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1. a Genie Operators Manual 5 ae Part No 32950 Super Tower Operator s Manual First Edition Seventh Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page DANGLY zaa Estant Bend a akad 1 EE e e E tacte imiten tacte 6 Pre operation Inspection ssssssssssssss s ze s z see 7 FUNCUON TOSS senian A A AAAA 9 Workplace Inspection esessssesseeresseeeerssserrrrressrreenns 12 Operating Instruction seeeesee eenen rererere eene 13 Load Capacity Charts ccccceeseeeeesteeeesteeeeeenees 15 Transport Instructions sessies 17 DecalS iii a cia was Papi ACE o EE Gd 18 SPCCINCALONS wzi a tate EAZA A 21 Contact us Internet http www genielift com e mail techpub genieind com Copyright 1994 by Genie Industries First Edition Seventh Printing February 2009 Genie is a registered trademark of Genie Industries in the U S A and many other countries Super Tower is a trademark of Genie Industries s Printed on recycled paper Printed in U S A Genie Super Tower Part No 32950 Fir2. Do not stand under the load The safety brake system will allow the load to drop 1 to 3 feet before locking the columns Do not raise unless the load is properly secured to the forks Do not lower the load unless the area below is clear of personnel and obstructions Keep hands and fingers away from any potential pinch points Do not raise the load unless the snap pins are properly inserted in the forks Part No 32950 Genie Super Tower 3 Operator s Manual First Edition Seventh Printing SAFETY RULES Collision Hazards Do not tilt the machine back unless the area is clear of personnel and obstructions Check the work area for overhead obstructions or other possible hazards Use common sense and planningwhen transporting the machine on an incline or slope Do not load for transport unless the machine and vehicle are on a level surface Use proper lifting techniques to load the machine Damaged Machine Hazards Do not use a damaged or worn frayed kinked or damaged cable Do not use a machine with less A sec malfunctioning machine Do not use a machine with a than 4 wraps of cable on the winch drum in the stowed position inspection prior to each use Be sure that the operator s manual is complete legible and in the storage container located on the machine Be sure all decals are in place and legible Maintain proper lubrication on the winch See Genie S
3. 52985 Cosmetic Genie Super Tower 2 82487 Label Read the Manual 2 82964 Warning No Riders 1 97532 Caution Bodily Injury Hazard 1 52985 97532 az 82487 97545 97541 97546 Serial Plate Serial Plate 32927 or 32928 97539 First Edition Seventh Printing jan Part No Description Quantity 97539 Danger Electrocution Hazard 2 97541 Label Use this Winch 1 97544 Warning Load Center Chart 1 97545 Warning Lock Brake 1 97546 Label Two Speed Shift 1 Note The serial plate will be found in one of three locations 82487 82964 Serial Plate 97539 20 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual Specifications Model ST 20 ST 25 Height Stowed 783 4 in 783 4 in 2m 2m Width Stowed 22 in 22 in 56 cm 56 cm Length Stowed 251 4 in 251 4 in 64 cm 64 cm Ground 2 in 2 in Clearance 5 1 cm 5 1 cm Outrigger 731 2 x 791 2 in 731 2 x 791 2 in Footprint 1 9x2m 1 9x2m Load Capacity 800 Ibs 650 lbs at 18 in 46 cm load center 363 kg 295 kg Note see Load Capacity Chart section for load capacities at other load centers Net Weight 446 Ibs 490 lbs 203 kg 223 kg Load Handling Attachment LxWxD Net Weight Adjus
4. ain before putting the machine into service Symbols Legend Indicates that a specific result is expected after performing a series of steps Part No 32950 Genie Super Tovver Operator s Manual First Edition Seventh Printing FUNCTION TESTS Function Tests 1 Position the machine at the desired work site Setup 1 Remove the outriggers from the outrigger storage sockets 2 Lay each outrigger near the base where it is to be installed The two long outriggers will be installed into the two front base sockets The two short outriggers will be installed into the two rear base sockets I 3 Select any outrigger Slide the outrigger all the way into the base socket until the outrigger lock pin snaps into the outrigger locking it in place Repeat for each remaining outrigger 4 Adjust the outrigger screw jacks until the base casters are slightly off the ground 5 Level the machine with the outrigger screw jacks by referencing the bubble level located on the base Level the machine using only the outriggers Load Handling Attachment Adjustable Forks 1 Place the forks inside the carriage 2 Insert the retaining pin e K 3 Adjust the forks to the desired width and be sure the snap pins are properly inserted in each fork 10 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual Test One Speed Winch Operation 1 2 Install the adjustable
5. bol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green used to indicate operation or maintenance information Part No 32950 Genie Super Tovver 5 Operator s Manual First Edition Seventh Printing Legend DO 9960 1 Loading wheels steer handles 8 Snappin 16 Base caster 2 Winch 9 Carriage hold down latch 17 Bubble level 3 Cable 10 Front outrigger long 18 Rear outrigger short 4 Mast 11 Outrigger screw jack handle 19 Loading guide blocks 5 Carriage 12 Outrigger screw jack 20 Outrigger lock pin 6 Loadhandling attachment 13 Outrigger screw jack pads 21 Outrigger storage sockets retaining pin 14 Outrigger caster 7 Adjustable fork 15 Base 6 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The pre operation inspection is a visual inspection performed by the operator prior to each work shif
6. capacity Loading the Machine 1 Fully lower the carriage 2 Lock the carriage hold down latch over the carriage 3 Raise the carriage until it contacts the carriage hold down latch 4 Remove the outriggers from the base and place them in the outrigger storage sockets Be sure the snap pins are properly inserted 5 Adjust the loading wheels to the desired height Be sure the pull pin is properly inserted 6 Place the machine against the vehicle Use proper lifting techniques to load the machine into the transport vehicle Be sure to check that the carriage is locked in the lowered position Loading the Machine with a Crane Be sure to place the outriggers in the outrigger storage sockets Be sure the snap pins are properly inserted Be sure to inspect the machine and remove any loose or unsecured items Use the lifting bracket on the top of the rear mast column Always place the lifting hook through the lifting bracket so that it points away from the machine Part No 32950 Genie Super Tower 17 Operator s Manual First Edition Seventh Printing Decals Inspection for Decals with Words Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place Part No Description Quantity 27865 Label Bubble Level 1 31072 Label Operator s Manual Container 1 32770 Not
7. d position Level the machine with the outrigger screw jacks by referencing the bubble level on the base After Each Use To prepare the Genie Super Tower for storage follow the Setup procedure in reverse order Select a safe storage location firm level surface weather protected clear of obstruction and traffic 14 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual Load Capacity Charts Observe and Obey M Failure to properly position the load may result in death or serious injury MI Verify that the load you wish to raise does not exceed the maximum load for your load center See the Load Capacity Chart on the next page Tip over hazard Raising a load AWARNING that exceeds the machine capacity may result in death or serious injury M A load center is defined as the balancing point center of gravity of a load and must be positioned within the load center zone Tip over hazard Failure to position AWARNING the load center within the load center zone may result in death or serious injury Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Measure to the load center from the side of the load that will be closest to the carriage 3 Refer to the chart on the next page to determine if the machine is capable of lifting the weight at the location on the forks 4 Place the load so that it rests on
8. e After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes Part No 32950 Genie Super Tower 11 Operator s Manual First Edition Seventh Printing Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris slopes that exceed the machine s leveling Do Not Operate Unless capability unstable or slippery surfaces M You learn and practice the principles of safe overhead obstructions and high voltage machine operation contained in this operator s conductors manual m hazardous locations 1 Avoid hazardous situations inadequate surface support to withstand all load 2 Always perform a pre operation inspection forces imposed by the machine 3 Always perform function tests prior to use wind and weather conditions 4 Inspect the workplace the presence of unauthorized personnel Know and understand the workplace other possible unsafe conditions inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while movin
9. forks Raise the carriage by firmly grasping the winch handles and rotating them towards the mast Result The winch should operate smoothly free of hesitation or binding Lower the carriage by firmly grasping the winch handles and rotating them away from the mast After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes Result The winch should operate smoothly free of hesitation or binding FUNCTION TESTS Test Two Speed Winch Operation Install the adjustable forks Shift the winch to the slow speed Raise the carriage by firmly grasping the winch handles and rotating them towards the mast Result The winch should operate smoothly free of hesitation or binding Lower the carriage by firmly grasping the winch handles and rotating them away from the mast After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes Result The winch should operate smoothly free of hesitation or binding Shift the winch to the fast speed and repeat steps 3 and 4 Test Mast Sequencing 1 2 Install the adjustable forks Raise the carriage to full height by firmly grasping the winch handles and rotating them towards the mast Result The carriage should rise to the top of the front mast section followed in consecutive order by each mast section Fully lower the carriag
10. g setting up and operating the machine 12 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform apre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s manual Using the machine for anything other than lifting material is unsafe If more than one operator is expected to use a machine at different times in the same work shift each operator is expected to follow all safety rules and instructions in the operator s manual That means every new operator should perform a pre operation inspection function tests and a work place inspection before using the machine Setup Position the machine at the desired work site Follow the Setup procedures in the Function Tests section Raising and Lowering Load 1 Center the load on the forks See Load Capacity Charts section 2 Make sure the load is properly secured to the forks 3 Raise the load by firmly grasping the winch handles and rotat
11. ice Two Speed Shift Instructions 1 32885 Warning Silent Winch 1 32927 Cosmetic ST 20 2 32928 Cosmetic ST 25 2 32929 Warning Machine Safety amp Setup 1 32934 Label Outrigger Storage Socket 1 32938 Label Use This Winch 1 32939 Warning Brake Lock 1 33468 VVarning No Riders 1 33493 Warning Adjustable Forks Safety Setup 1 52985 Cosmetic Genie Super Tower 2 97547 Danger Electrocution Hazard 2 97529 Caution Bodily Injury Hazard 1 Note The serial plate will be found in one of three locations Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual BET DECALS Australia models only 97529 32885 52985 97529 32929 32938 32770 32939 Serial Plate 33934 31072 Serial Plate Es 33493 32927 27865 or 32928 97547 Part No 32950 Genie Super Tovver 19 Operator s Manual Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place Part No Description Quantity 32927 Cosmetic ST 20 2 32928 Cosmetic ST 25 2
12. ing them toward the mast Do not allow the cable to wind unevenly onto the drum 4 Lower the load by firmly grasping the winch handles and rotating them away from the mast After lowering to the desired position turn the winch handles toward the mast raise the load 1 4 turn to set the brakes Part No 32950 Genie Super Tower 13 Operator s Manual First Edition Seventh Printing OPERATINGINSTRUCTIONS Moving Machine with a Load It is best to move the machine on the worksite with no load Moving a raised load should be restricted to positioning only If it is necessary to move the machine with a raised load understand and obey the following safety rules Make sure the area is level and clear of obstructions Make sure the load is centered on the load handling attachment Make sure the load is properly secured to the load handling attachment Avoid sudden starts and stops Travel with the load in the lowest possible position Keep personnel away from the machine and load Machine Setup for Moving Machine with a Load 1 Lower the load to the lowest possible position 2 Raise the end of the outrigger with the outrigger screw jack 3 Pull the snap pin and rotate the caster to the down position Be sure the pull pin is properly inserted 4 Lower the outrigger until the caster contacts the ground 5 Repeatfor each outrigger 6 After positioning the load return the casters to the stowe
13. l to stability or structure with items of different weight or specification Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Personnel must not touch or operate the machine e 4 AE off Keep away from the machine if it contacts energized power lines until power lines are shut Maintain safe distances away from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Approach Distance Phase to Phase Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 1 50KV to 200KV 15 4 6 200KV to 350KV 20 6 1 350KV to 500KV 25 7 6 500KV to 750KV 35 10 7 750KV to 1000KV 45 13 7 Allow for mast movement and electrical line sway or sag and be aware of strong or gusty winds Do not use the machine as a ground for welding SAFETY RULES Crushing Hazards Do not release the winch handles until the brake is locked The brake is locked when the load will not cause the winch handles to turn Do not raise unless the load center balance point is properly positioned between the carriage and the end of the adjustable forks e u Do not stand under or allow personnel under the machine when the load is raised
14. machine for LU Dentsordamage 1 Corrosion or oxidation d Cracks in welds or structural components Id Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Id Be sure that there is a minimum of 4 wraps of cable around the winch drum when the carriage is fully lowered 8 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests ag
15. ns are in place and properly inserted into each outrigger Do not raise the load unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks i Do not move the machine with a raised load except for minor positioning Do not leave the load raised with the outrigger casters contacting the ground Do not adjust or remove the outriggers while the load is raised Do not operate the machine in strong or gusty winds Increasing the load surface area will decrease machine stability in windy conditions Do not leave a load raised when windy conditions may occur unless the machine s are properly guy wired Do not use the machine on a moving or mobile surface or vehicle aM Do not place ladders or scaffolding against any part of the machine Do not exceed the rated load capacity See Load Capacity Charts section Do not raise unless the load center balance point is properly positioned between the carriage and the end of the load handling attachment See Load Capacity Charts section Prior to use check the work area for drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions 2 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual Avoid debris and uneven surfaces vvhile rolling the machine with the legs folded up Do not replace machine parts critica
16. st Edition Seventh Printing Operator s Manual Safety Rules Warning Failure to obey the instructions and safety rules in this manual may result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Alvvays perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Part No 32950 Genie Super Tower 1 Operator s Manual First Edition Seventh Printing SAFETY RULES Fall Hazards Do not use as a personnel lifting platform or step Do not stand on the forks Do not climb on the mast Tip over Hazards Do not operate a Genie Super Tower unless all four outriggers are properly installed in the base sockets the screw jack pads are in firm contact with the ground and the base is level Do not operate the machine unless all outrigger lock pi
17. t This inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Part No 32950 Genie Super Tower Operator s Manual First Edition Seventh Printing PRE OPERATION INSPECTION Pre operation Inspection Ii Be sure that the operators manual is complete legible and in the storage container located on the machine Id Be sure that all decals are legible and in place See Decals section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications U Winch and related components J Base components 1 Outriggers outrigger screw jacks outrigger foot pads and outrigger casters Mast columns Exterior plastic shim for safety brake Cable anchor Cables and pulleys Carriage hold down latch Wheels and casters Adjustable forks Nuts bolts and other fasteners CLCLLLL LLL LI Cable kinks frays abrasions Check the entire
18. table Forks 271 2 x 111 2 to 30 x 21 2 in 52 5 lbs 70 x 29 to 76 x 6 5 cm 23 8 kg Dimensions ST 20 ST 25 Adjustable Forks forks down 19 ft 6 in 24 ft 4 in 5 9 m 7 4m forks up 21 ft 21 2 in 26 ft 1 2 in 6 5m 7 9 m Airborne Noise Emissions 85 dB 85 dB by Machinery Maximum sound level at normal operating workstations A weighted Part No 32950 Genie Super Tovver 21 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 617 3375 1002 Genie Scandinavia Phone 46 31575100 Fax 446 31579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 34 93 579 5042 Fax 34 93579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie J apan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 455 11 41 665 755 Fax 55 11 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
19. the forks as close to the carriage as possible 5 Position the load so that the load center is within the load center zone 6 Secure the load to the forks Part No 32950 Genie Super Tower 15 Operator s Manual LOAD CAPACITY CHARTS First Edition Seventh Printing rr ae Maximum Load Center measure from the front of the carriage Adjustable Forks 24 in 61 cm Io Cy 1 l T I 3 Load Capacity Chart m Load Center l 5 inches 18 20 22 24 Load Center si cm 46 51 56 61 Zone a Model 2 ST 20 Ibs 800 733 667 600 I kg 363 332 303 272 o I 3 ST 25 lbs 650 583 517 450 g kg 295 264 235 204 1 See Load Capacity Chart for maximum load centers for adjustable forks 16 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual Transport Instructions Transport Instructions Observe and Obey M The transport vehicle must be parked on a level surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded M Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial plate for machine weight MI The machine must be secured to the transport vehicle with chains or straps of ample load
20. uper Tower Parts and Service Manual Do not allow oil or grease on braking surfaces Conduct athorough pre operation Do not use any type of lubrication on the column surfaces Bodily Injury Hazard Do not grasp the cable Lifting Hazards Use proper lifting techniques to load or tilt the machine Improper Use Hazard When leaving a Genie Super Tower unattended with aload secure from unauthorized use Unauthorized personnel may attempt to operate the machine without proper instruction creating an unsafe condition 4 Genie Super Tower Part No 32950 First Edition Seventh Printing Operator s Manual BEA SAFETY RULES Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING Orange used to indicate the presence of a potentially A hazardous situation which if not avoided could result in death or serious injury gt Yellow with safety alert symbol ACAUTION used to indicate the presence of a A potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert CAUTION sym
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