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MCS 12000 ND (Compact)
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10. 8 44845 5 230423540704 TEUNIS Trjuaazyrs 230425407304 tion and Documentation MCS 12000 ND Compact ag HSK ESX Opera 8 5 5 BINES E 8 8 Operating Instruction and Doc umentation MCS 12000 ND Compact gt N N x x t 2 u i ta w ik GmbH amp Co KG I Nussbaum Hebete Tel 4491 um JA L l l E TIUS BOE 09 07 2010 Bearb Gepr Name Norm Anderung Datum Operating Instruction and Documentation MCS 12000 ND Compact E 50 60 Hz MCS5000 USA 1x220V Bunsradsurg 7853 8787 T ATNES 2 5 1 arnes TrjuasaJJads T 8 5 IIjUSAZ IS T alnes PuOr J0d0Jg Tei 44910178 Nussbaum Hebetechnik GmbH Co KG kal a T doqomToJalun 11111 1 WE J Anz BunuuedsJanals ali JagaBssal If IIe RAL S 11 8 5 895 3 sr se s etla
11. With fuse 22 5 Ampere time lag for 4 mobile columns Pay attention to the voltage of your country Hydraulically unlocking safety system at the cylinder Safety device against unintentional lowering Safety Star System SST The SST observed the complete Process of the Lift during Lifting and Lowering The lift will be lowering during the normal work with 0 05 Meter per sec If the lift descends noticeable faster there may be a problem with the hydraulic system The computer control system recognizes the problem and switch off the hydraulic supply for the cylinder The Safety star system locks and the lift stopped Switch off the main switch Check the complete hydraulic system If the system is defective call the service of your retailer The lift can be repaired by an expert the satisfactory knowledge and experiences with hydraulic lifts has Operating Instruction and Documentation MCS 12000 ND Compact CE STOP The automotive lift stops automatically approx minimum 120 mm before the lowest position Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift An acoustic signal is heard until the lift is in the lowest position Top Limit The Computer control system recognizes the top height position of the lift and switch off tion and Documentation ting Instruc G O 9 MCS 12000 ND Compact 3
12. Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Regular security check and Maintenance H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star syste
13. Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Regular security check and Maintenance H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type pl
14. two columns opposite or two columns diagonal or all columns together Block the vehicle against rolling put into gear Position the Mobile column lift to the wheels and let it down with the hand lever If necessary use the additional supports pic 4 Rim diameter 12 20 Wheel diameter 450mm 1125mm pic 5 secure the adjustable lifting arms with bolt and clamp before working with the MCS Operating Instruction and Documentation MCS 12000 ND Compact Observe the position of the wheels in the mobile column lift see pic 6 and 7 Correct Before lifting the load lower the mobile column lift in the lowest position remove the shaft otherwise a malfunction can lead it to damages Connect or disconnect the columns observe the sketch only if the main switch is switched off Otherwise a malfunction can be occur Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch on the control system Switch on the main switch on position 1 Raise the vehicle Use all columns Press the buttons 1 4 at the operating unit If the column is active the switches of the chosen columns are lighten Lift the vehicle on the working height Press the button lifting In the display of the operating unit you can read the momentary height of the supports Observe the complete process It is only allowed to lift or to lower the colu
15. 3 Data sheet Gg zes 27 Zem 21 sanra 1005 uma 0N 0055 SIW ON 000 SIW LI DCH E n ot 6 0 9 038 roy ECH a f Dream Heroum Cord yiun Gur posado uawa aua 1 pag yiun 21 nojo u 1003456031 NOs DAH 8 100502199551 830055 591000 125 5 3 5 8621 yous 155942120 0091 45134 Gury Jaiawo p Jaaym 2 III uupGp WOJ Ja38u0 p ula ae iiyun ZT wos 3440 ay jo 9 0091 2ucugoH 72 5 3 437 2 FAY Sid WAS UOA Jassauydsmpuabiaj 22 S19 1 UGA 19399 sap 2 4243 1815 Operating Instruction and Documentation MCS 12000 ND Compact 4 Safety regulations Read all instructions The total weight of the lifted vehicle must not exceed the maximum capacity of the lift Lower the lift completely before driving the vehicle into the lifting position Use the lift only as described by the instructions in this manual Before lifting low clearance sport vehicles vehicles with ground effects or running boards check carefully that no damage will occu
16. Anschlu bezeichnung Klemmen Symbol Br cken Klemmen Anschlu Ziel bezeichnung Kabeltyp 02 07 2010 Delflen Delflex Datum 05 07 2010 Name Norm SX kabelname Kabelname 6 8 8 4 52 48 2 BEST 0 ZZ 0 3 8 9 finderung Operating Instruction and Documentation MCS 12000 ND Compact xs3 50 60 Hz Jdo0qomToJalun waryas MCS5000 USA 1x220V ESHX TT1U3A ESHX ESHX 7853 8787 ESHX ESHX Irius zjits alalalalalalalalm EI E E E m ura E atngs 4815 1 T a nes II USAZ IS T arnes Jallnu TTluasJJads Tei 44910178 ep ae ae tl ae in iad m Nussbaum Hebetechnik GmbH Co KG T 8 5 Trpuaazyts 11111 E 5 40 04 1 WE J ali If IIe RAL S 11 E 0 0 038 NTN TNT OP at atonal m yea ysuorzyung Kabeltyp Anschlu bezeichnung Klemmen Symbol Br cken Klemmen Anschlu
17. Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Regular security check and Maintenance H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydrau
18. be exchanged Send the controller to the NuBbaum Headquarter Before contact your service partner Check the function of the handlever at least once a year Check condition and function of the moving device at least once a year Check the condition and function of the electrical buttons main switch at least once a year cables plugs CE Stop Check the turning moment of the screws see the list pic 16 at least once a year Turning moment for screws ah 7 2 Cleaning of the Mobile column lift A regular and appropriate maintenance served the preservation of the lift It can be a prerequisite for claims at possible corrosion The best protection for the lift is the regular cleaning of dirt of all manner Including this de icing salt 24 Operating Instruction and Documentation MCS 12000 ND Compact sand pebble stone natural soil industrial dust of all manner water also in connection with other environmental influences aggressive deposit of all manner constant humidity by insufficient ventilation How often must the lift be cleaned This is dependent on the use of the working with the lift of the cleanness of the workshop and location of the lift The degree of the dirt is dependent on the season of the weather conditions and the ventilation of the workshop Under bad circumstances it is necessary to clean the lift every week but a cleaning every month
19. by an expert He He This manual contains form with a schedule for the security checks Please us the adequate form for the security checks The form should remain in this manual after they have been filled out In the following there is a short description about special safety devices 25 Operating Instruction and Documentation MCS 12000 ND Compact 9 Handing over and Initiation Derg 9 1 Regulations e It s not allowed to install the standard automotive lift in a hazardous location or washing bays Every solid surface concrete quality min C20 25 is suitable as installation place We point out the minimum requirement of the foundation in our plans The condition of the local realities for example ground under the foundation does not lie our responsibility If necessary an architect must be consulted Standard Version an electrical supply 1x220V 50 60 Hz has to be provided In the case of supply into other countries the lifting platform is accordingly electrically prepared 9 2 Initiation He Before the initiation a security check must be performed Therefore use form First security check If the lift is installed by a competent person he will perform this security check If the operator installs the lift by himself he has to instruct a competent person to perform the security check The competent confirms the faultless function of the lift in the installation record and form for the security check and allows the
20. can suffice Clean the lift and the floor with a non aggressive and non abrasive detergent Use gentle detergent to clean the parts Use an standard washing up liquid and lukewarm water Do not use for cleaning a steam jet cleaning Remove all dirt careful with a sponge if necessary with a brush Pay attention that are no remains of the washing up liquids on the lift after cleaning Do not use aggressive means for cleaning the workshop floor and the automotive lift A permanent contact with every kind of liquid is forbidden Do not use any high pressure device for cleaning the lift 8 Security check The security check is necessary to guarantee the safety of the lifting during use It has to be performed in the following cases Before the initial operation after the first installation Use the form First security check before initiation In regular intervals after the initial operation at least annually Use the form Regular security check at least annually Every time the construction of that particular lift has been changed Use the form Extraordinary security check The first and the regular security check must be performed by a competent person It is recommended to service the lift at this occasion After the construction of the lift has been changed changing the lifting height or capacity for example and after serious maintenance works welding on carrying parts an extraordinary security check must be performed
21. lift to be used H e Please send the filled installation record to the manufacturer after installation Operating Instruction and Documentation MCS 12000 ND Compact 9 3 Cable connection of the Mobile column lift Slave 2 AN steering wheel en Slave 4 S ulen Anordnung jpg Standard Version Operating Instruction and Documentation MCS 12000 ND Compact First security check before installation H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here app
22. operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Regular security check and Maintenance H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failing
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24. 2 50 3 0 49 izzu gran 031 Bunsseju dueq izzu gran 8 OT ST s20I1q34e3u05 35984 8 28 3 9 9 3 3 5 33 SunJayatsurag Haug 5 25 OTTO TOTE 179434 d04 T34205 3gdHX Ld 31 1 59 83 3 5 Hawg 5 3 00 5 hZ J0 22 28 8 862 48 89 4589 4 48 77H ST 8 9 9 DT ST 5 45 89 X S OxX 77H ZZW lr8Jd yyelduajqsel J ll o H x O 77H ZZW 3591 0 YJET 5 4311304 zzu I ST 8 8 8 9 4311304 delleoW delleow 48 X S 0X ZZH x ccu 7724 QT ST 9 9 zzu Tt jd ayyeldu aqsel 4 3581 0 5 8 0 alg Ihzt 48 5428M h Ah 5 81383 815 0 818 8 0 431354984 h INJ 8 2055 8 848 4 2 4311304 E MH 3sed T n ur Bnzqe 7357 a 5e Tassntyas EZE Hqug 253953 0 498
25. 55 uneqssny ETETES 5 55 uneqssny 5 55 6 28 98 65494010 8 4 0 33 89 13010 gau gau FaTAWO 43149 13706 10 ELIZELO 51 9 JNJ SITIO 80 de 5 9 2 9 5 T T T T T t t t t T T T T T T EE T T T T T T T T E h T t t T T T T T T EES T T T T T T 8 hoot TO hz 0 0004 8 8 Jawunn UBdAL 6 8 88 88 8 Bunuususqrraineg 8 5 Bunsapuy 204 582 10 lent weg 858210 0T07 Z0 50 48883 8 98 1 4 69 0 ETTI ADZZKT HSN OOOSSIW 94 93 9 Haug 895 uneqssny otoz 20 so unzeg 815 2 15 tion and Documentation MCS 12000 ND Compact ng Instruc ti G O 9 805 03 1 0 98 Zol Jgahz stel 4s6unst n1 805 03 1 0 48 Tel 0 2 8 8426 2 2 2 8055 DEER 0 4 54 30 558 5426 557 2 8055 DEER 0 48 Za
26. MCS 12000 ND Compact Date 07 2010 Manual date 09 07 2010 Made in Germany SU Otto NUBbaum GmbH amp Co KG Korker StraBe 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E mail info nussbaum lifts de http www nussbaum lifts de Operating Instruction and Documentation MCS 12000 ND Compact Contents Foreword Record of handing over 1 Introduction 1 1 Installation and check of the automotive lift 1 2 Information of Warning 2 Master document of the MCS 12000 2 1 Lift manufacturer 2 2 Application 2 3 Changes at the construction 2 4 Page for notice 3 Technical Information 3 1 Technical ratings 3 2 Safety device 3 3 Data sheet 4 Safety regulations 5 Operating instructions 5 1 Positioning the Mobile column lift 5 2 Lifting the vehicle 5 3 Lowering the vehicle 5 4 Single Mode Lifting 5 5 Single Mode Lowering 5 6 Function Microprocessor Display advertisement 5 7 Equalisation of the Mobile column lift 6 Troubleshooting 6 1 Lowering on a obstacle 6 1 1 Remove the obstacle 6 2 Emergency lowering 6 2 1 Procedure of the emergency lowering 6 3 Reset the Mobile column lift after an emergency lowering 7 Inspection and Maintenance 7 1 Maintenance plan of the Mobile column lift 7 2 Cleaning of the Mobile column lift 8 Security check 9 Handing over and Initiation 9 1 Regulations 9 2 Initiation 9 3 Cable connection of the Mobile column l
27. Ziel bezeichnung Kabeltyp 02 07 2010 Delflen Delflex Datum 05 07 2010 Name Norm ESX Kabelname Kabelname Bunugarazsquajsra BEST 0 ZZ 0 3 8 uerduauu es Ty Anderung Operating Instruction and Documentation MCS 12000 ND Compact xsu 50 60 Hz JoqouToJalum uJruas HCS5000 USA 1x220V hSHX 5 5 7853 8787 hSHX do45 3J adnu HS HX alalalalalalala EI E E E uta h 8 5 TYENJOA Jalsel z 8 5 TI USAZ IS arnes Jajiny Tri1U8AJJ8dS Tei 44910178 com 8 Nussbaum Hebetechnik GmbH Co KG Z ATNES 11111 h 8 5 0 04 1 WE J ali If IIe RAL S 11 h 0 0 0481 8 5 Kabeltyp Anschlu bezeichnung Klemmen Symbol Br cken Klemmen Anschlu Ziel bezeichnun
28. aler clockwise Lower the lifting carriage only approx 5cm 10 cm Repeat the process at the next column Lower always 5 cm 10 cm until all lifts are in the lowest position Repair the defective lift Call your service partner After it create a Reset which is described in the operating instruction Ei AN Attention Lower the automotive lift only approx 5em 10 cm Observe the complete emergency lowering procedure Do not work with the lift until the defective parts are changed You can only work again with the automotive lift if it is in a safety related perfect condition After it carry out an reset as described in the operating instruction 6 3 Reset the Mobile column lift after an emergency lowering A reset of the system can be enforced if the Mobile column lifts are in the lowest position An access on the DIP Switch can take place only with a switched off main switch and only through instructed authorized technical personnel a There must not be a vehicle on the lift b Remove the cover of the operating unit c Open the cover of the electrical box Press the button 1 see pic 11 and hold it Switch off the main switch and wait 5 sec Hold the reset button Operating Instruction and Documentation MCS 12000 ND Compact Switch on the main switch and wait 5 sec Hold the reset button Let go off the reset button Press the button lowering until all lifts are in the lowest posit
29. ate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Regular security check and Ma
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31. cy lowering may only be done by persons which are trained in using the lift Every kind of external leakage has to be removed This is necessary in particular Reasons that can make an emergency lowering necessary are a defect of the electric system or disturbances of the valves etc In case of power failure or defective Valves there is the possibility through suitable tools to lower the lift in the lowest position so that the vehicle can be driven off 6 2 1 Procedure of the emergency lowering Switch off the main switch an d safe it lock it Remove the covers of hydraulic unit Secure the dangerous place around the lift Pic 11 Loosen and remove the 2 lock nuts with a suitable tool in arrow direction Carry out this process at both columns Key 41 Pic 12 The piston rod can be stuck through the dirty deposit at the top of the hole Use the solvent and lubricating stuff for an example WD40 to loosen the connection The WDA40 is sprayed generously between the screw thread and the bore hole see arrow The time of the effect follows the contamination degree Operating Instruction and Documentation MCS 12000 ND Compact Pic 13 Loosen the cap of the Minimess connection Me3 and the cap of the tank Fasten the Minimess hydraulic tube at the screw fitting and put the other end into the tank Pic 14 Use the long screw thread bushing and turns with a suitable tool key wideness 24 available with your de
32. eck L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Hydraulic diagram CH 5 a 6 I N E Q x Operating Instruction and Documentation MCS 12000 ND Compact Hydraulic parts list Pos Description order number 0 1 oil tank 0 2 filter 980012 0 3 gear pump 980486 0 4 sub oil motor 991055 0 5 oil level gauge 980098 0 7 hydraulic block complete 99 540 06 005 pressure relief valve 155211 pressure relief valve DRO8 01 C V 120V 161350 measure connection 118495 proportional valve WEPO6DA013B0240D 161060 2 2 way valve 158502 2 2 way valve 158503 holding valve 130053 holding valve 130053 cylinder 155RGK unlocking cylinder tion and Documentation ting Instruc G O 9 MCS 12000 ND Compact 543 d 40 awen wnzea Gunda puy 3351982201 ADZZXT YSN 5 95 otoz 20 50 9 9 lo 16 54 0 558 ES8210l ht TOL VA 85 8 99 N64 69 0 HT egens meim 308 gussa 03 9 9 5 299 unegssmy w
33. enance of the lift Unauthorized changes to the structure of the lift without first asking the producer Unauthorized changes of adjustments of important components of the lift e g driving elements power rating motor speed etc Wrong or incorrect maintenance practice Catastrophes acts of God or external reasons Operating Instruction and Documentation MCS 12000 ND Compact Record of handing over The Mobile column lift with the the safety was checked and the lift was started The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer competent person Operating Instruction and Documentation MCS 12000 ND Compact 1 Introduction The document Operating Instructions and Documentation contains important information about installation operation and maintenance of the lift To furnish proof of installation of the automotive lift the form Record of Installation must be signed and returned to the manufacturer To furnish proof of the singular felt this documentation contains forms The forms should be used to document the checks They should not be removed from this documentation Every Changes to the construction and displacement of the automotive lift must be registered in the Master document of the lift 1 1 Installation and check of the automotive lift Only specialist staff is a
34. es of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch on all columns Lower the vehicle on the working height or the lowest position Press the button lowering at the operating unit The mobile lift raises a little bit unlocking the safety device before the lowering starts Operating Instruction and Documentation MCS 12000 ND Compact CE Stop The mobile lift stops a few millimter min 120mm before reaching the lowest position Control the dangerous places of the mobile lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Press the button lowering again You hear an acoustic signal until the lift reaches the lowest position Observe the complete process The mobile lift which are standing on a higher level lower with the single mode Press only the switch of the column which do you need If the lifts are in the lowest position the mobile columns can be removed Raise the Mobile column lift with the hand lever read chapter 5 1 The motor switches on approx six times during the lowering procedure to hold the pressure of the unlocking system 5 6 Function Microprocessor Display advertisement The automotive lift is equipped with a microprocessor This system recognizes an unequal of the lift and regulate the hydraulic valves until the lift has the same height The processor recognizes the prese
35. f people working on or around the lift and also that there is no risk of damage to equipment being used on or around the lift Es To guarantee the utmost availability and to ensure that the lift remains functional maintenance work contracts are organised between our clients and their local retailers A service must be performed at regular intervals of 3 months through the operator in accordance with following service manual If the lift is in continuous operation or in a dirty environment the maintenance rate must be increased Operating Instruction and Documentation MCS 12000 ND Compact During daily operation the lift must be closely observed to ensure that it is functioning correctly In the case of malfunction or leakage the technical service must be informed German legal guidelines BSV Prescription of working tools BGR500 Work with working tools 7 1 Maintenance plan of the Mobile column lift Before beginning any maintenance work isolate the power supply Secure the main switch lock it Secure the danger area around the automotive lift and secure the lift against unintentional lowering Maintenance plan Period of time Check the condition of the type plate sticker short operating instruction at least once a year Clean it and if necessary replace it In case of heavy dirt deposit clean the piston rods of the hydraulic cylinders from deposit Remove the cover of the Mobile column lift If at least o
36. g Kabeltyp 02 07 2010 Delflen Delflex Datum 05 07 2010 Name Norm 5 Kabelname Kabelname 6 8 8 BEST 0 ZZ 0 3 8 uerduauues Ty Rnderuns 6 48 8 8 59 10 l h weg 0 658 29 0 5 T OTOZ Z0 50 tion and Documentation MCS 12000 ND Compact ng Instruc ti Opera 815 2 15 A0zz T YSN J 000653 stensiepog 69 0 AT CUE NES sexos 9 oi 9 HQUS une 308 qssny OTOZ 50 un eg 431130 48 8 18 OT ST 3 9 42 15 8 0 ZZM 9 8 284 2 2 4311304 M 031 czH izzu gran 031 5unssejuadue 4311304 JATT M 14 0 774 498 77H 0 85 284 8 2 1 OT ST 9 9 4311304 3 77H 9 8 037 6unsse ua dwe ESELI 48 8 OT ST gt 9 3003 45 55 0 1 gran 5284 86 28 4 4311304 delleoW 4
37. ift First security check before installation Regular security check and Maintenance Extraordinary security check Hydraulic diagram Electric diagram Operating Instruction and Documentation MCS 12000 ND Compact Foreword NuBbaum lifting systems are the result of a long time experience in the automotive lifting industry The high quality and the superior concept ensure reliability a long lift lifetime and above all and economic business solution To avoid unnecessary damage injury or even death read the operating instructions with care and observe the contents NuBbaum lifts is not responsible for incidents involving the use of NuBbaum lifting systems for applications other than those for which they were designed The Otto NuBbaum GmbH amp Co KG is not liable for any resulting damages The user carries the risk alone Obligations of the user To observe and adhere to the operating instructions To follow the recommended inspection and maintenance procedures and carry out the prescribed tests The operating instructions must be observed by all persons working with or around the lift Above all chapter 4 Safety Regulations is very important and must be closely adhered to In addition to the safety regulations stated in the operating instructions manual the appropriate safety regulations and the operating procedures of the place of operation must also be considered Obligations of the operator The operator is obliged
38. intenance H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the
39. ion If necessary repeat several times the steps d until h so that the lift is surely in the lowest position After that move the Dip switch 7 on position on Dip switch 5 stays on position on Repeat the steps d until h m After that move the Dip switch 7 on position off Dip switch 5 stays on position on n On the computer board must now three diodes lighten permanently One additional diode must be blinking in the frequency of approx 1 sec o Raise and lower the automotive lift a few times without load Observe the process p Mount the covers LED B switches off in case of LED A switches off in case of malfunction malfunction in the measure systems redundant examine the measurina svstems LED blinks to the rhythm of 1 sec under normal operational function Des zm C o diokckoto o n Pos 3 Reset controller xxt 3 0D Pos 2 8 8888 DIP switches 6960960668 eM 9000000 00000000 ei 3 03 3 3 3 5252 d 88 3 cs Achskontroller V 02 07 07 04 DIN 41612 6 deg Gr Pos 1 LED switches off in case the Reset voltage of the processor is Monitoring controller under 5Volt PIC pic 15 controller 7 Inspection and Maintenance Before conducting maintenance work preparations must be made to ensure that during maintenance and repair work there is no risk to the safety o
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41. least once a year oil lower the lift into the lowest position Empty the tank and replaced Operating Instruction and Doc umentation MCS 12000 ND Compact clean oil approx 17 litres are needed A high quality hydraulic oil is recommended its should be 32 cst e g g HLP 32 LTD OEST Company Use a ATF Suffix hydraulic oil OEST Company if the ambient temperature is under 5 degree centigrade After the fill up the hydraulic oil must be between the upper and low marking of the oil level gauge Check all welded joints for cracks on the automotive lift at least once a year If any cracks are found on the lift cease use immediately Switch off and secure the main switch lock and call the service partner Check the condition and the function of the moving device pressure at least once a year spring bolts roller Check the safety device of the lift CE STOP at least once a year Check the Battery of the controller ASC The Battery has a working life at least once a year at normal business between 4 1 5 Years manufacturers statement To avoid a permanent data loss through an empty battery you must examine the battery of the controller during the regularly maintenance The measuring can only take place at the controller which was switched off The measuring is possible with a commercial tensiometer standard voltage approx 3 2 V no exchange necessary but a value under 2 9 V the controller must
42. lic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Regular security check and Maintenance H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking
43. licable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Regular security check and Maintenance H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the
44. llowed to do work concerning safety and to do the safety checks of the lift They are called experts and competent person in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to test automotive lifts They know the relevant labour and accidents prevention regulations Competent person are persons who have acquired adequate knowledge and experience with automotive lifts They took part in training from the lift manufacturer servicing technicians of the manufacturer or dealer are competent 1 2 Information of Warning To show danger and to show important information the three symbols below are used Pay attention to those passages which are marked with these symbols Danger This sign indicates danger to life Inexpert handling of the described operation may be dangerous to life Caution This sign cautions against possible damage to the automotive lift or other material defects in case of inexpert handling Attention This sign indicates for an important function or other important notes Operating Instruction and Documentation MCS 12000 ND Compact 2 Master document of the MCS 12000 2 1 Lift manufacturer Otto NuBbaum GmbH amp Co KG Korker StraBe 24 D 77694 Kehl Bodersweier 2 2 Application The mobile column lift is a lifting device for raising heavy vehicles Truck Bus The maximum capacity of one mobile column lift i
45. m Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Check L Initiation not permitted verification necessary L_ Initiation possible repair failures until LI No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Regular security check and Maintenance H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition
46. mn lift with load Otherwise a column lift without load can cause an unequal After it this column lift switch off the complete system Accordingly the number of the lifting wheels must agree with the number of the column lift Please switch off the column which do you not need 5 3 Lowering the vehicle e Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Lower the lift at the height for working or in the lowest position Use all columns Press the buttons 1 4 at the operating unit If the column is active the switches of the chosen columns are shining Press the button lowering at the operating unit The MCS 12000 raises a little bit unlocking the safety device before the lowering starts The mobile lift stops minimum 120 mm over the floor Control the dangerous places of the mobile lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Press the button lowering again You hear an acoustic signal until the lift reaches the lowest position Observe the complete process If the lifts are in the lowest position the mobile lifts can be removed Raise the column lift with the hand lever read chapter 5 1 16 Operating Instruction and Documentation MCS 12000 ND Compact The motor is switched on approximately 6 times during the lowering to hold the pressure of the unlocking s
47. n that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will nor be tripped over or pulled Always unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect Let equipment cool completely before putting away Loop cord loosely around equipment when storing Vehicles with low clearance or vehicles that are specially equipped should be pre tested to ensure that they clear the lift ramp to avoid damage The mobile column lift must be checked from an expert after changes in construction It s not allowed to start with operations at the lift before the main switch is switched off During lifting or lowering the operator must observe the vehicle to ensure that the vehicle and the lift are functioning correctly The main switch must be switched off and locked before work on the vehicle can commence This is a safety precaution to ensure that the lift does not move during work Operating Instruction and Documentation MCS 12000 ND Compact Installation of the standard mobile column lift in hazardous or dangerous locations such as washing bays is dangerous and is not allowed Check the center of gravity of the vehicle if heavy parts are removed Secure the load with suitable tools Check the lift again if the vehicle was raised 200 millimeter Operating Instruc
48. nce a year necessary raise the Mobile column lift with the single mode in the highest position Grease the piston rods with a high capacity lipid approx 5 g of S2 DIN51503 KE2G of the Renolit Company Clean and check the moving parts Lubricate the moving parts of the lift at least once a year hinge bolts rolls sliding surfaces with a multipurpose lipid example Auto Top 2000 LTD Agip Check the colour if necessary make a repair at least once a year Damages through outer effects are immediately to be treated after recognising In case of not treatment of the positions the powder coating can be durably damaged through infiltration of deposits of all type Grind these position 120 ryes and after it degrease it After it use a Suitable lacquer Observe the RAL Number Check the zinc surface if necessary make a repair White rust becomes through lasting moisture bad ventilation favours Rust is evoked by mechanical damages wear aggressive infiltration salt water also in connection with other environmental influences and bad or not implemented cleaning Grind these position A280 ryes and after it degrease it After it use a Suitable lacquer Observe the RAL Number Check the hydraulic tubes for leackage at least once a year Check the oil level Fill in a clean high quality oil 32 cst in the tank at least once a year The hydraulic oil has to be changed at least once a year To change the at
49. nt position of the cylinder The lift switched off if the automotive lift reaches the top end position or the bottom end position or the position of the CE Stop The display shows the present position of the cylinder this display is required also for the service business over a foil keyboard 5 7 Equalisation of the Mobile column lift The mobile column lift are adjusting automatically during lifting and lowering procedure First lower the mobile column lift always into the lowest position this is the prerequisite for a trouble free work The complete system will be reset in this position Operating Instruction and Documentation MCS 12000 ND Compact 6 Troubleshooting If the lift does not work properly the reason for this might be quite simple Please check the lift for the potential reasons mentioned on the following pages If the cause of trouble cannot be found please call the technical service Problem The Motors does not start Potential causes Solution A All columns are not working check the plug see the arrow no power supply check the main fuse the main switch is not switched on check the position of the main switch the fuse is defective check the fuse exchange it the feed line is cut check the feed line the thermo fuse is active let it cool down approx 10 min no column was selected check the press buttons the lift is out of the rule window of 50 mm read chapter 6 1 Problem The m
50. otor starts the lift does not lifting Potential causes Solution the vehicle is too heavy unload the vehicle the level of the oil is too low refill oil the hyaraulic valve is defective call your service partner Problem The Mobile lift does not lowered Potential causes Solution the mobile lift is standing on a obstacle single mode operate the hydraulic valve is defective call your service partner the fuse is defective exchange the fuse the button lowering is not pressed or defective call your service partner he holding valve is defective call your service partner the safety star system is always locked call your service partner 19 Operating Instruction and Documentation MCS 12000 ND Compact 6 1 Lowering on a obstacle The lift switched off if the lift is running onto an obstacle and out of the rule window 50 mm 6 1 1 Remove the obstacle Press the button lifting in the single mode see the chapter 5 4 5 5 _ Keep an eye on it at the singles mode that one Mobile column lift is lifted never too high otherwise the crash of the vehicle can occur 6 2 Emergency lowering only by experienced expert The emergency lowering must be carried in this order Otherwise a malfunction can lead it to damages or lead to danger for body and lives A emergency lowering is an intervention into the control of the lift and can be done before an emergency lowering The emergen
51. r before lifting Only trained personnel 18 or older are allowed to operate the lift The lift operator must observe the entire lifting and lowering process Only the operator may remain under the lift while in use Do not lift persons on the lift or in a vehicle on the lift Do not climb onto the lift when raised Keep hair loose clothing fingers and all body parts away from the moving parts Any changes or modifications to the lift must be checked by an expert qualified service person To reduce the risk of shock the standard lift may not be installed in a hazardous wet location Power supply must be disconnected main switch plug breaker before any maintenance is performed on the lift Care must be taken as burns can occur from touching hot parts Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until it has be examined by a qualified service person expert To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact lenses they are not safety glasses Adequate ventilation should be provided when working on operating internal combustion engines Do not let a cord hang over the edge of the table bench or counter or come in contact with hot manifolds or moving fan blades If an extension cord is necessary a cord with a current rating equal to or more tha
52. s Initiation possible signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 12000 ND Compact Extraordinary security check H e Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Condition short operating instruction Sticker max capacity at every column Warning designation Function Single mode Condition Function button lifting lowering Condition Function button 1 2 3 4 Condition Function shaft and hand lever Function safety star system Condition Mobile column lift Condition color Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test Mobile column lift with a vehicle Mobility of the Mobile column lift Function CE Stop Function acoustic warning signal Condition Function remote control wire optional mark here applicable in case of verification mark in addition to the first mark UTC Result of the Ch
53. s 12000 Ibs 5500 kg It s not allowed to install the standard automotive lift in a hazardous location or washing bays 2 3 Changes at the construction Changes at the construction expert checking resumption of work date kind of change signature of the expert place date signature of the expert Operating Instruction and Documentation MCS 12000 ND Compact 2 4 Page for notice Operating Instruction and Documentation MCS 12000 ND Compact mussbaum 3 Technical Information 3 1 Technical ratings Capacity of one mobile column lift Lifting time Lowering time Lifting height Line voltage Control rating Power rating Motor speed Pump capacity Hydraulic pressure Pressure relief valve Pressure relief valve safety device Oil tank Sound level Lpa Connection by customer 3 2 Safety device Pressure relief valve Overprint safety of the hydraulic system Holding valve safety device against unintentional lowering Lockable main switch safety device against unauthorised operation CE STOP Safety device against squeeze 12000 55 5500 kg approx 70 sec with load approx 55 sec with load 66 14 1680 mm 208 240 volt 60 Hz single phase 24V 2 01 HP 1 5 kW 1490 rpm 2 1 cm rotation 1BK7S3 3 approx 3144 PSI 220 bar with load approx 3573 PSI 250 bar with load approx max 35 bar approx 17 Liter tank lt 70 dB 1 N PE 230V 60 Hz standard version
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55. tion and Documentation MCS 12000 ND Compact 5 Operating instructions The Safety Regulations must be observed during working with the automotive lift Read the safety regulations in chapter 4 carefully before working with the lift 5 1 Positioning the Mobile column lift Every solid surface concrete quality min C20 25 is suitable as installation place Position the shaft in arrow direction 1 under the support and lock it with the foot c position the lever up before lift the mobile column lift Pull the lever A and unlock the safety device B Then position the lever up and let go off the lever again The safety device B must lock again The column is raising by pressing in the direction of the arrow 2 Then the column can moved Position the shaft Lock the shaft Unlock after the movement Position the lever up and and remove the shaft press it back 5 2 Lifting the vehicle Operating Instruction and Documentation MCS 12000 ND Compact pic 3 operating unit A mobile column lift 1 B mobile column lift 2 C mobile column lift 3 D mobile column lift 4 E Display F main switch G Button lifting H Button lowering connection for remote control wire J key switch operation at the control box or remote control wire 2 plug gt column 2 3 plug gt column 3 4 plug gt column 4 Switch on every individual columns A B C D It is possible to move each column individually
56. tions are known Personal Protective Equipment PPE must be used according to the appropriate regulations All safety and danger signs on and around the lift are to be observed and followed Spare parts must comply with the technical requirements specified by the manufacturer This is only warranted with original parts Observe and adhere to the specified time intervals between tests and inspections Maintenance works repairing faults Adjustments maintenance and inspections are to be followed according to the time intervals specified Details regarding the exchange of parts and components as mentioned in the operating instructions are to be adhered to These works must only be carried out by expert personal After maintenance and repair works loose screws nuts and bolts must always be firmly tightened Guarantee and liability Our General conditions of selling and delivering are in force There will be no guarantee or liability for incidents involving injuries or death or damage to equipment if these incidents are the result of one or more of the following reasons Inappropriate use of the lift Inappropriate installation initiation operation and maintenance of the lift Use of the lift while one or several security devices do not work do not work correctly or are not installed correctly Failure to follow the regulations of the operating instructions regarding transport storage installation initiation operation and maint
57. to allow only those persons complying to the following requirements to work with or around the unit Persons being familiar with the basic regulations concerning labour safety and accident prevention and being trained to operate the particular unit Persons having read and understood the chapter concerning safety and warning symbols Persons using the lift are required to confirm that they have read and understood the chapter on safety and warning symbols by signing the appropriate form Dangers when operating the lift NuBbaum Lifts are designed and built according to technical standards and the approved regulations for technical safety The use of NuBbaum lifts for purposes other than those for which they were designed may result in injury or even death Operating Instruction and Documentation MCS 12000 ND Compact The lift must only be operated For its appropriate use In faultless condition concerning technical security Organisational Requirements The instructions for use are to be kept at the place of operation being easily accessible at any time In addition to the instructions for use rules pertaining to other regulations i e accident prevention and environmental rules are to be observed and adhered to The owner of the NuBbaum lifting system must ensure that operators and persons working with or around the lift occasionally conduct refresher courses to ensure that the appropriate operating procedures and safety precau
58. ystem 5 4 Single Mode Lifting A Before dismounting heavy parts motor axle set of gears check the center of gravity Otherwise a malfunction can lead it to damages or lead to danger for body and lives It is possible to move each the column lift individualy This is necessary to reach the different levels of the pick up points pic 8 Omnibu3 jpg Through this measure it is possible to raise the vehicle horizontally Block the vehicle against rolling put into gear Position the column lift Whenn necessary use the additional supports Lower the column lift in the lowest position with the handlever Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch on the control system Switch on the main switch on position 1 Choose the column Press the button 1 4 at the operting unit If the column is active the switches of the chosen columns are shining Press the button lifting until each lift is reaching individualy the pick up points of the vehicle If all the points are reached switch on all columns Now all mobile lift are ready for the synchronous working Press the button lifting at one operating unit Lift the vehicle on the working height Observe the complete process Switch off the main switch if you don t use the Mobile column lifts 5 5 Single Mode Lowering Check the dangerous plac
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