C-6000 J-PP manual
Contents
1. Clean condenser unit w vacuum cleaner 6 Improper voltage amperage 6 Check for proper voltage amperage 7 Loss of refrigerant 7 Repair leak and replenish refrigerant 8 Bad overload and relay 8 Replace overload and relay Compressor bad Replace compressor Restriction pinched or Repair straighten or crimped line replace defective line 25 Compressor 1 INo power source 1 Plug power cord to does not electrical box Check line operate voltage 2 Electrical power to cooling 2 Turn on power switch to unit turned off unit 3 Low voltage 3 Voltage must be at least 110 V at compressor terminals at start 4 Loose disconnected or 4 Tighten connection or broken wire replace broken wiring 5 Ilnoperative ice bank 5 Replace ice bank control control 6 Inoperative overload 6 Replace defective part protector or start relay 7 Inoperative compressor 7 Replace compressor 8 Full ice bank 8 Refrigeration not called for Compressor 1 Cooling capacity is 1 Reduce amount of drinks works exceeded by over drawing taken per given time of continuously install higher voluum unit but does not 2 Cooling unit located in 2 Relocate cooling unit form ice excessively hot area bank 3 Air circulation through 3 Check and if necessary condenser coil is restricted clean condenser coil 4 Loss of refrigerant or in Repair leak and or sufficient charge recharge2. 0 DRN BY GLW CHK BY APPR BY ADELANTO CALIFORNIA INTERNATIONAL CARBONIC INC SYM DESCRIPTION PLASTIC CLAMP TRANSFORMER 1 P P ASSEMBLY BULK HEAD FITTING POTENTIOMETER CONTROLLER 4 PLASTIC STANDOFF x ASE MODULE NUT SS LOCKING 1 2 X 20 USEW S 162 1 BASE PUMP Na SQUARE GROMMET NUT SCREW 10 X 1 2 PHILLIPS HD S S COVER MODULE BASE PER FLAVOR SPECIFY NUMBER P NUMBER MOD YP INTERNATIONAL CARBONIC INC Peristaltic iia 3SV8 WLAW 133HS cpZt S i H313INOILN3 LOd 6691 S AAOGNVLS OILSW1d SEEL S S S Hd v X cE 9 YATIOULNOO LPZI S Z H3HSVM OILSV Id YAAOO ONISNOH 9 6 ZL S S S Hd 8 X c 8 2oLr S 3N3HdO3N Lev X 0Sc ACO ONISNOH dNNd H 6 ZL S dIAV 1O OILLSV Id 8691 S MIEGWASSV ZEZI S 10 S S Hd v X 2E 9 ASOGNVLS OILSV ld SEEL S 3SV8 WLAW LASHS 2pZi S YAAOO ONISNOH O 6EZ1 S H3HSVM OILSV ld S S Hd 8 X c 8 eecLvr S 0S 49 YON AGO ONISNOH dd H 6EZ1 S X3 TSALIN MIEGWASSV LNAWSOV Idad Z L S 11 TOYLNOD 3MNV8 32I VINYOSITVS OLNVT3qV ID ONT 2INOS8WUVO TVNOILVNYALNI A8 uddV M19 A8 IHD W3133HA T S A8 Nud SO E OT divd DILWW3HOS 1VOI812313 Wdd ATLIL LANIGVO OL qQa3qN OtqdS XINOWWOO 38 lsnw 9 MOY NO S IVNIIWNH3 L M3uos GNNOHD 31IHM 110A OLL ee MOvi8 HOLIMS 33O NO OVA OLL H3I HOJSNVHuL
3. C 6000 J PP CONCEPT PERISTALTIC PUMP DISPENSER SYSTH INSTALLATON AND SERVICE MANUAL Chilled Fruit Juices INTERNATIONAL CARBONIC INC 16630 KOALA RD ADELANTO CA 92301 800 854 1177 FAX 760 246 4044 SODA FAST SYSTEMS FOR EVERY APPLICATION AND USE IMPORTANT This manual is a guide for installing Operating servicing and maintaining this equipment Refer to Table of Contents for page location of detailed information to answer questions that arise during installation operating service and maintenance or installation of this equipment TABLE OF CONTENTS PAGE PREFACE oi pu Sak be E E vette hd pe saa A chas a 1 CHAPTER 1 GENERAL DESCRIPTION ute reri e n dnt e n era n 2 SYSTEM DESCRIPTION eter tete cot acoadatacmmes itid ie edel ted 2 DESIGN DATA priso eerie rede rtp ree de cte veces dete eder yawa desa tende 3 THEORY OF OPERATION wu HH nennen nennen enean 3 EXPLODED VIEW heute datei e tede Q pa SEG ndum xu netu un 5 EXPLODED VIEW DESCRIPTION ou Hee 6 EXPLODED VIEW DESCRIPTION Continued 7 PFC II PP EXPLODED VIEW seeeeee Heer 8 PPM EXPLODED VIEW u reet ter en e t dne e vie d d 9 S I737 ASSEMBLY ode em eb ud tuse nein lese uad 10 S 1743 ASSEMB EY iret ted redet tete den redi ede tueri 11 ELECTRICAL SCHEMATIC i tem ee me reas 12 CHAPTER II UNPACKING ANDINSPECTION eene 13 SELECTI
4. OPERATION The C 6000 PP was designed to manufacture and dispense non carbonated beverages much like your local bottling plant that cans or bottles your favorite non carbonated drink The water bath must be filled with approximately 12 gallons of water After all connections are made and activation of the refrigeration a certain amount of this water will be transformed into ice approximately 35 pounds This water reserve and ice bank will act as a reservoir for refrigeration This reserve is utilized during peak periods when the BTU output of the compressor is not sufficient to meet the demand of the draw The incoming water is routed through a water coil that is submerged in the above mentioned water bath The temperature of the incoming water is at ambient temperature as it enters the submerged water coil As the incoming water passes through the water coil the heat is removed from the water in the water coil and chilled to a temperature acceptable for a quality drink normally a temperature of 33 to 34 degrees is reached The water is now directed to a valve where the water and syrup are mixed in proper proportions to dispense a quality drink Depending on the ratio of water versus syrup the temperature will rise and be dispensed at approximately 40 degrees fahrenheit With the incorporation of the peristaltic pump the necessity for an air or CO2 supply is no longer necessary this includes the low and high pressure regulators normally nee
5. PLATE 54 12 S1698 C PLASTIC CLAMP 55 12 S0138 L SPLICER 1 4 HOSE EL 56 4 A0045 5 16 X 18 X 1 2 HEX HD BOLT 57 7 S0162 1 4H X 3 8H SS W HEX BODY BULK HD FITTING 58 7 S0286 A JAM NUT S S 59 6 1737 PERISTALTIC PUMP ASSEMBLY 60 SET S0743 DRAIN PAN HARDWARE SET 61 6 PFC II PP DISPENSING VALVES PERISTALTIC PUMP 62 1 S1220 6 BASE ASSY PERESTALTIC 63 1 1221 COVER BASE ASSY PERESTALTIC 64 1 1223 CUP REST 65 1 1222 DRAIN PAN W CUP REST 66 1 S1164 PLASTIC DRAIN ASSY 90 1 2 67 1 S1166 A PLUG FOR S 1164 DRAIN ASSY PFC4I PP DESCRIPTION NUT SOLENOID COIL W SHIELD SOLENOID 24 VAC SCREW RETAINER E 739 FLUX PLATE E 527 STEM SOLENOID VALVE E 1004 RETAINER S S E 135 METERING PIN E 1024 M ADAPTER FLO WASHER MODIFIED E 134 O RING METERING PIN E 1013 O RING SYRUP ADAPTOR E 730 PLUNGER amp SPRING ASSEMBLY E 520 METERING PIN ADAPTOR ASSY INCLUDES SYM 7 9 amp 12 E 531 GASKET SOLENOID STEM 1162 A FLANGE PLUG E 1008 O RING SODA ADAPTOR E 580 BODY PFC Il TWIST LOCK E 157 SUBMINIATURE SWITCH E 188 SPRING AND INSULATOR PAD E 471 FF SYRUP OUTLET TUBE E 102 O RING NOZZLE E 581 NOZZLE TWIST LOCK E 690 WIRE ASSEMBLY CONSISTS OF E 691 amp E 692 E 691 MALE WIRE ASSEMBLY ONLY E 692 FEMALE WIRE ASSEMBLY ONLY PFC II Peristaltic Pump TITLE PFC II PP DATE 2 27 01 REVISED 9 27
6. YOLOW HOLV IIOV MOV Ig 3NT1VA INOHJ ALIHM WOW 2v18 1102 u31vM 1102 WOW x2v18 V daggiu NON nN o e e vis d3u0105 qaggiu sos HOSSdudlNOO HOLOW NV4 I YALAWOILNSLOd 3SNVHO ALIHM ania qaqgqld NON qauo105 WHERE q3HO 105 JAVA OL HO LO3NNOO Nid 33HH L qaastd ALIHM OVA ve YAWYOASNVYL daggly NON HOLIMS A3 ee 12 CHAPTER II INSTALLATION C 6000 PP This chapter covers unpacking and inspection selecting location installing CONCEPT 6000 J UICE PERISTALTIC PUMP unit C 6000 J PP and related components and electrical requirements UNPACKING AND INSPECTION Upon receiving unit immediately remove C 6000 J PP from shipping carton and inspect for shipping damage NOTE Before leaving the factory the Concept 6000 J uice Peristaltic Pump unit was carefully inspected and the carrier has accepted and signed for it Any damage or irregularities should be noted at the time of delivery and immediately reported to delivering carrier Request a written inspection report from claims inspector to substantiate any necessary claim File claim with delivering agency not International Carbonic Inc SELECTING LOCATION IMPORTANT Ambient temperature for cooling unit should not exceed 100 degrees F Operation of cooling unit in ambient above 100 degrees F can and will contribute to early failure of condensing unit and poor quality
7. of finished product LOCATION RECOMMENDATIONS FOR C 6000 UICE PERISTALTIC PUMP unit C 6000 PP 1 Position unit as close as possible to proper electrical source 115V 6OHz 2 Position unit with a minimum of 2 space between bulkhead and cabinet for sufficient space for ventilation Allow enough space between ceiling and unit for lid removal 3 Position unit as close as possible to floor drain Position unit as close as possible to B I B racks 5 Position unit as close as possible to water source Half inch gate valve recommended for water connection 13 TABLE 2 1 LOOSE SHIPPED PARTS Item Part No No Name Qty 1 Installation Service Manual 1 2 S 1149 Drain pan 1 3 ween Product Decals 1 per flavor 4 Water filter 1 5 S 208A Water Pressure Regulator 1 is Optional FIGURE 2 SAMPLE OF POSSIBLE INSTALLATION INSTALLATION INSTALL WATER FILTER ASSY OPTIONAL 1 Install water filter assembly on wall or other supporting structure 2 Connect water filter assembly to inlet of valve on water supply line using minimum 3 8 I D water line 3 Connect water filter assembly outlet to C 6000 J PP plain water inlet fitting using minimum 3 8 I D water line See CONNECTING WATER INLET When a water filter is used it is important to thoroughly flush prior to making unit connections 14 INSTALL WATER PRESSURE REGULATOR OPTIONAL If water pressure varies a water pressure regulator or w
8. with sufficient refrigerant 5 Dirty water bath Clean water bath Compressor 1 Ice bank control capillary 1 Replace ice bank control will not stop tube kinked or broken after forming 2 Ice bank control stuck in 2 Replace ice bank control ice bank closed position Note During overload protector shut off condenser fan motor will continue to work Otherwise troubleshooting condenser fan motor problems is the same as Compressor does not operate paragraph in addition to the following Condenser fan motor not operating 1 Electrical cord loose or disconnected from condenser fan motor or compressor terminals Fan blade obstructed Inoperative condenser fan motor Ts Tighten connections or replace cord Remove obstruction Replace condenser fan motor 26 DISPENSING VALVES Water 1 Foreign debris under 1 a Disconnect water from leaking from plunger seat or bent affected valve nozzle after creased stem water only b Relieve pressure by actuation activating valve c Remove E 623 nut from water solenoid d Remove E 525 coil assembly from E 527 stem e Remove E 527 stem from valve body Note care should be taken not to dent smooth E 527 wall f Valve stem seat should be inspected for any foreign debris If debris is found remove at this time also check E 730 stem Movement should be unrestricted and free g Inspec
9. NG LOCATION rein erneut eu e tnt n hte hn t nh redeunt 13 LOCATION RECOMMENDATIONS seen 13 SAMPLE OF POSSIBLE INSTALLATION enH Hee 14 INSTALL WATER FILTER ASSY eene 14 INSTALL WATER PRESSURE REGULATOR eee reece tenes 15 INSTALE DRAIN CINE creto auietieeGiacneddsacdeusaia den RE EIE 15 INSTAEL BB int ue dE dre redit ie tid te ettet tie deus 15 CONNECTING WATER INLET Henne nnne 16 ELECTRICAL REQUIREMENTS an aa nnn n ert lr d s 16 CHAPTER III PREPARING SYSTEM FOR OPERATION enne 17 PREPARING AND STARTING REFRIGERATION UNIT eee 17 PURGE DISPENSING VALWVE i I h an a u de trees 17 ADJ UST WATER FLOW RATE uuu sasana Heer 17 ADJ UST WATER TO SYRUP RATIO ssee Henn 17 CHAPTER IV OPERATORS INSTRUCTIONS 2 sa a aqa eerie 18 DAILY PRE OPERATION CHECK nene nnns 18 COOLING UNIT MAINTENANCE sss eene 18 CHECKING WATER B ATIH nr itte e E 18 CHANGING WATER BATR erre denen e en ne din oes 18 CLEANING NOZZLES iiiter a a tbe heces ie yalata 18 CHAPTER V SERVICE AND MAINTENANCE Henne 19 PERIODIC INSPECTION AND CLEANING eR een 19 PERIODIC CLEANING cincina He Henn nennen nennen nnns 19 CLEANING CONDENSER COIL sene 19 CHANGING WATER BATH Henne nnne nnne 20 CHANGING PERISTALTIC PUMP TUBING nme 21 CLEANING AND SANITIZING essse eene 22 BRIX INSTRUCTIONS u susu nennen inn
10. NTROL 14 1 S1304 U ICE BANK BULB BRACKET UNIVERSAL 15 6 A0020 8 32 X 3 8 T H S S SCREW 16 1 Z0008 CAP TUBE 12 1 8 17 1 S0409 9 ACCUMULATOR 18 1 S1283 EVAPORATOR COIL ASSY 19 1 S1224 110 BASE ILLUMINATION 20 2 0973 LAMP HOLDER 21 1 E0665 STRAIN RELIEF 22 1 1228 LAMP HOLDER BOX W COVER 23 1 0952 BALLAST 24 4 G0010 WIRE TERMINAL SMALL BELL 25 1 1229 LAMP HOLDER BOX COVER ONLY 26 2 A0009 SCREW 8 X 3 8 PHIL P H A 27 2 A0060 SCREW 6 32 X 1 4 FLAT HEAD 28 1 S0955 STARTER 29 1 S0958 STARTER HOLDER 30 1 S0956 LAMP 31 8 A0014 SCREW 10 X 1 2 PHIL HD S S 32 1 S1700 TRANSFORMER 100 VA 33 1 S0766 UNIT ON OFF SWITCH CONCEPT 6000 J PP CONTINUED SYM QTY PART NO DESCRIPTION 34 8 1325 SQUARE GROMMET NUT 35 4 1335 ITERMINAL BOARD SPACER NYLON 3 8 36 1 S1244 NAP IN RECEPTACLE 37 1 1279 CONTROL BOX WITH COVER 38 1 1309 TERMINAL BOARD 39 1 E0664 STRAIN RELIEF 40 3 S0046 BUSHING 41 1 1280 CONTROL BOX COVER ONLY 42 2 F0004 8 X 1 2 SELF TAPPING SCREW 43 1 S0835 L AGITATOR 44 1 S1270 LG AGITATOR BRACKET 45 1 1278 WATER COIL J UICE 46 1 1285 STANDPIPE 13 1 4 47 1 E0141 12 POWER CORD 12 48 1 1217 WRAPPER amp BUCKET ASSY W INSULATION 49 1 S1225 VALVE HOUSING 50 6 S1313 VALVE SWITCH 51 1 1330 SWITCHLOCK WKEYS 52 2 1330 K SWITCHLOCK KEYS 53 1 S1219 6 VALVE MOUNTING
11. ater pressure reducing valve should be installed in the water supply line The water regulator must have an orifice of at least 3 16 so as not to restrict the water flow through the valve Valves that are built with 1 2 pipe thread connection usually have a sufficient orifice opening WATER REGULATOR 1 2 GATE VALVE FIGURE 2 4 SUGGESTED WATER FLOW INSTALLATION INSTALL DRAIN LINE 1 Connect drain line on C 6000 PP unit with drain using 1 2 I D clear plastic tubing to nearest outlet 2 Do not reduce drain connection from cabinet outlet 3 Be sure all connections are water tight INSTALL B I B 1 Place B I B as close as possible to C 6000 J PP unit preferably no farther than 15 feet The C 6000 PP will dispense product with the B I B s at a distance of 100 feet horizontally or 17 feet vertically THESE DISTANCES ARE ONLY POSSIBLE IF THE SUPPLY LINE HAS COMPLETE INTEGRITY IF EVEN THE SMALLEST VACUUM LEAK IS ALLOWED THESE DISTANCES ARE NOT POSSIBLE 2 Lay out syrup lines from unit to B I B 3 Connect lines from B I B to inlet on C 6000 PP 4 Activate Q C D 5 Check all connections for leaks see Chapter IV 15 CONNECTING WATER INLET WATER PIPE CONNECTIONS AND FIXTURES DIRECTLY CONNECTED TO POTABLE WATER SUPPLY SHALL BE SIZED INSTALLED AND MAINTAINED ACCORDING TO FEDERAL STATE AND LOCAL LAWS The water connection on the C 6000 PP is made to a flexible water line by
12. cting air circulation through the cooling unit will decrease its cooling capacity To avoid needless and sometimes costly repairs it is imperative to keep condenser fins clean This may be accomplished by one of three methods One method is use of a condenser brush a longhaired soft bristle brush to gently sweep fins of condenser clean Second method is to use a strong vacuum The third method is to use C02 or an air hose to blow out condenser The latter method should only be attempted after normal business hours to avoid dust contamination CHECKING WATER BATH Periodically check water level in water bath If water level is low water should be added as instructed for maximum product cooling This dehydration will normally not occur in normal temperate climate zones With normal humidity the opposite will occur therefore it is paramount that the condensate drain be installed CHANGING WATER BATH Drain water bath a minimum of twice a year This can be accomplished by locating the standpipe in the water bath area and removing by twisting and pulling up Once water is drained water bath water coils bath walls etc should be cleaned Replace standpipe and refill with water Fill water bath to top of standpipe S 657 CLEAN NOZZLES Remove nozzles nightly and let soak in warm water DO NOT SOAK IN HOT HOT WATER OR BLEACH WATER 18 CHAPTER V SERVICE AND MAINTENANCE This chapter describes service and maintenance proc
13. d design data for the CONCEPT 6000 JUICE PERISTALTIC PUMP unit C 6000 J PP and related components SYSTEM DESCRIPTION The C 6000 PP is a complete self contained J uice unit which when combined with B I B containers will produce a variety of cooled non carbonated beverages The C 6000 J PP consists of a water bath refrigeration system valves and modular peristaltic pump compartment The cabinet is housed in an attractive black vinyl or stainless steel and the peristaltic pump module is housed in a rugged stainless steel housing The C 6000 PP has been designed to eliminate the use of bag in the box pumps and associated components The C 6000J PP will dispense product with B I B s at a distance of 100 feet horizontally or 17 feet vertically THESE DISTANCES ARE ONLY POSSIBLE IF THE SUPPLY LINE HAS COMPLETE INTEGRITY IF EVEN THE SMALLEST VACUUM LEAK IS ALLOWED THESE DISTANCES ARE NOT POSSIBLE The C 6000 PP can brix from one to one up to twenty to one by using a state of the art controller potentiometer adjustment For proper function the C 6000 J PP must have a water supply and electrical supply and drainage The C 6000J PP is designed with a unique lift off drain pan that can be emptied at any convenient drain outlet WARNING Before shipping or relocating a C 6000 PP into a freezing ambient environment empty plain water Syrup systems should be flushed ice bank melted and water drained from water bath A freezi
14. ded for a standard juice unit The peristaltic pumps will pull the syrup concentrate from the B I B bag in the box and then push the syrup through syrup cooling coils optional and then to the valve where the syrup concentrate and water are mixed in a proper ratio to dispense a quality drink The syrup enters the C 6000 PP through a unique 1 4 X 3 8 S 162 bulkhead fitting at the rear of the unit The water source should be regulated this is normally performed by the use of an in line water regulator If the water is not regulated and the water pressure can vary This variance of water pressure can effect our dispensed product g Chilled Fruit Juices jj Chilled 1 Fruit Juices INTERNATIONAL CARBONIC INC IC ADELANTO CA LIFORNIA C 6000 J PP SE APPR BY CONCEPT 6000 PP SYM QTY PART NO DESCRIPTION 1 1 S0985 J PANEL J UICE 2 1 S1216 COVER ONLY 3 1 S1291 REFRIGERATION SYSTEM COMPLETE 4 1 S0192 Y REFRIGERANT DRIER R 134 5 2 S1276 OFFSET HANDLE 5 6 4 A0024 10 24 X 3 8 T H SCREW 7 1 AEA3440YXAXL CONDENSING UNIT 1 3 H P W DRIER AEA3440Y XA COMPRESSOR 1 3 H P W DRIER 8 1 1470 HANDLE 9 1 1277 SUPPORT HINGE 10 1 1275 HANDLE BRACKET 11 4 A0026 SCREW 1 4 20 X 1 2 HEX 12 1 1281 CONDENSER BASE W EVAP SPACERS 13 1 S0513 A ICE BANK CO
15. edures to be performed on CONCEPT 6000 J UICE PERISTALTIC PUMP units and related components PERIODIC INSPECTION AND CLEANING Daily 1 Clean any storage tanks B 1 B racks connecting sockets Q C D s and general storage area with warm water 2 Clean the beverage dispensing area 3 Remove and clean nozzles and all exposed areas on valves 4 Wipe exterior of unit with moist towel Weekly 1 Order syrup to maintain product inventory 2 Check condenser coil for obstructions or dirt Monthly 1 Clean condenser fins or filter to make sure the refrigeration unit has adequate air flow 2 Inspect components of cooling unit water bath for cleanliness 3 Check entire system for leaks or damaged components Repair as necessary PERIODIC CLEANING Periodically wash all external surfaces of cooling unit rinse with clean water then wipe dry with a clean soft cloth DO NOT USE ABRASIVE TYPE CLEANERS CLEANING CONDENSER COIL IMPORTANT Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on cooling unit through condenser coil and exhausted out grills on the other side of unit Restricting air circulation through the cooling unit will decrease its cooling capacity NOTE Cleaning condenser coil should be done during non business hours 19 1 Unplug refrigeration unit power cord from electrical socket 2 Remove 6 screws securing service panels 2 scr
16. en nnns 24 BRIXING PROCEDURES tret ted te dried ees 25 TROUBLE SHOOTING nx me tu irt us a t etu He sido des 26 PREFACE INTERNATIONAL CARBONIC INC has enjoyed over 53 years of manufacturing excellence in the field of carbonation and in the beverage related industry We have been located in the Southern California area since 1952 and have a long and proud history with quality as our standard and innovation as our goal Originally started just after World War II in Canfield Ohio as Carbonic Dispensers we enjoyed patents on the first Sodajet type carbonator This method of carbonation instantaneously carbonated the water to 100 saturation We developed the first patented dispensing valve to dispense bulk beverage with carbonation equal to or in excess of bottled beverages A valve with three flavors and soda was another first We were the first to incorporate the total post mix package i e carbonation refrigeration amp the ability to dispense from one self contained unit We have pioneered many such firsts and will continue to develop advance systems for the future such as electronic interrogatable portion controls to electronic liquid level controls We hope you enjoy this product that has been produced to give many years of trouble free service We thank you for your purchase and hope we may Serve you in the future C 6000 J PP CHAPTER I GENERAL DESCRIPTION This chapter gives the description theory of operation an
17. ews per service panel Remove panels in preparation for service 3 Vacuum or use a Soft brush to clean fins of condenser coil Use low pressure compressed air or C02 gas to blow through condenser fins This should only be performed after normal business hours to prevent dust contamination A damp cloth on back side of condenser coil will prevent some dust contamination 4 Plug refrigeration unit power cord in electrical socket CHANGING WATER BATH NOTE The water bath should be changed and all components in water bath should be cleaned as often as necessary to keep it clean A convenient time to perform this operation is when the system is being sanitized 1 Unplug refrigeration unit power cord from electrical socket 2 Remove lid from water bath 3 Look down into water bath if necessary use flashlight and inspect water bath evaporator and all components for cleanliness Water refrigeration evaporator and all components should be clear and free of foreign particles Note special attention should be paid to ice bank bulb 4 Pull out standpipe and allow water to drain S Use fiber brush and carefully clean mineral deposit from all components 6 Wash evaporator coil with a mild soap Copper cleans well with mild solution of citric acid 1 cup of citric acid for 2 gallons of water Stainless steel cleans well with carbonated water Then rinse with clean water 7 Rinse out water bath with clean water until water running out of dra
18. in hose is clean 8 Install stand pipe in drain hose 9 Fill water bath to top of stand pipe condensate drain with water 10 Install lid 11 Plug C 6000 PP unit power cord in electrical socket 20 CHANGING PERISTALTIC PUMP TUBING Remove 10 X 1 2 Phillips TH Screw Then slide out S 1027 Assy Remove three 6 32 x 3 4 PH screws Remove S 1739 cover Remove neoprene tubing by pulling tubing while turn S 1740 roller Replace old neoprene tubing with new Squeeze new tubing with pliers two insert tubing in between first roller and housing wall Force tubing into position at second roller by spinning roller while inserting tubing 7 Reverse procedure to reinstall S 1737 assembly ANU QO N H OUTLET TO VALVE S 1698 PLASTIC S 1698 CLAMP PLASTIC CLAMP 250 X 427 NEOPRENE ASSY 4 4 TUBING 6 32 X 3 4 PH SS SCREW ee S 1740 ROLLER 21 CLEANING AND SANITIZING Your local Health Department rules and general area cleanliness should determine the frequency of which the unit should be sanitized SANITIZING PROCEDURES Your local health department rules and general area cleanliness should determine the frequency at which the unit should be sanitized EQUIPMENT REQUIRED Stainless Steel containers product tanks or large volume container CO2 Supply If applicable Same as used with dispensing unit Cleaning Agent Sanitizing Solution Phenolphthalein Ce ne ita NOTE O
19. means of a 3 8 hose or barb connection After all primary water lines are made up but prior to connecting water supply to cabinet be sure to thoroughly flush all incoming water lines to remove all scale and any impurities that may be in the lines It is imperative that the fresh water conduit have not less than 3 8 I D passageway for any distance greater than ten feet from the C 6000 J PP It can be reduced to 3 8 O D copper tubing and connected to the water inlet connection with in ten feet of the C 6000 PP All water inlet connections are clearly tagged ELECTRICAL REQUIREMENTS The C 6000 PP requires a 120 VAC single phase 60 Hertz power circuit and must be wired in accordance with N E C or local ordinance NOTE Check CHAPTER for running amperage and connect to appropriate electrical circuit 16 CHAPTER III C 6000 PP PREPARATION All steps in previous chapters should be understood and carried out before proceeding PREPARING SYSTEM FOR OPERATION Be sure that electrical power is unplugged and valve on water supply line is closed PREPARING AND STARTING REFRIGERATION UNIT 1 C 6000 PP refrigeration is pre set at factory and ready to operate 2 Remove lid 3 Fill water bath with clean water until water runs out of condensate drain outlet S 657 approximately from top of water bath 4 Open water inlet supply line 5 Plug C 6000 PP power cord into electrical receptacle box tu
20. ne recommended cleaning agent and sanitizing agent is manufactured by MT HOOD CHEMICAL CORP 4444 N W Yeon Avenue Portland Oregon 97210 Trade names are STAR CHLORINATED CLEANER CROWN 12 5 SODIUM HYPOCHLORITE BLEACH Use STAR at 18 oz per 1 gallon of water yields 2 Sodium Hydroxide Solution Use Crown at 2 ounce per 9 gallons of water gives 200 PPM of available chlorine at a minimum contact time of 10 minutes 1 Disconnect syrup containers and remove product from tubing by purging with carbon dioxide or flushing with warm water 2 Visually inspect valve by removing nozzle and inspecting nozzle and valve cavity Clean nozzle with cleaning agent then sanitizing solution then with potable water Inspect valve cavity and if dirty clean with soft bristle brush Clean exteriors of valve with a soft clothe and warm water Replace valve nozzle then go to step 3 3 Fill syrup lines with a caustic based low sudsing non perfumed and rinsed detergent solution STAR The solution should be prepared in accordance with the manufacturers recommendations but should be at least 2 percent sodium hydroxide Make sure the syrup lines are completely filled and allow standing for at least 10 minutes 4 Flush the detergent solution from the syrup lines with clean water Continue rinsing until testing with phenolphthalein shows that the rinse water is free of residual detergent 5 Fill the syrup lines with a low PH 7 0 chloride soluti
21. ng ambient environment will cause existing water in unit to freeze possibly resulting in damage to water coil peristaltic pumps water bath valve s etc Water Filter Recommended Optional See Manufacturer Specifications for Operating Conditions DESIGN DATA C 6000 J PP Overall Cabinet P P Base dimensions Height PER 33 Width sae eee ee alg 17 3 4 Depths Qaqaman gua 0 lind indeed 30 Weights Shipping 222 aaa E apak apuwayhas pakaykuspa aq sstakt asyahaq 190 pounds Dry WIG hts ow oqoy Ee Bley oe Bes t SUN ANa ee Riu 165 pounds Operational Weight cece eee e eee eect neta mme 265 pounds Capacities Unitiwater bath 5 5 unen edt die as 12 gallons Refrigerant requirement R 134a sss 10 3 4 ounces BERET REET CERT ERT CERT ECR CORT NR UE RUE NES ARS E NR R AREE VE RES ERRARE CET EE 305 grams Ambient operating temperature sssss m 40 F to 100 F Electrical Requirements The cooling unit requires a 115 VAC single phase 60 Hertz power circuit Circult ATrpacityz i eet ml ion Suas OAR Qut ter ft om Rut o cs 9 3 Amps Condensing U nib cioe corr cnr RE RR TRE REN EE XXE ER E e ree 6 8 Amps Agitator maa aa a a AE e Eaa a araa P LI eL aa ahua D D LI UU 1 Amp Peristaltic Pump Assembly 4 valves 1 Amp Transformers una fere ep gota XE ERR REO REN EEUNRE RN EREX MER reer ya 5 Amp REFRIGERATION 1 3 H P capillary air cooled THEORY OF
22. on containing maximum 200 PPM chlorine Make sure that lines are completely filled and allow standing for 30 minutes 22 6 Reconnect syrup containers and ready Unit for operation 7 A Draw drinks to refill syrup lines and flush the chloride solution from the dispenser 8 Taste the beverage to verify that there is no off taste NOTE WHEN SANITIZING A TWO FLAVOR VALVE BOTH SYRUPS SHOULD BE FLUSHED SIMUTAINEOUSLY BOTH SYRUPS SHOULD BE CLEANED DETERGENT SOLUTION SIMUTAINEOUSLY BOTH SYRUPS SHOULD BE FLUSHED UNTIL FREE OF DETERGENT SIMUTAINEOUSLY AND BOTH SYRUPS SHOULD BE SANITIZED SIMUTAINEOUSLY 23 BRIX INSTRUCTIONS BRIXING PFC II PP VALVE Decrease Water Metering 5 Syrup Metering Pin Pin Plug ore Water Solenoid Assembly Front Syrup Plug One recommended method utilizes the ratio brix cup see illustration The brix cup is divided into two sections one to hold up to 9 parts water and the smaller section to hold one or two parts of syrup When adjusting a flavor with a ratio of more than 9 to 1 syrup 2 line must be used When using syrup 2 line the waterside is doubled to 18 to 1 vs 9 to T When facing the valve the syrup is always to the right and the water soda is to the left To decrease syrup or water flow turn metering pin clockwise To decrease syrup or water flow when using flow control valves The water and syrup flows are individually adjusted by their respective metering pin poten
23. rn power switch to the ON position Make sure compressor condenser fan motor agitator motor start The process of cooling the water bath will commence after filling water bath With ambient and water temperature of 75 degree F initial pull down or formation of complete ice bank will take approximately 4 5 hrs When full ice bank has been formed compressor and condenser fan motor will stop Agitator will continue to operate circulating water in water bath PURGE DISPENSING VALVES Dispense water from dispensing valves until all air is purged from water lines AD UST WATER FLOW RATE Adjust dispensing valves water flow rate to approximately 6 oz in 5 seconds ADJ UST WATER TO SYRUP RATIO Adjust dispensing valves for Water to syrup Ratio Contact supplier of syrup concentrate for recommended ratio 17 CHAPTER IV C 6000 PP OPERATORS INSTRUCTIONS This chapter covers operators responsibilities for daily pre operation check adjustments replenishing C02 and cleaning and sanitizing DAILY PRE OPERATION CHECK 1 Make sure B I B s full and ready to dispense 2 Make sure nozzles are clean and in place 3 Make sure electrical power is supplied to unit COOLING UNIT MAINTENANCE NOTE Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on cooling unit through condenser coil and is exhausted out grills on the other side of the unit Restri
24. t E 730 plunger seat for damage replace if damaged h Reassemble by reversing above procedure No water no 1 No electrical power 1 Plug power cord into syrup being electrical box Check line dispensed voltage from valve 2 Frozen water bath 2 See Frozen water bath 3 Pinched or crimped lines 3 Repair defective line 4 Broken sub miniature 4 Replace defective switch switch 5 Bad transformer 5 Replace defective transformer 6 Disconnected wire 6 Attach disconnected wire 7 Defective S 1737 assy 7 Replace S 1737 assy 8 Worn or defective neoprene 8 Replace defective tubing tubing in S 1737 assy 27 No syrup Syrup container empty Replenish syrup supply being Syrup lines crimped Straighten syrup lines dispensed QCD of syrup installed in Re install QCD correctly correctly S 1737 Assy defective Replace S 1737 Assy Defective neoprene tubing Replace neoprene tubing Defective S 1700 Replace S 1700 transformer transformer No water Plain water inlet supply Open plain water inlet being shutoff closed supply line shut off valve dispensed Water filter fouled clogged Replace filter or cartridge Pinched or crimped line Repair defective line Loose electrical Tighten connection and or connection 24 volt repair open circuit Defective E 276 Replace defective E 276 transformer transformer Frozen water bath See Frozen water bath Water to Syr
25. tiometer POTENTIOMETER CLOCKWISE TO INCREASE Wee COUNTERCLOCKWISE TO DECREASE turn counter clockwise To increase reverse rotation respectively 24 The ultimate goal is to achieve a proper ratio of water vs syrup This ratio can and will vary with differing products Note Contact product supplier for proper ratio adjustments TROUBLE SHOOTING IMPORTANT Only qualified personnel should service C 6000 J P P unit and components WARNING To avoid personal injury and or property damage always disconnect electrical power and shut off plain water before starting any repairs If repairs are to be made to the water system bleed water system pressure before proceeding If repairs are to be made to syrup system remove quick disconnects remove QCD from BIB then bleed system pressure before proceeding COOLING UNIT Trouble Probable Cause Remedy Frozen water 1 Bad ice bank control bulb 1 Replace bad ice bank bath control bulb 2 Agitator pump defective 2 Replace Agitator pump 3 Under charge on 3 Find refrigerant leak repair refrigerant and recharge Cooling or 1 No electrical power 1 Plug power cord into condensing electrical box Check unit non on off switch operational 2 No water in water bath 2 Fill water bath with water 3 Defective ice bank control 3 Replace ice bank control 4 Dirty water bath 4 Change water bath 5 Dirty condenser unit 5
26. up adjusted to low Adjust water to syrup ratio syrup ratio see brixing instructions to low or too high Syrup B I B placement to far away for P P Pumps S 1737 Pump assy defective Move B I B closer to unit Remove and repair S 1737 pump assy 28 NOTE SECTION Frequently Called Numbers CO2 SETTINGS High Pressure PSI Low Pressure PSI Product Setup 1 2 29
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