Propak Sigma 2027151 (GB) Iss A
Contents
1. OPEN CIRCUIT POSITIVE PRESSURE SELF CONTAINED BREATHING requi red APPARATUS TY G Certified to EN137 Type 22006 Gr D AS NZS1716 2012 The Propak harness is made from a flame i Hf Os Pimbo Road West Pimbo retardant Aramid blend Le e K Standard versions of Propak feature a JE regias mia mechanical pressure gauge and whistle mounted on the left hand shoulder strap i Key Meaning A digital pressure gauge DPG 2025920 is A Company brand name available as an alternative to the mechanical i B Product brand name pressure gauge For product information please contact Scott Safety Customer Services C Product model designation z D Standards to which apparatus is certified Propak is approved to the following European Standards E Number of Approval Body a F Apparatus description EN 137 2006 Including Annex A Self E ito ferto aaa contained Breathing Apparatus classification Ama TEISEL eb tote ons Type 2 Fire Fighting H Serial number of apparatus ee Date of manufacture arine Equipment Directive a J Date apparatus commissioned AS NZSI716 K Contact details of manufacturer Propak is CE marked in accordance with EEC Directive EC 686 1986 plus amendments Propak is approved to Australian New Zealand Standard AS NZS1716 2012 Please call Scott Safety for further apparatus approval details This manual contains user instructions2. O 0 0 0 0 0 00 00 0 0 0 NNNNNND9ODOOOUUUIOUSLALIYNNNUNNUNNUNNNA PRE OPERATIONAL WARNINGS Please Read Carefully and Fully Understand This manual is for use by personnel trained in the use and care of compressed air breathing apparatus and MUST NOT be used as a self teaching guide by untrained users Failure to understand or adhere to the Propak user instructions may result in injury or death Scott Safety have taken great care to ensure that the information in this manual is accurate complete and clear However Training and Technical Support Services will be pleased to clarify any points in the manual and answer questions on Scott Safety breathing apparatus The following warnings are in accordance with certifying authority requirements and apply to the use of breathing apparatus in general Breathing apparatus users must be fully trained in the use and care of self contained compressed air breathing apparatus Ensure that the selection of the apparatus type is sufficient for the tasks being undertaken and the hazards likely to be encountered Please refer to National Regulations for guidance A Adequate protection may not be provided in certain highly toxic atmospheres The apparatus must be tested and serviced in accordance with Section Scheduled Maintenance and the notes in Section under Training amp Servicing In Australia and New Zealand ensure that your selection of respiratory protective devices conform to the require
3. If wearing a gas tight chemical suit DO NOT remove until decontamination procedures are complete During extended de contamination procedures connect an airline to the Airline attachment Hold breath and press the DV reset button 23 Release the head harness by pulling the harness buckles forwards Remove the mask and let it hang from the neck strap Pull the cylinder valve hand wheel and turn to close the cylinder valve Alternatively release the hand wheel locking mechanism and close the cylinder valve Open the DV bypass knob 24 to depressurise the system Turn the bypass to OFF PROPAK Slacken shoulder straps by pulling upwards on the adjustment buckles 5 Doff the apparatus REMOVE CYLINDER Close the cylinder valve and vent the pneumatics by opening the bypass knob 24 Unscrew cylinder valve connector hand wheel 27 Release the cylinder buckle 21 and remove the cylinder see Section Replacing Single Cylinders Mark the cylinder as empty store separately from charged cylinders and return for charging AFTER USE ACS must be cleaned and tested as detailed in the following instructions PROPAK CLEANING CAUTION DO NOT immerse the pressure reducer 19 and pneumatics assembly in liquids USE ONLY the specified methods and materials DO NOT use bleach solvent detergent or abrasive cleaners Dry thoroughly away from direct heat and sunlight prior to storage Fa
4. arm through the shoulder strap 2 swing the back pad 1 across the back and slip the left arm through the opposite shoulder strap 2 Fasten the waist belt buckle 8 Pull the ends of the waist belt adjusting straps 10 forward until secure and comfortable on the hips PROPAK l Pull down on the lower shoulder strap 6 ends until the apparatus fits comfortably CHECK DV OPEN CYLINDER VALVE Check that the flat on the DV bypass knob 24 aligns with the DV outlet and press the reset button 23 Open the cylinder valve slowly with your right hand whilst holding the pressure gauge 14 in your left Check that the pressure gauge reads 80 FULL 160 bar for 200 bar cylinders 240 bar for 300 bar cylinders and 300 bar for 379 bar cylinders DON FACEMASK Facemasks with a Rubber Harness Place the neck strap around the neck Hold the head harness lower straps place chin into the chin cup and pull straps over the back of the head brushing hair away from face seal Adjust the facemask top strap so that the mask is at the correct level with the face and the head harness pad is in the centre of the back of the head Tighten harness straps in sequence Bottom Middle Top DO NOT OVER TIGHTEN Inhale deeply to activate the DV Breathe normally PROPAK Facemasks with a Net Harness Place the neck strap around the neck Hold the mask by the side of the net harness
5. PROPAK SIGMA 2027151 A C 0086 AS NZST716 2012 fi SCO T 03 2014 Lic 5021 BSI Benchmark CONTENTS PRE OPERATIONAL WARNINGS INTRODUCTION GENERAL ASSEMBLY DIAGRAMS BREATHABLE AIR R COMPRESSED AIR AIRLINE SUPPLI PERSONNEL TRAINING SERVICING SPARE PARTS AND ACCESSORIES WARRANTY NOTIFIED BODIES APPARATUS DESCRIPTION GENERAL DEMAND VALVE DV FACEMASKS EDUCER CYLINDER VALVE CONN ECTOR R OPTIONAL ATTACHMENTS PREPARATION FOR USE CHECK APPARATUS BLANK PLATE REPLACING SINGLE CYLINDERS RESET DEMAND VALVE DV CYLINDER PRESSURE LEAK TEST DV AND FACEMASK HOSES DON APPARATUS CHECK DV OPEN CYLINDER VALV DON FACEMASK Facemasks with a Rubber Harness Facemasks with a Net Harness POSITIVE PRESSURE TEST FACEMASK SEAL TES WHISTLE TEST FINAL CHECKS AIRLINE ATTACHMENTS RSM CONNECTIONS DOFFING INSTRUCTIONS DOFFING THE APPARATUS REMOVE CYLINDER AFTER USE CLEANING Facemask Demand Valve DV Harness and Back plate STORAGE READY FOR US RECORD TEST DETAILS SCHEDULED MAINTENANCE MONTHLY ANNUALLY DONNING PROCEDURE PRE USE AND MONTHLY CHECKS DECLARATION OF CONFORMITY MARINE EQUIPMENT DIRECTIVE
6. System which has been satisfactorily assessed against 1 Section B of Council Directive 89 686 EEC 96 98 EC as amended 2012 32 EU MED MODULE D and Production Quality Assurance odule D Certificate BSI M nn Steve Thurgood Engineering Manager Scott Health and Safety Limited PROPAK ED PC 90907 issued by BSI Notified Body No 0086 relates 24 January 2014 English GB fj SCOTT SAFETY Scott Safety Pimbo Road West Pimbo Skelmersdale Lancashire WN8 9RA England www scottsafety com scott sales uk tycoint com Tel 44 0 1695 711711 Fax 44 0 1695 711775 2014 Scott Safety All rights reserved SCOTT the SCOTT SAFETY Logo Scott Health and Safety Propak Propak Sigma are registered and or unregistered marks of Scott Technologies Inc or its affiliates
7. be protected from damage during transportation Fully extend the shoulder straps waist belt and facemask head harness The apparatus must be stored in a clean dry environment away from direct heat and sunlight Storage temperature should not exceed 10 C to 40 C F T RECORD TEST DETAILS Record test details in accordance with local regulations in a Breathing Apparatus Logbook available from Scott Safety Information recorded usually includes Name and address of employer responsible for the apparatus Make model number or mark description of any distinguishing features sufficient to enable clear identification The date of the examination together with the name signature or unique authentication mark of the examiner The condition of the apparatus and details of any defects found and any remedial action taken including any airline supply equipment used with the apparatus Cylinder air pressure SCHEDULED MAINTENANCE MONTHLY Test Propak in accordance with the instructions given in Section Preparation For Use and Section Donning Procedure Pre Use And Monthly Checks of this Manual Record test details in the apparatus BA Logbook This record is mandatory in the UK and most EC countries and must be kept up to date and available for inspection Please see Section Record Test Details for details ANNUALLY Propak must be returned for a workshop service annually If Propak is workshop ser
8. cemask Disconnect the DV 12 from the facemask Wash and disinfect the mask thoroughly in a solution of Distel and warm water see following note Rinse the mask thoroughly in clean running water Pay particular attention to flushing out the exhale valve Hang the mask by its neck strap and allow to dry thoroughly away from direct heat or sunlight When dry wipe facemask seals with Distel disinfectant wipes Polish the visor inside and out with a clean lint free cloth and slacken the head harness ready for use Note Distel liquid and Distel disinfecting wipes are available from Scott Safety Demand Valve DV CAUTION DO NOT immerse the DV in liquids Fit the yellow cap on the DV outlet If required use a small brush eg toothbrush and a mild solution of soap and warm water to clean around the locking catch 25 and bypass knob 24 Clean the valve body using a lint free cloth moistened in a mild solution of soap and warm water DO NOT store apparatus until completely dry Operate the DV locking catch 25 and bypass knob 24 several times and ensure that they move freely If either is not free moving attach explanatory note and return for servicing Harness and Back plate Check that the harness webbing and fittings are not worn or damaged and that buckles and fastenings are fully operational Apparatus with major defects must be returned for servicing with an explanatory label attached The
9. de general information on Scott Safety products WARRANTY The products m anufactured at our factory in Skelmersdale carry a warranty of 12 months unless stated otherwise for parts labour and return to site The warranty period runs from the date of purchase by the end user These products from defects in at the time of are warranted to be free materials and workmanship delivery Scott Safety will be under no liability for any defect arising from wilful da working condit mage negligence abnormal ions failure to follow the original manufacturer s instructions misuse or unauthorised alteration or repair Evidence of pu rchase date will need to be provided for any claims arising during the warranty period All warranty claims must be directed through Customer Services and in accordance with NOTIFIED BSI 0086 Kitemark Court Davy Ave Knowlhill Milton Keynes MKS 8PP England our sales return procedure BODIES PROPAK APPARATUS Propak is marked in accordance with EN 137 2006 and AS NZS1716 2012 An explanation of DESCRIPTION those markings is given below GENERAL LG SCOTT ProPaka Us Propak is an open circuit self contained A SAFETY compressed air Breathing Apparatus BA for Ce O Propaki SR Qy e D use by fire fighters and in industrial applications DI Pope Prepac a ai E i F where a high level of respiratory protection is e 60086 A
10. el 28 Connector O Ring OPTIONAL ATTACHMENTS The available options are Airline attachment AC permits Propak to be used with an airline The cylinder provides emergency backup This can also act as a Rescue mask attachment permits the wearer to supply a rescue mask or an air powered resuscitator from own cylinder air This reduces the duration of the cylinder supply Split demand valve hose SDC connection on the hose permits the DV to be disconnected from the pneumatics Demand valve Y Piece Y2C acts as a split demand valve and also provides RSM functionality Note Air for use with airlines must conform to Breathable Air as detailed in Section 1 Breathable Air PROPAK PRE USE AND MONTHLY CHECKS CHECK APPARATUS Visually inspect to ensure that Propak is clean and in good condition Check that all hose retaining press studs 4 or rubber clips 17 are closed Fully slacken the waist belt 7 and shoulder straps 6 ready for use When Propak is to be used with an airline check that The airline is in good condition free from splits bulges and abrasions The airline connector is in good condition and that it connects securely to the Propak pigtail The air supply conforms to EN 12021 or AS NZS1715 2009 see Section Compressed Air Airline Supplies The Propak airline coupling is condition Blank Plate Ensure that blank plate 15 is in good condition and that it connec
11. ers and 300 bar for 379 bar cylinders Listen for eaks Close the cylinder valve and monitor the pressure gauge for one minute If the reading falls by more than 10 bar during this time there is an unacceptable leak If the system fails the leak test close the cylinder valve vent air from the system by opening the DV bypass knob 24 Check all pneumatic connections and repeat the leak test WARNING DO NOT use apparatus that leaks excessively Attach an explanatory note and return the apparatus for servicing DV AND FACEMASK Check that undamaged the facemask is clean and Fit the DV 12 to the facemask and check that the locking catch 25 engages fully Twist the DV 12 gently to confirm that it has HOSES Check all hoses for damage and excess wear Flex hoses to reveal any splits cracks or crazing minor crazing is acceptable Check couplings for damage and excess wear and ensure that they can be opened When closed check that they form a secure coupling Replace damaged or worn hoses DONNING PROCEDURE PRE USE AND MONTHLY CHECKS DON APPARATUS Note Specialist Users may operate alternative donning procedures that conform to the relevant statutory regulations and have been approved by Scott Safety Check that the Propak and facemask harnesses are fully slackened and that the DV 12 is connected to the facemask Hang the facemask around the neck by its neck strap Pass the right
12. for single cylinder and versions for use with compressed air airlines PROPAK 4 7 SCOTT DEMAND VALVE DV The DV 12 operates in conjunction with the exhale valve in the facemask to maintain a positive pressure within the facemask The DV has a reset button that enables wearers to close the airflow through the DV allowing the facemask to be removed without loss of cylinder air When the apparatus is donned the DV is normally reset closed and is opened activated when the wearer takes a first breath Main components 23 Reset Button 24 Bypass Knob 25 Locking Catch 26 Outlet Port O Ring FACEMASKS Propak is approved for use with Vision 3 Vision 3 AMS Panaseal PanaVisor and Promask PP full facemasks all of which conform to EN136 Class 3 All are available with a five point fully adjustable rubber harness or net headharness and neck straps Impact resistance of the polycarbonate visors conforms to EN 166 Grade B and AS NZS 1337 1992 REDUCER CYLINDER VALVE CONNECTOR The combined pressure reducer 19 and cylinder valve connector 20 reduces high air pressure from the cylinder to a medium pressure of between 5 and 9 bar Connection to a cylinder is made by the threaded hand wheel on the cylinder valve connector which locates within the cylinder valve Please refer to Section Replacing Single Cylinders for further details Main components 27 Connector Hand whe
13. harness and back plate 1 can be sponged clean with a mild solution of soap and warm water or following removal of the pneumatics can be manually cleaned in a bath containing cleaning or disinfecting solutions To remove the pneumatics Unfasten the shoulder press studs 4 and release the rubber clips 17 Remove the blank plate 15 Turn the reducer 19 clockwise through 90 degrees and remove complete pneumatics from the reducer mounting bracket 22 CAUTION Do not attempt to remove the pneumatics with the hose still retained Feed the DV hose 11 then pressure gauge hose 3 through the blank plate gap CAUTION Take care to not catch the hoses on the edges when feeding through the gap When the harness and back plate 1 are completely dry re fit the pneumatics To re fit the pneumatics Feed hoses through the blank plate gap Ensuring medium pressure hose 11 feeds over the high pressure hose 3 locate the reducer 19 into the mounting bracket 22 and turn through 90 degrees so that the hoses face towards the top of the back plate 1 Locate hoses in channels ensuring that the high pressure gauge 14 whistle 13 and hose 3 is on the left hand shoulder strap and the medium pressure hose 11 and DV 12 is on the right hand shoulder strap Secure the hoses with the rubber clips 17 and hose retaining flaps 4 Slide blank plate in place 15 STORAGE READY FOR USE Device must
14. ly with EN 12021 1999 or AS NZS1715 2009 COMPRESSED AIR AIRLINE SUPPLIES Air for use with compressed air airlines must conform to EN 12021 1999 or AS NZS1715 2009 and must have a dew point sufficiently low to prevent internal freezing when the apparatus is used in temperatures below 4 C PERSONNEL TRAINING Personnel who use self contained compressed air breathing apparatus must be fully trained in accordance with these instructions and national regulations These instructions cannot replace an accredited training course run by fully qualified instructors in the proper and safe use of Scott Safety breathing apparatus SERVICING Propak must be serviced at scheduled intervals by personnel who have completed a formal training course and hold a current certificate for the servicing and repair of Scott Safety breathing apparatus Details of the servicing schedule are contained in the Scott Safety Propak Service Manual copies of which can only be obtained by registered holders of a current certificate Parts must be repaired or replaced as and when an issue arises Your distributor or Training and Technical Support Services at Scott Safety will be pleased to provide training course details and quotes for service contracts SPARE PARTS AND ACCESSORIES Customer Services provide an efficient friendly customer contact point for ordering new apparatus spare parts and accessories The team can also provi
15. ments of AS NZS1715 2009 Ensure that a good seal can be obtained between the face and facemask The wearing of beards side burns or spectacles may adversely affect the sealing of a facemask to the wearer s face A The apparatus is not designed for use underwater A The harness must not be used as a vehicle seat restraint A The apparatus is not designed for use in hazardous cargo areas DISCLAIMER Failure to comply with these instructions or misuse of the apparatus may result in death injury or material damage and invalidate any warranty or insurance claims COPYRIGHT This manual must not be copied in part or whole or used for purposes other than its intended purpose without the written permission of Scott Safety ge OTT 1 PROPAK INTRODUCTION GENERAL ASSEMBLY DIAGRAMS KEY Back plate Upper Shoulder Strap High pressure Hose Front Hose Retaining Flap 0d bh Wan gt Shoulder Strap Adjustment Buckle Lower Shoulder Strap Waist belt Waist belt Buckle Lumbar Pad Waist belt Adjusting Strap Medium pressure Hose O ON D Demand Valve Warning Whistle Pressure Gauge Blank Plate Cylinder Cradle Hose Retaining Clip Cylinder Band Pressure Reducer OANA OK WN o N Cylinder Connector N Cylinder Buckle N N Reducer Mounting Bracket PROPAK 2 Ly 3COTT INTRODUCTION BREATHABLE AIR Air used to supply or charge breathing air may be natural or synthetic and must comp
16. or dust caps and check for wear and damage Make connection to an appropriate connector capable of supplying breathable compressed air see Section Compressed Air Airline Supplies WARNING Airlines should be at least 15 metres long Use anti static hoses in flammable or explosive atmospheres Close cylinder valve while breathing from the airline Check that the connection is secure and that the connector releases easily without sticking Press the DV reset button 23 Pressurise the attachment and check all connections for leaks Ensure that the female connector on the airline attachment does not leak WARNING DO NOT use attachments that show signs of excessive wear or damage or that leak excessively Replace dust caps RSM CONNECTIONS Remove RSM dust caps and attach a rescue mask to the RSM connection Press the DV reset buttons on the wearer facemask and rescue mask Open the Propak cylinder valve and check that the RSM connection does not leak Don the rescue mask inhale sharply to activate the first breath mechanism and check that there is a plentiful supply of air Disconnect the rescue mask and check once again that the RSM connector does not leak Replace dust caps DO NOT use attachments that show signs of excessive wear or damage or that leak excessively DOFFING INSTRUCTIONS DOFFING THE APPARATUS WARNING DO NOT remove apparatus until well clear of the hazardous area
17. place the chin into the chin cup and pull the mask onto the face Grasp the pull strap at the rear of the net harness and pull the net over the head Tighten harness side straps DO NOT OVER IGHTEN Inhale deeply to activate the DV Breathe normally POSITIVE PRESSURE TEST With the cylinder valve open insert a finger under face seal and check for a steady outward flow of air Remove finger and allow mask to re seal FACEMASK SEAL TEST Close the cylinder valve and continue to hold the hand wheel Hold breath for 10 seconds and listen carefully for leaks A leak will cause the pressure gauge reading to fall If the facemask fails the leak test open the cylinder valve loosen the head harness adjust the facemask and repeat the test WHISTLE TEST With the cylinder valve still closed slowly breathe down the air from the system Check that the whistle 13 sounds clearly as the pressure gauge falls to 55 bar 5 bar Once the whistle has sounded open the cylinder valve fully WARNING DO NOT use apparatus that fails this test Attach an explanatory note and return for servicing FINAL CHECKS Check that the cylinder valve is fully open and that the pressure gauge 14 shows that there is sufficient air Turn on the DV bypass knob 24 and check for a steady flow of air into the mask Close the DV bypass knob AIRLINE ATTACHMENTS Check the supply airline flow and pressure Remove connect
18. ts securely to the Propak backframe REPLACING SINGLE CYLINDERS Close the cylinder valve Open the DV bypass knob 24 to vent the system in good Unscrew the cylinder connector hand wheel 27 Separate the Velcro cylinder band 18 to release the cylinder Remove the cylinder by sliding it in either direction PROPAK Slide a fully charged cylinder through the opened cylinder band 18 Position the cylinder valve outlet onto the connector and tighten the hand wheel 27 CAUTION Before tightening the hand wheel into the valve port check that the hand wheel connector O Ring 28 and threads on the connector are clean and in good condition Take up the slack on the Velcro cylinder band 18 Fasten the Velcro cylinder band 18 Note Should it become necessary to adjust the Velcro cylinder band 18 repeat operations until the cylinder is securely retained in position RESET DEMAND VALVE DV Press the reset button 23 on the side of the DV 12 and check that the bypass knob 24 is turned so that the flat on the bypass knob aligns with the DV outlet Check that the O Ring 26 on the DV outlet is clean and in good condition CYLINDER PRESSURE LEAK TEST Slowly open cylinder valve fully and allow 10 seconds for the apparatus to pressurise Check that the pressure gauge 14 shows the cylinder is at least 80 FULL 160 bar for 200 bar cylinders 240 bar for 300 bar cylind
19. viced anually with records kept the Propak will require a major workshop service at twelve yearly intervals After each workshop service perform the user checks detailed in Section Preparation For Use and Section Donning Procedure Pre Use And Monthly Checks of this Manual prior to returning Propak to service Check that workshop service details have been recorded in the apparatus BA Log PROPAK declares that the following Personal Protective Propak Sigma Propak i Complies with the following Standard s in conformity with the p by Directive 2012 32 EU s in conformity with the Protective Certificate s manufac the requirements of Article ast amended by Directive BSI A1 3 7 592680 issued by BSI Equipment when assessed No 592678 issued by BSI tured under a Quality Con DECLARATION OF CONFORMITY MARINE EQUIPMENT DIRECTIVE Scott Health and Safety Limited Pimbo Road West Pimbo Skelmersdale Lancashire WN8 9RA England Equipment Propak f and Propak fx Self contained Compressed Air Breathing Apparatus EN137 Types 2 2006 rovisions of Marine Council Directive 96 98 EC as amended last amended Equipment Directive MED Type Examination Certificate otified Body No 0086 relates of Council Directive 89 686 EEC relating to Personal against Harmonised Standard BS EN137 Type Examination otified Body No 0086 relates provisions trol
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