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PDP-502MXE - Reptips.dk

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1. Foca aie 32018 13534 ved 70 0 94 T 1 4 QNO Es EE t 3 sns g voreo 909 o E g ET gt SNSA QNO sns m o sns Eu 38 sn 80750 10780 P L ss O sns ASZL 941 5 NSA Y sns 0 96 015 m 9 dad EE 2 4800 01 80551 1 1 sns I 4 ae LL i T 9 01 007 l S lt Thr 3110 Vv4OL AGLI 207551 ET em 21901 c SNSA 96271 5 5 ZOVEOI c _ lnpolN esind ddd OB a sns SNSd X RJ ll lucu BE 85 LI ees V Wim GE 213 Assv WOO n Assy TV ISId
2. Di MAIN POWER ASSY 573 1 P5 1519 ds 5 SUS 02 OUT reid 5V 12V Vsus SUS cy TP o Sustain 2 H Pulse Gen 518 a 13405 T 8 Ella Logic rp m Vsus BLK Pi 27 AC IN 515 I 89 9 4 Reset Pulse E 27 4 Ge ler e 5V Vadr 5V 12V Vsus 12V Ti R10V 14V at 5 5 ulse Gen lt Fe 6 OUT IC3402 ESI 8 Vsus F5 CON ED SY DAT CLK MED X DRIVE ASSY DAT 163604 Tx Rx Vol Mute Vsus EE EER U COM ASSY E biu KEY LED veri SIDE SW ASSY S1 AUDIO AMP ASSY AEA 19 gt VOL CONT DE Main Sub 12V STB5V 20 IC2402 AMP AD If DAT 82 Ai A2 LJ U Com 13V S5V 1 Y 12V 53 IR Gel a pe ASSY 45 P amp P SEL Tx CONTROL SEL 55 C1 LR LR J Audio Audio RGB RGB G B HD VD Combi SR SR c POUT EC 95 12 OUT Pr Y j IN 4 IN 3 c Ke CABLE ASSY CABLE ASSY CABLE ASSY 18 1 2 3 4 7 m 8 PDP 502MX PDP 502MXE Notes When ordering service pa
3. CABLE CABLE CABLE Assy 1 Assy 2 CABLE Assy 3 Assy 4 CABLE Assy 5 K2 K2 K2 K2 K2 ad Y D13 D14 06 D3 5 D S DIGITAL VIDEO Assy o gt 2 x 9 imm 5 5 lt 020 D22 D11 o gt E 38 E6 E 3d m m E21 19 E2 S E24 m E23 S E p T U COM Assy K E1 AUDIO AMP E8 Assy E 22 E15 E12 E10 E33 K2 K2 K2 K2 K2 CABLE Assy 6 CABLE Assy 7 CABLE Assy 8 CABLE Assy 9 CABLE Assy 10 LOWER SCAN B Assy Flexible cable of CABLE Assy 9 is clamped and flexible cable of CABLE Assy 10 does styling in the addition Flexible Cable let the ferrite core going through 75 502 502 8 PANEL FACILITIES AND SPECIFICATIONS PANEL FACILITIES Main unit for PDP 502MX and PDP 502MXE Main unit Main unit D Display stand 2 Remote control sensor Point the remote control toward the remote sensor to operate the unit Operation panel on the main unit 3 STANDBY ON indicator This indicator is red during standby mode and turns to green when the unit is in the operation mode 4 STANDBY ON button Press to put the displa
4. 24 OI dwe 9 _ v D sts 2 vas lt ane 0019 0021 TE AS 7 gt Sj 196 9969 279 gt ZOSIN Wt vl AS 20821 gk WVOAS SL 1 9 491 V 9 901191 H H H ov vae 45280r9adn 101101 8158 SR 15802 ZHWZ 9 5 n X 8 L 500191 9 US FOOLOI _ ae OS AS AS 20 10 L AS 9 dd r lt 9 9X OE L 2 ux ge lt 1 TAX ON SOLLOI Assy OL 22 Waveforms of VIDEO ASSY Synchronous Signal Processing Block When INPUT1 NTSC RAMP signal is input CH1 VIDEO input V 1V div 2msec div CH2 2032 VD IC2005 Pin 112 V 5V div 2msec div CH3 K2018 VD u IC2005 Pin 34 V 5V div 2msec div CH4 K2031 VD_DSEL 2005 Pin 137 V 3 3V div 2msec div 2 Chay 502 502 Synchronous Signal Processing Block When INPUT1 NTSC RAMP signal is input CH1 VIDEO input V 1V div H 100msec div C
5. 0201 SW Tr 2SK2847 VSUS Discharging R R228 R227 R226 R262 R263 R264 7 8 502 502 VSUS TRANS ATK1128 ATK1130 777 170 S 10V gt 7 lt 777 SUS o GND 5 GND OTL CONT A ASSY TP301 25 MEE CM ME 60V O UVP MUTE Q212 Q213 DisCharge Q207 Q206 TIT 205 A GND 8V 0 9 TP352 48V 355 14V ASSY 12V E i i i TP353 412V i i OTL CONT 10 14V OVP ASSY i 8V UVP P BV 14V R358 10352 a WN V 14V up gt 4 N R360 R357 UVP 8v VR356 OVP 14V Adj To ANALOG VIDEO ASSY To UCOM ASSY To UCOM ASSY 43 PDP 502MX PDP 502MXE 3 10 FAN CONTROL SECTION 950
6. 1 2 3 4 m PDP 502MX PDP 502MXE 3 7 Y DRIVE ASSY SECTION 41 5 13607 HBLK1 O 0960 gt gt TP3600 5 9 9 T f lt gt zz 1C3602 25 SI O 1 o2 TP3604 FD B a SCAN BLOCK 4 4 1 H ees IC361 H2 3 TP3602 EO EIER IC5V Psus 1 3600 TC74VHC541FT MM 16 Re FOR m 14 18 T 1 12 1C3604 11 5 LE O w SI DATA TP3605 CLR T 1 TP3602 13609 CN3605 TT M TP3606 1 3605 5 48 58 ox o 8 mo 1 3606 t 58 gt R3614 TC74VHC541FT 613 IC3601 Be 22 361 PDTO43A TC74ACT541FT 2 M 2 18 83636 3 17 d SUS B 13 LW ANN 2 ANY NN 4 16 SUS U 14 W 5 5 SUS D w 15 eee 6 14 IC3612 DANI P SUS G M 16 7 Ee YCP MSK 17 5 8 12 NE 5 YSUS MSK 12 a 9 uly DAE 8 OFS iih 11 5 IC3612 W 6 YNRD w 18 R3645 3 17 7 1 1 3614 TC74VHC541FT mm CN3701 TP855 TP856 gt H5 E D890 PME M lt 5 R3822 03802 1 8 12 R3823 DRVPDI 5 14V 6 8 IC5V R3824 DC DC CONV R3825 1 850 12851 M yOu peso T850 103801 03804 Moy K854 mr 5 OVP O EES VSUS gt 0759 Wl aie te nae the OR EN sus sus 5 10750 1751 fr lt GND K754 T750 l
7. CONTROLCG 558 H3MOd SHOULD BE D NTINUED PROTECTION AGAINS 4 4 FU1 1 SOC SHV14 1UR REPLACEMENT FUSES FOR CAUTION SECONDARY PRIMAR du PRNEL IP Xsus B XSUS U D407 D443 D441 TOP 0439 D437 Fuse FU101 TP604 3 3V OVP TP603 3 3V UVP 65 502 502 ircuits Protection C MAIN POWER ASSY AC200V P D ASHIO47 A TFB VB 8V UVP 38V 1 1 1 1 1 1 1 HIEFINV 1 1 4 t gt F 5 TERI LN Pr UNE sayas 1 1 1 1 1 1 sio 1 i gt 5 m3 ale 18 5
8. FINAL SET UP Setting to default factory setting with SET key refer to Details of FINAL SETUP SUB VIDEO mode Common for all input signal types and formats Input Signal Adjustment Parameter Current Manu Adjusting amp Setting Setting Value SUB VIDEO ETE S KSUB CONTRAST i Adjustment Parameter Setting Value SUB CONTRAST Sub Contrast adjustment except for PC Adjustment required SUB BRIGHT Sub Brightness adjustment except for PC Adjustment required SUB TINT 502MX only Sub Tint setting except for PC 64 PULSE NUMBER 502MX only Base pulse number adjustment note 8 ABL LEVEL 502MX only ABL Level value adjustment note ACL SW ACL setting OFF ON ON D RANGE SW Dynamic Range setting OFF 4 gt ON Note If unnecessarily adjusted power consumption of the unit is changed and the panel is damaged Adjust only in case of necessity DRIVE ADJ mode Common for all input signal types and formats Current Menu Input Signal RIVE ADJ 06 Adjustment Parameter X SUS B 4 Adjustment Parameter Setting Value X SUS G Y SUS B Y SUS G Adjusting amp Setting Item Sustain Drive Pulse adjustment Setting Value Adjustment required Adjustment required R SIDE LEVEL G SIDE LEVEL B SIDE LEVEL Side Mask color level setting
9. E T RY101 D132 9 42 R139 R165 3 m 4 m UM i 1 POWER FACTOR CONTROL D131 aco 1 8 3800 2 8168 gt TT 0201 SW Tr 1 25 2847 140 R166 a 1 e i A WY D1 90 gt 0131 0136 i SVSUS 6 SEQUENCE P ON Lo Ti j ATK1133 TP112 SEQUENCE D117 R121 D118 R122 J D EA 14V 4 6 O 99 1 401 STB 5V lt R406 0463 SW111 EM PFC STOP AC100V PDP 502MX EAS DET AC200V PDP 502MXE 4 5 STB 12V E L 9 POWER Down Detection Block z EDD s T D433 D441 D439 D437 po 58 yl uer g zm Audio XDRV YDCDC YDRV MainPWR ES Digital PD PD PD PD 5 D459 D458 D4og PFC STOP Pps gt AC200V 0413 PD To U COM ASSY OVP POWER 1 2 3 4
10. Sustained waveform 1st sub field 1 X drive waveform K3402 P SUS K3404 SUS GND V 50 200usec div CH2 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div 200usec div Sustained Portion 20 zm Reset Pulse Portion TIAE Sustained waveform portion where sustaining was ended enlarged CH1 X drive waveform K3402 P SUS K3404 SUS GND V 50V div 5usec div 2 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div 5usec div TT Sustained waveform 1 field CH1 X drive waveform K3402 P SUS K3404 SUS GND V 50V div 2msec div CH2 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div 2msec div Sustained waveform reset pulse portion enlarged CH1 X drive waveform K3402 P SUS K3404 SUS GND V 50V div H 20 CH2 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div H 20usec div Tr Control waveforms for additional pulses 1 field CH1 Y drive waveform TP3716 P SUS TP3713 SUS GND V 100V div 2msec div CH2 CP MSK 103601 Pin17 MSK TP3609 D GND V 10V div 2msec div CH3 505 MSK 103601 2 YSUS TP3609 D GND V 10V div 2msec div C
11. LD DVD DOE E Entering Service Factory Mode Normal Operation Mode Standby Menu key SOUND 8 BUTTTSVOLUME SOUND L VOLUME MUTE OLU MENU a EL ENS VATAUM airy ub He Ed CU PDP009 AXD1673 CJ 23 65 2 Power key Menu key within Power key 3 seconds within 3 seconds Integrator Mode refer to Technical Manual CU PDP009 has two Power keys In Service factory Mode use the Power key located on the upper left of the remote control unit e i ee w Service Factory Mode SERVICE mode MUTE key RANGE CHECK mode MUTE key PICUTRE mode REFERENCE 1 REFERENCE 2 VIDEO BOX 1 key 2 key 3 key MUTE key INITIALIZE mode SUB VIDEO 1 key SET key DRIVE ADJ 9 key SET key Displaying version of the system micro computer Displaying type and format of detected input signal Displaying the frequency the number of lines of input signal Mode for checking operations of each device at video section by changing its adjustment value to maximum and to minimum This mode is not used for repair service 1 and 2 keys Mode for adjusting
12. IC5V VH FAN CABLE B A A ASSY ADD V8 FAN VH DRVB IC5V ny IC5V VH FAN Lb A A DRV B FAN L3 v9 A H3 FAN CABLE 5 ASSY IC5V VH 5V 12V Vsus A A Vsus Vsus I 2 SEL Sustain E Pulse Gen 1C3707 Vofs VRN ADD 4101 SENS A IC5V VH vie 9V 5V IO 5V 3 VIDEO ASSY b 9V SIG 5VBPLL AD 5 PLD Sr A A 5V_RGB IC5V VH mE 13V 8V 8V 3 ly H sa RGB SCL SDA Y Col di iff Decoder SCAN B ASSY RGB IC1401 K2 CABLE ASSY 19 To Panel Y Electrode To Panel Y Electrode 1 2 502 502 3 2 VIDEO ASSY SECTION 1 2 INPUT1 502MX INPUTS 502MXE AUDIO INPUT2 502MX INPUT4 502MXE z D i PDP 502MX Only L INPUT3 RGB1 1 PDP 502MXE Only i To VIDEO Assy 2 2 B N304 To CONTROL ASSY A30 1 CN4703 C2 A 4 111
13. 2 5 EL g 1 SY 1 1 5 gt 1 gt DON i 5 Rc jo a ya Papa gt MON feos ga EER r gate IE ee er le ee i 2350 vso gs TEE VA 5 1 E 1 8 EGLI IL cede Lud i gt 5 TE een 5 Eu 2 5250 1 1 1 M P kaa bee See ee EE 4 A jeter SSS SSS SSS SS 1 5 1 gt 8 yh EG x Ed 1 2 5 2 1 8 1 apy P 1 1 aes 1 e 1 EE 8 8 2 22 i 1 1 PME d 2 E lt Be T NEL RET ERE 5 iE 1 81 841 80 1 i gt 9850 8 p dh X8 ok vera SE ko i 388 275 gt 5 o 1 gt x 7 ois q mE lt 8 5 5 di gt 8 lt 8 ra 2280 gt erred 7 E C mes 2 xs gt m m m Qd dAO SISA VSUS OVP Y DRIVE
14. 5 stability Counter Timing signal for capturing horizontal frequency No signal input detection PI count value HD 1 8 dividing Detecting vertical frequency 2019 Controlling V STD 1 L I I detecting frequency value K2018 Z Vertical SYNC signal for input signal detection v Sending of vertical frequency Serial data Signal for detecting vertical frequency limit REQ Su Data of horizontal frequency Data of total numbers of lines Information on inapplicable Lo Vertical frequency value is higher than V_STD HOLD_Su standard value In PC input fixed Hi frequency Inverted PLL unlock information Lo When PLL is not locked EE U COM ASSY d 1 ial si x 4 1 SER gt PARA sig i CONV I DATA CLK Ix Y Y Y K2031 VD DSEL VD SYNC signal sent to Digital Assy DIGITAL VIDEO ASSY HBLK1 VBLK2 Clamp amp Blanking signal output from Digital Assy 27 1 r3 2 PDP 502MX PDP 502MXE 3 5 DIGITAL VIDEO ASSY SECTION _CN3403 To VIDEO ASSY CN2901 To VIDEO ASSY CN2001 From U COM ASSY CN3606 E6 To U COM ASSY CN3608 ES To VIDEO ASSY 2903 A35 3
15. 791515 S31 310N32NI 1 531 NOILIN3118 GHV14 108 NS Ed FU1 1 500 INN ees bos 9 2951 ld 22H 14 TP302 ADR GND TP202 CONDRRY PRIMARY 9 597 9 A SSU H3MOd NIGW TP404 V1 TP405 V2 gt or on ag HE FE Adjusting points and Measuring points TP113 STB GND TP111 STB 45V 59 502 502 7 GENERAL INFORMATION 7 1 DIAGNOSIS 7 1 1 DIAGNOSIS METHOD This PDP has several protection circuits and the operation of the circuits activate power down circuit and set the unit automatically to standby mode in order to protect the circuit Power shut down opera
16. except for when selecting HD_PLD VD_PLD i HD FIL Input from 1 1201 IE 5033 gt HD PLD i K2032 in Comp S input VD PLD Positive polarity E mmm EE i um 1 Separate HOGS VD SYNC signal 2024 input gt sub 15p SYNC signal selected based input function amp HD VD signal detected Unify the polarity to negative polarity 1 1 1 1 1 1 1 1 1 SYNC signal output i separated from Y G 1 1 I I 1 1 1 1 1 I I I Signal 1 Es sasawa mus Sosa a Sas selector for OE EE signal amp ME Circuit for Switching K2004 teque Jc 1 polarity Y G ON SYNC signal Selected HD VD signal STS pops in inputting Y color SYNC SEPA used for Separate input difference or RGB SYNC signal detection wa ey signals I EE Ee ULL i NC Decoding i HD VD signal detected BE EE REEN EE s 20 bit D Parallel Information on detecting Separate CONTROL data SYNC SEPA IC input SYNC signal amp the polarity LOGIC 1 2002 Selecting input
17. SW1 2 1 SYNC signal 52 465 7 i Setting value of CLP SEP Switching i HOLD Pulse IGNI c Clamp pulse width MERE 1 Clamp pulse generated by SYNC Separate Used PC input EE RE GET 1 1 CLP SEPA 1 1 2012 i Clamp 8 Blanking pulse K2015 a TU EE S output to Analog Video 1 block HBLK MAT 2013 BLANKING 1 K2014 1 PULSE 1 VBLK MAT CONTROL 14 1 26 7 8 502 PDP 502MXE PLL output HD for A D sampling amp clock SYNC reference K2432 DIVOUT K2029 AMP AD PLL IC PLL input HD 12701 CXA3106Q HOLD controlling signal for comparing LL ph ison EE K2030 PLL phase comparison 1 1 HOLD HOLD signal 1 2CLK generation circuit for 1 PLL gontrol PLL unlock information XCLK 1 Hi When PLL is not locked 4 K2408 HD DSEL Vertical line number count value 11 bit data Data is updated every 1 V sync 1 LINE 0 10 Lie Number Signal for detecting abnormal SYNC signal Hi in detecting Counter SYNC STATE Signal Frequency DET Count value in the period of 1H by 16MHz clock 11 bit data U COM ponere 1 Data is updated at the rate of HD1 8 dividing 1C2201 PD2060A 1 1 COUNT 0 10 Input signal detection gt HD Freq
18. 55 502 502 Adjusting VOFS VH IC5V Voltage adjustment Input signal White 100 signal Adjusting Point VR700 VOFS Y DRIVE ASSY Adjusting Method VOFS Offset voltage adjustment Adjust so that the voltage between TP705 VOFS and TP703 SUS GND becomes 0 5V of the voltage indicated at the voltage indication label The symptom in case of mis adjustment If the VOFS adjustment is not performed properly dots like blinking luminance points appear If deviated greatly from the right adjustment point Panel will light white VR750 VH Y DRIVE ASSY VH voltage for Scan IC adjustment Adjust so that the voltage between TP751 VH and TP753 PSUS becomes 103V x 0 5V PSUS is a floating GND and the electric potential is different from that of chassis GND Be sure not to short circuit PSUS GNDH and another GND because that may damage the unit The symptom in case of mis adjustment If the VH adjustment is not performed properly dots like blinking luminance points appear If deviated greatly from the right adjustment point panel will light white VR851 IC5V Y DRIVE ASSY IC5V adjustment Adjust so that the voltage between TP851 IC5V and TP854 PSUS becomes 5 0 0 1V PSUS GNDH a floating GND and the electric potential is different from that of chassis GND Be sure not to short circuit PSUS GNDH and another GND because that may d
19. 950 960 950 796551 NIW ANAS AST 025927 XINZ0S dad 6679ZMV ASSY NVA uMoginus SN3S INOO n LNOO IN31SAS 709591 69089 99680 0 996501 0692 ASSV V HOSN3S LOLPOI suas ANN ANAN 696551 gased hi 2 SN3S 2 1 256621 53HA01 23 gt lt 2 19620 Asse Ajddns ANN Or 4 1 6 23 m 44 PDP 502MX PDP 502MXE 45 502 502 6 ADJUSTMENT SERVICE FACTORY MODE Perform the operations of Service factory mode using the remote control unit provided with thePDP 501HD CU PD001 AXD1432 or the remote control unit provided with the PDP 502HD CU PDP009 AXD1673 46 SET TLE CS DVDD POWER Ex EZ31 42 70yb HD PC MUSE 41 744 Foye 59 AI O R _ AvxtU ESA GO EO 9 Q PIONEER WIDE PLASMA DISPLAY REMOTE CONTROL UNIT CU PDP001 AXD1432 EE
20. 12 2015 PULSE CLP 1C2004 TC74VHC123AFT HBLK MAT VBLK MAT CLP MAT HD3 VD3 HD4 VD4 gt 5 gt gt 1 2301 1875 SDA SCL 7 m 8 PDP 502MX PDP 502MXE A33 CN2901 gt 0 lt Ole N gt 5 52 ao o 5 CN2903 3 ole XCLK o K2012 9 D e lt 1_2CLK OJy 1 2CLK 5 2012 gt TO AB HD a a K2012 9 gt e VD o gt Jo 5 5 2012 56 5 N N 595 bf o CN2203 A2 PLL CE gt DATA lt N m 2 CLK 2 S 5 5 os 3 3AD ide 4 137 VD CN2202 A1 gt lt oz 20 o AE Sync U COM IC2201 4 DAO SV PD2060A9 _ 51 D 69219 5 Input Freq Det nput Freq Det CN20012 A3 _ et gt l E oz 21 vas 198 9 HNO HNO 1 Assy OL 054 1 502 502 3 3 VIDEO ASSY SECTION 2 2 INvSZ81vXO 60 21 8
21. 12V OCP X DRIVE Assy Pulse Module Pulse module 1 402 3405 X DRIVE Assy RESET DRIVE BLOCK 03401 3402 3403 K706Hi VOFS OVP Y DRIVE Assy VOFS D D CONV BLOCK C702 704 K705Hi VOFS UVP Drive section drive control signals amp drive signal output elements in normal operation Y DRIVE Assy VOFS D D CONV BLOCK 12701 702 704 VOFS D D Conv Block in normal operation Y DRIVE Assy SUS MSK BLOCK R3717 3730 K754Hi Y DRIVE Assy VH D D CONV BLOCK 751 752 61 502 502 The state of circuit K751Hi P D circuit in operation Diagnosis Drive section drive control signals amp drive signal output elements in normal operation Failure points Y DRIVE Assy VH D D CONV BLOCK Estimated failure parts C751 752 755 VH D D Conv Block in normal operation SCAN MODULE SCAN IC Scan Module in normal operation Y DRIVE Assy IC5V D D CONV BLOCK IC851 852 853 K804Hi VRN OVP Drive section drive control signals amp drive signal output elements in normal operation Y DRIVE Assy VRN D D CONV BLOCK 801 803 K801Hi VRN UVP VRN D D Conv Block in normal operation Y DRIVE Assy VRN D D CONV BLOCK 801 802 803 YDRIVE Assy SUS MSK BLOCK R3717 3730 K854Hi IC5V OVP Y DRIVE Assy IC5V D D CONV B
22. FULL TYPE 1280 960 1024 768 4 3 TYPE 1280 768 FULL TYPE VESA 60 000k 60 000 1280 1024 SXGA 960 768 4 3 TYPE 1280 768 FULL TYPE 1280 768 ZOOM VESA 63 981k 60 020 Trimming display Hi Vision PROGRESSIVE 1035 p HDTV16 9 1920 1080 p 1280 768 FULL HD 10 74 Y color difference 10 7 RGB 1600 1200 UXGA 1600 1200 UXGA 640 480 Macintosh 13 1024 768 1024 768 640 480 4 3 TYPE 4 3 TYPE ORIGINAL 1024 768 4 3 NORMAL 1280 768 FULL VESA 75 000k 60 000 VESA 81 250k 65 000 1152 900 SUN LO 640 400 PC H98 1024 768 4 3 TYPE 1280 768 1280 768 FULL TYPE FULL Mode for SUN UNIX 720 400 can be displayed Data amount drops 1024 768 XGA 1024 768 ORIGINAL 1280 768 FULL VESA 56 476k 70 069 1600 1200 UXGA 640 480 VGA 1024 768 640 480 4 3 TYPE ORIGINAL 1024 768 4 3 NORMAL 1280 768 FULL VESA 87 500k 70 000 VESA 37 861k 72 809 800 600 SVGA 800 600 ORIGINAL 1024 768 4 3 NORMAL 1280 768 FULL VESA 48 077k 72 188 1152 864 640 480 VGA 1024 768 4 3 TYPE 1280 768 640 480 FULL TYPE ORIGINAL 1024 768 4 3 NORMAL 1280 768 FULL VESA 37 500k 75 000
23. ON Integrator mode operable ID No 52 Not given Only commands with ID operable 502 502 Adjustments required when the set is repaired or replaced B VIDEO ASSY When repaired 1 Procedure 1 Color difference R Y B Y adjustment 502MX only 2 Procedure 2 Sub Contrast Sub Bright adjustment 3 Procedure 8 White balance adjustment When replaced 3 Procedure 8 White balance adjustment MAIN POWER ASSY When repaired 1 Procedure 3 VSUS VADR STB5V 14V voltage adjustment 2 Procedure 4 VSUS UVP B voltage adjustment When replaced 1 Procedure 3 VSUS voltage adjustment Adjust the voltage to the voltage value mentioned on the Drive voltage label Caution Setting of SW S111 at MAIN POWER ASSY PDP 502MXE Only Set the SW S111 to AC220V side Otherwise power will shutdown PDP 502MX 505HD Set the SW S111 to side Bl DIGITAL VIDEO ASSY When replaced 1 Procedure 5 5V 3 3V voltage adjustment When replaced No adjustment required MY DRIVE ASSY When repaired 3 Procedure 6 VOFS VH ICSV voltage adjustment When replaced 1 Procedure 6 VOFS voltage adjustment Adjust the voltage to the voltage value mentioned on the Drive voltage label U COM ASSY When replaced Remove IC3601 EEPROM 24LC64 1 SN TBB from the defect ASSY and replace it with the one on the new ASSY
24. R FULL LEVEL G FULL LEVEL B FULL LEVEL Full Mask color level setting 51 502 502 Details of FINAL SETUP Factory default setting Item Default Setting Remarks Power STAND BY ON STANDBY Input function INPUT1 502MX INPUTS 502MXE Displaying size NATURAL WIDE On video signal input For each input function ORIGINAL including TYPE PC 2 4 including TYPE PC G FULL including TYPE On PC signal input For INPUT 3 4 N each signal mode The priority order is QQ gt V POSITION On video signal input For each input function 0 0 On modeOF 3 input For each INPUT 3 4 KEYLOCK UNLOCK Common for all input functions VOLUME 0 Common for all input functions MUTING OFF Common for all input functions PICTURE Center value for all adjustment items For each input function each signal mode SCREEN Center value for all adjustment items For each input function N each signal mode VIDEO OFF On video signal input Common for all input functions POWER SAVE PC OFF On PC signal input Common for INPUT 3 4 COLOR SYSTEM AUTO For each INPUT 1 2 Y C MODE 502MX only MOTION For only INPUT 1 SETTING SIGNAL PC RGB For each INPUT 4 CLAMP MODE1 On RGB signal input F
25. TP2102 V 1V div H 2msec div 161801 VD input waveform CN3404 Pin 30 VD IP TP3411 V 1V div H 2msec div GA output waveform 1C1801 Pin 121 GA 102 O V 1V div H 0 1msec div HD input waveform 2101 Pin 235 102 TP2103 V 1V div 2msec div 31 PDP 502MX PDP 502MXE Address control signal IC3304 Pin 11 LBLK V 1V div H 2msec div Address control signal 3308 Pin 15 CLKDUI V 1V div H 0 1msec div Address control signal CN3275 Pin 26 LEDUI V 1V div H 0 5msec div 32 PDP 502MX PDP 502MXE 3 6 X DRIVE ASSY SECTION 33
26. 768 1024 768 4 3 TYPE ORIGINAL TYPE 1280 768 FULL TYPE VESA 91 146k 85 024 VESA 35 522k 43 479 INTERLACED 1280 1024 SXGA 1280 768 FULL TYPE 49 502 502 Items to adjust and set value in Each Adjustment mode il PICUTRE mode PICTURE mode has three menus REFERENCE 1 REFERENCE 2 and VIDEO BOX Press 1 key on the remote control unit to enter REFERENCE 1 press 2 key the remote control unit to enter REFERENCE 2 and press 3 key on the remote control unit to enter VIDEO BOX For VIDEO BOX mode refer to the service manual ARP3038 for PDA 5001 ZYVLPK Do not operate keys that have no parameters applied to the current input signal mode Current menu Input signal Adjustment parameter Setting value _ Setting Value C VIDEO YC SCART RGB COMPONENT NTSC PAL SECAM 4 43NTIRGB6QRGB5Q STD x 2 HDTV REFERENCE 1 mode Adjustment mode independent of input signal format Data stored in EEPROM of U COM ASSY Remote Control Key Adjustment RGB VIDEO Parameter STD 2 HDTV Adjusting amp Setting Item CONTRAST BRIGHT COLOR TINT H SHARP H ENHANCE DETAIL R HIGH G HIGH B HIGH RLOW GLOW BLOW V SHARP V ENHANCE ABL LEV OFFSET PLS NUM OFFSET Contrast adjustment Adjustment required Brightness adjustment Color adjustment Tint
27. Drive Voltage Label Position of Drive Voltage Label 53 502 502 Adjusting Method Procedure Adjusting Item Color difference Level adjustment R Y LEVEL B Y LEVEL 502 only Input signal Full Field Color bar signal Adjusting Point REFERENCE 2 in Factory mode R Y LEVEL BS5 Key Adjusting Method R Y LEVEL adjustment Observe R Y color difference waveform at Pin 3 INT Cr of IC1401 MATRIX IC in VIDEO Assy Adjust R Y LEVEL so that the point indicated in the right figure becomes 260 15 260 15 mV REFERENCE 2 in Factory mode B Y LEVEL BS7 Key B Y LEVEL adjustment Observe B Y color difference waveform at Pin 4 INT Cb of IC1401 MATRIX IC in VIDEO Assy Adjust B Y LEVEL so that the point indicated in the right figure becomes 260mV 15mV 260415 mV ET SUB CONTRAST SUB BRIGHTNESS adjustment 54 RAMP signal SUB VIDEO mode in Factory mode SUB CONTRAST 1 Key SUB BRIGHT 2 Key BS5 Key SUB BRIGHT SUB CONTRAST adjustment 1 SUB BRIGHT rough adjustment Set P ACL SW OFF Observe signal at K2417 in Video Assy Adjust so that the blanking period level of the signal becomes 0 IRE level SUB BRIGHT Adjustment 2 SUB CONTRAST adjustment Set P ACL SW OFF Adjust so that 0 to 100 IRE level of the signal at K2417 in Video Assy becomes 0 8V H Blanking Period r100 IRE 3 SUB BRIGHT fine
28. INPUT 1 2 ANALO AUDIO INPUT INPUTA RG 84 7 AUDIO INPUT Pin jack Use to obtain sound when INPUT1 or INPUT2 is selected Connect the audio output jack of components connected to INPUT1 or INPUT2 to this unit NOTE The left audio channel L jack is not compatible with monaural input sources INPUT4 For connection of a personal computer PC or similar component Make sure that the connection made corresponds to the format of the signal output from the connected component Use the INPUT4 OUTPUT terminal to output the video signal to an external monitor or other component Note The video signal will not be output from the INPUT4 OUTPUT terminal when the main power of this unit is off or in standby mode ON SYNC INPUTS H V SYNC PDP 502MX PDP 502MXE A A A A A A 4 4 Y Cs Ps 75 2 MAIN POWER AC INLET SPEAKER H5 v5 S VIDEO Y VIDEO OUTPUT OFF ON 80 160 INPUT2 INPUT 1 INPUT 1 9 INPUT3 For connection of components that have RGB or component output jacks such as a personal computer DVD player or external RGB decoder Synchronizing signal impedance selector switch Depending on the connections made at INPUTS it may be necessary to set this switch to match the output impedance of the connected component s synchronization signal When the output impedance of the component s synchronization signal is above 75 set this switch to the 2 2 positio
29. TXD 24 gt lt gt 5 OSD IC t090 CE lt PD0264AM TFB OSD H RXD CB OUT 6 PDP 505HD Only RXD RXD RS 232C gt RTS DRIVER RECEIVER CTS MC145407F PPD UCOM ASSY PLD o 5 9006 VOL SMOOTHING 0 5V AUDIO PRE AMP 9 CIRCUIT PLL CE A_MUTE1 w 2n A MUTE2 AUDIO gt CXA3106A SC DT DRE 5 lt DATAS FULL AUTO SERIAL CE ZOOM IC U COM CLK DATA Bie 5 HG62G010R29FB ASSY CONTROLLER DATA2 ZOOM CE gt TC74VHCO2FT TBB em 2 D DATA V_MUTE RGB AMP IC PN BUSY M52337SP Ww PN ERR a gt PANEL u COM RMT gt HD64F3067 S2 DET S2 DETECT lt CIRCUIT o a IP u COM a u IP BUSY Y SIGNAL gt HD64F3067 IP ERR Y_DETI U COM z CIRCUIT ASSY Kaw RESET IC RESET RET RST RET a PST9146N MUTEX X DRIVE X DRIVE PLD ASSY RST SU n RESET IC RESET SU PN MUTEY Y DRIVE n PST9146N PLD VPOL_U SD ASSY SU 2 SYNC u COM HD64F3067 DET FAN MAX FANCONTROL UCOM DTO_SU BLOCK ASSY POWER SUPPLY POWER di MATRIX VIDEO ASSY TC7W08FU E SCL ASSY RST gt STB 5V 1 U COM U COM geseric RST E SDA _ 2804 1 ASSY ASSY PST9146N 1 38 Waveforms of U COM ASSY 3602 4 3602 V 1V div H 1msec div 5 1
30. Y DC DC P D 5V OVP DIGITAL P D 084 10960 6 AUDIO 12V UDIO P D AUDIO AMP ASSY AUDIO GND 66 7 m 8 PDP 502MX PDP 502MXE Y DRIVE ASSY IC5V OVP 1 i E D854 1 5 RD33MB TLB BE t 0852 T 12 YDRIVE PD 3618 2351 1980716 Rae D GND VOFS OVP K706 5 D 8714 SUS GND 1 SUS GND 12153 TLP181 GR gt VSUS 10V 16705 TLP181 TLB 10884 TLPI81 GR RD33MB TLB 0805 RD33MB TLB 0886 RD33MB TLB D808 RD33MB TLB 0818 RD33MB TLB 0811 RD33MB 0812 RD33MB TLB CABLE_PD 2 w E 1 VSUS 10V 5 da g i VRN OVP 94 1 1 1 1 1 1 T 1 E 8 DIGITALPD 03193 28C2712qYGR TLB 45V 159355 TRB WT 2SC2712CY0R TLB mien SCENE Rane 311503162 gt 3 Abk 158355 160 ZFS gi m 5 1 gt gt 18S355 TRB 575 SET AD
31. gt ia A13 CN3401 l To POWER SUPPLY 55 CN306 P6 2 3 4 m 5 6 E IN Screen K2904 K2903 K2901 AD OUT Process VD HD CLK NTSC 43 60 15 734k 40 28M Single IP PAL Wide 50 15 625k 53 63M Single IP 32930 xGajeo ORG 60 4836 32 50 Dual Through INT R INTR 124 INT G INT G 133 INT B INT B 139 AMP AD PLL EXT EXT R 126 1 2402 EXT G EXT G 1 6 CXA3506R EXT B I EXTB 141 ds HA 25 51 SERE opo QN QN QN QN of oj VD_PLD MM S m Hb PLD 5V PIC 104 23x z 24LC01B S 9 gt Video Data ROM ACL SW Peak ACL K2012 2029 2030 12V Sync Sepa for Y G 1C2002 M52346SP gt ld aja 2 oU lt oa ol 2 o o o ol a 161404 LLL 15 HD PLD STATE K2033 1 VD PLD Sync Control K2032 Sync Select SEL Vout STATE 9 PLD IC2005 1 PDY069 G Out 106 B Out K2020 K2021 9 R Out 9 9 HE VD FIL az HD FIL a gt e gt 3 HD VD NOISE
32. 04 CN3256 1C3101 XSUS B U D G XPR XR 1 23 X DRIVE BUFFER SGRAM READ OUT MASTER CLOCK TP YSUS B U D G 12 5 555 7556 SI MSK CLK PFS T 45V OVP 5VUVP T 1C3102 1C3104 OE YNR YR 1 Y DRIVE BUFFER Q551 asos 0553 3 3V 6 601 D555 Y D556 Y i Des 0605 TP603 3V UVP CN3252 Digital 0606 2 bog 9603 43 3V OVP 5 6 7 r3 8 To ADDRESS MODULE To X DRIVE ASSY CN3402 F9 To Y DRIVE ASSY CN3751 H1 29 PDP 502MX PDP 502MXE Waveforms of X DIGITAL VIDEO ASSY Blanking waveform for analog use CH1 TP3410 HDIP CH2 TP3405 CLP1 CH3 TP3406 CLP2 CH4 TP3407 HBLK1 V 5V div 10msec div I P H synchronous waveform CH1 TP3410 HD IP CH2 1C1801 Pin 168 Hi IC1901 Pin 57 1901 Pin 55 Hp 1801 Pin 170 CH4 101801 Pin 98 102 V 5V div 10msec div H synchronous waveform TP2155 V 1V div H 2msec div I P V synchronous waveform CH1 TP3411 VD IP CH2 1C1801 Pin 167 Vi 1901 Pin 58 CH3 1C1901 Pin 56 Vp 1C1801 Pin 169 CH4 1C1801 Pin 97 102 V 5V div 2msec div clock waveform CH1 1C1801 Pin 3 CLK 102 CH2 1C1901 Pin 239 CLK 101 V 1V div 5nsec div STOP B waveform TP2
33. 06 6 06 A RGB 06 6 06 A Y color difference 06 6 06 A Video S Video 06 6 06 A SCART RGB 502MXE only 640 480 VGA 852 480 WIDE VGA 864 480 WIDE VGA Double speed NTSC SDTV16 9 704 480 p SDTV 4 3 704 480 p SDTV 4 3 640 480 p 640 480 ORIGINAL 1024 768 4 3NORMAL 1280 768 FULL 984 768 4 3NORMAL 1280 768 FULL ZOOM CINEMA WIDE NATURAL WIDE PC setting VESA 31 469k 59 940 VIDEO setting 07 6 07 A RGB 07 6 07 Y color difference 47 PDP 502MX PDP 502MXE Holizontal Frequency Vertical Frequency Input Signal Signal Mode Panel Display Remarks 48 Fv Hz Fh Hz Dot Line Hi Vision INTERLACE 1035 i HDTV16 9 1920 10801 Hi Vision INTERLACE 1080 i VIDEO Dot Line 1280 768 FULL HD 08 7 Y color difference 08 7 RGB 800 600 SVGA 1072 600 WIDE SVGA 800 600 ORIGINAL 1024 768 4 3NORMAL 1280 768 FULL VESA 37 879k 60 317 HDTV16 9 1280 720 p 1280 768 FULL HD 08 7 Y color difference 08 7 RGB 1024 768 XGA 1280 768 1376 768 WIDE XGA 1024 768 ORIGINAL 1280 768 ORIGINAL 1280 768 FULL VESA 48 363k 60 004 No 4 3 squeeze display Switches by the menu 1152 864 1024 768 4 3 TYPE 1280 768
34. 16 Terminal Label A See contrast table 2 17 Caution Label See contrast table 2 18 Terminal Label C See contrast table 2 19 Terminal Label B See contrast table 2 20 Bolt Caution Label See contrast table 2 21 Cleaning Label See contrast table 2 22 Label See contrast table 2 23 EE ER 2 CONTRAST TABLE PDP 502MX LUCBW 1 and PDP 502MXE YVLDK 1 are constructed the same except for the following Rear Case Frame Rear Case Terminal Label G Terminal Label E Terminal Label A Terminal Label L Caution Label Terminal Label C Terminal Label M Terminal Label B Bolt Caution Label Cleaning Label Name Label Display Label Connector Cover Earth Plate Washer Terminal Label N Symbol and Description Solder Warning Label Barrier Caution Label Rear Case Service Assy PDP 502MX PDP 502MXE Mark No Description Part No 24 Earth Label BAX1014 25 Serial Seal AAX2609 26 Display Label See contrast table 2 NSP 27 Label VRW1629 28 Barrier Caution Label See contrast table 2 29 Connector Cover See contrast table 2 30 Earth Plate See contrast table 2 31 Washer See contrast table 2 32 Terminal Label N See contrast table 2 33 Seal AAX2816 34 Rear Case Service Assy See contrast table 2 Note Rear Case Service Assy is composed of the following parts 34 3 6 11 20 28 30 Rear Case Service Assy Barrier Rear Case Solder Warnin
35. GND CH2 Y drive waveform TP3837 TP3713 SUS GND CH3 X drive waveform K3402 P SUS K3404 SUS GND V 50V div 20usec div TID eiim Address resonant control signal waveform VIDEO input black display resonant pulse rate CH1 ADR U 11007 Pin 2 V 2V div 500nsec div CH2 ADR B 1007 Pin 4 V 2V div 500nsec div CH3 ADR D 1010 Pin 1 V 2V div 500nsec div CH4 ADR G 1 1009 Pin 1 V 2V div 500nsec div 37 1 2 502 502 3 8 UCOM ASSY SECTION VEE ER IE DI 1 SCL M R C B EPROM 1 SDA CONNECTION i 24LCO1B DETECT CIRCUIT GRN gt RED 8 LED Jungle IC YLW TB1227BN DRIVE CONTROL lt CIRCUIT 9 5 MATRIX IC KEY MONITOR KEY SCAN uCOM 2101 MR KEY SYSTEM PD5136 9 TPU3050 REM gt REMOTE CONTROL REMSW SYSTEM RECEIVER RECEIVE EXPANDER gt CIRCUIT ASSY CXA1875AM SYSTEM REM Lo REM CONTROL O lt MONITOR REMOTE CONTROL u COM REM SIGNAL CONTROL TEER CONTROL CIRCUIT ASSY EE gt 1 3604 uPD64081B M38869FFAHP gt _ RS 232C CONTROLLER lt OSD IC CB MUTE TC74HCOOAF M35070 35071 OSD SLR
36. Part is charged section Part is the high voltage generating points other than the charged section X CABLE U ASSY CABLE ASSY U COM ASSY TOP X DRIVE ASSY ANS CABLE ASSY X CABLE D ASSY m SS DIGITAL VIDEO ASSY Su POWER ASSY SIDE SW ASSY p IR RECEIVE ASSY lt lt y S gt ASSY gt 17 77 SS E CABLE ASSY US VIDEO ASSY INPUT ASSY 2 SCAN ASSY CABLE ASSY Y DRIVE ASSY SP TERMINAL L ASSY 502 502 2 EXPLODED VIEWS AND PARTS LIST Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List The N mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screw adjacent to Y mark on the product are used for disassembly 2 1 PACKING PDP 502MX Only pest cw PDP 502MXE Only 31 CD lt Sh Nee SE 29 38 PDP 502MX Only PDP 502MX PDP 502MXE 1 PACKING PARTS LIST Mark No Description Part No Mark No Description Part No 1 Under Pad R AHA2239 26 AC Power Cord See contrast table 2 2 Under Pad L AHA2240 27 Binder Assy AEC1758 3 Upper Pad R AHA2241 28 Cleaning Cloth AED1174 4 Upper Pad L AHA2242 NSP 29 Vinyl Bag for Screw Nut A
37. Plastic Rivet AMR1066 NSP 2 Panel Shield L ANK1632 32 AUDIO AMP ASSY AWZ6503 3 Frame Assy ANA1633 NSP 33 Spacer AEC1446 4 SCAN A ASSY AWZ6518 34 Blind Sheet 5 AMR3202 5 SCAN B ASSY AWZ6519 35 Blind Sheet L AMR3203 had 36 Hot Plate ANG2416 APER YE iv MEM OE EN 38 Circuit Board Spacer AEC1795 9 PCB Spacer AMR3155 39 Screw ABZ30P160FCU 10 EE EE 40 Screw BBZ40P120FZK 11 CABLE ASSY AWV1843 41 Screw IBZ30P250FCU 12 Y DRIVE ASSY AWV1847 NSP 42 Plasma Panel Assy AAV1236 13 X CABLE D ASSY AWZ6515 OES 14 X DRIVE ASSY AWV1842 44 Screw ABZ30POGOFCU 15 X CABLE U ASSY AWZ6514 45 Hot Plate Barrier AMR3223 16 DIGITAL VIDEO ASSY AWV1841 46 Screw ABA1056 17 ASSY See contrast table 2 47 Screw ABA1200 RR EE 48 Screw ABZ30POGOFCU NSP 19 Tube Cover AMR3036 49 Ferrite Core L4 L5 ATX1041 NSP 20 Push Rivet AEC1748 EE OE AA ER 22 Dust Guard Collar AMR3227 23 Locking Spacer AEC1794 24 Screw Grommet AEC1857 2D EN NSP 26 MEMEL ER AA Ed EA NSP 28 Circuit Board Spacer AEC1744 29 EE 30 Locking Spacer AEC1796 2 CONTRAST TABLE PDP 502MX LUCBW 1 and PDP 502MXE YVLDK 1 are constructed the same except for the following Symbol and Description Remarks PDP 502MX PDP 502MXE LUCBW 1 YVLDK 1 15 502 502 2 6 FRONT CASE SECTION 1 FRONT CASE SECTION PARTS LIST Mark No Description Part No Ma
38. R316 338 0320 C317 When CN205 is disconnected P D occurs and when OTL Control B Assy is replaced P D does not occur OTL Control B Assy C304 0306 307 R346 The state of circuit D408 Anode is High High between base amp emitter of Q416 P D circuit in operation VADR UVP Diagnosis When CN205 is disconnected P D occurs and even when RCC Control Assy and OTL Control B Assy are replaced P D occurs PDP 502MX PDP 502MXE Failure points MAIN POWER Assy Estimated failure parts C301 302 0302 When CN205 is disconnected does not occur CABLE Assy D408 Anode is High High between base amp emitter of Q418 14V UVP When CN306 amp 354 are disconnected P D occurs MAIN POWER Assy 14V D D CONV BLOCK RCC Control Assy OTL Control C Assy IC351 352 When CN306 is disconnected P D does not occur ANALOG VIDEO Assy When 354 is disconnected P D does not occur Y DRIVE Assy IC5V D D CONV BLOCK 852 0408 Anode is High High between base amp emitter of Q421 12V UVP When CN355 is disconnected P D occurs MAIN POWER Assy 12V D D CONV BLOCK When CN356 is disconnected does not occur DIGITAL VIDEO Assy D D CONV BLOCK RCC Control Assy OTL Control C Assy IC351 352 C551 601 0554 555 604 605 0408 15
39. adjustment C Video signal input only Horizontal sharpness setting Video signal input Horizontal sharpness setting PC signal input Detail setting Adjustment required 128 140 140 128 128 128 128 128 128 128 White Balance adjustment Adjustment required Vertical sharpness setting Video signal input 128 140 140 128 128 Vertical sharpness setting PC signal input ABL Level offset adjustment Adjustment required n Pulse number offset adjustment 888 818 502 REFERENCE 2 mode Adjustment mode independent of input signal format Data stored in EEPROM of VIDEO ASSY Setting Value SCART COMPONENT RGB60 RGB50 STD HDTV Remote Control Key Adjustment RGB VIDEO Parameter STD HDTV C VIDEO YC NTSC SECAM 449 6 10 11 13 11 13 6 10 Matrix demodulation angle setting 1215 14 15 14 15 12 15 Video signal input only 10 4 0 0 Adjusting amp Setting Item R Y R R Y B G Y R G Y B 6 ENHANCER MAIN 0 ENHANCER V 0 0 0 7 8 0 0 0 0 Sharpness setting ENHANCER M ENHANCER H R Y LEVEL B Y LEVEL 0 0 0 0 Color difference adjustment INPUT 1 2 only 502MX only stmeni reg ir
40. amp emitter of Q419 14V OVP When RCC Control C Assy is replaced P D does not occur RCC Control C Assy IC353 0353 R364 D362 364 When OTL Control C Assy is replaced P D does not occur OTL Control C Assy IC354 0356 357 R396 Even when Control C Assy and OTL Control C Assy are replaced P D occurs MAIN POWER Assy IC351 352 D408 Anode is High High between base amp emitter of Q426 VSUS UVP When CN205 is disconnected P D occurs and when RCC Control A Assy is replaced P D does not occur RCC Control A Assy 1203 0208 R232 254 C221 When CN205 is disconnected P D occurs and when OTL Control A Assy is replaced P D does not occur OTL Control A Assy C204 0209 210 R260 When CN205 is disconnected P D occurs and even when Control Assy and OTL Control A Assy are replaced P D occurs MAIN POWER Assy 10201 202 0212 214 When CN3401 is disconnected P D does not occur X DRIVE Assy Pulse module IC3402 3405 When CN3601 is disconnected P D does not occur Y DRIVE Assy Pulse module 3604 3609 3610 0408 15 High High between base amp emitter of Q416 VADR UVP When CN205 is disconnected P D occurs and when RCC Control B Assy is replaced P D does not occur RCC Control B Assy 1303 0305
41. and cause the protection circuit to operate When the front case is removed infrared ray is radiated and may disturb reception of the remote control unit Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding Leakage Current Cold Check With the AC plug removed from an AC power source place a jumper across the two plug prongs Turn the AC power switch on Using an insulation tester DC 500V connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part input output terminals screwheads metal overlays control shafts etc particularly any exposed metal part having a return path to the chassis Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0 3MW and a maximum resistor reading of 5MW Any resistor value below or above this range indicates an abnormality which requires corrective action Exposed metal parts not having a return path to the chassis will indicate an open circuit 502 502 Current Hot Check Plug the AC line cord directly into an AC power source do not use an isolation transformer for this check Turn the AC power switch on Using a Leakage Current Tester Simpson Model 229 equivalent measure for current from all exposed metal parts of the cabinet input output terminals screwheads metal o
42. of Remote Receiver Holder and SW Holder in detaching Front Case because they are not fixed to Front Case 2 Removing Rear Case Figure 2 1 Place the unit with Front Panel down on a flat cushion 2 Remove a screw rivet AEC1852 3 Remove 14 screws Refer to Removing Front Case 4 Remove 17 screws AMZ30P100FZK 5 Remove 2 stand bolts D ABA1277 6 In this condition Rear Case can be detached Rear Case Frame Rear Case Figure 2 Removing Rear Case 70 502 502 3 Removing and installing Front Protection Panel 1 Remove all 30 screws BPZ30PO80FZK that fixes Panel Note Holder V and Panel Holder Assy to Front Case Attach Panel Cushion V along the base of bending line of Panel 2 Remove Front Protection Panel and replace it Holder V and attach Panel Cushion H along the edge of Panel 3 Install Front Protection Panel by attaching to the bottom left Holder Assy like shown in Figure 3 side first and then attach a Corner Cushion to each corner only Panel Holder V Panel Shield V and Panel Holder Assy Panel bottom left side attach a Corner Gasket Shield H are inlaid fixed structures Be careful not to lose Remote Receiver lens because it is not Note When new Front Protection Panel is installed Front Cushion fixed to any where after removing Panel Holder Assy H and Front Cushion V attached to Front Case are not need
43. select the screen size 7 MUTING button Press to mute the volume 8 VOL buttons Use to adjust the volume 9 DISPLAY button Press to view the unit s current input and setup mode 77 502 502 Control Panel for PDP 502MX On this unit there are 4 input system terminals and 2 output system terminals ER components with the mark There are also CONTROL terminals for connection of PIONE SPEAKER IN IN OUT 89 169 AUDIO OUTPUT COMBINATION CONTROL A RS 232C 1 SPEAKER R terminal For connection of an external right speaker Connect a speaker whose impedance is 8 16 Q 2 AUDIO OUTPUT Stereo mini jack Use to output the audio of the selected source component connected to this unit to an AV amplifier or similar component 3 COMBINATION IN OUT DO NOT MAKE ANY CONNECTIONS TO THESE TERMINALS These terminals are used in the factory setup 4 CONTROL IN OUT For connection of PIONEER components that bear the mark Making CONTROL connection enables control of this unit as a component in a system 5 RS 232C DO NOT MAKE ANY CONNECTIONS TO THIS TERMINAL This terminal is used in the factory setup 6 AUDIO INPUT Stereo mini jack Use to obtain sound when INPUTS or INPUTA is selected Connect the audio output jack of components connected to INPUTS or INPUTA to this unit 78 R L ANALOG OUTPUT INPUT 3 4
44. 0 HOLD IC2005 Pin 120 V 3 3V div 100msec div 23 502 502 Synchronous Signal Processing Block 2 INPUTA PC siganl VESA 1280x1024 60Hz SXGA 60Hz when there is signal input separate H V CH1 2025 HD 4 162005 Pin69 HD input V 5V div 20msec div CH2 K2021 HD FIL IC2005 Pin 107 V 5V div 20msec div CH3 K2019 2005 Pin 32 V 5V div 20msec div CH4 K2029 HD IC2005 Pin 118 V 8 3V div 20msec div YC VY INPUT1 NTSC Color Bar CN104 Pin1 V 20mV div H 20msec div R output INPUTS 4 NTSC Color Bar Y Cb Cr 1C306 V 10mV div H 20msec div TV MODE TV ie Synchronous Signal Processing Block 2 INPUTA PC siganl VESA 1280x1024 60Hz SXGA 60Hz when there is signal input separate H V CH1 2021 HD FIL IC2005 Pin 107 V 5V div 2 5msec div CH2 2029 IC2005 Pin 118 V 8 3V div 2 5msec div CH3 K2432 DIVOUT 2402 Pin 103 V 5V div H 2 5msec div 7 M2 s0yus Chi 1 2 V 24 G output INPUTS 4 NTSC Color Bar Y Cb Cr 1C306 V 20mV div H 20msec div Y input INPUT1 NTSC Color Bar 1201 V 20mV div 20msec div B output INPUTS 4 NTSC Color Bar Y Cb Cr IC306 V 10mV div H 20msec div C input INPUT1 NTSC Color Bar 1
45. 11 CN302 3 9 s s gt 9 gl 3 E 2000 5 2 A5 gt M 9 7 7 1 a t APE gt 8 0 9V SIG 5V PIC 5V PIC vas Y B Y R Y DECODER SYNC SEPA x 2 p TV JUNGLE IC B Y gt f SE 1C1201 R Y gt eat EER EE TB1227BW TEE 7 9 5 NJN1319M 1 1204 gt BA7655AF gt 1 YSYNC 3 RGB SYNC 1 8 gt S DET NPUT ASSY AWZ6496 20 RGB2 IN RGB2 OUT 2 MR V SW S2 DET S2 DET SHP SW 101207 E gt ly 305 1C301 1C303 5V RGB 1C507 of VIDEO SW 24LCS21A o 1C306 2 BA7657F Plug amp Play ROM 4 Multi Component Processor se IC503 RGB Matrix SB 1 1401 MIT CXA2101AQ O 59 IC501 RGB DECODER t SAND CASTLE PULSE GEN ad HBLK VBLK CLP added VD IC506 15 12 lt 10 E 9 8 G E 9 5 zi K2023 K2024 K2025 K2026 amp gt gt gt gt gt 9 5 E HD3 VD3 HD4 gt o gt gt
46. 201 V 20mV div H 20msec div INT Y input INPUT1 NTSC Color Bar 1401 V 20mV div 20msec div R input INPUT1 NTSC Color Bar 1701 V 50mV div H 20msec div PDP 502MX PDP 502MXE INT Cb input INPUT1 NTSC Color Bar 1401 V 10mV div H 20msec div G input INPUT1 NTSC Color Bar IC1701 V 50mV div H 20msec div INT_Cr input INPUT1 NTSC Color Bar IC1401 V 10mV div 20msec div Bim A B input INPUT1 NTSC Color Bar IC1701 V 50mV div H 20msec div 25 1 2 502 502 3 4 SYNC SIGNAL PROCESSING BLOCK SYNC CONTROL PLD Noise cancel processing Countermeasure for copy guard 1C2005 PDY069 Limit to U com processing velocity Max 200kHz 1 1 CUT MASK r TC74VHC123 EE 4 Ro Control signal f h bo ontrol signal for switching 1 4 mask width Lo In PC input MASK DSW 1 Noise cancel processing Noise 22 Limit to U com processing ELE MASK gt MI velocity Max 200Hz Gate 1 1 2020 5 Lap s 1 VD FIL 4 HD VD SYNC signal selected by input function for generating Mask pulse
47. 205 V 1V div H 2msec div I P V synchronous waveform enlarged CH1 TP3411 IP CH2 1C1801 Pin 167 Vi 1901 Pin 58 CH3 1C1901 Pin 56 Vp 1801 Pin 169 CH4 1C1801 Pin 97 102 V 5V div H 200msec div 30 V synchronous waveform TP2154 V 1V div 2msec di ADR resonant control signal waveform CH1 1C3303 Pin11 ADR 0 CH2 1C3303 Pin12 ADR B CH3 1C3303 Pin13 ADR D V 5V div 1msec div Address resonant output waveform 1C2910 Pin 13 V 1V div H 2msec div 171801 HD input waveform CN3404 Pin 29 HD IP TP3410 V 1V div H 10msec div PDP 502MX PDP 502MXE 1901 clock input waveform CN3404 Pin 26 CLK 101 TP3413 V 1V div H 20nsec div X drive waveform CH1 IC3101 Pin 12 XSUS U CH2 103101 Pin 15 XPR V 0 5V div H 2msec div GA input waveform 1C1801 Pin 31 GA IP O V 1V div H 0 1msec div VD input waveform 2101 Pin 236 VD 102
48. 3V IC 101 3 3V IC1901 Y 8bit Pb 8bit PE5066A 6 1951 WRITE CLK SYSTEM IP PROCESSOR Pr 8bit UPD4811650GF A10 16M SGRAM X Speed X dencity CLK_101 gt 1 1952 UPD4811650GF A10 Vea 16M SGRAM 8bit pp 16bit 3 3V Pb 801 pr 16bit L Pr 8bit iral 8bit x 2 PE5067A RA_102 RB_102 ASPECT RATIO CONV D22 CN3405 7 XCLK Sync CONT 5 1 2CLK 9 04 102 CLAMP PULSE 1C2101 HD HD IP 5061 9 E T vp iP I IC 102 DE 102 1 401 1 3402 9 O 45V FLD_102 mo ss D17 SUN IC2251 1 2260 n n CN3402 2055588 PDY061A a 1 2001 050 e CLP1 IP U com gt PROCESSOR CLP2 to HBLK1 I 5V 5V 43 3V 45454 C B D D D D13 2001 IC2255 20M 5274 MBM29F200BC 70PFTN K 9 050 FLASH ROM 080 CLK1 080 080 CLR1 gy SDATAI gt seua 2303 L IC2256 si LC3564BM D14 RST 64k SRAM CN3271 MUTEY 9 D PBUSYO e PERRO nob cac EE IPBUSY0 i EC G IPERR GS PERRO PERR 1 IP B
49. 56 IRE Gray REFERENCE 1 in Factory mode 10 Key 11 Key 12 Key REFERENCE 1 in Factory mode 7 Key 8 Key 9 Key SUB VIDEO mode in Factory mode ACL SW BS5 Key LOW LIGHT adjustment 1 Observe the signals at TP terminals R K2423 G K2424 B K2425 of VIDEO ASSY Adjust with the keys on the remote control unit so thatthe black level 0 IRE of the signal is within the DC voltage range of 1 85V 0 05V 2 Adjust with the keys on the remote control unit so that the image on the screen becomes a little greenish white T 8500k dev 0 005uv HIGH LIGHT adjustment 3 Set P ACL SW OFF Observe TP terminals R K2423 G K2424 B K2425 of VIDEO ASSY Adjust with the keys on the remote control unit so that the white level 100 IRE is within the DC voltage range of 2 8V 0 05V 4 Adjust with the keys on the remote control unit so that the image on the screen becomes a little greenish white T 8500k dev 0 005uv Convergence adjustment 5 Repeat procedure 2 and 4 to converge the white balance 6 After the adjustment set ACL SW ON Skin color REFERENCE 1 in Factory mode Color balance adjustment After adjusting the white balance check the skin color of figures in LD still pictures If the color is not natural adjust it with the keys on the remote control unit Reference Adjustment values using the Minolta color difference meter CA 100 NTSC PAL White Balan
50. 800 600 SVGA 800 600 ORIGINAL 1024 768 4 3 NORMAL 1280 768 FULL VESA 46 875k 75 000 832 624 Macintosh 16 832 624 ORIGINAL 1024 748 4 3 NORMAL 1280 748 FULL 4 3 FULL Top amp bottom are masked Vertical Frequency Fv Hz 87 0 INTERLACE Holizontal Frequency Fh Hz Input Signal Dot Line 1024 768 XGA 1024 768 Macintosh 19 Signal Mode PC VIDEO Panel Display Dot Line 1024 768 PDP 502MX PDP 502MXE ORIGINAL 1280 768 FULL Remarks VESA 60 023k 75 029 74 9 60 2K MAC 1152 864 1024 768 4 3 TYPE 1280 768 FULL TYPE VESA 67 500k 75 000 1152 870 Macintosh 21 1024 768 4 3 TYPE 1280 768 FULL TYPE 1152 900 SUN HI 1024 768 4 3 TYPE 1280 768 FULL TYPE 1280 1024 SXGA 1600 1024 WIDE SXGA 640 480 VGA 960 768 640 480 4 3 TYPE ORIGINAL 1024 768 4 3NORMAL 1280 768 FULL VESA 79 976k 75 025 VESA 43 269k 85 008 800 600 SVGA 800 600 ORIGINAL 1024 720 4 3NORMAL 1280 720 FULL VESA 53 674k 85 061 4 3 FULL amp bottom are masked 1024 768 XGA 1024 768 ORIGINAL 1280 768 FULL VESA 68 677k 84 997 1280 1024 SXGA 1024 768 XGA 960
51. 847 Button Bolt ABA1259 38 Screw AMZ30P100FZK Corner Pad 2203 AHA2204 NSP 39 Drive Voltage Label ARW1097 Upper Carton AHD2970 Under Carton AHD2971 2 5 EXTERIOR 3 3 NSP 3 Frame Assy ANA1633 Packing Sheet AHG1291 NSP 19 Tube Cover AMR3036 Holder Flate AHK1008 NSP 20 Push Rivet AEC1748 Washer WB80FZB 23 Locking Spacer AEC1794 24 Screw Grommet AEC1857 NSP 28 Circuit Board Spacer AEC1744 30 Locking Spacer AEC1796 31 Plastic Rivet AMR1066 NSP 33 Spacer AEC1446 NSP 34 Blind Sheet S AMR3202 NSP 35 Blind Sheet L AMR3203 38 Circuit Board Spacer AEC1795 NSP 42 gt Plasma Panel Assy AAV 1236 17 To Panel X Electrode To Panel X Electrode 1 2 502 502 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM For SCHEMATIC DIAGRAM refer to the service manual ARP3078 for PDP 502MX 3 1 OVERALL BLOCK DIAGRAM CABLE ASSY CABLE ASSY CABLE ASSY
52. AKER L R 8 16 O 2W 2W at 8 Control RS 232C D sub 9 pin pin connector COMBINATION IN OUT Mini DIN 6 pin x2 CONTROL IN OUT monaural mini jack x2 Accessories MM 1 Pin BNC conversion adaptor 1 Remote control Ult s to tre 1 Remote control unit sees 1 R6 UM 3 batteries 2 Cleaning Cloth aaa 1 sesse EE sd esce pin AE eg Ee 2 Bead crei m 2 e EE 1 Operations Instr ctlons ee i 1 Display Siaha 2 Washer larg 2 Washer small 2 Hex ots Ne t tns 2 e Due to improvements specifications and design are subject to change without notice For PDP 502MXE General Light emission panel 50 inch plasma display panel Number of pixels 1280 x 768 Power SUDply cotes AC 100 240 V 50 60 Hz Rated Current u tide 54 2 2 Standby power consumption 0 6 W External dimensions when using display stand 1218 W x 737 H x 300 D mm 1218 W x 714 x 98 D mm s AE RT a 40 3 kg including display stand 41 0 kg Operating temperat
53. AN IC output TP3713 SUS GND V 50V div 2msec div Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div 2msec div 2 AIL EED Sustained waveforms selected pulse portions of waveforms 1 sub field CH1 Y drive waveform TP3844 TP3713 SUS GND CH2 Y drive waveform TP3837 TP3713 SUS GND CH3 X drive waveform K3402 P SUS K3404 SUS GND V 50V div H 200usec div TUE 2800541 SCAN IC control waveforms enlarged CH1 Y drive waveform TP3716 505 TP3713 SUS GND V 50V div 5usec div CH2 SI CH3 CLK CH4 LBLK TP3604 SI TP3609 D GND TP3601 CLK TP3609 D GND TP3603 LBLK TP3609 D GND V 10V div 5usec div Waveforms of CABLE Assy Address resonant output waveform TP 1001 and midpoint voltage C1001 VIDEO input black display Field rate 2V div 2msec div 2 Resonant pulse rate V 2V div 500nsec div Sustained waveforms selected pulse portions of waveforms enlarged CH1 SCAN output waveform SCAN output TP3713 SUS GND V 50V div H 10usec div CH2 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div H 10usec div T Sustained waveforms selected pulse portions of waveforms 1 sub field enlarged CH1 Y drive waveform TP3844 TP3713 SUS
54. AWZ6511 10 Wire Saddle AEC1745 40 CONTROL C ASSY AWZ6512 11 INPUT ASSY AWZ6496 41 Screw BPZ30P080FZK NSP 12 Fan Frame ANG2393 42 Hexagon Screw BBA1051 13 Fan Motor AXM1036 43 Nut ABN1033 14 Fan Label AAX2785 44 Insulation Sheet S AMR3233 15 Locking Card Spacer AEC1736 45 Insulation Sheet L AMR3234 RE EO 17 SENSOR A ASSY AWZ6501 18 FAN CABLE ASSY AWZ6502 19 FAN CABLE ASSY AWZ6497 20 Screw BMZ30PO60FCU 21 Screw BBZ40P160FZK 22 Spacer Screw AEF 1028 23 Wire Barrier AMR3209 24 Nylon Rivet 1671 AE OE 26 EE 27 Mold AMR2115 28 n o apas 290 AE N 30 Screw ABZ30P160FCU 2 CONTRAST TABLE PDP 502MX LUCBW 1 and PDP 502MXE YVLDK 1 are constructed the same except for the following Part No Symbol and Description PDP 502MX PDP 502MXE Remarks LUCBW 1 YVLDK 1 11 502 502 2 4 EXTERIOR 2 3 1 EXTERIOR 2 3 SECTION PARTS LIST Mark No Description Part No 1 Frame Shield H ANK1609 2 Frame H ANG2396 3 Frame V ANG2344 4 Frame Shield V ANK1610 5 Corner Holder ANG2347 6 Ferrite Core L1 ATX1037 7 Sub Frame ANG2395 8 SubFrameL ANG2419 9 Bush C AEC1740 10 Wire Saddle AEC1745 11 AC Inlet with Filter See contrast table 2 12 Shield Gasket ANK1646 18 Shield Gasket D See contrast table 2 14 Shield Gasket C ANK1647 15 Terminal Panel See contrast table 2 16 Shield Gasket E See contrast table 2 f
55. C3604 pin7 CLK2 V 2V div H 50msec div IC3604 pin7 CLK2 enlarged V 2V div H 20 6 1 3604 8 DATA V 2V div 50msec div 3604 8 CLK2 enlarged V 2V div 20msec div enlarged e PDP 502MX PDP 502MXE 47 3604 2 Clock input X3601 V 2V div 50nsec div mum 2 mE i 10MHz 1C3602 pin19 Key code output V 2V div 100msec div 1C3602 pin19 enlarged Key code output V 2V div 10msec div enlarged 1C3604 pin45 E SCL V 2V div H 200msec div 1C3604 pin45 E SCL enlarged V 2V div H 50msec div 1C3604 pin46 E SDA V 2V div H 200msec div 1C3604 pin46 E SDA enlarged V 2V div H 50msec div AR 9 43 1C3612 pin10 D CLK V 2V div 100msec div 1C3612 pin10 0 CLK enlarged V 2V div 20msec div 43 1C3612 pin13 D DATA 9 V 2V div 100msec div 3612 13 D DATA enlarged V 2V div 20msec div 3 3604 2 SCL V 5V div 50msec div 4 1C3604 pin3 SDA V 5V div 50msec div 1 3604 23 KEY V 2V div 100msec div 3604 23 KEY e
56. G G 1 3701 7 MERCEDE R3705 T gt 33822 03802 R3706 8 33823 8 K3758 YSUS MSK w R3824 71 YSUS MSK 3701 IC3703 n3708 gt R3825 7 Oxo 5 R3703 5 83724 03804 1 2 ia R3707 3708 R3731 8085 Q3707 U R3729 Q3705 41 7 R3735 EE GEED W 4 5 MI 5 83722 R3718 1 R3732 R3728 i 5 R3723 R3719 3736 AW l T R3710 03709 03708 W i Q3711 R3826 03705 0370411 103706 16 p 77777777777 0007 R3724 5 R3725 5 a 5 R3720 7 R3721 RESET BLOCK i 103707 4 4 R3717 03703 13705 AW 4 1 1 PSUS o I To SCAN MODULE Copper Plate SUSTAIN MASK BLOCK 35 5 6 7 m 8 PDP 502MX PDP 502MXE Waveforms of X DRIVE Assy Y DRIVE Assy and SCAN MODULE Sustained waveform H1 P SUS 3716 P SUS TP3713 SUS GND V 50V div H 500nsec div TP3703 YSUS B TP3609 D GND V 10V div H 500nsec div TP3704 YSUS U TP3609 D GND V 10V div H 500nsec div TP3705 YSUS D TP3609 D GND V 10V div 500nsec div TP3706 YSUS G TP3609 D GND V 10V div H 500nsec div H2 YSUS B H3 YSUS U H4 YSUS D H5 YSUS G GND GND GND Fo ee GE E of AR uu
57. H2 2033 PLD IC2005 Pin 110 V 5V div 100msec div CH3 K2019 IC2005 Pin 32 V 5V div 100msec div K2029 IC2005 Pin 118 V 3 3V div 100msec div 9 Ch2 5 00 Ch3X 177 cha v 1 60 9 5 00 Synchronous Signal Processing Block 2 INPUT4 PC siganl VESA 1280x1024 60Hz SXGA 60Hz when there is signal input separate H V CH1 K2026 VD_4 IC2005 Pin71 VD input V 5V div H 2msec div CH2 K2020 VD_FIL IC2005 Pin 102 V 5V div H 2msec div CH3 K2018 VD_u IC2005 Pin 34 V 5V div H 2msec div CH4 2031 DSEL IC2005 Pin 137 V 3 3V div H 2msec div ni 5 00 V M2 00ms Chi X 1 Ch3 5 00 Synchronous Signal Processing Block When INPUT1 NTSC RAMP signal is input CH1 K2033 PLD 2005 Pin 110 V 5V div 10msec div CH2 2029 HD PLL IC2005 Pin 118 V 3 3V div 10msec div CH3 K2432 DIVOUT 2402 Pin 103 V 5V div 10msec div L7v Synchronous Signal Processing Block 2 INPUT4 PC siganl VESA 1280x1024 60Hz 5 60 2 when there is signal input separate H V CH1 K2004 input Green signal 2002 4 V 2V div 100msec div CH2 K2029 HD IC2005 Pin 118 V 3 3V div 100msec div CH3 K2031 VD DSEL IC2005 Pin 137 V 3 3V div H 100msec div CH4 K203
58. H4 OFS TP3707 OFS TP3609 D GND V 10V div H 2msec div Sustained waveform t field enlarged CH1 X drive waveform K3402 P SUS K3404 SUS GND V 50V div 2usec div CH2 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div 2usec div HEESE r 36 Sustained waveform portion where sustaining was started enlarged CH1 X drive waveform K3402 P SUS K3404 SUS GND V 50V div H 5usec div CH2 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div H 5usec div Control waveforms for additional pu 1 sub field enlarged CH1 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div 200usec div 2 CP MSK 103601 Pin17 MSK TP3609 D GND V 10V div 200usec div 3 SUS MSK 103601 Pin12 YSUS MSK TP3609 D GND V 10V div 200usec div 4 OFS TP3707 OFS TP3609 D GND V 10V div H 200usec div SCAN IC control waveform 1 sub field CH1 Y drive waveform TP3716 P SUS TP3713 SUS GND V 50V div 200usec div CH2 SI CH3 CLK CH4 LBLK TP3604 SI TP3609 D GND TP3601 CLK TP3609 D GND TP3603 LBLK TP3609 D GND V 10V div 200usec div PDP 502MX PDP 502MXE Y drive sustained waveforms for 1 field SCAN output waveform SC
59. HG 064 5 Upper Pad C AHA2243 NSP 30 Literature Bag AHG 117 6 Under Pad C AHA2245 31 Pin BNC Conversion Adaptor See contrast table 2 7 Front Carton AHB1210 32 Diaplay Stand AMR3225 8 Rear Carton AHB1211 NSP 33 Stand Bracket ANG2351 9 Code Case AHC1033 34 Screw CPZ30P080FZK 10 Upper Carton See contrast table 2 35 Caution Sheet ARM1175 11 Under Carton AHD3037 36 Remote Control Unit Case AMR3231 12 Mirror Mat AHG1284 37 Hole Bolt M8x40 SMZ80H400FZB 13 Polyethirene Sheet AHG1302 38 Washer WAX1F200K320 Ja EE 39 Washer WB80FZB 15 Operating Instructions See contrast table 2 40 Plasma Caution Sheet See contrast table 2 16 Plasma Caution Sheet See contrast table 2 41 Seal AAX2817 17 Plasma Caution Sheet See contrast table 2 NSP 42 Label VRW1629 18 Caulion Sheet ARM1168 43 Pad Set AHA2269 19 Caution Sheet See contrast table 2 44 Caution Sheet ARM1194 NSP 20 Warranty Card See contrast table 2 NSP 21 Warranty Card See contrast table 2 Pad set AHA2269 is composed of the following parts NSP 22 Vinyl Pouch See contrast table 2 23 Remote Control Unit AXD1446 je CU V159 1 Under Pad AHA2239 24 Battery Cover AZN2098 m Ted ies leery 25 R6 UM 3 Batteries See contrast table 2 4 Upper Pad L AHA2242 5 Upper AHA2243 6 Under AHA2245 2 CONTRAST TABLE PDP 502MX LUCBW 1 and PDP 502MXE YVLDK 1 are constructed the same except for the following Pa
60. High High between base amp emitter of Q420 When CN306 is disconnected P D occurs MAIN POWER Assy 8V D D CONV BLOCK When CN306 is disconnected does not occur ANALOG VIDEO Assy RCC Control Assy OTL Control C Assy C351 352 D408 Anode is High High between base amp emitter of Q435 When CN306 is disconnected occurs MAIN POWER Assy 8 D D CONV BLOCK When CN306 is disconnected P D does not occur ANALOG VIDEO Assy RCC Control Assy OTL Control C Assy C351 352 D373 D405 Anode is High B OVP MAIN POWER Assy PFC BLOCK C131 High between base amp emitter of Q111 AC200V P D AC power input is appropriate MAIN POWER Assy STB BLOCK IC111 112 113 T111 D852 Anode is High VF OVP Y DRIVE Assy 1 852 853 854 TP555 Hi 5V OVP TP556 Hi 5V UVP DIGITAL VIDEO Assy 5V D D CONV BLOCK IC551 TP604 Hi 3 3V OVP TP603 Hi 3 3V UVP DIGITAL VIDEO Assy 3 3V D D CONV BLOCK IC601 TP555Lo TP556 Lo TP603 Lo TP604 Lo ICP OPEN When the power supply is turned on a part of the screen shines in white momentarily and P D occurs CABLE Assy RESONATOR BLOCK 1008 01001 01006 Address Module DIGITAL VIDEO Assy DIGITAL BLOCK 2201 04501 Anode is High AUDIO P D AUDIO Assy 174502 C4520 4522 D3457 Anode is High
61. LOCK IC851 853 K3607Hi 12V OCP Output voltage of IC3606 3607 3608 are normal Pulse module 3604 3605 3609 3610 Output voltage of IC3606 3607 3608 are abnormal 3611 3612 3613 3615 3601 3602 3603 3614 K3704Hi RESET OCP Y DRIVE Assy RESET BLOCK Q3708 D3751 Anode is High DRIVE STOP P D DIGITAL VIDEO Assy 2201 C23 OVP Over Voltage Protection OCP Over Current Protection UVP Under Voltage Protection Diagnosis of malfunctions by power coming up sequence Vsus 170V Vadr 59V Vcc 14V48V 12V VF Vsus discharge STBY 5V 12V _ STBY LED Approx Approx 1 0 02 sec ON RED 1 3 sec 10 4 sec gt gt 0205 D355 RED AEN D305 RED i LON gt 1 ON re 1 yain Panor poner Vain Poner Power on 9 off on The power coming up sequence of power supply Simple diagnosis using LEDs at Main Power Assy The state of LEDs at Main Power Assy Estimated P D circuit in operation VSUS UVP VADR UVP 14V 12V x8V UVP B OVP VF OVP AC200V P D VSUS OVP VADR OVP 14V After D205 lights up in red D407 lights up D205 lights up in yellow in normal operation After D305 is put out the light D407 lights up D305 lights up in red in normal o
62. ME HE 0 8 to 1 1 atmospheric pressure Input output Video INPUT 1 Input BNC jack Composite video signal 1 Vp p 75 Q negative sync Output BNC jack 75 Q with buffer INPUT 2 Input S terminal Mini DIN 4 pin 2 jack x2 Y C saparate video signal S2 compatible Y 1 Vp p 75 O negative sync C 0 286 75 Q NTSC 0 3 Vp p 75 Q PAL INPUT 3 BNC jack x5 RGB signal G ON SYNC compatible RGB 0 7 Vp p 75 O no sync HD CS VD TTL level positive and negative polarity 75 Q or 2 2 impedance switch G ON SYNC 1 Vp p 75 O negative sync 2 Component video signal 1 Vp p 75 Q negative sync CR PR 0 525 Vp p 75 7596 satulation level 82 INPUT 4 Mini D sub 15 pin socket connector CD RGB signal G ON SYNC compatible RGB 0 7 Vp p 75 O no sync HD CS VD TTL level positive and negative polarity 2 2 ON SYNC 1 Vp p 75 O negative sync Compatible with Microsoft s Plug amp Play VESA DDC1 2B 2 Component video signal 1 Vp p 75 O negative sync CR PR 0 525 Vp p 75 7596 satulation level Mini D sub 15 pin connector socket 75 Q with buffer Audio AUDIO INPUT for INPUT 1 2 Pin jack x2 L R BOOmVrms more than 10 AUDIO INPUT for INPUT 3 4 Stereo mini jack L R BOOmVrms more than 10 AUDIO OUTPUT Stereo mini jack 500mVrms max less than 5 SPE
63. REND Y DRIVE BLOCK 67 502 502 Service Position 1 MAIN POWER ASSY Remove the harness from Wire Saddle Remove two screws 1 Remove two screws VG 22 27 7 5 Stand Main Power Assy 68 502 502 A VIDEO ADON Note Shield Case of Video Assy should not touch the heat sink at the primary side of Main Power Assy in standing Video Assy Noise may be generated and that may break the Main Power Assy aM Remove the harness from Wire Saddle Remove the harness trom Wire Saddie E d n _ After pulling VIDEO Assy backward to release it from Terminal Panel insert it to the PCB Hinge again 69 502 502 7 1 2 DISASSEMBLY Screw 3 AEC1848 T 1 Removing Front Case Figure 1 The screw collar has a direction to fit in Although mark is not indicated for this 1 Secure the unit on the stand in the upright position screw it must be removed 2 Remove 14 screws BBZ40P160FZK at the Y outermost circumference of Rear Case There is one screw with a screw collar Pay attention to the direction of the collar Refer to Figure 1 3 Remove 4 screws BBZAOPI60FZK 4 In this condition only Front Case can be detached from the unit by pulling out Front Case in the forward direction Note Be careful
64. Service Manual oen ARP3075 PLASMA DISPLAY THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Power Requirement PDP 502MX PDP 502MXE LUCBW 1 AC100 120V YVLDK 1 100 240 This service manual should be used together with the following manual s Model No Order No Remarks SCHEMATIC DIAGRAM PCB DIAGRAM PCB PARTS LIST and IC INFORMATION PDP 502MX ARP3078 In PDP 502MX and PDP 502MXE there are two different models original model and value analysis model respectively Confirm the mark and serial No of the product Rear side and use each service manual Refer to Confirm it CONTENTS CODE ID IE 2 1 SAFETY INFORMATION 3 7 GENERAL INFORMATION 60 2 EXPLODED VIEWS AND PARTS LIST 6 TA DIAGNOSIS nti eret u eva 60 3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 7 1 1 DIAGNOSIS METHOD 60 HM 18 7 1 2 DISASSEMBLY 70 For SCHEMATIC DIAGRAM refer to ARP3078 7 1 3 WIRING 72 4 PCB Refer to ARP3078 4 24 Refer to ARP3078 5 PCB PARTS LIST Refer to ARP3078 8 PANEL FACILITIES AND SPECIFICATIONS 6 ADJUSTMENT sccsctsiciatsicvens
65. USY 1 ad 1 02306 p cua D DATA1 1 EC R P BUSY i PN 1 i 9 gt STOP B u 02302 28 1 2 3 4 5 r3 6 06 3 3V Ty IC 22 To Panel U com DATA DATA 4 gt gt 2601 y PE5063A Ic 21 16bit x 2 SUB FIELD Y 205 21 vib A CONVERSION VLD B R 5 CONT RIEL 1 22 H 3 HL Ll DATA ARRANGE DATA CONVERT DATA ARRANGE DATA CONVERT 2151 PE5062A V 26 dk PE5063A 550 V K SUB FIELD BE CONVERSION G 2260 Y061A 280 1 22 2ESSOR 3 7 m 8 PDP 502MX PDP 502MXE 3 3V 1C2602 HY58163210TQ 10 16M SGRAM 3 3V 1C2603 HY58163210TQ 10 16M SGRAM 3 162702 58163210 10 16M SGRAM 3 3V 2703 HY58163210TQ 10 16M SGRAM 3 3V 2802 58163210 10 16M SGRAM 3 1C2803 HY58163210TQ 10 RDAT ADR BUFFER 40 GDAT 12901 12910 BDAT gt 13001 1C3010 40 1C3301 1C3304 13308 103309 103311 IC3312 2801 8 5063 16M SGRAM CD SUB FIELD CONVERSION PE5064A 25 ADR LBLK DRIVE SEQUENCE 8 MN X Drive Gen Pulse PATTERN GEN 24 EF GH IJ Y Drive Gen Pulse
66. Y CONNECTIONS TO THESE TERMINALS These terminals are used in the factory setup 4 CONTROL IN OUT For connection of PIONEER components that bear the mark Making CONTROL connection enables control of this unit as a component in a system 5 RS 232C DO NOT MAKE ANY CONNECTIONS TO THIS TERMINAL This terminal is used in the factory setup 6 AUDIO INPUT Stereo mini jack Use to obtain sound when INPUTA is selected Connect the audio output jack of components connected to INPUTA to this jack 80 R L ANALOG OUTPUT INPUT 4 INPUT 3 ANALO AUDIO INPUT INPUT4 HG 25 7 AUDIO INPUT Pin jack Use to obtain sound when INPUTS is selected Connect the audio output jack of components connected to INPUTS to these jacks NOTE The left audio channel L jack is not compatible with monaural input sources INPUT4 For connection of a personal computer PC Make sure that the connection made corresponds to the format of the signal output from the connected component Use the INPUT4 OUTPUT terminal to output the RGB signal to an external monitor or other component Note The RGB signal will not be output from the INPUT4 OUTPUT terminal when the main power of this unit is off or in standby mode 502 502 7504 2 MAIN POWER AC INLET OFF ON G B R HD VD ON SYNC INPUTS SYNC 9 INPUT3 For connection of a personal computer Synchronizing signal imped
67. adjustment Set ACL SW 0 8 0 02 V Adjust so that the signal level in blanking period at K2417 in Video Assy becomes 0 IRE level 0 IRE SUB CONTRAST Adjustment 4 Signal level adjustment value confirmation Set P ACL SW ON sod BE Observe the signal at K2417 in Video Assy Confirm that the 0 IRE to 100 IRE level of the signal is 0 58V 0 58 0 05 V IRE Signal level adjustment value confirmation Procedure Adjusting Item VSUS VADR STB5V 14V Voltage adjustment Input signal White 100 signal Adjusting Point VR201 VSUS MAIN POWER ASSY PDP 502MX PDP 502MXE Adjusting Method VSUS Sustain voltage adjustment Adjust so that the voltage between TP201 VSUS and TP202 SUS GND becomes 1V of the voltage indicated at the voltage indication label The symptom in case of mis adjustment If the VSUS adjustment is not performed properly dots like blinking luminance points appear If deviated greatly from the right adjustment point Panel will stop lighting VR301 VADR MAIN POWER ASSY VADR Address voltage adjustment Adjust so that the voltage between TP301 VADR and TP302 ADR GND becomes 59V 0 5V The symptom in case of mis adjustment If the VADR adjustment is not performed properly dots like blinking luminance points appear If deviated greatly from the right adjustment point Panel will light white VR111 STB5V MAIN POWER ASSY STB5V adjus
68. ain Power Assy may be defective The function of High Power CUT SW S301 at Main Power Assy When S301 is turned off V SUS V ADR DC DC Converter does not operate However 14V DC DC Converter operates normally Therefore diagnosis from Signal Input circuit to before Drive circuit is possible without danger of breaking Drive section by mistake lll AC100V AC200V Change over SW 5111 at Main Power Assy Only PDP 502MXE is set to AC200V When SW is set to AC100V AC200V P D detecting circuit will operate Even when the unit is in Stand by mode the detecting circuit 15 in operation lll Diagnoses of the malfunctions by LEDs at Digital Video Assy D2302 D2306 Title Color of Light The timing of lighting Estimated failure parts STOP GREEN Lights on in normal operation Around IC2101 1C2151 102801 It lights up at every V rate when Drive pulse output from 162201 is normal X3202 Xtal PBusy RED Light is put off in normal operation Around Connector and Panel It lights up when System Control CPU 1 3604 and Panel CPU are CPU and X3202 X3201 Xtal communicating IP Busy RED It lights up at every V rate during IP processing Video input Around 1 1801 161901 1 2001 Light is put off when IP processing is not done PC input Diagnosis of malfunctions other than the operation of protection circuits The state of the unit Estimated failure mode STBY indicator does not light at all AC
69. allocation not used GRN Green LED lighting Low In lighting Green LED 40 RED Red LED lighting Low In lighting Red LED Function PDP 502MX PDP 502MXE Operation of Terminals during power on PDP 502MXE YLW Yellow LED lighting Low In lighting Yellow LED O DET Not used IP BUSY BUSY signal from IP u com High At the timing of VD SYNC ERR Communication error signal from IP u com Low Normal VPOL U Not used V MUTE Analog video mute output High When muting Low Normal E SCL 05 Clock for EEPROM High Normal 0 5V clock signal During communication E SDA 05 Data for High Normal 0 5V serial signal During communication PN MUTEX X Drive Panel mute output High Normal Low When muting PN MUTEY Y Drive Panel mute output Fixed High STDO Not used STDSW Not used PN CE Chip Enable for Panel u com amp IP u com High Normal Low During communication CE Chip Enable for PLL IC High Normal Low During communication Approx 80ms interval OSD CE Chip Enable for OSD IC High Normal Low During communication HPOL U Not used PGM OE Not used PLD CE Chip Enable for PLD Analog Video Assy High Normal Low During communication Approx 80ms interva
70. amage the unit Note Be sure to measure between specified test points 56 Sustain Pulse Waveform adjustment White 10096 signal DRIVE ADJ mode in Factory mode X SUS 2 Key Y SUS 4 Key X SUS G Y SUS G adjustment Set to the indicated value with a key on the remote control unit refer to DRIVE ADJ mode DRIVE ADJ mode in Factory mode X SUS B 1 Key Y SUS B 9 Key X SUS B Y SUS B adjustment 1 Setadjustment value to 8 and confirm that green mis discharging dots do not appear within 20mm from top amp bottom of Screen 2 When green mis discharging dots appear decrease the adjustment value 1 by 1 until green mis discharging dots will disappear Set the adjustment value when the green disappear 3 Observe sustain waveform at each Drive Assy between K3402 X PSUS and K3404 SUS GND and TP3716 Y PSUS and TP3713 SUS GND Confirm that the waveform is not distorted x Q x The symptom in case of mis adjustment Green mis discharging dots appear within 20mm from top amp bottom of Screen Procedure Adjusting Item White Balance adjustment Input signal Preparation setting Adjusting Point REFERENCE 1 in Factory mode CONTRAST 1 Key BRIGHT 2 Key PDP 502MX PDP 502MXE Adjusting Method Set CONTRAST to 128 and BRIGHT to 128 1 RAMP signal 2 White Signal 14 IRE Gray 3 RAMP signal 4 White Signal
71. ance selector switch Depending on the connections made at INPUTS it may be necessary to set this switch to match the output impedance of the personal computer s synchronization signal When the output impedance of the personal computer s synchronization signal is above 75 Q set this switch to the 2 2 kO position 17 MAIN POWER switch Use to switch the main power of the unit on and off 2 AC INLET Use to connect a power cord to an AC outlet 13 SPEAKER L terminal For connection of an external left speaker Connect a speaker that has an impedance of 8 16 81 502 502 SPECIFICATIONS For PDP 502MX General Light emission panel 50 inch plasma display panel Number of pixels 1280 x 768 Power supply AC 100 120 V 50 60 Hz Power CONSUMPTION 470 W Standby power consumption 0 6 W External dimensions 1218 W x 714 H x 98 D mm wae AE 47 31 32 W x 28 1 8 x 3 7 8 D in when using table top stand 1218 W x 737 H x 300 D mm 47 31 32 W x 29 1 32 11 13 16 D in 40 3 kg 88 lbs 14 oz including table top stand 41 kg 90 16 7 oz Operating temperature range 0 to 40 C 32 to 104 F Operating atmospheric pressure range
72. and certain electrical parts contain chemicals which are known to the state of California to cause cancer birth defects or other reproductive harm NOTICE FOR CANADIAN MODEL ONLY Fuse symbols fast operating fuse and or must be of identical designation REMARQUE POUR MODELE CANADIEN SEULEMENT Les symboles de fusible fusible de type rapide 1 1 SAFETY PRECAUTIONS NOTICE Comply with all cautions and safety related notes located on or inside the cabinet and on the chassis The following precautions should be observed 1 When service is required even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed 2 When replacing a chassis in the set all the protective devices must be put back in place such as barriers nonmetallic knobs adjustment and compartment covershields isolation resistor capacitor etc 3 When service is required observe the original lead dress Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area 4 Always use the manufacture s replacement components Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture s Furthermore where a short circuit has occurred replace those components that indicate evidence of overheating 5 Before returning a serviced set t
73. ce 20 Window Step signal 3dB 291 307 3 9 293 301 2 9 8096 Window Step signal 291 307 87 2 293 301 72 5 Skin Color Window chroma signal 466 388 440 370 lt lt lt lt MASK Level adjustment Any input DRIVE ADJ mode in Factory mode R SIDE LEVEL 10 Key G SIDE LEVEL B SIDE LEVEL 12 Key Side mask Color Level adjustment Set to the indicated value with the keys on the remote control unit refer to DRIVE ADJ Mode DRIVE ADJ mode in Factory mode R FULL LEVEL G FULL LEVEL BS7 Key B FULL LEVEL Full mask Color Level adjustment Set to the indicated value with the keys on the remote control unit refer to DRIVE ADJ Mode 57 502 502 Adjusting Item Base Pulse number Adjustment 502MX only Input signal Adjusting Point Adjusting Method SUB VIDEO mode in Factory mode PULSE NUMBER 8 Key Set to the indicated value with the keys on the remote control unit Any input refer to SUB VIDEO mode Note If unnecessarily adjusted power consumption is changed and the panel is damaged Adjust only in case of necessity ABL Level Value Adjustment 502MX only SUB VIDEO mode in Factory mode ABL LEVEL 9 Key Set to the indicated value with the keys on the remote control unit Any input refer to SUB VIDEO mode Note If unn
74. csaiasssecccatanevecccaatanedae 76 PIONEER CORPORATION 4 1 Meguro 1 chome Meguro ku Tokyo 153 8654 Japan PIONEER ELECTRONICS SERVICE INC P O Box 1760 Long Beach CA 90801 1760 U S A PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 O PIONEER CORPORATION 2000 T ZZA AUG 2000 Printed in Japan 502 502 Confirm it m PRODUCT REAR SIDE 5255 25255001 525252562 Discrimination seal Serial No SILVER 00001 00 SERIAL NO Serial No Service Manual ARP3075 This manual ARP3078 ARP3037 ARP3044 OOOO1 OO OTHER 502 502 1 SAFETY INFORMATION This service manual is intended for qualified service technicians it is not meant for the casual do it yourselfer Qualified technicians have the necessary test equipment and tools and have been trained to properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer the repair to a qualified service technician WARNING This product contains lead in solder
75. d from time to time For the latest information always consult the current PIONEER Service Manual A subscription to or additional copies of PIONEER Service Manual may be obtained at a nominal charge from PIONEER 502 502 1 3 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT Charged Section m High Voltage Generating Point The places where the commercial AC power is used without The places where voltage is 100V or more except for the charged passing through the power supply transformer places described above If the places are touched there is a risk of If the places are touched there is a risk of electric shock In addition electric shock the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non charged 1 POWER SUPPLY MODULE 170V section while connecting the set directly to the commercial AC 2 XDRIVE ASSY 170V power supply Therefore be sure to connect the set via an insulated 3 Y DRIVE ASSY 200 to 250V transformer and supply the current 4 SCAN ASSY 250V Charged Section For the places refer to the EXPLODED VIEWS the SCHEMATIC Power su pply primary side DIAGRAM and the PCB CONNECTION DIAGRAM sections 1 AC Power Cord 2 AC Inlet with Filter 3 Power Switch S1 4 Fuse In the MAIN POWER ASSY 5 STB Transformer and Converter Transformer In the MAIN POWER ASSY 6 Other primary side of the MAIN POWER ASSY
76. e J114 passes this space 73 502 502 Y DRIVE ASSY Wire Assy is inserted in a wire saddle and it is controlled and it is touched in bottom if possible X DRIVE ASSY U COM ASSY 74 502 502 Flexible cable of CABLE Assy 5 does styling under flexible cable of CABLE Assy 4 Flexible cable of CABLE Assy 1 does styling under flexible cable of CABLE Assy 2 Flexible Cable let the ferrite core going through UPPER SCAN A Assy
77. ecessarily adjusted power consumption is changed and the panel is damaged Adjust only in case of necessity ABL Level Offset adjustment REFERENCE 1 in Factory mode ABL LEV OFFSET BS9 Key Adjust to the ABL value mentioned on the Drive voltage label at the Any input chassis of the glass panel Note If unnecessarily adjusted power consumption is changed and the panel is damaged Adjust only in case of necessity Pulse Number Offset adjustment TP851 IC5V 508 sy REFERENCE 1 in Factory mode PLS NUM OFFSET BS11 Key Set to the indicated value with the keys on the remote control unit Any input refer to REFERENCE 1 mode LN Note If unnecessarily adjusted power consumption is changed and the panel is damaged Adjust only in case of necessity TP703 SUS GND iu TOP Y DRIVE ASSY VR851 IC5V TP602 DGND TP553 45V TP601 VR602 3 3V 3 3V Adjusting points and Measuring points MAIN POWER ASSY S3dAL S3H3H 1N3AIOQ U39H2dA3U 41 3HINO2 S3T13hNIINOO S 1NAN 83 PDP 502MX PDP 502MXE S9NT1HH UNO ddAl 3WUS 3Hl 30 38 GINOHS S3Sfld LN3W328 Id3H NO T t 1SNIH2H NOIL23IlO8d GSNNIINOD 803 um SNOINN
78. ective parts caused by a blown fuse Because if the power is turned on with even one defective part left in the circuit this may lead the other parts to become defective again re Y DRIVE ASSY TP707 VOFS UVP TP706 VOFS OVP TP802 VRN OVP CN205 P5 MAIN POWER ASSY PDP 502MX PDP 502MXE 40 996 1TdNU ANH1560 B 7 OT LF DAL ANH1562 B gt 9 1841015 Y A SSD
79. ed Y DELAY Y delay setting INPUT 1 2 only 502MX only 0 4 Note 1 For Parameter CTI LEVEL Color transient setting INPUT 1 2 only adjustment values are fixed 2 SCART RGB PDP 502MXE Only Note 2 If unnecessarily adjusted power consumption of the unit is changed and the panel is damaged Adjust only in case of necessity 50 PDP 502MXE 502 502 INITIALIZE mode Common for all input signal types and formats Setting Value Adjustment Parameter Input Signal Adjusting amp Setting Item Current Menu Go to SUB VIDEO adjustment menu with SET key gt OFF X XY lt Setting Full mask display OFF ON gt EURO ALL SUB VIDEO MIRROR MODE 502 only FULL MASK COLOR DETECT 502 only HOUR METER 502MX only BAUD RATE 502 only EEPROM INIT MASK CONTROL Setting Mirror mode Setting Color detecting SA NSUB VIDEO Adjustment Table or Parameter Displaying operation hour meter 1200 19200 Initializing EEPROM Do not use 2400 Setting Baud rate Setting Original 4 3 displaying area motion mode OFF 4 Go to DRIVE adjustment menu with SET key DRIVE ADJ INTE MODE Setting Integrator mode lock free r LOCK ON FREE
80. ed to be replaced 4 Assemble Front Case in the opposite order of disassembling it Panel Cushion H Panel Cushion V Mount Panel Holder Assy first then mount Panel Holder V a L Place it along Place it along the base the edge of bending line Panel Holder Assy Panel Holder V How to attach Panel Cushions Panel Cushion V 1 In this two corners do not put the Panel cushion on the other one Panel Cushion H Panel Holder V A Corner Cushion Corner Cushion Panel Holder Assy gt Corner Cushion Panel Cushion V Front Case 71 502 502 7 1 3 WIRING When forming the wire cables be careful not to exert excessive pressure on the cables as this will result in the disconnection of the connectors Press down type lower contact connector 1 Locking Lock applying force in the arrow direction so that the connector 15 pressed down inwards 2 Unlocking Push up with your nail or something soft Do not use thin tools such as the tip of screwdrivers because they will damage the electrode Insert the flexible cables straight until the end Insert the flexible cable reinforcing plates in parallel to the connectors Moreover insert the horizontal connecting connectors horizontally In connecting Address Modules and Cable Assy and in connecting Scan Modules and Y Drive Assy wit
81. g Label Bolt Caution Label Barrier Caution Label Earth Plate AMR3147 ANE1596 AAX2644 AAX2724 Not used AAX2718 Not used ARW1087 AAX2720 Not used AAX2719 AAX2727 AAX2751 AAL2309 359 2759 Not used Not used Not used Not used AWL1461 PDP 502MX LUCBW 1 502 YVLDK 1 AMR3170 ANE1587 Not used Not used AAX2722 Not used AAX2734 Not used Not used AAX2735 Not used AAX2728 AAX2766 AAL2313 Not used Not used ANG2355 ANK1641 ABE1077 AAX2736 AWL1457 AWL1461 MX AWL1457 MXE AMR3166 ANE1596 MX ANE1587 MXE AAX2644 AAX2728 MXE only AAX2759 ANK1639 MXE only Remarks 502 502 2 3 EXTERIOR 1 3 25257 Refer to 2 4 EXTERIOR 2 3 gt Refer to 2 6 FRONT CASE SECTION PDP 502MX PDP 502MXE 1 EXTERIOR 1 3 SECTION PARTS LIST Mark No Description Part No Mark No Description Part No 1 MAIN POWER ASSY AWZ6506 31 Angle Cushion AED1193 2 Fuse 10 FU101 AEK1071 32 Screw PPZ50P100FZK 3 VIDEO ASSY See contrast table 2 33 Hinge 1807 34 Screw AMZ30P060FMG OM EE 35 RCC CONTROL A ASSY AWZ6507 EE 36 RCC CONTROL ASSY AWZ6508 7 Chassis ANA1605 37 RCC CONTROL C ASSY AWZ6509 8 Insulating Sheet AMR3199 38 CONTROL A ASSY AWZ6510 9 FanFrameA ANG2330 39 CONTROL B ASSY
82. h the flexible cables hook both edges of the flexible cables on the connectors and fix them then close the covers Insert the flexible cables in parallel to the connector otherwise the connectors may be damaged 1 Hook it on the connector Address Module side N 2 N 2 3 Hook it on the Pull it slightly connector Note When closing the connector cover press both edges of the 72 cover by fingers to lock it Pressing the center of the cover may damage it Matters that require attention of upper contact connector Use with VIDEO ASSY A33 and DIGITAL VIDEO ASSY 020 E Lock cancel release step D Throw on lever of right and left each side with claw and please draw in right and left real time slowly to orientation of arrow Then lever is damaged that by one side seems to go down Lever Draw with both hand slowly simultaneously Flexible Flat Cable 2 Clearance of connector main frame and lever is 1 5mm around 2mm and lock is removed be damaged when it goes down more than this Draw out Flexible Flat Cable lightly to arrow orientation and please pull up Flexible Flat Cable 592 502 502 Earth Power SW S1 Ferrite Core To Ferrite Core 2 Ferrite Core J112 AC Inlet eo 6 9128 wiring jig use J125 is drawn out as shown in figur
83. l SU CE Chip Enable for SYNC u com High Normal Low During communication 2 Chip Enable for Full Auto Zoom IC High Normal Low During communication A MUTE1 Audio Mute 1 High Normal Low When muting A MUTE2 Audio Mute 2 Muting audio out High Normal Low When muting FAN MAX Command to rotate Fan with max speed High In setting Fan max speed Low Normal Audio Mute 3 Mute in suspending High When muting Low Normal OSD CLR Reset signal output to OSD IC High Normal Low In resetting OSD H OSD Timing Pulse for SYNC processing Pulse input No allocation Not used DRV OFF Not used CB MUTE Combination Mute High When ID is set Low Normal REMSW Not used PLK ID Not used No allocation not used VCC Power source input STB 5V VREF Reference voltage input of AD DA Converters STB 5V AVSS Analog power input of AD DA Converters STBGND S_D Shut down detection for high temperature High In high temperature Low Normal TEMP2 Not used Temperature detection for On screen bar display 0 5 value No allocation Not used No allocation Not used No allocation Not used Not used 41 1 2 502 502 3 9 MAIN ASSY SECTION AEK1071 FU101
84. n INPUT2 For connection of components that have an S video output jack or Y C separate video output jacks such as a video deck video camera laser disc player or DVD player Note Do not use both the S VIDEO jack and the BNC jacks in parallel Doing so may cause this unit to malfunction or become damaged 2 INPUT1 For connection of components that have a composite video output jack such as a video deck video camera laser disc player or DVD player Use the INPUT1 OUTPUT jack to output the video signal to an external monitor or other component Note The video signal will not be output from the INPUT1 OUTPUT jack when the main power of this unit is off or in standby mode 13 MAIN POWER switch Use to switch the main power of the unit on and off AC INLET Use to connect the supplied power cord to an AC outlet 5 SPEAKER L terminal For connection of an external left speaker Connect a speaker that has an impedance of 8 16 79 502 502 Control Panel for PDP 502MXE SPEAKER IN OUT IN OUT RS 232C 80 160 AUDIO OUTPUT COMBINATION CONTROL 1 SPEAKER terminal For connection of an external right speaker Connect a speaker whose impedance is 8 16 2 AUDIO OUTPUT Stereo mini jack Use to output the audio of the selected source component connected to this unit to an AV amplifier or similar component 3 COMBINATION IN OUT DO NOT MAKE AN
85. nlarged V 2V div 10msec div enlarged 39 502 502 Pin Function Name Function Operation of Terminals during power on PDP 502MXE S2 DET S2 Signal detection 0 1 3V Normal 1 4 2 4V Letter Box 2 5 5V Squeeze OPTION Option Video Box detection High non existence Low existence of Video Box SCL 05 Clock 0 5V clock signal always communicating when power on SDA C BUS Data 0 5V clock signal always communicating when power on Result of Y signal detection High Y Signal detected Low Y Signal not detected PN BUSY BUSY signal from Panel U Com High In exchanging input functions Low Normal OOOOO No allocation not used CLK2 Clock output for Serial 3 lines 0 5V clock signal always communicating when power on DATA2 Data output for Serial 3 lines 0 5V serial signal always communicating when power both way communication with Full Auto Zoom IC DTO SU Serial data input from SYNC u com High Normal 0 5V serial signal During communication VOL Audio volume output PWM output RST RET Reset Signal from Digital Video Assy Panel u com and IP u com High Normal Low In Reset OOO OOO OO No allocation not used No allocation not used Not used Request to read detected freq
86. o the customer the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock and be sure that no protective device built into the set by the manufacture has become defective or inadvertently defeated during servicing Therefore the following checks should be performed for the continued protection of the customer and service technician 6 Perform the following precautions against unwanted radiation and rise in internal temperature Always return the internal wiring to the original styling Attach parts Ground Rear Cover Shield Case surely after disassembly et ou pi ces de remplacement doivent avoir la m me d signation Health amp Safety Code Section 25249 6 Proposition 65 slow operating fuse on PCB indicate that replacement parts fusible de type lent sur CCI indiquent que les 7 Perform the following precautions for the PDP panel When the front case is removed make sure nothing hits the panel face panel corner and panel edge so that the glass does not break Make sure that the panel vent does not break Check that the cover is attached Handle the FPC connected to the panel carefully Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel 8 Pay attention to the following Besureto wire the fan If the fan does not work the temperature will rise
87. or each INPUT 3 4 HIGH CONTRAST OFF On video signal input Common for all input functions ABL ON H ENHANCE Center value On PC signal input For each INPUT 3 4 V ENHANCE Center value On PC signal input For each INPUT 3 4 On PC signal input For each INPUT 3 4 PICTURE Adjustment values for all adjustment items Memory cleared for PC For each input function N each signal mode WHITE BALANCE Adjustment values for all adjustment items Memory cleared for PC For each input function N each signal mode SCREEN Center value for all adjustment items For each input function N each signal mode R LEVEL 100 SIDE MASK G LEVEL 97 B LEVEL 100 Common for all input functions COLOR MODE 1 Common for all input functions MIRROR MODE OFF Common for all input functions BRIGHT ENHANCE OFF On video signal input Common for all input functions OFF On PC signal input Common for INPUT 3 4 OSD ON Common for all input functions BAUD RATE 4800BPS Common for all input functions FAN CONTROL AUTO Common for all input functions HOUR METER 0 Operation hour INPUT1 63 INPUT2 SUB VOLUME 63 INPUT3 63 INPUT4 63 Independent sound volume for each input function FULL MASK COLOR DETECT 502MX only MASK CONTROL ON INTE MODE
88. peration After D355 is put out the light D407 lights up D355 lights up in red in normal operation D407 lights up at the stand by mode After D205 D305 and D355 lights up normally D407 lights up After D305 and D355 lights up normally D407 lights up After D355 lights up normally D407 lights up 62 PDP 502MX PDP 502MXE lll Diagnosis when under voltage is detected at SUS V ADR voltage lines Disconnect connector CN205 P5 at Main Power Assy and turn on the power If the power is turned on and D205 at Main Power Assy lights up in yellow cause of the under voltage is not inside Main Power Assy If P D occurs V SUS V ADR DC DC Converter block at Main Power Assy may be defective lll Diagnosis when under voltage is detected at 14V 12V 8V voltage lines Be sure to turn off High Power CUT SW 5301 at Power Supply Assy important Disconnect CN306 P6 CN355 P4 CN354 P3 CN353 P2 at Main Power Assy one by one and turn on the power of the unit Do not disconnect all four connectors at the same time and turn on the power Because this leads to no load of power supply and that is very dangerous When the power is turned on with a connector disconnected and if Low power supply DC DC Converter operates normally with lighting D355 and D205 in red cause of under voltage is not inside Main Power Assy If P D still occurs after disconnecting each connector 14V DC DC Converter block at M
89. power input is not appropriate Stand by power supply block is defective U com Assy is defective e Connectors disconnected Power does not go on U com Assy is defective Power shuts down immediately after power on back to Stand by Dots like luminance spots appear on the screen e Drive section voltage is abnormal VSUS VADR VOFS VH VRN X Drive Assy and Y Drive Assy are defective Scan Module is defective Screen does not emit lights at all DIGITAL VIDEO Assy is defective Fuse is blown 0131 0136 D131 IC131 Defective R133 R134 R168 Defective 0201 Q202 RCC Control A Assy OTL Control A Assy Defective 0301 02 RCC Control Assy OTL Control Assy Defective Q351 Q354 RCC Control C Assy OTL Control Assy Defective 63 502 502 64 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I Note for repairing in case of blown fuses Never turn on the power of the unit again just by replacing the fuse when the fuse is blown Because it is rare case that the fuse itself is defective If the power is turned on again without resolving the cause of over current the unit is damaged more Be sure to check parts such as In Rush current protective resistors where excessive current may flow Because they may be damaged secondarily Be sure to find out all def
90. rk No Description Part No 1 SIDE SW ASSY AWZ6500 2 LED Lens AAK2695 13 Front Cushion V AED1192 3 Control Name Plate AAK2757 14 Corner Cushion AEB1360 4 Control Shield ANK1606 15 Front Case See contrast table 2 5 Control Button AAC1540 16 Panel Shield V ANK1604 6 Lens AAK2741 NSP 17 Panel Holder V ANG2337 NSP 7 PanelHolder Assy ANG2386 18 Panel Cushion V AED1190 8 Screw BPZ30POS80FZK 19 E AA 10 Panel Cushion H AED1189 21 Pioneer Seal See contrast table 2 11 Front Cushion AED1191 22 Screw BBZ30P080EMC 12 Protect Panel Assy AMR3228 23 Corner Shield ANK1665 PDP 502MX PDP 502MXE 2 CONTRAST TABLE PDP 502MX LUCBW 1 and PDP 502MXE YVLDK 1 are constructed the same except for the following Part No Symbol and Description PDP 502MX PDP 502MXE Remarks LUCBW 1 YVLDK 1 Front Case AMB2649 AMB2679 Pioneer Seal ARW1091 Not used 2 7 PDP SERVICE ASSY AWU1030 PDP SERVICE ASSY AWU1030 is composed of the following parts Please refer to 2 4 and 2 5 for the illustrations of each part Mark No Description Part No Mark No Description Part No di a H ANK1 SHBERS OE 609 Wire Saddle AEC1797 rame H ANG2396 3 Frame V ANG2344 Flat Clamp 1858 4 Frame Shield V ANK1610 Cable Clip AEC1859 5 Corner Holder ANG2347 NSP FPC XGA2 Y ADE NSP FPC XGA2 X ADY1053 21 Screw AMZ30P080ECU NSP Address 21 1 40 MC 16340 22 Screw AMZ30PO60FMC 26 FPC Cushion AEB1341 PACKING 37 Spacer AEC1
91. rt No PDP 502MXE YVLDK 1 AHD3043 Not used Remarks Symbol and Description PDP 502MX LUCBW 1 AHD3035 ARD1039 Upper Carton Operating Instructions English French Japanese Operating Instructions English French German ltalian Dutch Spanish Plasma Caution Sheet Plasma Caution Sheet Caution Sheet Not used ARE1358 ARM1145 ARM1147 ARM1176 Not used Not used Not used ARY1093 ARY1102 AHG 195 AEX1025 ADG1178 Not used Not used Not used VEM1011 Not used Warranty Card Warranty Card Vinyl Pouch AA R6 UM 3 Batteries AC Power Cord AKX1052 Not used Not used 1149 Pin BNC Conversion Adaptor Plasma Caution Sheet 502 502 2 2 REAR CASE SECTION 10 gt PDP 502MXE Only PDP 502MX 17 EE Only LL d PDP 502MXE Only 27 MXE 27 MX lt S 1 REAR CASE SECTION PARTS LIST Mark No Description Part No 1 Siricon Sheet L AEH1034 MENTRE N RE a a 3 Barrier AMR3166 4 BBZ40P160FZK 5 Rear Case Frame See contrast table 2 NSP 6 Rear Case See contrast table 2 7 Stand Bolt ABA1277 8 Screw Collar AEC1848 9 Screw AMZ30P100FZK 10 Rivet AMR2969 11 Solder Warning Label See contrast table 2 12 Screw Rivet AEC1852 13 Terminal Label D AAX2721 14 Terminal Label F AAX2723 15 Terminal Label G See contrast table 2
92. rts be sure to refer to EXPLODED VIEWS AND PARTS LIST or PCB PARTS LIST For PCB PARTS LIST refer to the service manual ARP3078 for PDP 502MX IC 1 IC IC anf m m m o VADR VADR A ere SCAN ASSY CABLE ASSY 5 VH A Ki ADD V1 Ls IC5V VH D13 Did 106 D3 ADR DAT 2 64bit RGB 20 D5 CABLE ASSY t 4 5 Sub Field sg LD7 2 MI Conv vs p 20 YDRIVEASSY ik MEM DEI E 1 5V 12V Vsus Z id Process _ 5 CLP Pulse 5 o v4 Gen 9 59 Sustain 2 Pulse Gen IGSV v7 5 5 63702 VH pattern En 2 A _ E Gen D10 2 2 DD v5 a 2 5 o H2 m BOTTOM ADR DAT 9 64bit RGB 20 RST 4 IC5V VH D20 1022 Di OFS 2 5 DIGITAL VIDEO ASSY Y SUS MASK
93. splay Stand sk 2 Washer large 2 Washer stall tette un 2 Hex hole bolt M8X40 2 e Due to improvements specifications and design are subject to change without notice Accessories Hex Hole Bolt x2 SMZ80H400FZB Remote Control Unit CU V159 AXD1446 AA R6 UM 3 Batteries x2 Cleaning Cloth AED1174 Remote Control Unit Case AMR3231 Washer large x2 gt Washer small x2 WAX1F200K320 WB80FZB Power Cord 22 ADG1178 Display Stand x2 AMR3225 Bead Band QQ e Sx D Pin BNC Conversion D Adaptor AKX1052 Speed dy Camp 502 Binder Assy 1758 83
94. t OVP Q752 5 0763 GH T T 3 K751 0755 1 Soke R3826 CN3700 pM VH UVP VOFS w 9 T 1 DC DC CONV 9 K706 1C701 12702 D700 0710 VOFS OVP 97 T700 gt I OK701 pw TP800 K705 SUS GND vors 57 0802 GND K804 J sus s 0809 VRN OVP LG GND VAN 0802 VRN UVP DC DC CONVERT BLOCK 0813 9805 200V 1 4 34 1 2 3 4 SUSTAIN BLOCK 7 m 8 PDP 502MX PDP 502MXE PDP Pulse Module 163702 STK795 450 VSUS 175V K3703 SUS OUT 175V 2 7 5 D 11 799 Bx SUS GND 45V For Logic Block 1 SND 4 j 2 RY Lo BE PDP Pulse Module amp 1C3609 STK795 450 VSUS 175V 175V 412V ov UUL O C DET lt N 2 aseo CX DET 28 K3607 SUS d R3618 GND SUS K3770 GND YCP MSK 3614 03604 Q3605 AW K3606 R3634 VCP AL n VCP BLOCK 2 K3701 Psus 1 3702 gt 83730 RE
95. tion of the unit can roughly be diagnosed by LED indicators at Main Power Assy Lighting of LEDs can be confirmed through five holes on Rear Panel D441 0443 0439 22 d o0000 0 20 o0000 0 Diagnosis malfunctions when power down occurs in lighting LEDs at Main Power 60 The state of circuit High between base amp emitter of Q415 P D circuit in operation VSUS OVP Diagnosis When RCC Control A Assy is replaced P D does not occur Failure points RCC Control A Assy Estimated failure parts 10203 0208 R232 0224 226 When OTL Control A Assy is replaced P D does not occur OTL Control A Assy IC204 0209 210 R260 Even when RCC Control A Assy and OTL Control A Assy are replaced P D occurs MAIN POWER Assy 201 202 High between base amp emitter of Q417 VADR OVP When RCC Control B Assy is replaced P D does not occur RCC Control B Assy C303 0305 R316 314 When OTL Control Assy is replaced P D does not occur OTL Control B Assy IC304 0306 307 R346 Even when RCC Control B Assy and OTL Control B Assy are replaced P D occurs MAIN POWER Assy 1301 302 High between base
96. tment Adjust so that the voltage between TP111 STB5V and TP113 STB GND becomes 5V 0 1V VR356 14V MAIN POWER ASSY 14V adjustment Adjust so that the voltage between TP355 14V and TP356 becomes 14V 0 1V Note Be sure to measure between specified test points VSUS UVP B Voltage adjustment White 100 signal VR401 VSUS UVP MAIN POWER ASSY VSUS UVP adjustment Adjust so that the voltage between TP404 V1 and TP405 V2 becomes 10mV VR131 B MAIN POWER ASSY B Voltage adjustment Adjust so that the voltage between TP131 B and TP132 P GND becomes 380V 1 0V Note Normally these adjustments are not needed in repair service Adjust them only when VR is rotated by mistake and it needs to be re adjusted Moreover be sure to measure between specified test points in adjustment 5V 3 3V Voltage adjustment Any input signal VR552 5V DIGITAL VIDEO ASSY 5V adjustment Adjust so that the voltage between TP553 5V and TP554 DGND becomes 5V 0 05V VR602 3 3V DIGITAL VIDEOASSY 3 3V adjustment Adjust so that the voltage between TP601 3 3V and TP602 DGND becomes 3 3V 0 05V Note Be sure to use a non metallic screw driver such as a ceramic screw driver in the adjustment If a metallic screw driver is used DC DC converter may operate wrongly Moreover be sure to measure between specified test points
97. uency from SYNC u com High Normal Low In requesting Reset Signal from SYNC u com High Normal Low In resetting EP RST Reset output to High In resetting Low Normal BUSY2 Not used SCL2 Not used TXD RS 232C sending data 0 5V serial signal RXD RS 232C receiving data 0 5V serial signal REM Remote Control unit signal input High Normal 0 5V serial signal In input from Remote Control unit KEY Key Matrix Key of the unit input High Normal 0 5V serial signal In Key input CNVSS Controlling operation mode of u com of the unit Low Normal RST Reset input High Normal Low In Reset POWER Power on off High When power on Low In Stand by No allocation not used X IN Clock input 10 MHz sine wave X OUT Clock output 10 MHz sine wave VSS Power supply terminal STB GND SC_DT ULK_PLL Detecting SYNC Signal output from Analog Assy to Digital Assy High existence of Sync signal Low non existence RTS Not used RMT Signal of request to quit sending commands from Panel u com Low Normal PN ERR Communication error signal from Panel u com Low Normal PN RST Reset signal output to Panel u com amp IP u com High Normal Low In Reset No
98. ure range 0 to 40 C Operating atmospheric pressure range 0 8 to 1 1 atmospheric pressure Input output Video INPUT 3 BNC jack x5 RGB signal G ON SYNC compatible RGB 0 7 Vp p 75 O no sync HD CS VD TTL level positive and negative polarity 75 Q or 2 2 impedance switch G ON SYNC 1 Vp p 75 Q negative sync INPUT 4 Mini D sub 15 pin socket connector RGB signal G ON SYNC compatible RGB 0 7 Vp p 75 Q no sync HD CS VD TTL level positive and negative polarity 2 2 ON SYNC 1 Vp p 75 O negative sync Compatible with Microsoft s Plug amp Play VESA DDC1 2B Mini D sub 15 pin socket connector 75 Q with buffer Audio AUDIO INPUT for INPUT3 Pin jack x2 L R BOOmVrms more than 10 AUDIO INPUT for INPUTA Stereo mini jack L R BOOmVrms more than 10 AUDIO OUTPUT Stereo mini jack L R 500mVrms max less than 5 SPEAKER L R 8 16 Q 2W 2W at 8 Control CONTROL IN OUT monaural mini jack x2 PDP 502MX PDP 502MXE Accessories Remote control Remote control unit case AA R6 UM 3 batteries 2 CIEAMING t 1 Speed AE EE OE EE ER EER 2 Beadiband sei Re be es Ee ea eie RS 2 Operating Instr ctlOns u eene 1 Di
99. usi cte eee ua NSP 18 IR Holder ANG2346 19 Edging Saddle AEC1737 20 Nylon Rivet AEC1671 21 Screw AMZ30P080FCU 22 Screw 230 060 23 Screw BMZ30PO60FCU 24 Hexagon Screw BBA1051 25 Ferrite Core Holder AEC1818 26 FPC Cushion AEB1341 TE E 28 IR RECEIVE ASSY AWZ6498 29 Power Switch S1 BSM1006 30 CONTROL ASSY AWZ6504 2 CONTRAST TABLE PDP 502MX LUCBW 1 and PDP 502MXE YVLDK 1 are constructed the same except for the following Shield Gasket D Terminal Panel Shield Gasket E Symbol and Description AC Inlet with Filter CN1 PDP 502MX PDP 502MXE Mark No Description Part No NSP 31 Control Shield Case ANK1626 NSP 32 Oontrol Shield Cover ANK1627 NSP 33 Oontrol Shield Plate ANG2380 35 SP TERMINAL L ASSY AWZ6505 37 Spacer AEC1847 38 Screw AMZ30P100FZK NSP 39 Drive Voltage Label ARW1097 40 Screw BPZ30PO080FZK 41 Nut 1033 42 Screw PMB40P080FMC 43 Ferrite Core L2 ATX1031 44 Binder AEC1851 45 Dust Guard AEB1362 Part No PDP 502MX LUCBW 1 AKP1210 ANK1648 ANG2341 ANK1649 PDP 502MXE YVLDK 1 AKP1209 ANK1614 ANG2353 ANK1634 Remarks 13 PDP 502MX PDP 502MXE 2 5 EXTERIOR 3 3 14 502 502 1 EXTERIOR 3 3 SECTION PARTS LIST Mark No Description Part No Mark No Description Part No NSP 1 Panel Shield S ANK1633 31
100. verlays control shaft etc particularly any exposed metal part having a return path to the chassis to a known earth ground water pipe conduit etc Any current measured must not exceed 0 5mA Reading should not be above Leakage 0 5 mA current Device tester under test Test all exposed metal surfaces Also test with plug reversed Using AC adapter plug as required Earth ground AC Leakage Test ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER 1 2 PRODUCT SAFETY NOTICE Many electrical and mechanical parts in PIONEER set have special safety related characteristics These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage wattage etc Replacement parts which have these special safety characteristics are identified in this Service Manual Electrical components having such features are identified by marking with a N on the schematics and on the parts list in this Service Manual The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one shown in the parts list in this Service Manual may create shock fire or other hazards Product Safety is continuously under review and new instructions are issue
101. video section Independent for each signal type and format 9 key Mode for adjusting video box PDA 5001 PDP 502MXE only Mode for each setting Drive section adjustment Pulse ABL adjustment Sub video section adjustment Common value to all input signal am mm EM EM EM EM EM EM m m EM EM EM EM EM EM EM m XM EM nT w In each adjustment mode adjusted values can be changed with of SOUND VOLUME key on the remote control unit After adjustment adjusted values can be fixed by pressing SET key Note Whenan input signal mode is changed the adjustment mode is set to Normal operation mode automatically SETTING PC VIDEO and SIGNAL RGB COMPONENT can not be changed in the service factory mode When entering Service factory mode all items of PICTURE adjustment in Normal menu Integrator mode and all items of SCREEN menu such as position adj except for CLK Phase are reset to their initial value 502 502 SERVICE MODE Version of the system micro computer PD5531 01 502MX PD5549 04 502MXE Signal mode discrimination of current input signal N NTSC P PAL S SECAM 4 4 43 NTSC None RGB Video S Video Current input signal s 15 7KHZ 60 0 HZ 480LI NE Horizontal frequency Vertical frequenc
102. y The number of total lines E List of Signal Modes Holizontal Frequency Fh Hz 15 625K Vertical Frequency Fv Hz Input Signal Dot Line PAL SECAM PAL N 502MX only NTSC 50 SCART RGB 50Hz 502 only Input format Signal Mode VIDEO Component SCART RGB 502MXE only Panel Display Dot Line 984 768 Screen size refer to List of Signal Modes Input signal mode refer to List of Signal Modes 4 3 NORMAL 1280 768 FULL t ZOOM t CINEMA WIDE t NATURAL WIDE Remarks 01 6 01 A RGB 01 64 01 Y color difference 06 6 06 A Video S Video 01 6 01 A SCART RGB 502MXE only Double speed PAL 640 400 PC 98 984 768 4 3 NORMAL 1280 768 FULL ZOOM CINEMA WIDE 1280 768 NATURAL WIDE FULL 02 6 02 A RGB 02 6 02 Y color difference FULL display only 800 600 SVGA 56Hz 800 600 ORIGINAL 1024 768 4 3 NORMAL 1280 768 FULL VESA 35 156k 56 250 15 734 1280 768 WIDE XGA NTSC 4 43NTSC PAL M 502 only PAL 60 SECAM 60 SCART RGB 60Hz 502 only SDTV16 9 704 4801 SDTV 4 3 704 480 i SDTV 4 3 640 480 i 1280 768 984 768 ORIGINAL 4 3 NORMAL 1280 768 FULL t ZOOM t CINEMA WIDE t NATURAL WIDE Exclusive video card No 4 3 squeeze display
103. y in operation or standby mode 5 INPUT button Press to select input 6 MENU button Press to open and close the on screen menu 76 Operation panel on the main unit 9900 o m 9 gt lt When optional speakers have been connected the operation panel on the main unit will not be operable 7 ADJUST A Y 4 buttons Use to navigate menu screens and to adjust various settings on the unit Usage of cursor buttons within operations is clearly indicated in the on screen display 8 SET button Press to adjust or enter various settings on the unit 9 SIZE button Press to manually select the screen size 0 DISPLAY button Press to view the unit s current input and setup mode PDP 502MX PDP 502MXE Remote Control Unit for PDP 502MX and PDP 502MXE 6 STANDBY ON button Press to put the unit in operation or standby mode 2 INPUT buttons Use to select the input 3 MENU button Press to open and close the on screen menu 4 ADJUST A Y gt 4 buttons Use to navigate menu screens and to adjust various settings on the unit Usage of cursor buttons within operations is clearly indicated at the bottom the on screen menu display 5 SET button Press to adjust or enter various settings on the unit 6 SCREEN SIZE button Press to manually

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