CDS6599/TDS7599 Service Manual
Contents
1. Replacement Parts List MOD Level NONE 8 MOD A MOD B MOD C MODD On Off Switch 2800070200RP Heater Assembly 2000230100RP 6902430100RP send 7206920100R01 Log Set Not Available 0438200200RP Partially Reflective Glass 6900100600RP 5900060600RP __ Flicker Rod 5900080600RP Flicker Motor 2000140300RP Thermostat 2300150100RP Thermostat Knob 8800000300RP Transformer N A 0 Power Cord 4100040300RP Replacement Panels Cream Flat Gloss Black Left Side Right Side Black Left Side Right Side CDS6599 Not Available Not Not Available Not TDS7599 1103270581RP 1103270681RP Not Available Available 1103270504RP 1103270604RP Not Available Available Wiring Diagram MOD 0 A BLACK BLACK BLACK BLACK BLACK BLACK BLACK HEATER ON OFF be UPPER e w amp LIGHT S DIMMER E TRANSFORMER H1 XI 1 THERMOSTAT amp LOWER LIGHTS EQ PRI SEC L_ a 120 VAC 12 VAC 3 THERMAL FLICKER WAIN wR MOTOR Pl CUTOUT re ne UPPER J LIGHT ELEMENT FAN MOTOR S S WHITE BLACK BLACK WHITE WHITE WHITE WHITE Wiring Diagram MOD B 8 C BLACK BLACK BLACK BLACK BLACK BLACK BLACK HEATER ON OFF wm UPPER ee amp LIGHT S DIMMER 5 TRANSFORMER M XI Uf THERMOSTAT Si LOWER LICHTS ze 120 vac Tva LN S k zi FLICKER MAIN R BEML M2. 8 To remove the flicker motor you must first remove the flicker rod see above Remove the motor mounting screws and remove motor from the mounting bracket 9 To replace the flicker rod attach needle nose pliers to the flicker rod spring and push onto the flicker motor shaft while rotating in the opposite direction of the spring wind ing 10 Properly orient the flicker motor and reconnect all of the wiring clips connections in their original locations 11 Reassemble in the reverse order as above Thermostat Replacement 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin 4 WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver 1 Remove the stove pipe kit if equipped 2 Gently place stove front side down on a flat surface 3 Depending on the model the light cover may need to be removed being careful not to damage any of the wiring or light bulbs 4 Remove all of the mounting screws on the heater cover and separate the cover from the heater and light assem bly 5 Locate the thermostat mounted to the heater cover and disconnect the wiring connections noting their original locations 6 Pull off the thermostat control knob to expose the mount ing screws 7 Remove the mounting screws and
3. Control on or off by itself to other remotes in the area Receiver Radio frequency disturbance from out Replace Remote Control and Receiver where necessary side sources Initialize Remote Control and Receiver Defective Remote Control Receiver Replace Remote Control Receiver and initialize to Remote Control Lights dim in room while the unit Unit is drawing close to circuit current Move the unit to another outlet or install unit on a dedi is on rating cated 15 amp circuit Power cord gets warm Normal Operation The power cord may get slightly warm to the touch when the heater is on Defective power cord Replace power cord if cord gets hot to the touch Fireplace seems dark Improper operation Refer to Operation Section Defective Light Dimmer Replace Light Dimmer Components Appearance Fireplace does not turn on Manu Improper operation Refer to Operation Section ally No incoming voltage from the electrical Check Fuse Breaker Panel wall socket Defective On Off Switch Replace switch Fireplace does not turn on using Improper operation Refer to Operation Section the Remote Control Remote control not initialized to fireplace Initialize the remote control If Applicable Remote Control not working Install new battery into the Remote Control Initialize Re mote Control and Receiver where necessary Replace Remote Control or Receiver where necessary Initialize Remote Control and Receiver Upper and Lower Lights not Defective transforme
4. Pliers 1 Remove the stove pipe kit if equipped 2 Gently place stove on its back on a flat surface 3 Depending on the model the light cover may need to be removed being careful not to damage any of the wiring or light bulbs 4 Remove the heater cover retaining screws located in the center of the rear cover and on the bottom of the stove 5 Remove all of the mounting screws on the heater cover and separate the cover from the heater and light assem bly 6 Locate and disconnect the power cord wiring connec 10 11 tions noting their original locations With needle nose pliers grasp the power cord strain relief grommet from inside the heater cover and push while twisting to remove Pull the power cord out through the hole in the heater cover Install the new power cord through the hole in the heater cover and connect all of the wiring connections in their original locations Install the power cord retaining grommet on the power cord and insert into the hole in the heater cover Reassemble in the reverse order as above 10 Troubleshooting Guide PROBLEM 070S SOLUTION blows when unit is turned on Improper circuit current rating Additional appliances may exceed the current rating of the circuit breaker or fuse Plug unit into another outlet or install unit on a dedicated 15 amp circuit Unit with a Remote Control turns Remote control has a similar frequency Replace Remote Control Initialize to Remote
5. push the switch out of the rear cover 5 Properly orient the new switch and reconnect all of the wiring clips and connections 6 Reassemble in the reverse order as above Light Dimmer Replacement MOD 0 C 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin 4 WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver Flat Head Screwdriver 1 Remove the stove pipe kit if equipped 2 Remove the 2 screws at the upper corners of the back panel Lift the back end of the top to clear the brackets and pull back Lift top carefully and place to the side of the stove Caution should be taken as the top mounting brackets may scratch the finish 3 Remove the upper light bulb the light socket retaining screw and the wiring from the wiring clip mounted to the underside of the top 4 Locate the light dimmer mounted on the rear panel and pull off the control knob 5 Remove the light dimmer retaining nut 6 Pull the light dimmer out from the back of the rear panel 7 Locate the wiring connections for the light dimmer and disconnect the wiring connections noting their original locations NOTE In some models vou will be required to remove the light cover mounting screws to complete the replacement Rem
6. remove the thermo stat 8 Properly orient the new thermostat and reconnect all of the wires 9 Reassemble in the reverse order as above Heater Assembly Replacement 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin 4 WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver 1 Remove the stove pipe kit if equipped 2 Gently place stove front side down on a flat surface 3 Depending on the model the light cover may need to be removed being careful not to damage any of the wiring or light bulbs 4 Remove the heater cover retaining screws located on the bottom of the stove and lower heater and light assembly out onto the floor 5 Remove the mounting bracket screws and lower the heater assembly from the bottom of the stove being careful not to damage any of the wiring 6 Remove the heater mounting screws and remove the heater assembly 7 Disconnect the wiring clips and connections noting their original locations 8 Properly orient the new heater assembly and reconnect all of the wiring clips and connections 9 Reassemble in the reverse order as above Light Transformer Replacement Mod 0 A 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs
7. OTOR POWER 3 i pe UPPER N LICHT ELEMENT FAN MOTOR z amp WHITE BLACK BLACK WHITE WHITE WHITE WHITE Wiring Diagram MOD D BLACK BLACK BLACK BLACK BLACK HEATER ON OFF UPPER X A LIGHT BLACK DIMMER x 115 THERMOSTAT LOWER LIGHTS Se fo R Dac c c THERMAL FLICKER MAIN Ep MOTOR aa CUTOUT UPPER J LIGHT BLACK ELEMENT FAN MOTOR WHITE WHITE WHITE WHITE WHITE Switch Replacement On Off and Heater 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin 4 WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver 1 Remove the stove pipe kit if equipped 2 Remove the 2 screws at the upper corners of the back panel Lift the back end of the top to clear the brackets and pull back Lift top carefully and place to the side of the stove Caution should be taken as the top mounting brackets may scratch the finish 3 Locate the switch that requires replacement mounted on the rear panel and disconnect the wiring clips and connections noting their original locations NOTE A flat head screwdriver can be used to gently pry between the end of the connector and the switch to release the wires 4 Depress the retainer clips on the rear of the switch and
8. S Dimplex Better solutions through innovation Service Manual Model Number CDS6599 Celeste TDS7599 Rhapsody IMPORTANT SAFETY INFORMATION Always read this manual first before attempting to service this fireplace For your safety always comply with all warnings and safety instructions contained in this manual to prevent personal injury or property damage Dimplex North America Limited 1367 Industrial Road e Cambridge ON Canada N1R 7G8 1 888 346 7539 e www dimplex com In keeping with our policy of continuous product development we reserve the right to make changes without notice 2012 Dimplex North America Limited 7400340000R02 Table Of Contents Operation serri d ako dt Oval eee o OBEROGCKREEOBOS es Pee ee EC b kn 3 Te Ss 55a e006 ee he 88 Be eek Oa RO kee hy eke Oe ane a 4 Exploded Parts Diagram won owen Cee es oa eae eee Canna ee ee eee a 5 Replacement Parts List EE ache ee a ded Be c eek a a O Ok we 5 Wiring Diagram MOD 0 A 0 aeaa 6 Wiring Diagram MOD B amp C
9. aka cee eee teu BES 6 eee Bh ade ole ee oe 6 Wiring Diagram MOD Dy sri a ka eee ita et eee e cede heh a hed be ees eee eee 6 Switch Replacement On Off and Heater ees 7 Light Dimmer Replacement MOD 0 C na a T Light Dimmer Replacement MOD D 00a 7 Flicker Motor Flicker Rod Replacement Mod O A 7 Flicker Motor Flicker Rod Replacement Mod B D 0 00000 euee 8 Thermostat Replacement da o k ii ER hha K ko k we 8 Heater Assembly Replacement nnan anaana 9 Light Transformer Replacement Mod 0 A 00 a 9 Light Transformer Replacement Mod B C 0 000 ee eee ee eee eee 9 Power Cord Replacement kkt s l no a d eee Soon sawn esas 9 Troubleshooting Guide ctein kiwis SG tire s bla iva bb Bin b k v 11 Always use a gualified technician or service agency to repair this fireplace NOTE Procedures and technigues that are considered important enough to emphasize A CAUTION Procedures and technigues which if not carefully followed will result in damage to the eguipment A WARNING Procedures and techniques which if not carefully followed will expose the user to the risk of fire serious injury or death Operation To access the controls go to the back of the stove Figure 1 A ON OFF SWITCH The On Off switch supplies power to all stove functions heater amp fl
10. ame B LIGHT DIMMER CONTROL Controls the light intensity of the log bed display area Rotate the knob to choose the desired setting C HEATER SWITCH The heater switch turns the heater function on and off D HEATER THERMOSTAT CONTROL To adjust the temperature to your individual requirements turn the thermostat control clockwise all the way to turn on the heater When the room reaches the desired temperature turn the thermostat knob counter clockwise until you hear a click Leave in this position to maintain the room temperature at this setting For additional heat turn clockwise until you hear the click again and the heater will turn on RESETTING THE TEMPERATURE CUTOFF SWITCH Should the heater overheat an automatic cut out will turn the heater off and it will not come back on without being reset It can be reset by switching the On Off Switch to OFF and waiting 5 minutes before switching the unit back on amp CAUTION If you need to continuously reset the heater unplug the unit and call Dimplex North America Limited at 1 800 346 7539 OPTIONAL REMOTE CONTROL USAGE 1 Plug the stove into the outlet located on the side of the receiver 2 Plug the receiver into the wall outlet Install a 9 volt battery into the remote control 4 Turn the stove s On Off switch to the On position prior to using the remote control 5 The remote control works up to 50 feet away 6 Push the On button to turn the stove On Push t
11. and heating element to cool off to avoid accidental burning of skin 4 WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver 1 Remove the stove pipe kit if equipped 2 Gently place stove front side down on a flat surface 3 Depending on the model the light cover may need to be removed being careful not to damage any of the wiring or light bulbs 4 Remove all of the mounting screws on the heater cover and separate the cover from the heater and light assem bly 5 Remove the mounting bracket screws and lower the heater assembly from the bottom of the stove being careful not to damage any of the wiring 6 Remove the heater assembly mounting screws and remove the heater assembly 7 The transformer is mounted beside the heater assem bly Remove the transformer from the heater mounting bracket by removing the mounting screws 8 It still attched remove the light cover being careful not to damage any of the wiring or light bulbs 9 Locate the wiring connections for the transformer and disconnect the wiring connections noting their original locations 10 Properly orient the new transformer and reconnect all of the wiring connections 11 Reassemble in the reverse order as above Light Transformer Replacement Mod B C 4 WARNING If unit was operating prior to servicing allow at least 10 minutes fo
12. d Flat head Screwdriver Helpful Hints It is a good idea to replace all light bulbs at one time if they are close to the end of their rated life Group replacement will reduce the number of times you need to open the unit to replace light bulbs UPPER LIGHT BULB REQUIREMENTS MOD 0 C 1 25 watt 12 volt 1156 Incandescent automotive bulb DO NOT EXCEED 25 WATTS MOD D 1 15 watt candelabra E12 small base 120 volt DO NOT EXCEED 15 WATTS 1 Remove the stove pipe kit if equipped 2 Remove the 2 screws at the upper corners of the back panel Figure 3 Lift the back end of the top to clear the brackets and pull back Lift top carefully and place to the side of the stove Caution should be taken as the top mounting brackets may scratch the finish 3 Remove the burnt out bulb by pushing in and turning counter clockwise 4 Replace the upper light bulb 5 Reassemble in the reverse order as above Figure 3 TOP LIGHT BRACKET amp BULB E SCREW SCREW Figure 4 SCREWS SCREWS LOWER LIGHT BULB REQUIREMENTS MOD 0 A 3 35 watt 12 volt Narrow spot Halogen bulb DO NOT EXCEED 35 WATTS PER BULB 1 Remove the light cover mounting screws located on the rear cover and remove the light cover being careful not to damage any of the wiring or light bulbs 2 Remove the burnt out bulb s by pulling straight out of socket If bulbs are difficult to remove from socket move the bulb from side to
13. he Off button to turn the stove off NOTE To prevent the risk of fire the stove plug must be inserted fully into the receiver NOTE The remote control and receiver use one of 243 independent frequencies When replacing the remote control or the receiver they must be replaced as a set to ensure proper operation The frequency of the remote is located on the back of the remote on a label Figure 2 NOTE The fireplace On Off switch must be in the ON position prior to using the Remote Control NOTE On Off Remote Control may be used to control most other electrical devices including T V s stereos and lamps A CAUTION For indoor use in dry areas only A CAUTION For use on 120 VAC electrical devices with 15 amp resistive load or 1 3 HP inductive load pa Figure 2 O o 0 ON OFF Maintenance WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of fire electric shock or damage to persons LIGHT BULB REPLACEMENT A CAUTION Allow at least 5 minutes for light bulbs to cool off before touching bulbs to avoid accidental burning of skin Light bulbs need to be replaced when you notice a dark section of the flame or when the clarity and detail of the log exterior disappears There are two bulbs under the log set which generate the flames and embers Tools Require
14. nd reconnect all of the wiring clips connections in their original locations 17 Reassemble in the reverse order as above Flicker Motor Flicker Rod Replacement Mod B D 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin 4A WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver Needle Nose Pliers 1 Remove the stove pipe kit if equipped 2 Gently place stove on its back on a flat surface 3 Remove the heater cover retaining screws located on the bottom of the stove and lower heater and light assembly out onto the floor 4 Remove all of the mounting screws on the heater cover and separate the cover from the heater and light assem bly 5 Locate the flicker motor and flicker rod assembly and remove the wiring clips and connections located by the heater assembly noting their original locations 6 Remove the flicker motor mounting screws and pull the assembly out of the mounting bracket NOTE When removing the flicker motor some damage may occur to the flicker rod If flicker rod is damaged replace it to ensure proper operation 7 To remove the flicker rod attach needle nose pliers to the spring on the motor shaft and pull while rotating in the opposite direction of the spring winding
15. ove the light cover being careful not to damage any of the wiring or light bulbs 8 Properly orient the new dimmer and reconnect all of the wiring clips and connections 9 Reassemble in the reverse order as above Light Dimmer Replacement MOD D 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin 4 WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver 1 Remove the stove pipe kit if equipped 2 Remove the 2 screws at the upper corners of the back panel Lift the back end of the top to clear the brackets and pull back Lift top carefully and place to the side of the stove Caution should be taken as the top mounting brackets may scratch the finish 3 Remove the upper light bulb the light socket retaining screw and the wiring from the wiring clip mounted to the underside of the top 4 Locate the light dimmer mounted on the rear panel and pull off the dimmer control knob Remove the light dimmer retaining nut Pull the light dimmer out from the back of the rear panel Gently place stove on its back on a flat surface ND U Remove the heater cover retaining screws located on the bottom of the stove and lower heater and light assembly out onto the floor 9 Remove all of the mounting
16. ponents Replace if necessary Defective Flicker Motor Replace Flicker Motor 12
17. r Replace Transformer working Mod 0 C 11 PROBLEM O7N US SOLUTION eat Heater is turning off after a Build up of dirt dust in Heater Assembly Ensure that exterior intake louvers and firebox cavity are couple of minutes of operation free of dirt dust Defective Heater Assembly Replace Heater Assembly Heater emits an odor Normal Operation Normal operation is when the heater emits an odor for a brief period after the heater is initially turned on The heater is burning off any dust accumulated during manu facturing or operation Defective Heater Assembly Replace Heater Assembly Heater fan turns on but heater Improper operation Refer to Operation Section ALEE Trace wiring in unit Defective Thermostat Replace Thermostat Defective Heater Assembly Replace Heater Assembly Heating element is glowing red Normal Operation Small glowing sections of the element are considered normal Defective heater assembly If larger glowing sections are causing the heater to trip the thermal cutout unplug unit discontinue use and replace heater assembly Excessive noise with the heater Dirty Heater Assembly Ensure that exterior intake louvers and firebox cavity are on free of dirt dust Defective Heater Assembly Replace Heater Assembly Grinding or excessive noise with Flicker rod hitting or rubbing against Ensure rod is straight and mounted properly in the brack the heater off internal components et spinning freely away from other com
18. r light bulbs and heating element to cool off to avoid accidental burning of skin 4 WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver 1 Remove the stove pipe kit if equipped 2 Gently place stove on its back on a flat surface 3 Remove the heater cover retaining screws located on the bottom of the stove and lower heater and light assembly out onto the floor 4 Remove all of the mounting screws on the heater cover and separate the cover from the heater and light assem bly 5 The transformer is mounted beside the heater assembly Locate and remove the mounting screws and remove the transformer from the heater mounting bracket 6 Locate the wiring connections for the transformer and disconnect the wiring connections noting their original locations 7 Properly orient the new transformer and reconnect all of the wiring connections 8 Reassemble in the reverse order as above NOTE MOD DIS NOT EQUIPPED WITHA LIGHT TRANSFORMER Power Cord Replacement 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin A WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver Needle Nose
19. screws on the heater cover and separate the cover from the heater and light assem bly 10 Locate the wiring connections for the light dimmer and disconnect the wiring connection noting its original loca tion 11 Properly orient the new dimmer and reconnect all of the wiring clips and connections 12 Reassemble in the reverse order as above Flicker Motor Flicker Rod Replacement Mod 0 A 4 WARNING If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin A WARNING Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Tools Required Phillips head Screwdriver 1 Remove the stove pipe kit if equipped 2 Gently place stove front side up on a flat surface 3 Remove the heater cover retaining screws located on the bottom of the stove 4 Lift stove back on its feet and remove the 2 screws at the upper corners of the back panel Lift the back end of the top to clear the brackets and pull back Lift top care fully and place to the side of the stove Caution should be taken as the top mounting brackets may scratch the finish 5 Remove all of the rear cover retaining screw located at the lower center of the rear cover 6 Remove the light cover being careful not to damage any of the wiring or light bulbs 7 Pull out on the rear cover bowing it slightl
20. side while pulling being careful not to damage the light socket 3 Replace the upper light bulb 4 Reassemble in the reverse order as above MOD B D 3 35 watt Halogen Quartz lamps 120 volt G9 base DO NOT EXCEED 35 WATTS PER BULB 1 Remove the stove pipe kit if equipped 2 Gently place stove on its back on a flat surface 3 Remove the heater cover retaining screws located on the bottom of the stove and lower heater and light assembly out onto the floor Figure 4 4 Remove the burnt out bulb s by pulling straight out of socket If bulbs are difficult to remove from socket move the bulb from side to side while pulling being careful not to damage the light socket 5 Replace the lower light bulbs 6 Reassemble in the reverse order as above GLASS CLEANING The clear door is cleaned in the factory during the assembly operation During shipment installation handling etc the clear door may collect dust particles these can be removed by dusting lightly with a clean dry cloth To remove fingerprints or other marks the clear door can be cleaned with a damp cloth The clear door should be completely dried with a lint free cloth to prevent water spots To prevent scratching do not use abrasive cleaners or spray liquids on the clear door surface STOVE SURFACE CLEANING Use warm water only to clean painted surfaces of the Compact Stove Do not use abrasive cleaners Exploded Parts Diagram
21. y and remove it from its mounting slot When the cover is removed place it flat behind the stove being careful not to damage any of the wiring 8 Remove the partially reflective glass panel by sliding it up through the top 9 Locate the rear flicker assembly cover and slide it out the open back exposing the flicker motor and flicker rod assembly 10 Remove the mounting bracket retaining screws and slide the log and ember assembly with the flicker motor and rod assembly out through open back 11 Locate the flicker motor and flicker rod assembly and remove the wiring clips and connections located by the heater assembly noting their original locations 12 Remove the flicker motor mounting screws and pull the assembly out of the mounting bracket NOTE When removing the Flicker Rod damage may occur if bent excessively If the Flicker Rod is damaged replace to ensure proper operation 13 To remove the flicker rod attach needle nose pliers to the spring on the motor shaft and pull while rotating in the opposite direction of the spring winding 14 To remove the flicker motor you must first remove the flicker rod see above Remove the motor mounting screws and remove motor from the mounting bracket 15 To replace the flicker rod attach needle nose pliers to the flicker rod spring and push onto the flicker motor shaft while rotating in the opposite direction of the spring wind ing 16 Properly orient the flicker motor a
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