Service Manual
Contents
1. Ch g INA i 1 1 6 7 BN ns Su di cp Ww NI H t L 5 d lla y 7 y 7 U EN 7 NI IN ra R Y ps MASTER FM444 Page 34 of 64 BACKBAR CASSETTE ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 5360 06 V LONG 1 3 S310 05 02 ETS3d CASSETTE ASSEMBLY NUT FIX SEE PART 3 2 4 2 4 S310 05 01 ETS3d CASSETTE ASSEMBLY SCREW FIX SEE PART 3 2 4 1 5 D320 05 20 ETS2 3d SIDE BRACKET LONG 2 6 PDD014Y SIDE BRACKET SHORT 2 7 PDD036X SPACER 2 8 S8040 BOLT HEX HEAD M8x30 2 9 PDD034X SIDE BRACKET SPRING RIGHT 1 10 S0321A WASHER SHAKEPROOF M8 4 11 58054 8 4 12 0087 LEVER FEMALE 8 2 13 0312 WASHER PLAIN 8 16 14 0087 WING KNOB FEMALE 8 3 15 177 03 STARLOCK CAPPED 1 8 2 16 0273 SCREW HEX HEAD M8x50 2 19 152 01 WASHER BLACK 2 20 157 01 WASHER2. N 91196 N N ch n N N N BE N A m N In LL 4 wa N N N LA CAL Sh N N gt e lt s BNNNA A m a qu TIN EX N Dd BATS AEL il N 25 3A Ae Y 7 2 P gt Ej m EM TS n EI _ Sien gt G B 2 NE ka m Ww AT Te oan A i e ee X 9 X 10 Ca _ WL H IN E 15 LS IE A 1 2 a P dcs 31 P p gt O 23 29 E oo 8 a JW 24 Yes er ESA EAE RETIN c i ae KL Ae N es e ell 2 FASCIA REMOVED FOR CLARITY MASTER FM444 Page 44 of 64 UPRIGHT ASSEMBLY 5 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E221 03 01 UPRIGHT FABRICATION 1 2 E516 04t TOP FASCIA ASSEMBLY SEE PART 3 3 3 1 3 S0162 MCB SINGLE POLE 30A 1 4 E516 03 03 TRANSFORMER PCB ASSEMBLY 1 5 121 07 SCREW SELF TAPPER No6x3 8 15 6 D320 03 15 UN
3. B A 8414 L3 M 9 i B i HH _ f HI ANA U L 37 z A P k A v 11 y 267 3 x MASTER FM444 Page 52 of 64 CASSETTE WITH DISTANCE INDICATOR TEMPERATURE SENSOR ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 PPA008W ETS2d CASSETTE ASSEMBLY NUT FIX SEE PART 3 1 5 1 2 PPA008Y ETS2d CASSETTE ASSEMBLY SCREW FIX SEE PART 3 1 5 1 3 D320 05 20 ETS2 3d SIDE BRACKET LONG 2 4 PDDO14Y SIDE BRACKET SHORT 2 5 PDD036X SPACER 2 6 S8040 BOLT M8x30 2 7 PDD034 SPRING 1 8 S0321A WASHER SHAKEPRROF 8 4 9 58054 8 4 10 500878 RATCHET LEVER FEMALE 8 2 11 0312 WASHER PLAIN M8 16 12 50087 WING KNOB FEMALE 8 3 13 177 03 SPIDERFIX CAPPED 1 8 2 14 0273 SCREW HEX HEAD M8x50 2 15 16 17 152 01 WASHER BLACK 5 16 2 18 157 01 WASHER FIBRE M8 2 19 E521 07 05 BACKBAR ASSEMBLY LONG 1 20 50256 SCREW HEAD M3x8 4 21 E214 05t DISTANCE INDICATOR TEMPERATURE SENSOR ASSEMBLY 1 22 PPA008V ETS5d CASSETTE ASSEMBLY CABLE STANDOFF NUT FIX 1 23 S0292B NUT BINX M8 1 24 S0077 NUT CAP M8 5 MASTER FM444 Page 53 of 64 3 3 7 ASSEMB
4. 9 3 1 2 ARM amp UPRIGHT ASSEMBLY x Pet De Pb vdd end aa 10 OP PIG ASSEMBLY u ii 12 3 1 4 ARM AS EME rr 16 3 1 5 IR CASSETTE ASSEMBLY eenen 18 2 1 6 CIRCUIT DIAGRAM ec 22 3 2 24 9 2 BASE 25 3 2 2 ARM 8 UPRIGHT ASSEMBLY hern a ciii n SER cR a 26 3 2 3 UPRIGHT ASSEMBLY u uuu 28 3 244 ARM ASSEMBLY PS 32 3 2 5 IR CASSETTE 34 3 2 6 CIRCUIT DIAGRAM das delden deli 38 9 9 TE EE 40 93 BASE EN 41 3 3 2 ARM amp UPRIGHT ASSEMBLY natn orn dee nn i 42 3 3 3 UPRIGHT ASSEMBLY uuu RI ERR OLEO C HX E ER XR EC Rc 44 3 3 4 ARM ASSEMBLY uuu u L E MIRI NI ADI 48 3 3 5 BACKBAR ASSEMBLY eg oni its te 51 3 3 6 CASSETTE WITH DISTANCE INDICATOR TEMPERATURE SENSOR ASSEMBLY teerde aii coni UR Added 52 3 3 7 CASSETTE ASSEMBLY a 54 3 3 8 CIRGUIT DIAGRAM M IR 56 4 FAULT FINDING GUIDE cet uyu uuu 58 4 1 MEG ANIGAL asten eddie tranende 58 4 2 FAUL
5. FASCIA ASSEMBLY 4 J 4 7 BOTTOM FASCIA ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E516 04 02 BTM FASCIA PANEL FABRICATION 1 2 350 08 STRESS RELIEF GLAND PG21 1 3 S0191A CABLE 10AWG 3 CORE 6m 4 351 02 GLAND NUT PG21 1 5 6 S0240B PLUG 1 7 PDD196 LABEL DANGER 1 8 790 01 LABEL EARTH SYMBOL 1 MASTER FM444 Page 47 of 64 3 3 4 ARM ASSEMBLY N 7 B A I L1 1 2 gt d qu 25 HE J MASTER FM444 Page 48 of 64 ARM ASSEMBLY 5 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 PDD002Y CONTROL ARM 1 2 PDD002X SUPPORT ARM 1 3 PDD003X U CHANNEL COLUMN 1 4 E521 06 04 U CHANNEL SOCKET 1 5 58027 SPIRAL 10 50 2 6 58032 BOLT HEX HEAD 10 60 2 7 58031 WASHER 10 4 8 S0293A NUT NYLOCK M10 2 9 8030 NUT CAP M10 2 10 E516 06 03 SOCKET HOUSING ASSEMBLY 1 11 12 372 03 SOCKET IEC 6 13 PDDO40Y END CAP SOCKET HOUSING TOP 1 14 121 07 SCREW HEAD No6x3 8 8 15 01 04 07 END CAP SOCKET HOUSING BOTTOM 1 16 0283 BOLT HEX HEAD
6. FM444 Page 25 of 64 3 2 2 ARM amp UPRIGHT ASSEMBLY gt SECTION SCALE 1 1 MASTER FM444 Page 26 of 64 ARM 4 UPRIGHT ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E310 03t UPRIGHT ASSEMBLY SEE PART 3 2 3 1 2 E310 06t ARM ASSEMBLY SEE PART 3 2 4 1 3 E221 02 20 COVER SIDE 2 4 141 02 NUT GAS STRUT 1 5 PDD033 PIN 1 6 D320 03 36 STRUT ARM PIN 1 7 177 01 STARLOCK CAPPED 5 16 2 8 550 03 GAS STRUT 1200N 1 9 S0117 GAS STRUT LEVER 1 10 E221 02 01 GAS STRUT END 1 11 121 07 SCREW SELF TAPPER No6x3 8 2 12 221 02 21 1 13 11040 HANDLE PLASTIC LARGE 1 14 50118 LEVER GRIP 1 15 108 04 SCREW BUTTON HEAD M10x15 4 16 17 18 0294 NUT NYLOCK 12 2 19 50330 RIVET 4 8 15 2 20 21 50314 WASHER PLAIN M12 2 22 194 01 SPACER 2 23 24 25 E310 03 24t RATING LABEL 1 26 PDD131 PIVOT BOLT ASSEMBLY 1 27 T1011 RATCHET LEVER FEMALE M12 1 MASTER FM444 Page 27 of 64 3 2 3 UPRIGHT ASSEMBLY ejie E 5 9 E ee ee 18 21 mm ve st
7. 25 790 01 LABEL EARTH SYMBOL 1 26 PDD089 LABEL 1ph TERMINAL BLOCK 1 27 S0174 TERMINAL BLOCK 30A 3 2 12 28 E516 03 27 TERMINAL BLOCK PACKER 1 29 E516 03 03t 24V POWER SUPPLY MOUNTED ASSEMBLY 1 30 S0256 SCREW POZI PAN M3x8 2 31 282 04 TEMPERATURE CONTROLLER 1 32 E221 03 09t PCB TO TB MOLEX CABLE ASSEMBLY 1 MASTER FM444 Page 29 of 64 3 2 3 FASCIA ASSEMBLY FASCIA ASSEMBLY 5 NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E310 04 05t FASCIA PLATE FABRICATION 1 2 E214 04 01 ETS2 3 PCB ASSEMBLY UL 1 3 D220 03 20 FASCIA LABEL 1 4 S0227 TIMER KNOB 2 5 S0307 WASHER NYLON M3 1 6 140 04 NUT M3 1 7 126 10 SCREW PAN HEAD M4x10 6 8 546 12 SPACER 2 MASTER FM444 Page 30 of 64 3 2 3 FASCIA ASSEMBLY gt N i 4 4 a 7 7 NL BOTTOM FASCIA ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 516 04 02 BTM FASCIA PANEL FABRICATION 1 2 350 08 STRESS RELIEF GLAND 21 1 3 50191 CABLE 10AWG 3 CORE 4 351 02 GLAND NUT 21 1 5 6 502408 PLUG 1 7 PDD196 LABEL DANGER 1 8 790 01 LABEL EARTH SYMBOL 1 MASTER FM444 Page 31 of 64 3 2 4 ARM ASSEMBLY i 12 2 T MASTER FM444 Page 32 of 64 ARM ASSEMBLY COMPONE
8. FIBRE 2 21 50077 5 22 502928 8 1 23 395 03 CABLE MOUNT 1 24 S0328A RIVET BLACK 3 2 8 1 25 S0220 CABLE TIE SMALL 1 26 S0256 SCREW POZI TAPTITE M3x8 4 27 E310 05t USA DISTANCE INDICATOR amp TEMPERATURE SENSOR ASSEMBLY 1 MASTER FM444 Page 35 of 64 3 2 5 IR CASSETTE ASSEMBLY 8 SCREW FIX CASSETTE ASSEMBLY amp SCREW FIX COMPONENTS SEE NEXT PAGE PLEASE NOTE Infrared emitters do not come fitted in the cassette assembly Part number for IR emitters is 380 11 MASTER 444 36 of 64 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 S330 05 20 CASSETTE BACK V LONG 1 2 S330 05 21 BACK REFLECTOR V LONG 1 3 S320 05 20 GRILLE V LONG 1 4 S330 05 23 CASSETTE CABLE TRAY V LONG 1 5 S330 05 24 CASSETTE SIDE EXTRUSION V LONG 2 6 PDD021 SIDE REFLECTOR 2 7 PDD072 DIE CAST END CAP 2 8 CM01 05 20 STRAIN RELIEF PLATE 1 10 PDD026 LABEL INSPECTED BY 1 11 PDD167 LABEL CAUTION REMOVE PACKING 1 12 PDD041 LABEL ISOLATE MAINS 1 15 370 05 CORDSET 1 16 0173 TERMINAL BLOCK 20 3 12 17 0349 TERMINAL BLOCK RETAINING 1 18 350 05 FLEXI STRAIN RELIEF GROMMET 1 19 50256 SCREW POZI TAPTITE M3x8 3 20 0251 SCREW POZI PAN SELF TAPPER No4x3 8 8 21 58049 SCREW SOCKET HEAD 8 50 FIX ONLY
9. M12x100 1 17 50294 NYLOCK 12 1 18 50076 12 1 19 50314 WASHER PLAIN M12 2 20 E221 06 03t DISTANCE INDICATOR TEMPERATURE SENSOR ARM CABLE 1 21 121 21 SCREW SELF TAPPER No4x1 2 2 22 E516 06 06 WIRING LOOM ARM 1 23 386 02 HEATSHRINK SLEEVING 019mm 120mm 24 50078 GROMMET STRIP 2 127 25 0355 GROMMET 11 1 2 26 30 06 07 SOCKET RETAINING ASSEMBLY 6 FM444 Page 49 of 64 THIS PAGE IS LEFT BLANK INTENTIONALLY MASTER FM444 Page 50 of 64 3 3 5 ASSEMBLY 2 zal 7 ASSEMBLY 5 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E521 08 01 BACKBAR 1 2 T1038 END CAP 2 3 395 03 CABLE TIE BASE 6 4 S0328A RIVET BLACK 3 2x8 6 5 790 03 LABEL GREEN 1 6 790 04 LABEL RED 1 7 S0283 BOLT M12x100 2 8 S0314 WASHER M12 6 9 S0294A NUT NYLOCK M12 2 10 S0076 NUT CAP M12 4 MASTER FM444 Page 51 of 64 3 3 6 CASSETTE WITH DISTANCE INDICATOR TEMPERATURE SENSOR ASSEMBLY
10. Do not use excessive force or the wires will be damaged Take a note of the wiring connections to the damaged socket then remove wires and unclip socket Clip the new socket into housing and refit cables Refit Socket Housing to arm 5 7 GAS STRUT REPLACEMENT Ensure unit is disconnected from mains supply Check rating of replacement Gas Strut is correct if in doubt check rating on old gas strut MASTER 444 62 of 64 Remove cassette assembly remove upright from base and remove side strips Remove the self tapping screws that secure the Plastic Cap on the top of Upright Remove the 2 plastic covers from the side of the Upright Carefully support the cassette assembly a stand or bench Remove the capped starlock from one side of the pin assembly that fasten the Gas Strut to the support arm A new capped starlock will probably be needed Push out the lower Gas Strut Pivot Pin Rotate the Gas Strut and remove from the Upright Replace with a TRISK pre prepared Gas Strut Replace the lower Gas Strut Pivot Pin Adjust the support arm height to suit the new Gas Strut setting Reassemble holding collar arrangement and fix in place with new split pin CAUTION Once fitted Gas Strut should only be tested with IR Cassettes in place Check that Gas Strut operation is satisfactory 5 8 IR EMITTER REPLACEMENT Check that replacement emitter has correct voltage and wattage ratings Check old emitter end caps if in doubt
11. Ensure unit is disconnected from mains supply Remove wire Grille from front of IR Cassette Remove Self Tapping Screws which hold Side Reflectors onto cassette A small screwdriver will be necessary to lift the side reflector from the cassette When the Side Reflectors are removed take note of the cable positions before removing old emitter The In Line connector can be separated by hand but a better solution is to use two pairs of pliers One to hold each connector when separating the wires Fit new Infra Red Emitter to sockets in cassette To avoid touching the ruby sleeve with bare hands use tissue paper when handling the emitter Reconnect Infra Red Emitter to cassette wiring taking care to replace the wires in the original positions Fit side reflectors then clean ruby sleeve and Reflectors with IPA or Methylated Spirits Refit Grille Allow 15 minutes for the solvent to dissipate before switching on MASTER 444 63 of 64 TRISK FM 444 ISSUE 2 Edwin Trisk Ltd 2005 TRISK USA EQUIPMENT SALES SPARES SERVICE WARRANTV 4 REPAIRS Call toll free on 1 866 79 TRISK 1 866 798 7475 Email infrared trisk co uk EDWIN TRISK LTD PALLION INDUSTRIAL ESTATE SUNDERLAND TYNE AND WEAR SR4 6SN ENGLAND TEL 44 0 191 510 0992 FAX 44 0 191 510 0689 E mail infrared trisk co uk www trisk co uk MASTER 444 64 of 64
12. S0309 WASHER SHAKEPROOF M3 4 20 S8008 CABLE CLIP 2 21 S0561H PACKER 74x14x12 3 22 S0220A CABLE TIE SNAP IN 4 23 395 02 CABLE TIE BASE 1 24 S0220 CABLE TIE SMALL 1 25 PDD196 LABEL ISOLATE MAINS 1 26 S0211B CRIMP TERMINAL RED MALE COUPLER 2 31 S0210 CRIMP TERMINAL R M3 RG 1 32 385 04 HEATPROOF SLEEVING 12mm 45mm 33 S0215 CRIMP TERMINAL R BLADE 2 34 S0349 TERMINAL BLOCK RETAINING PIN 1 35 S0256 SCREW POZI PAN TAPTITE M3x6 3 36 3853 01 HEATPROOF SLEEVING 23mm 465mm 37 S0321A WASHER SHAKEPROOF M8 NUT FIX ONLY 2 38 E214 07 06 WIRING LOOM DETAIL 1 40 PDD166 LABEL CAUTION REMOVE PACKING 1 MASTER FM444 Page 21 of 64 3 1 6 CIRCUIT DIAGRAM 1 el DES 444 22 of 64 THIS PAGE IS LEFT BLANK INTENTIONALLY MASTER FM444 Page 23 of 64 3 2 E310dt 1 2 ARM amp UPRIGHT ASSEMBLY 3 BACKBAR IR CASSETTE ASSEMBLY MASTER FM444 Page 24 of 64 3 2 1 5 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E221 01 BASE 1 2 8031 WASHER M10 4 3 S0293A NUT NYLOCK M10 4 4 00750 END PLASTIC 4 5 0065 BRAKED CASTOR 2 6 50064 2
13. can be used if necessary Fit new cord Re attach the cassette earth terminal Rivet the Strain Relief Plate onto Back Mesh The unit is now ready for re assembly 5 4 UPM REPLACEMENT UNIVERSAL POWER MODULE Ensure unit is disconnected from the mains supply See procedure 1 for removal of front panel Do not disconnect the old UPM until the new one is in place The UPM can be swapped by first removing the two securing screws The new UPM can then be fixed into position once thermally conductive paste has been applied The cabling can then be swapped over being careful to connect correctly 5 5 MAIN CONTROL PCB REPLACEMENT Ensure unit is disconnected from the mains supply See procedure 1 for removal of front panel Do not disconnect the old control PCB until the new one is in place Undo the M3 nut located near the six pin connector Undo the six screws fixing the control PCB to the front panel Remove knobs on front of panel Fix new control PCB in position and carefully swap the interconnections from the old control PCB to the new 5 6 IEC SOCKET REPLACEMENT Ensure unit is disconnected from mains supply Remove cassette assembly pivot bolt assembly To remove the plastic covers at the end of the arm undo the 8 screws fixing them Remove Plastic Caps which cover bolts that attach socket housing to arm U Channel Slacken M10 Lock nuts sufficiently to allow the Socket Housing to slide off and give access to the sockets
14. 16 1 8 E214 04 04t BOTTOM FASCIA ASSEMBLY SEE PART 3 1 2 B 1 9 10 11 12 0173 TERMINAL BLOCK 20 7 12 13 158 01 WASHER PLASTIC 4 2 14 148 01 NUT PLASTIC M4 2 15 118 01 BOLT PLASTIC M4 2 16 E214 03 06t WIRING LOOM DETAIL 1 17 E214 03 07t CIRCUIT DIAGRAM SEE PART 3 1 5 REF 18 0291 NUT M5 2 19 50308 WASHER PLAIN M5 2 20 50308 WASHER STAR 5 2 21 E221 03 08 CABLE CLIP 3 22 23 E221 03 28 TERMINAL BLOCK SHROUD 1 24 121 09 SCREW SELF TAPPER No6x1 2 25 790 01 LABEL EARTH SYMBOL 1 26 PDD089 LABEL 1ph TERMINAL BLOCK 1 27 S0174 TERMINAL BLOCK 30A 3 2 12 28 29 E516 03 03t TRIPLE POWER SUPPLY MOUNTED ASSEMBLY 1 30 S0256 SCREW POZI PAN M3x8 2 31 282 04 TEMPERATURE CONTROLLER 1 32 E221 03 09t PCB TO TB MOLEX CABLE ASSEMBLY 1 MASTER FM444 Page 13 of 64 3 1 3 TOP FASCIA ASSEMBLY FASCIA ASSEMBLY 5 NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E221 04 05t FASCIA PLATE FABRICATION 1 2 E214 04 01 ETS2 3 PCB ASSEMBLY UL 1 3 D220 03 20 FASCIA LABEL 1 4 S0227 TIMER KNOB 2 5 S0307 WASHER NYLON M3 1 6 140 04 NUT M3 1 7 126 10 SCREW PAN HEAD M4x10 6 8 546 12 SPACER 2 MASTER FM444 Page 14 of 64 3 1 3 8 FASCIA ASSEMBLY 4 gt 4 A BOTTOM FASCIA ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E214 04 02
15. 2 22 50332 RIVET 2 8 2 23 50328 RIVET 23 2 8 BLACK 6 24 S0321A WASHER SHAKEPROOF M8 NUT FIX ONLY 2 25 S0309 WASHER SHAKEPROOF 4 26 395 02 CABLE TIE BASE 1 27 S0220 CABLE TIE SMALL 1 28 S8008 CABLE CLIP 2 29 S0220A CABLE TIE SNAP IN 6 30 S0561H PACKER 74x14x12 5 32 S0211B CRIMP TERMINAL RED MALE COUPLER 2 34 S0210 CRIMP TERMINAL R M3 RG 1 35 S0215 CRIMP TERMINAL R BLADE 2 39 385 01 HEATPROOF SLEEVING 3mm 465mm 40 385 04 HEATPROOF SLEEVING 12mm 45mm 42 E310 07 06 WIRING LOOM 1 MASTER FM444 Page 37 of 64 3 2 6 CIRCUIT DIAGRAM KT m 444 38 of 64 THIS PAGE IS LEFT BLANK INTENTIONALLY MASTER FM444 Page 39 of 64 3 3 E516dt 1 2 ARM amp UPRIGHT ASSEMBLY 3 BACK BAR ASSEMBLY 4 CASSETTE WITH DISTANCE INDICATOR TEMPERATURE SENSOR ASSEMBLY 5 CASSETTE ASSEMBLY MASTER FM444 Page 40 of 64 3 31 5 NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E321 01 BASE 1 2 S8031 WASHER M10 4 3 S0293A NUT NYLOCK M10 4 4 S0075D END CAP PLASTIC 4 5 S0065 BRAKED CASTOR 2 6 S0064 UNBAKED CASTOR 2 MASTER FM444 Page
16. 41 of 64 3 3 2 ARM amp UPRIGHT ASSEMBLY B E TE L Es N 17 min H SECTION SCALE 1 T MASTER FM444 Page 42 of 64 ARM 4 UPRIGHT ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E516 03t UPRIGHT ASSEMBLY SEE PART 3 3 3 1 2 E516 06t ARM ASSEMBLY SEE PART 3 3 4 1 3 E221 02 20 COVER SIDE 2 4 141 02 NUT GAS STRUT 1 5 PDD033 PIN 1 6 D320 03 36 STRUT ARM PIN 1 7 177 01 STARLOCK CAPPED 5 16 2 8 S0115 GAS STRUT 1500N 1 9 S0117 GAS STRUT LEVER 1 10 E221 02 01 GAS STRUT END 1 11 121 07 SCREW SELF TAPPER No6x3 8 2 12 221 02 21 1 13 11040 HANDLE PLASTIC LARGE 1 14 50118 LEVER GRIP 1 15 108 04 SCREW BUTTON HEAD M10x15 4 16 17 18 0294 NUT NYLOCK 12 2 19 50330 RIVET 4 8 15 2 20 21 50314 WASHER PLAIN M12 2 22 194 01 SPACER 2 23 24 PDD105 LABEL MAX VOLTAGE AMPS 6 25 E516 03 24t RATING LABEL 1 MASTER FM444 Page 43 of 64 3 3 3 UPRIGHT ASSEMBLY
17. ARLOCK CAPPED 1 8 2 16 0273 SCREW HEX HEAD M8x50 2 17 18 19 152 01 WASHER BLACK 2 20 157 01 WASHER FIBRE 2 21 50077 5 22 502928 8 1 23 395 03 1 24 50328 RIVET BLACK 03 2 8 1 25 50220 CABLE TIE SMALL 1 26 50256 SCREW M3x8 4 27 E214 05t USA DISTANGE INDICATOR amp TEMPERATURE SENSOR ASSEMBLY 1 FM444 Page 19 of 64 3 1 5 CASSETTE ASSEMBLY amp SCREW 19120 21 IR CASSETTE ASSEMBLY 8 SCREW COMPONENTS 444 20 of 64 DESCRIPTION QUANTITY 1 PDD072 DIE CAST END CAP 2 2 S0251 SCREW SELF TAPPER POZI PAN HEAD No4x3 8 8 3 PDD006Y CASSETTE SIDE EXTRUSION LONG 2 4 PDD006W CASSETTE BACK LONG 1 5 PDD007X BACK REFLECTOR LONG 1 6 CM01 05 20 STRAIN RELIEF PLATE 1 7 350 05 FLEXI STRAIN RELIEF GROMMET 1 8 0173 TERMINAL BLOCK 204 312 10 PDDO82 CASSETTE CABLE TRAV LONG 1 11 PDD021 SIDE REFLECTOR 2 12 370 20 CORDSET 1 13 PDD026 LABEL INSPECTED BY 1 14 380 07 INFRA RED EMITTER TUBE LONG 240V 1000W 1 15 PDD161 GRILLE LONG 1 16 S8049 SCREW SOCKET HEAD CAP M8x50 NUT FIX ONLY 2 17 S0332 RIVET 03 2 8 4 18 S0328A RIVET 03 2 8 BLACK 6 19
18. ATING MECHANICAL COMPONENTS ENSURE THAT ALL BODY PARTS THE USERS OR OTHERWISE ARE FREE FROM WITHIN OPERATIONAL AREAS TO AVOID ENTRAPMENT THIS MANUAL ISSUE 01 IS ONLY INTENDED FORE THE ASSEMBLY AND OPERATION OR THE SERVICING OF THE MODELS MENTIONED ON THE FIRST PAGE THIS MANUAL IS AN UNCONTROLLED DOCUMENT TRISK RESERVE THE RIGHT TO UPDATE UNIT SPECIFICATIONS WITHOUT PRIOR NOTICE OR CONSULTATION PLEASE READ THE RELEVANT REPAIR PROCEDURE THOROUGHLY AT LEAST ONCE BEFORE COMMENCING ANY SERVICING OPERATION SERVICING OPERATIONS SHOULD ONLY BE CARRIED OUT BY QUALIFIED PERSONNEL WHO MUST USE TRISK APPROVED COMPONENTS IF INANY DOUBT ABOUT ASSEMBLY OPERATION OR SERVICING OF THE UNIT PLEASE DO NOT HESITATE TO CONTACT YOUR DISTRIBUTOR OR THE TRISK SERVICE DEPARTMENT MASTER 444 3 64 THIS PAGE IS LEFT BLANK INTENTIONALLY MASTER FM444 Page 4 of 64 5 1 INTRODUCTION 2 a u uama ed 6 Tal SERVICING TOOLS e 6 2 TECHNICAL 0 7 2 1 CUREMASTER SUPER digital ETS2dt E214dt 7 2 2 CUREMASTER ULTRA digital ETS3dt 0 7 2 3 CUREMASTER SUPER TWIN digital ETS5dt E516dt 7 3 MAJOR COMPONENTS tanend 8 9 1 UR once 8 OMNE S uuu au
19. BTM FASCIA PANEL FABRICATION 1 2 350 01 STRESS RELIEF GLAND PG16 1 3 50191 CABLE 14AWG 3 CORE 6m 4 351 01 GLAND NUT PG16 1 5 6 S0240A PLUG 1 7 PDD196 LABEL DANGER 1 8 790 01 LABEL EARTH SYMBOL 1 MASTER 444 15 of 64 3 1 4 ARM ASSEMBLY 2 ZON E 12 13 7 9 zi 2 gt 20 gt E 45Y 21 ES 151 M N Y 10 4 y Pa 5 1413 1 j 17 444 16 64 ARM ASSEMBLY 5 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 PDD002Y CONTROL ARM 1 2 PDD002X SUPPORT ARM 1 3 PDD003Y U CHANNEL SOCKET 1 4 5 6 8032 BOLT HEX HEAD M10x60 2 7 8031 WASHER PLAIN M10 4 8 S0293A NUT NYLOCK M10 2 9 8030 NUT CAP M10 4 10 E214 06 02 SINGLE SOCKET HOUSING ASSEMBLY 1 11 372 03 IEC SOCKET 3 12 PDDO40Y TOP END CAP SOCKET HOUSING 1 13 121 07 SCREW HEAD No6x3 8 8 14 PDDO4OX BOTTOM END CAP SOCKET HOUSING 1 15 E221 06 03t DISTANCE INDICATOR ARM CABLE WITH TEMPERATURE CONTROL 1 16 50275 BOLT HEX HEAD M12x90 1 17 50294 NUT M12 1 18 50076 NUT M12 1 19 50314 WASHER PLAIN M12 2 20 PDDOO3X U CHANNEL COLUMN 1 21 121 21 SCREW SELF TAPP
20. ING 4 1 2 2 22 E214 06 06 ARM WIRING DETAILS 1 23 E330 06 07 SOCKET RETAINING CLIP ASSEMBLY 3 24 58027 SPIRAL 10x50 2 25 PDD105 LABEL MAX VOLTAGE AMPS 3 26 S0220B CABLE TIE MEDIUM 1 MASTER FM444 Page 17 of 64 3 1 5 IR CASSETTE ASSEMBLY x AS oe i SIDE ARM CLARITY FOR FM444 Page 18 of 64 MASTER BACKBAR IR CASSETTE ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 PDD132 BACKBAR BRACKET LONG 1 2 3 PPAOO8W ETS2d CASSETTE ASSEMBLY NUT FIX SEE PART 3 1 5 A 2 4 ETS2d CASSETTE ASSEMBLY SCREW FIX SEE PART 3 1 5 1 5 D320 05 20 ETS2 3d SIDE BRACKET LONG 2 6 PDDO14Y SIDE SHORT 2 7 PDDO36X SPACER 2 8 58040 HEAD M8x30 2 9 PDD034X SIDE BRACKET SPRING RIGHT 1 10 S0321A WASHER SHAKEPROOF M8 4 11 S8054 NUT M8 4 12 S0087B RATCHET LEVER FEMALE 8 2 13 S0312 WASHER PLAIN 8 16 14 0087 WING KNOB FEMALE 8 3 15 177 03 ST
21. IVERSAL POWER MODULE ASSEMBLY 2 7 50269 SCREW 5 16 1 8 E516 04 04t BOTTOM FASCIA ASSEMBLY SEE PART 3 3 3 8 1 9 320 01 FUSE HOLDER 30A 250Vac 2 10 S0180A FUSE 15A TIME DELAY 2 11 S0217B HEATSHRINK SLEEVING 06 4 160mm 12 0173 TERMINAL BLOCK 20 7 12 13 158 01 WASHER PLASTIC 4 3 14 148 01 NUT PLASTIC M4 4 15 118 01 BOLT PLASTIC M4 3 16 E516 03 06t WIRING LOOM 1 17 E516 03 07t CIRCUIT DIAGRAM SEE 3 3 8 REF ONLY 18 0291 NUT M5 2 19 50308 WASHER PLAIN 5 2 20 S0308A WASHER STAR M5 2 21 E221 03 08 CABLE CLIP 3 22 PDD220 LABEL FUSE RATING 1 23 E221 03 28 TERMINAL BLOCK SHROUD 1 24 121 09 SCREW SELF TAPPER No6x1 2 25 790 01 LABEL EARTH SYMBOL 1 26 PDD089 LABEL iphase TERMINAL BLOCK 1 27 50174 TERMINAL BLOCK 30 3 2 12 28 516 03 27 TERMINAL BLOCK PACKER 1 29 E516 03 03t 24V POWER SUPPLY MOUNTED ASSEMBLY 1 30 50256 SCREW M3x8 2 31 282 04 TEMPERATURE CONTROLLER 1 32 E221 03 09t PCB TO TB MOLEX CABLE ASSEMBLY 1 MASTER FM444 Page 45 of 64 3 2 3 FASCIA ASSEMBLY FASCIA ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E516 04 05t FASCIA PLATE FABRICATION 1 2 E516 04 01 ETS5 PCB ASSEMBLY UL 1 3 E521 04 23 FASCIA LABEL 1 4 50227 TIMER 2 5 50307 WASHER NYLON 1 6 140 04 NUT M3 1 7 126 10 SCREW PAN HEAD M4x10 6 8 546 12 SPACER 2 MASTER FM444 Page 46 of 64 3 3 3 8
22. LY gt KEJ e f 2 ks TX 7 T _ gt ay l LT FNE a P 5 ase T CH IAS BV LZ er ee En A pepe Ry a 3 EN aww oy s B x U D 7 L V 2 w u If X 7 IN L Ly G EN m est co D 2 f J l LILA s 722 N dy CX 22 II TT A A b MES e FM444 Page 54 of 64 MASTER CASSETTE ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 PPA008W ETS2d CASSETTE ASSEMBLY NUT FIX SEE PART 3 1 5 1 2 PPA008Y ETS2d CASSETTE ASSEMBLY SCREW FIX SEE PART 3 1 5 1 3 D320 05 20 ETS2 3d SIDE BRACKET LONG 2 4 PDDO14Y SIDE BRACKET SHORT 2 5 PDD036X SPACER 2 6 S8040 BOLT M8x30 2 7
23. NTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 00002 CONTROL ARM 1 2 PDD002X SUPPORT ARM 1 3 PDD003Y U CHANNEL SOCKET 1 4 5 6 8032 BOLT HEX HEAD M10x60 2 7 8031 WASHER PLAIN M10 4 8 S0293A NUT NYLOCK M10 2 9 58030 10 4 10 214 06 02 SINGLE HOUSING ASSEMBLY 1 11 372 03 IEC SOCKET 3 12 PDD040Y TOP END CAP SOCKET HOUSING 1 13 121 07 SCREW HEAD No6x3 8 8 14 PDD040X BOTTOM END CAP SOCKET HOUSING 1 15 E221 06 03t DISTANCE INDICATOR ARM CABLE WITH TEMPERATURE CONTROL 1 16 S0275 BOLT HEX HEAD M12x90 1 17 S0294A NUT NYLOCK M12 1 18 S0076 NUT CAP M12 1 19 S0314 WASHER PLAIN M12 2 20 U CHANNEL COLUMN 1 21 121 21 SCREW SELF TAPPING No4x1 2 2 22 E310 06 06 ARM WIRING DETAILS 1 23 E330 06 07 SOCKET RETAINING CLIP ASSEMBLY 3 24 58027 SPIRAL 10 50 2 25 PDD105 LABEL MAX VOLTAGE AMPS 3 26 502208 CABLE TIE MEDIUM 1 MASTER FM444 Page 33 of 64 3 2 5 IR ASSEMBLY 7 oe E SIDE ARM BROKEN FOR CLAR fr 7 N A 1 v _ 4 23 GA 47 gt lt 25 NI
24. PDD034 SPRING 1 8 S0321A WASHER SHAKEPRROF 8 4 9 58054 8 4 10 500878 RATCHET LEVER FEMALE 8 2 11 0312 WASHER PLAIN M8 16 12 50087 WING KNOB FEMALE 8 3 13 177 03 SPIDERFIX CAPPED 1 8 2 14 0273 SCREW HEX HEAD M8x50 2 15 16 17 152 01 WASHER BLACK 5 16 2 18 157 01 WASHER FIBRE M8 2 19 E521 07 05 BACKBAR ASSEMBLY LONG 1 20 21 22 PPA008V ETS5d CASSETTE ASSEMBLY CABLE STANDOFF NUT FIX 1 23 S0292B NUT BINX M8 1 24 S0077 NUT CAP M8 5 MASTER FM444 Page 55 of 64 3 3 8 CIRCUIT DIAGRAM UPM 1 CASSETTE ASS CB B p IN e e o ai ISA a INE DELA o 2 e L 1 CASSETTE ASSY JPRIGHT DISTANCE INDICATO c 70 I MASTER FM444 Page 56 of 64 THIS PAGE IS LEFT BLANK INTENTIONALLY MASTER FM444 Page 57 of 64 4 FAULT FINDING GUIDE 4 1 MECHANICAL FAULT ARM WILL NOT RAISE OR LOWER Gas Strut Locknut slack causing unit to jam To reset rotate Gas Strut Shaft one half turn clockwise and check operation with release arm Continue this operation until a position is obtained which allows the arm to move freely up and down when the Gas Strut Lever is depressed Tig
25. RUT ARM PIN 1 7 177 01 STARLOCK CAPPED 5 16 2 8 S0112 GAS STRUT 800N 1 9 S0117 GAS STRUT LEVER 1 10 E221 02 01 GAS STRUT END 1 11 121 07 SCREW SELF TAPPER No6x3 8 2 12 221 02 21 1 13 11040 HANDLE PLASTIC LARGE 1 14 50118 LEVER GRIP 1 15 108 04 SCREW BUTTON HEAD M10x15 4 16 17 18 0294 NUT NYLOCK 12 2 19 50330 RIVET 4 8 15 2 20 21 50314 WASHER PLAIN M12 2 22 194 01 SPACER 2 23 24 25 E214 03 24t RATING LABEL 1 26 PDD131 PIVOT BOLT ASSEMBLY 1 27 T1011 RATCHET LEVER FEMALE M12 1 MASTER 444 11 of 64 3 1 3 UPRIGHT ASSEMBLY 3 J 75 f PUITU n ee 1 2 FI De i m FASCIA REMOVED FOR CLARITY MASTER FM444 Page 12 of 64 UPRIGHT ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 221 03 01 UPRIGHT FABRICATION 1 2 E214 04t TOP FASCIA ASSEMBLY SEE PART 3 1 2 1 3 S0161 MCB SINGLE POLE 15A 1 4 E516 03 03 TRANSFORMER PCB ASSEMBLY 1 5 121 07 SCREW SELF TAPPING No6x3 8 15 6 D320 03 15 UNIVERSAL POWER MODULE 1 7 50269 SCREW 5
26. T FINDING FLOW DIAGRAM ease 58 b REPAIR d kuk 61 5 1 FRONT PANEL i ib st so Ron puEQE 61 5 2 MAINS CABLE REPLACEMENT innies indi nad 61 5 3 CASSETTE CORD REPLACEMENT 61 5 4 UPM REPLACEMENT UNIVERSAL POWER MODULE 62 5 5 MAIN CONTROL 62 5 6 IEC SOCKET REPLACEMENT i e 62 5 7 GAS STRUT REPLAGEMENT 62 5 8 IR EMITTER REPLACEMENTT leni deseen natare 63 MASTER FM444 Page 5 of 64 1 INTRODUCTION This manual is intended to aid the servicing the TRISK branded products listed on the cover Servicing operations should only be carried out by qualified service personnel who must use TRISK approved components Although every effort has been made to ensure that the following information is accurate it is only intended to help service personnel rather than direct them in their every step It is vitally important that any problems encountered when servicing units are referred to your importer or Edwin Trisk Ltd PLEASE NOTE THAT WHEN SERVICING THE UNIT REFER TO SECTION 5 FAULT FINDING GUIDE BEFORE COMMENCING ANY REPAIR PROCEDURE 1 1 SERVICING TOOLS The following tools are the minimum required to service the range of products listed on the fro
27. TRISK North American Curemaster with Temperature Control SERVICE MANUAL E214dt E310dt E516dt IFIN DOUBT EDWIN TRISK LIMITED MASTER FORM FM444 ISSUE 2 FROM 29 11 05 O Edwin Trisk Ltd 2005 IMPORTANT PLEASE READ THESE INSTRUCTIONS THOROUGHLY BEFORE COMMENCING ASSEMBLY OR OPERATION OF THE UNIT FAILURE TO DO SO COULD RESULT IN DAMAGE OR INJURY FOR WHICH EDWIN TRISK LIMITED WILL ACCEPT NO RESPONSIBILITY OR LIABILITY THIS EQUIPMENT MUST BE EARTHED REMOVE PACKING PIECES FROM CASSETTE HEADS BEFORE USE THIS UNIT MUST NOT BE USED IN A SPRAY BOOTH WHERE THERE IS A POTENTIALLY FLAMMABLE ATMOSPHERE UNTIL EXTRACTION OF ANY FLAMMABLE VAPOUR IS COMPLETE WE ALSO ADVISE CONTINUED EXTRACTION DURING CURE DO NOT MOVE THE UNIT AROUND USING THE MAINS CABLE DO NOT MOVE THIS UNIT DURING OPERATION AS THIS MAY LEAD TO PREMATURE EMITTER FAILURE A SUITABLY FUSE MUST BE USED TO PROTECT THE UNIT THE UNIT SHOULD ONLY BE USED TO CURE PAINT OR PRIMER APPLIED TO METALLIC PANELS DO NOT POINT THE UNIT AT PERSONNEL OR EASILY FLAMMABLE SUBSTANCES ISOLATE MAINS SUPPLY BEFORE REMOVING COVERS ISOLATE THE MAINS SUPPLY BEFORE REMOVING COVERS THE SUPPORT ARM EXTENDS FIERCELY WHEN CASSETTE ASSEMBLY IS NOT FITTED MASTER FM444 Page 2 of 64 IN CASE OF DAMAGE THE SUPPLY CORD MUST REPLACED BY THE USER AND INSTEAD QUALIFIED PERSONNEL SHOULD BE CONTACTED TAKE CAUTION WHEN OPER
28. ements Area of Cover Dimensions Weight 220 240V 60Hz 1 phase 6 emitters full power 6000W 6 quartz tungsten filament ruby sleeved Infrared Emitters 100cm x 180cm 39 X 71 Width 95cm 38 Height 164cm 66 Length 150cm 60 65Kg 144lbs MASTER FM444 Page 7 of 64 3 5 31 E214dt 1 2 ARM amp UPRIGHT ASSEMBLY 3 BACKBAR IR CASSETTE MASTER FM444 Page 8 of 64 3 1 1 5 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E214 01 BASE 1 2 8031 WASHER M10 4 3 SO293A NUT NVLOCK M10 4 4 S0075D END CAP PLASTIC 4 5 50065 BRAKED CASTOR 2 6 50064 2 FM444 Page 9 of 64 3 1 2 ARM amp UPRIGHT ASSEMBLY 1 x _ 81214 4 x 3 MASTER FM444 Page 10 of 64 ARM 4 UPRIGHT ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 E214 03t UPRIGHT ASSEMBLY SEE PART 3 1 3 1 2 E214 06t ARM ASSEMBLY SEE PART 3 1 4 1 3 E221 02 20 COVER SIDE 2 4 141 02 NUT GAS STRUT 1 5 PDD033 PIN 1 6 D320 03 36 ST
29. ets FASCIA REMOVED FOR CLARITY 12 Y 13 14 XARA I MASTER FM444 Page 28 of 64 UPRIGHT ASSEMBLY COMPONENTS ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 221 03 01 UPRIGHT FABRICATION 1 2 E310 04t TOP FASCIA ASSEMBLY SEE PART 3 2 3 A 1 3 50162 SINGLE POLE 30 1 4 516 03 03 TRANSFORMER PCB ASSEMBLY 1 5 121 07 SCREW SELF TAPPER No6x3 8 15 6 D320 03 15 UNIVERSAL POWER MODULE ASSEMBLY 1 7 50269 SCREW 5 16 1 8 E310 04 04t BOTTOM FASCIA ASSEMBLY SEE PART 3 2 3 B 1 9 320 01 FUSE HOLDER 30 250 2 10 0180 FUSE TIME DELAY 15 2 11 502178 HEATSHRINK SLEEVING 26 4mm 160mm 12 0173 TERMINAL BLOCK 20 7 12 13 158 01 WASHER PLASTIC 4 3 14 148 01 NUT PLASTIC M4 3 15 118 01 BOLT PLASTIC M4 3 16 E310 03 06t WIRING LOOM DETAIL 1 17 E310 03 07t CIRCUIT DIAGRAM SEE PART 3 2 6 REF 18 0291 NUT M5 2 19 50308 WASHER PLAIN M5 2 20 50308 WASHER STAR 5 2 21 E221 03 08 CABLE CLIP 3 22 PDD220 LABEL FUSE RATING 1 23 E221 03 28 TERMINAL BLOCK SHROUD 1 24 121 09 SCREW SELF TAPPER No6x1 2
30. hten Locknut If examination of the Gas Strut reveals damage to the unit e g Bent Shaft see 5 7 Gas Strut Replacement 4 2 FAULT FINDING FLOW DIAGRAM Does main timer Does the unit display time display light up setting and stay silent Do all Infra Red lamps illuminate when timer enabled when switched on Go to page Go to page 59 60 Hints Tips ihe When checking for connection or wiring faults trv moving and bending the wire around An insecure connection will give an intermittent fault If all the wiring seems to be good check the circuit boards for drv or cracked solder joints Severe bends and kinks in cables are prone to snapping interior wiring Melted outer shielding of the mains cable mav also be a cause of malfunction When checking IEC cable for continuitv the resistance across the Live and Neutral of the cable and lamp set should read 23 50 when cold and lt 16 00 just after use The Universal Power Module UPM is the black component situated approximatelv 1 3 of the wav down the interior of the upright marked D320 03 15 on casing MASTER FM444 Page 58 of 64 Does timer display light up Check continuity from mains plug to transformer board in upright Check continuity from E pin on plug to E point in upright SP3 amp SP4 L pin on plug to ON OFF switch transformer board in Other side of ON OFF switch to SP2 on upright to main control transformer board board f
31. ixed to fascia N pin on plug to SP1 on transformer board Correct wiring and or Check following connections and continuity connection faults gt Fuse on transformer board in upright gt Transformer windings gt IN to L OUT in filter gt N IN to N OUT in filter Also check for short circuit between all L and N in filter Replace faulty components Correct wiring and or connection faults Does the unit display time setting and stay silent when switched on Check distance Timer shows lines Check continuity indicator is across centre between distance connected Inspect distance indicator socket on indicator cable and its end of arm and plug and socket for on main control board damage Connect distance indicator Correct wiring and or connection faults Change distance indictor cable set MASTER FM444 Page 59 of 64 D Do any lamps Check continuity between gt Input N and end of arm gt Input L and 1 2 amp 3 IN on UPM in upright gt OUT 1 2 amp 3 on UPM in upright and L out at end of arm gt on UPM in upright and SP4 on main control board gt 51 52 amp S3 on UPM and SP5 SP6 amp SP7 on main control board in upright all Infra Red lamps illuminate during Flashoff Check visually that tubes are intact Check continuity of IEC cable of OFF lamp Unplug corresponding cable and plug back in to alternative socket o
32. n end of arm Check continuity of IEC cable between L and N in cable socket Change IEC cable Change UPM Correct wiring and or connection fault MASTER 444 60 of 64 5 REPAIR PROCEDURES 5 1 FRONT PANEL REMOVAL Ensure unit is disconnected from mains supply Remove IR cassette assembly Take care not to lose the fittings For double units ETSSd dt at least 2 people are recommended to remove the assembly With the extended back c bar it may be easier to remove each set of 3 cassettes and the backbar separately Remove upright from base to allow the plastic side strips to be removed Undo the four screws holding the top cap in position Remove the four remaining screws holding the front fascia in position The front fascia can now pivot forward allowing access to the components inside 5 2 MAINS CABLE REPLACEMENT Ensure unit is disconnected from mains supply remove mains plug from the supply Remove the six screws that hold the cable gland cover to the upright column The cover can be eased away from the column exposing the connections to the mains cable Disconnect the mains input cable from the terminal block Release the clamping screws on the cable clamps and cut the tie wrap holding the cable to the terminal block Disconnect the earth cable from the cover earth stud Undo the clamping nut on the spiral gland to release the old mains lead To refit the new mains cable ensure the new cable is
33. nt cover No Required Description Round Parallel Tipped 3mm Screwdriver Round Parallel Tipped 5mm Screwdriver Round Supadrive No 1 Screwdriver 19mm Combination Spanners 17mm Combination Spanners Hand Drill Drill 3mm diameter Combination Pliers Wire Strippers Cutters Allen Key 6mm AF Crimp Tool for Crimping Red Blue and Yellow Insulated Crimp Connections Hand Rivet Gun with nozzle for 3mm rivets Hand pliers MASTER 444 6 64 2 TECHNICAL SPECIFICATIONS All units use quartz tungsten filament ruby sleeved Infra Red Emitters 21 CUREMASTER SUPER digital ETS2dt E21 4dt Rated Voltage Power Consumption nominal Heating Elements Area of Cover Dimensions Weight 220 240V 60Hz 1 phase 3 emitters full power 3300W 3 quartz tungsten filament ruby sleeved Infrared Emitters 100cm x 80cm 39 X 31 Width 66cm 27 Height 164cm 66 Length 150cm 60 50Kg 110lbs 2 2 CUREMASTER ULTRA digital ETS3dt E310dt Rated Voltage Power Consumption nominal Heating Elements Area of Cover Dimensions Weight 220 240V 60Hz 1 phase 3 emitters full power 4500W 3 quartz tungsten filament ruby sleeved Infrared Emitters 100cm x 120cm 39 X 47 Width 66cm 27 Height 164cm 66 Length 150cm 60 50Kg 110lbs 2 3 CUREMASTER SUPER TWIN digital ETS5dt E516dt Rated Voltage Power Consumption nominal Heating El
34. the same type as the original Strip the sheath 270mm back from the end before inserting into the cable gland Fasten the cable clamp onto the sheath of the mains cable allowing a minimum of 5mm to extend beyond the clamp Refit the cable tie to tidy cables Tighten nut of spiral gland Connect as below Black Live Terminal marked L White Neutral Terminal marked N Green Earth Terminal marked E 5 3 CASSETTE CORD REPLACEMENT Cassette Cord is usually supplied as part of a spares package complete with Strain Relief Plate and associated components The following procedure details the steps of replacing just the Cassette Cord itself Ensure unit is disconnected from the mains supply Disconnect Cassette Cords from IEC Sockets Remove the affected IR Cassette Assembly from the end of the arm by removing the ratchet lever Carefully support IR Cassette Assembly and slide this unit off the pivot bolt Examination of the rear of the affected IR Cassette will show the cord entering the unit via MASTER 444 61 of 64 a spiral gland mounted on Strain Relief Plate Drill out the four rivets which hold the Strain Relief Plate to the Back Mesh and the central rivet that holds the Earth Terminal to the Strain Relief Plate A record should be made of the connections to the Terminal Block before removing old cable A pair of Heyco hand pliers are usually required for removing and fitting the Spiral Gland but normal
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