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Owner`s Manual Model 16RD SportDeck

1. v6 1008006 6 ame not 2 2 jau menaa i 2 5 229 Pond JIUL LY YNI 102202 AZ L 112 15 6 PUD 20 4 47 Trailer Weight and Towing Guidelines Following are definitions of weight terms used in the RV industry a sample weight sticker instructions for weighing your trailer and guidelines for safe towing Gross Vehicle Weight Rating GVWR is the maximum permissible weight of the trailer when fully loaded It includes all weight at the trailer axle s and tongue Unloaded Vehicle Weight UVW is the approximate weight of the trailer as manufactured at the factory It includes all weight at the trailer axle s and tongue Cargo Carrying Capacity CCC is equal to the GVWR minus each of the following UVW full fresh potable water weight including water heater and full LP gas weight Gross Axle Weight Rating GAWR is the maximum permissible weight on the trailer axle s This includes the weight of the axle wheels tires and associated hardware and assumes that the axle is loaded equally on both sides TRAILER WEIGHT INFORMATION VIN OR
2. 5 EXTERIOR INTERIOR SEALS The Krystal Kote aluminum exterior of your new TrailManor can be easily cleaned with a mild abrasive detergent such as Soft Scrub with bleach Also the interior aluminum and the seals can be cleaned the same way You may spray the seals with a lubricant such as silicone if they appear to provide excessive drag during opening or closing WINDOWS AND VENTS Inspect annually all caulking around window vents clearance lights and TV antenna base Re caulk as needed to prevent leaks BED SUPPORT TRACKS To keep your beds sliding easily spray tracks with a lubricant such as WD 40 periodically DRAPES For best results drapes should be dry cleaned If you clean them yourself use cold water and hang damp to dry to avoid shrinking CUSHIONS To clean your cushions and bed mattress covers we recommend that you frequently vacuum or lightly brush to remove dust and grime Spot clean using the foam only from a water based cleaning agent such as a mild detergent Apply foam with a soft brush in a circular motion Vacuum when dry Pretest a small area for color fastness before proceeding 39 If you believe that your vehicle has a defect which could cause crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying TrailManor Manufacturing Company LLC If NHTSA receives similar complaints i
3. 91 moua vo 91 Gr 2777 anywe 8 E TE 51 som Re 21 1 4 2 gt YNNBINY 50 1 vo 21 1 00 TWM HIVA yawn 42 HELPFUL HINTS ABOUT LP GAS PROPANE AND LP GAS PROPANE CONTAINERS 50 YOU MAY ENJOY USING THE WORLD S MOST VERSATILE FUEL ALWAYS FOLLOW ALL SAFETY WARNINGS AND PRODUCT INSTRUCTIONS LP gas is a highly flammable fuel contained under pressure and may cause fires and or explosions if improperly used LP gas liquid petroleum gas is a true gas compressed into liquid form for easy transportation and storage Itis also known as propane or bottled gas It is sate and economical and because of its portability it provides modem living convenience matter where you travel LP gas is flammable is always contained under pressure and the liquid can freeze skin Therefore in the interest of safety itis important to understand the basic facts about LP gas and LP gas containers Federal DOT regulations require periodic inspec tions and requalifications of cylinders see NPGA Pamphlet 118 DO NOT USE damaged or rusted tanks MANCHES
4. 24 CHAPTER IV THE SYSTEMS PLUMBING SANITIZING WATER SYSTEM We recommend that you completely sanitize the water system after delivery after long periods of nonuse and after any suspected contamination Various commercial solutions approved for RV use are available to assist you in sanitizing the system or you can use the following Prepare a chlorine solution using one gallon of water and 1 4 cup of household bleach 5 sodium hypochlorite solution With water tank empty pour one gallon of solution into tank for each 15 gallons of tank capacity Complete filling of tank with fresh water Open faucets to release air Pressurize system with pump until water flows then turn off pump and faucets Allow to stand for three hours Drain and flush with potable fresh water To remove excessive chlorine taste or odor that may remain prepare a solution of one quart of vinegar to five gallons of water and allow solution to agitate in water tank by vehicle motion several days if possible Drain tank and again flush with potable fresh water FRESH WATER SYSTEM Fresh water may be supplied to trailer by two different methods 1 A 13 gallon fresh water tank is located under the sofa dinette seat or ina cabinet 2 A city water or direct hook up from external water supply may be attached to the pressure water inlet located on the off door side of the trailer You may wish to add a water regulator to the line systems as some ca
5. BRAKES The brakes on your new TrailManor are electric and are integrated into the brake system of your truck or car in such a way that equal braking power may be distributed to both trailer and towing vehicle Explained below are several components that make up the brake system Please Note TrailManor Models Provided To The Military Are Normally Equipped With Surge Brakes Instead of Electric Brakes Refer To The Surge Brake Operation Literature Included With the Trailer The battery of your tow vehicle is used as the primary source of power No additional source of power is required From the battery the power is taken to the controller which will be installed in your tow vehicle With your tow vehicle brakes off the controller opens the electrical circuit so no current reaches the trailers brakes When the controller is actuated manually or automatically by your tow vehicle s braking system the controller varies the amount of current through the circuit which in turn varies the braking of your trailer Refer to your brake controller manufacturer s instruction ENSURE YOUR TRAILER BRAKES ARE WORKING CORRECTLY Pulling a TrailManor trailer should not significantly increase your vehicle s stopping distance if the trailer s braking system is working properly 17 CAUTION TEST THE TRAILER BRAKES BEFORE EACH TRIP Brakes should be tested before entering a main highway LEVELING YOUR TRAILER Before attempting to level your
6. mounting brackets Safety relief valve Do tamper Spud amp nut with excess flow required on RV s Two stage pressure regulator Automatic Stop Fill Valve with 4 3 4 ACME Visible sight gauge Available with remote sender DOT AND ASME TANKS Generally speaking LP gas tanks built to the specifications of either the ASME or DOT pressure safety codes which are used extensively Basically the difference between the two codesis that valves fit tings and brackets may be located on the ends only on DOT cylinders while on the ASME tanks they may be located on ends as well as sides These tanks are required to be rated in gallons ASME or pounds water capacity Manchester production and testing methods are the most modern available to assure top quality All valves and fittings on Manchester cylinders are listed by UL LP GAS REGULATORS LP gas regulators reduce the pressure of LP gas vapor from tank pressure to 6 oz 11 W C for use at the appliances The regulator is the heart of the LP gas tem and although it seldom requires service care should be taken to protect it from the elements which could cause it to malfunction In addition your LP gas system should be Kept free of moisture which could cause regulator freeze up Installation of good regulator enclosure will protect your regulator and anhydrous methanol injected into your LP gas container will help to prevent freeze ups
7. tires Always check the tires when they are cold such as before traveling at the beginning of the day Under inflated tires may cause slight swaying during towing Also under inflated tires will overheat which may cause a blowout Tires tend to deteriorate with age Tires should be inspected and replaced when the tread or sidewall is cracked This may occur before the tread shows excessive wear Tire warranty is covered by the manufacturer of the tires 16 CHANGING A FLAT TIRE Before you change a flat tire pull well off the road turn on your vehicular hazard warning flashers and place a reflective triangular highway warning device a car s length behind your trailer for safety Follow these steps to change the flat tire 1 Open both tops of the trailer and secure open with the corner latches 2 Remove fender skirt by removing screws fastening skirt and raise the skirt several inches vertically 3 Place bottle jack just behind the wheel under the frame member 4 Jack the tire off the ground Trailer stabilizer jacks should be lowered for additional safety CAUTION Improper placement of jack may allow trailer to fall 5 Remove all lug nuts from the wheel 6 Remove flat tire 7 Replace with new tire 8 Tighten each nut by hand until the wheel is against the hub Tighten wheel lug nuts firmly in a crisscross sequence Be sure to tighten nuts evenly and to proper torque specifications 90 to 95 foot pounds
8. CHECKING FOR LEAKS Upon delivery and periodically thereafter check your gas system for possible leaks The entire distribution system and its attached appliances have undergone factory testing for leaks However because trailers are subject to road vibrations connections and fittings can develop leaks If you do encounter a gas leak odor turn off all open flames immediately and begin a systematic 30 search for leaks throughout the gas system Use bubble solution of soapy water to check for leaks on connections and fittings Bubbles will appear at the leaky points Never use a match to check for leaks When tightening connections use two wrenches with opposing torque to prevent twisting of copper tubing If the leak doesn t show up in the manifold or copper tubing distribution systems then check the appliances See appliance manufacturer s instruction LP GAS REGULATOR SETTING Never attempt to reset the gas regulator yourself Have an authorized service agency make any regulator adjustments Even a little amount of pressure over the recommended setting can cause damage to appliances and regulators Your trailer is equipped with an excess flow valve that is intended to restrict the flow of escaping gas in the event of a break in the gas supply line The Dual stage regulator reduces the gas pressure to eleven inches of water column It is important to turn your gas bottle valve slowly to eliminate a chance of a fast rush of gas
9. registration form is completed and received by TrailManor Failure to file this warranty registration with TrailManor will not affect your rights under this limited warranty as long as you can present proof of purchase but it may inhibit any servicing facility s ability to provide proper repairs and or part replacement in a timely manner CARE AND MAINTENANCE It is the owner s responsibility to perform proper care and maintenance of the RV and to ensure correct load distribution For details regarding this please see your owners manual and the owners manuals of other component part manufacturers These outline various procedures that are required to maintain your RV Please review all manuals supplied with your RV and contact your selling dealership or supplier of the component part if you have questions Note failure to maintain the RV as a result of your failure to perform such are is not covered under this limited warranty Revised 2 15 2012 14 CHAPTER III USAGE OF YOUR R V HITCHES We recommend that you install a class III hitch on your tow vehicle for use with all TrailManor models We also recommend load equalizing hitches for front wheel drive vehicles See your authorized TrailManor dealer or hitch specialist for specific installation instructions Also refer to your tow vehicle owner s manual for specific towing recommendations and load ratings LOADING A properly loaded vehicle will perform bet
10. 12 component is the direct responsibility of that manufacturer Defects and or damage to interior and exterior surfaces trim upholstery and other appearance items may occur at the factory These items are usually detected and corrected at the factory or by the selling dealer prior to delivery to the retail customer You must inspect your RV for this type of damage when you take delivery If you find any such defect or damage you must notify the selling dealer at the time of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty EVENTS DISCHARGING TRAILMANOR FROM OBLIGATION UNDER WARRANTY Certain things completely discharge TrailManor from any obligation under this warranty and void it By way of example the following shall discharge TrailManor from any express or implied warranty obligation to repair or replacing resulting defects any rental or other commercial use or purpose of the RV as defined in this warranty damage caused by a separately manufactured component owner neglect or failure to provide routine maintenance see manual unauthorized alteration off road use collision or accident whether foreseeable or not any environmental damage or corrosion theft vandalism fire explosions overloading in excess of weight ratings and tampering with any portion of the RV LEGAL REMEDIES Any action to enfo
11. Caution Overfilling is hazardous Do not overfill your LP gas container Stop filling when liquid appears at the fixed liquid level gauge Most LP gas containers are equipped with a fixed liquid level gauge which contacts the liquid level at 80 of container capacity allowing 20 for expansion LP gas containers not equipped with a fixed liquid level gauge can only be filled by weight LP gas containers must not be filled over 80 of total capacity Propane expands approximately 1 5 for each 10 F temperature rise Only qualified personnel should fill your container Pumps do not stop filling automatically Pumps by pass when tanks are dangerously filled to total capacity If overfiled excessive pressure could develop within the container causing the relief valve to open relieving pressure to safe level which time it will automatically close However LP gas released through the safety relict valve is flammable thus it could cause a fire The fixed liquid tevel gauge is used only to determine safe fill levels and does not indicate lower levels LP gas con tainers are available with visible gauges that monitor the amountof gas in the containeratalltimes reading from empty your container is not equipped with gauge replacement cylinders with sight gauges are available from your dealer for an additional cost Do not use visible gauges for filling Pl FIG NO 1 ASME Horizontai Mo
12. from the tank This would possibly freeze the excess flow valve and shut off your gas supply Should this happen turn off your gas valve at the tank Wait about 15 minutes and try again USING THE AUTOMATIC CHANGEOVER REGULATOR TrailManor trailers with dual LP tanks are equipped with an automatic changeover regulator This accessory allows both gas bottles to be turned on simultaneously The arrow on the regulator handle indicates which bottle is in service When the indicated bottle is emptied the regulator automatically begins drawing fuel from the other bottle At this point the plastic window will display a red signal or flag to indicate the condition You should then flip the lever over to indicate service on the other bottle The first depleted bottle can then be turned off uncoupled and refilled without disturbing the RV gas supply After refilling it should be remounted and again turned to the On position This allows both bottles to be utilized once more PROPANE GAS LEAK DETECTOR Your TrailManor is equipped with a combination carbon monoxide and LP gas leak detector for safety This detector is located near the floor level beside the sink cabinet door When the detector is powered the green operating LED will light If a gas leak or combustion problem occurs that results in significant vapor concentration your detector will produce a pulsating alarm sound and the red LED will light The alarm sound will continue until you pre
13. impairs the value use or safety of the RV or if it has taken longer than thirty 30 days for those types of repairs to be completed you must to the extent permitted by law notify TrailManor directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that TrailManor can become directly involved in ensuring that you are provided service pursuant to the terms of this limited warranty WHAT IS NOT COVERED By way of example only this limited warranty does not cover any of the following defects in materials components or parts of the RV not attributable to TrailManor items that are added or changed after the RV leaves the possession of TrailManor additional equipment or accessories installed at any dealership or any other place of business or by any other party other than TrailManor any RV used for rental or other commercial purposes note it shall be concluded that the RV has been used for commercial and or business purposes if the RV owner or user files a tax form claiming any business or commercial tax benefit related to the RV of if the RV is purchased in a business name any RV not used solely for recreational travel and camping normal wear tear or usage such as tears punctures soiling mildew fading or discoloration of exterior plastic or fiberglass or soft goods such as upholstery drapes carpet vinyl screens cushions mattresses and fabrics the effects of condensation or moistur
14. supply is not reversed Polarity indicators may be purchased in many electrical and hardware stores CHANGES MODIFICATIONS AND ADDITIONS Any electrical system modification made after delivery may pose a hazard Be sure to consult your local authorized dealer Only qualified electrical technicians should attempt to make changes or additions to your electrical system Extension cords should always be a heavy gauge of wire equal to the power cord Air conditioned models require extra heavy duty 10 gauge extension cords Use of too small a cord will result in the cord overheating and possibly burning Wall receptacles are powered by 120 volt electrical current and are rated at 15 amps maximum 32 CONVERTER AND BREAKERS A converter uses 120 volt power and transforms this energy into 12 volt DC power Your TrailManor has a 30 amp converter This converter automatically switches from 120 volt source to battery when the power cord to the external source is disconnected It automatically charges your trailer battery while connected to 120 volt power WARNING Do not replace circuit breakers or fuses with those of a higher current rating than those supplied with the new trailer Over fusing can cause a fire hazard by overheating electrical wires above temperature ratings All trailer receptacles are protected by a 1 Ground Fault Circuit Interrupter to reduce the risk of injury caused by an electrical shock An exam
15. the effects of extra cargo weight when adjusting your brake controller if adjustable and leave extra following distance to ensure safe stopping TrailManor trailers have a low profile which minimizes aerodynamic effects during travel and helps make TrailManor trailers the safest travel trailers available However be aware of the added surface area your trailer presents to strong winds and turbulence from large trucks TrailManor trailers are light weight and have a low center of gravity However when towing any trailer you should reduce cornering speeds and minimize abrupt maneuvers We recommend that you practice maneuvering your trailer in an unpopulated area to get a feel for its handling characteristics before venturing into highly trafficked areas Please discuss with your dealer and research other towing considerations such as brake controller operation and adjustment tire care particularly inflation hitch operation safety chain use and tfailer maintenance before towing your trailer 49
16. 1 pint per 100 gallons capacity CAUTION ALWAYS BE SURE THAT THE REGULATOR VENT IS POINTING DOWN WITHIN 45 ADVANTAGES OF TWO STAGE REGULATION Reduced Freeze Up Problems two stage regulator be used on RV s A two stage regulator greatly reduces the possibility of freeze ups because 1 larger orifice sizes can be used in the regulators and 2 heatcan be transferred through the walls of two regulators instead ot just Improved Regulation The second stage regulator receives a relatively uniform pressure from the first stage regulator This helps the second stage regulator to main tain appliance pressure at nearly constant 11 W C because it does not have to adjust to varying inlet pressures BASIC FACTS ABOUT LP GAS PROPANE Pounds per galon eet Specific gravity of 1 50 Specific graviy of quid 051 Cu ft gas per gallon liquid 36 38 Cu f gas per pound 86 BTU gallon BTU per pound 21 548 Dew point in degrees F Vapor pressure at O Vapor pressure at 70 F ish as 187 Vapor pressure at 100 F 196 Vapor pressure at 110 pe 230 Butane is not readily available in the U S or Canada Low pres sures in climates are more likely to cause vaporization pro lems Keep fue levels above 50 Average LP gas capacities PROPANE allow 20 for vapor space Lbs ofges 1 1 0 gal DOT cylin
17. C position This refrigerator is made to operate on DC power while your vehicle is in transit and AC power or propane gas sources are not available Operate the refrigerator on DC power_only when the vehicle engine is running For the refrigerator to operate correctly on DC power the battery must be maintained in a fully charged condition Additional information will be found in the refrigerator manufacturer owner s manual REFRIGERATOR FAN Your TrailManor is equipped with a 12 volt exhaust fan to remove excess heat from the back of the refrigerator when operating with the trailer closed down This permits proper operation of the refrigerator on 12 volts while towing The switch is located to the left of the refrigerator below the kitchen sink The fan may also be used to improve the refrigerator performance during very hot weather even when the trailer is set up For proper operation the fan should be wired to force air down through the exhaust tube Air flow upward through the tube would indicate reversed polarity of the power leads to the fan motor 37 Excessive noise from fan may result from improper positioning of the fan in the vent tube Access to the fan is through the lower refrigerator vent outside the trailer Bathroom Exhaust Fan The bathroom 12 volt exhaust fan is mounted beneath the bathtub The fan switch is located on the bathroom sink cabinet 38
18. CES STOVE 35 FURNACE 35 WATER HEATER 35 REFRIGERATOR 36 General Information 36 Refrigerator Fan 37 BATHROOM EXHAUST FAN 38 CHAPTER VI CARE OF BODY COMPONENTS EXTERIOR INTERIOR 39 WINDOW VENTS 289 BED SUPPORT TRACKS 39 CUSHIONS DRAPES 39 CHAPTER VII SAFETY AND STORING 2 40 ADDITIONAL INFORMATION Front Roof Wiring Diagrams 41 Converter Breaker Box Details 42 LP Gas Containers 43 Bargman Wiring Diagrams 46 Trailer Weight and Towing Guidelines 2 48 CHAPTER INTRODUCTION TO R V OWNERSHIP WELCOME Welcome to the world of recreation vehicle travel Your purchase of a travel trailer allows you to enter this unique world of camping in the world s easiest towing travel trailer Now you can visit those places you ve always dreamed about and enjoy the comforts of home along the way This owner s manual was prepared to assist you in understanding the proper use and operation of various systems to provide recommendations for servicing and maintaining component parts and to explain your warranty protection We have made every effort to make this manual as accurate as possible to reflect information available at the time of publication Components are constantly being improved and we endeavor to upgrade our installations accordingly You should carefully read and understand this owner s manual and the variou
19. SERIAL NUMBER GVWR GROSS VEHICLE WEIGHT RATING IS THE MAXIMUM PERMISSIBLE WEIGHT OF THIS TRAILER WHEN FULLY LOADED IT INCLUDES ALL WEIGHT AT THE TRAILER AXLE S AND TONGUE OR PIN UVW UNLOADED VEHICLE WEIGHT IS THE WEIGH OF THIS TRAILER AS MANUFACTURED AT THE FACTORY IT INCLUDES ALL WEIGHT AT THE TRAILER AXLE S AND TONGUE OR PIN IF APPLICABLE IT ALSO INCLUDES FULL GENERATOR FLUIDS INCLUDING FUEL ENGINE OIL AND COOLANTS CCC CARGO CARRYING CAPACITY IS EQUAL TO GVWR MINUS EACH OF THE FOLLOWING UVW FULL FRESH POTABLE WATER WEIGHT INCLUDING WATER HEATER FULL LP GAS WEIGHT CARGO CARRYING CAPACITY CCC COMPUTATION POUNDS KILOGRAMS GVWR MINUS UVW MINUS FRESH WATER WEIGHT OF GALLONS 8 3 LB GAL MINUS LP GAS WEIGHT OF GALLONS 4 5 LB GAL CCC FOR THIS TRAILER DEALER INSTALLED EQUIPMENT WILL REDUCE CCC CONSULT OWNER MANUAL S FOR SPECIFIC WEIGHING INSTRUCTIONS AND TOWING GUIDELINES 132 Weighing Your Trailer Studies have shown that RV owners quite often load their RVs beyond allowable limits To ensure that your trailer is not overloaded we strongly recommend that you periodically weigh your trailer at a truck weigh station that will allow you to weigh your trailer one wheel at a time 48 With this information you can determine if any single component tire or axle is overloaded If you find an overload condition you should redistribute or eliminate cargo to he
20. TER TANK amp EQUIPMENT CO 2880 Norton Ave Lynwood 90262 2738 Lithonia Industrial Blvd Lithonia GA 30058 1201 No Gary Ave Lubbock TX 79415 29389 Lexington Park Dr Elkhart IN 46514 Box 511 Tillsonburg Ont N amp G4J1 Canada Box 953 Hannibal 63401 23209 Airpark Dr Petersburg VA 23803 43 CAUTION USE LP GAS TANKS AND CYLINDERS IN PROPER POSITION Use vapor only All LP gas appliances for cooking heating lighting water heating and refrigeration are designed to operate on LP gas vapor only Therefore all LP gas tanks and cylinders designed for vapor service must be transported installed and used in the proper position Do not transport install or use a vertical cylinder see Fig No 3 horizontal or upside down position Never use a horizontal cylinder or tank see Fig No 4 its improper side Liquid LP gas could enter the system designed for vapor only creating a hazardous condition Always use a POL plug when transporting or storing dis connected cylinders or tanks full or empty Manchester LP gas containers are permanently marked with top stamped ona tab welded to the tank arrows must point up stamped in the guard or bracketto identify the proper position All LP gas tanks and cylinders must be securely attached in the proper position intended use Use alt brackets provided to ensure proper support and Positioning FILLING YOUR LP GAS CONTAINER
21. World s Lightest Easiest Towing Travel Trailers Owner s Manual Model 16RD SportDeck TrailManor Manufacturing Company LLC General Offices P O Box 397 Hartington NE 68739 402 254 9300 Mfg Plant 1202 McGhee Lane Jacksboro TN 37757 423 563 6685 www trailmanor com v21212 TABLE OF CONTENTS CHAPTER Safety in Using Gas Electrical System Safety Emergency Stopping Safety Additional Safety Considerations INSURANCE CHAPTER II WARRANTY amp SERVICE BASIC SERVICE FACTORY OUT OF TOWN SERVICE TRAILMANOR LIMITED WARRANTY CHAPTER USAGE OF YOUR RV HITCHES LOADING SAFETY CH PINCH POINTS WHEEL LUGS WHEEL BEARINGS TIRES BRAKES LEVELING CLOSING CHAPTER IV THE SYSTEMS PLUMBING Sanitizing Water System Fresh Water System Water Pump Toilet Drainage System Winterizing LP GAS SYSTEM The Gas System Servicing and Filling Checking for Leaks LP Gas Regulator Automatic Changeover Regulator Propane Gas Leak Detector A gt ELECTRICAL SYSTEM 32 General Information 32 Changes Modifications an itions 32 Converter and G F C Breakers 33 12 Volt DC System 33 Battery Battery Isolator CHAPTER V APPLIAN
22. der 5 107 740 1 2 5 gal DOT cylinder 237 028 1 4 8 gal DOT cylinder 20 430 960 1 7 2 gal DOT cylinder 30 646 440 1 8 gal DOT cylinder 40 861 920 Conversions Gallons to Liters 1 gallon 3 785 F 9 5 C 327 11 Water Column 6 ozs sa in pressure 27 7 Water Column 1 pound per sq in pressure out how long your LP gas supply wil ast simply total the BTU demand of allyour gas appliances and the BTU capacity of your containers at 80 tull Divide container BTU capacity by total appliance demand Data From NFPA Pamphiet 58 1989 NOTE This pamphletis not meantio be a complete guide tothe Use of propane cylinders and appliances Part 5 33108 Rev 10 90 45 SOME BASIC PRACTICES TO ENSURE SAFETY AND TROUBLE FREE USE 1 Never allow your LP gas tankor cylinderto be filed above the maximum safe level as indicated by the fixed liquid leve gauge outage Do not use the Visible gauge for filling 2 Do not use a wrench or pliers to close the POL service valve or fixed liquid level gauge on your tank These valves are designed to be closed leak tight by hand or screwdriver as appropriate if wrenches are necessary to stop a leak the valve needs repair replacement 3 When tightening the POL Nut lefthand thread on the service valve draw it up snug with proper wrench dont jamit Thisisa machined male brass fitting which seats securely against a female seat in th
23. e POL valve no pipe dope is necessary Check for leaks after connecting Apply soapy water to connection turn off all burners and pilots and open service valve Leaks will be detected by the appearance of bubbles if bubbles appear tighten POL connector and repeat leak test 4 When using tank slowly open POL service valve all the way Listen lo the regulator A hiss means a leak 5 Check all tank and line connections periodically to sure they are tight When testing for leaks use soapy water not matches 6 Make certain your cylinder is properly fastened in place 7 On dual tank installation turn tanks with open part ot tank guard towards trailer trailer installation This protects valves and regulator against fiying rocks and mud which may be thrown 10 the rear gravel or dirt roads 8 Ifyou take your LP gas tank to an LP gas dealer for filing transportit in the proper position in which itis used with the valves closed and POL plug ted Secure the tank against falling or rolling 9 Since LP gas is non corrosive you need not worry about the inside of your tank However the outside should be kept rusting by periodic coat of paint in a light reflective color 10 Practice safety at all times If you have questions about the operation of your appliance LP gas systems contact your local LP gas dealer 11 notstore LP gas tanks or cylinders indoors or in enclosed areas Do not e
24. e inside the RV mold or any damage caused by mold to the inside or outside of the RV imperfections that do not affect the suitability of the RV for its intended purpose of recreational use items that were working as designated but with which the customer is dissatisfied problems including water leaks related to misuse mishandling neglect or abuse including failure to maintain the RV in accordance with the owner s manual routine maintenance such as lubricating adjusting tightening of screws tightening of lug nuts sealing rotating tires damage due to accident whether foreseeable or not including any acts of weather or damage or corrosion due to the environment theft vandalism fire or other intervening acts not attributable to TrailManor damage or misadjustment resulting from tire wear or tire failure tire balancing defacing scratches dents chips on any surface or fabric of the RV damage caused by off road use overloading the RV or alteration of the RV or any of its components or parts wheel alignment or adjustments to axles when misadjustment is caused by improper maintenance loading or damage from road hazards In addition this limited warranty does not cover any materials or components of the RV that are warranted by another entity including by way of example brakes tires batteries toilet jacks microwave converter furnace or air conditioner Note the written warranty provided by the manufacturer of the
25. ed by the strong odor around tanks Keep open flames away from this area It is best to remove the bottle take it to a safe area and bleed off the excess pressure by opening the valve and closing it when discharge has been sufficient Handle your LP tanks with care Vertical tanks must be filled and used in an upright position Horizontal tanks must be used only in a horizontal position Always fill a horizontal LP gas tank in the vertical position using the least amount of pressure possible Sometimes while filling the Overfill Prevention Device OPD valve will close If this occurs gently tap the cylinder on the ground to knock the float arm back down Lowering the fill pressure will help prevent the OPD valve from closing prematurely If you travel alternately on wet roads and in freezing weather be sure your LP gas regulator is protected from road spray If water enters the vent in the regulator it may freeze the pressure controlling diaphragm in the open position so that the container pressure is applied to the appliances a hazardous condition Follow the instructions given by the regulator manufacturer CAUTION Never smoke while filling LP tanks Keep the RV away from immediate filling area when possible or extinguish all gas pilot lights When an LP tank gets low sometimes there is a concentration of garlic like odor which may be mistaken for a gas leak After changeover to a full tank the odor usually will soon disappear
26. ems have been removed from the counter tops Tops will not close down if items are above cabinet level Unlatch the two top corner latches Ensure that all draw latches are oriented with the hook facing outward to prevent latches from being captured between the lift arm and the wall during closing Close roof by pushing at the center of the wall If necessary pull down on the roof until the rear wall contacts both of the rubber bumpers on the frame During latching you may need to push the walls in for proper latch alignment Secure the draw latches located at each corner The draw latches are equipped with loops through which padlocks may be placed to secure the trailer Only one lock is necessary To stow corner jacks crank handle counter clockwise until jacks are raised completely Raise tongue jack by turning handle counter clockwise and stow tongue jack wheel Position tongue coupler onto car hitch ball and latch into place Never use an equalizing hitch to raise the rear of your tow vehicle above its normal ride height This will add stress to your axle and tires using a load equalizing hitch system install spring bars of equalizing hitch into place according to manufacturer s instructions Attach safety chains and the electrical connector to your tow vehicle Check to see that all outside marker lights brake lights and turn signals on the trailer are functioning properly Test the trailer brakes as you pull away
27. f water heater furnace and gas stove Close valves on gas bottles mounted on tongue of trailer Empty grey water and toilet holding tank See instructions in Toilet section of manual 5 Remove optional hanging wall cabinet from wall and place on floor Protect cabinets by padding large items on floor with bed pillows or blankets during travel 6 Remove all items from counter tops and leave no item in the sink higher than the lower side walls Close windows close roof vents and lower TV antenna Check that counter tops are clear and sofa backs are lowered Unbolt bed from side walls Slide bed into trailer Bed may be pushed in from outside if you prefer Figure 1 Bathroom Fold Down 10 Unbolt rear bed from bathroom wall Unlatch bathroom wall and fold side wall against rear wall Illustrated in Figure 2 Grasp the top middle edges of both walls and slowly lower them together forward over the bathtub Be sure to leave the lower door in closed position before lowering the front wall 23 11 12 13 14 15 16 17 18 19 Unlatch front bathroom latches slide wall toward you then slowly lower the wall section over rear half Unfasten door latch to separate upper door from lower door Unlatch and fold down deck rails Important Before proceeding with the next steps of the close down stand inside the front section for a final inspection to ensure all it
28. he sink and tub drains to keep the drains in working condition but freezing will not damage the traps LP GAS SYSTEM The liquid propane LP gas tanks mounted on your vehicle contains LP fuel under pressure As fuel is used vapor propane gas passes from the top of the tank through a dual stage regulator which reduces the pressure to about 6 1 2 ounces per square inch Vapor at the low pressure is then transferred through the gas distribution lines for appliance use You must keep the regulator clean and dry cover should remain in place and its vent placed according to the regulator manufacturer s instructions diaphragm vent facing downward WARNING LP gas containers should never be placed or stored inside the vehicle LP gas containers are equipped with safety devices which relieve excessive pressure by discharging gas to the atmosphere WARNING IT IS NOT SAFE USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air for safe operation Before operation 1 Open overhead vent or turn on exhaust fan 2 Open window FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY The warning label located the cooking area is intended to remind you to provide an adequate supply of fresh air Unlike homes the amount of oxygen supply is limited due to the size of the recreational vehicle and proper ventilation when using the cooking appliance s will avoid dangers of asphyxiation It i
29. hile being closed causing personal injury or trailer damage Failure to return warranty card does not diminish your warranty rights during the warranty period Returning the warranty card enables TrailManor to notify owners of modification updates or possible recall notices 40 2000 3 JOON O v 2 21 3 5 vo MOVIE 21 SIHIN vo 91 gt won SIHON BORN MNOLAO xoa U 01 41 WHOS 9 NOLAND mee aa 35 g GAMA SY 143038
30. icle has exterior combustion air inlets Appliance pilot lights should be turned off during gasoline or LP gas refueling Local regulations sometimes require cylinders be removed from the RV for refilling A relief valve is incorporated on all tanks for safety This valve is normally opened during fillings and will indicate when the tank is filled to the proper limit by appearance of liquid replacing vapor At all other times the overfill valve should be tightly closed by hand only The main valve on the LP gas container should be tightened by hand only using 29 caution not to The valve is designed to satisfactorily close with only a reasonable amount of tightening Continual over tightening will eventually damage the valve and will require its replacement A safety check valve is built into the tank to prevent sudden release of large quantities of gas The gas valve should be turned on slowly to avoid activating the safety valve If gas flow to the trailer is less than normal it may be necessary to turn off the gas bottle valve Turn off all gas appliances in the trailer Then wait for a minute and turn on gas bottle valve slowly When LP gas containers are filled to the proper level sufficient space remains for safe expansion of the vaporized liquid If your tank becomes overfilled and is not allowed to bleed off before installation with the RV system it may release pressure from the relief valve This can be detect
31. ion device that automatically lights the burner Do not try to light the burner by hand See furnace manual for precautions and detailed lighting procedures 1 Set the thermostat to lowest setting 2 Turn the switch on the bottom of the thermostat to off and wait five minutes to allow accumulated gas to escape 3 Turn on all electric power to the furnace 4 Set thermostat to desired temperature To turn off gas to furnace set the thermostat to lowest setting For further information see furnace manufacturer s manual 35 Before lighting the water heater make certain that the fresh water system is filled with water and the air is purged from the water heater by opening all faucets until water flows steadily from each CAUTION Damage may result from operating water heater when system is not filled with water Read the safety information provided by the water heater manufacturer in the installation and operation manual This water heater may be operated by propane gas To operate turn on gas supply Turn on electrical power to the water heater Turn switch to on position If burner does not light on first three tries the system will lockout If lockout occurs before main burner lights turn switch to and wait five seconds before turning switch to on position The first start up of the heater may require several ignition cycles before all air is purged from the ga
32. lp ensure safe travel Towing Guidelines TrailManor developed a system unique in the industry to evaluate weight distribution and position the trailer s axles to eliminate sway and ensure excellent tracking Loading heavy cargo too far to the rear of your trailer could offset this balance and cause sway conditions We recommend that you load the heaviest cargo over the axle or forward of the axle to minimize the effects on your trailer s handling If you experience sway gently apply your trailer s brakes and if possible slightly accelerate to straighten the trailer Slowing down suddenly by using your tow vehicle s brakes could make the problem worse Drivers overcompensating their steering can also magnify sway If you experience sway evaluate the cargo placement and redistribute it as necessary Excessive load behind a tow vehicle s rear wheels caused by the weight of the trailer s tongue in the tow vehicle may make the tow vehicle unstable and cause sway A load ing hitch may be used to distribute the trailer s tongue weight more evenly on the tow vehicle Particularly with front wheel drive tow vehicles traction and handling characteristics may also be improved through use of a load equalizing hitch An improperly adjusted load equalizing hitch may put undue stress on your trailer and tow vehicle and may worsen handling so please refer to hitch manufacturer s instructions when adjusting such a system Always consider
33. make an appointment prior to returning it to the factory Freight costs are the responsibility of the owner OUT OF TOWN SERVICE If you should need service while you are vacationing contact your RV dealer for assistance or call the factory Monday through Friday at 423 563 6685 We will recommend a local service department and instruct them on correct service procedures TRAILMANOR LIMITED WARRANTY COVERAGE This TrailManor M recreational used for its intend period begins on an independent a Company LLC TrailManor Warranty covers this le for a period of two years when this recreational vehicle is led purpose of recreational travel and camping The warranty he date that the RV is delivered to the first retail purchaser by uthorized TrailManor dealer or if the dealer places the vehicle in service prior to the retail sale on the date the RV is first placed in such service hereafter defect in material during the warran without charge to limitations of this li referred to as service date In the event that a substantial or workmanship attributable to TrailManor is found to exist period it will be repaired or replaced at TrailManor s option the RV owner in accordance with the terms conditions and mited warranty The limited lifetim and conditions as warranty on torsion bars is covered under the same terms isted below Two Year Limited Structural Warranty covers an
34. mpgrounds may have water pressure in excess of 100 psi A regulator rated 35 psi is suggested Removable type regulators are available If a water hose taste is encountered flush the hose by running water through the hose for a few minutes then fill the 13 gallon tank as needed WATER PUMP When using the onboard water supply the water pump must be activated A switch located on the cabinet below the kitchen sink activates the pump This will maintain water pressure while using the water from the fresh water tank See water pump manufacturer owner s manual for more information 25 TOILET Your TrailManor has a Thetford cassette toilet To operate 1 Open the access door on the outside of your RV or camper 2 Rotate the waste tank emptying spout 90 degrees and remove the water filling extension you will find it positioned beneath the handle closest to the the emptying spout 3 Rotate the waterfill funnel outwards remove the cap and place the extension on the waterfill funnel Add the stated amount of Thetford fresh water additive to the water tank This ensures a better and cleaner flush and keeps the water in the flush tank fresh 4 Fill the water tank with clean water Warning keep water level below the top of the water filling funnel 5 Remove the extension and return to its original position on the waste tank Note depending on the space between the door and waste tank this extension part may also be fixed on the do
35. nty that is found to arise by way of state or Federal law including any implied warranty of merchantability or implied warranty of fitness is 10 limited to the duration set forth in this limited warranty unless specifically unrestricted by State law TrailManor makes no warrant of any nature beyond that contained in this limited warranty TrailManor does not authorize any person to create any other obligation or liability for TrailManor regarding this RV and TrailManor is not responsible for any representation promise or warranty made by any dealer or other person beyond what is expressly stated in this limited warranty No one has the authority to enlarge amend or modify this limited warranty No selling or servicing dealers are agent but independent entities Unless otherwise specified by state law TrailManor shall not be liable for any incidental or consequential damages that may result from breach of this limited warranty or any implied warranty This exclusion of consequential and incidental damages shall be independent of any failure of the essential purpose of any warranty and this exclusion shall survive any determination that this limited warranty or any implied warranty has failed its essential purpose HOW TO GET SERVICE To obtain warranty service the owner must do all of the following 1 Notify an independent authorized dealer of TrailManor or TrailManor of the substantial defect in material
36. obile it is important that you protect yourself and others with insurance coverage for personal liability theft collision property damage etc Your dealer will assist you in obtaining appropriate insurance for your protection or you may check with the company that provides your automobile insurance CHAPTER II WARRANTY amp SERVICE BASIC SERVICE We are very interested in maintaining good customer relations Only by having your complete confidence and satisfaction with our product and its service can we assure our continued success as a manufacturer of recreational vehicles We have found that continuing a pleasant and effective relationship through our dealers is equally as important as maintaining the technical excellence of our product Your authorized dealer will cordially assist you in providing service maintenance selection of options parts and instructions concerning the operation of your vehicle Should you have a problem contact your local dealer s service department for an appointment In addition there my be regional parts centers where you may obtain components for your trailer Watch www trailmanor com for parts and service updates FACTORY A factory service department is operated at our Jacksboro Tennessee manufacturing facility If your TrailManor requires repairs that your dealer feels could be best accomplished at the factory you may bring it to our plant for repairs with the following stipulations You must
37. olt power supply the converter will charge the battery The trailers battery will be charged also by your tow vehicle s battery charging system when connected CAUTION When drawing current from the tow vehicle battery be sure to avoid draining battery to such a low point that the tow vehicle will not start BATTERY ISOLATOR Optional Since the converter draws energy from the strongest source you may want a battery isolator installed in your car It protects the car s battery from draining while the tow vehicle is not running Contact your dealer for more information 34 APPLIANCES STOVE AND OR OVEN The stove on the Model 16RD has 2 burners To operate top burners 1 Push knob inward and turn to on position 2 Hold gas match beside burner until burner lights 3 After burner is lit extinguish match and adjust burner to position desired See stove oven manufacturer owner s manual for additional information FURNACE The furnace features a sealed combustion system The combustion chamber is completely sealed from the inner atmosphere of the RV Combustion air is drawn in from the outside and combustion products are expelled outside through the vent The system is very stable and even under the most severe wind conditions it is almost impossible for the flame to blow out All models come equipped with an automatic ignition gas furnace with blower USING THE FURNACE The furnace is equipped with an ignit
38. or with a hook Screw the cap back onto the water filling funnel and push back inwards towards the side of the flush water tank Note 150 ml of water will remain in the waterfill funnel when thewater tank is empty 6 Remove the waste tank by pulling the safety catch upwards 7 Pull the waste tank outward to the stop Tip it slightly and take the tank fully out 8 Place the tank upright and turn the emptying spout upwards 9 Remove the cap with the measuring cup inside from the emptying spout and pour the stated quantity of toilet fluid into the waste tank This avoids unpleasant smells in the waste tank and keeps the inside of the waste tank clean Next add approximately 2 litres of water enough to ensure that the bottom of the waste tank is covered Screw the cap back onto the emptying spout Turn the emptying spout back to its original position N B The emptying spout measuring cap is supplied in the same packaging as the manual Warning Never add toilet fluid via the valve blade or via the toilet bowl 10 Slide the waste tank back into its original position via the access door Note Never use force if you cannot get the tank back into place easily This may cause serious damage 11 Make sure that the waste tank is secured with the safety catch Shut the access door and lock it 12 Run water into the bowl by pressing the flush knob briefly or open the valve blade by turning the handle anti clockwise Your Thetford toilet is now
39. or workmanship attributable to within the warranty coverage period designated above 2 Provide the notification mentioned in 1 above within ten 10 days of when the owner discovered or should have discovered the substantial defect material or workmanship attributable to TrailManor 3 Promptly schedule an appointment with and take the RV to an independent authorized dealer of TrailManor or TrailManor for repairs and 4 Pay any freight or transportation costs import duties fees and all incidental expenses associated with obtaining warranty service For warranty service simply contact one of TrailManor s independent authorized service centers for an appointment and then deliver your RV to the service center on the specified appointment date If you need assistance you may contact TrailManor at 1202 McGhee Lane Jacksboro TN 37757 or by calling 423 563 6685 or at www trailmanor com Note does not control the scheduling of service work at the independent authorized dealerships You may encounter some delay scheduling or completion of work Also you must notify the selling dealer at time of delivery to have work performed on any defect that occurred at the factor 11 during manufacture at no cost to you as provided by this limited warranty See below under what is not covered two 2 or more service attempts have been made to correct any covered defect that you believe
40. ound easily with a soapy water solution applied to the outside of the gas piping connections the soap will bubble at the leak 4 Do use flame lighted matches to test for leaks Usually tightening the connections will close leaks If not ask your authorized dealer service department to make the necessary repairs LP gas is heavier than air Leaking gas tends to flow to low places It will sometimes pocket in a low area LP gas can usually be detected by an identifiable odor similar to onions or garlic Never light a match or allow any open flame in the presence of leaking gas It is very important to have the main LP gas valve shut off during refueling of tow vehicles Never allow gas containers to be filled above the liquid capacity indicated on the container If a container is overfilled liquid gas may flow through the regulator causing it to freeze and or introduce a dangerous excessive gas pressure into the lines In addition an overfilled container placed in hot sunlight may expel excess gas through the relief valve and be susceptible to ignition by any nearby open flame CAUTION TURN GAS BOTTLES OFF WHEN LOWERING TRAILER The refrigerator should be switched to 12 volt operation while towing Operation of gas appliances in the lowered trailer can cause fire or other serious damage ELECTRICAL SYSTEM SAFETY Circuit breakers and fuses are installed to protect electrical circuits from overloading Do not make unauthori
41. p motion and finishing with a pull Do not lift the roof by the front window stoneguard Do not lift by the sides risk of pinched fingers 19 Step 5 Push the front corner latches onto the locking Step 6 Slide entrance step out and lower pins second step then climb onto deck Unlatch the top door section Step 7 Open top door section so it is against Step 8 Open bottom door section fully and trailer wall latch to top door section door sections usually fit best when in fully opened position 20 Step 9 Push mattress out toward ends of Step 10 If your unit is equipped with a bath trailer and latch slide bolts BEFORE getting on room swing front bathroom wall up and slide bed CAUTION Bed can slip unless bolts are it back toward wall about 3 4 inches Latch secured walls together and latch the door together Step 11 Grasp the rear and side bathroom Step 12 Swing side bath wall open and latch walls in the middle of the top edges and lift into place Seal Velcro flaps on roof sections together toward rear of trailer to complete interior setup 21 Step 13 Swing deck rails up and latch into position 22 CLOSING YOUR TRAILMANOR All lights must be switched off and cooled before closing your TrailManor WARNING CEILING LIGHTS MUST BE OFF AND COOLED BEFORE LOWERING THE CEILING 1 Switch refrigerator to 12 volt and latch refrigerator door closed Switch on refrigerator vent fan Turn of
42. ple of ground fault current is the current which would flow through a person who is using or touching an appliance with faulty insulation and at the same time is in contact with an electrical ground such as a plumbing fixture wet floor or earth The 1 should be tested periodically to ensure that it continues to provide protection from ground fault conditions 12 VOLT DC SYSTEM EXTERIOR All exterior vehicle lights are 12 volt and wired in accordance with the standard accepted color code White Ground Green Running lights Left turn stop Brown Right turn stop Yellow Back up lights The connector between tow vehicle and trailer may build up corrosion over a period of time caused by weather elements and should be cleaned occasionally to ensure good electrical contact CAUTION Be sure to turn off all interior lights before folding the camper for transit as the bulbs may cause a fire hazard in the folded position 33 BATTERY All TrailManor travel trailers are engineered to accept an auxiliary battery Batteries mounted within the trailer must be sealed to the interior and vented to the exterior The battery must be hooked up directly to black positive and white negative on converter using nothing less than 10 gauge wire The black wire should be protected with a 30 amp in line fuse The 30 amp converter has an automatic transfer switch which designates the energy source When connected to a 120 v
43. rce any portion of this limited warranty or any implied warranty shall be commenced within six 6 months after expiration of the warranty coverage period designated above Any performance of repairs shall not suspend any limitation period from expiring Any performance of repairs after the warranty coverage has expired or performance of repairs regarding anything excluded from coverage under this limited warranty shall be considered good will repairs and they will not alter the express terms of this limited warranty or extend the warranty coverage period or this limitation period in this paragraph In addition this warranty is not intended to extend to future performance and no notion in this warranty or any action of TrailManor or any agent of TrailManor shall be interpreted as an extension of the warranty or this limitation period Some states do not allow a reduction in the statute of limitations so this restriction may not apply to you WARRANTY REGISTRATIONS Your warranty registration records should be completed and delivered to the manufacturers or component parts The selling dealership will assist you in completing and filling out the TrailManor product warranty registration form To 43 avoid delays obtaining the benefits of this limited warranty you must return the product warranty registration form to TrailManor within ten 10 days of the service date Your TrailManor warranty will not be registered unless this
44. ready for use 13 After use open the valve blade if still closed by turning the handle anti clockwise Flush the toilet by pressing the flush knob for several seconds Close the valve blade after use Note Do not leave water in the bowl if the toilet is not being used This does not help to reduce unpleasant smells and only leads to flooding Important Warning Notice Please do not travel with 26 water the flush tank of your toilet Failure to adhere to this notice may result in water damage to your RV or motorhome EMPTYING The waste tank has a capacity of 19 litres and must be emptied at the latest when the red light in the level display lights up The indicator lamp will light up when the waste tank can still take about 2 litres which is about 3 uses It is advisable to empty the waste tank earlier Note Do not allow the waste tank to become too full 14 Make sure that the valve blade is closed Open the access door located outside the vehicle Pull the safety catch upwards and remove the waste tank 15 Remove the water filling extension first to avoid it will getting lost during emptying of the waste tank 16 Stand the waste tank upright Pull out handle at the top wheels at the bottom Press the handle down and move it away from the waste tank until it snaps out of its locked position 17 Pull the handle up and wheel the waste tank to an authorized waste dump Refer to the toilet owner s manual for further ins
45. rning flashers when parked alongside a roadway even if parked for only few minutes ADDITIONAL SAFETY CONSIDERATIONS The operator is ultimately responsible for the safe operation of the vehicle Improper operating procedures can jeopardize the safety of the occupants and others The following suggests some procedures to help the operator enjoy safe trouble free use e Sanitize the fresh water supply system periodically see sanitizing instructions p 26 Keep fresh water in the potable water supply tank Make sure that only sanitary water suitable for drinking is used to fill tank Do not contaminate tank with water of questionable quality To reduce the chance of contamination keep water connection fittings from coming in contact with the ground or drain hose e Secure the latch bolts that fasten beds to wall sections before getting on the bed e Never attempt to fix gas or electrical appliances yourself Enlist services of a qualified technician Observe the warning labels attached to your trailer concerning LP gas water electricity and loading e Make sure the fire extinguisher provided with your trailer is in place and charged properly e Never store gasoline or diesel fuel in an area where fuel fuel vapor may accumulate or may travel to an open spark e Disconnect television power cord and antenna lead in during local thunderstorms and lightning activity Don t overload your vehicle Be careful not to ca
46. s especially important that cooking appliances not be used for comfort heating as the danger of asphyxiation is greater when the appliance is used for long periods of time A warning label located near the LP gas containers reads DO NOT FILL CONTAINERS TO MORE THAN 80 PERCENT OF CAPACITY Overfilling the LP gas container can result in uncontrolled gas flow that can cause a fire or explosion A properly filled container will contain approximately 28 80 percent of its volume as liquid LP Gas Portable fuel burning equipment including wood and charcoal grills and stoves should never be used inside the recreational vehicle The use of this equipment inside the trailer may cause fires or asphyxiation DO NOT bring or store LP gas containers gasoline or other flammable liquids inside the vehicle because a fire or explosion may result The following label is located in the trailer near the range area IF YOU SMELL PROPANE 1 Extinguish any open flames pilot lights and all smoking materials 2 Do not touch electrical switches 3 Shut off the propane supply at the container valve s or propane supply connection 4 Open doors and other ventilating openings 5 Leave the area until odor clears 6 Have the propane system checked and leakage source corrected before using again FAILURE TO COMPLY COULD RESULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY 10 101 SERVICING AND FILLING LP CONTAINERS WARNING Your veh
47. s lines To Turn Water Heater Off Turn switch to position Turn off electrical power to the water heater Turn off gas supply If trailer is to be stored while subject to freezing temperature drain water heater See water heater manufacturer owner s manual for more information REFRIGERATOR The refrigerator is a 3 way design which uses LP gas 120 volt AC or 12 volt DC electricity for power The control panel is located at the top front of the refrigerator Following are the instructions for LP gas operation 1 Open the valve at the gas storage tank 2 the thermostat to the 5 position 3 the selector switch to the propane gas position 36 4 Push and hold safety valve and push the igniter several times in rapid succession for about five seconds WARNING not hold the safety valve for more than 30 seconds If there is no flame in this time wait at least five minutes before you try ignition again 5 When flame meter moves into the green area release the safety valve If the flame meter does not move into the green area do this step again 6 the thermostat to the temperature setting that you wish Start up AC operation Make sure that 120 volts AC is available Turn the selector switch to the AC position Turn the thermostat to the temperature setting desired Start up DC operation Make sure that 12 volts DC is available Turn the selector switch to the D
48. s other instructions supplied by the manufacturers of separately warranted products Each contains important operating safety and maintenance instructions Keep this owner s manual in your recreational vehicle for handy reference Every effort has been made to provide you with a safe dependable product Your vehicle complies with applicable requirements of Federal Motor Vehicle Safety Standards State Regulations and complies with requirements of ANSI Standard A119 2 the nationally recognized Standard for Recreational Vehicles Installation of Plumbing Heating and Electrical Systems The Recreational Vehicle Industry Association RVIA periodically inspects our production line and assists us in maintaining strict compliance with installation and safety standards for those systems Your follow up with periodic safety inspections and a program of preventative maintenance is important for the continuation of safe and trouble free operation SAFETY SAFETY IN USING LP GAS See also Helpful Hints About LP Gas p 43 You should check for leaks at the connections on the LP Gas system soon after purchase initial filling of the LP tanks Continued periodic checks of the system are recommended The manufacturer and dealer have already checked for leaks but the vibration encountered during travel can loosen connections or cause cracks Your vehicle was manufactured to provide you with full access to all gas line connections Leaks can be f
49. ss the mute button When the alarm sounds immediately extinguish ignition sources and open the door and windows to air out your trailer If the alarm sounds a second time after the gas is turned back on shut off the gas supply and have a qualified gas dealer or RV service center make the necessary repairs If the battery is weak the detector will beep about once per minute Charge the battery as necessary Refer to your Propane Gas Leak Detector Manual for complete operating and safety instructions ELECTRICAL SYSTEM amp OPERATION Your electrical system of 120 volts AC and 12 volts DC has been designed and installed in accordance with the safety requirements of NFPA Standard 1192 and The National Electrical Code Your new TrailManor is equipped with a 30 amp heavy duty power cord to connect from the campground outlet to your camper The power cord is pre wired into the distribution panel with a 30 amp overcurrent protection breaker that supplies 120 volt AC to the 12 volt DC power converter To prevent accidental electrical shock ensure that the ground pin on the attachment plug cap is in good contact with the RV park receptacle When plugged into a receptacle with no provision for the third pin use an adapter with a pigtail that can be connected from the plug s third pin to the RV park receptacle box To avoid the risk of electrical shock or damage to appliances you should be certain that the polarity of the RV Park power
50. t may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or TrailManor Manufacturing Company LLC To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington DC area or write to NHTSA US Department of Transportation Washington DC 20590 You can also obtain other information about motor vehicle safety from the Hotline PRECAUTIONS FOR STORING If you store your trailer in open sunlight in hot climates slightly open the trailer roof vents when the unit is folded down Extreme heat may warp plastic components within the vents Elevate the front end of trailer to ensure best possible protection against water during storage Excessive snow loads can damage the roof of your TrailManor If you suspect snow is coming you should place the trailer under shelter or close the unit down to allow access to the roof for snow clearing One foot of snow or one inch of ice should be ok If the snow accumulation approaches two feet or if the snow is excessively wet and heavy at one foot you should remove the snow from the roof CAUTION Do not attempt to close the trailer with snow accumulation on the roof One inch of dry snow adds 40 60 pounds to the weight of the top The added weight could cause the top to fall suddenly w
51. ter and handle more safely Store heavy gear first keeping it on or as close to the floor as possible Heavy items should be stored directly over or slightly ahead of the axle s Distribute weight to obtain even side to side balance of the loaded vehicle Lighter items may be stored in cabinets wardrobes and drawers Luggage televisions or similar cargo transported inside your RV should be secured to prevent damage in case of a sudden stop The Federal Certification Sticker is located on the off door side of the trailer near the front The sticker gives the maximum weight carrying capacity of the trailer and each axle The Gross Vehicle Weight Rating GVWR is the maximum the trailer should weigh with water and LP gas tanks full and with food clothing and all other supplies aboard Each axle has a maximum load bearing capacity referred to as the Gross Axle Weight Rating GAWR Load equalizing hitch systems may increase the load at the trailer axle Refer to the hitch instillation instructions to ensure proper weight distribution SAFETY CHAINS Several states have specific safety chain requirements Please contact your state s Department of Transportation to ensure compliance As delivered by your dealer your vehicle is equipped with chains or cables to meet SAE standard requirements for maximum gross trailer weight Always have the safety chains attached when towing Install the safety chains so that they do not restrict sharp turns of
52. the tow vehicle trailer combination but tightly enough so they do not drag the road 15 PINCH POINTS When setting up or closing your TrailManor there are a few places to watch to avoid pinching your fingers Stay clear of the door when closing the trailer Also keep hands away from the lift arms lift arm pockets and the bed supports when opening or closing the trailer Before lowering the trailer always check both sides of the trailer to ensure that no one else is near any pinch points CAUTION DO NOT ATTEMPT TO RAISE ROOF SECTIONS FROM SIDE OF TRAILER FINGERS MAY GET CAUGHT IN LIFT ARM POCKETS CAUSING SERIOUS INJURY WHEEL LUGS Because of the possibility that wheel lugs could work loose it is important that you check your wheel lugs every 50 miles when new until 200 miles are reached and then check lugs every 500 miles The wheel lugs should also be checked after winter storage before starting a trip or following extensive braking Also check wheel lugs after changing a tire Over tightening can distort the wheel WHEEL BEARINGS Proper maintenance is an important step in achieving maximum bearing life and reducing the risk of failure Please refer to Dexter Axle Operation Maintenance Service Manual included in your owner s manual binder for instructions TIRES The tires on TrailManor trailers are high pressure steel belted radials Air pressure should be kept at 50 p s i for 14 tires and at 65 p s i for 15
53. tor home tank FIG NO 2 Side View FIG NO 1 FIG NO 3 Standard vertical 20 Ib DOT cylinder FIG NO 4 DOT 20 Ib cylindor designed for horizontal use eae FIG 6 Regulator on all exposed regulators FIG NO 5 Automatic stop ill valves required any permanently mounted tanks o ASME ol J required all RV s 44 PURGING OF FROM LP GAS CONTAINERS Air in LP gas containers must be removed during the initial filling with LP gas If the container is not properly urged air in the container dilutes the LP gas vapor Failure to purge may cause excessive tank pressure slow filing and poor operation of Automatic Stop Fill Appliances then require constant adjustment and pilot lights won tstay lit This condition would exist until all air is depleted leaving pure LP gas vapor Have your LP gas container purged using LP gas vapor to ensure satisfactory appliance performance It only takes a few minutes and your LP gas dealer is equipped to perform this service COMMON TERMS OF LP GAS TANKS POL Vapor withdrawal service valve 20 Fixed Liquid Leve Gauge Sometimes inaccurately called 10 valve j Vapor withdrawal tube Used on tanks where POL Valve not located on top of tank Bottom ring stand legs
54. trailer using the stabilizer jacks ensure that the railer is relatively level at the wheels rolling the trailer onto spacers and using chocks as necessary Overextending the stabilizing jacks particularly on uneven errain may result in a hazardous failure of the jacks The simplest way to level your TrailManor is using the two point method After opening your trailer place a bubble level on the refrigerator Using the tongue jack level the trailer front to back Use the rear scissor jack on the low side of he trailer to level the trailer side to side To lower the scissor jacks crank clockwise with the jack handle provided in the trunk Once the trailer is level you can mount a bubble level permanently on the tongue of your TrailManor to aid in uture leveling Then your trailer can be easily leveled before opening 18 TrailManor Trailer Setup Instructions Level the trailer using the previously described procedure Because of certain terrain conditions you may need to place flat blocks of wood or flat rocks under the base plates of the corner jacks Step 1 Release the two white draw latches one Step 2 Release the black hold down latches at each corner of front of the trailer one on each side near the wheels Step 3 Standing near the tongue grasp the lower Step 4 Using the bed handle pull out the edge of the roof section Lift the front roof up and bed until it stops out in a circular motion beginning with a straight u
55. tructions DRAINAGE SYSTEM The grey water sink and shower water tank drains through a 1 1 2 drain line to a dump valve To dump connect sewer hose and pull the valve handle A portable tank with wheels such as a Blue Boy may be used to transport grey water to a dump station if sewer hook ups are not available at your camp site To avoid exposure to sewer gas leave the valves closed except when dumping WINTERIZING Following is a list of steps to winterize your trailer 1 Open the tub and all sink faucets 2 Drain the freshwater tank low point valve under trailer near tank 3 Open the high pressure cold water drain valve low point valve under trailer near freshwater tank to drain the hot water tank 4 Open the low point drain valves located underneath the trailer aft of the bathtub hot and cold high pressure lines 5 If trailer is equipped with exterior shower remove and store shower head and drain as much water as possible from hose 6 Drain the toilet pull inside valve at lower front of toilet and valve outside at left side of sewer hose connection 7 Drain grey water tank valve outside at right side of sewer hose connection 8 Disconnect battery Freezing temperatures may damage your battery if charge is low If the trailer is stored open the LP gas monitor will continue to 27 draw current while battery is connected Periodically recharge the battery while in storage 9 Antifreeze may be added to t
56. use an improper load distribution which can adversely affect roadability and or towing safety Heaviest loads should be placed from the axle forward if possible See page 51 for chair placement instructions for slide out models 6 Ensure that tires are in good condition and are properly inflated Watch inflation especially closely underinflated tires will overheat Overheated tires are a potential hazard as they may throw rubber and cause a blowout Check and tighten wheel lugs regularly every 50 miles when new until 200 miles are reached and then check lugs every 500 miles Check brakes in a safe area not while traveling a busy highway Always solidly block trailer wheels before unhitching Before leaving a camp area with a trailer in tow ensure that the locking lever is seated break away wire is attached to tow vehicle the jacks are raised so that they cannot touch the ground the dolly wheel removed 120 volt electric cord properly stored and safety chains and power cord to your tow vehicle are connected Ensure that all hold down latches are securely fastened before travel Always test running lights brake lights and trailer brakes before travel Tow vehicle brake controller should be set such that the trailer brakes provide nearly all of the stopping effort for the trailer Obey speed limit restrictions when towing a trailer Some states post speed limits specific to towing trailers INSURANCE As with your autom
57. xpose LP gas container to heat Always store with service valve closed and plugged 12 Do not attempt to repair LP gas containers valves or regulators 13 Valve information manufacturer ADDITIONAL COPIES OF HELPFUL HINTS AVAILABLE AT NO CHARGE supplied by appropriate IMPORTANT FILE WITH YOUR VEHICLE S OWNER S MANUAL Your recreational vehicle is equipped with a 05 breakaway device I is intended for emergency use ONLY The only time You need a breakaway device he towed vehicle separates the towing vehicle In such case tne breakaway device will comple the circuit and put on the brakes insure proper function of this device you must comply with the following INSTALLATION INSTRUCTIONS Mount 85 on hitch of taller with one screw in mounting bracket Postion bracket so there is no sirain lanyard between traller ang tow car Device must be mounted on horizontal plane as possible to centerline cf hitch Connect wires as shown schematic wiring diagram Koop trailer battory charged at times to sata operation NOTE Make sure pin is securely in place each time before using trailer THEODORE BARGMAN 0 sasona 46 104906
58. y part of the superstructure that fails due to faulty workmanship or material supplied by TrailManor to perform properly within two years of the service date The superstructure will be repaired without charge under the same conditions as listed below The warranty is only for the original purchaser and is non transferrable TrailManor s obligation to repair or replace defective materials or workmanship is at the sole discretion of TrailManor and is TrailManor s sole obligation under this limited warranty TrailManor reserves the right to use new or remanufactured parts of similar quality to complete the work and to make parts and design changes from time to time without notice TrailManor reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any product previously manufactured TrailManor makes no warranty as to the future performance of this RV or any of its materials components or parts In addition the RV owner s obligation to notify TrailManor or one of its independent authorized dealers of a claimed defect does not modify any obligation placed on the RV owner to contact TrailManor directly when attempting to pursue remedies under state or federal law This warranty gives you specific legal rights and you may also have other rights that vary from state to state LIMITATIONS EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES Any implied warra
59. zed changes to circuitry or add fixed appliances yourself Before you make any changes consult your dealer An approved power supply cord has been supplied with the trailer Always use this for hook up to the 120 volt source Note that the cord has a three pin plug which provides proper grounding through the third round pin Grounding is your personal protection from electrical shock Do not use any adapter cheater or extension cord that will break the continuity of the grounding circuit connected to that third pin NEVER remove the grounding pin for the convenience of being able to connect to non grounded only 2 prong receptacle Use a grounding adapter with two prongs plus a pig tail conductor which should be externally grounded NEVER operate your RV with a hot skin If you can feel even a small shock from the RV while standing on the ground you should immediately disconnect the RV from the power source and locate the trouble The fault is usually from a break in the grounding circuit which should be continuous from the skin or frame to the distribution panel board to the third pin on the power supply cord and then back to the park receptacle and earth ground 5 EMERGENCY STOPPING SAFETY Always carry road flares and or reflective triangular highway warning devices to be displayed when necessary Pull off the roadway as far as possible when changing a flat tire or for other emergency situations Turn on your vehicular hazard wa

Owner`s Manual Model 16RD SportDeck

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