Service Manual Counter Intelligence Beverage System
Contents
1. T www cornelius com 1 800 238 3600 a _ _ _ R _ e o_ ee GASKET INSTALLATION HINGE 6 13 16 GASKET P N 25254 0060 7 13 16 GASKET P N 25254 007 13 7 8 GASKET P N 25254 005 FIGURE 2 CI6160 and CI9010 Counter Intelligence Illustrated Parts List 7 of 8 Part Number 84169 O IMI Cornelius Inc 2004 June 23 2004 Revision O IMI CORNELIUS INC 2 www cornelius com o Telephone 1 800 238 3600 FLow DIAGRAM TYPICAL INSTALLATION REGULATOR HP REGULATOR SCHEMATIC pe Ly ll ad 221 oe z O Q BEVERAGE SYSTEM FIGURE 3 Part Number 84169 8of8 CI6160 and CI9010 Counter Intelligence Illustrated Parts List June 23 2004 O IMI Cornelius Inc 2004 Revision O amp gt Counter Intelligence 16160 amp CI9010 Installation amp Service Manual MER52 IMPORTANT 7o the user This manual is a guide for installing operating and maintaining this equipment Please read and maintain this document for service and trouble shooting GENERAL DESCRIPTION The MER52 merchandiser is an internally lit graphics display illuminated by two 40 watt F40CW fluorescent lamps INSTALLATION REQUIREMENTS Location The MER52 is designed to be mounted on a vertical surface The supporting structure must be able to support 40 pounds The MER52 is approximately 52 inches long by 14 inches high by 5 inches deep Electrical Use a 120VAC 20 amp 60HZ g2. COUNTER INTELLIGENCE BEVERAGE SYSTEM 6160 and CI9010 Service Manual Release Date June 23 2004 Publication Number 84169 Revision Date NA Revision O Visit the IMI Cornelius web site at www cornelius com for all your Literature needs AC SERVICE MANUAL The products technical information and instructions contained in this manual are subject to change without notice These instructions are not intended to cover all details or varia tions of the equipment nor to provide for every possible contingency in the installation operation or maintenance of this equipment This manual assumes that the person s working on the equipment have been trained and are skilled in working with electrical plumbing pneumatic and mechanical equipment lt is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact www cornelius com 800 238 3600 Trademarks and copyrights Aurora Cornelius Decade Hydro Boost Sitco Spirit UF 1 Vanguard Venture Olympus and Vista are registered trademarks of IMI Cornelius Inc Optifill trademark is pending This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius Printed in U S A C
3. outside 7 Replace the cover and two screws BOO CHANGING THE GRAPHICS Unplug the MER52 from power source Remove two screws at the top of the MER52 and remove the cover Spread the lens panels slightly and lift the graphics panel out the top Insert the new graphics panel Replace the cover and two screws NAOp gt 2004 IMI Cornelius Inc 9 Publication Number 84169 Counter Intelligence Cl6160 amp CI9010 Installation amp Service Manual CCD Publication Number 84169 10 2004 IMI Cornelius Inc CORNELIUS INC www cornelius com 1 800 238 3600 EQ y IIIEIIEEA E E o Q gt oo lt Qmza o _ nnn yi ILLUSTRATED PARTS LIST MER52 ExPLODED ViEW Consult factory for service requirements T 1 FIGURE 4 MER52 Counter Intelligence Illustrated Parts List 11 of 12 Part Number 84169 O IMI Cornelius Inc 2004 June 23 2004 Revision O IMI CORNELIUS INC 2 www cornelius com amp Telephone 1 800 238 3600 A MER52 ExPLODED View PARTS LIST No E Mame 1 IE s az oy White 008 pm 008 1 3 CO s user Panel Lens mss Whi user Panel Lens Lr osa op Assembly Grey op Assembly While CO s N eaa t003 Cover Wireway 60097007 Balast id 84147 ClearPaneltens 84142001 Clear Panel Lens onsu rapi ic Pane Factor
4. 0 CI9010 COUNTER INTELLIGENCE ASSEMBLY BEVERAGE DISPENSER Hd DOWEL PINS AA ICE DISPENSER BEVERAGE DISPENSER a RE 10 32 SCREWS FIGURE 1 CI6160 and CI9010 Counter Intelligence Illustrated Parts List 5 of 8 Part Number 84169 O IMI Cornelius Inc 2004 June 23 2004 Revision O IMI CORNELIUS INC 2 www cornelius com amp Telephone 1 800 238 3600 6160 CI9010 COUNTER INTELLIGENCE ASSEMBLY PARTS LIST ruo A 6 plash Pane 6 00 plash Panel with Pus Button Ice Dispenser 00 ront Bracket 84104 002 Side Panel Right Grey 4104 004 ide Panel Right stain less Steel ide Panel Right White D ispensing Valve 0 84000 200 VIT5 Ice Dispenser 84000 20 MIT5B Ice Dispenser 84000 VER Merchandiser hl MERS2 Merchandiser P Stee 84000 560 MER52 Merchandiser MEL AN 84132004 TrmStip ATC emplate op Plate Assembly 84106 10 op Plate Assembly ight Wie o op Plate Assembly 06 10 op Plate Assembly ide Panel Leit Stain N T Ca CO SN CO Is o4 A ront Plate Assembly CF682 ront Plate Assembly CF484 Panel Panel Back Panel W Right Back Panel White Le 0 00 64000 56 RE A 04104 202 _ less Steel E onsult ee 18 pee Part Number 84169 6 of 8 CI6160 and CI9010 Counter Intelligence Illustrated Parts List June 23 2004 O IMI Cornelius Inc 2004 Revision O CORNELIUS INC
5. A flat surface able to support approximately 700 pounds Counter cut outs for product lines drainage lines and electrical cords See template provided with installation kit for dimensions and locations Clearance above the C 61600r CI9010 must be a minimum of 15 to allow removal of the upper cabinet for servicing the power deck filling the ice bin as well as providing adequate ventilation There should be a minimum of 4 inches clearance on each side and rear of the unit FAILURE TO COMPLY MAY RESTRICT AIR MOVEMENT SUFFICIENTLY TO IMPAIR REFRIGERATION PERFORMANCE Seal A silastic caulk approved for use in a food zone Dow Corning 732 or equivalent is required to seal equipment to the counter top Electrical Use separate 120VAC 20 amp 60HZ grounded duplex outlets to accommodate each module and or accessories The outlets should be located below the counter and within three 3 feet of the unit and installed according to national and local electrical codes Drain An approved three 3 inch or larger drain must be located within three 3 feet of the dispenser The preferred drain is an open floor sink with a center cone Do not use copper for soft drink drains Water Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to federal state and local laws A minimum of 3 8 ID tubing is required to dispenser An optional carbonator is required O 2004 IMI Corneli
6. ding hole in the counter top Pull the three modules together at the front by using the merchandiser support bracket assemblies lower bracket and trim strip shipped in the Installation Kit Fasten the merchandiser support brackets and lower bracket to the beverage dispensers at the adjoining parting line of the ice dispenser with 10 32 screws found in the kit Compress the formed merchandiser support rods and place them into the pivot holes found on the merchandiser brackets Pulling the units together drop the trim strip onto the protruding merchandiser support tips at the top engaging the holes in Publication Number 84169 2 O 2004 IMI Cornelius Inc Counter Intelligence 6160 8 CI9010 Installation amp Service Manual 10 11 12 13 14 15 16 17 18 19 20 21 the trim strip Lock the trim strip into place by forcing the stud receiver clips onto the merchandiser support tips pushing them down to the trim strip Connect all product lines carbonated water lines potable water lines and drain lines as marked Remove the lower cover plate and the upper plastic cover on the face of the ice dispenser to gain access to the drain connections Temporarily set the drain pan support frame and drain pan in position at the front of the counter Install the drain tube assembly in position beneath the ce dispenser The 3 4 plastic tee fitting supplied with the Installation Kit is to be connected to the ice di
7. ertical position tuck cord into outlet slot before lowering the MER52 into position to ensure it rests flush against beverage system Attach two 2 rubber bumpers supplied in installation kit to the lower corners of the MER52 Install fluorescent lamps into lamp holders J Clean the lens and diffuser panels being careful not to scratch Insert the graphics panels between the diffuser and lens panels then carefully slide lens and graphic panel into slots along front edge of the merchandiser body K Replace MER52 top cover and secure with two screws Merchandiser is illuminated when dispenser is plugged in and power switch is on Seal all counter cutouts in accordance with state and local requirements Activate the ice lever to assure proper placement of the ice dispenser front cover Mount the splash plate and cup rests The installation is now complete The system should be sanitized in accordance with the cleaning and sanitizing procedures found in the Installation and Service Manuals for the modules See individual manuals for start up and operation O 2004 IMI Cornelius Inc 3 Publication Number 84169 Counter Intelligence Cl6160 amp CI9010 Installation amp Service Manual Publication Number 84169 4 O 2004 IMI Cornelius Inc CORNELIUS INC www cornelius com 1 800 238 3600 gt _ A yg gt IMme Oo I I E EOECRORDHA ILLUSTRATED PARTS LIST CI616
8. iew Parts List 12 O 2004 IMI Cornelius Inc i Publication Number 84169 Counter Intelligence 6160 8 CI9010 Installation amp Service Manual Cines Publication Number 84169 ii O 2004 IMI Cornelius Inc Counter Intelligence 6160 amp CI9010 Installation amp Service Manual Cl6160 AND 9010 IMPORTANT 7o the user This manual is a guide for installing operating and maintaining this equipment Please read and maintain this document for service and trouble shooting GENERAL DESCRIPTION The COUNTER INTELLIGENCE 6160 and CI9010 BEVERAGE SYSTEMS consists of five sub modules in an integrated package The C 6160 consists of The C19010 consists of Model CF682 Wilshire Beverage Model CF682 Wilshire Beverage Dispenser Dispenser Model CF682 Wilshire Beverage Model CF484 Wilshire Beverage Dispenser Dispenser Model M15 SerVend Ice Dispenser Model M15 SerVend Ice Dispenser Installation Kit Side Panels Drain Pan Installation Kit Side Panels Drain Pan Skirt etc Skirt etc SPECIFICATIONS See individual manuals for specifications UNPACKING AND INSPECTION The units packed individually were thoroughly inspected before leaving the factory Any damage should be noted at the time of delivery no later than 15 days from date of delivery and immediately reported to the carrier File the claim with the delivering carrier INSTALLATION REQUIREMENTS Counter
9. opyright O 2004 All Rights Reserved IMI Cornelius Inc Counter Intelligence 6160 8 CI9010 Installation amp Service Manual TABLE OF CONTENTS CI6160 and 9010 1 General Description 1 Specifications Me oh Se GE AA UE D ee ee i 1 Unpacking and Inspection 1 Installation Requirements 1 Installation Instructions 2 Dispenser Module Assembly 2 Illustrated Parts List 0 0 ccc eee IRI 5 CI6160 CI9010 Counter Intelligence Assembly 5 CI6160 CI9010 Counter Intelligence Assembly Parts List 6 Gasket Installation a Aiea eme eee ure eg xe x ee eg 7 Flow Diagram Typical Installation 8 MER52 ah satires oral a eka A sa a ee any 9 General Description cromo ee eee ee ee E d 9 Installation Requirements 9 Installation Instructions 9 Operation a A Eo Mee 9 Changing 2 A a A A a 9 Changing the Graphics ooccccoccoccococ ete eee 9 Illustrated Parts List nana e 11 MER52 Exploded View ooooooooooono ees 11 MER52 Exploded V
10. quence as presented Dispenser Module Assembly 1 Remove packing and crating material from each module Save the packing material in case items need to be returned Remove protective covering as each part is assembled Prior to locating the three individual units side by side remove the shipping screws from both sides of each beverage dispenser as marked on the equipment Using the template provided with the installation kit mark the counter to indicate the location of the modules Cut the access holes and slots as indicated Apply a generous bead of silastic to the counter top where each module will contact the counter and around the cutout for the ice dispenser drain NOTE All openings cut into the counter top must be sealed with an acceptable material in accordance with local and state health and building codes Set the CF682 beverage dispenser on the counter in the left most position making sure the cabinet is set on the silastic seal Set the CF682 or CF484 beverage dispenser on the counter in the right most position making sure the cabinet is set on the silastic seal Set the M15 dispenser on the counter top in the center position making sure that the cabinet is placed on the silastic seal Gently slide it to the rear engaging the dowel pins on the back panels of the beverage units two pins on each beverage unit as shown in Figure 1 The 3 76 mm wide slot in the bottom of the ice dispenser should align with the correspon
11. rounded outlet INSTALLATION INSTRUCTIONS The top back corners of the MER52 contain two slip pin hinges half brackets which are used to hang the sign The sign may be attached to a rigid surface and mounted so that the sign may be rotated about the hinge brackets 1 Fasten the two hinge halves to the wall according to the preparation drawing The half which has the spring loaded pin must be mounted on the right side The fasteners used must be able to support a minimum of 40 pounds 2 Pullthe spring loaded pin to the right and insert the left side of the merchandiser onto the left hinge half attached to a rigid surface Align the right hinge half on the merchandise with the spring hinge half Release the spring pin to engage the hinge Move the merchandiser form side to side to make sure the pins are engaged Fluorescent tubes have been carefully packed inside the MER52 and have to be installed Refer to Changing Lamps Or gt to OPERATION Plug power cord into a 120VAC 60HZ grounded outlet CHANGING LAMPS Unplug the MER52 from power source Remove two screws at the top of the MER52 and remove the cover Carefully slide the plastic lens and graphics panels up and out Remove the old lamp by rotating it 90 degrees and lift it out of its socket Install the new lamp by inserting and rotating 90 degrees to the locked position Carefully replace the lens and graphics panels making sure that the clear plastic panel is on the
12. spenser drain and drip pan drain utilizing proper length drain hose cut from the 3 4 ID black rubber hose included in the Installation Kit Cut the remaining hose to connect the tee end to the field drain Check all connections for leaks Apply silastic to the counter top to seal the drain pan support frame and install it on the front of the beverage dispensers using 10 32 screws through the back of the frame into the angle framework of the dispensers Complete sealing all the modules to the counter top by wiping the excess silastic off the counter and leave a smooth joint between the counter and modules Install the drain pan Connect the drain fitting with the rubber hoses using hose clamps provided on the non barbed drains Bend each of the beverage units overflow lines out so that they drain into the drain pan The MER52 is a lighted sign and is shipped partially assembled A Place gasket strips on both the right and left hand beverage dispensers see Figure 2 B Remove two screws from MER52 C Remove top cover and plastic lens D Remove fluorescent lamps packed inside MER52 E Install the MER52 merchandiser by mating the slip hinges at the top of the merchandiser and dispensers F Rotate the MER52 upward and rest it on the two shelf supports mounted on the front channel assembly G Plug the MER52 cord into the outlet located on the top front panel of the CF484 or CF682 then close supports to allow the MER52 to hang in its v
13. us Inc 1 Publication Number 84169 Counter Intelligence Cl6160 amp CI9010 Installation amp Service Manual Noncarbonated drinks require a minimum incoming water pressure of 40 psi and a maximum of 75 psi An optional booster pump is required if pressure is not maintained at or above 40 psi If over 75 psi install water regulator Use water filters to eliminate undesirable elements in the water such as chlorine in excess of 1 5 ppm Use a type that does not remove all chlorine CO System The CO tank must be located next to a solid wall and chained The CO storage area must be open and vented On bulk CO tanks ensure vaporizing and regulator capacity is sufficient i e 8 9 scfm average per dispenser and carbonator Set CO regulators as appropriate Room temp carbonators 105 psi for all valves with minimum flow rate of 1 50z sec Cold carbonator 90 psi If CO to be located under the counter 30 inches under counter clearance is required Syrup System Allow no more than two 2 Fast Flow Valves per Bag In Box BIB pump or Figal Up to 4 BIB s can be connected together whether a selector automatic switch over device is used or not as long as all bags are at the same level not above or below each other Because of pressure drop within figal fittings no more than two 2 Figals should be connected in series INSTALLATION INSTRUCTIONS The installation process described below should be performed in the se
14. y 004 op Assembly Stain less steel oa 54145004 Hinge Not 004 ord Set Shown No 60040 0 rain Relie Shown Part Number 84169 12 of 12 MERS52 Counter Intelligence Illustrated Parts List June 23 2004 IMI Cornelius Inc 2004 Revision O
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