MCS 7500 Flex RC Bluetooth Operating Instruction and
Contents
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8. To show danger and to show important information the three symbols below are used Pay attention to those passages which are marked with these symbols Danger This sign indicates danger to life Inexpert handling of the described operation may be dangerous to life Caution This sign cautions against possible damage to the automotive lift or other material defects in case of inexpert handling 4 Attention This sign indicates for an important function or other important notes Operating Instruction and Documentation MCS 7500 Flex Bluetooth 2 Master document 2 1 Lift manufacturer Otto Nu baum Hebetechnik GmbH amp Co KG Korker StraBe 24 D 77694 Kehl Bodersweier Germany 2 2 Application The mobile column lift is a lifting device for raising heavy vehicles Truck Bus The maximum capacity of one mobile column lift amount 7500 kg It s not allowed to install the standard automotive lift in a hazardous location or washing bays 2 3 Changes at the construction Changes at the construction expert checking resumption of work date kind of change signature of the expert place date signature of the expert Operating Instruction and Documentation MCS 7500 Flex Bluetooth 2 4 Declaration of conformity Nussbaum Konformit tserkl rung Declaration of Conformity Declaration de conformite Declaraci n de conformidad Dichiarazione di conformit gem Maschinenrichtlinie 98 37 EG Anhang Il Kork
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10. no power supply check the main fuse the main switch is not switched on check the main switch the fuse is defective check the fuse exchange it the feed line is cut check the line the thermo fuse is active let it cool down approx 10 min the battery of the controllers is empty call the customer service Problem the motor starts the lift does not lifting Potential causes Solution the vehicle is too heavy unload the vehicle the level of the oil is too low refill oil the hyaraulic valve is defective call the customer service Problem The MCS does not lowered Potential causes Solution the MCS is standing on a obstacle single mode operate the hydraulic valve is defective call the customer service the fuse is defective exchange the fuse the button lowering is not pressed check the switch the holding valve is defective call the customer service the safety star system is always locked call the customer service 6 1 Lowering on a obstacle The lift switched off if the lift is running onto an obstacle and out of the rule window 50 mm 6 1 1 Remove the obstacle Press the button lifting in the single mode see the chapter 5 4 5 5 Keep an eye on it at the singles mode that one MCS is lifted never too high otherwise the crash of the vehicle can occur 6 2 Emergency lowering only by experienced expert The emergency lowering must be carried in this order Otherwise a malfunction can lead it to damages or lead
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14. and Maintenance Extraordinary security check Hydraulic diagram drawing Electrical diagram drawing Operating Instruction and Documentation MCS 7500 Flex Bluetooth Foreword Nu baum Lifts are a result of long standing experiences The high quality and the superior concept guarantee them reliability a long lift time and the economic business To avoid unnecessary damages and dangers read the operating instruction attentive and observe the contents Another or the described purpose going out use is not valid when not as agreed This is valid particularly for climb and go Company Nu baum is not liable for damages arising from this The user carries the risk alonely For the use belonged to observe all the notice in the operating instruction and the following of the inspection and maintenance work and the prescribed tests The instruction for use have to be observed by all persons working with the lift Especially the chapter Safety accident Prevention has to be observed In addition to the safety remarks of the instructions for use the regulations and instructions being valid at the place of operation have to be considered Obligations of the operator The operator is obliged to allow only those persons complying to the following requirement to work at the unit being well acquainted with the basic regulations concerning labour safety and accident prevention and being trained to operate the unit having read and und
15. check the moving parts Lubricate the moving parts of the lift hinge bolts rolls sliding surfaces grease with a multipurpose lipid example Auto Top 2000 LTD Agip Damage to external surfaces must be immediately repaired If theses repairs are not made immediately permanent damage to the powder coated surface may result Repair and clean damaged areas with an abrasive paper grain 120 After this is complete use a suitable paint observe the RAL Number Check the zinc surface and repair it with a suitable tool Use abrasive paper grain 280 White rust can result from moisture laying in certain areas for long periods of time Poor aerating can also result in rust formation Rust may result from mechanical damage wear aggressive sediments de icing salt liquids or insufficient cleaning Repair and clean these areas with abrasive paper grain 280 After this is complete use a suitable paint observe the RAL Number Check the hydraulic tubes for leackage Clean the surface of the photoelectric transmitter and receiver Check the oil level Fill in a clean high quality oil 32 cst in the tank The hydraulic oil has to be changed at least once a year To change the oil lower the lift into the lowest position Empty the tank and replaced clean oil approx 20 litres are needed A high quality hydraulic oil is recommended its should be 32 cst e g g HLP 32 LTD OEST Company Use a ATF Suffix hydraulic oil OEST Company if
16. from the neutral position to the lifting position pic 1 Hand lever A Move the hand lever several times in arrow direction The mobile column lift raise Place the columns shown in picture below Take care that the antennas are inside of vehicle area antennas between vehicles axles therefore 2 right columns and 2 left columns necessary to improve the radio connection quality Operating Instruction and Documentation MCS 7500 Flex Bluetooth POSITIONING OF COLUMNS Place antennas between the vehicle axis SLAVE RADIO MASTER ANTENNAS a 5 2 Putting into operation Check the emergency stop buttons All must be unlocked Watch the bars of the battery charge control the must be minimum at 60 If not recharge battery first charger integrated in column connect 230V switch If possible FIRST put the system in operation and then enter the vehicle in vehicles area To put the system in operation first switch ON the mainswitch of all the 3 SLAVE columns SEE SLAVE sticker on column After switching ON the SLAVE the display will show SLAVE After it switch ON the main switch of the MASTER column SEE MASTER sticker on column The master is searching valid slave columns about 50s All 3 SLAVE columns must be found by the MASTER In case of radio connection interruption during operation gt switch SLAVES ON again afterwords switch MASTER ON again see above putting system in operation I
17. permitted verification necessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Regular security check and Maintenance Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark ULI Result of the Check Initiation not permitted
18. the Check L Initiation not permitted verification necessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Extraordinary security check Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark UU Result of the Check Initiat
19. the ambient temperature is under 5 degree centigrade After the fill up the hydraulic oil must be between the upper and low marking of the oil level gauge Check all welded joints for cracks If any cracks are found on the lift cease use immediately Switch off and secure the main switch lock and call the service partner Check the safety device of the lift Check the Battery of the controller ASC The Battery has a working life at notmal business between 4 1 2 5 Years manufacturers statement To avoid a permanent data loss through an empty battery the ASC must be sent for after 4 years into the nussbaum headquarter Please contact your service partner Check the turning moment of the screws see the list pic 19 Operating Instruction and Documentation MCS 7500 Flex Bluetooth Turning moment for screws property desa 8 8 property dass 10 9 0 10 Dretmemertta ele 65 109 7 2 Cleaning of the MCS A regular and appropriate maintenance served the preservation of the lift It can be a prerequisite for claims at possible corrosion The best protection for the lift is the regular cleaning of dirt of all manner Including this de icing salt sand pebble stone natural soil industrial dust of all manner water also in connection with other environmental influences aggressive deposit of all manner constant humidity by insufficient ventilation How often must the lift be cleaned This is depe
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23. GmbH amp Co KG p Kop Seale 24 Kehl Bodersweier 1 09 2008 i 77634 AS up corswolar i A Thu HAS Operating Instruction and Documentation MCS 7500 Flex Bluetooth mussbaum 3 Technical Information 3 1 Technical ratings Capacity of one mobile column lift Lifting time Lowering time Lifting height Line voltage Control rating Power rating Motor speed Pump capacity Hydraulic pressure Pressure relief valve Pressure relief vavle safety device Oil tank Sound level Connection by customer 3 2 Safety device Pressure relief valve Overprint safety of the hydraulic system Holding valve safety device against unintentional lowering Lockable main switch safety device against unauthorised operation CE STOP Safety device against squeeze 7500 kg approx 70 sec with load approx 55 sec with load 1650 mm 3 x 400 Volt 50Hz 24V 2 1 KW 1400 rotation min 2 cm rotation approx 220 bar with load approx 250 bar with load max 40 bar approx 17 Liter per oil tank lt 75 dB A see the Electrical diagram Fuse T 32 Pay attention to the tension of your country Hydraulically unlocking safety system at the cylinder Safety device against unintentional lowering Safety Star System SST The SST observed the complete Process of the Lift during Lifting and Lowering The lift will be lowering during the normal work with 0 05 Meter per sec If the li
24. L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Regular security check and Maintenance LE Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark LAE TE a a JE IE TC ETE Result of the Check L Initiation not permitted verific
25. LOWERING the column at you are standing LIGHT GREEN columns in operation LIGHT YELLOW Lifting Lowering of two columns LIGHT RED Failure LC DISPLAY ON OFF Button only for operation in pairs OPTIONAL RESET BUTTON without function BATTERY CHARGE CONTROL KEY SWITCH operation only by authorized persons in case of disturbance EMERGENCY STOP BUTTON MAIN SWITCH S a 3 FA IQmmoou eom pic 3 operating unit 5 3 Lifting the vehicle mode synchronous e Block the vehicle against rolling put into gear Position the MCS 7500 to the wheels and let it down with the hand lever If necessary use the additional supports Rim diameter 11 22 Wheel diameter 400mm 1250mm Operating Instruction and Documentation MCS 7500 Flex Bluetooth pic 4a secure the aqjustable lifting arms with bolt and clamp before working with the MCS Correct Place the columns shown in pic below Take care that the antennas are inside of vehicle area antennas between vehicles axles therefore 2 right columns and 2 left columns necessary to improve the radio connection quality Before lifting the load lower the mobile column lift pull the lever slowly in the lowest position otherwise a malfunction can lead it to damages Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch on the control system Switch on
26. MCS 7500 rie Rc Bluetooth Date 01 2007 Manual date 17 01 2007 NuBbaum Hebetechnik GmbH amp Co KG Korker StraBe 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E mail info nussbaum lifts de http Awww nussbaum lifts de MCS 7500 Bluet E 01 07 doc Operating Instruction and Documentation MCS 7500 Flex Bluetooth Contents Foreword Record of handing over 1 Introduction 1 1 Installation and check of the automotive lift 1 2 Information of Warning 2 Master document 2 1 Lift manufacturer 2 2 Application 2 3 Changes at the construction 2 4 Declaration of conformity 3 Technical Information 3 1 Technical ratings 3 2 Safety device 4 Safety regulations 5 Operating instructions 5 1 Positioning of the columns 5 2 Putting into operation 5 3 Lifting the vehicle mode synchronous 5 4 Lowering the vehicle mode synchronous 5 5 Single Mode Lifting 5 6 Single Mode Lowering 5 7 Axle mode 5 8 The key operated switch function 5 9 Equalisation of the MCS 6 Troubleshooting 6 1 Lowering on a obstacle 6 1 1 Remove the obstacle 6 2 Emergency lowering 6 2 1 Procedure of the emergency lowering 6 3 Reset the MCS after an emergency lowering 7 Inspection and Maintenance 7 1 Maintenance plan of the MCS 7 2 Cleaning of the MCS 8 Security check 9 Handing over and Initiation 9 1 Regulations 9 2 Initiation 9 3 Position of the columns First security check before installation Regular security check
27. all the main switch on position 1 Raise the vehicle with the mode Synchronous Press the button lifting Synchronous at the operating unit Synchron Heben pic 7 Synchronous lifting Lift the vehicle on the working height Press the button lifting In the display each MCS you can read the momentary height of the supports Observe the complete process Operating Instruction and Documentation MCS 7500 Flex Bluetooth It is only allowed to lift or to lower the MCS with load Otherwise a MCS without load can cause an unequal After it this MCS switch off the complete system and the red light disturbance is lighting Accordingly the number of the lifting wheels must agree with the number of the MCS In the case of disturbance raise or lower the lift only in the single mode 5 4 Lowering the vehicle mode synchronous Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Lower the lift at the height for working or in the lowest position Press the button lowering Synchronous at the operating unit The MCS raises a little bit unlocking the safety device before the lowering starts When lowering a vehicle hold the button 2 pushed until the lift has reached the height of 250mm the lift stops automatically Then push the button 2 again The lift will continue lowering again When a column stops during low
28. and put the other end into the tank Pic 9 Use the long screw thread bushing and turns with a suitable tool key wideness 24 available with your dealer clockwise Lower the lifting carriage only approx 5cm 10 cm Repeat the process at the next column Lower always 5 cm 10 cm until all lift are in the lowest position Repair the defective lift After it create a Reset which is described in the operating instruction Attention Lower the automotive lift only approx 5 cm 10 cm Operating Instruction and Documentation MCS 7500 Flex Bluetooth Observe the complete emergency lowering process Do not work with the lift until the defective parts are changed You can only work again with the automotive lift if it is in a safety related perfect condition After it carry out an reset as described in the operating instruction 6 3 Reset the MCS after an emergency lowering H e A reset of the system can be enforced if the MCS are in the lowest position N An access on the DIP Switch can take place only with a switched off main switch and only through instructed authorized technical personnel Drive the vehicle out the lift Open the cover of the operating unit Move the DIP switch 7 on position on see pic 18 Pos 2 After it move the DIP switch 7 on Position off agein The system has now the normal function again Close the cover of the operating unit pic 18 controller If the rails are un
29. ation necessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Regular security check and Maintenance LE Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark LAE TE a a JE IE TC ETE Result of the Check L Initiation not
30. dinary security check The first and the regular security check must be performed by a competent person It is recommended to service the lift at this occasion After the construction of the lift has been changed changing the lifting height or capacity for example and after serious maintenance works welding on carrying parts an extraordinary security check must be performed by an expert This manual contains form with a schedule for the security checks Please us the adequate form for the security checks The form should remain in this manual after they have been filled out In the following there is a short description about special safety devices 9 Handing over and Initiation 9 1 Regulations It s not allowed to install the standard automotive lift in a hazardous location or washing bays Every solid surface is suitable as installation place An electrical supply 3 N PE 400 V 50 Hz has to be provided 9 2 Initiation Before the initiation a security check must be performed Therefore use form First security check Ifthe lift is installed by a competent person he will perform this security check If the operator installs the lift by himself he has to instruct a competent person to perform the security check The competent confirms the faultless function of the lift in the installation record and form for the security check and allows the lift to be used Please send the filled installation record to the man
31. e lift reaches the lowest position The MCS which are standing on a higher level lower with the single mode Turn the plastic cover at the respective operating unit and press the button lowering single Einzel Senken Bild 12 single mode lowering Observe the complete process When the lifts are in the lowest position the mobile lifts can be removed Raise the MCS with the hand lever read chapter 5 1 5 7 Axle mode Before dismounting heavy parts motor axle set of gears check the center of gravity N Otherwise a malfunction can lead it to damages or lead to danger for body and lives Operating Instruction and Documentation MCS 7500 Flex Bluetooth It is possible one MCS and the MCS at the opposite side to raise and to lower together axle mode This is necessary to dismounting heavy parts motor axle set of gears Every MCS is equipped with photoelectric Transmitter and receiver see pic 13 pic 13 positions of the photoelectric base frame photoelectric anntennas lifting arm For using the axle mode The opposite MCS s must become positioned that the photo electric s recognize itself Select button paired operation Button E at the operating unit on both sides For lowering of the single axle at you are standing press button 2 and 4 together The columns towards each other will only move when they get a signal from the opposite column photocell in the leg In case of radion connection inte
32. ecessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Regular security check and Maintenance Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark ULI Result of the Check L Initiation not permitted verification necessary
33. equal Ifthe lift has the normal function If the System is the LED switch off the LED is flashing in a rhythum of disturbed the LED switch off Reset button System aa DIP Switch 8 Cu 5 a Reset button s Controller 2 Sin is under 5 Volt the LED switch off working life of the battery Years DIN 4161276 if the power supply of the processor Operating Instruction and Documentation MCS 7500 Flex Bluetooth 7 Inspection and Maintenance Before a maintenance all preparations are to enforce that with maintenance working He and repair working at the lift no danger for body and lives and for damages of objects exists A regular service has to be performed in regular distances of 3 months through the operator in accordance with following service manual If the lift is in continuous operation or dirty environment the maintenance rate has to be increased During daily operation the lift has to be watched carefully for ist correct function In case of any malfunction or leackage the technical service has to be informed 7 1 Maintenance plan of the MCS n case of heavy dirt deposit clean the piston rods of the hydraulic cylinders from deposit Remove the cover of the MCS If necessary raise the MCS with the single mode in the highest position Grease the piston rods with a high capacity lipid approx 5 g of S2 DIN51503 KE2G of the Renolit Company Clean and
34. er Str 24 C OTTO NUBBAUM GmbH amp Co KG D 77694 Kehl Bodersweier Hiermit erkl ren wir da die Hebeb hne Modell Hereby we declare that the lift model D clare par la presente que le pont elevateur mod le Por la presente declara que el elevador modelo Con la presente dichiariamo che il ponte sollevatore modello MCS 7500 COMPACT FLEX FLEX RC BLUETOOTH RGK175 S40604D RGB 175 840504D RGBL175 40604D Seriennummer in bereinstimmung mit den folgenden EG Richtlinien und harmonisierten Normen gefertigt wurde was manufactured in conformity with EC directives and the harmonized norms fabriqu en conformit avec les directives europ nnes suivantes et selon les normes harmonis es en vigueurs producido de acuerdo a las siguientes reglas de la Comunidad Europea y normas harmonisadas stato costruito in conformit con le direttive CE e le relative norme armonizzate 98 37EG Maschinenrichtlinie Machinery Directive 2006 95 EG EG Niederspannungs Richtlinie Electromagnetic Compatibility EMC 2004 108 EG EMV Richtlinie Low voltage directive LVD EN 1493 1998 Fahrzeug Hebeb hnen Automotive Lifts EN 60204 1 Sicherheit von Maschinen Elektrische Antriebe Safety of machinery EN 61000 6 2 4 Elektromagnetische Vertr glichkeit Electromagnetic compatibility EMC Diese Erkl rung verliert ihre G ltigkeit wenn die bezeichnete Maschine wesentlich ver ndert wird Ong Nu baum
35. erector of the lift manufacturer or from a franchised dealer competent person Operating Instruction and Documentation MCS 7500 Flex Bluetooth 1 Introduction The document Operating Instructions and Documentation contains important information about installation operation and maintenance of the MCS 7500 To furnish proof of installation of the automotive lift the form Record of Installation must be signed and returned to the manufacturer To furnish proof of the singular felt this documentation contains forms The forms should be used to document the checks They should not be removed from this documentation Every Changes to the construction and displacement of the automotive lift must be registered in the Master document of the lift 1 1 Installation and check of the automotive lift Only specialist staff is allowed to do work concerning safety and to do the safety checks of the lift They are called experts and competent person in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to test automotive lifts They know the relevant labour and accidents prevention regulations Competent person are persons who have acquired adequate knowledge and experience with automotive lifts They took part in training from the lift manufacturer servicing technicians of the manufacturer or dealer are competent 1 2 Information of Warning
36. ering between the height of 0 and 250mm use button 4 to lower all columns in single operation mode to the ground important for zeroing referencing the columns again You hear an acoustic signal until the lift reaches the lowest position In case of an SYNCHRON ERROR shown on display means unequal position error of the columns bring all columns back in the same position height by using the buttons 3 or 4 and watching the positions on the display When all columns are at the same height position again you can operate the system again Synchron Senken pic 8 Synchronous lowering Observe the complete process When the lifts are in the lowest position the mobile lifts can be removed Raise the MCS with the hand lever read chapter 5 1 5 5 Single Mode Lifting Before dismounting heavy parts motor axle set of gears check the center of gravity N Otherwise a malfunction can lead it to damages or leadto danger for body and lives Operating Instruction and Documentation MCS 7500 Flex Bluetooth It is possible to move the MCS in the single mode This is necessary to reach the different levels of the pick up points Through this measure it is possible to raise the vehicle horizontally Block the vehicle against rolling put into gear Position the MCS Whenn necessary use the additional supports Lower the MCS in the lowest position with the handlever Check the dangerous places of the li
37. erstood the chapter concerning safety and warning instructions and confirmed that by their signature Dangers when operating with the lift The Nu baum Lifts are designed and built according to technical standard and the approved regulations for technical security Yet danger for body and life of the operator may turn up when using the lift inexpertly The lift must only be operated for its appropriate use in unobjectionable condition concerning technical security Organising requirements The instructions for use are constantly to be kept at the place of operation being at hand at any time In addition to the instructions for use rules pertaining to other regulations i e accident prevention and environmental rules are to be observed and directed Safety and danger alert operation of personal is occasionally and by observing the instructions for use to be controlled Operating Instruction and Documentation MCS 7500 Flex Bluetooth As far as required and ordered by regulations personal protective equipment is to be used All safety and danger hints at the lift are to be observed Spare parts must comply with technical requirements laid down by the manufacturer This is only warranted with original parts Consider time intervals given or fixed in instructions for use for repeated tests inspections Maintenanceworks remedy ot faults and disposal Fixed Adjusting maintenance and inspectionworks and time intervals incl
38. f connection is established again operating the lift is possible again Now drive vehicle in vehicles area Hall columns are in the lowest position each display shows O mm If this is not the case press the button 2 Lowering see pic 4 until the carriage stops automatically It is possible that nevertheless all columns are not yet in the lowest position Press the button 4 of the column where you standing and lower it in the lowest position It is important that you press the lowering button until all displays shows 0 mm on the right side of the controller there are Dip Switches All beside the No 5 are in the same position Check the positions of the carriage again they must be in the lowest position Move the Dip switch 7 two seconds to the left side and then back again After it the display shows 0mm If necessary repeat this process at the other controllers Normally not by user If not open the electro box of the concerned column At the top Operating Instruction and Documentation MCS 7500 Flex Bluetooth A Move the hand lever several times in arrow direction The mobile column lift raise B Now slide the columns under the wheels of the vehicle pic 2a Positioning the columns Lower all columns with the hand lever into the lowest position Pull the lever slowly see pic 1 LIFTING all columns LOWERING all columns LIFTING the column at you are standing
39. ft and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch on the control system all the main switch on position 1 Raise every MCS with the single mode until the pick up points of the vehicle are reached Turn the plastic cover at the respective operating unit and press the button lifting single Einzel Heben pic 10 single mode lifting Now all MCS are ready for the synchronous working e Raise the vehicle with the synchronous mode Press the button lifting synchronous at one operating unit Operating Instruction and Documentation MCS 7500 Flex Bluetooth Synchron Heben pic 11 synchronous mode lifting Liftthe vehicle on the working height Observe the complete process 5 6 Single Mode Lowering e Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Lower the vehicle on the working height or the lowest position Press the button lowering synchronous see pic at the operating unit The MCS raises a little bit unlocking the safety device before the lowering starts The mobile lift stops approx 240 mm over the floor Control the dangerous places of the mobile lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Press the button lowering until the lift again You hear an acoustic signal until th
40. ft descends noticeable faster there may be a problem with the hydraulic system The computer control system recognizes the problem and switch off the hydraulic supply for the cylinder The Safety star system locks and the lift stopped Switch off the main switch Check the complete hydraulic system If the system is defective call the service of your retailer The lift can be repaired by an expert the satisfactory knowledge and experiences with hydraulic lifts has Operating Instruction and Documentation MCS 7500 Flex Bluetooth CE STOP The automotive lift stops automatically approx 250 mm before the lowest position Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift An acoustic signal is heard until the lift is in the lowest position Top Limit The Computer control system recognizes the top height position of the lift and switch off MCS 7500 Flex Bluetooth P q 5 S 5 2 G d gt 3 3 Datasheet eT i Fry a 002099161 mmm Fer Hu 8912 OS NIQ 8235 85195 5151 ww 009 ou Jassaulu3Jnpusj as WW OSZL SIG WW 007 UOA Jasseuu34npusB aj ZZ SIO LL UOA Jageg Jap 9 915 Lutu 009 3uBieu Bugy WW OSZ 8 Jejeuerp au ZZ 1 11 Jeyeureip uu sue Bun ejgeysnfpe y ISS Del Opera
41. ion not permitted verification necessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Hydraulic diagram drawing e v gt a I o N E c s Operating Instruction and Documentation MCS 7500 Flex Bluetooth Hydraulic parts list Pos Description order number 0 1 oil tank 0 2 filter 980012 0 3 gear pump 980486 0 4 sub oil motor 2kW 992100 0 5 oil level gauge 980098 0 7 hydraulic block complete 99 540 07 005 DB1 pressure relief valve 155211 DMV pressure relief valve DR08 01 C V 120V 161350 M1 M3 measure connection 118495 VW1 proportional vave WEP06DA013B0240S 161060 V1 2 2 way valve 158502 V2 2 2 way valve 158503 holding valve 130053 holding valve 130053 cylinder 175RGK82200 unlocking cylinder tion and Documentation ting Instruc G d Q fe MCS 7500 Flex Bluetooth ing draw iagram Electrical d 543 F CEET Gunda puy 338 9 280 BH II 410018nI8 SIN aed uBA03 93703 8 l0 l hr 54 0 698 59 ID lobt TOL 5 8 98 Daa 69 bt eyes repo soo TT Tz 2459 308 qJAe g Hqug wWruu 3 qaq H uneqssny unzeg
42. ion not permitted verification necessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Regular security check and Maintenance Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark ULT Result of the Check Initiation not per
43. mitted verification necessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Regular security check and Maintenance LE Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark LAE TE a a JE IE TC ETE Result of the Check L I
44. ndent on the use of the working with the lift of the cleanness of the workshop and location of the lift The degree of the dirt is dependent on the season of the weather conditions and the ventilation of the workshop Under bad circumstances it is necessary to clean the lift every week but a cleaning every month can suffice Clean the lift and the floor with a non aggressive and non abrasive detergent Use gentle detergent to clean the parts Use an standard washing up liquid and lukewarm water Do not use for cleaning a steam jet cleaning Remove all dirt careful with a sponge if necessary with a brush Pay attention that are no remains of the washing up liquids on the lift after cleaning Do not use aggressive means for cleaning the workshop floor and the automotive lift A permanent contact with every kind of liquid is forbidden Do not use any high pressure device for cleaning the lift Operating Instruction and Documentation MCS 7500 Flex Bluetooth 8 Security check The security check is necessary to guarantee the safety of the lifting during use It has to be performed in the following cases Before the initial operation after the first installation Use the form First security check before initiation In regular intervals after the initial operation at least annually Use the form Regular security check at least annually Every time the construction of that particular lift has been changed Use the form Extraor
45. nitiation not permitted verification necessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Regular security check and Maintenance LE Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark LAE TE a a JE IE TC ETE Result of
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47. rruption 2 switch SLAVES ON again afterwords switch MASTER ON again see above putting system in operation If connection is established again operating the lift is possible again The allowable maxi deviation of both MCS to each other is allowed to 100 mm doesn t overstep otherwise the axis mode is not possible The opposite MCS is recognized the yellow signal lamp shines when both buttons Lifting or both buttons Lowering are pressed Achsenbetrieb Heben Achsenbetrieb Senken pic 14 axle mode lifting pic 15 axle mode lowering The axle mode is not possible example interrupt through an obstacle deviation more than 100 mm when the photoelectric are not recognized pic 16 Operating Instruction and Documentation MCS 7500 Flex Bluetooth Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Lower the axle on the working height or the lowest position Press both buttons lowering at one operating unit of MCS at you are standing The MCS raises a little bit unlocking the safety device before the lowering starts Raise the vehicle on the working height Observe the complete process Raise the axle on the working height Press both buttons lifting at one operating unit of MCS at you are standing 5 8 The key operated switch function It is only allowed to use the service key through the cus
48. ting Instruction and Documentation MCS 7500 Flex Bluetooth 4 Safety regulations When using automotive lifts the German safety regulation BGG945 Examine of automotive lifts BGR260 Using automotive lifts VBG14 must be observe adhered to Especially the following regulations are very important The max capacity of one mobile column lift is 7500 kg The mobile column lifts must be completely below before lifting the vehicle During working with the lift the operating instructions must be followed Only trained personnel over the age of 18 years old are to operate this lift It s not allowed to transport passengers on the lift or in the vehicle It s not allowed to climb onto the mobile lift or onto a lifted vehicle The mobile column lift must be checked from an expert after changes in construction It s not allowed to start with operations at the lift before the main switch is switched off During lifting or lowering the vehicle it must be observed from the operator It s not allowed to install the standard mobile column lift in hazardous location or washing halls Check the center of gravity of the vehicle if heavy parts are removed 5 Operating instructions The Safety Regulations must be observed during working with the automotive lift Read the safety regulations in chapter 4 carefully before working with the lift 5 1 Positioning of the columns Every solid surface is suitable as installation place Push the lever
49. to danger for body and lives A emergency lowering is an intervention into the control of the lift and can be done Every kind of external leakage has to be removed This is necessary in particular before an emergency lowering The emergency lowering may only be done by persons which are trained in using the lift Operating Instruction and Documentation MCS 7500 Flex Bluetooth Reasons that can make an emergency lowering necessary are a defect of the electric system or disturbances of the valves etc In case of power failure or defective Valves there is the possibility through suitable tools to lower the lift in the lowest position so that the vehicle can be driven off 6 2 1 Procedure of the emergency lowering Switch off the main switch an d safe it lock it Remove the covers of hydraulic unit Secure the dangerous place around the lift Pic 6 lt Loosen and remove the 2 lock nuts with a suitable tool in arrow direction Carry out this process at both columns Key 41 Pic 7 The piston rod can be stuck through the dirty deposit at the top of the hole Use the solvent and lubricating stuff for an example WD40 to loosen the connection The WDA40 is sprayed generously between the screw thread and the bore hole see arrow The time of the effect follows the contamination degree Pic 8 Loosen the cap of the Minimess connection and the cap of the tank Fasten the Minimess hydraulic tube at the screw fitting
50. tomer service or the assigned personnel otherwise danger consists for damages and damages for body and lives The key operated switch at the operating column master column is to be used only with disturbance Put the key in the key operated switch if the red light shines disturbance and turn the key on position 1 The current error message is ignored by this measure Press now the button lowering synchronous at one operating unit The MCS starts to lower Observe the complet lowering process Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift It is only allowed to use the service key with a disturbance If the disturbance is remedied the key must be removed again The key is to be removed against misuse 5 9 Equalisation of the MCS The MCS are adjusting automatically during lifting and lowering First lower the MCS always into the lowest position this is the prerequisite for a trouble free work In this position the complete system will be reset Operating Instruction and Documentation MCS 7500 Flex Bluetooth 6 Troubleshooting If the lift does not work properly the reason for this might be quite simple Please check the lift for the potential reasons mentioned on the following pages Ifthe cause of trouble cannot be found please call the technical service Problem The Motors does not start Potential causes Solution
51. uding Details for exchange of parts part components as mentioned in the instructions for use are to be adhered These works must only be carried out by expert personal After maintenance and repair works loose screw connections must always be firmly tightend Guarantee and liability Our General conditions of selling and delivering are in force There will be no guarantee or liability for injuries of persons or things if these injuries are caused by one or by some of the following reasons Inappropriate use of the lift Inappropriate installation initiation operation and maintenance of the lift Use of the lift while one or several security devices do not work or do not work correctly or are not installed correctly Not to follow the regulations of the operating instruction concerning transport storing installation initiation operation and maintenance of the lift Changes of the construction of the lift without asking the producer Changes of important adjustments of the lift e g driving elements power rating motor speed etc Wrong or incorrect maintenance Catastrophes acts of God or external reasons Operating Instruction and Documentation MCS 7500 Flex Bluetooth Record of handing over The mobile column lift MCS 7500 with the the safety was checked and the lift was started The persons below were introduced after the installation of the automotive lift The introduction was carried out from an
52. ufacturer after installation Operating Instruction and Documentation MCS 7500 Flex Bluetooth 9 3 Position of the columns Masters ule Blue tooth LU e Master column Akku Ladekabel Cable for charging the Battery Operating Instruction and Documentation MCS 7500 Flex Bluetooth First security check before installation Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark ULI Result of the Check Initiation not permitted verification n
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54. verification necessary L Initiation possible repair failures signature of the expert If failures must be repaired Failures repaired at signature of the operator Use another form for verification Operating Instruction and Documentation MCS 7500 Flex Bluetooth Regular security check and Maintenance LE Filling out and leave in this manual Serial number all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Function Sychronous mode Function single mode Function axle mode Function button lifting lowering Function condition lights at the operating unit Function hand lever Function safety star system Condition MCS Condition colour Condition pulleys Condition bearings Condition weldings Construction deformation cracking Condition Function photoelectric Condition cable protecting tube plug Condition hydraulic unit Condition surface piston rod Condition of the cover Tightness of the hydraulic system Level of hydraulic oil Condition hydraulic tubes Condition electrical wires Test MCS with vehicle Mobility of the MCS Function safety device CE Stop mark here applicable in case of verification mark in addition to the first mark LAE TE a a JE IE TC ETE Result of the Check L Initiat
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