Intro - Allwest Underground
Contents
1. Fig 10 Hydraulic oil Fig 11 Functions of the joysticks Fig 12 Service intervals Options CONTROL Fig 13 Control pattern B WACKER NEUSON Description Hydraulic oil reservoir Use hydraulic fluid only Location On the tank cover Description Explains the functions of the joysticks control pattern A and of other controls If the machine is fitted with the selection valve check before starting the machine which control pattern you have chosen Location On the cabin roof Description Shows the main service intervals For complete list of service interval see the maintenance section of this Operators Manual Location On the left window of cabin Description Explains the functions of the joysticks control pattern B Check before starting the machine which control pattern you have chosen Location On the cabin roof OM 5023 6003 US Edition 3 5 5003b110 fm WACKER Introduction NEUSON Safety Labels Fig 15 Prohibitory label Fig 16 Rotating V belt A Fig 17 Hot surfaces OM 5023 6003 US Edition 3 5 5003b110 fm Always follow the instructions on the safety labels Description The label means the following Potential high pressure grease discharge from the track tension adjustment fitting Always read the operator s manual before relaising or tightening the tracks to2. 1000183745 do 0309 Track Excavator 9023 6003 OPERATOR S MANUAL 1 0 0 0 1 8 3 7 4 5 WACKER NEUSON 1 Introduction Introduction 1 1 Important operator information OM 5023 6003 US Edition 3 5 5003b110 fm Store the Operator s Manual in the storage box at the rear of the seat This Operator s Manual contains important information on how to work safely correctly and economically with the machine It provides information and instructions for all operators regardless of the experience level It helps to avoid dangerous situations and reduce repair costs and downtimes Furthermore the reliability and the service life of the machine will be increased by following the instructions in the Operator s Manual This is why the Operator s Manual must always be kept at hand in the machine Your own Safety as well as the safety of others depends to a great extent on how the machine is moved and operated Thoroughly read and understand the information in this Operator s Manual before operating the machine for the first time This Operator s Manual will help to familiarize yourself more easily with the machine thereby enabling you to use it more safely and efficiently Before operating the machine for the first time carefully read the section Safety Instructions to learn how to operate the machine safely As a rule keep the following in mind Careful and prudent working is the best way to avoid a
3. 1400 mm 477 Offset bucket B 1200 mm 3 11 Offset bucket B 1400 mm 4 7 Capacity Item no Excavator 165 5 8 f 1000112227 6003 165 5 8 f 1000112233 6003 225 7 918 1000112228 6003 225 7 918 1000112234 6003 205 7 2 f 1000096589 5073 205 7 2 ft 1000096589 6003 238 8 410 1000096590 5023 238 8 4 ft 1000096601 5023 238 8 4 18 1000096590 6003 238 8 4 ft 1000096601 6003 150 5 3 0 1000096583 6003 150 5 315 1000096584 6003 180 6 4 ft 1000096584 6003 180 6 4 fe 1000017255 6003 1 5 Operator qualifications OM 5023 6003 US Edition 3 5 5003b110 fm Requirements to be met by the operator Remarks For quickhitch For quickhitch For quickhitch For quickhitch For quickhitch For quickhitch Introduction Earth moving machines may be driven and serviced only by persons who meet the following requirements 18 years or older Physically and mentally suited for this work Persons have been instructed in driving and servicing the earth moving machine and have proven their qualifications to the contractor machine Persons are expected to perform work reliably They have been appointed by the contractor for driving and servicing the earth moving Get informed on and follow the legal regulations of your country 1 5 Introduction 1 6 1 6 WACKER NEUSON EC d
4. Description Attention Read and understand the Operator s Manual before starting operating adjusting maintaining or repairing the machine Location On the b pillar in the cabin Description Crushing hazard Bystanders must stay clear of the machine when itis being operated Location On either side of the boom structure Description Accumulator is under high pressure Always read Service Manual before maintaining or repairing the machine Location On the accumulator Description Crushing hazard Bystanders must stay clear of the machine when itis being operated Location On the left and right side of the boom swing console on the chassis OM 5023 6003 US Edition 3 5 5003b110 fm WACKER NEUSON Introduction Description Collision hazard Bystanders must stay clear of the machine when itis operated Location On the rear window Description Crushing hazard Read and understand the instructions in the Operator s Manual and before tilting the cabin Location On the left front of chassis Fig 25 Cab tiliting Description Attention Remove starter key and read the Service Manual before servicing the machine Attention Before leaving the machine lower all equipment to ground remove the key and lock the controls Location On the b pillar in the cabin Fig 26 Read manual before maintaining or repairing OM 50Z3 6003 US Edition 3 5 5003b110 fm 1 17 WACKER Introduction NEUS
5. lift capacity table Never exceed the maximum payload stated in the lift capacity table The measurements are Metric Imperial Description of attachment Capacity Item no Excavator Remarks 50Z3 Required for opera Complete quickhitch 1000112204 a of the Wacker 6003 euson quickhitch system 58 2 ft 1000112213 5023 Bucket B 340 mm 1 1 58 2 ft 1000112220 5023 For quickhitch 74 2 65 1000112216 5023 Bucket B 400 mm 1 4 74 2 6 ft 1000112221 5023 For quickhitch 95 3 4 f 1000108126 5023 Bucket 3 500 mm 187 95 1 3 4 ft 1000112222 5023 For quickhitch 130 4 61 1000112218 5073 Bucket 3 650 mm 227 130 4 6 f 1000112223 5023 For quickhitch 175 6 2 f 1000112219 5023 Bucket B 850 mm 297 175 6 2 t 1000112224 5023 For quickhitch 74 2 6 3 1000112225 6003 Bucket B 340 mm 1 1 74 1 2 6 ft 1000112229 6003 For quickhitch 92 3 2 ft 1000112226 6003 Bucket B 400 mm 1 4 92 1 3 2 ft 1000112231 6003 For quickhitch 120 4 2 ft 1000109796 6003 Bucket 3 500 mm 187 120 4 2 ft 1000112232 6003 For quickhitch 1 4 OM 5023 6003 US Edition 3 5 5003b110 fm WACKER NEUSON Description of attachment Bucket 8 650 mm 2 2 Bucket B 850 mm 2 9 Ditch cleaning bucket B 1200 mm 31117 Ditch cleaning bucket B 1400 mm 477 Ditch cleaning bucket B
6. kW 37 7 hp val Mass 4800 kg 10582 Ibs EE a Load Max gross MASS Max axle load a Other information see chapter 6 Specifications on page 6 1 Fig 2 Type label Cab certification number The type label arrow is located in the cab on the rear right chassis member Cab type label 1 10 OM 5023 6003 US Edition 3 5 5003b110 fm WACKER NEUSON Introduction Engine identification number AMODEL On The type label arrow is located on the cylinder head cover engine OUTPUT Example Yanmar 46557 DISPLACEMENT ENGINE NO AR Z aL MADE IM JAPAN LE Diesel engine type label up to serial number AH00578 Fig 4 MODEL DISPLACEMENT 1 ENGINE NO E E Fi g 4 Diesel engine type label from serial number AH00579 OM 50Z3 6003 US Edition 3 5 5003b110 fm 1 11 Introduction 1 11 Label overview WACKER NEUSON A JA aS A OSS X 3 SIT as AR H YN E o i i y Jadi E A 5 e p a r TIN OM 5023 6003 US Edition 3 5 5003b110 fm WACKER NEUSON 1 12 Symbols See Fig 5 E
7. ER NEUSON EC Declaration of Conformity according to EC Directive 98 37 EC 2000 14 EC Appendix 6 Wacker Neuson Linz GmbH Haidfeldstr 37 A 4060 Linz Leonding declare under their own responsibility that the product Product name Wacker Neuson track excavator 5023 Model 5023 Version 5023 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC and the requirements of further pertinent EC Directives and standards ISO 3471 and Tested Administrative unit reported EN 13510 according to Appendix 6 information TUV Munchen Noise level Munich Germany 2000 14 EC Industrial Supervisory Measured value Board Westendstr 199 Guaranteed value D 80686 Munich The following standards and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 3 EN292 1 EN 292 2 ISO 3471 EN 13510 Place of storage of technical documentation Wacker Neuson Linz GmbH Department R amp D Haidfeldstr 37 A 4060 Linz Leonding Linz Leonding date _ Josef Erlinger Wacker Neuson Linz GmbH OM 5073 6003 US Edition 3 5 5003b110 fm 1 7 Introduction 1 8 1 8 WACKER NEUSON EC declaration of conformity version 6003 up to serial number AH00578 WACKER NEUSON EC Declaration of Conformity according to EC Di
8. ON Description Risk of being thrown from the machine O perate the machine only from the operator s seat Fasten seat belt when operating the machine Operate within stability limits of machine to avoid tipping over Read the Operator s Manual Location On the b pillar in the cabin Fig 27 Operator s seat and fasten seat 1 13 Fire extinguisher E The fire extinguisher is not supplied with the machine Ea t Retrofitting a fire extinguisher according to NFPA must be performed by an authorized Wacker Neuson service center t Location gt n the cab on the left in driving direction behind the seat see Fig 28 t Installation Mount the fire extinguisher on the cab profile according to the manufacturer s instruc tions Umm 1 9 F The maximum hole diamenter is 6mm 0 24 The maximum number of holes is two Fig 28 Position of fire extinguisher i E Important Check the fire extinguisher at regular intervals also make sure It is safely mounted 1 18 OM 5023 6003 US Edition 3 5 5003b110 fm
9. are under their own responsibility that the product Product name Wacker Neuson track excavator 6003 Model 6003 Version 6003 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC and the requirements of further pertinent EC Directives and standards Tested EN 13510 according to Appendix 6 information TUV Munchen Noise level Munich Germany 2000 14 EC Industrial Supervisory Measured value Board Westendstr 199 Guaranteed value D 80686 Munich The following standards and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 3 EN292 1 EN 292 2 ISO 3471 EN 13510 Place of storage of technical documentation Wacker Neuson Linz GmbH Department R amp D Haidfeldstr 37 A 4060 Linz Leonding Linz Leonding date __ Josef Erlinger Wacker Neuson Linz GmbH OM 50Z3 6003 US Edition 3 5 5003b110 fm 1 9 WACKER NEUSON Introduction 1 10 Type labels and component numbers Serial number The serial number is stamped on the machine chassis It is also located on the Product Identification Number plate riveted to the front left chassis of the machine Type label information Example 5023 Model 5023 Fig 1 Type label location fear 2001 PIN AH00579 a Power SAE 28 1
10. avoid potential injury from ejected grease Location On the undercarriage near the opening or relaising to insert the grease fitting Description Attention Stop the engine before opening the safety devices like engine hood fan guard Location On the chassis near handle engine cover Description This safety label warns of the following hazards Cutting hazard Cooling fan can cut when rotating Stop engine before working on the engine or cooling system Entanglement hazard You can be pinched or entangled in the engine V belt when the engine is running Stop engine before working on the engine Hot surface and burn hazards Do not touch Contents are under pressure Do not remove cap Location In the engine compartment Description Hot surface Do not touch Location Engine compartment near muffler system Introduction Fig 18 Hydraulic oil tank under pressure Fig 19 Front window Fig 21 Keep distance 1 Fig 22 Under pressure WACKER NEUSON Description The tank is hot and under pressure Allow the fluids to cool down Carefully and slowly open the cover only after the cooler has cooled fluids down to allow the pressure to escape Location On the top of the tank cover Description Pinch point hazard Always use the handles to open and close the front window Always fasten the front window with both locks Location On the front window
11. ccidents Special Instructions Instructions are provided for bucket attachments No instructions are provided for other attachments Refer to the specific attachment operator s manual for safe operation Wacker Neuson reserves to right to make product improvement changes during the course of series production of this machine Modifying the manufacturer specification and configuration of this machine or using unapproved attachments can cause personal hazards and damage the machine Contact your Wacker Neuson dealer for additional information and clarification regarding modifications Operational safety and readiness of the machine do not only depend on your skill but also on maintenance and servicing of the machine This is why regular maintenance and service work is absolutely necessary Extensive maintenance and repair work must always be performed by an expert with appropriate training Insist on using original spare parts when performing maintenance and repair work This ensures operational safety and readiness of your machine and maintains its value Special equipment and superstructures are not described in this Operator s Manual We reserve the right to modify and improve the machine as required by technical progress Modifying Wacker Neuson products and fitting them with additional equipment and tools not included in our delivery program requires Wacker Neuson s written authorisation otherwise warranty and product
12. eclaration of conformity version 5023 up to serial number AH00578 WACKER NEUSON EC Declaration of Conformity according to EC Directive 98 37 EC 2000 14 EC Appendix 6 Wacker Neuson Linz GmbH Haidfeldstr 37 A 4060 Linz Leonding declare under their own responsibility that the product Product name Wacker Neuson track excavator 5023 Model 5023 Version 5023 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC and the requirements of further pertinent EC Directives and standards ISO 3471 and Tested Administrative unit reported EN 13510 according to Appendix 6 information TUV Munchen Noise level Munich Germany 2000 14 EC Industrial Supervisory Measured value Board Westendstr 199 Guaranteed value D 80686 Munich The following standards and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 3 EN292 1 EN 292 2 ISO 3471 EN 13510 Place of storage of technical documentation Wacker Neuson Linz GmbH Department R amp D Haidfeldstr 37 A 4060 Linz Leonding Linz Leonding date __ __ Josef Erlinger Wacker Neuson Linz GmbH OM 5023 6003 US Edition 3 5 5003b110 fm WACKER NEUSON Introduction 1 7 EC declaration of conformity version 5023 from serial number AH00579 WACK
13. liability for possible damage caused by these modifications shall not be applicable Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator s Manual Abbreviations symbols This symbol stands for a list Subdivision within lists or an activity Follow the steps in the recommended sequence ts This symbol requires you to perform the activity described gt Description of the effects or results of an activity n 5 not shown Opt option Stated whenever controls or other components of the machine are installed as an option graphics This symbol shows the driving direction for better orientation in figures and 1 1 Introduction 1 2 OOo N O UI A WD N F Fig 1 1 2 Machine overview Lights Boom light option Boom Handle Auxiliary hydraulics Lifting and tie down point Door stop latch Door handle and lock Machine outside views 10 11 12 13 14 15 WACKER NEUSON Fixture for rotating beacon Rear light Tank filler inlet Hydraulic oil filler inlet Muffler pipe Counterweight option Lubrication point for chain tension OM 5023 6003 US Edition 3 5 5003b110 fm WACKER NEUSON 1 3 Brief Description Travelling drive Work hydraulics Cooling system Cab OM 5023 6003 US Edition 3 5 5003b110 fm Introduction The model 50Z3 and 6003 excavators are self propelled work machines Get informed on and fol
14. low the legal regulations of your country This machine is a versatile and powerful tool for moving earth gravel and debris on construction sites and elsewhere A wide range of attachments accounts for the numerous applications of the machine among others hammer and grab applications See chapter Fields of application attachments for further applications The main components of the machine are 50Z3 FOPS Falling Object Protective Structure TOPS Tip Over Protective Structure and ROPS Roll Over Protective Structure tested closed cab standard FOPS Falling Object Protective Structure TOPS Tip Over Protective Structure and ROPS Roll Over Protective Structure tested open cab option 6003 FOPS Falling Object Protective Structure TOPS Tip Over Protective Structure and ROPS Roll Over Protective Structure tested closed cab standard Models 5023 and 6003 water cooled Yanmar four cylinder diesel engine Sturdy steel sheet chassis rubber mounted engine The diesel engine permanently drives the twin axial variable displacement pump whose oll flow is sent to a hydraulic motor for each track drive The diesel engine also drives the joint gear pump for the work hydraulics The oil flow of this pump depends on the diesel engine speed only The indicator lights in the instrument panel of the machine ensure constant monitoring of the engine and hydraulic oil temperature as well as of the coolant temperature a
15. nd level Do not modify or attempt to repair the ROPS cab or ROPS structure A bent or damaged ROPS will no longer protect the operator in the event of a tipping incident and must be replaced Contact your Wacker Neuson dealer for instructions or clarification The ROPS is a special safety device designed and produced to exacting material and assembly standards for certification Bending heating welding cutting or drilling holes in the ROPS will reduce the protection performance in a tipping incident Fasten your seatbelt otherwise you can be thrown around or even outside the cab and crushed Therefore always fasten your seatbelt as you drive and work with the machine Tighten the seatbelt before taking up work with the machine 1 3 Introduction 1 4 Fields of application attachments Possible attachments WACKER NEUSON The attachments installed determine the intended use of this machine NOTICE In order to avoid damage to the machine only the attachments listed below have been certified for installation on the machine Contact your Wacker Neuson dealer if you wish to use other attachments Using tools of other manufacturers or tools which have been released for other excavator types can reduce the machine s output and stability considerably and can also cause damage to the machine and injuries to the operator or the staff Always compare the weight of the tool and its maximum payload with the indications in the
16. rective 98 37 EC 2000 14 EC Appendix 6 Wacker Neuson Linz GmbH Haidfeldstr 37 A 4060 Linz Leonding declare under their own responsibility that the product Product name Wacker Neuson track excavator 6003 Model 6003 Version 6003 Serial no to which this declaration refers corresponds to the pertinent fundamental requirements regarding safety and health of EC Directive 98 37 EC and the requirements of further pertinent EC Directives and standards mm EE EN 13510 according to Appendix 6 information TUV Munchen Noise level Munich Germany 2000 14 EC Industrial Supervisory Measured value Board Westendstr 199 Guaranteed value D 80686 Munich The following standards and or technical specifications have been used for the proper application of the requirements regarding safety and health stated in the EC Directives EN 474 1 EN 474 3 EN292 1 EN 292 2 ISO 3471 EN 13510 Place of storage of technical documentation Wacker Neuson Linz GmbH Department R amp D Haidfeldstr 37 A 4060 Linz Leonding Linz Leonding date __ Josef Erlinger Wacker Neuson Linz GmbH OM 5023 6003 US Edition 3 5 5003b110 fm WACKER NEUSON Introduction 1 9 EC declaration of conformity version 6003 from serial number AH00579 WACKER NEUSON EC Declaration of Conformity according to EC Directive 98 37 EC 2000 14 EC Appendix 6 Wacker Neuson Linz GmbH Haidfeldstr 37 A 4060 Linz Leonding decl
17. ye hook label mm Fig 6 Label for points used for strapping down the machine Lya 93 Fig 7 Noise level label Fig 8 Direction arrows DIESEL 9 705014G Fig 9 Diesel OM 5023 6003 US Edition 3 5 5003b110 fm Introduction The following symbols are displayed on the machine to provide pictorial information to the user The information and explanations are provided to avoid misinterpretation by the user The symbols have been chosen to provide important information to those involved with operating adjusting maintaining and repairing this machine Description Locates the lifting points for hoisting the excavator with lifting devices slings chains or cables Location On either side of the stabilizer blade and on either side of the boom near the cylinder end of the stick hydraulic cylinder mounting Description Tie down points Location points designated for tie down of the machine during transport to prevent movement during transport Location On either side of the stabilizer blade and on either side of the undercarriage Description Noise levels produced by the machine Lya Sound power level Location On the rear window of cabine Description This label shows the forward driving direction Location On each undercarriage at the idler end of the structure Description Fill location for diesel fuel only Location On the fuel tank filler neck Introduction
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