terminal into the B1 BATTERY 497 and 11 IGNITION 494 splice packs provided in the cab under the passenger side panel of the vehicle The splice packs may be out of view Reach under and behind the harness near the passenger door t
23. uit splice pack is located behind the instrument cluster 10 Locate the grey PWMOUTS circuit in the Aware main harness and crimp a relay connector terminal onto it 11 Route the grey PWMOUT2 circuit to the relay connector on the fuel tax adaptor harness NOTE Depending on location of the fuel tax harness you may need to add additional wire to the PWMOUT2 wire to reach the relay in the fuel tax harness 18 March 6th 2008 12 Insert the PWMOUT2 circuit into cavity 5 of the relay connector Relay pin 85 of the fuel tax adaptor harness Insert PWMOUT2 circuit Figure 29 Relay Connector 13 Ensure the relay is firmly connected after the terminal has been connected 14 Secure the harness with cable ties 19 March 6th 2008 9 Software Upgrade Verify the module contains the latest version of software by using Diamond Logic Builder Launch Diamond Logic Builder while connected to the Internet to ensure the latest version of Diamond Logic Builder software is downloaded onto the computer 1 Connect your International EZ Tech or other laptop with Diamond Logic Builder to the Internet 2 Launch Diamond Logic Builder Once Diamond Logic Builder opens the computer may be disconnected from the internet Turn ignition Key ON Attach the computer to the diagnostic connector in the vehicle using an EZ Tech COM cable Allow Diamond Logic Builder to detect the vehicle and module On the Select Tab highlight the
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