Home

B.A.S.I.S. G Service Manual [T63300]

1. Retaining ring Figure 9 12 Connecting the flex cable to the smart card control electronics board 5 Install the two electronics board mounting screws but do not tighten the screw for the harness clamp 6 Reinstall the following parts m primary harness page 9 8 step 1 m sensor harness page 9 6 m upgrade cable page 9 5 m harness clamp and tighten the electronics board mounting screw page 9 4 m escutcheon gasket page 9 2 m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 9 14 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts Removing the dual 1 Remove the following parts validation control m inside and outside escutcheons For mortise lock instructions electronics board see page 5 3 For cylindrical lock instructions see page 7 5 escutcheon gasket page 9 2 harness clamp page 9 4 sensor harness page 9 6 E E m upgrade cable page 9 5 m E primary harness page 9 7 step 2 2 Remove and save the electronics board mounting screws See Figure 9 13 3 Disconnect the reader cable from the electronics board Set aside the electronics board Reader cable J1 Electronics board pp Electronics board jf fs mounting screw used for harness clamp Outside escutcheon
2. Outside escutcheon Figure 11 9 Connecting the sensor harness to the electronics board 4 Remove and open the mortise case For complete instructions see page 6 2 5 Remove the latch lever See Figure 11 11 11 10 B A S LS G Service Manual Maintenance 6 For B A S LS mortise cases if the mortise case has a sensor module remove it For complete instructions see page 6 16 For V Series mortise cases loosen the two mounting screws on the sensor switch assembly Remove the assembly See Figure 11 10 V Series sensor switch assembly Mounting screw Figure 11 10 Removing the V Series sensor switch assembly B A S LS G Service Manual 11 11 7 Install the sensor module in the mortise case For complete instructions see page 6 16 Maintenance qT A eA z Ye p N N TRD EEN A A L mN GAY Yy reid A jeg INN Sensor module Latch lever J M D S B A S LS G Service Manual 9 Close and reinstall the mortise case page 6 2 10 Reinstall the inside and outside escutcheons on the door page 5 6 Figure 11 11 Positioning the sensor module in the mortise case FV function LH case shown 8 Reinstall the latch lever 11 12 Maintenance PERFORMING DIAGNOSTICS USING A PDA Diagnostics You can use B A S I S Transport to view diagnostics information for a overview lock Figure 11 12 shows a
3. g 000000000000 Retaining ring mounting screw Figure 9 13 Removing and reinstalling the dual validation control electronics board Reinstalling the 1 Ifyou are installing a new control electronics board pull down on dual validation the backup battery tab and remove it from the outside escutcheon control electronics to turn on the backup battery board For the lock to operate properly you must remove the backup battery tab Caution battery tab Doing so may cause the lock to malfunction Do not connect the battery pack before you have removed the backup Caution B A S LS G Service Manual 9 15 Servicing Standard Outside Escutcheon Parts 9 16 Firmly connect the reader harness to the connector on the upper left corner of the electronics board The connector should snap into place See Figure 9 13 Route the reader cable so it fits in between the top of the electronics board and the escutcheon Position the electronics board in the escutcheon so the LEDs fit into the retaining rings Install the two electronics board mounting screws but do not tighten the screw for the harness clamp Reinstall the following parts m primary harness page 9 8 step 1 m sensor harness page 9 6 m upgrade cable page 9 5 m harness clamp and tighten the electronics board mounting screw page 9 4 m escutcheon gasket
4. Outside of door T Figure 10 Installing the core Indianapolis Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Completing the installation ee port Battery bracket screws 777 inside of door Figure 12 Installing the battery bracket on the door 10 Mounting Indianapo 14 Install strike s Note f retrofitting the B A S 1 S trim to an existing exit hardware installation skip this task 1 Install the strike s in the door frame or door stop follow the instructions provided by the exit hardware manufacturer Check the lock for proper alignment between the strike s and latch es 15 Install com port in battery bracket 1 Routing the wire harness into the bottom of the battery bracket slide the com port into its mounting slot inside the battery bracket as shown in Figure 11 Note The com port is used when programming the control electronics for the lock Tighten the nut to secure the com port to the bracket 16 Install battery bracket on door 1 Position the battery bracket on the inside of the door as shown in Figure 12 Note f installing with a surface rod exit device the battery bracket is mounted over the upper rod Secure the battery bracket to the door using two of the mounting screws provided Note For doors less than 2 in thickness use the 1 1 4 screws For doors 2 or greater use the 1 3 4 screws Caution
5. Xiv Positioning the smart card reader assembly 9 22 Removing and reinstalling the screws for the dual validation reader assembly 9 23 Removing the dual validation reader assembly from the outside escutcheon 9 24 Positioning the dual validation reader assembly 9 25 SERVICING EXIT HARDWARE TRIM ESCUTCHEON PARTS Removing and reinstalling the mounting standoffs 10 2 Removing and reinstalling the escutcheon gasket 10 3 Removing and reinstalling the lift finger Precision Hardware rim configuration shown 10 4 Removing and reinstalling the mounting plate 10 6 Removing and reinstalling the lever return springs 10 8 Removing the motor assembly 10 14 Rotating the motor assembly gear 10 15 Routing the motor harness 10 16 Reinstalling the motor assembly 10 17 Removing and reinstalling the locking plate 10 18 Reinstalling the locking plate 10 19 Removing and reinstalling the yoke 10 20 Removing and reinstalling the c clip 10 22 Removing and reinstalling the beam and beam roller 10 23 Removing and reinstalling the lever assembly 10 24 Removing and reinstalling the shear pin 10 26 Changing the handing 10 29 MAINTENANCE Removing the backup battery escutcheon for standard mortise lock shown 11 2 Reinstalling the backup battery escutcheon for standard mortise lock shown 11 3 Removing the battery door four cell door shown 11 4 Removing the battery pack four cell pack shown 11 5 Reinstalling the battery pack eight ce
6. g Install core EV and FV only 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 With the control key in the core insert the core into the cylinder 3 Rotate the control key 15 degrees to the left and withdraw the key Caution The control key can be used to remove cores and to access doors Provide adequate security for the control key 10 Remove backup battery tab Caution 1 For the lock to operate properly you must remove the backup battery tab Caution 2 Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction 1 Locate the backup battery tab on the inside of the outside escutcheon 2 Pull down on the tab and remove it from the outside escutcheon to turn on the backup battery Cylinder Core Control key Figure 9 BEST ACCESS SYSTEMS Indianapolis Indiana Outside ofdoor Installing the core Em Installation Instructions for B A S 1 S Mortise Locks Installing the lock Trim hole inserts Bushings Eo jl amp eo oa 11 Install trim hole inserts and bushings 1 Insert the two trim hole inserts into the upper trim hole on each side of the door as shown in Figure 11 2 Insert the two bushings into the harness hole on each side of the door as shown in Figure 11 Route wire harnesses and position outside e
7. B A S LS G Service Manual Standard Functions and Parts Item Part No Qty Part 15 A60725 1 Outside escutcheon gasket 16 1818846 2 Bushing 17 B61439 2 Trim hole insert 18 BG60726 1 Battery pack or not shown BG62101 1 Eight cell battery pack 19 C80894 1 35HG brass inside escutcheon with turn knob FV and LV functions or not shown D62104 1 35HG brass inside escutcheon without turn knob for V and NV functions or not shown D62102 1 9KG brass inside escutcheon DV function or not shown B60768 1 35HG zinc inside escutcheon with turn knob FV and LV functions or not shown B60778 1 35HG zinc inside escutcheon without turn knob for CEV and NV functions or not shown B60749 1 9KG zinc inside escutcheon YV function 20 See screw kits 1 Lower escutcheon screw page 4 7 21 See screw kits 1 Upper escutcheon screw page 4 7 22 A35454 1 15 inside lever assembly mortise locks or not shown B55169 1 15 plain lever handle cylindrical locks 23 B62128 1 Battery door for brass escutcheons or not shown C61410 1 Battery door for zinc escutcheons or not shown B62101 1 Eight cell battery door for brass escutcheons or not shown C62100 1 Eight cell battery door for zinc escutcheons 24 See screw kits 1 Battery door screw TORX with post head or page 4 7 not shown See screw kits 1 Battery door screw McGard head page 4 7 ano Upgrade kit on page 4 5 e This item includes the battery door B A S LS G Service Manual
8. Document Title Doc No BAS LS G Getting Started Guide T63308 B A S LS Transport User s Guide T63307 B A S 1 S G Service Manual Getting Started TECHNICAL SUPPORT Support When you have a problem with a B A S I S G Lock or EX Series Exit services Hardware Trim your first resource for help is the B A S I S G Service Manual If you cannot find a satisfactory answer contact your local BEST representative Telephone A factory trained Certified Product Specialist CPS is available in your technical area whenever you need help Before you call however please make support sure that the product is in your immediate vicinity and that you are prepared to give the following information m what happened and what you were doing when the problem arose m what you have done so far to correct the problem Best Access Systems Representatives provide telephone technical support for all B A S I S G products You may locate the representative nearest you by calling 317 849 2250 Monday through Friday between 7 00 a m and 4 00 p m eastern standard time or visit the web page www BestAccess com B A S LS G Service Manual STANDARD FUNCTIONS AND PARTS B A S LS G Service Manual The following pages contain function descriptions for all standard B A S LS G Locks This chapter also includes exploded diagrams that show all field serviceable mechanical parts diagrams of trim and other miscellaneous parts as well as trim a
9. Press the gasket into place on the escutcheon See Figure 10 2 Reinstall the following parts m mounting standoffs page 10 2 m escutcheon on the door page 8 14 10 3 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LIFT FINGER Each time you service the lift finger you need to replace the following parts with new parts m escutcheon gasket C64564 m lift finger screw page 4 9 Removing the lift 1 Remove the following parts finger m escutcheon from the door page 8 13 m mounting standoffs page 10 2 m escutcheon gasket page 10 3 2 Note the orientation of the lift finger See Figure 10 3 3 Remove the lift finger screw and discard 4 Remove the washer and lift finger Figure 10 3 Removing and reinstalling the lift finger Precision Hardware rim configuration shown 10 4 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the lift 1 Position the lift finger on the escutcheon in the orientation noted in finger step 2 on page 10 4 2 Position the washer on the lift finger screw Tightly secure the lift finger with the lift finger screw 25 30 Ibs torque See Figure 10 3 3 Reinstall the following parts m escutcheon gasket page 10 3 m mounting standoffs page 10 2 m escutcheon on the door page 8 14 B A S LS G Service Manual 10 5 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE MOUNTING PLATE Each time you servi
10. Servicing Exit Hardware Trim Parts SERVICING THE BATTERY PACK Removing the 1 Remove the battery cover See page 8 2 battery pack 2 Remove the battery pack from the holder inside the battery bracket Note You might need to cut a cable tie if one was used to dress the wire harness inside the battery bracket 3 Disconnect the battery pack from the battery connector on the wire harness Fa i Battery pack Battery holder inside bracket ame inside of door Figure 8 2 Removing and reinstalling the battery pack 8 4 B A S LS G Service Manual Servicing Exit Hardware Trim Parts Reinstalling the battery pack A Caution A Caution A Caution Note Replacement battery packs are shipped with foam attached but foam is not needed for EX Series Exit Hardware Trim Remove and discard the foam before installing the battery pack 1 Connect the battery pack to the battery connector on the wire harness shown in Figure 8 2 Note The battery connector has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe When connecting the battery pack make sure there are no loose wire connections where the wires are inserted into the connectors and the connectors are firmly mated 2 Place the battery pack in the holder inside the battery bracket and dress the wire harness inside the bracket Make sure you do not damage the sleeving on the batt
11. a a a n o n STias5 atlaslat as SxS o fe or iox i o es6 29 8 5 8 9 8 9 8 9 5 3 Sl Sx 3S l Ssl Slx oFl oGgl orlorlOoK OG Ar HR Hl Ar Hs Hv H EFREN Part L eI SNI IZSNIZSNI ZNI Zgo b b b J Kit name number 5 S S S 5 8 S 8 S S S Upper Escutcheon Screw for 1846978 25 1 3 4 Thick Doors Kit Upper Escutcheon Screw for 1847018 25 2 Thick Doors Kit Upper Escutcheon Screw for 1847050 25 2 1 4 Thick Doors Kit Upper Escutcheon Screw for 1847091 25 2 1 2 Thick Doors Kit Upper Escutcheon Screw for 1847133 25 2 3 4 Thick Doors Kit Upper Escutcheon Screw for 1847175 25 3 Thick Doors Kit 4 7 B A S LS G Service Manual Shared Standard and Exit Hardware Trim Parts 4 8 Lower escutcheon screw kits for standard B A S 1 S Locks with brass escutcheons Components z z z z z z 2 2 2 g 2 Q 2 2 2 2 8 2 8 2 8 Ole e o fc o c o c o Clonle Cleo clo Solow erie sie iezizzi2zs SslesSlsseslesies Ss 2u ES 25 25 2 SSe zls Sl l AlS oE STS STlST lS 7 5 Part 27 zN zN zN zN z ba Te ara me b E Kit name number SS SS SSi Sei 8el 8e Lower Escutcheon Screw for 1877702 10 1 3 4 Thick Doors Kit Lower Escutcheon Screw for 1877744 10 2 Thick Doors Kit Lower Escutcheon Screw for 1876557 10 2 1 4 Thick Doors Kit Lower Escutcheon Screw for 1876599 10 2 1 2 Thick Doors Kit Lower Escutcheon Screw for 1876630 10 2 3 4 Thick
12. 2 8 lift finger part drawings for 3 3 part numbers for 3 4 removing and reinstalling 10 4 lift finger screw part drawings for 3 3 part numbers for 4 9 lock history event types A 1 locking bar part drawings for 2 14 part numbers for 2 15 locking plate part drawings for 3 3 3 6 part numbers for 3 4 removing and reinstalling 10 18 long hub lever part drawings for 2 14 part numbers for 2 15 lower auxiliary spring part drawings for 2 14 part numbers for 2 15 B A S 1 S G Service Manual lower escutcheon screws part drawings for 2 5 part numbers for 4 8 LV function mortise lock function conversion 6 10 function description 2 3 M magnetic stripe card reader for EX trim part drawings for 3 3 part numbers for 4 4 magnetic stripe card reader for standard B A S I S Locks part drawings for 2 5 part numbers for 4 4 magnetic stripe card reader trim for EX trim part drawings for 3 3 part numbers for 3 4 magnetic stripe card reader trim for standard B A S I S Locks part drawings for 2 5 part numbers for 2 6 mortise case part drawings for 2 14 part numbers for 2 15 removing and reinstalling 6 2 mortise case spacer part drawings for 2 14 part numbers for 2 15 motor assembly part drawings for 3 3 part numbers for 4 10 removing and reinstalling 10 14 motor module part drawings for 2 14 part numbers for 2 15 removing and reinstalling 6 14 mounting plate for EX trim part drawings for 3 3 part numbers for 3 5 removing a
13. information This field Shows Online Mode Use Count Main Battery Backup Battery Whether the lock is under timezone control Automatic or set to a specific mode such as Locked or Unlocked For more information see Changing a lock s online mode on page 11 18 Number of times access was granted since the use count was last reset To reset the use count see page 11 19 Current power level of the lock s battery pack No shading in the status bar indicates an Alarm condition The batteries are dead and must be replaced If the shading falls within the Warning range the power level is 10 or lower You should replace the batteries soon If the shading falls within the Good range the power level is between 10 and 100 Current power level of the lock s coin cell battery used to back up the lock s memory if the main battery pack dies or is disconnected If the backup battery is Bad you should replace it See page 11 2 1 Connect the PDA to a lock a Connect the serial cable to the PDA b Connect the serial cable to the programming cable c Connect the programming cable to the lock s communication port The connector snaps into place Note 1 For standard locks the communication port is located in the bottom of the outside escutcheon See Figure 11 13 Note 2 For exit hardware trim the communication port is located in the top of the battery bracket See Figure 11 14 You must remove the
14. 3 Use a pair of needle nosed pliers to carefully remove the upper auxiliary spring from the case 4 Remove the wire strain relief and motor module from the case 5 Open the wire strain relief and remove the wires Auxiliary return lever Locking bar Post Motor module s actuator Wire strain relief Top shank of the upper auxiliary bolt spring Figure 6 9 Removing and reinstalling the motor module 6 14 B A S LS G Service Manual Servicing Standard Mortise Case Parts Reinstalling the motor module 1 B A S LS G Service Manual Insert the motor module s actuator into the opening in the locking bar Rotate the components into place The motor module locks into place in the case The locking bar fits into the slot on the outside hub The two feet on the bottom of the locking bar fit into the bottom of the case Place the strain relief on the notch in the case Route the motor module s wires behind the post above the lower auxiliary spring and out through the strain relief Note Make sure the wires are not pulled so tightly that there is strain on the connection to the motor and the wires are not pulled so loosely that they will interfere with the operation of the auxiliary springs Clamp the wires in the strain relief Slide the strain relief into position on the case It should lock into place Install the upper auxiliary spring on the post so the short shank rests against the auxiliary r
15. Beam and beam roller page 10 22 Lever assembly page 10 24 Shear pin page 10 26 Note When servicing components always test that the lock works properly when you re finished SERVICING THE MOUNTING STANDOFFS Removing the 1 Remove the escutcheon from the door See page 8 13 mounting standoffs 2 Unscrew the 6 mounting plate standoffs from the mounting plate Mounting standoffs Mounting plate Figure 10 1 Removing and reinstalling the mounting standoffs Reinstalling the 1 Screw the 6 mounting standoffs onto the mounting plate mounting standoffs 2 Reinstall the escutcheon on the door See page 8 14 10 2 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE ESCUTCHEON GASKET Each time you service the escutcheon gasket you need to replace it with a new gasket Use part number C64564 when ordering Removing the 1 escutcheon gasket Remove the followings parts m escutcheon from the door page 8 13 m mounting standoffs page 10 2 Peel the gasket off the escutcheon and discard See Figure 10 2 Note You may need to scrape remnants of the gasket from the escutcheon Figure 10 2 Removing and reinstalling the escutcheon gasket Reinstalling the 1 escutcheon gasket B A S LS G Service Manual Starting at the bottom of the gasket peel away the protective backing a small amount at a time while unrolling the gasket into position on the escutcheon
16. LH case shown 6 6 B A S LS G Service Manual Servicing Standard Mortise Case Parts 7 Insert the motor module s actuator into the opening in the locking bar See Figure 6 5 Rotate the components into place The motor module locks into place in the case The locking bar fits into the slot on the outside hub The two feet on the bottom of the locking bar fit into the bottom of the case Outside hub Locking bar Motor module s actuator Figure 6 5 Motor module and locking bar in place Turning over the cylinder clamp plate Turn over the cylinder clamp plate and insert it in the case See Figure 6 4 Note The screw must be on the same side of the case as the cylinder B A S LS G Service Manual 6 7 Servicing Standard Mortise Case Parts Turning over the auxiliary bolt 1 Remove the auxiliary bolt spring and the deadlocking spring See Figure 6 6 2 Remove the auxiliary bolt from the case and turn it over U shaped latchbolt Insert the auxiliary bolt into the case The beveled portion of the bolt should be pushed through the front of the case and the feet should be resting in the slot Hollow post on the rod support a4 deadlocking lever Deadlocking spring Solid post on the deadlocking Ja Auxiliary Auxiliary bolt pe spring Figure 6 6 Turning over the auxiliary bolt 4 5 6 Place the auxiliary bolt sprin
17. Reinstall the inside and outside escutcheons on the door For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 9 2 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts SERVICING THE LENS COVERS A replacement kit is available for the lens covers See page 4 6 Removing the lens 1 Remove the following parts covers m inside and outside escutcheons For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 m escutcheon gasket page 9 2 2 Pry the lens covers off the top of the outside escutcheon Location of the lens aS Pa Location of the lens cover KS Fa Retaining ring Retaining ring 900000 Figure 9 2 Removing and reinstalling the lens covers smart card reader shown Reinstalling the lens 1 Insert the lens covers into the holes in the top of the outside covers escutcheon 2 On the inside of the escutcheon slide the retaining rings up and around the ends of the lens covers 3 Reinstall the following parts m escutcheon gasket m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 B A S LS G Service Manual 9 3 Servicing Standard Outside Escutcheon Parts SERVICING THE HARNESS CLAMP Removing the harness clamp Reinstalling the harness clamp 9 4 Electronics board mounting screw 1
18. Reinstalling the 1 sensor harness smart card reader shown Connect the sensor harness to the J4 connector on the electronics board Reinstall the following parts m harness clamp page 9 4 m escutcheon gasket page 9 2 m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts SERVICING THE PRIMARY HARNESS A replacement kit is available for the primary harness See page 4 6 Removing the 1 Remove the following parts primary harness m inside and outside escutcheons For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 m escutcheon gasket page 9 2 m harness clamp page 9 4 2 Disconnect the primary harness from the electronics board Primary harness connector J3 Outside escutcheon ee Figure 9 6 Removing and reinstalling the primary harness from the electronics board smart card reader shown 3 Insert a flat blade screwdriver under the sounder and turn it to remove the sounder from the outside escutcheon B A S LS G Service Manual 9 7 Servicing Standard Outside Escutcheon Parts 4 Loosen the nut and slide the com port out from the escutcheon Outside escutcheon _ Com ee i Fi
19. Remove the following parts m inside and outside escutcheons For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 m escutcheon gasket page 9 2 Loosen the electronics board mounting screw that holds the harness clamp and remove the clamp Upgrade cable Harness clamp all Primary harness Sensor harness Outside escutcheon a Figure 9 3 Removing and reinstalling the harness clamp smart card reader shown Slide the harness clamp under the loosened electronics board mounting screw Position the primary harness sensor harness EV FV and LV function mortise locks and upgrade cable under the clamp as shown in Figure 9 3 Note For a description of lock functions see page 2 2 Tighten the screw Reinstall the following parts m escutcheon gasket page 9 2 m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts SERVICING THE UPGRADE CABLE A replacement kit is available for the upgrade cable See page 4 6 Note The upgrade cable is for future use Removing the 1 upgrade cable Remove the following parts m inside and outside escutcheons For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 m escutcheon gasket page 9 2 m harness clamp pag
20. halfway from each side of the door to prevent the door from splintering Outside of LHRB door Inside of LH door moar wire Figure4b Drilling the LH and LHRB holes 4 BEST ACCESS SYSTEMS Indianapo is Indiana Preparing the door and door jamb Installation Instructions for B A S 1 S Mortise Locks 5 Mortise for strike box and strike plate 1 On the door jamb locate the horizontal centerline of the strike 3 8 above the centerline of the lock as well as the vertical centerline of the strike 2 Mortise the door jamb to fit the strike box and strike plate 3 Drill the holes for the screws used to install the strike box and strike plate Gi Install mortise case 1 Remove the faceplate from the mortise case 2 Drill the holes for the case mounting screws 3 Insert the mortise case into the mortise cavity while feeding the sensor and motor wires into the mortise cavity and out the sensor amp motor wire hole to the inside of the door Note f the armored front of the mortise case is not flush with the door edge remove the case and loosen the screws at the top and bottom of the case Adjust the bevel of the armored front of the mortise case to match the bevel of the door Tighten the screws and insert the mortise case back into the mortise cavity 4 Secure the mortise case with the case mounting screws Door jamb Figure5 Mortising the door jamb for the strike box and strike plate Mortise cavit
21. page 4 9 mounting plate screws page 4 9 4 shoulder screws page 4 10 Removing the lever 1 Remove the following parts assembly m escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 lever return spring page 10 8 yoke page 10 20 m beam and beam roller page 10 22 2 Remove the lever from the front of the escutcheon See Figure 10 15 Lever Figure 10 15 Removing and reinstalling the lever assembly 10 24 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the 1 lever assembly B A S LS G Service Manual Make sure that the shear pin is positioned on the lever so that the head faces the opposite direction of the lever handle See Figure 10 16 Insert the lever through the escutcheon positioning the lever so its handle will point toward the door hinges See Figure 10 15 Reinstall the following parts beam and beam roller page 10 23 yoke page 10 21 lever return spring page 10 8 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon page 8 14 10 25 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE SHEAR PIN Replacements kits are available for shear pins See page 4 10 Each time you service the shear pin you need to replace the following part
22. s5 g Primary Harness Kit 1878931 E E 5 E E Motor Assembly Kit 1878973 E E E E 5 E E Shear Pin Kit 1879013 E 4 5 E Sensor module kits for standard Components B A S I S Locks slg z3 3 3 272 2 gt cS S Com l o slio Ex l ES Ex O gt O eelesios as N as Sola 5s Kit name Partnumber Sl o gt ae Sensor Module with Deadbolt amp Key Override Kit 1833885 E Sensor Module with Key Override Kit 1833927 E Sensor Module with Deadbolt Kit 1838747 4 10 B A S LS G Service Manual Shared Standard and Exit Hardware Trim Parts OTHER SYSTEM COMPONENTS Other system components diagram Other system components parts list The components described in this section are used with both standard B A S I S Locks and EX Series Exit Hardware Trim Figure 4 1 Other system components diagram Refer to Figure 4 1 and the table below to find the part you need Item Part no Qty Description 1 1825277 1 Magnetic stripe card encoder with power supply not shown 1825235 1 Smart card encoder 2 1820876 2 Programming cable 3 VPA PVC 1 PVC cards box of 500 not shown VPA POLY 1 Polyester cards box of 500 not shown VPA CUST 1 Photo identification custom cards t Contact your BEST Representative for more details B A S LS G Service Manual 4 11 Shared Standard and Exit Hardware Trim Parts 4 12 B A S LS G Service Manual SERVICING STANDARD MIORTISE TRIM PARTS B A S LS
23. 2 Note Replace the drill jig after 10 door preparations BEST ACCESS SYSTEMS is Indiana Preparing the door and door jamb Installation Instructions for B A S I S Cylindrical Locks 5 Install strike box and strike plate 1 In alignment with the center of the latchbolt mortise the door jamb to fit the strike box and strike plate 2 Drill the holes for the screws used to install the strike box and strike plate 3 Insert the strike box and secure the strike with the two screws provided 4 Check the position of the deadlocking plunger against the strike plate Caution The deadlocking plunger of the latchbolt must make contact with the strike plate as shown in Figure 5b The plunger deadlocks the latchbolt and prevents someone from forcing the latch open when the door is closed Strike box plate TEx Doorjamb Figure 5a Installing the strike box and strike plate Deadlocking plunger Strike plate Door jamb gt Figure 5b Aligning the deadlocking plunger with the strike plate BEST ACCESS SYSTEMS 5 Indianapolis Indiana Installation Instructions for B A S I S Cylindrical Locks Installing the lock Lever keeper Insert screwdriver blade here gt CN E Figure 8 WSF core hole Figure6 Removing the outside lever 21 4 groove Through bolt stud 13 4 A ee Hub face TRS Rose locking pin ee rose li
24. 3 part numbers for 4 10 removing and reinstalling 10 9 to 10 10 primary harness for standard B A S LS Locks part drawings for 2 5 part numbers for 4 6 removing and reinstalling 9 7 programming cable 4 11 R reader assemblies for EX trim removing and reinstalling 10 12 reader assemblies for standard B A S 1 S Locks removing and reinstalling 9 17 reader assembly mounting screws for EX trim part drawings for 3 3 part numbers for 4 7 reader assembly mounting screws for standard B A S LS Locks part drawings for 2 5 part numbers for 4 7 reader gasket for EX trim part drawings for 3 3 part numbers for 3 4 reader gasket for standard B A S LS Locks part drawings for 2 5 part numbers for 2 6 removing and reinstalling EX trim parts backup battery 11 2 battery bracket 8 6 battery cover 8 2 battery pack 8 4 beam and beam roller 10 22 control electronics boards 10 10 core 8 9 cylinder mortise 8 10 cylinder rim 8 11 escutcheon 8 13 escutcheon gasket 10 3 exit hardware 8 8 lens covers 10 9 lever return springs 10 8 levers 10 24 lift finger 10 4 C 4 locking plate 10 18 motor assembly 10 14 mounting plate 10 6 mounting standoffs 10 2 primary harness 10 9 to 10 10 reader assemblies 10 12 shear pin 10 26 yoke 10 20 removing and reinstalling standard B A S I S parts backup battery 11 2 battery pack 5 3 control electronics boards 9 10 core 5 15 7 2 cylinder 5 17 cylinder clamp plate 6 19 cylindric
25. Doors Kit Lower Escutcheon Screw for 1876672 10 3 Thick Doors Kit Lower escutcheon screw kits for standard B A S I S Locks with zinc escutcheons Components z z z z z z D D D O O O O O O nLln ALIAL IAL IA z Ole lt e Oo ic ojs ole o Siaoanlieo Cio Sia S16 wn eo clec 2c 2e 2e SSl SSlsseslssies gt 3x oS lo Elo Elo Ar A L As As HL S N S SMS STO OM G s Part zmz N z N z N z N z lae a b pas b b b Kit name number S SIS SIS Ei 8E 8eE 8E Lower Escutcheon Screw for 1838663 25 1 3 4 Thick Doors Kit Lower Escutcheon Screw for 1839342 25 2 Thick Doors Kit Lower Escutcheon Screw for 1839384 25 2 1 4 Thick Doors Kit Lower Escutcheon Screw for 1838380 25 2 1 2 Thick Doors Kit Lower Escutcheon Screw for 1846894 25 2 3 4 Thick Doors Kit Lower Escutcheon Screw for 1846936 25 3 Thick Doors Kit B A S LS G Service Manual Shared Standard and Exit Hardware Trim Parts Battery door screw kits for standard B A S I S Locks The battery door screw kits described in the table below are used only for standard B A S LS Locks For the battery cover and battery bracket screw kits for EX Series Exit Hardware Trim see the table at the bottom of this page Components gt 2 S 2 s2 palga gt lt 3 Kit name
26. LED flashes and 4 short tones If a problem is detected the lock s red LED and green LED simultaneously flash in a repeating pattern and no tones sound The lock s control electronics board must be replaced For instructions see the B A S 1 5 G Service Manual T63300 or the B A S I S V Service Manual T61805 Note f the lock has a proximity card reader it may have already been activated by the presence of an object near the card reader 2 Use the temporary operator card to access the lock The green light flashes and the locking mechanism unlocks 3 Turn the lever and open the door 4 With the door closed insert and turn the key to unlatch the door If the mechanism doesn t unlock refer to the following table For additional troubleshooting instructions see the B A S I S G Service Manual or the B A S 1 S V Service Manual LEDs Sounder You should Single Use the card at a moderate speed red flash Red 3 short Use the temporary operator card flashes tones provided with the lock Green Check the motor connection flashes Check the battery connection 12 BEST ACCESS SYSTEMS Indianapo is Indiana 2002 Best Lock Corporation dba Best Access Systems T61835 Rev 1854203 ER 7991 12 February 2002 pr a pana a Hy d ACCESS SYSTEMS Planning the installation Installation Instructions for B A S 1 S EX Series Exit Hardware Trim Contents These installation instructi
27. O i 1 1 8 diameter slot e o o for Von Duprin exit devices 3 4 diameter slot i through door Note 1 To locate the center of a hole on the opposite side of the door drill a pilot hole through the door Note 2 For holes through the door drill halfway from each side of the door to keep the door from splintering 2 For new installations drill the exit hardware holes and mortise the inside surface of the door according to Wo o 8 the instructions provided by the exit hardware i i manufacturer Note The B A S I S outside escutcheon is mounted using foe ear the four lock stile case mounting holes labeled A on the cece eee at E exit hardware template Outside of LHRB door Outside of RHRB door Figure3 Drilling the trim holes for use with Von Duprin exit hardware 4 BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Preparing the door Battery bracket hole pa eT eee ee bracket harness hole Escutcheon mounting holes mane Cylinder hole for EV function locks only ar finger slot Outside of LHRB ows Escutcheon mounting holes Figure4 Trim hole gquide Precision Hardware door preparation shown BEST ACCESS SYSTEMS 5 Indianapolis Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Installing the exit hardware and trim Screws Clamp DN Spindle plate
28. Partnumber S S ES McGard Battery Door Screw Kit 1839489 10 TORX Battery Door Screw Kit 1839447 25 Screw and spring kits for EX Series Exit Hardware Trim Components z z z 2 2 oO Sei elise 3 gt o o s 3 a o s sole s Pig o gt A a 9 fs pe 5 o p z z D w d 1 Fi rliels S 2 5 58 S T o o N Qa 3 N Ss a k D D z 5 e ZIETEN E VENENE S E Part xis l a l S a B 1 2 85 5 a s i slala 2l l Kit name number E e e 2 ZJ Sj al il E TORX Battery Cover Screw Kit 1879139 10 Battery Bracket Screw Kit for Doors 1879055 10 Less than 2 Thick Kit Battery Bracket Screw for Doors 1879097 10 2 Thick or Greater Kit Mounting Standoff Kit 1877587 10 Mounting Plate Screw Kit 1879170 10 Lever Return Spring Kit 1877545 10 Shoulder Screw for Yoke Kit 1879338 10 Lift Finger Screw Kit 1879411 10 Motor Mounting Screw Kit 1879370 10 10 B A S LS G Service Manual 4 9 Shared Standard and Exit Hardware Trim Parts Internal part kits for EX Series Exit Hardware Trim Components D N ae 5 3 _ LA a allel 2 2 58 8 z Els sis 5 S 2 8 s Blas cee ae lt D b D o 2 w pa Qa 5 D EIRENE SE E NEE l Part 2 S z 3 Kit name number a amp Slialawliaslal s
29. S LS Lock or for EX Series Exit Hardware Trim obtain part number B60726 An eight cell battery pack also is available for use with standard B A S I S Locks To replace the eight cell battery pack in a standard lock obtain part number B62101 An upgrade kit is available to upgrade a standard lock with a four cell battery pack and brass escutcheons to an eight cell battery pack See page 4 5 Removing the 1 Use aT15 TORX bit driver to remove the security screw from the battery pack fora battery door See Figure 11 3 standard lock 2 Open the battery door and remove it from the escutcheon 3 Remove the battery pack from the battery compartment Mo o Figure 11 3 Removing the battery door four cell door shown 4 Disconnect the battery pack from the battery connector on the wire harness See Figure 11 4 11 4 B A S LS G Service Manual Maintenance Inside escutcheon Wo o Figure 11 4 Removing the battery pack four cell pack shown B A S LS G Service Manual 11 5 Maintenance Reinstalling the 1 Connect the battery pack to the battery connector on the wire battery pack fora harness inside the battery compartment See Figure 11 5 standard lock Note The battery connection has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe m there are no loose wire connections where the wires are inserted Caution into the connectors When c
30. See the H Series Service Manual for other lever styles See the 9K Series Service Manual for other lever styles The upgrade cable is for future use If you need to upgrade to the eight cell battery pack and door see the Eight Cell Battery 2 13 Standard Functions and Parts MORTISE COMPONENTS Mortise case exploded diagram Figure 2 6 FV function mortise case exploded diagram LH case shown 2 14 B A S LS G Service Manual Standard Functions and Parts Mortise case parts Refer to Figure 2 6 and the table below to find the part you need list Item PartNo Qty Description 1 A34087 5 Case cover mounting screws 2 B60481 1 Case cover 3 1833885 1 Sensor module with deadbolt and key override kit V function not shown 1838747 1 Sensor module with deadbolt kit LV function not shown 1833927 1 Sensor module with key override kit V function 4 B35035 1 Deadbolt FV and LV functions 5 C34011 1 Turn knob hub CFV and LV functions 6 B34032 1 Turn knob hub spacer FV and LV functions 7 A35257 1 Cylinder clamp plate V and FV functions 8 B61302 1 Case assembly 9 C34053 1 Armored front 10 A34450 1 Case mounting screw 11 B34092 1 Auxiliary bolt 12 A60346 1 Mortise case spacer 13 B60493 1 Motor module 14 A34236 1 Wire strain relief 15 A34065 1 Lower auxiliary spring 16 B34020 2 Auxiliary return levers 17 A34066 1 Upper auxiliary spring 18 A34048 1 Stop pin 19 A35004 1 Latch lever 20 B35019 1 Latchbolt 21 B60467 1 L
31. Title Doc No G01 Template Installation Specifications for 93KG amp T63305 93KBV Cylindrical Locks with Small Strike G02 Template Installation Specifications for 93KG amp T63310 93KBV Cylindrical Locks with Large Strike G03 Template Installation Specifications for 35HG amp 63306 35HBV Mortise Locks G04 Template Hole Pattern Chart for 35HG amp 35HBV T63311 Mortise Locks G05 Template Installation Template for 93KG amp 93KBV 163303 Cylindrical Locks G06 Template Installation Template for 35HG amp T63304 35HBV Mortise Locks G07 Installation Template for EXG amp EXBV Exit T61824 Hardware Trim for Use with Von Duprin 98 99 Series Devices GOS Installation Template for EXG amp EXBV Exit T61825 Hardware Trim for Use with Precision Hardware 1000 2000 Series Devices B A S LS G Service Manual Getting Started Document Title Doc No G09 Installation Specification for EXG amp EXBV Exit T61826 Hardware Trim for Use with Von Duprin 98 99 Series Devices G10 Installation Specification for EXG amp EXBV Exit T61827 Hardware Trim for Use with Precision Hardware 1000 2000 Series Devices The service manuals referred to in this manual can also be ordered separately Document Title Doc No H Series Service Manual T61964 OK Series Service Manual T56082 8K Series Service Manual T56081 BAS LS V Service Manual T61805 The BEST document for the B A S I S software can also be ordered separately
32. and reinstalling the escutcheon 8 13 SERVICING STANDARD OUTSIDE ESCUTCHEON PARTS Removing and reinstalling the escutcheon gasket 9 2 Removing and reinstalling the lens covers smart card reader shown 9 3 Removing and reinstalling the harness clamp smart card reader shown 9 4 Removing and reinstalling the upgrade cable smart card reader shown 9 5 Removing and reinstalling the sensor harness smart card reader shown 9 6 Removing and reinstalling the primary harness from the electronics board smart card reader shown 9 7 Disconnecting the sounder and com port from the outside escutcheon 9 8 Connecting the sounder and com port to the outside escutcheon 9 9 Removing and reinstalling the magnetic stripe control electronics board 9 10 Removing and reinstalling the smart card control electronics board 9 12 Disconnecting the flex cable from the smart card control electronics board 9 13 Connecting the flex cable to the smart card control electronics board 9 14 Removing and reinstalling the dual validation control electronics board 9 15 Removing and reinstalling the screws for the magnetic stripe reader assembly 9 17 Removing the magnetic stripe reader assembly from the outside escutcheon 9 18 Positioning the magnetic stripe reader assembly 9 19 Removing and reinstalling the screws for the smart card reader assembly 9 20 Removing the smart card reader assembly from the outside escutcheon 9 21 B A S LS G Service Manual xiii Figures
33. assemblies See page 4 10 Each time you service the motor assembly you need to replace the following parts with new parts Removing the motor 1 assembly escutcheon gasket C64564 cable tie lift finger screw page 4 9 mounting plate screws page 4 9 tape for mounting the sounder Remove the following components escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 lever return springs page 10 8 Disconnect the motor connector from the primary harness See Figure 10 6 Motor connector Sounder Motor assembly Socket head screw Figure 10 6 Removing the motor assembly 10 14 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts 3 Using a screwdriver pry the sounder off the escutcheon 4 Using a 3 32 hex driver remove the socket head screw and spacer Remove the motor assembly from the escutcheon Reinstalling the 1 Rotate the gear on the motor assembly until the locking lever is as motor assembly close to the screw hole as possible as shown in Figure 10 7 Note If the locking lever does not move freely as you turn the gear gently move the locking lever into position a N Socket head screw hole Locking lever Figure 10 7 Rotating the motor assembly gear 2 Position the motor assembly in the escutcheon as shown in Figure 10 8 Make sure that m
34. battery cover to access the communication port See page 11 2 B A S LS G Service Manual Maintenance 29o a P E c ea i ommunication por a i T Programming cable Figure 11 13 Connecting the PDA to a standard lock _ port inside of doo Figure 11 14 Locating the communication port for exit hardware trim B A S LS G Service Manual 11 15 Maintenance 11 16 Start B A S I S Transport On the PDA tap Start then Programs then BAS then Transport The Main window appears as shown in Figure 11 15 A BASIS Transport 3 42p y NN a gn bA w ACCESS SYSTEMS iew Help E Figure 11 15 Starting B A S I S Transport 3 From the B A S LS Transport Main window on the PDA tap View then Diagnostics The Diagnostics window appears with the fields blank Tap Diagnostics then Connect The Login window appears Enter the lock s password in the Enter Password field For instructions to use the PDA s virtual keyboard see the documentation provided with the PDA Note The password for a lock is the password programmed for the reader configuration s access control panel You must enter the password exactly as it was entered in the Password field on the Offline Lock form in the Access Panels folder Capitalization must be the same Tap OK A message appears stating Attempting login Please swipe a card Use the tem
35. card reader order m B A S LS Smart Card Reader Kit 1833560 m B A S I S G Smart Card Control Electronics Kit 1833644 Since the reader gasket is extremely difficult to remove from the escutcheon in the field BEST does not recommend conversion to or from a dual validation reader by replacing the reader Contact your BEST Representative to obtain a complete outside escutcheon assembly Perform these tasks 1 For standard locks remove the inside and outside escutcheons from the door For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 For exit hardware trim remove the B A S IS escutcheon from the door See page 8 13 B A S LS G Service Manual Shared Standard and Exit Hardware Trim Parts 2 B A S LS G Service Manual Replace the reader m To replace the magnetic stripe reader see page 9 17 for standard B A S I S Locks or page 10 12 for EX Series Exit Hardware Trim m To replace the smart card reader see page 9 20 for standard B A S LS Locks or page 10 13 for EX Series Exit Hardware Trim Replace the control electronics board m To replace the magnetic stripe control electronics board see page 9 10 for standard B A S I S Locks or page 10 10 for EX Series Exit Hardware Trim m To replace the smart card control electronics board see page 9 12 for standard B A S I S Locks or page 10 11 for EX Series Exit Hardware Trim For standard locks reins
36. door feed the motor connector battery connector and sensor connectors through the harness hole Note NV function locks do not have a sensor harness When routing the connectors make sure the harnesses are not routed A across any sharp edges or over any surface that could damage their Caution sleeving or wire insulation Harness hole Sensor connectors a Battery connector T N Motor connector Upgrade connector O Outside escutcheon fo Nee Outside of door Figure 5 9 Feeding the wire harness connectors through the harness hole 4 Rest the outside escutcheon on the door by inserting the trim studs into the trim holes Note You can temporarily install the outside lever to hold the outside escutcheon in place See Reinstalling the levers page 5 2 B A S LS G Service Manual 5 9 Servicing Standard Mortise Trim Parts 5 Make motor and sensor connections a From the inside of the door make the motor connection the key override sensor connection optional for EV and FV functions and the deadbolt sensor connection FV and LV functions Note 1 It is physically possible to connect the key override sensor connector from the mortise case to the battery connector from the wire harness To avoid this mistake connect only the connectors with matching wire colors Note 2 The upgrade cable is used for upgrading the lock without removing the lock from the door This cable does
37. escutcheons For mortise lock instructions control electronics see page 5 3 For cylindrical lock instructions see page 7 5 board m escutcheon gasket page 9 2 m harness clamp page 9 4 m upgrade cable page 9 5 m sensor harness page 9 6 m primary harness page 9 7 step 2 2 Remove and save the electronics board mounting screws See Figure 9 9 3 Disconnect the reader harness from the electronics board Set aside the electronics board Reader harness P Green LED Om wa Retaining ring _ n cK Electronics board pT __ Electronics board E I Electronics board mounting screw mounting screw used for harness feeeseseeeeee cece lessee clamp Outside escutcheon Figure 9 9 Removing and reinstalling the magnetic stripe control electronics board 9 10 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts Reinstalling the magnetic stripe control electronics board A Caution A Caution 1 If you are installing a new control electronics board pull down on the backup battery tab and remove it from the outside escutcheon to turn on the backup battery For the lock to operate properly you must remove the backup battery tab Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction 2 Firmly connect
38. harness disconnected from the motor For standard locks see page 9 7 For exit or is damaged hardware trim see page 10 9 g Smart card reader is not g Pop the smart card reader into place in the properly aligned in the bezel bezel For standard locks see page 9 22 For on the inside of the reader exit hardware trim see page 10 13 Smart card present switch is stuck h For smart card readers h Remove the flex cable from the connector conformal coating has been and apply electrical contact cleaner onto the applied to the flex cable connector Reinstall the flex cable connector For standard locks see page 9 22 For exit hardware trim see page 10 13 i Firmware is out of date or i Update the firmware Contact your local faulty BEST Representative j Control electronics board is j Replace the control electronics board malfunctioning For standard locks see page 9 10 For exit hardware trim see page 10 10 k Control electronics board k Replace the control electronics board failed for an unknown reason For standard locks see page 9 10 For exit Note If the above condition hardware trim see page 10 10 exists the key override may be used to access the door If the door has no key override call your local BEST representative l Reader has failed 1 Replace the reader For standard locks see page 9 17 For exit hardware trim see page 10 12 Green Denied a Fora standard mortise lock a Loosen the escutcheon
39. inside and outside escutcheons 5 3 Reinstalling the inside and outside escutcheons 5 6 Servicing the mounting plates 5 14 Removing the mounting plates 5 14 Reinstalling the mounting plates 5 14 Servicing the core 5 15 Removing the core 5 15 Reinstalling the core 5 15 Servicing the mortise case faceplate 5 16 Removing the mortise case faceplate 5 16 Reinstalling the mortise case faceplate 5 16 Servicing the cylinder 5 17 Removing the cylinder 5 17 Reinstalling the cylinder 5 17 SERVICING STANDARD MORTISE CASE PARTS 6 1 Servicing the mortise case 6 2 Removing and opening the mortise case 6 2 Closing and reinstalling the mortise case 6 2 Changing the hand and bevel 6 3 Changing hand and bevel quick reference 6 3 Changing the hand only 6 5 Changing the bevel only 6 5 Changing the hand and bevel 6 5 Tasks for changing the hand and bevel 6 6 Turning over the hubs 6 6 Turning over the cylinder clamp plate 6 7 Turning over the auxiliary bolt 6 8 Turning over the latchbolt 6 9 Function conversion 6 10 Removing key override 6 10 Adding key override 6 11 Adding a deadbolt 6 12 Removing a deadbolt 6 12 Servicing parts in the mortise case 6 14 Servicing the motor module 6 14 Removing the motor module 6 14 Reinstalling the motor module 6 15 B A S LS G Service Manual v Contents Servicing the sensor module 6 16 Removing the sensor module 6 16 Reinstalling the sensor module 6 16 Servicing the deadbolt turn knob hub and spacer
40. is used for both standard B A S I S Locks and EX Series Exit Hardware Trim The Eight cell Battery Upgrade Kit is used only for standard B A S I S Locks with brass escutcheons Components gt e 2 amp 5 2 8 eles 2 jo P o s alos 2 5 25 gt o Oo gt 2 o z 1 L k 3 x 33 ESliz eE s loses ESF Kit name Part number ao A S2 3 5 asline Backup Battery Kit 1833843 m 5 2 Eight cell Battery Upgrade Kit for 1838705 a a standard B A S I S Locks with brass escutcheons t Kit includes one escutcheon gasket for standard B A S I S Locks and one escutcheon gasket for EX Series Exit Hardware Trim B A S LS G Service Manual 4 5 Shared Standard and Exit Hardware Trim Parts Lens cover kit The Lens Cover Kit described in the table below is used for both standard B A S I S Locks and EX Series Exit Hardware Trim Component z L D O 2 3 2 z O S a a 2g a 3 O s o N _ S Kit name Part number Se 5 Lens Cover Kit 1838580 4 t 10 2 t Kit includes one escutcheon gasket for standard B A S I S Locks and one escutcheon gasket for EX Series Exit Hardware Trim Cable and harness The cable and harness kits described in the table below are used only kits for standard for standard B A S I S Locks For the Primary Harness Kit for EX Series B A S LS Locks Exit Hardware Trim see page 4 1
41. m clamp plate part number A35257 1 Remove all of the trim parts from the door by performing all of the steps for removing parts in each section of Chapter 5 Begin with the levers page 5 2 Remove and open the mortise case page 6 2 w N For LV to FV conversions remove the sensor module page 6 16 4 Install the following parts in the mortise case m sensor module page 6 16 clamp plate page 6 19 5 Remove all of the parts from the old outside escutcheon by performing all of the steps for removing parts in each section of Chapter 9 Begin with the escutcheon gasket page 9 2 6 Install all of the parts from the old outside escutcheon into the new outside escutcheon by performing all of the steps for reinstalling parts in each section of Chapter 9 Begin with the reader assembly m magnetic stripe card reader assembly page 9 19 m smart card reader assembly page 9 22 m dual validation reader assembly page 9 25 7 Close and reinstall the mortise case page 6 2 8 Reinstall all of the trim parts onto the door including the cylinder and core by performing all of the steps for reinstalling parts in each section of Chapter 5 Begin with the cylinder page 5 17 B A S LS G Service Manual 6 11 Servicing Standard Mortise Case Parts Adding a deadbolt 6 12 Removing a deadbolt To add a deadbolt you can convert an EV function lock to an FV function lock or an NV function lock to an LV funct
42. mounting screws flashes self aligning trim is See page 5 3 overtightened 12 8 B A S LS G Service Manual Troubleshooting LEDs Sounder Access Possible causes include You should b For a standard mortise lock b Loosen the mounting plates See page 5 14 mounting plates are overtightened c For a standard cylindrical c Change the programming setting for chassis lock chassis type is set to type to cylindrical mortise d For a standard cylindrical d If you can hear the chassis cycling replace lock the spindle may be faulty the chassis Contact your local BEST Representative for assistance e For exit hardware trim the e Reposition the locking plate locking plate is not properly See page 10 18 positioned f The trim or latchbolt is not f Realign the trim or latchbolt properly aligned Green 3 long Granted Battery is low warning Change the battery pack See page 11 4 flashes tones after delay Red amp 3 short Denied Battery is very low alarm Change the battery pack See page 11 4 green tones flashes Green Denied Communication card was used Wait 1 minute for the communications mode to stays on automatically expire or use any card again to turn off communications Red Denied a Sounder is damaged a Replace the reader flashes For standard locks see page 9 17 For exit b Control electronics board is malfunctioning c Primary harness connection is damaged or l
43. not connect to a mating lock connector Note 3 For a description of lock functions see page 2 2 When making the motor connection and sensor connections make A ae Caution m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated The following table describes the motor and sensor connections No of No of Wire connection Colors wires pins Motor Yellow 2 2 Gray Key override sensor Gray 2 Deadbolt sensor Blue 2 Upgrade cable not connected Deadbolt sensor connection Key override sensor connection Inside of door Motor connection Figure 5 10 Making the motor connection and sensor connections 5 10 B A S LS G Service Manual Servicing Standard Mortise Trim Parts 6 Secure the escutcheons a Position the inside and outside escutcheons on the door b Making sure that the escutcheons do not pinch the wires secure the escutcheons to the door Do not tighten the screws completely Use the combination mounting screw in the upper trim hole and the standard mounting screw in the lower trim hole Inside escutcheon Combination mounting screw T inside of door Figure 5 11 Securing the escutcheons 7 Reinstall the levers and tighten the escutcheon mounting screws See page 5 2 B A S LS G Service Manual 5 11 Servicing Standard Mortise Trim Parts 8 Reinstall the battery pack a Connec
44. page 5 16 2 Loosen the cylinder set screw found on the inside of the mortise case 3 Use a cylinder wrench ED211 to turn the cylinder counterclockwise until you can remove it ke Cylinder Ey Lo Cylinder set screw inside mortise case 1 ica Outside of door Figure 5 17 Removing and reinstalling the cylinder Reinstalling the 1 Use a cylinder wrench to thread the cylinder into the mortise case cylinder so that the groove around the cylinder head is even with the door surface Note Do not tighten the cylinder set screw until you reinstall the outside escutcheon A malfunction can occur if the cylinder is threaded in too far Caution 2 Reinstall the following parts m core page 5 15 m inside and outside escutcheons page 5 6 m mortise case faceplate page 5 16 m levers page 5 2 B A S LS G Service Manual 5 17 Servicing Standard Mortise Trim Parts 5 18 B A S LS G Service Manual SERVICING STANDARD MORTISE CASE PARTS This chapter contains instructions for servicing standard B A S LS G mortise case parts If you need to See Remove the mortise case from the door and page 6 2 open the case Change the hand or bevel page 6 3 Perform function conversion page 6 10 Service parts inside the mortise case page 6 14 Note When replacing parts always test that the lock works properly when you re finished B A S LS G Service Manual 6 1 Servicin
45. section of Chapter 9 Begin with the escutcheon gasket page 9 2 Install all of the parts from the old outside escutcheon into the new outside escutcheon by performing all of the steps for reinstalling parts in each section of Chapter 9 Begin with the reader assembly m magnetic stripe card reader assembly page 9 19 m smart card reader assembly page 9 13 m dual validation reader assembly page 9 25 Reinstall all of the trim parts onto the door except for the cylinder and core by performing all of the steps for reinstalling parts in each section of Chapter 5 Begin with the faceplate page 5 16 B A S LS G Service Manual Servicing Standard Mortise Case Parts Adding key override To add key override you can convert an LV function lock to an FV function lock or an NV function lock to an EV function lock Note For a description of lock functions see page 2 2 Order these parts kits and perform the tasks below m brass outside escutcheon part number D62506 or D62508 for use with non BEST cores or zinc outside escutcheon part number C60445 or C60406 for use with non BEST cores core contact your BEST Representative for details cylinder part number B61341 for 1 3 4 2 thick doors See page 2 17 for cylinder part numbers for thicker doors m sensor harness kit part number 1833728 NV to EV or 1833760 for the conversion harness m sensor module kit part number 1833885 LV to FV or 1833927 NV to EV
46. see page 7 8 B A S LS G Service Manual 9 25 Servicing Standard Outside Escutcheon Parts 9 26 B A S LS G Service Manual SERVICING EXIT HARDWARE TRIM ESCUTCHEON PARTS B A S LS G Service Manual This chapter contains instructions for servicing EX Series Exit Hardware Trim escutcheon parts for B A S LS G EX Series Exit Hardware Trim For instructions for servicing standard B A S LS outside escutcheon parts see page 9 1 To remove all of the parts from the B A S I S escutcheon perform all of the steps for removing parts in each section of this chapter Begin with the mounting standoffs page 10 2 To reinstall all of the parts in the B A S LS escutcheon perform all of the steps for reinstalling parts in each section of this chapter Begin with the shear pin page 10 27 To change the handing for the B A S LS escutcheon see page 10 28 To service an individual part see the section for that part The instructions refer to other sections as necessary If you need to service See Mounting standoffs page 10 2 Escutcheon gasket page 10 3 Lift finger page 10 4 Mounting plate page 10 6 Lever return springs page 10 8 Lens covers page 10 9 Primary harness page 10 9 10 1 Servicing Exit Hardware Trim Escutcheon Parts If you need to service See Control electronics board page 10 10 Reader assembly page 10 12 Motor assembly page 10 14 Locking plate page 10 18 Yoke page 10 20
47. standoffs page 10 2 m escutcheon gasket page 10 3 m lift finger page 10 4 m mounting plate page 10 6 m lever return springs page 10 8 2 Unscrew the 4 shoulder screws and discard See Figure 10 12 3 Remove the yoke from the escutcheon Shoulder screws Shoulder screws Figure 10 12 Removing and reinstalling the yoke 10 20 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the 1 yoke 2 3 4 B A S LS G Service Manual Position the yoke in the escutcheon with the threaded nut down Apply Lubriplate GR 132 grease or an equivalent quality petroleum around the slots on the face of the yoke Tightly secure the yoke to the escutcheon using the 4 new shoulder screws 20 25 Ibs torque See Figure 10 12 Reinstall the following parts lever return springs page 10 8 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 10 21 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE BEAM AND BEAM ROLLER Each time you service the beam or beam roller you need to replace the following parts with new parts m escutcheon gasket C64564 m cable tie m lift finger screw page 4 9 m mounting plate screws page 4 9 m 4 shoulder screws page 4 10 Removing the beam 1 Remove the following parts and beam roller escutcheon from the d
48. the reader harness to the connector on the upper left corner of the electronics board The connector should snap into place See Figure 9 9 3 Route the reader harness so it fits to the side of the green LED 4 Position the electronics board in the escutcheon so the LEDs fit into the retaining rings 5 Install the two electronics board mounting screws but do not tighten the screw for the harness clamp 6 Reinstall the following parts m primary harness page 9 8 step 1 m sensor harness page 9 6 m upgrade cable page 9 5 m harness clamp and tighten the electronics board mounting screw page 9 4 escutcheon gasket page 9 2 inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 B A S LS G Service Manual 9 11 Servicing Standard Outside Escutcheon Parts Removing the 1 Remove the following parts smart card control m inside and outside escutcheons For mortise lock instructions electronics board see page 5 3 For cylindrical lock instructions see page 7 5 escutcheon gasket page 9 2 harness clamp page 9 4 upgrade cable page 9 5 sensor harness page 9 6 primary harness step 2 page 9 7 2 Remove and save the electronics board mounting screws See Figure 9 10 Retaining ring a ee Retaining ring SS Electronics board Electronics board mounting screw Electron
49. the sleeve Lever keeper OO Insert screwdriver blade here Figure 8 core hole Figure 7 3 Removing the keyed lever Removing the plain lever Insert the protrusion on the spanner wrench into the hole on the shaft of the lever as shown in Figure 7 4 Slide the lever off of the sleeve Protrusion on the spanner wrench a Lever shaft Figure 7 4 Removing the plain lever B A S LS G Service Manual 7 3 Servicing Cylindrical Parts _ Reinstalling the With the handle pointing toward the door hinges position a lever levers on the outside sleeve and push firmly on the lever until it is seated Repeat placing the other lever on the inside sleeve 2 Tighten the escutcheon mounting screws 3 Turn the levers to check that they operate smoothly 4 Reinstall the core and throw member page 7 2 Outside of door o Figure 7 5 Reinstalling the levers 7 4 B A S LS G Service Manual Servicing Cylindrical Parts SERVICING THE INSIDE AND OUTSIDE ESCUTCHEONS Removing the inside 1 Remove the following parts and outside m core and throw member page 7 2 escutcheons m levers page 7 3 2 Remove the battery door a Use a T15 TORX bit driver to remove the security screw from the battery door b Open the access door and remove it from the escutcheon Figure 7 6 Removing the battery door four cell door shown B A S LS G Service Manual 7 5 Servicing Cylindrical Parts 3 Remove t
50. 0 Components Sensor harness Conversion harness Kit name Part number Primary Harness Kit 1833686 Sensor Harness Kit 1833728 Conversion Harness Kit 1833760 a Upgrade Cable Kit 1833801 a m Tape for mounting the sounder m Primary harness Upgrade cable m m Escutcheon gasket 4 6 B A S LS G Service Manual Shared Standard and Exit Hardware Trim Parts Screw kits This section contains the following m Screw kits that are shared by standard B A S I S Locks and EX Series Exit Hardware Trim Screw kits that are used for all standard B A S I S Locks Screw kits that are used only for standard B A S I S Locks with zinc escutcheons m Screw kits that are used only for standard B A S LS Locks with brass escutcheons m Screw and spring kits for EX Series Exit Hardware Trim Shared internal screw kits The internal screw kits described in the table below are used for both standard B A S I S Locks and EX Series Exit Hardware Trim Components gt Bs as Egge D o o RaA Ba 23 2 55 oOo 5 S w amp IEE Kit name Part number D Reader Assembly Mounting Screw Kit 1838621 25 Electronics Board Mounting Screw Kit 1839300 25 Upper escutcheon screw kits for all standard B A S I S Locks Components z 3 3 o o D o O alo S aly loyo a a a
51. 0 spacer 20 C64558 1 Lift finger for Precision Hardware rim and rod installations not shown C64633 1 Lift finger for Von Duprin rim and rod installations not shown C64576 1 Lift finger deft hand for Precision Hardware mortise installations not shown C64568 1 Lift finger right hand for Precision Hardware mortise installations not shown C64566 1 Lift finger for Von Duprin mortise installations B A S LS G Service Manual Exit Hardware Trim Functions and Parts Item Part No Qty Part 21 A64607 1 Washer 22 See screw kits 1 Lift finger screw page 4 7 23 See primary harness 1 Primary harness kit page 4 10 24 D64551 1 Mounting plate for Precision Hardware installations not shown D64634 1 Mounting plate for Von Duprin installations 25 See screw kits 5 Mounting plate screw page 4 7 26 See screw kits 6 Mounting standoff page 4 7 27 C64564 1 Escutcheon gasket 28 C64560 1 Battery bracket 29 BG60726 1 Battery pack 30 See screw kits 2 Battery bracket screw page 4 7 31 C64559 1 Battery cover 32 See screw kits 1 Battery cover screw TORX with post head page 4 7 B A S LS G Service Manual Exit Hardware Trim Functions and Parts SMART CARD READER AND TRIM EXPLODED DIAGRAM T o Smart card reader and trim exploded diagram Precision Hardware rim type shown Figure 3 2 B A S LS G Service Manual Smart card reader and trim parts list Exit Hardware Trim Functions and Parts Refer to Figur
52. 0 1 Escutcheon without key NV function 6 See lens cover kit 2 Lens cover with retaining ring page 4 6 7 See screw kits 4 Reader assembly mounting screw page 4 7 8 B64557 1 Beam 9 A64571 1 Beam roller 10 AG64609 1 Cclip 11 A64610 2 Lever return spring 12 C64552 1 Yoke 13 See screw kits 4 Shoulder screw page 4 7 14 See dual validation 1 Dual validation control electronics board control electronics kit assembly with backup battery page 4 5 15 B64562 1 Locking plate 16 See backup battery kit 1 Backup battery page 4 5 17 See primary harness 1 Tape for mounting the sounder kit page 4 10 18 See screw kits 2 Electronics board mounting screw page 4 7 19 See motor assembly 1 Motor assembly with socket head screw and kit page 4 10 spacer 20 C64558 1 Lift finger for Precision Hardware rim and rod installations not shown C64633 1 Lift finger for Von Duprin rim and rod installations not shown C64576 1 Lift finger deft hand for Precision Hardware mortise installations not shown C64568 1 Lift finger right hand for Precision Hardware mortise installations not shown C64566 1 Lift finger for Von Duprin mortise installations 3 10 B A S LS G Service Manual Exit Hardware Trim Functions and Parts Item Part No Oty Part 21 A64607 1 Washer 22 See screw kits 1 Lift finger screw page 4 7 23 See primary harness 1 Primary harness kit page 4 10 24 D64551 1 Mounting plate for Precision Hardware instal
53. 000 Series and Von Duprin 98 99 Series rim mortise surface vertical rod concealed vertical rod Standard B A S I S G Locks and EX Series Exit Hardware Trim are available with the following types of readers m magnetic stripe card readers m smart card readers m dual validation magnetic stripe card keypad readers 1 1 Getting Started B A S 1 S G PRODUCT OVERVIEW System overview Figure 1 1 shows the components of the B A S I S G system The table below defines each of the components in the system Components Definition Magnetic stripe card encoder Smart card encoder not shown Magnetic stripe electronic lock Smart card electronic lock not shown Dual validation electronic lock not shown Exit hardware trim not shown PDA running B A S LS Transport software B A S LS 2002 software Access card Programming cable Serial cable Device that reads encodes and erases information on a magnetic stripe card Device that reads encodes and erases information on a smart card A battery powered self contained programmable lock that uses standard magnetic stripe cards and controls access to a door A battery powered self contained programmable lock that uses smart cards and controls access to a door A battery powered self contained programmable lock that uses standard magnetic stripe cards and PINs and controls access to a door B A S LS escutcheon as
54. 1 Strike box 6 C29517 1 Strike plate for LH RHRB or 7 C29516 1 Strike plate for RH LHRB 8 A18724 2 Standard strike screw not shown A34450 2 Security strike screw 9 B34515 1 Faceplate for EV and NV functions 10 D34095 1 Faceplate for FV and LV functions deadbolt 11 A18722 2 Standard faceplate screw or not shown A34454 2 Security faceplate screw B A S LS G Service Manual 2 17 8L 2 enue 3313S 9 STS Vd CYLINDRICAL COMPONENTS CYLINDRICAL CHASSIS DIAGRAM Outside Figure 2 8 Cylindrical chassis diagram Sued pue suoauny pepuejs Cylindrical chassis parts list B A S LS G Service Manual Standard Functions and Parts Refer to Figure 2 8 and the table below to find the part you need Chassis type Part no Standard chassis D60464 Chassis for non BEST cores D60332 Free motion chassis D56025 2 19 Standard Functions and Parts Other cylindrical lock components diagram Z A Figure 2 9 Other cylindrical lock components Other cylindrical lock components Refer to Figure 2 9 and the table below to find the part you need parts list Item Partno Qty Description 1 B34380 1 Strike box 2 B25641 1 Strike plate 3 A18724 2 Strike screw 4 C54680 1 Latch for 2 3 4 backset not shown C51682 1 Latch for 3 3 4 backset not shown C54684 1 Latch for 5 backset 5 A25359 2 Latch screw 6 B55603 1 Small outside rose liner T cC55556 1 Small inside rose liner 8 B5555
55. 17 11 18 B A S LS G Service Manual Maintenance Unlocking a door You can use the PDA to unlock a door for the default duration temporarily programmed for a lock This feature is useful when you need to access the inside of the door to replace the lock s batteries or perform other maintenance for the lock To unlock a door temporarily perform these steps 1 If you are already viewing diagnostics information for the lock go to step 2 If you are not viewing diagnostics information for the lock perform step 1 through step 7 on page 11 14 2 From the B A S LS Transport Diagnostics window on the PDA Figure 11 12 on page 11 13 tap Diagnostics then Unlock Once A confirmation message appears asking Unlock once 3 Select OK The lock unlocks for the default duration programmed for the lock letting you open the door 4 When you have finished using diagnostics features perform step 8 through step 10 on page 11 17 Resetting the use Every B A S I S Lock keeps a count of times access is granted to a card count or PIN since the use count was last reset You can use this count to track how often a lock is used during a selected time frame To reset the use count for a lock perform these steps 1 If you are already viewing diagnostics information for the lock go to step 2 If you are not viewing diagnostics information for the lock perform step 1 through step 7 on page 11 14 2 From the B A S LS Tran
56. 3 Reinstall the following parts electronics board page 9 13 primary harness step 1 page 9 8 sensor harness page 9 6 upgrade cable page 9 5 harness clamp page 9 4 escutcheon gasket page 9 2 inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 9 22 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts Removing the dual 1 Remove the following parts validation reader m inside and outside escutcheons For mortise lock instructions assembly see page 5 3 For cylindrical lock instructions see page 7 5 m escutcheon gasket page 9 2 m harness clamp page 9 4 m upgrade cable page 9 5 m sensor harness page 9 6 m primary harness step 2 page 9 7 m electronics board page 9 15 2 Remove and save the four reader assembly mounting screws See Figure 9 20 J le gt E Reader assembly mounting screw C O Figure 9 20 Removing and reinstalling the screws for the dual validation reader assembly B A S LS G Service Manual 9 23 Servicing Standard Outside Escutcheon Parts 3 Remove the dual validation reader assembly from the outside escutcheon sliding the reader cable through the slot in the escutcheon See Figure 9 21 Note To determine the read head track position for ordering a dual validation reader replacement kit look at the back of the reader for the label that states
57. 3 n S LS G SERVICE MANUAL Y ACCESS SYSTEMS 4 q Z lt 2 W U m o CREDITS COPYRIGHT 2001 2002 Best Lock Corporation dba Best Access Systems All rights reserved Printed in the United States of America Information in this document is subject to change without notice and does not represent a commitment on the part of Best Access Systems The software described in this document are furnished under a license agreement or nondisclosure agreement This publication is intended to be an accurate description and set of instructions pertaining to its subject matter However as with any publication of this complexity errors or omissions are possible Please call your BEST distributor or Best Access Systems at 317 849 2250 if you see any errors or have any questions No part of this manual and or databases may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information storage and retrieval systems for any purpose without the express written permission of Best Access Systems This document is distributed as is without warranty of any kind either express or implied respecting the contents of this book including but not limited to implied warranties for the publication s quality performance merchantability or fitness for any particular purpose Neither Best Access Systems nor its dealers or distributors shall be liable to the user or a
58. 4 Close and reinstall the mortise case page 6 2 Changing the Refer to the detailed instructions for each task that follows hand and bevel 1 Remove and open the mortise case page 6 2 2 Perform the steps in Turning over the hubs page 6 6 3 Ifthe lock has key override perform the steps in Turning over the cylinder clamp plate page 6 7 4 Close and reinstall the mortise case page 6 2 B A S LS G Service Manual 6 5 Servicing Standard Mortise Case Parts Tasks for changing Turning over the hubs the hand and bevel 1 Rotate the locking bar and motor module See Figure 6 4 and Figure 6 5 Remove the locking bar from the case 2 Remove the top hub from the case maintaining the hub s orientation 3 Push the hub lever toward the side of the case and remove the bottom hub from the case Maintain the hub s orientation 4 Turn over the hubs 5 Push the hub lever toward the side of the case and slide the now bottom hub under the auxiliary levers 6 Insert the now top hub onto the bottom hub Note The inside hub is silver colored It is always on the side of the case that faces the inside of the door The outside hub is gold colored It is always on the side of the case that faces the outside of the door Outside hub G3 i Cylinder clamp plate Hub lever Auxiliary levers Locking bar Nick otor module Figure 6 4 Turning over the hubs and cylinder clamp plate FV function
59. 6 17 Removing the deadbolt turn knob hub and spacer 6 17 Reinstalling the deadbolt turn knob hub and spacer 6 18 Servicing the cylinder clamp plate 6 19 Removing the cylinder clamp plate 6 19 Reinstalling the cylinder clamp plate 6 19 SERVICING CYLINDRICAL PARTS 7 1 Servicing the core and throw member 7 2 Removing the core and throw member 7 2 Reinstalling the core and throw member 7 2 Servicing the levers 7 3 Removing the levers 7 3 Removing the keyed lever 7 3 Removing the plain lever 7 3 Reinstalling the levers 7 4 Servicing the inside and outside escutcheons 7 5 Removing the inside and outside escutcheons 7 5 Reinstalling the inside and outside escutcheons 7 8 Servicing the rose liners 7 15 Removing the rose liners 7 15 Reinstalling the rose liners 7 16 Servicing the cylindrical chassis 7 18 Removing the cylindrical chassis 7 18 Reinstalling the cylindrical chassis 7 18 SERVICING EXIT HARDWARE TRIM PARTS 8 1 Servicing the battery cover 8 2 Removing the battery cover 8 2 Reinstalling the battery cover 8 3 Servicing the battery pack 8 4 Removing the battery pack 8 4 Reinstalling the battery pack 8 5 Servicing the battery bracket 8 6 Removing the battery bracket 8 6 Reinstalling the battery bracket 8 7 Servicing the exit hardware 8 8 Removing the exit hardware 8 8 Reinstalling the exit hardware 8 8 Servicing the core 8 9 Removing the core 8 9 Reinstalling the core 8 9 vi B A S I S G Service Manual Contents S
60. 7 2 Through bolt screw 9 A80775 2 Hub washer 2 20 B A S LS G Service Manual 3 EXIT HARDWARE TRIM FUNCTIONS AND PARTS B A S LS G Service Manual The following pages contain function descriptions for B A S I S G EX Series Exit Hardware Trim This chapter also includes exploded diagrams showing all field serviceable exit hardware trim parts Exit Hardware Trim Functions and Parts FUNCTION DESCRIPTIONS The following lists describe how the latchbolt outside lever and inside trim operate for each EX Series Exit Hardware Trim function EV With key override Latchbolt operated by m Outside key m Outside lever unless locked by internal motor drive mechanism m inside lever Outside lever locked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Outside lever unlocked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Inside trim is always unlocked NV Without key override Latchbolt operated by m outside lever unless locked by internal motor drive mechanism m inside lever Outside lever locked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Outside lever unlocked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Inside trim is always unlocked B A S LS G Servic
61. 9 15 Reinstalling the dual validation control electronics board 9 15 Servicing the reader assemblies 9 17 Removing the magnetic stripe reader assembly 9 17 Reinstalling the magnetic stripe reader assembly 9 19 Removing the smart card reader assembly 9 20 Reinstalling the smart card reader assembly 9 22 Removing the dual validation reader assembly 9 23 Reinstalling the dual validation reader assembly 9 25 B A S LS G Service Manual vii Contents SERVICING EXIT HARDWARE TRIM ESCUTCHEON PARTS 10 1 Servicing the mounting standoffs 10 2 Removing the mounting standoffs 10 2 Reinstalling the mounting standoffs 10 2 Servicing the escutcheon gasket 10 3 Removing the escutcheon gasket 10 3 Reinstalling the escutcheon gasket 10 3 Servicing the lift finger 10 4 Removing the lift finger 10 4 Reinstalling the lift finger 10 5 Servicing the mounting plate 10 6 Removing the mounting plate 10 6 Reinstalling the mounting plate 10 7 Servicing the lever return springs 10 8 Removing the lever return springs 10 8 Reinstalling the lever return springs 10 8 Servicing the lens covers 10 9 Removing the lens covers 10 9 Reinstalling the lens covers 10 9 Servicing the primary harness 10 9 Removing the primary harness 10 10 Reinstalling the primary harness 10 10 Servicing the control electronics boards 10 10 Removing the magnetic stripe control electronics board 10 10 Reinstalling the magnetic stripe control electronics board 10 11 Removing the smart card con
62. Door thickness inches 1 3 4 to 2 1 4 Environment information Ambient temperature Q Is within specifications See the tables below This product meets the following Locked Door Outdoor test requirements for ANSI BHMA 156 25 Side of door Range Inside 66 F to 74 F 19 C to 23 C Outside 31 F to 151 F 35 C to 66 C This product meets the following Full Indoor test requirements for ANSI BHMA 156 25 Side of door Range Inside and outside 32 F to 120 F 0 C to 42 C t The Best Access Systems logo and B A S 1 S are registered trademarks of Best Lock Corporation BEST ACCESS SYSTEMS Components checklist Use the following checklist to make sure that you have the items necessary to install your B A S 1 S Cylindrical Lock Components provided in the box Q Chassis with outside lever and outside rose liner assembly Inside escutcheon assembly Battery compartment door Battery pack Inside rose liner Outside escutcheon assembly Inside lever Throw member package Latch Hub washers Trim hole insert package Plastic bushing package Escutcheon screw package Strike package Bar code ID sticker for your records Temporary operator card Installation template and instructions Other components Q Core Q Control key Special tools checklist Use the following checklist to make sure that you have the special tools necessary to install your B A S I S Cylindrical Lock
63. G Service Manual This chapter contains instructions for servicing standard B A S LS G mortise trim parts m To remove all of the trim parts from the door perform all of the steps for removing parts in each section of this chapter Begin with the levers page 5 2 m To reinstall all of the trim parts onto the door perform all of the steps for reinstalling parts in each section of this chapter Begin with the cylinder page 5 17 m To service an individual part see the section for that part The instructions refer to other sections as necessary If you need to service See Levers page 5 2 Inside and outside escutcheons page 5 3 Mounting plates page 5 14 Core page 5 15 Mortise case faceplate page 5 16 Cylinder page 5 17 Note When servicing parts always test that the lock works properly when you re finished Servicing Standard Mortise Trim Parts SERVICING THE LEVERS Removing the levers Reinstalling the levers 5 2 1 Remove the set screw cap and use a 1 8 Allen wrench to remove the set screw from the inside lever Remove the inside lever then the outside lever and spindle assembly from the door o Location of set screw al ol ke Ce N e Outside of door N Spindles a Inside of door Figure 5 1 Removing and reinstalling the levers Unscrew the inside spindle one full turn to allow the spindles to turn freely With the handle pointing toward the
64. ICING STANDARD MORTISE TRIM PARTS Removing and reinstalling the levers 5 2 Removing the battery door four cell door shown 5 3 Removing the battery pack four cell pack shown 5 4 Removing the inside escutcheon 5 4 Disconnecting the motor connector and sensor connector 5 5 Removing the bushings and trim hole inserts 5 6 B A S LS G Service Manual xi Figures xii Locating the backup battery tab 5 7 Reinstalling the trim hole inserts and bushings 5 8 Feeding the wire harness connectors through the harness hole 5 9 Making the motor connection and sensor connections 5 10 Securing the escutcheons 5 11 Reinstalling the battery pack four cell pack shown 5 12 Reinstalling the battery door four cell door shown 5 13 Removing and reinstalling the mounting plates 5 14 Removing and reinstalling the core 5 15 Removing and reinstalling the mortise case faceplate 5 16 Removing and reinstalling the cylinder 5 17 SERVICING STANDARD MORTISE CASE PARTS Removing and reinstalling the mortise case 6 2 Explanation of the hand and bevel of the door 6 3 Motor module and locking bar in place 6 7 Turning over the auxiliary bolt 6 8 Latchbolt with anti friction latch lever in position 6 9 Removing and reinstalling the motor module 6 14 Positioning the turn knob hub and deadbolt spring 6 18 Removing and reinstalling the cylinder clamp plate 6 19 SERVICING CYLINDRICAL PARTS Removing the core and throw member 7 2 Reinstalling the core
65. If necessary repeat step 1 through step 3 to prepare the door frame or door stop for strike installation 2 BEST ACCESS SYSTEMS Indianapo is Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Preparing the door Position trim template and mark drill points 1 For new installations a Cut the G08 Template Installation Template for EXG amp EXBV Exit Hardware Trim for Use with Precision Hardware 1000 2000 Series Locks or G07 Template Installation Template for EXG amp EXBV Exit Hardware Trim for Use with Von Duprin 98 99 Series Locks along the dashed lines b Align the horizontal and vertical arrows marked on the template with the centerlines marked on the door See Figure 1 For retrofit installations Align the mounting holes for the escutcheon and lock stile case marked on the template with the mounting holes in the door See Figure 1 Note The B A S S outside escutcheon is mounted using the four lock stile case mounting holes A holes these holes must be 7 16 in diameter and drilled completely through the door 2 Tape the template to the door 3 Center punch the necessary drill points Refer to the instructions on the template Mortise for mortise case and faceplate mortise exit devices only Note f retrofitting the B A S 1 S trim to an existing exit hardware installation skip this task Mortise the edge of the door for the mortise case and faceplate fol
66. LED and green LED simultaneously flash in a repeating pattern and no tones sound The lock s control electronics board must be replaced For instructions see the B A S 1 S G Service Manual T63300 or the B A S I S V Service Manual T61805 Note f the lock has a proximity card reader it may have already been activated by the presence of an object near the card reader 2 Use the temporary operator card to access the lock The green light flashes and the locking mechanism unlocks 3 Turn the lever and open the door If the mechanism doesn t unlock refer to the following table For additional troubleshooting instructions see the B A S I S G Service Manual or the B A S I S V Service Manual LEDs Sounder Youshould Single Use the card at a moderate speed red flash Red 3 short Use the temporary operator card flashes tones provided with the lock Check the battery connection For EV function locks Insert and turn the key to unlatch the door Important When the trim and exit hardware installation is complete perform all testing specified by the exit hardware manufacturer 2001 2002 Best Lock Corporation dba Best Access Systems T61828 RevA 1844200 ER 7991 12 July 2002 12 BEST ACCESS SYSTEMS Indianapo is Indiana INDEX A adding key override sensing 11 10 armored front part drawings for 2 14 part numbers for 2 15 audible responses 12 2 auxiliary bolt part drawings for 2 14 pa
67. N Rim DA cylinders O Y 3 Break offthe NDF T in screws here sleeve Orient the curve toward amp the cylinder BASIS escutcheon Figure 5 Installing the cylinder for Von Duprin rim and rod exit devices Indianapo Install mortise case mortise exit devices only Install the mortise case in the door follow the instructions provided by the exit hardware manufacturer Install cylinder Von Duprin EV function rim and rod exit devices only 1 To determine the correct spindle length try the cylinder in the door while holding the B A S 1 S escutcheon and lock stile case in place Then break off the spindle at the groove where it will engage correctly with the latching mechanism Break off the mounting screws as shown in Figure 5 From the front of the escutcheon insert the cylinder into the cylinder opening Holding the cylinder in position in the escutcheon insert the cylinder mounting sleeve through the back of the escutcheon over the cylinder Orient the cylinder and clamp plate as shown in Figure 5 From the back of the escutcheon secure the cylinder and mounting sleeve using the clamp plate and mounting screws EI Remove backup battery tab Caution 1 For the lock to operate properly you must remove the backup battery tab Caution 2 Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction Locate the backup battery tab on the inside
68. Q KD303 Drill jig Q T15 TORX bit driver Q KD325 Strike plate locating pin Q KD315 Faceplate marking chisel OUOOOUWVKDOKOOUOOOOUD TORX is a registered trademark of the Camcar Division of Textron Indianapolis Indiana Installation Instructions for B A S I S Cylindrical Locks Preparing the door and door jamb Installation template Horizontal centerline of lever Figure1 Positioning the template 1 Position template and mark drill points Note f the door is a fabricated hollow metal door determine whether it is properly reinforced to support the lock If door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement For dimensions for preparing metal doors see the G01 and G02 Templates lInstallation Specifications for 93KG and 93KBV Cylindrical Locks Note f the door is a LH or RH door mark the inside of the door If the door is a LHRB or RHRB door mark the outside of the door For uncut doors and frames 1 Measure and mark the horizontal centerline of the lever the centerline for the chassis hole on the door and door jamb Mark the vertical centerline of the door edge Note The recommended height from the floor to the centerline of the lock is 38 2 Fold the G05 Template lInstallation Template for 93KG and 93KBV Cylindrical Locks on the dashed line and carefully place it in position on the high side of the door bevel Note Fo
69. R Removing the mortise cylinder Reinstalling the mortise cylinder A Caution 8 10 Perform these steps for EV function locks only Note For a description of lock functions see page 3 2 Remove the core See page 8 9 2 Insert a cylinder wrench ED211 into the cylinder and unscrew the cylinder from the mortise case 3 Slide the cylinder and cylinder ring if present out of the door and escutcheon View of the back of the cylinder i T Cam in 12 o clock Mortise cylinder Location of throw pins Figure 8 6 Mortise cylinder components _ For doors less than 2 in thickness place the cylinder ring provided on the cylinder 2 Rotate the cylinder cam to the 12 o clock position as shown in Figure 8 6 3 Using a cylinder wrench ED211 insert the cylinder through the cylinder opening in the B A S I S escutcheon and screw the cylinder into the mortise case Make sure that the cylinder is oriented as shown in Figure 8 6 Do not screw the cylinder in too tightly Doing so may cause you or someone else to be locked out 4 Reinstall the core See page 8 9 B A S LS G Service Manual Servicing Exit Hardware Trim Parts Removing the Note The rim cylinder is used in rim and rod exit device installations rim cylinder for Precision Hardware 1 J replacing the cylinder remove the core page 8 9 installations 2 Remove the exit hardware as necessary to access the cyli
70. RD OR PASSWORD If the card or password is lost or unavailable you can enable communications by pressing the password override button on the control electronics board which is located on the inside of the outside escutcheon This procedure will not affect the user database history or lock configuration Before you handle the control electronics board or any component A on the control electronics board make sure that you are properly grounded using an electrostatic discharge ESD protection kit Touching the control electronics board without proper grounding can damage sensitive electronic components even if you don t notice any static discharge Caution 1 For standard locks remove the inside and outside escutcheons from the door For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 For exit hardware trim remove the B A S I S escutcheon from the door See page 8 13 2 For standard locks peel back the lower edge of the gasket from the outside escutcheon to expose the lower portion of the control electronics board For exit hardware trim remove the following parts from the escutcheon to expose the control electronics board m mounting standoffs page 10 2 m escutcheon gasket page 10 3 m lift finger page 10 4 m mounting plate page 10 6 3 Connect the PDA to the lock a Connect the serial cable to the PDA b Connect the serial cable to the programming cable c Connect th
71. RVICING THE MOUNTING PLATES Removing the mounting plates Reinstalling the mounting plates A Caution 5 14 1 Remove the following parts m levers page 5 2 m inside and outside escutcheons page 5 3 2 Remove the two mounting plate screws from the inside of the door Save the screws 3 Remove the outside and inside mounting plates Oo Outside mounting plate Qo Q on Gas mounting plate Outside of door o Figure 5 14 Removing and reinstalling the mounting plates 1 Insert the outside mounting plate through the door and mortise case 2 Position the inside mounting plate opposite the outside mounting plate and screw them securely in place Do not overtighten the mounting plate screws Overtightening may compress the mortise cavity and bind the locking mechanism 3 Reinstall the following parts m inside and outside escutcheons page 5 6 m levers page 5 2 B A S LS G Service Manual Servicing Standard Mortise Trim Parts SERVICING THE CORE Removing the core Reinstalling the core A Caution B A S LS G Service Manual Perform these steps for EV and FV function locks only Note For a description of lock functions see page 2 2 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 Remove the core from the cylinder Cylinder T Core m Jo Control key i i Inside of door Figure 5 15 Remo
72. S Levers diagram Figure 3 6 Levers diagram Levers parts list Refer to Figure 3 6 and the table below to find the part you need Item Partno Qty Description 1 B64572 1 14 round lever 2 B64577 1 15 contoured lever 3 14 B A S LS G Service Manual 4 SHARED STANDARD AND EXIT HARDWARE TRIM PARTS B A S LS G Service Manual This chapter includes reader conversion information for standard B A S I S G Locks and EX Series Exit Hardware Trim It also includes parts lists for shared kits and system components Shared Standard and Exit Hardware Trim Parts READER CONVERSION Converting to a magnetic stripe reader Converting to a smart card reader Converting to a dual validation reader Tasks to perform for converting 4 2 The reader conversion information provided in this section applies to both standard B A S I S Locks and EX Series Exit Hardware Trim To determine whether a lock has B A S I S G or B A S LS V electronics see page 9 10 To change the reader for a standard B A S I S Lock or EX Series Exit Hardware Trim to a magnetic stripe reader order m B A S LS Magnetic Stripe Reader Kit m Magnetic Stripe Reader Track 1 Kit 1837869 or m Magnetic Stripe Reader Track 2 Kit 1833445 or m Magnetic Stripe Reader Track 3 Kit 1837900 m B A S LS G Magnetic Stripe Control Electronics Kit 1833529 To change the reader for a standard B A S I S Lock or EX Series Exit Hardware Trim to a smart
73. S LS EX Series Exit Hardware Trim Installation Instructions B 2 B A S LS G Service Manual soa gt HESI x wy ACCESS SYSTEMS Planning the installation Installation Instructions for B A S 1 S Mortise Locks Contents These installation instructions describe how to install your B A S 1 S G 35HG or B A S I S V 35HBV Mortise Lock The following topics are covered Planning the installation s sssssssssssssssssssssssssssessseseees 1 Preparing the door and door jamb Installing the lock ssssesssessseesessssssees Completing the installation Site survey Use the following survey to record information about the installation site Lock information Lock function Q EV Latch with key override Q With key override sensing Q FV Deadbolt with key override Q With key override sensing Q LV Deadbolt without key override Q NV Latch without key override Door information Door handing and bevel Q Left hand LH Q Left hand reverse bevel LHRB Q Right hand RH Q Right hand reverse bevel RHRB Door thickness inches 1 3 4 to 3 Environment information Ambient temperature OQ Is within specifications See the tables below This product meets the following Locked Door Outdoor test requirements for ANSI BHMA 156 25 Side of door Range Inside 66 F to 74 F 19 C to 23 C Outside 31 F to 151 F 35 C to 66 C t The Best Access Systems logo and B A S 1 S are registere
74. This reader was factory set to read dual validation track no 1 2 The track number is circled If there is no label the track number is 3 Reader cable ee Dual validation reader assembly Outside escutcheon Figure 9 21 Removing the dual validation reader assembly from the outside escutcheon 9 24 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts Reinstalling the 1 Orient the dual validation reader assembly and insert the reader dual validation cable through the slot in the outside escutcheon See Figure 9 22 reader assembly Dual validation reader assembly Reader gasket Outside escutcheon Figure 9 22 Positioning the dual validation reader assembly 2 Position the reader assembly on the reader gasket and install the four reader assembly mounting screws See Figure 9 20 3 Reinstall the following parts electronics board page 9 15 primary harness page 9 8 step 1 sensor harness page 9 6 harness clamp page 9 4 escutcheon gasket page 9 2 inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 m n n m upgrade cable page 9 5 m m n m inside and outside escutcheons For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions
75. When routing the wire harness make sure the wires are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation BEST ACCESS SYSTEMS is Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Completing the installation Install battery pack in bracket 1 Connect the battery pack to the battery connector on the wire harness as shown in Figure 13 Note The battery connection has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe Caution When connecting the battery pack make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated 2 Place the battery pack in the holder inside the battery bracket and dress the wire harness inside the bracket Caution Make sure you do not damage the sleeving on the battery pack Doing so may cause the batteries to drain 3 Ifinstalling with a surface rod device dress the wire harness inside the bracket to the left of the rod so that the harness will not interfere with the movement of the rods We recommend that you loosely coil the harness and use a cable tie to secure the coil To avoid damaging the harness do not put any sharp bends in it or flex it close to the connectors Caution Failure to dress the wire harness away from the rod could damage the wire harness causing the lock s el
76. ade 1 standards The chassis conforms to ANSI A115 2 The strike fits the standard door frame cutout as specified in ANSI A115 2 The 14 and 15 lever handles conform to California Administrative Code Title 19 and Title 24 The B A S LS EX Series Exit Hardware Trim complies with FCC and Canadian EMC requirements The B A S LS EX Series Exit Hardware Trim meets ANSI BHMA A156 3 for panic devices Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation start up and maintenance of your B A S I S G Locks and EX Series Exit Hardware Trim The installation and upgrade instructions also can be ordered separately Document Title Doc No Installation Instructions for B A S LS Cylindrical Locks 61835 with brass escutcheons Installation Instructions for B A S LS Mortise Locks T61836 with brass escutcheons Installation Instructions for B A S LS Cylindrical Locks 63301 with zinc escutcheons Installation Instructions for B A S I S Mortise Locks T63302 with zinc escutcheons Installation Instructions for B A S I S EX Series Exit T61828 Hardware Trim Instructions for Upgrading B A S LS Locks with Zinc T61854 Escutcheons to Brass Escutcheons Instructions for Upgrading V Series Locks to T61837 B A S LS Locks The templates and specifications required for lock and exit hardware trim installations also can be ordered separately Document
77. ade cable connector through the harness hole b From the outside of the door feed the motor connector and battery connector through the harness hole When routing the connectors make sure the wire harness is not routed across any sharp edges or over any surface that could damage its sleeving or wire insulation gt Battery connector s Motor connector T Upgrade connector Harness hole Outside of door b ZF Q Outside escutcheon Figure 7 13 Feeding the wire harness connectors through the harness hole c Temporarily rest the outside escutcheon on the door by inserting the trim studs into the trim holes Note You can temporarily install the outside lever to hold the outside escutcheon in place See Reinstalling the levers page 7 4 B A S LS G Service Manual Servicing Cylindrical Parts 4 Connect the motor connector a From the inside of the door connect the motor connector from the chassis to its mating connector on the wire harness No of No of Wire connection Colors wires pins Motor Yellow 2 2 Gray Note The upgrade cable is used for upgrading the lock without removing the lock from the door This cable does not connect to a mating lock connector When connecting the motor connector make sure m there are no loose wire connections where the wires are inserted Caution into the connectors m the connectors are firmly mated Upgrade cable
78. agnetic stripe reader replacement kit look at the back of the reader for the label that states This reader was factory set to read magstripe track no 1 2 The track number is circled If there is no label the track number is 3 Reader harness Magnetic stripe reader assembly Outside escutcheon Figure 9 15 Removing the magnetic stripe reader assembly from the outside escutcheon 9 18 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts Reinstalling the 1 Orient the magnetic stripe reader assembly and insert the reader magnetic stripe harness through the slot in the outside escutcheon See Figure 9 16 reader assembly Reader harness Magnetic stripe Reader gasket reader assembly Outside escutcheon Figure 9 16 Positioning the magnetic stripe reader assembly 2 Position the reader assembly on the reader gasket and install the four reader assembly mounting screws See Figure 9 14 3 Reinstall the following parts electronics board page 9 13 primary harness page 9 8 step 1 sensor harness page 9 6 upgrade cable page 9 5 harness clamp page 9 4 escutcheon gasket page 9 2 inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 B A S LS G Service Manual 9 19 Servicing Standard Outside Escutcheon Parts Removing the smart 1 Remove the following parts card reader m inside an
79. al chassis 7 18 deadbolt 6 17 escutcheon gasket 9 2 escutcheons 5 3 7 5 faceplate 5 16 harness clamp 9 4 lens covers 9 3 levers 5 2 7 3 mortise case 6 2 motor module 6 14 mounting plates 5 14 primary harness 9 7 reader assemblies 9 17 rose liners 7 15 sensor harness 9 6 sensor module 6 16 throw member 7 2 turn knob hub 6 17 turn knob spacer 6 17 upgrade cable 9 5 replacement kits batteries 4 5 cable and harness 4 6 control electronics boards 4 5 lens cover 4 6 readers 4 4 screws 4 7 sensor modules 4 10 replacing the battery pack 11 4 resetting lock s use count 11 19 retaining ring part drawings for 2 14 part numbers for 2 15 rose liners part numbers and drawings for 2 20 removing and reinstalling 7 15 S sensor harness part drawings for 2 5 3 3 part numbers for 4 6 removing and reinstalling 9 6 sensor module part drawings for 2 14 part numbers for 2 15 4 10 removing and reinstalling 6 16 shear pin part drawings for 3 3 part numbers for 4 10 removing and reinstalling 10 26 shoulder screws part drawings for 3 6 part numbers for 4 9 smart card reader for EX trim part numbers for 4 4 smart card reader for standard B A S I S Locks 4 4 smart card reader trim for EX trim part drawing for 3 6 part numbers for 3 7 smart card reader trim for standard B A S I S Locks part drawing for 2 8 part numbers for 2 9 stop pin part drawings for 2 14 part numbers for 2 15 strain relief par
80. al motor drive mechanism operated by time activated electronic signal or by valid card PIN Inside lever is always unlocked B A S 1 S G Service Manual Standard Functions and Parts Cylindrical function The following list describes how the latchbolt outside lever and inside lever operate for the standard B A S LS cylindrical function Latchbolt A Outside IS Q Outside Inside Figure 2 2 Understanding the cylindrical function drawing DV Latchbolt with key override Latchbolt operated by m outside key m outside lever unless locked a 4 by internal motor drive J mechanism m inside lever Outside lever locked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Outside lever unlocked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Inside lever is always unlocked 2 4 B A S LS G Service Manual enue 9IMIS D STS Wd Y o TRIM COMPONENTS MAGNETIC STRIPE READER AND TRIM EXPLODED DIAGRAM Figure 2 3 Magnetic stripe reader and trim exploded diagram mortise shown seg pue suojouny piepuejs Standard Functions and Parts Magnetic stripe reader and trim parts list Refer to Figure 2 3 and the table below to find the part that you need Item Part No Qty Part 1 A35455 1 15 outside lever assembly mort
81. alidation Reader Track 2 Kit 1838024 a t 5 E E Dual Validation Reader Track 3 Kit 1838066 E t 5 m E t Kit includes one escutcheon gasket for standard B A S I S Locks and one escutcheon gasket for EX Series Exit Hardware Trim 4 4 B A S LS G Service Manual Shared Standard and Exit Hardware Trim Parts Control electronics The control electronics kits described in the table below are used for kits both standard B A S I S Locks and EX Series Exit Hardware Trim To determine whether a lock has B A S 1 S G or B A S LS V electronics see page 9 10 Components E 5 a P z z n N n N 216 s 2 A T gt 2 25 Sjss e e si2 5 D w 2 D 3888 l l ljs 2 2 5 2L Soleo zo e Ej allal _ T 2 pan D SS eSISSEI FI B Sl E FIE salt Sz ZS ar 2 _ kA oe ct raj E _ SSl Eoelsolal s l aol2 amp 8 Kit name Partnumber S Sinolaaolimal alir l ES 5S 4 B A S LS G Magnetic Stripe 1833529 Control Electronics Kit m m m m 5 m B A S LS G Smart Card 1833644 i e als alt Control Electronics Kit B A S LS G Dual Validation 1838223 5 Control Electronics Kit t Kit includes one escutcheon gasket for standard B A S I S Locks and one escutcheon gasket for EX Series Exit Hardware Trim Battery kits The Backup Battery Kit
82. alling 10 20 B A S 1 S G Service Manual C 5 Index C 6 B A S LS G Service Manual
83. amp 15 A60725 1 Outside escutcheon gasket 16 1818846 2 Bushing B A S LS G Service Manual Standard Functions and Parts Item Part No Qty Part 17 B61439 2 Trim hole insert 18 BG60726 1 Battery pack or not shown BG62101 1 Eight cell battery pack 19 C80894 1 35HG brass inside escutcheon with turn knob CFV and LV functions or not shown D62104 1 35HG brass inside escutcheon without turn knob for EV and NV functions or not shown D62102 1 9KG brass inside escutcheon DV function or not shown B60768 1 35HG zinc inside escutcheon with turn knob CFV and LV functions or not shown B60778 1 35HG zinc inside escutcheon without turn knob for EV and NV functions or not shown B60749 1 9KG zinc inside escutcheon CV function 20 See screw kits 1 Lower escutcheon screw page 4 7 21 See screw kits 1 Upper escutcheon screw page 4 7 22 A35454 1 15 inside lever assembly mortise locks or not shown B55169 1 15 plain lever handle cylindrical locks 23 BG62128 1 Battery door for brass escutcheons or not shown C61410 1 Battery door for zinc escutcheons or not shown BG62101 1 Eight cell battery door for brass escutcheons or not shown C62100 1 Eight cell battery door for zinc escutcheons 24 See screw kits 1 Battery door screw TORX with post head or page 4 7 not shown See screw kits 1 Battery door screw McGard head page 4 7 anoop Upgrade kit on page 4 5 e This item includes the battery door B A S LS G Service Man
84. and reinstalling 8 8 F faceplate part drawings for 2 16 part numbers for 2 17 removing and reinstalling 5 16 faceplate screw 2 16 function conversion 6 10 function descriptions for EX trim 3 2 function descriptions for standard B A S I S Locks 2 2 2 4 FV function for EX trim function description 3 2 FV function mortise lock function conversion 6 10 function description 2 2 H hand changing for EX trim 10 28 hand changing for standard B A S I S Locks 6 5 harness clamp part drawings for 2 5 part numbers for 2 6 removing and reinstalling 9 4 history event types A 1 hub lever spring part drawings for 2 14 part numbers for 2 15 hubs part drawings for 2 14 part numbers for 2 15 B A S 1 S G Service Manual Index L latch 2 20 latch lever part drawings for 2 14 part numbers for 2 15 latch screw 2 20 latchbolt part drawings for 2 14 part numbers for 2 15 removing and turning over 6 9 lens covers for EX trim part drawings for 3 3 part numbers for 4 6 removing and reinstalling 10 9 lens covers for standard B A S LS Locks part drawings for 2 5 part numbers for 4 6 removing and reinstalling 9 3 lever return springs part drawings for 3 3 part numbers for 4 9 removing and reinstalling 10 8 levers for EX trim part drawings for 3 3 3 14 part numbers for 3 14 removing and reinstalling 10 24 levers for standard B A S I S Locks part drawings for 2 5 part numbers for 2 6 removing and reinstalling 5 2
85. and throw member 7 2 Removing the keyed lever 7 3 Removing the plain lever 7 3 Reinstalling the levers 7 4 Removing the battery door four cell door shown 7 5 Removing the battery pack four cell pack shown 7 6 Removing the escutcheon 7 6 Disconnecting the motor connector 7 7 Removing the bushings trim hole inserts and hub washers 7 7 Locating the backup battery tab 7 8 Reinstalling the bushings trim hole inserts and hub washers 7 9 Feeding the wire harness connectors through the harness hole 7 10 Connecting the motor connector 7 11 Securing the escutcheons 7 12 Reinstalling the battery pack four cell pack shown 7 13 Reinstalling the battery door four cell door shown 7 14 B A S I S G Service Manual Figures Removing the inside rose liner 7 15 Removing the outside rose liner 7 15 Reinstalling the outside rose liner 7 16 Reinstalling the inside rose liner 7 17 SERVICING EXIT HARDWARE TRIM PARTS Removing and reinstalling the battery cover on the battery bracket 8 2 Removing and reinstalling the battery pack 8 4 Removing and reinstalling the battery bracket on the door 8 6 Removing and reinstalling the com port in the battery bracket 8 6 Removing and reinstalling the core 8 9 Mortise cylinder components 8 10 Rim cylinder components 8 11 Removing and reinstalling the rim cylinder for Precision Hardware installations 8 11 Removing and reinstalling the rim cylinder for Von Duprin installations 8 12 Removing
86. arance for the motor wire between the rose liner and the door 2 Install the through bolts through the rose liner and door in the top and bottom holes 3 Tighten the rose liner on the door with the through bolts e aceaelll a Retractor Latch tube ite prong Latch on ae Latch tube A prong NG Chassis frame gt Notch Chassis oO ces Inside of door Figure8 Installing the lock chassis and engaging the retractor in the latch Motor wire i Through bolt Figure9 Installing the through bolts and rose liner BEST ACCESS SYSTEMS 7 Indianapolis Indiana Installation Instructions for B A S I S Cylindrical Locks Installing the lock Trim hole inserts Bushings __ Hub washers Figure 11 Installing the trim hole inserts bushings and hub washers lt gt Battery connector s Motor connector Pay Upgrade connector ii eee hole 10 Remove backup battery tab Caution 1 For the lock to operate properly you must remove the backup battery tab Caution 2 Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction 1 Locate the backup battery tab on the inside of the outside escutcheon 2 Pull down on the tab and remove it from the outside escutcheon to turn on the backup battery 11 Install trim hole inserts bushings and hub washers 1 Inse
87. art number B34515 Remove all of the trim parts from the door by performing all of the steps for removing parts in each section of Chapter 5 Begin with the levers page 5 2 Remove and open the mortise case page 6 2 B A S LS G Service Manual Servicing Standard Mortise Case Parts B A S LS G Service Manual Remove the following parts in the mortise case m sensor module page 6 16 m deadbolt page 6 18 m turn knob hub assembly page 6 18 For FV to EV conversions install the new sensor module in the mortise case For LV to NV conversions remove the sensor harness from the outside escutcheon page 9 6 Close and reinstall the mortise case page 6 2 Reinstall all of the trim parts onto the door including the new inside escutcheon and faceplate by performing all of the steps for reinstalling parts in each section of Chapter 5 Begin with the cylinder page 5 17 6 13 Servicing Standard Mortise Case Parts SERVICING PARTS IN THE MORTISE CASE Servicing the motor module Use extreme caution and wear safety glasses or goggles when A performing the steps below Point the case away from you while removing and reinstalling the upper auxiliary spring The spring may unexpectedly pop out and could injure you Caution Removing the motor module 1 Remove and open the mortise case page 6 2 2 Rotate the locking bar and motor module Remove the locking bar from the case See Figure 6 9
88. asure and mark the backset 2 3 4 standard from the vertical centerline on the door s edge On both sides of the door mark the vertical centerline of the lock 4 On the door jamb mark the horizontal centerline of the strike 3 8 above the horizontal centerline of the lock 2 Position template and mark drill points 1 Cut the G06 Template Installation Template for 35HG and 35HBV Mortise Locks along the dashed lines and align the horizontal and vertical arrows with the marked centerlines on the door 2 Tape the template to the door 3 Center punch the necessary drill points Refer to the instructions on the template 2 BEST ACCESS SYSTEMS Indianapol is Indiana Preparing the door and door jamb Installation Instructions for B A S I S Mortise Locks EI Mortise for lock case and faceplate 1 Mortise the edge of the door for the lock case Note The mortise cavity depth of 4 5 8 includes clearance for wiring behind the mortise case Insert the lock in the mortise cavity Mark the outline of the lock faceplate Remove the lock Mortise to fit the faceplate Lock faceplate _ mortise i Lock case mortise Lock faceplate Pi Lock 1 a a Q 08 Afe EL 9 EN P ete ee Door Figure3 Mortising for the lock case and faceplate BEST ACCESS SYSTEMS 3 Indianapolis Indiana Installation Instructions for B A S 1 S Morti
89. ated PIN because the PIN was not valid MODE FACILITY CODE The lock s mode changed to facility code only MODE CARD ONLY The lock s mode changed to card only MODE FIRST CARD The lock s mode changed to first card unlocked UNLOCKED MODE UNLOCKED The lock s mode changed to unlocked MODE LOCKED The lock s mode changed to locked e lock s mode changed to card or PIN MODE CARD OR PIN The lock s mode changed d e lock s mode changed to card and PIN MODE CARD AND PIN The lock de ch d d and B A S LS G Service Manual Lock History Event Types Event Description READER RESET KEY OVERRIDE TRANSFER PDA TO LOCK TRANSFER HISTORY TRANSFER DIAGNOSTICS The lock s reader was reset The lock was unlocked using the key override Using B A S LS Transport settings were transferred from the PDA to the lock Using B A S I S Transport the lock s history records were retrieved from the lock to the PDA Using B A S I S Transport the lock s diagnostics infor mation was retrieved from the lock to the PDA B A S 1 S G Service Manual A 3 Lock History Event Types B A S LS G Service Manual INSTALLATION INSTRUCTIONS B A S LS G Service Manual The following pages contain the Installation Instructions for B A S LS Mortise Locks with brass escutcheons the Installation Instructions for B A S LS Cylindrical Locks with brass escutcheons and the Installation Instructions for B A
90. ce the mounting plate you need to replace the following parts with new parts m escutcheon gasket C64564 m cable tie m lift finger screw page 4 9 m mounting plate screws page 4 9 _ Removing the Remove the following parts mounting plate m escutcheon from the door page 8 13 m mounting standoffs page 10 2 m escutcheon gasket page 10 3 m lift finger page 10 4 2 Cut the cable tie off the mounting plate post and discard the cable tie See Figure 10 4 Primary harness ae Mounting plate screws Mounting plate Mounting plate screws Figure 10 4 Removing and reinstalling the mounting plate 3 Remove the 5 mounting plate screws and discard 4 Carefully remove the mounting plate from the escutcheon 10 6 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts electronics board They can easily damage the electronics Be careful not to drop the lever return springs on the control Caution _ Reinstalling the mounting plate B A S LS G Service Manual With the posts on the mounting plate inserted in the lever return springs slide the mounting plate into the escutcheon See Figure Figure 10 5 Make sure that the locking plate fits into the slot in the mounting plate See Figure 10 4 Install the 5 new mounting plate screws Route the primary harness against the mounting plate post and secure the harness to the post with a cable tie See Figur
91. com port and battery connector through the harness hole as shown in Figure 8 10 When routing the connectors make sure the harnesses are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation 4 Rest the B A S I S escutcheon on the door by inserting the trim studs into the mounting holes 5 Reinstall the following parts cylinder for EV function locks page 8 11 for a Precision Hardware rim or rod exit device installation or page 8 10 for a mortise exit device installation core for EV function locks page 8 9 exit hardware page 8 8 battery bracket page 8 7 battery pack page 8 5 battery cover page 8 3 B A S LS G Service Manual SERVICING STANDARD OUTSIDE ESCUTCHEON PARTS B A S LS G Service Manual This chapter contains instructions for servicing outside escutcheon parts for a standard B A S I S G Lock For instructions on servicing EX Series Exit Hardware Trim parts see page 10 1 To remove all of the parts from the outside escutcheon perform all of the steps for removing parts in each section of this chapter Begin with the escutcheon gasket page 9 2 To reinstall all of the parts in the outside escutcheon perform all of the steps for reinstalling parts in each section of this chapter Begin with the reader assembly page 9 17 To service an individual part see the section for that part The instructions refer to other sections as nec
92. components View of the back of the cylinder Cam in 12 o clock position aa cylinder Figure9 Mortise cylinder components toward the cylinder 10 Install cylinder EV function only For Precision hardware rim and rod exit device installations 1 To determine the correct spindle length try the cylinder in the door while holding the B A S I S escutcheon and lock stile case in place Then break off the spindle at the groove where it will engage correctly with the latching mechanism Break off the mounting screws at the groove where they will secure the clamp plate to the cylinder 2 Insert the cylinder through the cylinder opening in the B A S I S escutcheon and into the door as shown in Figure 7 3 Orient the cylinder and clamp plate as shown in Figure 8 From the inside of the door secure the cylinder using the clamp plate and mounting screws For all mortise exit device installations 1 For doors less than 2 in thickness place the cylinder ring provided on the cylinder 2 Rotate the cylinder cam to the 12 o clock position as shown in Figure 9 3 Using a cylinder wrench ED211 insert the cylinder through the cylinder opening in the B A S 1 S escutcheon and screw the cylinder into the mortise case Make sure that the figure 8 hole is in the 12 o clock position Caution Do not screw the cylinder in too tightly Doing so may cause you or someone else to be locked out 8 BEST ACCESS SYSTEMS In
93. d access to the indicated card during a FACILITY CODE Facility Code Only mode DENIED INVALID The lock denied access to the indicated card and or PIN TOKEN BADGE because the card and or PIN was not valid DENIED INVALID The lock denied access to the indicated card because ISSUE CODE the card s issue number was not valid DENIED LOW BATTERY The lock denied access to the indicated card or PIN because the lock s battery was very low DENIED INVALID CARD The lock denied access to the card because the format FORMAT was not valid DENIED COUNT The lock denied access to the indicated card or PIN EXCEEDED because the number of invalid cards or PINs presented to the lock exceeded the programmed threshold DENIED INVALID The lock denied access to the card because the card s FACILITY CODE facility code was incorrect DENIED INACTIVE The lock denied access to the indicated card or PIN TOKEN because the card or PIN is not active in the database DENIED USE LIMIT The lock denied access to the indicated card because EXCEEDED the card exceeded the programmed use limit DENIED INVALID The lock denied access to the indicated card because ACCESS LEVEL the card was not assigned the access level necessary to unlock the lock DENIED TIMEOUT The lock denied access to the indicated card during two EXCEEDED NO card control mode because the second card was not SECOND CARD presented within the allocated time period DENIED INVALID PIN The lock denied access to the indic
94. d lower escutcheon screws Inside escutcheon a et Upper escutcheon screw Q Ow ze Lower escutcheon screw Inside of door Figure 5 4 Removing the inside escutcheon 5 4 B A S LS G Service Manual Servicing Standard Mortise Trim Parts b Remove the inside escutcheon from the door c From the inside of the door disconnect the motor connector the key override sensor connector optional for EV and FV functions and the deadbolt sensor connector FV and LV functions Note For a description of lock functions see page 2 2 Deadbolt sensor connector Key override sensor connector Inside of door Motor connection Figure 5 5 Disconnecting the motor connector and sensor connector B A S LS G Service Manual 5 5 Servicing Standard Mortise Trim Parts A Caution Reinstalling the inside and outside escutcheons gt Caution gt Caution d Remove the bushings and trim hole inserts for locks with brass escutcheons from each side of the door Trim hole inserts Bushings O 0 o Figure 5 6 Removing the bushings and trim hole inserts e Remove the outside escutcheon from the door feeding the motor connector and sensor connectors out the harness hole When removing the outside escutcheon make sure that the harnesses are not rubbed across any sharp edges or over any surface that could damage their sleeving or wir
95. d outside escutcheons For mortise lock instructions assembly see page 5 3 For cylindrical lock instructions see page 7 5 escutcheon gasket page 9 2 harness clamp page 9 4 upgrade cable page 9 5 sensor harness page 9 6 primary harness step 2 page 9 7 electronics board page 9 12 2 Remove and save the four reader assembly mounting screws See Figure 9 17 N B Reader assembly mounting screw Tg Figure 9 17 Removing and reinstalling the screws for the smart card reader assembly 9 20 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts 3 Remove the smart card reader assembly from the outside escutcheon sliding the flex cable through the slot in the escutcheon See Figure 9 18 Flex cable Smart card reader assembly Outside escutcheon Figure 9 18 Removing the smart card reader assembly from the outside escutcheon B A S LS G Service Manual 9 21 Servicing Standard Outside Escutcheon Parts Reinstalling the 1 Orient the reader assembly and insert the flex cable through the slot smart card reader in the outside escutcheon See Figure 9 19 assembly Slot Flex cable Reader gasket Smart card reader assembly Outside escutcheon Figure 9 19 Positioning the smart card reader assembly 2 Position the smart card reader assembly on the reader gasket and install the four reader assembly mounting screws See Figure 9 17
96. d trademarks of Best Lock Corporation Key override sensing is optional for 35HG and standard for 35HBV This product meets the following Full Indoor test requirements for ANSI BHMA 156 25 Side of door Range Inside and outside 32 F to 120 F 0 C to 42 C Components checklist Use the following checklist to make sure that you have the items necessary to install your B A S I S Mortise Lock Components provided in the box Mortise case assembly Mortise case faceplate Inside escutcheon assembly Battery compartment door Battery pack Outside escutcheon assembly Inside and outside mounting plates Inside lever Outside lever amp spindle assembly Cylinder assembly for EV and FV functions only Screw package Plastic bushing package Trim hole insert package Escutcheon screw package Strike Strike box Bar code ID sticker for your records Temporary operator card Installation template and instructions Other components Q Core for EV and FV functions only Q Control key for EV and FV functions only Special tools checklist Use the following checklist to make sure that you have the special tools necessary to install your B A S I S Mortise Lock Q T15 TORX bit drivert Q ED211 cylinder wrench for EV and FV functions only OUOUVCVOUOCUKVOOCVKVOOCUKVUOKOOUD tt TORX is a registered trademark of the Camcar Division of Textron BEST ACCESS SYSTEMS 1 Indianapolis Indiana Installa
97. ded in the box Q B A S I S escutcheon and lever assembly Q Battery bracket Q Battery cover Q Battery pack Q Battery screw package Q Cylinder assembly and related components for EV function only Q Cylinder mounting sleeve for Von Duprin EV functions only Q Bar code ID sticker for your records Q Temporary operator card Q Installation template and instructions Other components for EV function only Q 7 pin core Q Control key Special tools checklist Use the following checklist to make sure that you have the special tools necessary to install your B A S I S Exit Hardware Trim O T15 TORX bit driver Q ED211 cylinder wrench for EV function only tt TORX is a registered trademark of the Camcar Division of Textron BEST ACCESS SYSTEMS 1 Indianapolis Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Preparing the door 1 Mark centerlines Note 1 f retrofitting the B A S I S trim to an existing exit hardware installation skip this task Instead remove the exit hardware from the door Note 2 f the door is a fabricated hollow metal door determine whether it is properly reinforced to support the lock If door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement For dimensions for preparing metal doors see the G10 Template Installation Specifications for EXG amp EXBV Exit Hardware Trim for use with Preci
98. dianapo is Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Installing the exit hardware and trim Install exit hardware and secure B A S I S escutcheon Install the exit hardware lock stile case case cover touch bar assembly and mounting bracket latches and rods if applicable and related hardware follow the instructions provided by the exit hardware manufacturer Note Make any adjustments to the exit hardware necessary for compatibility with lever function outside trim The B A S I S escutcheon is secured on the outside of the door by the screws used to mount the lock stile case on the inside of the door Caution When securing the escutcheon make sure that it does not pinch the wire harness 12 Install core EV function only 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 With the control key in the core insert the core into the cylinder as shown in Figure 10 3 Rotate the control key 15 degrees to the left and withdraw the key Caution The control key can be used to remove cores and to access doors Provide adequate security for the control key Install mortise case faceplate mortise exit devices only 1 Secure the mortise case faceplate to the mortise case follow the instructions provided by the exit hardware manufacturer 2 Check the lock for proper operation BEST ACCESS SYSTEMS Cylinder Core Control key
99. door hinges insert the outside lever and spindles assembly into the lock from the outside of the door Slide the inside lever onto the inside spindle and secure it with the set screw Ifyou removed the escutcheons from the door make sure that the core is positioned properly in the outside escutcheon EV and FV only the escutcheons are aligned properly on the door and tighten the escutcheon mounting screws Note For a description of lock functions see page 2 2 Turn the levers to check that they operate smoothly B A S LS G Service Manual Servicing Standard Mortise Trim Parts SERVICING THE INSIDE AND OUTSIDE ESCUTCHEONS Removing the inside 1 Remove the levers See page 5 2 and outside 2 Remove the battery door escutcheons a Use a T15 TORX bit driver to remove the security screw from the battery door b Open the battery door and remove it from the escutcheon lii screw Figure 5 2 Removing the battery door four cell door shown B A S LS G Service Manual 5 3 Servicing Standard Mortise Trim Parts 3 Remove the battery pack a Remove the battery pack from the battery compartment b Disconnect the battery pack from the battery connector on the wire harness Inside escutcheon Battery pack A e y Inside of door Figure 5 3 Removing the battery pack four cell pack shown 4 Remove the escutcheons a From the inside of the door remove the upper an
100. drical magnetic stripe electronic lock Mortise and cylindrical smart card electronic locks Mortise and cylindrical dual validation electronic locks Exit hardware trim Smart card encoder Getting Started Mortise lock The diagram below shows an exploded view of the components of the overview _ B A S I S G Mortise Lock indicating their orientation to the door Inside trim Outside trim Figure 1 2 Mortise lock overview diagram Cylindrical lock The diagram below shows an exploded view of the components of the overview _ B A S I S G Cylindrical Lock indicating their orientation to the door Inside trim Outside trim Figure 1 3 Cylindrical lock overview diagram 1 4 B A S LS G Service Manual Getting Started CERTIFICATIONS AND STANDARDS B A S I S G Locks m Mortise locks a Cylindrical locks m Exit hardware trim m B A S 1 S G Service Manual The B A S I S 9KG and 35HG Locks comply with FCC and Canadian EMC requirements The strike fits the standard door frame cutout as specified in ANSI A115 1 The 35H locks meet or exceed ANSI A156 13 Series 1000 Grade 1 Operational and Grade 2 Security standards The 35H locks are certified in the Builders Hardware Manufacturers Association Directory The 14 and 15 lever handles conform to California Administrative Code Title 19 and Title 24 The 9K locks comply with ANSI A156 2 Series 4000 Gr
101. e 10 4 Reinstall the following parts m lift finger page 10 5 m escutcheon gasket page 10 3 m mounting standoffs page 10 2 m escutcheon on the door page 8 14 10 7 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LEVER RETURN SPRINGS Each time you service the lever return springs you need to replace the following parts with new parts escutcheon gasket C64564 cable tie Removing the lever return springs Reinstalling the lever return springs 10 8 lift finger screw page 4 9 mounting plate screws page 4 9 Remove the following parts escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 Remove the lever return springs from the yoke See Figure 10 5 Lever return springs Figure 10 5 Removing and reinstalling the lever return springs L 2 Install the lever return springs onto the yoke posts See Figure 10 5 Reinstall the following parts mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LENS COVERS A replacement kit is available for the lens covers See page 4 6 Each time you service the lens covers you need to replace the following
102. e 2 The motor connection has 2 wires and 2 pins The wire colors are yellow and gray Caution When making the motor connection make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated 14 Secure escutcheons 1 Position the inside and outside escutcheons on the door 2 Making sure that the escutcheons do not pinch the wires secure the escutcheons to the door but do not tighten Use the combination mounting screw at the upper trim hole and the standard mounting screw at the lower trim hole BEST ACCESS SYSTEMS Upgrade cable Motor connection Inside of door Figure 13 Making the motor connection Inside escutcheon Combination mounting screw tex Standard mounting screw Inside of door Figure 14 Securing the escutcheons Indianapolis Indiana Installation Instructions for B A S I S Cylindrical Locks Completing the installation Inside escutcheon Battery pack Figure 15 Connecting the battery pack 15 Install battery pack 1 Connect the battery pack to the battery connector on the wire harness inside the battery compartment Note The battery connection has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe Caution When connecting the battery pack make sure m there are no loose wire connections where the wires are in
103. e 3 2 and the table below to find the part that you need Item Part No Qty Part 1 See smart card reader 1 Smart card reader kit page 4 4 2 See levers page 3 14 1 Lever assembly 15 lever shown BG60321 1 Reader gasket 4 See shear pin kit 1 Shear pin page 4 10 5 C64565 1 Escutcheon with key V function not shown C64550 1 Escutcheon without key NV function 6 See lens cover kit 2 Lens cover with retaining ring page 4 6 7 See screw kits 4 Reader assembly mounting screw page 4 7 8 B64557 1 Beam 9 A64571 1 Beam roller 10 A64609 1 Clip 11 A64610 2 Lever return spring 12 C64552 1 Yoke 13 See screw kits 4 Shoulder screw page 4 7 14 See smart card control 1 Smart card control electronics board assembly electronics kit with backup battery page 4 5 15 B64562 1 Locking plate 16 See backup battery kit 1 Backup battery page 4 5 17 See primary harness 1 Tape for mounting the sounder kit page 4 10 18 See screw kits 2 Electronics board mounting screw page 4 7 19 See motor assembly 1 Motor assembly with socket head screw and kit page 4 10 spacer 20 C64558 1 Lift finger for Precision Hardware rim and rod installations not shown C64633 1 Lift finger for Von Duprin rim and rod installations not shown C64576 1 Lift finger deft hand for Precision Hardware mortise installations not shown C64568 1 Lift finger right hand for Precision Hardware mortise installations not shown C64566 1 Lift finger for Von Duprin mortise in
104. e 9 4 2 Disconnect the upgrade cable from the electronics board Outside escutcheon Upgrade cable connector Figure 9 4 Removing and reinstalling the upgrade cable Reinstalling the 1 upgrade cable 2 B A S LS G Service Manual smart card reader shown Connect the upgrade cable to the J1 connector on the electronics board Reinstall the following parts m harness clamp page 9 4 m escutcheon gasket page 9 2 m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 9 5 Servicing Standard Outside Escutcheon Parts SERVICING THE SENSOR HARNESS Replacement kits are available for the sensor harness and the conversion harness See page 4 6 These steps are for EV FV and LV function mortise locks only Note For a description of lock functions see page 2 2 Removing the 1 sensor harness 2 Outside escutcheon Remove the following parts m inside and outside escutcheons For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 m escutcheon gasket page 9 2 m harness clamp page 9 4 Disconnect the sensor harness from the electronics board Sensor harness connector J4 RTT j Figure 9 5 Removing and reinstalling the sensor harness
105. e Manual enue 9IMIS D STS Wd P w TRIM COMPONENTS MAGNETIC STRIPE READER AND TRIM EXPLODED DIAGRAM 2 Figure 3 1 Magnetic stripe reader and trim exploded diagram Precision Hardware rim type shown Syed pue suonouny wj asempsey 3X9 Exit Hardware Trim Functions and Parts Magnetic stripe reader and trim parts list Refer to Figure 3 1 and the table below to find the part that you need Item Part No Qty Part 1 See magnetic stripe 1 Magnetic stripe reader reader kits page 4 4 2 See levers page 3 14 1 Lever assembly 15 lever shown BG60321 1 Reader gasket 4 See shear pin kit 1 Shear pin page 4 10 5 C64565 1 Escutcheon with key EV function not shown C64550 1 Escutcheon without key NV function 6 See lens cover kit 2 Lens cover with retaining ring page 4 6 7 See screw kits 4 Reader assembly mounting screw page 4 7 8 B64557 1 Beam 9 A64571 1 Beam roller 10 AG64609 1 Cclip 11 A64610 2 Lever return spring 12 C64552 1 Yoke 13 See screw kits 4 Shoulder screw page 4 7 14 See magnetic stripe 1 Magnetic stripe control electronics board control electronics kit assembly with backup battery page 4 5 15 B64562 1 Locking plate 16 See backup battery kit 1 Backup battery page 4 5 17 See primary harness 1 Tape for mounting the sounder kit page 4 10 18 See screw kits 2 Electronics board mounting screw page 4 7 19 See motor assembly 1 Motor assembly with socket head screw and kit page 4 1
106. e Manual sleeving or wire insulation Inside escutcheon Reinstalling the battery pack four cell pack shown 7 13 Servicing Cylindrical Parts 7 Reinstall the battery door a Making sure that the battery door does not pinch any wires insert the tabs of the battery door into its mating slots and swing the door closed b Use a T15 TORX bit driver to secure the battery door with the security screw Tighten firmly Figure 7 17 Reinstalling the battery door four cell door shown 8 Reinstall the following parts m levers page 7 4 m core and throw member page 7 2 7 14 B A S LS G Service Manual Servicing Cylindrical Parts SERVICING THE ROSE LINERS Removing the rose 1 Remove the following parts liners m core and throw member page 7 2 m levers page 7 3 m escutcheons page 7 5 2 Remove the through bolts from the top and bottom holes in the rose liner 3 Slide the inside rose liner off of the door Motor wire Through bolt lel Rose liner Figure 7 18 Removing the inside rose liner Inside of door 4 Slide the chassis assembly out of the door 5 Retract the rose locking pin and rotate the outside rose liner until it is free from the hub 6 Remove the rose and liner assembly from the sleeve S Outside rose liner ae Rose locking pin Figure 7 19 Removing the out
107. e card reader remove the trim and remove the foreign object and or replace the reader For standard locks see page 9 17 For exit hardware trim see page 10 12 Note Use a valid card to verify that the card reader head is not damaged 12 10 B A S LS G Service Manual Troubleshooting When communicating a between a PC or PDA or PDA and lock or exit hardware trim you see a message that communications has failed Communications cable s is a are not connected properly b The primary wire harness is b damaged or disconnected Communications cable or port c is faulty or damaged Check all cable connections Check the primary wire harness If it s damaged replace the wire harness For standard locks see page 9 10 For exit hardware trim see page 10 10 Try communicating with another device or PC If communications works the communication cable and serial cables are not the problem If communications does not work replace the cable s B A S LS G Service Manual 12 11 Troubleshooting 12 12 B A S LS G Service Manual A Lock HISTORY EVENT TYPES The following table describes in alphabetical order each history event that can be recorded at a B A S L S Lock B A S LS G Service Manual A 1 Lock History Event Types Lock history event types Event Description ACCESS GRANTED The lock granted access to the indicated card or PIN ACCESS GRANTED ON The lock grante
108. e insulation _ Activate the backup battery If you are reinstalling the outside escutcheon go to Step 2 If you are installing a new outside escutcheon perform these steps a b Locate the backup battery tab on the inside of the outside escutcheon Pull down on the tab and remove it from the outside escutcheon to turn on the backup battery For the lock to operate properly you must remove the backup battery tab Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction B A S LS G Service Manual Servicing Standard Mortise Trim Parts _ Outside escutcheon Battery backup tab Figure 5 7 Locating the backup battery tab B A S LS G Service Manual 5 7 Servicing Standard Mortise Trim Parts 2 Install the trim hole inserts and bushings a For locks with brass escutcheons insert the two trim hole inserts into the upper trim hole on each side of the door b Insert the two bushings into the harness hole on each side of the door Trim hole inserts Bushings O 0 o Figure 5 8 Reinstalling the trim hole inserts and bushings B A S LS G Service Manual Servicing Standard Mortise Trim Parts 3 Feed the wire harness connectors through the harness hole a From the outside of the door feed the upgrade cable connector through the harness hole b From the outside of the
109. e of the door Reinstall the exit hardware lock stile case case cover touch bar assembly and related hardware follow the instructions provided by the exit hardware manufacturer Note Make any adjustments to the exit hardware necessary for compatibility with lever function outside trim When securing the B A S I S escutcheon make sure that it does not pinch the wire harness Reinstall the following parts m battery bracket page 8 7 m battery pack page 8 5 m battery cover page 8 3 B A S LS G Service Manual Servicing Exit Hardware Trim Parts SERVICING THE CORE Perform these steps for EV function locks only Note For a description of lock functions see page 3 2 Removing the core 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 Remove the core from the cylinder Cylinder Core Control key Outside of door l Figure 8 5 Removing and reinstalling the core _ Reinstalling Insert the control key into the core and rotate the key 15 degrees to the core the right 2 With the control key in the core insert the core into the cylinder as shown in Figure 8 5 3 Rotate the control key 15 degrees to the left and withdraw the key The control key can be used to remove cores and to access doors A Provide adequate security for the control key Caution B A S LS G Service Manual 8 9 Servicing Exit Hardware Trim Parts SERVICING THE CYLINDE
110. e programming cable to the lock s communication port The connector snaps into place Note 1 For standard locks the communication port is located in the bottom of the outside escutcheon Note 2 When the B A S I S escutcheon for exit hardware trim has been removed from the door the communication port is located on the end of the primary harness B A S LS G Service Manual 12 3 Troubleshooting 4 Start B A S I S Transport a On the PDA tap Start then Programs then BAS then Transport b From the B A S LS Transport Main window on the PDA tap View then Transport The Transport window shows the Panel Reader Tree Note When transferring history records from the door you do not need to highlight a reader in the tree 5 Using B A S I S Transport select the communications activity you want to perform 6 When you see the login window press the password override button on the electronics board Electronics board ay G SE Password override button Figure 12 1 Enabling communications with the password override button escutcheon for standard mortise lock shown 900000 Outside escutcheon 7 When you have finished performing communications activities disconnect the PDA from the lock Press the button on the programming cable connector and unplug the programming cable from the lock s communication port 12 4 B A S LS G Service Manual Troubl
111. ectronics to not work properly 18 Install battery cover on bracket 1 If installing with a surface rod exit device remove the knockouts for the rod from the battery cover See Figure 14 2 Making sure that the battery cover does not pinch any wires place the cover over the bracket 3 UseaT15 TORX bit driver to secure the battery compartment cover with the security screws Tighten firmly See Figure 14 Battery pack Battery holder inside bracket k Inside of door Figure 13 Connecting the battery pack Location of knockout Security screws lt b ee Location of knockout Figure 14 Installing the battery cover on the bracket BEST ACCESS SYSTEMS 11 Indianapolis Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Completing the installation 19 Test lock To test the lock for proper operation before the lock is programmed use the temporary operator card that came with the lock This card is for temporary use only After permanent cards have been programmed for the lock the temporary card should be deleted 1 Use the temporary operator card to activate the lock When the lock detects the presence of a card for the first time the lock performs a series of diagnostic self tests If no problem is detected the lock responds with 4 red LED flashes simultaneous with 4 green LED flashes and 4 short tones If a problem is detected the lock s red
112. ents the hubs m C represents the cylinder clamp plate assembly LH RH LHRB RHRB LH B H C B H C RH B H C H C B LHRB B H C B H C RHRB H C B B H C 6 4 B A S LS G Service Manual Servicing Standard Mortise Case Parts The following table shows how the bolts hubs and cylinder clamp plate should be oriented for the hand and bevel options The orientation indicated assumes that the case is on a flat surface the case cover has been removed and the part is in the case Bolts Outside hub Inside hub Clamp plate LH bevel up top bottom screw up RH bevel down bottom top screw down LHRB bevel down top bottom screw up RHRB bevel up bottom top screw down Changing the Refer to the detailed instructions for each task that follows hand only 1 Remove and open the mortise case page 6 2 2 Perform the steps in Turning over the hubs page 6 6 3 Ifthe lock has key override perform the steps in Turning over the cylinder clamp plate page 6 7 4 Perform the steps in Turning over the auxiliary bolt page 6 8 5 Perform the steps in Turning over the latchbolt page 6 9 6 Close and reinstall the mortise case page 6 2 Changing the Refer to the detailed instructions for each task that follows bevel only 1 Remove and open the mortise case page 6 2 2 Perform the steps in Turning over the auxiliary bolt page 6 8 3 Perform the steps in Turning over the latchbolt page 6 9
113. eon page 8 13 3 From the back of the escutcheon remove the two mounting screws and the cylinder clamp plate 4 Lift the mounting sleeve off the cylinder 5 Slide the cylinder out of the escutcheon Screws Clamp DN Spindle plate Rim Shae cylinders QO Break off the OD X l screws here e Orient the curve toward CER the cylinder NBASIS escutcheon Figure 8 9 Removing and reinstalling the rim cylinder for Von Duprin installations 1 If installing a new cylinder break off the spindle on the new cylinder to match the length of the old spindle 2 From the front of the B A S I S escutcheon insert the cylinder into the cylinder opening 3 Holding the cylinder in position in the escutcheon insert the cylinder mounting sleeve through the back of the escutcheon over the cylinder 4 Orient the cylinder and clamp plate as shown in Figure 8 9 From the back of the escutcheon secure the cylinder and mounting sleeve using the clamp plate and mounting screws 5 Reinstall the following parts m B A S I S escutcheon page 8 14 m exit hardware page 8 8 6 If installing a new cylinder reinstall the core See page 8 9 B A S LS G Service Manual Servicing Exit Hardware Trim Parts SERVICING THE B A S 1 S ESCUTCHEON Removing the 1 Remove the following parts escutcheon battery cover page 8 3 battery pack page 8 4 battery bracket page 8 6 exit hardware page 8 8 core for EV function loc
114. ervicing the cylinder 8 10 Removing the mortise cylinder 8 10 Reinstalling the mortise cylinder 8 10 Removing the rim cylinder for Precision Hardware installations 8 11 Reinstalling the rim cylinder for Precision Hardware installations 8 11 Removing the rim cylinder for Von Duprin installations 8 12 Reinstalling the rim cylinder for Von Duprin installations 8 12 Servicing the B A S I S escutcheon 8 13 Removing the escutcheon 8 13 Reinstalling the escutcheon 8 14 SERVICING STANDARD OUTSIDE ESCUTCHEON PARTS 9 1 Servicing the escutcheon gasket 9 2 Removing the escutcheon gasket 9 2 Reinstalling the escutcheon gasket 9 2 Servicing the lens covers 9 3 Removing the lens covers 9 3 Reinstalling the lens covers 9 3 Servicing the harness clamp 9 4 Removing the harness clamp 9 4 Reinstalling the harness clamp 9 4 Servicing the upgrade cable 9 5 Removing the upgrade cable 9 5 Reinstalling the upgrade cable 9 5 Servicing the sensor harness 9 6 Removing the sensor harness 9 6 Reinstalling the sensor harness 9 6 Servicing the primary harness 9 7 Removing the primary harness 9 7 Reinstalling the primary harness 9 8 Servicing the control electronics boards 9 10 Removing the magnetic stripe control electronics board 9 10 Reinstalling the magnetic stripe control electronics board 9 11 Removing the smart card control electronics board 9 12 Reinstalling the smart card control electronics board 9 13 Removing the dual validation control electronics board
115. ery pack Doing so may cause the batteries to be drained 3 If reinstalling with a surface rod device dress the wire harness inside the bracket to the left of the rod so that the harness will not interfere with the movement of the rods We recommend that you loosely coil the harness and use a cable tie to secure the coil To avoid damaging the harness do not put any sharp bends in it or flex it close to the connectors Failure to dress the wire harness away from the rod could damage the wire harness causing the lock s electronics to not work properly 4 Reinstall the battery cover See page 8 3 B A S LS G Service Manual 8 5 Servicing Exit Hardware Trim Parts SERVICING THE BATTERY BRACKET Removing the 1 Remove the following parts battery bracket m battery cover page 8 2 m battery pack page 8 4 2 Remove the two battery bracket mounting screws See Figure 8 3 3 Loosen the nut securing the com port to the bracket and slide the com port out of the bracket See Figure 8 4 Battery bracket ie O Mounting screws Inside of door Figure 8 3 Removing and reinstalling the battery bracket on the door Com port Figure 8 4 Removing and reinstalling the com port in the battery bracket 8 6 B A S LS G Service Manual Servicing Exit Hardware Trim Parts Reinstalling the battery bracket _ Routing the wire harness into the bottom of the battery bracket slide the com port into its mo
116. ery socket ligase CK Lift the battery here T E 900000 Outside escutcheon _ Figure 11 1 Removing the backup battery escutcheon for standard mortise lock shown 11 2 B A S LS G Service Manual Maintenance Reinstalling the backup battery 1 Slide the backup battery under the clip and into position in the battery socket Battery clip Battery wal Backup battery irs co Slide the backup battery under the clip 900000 Outside escutcheon Figure 11 2 Reinstalling the backup battery escutcheon for standard mortise lock shown 2 For standard locks peel away the protective backing from the edge of the escutcheon gasket and slide the gasket onto the upper escutcheon post Press the gasket into place so the electronics board is covered For exit hardware trim reinstall the following parts in the escutcheon m mounting plate page 10 7 m lift finger page 10 5 m escutcheon gasket page 10 3 m mounting standoffs page 10 2 3 For standard locks reinstall the inside and outside escutcheons on the door For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 For exit hardware trim reinstall the escutcheon on the door See page 8 14 B A S LS G Service Manual 11 3 Maintenance REPLACING OR UPGRADING THE BATTERY PACK To replace the four cell battery pack for a standard B A
117. eshooting 8 B A S LS G Service Manual For standard locks press the escutcheon gasket into place so the electronics board is covered For exit hardware trim reinstall the following parts in the escutcheon m mounting plate page 10 7 m lift finger page 10 5 m escutcheon gasket page 10 3 m mounting standoffs page 10 2 For standard locks reinstall the inside and outside escutcheons on the door For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 For exit hardware trim reinstall the escutcheon on the door See page 8 14 12 5 Troubleshooting OPENING A STANDARD B A S I S LOCK WITH DEAD BATTERIES If you were not able to replace the batteries before they died in a standard B A S LS Lock and you cannot unlock the lock you can provide temporary power to the lock and use a valid card or PIN to unlock it Then you can access the lock s battery compartment to replace the battery pack 1 To provide temporary power to the lock connect the programming cable with an external battery pack connected to the lock s communication port Although the serial cable and PDA do not need to be connected to the programming cable it will not cause a problem if they are connected 8 Communication port _ s Programming cable kh Battery pack Figure 12 2 Connecting the programming cable to the lock 2 To unlock the lock use a va
118. essary If you need to service See Escutcheon gasket page 9 2 Lens covers page 9 3 Harness clamp page 9 4 Upgrade cable page 9 5 Sensor harness or conversion harness page 9 6 Primary harness page 9 7 Control electronics board page 9 10 Reader assembly page 9 17 Note When servicing components always test that the lock works properly when you re finished Servicing Standard Outside Escutcheon Parts SERVICING THE ESCUTCHEON GASKET on the control electronics board make sure that you are properly Caution grounded using an electrostatic discharge ESD protection kit Touching the control electronics board without proper grounding can damage sensitive electronic components even if you don t notice any static discharge Before you handle the control electronics board or any component Removing the 1 Remove the inside and outside escutcheons from the door For escutcheon gasket mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 2 Remove the escutcheon gasket from the escutcheon and discard the gasket Gasket Ke Figure 9 1 Removing and reinstalling the escutcheon gasket Outside escutcheon Reinstalling the 1 Peel away the protective backing from the edge of the escutcheon escutcheon gasket gasket and slide the gasket onto the upper escutcheon post Press the gasket into place on the edge of the escutcheon so the electronics board is covered 2
119. eturn lever While holding the coil of the upper auxiliary spring on the post use a pair of needle nosed pliers to pull the top shank of the spring around to rest against the inside of the case The shank should be parallel to the top of the case Note Make sure that the upper auxiliary spring does not separate and ride onto the top of the post Close and reinstall the mortise case page 6 2 6 15 Servicing Standard Mortise Case Parts Servicing the sensor Replacement kits are available for the sensor module See page 4 10 module Removing the sensor module 1 Remove and open the mortise case page 6 2 2 Remove the latch lever 3 Remove the sensor module Sensor module cables Latch lever Figure 6 10 Removing and reinstalling the sensor module FV function LH case shown Reinstalling the sensor module 1 Position the sensor module in the case and route the cables as shown in Figure 6 10 2 Reinstall the latch lever 3 Close and reinstall the mortise case page 6 2 6 16 B A S LS G Service Manual Servicing Standard Mortise Case Parts Servicing the Removing the deadbolt turn knob hub and spacer deadbolt turn knob Remove and open the mortise case page 6 2 hub and spacer 2 Remove the latch lever See Figure 6 10 3 Pull the deadbolt spring away from the turn knob hub and remove the turn knob hub from the case See Figure 6 11 4 Grasp the deadbolt by the post and re
120. following parts locking plate m escutcheon from the door page 8 13 m mounting standoffs page 10 2 escutcheon gasket page 10 3 m lift finger page 10 4 m mounting plate page 10 6 m lever return springs page 10 8 m motor assembly page 10 14 2 Slide the locking plate out of the escutcheon See Figure 10 10 Locking plate Figure 10 10 Removing and reinstalling the locking plate 10 18 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the 1 Slide the locking plate into position as shown in Figure 10 11 Make locking plate sure that the locking lever of the motor assembly is inserted through the locking plate Locking plate Locking lever Figure 10 11 Reinstalling the locking plate 2 Reinstall the following parts motor assembly page 10 15 lever return springs page 10 8 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 B A S LS G Service Manual 10 19 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE YOKE Each time you service the yoke you need to replace the following parts with new parts escutcheon gasket C64564 cable tie lift finger screw page 4 9 mounting plate screws page 4 9 4 shoulder screws page 4 10 _ Removing the yoke Remove the following parts m escutcheon from the door page 8 13 m mounting
121. g bent shank up onto the hollow post on the deadlocking lever Then place the deadlocking spring bent shank down on top of the auxiliary bolt spring The center of both spring coils should rest around the hollow post Position the long straight shank of the auxiliary bolt spring so it rests between the solid post on the deadlocking lever and the hubs Position the short straight shank of the deadlocking spring against the U shaped latchbolt rod support While holding the springs on the post grasp the bent shanks of both springs and fit them into the top groove on the auxiliary bolt The spring tension should push the bolt toward the front of the case B A S LS G Service Manual Servicing Standard Mortise Case Parts Turning over the latchbolt 1 Remove the latch lever See Figure 6 8 2 Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Grasp the latchbolt by the square shaped tail and pull the latchbolt up and out of the case 3 Turn over the latchbolt and rotate the anti friction latch lever into position See Figure 6 7 Place the latchbolt in the case Anti friction latch lever Latchbolt Figure 6 7 Latchbolt with anti friction latch lever in position 4 Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Rest the latchbolt rod into the U shaped support Release the grommet It should snap into place Note 1 If you can pull the square
122. g Standard Mortise Case Parts SERVICING THE MORTISE CASE Removing and opening the mortise 6 2 case Closing and reinstalling the mortise case L 2 3 Remove the inside and outside trim from the door Instructions begin on page 5 1 From the edge of the door remove the two case mounting screws Remove the case from the door Mortise cavity Mortise case Bevel adjusting screw ae Case aN mounting D i screws i i Location of bevel Sensor amp motor adjusting screw wire hole and wires Figure 6 1 Removing and reinstalling the mortise case 4 5 _ Set the case on a flat surface Remove the case cover screw from the mortise case spacer Remove the case spacer Remove the remaining four case cover screws Carefully remove the case cover Many parts are spring loaded and may shift Route the motor and sensor wires through the openings in the case Place the case cover on the case and install the four case cover screws Install the mortise case spacer and the case cover screw Insert the mortise case into the mortise cavity while feeding the sensor and motor wires into the mortise cavity and out the sensor amp motor wire hole to the inside of the door Note If the armored front of the mortise case is not flush with the door edge remove the case and loosen the screws at the top and bottom of the case Adjust the bevel of the armored front
123. gure 9 7 Disconnecting the sounder and com port from the outside escutcheon _ Reinstalling the Connect the primary wire harness to the J3 connector on the primary harness electronics board 2 Remove the backing from the adhesive tape and apply the tape to the escutcheon 3 Press the sounder in place on the tape 9 8 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts 4 Slide the com port into place in the escutcheon and tighten the nut See Figure 9 8 Sounder fo B Close up of the bottom edge of the escutcheon showing the com port in position Z Nut Spacer Com port i Figure 9 8 Connecting the sounder and com port to the outside escutcheon 5 Reinstall the following parts m harness clamp page 9 4 m escutcheon gasket page 9 2 m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 B A S LS G Service Manual 9 9 Servicing Standard Outside Escutcheon Parts SERVICING THE CONTROL ELECTRONICS BOARDS Replacement kits are available for control electronics boards See page 4 5 Note To determine whether a lock has a B A S LS G or B A S LS V control electronics board look at the label on the center of the board B A S LS G is labeled as BAGLKS B A S I S V is labeled as BA_LKS Removing the 1 Remove the following parts magnetic stripe m inside and outside
124. he battery pack a Remove the battery pack from the battery compartment b Disconnect the battery pack from the battery connector on the wire harness Inside escutcheon Figure 7 7 Removing the battery pack four cell pack shown 4 Remove the escutcheons a Remove the combination mounting screw and standard mounting screw from the inside escutcheon Inside escutcheon mg Standard escutcheon screw Figure 7 8 Removing the escutcheon 7 6 B A S LS G Service Manual Servicing Cylindrical Parts b Remove the inside escutcheon from the door c From the inside of the door disconnect the motor connector on the chassis from its mating connector on the wire harness 777 Inside of door Figure 7 9 Disconnecting the motor connector d Remove the bushings trim hole inserts and hub washers from each side of the door Note Trim hole inserts and hub washers are used only for locks with brass escutcheons Trim hole inserts Bushings Hub washers Figure 7 10 Removing the bushings trim hole inserts and hub washers B A S LS G Service Manual 7 7 Servicing Cylindrical Parts e Remove the outside escutcheon from the door feeding the motor connector out the harness hole When removing the outside escutcheon make sure that the harnesses A are not rubbed across any sharp edges or over any surface that could Caution damage their sleeving or wire insulation Reinstalling the inside and ou
125. i xg Standard ernir mounting screw Inside of door Figure 14 Securing the escutcheons 14 Secure escutcheons 1 Position the inside and outside escutcheons on the door 2 Making sure that the escutcheons do not pinch the wires secure the escutcheons to the door Do not tighten the screws completely Use the combination mounting screw in the upper trim hole and the standard mounting screw in the lower trim hole 10 BEST ACCESS SYSTEMS Indianapol is Indiana Installing the lock Installation Instructions for B A S 1 S Mortise Locks 15 Install battery pack 1 Connect the battery pack to the battery connector on the wire harness inside the battery compartment Note The battery connection has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe Caution When connecting the battery pack make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated 2 Place the battery pack inside the battery compartment so that the foam will face the battery compartment door Caution When routing the battery wires make sure the wires are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation Inside escutcheon Inside of door Figure 15 Connecting the battery pack BEST ACCESS SYSTEMS 11 Indianapolis Ind
126. iana Installation Instructions for B A S 1 S Mortise Locks Completing the installation 16 Install inside and outside levers ay pat i 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely 2 With the handle pointing toward the door hinges Location insert the outside lever and spindles assembly into the ofset lock from the outside of the door 1 screw Pn ae 3 Slide the inside lever onto the inside spindle and secure it with the set screw 4 Making sure that the core is positioned properly in the outside escutcheon EV and FV only and the escutcheons are aligned properly on the door tighten the escutcheon mounting screws Note f a core is not available you can use the cylinder Figure 16 Installing the levers wrench ED211 to help you align the core opening in the escutcheon 5 Turn the levers to check that they operate smoothly 12 BEST ACCESS SYSTEMS Indianapolis Indiana Completing the installation Installation Instructions for B A S I S Mortise Locks Install battery compartment door 1 Making sure that the battery compartment door does not pinch any wires insert the tabs of the battery compartment door into its mating slots and swing the door closed 2 Usea T15 TORX bit driver to secure the battery compartment door with the security screw Tighten firmly 18 Install mortise case faceplate 1 Secure the mortise case faceplate to the mortise case wi
127. ics board ff T mounting screw used for harness clamp Outside escutcheon Figure 9 10 Removing and reinstalling the smart card control electronics board 3 Flip up the control electronics board 9 12 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts Reinstalling the smart card control electronics board A Caution A Caution 4 Slide open the flex cable connector and disconnect the flex cable Set aside the electronics board See Figure 9 11 ee ae Flex cable connector O O E ex cable Back of electronics F T Figure 9 11 Disconnecting the flex cable from the smart card control electronics board 1 If you are installing a new control electronics board pull down on the backup battery tab and remove it from the outside escutcheon to turn on the backup battery For the lock to operate properly you must remove the backup battery tab Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction 2 Insert the flex cable into the connector on the back of the electronics board See Figure 9 12 3 Slide closed the flex cable connector B A S LS G Service Manual 9 13 Servicing Standard Outside Escutcheon Parts 4 Flip down the electronics board and position it in the escutcheon so the LEDs fit into the retaining rings Black part of the connector
128. installing parts in each section of this chapter Begin with the B A S 1 S escutcheon page 8 14 m To service an individual part see the section for that part The instructions refer to other sections as necessary If you need to service See Battery cover page 8 2 Battery pack page 8 4 Battery bracket page 8 6 Exit hardware page 8 8 Core for EV function only page 8 9 Cylinder for EV function only page 8 10 Escutcheon page 8 13 Note When servicing parts always test that the lock works properly when you re finished Servicing Exit Hardware Trim Parts SERVICING THE BATTERY COVER Removing the 1 Use aT15 TORX driver to remove the security screws from the battery cover battery cover 2 Remove the battery cover from the battery bracket Location of knockout Security screws Location of knockout inside of door Figure 8 1 Removing and reinstalling the battery cover on the battery bracket 8 2 B A S LS G Service Manual Servicing Exit Hardware Trim Parts Reinstalling the 1 Jf installing a new battery cover with a surface rod exit device battery cover B A S LS G Service Manual remove the knockouts for the rod from the battery cover See Figure 8 1 Making sure that the battery cover does not pinch any wires place the cover over the bracket Use a T15 TORX bit driver to secure the battery compartment cover with the security screws Tighten firmly See Figure 8 1
129. into the lever with the control key 5 Rotate the control key 15 degrees to the left and withdraw the key Caution The control key can be used to remove cores and to access doors Provide adequate security for the control key 18 Install battery compartment door 1 Making sure that the battery compartment door does not pinch any wires insert the tabs of the battery compartment door into its mating slots and swing the door closed 2 UseaT15 TORX bit driver to secure the battery compartment door with the security screw Tighten firmly Core Blocking eee plate Throw es member Figure 17a Installing the blocking plate and throw member Throw member Core a a WS key Lai screw Figure 18 Installing the battery compartment door BEST ACCESS SYSTEMS 11 Indianapolis Indiana Installation Instructions for B A S I S Cylindrical Locks Completing the installation 19 Test lock To test the lock for proper operation before the lock is programmed use the temporary operator card that came with the lock This card is for temporary use only After permanent cards have been programmed for the lock the temporary card should be deleted 1 Use the temporary operator card to activate the lock When the lock detect the presence of a card for the first time it performs a series of diagnostic self tests If no problem is detected the lock responds with 4 red LED flashes simultaneous with 4 green
130. ion lock Note For a description of lock functions see page 2 2 Order these parts kits and perform the tasks below inside escutcheon part number B60768 faceplate part number D34095 sensor harness kit part number 1833728 NV to LV sensor module kit part number 1833885 EV to FV 1838747 NV to LV deadbolt part number B35035 turn knob hub assembly includes hub and spacer part number A35000 Remove all of the trim parts from the door by performing all of the steps for removing parts in each section of Chapter 5 Begin with the levers page 5 2 Remove and open the mortise case page 6 2 Install the following parts in the mortise case m sensor module page 6 16 m deadbolt page 6 18 m turn knob hub assembly page 6 18 For NV to LV conversions install the sensor harness kit in the outside escutcheon Close and reinstall the mortise case page 6 2 Reinstall all of the trim parts onto the door including the new inside escutcheon and faceplate by performing all of the steps for reinstalling parts in each section of Chapter 5 Begin with the cylinder page 5 17 To remove a deadbolt you can convert an FV function lock to a EV function lock or an LV function lock to an NV function lock Note For a description of lock functions see page 2 2 Order these parts kits and perform the tasks below inside escutcheon part number B60778 sensor module part number B60794 FV to EV faceplate p
131. ions for B A S 1 S Mortise Locks H Make motor and sensor connections From the inside of the door make the motor connection the key override sensor connection EV and FV functions and the deadbolt sensor connection FV and LV functions Note 1 t is physically possible to connect the key override sensor connector from the mortise case to the battery connector from the wire harness To avoid this mistake connect only the connectors with matching wire colors Note 2 The upgrade cable is used for reprogramming the lock s firmware without removing the lock from the door This cable does not connect to a mating lock connector Caution When making the motor connection and sensor connections make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated Wire connection Colors No a No of wires pins Motor Yellow 2 2 Gray Key override sensor Gray 2 3 Deadbolt sensor Blue 2 3 t Key override sensing is optional for 35HG and standard for 35HBV Inside of door Motor connection Upgrade cable Deadbolt sensor connection Key override sensor connection Figure 13 Making the motor connection and sensor connections BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for B A S 1 S Mortise Locks Installing the lock Inside escutcheon gy Za Combination i mounting screw 8 f
132. ise locks or not shown B55168 1 15 keyed lever handle cylindrical locks 2 See magnetic stripe 1 Magnetic stripe reader reader kits page 4 4 BG60321 1 Reader gasket 4 D62506 1 35HG brass outside escutcheon with key EV and FV functions or not shown D62508 1 35HG brass outside escutcheon for use with non BEST cores EV and FV functions or not shown D62505 1 35HG brass outside escutcheon without key CLV and NV functions or not shown D62507 1 9KG brass outside escutcheon assembly WV function or not shown C60445 1 35HG zinc outside escutcheon with key EV and FV functions or not shown C60406 1 35HG zinc outside escutcheon for use with non BEST cores EV and FV functions or not shown C60446 1 35HG zinc outside escutcheon without key LV and NV functions or not shown C60449 1 9KG zinc outside escutcheon assembly DV function 5 See lens cover kit 2 Lens cover page 4 6 6 See screw kits 4 Reader assembly mounting screw page 4 7 7 See primary harness 1 Tape for mounting the sounder kit page 4 6 8 See magnetic stripe 1 Magnetic stripe control electronics board control electronics assembly with backup battery kit page 4 5 9 See backup battery 1 Backup battery kit page 4 5 10 See upgrade cable 1 Upgrade cable kit page 4 6 11 See sensor harness 1 Sensor harness kit page 4 6 12 See primary harness 1 Primary harness kit page 4 6 13 See screw kits 2 Electronics board mounting screw page 4 7 14 BG63294 1 Harness cl
133. ks page 8 9 cylinder for EV function locks page 8 11 for a Precision Hardware rim or rod exit device installation or page 8 10 for a mortise exit device installation Note If removing the escutcheon for a Von Duprin EV function rim or rod exit device installation you cannot remove the cylinder from the escutcheon until you have removed the escutcheon from the door See page 8 12 2 Remove the escutcheon from the door feeding the battery connector and com port out the harness hole li Battery connector Com port Harness hole B A S 1 S escutcheon Ld aar CT Figure 8 10 Removing and reinstalling the escutcheon B A S LS G Service Manual 8 13 Servicing Exit Hardware Trim Parts Reinstalling the escutcheon A Caution A Caution A Caution 8 14 1 Ifinstalling an escutcheon for a Von Duprin EV function rim or rod exit device reinstall the cylinder in the escutcheon See page 8 12 2 If installing a new B A S I S escutcheon activate the backup battery a b Locate the backup battery tab on the inside of the B A S LS escutcheon Pull down on the tab and remove it from the B A S LS escutcheon to turn on the backup battery For the lock to operate properly you must remove the backup battery tab Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction 3 From the outside of the door feed the
134. lations not shown D64634 1 Mounting plate for Von Duprin installations 25 See screw kits 5 Mounting plate screw page 4 7 26 See screw kits 6 Mounting standoff page 4 7 27 C64564 1 Escutcheon gasket 28 C64560 1 Battery bracket 29 BG60726 1 Battery pack 30 See screw kits 2 Battery bracket screw page 4 7 31 C64559 1 Battery cover 32 See screw kits 1 Battery cover screw TORX with post head page 4 7 B A S LS G Service Manual Exit Hardware Trim Functions and Parts CYLINDERS AND RELATED COMPONENTS Mortise cylinder and related components diagram Figure 3 4 Mortise cylinder and related components diagram Mortise cylinder Refer to Figure 3 4 and the table below to find the part you need and related 5 E O components parts tem art no ty Description list 1 B35173 1 7 pin cylinder assembly 2 A06280 1 Cylinder ring 3 12 B A S LS G Service Manual Exit Hardware Trim Functions and Parts Rim cylinder and related components diagram Figure 3 5 Rim cylinder and related components diagram Rim cylinder and Refer to Figure 3 5 and the table below to find the part you need related components parts list Item Partno Oty Description 1 B00689 1 7 pin cylinder assembly 2 C13910 1 Clamp plate 3 A14533 2 Mounting screws not shown A64635 1 Mounting sleeve a For Von Duprin rim and rod applications only B A S LS G Service Manual 3 13 Exit Hardware Trim Functions and Parts LEVER
135. lected mode remains in effect until you restore the lock to timezone control by setting the online mode to Automatic For example during an emergency you might set a lock s online mode to Unlocked so that emergency personnel can access the room When the emergency is over you can set the lock s online mode to Automatic to restore timezone control The following online modes are available m Automatic The lock is under timezone control m Card Any valid card in the lock s database can access the lock m Card and PIN Any valid card and PIN combination programmed in the lock s database can access the lock m Card or PIN Any valid card or PIN programmed in the lock s database can be used to access the lock Facility Code Any card or PIN with a valid facility code can access the lock m Locked The door is locked All cards and PINs are denied access m Unlocked The door is unlocked To change a lock s online mode perform these steps 1 If you are already viewing diagnostics information for the lock go to step 2 If you are not viewing diagnostics information for the lock perform step 1 through step 7 on page 11 14 2 From the B A S LS Transport Diagnostics window on the PDA tap Diagnostics then Set Online Mode then the mode that you want See Figure 11 12 A confirmation message appears 3 Select OK 4 When you have finished using diagnostics features perform step 8 through step 10 on page 11
136. lid operating card for the lock 3 Replace the lock s battery pack See page 11 4 4 Disconnect the programming cable from the lock 12 6 B A S LS G Service Manual Troubleshooting RESPONDING TO PROBLEMS The table below summarizes the possible causes for certain problems based on visible and audible signals LEDs sounder and whether access is granted or denied The causes of failure are listed in the order of likelihood The most likely cause is first and so forth Another helpful tool to use when troubleshooting a standard B A S LS Lock or EX Series Exit Hardware Trim is the lock s history of events Appendix A lists the types of events recorded in the history and their meaning For information about retrieving and viewing history records see the B A S LS Transport User s Guide 163307 See page 12 2 for a visual and audible response quick reference LEDs Sounder Access Possible causes include You should Green Granted Condition is normal for a valid flashes card or PIN 3 short Denied a Card was used but not Try using the card again tones removed soon enough b Variable card format error Check the variable card format occurred Red 3 short Denied a Card number is invalid Check the access privileges flashes tones b Timezone is invalid Check the access privileges c For a standard mortise lock Either program the deadbolt override card does not have the privilege fo
137. ll pack shown 11 6 Reinstalling the battery door eight cell door shown 11 7 Removing and reinstalling the battery cover on the battery bracket 11 8 Removing and reinstalling the battery pack 11 8 Connecting the sensor harness to the electronics board 11 10 Removing the V Series sensor switch assembly 11 11 B A S I S G Service Manual Figures B A S 1 S Transport Diagnostics window and Diagnostics Codes window 11 13 Connecting the PDA to a standard lock 11 15 Locating the communication port for exit hardware trim 11 15 Starting B A S I S Transport 11 16 Disconnecting the programming cable from the lock 11 17 TROUBLESHOOTING Enabling communications with the password override button escutcheon for standard mortise lock shown 12 4 Connecting the programming cable to the lock 12 6 B A S LS G Service Manual xv Figures xvi B A S 1 S G Service Manual GETTING STARTED INTRODUCTION B A S 1 S G Service Manual The B A S LS G Service Manual contains essential information to help you maintain your B A S I S G Locks and EX Series Exit Hardware Trim Throughout this manual the term standard B A S LS G Locks is used to refer to 35HG Mortise Locks and 93KG 95KG Cylindrical Locks The term EX Series Exit Hardware Trim refers to EXG Exit Hardware Trim B A S I S EX Series Exit Hardware Trim is available for use with the following types of exit devices manufactured by Precision Hardware 1000 Series and 2
138. lock 11 4 Reinstalling the battery pack for a standard lock 11 6 Removing the battery pack for exit hardware trim 11 8 Reinstalling the battery pack for exit hardware trim 11 9 Adding key override sensing to Standard B A S I S Mortise Locks 11 10 Performing diagnostics using a PDA 11 13 Diagnostics overview 11 13 Viewing diagnostics information 11 14 Changing a lock s online mode 11 18 Unlocking a door temporarily 11 19 Resetting the use count 11 19 Clearing the diagnostics code 11 20 TROUBLESHOOTING 12 1 Visual and audible response quick reference 12 2 Enabling communications without a card or password 12 3 Opening a standard B A S I S Lock with dead batteries 12 6 Responding to problems 12 7 Lock HISTORY EVENT TYPES A 1 INSTALLATION INSTRUCTIONS B 1 INDEX C 1 B A S LS G Service Manual ix Contents x B A S 1 S G Service Manual FIGURES GETTING STARTED System overview diagram 1 3 Mortise lock overview diagram 1 4 Cylindrical lock overview diagram 1 4 STANDARD FUNCTIONS AND PARTS Understanding mortise function drawings 2 2 Understanding the cylindrical function drawing 2 4 Cylindrical chassis diagram 2 18 Other cylindrical lock components 2 20 EXIT HARDWARE TRIM FUNCTIONS AND PARTS Mortise cylinder and related components diagram 3 12 Rim cylinder and related components diagram 3 13 Levers diagram 3 14 SHARED STANDARD AND EXIT HARDWARE TRIM PARTS Other system components diagram 4 11 SERV
139. low the instructions provided by the exit hardware manufacturer BEST ACCESS SYSTEMS Vertical centerline of lock i t Trim template Te H r Horizontal centerline i of lock Outside of door Figure 1 Indianapolis Indiana Positioning the B A S I S trim template Installation Instructions for B A S I S EX Series Exit Hardware Trim Preparing the door T p aiii 5 Drill holes and mortise door surface Caution Check for the correct lock function hand and bevel before drilling o 1 Drill the trim holes listed below follow the instructions i e i on the trim template See Figure 2 or Figure 3 and Figure 4 o o m battery bracket hole 7 16 diameter through door m battery bracket harness hole 7 8 diameter through door i m escutcheon mounting holes 7 16 diameter i Te through door Pe ace m optional cylinder hole Outside of LHRB Joor T gt D utside of RHRB door 1 3 8 diameter for use with Precision Hardware exit devices Figure Drilling the trim holes for use with 2 diameter for use with Von Duprin exit devices Precision Hardware exit hardware for rim and vertical rod exit devices through door for mortise exit devices from outside into mortise cavity T pooo agii drill for EV function only iina _ m lift finger slot for Precision Hardware exit devices i
140. move the deadbolt from the case 5 Remove the turn knob hub spacer from the case Deadbolt post AL Deadbolt Turn knob hub Turn knob hub spacer Figure 6 11 Removing the deadbolt turn knob hub and spacer FV function LH case shown B A S LS G Service Manual 6 17 Servicing Standard Mortise Case Parts Reinstalling the deadbolt turn knob hub and spacer 1 Position the turn knob hub spacer so that the tail fits under the case support See Figure 6 12 Insert the deadbolt into the case spring side up so the bolt fits though the opening in the armored front Insert the turn knob hub into the turn knob hub spacer so that the tail of the turn knob hub is positioned against the deadbolt as shown in Figure 6 12 Position the spring on the deadbolt against the turn knob hub as shown in Figure 6 12 Reinstall the latch lever Close and reinstall the mortise case page 6 2 Turn knob hub spacer Turn knob hub Case support Deadbolt spring Figure 6 12 Positioning the turn knob hub and deadbolt spring 6 18 B A S LS G Service Manual Servicing Standard Mortise Case Parts Servicing the Removing the cylinder clamp plate cylinder clamp plate 1 Remove and open the mortise case page 6 2 2 Remove the cylinder clamp plate from the case Cylinder clamp plate Figure 6 13 Removing and reinstalling the cylinder clam
141. mp Throw Members 756093 Removing the core 1 Insert the control key into the core and rotate the key 15 degrees to and throw member the right 2 Remove the core and throw member from the lever Core eo es plate Throw member AL Figure 7 1 Removing the core and throw member Reinstalling 1 Install the blocking plate onto the throw member the core and throw member You must use the blocking plate to prevent unauthorized access Caution 2 Insert the control key into the core and rotate the key 15 degrees to the right 3 Insert the throw member into the core 4 Insert the core and throw member into the lever with the control key 5 Rotate the control key 15 degrees to the left and withdraw the key The control key can be used to remove cores and to access doors A Provide adequate security for the control key Caution Throw member Core Control HN gt lt See Figure 7 2 Reinstalling the core and throw member 7 2 B A S LS G Service Manual Servicing Cylindrical Parts SERVICING THE LEVERS Removing the levers Removing the keyed lever 1 Remove the core and throw member page 7 2 2 Insert a flat blade screwdriver into the figure 8 core hole and into the lever knob keeper 3 Press the screwdriver blade in the direction of the arrow shown in Figure 7 3 Note You will not be able to remove the lever if the screwdriver blade is inserted too far past the keeper 4 Slide the lever off of
142. n example of the diagnostics information provided The table below describes each of the fields in the Diagnostics window A BASIS Transport 3 42p Firmware ID BA_LKS Version 1 00 Diagnostics Codes Diagnostics Code 0x0001 Ox0001 Reset Normal Online Mode AUTOMATIC Use Count D Main Battery Backup Battery BAD Diagnostics Yiew Help E Figure 11 12 B A S I S Transport Diagnostics window and Diagnostics Codes window This field Shows Firmware ID Version Diagnostics Code B A S LS G Service Manual ID indicating the type of firmware in the lock Technical support personnel may ask you to provide this information The B A S I S G firmware ID is BAGLKS The B A S I S V firmware ID is BA_LKS Version number of the lock s firmware Technical support personnel may ask you to provide this information Hexadecimal number indicating firmware conditions such as firmware resets that have occurred at the lock since the diagnostics code was last cleared The code 0x00 means no conditions have occurred To view the meaning of the code tap the more button The Diagnostics Codes window shows each active diagnostics code and its meaning See Figure 11 12 Tap the close button CX to close this window Technical support personnel may ask you to provide this information To clear the diagnostics code see page 11 20 11 13 Maintenance Viewing diagnostics 11 14
143. n page 9 15 dual validation 2 Reinstall the following parts control electronics primary harness page 10 10 board m m mounting plate page 10 7 m lift finger page 10 5 m escutcheon gasket page 10 3 m mounting standoffs page 10 2 m escutcheon on the door page 8 14 SERVICING THE READER ASSEMBLIES Replacement kits are available for the reader assemblies See page 4 4 Each time you service the reader assembly you need to replace the following parts with new parts m escutcheon gasket C64564 m cable tie m lift finger screw page 4 9 m mounting plate screws page 4 9 Removing the 1 Remove the following parts magnetic stripe reader assembly escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 primary harness page 10 10 electronics board page 10 10 2 Perform steps 2 and 3 starting on page 9 17 Reinstalling the 1 Perform steps 1 and 2 on page 9 19 magnetic stripe 2 Reinstall the following parts reader assembly m electronics board page 10 11 m primary harness page 10 10 m mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 10 12 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts Removing the smart 1 card reader assembly Reinstalling the 1 smart ca
144. nc outside escutcheon without key LV and NV functions or not shown C60449 1 9KG zinc outside escutcheon assembly CV function 5 See lens cover kit 2 Lens cover page 4 6 6 See screw kits 4 Reader assembly mounting screw page 4 7 7 See primary harness 1 Tape for mounting the sounder kit page 4 6 8 See smart card 1 Smart card control electronics board assembly control electronics with backup battery kit page 4 5 9 See backup battery 1 Backup battery kit page 4 5 10 See upgrade cable kit 1 Upgrade cable page 4 6 11 See sensor harness 1 Sensor harness kit page 4 6 12 See primary harness 1 Primary harness kit page 4 6 13 See screw kits 2 Electronics board mounting screw page 4 7 14 BG63294 1 Harness clamp 15 A60725 1 Outside escutcheon gasket 16 1818846 2 Bushing B A S LS G Service Manual Standard Functions and Parts Item Part No Oty Part 17 B61439 2 Trim hole insert 18 BG60726 1 Battery pack or not shown B62101 1 Eight cell battery pack 19 C80894 1 35HG brass inside escutcheon with turn knob CFV and LV functions or not shown D62104 1 35HG brass inside escutcheon without turn knob for CEV and NV functions or not shown D62102 1 9KG brass inside escutcheon DV function or not shown B60768 1 35HG zinc inside escutcheon with turn knob CFV and LV functions or not shown B60778 1 35HG zinc inside escutcheon without turn knob for CEV and NV functions or not shown B60749 1 9KG zinc inside escutcheon CV fu
145. nction 20 See screw kits 1 Lower escutcheon screw page 4 7 21 See screw kits 1 Upper escutcheon screw page 4 7 22 A35454 1 15 inside lever assembly mortise locks or not shown B55169 1 15 plain lever handle cylindrical locks 23 BG62128 1 Battery door for brass escutcheons or not shown C61410 1 Battery door for zinc escutcheons or not shown BG62101 1 Eight cell battery door for brass escutcheons or not shown C62100 1 Eight cell battery door for zinc escutcheons 24 See screw kits 1 Battery door screw TORX with post head or page 4 7 not shown See screw kits 1 Battery door screw McGard head page 4 7 anoop Upgrade kit on page 4 5 e This item includes the battery door 2 10 See the H Series Service Manual for other lever styles See the 9K Series Service Manual for other lever styles The upgrade cable is for future use If you need to upgrade to the eight cell battery pack and door see the Eight Cell Battery B A S LS G Service Manual enue 8IMIS D STS Wd LL 2 DUAL VALIDATION READER AND TRIM EXPLODED DIAGRAM Figure 2 5 Dual validation reader and trim exploded diagram mortise shown seg pue suojouny piepuejs Standard Functions and Parts 2 12 Dual validation reader and trim parts list Refer to Figure 2 5 and the table below to find the part that you need Item Part No Qty Part 1 A35455 1 15 outside lever assembly mortise l
146. nd reader conversion information Standard Functions and Parts FUNCTION DESCRIPTIONS This section includes function descriptions grouped by the following function types m mortise m cylindrical Mortise functions The following lists describe how the latchbolt deadbolt outside lever and inside lever operate for each standard B A S LS mortise function Outside key Latchbolt aS Outside Figure 2 1 Deadbolt Turn knob G IM A valli dead latch if T Inside Understanding mortise function drawings EV Latchbolt with key override Latchbolt operated by m Outside key m outside lever unless locked by internal motor drive mechanism m inside lever Outside lever locked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Outside lever unlocked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Inside lever is always unlocked f o Ne FV Deadbolt with key override Latchbolt operated by m outside key m outside lever unless locked by internal motor drive et In mechanism FA inside lever ea Latchbolt deadlocked by auxiliary latch Deadbolt operated by m outside key m inside turn knob m Outside lever when lever is unlocked by internal m
147. nd reinstalling 10 6 mounting plate screws for EX trim part drawings for 3 3 part numbers for 4 9 mounting plate screws for standard B A S LS Locks part drawings for 2 16 part numbers for 2 17 mounting plates for standard B A S LS Locks part drawings for 2 16 part numbers for 2 17 removing and reinstalling 5 14 mounting standoffs part drawings for 3 3 part numbers for 4 9 removing and reinstalling 10 2 N NV function mortise lock function conversion 6 10 function description 2 3 O opening a lock with dead batteries 12 6 overview B A S I S system 1 2 B A S I S locks 1 4 P part drawings for EX trim dual validation reader trim 3 9 magnetic stripe card reader trim 3 3 smart card reader trim 3 6 part drawings for standard B A S I S Locks cylindrical chassis 2 18 dual validation reader trim 2 11 magnetic stripe card reader trim 2 5 mortise case 2 14 other cylindrical lock compo nents 2 20 other mortise lock components 2 16 smart card reader trim 2 8 part numbers for EX trim dual validation reader trim 3 10 magnetic stripe card reader trim 3 4 smart card reader trim 3 7 part numbers for standard B A S I S Locks cylindrical chassis 2 19 dual validation reader trim 2 12 magnetic stripe card reader trim 2 6 mortise case 2 15 other cylindrical lock components 2 20 other mortise lock components 2 16 smart card reader trim 2 9 C 3 Index PDA 11 13 primary harness for EX trim part drawings for 3
148. nder clamp plate and mounting screws See page 8 8 3 Remove the two mounting screws and the clamp plate 4 Slide the cylinder out of the door and the B A S I S escutcheon Screws Clamp plate bS ic un Sica cylinder s O Ja S Figure 8 7 Rim cylinder components Rim cylinder B A S I S escutcheon Outside ofdoor T4 Figure 8 8 Removing and reinstalling the rim cylinder for Precision Hardware installations Reinstalling the rim 1 Jf installing a new cylinder break off the new spindle to match the cylinder for length of the old spindle Precision Hardware 2 Insert the cylinder through the cylinder opening in the B A S LS installations escutcheon and into the door as shown in Figure 8 8 3 Orient the cylinder and clamp plate as shown in Figure 8 8 From the inside of the door secure the cylinder using the clamp plate and mounting screws 4 Reinstall the exit hardware See page 8 8 5 If installing a new cylinder reinstall the core See page 8 9 B A S LS G Service Manual 8 11 Servicing Exit Hardware Trim Parts Removing the rim cylinder for Von Duprin installations Reinstalling the rim cylinder for Von Duprin installations 8 12 Note The rim cylinder is used in rim and rod exit device installations 1 If replacing the cylinder remove the core See page 8 9 2 Remove the following parts m exit hardware as necessary to remove the B A S I S escutcheon page 8 8 m B A S I S escutch
149. ner Figure7 Adjusting the rose liner for the door thickness Gi Remove outside lever 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 Inserta flat blade screwdriver into the figure 8 core hole and into the lever 3 Press the screwdriver blade in the direction of the arrow in Figure 6 Note You cannot remove the lever if the screwdriver blade is inserted too far past the keeper 4 Slide the lever off of the sleeve Adjust for door thickness 1 Determine the door s thickness 2 Pull the rose locking pin and rotate the outside rose liner until the proper groove on the through bolt stud lines up with the hub face Note 1 Make sure that the locking pin fully locks into the rose liner Note 2 The lockset fits doors 13 4 to2 1 4 thick 6 BEST ACCESS SYSTEMS Indianapol is Indiana Installing the lock Installation Instructions for B A S I S Cylindrical Locks Install lock chassis and engage retractor in latch From the outside of the door insert the lock chassis into the 2 1 8 chassis hole routing the motor wire through the notch Caution Make sure that the latch tube prongs engage the chassis frame and that the latch tailpiece engages the retractor g Install through bolts and inside rose liner 1 Place the inside rose liner on the chassis aligning the holes in the rose liner with the holes prepared in the door Caution Make sure that there is cle
150. ness and use a cable tie to secure the coil To avoid damaging the harness do not put any sharp bends in it or flex it close to the connectors Failure to dress the wire harness away from the rod could damage the wire harness causing the lock s electronics to not work properly 4 Making sure that the battery cover does not pinch any wires place the cover over the bracket 5 Use a T15 TORX bit driver to secure the battery compartment cover with the security screws Tighten firmly See Figure 11 7 B A S LS G Service Manual 11 9 Maintenance ADDING KEY OVERRIDE SENSING TO STANDARD B A S I S MORTISE LOCKS You can add key override sensing to a FV or EV function B A S LS Mortise Lock that was m ordered without the key override sensing option or m upgraded from a V Series Mortise lock Note For a description of lock functions see page 2 2 Order the following parts and perform the tasks below sensor harness kit part number 1833728 sensor module with deadbolt and key override kit FV function part number 1833885 or m sensor module with key override kit EV function part number 1833927 1 Remove the inside and outside trim from the door page 5 3 2 If the lock has a sensor harness remove it See Figure 11 9 For complete instructions see page 9 6 3 Connect the new sensor harness For complete instructions see page 9 6 Electronics board a
151. ng and reinstalling 6 17 deadlocking lever part drawings for 2 14 part numbers for 2 15 deadlocking spring part drawings for 2 14 part numbers for 2 15 documentation package 1 6 dual validation reader for EX trim part drawings for 3 9 part numbers for 4 4 dual validation reader for standard B A S LS Locks part drawings for 2 11 part numbers for 4 4 dual validation reader trim for EX trim part drawings for 3 9 part numbers for 3 10 dual validation reader trim for standard B A S 1 S Locks part drawings for 2 11 part numbers for 2 12 DV function cylindrical lock function description 2 4 E electronics board mounting screw for EX trim part drawings for 3 3 part numbers for 4 7 electronics board mounting screw for standard B A S I S Locks part drawings for 2 5 part numbers for 4 7 enabling communications without a card or password 12 3 escutcheon for EX trim part drawings for 3 3 part numbers for 3 4 removing and reinstalling 8 13 escutcheon gasket for EX trim part drawings for 3 3 part numbers for 3 5 removing and reinstalling 10 3 escutcheon gasket for standard B A S LS Locks part drawings for 2 5 part numbers for 2 6 removing and reinstalling 9 2 escutcheons for standard B A S LS Locks part drawings for 2 5 part numbers for 2 6 removing and reinstalling 5 3 7 5 EV function for EX trim function description 3 2 EV function mortise lock function conversion 6 10 function description 2 2 exit hardware removing
152. not connected Motor connector oe Inside of door Figure 7 14 Connecting the motor connector B A S LS G Service Manual 7 11 Servicing Cylindrical Parts 5 Secure the escutcheons a Position the inside and outside escutcheons on the door b Making sure that the escutcheons do not pinch the wires secure the escutcheons to the door but do not tighten Use the combination mounting screw at the upper trim hole and the standard mounting screw at the lower trim hole Inside escutcheon Standard mounting screw Figure 7 15 Securing the escutcheons 7 12 B A S LS G Service Manual Servicing Cylindrical Parts 6 Reinstall the battery pack a Connect the battery pack to the battery connector on the wire harness inside the battery compartment Note The battery connection has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe When connecting the battery pack make sure m there are no loose wire connections where the wires are inserted Caution into the connectors m the connectors are firmly mated b Place the battery pack inside the battery compartment Note For the four cell battery pack position the battery so that the foam will face the battery door across any sharp edges or over any surface that could damage their When routing the battery wires make sure the wires are not routed Caution Figure 7 16 B A S 1 S G Servic
153. ny other person or entity with respect to any liability loss or damage caused or alleged to be caused directly or indirectly by this publication The Best Access Systems logo and B A S I S are registered trademarks of Best Lock Corporation The Life Safety Code is a registered trademark of the National Fire Protection Association Von Duprin is a registered trademark of Von Duprin Inc Lubriplate is a registered trademark of Fiske Brothers Refining Company Written and designed by Best Access Systems and Avalon Group Inc Indianapolis Indiana T63300 Rev A 1821749 ER 7991 6 July 2002 CONTENTS FIGURES XI GETTING STARTED 1 1 Introduction 1 1 B A S LS G product overview 1 2 System overview 1 2 Mortise lock overview 1 4 Cylindrical lock overview 1 4 Certifications and standards 1 5 B A S LS G Locks 1 5 Mortise locks 1 5 Cylindrical locks 1 5 Exit hardware trim 1 5 Documentation package 1 6 Technical support 1 8 Support services 1 8 Telephone technical support 1 8 STANDARD FUNCTIONS AND PARTS 2 1 Function descriptions 2 2 Mortise functions 2 2 Cylindrical function 2 4 Trim components 2 5 Magnetic stripe reader and trim 2 5 Smart card reader and trim 2 8 Dual validation reader and trim 2 11 B A S LS G Service Manual iii Contents Mortise components 2 14 Cylindrical components 2 19 Cylindrical chassis 2 19 Other cylindrical lock components 2 21 EXIT HARDWARE TRIM FUNCTIONS AND PARTS 3 1 Func
154. o cut a cable tie if one was used to dress the wire harness inside the battery bracket 4 Disconnect the battery pack from the battery connector on the wire harness Battery holder inside bracket Figure 11 8 Removing and reinstalling the battery pack B A S LS G Service Manual Maintenance Reinstalling the battery pack for exit hardware trim A Caution A Caution A Caution Note Replacement battery packs are shipped with foam attached but foam is not needed for EX Series Exit Hardware Trim Remove and discard the foam before installing the battery pack 1 Connect the battery pack to the battery connector on the wire harness as shown in Figure 11 8 Note The battery connector has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe When connecting the battery pack make sure there are no loose wire connections where the wires are inserted into the connectors and the connectors are firmly mated 2 Place the battery pack in the holder inside the battery bracket and dress the wire harness inside the bracket Make sure you do not damage the sleeving on the battery pack Doing so may cause the batteries to be drained 3 If reinstalling with a surface rod device dress the wire harness inside the bracket to the left of the rod so that the harness will not interfere with the movement of the rods We recommend that you loosely coil the har
155. ocking bar 22 B34043 1 Inside hub 23 B34003 1 Outside hub 24 B35490 1 Long hub lever 25 A34081 1 Hub lever spring 26 A35002 1 Deadlocking lever 27 A34315 1 Retaining ring 28 A61210 1 Auxiliary bolt spring 29 A34018 1 Deadlocking spring B A S LS G Service Manual 2 15 Standard Functions and Parts Other mortise components diagram Uy P Z Yoo FE 5 11 SI rr azie WOT ark Ba O 9 9 lL y PG ar O Figure 2 7 Other mortise components 2 16 A Wi AYA B A S LS G Service Manual Standard Functions and Parts Other mortise Refer to Figure 2 7 and the table below to find the part you need components Item Partno Qty Description parts list 1 A18991 2 Mounting plate screw 2 B35030 1 Inside mounting plate 3 B35247 1 Outside mounting plate 4 B61231 1 Cylinder for 1 3 4 2 thick doors for brass escutcheons V or FV functions not shown B61232 1 Cylinder for 2 1 4 2 1 2 thick doors for brass escutcheons V or FV functions not shown B61233 1 Cylinder for 2 3 4 3 thick doors for brass escutcheons EV or FV functions not shown B61307 1 Cylinder for 1 3 4 2 thick doors for zinc escutcheons V or FV functions not shown B61308 1 Cylinder for 2 1 4 2 1 2 thick doors for zinc escutcheons V or FV functions not shown B61309 1 Cylinder for 2 3 4 3 thick doors for zinc escutcheons EV or FV functions 5 B34380
156. ocks or not shown B55168 1 15 keyed lever handle gt cylindrical locks 2 See dual validation 1 Dual validation reader reader kits page 4 4 A60725 1 Reader gasket 4 D62506 1 35HG brass outside escutcheon with key V and FV functions or not shown D62508 1 35HG brass outside escutcheon for use with non BEST cores EV and FV functions or not shown D62505 1 35HG brass outside escutcheon without key LV and NV functions or not shown D62507 1 9KG brass outside escutcheon assembly DV function or not shown C60445 1 35HG zinc outside escutcheon with key EV and FV functions or not shown C60406 1 35HG zinc outside escutcheon for use with non BEST cores EV and FV functions or not shown C60446 1 35HG zinc outside escutcheon without key LV and NV functions or not shown C60449 1 9KG zinc outside escutcheon assembly DV function 5 See lens cover kit 2 Lens cover page 4 6 6 See screw kits 4 Reader assembly mounting screw page 4 7 7 See primary 1 Tape for mounting the sounder harness kit page 4 6 8 See dual validation 1 Dual validation control electronics board control electronics assembly with backup battery kit page 4 5 9 See backup battery 1 Backup battery kit page 4 5 10 See upgrade cable 1 Upgrade cable kit page 4 6 11 See sensor harness 1 Sensor harness kit page 4 6 12 See primary 1 Primary harness harness kit page 4 6 13 See screw kits 2 Electronics board mounting screw page 4 7 14 B63294 1 Harness clamp
157. of the B A S L S escutcheon Pull down on the tab and remove it from the B A S I S escutcheon to turn on the backup battery BEST ACCESS SYSTEMS is Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Installing the exit hardware and trim Route wire harnesses and position B A S I S escutcheon 1 From the outside of the door feed the com port and battery connector through the battery bracket harness hole as shown in Figure 6 Caution 1 When routing the connectors make sure the harnesses are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation Caution 2 Do not put too much strain on the wire harness either by pulling too hard on it or by dangling the escutcheon from it 2 Rest the B A S I S escutcheon on the door by inserting the trim studs into the mounting holes BEST ACCESS SYSTEMS Battery Battery i connector i Com port L bracket harness hole B A S L S escutcheon Outside of door Figure6 Feeding the wire harness connectors through the battery bracket harness hole Indianapolis Indiana Installation Instructions for B A S I S EX Series Exit Hardware Trim Installing the exit hardware and trim Rim cylinder B A S LS escutcheon Outsideofdoor Figure7 Installing the cylinder EN Clamp plate ee a gt on A the curve N Rim cylinder Figure8 Rim cylinder
158. of the mortise case to match the bevel of the door Tighten the screws and insert the mortise case back into the mortise cavity Secure the mortise case with the case mounting screws Reinstall the inside and outside trim on the door Instructions begin on page 5 1 B A S LS G Service Manual Servicing Standard Mortise Case Parts CHANGING THE HAND AND BEVEL This section describes how to change the hand and or bevel of the lock The section includes a quick reference outlines of the tasks required to change the hand and or bevel and detailed instructions for each task Each outline references the detailed instructions for each task found in Tasks for changing the hand and bevel which begins on page 6 6 Changing Review the diagram below to understand the hand and bevel of the hand and bevel door quick reference ALLL j ZZL Left hand LH Outside Right hand RH Outside Left hand reverse bevel LHRB Right hand reverse bevel RHRB Figure 6 2 Explanation of the hand and bevel of the door B A S LS G Service Manual 6 3 Servicing Standard Mortise Case Parts The following diagram and table show which components need to be turned over when changing the hand and bevel See the section that follows for instructions gt t ip Sh Outside hub N Inside hub Figure 6 3 Overview of changing the hand and bevel FV function LH case shown m Brepresents the latchbolt and auxiliary bolt m Hrepres
159. on flashes Check the battery connection For all EV and FV function locks Insert and turn the key to unlatch the door For all FV and LV function locks From the inside of the door turn the turn knob and make sure that the deadbolt operates properly BEST ACCESS SYSTEMS 15 Indianapolis Indiana Installation Instructions for B A S 1 S Mortise Locks 2002 Best Lock Corporation dba Best Access Systems T61836 Rev 1854161 ER 7991 12 February 2002 16 BEST ACCESS SYSTEMS Indianapolis Indiana soa gt HESI x wy ACCESS SYSTEMS Planning the installation Installation Instructions for B A S I S Cylindrical Locks Contents These installation instructions describe how to install your B A S 1 S G 93KG 95KG or B A S I S V 93KBV 95KBV Cylindrical Lock The following topics are covered Planning the installation sssssssssessssssessssessssssessseseess 1 Preparing the door ANd door jamb s ssesssssssessssseeeseees 2 Installing the IOCK essssssesssesssssssessssssesssssssssssssssscessesseessess 6 Completing the installation ssssssssssssesssessesssesseees 10 Site survey Use the following survey to record information about the installation site You need this information to determine how to prepare the door for the lock Door information Door handing and bevel Q Left hand LH Q Left hand reverse bevel LHRB Q Right hand RH Q Right hand reverse bevel RHRB
160. onnecting the battery pack make sure m the connectors are firmly mated Inside escutcheon attery pack Figure 11 5 Reinstalling the battery pack eight cell pack shown 2 Place the battery pack inside the battery compartment Note For the four cell battery pack position the battery so that the foam will face the battery door When routing the battery wires make sure the wires are not routed A across any sharp edges or over any surface that could damage their Caution sleeving or wire insulation 3 Making sure that the battery door does not pinch any wires insert the tabs of the battery door into its mating slots and swing the door closed 11 6 B A S LS G Service Manual Maintenance 4 Use a T15 TORX bit driver to secure the battery door with the security screw Tighten firmly Security screw a lz Figure 11 6 Reinstalling the battery door eight cell door shown B A S LS G Service Manual 11 7 Maintenance Removing the battery pack for exit hardware trim 11 8 1 Use a T15 TORX driver to remove the security screws from the battery cover See Figure 11 7 2 Remove the battery cover from the battery bracket en Security screws Inside of door Figure 11 7 Removing and reinstalling the battery cover on the battery bracket 3 Remove the battery pack from the holder inside the battery bracket See Figure 11 8 Note You might need t
161. ons describe how to install your B A S 1 S G EX Series EXG or B A S 1 S V EX Series EXBV Exit Hardware Trim B A S 1 S EX Series Exit Hardware Trim is available for use with the following types of exit devices manufactured by Precision Hardware 1000 Series and 2000 Series and Von Duprin 98 99 Series m rim m surface vertical rod m mortise m concealed vertical rod These instructions cover the following topics Planning the installation sssssssssssssssesssssesssssssessseseees 1 Preparing the doof ssssssssssssssssssssesssssssnsssssssssssesseeseess 2 Installing the exit hardware and tri 6 Completing the installation 10 Site survey Use the following survey to record information about the installation site Lock information Exit hardware type Q Rim Q Mortise Q Surface vertical rod Q Concealed vertical rod ck function Q EV With key override Q NV Without key override Door information Door handing and bevel Q Left hand reverse bevel LHRB Q Right hand reverse bevel RHRB Door type Q Wood Q Metal Door thickness L fo inches 1 3 4 to 2 1 4 t The Best Access Systems logo and B A S I S are registered trademarks of Best Lock Corporation Von Duprin is a registered trademark of Von Duprin Inc Components checklist Use the following checklist to make sure that you have the items necessary to install your B A S 1 S Exit Hardware Trim Components provi
162. oor page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 lever return springs page 10 8 yoke page 10 20 2 Remove the c clip from the lever spindle See Figure 10 13 Lever spindle Figure 10 13 Removing and reinstalling the c clip 10 22 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts 3 Remove the beam and beam roller from the lever spindle See Figure 10 14 Locking plate Lever spindle Beam Beam roller Figure 10 14 Removing and reinstalling the beam and beam roller Reinstalling the Place the beam on the lever spindle so that the slot in the beam beam and aligns with the locking plate See Figure 10 14 beam roller 2 Reinstall the c clip onto the lever spindle The orientation of the clip does not matter See Figure 10 13 3 Place the beam roller on the beam 4 Reinstall the following parts m yoke page 10 21 lever return springs page 10 8 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 B A S LS G Service Manual 10 23 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LEVER ASSEMBLY Each time you service the lever assembly you need to replace the following parts with new parts escutcheon gasket C64564 cable tie lift finger screw
163. oose hardware trim see page 10 12 b Replace the control electronics board For standard locks see page 9 10 For exit hardware trim see page 10 10 c Check the primary harness and replace the harness if necessary For standard locks see page 9 7 For exit hardware trim see page 10 9 Granted a LEDs are damaged b Control electronics board is malfunctioning c Smart card flex cable is broken a Replace the reader For standard locks see page 9 17 For exit hardware trim see page 10 12 b Replace the control electronics board For standard locks see page 9 10 For exit hardware trim see page 10 10 c Replace the smart card reader For standard locks see page 9 20 For exit hardware trim see page 10 13 B A S LS G Service Manual 12 9 Troubleshooting LEDs Sounder Access Possible causes include You should Green or Denied Smart card flex cable is hitting Install protective tape on the flex cable Red against the LED For standard locks see page 9 20 For exit flashes hardware trim see page 10 13 Red amp Denied Door failed a diagnostic self test Replace the control electronics green For standard locks see page 9 10 For exit flashes hardware trim see page 10 10 repeating The table below summarizes the possible causes for certain problems The causes of failure are listed in the order of likelihood The most likely cause is first and so fo
164. otor drive mechanism retracts only m inside lever retracts only Outside lever locked and unlocked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Gif deadbolt is thrown deadbolt override privilege is required Inside lever is always unlocked B A S LS G Service Manual Standard Functions and Parts LV Deadbolt without key override e Kal Latchbolt operated by m outside lever unless locked by internal motor drive mechanism m inside lever deadlocked by auxiliary latch Latchbolt deadlocked by auxiliary latch Deadbolt operated by m inside turn knob m Outside lever when lever is unlocked by internal motor drive mechanism retracts only m inside lever retracts only Outside lever locked and unlocked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Gif deadbolt is thrown deadbolt override privilege is required Inside lever is always unlocked NV Latchbolt without key override SS Latchbolt operated by m Outside lever unless locked by internal motor drive mechanism m inside lever Outside lever locked by m internal motor drive mechanism operated by time activated electronic signal or by valid card PIN Outside lever unlocked by m intern
165. p plate Reinstalling the cylinder clamp plate 1 Insert the cylinder clamp plate into the case so the screw is on the same side of the case as the concealed cylinder 2 Close and reinstall the mortise case page 6 2 B A S LS G Service Manual 6 19 Servicing Standard Mortise Case Parts 6 20 B A S LS G Service Manual SERVICING CYLINDRICAL PARTS This chapter contains instructions for replacing B A S LS G cylindrical parts m To remove all of the trim parts from the door perform all of the steps for removing parts in each section of this chapter Begin with the core and throw member page 7 2 m To reinstall all of the trim parts onto the door perform all of the steps for reinstalling parts in each section of this chapter Begin with the rose liners page 7 16 m To service an individual part see the section for that part The instructions refer to other sections as necessary If you need to service See Core and throw member page 7 2 Levers page 7 3 Inside and outside escutcheons page 7 5 Rose liners page 7 15 Cylindrical chassis page 7 18 Note When replacing parts always test that the lock works properly when you re finished B A S LS G Service Manual 7 1 Servicing Cylindrical Parts SERVICING THE CORE AND THROW MEMBER Note To service a core and throw member from a manufacturer other than BEST with a 9KG Lock see the Installation Instructions for 9K Non interchangeable Cores a
166. page 9 2 m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 m inside and outside escutcheons For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 m inside and outside escutcheons For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 B A S LS G Service Manual Servicing Standard Outside Escutcheon Parts SERVICING THE READER ASSEMBLIES Replacement kits are available for the reader assemblies See page 4 4 Removing the 1 Remove the following parts magnetic stripe m inside and outside escutcheons For mortise lock instructions reader assembly see page 5 3 For cylindrical lock instructions see page 7 5 escutcheon gasket page 9 2 harness clamp page 9 4 upgrade cable page 9 5 sensor harness page 9 6 primary harness step 2 page 9 7 electronics board page 9 12 2 Remove and save the four reader assembly mounting screws See Figure 9 14 mounting screw Figure 9 14 Removing and reinstalling the screws for the magnetic stripe reader assembly B A S LS G Service Manual 9 17 Servicing Standard Outside Escutcheon Parts 3 Remove the magnetic stripe reader assembly from the outside escutcheon sliding the reader harness through the slot in the escutcheon See Figure 9 15 Note To determine the read head track position for ordering a m
167. parts with new parts m escutcheon gasket C64564 m cable tie m lift finger screw page 4 9 m mounting plate screws page 4 9 Removing the lens 1 Remove the following parts covers escutcheon from the door page 8 13 mounting standoffs page 10 2 lift finger page 10 4 mounting plate page 10 6 2 Perform step 2 on page 9 3 m 7 m escutcheon gasket page 10 3 m m Reinstalling the lens 1 Perform steps 1 and 2 on page 9 3 covers 2 Reinstall the following parts m mounting plate page 10 7 escutcheon gasket page 10 3 lift finger page 10 5 mounting standoffs page 10 2 escutcheon on the door page 8 14 SERVICING THE PRIMARY HARNESS A replacement kit is available for the primary harness See page 4 10 Each time you service the primary harness you need to replace the following parts with new parts m escutcheon gasket C64564 cable tie lift finger screw page 4 9 mounting plate screws page 4 9 tape for mounting the sounder on the control electronics board make sure that you are properly grounded using an electrostatic discharge ESD protection kit Touching the control electronics board without proper grounding can damage sensitive electronic components even if you don t notice any static discharge Before you handle the control electronics board or any component Caution B A S LS G Service Manual 10 9 Servicing Exit Hardware Trim Escutcheon Parts Removing the prima
168. porary operator card to activate the lock The diagnostics information appears on the PDA as shown in Figure 11 12 on page 11 13 B A S LS G Service Manual Maintenance Note To perform other activities while connected to the lock see m Changing a lock s online mode on page 11 18 m Unlocking a door temporarily on page 11 19 m Resetting the use count on page 11 19 m Clearing the diagnostics code on page 11 20 8 When you have finished using diagnostics features tap Diagnostics then Disconnect The PDA closes communications with the lock 9 To return to the Main window tap View then Main 10 To disconnect the PDA from the lock press the button on the programming cable connector and unplug the programming cable from the lock s communication port See Figure 11 16 Dy o Button on the programming cable Figure 11 16 Disconnecting the programming cable from the lock B A S LS G Service Manual 11 17 Maintenance Changing a locks When a B A S I S G Lock s mode of operation is determined by its online mode programming the diagnostics information for the lock indicates that the lock s online mode is Automatic In effect the lock is under timezone control For information about defining timezones for a lock see the B A S L S 2002 System Administration User Guide You can use the PDA to select a specific online mode of operation for a lock and override timezone control The se
169. r steel frame applications align the template s horizontal centerline for the latch with the horizontal centerline of the frame s strike preparation 3 Tape the template to the door 4 Center punch the necessary drill points Refer to the instructions on the template For doors with standard cylindrical preparation 1 Fold the G05 Template Installation Template for 93KG and 93KBV Cylindrical Locks on the dashed line Looking through the hole from the opposite side of the door align the template so that you see the template outline of the 2 1 8 diameter chassis hole 2 Tape the template to the door 3 Center punch the necessary drill points Refer to the instructions on the template 2 BEST ACCESS SYSTEMS Indianapol is Indiana Preparing the door and door jamb Installation Instructions for B A S I S Cylindrical Locks Components checklist 2 Drill holes and mortise for latch face 1 Drill the holes listed below m upper and lower trim holes 5 8 diameter through door m harness hole 3 4 diameter through door location based on handing m motor wire hole 7 16 diameter through door before drilling chassis hole m chassis hole 21 8 diameter through door after drilling motor wire hole m latch hole 1 diameter meets chassis hole Note 1 To locate the center of a hole on the opposite side of the door drill a pilot hole completely through
170. r the card or instruct the user deadbolt override privilege that his or her card cannot access the lock when the deadbolt is thrown d Card is damaged Re encode the operating card It may be possible to re encode a damaged card If not issue a new operating card e Facility code is invalid Program the correct facility code f Card has expired Re program the lock or re encode the card with a valid expiration date g Door may be in a lock down Check to see if a door lock mode is active by mode using the PDA to review the door mode If desired set the online mode to Automatic See page 11 18 B A S LS G Service Manual 12 7 Troubleshooting LEDs Sounder Access Possible causes include You should Denied a Card reader needs cleaning a Clean the card reader head using a cleaning card for magnetic stripe card readers b Primary wire harness is b Check the primary wire harness If it s damaged or disconnected damaged replace the wire harness For standard locks see page 9 7 For exit hardware trim see page 10 9 c Foreign object is inserted in c Remove the object or replace the reader the card reader d Battery pack is faulty d Check the battery pack Replace it if necessary See page 11 4 e Firmware has locked up due to e Contact your local BEST Representative incorrect sequence when connecting the battery pack f Primary wire harness is f Check the primary wire
171. rammed use the temporary operator card that came with the lock This card is for temporary use only After permanent cards have been programmed for the lock the temporary card should be deleted 1 Use the temporary operator card to activate the lock When the lock detects the presence of a card for the first time the lock performs a series of diagnostic self tests If no problem is detected the lock responds with 4 red LED flashes simultaneous with 4 green LED flashes and 4 short tones If a problem is detected the lock s red LED and green LED simultaneously flash in a repeating pattern and no tones sound The lock s control electronics board must be replaced For instructions see the B A S 1 5 G Service Manual T63300 or the B A S I S V Service Manual T61805 Note f the lock has a proximity card reader it may have already been activated by the presence of an object near the card reader 2 Use the temporary operator card to access the lock The green light flashes and the locking mechanism unlocks 3 Turn the lever and open the door If the mechanism doesn t unlock refer to the following table For additional troubleshooting instructions see the B A S I S G Service Manual or the B A S 1 S V Service Manual LEDs Sounder You should Single Use the card at a moderate speed red flash Red 3 short Use the temporary operator card flashes tones provided with the lock Green Check the motor connecti
172. rd reader 2 assembly Removing the dual 1 validation reader assembly Reinstalling the 1 dual validation 2 reader assembly B A S LS G Service Manual Remove the following parts escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 primary harness page 10 10 m electronics board page 10 11 Perform steps 2 and 3 starting on page 9 20 Perform steps 1 and 2 on page 9 22 Reinstall the following parts electronics board page 10 11 primary harness page 10 10 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 Remove the following parts escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 primary harness page 10 10 m electronics board page 10 11 Perform steps 2 and 3 starting on page 9 23 Perform steps 1 and 2 on page 9 25 Reinstall the following parts electronics board page 10 12 primary harness page 10 10 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 10 13 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE MOTOR ASSEMBLY Replacement kits are available for motor
173. rdware Trim Escutcheon Parts 10 30 B A S LS G Service Manual B A S LS G Service Manual MAINTENANCE This chapter includes instructions for performing basic maintenance for standard B A S I S Locks and for EX Series Exit Hardware Trim If you need to See Replace the backup battery page 11 2 Replace or upgrade the battery pack page 11 4 Add key override sensing to standard B A S LS page 11 10 Mortise Locks and B A S I S Locks with V Series mortise cases Perform diagnostics using a PDA page 11 13 Note When servicing components always test that the lock works properly when you re finished 11 1 Maintenance REPLACING THE BACKUP BATTERY Removing the A replacement kit is available for the backup battery See page 4 5 backup battery 1 For standard locks remove the inside and outside escutcheons from the door For mortise lock instructions see page 5 3 For cylindrical lock instructions see page 7 5 For exit hardware trim remove the B A S I S escutcheon from the door See page 8 13 2 For standard locks remove the gasket from the outside escutcheon to expose the control electronics board and discard the gasket For exit hardware trim remove the following parts from the escutcheon to expose the control electronics board m mounting standoffs page 10 2 m escutcheon gasket page 10 3 m lift finger page 10 4 m mounting plate page 10 6 3 Remove the backup battery from the batt
174. re 7 21 Reinstalling the inside rose liner 7 Reinstall the following parts m escutcheons page 7 8 m levers page 7 4 m core and throw member page 7 2 B A S LS G Service Manual 7 17 Servicing Cylindrical Parts SERVICING THE CYLINDRICAL CHASSIS Removing the cylindrical chassis Reinstalling the cylindrical chassis 7 18 Because of the complex nature of servicing the individual components of the cylindrical chassis BEST recommends that you order a new cylindrical chassis Contact your BEST representative Use the following part numbers when ordering a new cylindrical chassis Chassis type Part no Chassis D60464 Chassis for use with non BEST cores D60332 Free motion chassis D56025 1 Remove the following parts m core and throw member page 7 2 m levers page 7 3 m escutcheons page 7 5 m rose liners page 7 15 2 Reinstall the following parts m rose liners page 7 16 m escutcheons page 7 8 m levers page 7 4 m core and throw member page 7 2 B A S LS G Service Manual SERVICING EXIT HARDWARE TRIM PARTS B A S LS G Service Manual This chapter contains instructions for servicing EX Series Exit Hardware Trim parts m To remove all of the trim parts from the door perform all of the steps for removing parts in each section of this chapter Begin with the battery cover page 8 2 m To reinstall all of the trim parts onto the door perform all of the steps for re
175. re Trim Escutcheon Parts Reinstalling the 1 Perform steps 1 through 5 on page 9 11 magnetic stripe 2 Reinstall the following parts control electronics board primary harness page 10 10 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 Removing the 1 Remove the following parts smart card control electronics board escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 primary harness page 10 10 2 Perform steps 2 through 4 starting on page 9 12 Reinstalling the 1 Perform steps 1 through 5 starting on page 9 13 smartcard control 2 Reinstall the following parts electronics board primary harness page 10 10 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 Removing the dual 1 Remove the following parts validation control electronics board escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 primary harness page 10 10 2 Perform steps 2 and 3 on page 9 15 B A S LS G Service Manual 10 11 Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the 1 Perform steps 1 through 5 starting o
176. rt numbers for 2 15 removing and turning over 6 8 auxiliary bolt spring part drawings for 2 14 part numbers for 2 15 auxiliary return levers part drawings for 2 14 part numbers for 2 15 B A S 1 S Transport 11 13 backup battery for EX trim part drawings for 3 3 part numbers for 4 5 removing and reinstalling 11 2 backup battery for standard B A S LS Locks part drawings for 2 5 part numbers for 4 5 removing and reinstalling 11 2 battery bracket part drawings for 3 3 part numbers for 3 5 removing and reinstalling 8 6 battery bracket screws part drawings for 3 3 part numbers for 4 9 B A S LS G Service Manual battery cover part drawings for 3 3 part numbers for 3 5 removing and reinstalling 8 2 battery cover screws part drawings for 3 3 part numbers for 4 9 battery door part drawings for 2 5 part numbers for 2 7 battery door screw part drawings for 2 5 part numbers for 4 9 battery pack for EX trim part drawings for 3 3 part numbers for 3 5 removing and reinstalling 8 4 battery pack for standard B A S I S Locks part drawings for 2 5 part numbers for 2 7 removing and reinstalling 5 3 upgrading 11 4 beam part drawings for 3 3 part numbers for 3 4 removing and reinstalling 10 22 beam roller part drawings for 3 3 part numbers for 3 4 removing and reinstalling 10 22 bevel changing 6 5 bushings part drawings for 2 5 part numbers for 2 6 C 1 Index C card 4 11 case assembly part drawings for 2 14 par
177. rt the two trim hole inserts into the upper trim hole on each side of the door as shown in Figure 11 2 Insert the two bushings into the harness hole on each side of the door as shown in Figure 11 3 On each side of the door slide a hub washer over the chassis sleeve so it rests on the hub Route wire harness and position outside escutcheon 1 From the outside of the door feed the upgrade connector and then the motor connector and battery connector through the harness hole Caution When routing the connectors make sure the wire harness is not routed across any sharp edges or over any surface that could damage its sleeving or wire insulation 2 Temporarily rest the outside escutcheon on the door by inserting the trim studs into the trim holes Note You can temporarily install the outside lever to hold the outside escutcheon in place See task 16 on age 10 Outside escutcheon pag Outside of door SANS Figure 12 Feeding the wire harness connectors through the harness hole 8 BEST ACCESS SYSTEMS Indianapolis Indiana Installing the lock Installation Instructions for B A S 1 S Cylindrical Locks H Make motor connection From the inside of the door connect the motor connector from the chassis to its mating connector on the wire harness Note 1 The upgrade cable is used for reprogramming the lock s firmware without removing the lock from the door This cable does not connect to a mating lock connector Not
178. rth You notice Possible causes include You should Door is always unlocked a Door may be in a unlocked mode or passage mode Setting the door mode to Unlocked means that anyone can access the door in this condition b Door may be in a door unlock timezone a Use the PDA to check the online mode If desired change the online mode See page 11 18 b Use the PDA to check whether the online mode is Automatic timezone control See page 11 18 Use B A S LS to check the reader configuration for the door For exit hardware trim the lever is dangling a Shear pin has been broken b Lever is not properly installed a Replace the shear pin See page 10 26 b Reinstall the lever See page 10 24 Cannot plug the PDA connector into the door s communications port a Foreign object is jammed into the communications port b Communications port is damaged c Programming cable is damaged a Remove the object from the communications port b Replace the primary wire harness For standard locks see page 9 7 For exit hardware trim see page 10 9 c Replace the programming cable See page 9 5 Cannot swipe a card Foreign object is jammed in the card reader Push the object down through the card reader if possible Unless the object is preventing the card from being swiped there is no reason to remove the trim If the object will not push through th
179. ry harness Reinstalling the primary harness Remove the following parts escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 Perform steps 2 through 4 starting on page 9 7 Perform steps 1 through 3 starting on page 9 8 Reinstall the following parts m mounting plate page 10 7 m lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 SERVICING THE CONTROL ELECTRONICS BOARDS Replacement kits are available for control electronics boards See page 4 5 Removing the magnetic stripe control electronics 10 10 board Each time you service the control electronics board you need to replace the following parts with new parts escutcheon gasket C64564 cable tie lift finger screw page 4 9 mounting plate screws page 4 9 Note To determine whether a lock has a B A S I S G or B A S LS V control electronics board look at the label on the center of the board B A S 1 S G is labeled as BAGLKS B A S 1 S V is labeled as BA_LKS 1 Remove the following parts escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 primary harness page 10 10 Perform steps 2 and 3 on page 9 10 B A S LS G Service Manual Servicing Exit Hardwa
180. s with new parts escutcheon gasket C64564 cable tie lift finger screw page 4 9 mounting plate screws page 4 9 4 shoulder screws page 4 10 Removing the shear 1 Remove the following parts pin E E escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 lever return spring page 10 8 yoke page 10 20 beam and beam roller page 10 22 lever assembly page 10 24 2 Remove the shear pin from the lever See page 10 26 So Shear pin Figure 10 16 Removing and reinstalling the shear pin 10 26 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts Reinstalling the 1 shear pin B A S LS G Service Manual Insert the shear pin into the lever making sure that the shear pin is positioned in the lever so that the head faces the opposite direction of the lever handle See Figure 10 16 Reinstall the following parts lever assembly page 10 25 beam and beam roller page 10 23 yoke page 10 21 lever return spring page 10 8 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon in the door page 8 14 10 27 Servicing Exit Hardware Trim Escutcheon Parts CHANGING THE HANDING Each time you change the handing you need to replace the following parts with new parts m escutcheon gasket C64564 m cable
181. scutcheon 1 From the outside of the door feed the upgrade connector through the harness hole 2 From the outside of the door feed the motor connector battery connector and sensor connectors through the harness hole Note NV function locks do not have a sensor harness Caution When routing the connectors make sure the harnesses are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation 3 For EV and FV function locks perform these steps a Firmly press the outside escutcheon in position on the door The core should be flush with the outer surface of the escutcheon Harness 5 hole a If necessary adjust the cylinder depth plus or y Sensor minus one turn so that the core is flush with the connectors outer surface of the escutcheon gt B r i n _ Battery b Secure the cylinder in the mortise case with the connector cylinder set screw a Motor 4 Rest the outside escutcheon on the door by inserting G connector Upgrade the trim studs into the trim holes connector Note You can temporarily install the outside lever to ANS hold the outside escutcheon in place See task 16 on D Cy Cylinder set page 12 O screw inside 5 mortise case ye a Outside Tinta i escutcheon Outside ofdoor Figure 12 Feeding the wire harness connectors through the harness hole 8 BEST ACCESS SYSTEMS Indianapolis Indiana Installing the lock Installation Instruct
182. se Locks Preparing the door and door jamb Harness hole Upper trim 7 hole Cylinder hole O a er N ii Turn knob hole oO Through bolt Sensor amp motor holes wire hole e e Y ole hole wl US Lower trim hole _ Inside of RH door Outside of RHRB door Figure 4a Drilling the RH and RHRB holes Harness hole Upper trim J Woe Through bolt holes 0 O Lever hole oe Lower trim hole __ L 1 1 1 1 1 E ge L 2777 N Sensor amp 4 Drill holes Caution Check for the correct lock function hand and bevel before drilling Drill the holes listed below m upper and lower trim holes 5 8 diameter through door m harness hole 3 4 diameter through door location based on handing m cylinder hole 13 8 diameter from outside into mortise cavity EV and FV functions only m turn knob hole 5 8 diameter from inside into mortise cavity FV and NV functions only m upper and lower through bolt holes 3 8 diameter through door m lever hole 7 8 diameter through door m sensor amp motor wire hole 3 4 diameter from inside into mortise cavity approximately 1 deep Note 1 To locate the center of a hole on the opposite side of the door drill a pilot hole completely through the door Note 2 For holes through the door it is best to drill
183. sembly including B A S I S reader and control electronics and external battery compartment used with mortise rim concealed vertical rod and surface vertical rod exit hardware panic devices Device that lets you transfer reader configurations from B A S I S 2002 System Administration to the locks transfer history records from B A S I S Locks and EX Series Exit Hardware Trim to System Administration and view diagnostics information for B A S I S Locks and EX Series Exit Hardware Trim Software that lets you define programming settings and the user database for groups of locks as well as individual locks The software lets you view and print information about locks at any time A card containing identification information A card is given to a user and is similar to a key letting the user gain access to a controlled area A cable for connecting B A S I S Locks and Exit Hardware Trim to the serial cable A cable for connecting the programming cable to the PDA B A S LS G Service Manual Getting Started Magnetic stripe card encoder Personal computer running B A S 1 S 2002 software Personal digital assistant i ae PDA running B A S LS Transport software Serial cable Mortise magnetic stripe electronic lock Programming cable Figure 1 1 System overview diagram B A S 1 S G Service Manual Access card Not shown Cylin
184. serted into the connectors m the connectors are firmly mated Place the battery pack inside the battery compartment so that the foam will face the battery compartment door Caution When routing the battery wires make sure the wires are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation 16 Install inside and outside levers Note To use a core and throw member from a manufacturer other than BEST with a B A S 1 S Lock see the Installation Instructions for 9K Non interchangeable Cores amp Throw Members 756093 Skip task 16 and task 17 For the inside and outside levers 1 With the handle pointing toward the door hinges position a lever on the outside sleeve and push firmly on the lever until it is seated Repeat placing the other lever on the inside sleeve 2 Tighten the escutcheon mounting screws eae 3 Turn the levers to check that they operate smoothly Outside of door E Figure 16 Installing the levers 10 BEST ACCESS SYSTEMS Indianapolis Indiana Completing the installation Installation Instructions for B A S I S Cylindrical Locks Install core and throw member 1 Install the blocking plate onto the throw member Caution You must use the blocking plate to prevent unauthorized access 2 Insert the control key into the core and rotate the key 15 degrees to the right 3 Insert the throw member into the core Insert the core and throw member
185. shaped tail out of the rod support the latchbolt is not placed properly Reposition the latchbolt Note 2 The bevel of the latchbolt must match the bevel of the auxiliary bolt 5 Reinstall the latch lever as shown in Figure 6 8 Latch lever Square shaped tail U shaped latchbolt rod support Brass grommet Figure 6 8 Turning over the latchbolt FV function LH case shown B A S LS G Service Manual 6 9 Servicing Standard Mortise Case Parts FUNCTION CONVERSION The following table describes the B A S I S mortise functions Function Deadbolt Key override FV y y LV v EV y NV Removing key To remove key override from a B A S I S Mortise Lock you can convert override an FV function lock to an LV function lock or an EV function lock to an NV function lock Note For a description of lock functions see page 2 2 Order the outside escutcheon part number D62506 for brass or C60446 for zinc and perform the tasks below 1 6 10 Remove all of the trim parts from the door by performing all of the steps for removing parts in each section of Chapter 5 Begin with the levers page 5 2 Remove the cylinder clamp plate a Remove and open the mortise case page 6 2 b Remove the clamp plate from the mortise case page 6 19 c Close and reinstall the mortise case page 6 2 Remove all of the parts from the old outside escutcheon by performing all of the steps for removing parts in each
186. side rose liner B A S LS G Service Manual 7 15 Servicing Cylindrical Parts Reinstalling the 1 Retract the rose locking pin and rotate the outside rose liner rose liners clockwise until the proper door thickness groove on the through bolt stud lines up with the hub face This illustration 21 shows the chassis adjusted for a 2 1 4 thick door A Through bolt stud NN a m E E 7 Outside rose aia Rose locking pin Figure 7 20 Reinstalling the outside rose liner 2 Release the rose locking pin It should lock into the rose liner Note Make sure that the locking pin fully locks into the rose liner 3 From the outside of the door insert the lock chassis into the 2 1 8 chassis hole routing the motor wire through the notch Make sure that the latch tube prongs engage the chassis frame and A that the latch tailpiece engages the retractor Caution 4 Place the inside rose liner on the chassis aligning the holes in the rose liner with the holes prepared in the door Make sure that there is clearance for the motor wire between the rose A liner and the door Caution 5 Install the through bolts through the rose liner and door in the top and bottom holes 7 16 B A S LS G Service Manual Servicing Cylindrical Parts 6 Tighten the rose liner on the door with the through bolts Motor wire Through bolt Inside of door Rose liner Figu
187. sion Hardware 1000 2000 Series Locks or G09 Template Installation Specifications for EXG amp EXBV Exit Hardware Trim for use with Von Duprin 98 99 Series Locks 1 On the door measure and mark the height of the centerline of the lock from the finished floor as specified by the exit hardware manufacturer On both sides of the door on the door s edge and on the door frame if required for strike installation mark the horizontal centerline of the lock 2 On both sides of the door on the door s edge and on the door frame if required for strike installation mark the vertical centerline of the lock stile case as specified by the exit hardware manufacturer Note The vertical centerline for the B A 5 I S trim on the outside of the door should correspond exactly to the vertical centerline for the lock stile case on the inside of the door When measuring from the edge of the door take into account the door bevel if any Position exit hardware template s and mark drill points Note f retrofitting the B A S I S trim to an existing exit hardware installation skip this task Position the Precision Hardware or Von Duprin exit hardware template on the inside of the door follow the instructions provided by the exit hardware manufacturer Tape the template to the door Center punch the necessary drill points Refer to the instructions on the template and to the hole schedule provided by the exit hardware manufacturer
188. sport Diagnostics window on the PDA Figure 11 12 on page 11 13 tap Diagnostics then Reset then Use Count A confirmation message appears asking Reset use count 3 Select OK The lock s use count is reset to 0 4 When you have finished using diagnostics features perform step 8 through step 10 on page 11 17 B A S LS G Service Manual 11 19 Maintenance Clearing the diagnostics code 11 20 The lock s diagnostics code indicates firmware conditions such as firmware resets that have occurred at the lock since the diagnostics code was last cleared For more information see page 11 13 To clear a lock s diagnostics code perform these steps 1 If you are already viewing diagnostics information for the lock go to step 2 If you are not viewing diagnostics information for the lock perform step 1 through step 7 on page 11 14 2 From the B A S LS Transport Diagnostics window on the PDA Figure 11 12 on page 11 13 tap Diagnostics then Reset then Diagnostics Code A confirmation message appears asking Reset diagnostics code 3 Select OK The diagnostics code is reset to 0x0000 4 When you have finished using diagnostics features perform step 8 through step 10 on page 11 17 B A S LS G Service Manual TROUBLESHOOTING This chapter contains instructions for troubleshooting problems for standard B A S I S Locks and EX Series Exit Hardware Trim If you need to See Under
189. stallations B A S LS G Service Manual Exit Hardware Trim Functions and Parts Item Part No Oty Part 21 A64607 1 Washer 22 See screw kits 1 Lift finger screw page 4 7 23 See primary harness 1 Primary harness kit page 4 10 24 D64551 1 Mounting plate for Precision Hardware installations not shown D64634 1 Mounting plate for Von Duprin installations 25 See screw kits 5 Mounting plate screw page 4 7 26 See screw kits 6 Mounting standoff page 4 7 27 C64564 1 Escutcheon gasket 28 C64560 1 Battery bracket 29 BG60726 1 Battery pack 30 See screw kits 2 Battery bracket screw page 4 7 31 C64559 1 Battery cover 32 See screw kits 1 Battery cover screw TORX with post head page 4 7 B A S LS G Service Manual DUAL VALIDATION READER AND TRIM EXPLODED DIAGRAM B A S 1 S G Service Manual Exit Hardware Trim Functions and Parts 8255 OD a Dual validation reader and trim exploded diagram Precision Hardware rim type shown Figure 3 3 P o Exit Hardware Trim Functions and Parts Dual validation Refer to Figure 3 3 and the table below to find the part that you need reader and trim parts list Item Part No Qty Part 1 See dual validation 1 Dual validation reader reader kits page 4 4 2 See levers page 3 14 1 Lever assembly 15 lever shown AG60725 1 Reader gasket 4 See shear pin kit 1 Shear pin page 4 10 5 C64565 1 Escutcheon with key EV function not shown C6455
190. stand the visual and audible responses page 12 2 Enable communications without a card or PIN page 12 3 Open a standard B A S LS Lock with dead page 12 6 batteries Respond to common problems page 12 7 Note When servicing components always test that the lock works properly when you re finished B A S LS G Service Manual 12 1 Troubleshooting VISUAL AND AUDIBLE RESPONSE QUICK REFERENCE The table below summarizes the visual and audible responses for standard B A S LS Locks and for EX Series Exit Hardware Trim See page 12 7 for complete troubleshooting details Green LED Red LED Sounder Meaning 2 flashes Prompt to enter the new PIN during PIN programming mode or prompt to use a second card and or PIN during two card and or PIN control 3 flashes Access is granted 3 slow flashes Passage mode is granted 3 slow flashes 3 long tones Battery is low warning Stays on So Door is in communication mode 3 flashes 3 short tones Access is denied Stays on gt PIN programming mode is active or the lock is busy after communication mode has ended 3 flashes 3 flashes 3 short tones Battery is very low alarm 4 flashes 4 flashes 4 short tones Lock performed an internal reset 3 long tones 3 short tones Lock timed out and is waiting for an action Bad data was presented to the reader 12 2 B A S LS G Service Manual Troubleshooting ENABLING COMMUNICATIONS WITHOUT A CA
191. t drawings for 2 14 part numbers for 2 15 strike box Cylindrical Locks 2 20 Mortise Locks 2 16 strike plate Cylindrical Locks 2 20 Mortise Locks 2 16 strike screw Cylindrical Locks 2 20 Mortise Locks 2 16 support technical 1 8 T tape for mounting the sounder for EX trim part drawings for 3 3 part numbers for 4 6 tape for mounting the sounder for standard B A S I S Locks part drawings for 2 5 part numbers for 4 6 B A S 1 S G Service Manual Index technical documentation package 1 6 technical support 1 8 through bolt screw 2 20 throw member 7 2 trim hole inserts part drawings for 2 5 part numbers for 2 7 troubleshooting 12 7 turn knob hub part drawings for 2 14 part numbers for 2 15 removing and reinstalling 6 17 turn knob hub spacer part drawings for 2 14 part numbers for 2 15 removing and reinstalling 6 17 U unlocking door temporarily 11 19 upgrade cable part drawings for 2 5 part numbers for 4 6 removing and reinstalling 9 5 upgrading the battery pack 11 4 upper auxiliary spring part drawings for 2 14 part numbers for 2 15 upper escutcheon screws for EX trim part drawings for 3 3 part numbers for 4 7 upper escutcheon screws for standard B A S I S Locks part drawings for 2 5 part numbers for 4 7 V viewing diagnostics information 11 14 visual responses 12 2 W washer part drawings for 3 6 part numbers for 3 5 Y yoke part drawings for 3 6 part numbers for 3 4 removing and reinst
192. t numbers for 2 15 case cover part drawings for 2 14 part numbers for 2 15 case cover mounting screws part drawings for 2 14 part numbers for 2 15 case mounting screws part drawings for 2 14 part numbers for 2 15 c clip part drawings for 3 3 part numbers for 3 4 certifications and standards 1 5 changing lock s online mode 11 18 changing mortise lock s hand and bevel 6 3 clearing lock s diagnostics code 11 20 control electronics boards for EX trim part drawings for 3 3 part numbers for 4 5 removing and reinstalling 10 10 control electronics boards for standard B A S I S Locks part drawings for 2 5 2 11 part numbers for 4 5 removing and reinstalling 9 10 conversion harness part numbers for 4 6 core for EX trim removing and reinstalling 8 9 core for standard B A S I S Locks removing and reinstalling 5 15 7 2 cylinder clamp plate part drawings for 2 14 part numbers for 2 15 removing and reinstalling 6 19 removing and turning over 6 7 cylinder mortise for EX trim part numbers and drawings for 3 12 removing and reinstalling 8 10 cylinder mortise for standard B A S I S Locks part drawings for 2 16 part numbers for 2 17 removing and reinstalling 5 17 C 2 cylinder rim for EX trim part numbers and drawings for 3 13 removing and reinstalling 8 11 cylindrical chassis part drawings for 2 18 part numbers for 2 19 removing and reinstalling 7 18 D deadbolt part drawings for 2 14 part numbers for 2 15 removi
193. t the battery pack to the battery connector on the wire harness inside the battery compartment Note The battery connection has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe When connecting the battery pack make sure m there are no loose wire connections where the wires are inserted Caution into the connectors m the connectors are firmly mated b Place the battery pack inside the battery compartment Note For the four cell battery pack position the battery so that the foam will face the battery door When routing the battery wires make sure the wires are not routed A across any sharp edges or over any surface that could damage their Caution sleeving or wire insulation Inside escutcheon Battery pack Fale Inside of door Figure 5 12 Reinstalling the battery pack four cell pack shown 5 12 B A S LS G Service Manual Servicing Standard Mortise Trim Parts 9 Reinstall the battery door a Making sure that the battery door does not pinch any wires insert the tabs of the battery door into its mating slots and swing the door closed b Use a T15 TORX bit driver to secure the battery door with the security screw Tighten firmly s KO a screw Wo a Inside of door Figure 5 13 Reinstalling the battery door four cell door shown B A S LS G Service Manual 5 13 Servicing Standard Mortise Trim Parts SE
194. tall the inside and outside escutcheons on the door For mortise lock instructions see page 5 6 For cylindrical lock instructions see page 7 8 For exit hardware trim reinstall the escutcheon on the door See page 8 14 4 3 Shared Standard and Exit Hardware Trim Parts FIELD REPLACEMENT KITS Unless otherwise noted each kit contains a quantity of one for each component indicated Reader kits The reader kits described in the table below are used for both standard B A S LS Locks and EX Series Exit Hardware Trim To determine the read head track position for magnetic stripe readers see page 9 17 To determine the read head track position for dual validation readers see page 9 15 Components N Go N Go 5 x x x x x x o E o E o E z rz S s S S S u s o rx gt gt gt gt gt gt gt N 5 85 85 ls s s gle 5 SESEEEE ESESESE FLEE s s D 7 7 a a o8lo8 o aE aeaa olo 5 SSS CE CPEs oso a S S T eslesleslraol sl sszes fl sl 2e e MDS os osc 57 Slol e s E E sojcaliacsjes Sai SaiSa 9 olg 5 Kit name Partnumber S 2 Z 2j LSA LAL ALl gals sie Magnetic Stripe Reader Track 1 Kit 1837869 a i 5 a a Magnetic Stripe Reader Track 2 Kit 1833445 a t 5 E E Magnetic Stripe Reader Track 3 Kit 1837900 E t 5 a a Smart Card Reader Kit 1833560 ai t 5 E E Dual Validation Reader Track 1 Kit 1837984 t 5 a a Dual V
195. th the faceplate mounting screws 2 Check the lock for proper operation Security screw Tabs _ i Figure 17 Installing the battery compartment door Mortise case l faceplate 0 ILL o i ee Faceplate mounting screws Outside of door Figure 18 Installing the mortise case faceplate BEST ACCESS SYSTEMS 13 Indianapolis Indiana Installation Instructions for B A S 1 S Mortise Locks Completing the installation Strike box T n plate Door jamb a Figure 19a Installing the strike box and strike plate Figure 19b Positioning the strike 19 Install strike box and strike plate 1 Insert the strike box into the mortise in the door jamb Place the strike plate over the strike box and secure the strike with the screws provided 2 Check the position of the auxiliary bolt against the strike plate Caution The auxiliary bolt must make contact with the strike plate The auxiliary bolt deadlocks the latchbolt and prevents someone from forcing the latch open when the door is closed If the incorrect strike is installed a lock in can occur Note The recommended gap between the door and jamb is 1 8 14 BEST ACCESS SYSTEMS Indianapol is Indiana Completing the installation Installation Instructions for B A S I S Mortise Locks 20 Test lock To test the lock for proper operation before the lock is prog
196. the door Note 2 For holes through the door it is best to drill halfway from each side of the door to prevent the door from splintering 2 Mortise the edge of the door to fit the latch face 3 Drill the holes for the screws used to install the latch Upper trim hole Harness O e i E hole Motor wire hole INAH Chassis hole m Lower trim hole Latch hole Latch face mortise Inside of door Figure2 Drilling holes and mortising for the latch face BEST ACCESS SYSTEMS 3 Indianapolis Indiana Installation Instructions for B A S I S Cylindrical Locks Preparing the door and door jamb Chassis hole O O Location of latch tube prongs D i Latch O i E Inside of door Figure3 Installing the latch in the door Inside of door Installing the drill jig and drilling the through bolt holes Figure 4 Indianapo Ei Install latch 1 Install the latch in the door Note The latch tube prongs should be centered and should project into the chassis hole 2 Check that the door swings freely 4 Use drill jig to drill through bolt holes 1 Press the drill jig KD303 onto the door engaging it with the latch tube prongs see the close up in Figure 4 Make sure the front edge of the jig is parallel with the door edge Drill the through bolt holes 5 16 diameter halfway into the door 3 Turnover the drill jig and repeat steps 1 and 2 from the opposite side of the door
197. the locking lever is inserted through the locking plate m the motor assembly pivot pin is seated in the recess in the escutcheon B A S LS G Service Manual 10 15 Servicing Exit Hardware Trim Escutcheon Parts fee DA Motor harness Motor assembly Pivot pin Locking lever Socket head screw Locking plate Figure 10 8 Routing the motor harness 3 Place the spacer on the socket he4ad screw Using a 3 32 hex driver reinstall the socket head screw 4 Route the motor harness into the groove in the escutcheon as shown in Figure 10 8 5 Reinstall the sounder onto the escutcheon See Figure 10 9 10 16 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts 6 Connect the motor harness to the primary harness Motor connector Sounder Figure 10 9 Reinstalling the motor assembly 7 Reinstall the following components lever return springs page 10 8 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 B A S LS G Service Manual 10 17 Servicing Exit Hardware Trim Escutcheon Parts SERVICING THE LOCKING PLATE Each time you service the locking plate you need to replace the following parts with new parts m escutcheon gasket C64564 m cable tie m lift finger screw page 4 9 m mounting plate screws page 4 9 _ Removing the Remove the
198. tie m lift finger screw page 4 9 m mounting plate screws page 4 9 m 4 shoulder screws page 4 10 Note When changing the handing for Precision Hardware mortise applications you must replace the lift finger with the correct lift finger for the desired handing To order the left hand lift finger use part number C64576 To order the right hand lift finger use part number C64568 1 Remove the following parts escutcheon from the door page 8 13 mounting standoffs page 10 2 escutcheon gasket page 10 3 lift finger page 10 4 mounting plate page 10 6 lever return springs page 10 8 yoke page 10 20 beam and beam roller page 10 22 lever assembly page 10 24 10 28 B A S LS G Service Manual Servicing Exit Hardware Trim Escutcheon Parts 2 Make sure that the shear pin is positioned in the lever so that the head faces the opposite direction of the lever handle Then insert the lever through the escutcheon positioning the lever so its handle will point toward the door hinges See Figure 10 17 Shear pin head SL Lever f DZ N Figure 10 17 Changing the handing 3 Reinstall the following parts beam and beam roller page 10 23 yoke page 10 21 lever return springs page 10 8 mounting plate page 10 7 lift finger page 10 5 escutcheon gasket page 10 3 mounting standoffs page 10 2 escutcheon on the door page 8 14 B A S LS G Service Manual 10 29 Servicing Exit Ha
199. tion Instructions for B A S 1 S Mortise Locks Preparing the door and door jamb Vert centerline of lock Vert centerline Vert centerline of door s edge ae of strike Horz centerline _ ne of strike aK ae ep N Horz Snae ee of lock VY Horz centerline z of lever r gt 15s L 38 fromfloor d 77 Door jamb recommended Door Figure1 Marking the centerlines Installation template Vertical centerline of lock Horizontal centerline of lock Horizontal centerline of lever Figure2 Positioning the template 1 Mark centerlines Note f the door is a fabricated hollow metal door determine whether it is properly reinforced to support the lock If door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement For dimensions for preparing metal doors see the G03 Template Installation Specifications for 35HG and 35HBV Mortise Locks 1 On the door measure and mark the height of the centerline of the lever from the floor 38 recommended On both sides of the door on the door s edge and on the door jamb mark the horizontal centerline of the lock 1 1 2 above the centerline of the lever Note f the door is aLH or RH door mark the inside of the door If the door is a LHRB or RHRB door mark the outside of the door 2 On the door s edge and door jamb mark the vertical centerline of the lock 3 Me
200. tion descriptions 3 2 Trim components 3 3 Magnetic stripe reader and trim 3 3 Smart card reader and trim 3 6 Dual validation reader and trim 3 9 Cylinders and related components 3 12 Mortise cylinder and related components 3 12 Rim cylinder and related components 3 13 Levers 3 14 SHARED STANDARD AND EXIT HARDWARE TRIM PARTS 4 1 Reader conversion 4 2 Converting to a magnetic stripe reader 4 2 Converting to a smart card reader 4 2 Converting to a dual validation reader 4 2 Tasks to perform for converting 4 2 Field replacement kits 4 4 Reader kits 4 4 Control electronics kits 4 5 Battery kits 4 5 Lens cover kit 4 6 Cable and harness kits for standard B A S I S Locks 4 6 Screw kits 4 7 Shared internal screw kits 4 7 Upper escutcheon screw kits for all standard B A S I S Locks 4 7 Lower escutcheon screw kits for standard B A S I S Locks with brass escutcheons 4 8 Lower escutcheon screw kits for standard B A S I S Locks with zinc escutcheons 4 8 Battery door screw kits for standard B A S I S Locks 4 9 Screw and spring kits for EX Series Exit Hardware Trim 4 9 Internal part kits for EX Series Exit Hardware Trim 4 10 Sensor module kits for standard B A S I S Locks 4 10 Other system components 4 11 iv B A S I S G Service Manual Contents SERVICING STANDARD MORTISE TRIM PARTS 5 1 Servicing the levers 5 2 Removing the levers 5 2 Reinstalling the levers 5 2 Servicing the inside and outside escutcheons 5 3 Removing the
201. trol electronics board 10 11 Reinstalling the smart card control electronics board 10 11 Removing the dual validation control electronics board 10 11 Reinstalling the dual validation control electronics board 10 12 Servicing the reader assemblies 10 12 Removing the magnetic stripe reader assembly 10 12 Reinstalling the magnetic stripe reader assembly 10 12 Removing the smart card reader assembly 10 13 Reinstalling the smart card reader assembly 10 13 Removing the dual validation reader assembly 10 13 Reinstalling the dual validation reader assembly 10 13 Servicing the motor assembly 10 14 Removing the motor assembly 10 14 Reinstalling the motor assembly 10 15 Servicing the locking plate 10 18 Removing the locking plate 10 18 Reinstalling the locking plate 10 19 viii B A S I S G Service Manual Contents Servicing the yoke 10 20 Removing the yoke 10 20 Reinstalling the yoke 10 21 Servicing the beam and beam roller 10 22 Removing the beam and beam roller 10 22 Reinstalling the beam and beam roller 10 23 Servicing the lever assembly 10 24 Removing the lever assembly 10 24 Reinstalling the lever assembly 10 25 Servicing the shear pin 10 26 Removing the shear pin 10 26 Reinstalling the shear pin 10 27 Changing the handing 10 28 MAINTENANCE 11 1 Replacing the backup battery 11 2 Removing the backup battery 11 2 Reinstalling the backup battery 11 3 Replacing or upgrading the battery pack 11 4 Removing the battery pack for a standard
202. tside escutcheons Activate the backup battery If you are reinstalling the outside escutcheon go to Step 2 If you are installing a new outside escutcheon perform these steps a Locate the backup battery tab on the inside of the outside escutcheon b Pull down on the tab and remove it from the outside escutcheon to turn on the backup battery For the lock to operate properly you must remove the backup battery A e Caution Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction Caution Outside escutcheon Figure 7 11 Locating the backup battery tab 7 8 B A S LS G Service Manual Servicing Cylindrical Parts 2 Install the trim hole inserts bushings and hub washers a Insert the two trim hole inserts into the upper trim hole on each side of the door b For locks with brass escutcheons insert the two bushings into the harness hole on each side of the door c For locks with brass escutcheons on each side of the door slide a hub washer over the chassis sleeve so it rests on the hub Trim hole inserts Bushings Hub washers Figure 7 12 Reinstalling the bushings trim hole inserts and hub washers B A S LS G Service Manual 7 9 Servicing Cylindrical Parts A Caution 7 10 3 Feed the wire harness connectors through the harness hole a From the outside of the door feed the upgr
203. ual See the H Series Service Manual for other lever styles See the 9K Series Service Manual for other lever styles The upgrade cable is for future use If you need to upgrade to the eight cell battery pack and door see the Eight Cell Battery 2 7 8 2 enue 3313S D S TS Vd SMART CARD READER AND TRIM EXPLODED DIAGRAM Figure 2 4 13 14 O j j oo fim Smart card reader and trim exploded diagram mortise shown 15 Sued pue suonjouny piepuejs Smart card reader and trim parts list Standard Functions and Parts Refer to Figure 2 4 and the table below to find the part that you need Item Part No Oty Part 1 A35455 1 15 outside lever assembly mortise locks or not shown B55168 1 15 keyed lever handle cylindrical locks 2 See smart card 1 Smart card reader reader kit page 4 4 BG60321 1 Reader gasket D62506 1 35HG brass outside escutcheon with key V and FV functions or not shown D62508 1 35HG brass outside escutcheon for use with non BEST cores EV and FV functions or not shown D62505 1 35HG brass outside escutcheon without key LV and NV functions or not shown D62507 1 9KG brass outside escutcheon assembly DV function or not shown C60445 1 35HG zinc outside escutcheon with key V and FV functions or not shown C60406 1 35HG zinc outside escutcheon for use with non BEST cores EV and FV functions or not shown C60446 1 35HG zi
204. unting slot inside the battery bracket as shown in Figure 8 4 Note The com port is used when programming the control electronics for the lock 2 Tighten the nut to secure the com port to the bracket Position the battery bracket on the inside of the door as shown in Figure 8 3 Note If reinstalling with a surface rod exit device the battery bracket is mounted over the upper rod Secure the battery bracket to the door using the two mounting screws Note Doors less than 2 in thickness use 1 1 4 screws Doors 2 or greater use 1 3 4 screws across any sharp edges or over any surface that could damage their When routing the wire harness make sure the wires are not routed Caution 5 B A S LS G Service Manual sleeving or wire insulation Reinstall the following parts m battery pack page 8 5 m battery cover page 8 3 8 7 Servicing Exit Hardware Trim Parts SERVICING THE EXIT HARDWARE Removing the exit Reinstalling the exit hardware hardware A Caution 1 2 1 Remove the following parts m battery cover page 8 2 m battery pack page 8 4 m battery bracket page 8 6 Remove the exit hardware dock stile case case cover touch bar assembly and related hardware follow the instructions provided by the exit hardware manufacturer Note The B A S I S escutcheon is secured on the outside of the door by the screws used to mount the lock stile case on the insid
205. ving and reinstalling the core _ Insert the control key into the core and rotate the key 15 degrees to the right 2 With the control key in the core insert the core into the cylinder 3 Rotate the control key 15 degrees to the left and withdraw the key The control key can be used to remove cores and to access doors Provide adequate security for the control key 4 Reinstall the following parts m escutcheons page 5 6 m levers page 5 2 5 15 Servicing Standard Mortise Trim Parts SERVICING THE MORTISE CASE FACEPLATE Removing the Unscrew the two faceplate screws and remove the mortise case mortise case faceplate from the lock Save the screws faceplate y r Mortise case faceplate 8 Ones ee i Out A TERES _ Faceplate mounting screws Outside of door Figure 5 16 Removing and reinstalling the mortise case faceplate Reinstalling the 1 Secure the mortise case faceplate to the mortise case with the mortise case faceplate mounting screws faceplate 2 Check the lock for proper operation 5 16 B A S LS G Service Manual Servicing Standard Mortise Trim Parts SERVICING THE CYLINDER Perform these steps for EV and FV function locks only Note For a description of lock functions see page 2 2 Removing the 1 Remove the following parts cylinder m levers page 5 2 m inside and outside escutcheons page 5 3 m core page 5 15 m mortise case faceplate
206. y Mortise case Bevel adjusting screw Case mounting screws Location of bevel adjusting screw WY Sensor amp motor wire hole and wires Figure6 Installing the mortise case BEST ACCESS SYSTEMS 5 Indianapolis Indiana Installation Instructions for B A S 1 S Mortise Locks Installing the lock Outside ma ns 7 Outside ofdoor SSsecbese Figure7 Installing the mounting plates So Concealed A NATS cylinder i QY Outside ofdoor Si Figure8 Installing the cylinder 6 Indianapo Install mounting plates 1 Insert the outside mounting plate through the door and mortise case Position the inside mounting plate opposite the outside mounting plate and screw them securely in place Caution Do not overtighten the mounting plate screws Overtightening may compress the mortise cavity and bind the locking mechanism EI Install cylinder EV and FV only Use a cylinder wrench ED211 to thread the concealed cylinder into the mortise case so that the groove around the cylinder head is even with the door surface Note Do not tighten the cylinder set screw until you perform task 12 on page 8 Caution A malfunction can occur if the cylinder is threaded in too far BEST ACCESS SYSTEMS is Indiana Installing the lock Installation Instructions for B A S 1 S Mortise Locks

B.A.S.I.S. G Service Manual [T63300]

Contents

Download Pdf Manuals

Related Search

Related Contents