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Badu Stream II Owners Manual

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1. and at least 2 to 3 inches of the plumbing stub out is covered with gunite NOTE Stress on the plumbing may crack the BADUSTREAM JI housing D Air regulator installation should be approximately 4 ABOVE the water level 1 Air regulator holder and hose socket insert fitting connect to PVC hose Make sure air regulator holder face is tapped over to prevent gunite from entering holder 2 Air regulator can be located in the tile line above water line or in the deck E Keep all parts not being used now in original box Store in a safe place until needed An extension ring is available upon request for an application that has special needs Air Regulator Tile 2 Minimum Water Level Air Line Concrete Wall 10 Housing Suction Pressure Fitting 4 Pipe Fitting 4 45 Elbow Plaster Fig 3 BADUSTREAM JI in Concrete or Gunite Pool 2999999189 5 Liner and or Fiberglass Pool Installation A CAUTION Locate the air control hose connector part 6 at the top and center of the jet hosing Connectors must be exactly vertical or the square cover will be uneven in appearance A CAUTION Center of housing should be 10 below water level for maximum efficiency AXCAUTION Clamping ring gasket part 12 goes in FRONT of pool wall A good RTV silicone may be used with gasket when mounting jet housing but in most cases is not necessary Installer should decide whether or not silic
2. check for any movement of jet housing from the wall NOTE If the two counter sunk bolts part 27 which hold the jet housing to the wall were installed the jet housing should not move and the two remaining bolts can be removed Remove one of the remaining two bolts and slide clamping ring part 3 to the side Replace all the bolts before remov ing the last bolt Remove or replace liner Reverse process to install liner NOTE When replacing clamping ring and bolts locate bolt heads under liner make small cut on liner at the bolt heads and push liner over bolt head Fig 6 BADUSTREAM JI dimensional drawing 6 2999999189 6 Plumbing Suggestions Fig 7 BADUSTREAM II single housing installation NOTE Increase pipe size to 6 when jets are more than 30 feet from pump Use 6 x 4 bushings after 4 manifold tees Fig 8 BADUSTREAM II dual housing installation 2999999189 NOTE Increase pipe size to 6 when jets are more than 30 feet from pump Use 6 x 4 bushings after 4 manifold tees NOTE Check valves must be used on the discharge side of each pump Minimum 4 pipe between pump and BaduStream plumbing manifold Fig 9 BADUSTREAM II triple housing installation 7 Installation of the Pump and the Control Box A CAUTION Before installing the Speck Pump read the entire pump owner s manual found in the pump box Consul
3. IMPORTANT SAFETY INSTRUCTIONS INSTALLATION OPERATING AND SERVICE MANUAL READ AND FOLLOW ALL INSTRUCTIONS BADU STREAM I Counter Swimming Unit U S Patent No 3 977 027 OWNER S MANUAL on WRILLISTED ASME For Swim Jet Use Only 270 GPM Complies with UL 1563 i O 1 Swim Jet Combination Fitting Swimming Pool Equipment A112 19 ap Life 10 Years Wall Only Badu Stream ZI MI ET Listing E212148 San 2007 All parts are manufactured of corrosion resistant material and combined in one single housing or two single housings for two jet systems which can be installed in pools of any size and shape Key to illustration A Flush mounted Jet Housing E Control Box with GFCI with pneumatic button and tubing B Square Anti Entrapment Cover 8 1 4 x 8 1 4 undetectable pump suction Optional Round F Speck 4 HP or 3 5 HP self priming plastic pump single phase with thermal overload no motor C Adjustable Water Flow Jet Nozzle starter required Optional three phase motor and control box available Normal priming pump avail D Air Regulator adjusts amount of air bubbles in able for installation below water level water flow G Optional Massage Hose with pulsator may be attached to jet nozzle 9 10 11 12 13 TABLE OF CONTENTS Important Safety Instructions Introduction and Planning Plumbing for BADU STREAM IT Concrete or Gunite Installation Liner and or Fiberglass Pool Installation
4. Removal of Liner Plumbing Suggestions Installation of the Pump and the Control Box Operation Instructions Nozzle Adjustment Instructions Winterizing Frequently Asked Questions Parts List for BADU STREAM II Limited Warranty Page 2 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 8 Page 8 Page 9 Page 10 Page 11 Page 11 Page 12 Pages 13 IMPORTANT INSTALLATION TIPS IN BOLD PRINT 1 Important Safety Instructions A WARNING When installing and using this electrical equipment basic safety precautions should always be followed including the following A READ AND FOLLOW ALL INSTRUCTIONS B WARNING To reduce the risk of injury do not permit children to use this equipment unless they are closely supervised at all times Failure to adhere to this and all other warnings could result in serious injury or death C A licensed electrician is required for all wiring connections D TO REDUCE RISK OF ELECTRICAL SHOCK connect all ground wires to grounding terminal located in the control box Use no smaller than a No 12 AWG 3 3mm wire E TO REDUCE THE RISK OF ELECTRICAL SHOCK a bonding connector is provided on the motor for bonding of local ground points such as water pipes metal ladders handrails or other metal within 5 feet of the pool All local ground points should be bonded with a No 8 AWG 8 4mm wire Never use gas piping as an electrical ground F All electrical equipment should be installed
5. dental or consequential damages Accordingly the limitations contained in para graph 7 may not apply to certain customers 9 This warranty gives customers specific le gal rights which may vary from state to state The BADUSTREAM II is manufactured un der license from Speck Pumpen GERMANY SAVE THESE INSTRUCTIONS 2999999189 13 3 DP RT 8125 Bayberry Road Jacksonville Florida 32256 USA Phone 904 739 2626 Fax 904 737 5261 e mail info usa speck pumps com website www usa speck pumps com Bonipses POOL PRODUCTS INCORPORATED
6. ee Units 2 4 HP 10 to 30 ft 4 700 GPM 16 PSI up to 50 ft 6 700 GPM 16 PSI Two Units 10 to 30 ft 4 380 GPM 14 PSI up to 50 ft 6 400 GPM 14 PSI One Unit 10 to 30 ft 4 270 GPM 18 PSI up to 50 ft 6 260 GPM 18 PSI One Unit 10 to 40 ft 4 200 GPM 12 PSI up to 50 ft 6 200 GPM 12 PSI 6 pipe will allow distances eer of well over 50 tt However Valves Optional Pressure Line L B Is control box needs to be within E 50 ft for the pneumatic on off 7 pers button to function properly 2 ml fk r ji H Pump Air Regulator Vertical ael GLAU A Discharge Line J N Maximun 4 Feet N 2 2 E Minimum 10 Horizontal Discharge Line 4 bot lt gt Check Value Optional Below Water Level TT o pi i Ne Suction Line A Horizontal Suction Line max 30 feet with 4 pipe is installed below water level NOTE Valves are recommended when pump E Fig 1 The BADUSTREAM II assembly package contains all necessary parts for the installation of the unit into concrete gunite liner or fiberglass pools CAUTION All necessary screws and bolts included with the BADUSTREAM JI are stain less steel or plastic ALL screw threads and threaded inserts are METRIC ONLY METRIC bolts and nuts may be used The two exceptions are the connecting thread for the intake and delivery c
7. exercising with the BADUSTREAM JI or using the massage hose L A WARNING DO NOT use or operate the BADUSTREAM JI if the anti entrapment cover is missing broken or loose M SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct third party users Consult local codes for minimum distance between pump and pool Locate pump as close to the BADUSTREAM JI as practical Use at least 4 pipe when distance between jet housing and pump is 30 ft or less and 6 for pipe runs longer than 30 ft The 4 HP self priming plastic pump has a single phase motor with thermal overload no motor starter required The 4 HP single phase motor draws a maximum of 19 4 amps 230 V The unit requires a minimum circuit of 30 amps Install a 40 amp breaker to avoid nuisance tripping when pump is turned on and off frequently The start ing current of the 4 HP motor can reach up to 6 times the running currents Three phase motor draws a maximum of 12 8 amps 230 V and 6 4 amps 460 V The 3 5 HP single phase motor draws 13 6 amps 230 V 2999999189 3 Plumbing for BADU STREAM II PLUMBING REQUIREMENTS BADUSTREAM II Pump Distance Pipe Size Approx flow Pressure Thr
8. in accordance with local codes 2 Introduction and Planning The BADUSTREAM JI is normally incorporat ed into the original pool design However it can be added to any pool at a later date The BADUSTREAM II has no protruding parts and ensuring the pool user s safety It is very compact and installs at minimal cost The BADUSTREAM II can be installed in any size pool We suggest a minimum pool size of 7 ft wide 14 ft long and 3 1 2 ft deep in order to swim Most prefer 16 ft in length or longer The extra length allows the swimmer to comfortably drift back and swim up stream Thee BADUSTREAM JI is complete with jet housing 4 HP or 3 5 HP pump control box and optional massage hose The only additional requirement is the plumbing 4 pipe for 4 HP and 3 pipe for 3 5 HP units G DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this equipment DO NOT store pool chemicals near the equipment H DO NOT remove any safety alert labels such as DANGER WARNING or CAUTION Keep safety alert labels in good condition and replace missing or damaged labels l Keep and read all equipment manuals Adhere to all of their instructions J WARNING Stay alert watch what you are doing and use common sense DO NOT use unit if you are tired and or exhausted DO NOT use unit while under the influence of drugs or alcohol or any medications K WARNING Consult your physician before
9. ischarge fittings on the jet s housing NOTE If plumbing exceeds 30 between jet housing and pump increase pipe size to 6 Install a 6 x 4 reducing bushing as close to jet housing as possible 2 Install air control PVC hose to hose socket insert fittings part 6 Use hose clamps to secure hose to insert fittings B Tape jet housing Keep concrete out of threaded inserts and out of the inside of the housing C Place jet housing into reinforced steel Jet housing location is very important 1 Locate air control hose connector part 6 at the top and center of jet housing Air control hose connectors must be vertical or the square cover will be uneven in appearance 2 The center of the housing the nozzle should be 10 BELOW waiter level for maximum efficiency 3 Front edge of jet housing should finish even with inside gunite wall Make sure a V shaped groove is scraped out around the housing approximately 1 1 2 deep to allow marcite to seal against the housing Air Regulator 2 Minimum Water Leve as t Fig 2 Template for Installation in Gunite or Concrete Pools DO NOT disassemble jet nozzle from housing 4 Recheck location of the jet housing when gunite is being applied The force of the gunite may move the jet location 5 To avoid stress on the jet housing we recommend that the BADUSTREAM II housing be encased with gunite
10. ng An extension ring not shown is available upon request New Envelope gaskets for steel wall 2999999189 13 Limited Warranty The manufacturer supplies a limited warran ty to the original consumer purchaser of the BADUSTREAM II on the following terms and conditions 1 The BADUSTREAM II is warranted to be free from defects in material and workmanship for a period of twelve 12 months from the date that the BADUSTREAM II is originally installed 2 Not withstanding any provisions herein to the contrary the warranties and obligations here under shall not in any event extend for more than 2 years beyond the date of shipment of the BADUSTREAM II from Speck Pumps Pool Products Inc in Jacksonville Florida 3 Warranty is void in the following cases dam ages which result in whole or in part from a careless or improper installation of the BADUSTREAM IT b improper or negligent use and maintenance of tte BADUSTREAM IT c tampering with the BADUSTREAM II by unauthorized repair personnel d ground move ment e substitution of parts and or components 4 The manufacturer s sole obligation here un der shall be to replace or repair any defective BADUSTREAM JI The manufacturer reserves the absolute right to determine whether any defective BADUSTREAM I shouldbereplacedorrepaired 5 Any customer who wishes to make a claim under this Limited Warranty shall notify Speck Pumps of such claim by telephone o
11. one is necessary For Fiberglass pools only the clamping ring part 3 can be used to mark and drill the holes as shown in Fig 4 For the air regulator one 2 hole must be provided preferably along the vertical axis approximately 4 ABOVE the water line For Liner pools only two holes at the horizontal axis of the jet housing and the two holes on the regulator to be mounted to the pool wall before the liner is installed Use the two plastic M6 coun ter sunk bolt part 18 and two M6 nuts part 19 bolt heads on pool side and nuts on backside to mount the air regulator and two screws part 27 to mount the housing This will keep the holder and jet housing attached to the pool wall during installation or replacement of liner Roe xe Air Regulat Y bs OS i Eens 0 L P z gt m 2 Minimum eee Level E N Air Line 10 i rf Pressure l Housing g f A ae k e ane A 2 i For Liner Pool ONLY Fig 4 Fig 5 Cutout Pool Wall for BADUSTREAM JI Housing BADUSTREAM I in Liner or Fiberglass Pool 2999999189 5 5a Removal of Liner When replacing liner or removing liner for repairs remove 4 bolts part 9 1 which hold square cover part 8 to jet housing Remove all bolts part 9 2 amp 9 3 except top two which hold the clamping ring part 3 and gasket part 12 to jet housing Back out the two remaining bolts approximately halfway and
12. onnections on the BADUSTREAM JI and pump housing and the hardware for the air regulator assembly The intake and delivery connections on the pump model 21 80 are 4 FS 3 FS on pumps model 72 The air regu lator assembly hardware is US standard thread CAUTION The center of the housing the nozzle should be 10 BELOW water level for maximum efficiency The air regulator should be approximately 4 ABOVE the water level See fig 3 2999999189 A CAUTION When connecting the pressure line into the pressure connection on top of the 4 HP pump model 21 80 first install a 15 cm 6 riser fig 1 before installing an elbow and leading the pressure line downward to the pressure connection at the jet housing This will guarantee trouble free priming of the pump Not required for the 3 5 HP model A CAUTION The suction line should run below water level right up to the pump location A CAUTION In areas with soft soil conditions or with frequent earth movement a flexible section of hose should be attached to the back of the jet housing to prevent housing breakage CAUTION Throughout the entire installa tion make sure plumbing connected to the BADUSTREAM JI housing is well sup ported Unsupported plumbing will crack the BADUSTREAM JI housing 4 Concrete or Gunite Installation 4 A Pre plumb BADUSTREAM JI housings 1 Install plumbing manifold or approximately 12 of 4 SCH 40 pipe to both suction and d
13. pe Quantity 2 1 MPT x 1 1 117 Hose Adaptor Quantity 2 1 1 Slip x 1 Female Adaptor Hose Adapter 1 1 2 2 Insert each jet adjustment tool into jet nozzle 3 Move each jet adjustment tool toward each other until each pipe touches at water level 4 Remove jet adjustment tool PVC Coupling 1 1 2 Top View PVC Pipe 1 1 2 x 4 5 10 Perspective View Side View 2999999189 10 Winterizing In areas subject to freezing water temperatures you should protect your equipment from the freezing temperatures We recommend you purchase a win ter cover kit part 2308752006K This kit includes everything you need to properly protect your swimjet system Alternatively you can protect your swimjet system the following Drain pool until water level has dropped below the anti entrapment cover Then protect pump by removing drain plug and red filler plug or lid 11 Frequently Asked Questions What size pool do need The BADUSTREAM II can be installed in any size pool However we recommend a minimum length of 14 and a minimum width of a swimming lane What size plumbing is necessary How far away from the BADUSTREAM JI can the pump be installed Use 4 plumbing up to 30 For runs longer that 30 use 6 pl
14. place red filter plug or lid Push pneumatic button on For the first start up allow approximately 5 minutes for the pump to prime If the pump has not started priming after 5 minutes the amount of water in the pump was not sufficient Add more water To start swimming jogging or running it is suggested that the two nozzles are pointed slightly inward and slightly upward so that the water breaks approxi mately 3ft in front of th BADUSTREAM II Start swimming with only minimal force in arms an legs until you feel yourself drifting backwards then add force and swim upstream until a proper balance is found between force and endurance Keep in mind that this unit is designed for balanced workout Find a pace that you can keep up for at least 20 minutes Out pacing is always possible The idea is to continue exercise for an extended period of time Consult your physician before attempting any strenuous exercise This product may not be challenging or satisfying for all levels of exercise The air regulator permits a controlled mixture of air into the water flow and creates a unique invigorat ing bubble bath effect It will also add additional resistance to swim against A DANGER l v Hazardous suction Can trap hair or body parts causing severe injury or death Do not block suction 2999999189 BADUSTREAM ls adjustable flow nozzle enables swimmer to regulate the volume of water released through the jet s T
15. r by mail Af ter the customer has been authorized to return the BADUSTREAM II the customer must re turn the BADUSTREAM II to Speck Pumps Date of Installation Installed By Serial Numbers For Service Call Any goods returned to Speck Pumps without prior au thorization will be returned to the shipper unopened Speck Pumps shall not bear any costs or risks in curred in shipping a defective BADUSTREAM IT to Speck Pumps or in shipping a repaired or replaced BADUSTREAM II to a customer 6 Speck Pumps will charge customers for all non warranty work which it may per form Warranty work will not be performed un til the customer has accepted the price quoted 7 Except as specifically set forth above no other warranties whether express or implied includ ing without limitation the implied warranties of merchantability and fitness for a particular pur pose are made by the manufacturer In no event will the manufacturer be liable for any loss in cluding time money goodwill lost profits and consequential damages based on contrast tort or other legal theory which may arise hereunder or from the use operation of modification of the pump motor or associated parts The maximum liability of the manufacturer hereunder shall not exceed the amount actually paid by the cus tomer for the pump motor and associated parts 8 Some states do not permit limitations on the terms of implied warranties or on the recov ery of inci
16. rload Should this be tied into my filter system No The swim jet system and the filter system should not be plumbed together as they each provide very specific functions Can I use with automated controls Yes It comes with the ability to tie into automated control systems or other switching devices 11 12 Parts list for BADUSSTREAM II Part Qty NO amp PON A OOOA 2 Description Face Ring Nozzle Screw Tapping 5 5 x 19 Clamping Ring Nozzle adjustable flow Bushing Hose Connector 1 4 Housing Square Cover Bolt M6 x 25 Bolt M6 x 20 Bolt M6 x 25 Bolt M6 x 40 Bolt M6 x 45 Seat Nozzle Spacer Ring 6 2 Spacer Ring 4 Gasket Clamping Ring Gasket Envelope not shown Gasket Face Ring Holder w Hose Subassembly Hose Fitting 1 4 Hose 8x3 Hose Clamp 14 9 Part Qty Description 1 2 2 2 1 22 26 1 1 1 1 1 1 2 17 Holder Air Regulator 18 Bolt 1 4 20 x 1 1 2 19 Nut 1 4 20 20 Washer 1 4 Gasket 60 x 11 x 2 Subassembly Complete Top Part Air Regulator Bottom Part Air Regulator Bolt Air Regulator M10 x 80 Hose Ring Air Regulator 16 x 30 x 80 Gasket Air Control 42 x 11 x 2 Screw Jet Housing 14 x 1 Extension Ring pre glued not shown Optional Winter Cover Kit Part Qty Description 1 Winter Plate not shown 12 1 Gasket Clamping Ring 9 1 4 Bolt M6 x 25 Extension Ri
17. t local codes for minimum distance between pump and pool Locate pump as close to the pool as practical The air button work up to 50ft There is 50ft of air tubing in the BADUSTREAM JI box A WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times The wiring of the pool motor and control box should be done by a licensed electrician in accordance with local codes Be certain that the motor frame and control box are grounded Motor name plate has voltage phase amp draw and other motor informa tion as well as wiring connection instructions BONDING As required by National Electrical Code Article 680 22 the pump motor must be electrically bonded to the pool structure reinforced bars etc by a solid copper conductor not smaller than No 8 AWG via the external copper bonding lug on the pump motor GROUNDING Permanently ground the pump motor and control box using a conductor of appropriate size Connect to the No 10 green headed ground screw provided inside the motor terminal box NOTE Do not connect to electric power supply until unit is permanently grounded Section 6 concerns the electric motor and control box only since all other parts the pump the jet unit etc have complete and absolute separation from the pool water 2999999189 8 Operation Instructions Remove red filter plug or strainer tank lid on pump and fill pump with water Re
18. umbing The pump can be placed as close to the BADUSTREAM I as local codes will al low How many amps does the pump operate at 4 HP Maximum 19 4 amps 230 V 3 5 HP Maximum 13 6 amps 230 V What size breaker do need You must use a 40 amp breaker for the 4 HP pump or 30 amp breaker for the 3 HP pump to avoid nui sance tripping Is the BADUSTREAM JI approved Yes The BADUSTREAM JI swim jet system is listed by MET and complies with UL standard 1563 Swimming Pool Equipment and ASME standard A112 19 8 2007 Standard for Swim Jet Combination Fittings Do the covers come in different colors Yes The round covers can be ordered in gray or black The square cover is only available in white 2999999189 Does it matter if the housing is installed higher or lower than the manual states Yes the center of the jet must be 10 BELOW esti mated water level for proper performance of unit Can the air regulator be placed elsewhere Yes as long as it is not continuously flooded with water Can the pump be placed below water level Yes However for best performance we recom mend ordering pump for flooded suction Model 21 80 33 G instead of self priming Model 21 80 33 GS We recommend installing valves for ease of maintenance How far away can the air button function properly Amaximum of 50 Consult factory for distances over 50 Do I need to install a motor starter No the pump has a built in thermal ove
19. urning the nozzle clockwise reduces the flow The swivel nozzle s of the BADUSTREAM II can be positioned in various directions allowing swimmers to use various swim styles OPTION A pulsating massage hose can be attached to one of the nozzles for massage hose as advised by your physician Directions for use Consult your physician before using the massage hose To reduce the risk of injury do not permit children to use the massage hose with pulsator unless they are closely supervised at all times Close air regulator Reduce the volume of water by turning the adjustable flow nozzle s clockwise Under certain conditions it is possible that the current drifts off the left or the right from the middle due to water bouncing off the back wall In the event that it interferes with your swimming action turn unit off for a few minutes and restart AA WARNING Do not use or operate the BADUSTREAM JI if the anti entrapment cover is missing broken or loose A DANGER Hazardous suction Can trap hair or body parts causing severe injury or death Do not block suction 9 Nozzle Adjustment Instructions When setting the nozzles for basic swimming it is recommended that you set the nozzles in such a way that each nozzles intersects 4 feet away while at the same time breaks the surface To help set the nozzles in a neutral position please follow these instructions 1 Parts required Quantity 2 4 x1 PVC Pi

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