Ransflex - Finishing Brands Europe
Contents
1. Simultaneous fan atom pressure adjustment with compensation valve 14 Ransburg Ranflex Applicators INTRODUCTION 80345 RANSFLEX SOLVENTBORNE SPECIFICATIONS Environmental Physical Applicator Length 254mm 10 inches Weight Without Hose 600 grams 21 3 oz Hose 79727 XX Lengths Std 10m 15m 20m and 30m Electrical Operating Voltage 45kV DC maximum Current Output 140 microamperes maximum Paint Resistance 1 MQ to oo Part Sprayability Determine sprayability of part to be coated using 76652 Test Equipment See current Paint HV amp SCI Test Equipment service manual TE 98 01 Use Model No 76652 Test Equipment Mechanical Fluid Flow Capacity 1000 ml minute Wetted Parts Stainless polyethylene nylon acetal polymer Operating Pressure Air Spray Fluid 0 6 9 bar 0 100 psi Air 0 6 9 bar 0 100 psi Ambient Temp 40 C to 5 C 104 F to 32 F Consumption With Voltage 438 SLPM 15 4 SCFM 2 8 bar 40 psig Handle Inlet Sound Level 92dB A 2 8 bar 40 psig Inlet 1m from applicator This reflects the maximum fluid volume the applicator can deliver The maximum spray volume that can be effectively atomized depends on fluid rheology spray technology and finish quality required AH 15 01 15 Ransburg Ranflex Applicators INTRODUCTION 80365 RANSFLEX SOLVENTBORNE SPECIFICATIONS Environmental Physical Applicator Length 273mm 10 75 i2. AH 15 01 49 Ransburg Ranflex Applicators PARTS IDENTIFICATION HANDLE COMPONENTS FOR ALL MODELS HANDLE COMPONENTS 80375 00 INCLUDES HANDLE 80305 00 AND REAR COVER WITH MOTOR 80378 00 ASSEMBLY ADJUSTABLE FLUID CONTROL 80375 01 INCLUDES HANDLE 80305 01 AND REAR COVER WITH MOTOR 80378 00 ASSEMBLY NON ADJUSTABLE FLUID CONTROL NUT HEX NYLON 80236 00 FITTING AIR INLET 79001 07 O RING SOLVENT PROOF 80272 00 GASKET EXHAUST 14 7986 1 00 TUBING EXHAUST 80221 00 FITTING EXHAUST AH 15 01 50 Ransburg Ranflex Applicators PARTS IDENTIFICATION Handle with Rear Cover with Motor 80375 00 01 HANDLE WITH REAR COVER W MOTOR 80375 00 01 80305 00 ASSEMBLY HANDLE 80244 00 ASSEMBLY VALVE AIR 80259 00 SPRING AIR VALVE 80262 00 ASSEMBLY VALVE ADJUSTABLE FLUID CONTROL 80262 01 ASSEMBLY VALVE NON ADJUSTABLE FLUID CONTROL 80273 00 ASSEMBLY VALVE FAN AIR 80378 00 REAR COVER AND MOTOR ASSEMBLY T 80232 00 GASKET REAR AH 15 01 51 Ransburg Ranflex Applicators PARTS IDENTIFICATION Handle Assembly 80305 HANDLE ASSEMBLY 80305 80305 00 ASSEMBLY HANDLE INCLUDES ALL PARTS BELOW MOTOR CONTROL BOARD AND HARNESSES 80274 00 SCREW BARREL HANDLE 80229 00 NUT RETAINING AIR VALVE 10051 05 CUP SEAL SPRING LOADED REAR CARTRIDGE ASSEMBLY 80262 00 COSE E mo i ty 1 80262 00 ASSEMBLY FLUID CARTRIDGE INCLUDES ALL PARTS BELOW 79001 08 O RING SOLVENT PROOF AH 15 01 52 R
3. B Description o G ADJUSTABLE FLUID 80262 00 NON ADJUSTABLE FLUID 80262 01 80211 00 V TRIGGER TABLE OF C DASHES E a ta 2 FINGER TRIGGER 80211 00 4 FINGER TRIGGER 80386 00 Available after August 1 2015 AH 15 01 9 Ransburg Ranflex Applicators ATEX LAT ru j JJ n I 79879 01 VV 80269 45 FLUID INLET TABLE OF D DASHES D Dash No D Description EN os STD FLUID INLET TUBE 80269 45 COILED FLUID INLET TUBE 79879 01 FLUID HOSE TABLE OF E DASHES 0 NOFLUIDHOSE om FLUID HOSE 10m 80303 10 FLUID HOSE 15m 80303 15 FLUID HOSE 20m 80303 20 FLUID HOSE 30m 80303 30 80302 00 t ge si 80236 00 80303 XX X 79727 XX Y AIR HOSE TABLE OF F DASHES NO AIR HOSE STANDARD 80236 00 STANDARD AIR HOSE 10m 79727 10 80236 00 STANDARD AIR HOSE 15m 79727 15 80236 00 79727 20 80236 00 79727 30 80236 00 80302 00 79727 11 80302 00 7 79727 16 80302 00 QD AIR HOSE 20m 79727 21 80302 00 QD AIR HOSE 30m 79727 31 80302 00 AH 15 01 10 Ransburg Ranflex Applicators ATEX RANSFLEX RFX SOLVENT BASE 80365 ABCDEF Base Optional Model No Designations Ordering Information Only CONFIGURATION DWG 80566 REV A AH 15 01 11 Ransburg Ranflex Applicators ATEX w n Fluid Nozzle T Pressure Reducer R Air Cap ATOMIZATION TABLE OF A DA
4. Fluid Nozzle Alr Cap rm 24 New DG Lee M dale a EERE 24 Nozzle Selection pm M 25 AIF Cap Nozzie E ed Te 27 MAINTENANCE 28 41 FOUTS oC SS een nni DER O RE EANA 28 40 Troubleshooting Guide EE 41 PARTS IDENTIFICATION 42 58 Ransflex RX Solvent Base iii 42 Ransflex RFX Solvent Base iii 44 temis Tor RA CE Eet 46 tems Tor RXA65KV Uisp 48 Components FOr Models uu u uu ai no nt 50 Accessories T Spare Parts e 57 Recomimended Re Ee EE 58 WARRANTY POLICIES 59 in Ee ET E EE 59 AH 15 01 Ransburg SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any Ransburg electrostatic coating system read and understand all of the technical and safety literature for your Ransburg products This manual contains information that is important for you to know and understand This information relatesto USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following symbols Please pay particular attention to these sections A WARNING states information to alert you to a situation that might cause serious injury if instructions are not followed A CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury A NOTE is information relevant to the procedure in progress While this manual lists standard specifications and service pro
5. 45kV NEEDLE SHAFT ASSEMBLY ELECTRODE HIGH WEAR ADAPTER MALE SEAL CHEVRON 3 8 DIA SEAL CHEVRON KIT OF 4 o gt lt 2 3 4 5 80257 45 TUBE PACKING 80225 45 NEEDLE SHAFT ASSEMBLY 7 10051 05 CUP SEAL SPRING LOADED 79001 06 O RING SOLVENT PROOF SPACER SEAL 78629 00 RETAINER NEEDLE SEAL REAR 1 10 11 17390 04 WASHER SPRING BELVILLE 12 78631 00 NUT PACKING 1 AH 15 01 47 Ransburg Ranflex Applicators PARTS IDENTIFICATION ITEMS FOR RFX 65KV UNIT RFX 65kV BARREL 80379 00 ASSEMBLY BARREL amp O RING 4 B ASSEMBLY NEEDLE SHAFT 80242 00 NUT REAR JAM 80243 00 NUT FRONT JAM 6 8025265 ASSEMBLY CASCADE RFX 65V RFX 65kV BARREL ONLY OMNE CON 80379 00 BARREL 65Kv INCLUDES O RING 79001 07 O RING SOLVENT PROOF AH 15 01 48 Ransburg Ranflex Applicators PARTS IDENTIFICATION Needle Shaft Assembly 80263 65 RFX 65kV NEEDLE SHAFT 70430 01 ASSEMBLY ELECTRODE HIGH WEAR 74653 00 ADAPTER MALE 14323 00 SEAL CHEVRON 3 8 DIA 14323 00 K4 SEAL CHEVRON KIT OF 4 lt 18821 00 ADAPTER FEMALE CHEVRON 80257 65 TUBE PACKING NEEDLE SHAFT ASSEMBLY 2 3 4 5 7 79001 06 O RING SOLVENT PROOF 10051 05 CUP SEAL SPRING LOADED RETAINER NEEDLE SEAL REAR SPACER SEAL 1 10 11 1 390 04 WASHER SPRING BELVILLE 12 78631 00 NUT PACKING 1
6. an equipment explosion Ranflex Applicators SAFETY Unless specifically approved for use in hazard ous locations the power supply control cabi net and all other electrical equipment must be located outside Class or Division 1 and 2 hazardous areas in accordance with NFPA 33 and EN 50176 Turn the power supply OFF before working on the equipment Test only in areas free of flammable or combus tible material Testing may require high voltage to be on but only as instructed Production should never be done with the safe ty circuits disabled Before turning the high voltage on make sure no objects are within the sparking distance Follow the requirements of the Material Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved Aluminum is widely used in other spray appli cation equipment such as material pumps regulators triggering valves etc Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying flushing or cleaning Read the label or data sheet for the material you intend to spray If in doubt as to w
7. applicator barrel MUST be tilted front down to remove the fluid nozzle Failure to do so may allow paint to enter the air passages thereby reducing airflow and damaging the applicator barrel cascade Applicators may be flushed in lieu of tilting However they must be either flushed or tilted down during nozzle removal Cleaning Flushing 1 Reference page 24 for flushing procedure Flushing should be performed at the end of daily use or prior to any maintenance 2 Applicator exterior cleaning atthe end of each shift wipe the outside of the applicator with a solvent soaked rag pointing the applicator nose down 28 Ransburg Daily or at start of each shift Verify that ALL solvent safety containers are grounded Check within 6m 20 ft of the point of operation of the applicator and remove or ground ALL loose or ungrounded objects Inspect work holders for accumulated coating materials and remove such accumulations AH 15 01 Ranflex Applicators MAINTENANCE Check that atomizer assembly is clean and undamaged NOTE gt Standard electrode is snap back spray wire electrode e Straighten the applicator electrode if necessary Clean the fluid filter if used Bi Yearly Check air hose resistance If resistance is greater than 5 MQ the hose should be replaced WARNING gt tis the end users responsibility to insure the 5 MQ to ground condition is met Air Cap
8. be prevented Safe sparking distance must be maintained between the parts being coated and the applicator A dis tance of 1 inch for every 10KV of output voltage is required at all times Unless specifically approved for use in hazard ous locations all electrical equipment must be located outside Class or Il Division 1 or 2 hazardous areas in accordance with NFPA 33 Test only in areas free of flammable or combus tible materials The current overload sensitivity if equipped MUST be set as described in the correspond ing section of the equipment manual Protec tion against inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Fre quent power supply shutdown indicates a prob lem in the system which requires correction Always turn the control panel power off prior to flushing cleaning or working on spray system equipment Before turning high voltage on make sure no objects are within the safe sparking distance Ensure that the control panel is interlocked with the ventilation system and conveyor in accor dance with NFPA 33 EN 50176 Have fire extinguishing equipment readily avail able and tested periodically Personnel must be given training in accordance with the requirements of NFPA 33 EN 60079 0 Instructions and safety precautions must be read and understood prior to using this equip ment Comply with appropriate local stat
9. must be carried out in an area with forced air ventilation It is the end us ers responsibility to insure this condition is met All repairs should be made on a clean flat surface If a vise is used to hold parts during service or repair DO NOT clamp onto plastic parts and always pad the vise jaws The following parts should be thoroughly packed with dielectric grease LSCH0009 00 leaving NO air space or voids when assembling All O Rings PTFE o rings do not need lubrication Needle Shaft Assembly Packing Tube Cascade and Barrel Equipment Required Special Multi Purpose Wrench 80353 00 Hex Driver 79862 02 Dielectric Grease LSCH0009 00 e 10 mm Wrench 15 mm Wrench Spanner Supplied with applicator ROUTINE SCHEDULE Follow these maintenance steps to extend the life of the applicator and ensure efficient operation Several Times Daily Inspect the air cap for paint accumulation Clean as frequently as necessary with a soft bristled brush and a suitable solvent AH 15 01 Ranflex Applicators MAINTENANCE NEVER remove the fluid nozzle assembly while paint is in the applicator or paint may enter into the air passages Clogged or restricted air passages will cause poor atomization and or electrical shorting Air passages that are clogged with conductive material can lead to excessive levels and consequent low operating voltage or long term electrical damage current output The
10. read the hazard chart beginning on page 2 Ransburg AH 15 01 Spray Area Fire Hazard Improper or inadequate operation and maintenance procedures will cause a fire hazard Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation Frequent Power Supply or Controller shutdown indicates a problem in the system requiring correction Ranflex Applicators SAFETY Fire extinguishing equipment must be present in the spray area and tested periodically Spray areas must be kept clean to prevent the accumulation of combustible residues Smoking must never be allowed in the spray area The high voltage supplied to the atomizer must be turned off prior to cleaning flushing or maintenance When using solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the coating material The flash point of the cleaning solvent shall be at least 15 C 27 F above the ambient temperature Otherwise the cleaning process must be carried out in an area with forced air ventilation It is the end users responsibility to insure this condition is met Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combustible solvents Electrostat
11. to be at high voltage must be grounded Grounded conductive flooring must be provided in the spray area Always turn off the power supply prior to flush ing cleaning or working on spray system equip ment Unless specifically approved for use in hazard ous locations all electrical equipment must be located outside Class or II Division 1 or 2 haz ardous areas in accordance with NFPA 33 Ransburg AH 15 01 Electrical Equipment Toxic Substances Spray Area Electrical Discharge High voltage equipment is utilized in the process Arcing in the vicinity of flammable or combustible materials may occur Personnel are exposed to high voltage during operation and maintenance Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation Frequent power supply shut down indicates a problem in the system which requires correction An electrical arc can ignite coating materials and cause a fire or explosion Certain material may be harmful if inhaled or if there is contact with the skin Explosion Hazard Incompatible Materials Halogenated hydrocarbon solvents for example methylene chloride and 1 1 1 Trichloroethane are not chemically compatible with the aluminum that might be used in many system components The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to
12. 0240 00 Rd IL 12mm AH 15 01 26 Ransburg Ranflex Applicators OPERATION AIR CAP NOZZLE PERFORMANCE V 65 80265 00 Pattern Orfice ID Fluid Delivery Pattern Length 80264 12 1 2 047 Air Spray 330 13 0 76 3 0 79809 00 Yellow 80264 14 1 4 055 Air Spray 305 12 0 76 3 0 79809 00 Yellow 80264 18 1 8 070 250 Air Spray 267 10 5 76 3 0 79809 00 Yellow C 31 80231 00 Pattern Orfice ID Fluid Delivery Pattern Length 80230 12 1 2 047 Air Spray 350 14 0 76 3 0 79809 03 White 80230 14 1 4 055 Air Spray 330 13 0 76 3 0 79809 03 White 80230 18 1 8 070 250 Air Spray 280 11 0 76 3 0 79809 03 White 40 80240 00 E Pattern Orfice ID Fluid Delivery Pattern Length 80239 12 1 2 047 LVMP 305120 76 30 74963 05 Black 80239 14 1 4 055 LVMP 280 11 0 76 3 0 74963 05 Black 80239 18 1 8 070 250 LVMP 267 10 5 76 3 0 74963 05 Black Materia Enamel 24 sec 4 Ford Cup 23 C 72 F Results are material dependent Patterns are at 200mm 8 target distance 27 AH 15 01 Ransburg MAINTENANCE AA CAUTION sa gt Nozzles from previous Ransburg design are not compatable with the Ransflex design Use of these nozzles could cause equipment malfunction and possible damage WARNING The flash point of the cleaning solvent shall be at least 15 C 27 F above the ambient temperature Otherwise the cleaning process
13. 31 80302 00 AH 15 01 13 Ransburg INTRODUCTION GENERAL DESCRIPTION The Ransflex is an air atomizing applicator powered only by a pressurized air source Pressurized air creates rotation of a turbine generator that powers a cascade The cascade generates a high voltage DC charge to the electrode creating an electrostatic field between the atomizer and the target One of the many features of the Ransflex applicator system is that the electrical energy which is available from the resistive charging electrode is limited to the optimum level of safety and efficiency The system is incapable of releasing sufficient electrical or thermal energy during normal operating conditions to cause ignition of specific hazardous materials in their most easily ignited concentrations in air As the applicator electrode approaches ground applicator circuitry causes the high voltage to approach zero while the current approaches its maximum value This performance is validated by independent test agencies that give FM US amp C and ATEX EN 50 050 01 2013 including the new IP 64 rating AH 15 01 Ranflex Applicators INTRODUCTION RANSFLEX NEW FEATURES Light weight and easy to maneuver Ergonomic handle design to reduce operator fatigue Three phases of turbine protection Divorced turbine air supply cartridge Sealed nozzle Atomization passages Strategic turbine location DeVilbiss spray technology integration into atomization
14. 9 Ransburg Ranflex Applicators MAINTENANCE 4 Air fiting 5 Remove rear cartridge AH 15 01 40 Ransburg Ranflex Applicators MAINTENANCE 2 TROUBLESHOOTING GUIDE General Problem Possible Cause Solution ELECTRICAL On Off lever in wrong position Ensure the On Off lever is in the On position No kV Low pressure Ensure 2 8 bar 40 psig at the applicator handle with applicator triggered No ground connection Ensure the air hose is properly grounded to the earth ground Cascade not functioning Ensure cascade is functioning properly Failed motor function Ensure motor is properly functioning Too conductive paint Ensure paint resistance gt 1 Meg Ohm Low kV Fluid remnants in the air passage a Clean air passage with non polar solvent b Ensure fluid nozzle is properly tightened Wrong solvent used for final cleaning Use non polar solvent for the final cleaning process process Add sufficient air pressure at handle Ensure 2 8 bar 40 psig at the handle with applicator triggered INADEQUATE DELIVERY Ensure pressure at the fluid line at the applicator No Fluid Flow Fluid tube may be plugged Replace or clean Fluid nozzle may be plugged Replace or clean Electrode not properly assembled Reassemble tightened to stop Material too viscous Thin the material to a viscosity that is sprayable No adjustment of fan pattern Restrictor left out of barrel Poor atomization Ensure atomization air pa
15. ERIAL Umax 45kV WHEN CONFIGURED PER DWG 80368 amp WARNING TO AVOID SHOCK OR EXPLOSION AN USE PROPERLY GROUNDED AIR HOSE AND READ INSTRUCTION MANUA BRAND OF Carlisle Fluid Technologies Inc Toledo Ohio USA REX By Ransburg C 0518 12G EEx 0 24 mJ SIRA 14ATEX5343X Label 80277 02 MWP AIR 100PSIG 6 9 bar MWP FLUID 100PSIG 6 9 bar MOD 80365 FOR ELECTRO FIN APPL CL 1 GP D SPRAY MATERIAL Umax 65 WHEN CONFIGURED PER DWG 80366 AN WARNING TO AVOID SHOCK OR EXPLOSION USE PROPERLY GROUNDED Al AND READ INSTRUCTION MANUAL E C US APPROVED Label 80277 01 FM Configuration These applicators are FM approved when the setup is configured to drawings shown on pages 8 9 10 and 11 Ransburg Ranflex Applicators ATEX RANSFLEX RX SOLVENT BASE 80345 ABCDEF Base Optional Model No Designations Ordering Information Only CONFIGURATION DWG 80368 REV A AH 15 01 8 Ransburg Ranflex Applicators ATEX w n Fluid Nozzle T Pressure Reducer R Air Cap ATOMIZATION TABLE OF A DASHES V SERIES 1 2mm 80265 00 80264 12 79809 00 V SERIES 1 4mm 80265 00 80264 14 79809 00 V SERIES 1 8mm 80265 00 80264 18 79809 00 79809 03 79809 03 79809 03 74963 05 7 74963 05 74963 05 ROUND SPRAY 79962 00 80410 00 74963 05 80262 01 U 80262 00 U FLUID CONTROL TABLE OF B DASHES B Dash No
16. IZATION TABLE OF A DASHES 79809 00 YELLOW 79809 00 YELLOW 79809 00 YELLOW 79809 03 WHITE 79809 03 WHITE 79809 03 WHITE 74963 05 BLACK T T SERIES 1 4mm 80240 00 80239 14 74963 05 BLACK T SERIES 1 8mm 80240 00 80239 18 74963 05 BLACK ROUND SPRAY 79962 00 80400 00 74963 05 BLACK NOTE All nozzles available in kits of 3 AH 15 01 44 Ransburg Ranflex Applicators PARTS IDENTIFICATION FLUID CONTROL TABLE OF B DASHES B Dash No B Description NE NE ADJUSTABLE FLUID 80262 00 NON ADJUSTABLE FLUID 80262 01 TRIGGER TABLE OF C DASHES ruwa 2 FINGER TRIGGER 80211 00 4 FINGER TRIGGER 80386 00 FLUID INLET TABLE OF D DASHES STD FLUID INLET TUBE 80269 45 COILED FLUID INLET TUBE 79879 01 FLUID HOSE TABLE OF E DASHES son EA Do nere AIR HOSE TABLE OF F DASHES ee e Available after August 1 2015 AH 15 01 45 Ransburg Ranflex Applicators PARTS IDENTIFICATION ITEMS FOR RX 45KV UNIT RX 45kV BARREL 80376 00 ASSEMBLY BARREL amp O RING i ASSEMBLY NEEDLE SHAFT NUT REAR JAM NUT FRONT JAM SPRING FLUID RETURN 6 8025245 ASSEMBLY CASCADE RX 45 kV Barrel and O Ring P N 80376 00 RX 45kV BARREL ONLY ru 80376 00 BARREL 45Kv INCLUDES O RING 79001 07 O RING SOLVENT PROOF AH 15 01 46 Ransburg Ranflex Applicators PARTS IDENTIFICATION Needle Shaft Assembly 80263 45 RX
17. POLICY WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without charge any part and or equipment that falls within the specified time see below because of faulty workmanship or material provided that the equipment has been used and maintained in accordance with Ransburg s written safety and operating instructions and has been used under normal operating conditions Normal wear items are excluded THE USE OF OTHER THAN RANSBURG APPROVED PARTS VOID ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit e guns power supplies control units etc is one 1 year from date of purchase WRAPPING THE APPLICATOR IN PLASTIC SHRINK WRAP ETC WILL VOID THIS WARRANTY RANSBURG S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATERIALS THERE ARE AH 15 01 NO IMPLIED WARRANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE RANSBURG ASSUMES NO LIABILITY FOR INJURY DAMAGE TO PROPERTY OR FOR CONSEQUENTIAL DAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS EXCLUSIONS If in Ransburg s opinion the warranty item in question or other items damaged by t
18. Removal 1 Remove retaining ring and air cap 29 Ransburg Ranflex Applicators MAINTENANCE 2 Clean and replace as necessary 3 Install in reverse order 3 Install fluid nozzle using 80353 00 wrench Tighten till nozzle seats on O ring Fluid Nozzle Removal WARNING gt Prior to removing the fluid nozzle all pres sure from the system must be relieved 1 Insert 80353 00 wrench onto nozzle flats Barrel Removal 1 Remove trigger 2 Insert O ring replace as required AH 15 01 30 Ransburg Ranflex Applicators MAINTENANCE 2 Remove fluid tube 2 Carefully disconnect harness by pulling connector n on both sides by hand and rocking it side to side EI B to remove 7 3 Pull barrel away 3 Replace cascade as necessary 4 Apply LSCH 0009 grease to end of cascade Remove Replace Cascade 1 Pull cascade straight out 9 Re connect harness by pushing down to snap Do not pull with excessive force or twist wires This could damage casscade connector or wire harness i 1111 6 Re install cascade into handle AH 15 01 31 Ransburg Packing Removal Replace 1 Remove barrel from handle 2 Use 80353 wrench to remove nut 3 Pull straight out of barrel 4 Remove jam nuts using 10mm wrench AH 15 01 Ranflex Applicators MAINTENANCE 5 Remove all parts clean with non polar solvent Inspect for any discolored areas Rep
19. SERVICE MANUAL AH 15 01 Ransburg APRIL 2015 APPLICATORS MODEL 80345 AND 80365 RX amp RFX IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 50 00 U S RISCH Ransburg Ranflex Applicators CONTENTS CONTENTS PAGE SAFETY 1 5 sdo y asda ul E a a rlazards Reize Et STREET Omm 2 ATEX FM 6 13 European Alex DIRECIIVO 6 European Atex Labels iii 7 FM Configuration Drawings 80345 ii 8 FM Configuration Drawings 80365 iii 11 INTRODUCTION 14 18 General e EE 14 Ransilex New EE 14 Specifications B0345 E 15 DPE CIICANOMS 00 A i 16 Ransflex Solventborne Electrostatic Spray Applicator 80345 80365 17 Typical Solvenborne Installation AE 18 INSTALLATION 19 20 80345 80365 Ransflex Solventborne Installation 19 General Installation Requirements ei 19 li rs Oi u ER AR DER RENDA EE O PASS DR DEN E 20 OPERATION 21 27 Applicator Operation uu uuu Uu RR DR RR RR RD RR M UMP UM 21 Flushing 7 Color Change Procedure sas u dae ad ala qual can UR CR UD Du dinda es maU dd oan 23
20. SHES V SERIES 1 2mm 80265 00 80264 12 79809 00 V SERIES 1 4mm 80265 00 80264 14 79809 00 V SERIES 1 8mm 80265 00 80264 18 79809 00 79809 03 79809 03 79809 03 74963 05 7 74963 05 74963 05 ROUND SPRAY 79962 00 80410 00 74963 05 80262 01 U 80262 00 U FLUID CONTROL TABLE OF B DASHES B Dash No B Description o G ADJUSTABLE FLUID 80262 00 NON ADJUSTABLE FLUID 80262 01 80211 00 V TRIGGER TABLE OF C DASHES E a ta 2 FINGER TRIGGER 80211 00 4 FINGER TRIGGER 80386 00 Available after August 1 2015 AH 15 01 12 Ransburg Ranflex Applicators ATEX LAT ru j JJ n I 79879 01 VV 80269 45 FLUID INLET TABLE OF D DASHES D Dash No D Description EN os STD FLUID INLET TUBE 80269 45 COILED FLUID INLET TUBE 79879 01 FLUID HOSE TABLE OF E DASHES E DashNo E Description NEL INE o No FLUID Hose DD FLUID HOSE 10m 80303 10 FLUID HOSE 15m 80303 15 FLUID HOSE 20m 80303 20 FLUID HOSE 30m 80303 30 80302 00 t ge si 80236 00 80303 XX X 79727 XX Y AIR HOSE TABLE OF F DASHES NO AIR HOSE STANDARD 80236 00 STANDARD AIR HOSE 10m 79727 10 80236 00 STANDARD AIR HOSE 15m 79727 15 80236 00 79727 20 80236 00 79727 30 80236 00 80302 00 79727 11 80302 00 7 79727 16 80302 00 QD AIR HOSE 20m 79727 21 80302 00 QD AIR HOSE 30m 79727
21. VENTBORNE TYPICAL INSTALLATION Ransflex 80345 80365 Fluid Supply Grounded Air Regulator with Pressure Gauge Air Water Separator Main Air Supply Line Air Hose 79727 XX Air Hose Ground Wire Fluid Line 6 10 AH 15 01 18 Ransburg INSTALLATION Air Hose WARNING gt For proper safe function of the applicator the 79727 XX Air Hose Assembly must be used either standard or quick disconnect style Fluid Hose Recommendation Ransburg recommends using a 80303 XX Fluid Hose Assembly This assembly is made to specifically fit the fluid fitting size engineered into the applicator Thishose is available from your authorized Ransburg distributor Available hose lengths are listed in Accessories in the Parts Identification section of this manual Any user installed fluid hose used must be rated for 100 psig 6 9 bar working pressure minimum Filters 1 Install an air filter assembly on the outlet of the main air regulator The filter should be 5 micron with a maximum working pressure of at least 100 psig 6 9 bar For Class 3 air quality which is a 5 micron size and has a dew point of 4 F 20 C the relative humidity RH of the air should be 5 2 Ransburg recommends that a fluid filter be installed at the output of the fluid supply pressure pot pump circulating system etc It is the end user s responsibility to install the proper filter that meets their system s r
22. ansburg Ranflex Applicators PARTS IDENTIFICATION Rear Cartridge Assembly 80262 01 Non Adjustable Fluid Control REAR CARTRIDGE ASSEMBLY 80262 01 Hemno Parto 80262 01 ASSEMBLY FLUID CARTRIDGE NON ADJUSTABLE 79001 08 O RING SOLVENT PROOF 80273 00 Fan Air Cartridge 80273 00 FAN AIR CARTRIDGE MED Ms ES 80273 00 ASS Y FAN VALVE INCLUDES ALL PARTS BELOW 79001 16 O RING SOLVENT PROOF AH 15 01 53 Ransburg Ranflex Applicators PARTS IDENTIFICATION 80378 00 Rear Cover with Motor Assembly 80378 00 REAR COVER WITH MOTOR ASSEMBLY 6 80275 00 SCREW 80219 00 BRACKET LOCKING AH 15 01 54 Ransburg Ranflex Applicators PARTS IDENTIFICATION 80255 00 Motor Assembly 80255 00 MOTOR ASSEMBLY pei ee ES 80255 00 ASSEMBLY MOTOR INCLUDES ALL PARTS BELOW 80217 00 COVER SUPPORT MOTOR 79796 00 SCREW MOTOR AH 15 01 55 Ransburg Ranflex Applicators PARTS IDENTIFICATION 80254 00 Rear Cover Assembly 80254 00 REAR COVER ASSEMBLY CONE ZE ES 80214 00 COVER REAR CONTAINS PARTS BELOW 80274 00 M4X 7 SHCS AH 15 01 56 Ransburg Ranflex Applicators PARTS IDENTIFICATION ACCESSORIES INCLUDED WITH RX OR RFX 79862 02 3mm Hex Driver 80353 00 Gun Wrench LSCH 0009 Grease 80395 00 SPARE PARTS KITS Part 79001 07 K3 Fluid inlet o ring of barrels 80264 XX K3 V Series nozzles in kits of 3 XX 12 14 or 18 80464 XX K3 V Series high we
23. ar nozzles in kits of 3 XX 14 18 80230 XX K3 C Series nozzles in kits of 3 XX 12 14 or 18 80239 XX K3 T Series nozzles in kits of 3 XX 12 14 or 18 80401 65 V Series Atonization Kit Contains 1 80265 00 Air Cap 2 80264 14 Nozzle and 1 79809 00 Restrictor 80401 40 T Series Atomization Kit Contains 1 80240 00 Air Cap 2 80239 14 Nozzle and 1 74963 05 Restrictor 80401 31 C Series Atomization Kit Contains 1 80231 00 Air Cap 2 80230 14 Fluid Nozzle and 1 79809 03 Restrictor 70430 01 K3 80389 00 80391 00 80395 K10 80395 K100 Gun Cover Kit of 100 76633 K5 Conductive Gloves Kit of 5 76633 K10 Conductive Gloves Kit of 10 ACCESSORIES Part 27141 081 59972 00 76102 00 766520 7665 02 76652 03 76652 04 80464 14 8046418 AH 15 01 57 Part 80264 XX 80264 XX K3 80230 XX 80230 XX K3 80239 XX 80239 XX K3 80376 00 80379 00 80250 65 80250 45 80245 00 80265 00 80231 00 80240 00 80377 00 EMF 201 04 EMF 202 04 EMF 203 04 80268 00 80242 00 80243 00 80255 00 80258 00 10430 01 70430 01 K3 80232 00 80263 45 80263 65 10051 05 80269 45 80269 65 80272 00 LSCH0009 00 80259 00 DI SI ES wm AH 15 01 Ranflex Applicators PARTS IDENTIFICATION RANSFLEX RECOMMENDED SPARE PARTS Quantities Per Applicator Nozzle Fluid T Series See page 42 Kit of 3 Spring Air Valve 58 Ransburg Ranflex Applicators WARRANTY
24. cedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting If you do not have the manuals and safety literature for your Ransburg system contact your local Ransburg representative or Ransburg AH 15 01 Ranflex Applicators SAFETY WARNING The user MUST read and be familiar with the Safety Section in this manual and the Ransburg safety literature therein identified gt This manual MUST be read and thoroughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD LATEST EDITION prior to installing operating and or servicing this equipment WARNING The hazards shown on the following pages may occur during the normal use of this equipment Please
25. e and na tional codes governing ventilation fire protec tion operation maintenance and housekeep ing Reference OSHA NFPA 33 EN Norms and your insurance company requirements Ransburg AH 15 01 Spray Area High Voltage Equipment Electrical Discharge There is a high voltage device that can induce an electrical charge on ungrounded objects which is capable of igniting coating materials Inadequate grounding will cause a spark hazard A spark can ignite many coating materials and cause a fire or explosion Ranflex Applicators SAFETY Parts being sprayed and operators in the spray area must be properly grounded Parts being sprayed must be supported on con veyors or hangers that are properly ground ed The resistance between the part and earth ground must not exceed 1 meg ohm Refer to NFPA 33 Operators must be grounded Rubber soled in sulating shoes should not be worn Grounding straps on wrists or legs may be used to assure adequate ground contact Operators must not be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the ap plicator via conductive gloves or gloves with the palm section cut out NOTE REFER TO NFPA 33 OR SPECIFIC COUNTRY SAFETY CODES REGARDING PROPER OPERATOR GROUNDING All electrically conductive objects in the spray area with the exception of those objects re quired by the process
26. ent supply must be interlocked with the applicator supply air 2 Disconnect air to applicator OR 3 Discharge fluid into appropriate earth grounded metal container 4 Load next color solvent flush and or remove applicator from installation as required AH 15 01 Ranflex Applicators OPERATION FLUID NOZZLE AIR CAP The fluid nozzle and air cap must be selected according to the application The following charts show the nozzles and air caps available for the Ransflex y gt Nozzles from previous Ransburg design are not compatable with the Ransflex design Use of these nozzles could cause equipment malfunction and possible damage NEW NOZZLE DESIGN With the release of the Ransflex applicator a new configuration of nozzles was also released Red nozzles 1 2 mm I D Grey nozzles 1 4 mm Green nozzles 1 8 mm All other accessory sizes are black Air cap to be used with nozzle Air cap part number Ransburg Ranflex Applicators OPERATION To identify the nozzle each is engraved with the air cap it must be paired up with NOZZLE SELECTION 80265 00 80264 XX 026442 8026600 Re m HIGH WEAR NOZZLE SELECTION 80265 00 80464 XX Nozzle Part Number For Use With Air Cap P N Nozzle Opening 80464 14 80265 00 AH 15 01 25 Ransburg Ranflex Applicators OPERATION 80231 00 80230 XX C SERIES 80240 00 80239 XX T SERIES 80239 12 8
27. equirements 80345 80365 RANSFLEX SOLVENTBORNE INSTALLATION AH 15 01 Ranflex Applicators INSTALLATION WARNING The user MUST read and be familiar with the Safety section of this manual gt This hand held device is intended to be used by trained personnel ONLY This manual MUST be read and thoroughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the warnings and requirements for operating and servicing safely are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA OSHA and all related country safety codes prior to installing operating and or servicing this equipment gt Personnel MUST be GROUNDED to prevent a shock or spark during electrostatic operation gt Install and route the hoses so they are NOT exposed to temperatures in excess of 120 F 49 C and so that all hose bends are NO LESS than a 6 inch 15cm radius Failure to comply with these parameters could cause equipment malfunction that might create HAZARDOUS CONDITIONS GENERAL INSTALLATION REQUIREMENTS 1 Operator must make skin contact with handle of applicator If gloves are required use either gloves with palm and finger cut out or conductive gloves See accessory pages for conductive gloves Ransburg 2 objects inside spray area must be grounded reference EN 50 176 and o
28. he original language Ransburg Ransflex 80345 80365 ATEX Product Marking Definitions Ex Certificate Number Sira 14ATEX5343X Sira Notified Body performing EC type examination 14 Year of certification ATEX Reference to ATEX Directive 5 Protection Concept Code code 5 is titled Encapsulation 343 X Special conditions for safe use apply Document serial number Special conditions for safe use The Ransflex 80345 80365 Applicators shall only be used with associated Ransburg 79727 XX Air Hose Assembly It is the end users responsibility to insure the air hose is properly grounded to true earth ground Resistance of this air hose assembly must be 5 MQ or less reguardless of hose length Product Marking x Il 2 G Specific marking of explosive protection Il Equipment Group hazardous area characteristics 2 Equipment Category G Type of explosive atmosphere gases vapors or mists E Ex 0 24mJ The Ransflex 80345 80365 Applicators are suitable for use in manual spraying installations complying with EN 50 050 as they are a Type A class with a discharge energy limit of 0 24mJ AH 15 01 Ranflex Applicators ATEX BRAND OF Carlisle Fluid Technologies Inc Toledo Ohio USA RX By Ransburg CE 0518 12G EEx0 24mJ SIRA 14ATEX5343X Label 80277 04 MWP AIR 100PSIG 6 9 bar MWP FLUID 100PSIG 6 9 bar MOD 80345 FOR ELECTRO FIN CL 1 GP D SPRAY MAT
29. hether or not a coating or cleaning material is compatible contact your coating supplier Any other type of solvent may be used with aluminum equipment Ransburg Ranflex Applicators ATEX EUROPEAN ATEX DIRECTIVE 94 9 EC ANNEX Il 1 0 6 The following instructions apply to equipment covered by certificate number Sira 14ATEX5343X 1 AH 15 01 The equipment may be used with flammable gases and vapors with apparatus groups Il and with temperature class T6 The equipment is only certified for use in ambient temperatures in the range 5 C to 40 C and should not be used outside this range Installation shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 14 1997 Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 17 Repair of this equipment shall be carried out by suitable trained personnel in accordance with the applicable code of practice e g EN 60079 19 Putting into service use assembling and adjustment of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation Refer to the Table of Contents of this service manual a Installation b Operation c Maintenance d Parts Identification Components to be incorporated into or used as replacement parts of the equipment shall be f
30. his part was improperly installed operated or maintained Ransburg willassume no responsibility for repair or replacement of the item or items The purchaser therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable 59 Ransburg Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance 320 Phillips Ave Toledo Ohio 43612 1493 Telephone toll free 800 233 3366 Fax 419 470 2233 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts 2015 Finishing Brands Inc All rights reserved Form No AH 15 01 Models and specifications subject to change without notice Litho in U S A 04 15
31. ic arcing must be prevented Safe sparking distance must be maintained between the parts being coated and the applicator A distance of 1 inch for every 10KV of output voltage is required at all times Test only in areas free of combustible material Testing may require high voltage to be on but only as instructed Non factory replacement parts or unauthorized equipment modifications may cause fire or injury If used the key switch bypass is intended for use only during setup operations Production should never be done with safety interlocks disabled Never use equipment intended for use in waterborne installations to spray solvent based materials The paint process and equipment should be set up and operated in accordance with 33 NEC OSHA local country and European Health and Safety Norms Ransburg AH 15 01 Spray Area General Use and Maintenance Explosion Hazard Improper or inadequate oper ation and maintenance proce dures will cause a fire hazard Protection against inadvertent arcing that is capable of caus ing fire or explosion is lost if any safety interlocks are dis abled during operation Frequent Power Supply or Controller shutdown indicates a problem in the system requir ing correction Improper operation or mainte nance may create a hazard Personnel must be properly trained in the use of this equip ment Ranflex Applicators SAFETY Electrostatic arcing must
32. itted by suitably trained personnel in accordance with the manufacturer s documentation The certification of this equipment relies upon the following materials used in its construction If the equipment is likely to come into contact with aggressive substances then it is the responsibility ofthe userto take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection provided by the equipment is not compromised Aggressive substances e g acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Suitable precautions e g regular checks as part of routine inspections or establishing from the material s data sheets that it is resistant to specific chemicals Refer to Specifications in the Introduction section a All fluid passages contain stainless steel or nylon fittings b High voltage cascade is encapsulated with a solvent resistant epoxy 9 A recapitulation of the certification marking is detailed in the ATEX section on the next page drawing numbers 80277 01 02 03 and 04 10 The characteristics of the equipment shall be detailed e g electrical pressure and voltage parameters The manufacturer should note that on being put into service the equipment must be accompanied by atranslation of the instructions in the language or languages ofthe country in which the equipment is to be used and by the instructions in t
33. lace parts as required 6 Prior to installation apply dielectric grease inside packing tube approximately 1 2 full 7 Insert 4 parts on front of shaft C p A LOT 8 Insert packing tube onto shaft Wipe excess grease over front parts and outside of packing tube 9 Install rear parts 32 Ransburg Ranflex Applicators MAINTENANCE 10 Install Bellville washers in sequence shown Re Install Needle Shaft Into Barrel 1 Install needle shaft into barrel with die electric grease 11 Install rear nut Install jam nuts finger tight 2 Tighten packing using wrench Pull back and forth on the needle shaft till a slight amount of drag is felt 12 Set air before fluid adjustment 13 Tighten jam nuts AH 15 01 33 Ransburg Ranflex Applicators MAINTENANCE Re Install Barrel 1 Install barrel over cascade 4 Re install trigger AH 15 01 34 Ransburg Ranflex Applicators MAINTENANCE Rear Cover Motor Module Repair Motor Removal 1 Loosen cover screw with 3mm driver 1 Remove light pipe 3 Remove rear cover and cartridge with 15mm wrench 3 Remove motor assembly by pulling out on 3 arms pull motor out 4 Disconnect motor connector from handle wire harness connector AH 15 01 35 Ranflex Applicators MAINTENANCE Ransburg 4 Remove porting block 3 Re assembly Install porting block on motor Align screw heads into porti
34. nches Weight Without Hose 620 grams 22 oz Hose 79727 XX Lengths Std 10m 15m 20m and 30m Electrical Operating Voltage 65kV DC maximum Current Output 120 microamperes maximum Paint Resistance 1 MQ to oo Part Sprayability Determine sprayability of part to be coated using 76652 Test Equipment See current Paint HV amp SCI Test Equipment service manual TE 98 01 Use Model No 76652 Test Equipment Mechanical Fluid Flow Capacity 1000 ml minute Wetted Parts Stainless polyethylene nylon acetal polymer Operating Pressure Air Spray Fluid 0 6 9 bar 0 100 psi Air 0 6 9 bar 0 100 psi Ambient Temp 40 C to 5 C 104 F to 32 F Consumption With Voltage 438 SLPM 15 4 SCFM 2 8 bar 40 psig Handle Inlet Sound Level 92dB A 2 8 bar 40 psig Inlet 1m from applicator This reflects the maximum fluid volume the applicator can deliver The maximum spray volume that can be effectively atomized depends on fluid rheology spray technology and finish quality required AH 15 01 16 Ransburg Ranflex Applicators INTRODUCTION Figure 1 Ransflex Solventborne Electrostatic Spray Applicator 80345 80365 RANSFLEX SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR 80345 80365 Bem TI o Ches Voltage onors AH 15 01 17 Ransburg Ranflex Applicators INTRODUCTION Figure 2 Ransflex Typical Solventborne Installation RANSFLEX SOL
35. ng recess 2 Align motor slots with 3 tab arms NOTE gt There is only one way to install the motor Block must be pulled out with fingers rocking the part side to side while pulling NOTE Only remove fluid valve cartridge if parts are being changed 5 Remove fluid valve cartridge O ring k m tim a lt Cru 6 Push on edges to remove fluid valve cartridge 36 AH 15 01 Ransburg Ranflex Applicators MAINTENANCE 4 Install screw and retainer 7 Re connect motor connector to handle harness connector 8 Push rear cover assembly into handle and tighten cartridge Only one way to position 9 Install fan air valve cartridge 5 Install light pipe 10 Tighten cover screw 6 Install fluid valve cartridge AH 15 01 37 Ransburg Ranflex Applicators MAINTENANCE Air Valve Remove Replace Fluid Bracket Removal 1 Remove trigger 1 Loosen fluid nut 2 Remove rear cover assembly 3 Remove air valve and spring 5 Insert air valve and spring 6 Tighten packing nut till light drag is felt on the shaft while moving it back and forth 7 Install rear cover assembly 8 Install trigger AH 15 01 38 Ransburg Ranflex Applicators MAINTENANCE 4 O ring gasket and bracket Gun Wrench Functions 80353 00 1 Adjust packings 2 Remove nozzles 6 Tighten fluid nut For V Series AH 15 01 3
36. r NFPA 33 Resistance to earth ground must be less than 1 meg Ohm P Flammable liquids must be contained in approved metalic grounded containers Interlocks Required Interlock the solvent supply with the main supply air to the applicator When solvent is On main supply air to the applicator is Off Interlocks are user supplied WARNING gt The solvent supply must be interlocked with applicator supply air INSTALLATION 1 Ensure there is a true earth ground connection available Connect the fluid source and air hose ground to this connection WARNING Both the fluid source and the air hose ground must be connected to true earth ground AH 15 01 Ranflex Applicators INSTALLATION 2 Turn off power 5 Trigger applicator with fluid off Look for leaks in any connections 6 Activate fluid check for leaks with solvent flush if required 20 Ransburg Ranflex Applicators OPERATION OPERATION APPLICATOR OPERATION 1 Set fluid pressure using flow regulator 1 Fluid Supply 2 Flow Regulator Adjust air pressure 7 Position air cap to achieve pattern direction 3 Activate trigger to start material stream into grounded metal bucket or suitable area Actuate applicator with voltage off to spray test pattern WARNING 9 Asa guide the tables below show a pressure The bucket or area sprayed into must be at the wall to give 2 7 bar 40 psig dynamic grounded
37. ssages are clear of all foreign particles Fluid in air passages Ensure fluid nozzle is properly tightened Spits Ensure air before fluid is properly adjusted AH 15 01 41 Ransburg Ranflex Applicators PARTS IDENTIFICATION PARTS IDENTIFICATION RANSFLEX RX SOLVENT BASE 80345 ABCDEF Base Optional Model No Designations ATOMIZATION TABLE OF A DASHES A DashNo A Description ml 2 Color 79809 00 YELLOW 79809 00 YELLOW 79809 00 YELLOW 79809 03 WHITE 79809 03 WHITE 79809 03 WHITE 74963 05 BLACK 74963 05 BLACK T SERIES 1 8mm 80240 00 80239 18 74963 05 BLACK ROUND SPRAY 79962 00 80400 00 74963 05 BLACK NOTE All nozzles available in kits of 3 AH 15 01 42 Ransburg Ranflex Applicators PARTS IDENTIFICATION FLUID CONTROL TABLE OF B DASHES B Dash No B Description ENS XE ADJUSTABLE FLUID 80262 00 NON ADJUSTABLE FLUID 80262 01 TRIGGER TABLE OF C DASHES erre ER 2 FINGER TRIGGER 80211 00 4 FINGER TRIGGER 80386 00 FLUID INLET TABLE OF D DASHES STD FLUID INLET TUBE 80269 45 COILED FLUID INLET TUBE 79879 01 FLUID HOSE TABLE OF E DASHES son EA Do nere AIR HOSE TABLE OF F DASHES ee e Available after August 1 2015 AH 15 01 43 Ransburg Ranflex Applicators PARTS IDENTIFICATION RANSFLEX RFX SOLVENT BASE 80365 ABCDEF Base Optional Model No Designations ATOM
38. to true earth ground at the handle of the applicator with different hose lengths AH 15 01 21 Ransburg Ranflex Applicators OPERATION C 31 AIR CAP 80231 00 Static Pressure at Wall Dynamic Pressure at Wall 79727 XX Length uw psg bar wo DO Om ss 6 32 4 T 40 AIR CAP 80240 00 Static Pressure at Wall Dynamic Pressure at Wall 79727 XX Length bar n br so sm a o s 5 V 65 AIR CAP 80265 00 Static Pressure at Wall Dynamic Pressure at Wall 79727 XX Length ber p br ws sn Ta O 4s 8 m 39 s 8 10 Turn on voltage and trigger applicator Green light 12 Adjust air cap position as required should be on Horns Horizontal 11 Adjust fluid pressure and air pressure as required to achieve finish AH 15 01 22 Ransburg Ranflex Applicators OPERATION Horns Vertical 13 Adjust fan pattern as required 15 Adjust compensation valve with small driver NOTE gt The compensation valve adjustment is used to adjust fan and atomization pressure at the same time when the pressure to run the turbine is higher than the atomization fan pressure desired FLUSHING COLOR CHANGE PROCEDURE 1 Turn off electrostatics 14 Adjust fluid flow NOTE gt It is recommended fluid flow be controlled by the supply regulator This adjustment should only be used for fine adjustments AH 15 01 23 Ransburg WARNING gt The solv
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