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INSTALLATION, OPERATION & SERVICE MANUAL

1. DISTANCE TO PROVIDE FOR CLEARANCE TABLE to TABLE OF THE DRIVE ASSEMBLY 66 in NOTE 4 8575 in 4 vo ALL VERTICAL DIMENSIONS MAY VARY DUE TO THE ADJUSTABLE 73 _ FEET 2 NOTE 2 23 in E 21in N 1114 in 10 41 4 in 1 H L a i wi E Was x E RA 8 5 2056 in N IH Ei BN 1 C3 c L D2 29 L 7 e ril LT Y T s BL id 1 S s e e wasi EN 2 E 3 Y ni ni Y Y Y 3Y in NOTE4 NOTE4 798 i 6 in 4 17 33 14 gt in 661 in 10 in NOTE 3 Applies to steam heated units Chemical sanitizing units only Pre wash cold water thermostat option only E1 MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE SAN SANITIZER INLET T
2. BLOWER DRYER CREW SERIES e w Le L3 9 ELECTRICAL DIAGRAM 90 P 440 480VOLT 50 60HZ 3 PHASE 8 n H1 45 7 w fomu lo TOM 6 5 Le oJ Lo 10GA BLU Lo etia H2 45 er mame oI ulle 5 Lo 10GA BLU m d lo eifg BM WHT 18GA 1864 BLACK 14GA O w aa BRS RED 14 B NU BRN Te BLUE 14GA 5 GRN GRY T3 GND BLACK 18GA NO BLACK 1864 460 Fac H4 RED 18GA BLK BLK WHT WHT 120 xe BLK L 14 WHT 190 240 vac BRN BRN Re BLU 24 VDC BRN i PLC 2 BLU 4 4 ORG BLU YEL RED BLU ica 4 03 1 HS B P4 RED BLK YEL BLU ci 4 4 BRN o 02 1 bes B A 4 Pa WHT BRN 5 o4 RED GRY BRN BELOW DOTTED LIN ON MAIN UNIT LEGEND L1 Le L3 POWER DISTRIBUTION BLOCK GND GROUND if BLU PS POWER SUPPLY 91 BM BLOWER MOTOR TEN HAIN UNIT T3 TRANSFORMER 208 460V TO 120V gt em 57 DOOR SWITCH 58 DOOR SWITCH i PURPLE ORG HEATER CONTACTOR HEATER
3. to TABLE PLEASE ENSURE ANY SCRAP SINKS 436 in 66 in IN THE TABLING ARE AT AN ADEQUATE 8 47 DISTANCE TO PROVIDE FOR CLEARANCE C 85 2 in T OF THE DRIVE ASSEMBLY 73 in NOTE 4 ALL VERTICAL DIMENSIONS MAY 2314 in NOTE 2 VARY DUE TO THE ADJUSTABLE 2 FEET 21 in 11 in 414 in 10 4 M4 1 e Ni 1 Vw 1 2 1 E Asse 2 igs x T ae Ore 427 N N ol s 59 o 9 5 02 62 Y e 3 GE 9 ae ru css WE a n pror c ld 3 NOTE 4 676 in 5 NOTE4 NOTE 4 3j in 11 in 7 in 1 are 1 8 17 in 08 in NOTE 3 29 in 667 in Applies to steam heated units Chemical sanitizing units only Pre wash cold water thermostat option only MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE SANITIZER INLET TO RINSE 1 8 NPT F E2 BOOSTER HEATER ELECT CONNECTION 1 375 DIA RA RINSE AID CONNECTION TO RINSE 1 8 NPT F W1 MAI
4. WITH 44 DISHMACHINE xd 7 Ic o WITH 66 DISHMACHINE 48 07 Machine Dimensions Height 72 5 Width 48 Depth 30 625 Wall Clearance 5 Height 19 75 Width 21 Shipping Weight 750165 Shipping Size v Length u 1 CONNECTION Depth m Height mi 124 06 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 SPECIFICATIONS OPERATING PARAMETERS Model Designation 44 66 44 STEAM 66 STEAM Operating Capacity Racks per Hour 218 218 218 218 Dishes per Hour 3488 3488 3488 3488 Glasses per Hour 7848 7848 7848 7848 Tank Capacity Gallons Wash Tank 35 6 35 6 35 6 35 6 Pre Wash Tank N A 15 8 N A 15 8 Electrical Loads as applicable Wash Motor HP 3 0 3 0 3 0 3 0 Drive Motor HP 0 25 0 25 0 25 0 25 Pre Wash Motor HP N A 2 0 N A 2 0 Wash Heater kW 15 or 18 18 N A N A NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 8 SPECIFICATIONS OPERATING amp ELECTRICAL REQUIREMENTS Operat
5. BLK RED BLU L2 L3 9 ELECTRICAL DIAGRAM 9 100 240 VOLT 50 60HZ 3 PHASE H1 4skw HCL HCL 10GA BLK fe 10GA BLK Lo 10GA RED o4 bo alle s O 10GA BLU 4 9 4113 He 4skw 10GA BLK hce 10GA BLK 10GA RED rre fe Lo o4 bo alle s Top 10GA BLU Hee ALLL LULU He BM 1 185A 2 186 BLACK 1464 T N FES 14 qa C te BLUE 14GA GRY 73 GND BLACK 18GA hod BLACK 18GA L vic N RED 18GA BRN BLK BLU BLU 24 VDC BRN IS BLU 919 4 PLC 2 6 BLU 4 RTD S URG BU RI YEL RED BLU 5 9 B RED RED YEL BLU ci J 1 4 on No ji 54 4 RED RED GRY BRN BELOW DOTTED LIN ON MAIN UNIT LEGEND x L1 L2 L3 POWER DISTRIBUTION BLOCK GND GROUND PS POWER SUPPLY a BM BLOWER MOTOR o4 Fo T3 TRANSFORMER 208 460 TO 120V gt 13 TERMINAL BOARD 57 DOOR SWITCH GRY 8 DOOR SWITCH HEATER CONTACTOR ime HC2 HEATER CONTACTOR Hi HEATER 1 DRIVE HEATER 2 2 PURPLE RED ce CONTACTOR 2 R1 RELAY 1 09905 004 10 70 A CREW Technical Manual Issued 07 27 10 87 07610 003 78 18 F Revised 01 31 14 ELECTRICAL SCHEMATICS 480V
6. 47 Dram PASS STN PAINS uuu au u e Su un 48 SCHEMATICS Booster Heater 3 Phase 73 Booster Heater 1 Phase 12KW 74 MAINTENANCE amp REPAIR CENTERS Authorized Service Centers 89 SPECIFICATIONS MACHINE DIMENSIONS 44 44 LEFT TO RIGHT 14 7 8 TO THE WALL TOP VIEW LEFT VIEW FRONT VIEW 16 1 27 VACUUM BREAKER 19 1 4 15 1 4 4 SH 24 1 4 5 HH CIRCUIT BREAKER 14 TO INLET 11 1 2 4 SH 5 4 SH ONLY R13 1 2 Applies to steam heated units Chemical sanitizing units only n DRAIN CONNECTION 1 1 2 NPT F CONDENSATE RETURN 3 4 NPT F DETERGENT BULKHEAD ACCESS 875 DIA HOLE VENTILATION DUCT CONN LOAD END 4 x 16 ID SANITIZER INLET TO RINSE 1 8 NPT F VENTILATION DUCT CONN UNLOAD END 4 x 16 ID CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 SPECIFICATIONS MACHINE DIMENSIONS 44 44 RIGHT TO LEFT 14 7 8 TO THE WALL 113 16 27 1 2 TOP VIEW FRONT VIEW LEFT VIEW 16 1 2 gt CIRCUIT BREAKER 14 TO INLET 5 4 SH
7. 12 OF IS CONNECTED ONLY CONNECT RED WHITE HERE TO INPUT 2 PLC BOARD RED WHITE BROWN DCF RED WHITE OOR um IGNAL s CIO Em m Em DRIVE EL EL DC BLUE PURPLE BROWN RED WHITE BLUE O14 CM O M 14 PLC1 R1 R2 R3 R4 R6 A2 1 2 1 2 1 2 1 2 1 C9 12 59 9 9 RED RED BLACK RED WHITE RED RED BLACK BLUE RED WHITE PHOTO EYE CABLE ______ CREW Technical Manual Issued 07 27 10 07610 003 78 18 F Revised 01 31 14 78 SCHEMATICS 44 ELECTRICALLY HEATED 208 230 460 VOLT 60 HZ 3 PHASE BOG ED BIHE 3 PHASE a ELECTRICAL DIAGEAM SELLEL ELEE LELT CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 79 E VEH x NIE VEH FIL EH WH PER ENE LT NE FEN UMSO E VOT P ELA INA E Re ATH D MPE URET on NENUM ELT TEF m e PETEHi TH VEH n TR CPCHPEI Y Peer SCHEMATICS 44 ELECTRICALLY HEA
8. STEAM BOOSTER HEATER GND L1 STEAM LE 120 200 208 230 VULT 60HZ 1P lt 1 si NO FF FF O 151 5 THERMOSTA FSI STEAM SOLENOID FSI 1 POWER SWIIC 21 POWER LI Fe 5 E ID IGH CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 76 SCHEMATICS TEMPERATURE BOARD BLK BL FINAL RINSE WHT TEMPERATURE DISPLAY BOARD GRY BLU RINSE GRYZWHT QO POWER RINSE BLK WHT BEK PRE pr HC WAS WHT on oun SPARE WASH TANK PRE WASH TANK RTD RTD ITEM DESCRIPTION PART NUMBER Cyclic Temperature Board 06685 002 74 86 Gauge Cover Red 05700 002 75 62 3 ___ ____ Thumb 6 32 Nylon 05310 002 83 12 Decal Temperature Display 09905 003 79 03 RTD Temperature Probe not shown 06680 002 16 80 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 77 ENSURE RED WHITE TO SCHEMATICS PHOTOCELL TABLE LIMIT SWITCH OPTION DOOR SWITCH WARNING DO NOT CONNECT RED WHITE TO 12 OF R3 HERE
9. 3 54 11 s sto 95 3 o 34 434 s29 so 5 42 os 27 309 4 42 os 217 265 26 318 N n 44 Steam xe 10 s ne ms 243 3 18 s 3 243 _ 3 6 36 97 9 25 _ 3 ea ne 2 40 3 6 42 os 48 69 101 Denotes 240 volt heating elements that have been down rated when 230 volts is applied Denotes 480 volt heating elements that have been down rated when 460 volts is applied CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 11 SPECIFICATIONS ELECTRICAL REQUIREMENTS 66 with 18kW Wash Heater Pre Wash i Wash Volts Motor Heater FLA MCA Amps Amps T ns 18 8 10 x 100 18 o2 o7 1087 gt 208 3 9 sa m srar ses r 3 6 64 11 44 593 614 698 40 3 32 42 288 29 480 32 42 06 27 297 308 30 w 66 Steam Pre Wash Motor Amps xe 1 6 12 100 18 246 3 x 6 94 t 18 237 337 _ 3 6 68 56 465 487 23 _ xo 3 6 64 34 a1 264 _ 4 3 32 42 91 593
10. Few Bar Rorer Replacement comes wih 92 3 580 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 44 PARTS PAWL BAR GUTTER ASSEMBLY Drive Rod Hole Cover 05700 003 75 68 Pawl Bar Drive Linkage 09515 021 87 73 1 1 Gutter Weldment Replacement Kit w Hardware 06401 003 09 95 Drive Gutter Gasket not shown 05330 011 68 55 Guide Block Replacement Kit 06401 003 10 15 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 45 PARTS RACK PADDLE ASSEMBLY DESCRIPTION Locknut 1 4 20 Low Profile w Nylon Insert eft Ssew 14 20 2 90 Hex Hees Rack Paddle Assembly 05700 003 76 74 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 46 PARTS RINSE PADDLE ASSEMBLIES RINSE PADDLE SS FOR RIGHT TO LEFT UNITS All other parts are the same regardless of direction RINSE PADDLE ASSEMBLY FOR LEFT TO RIGHT UNITS ITEM DESCRIPTION PART NUMBER 1 Rinse Paddle Weldment Left to Right 05700 003 81 91 Right to Left 05700 003 81 96 Stud 1 4 20 x 8 50 Long S S Double Ended Thread 05306 003 76 31 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 Locknut 1 4 20 Low Profile w Nylon Insert 05310 374 02 00 Screw 1 2 20 x 7 8 Hex Head S S 05305 274 05 00 End Cap 05700 011 60 92 8 1
11. CREW Technical Manual Issued 07 27 10 lt S C 5 lt 7 pem lt DRIVE ASSEMBLY o lt gt 3 fff zi i O 07610 003 78 18 F Revised 01 31 14 54 PARTS DRIVE ASSEMBLY DESCRIPTION Gear 50 1 Drive Motor Coupling amp Expansion Legs Weldment Drive Support Weldment 3 1 12 12 4 4 2 4 2 3 1 1 7 Socket Drive Plate Drive Rod Washer 1 2 Flat S S b 3 Bolt 1 2 13 x 1 3 4 05305 011 71 94 gt j Hum 3 8 Lockwasher 05311 276 01 00 14 m Washer 3 8 Flat S S 05311 176 01 00 Bo Nut Hex 3 8 16 S S 05310 276 01 00 4 Bolt 3 8 16 x 1 3 4 Long 05306 011 36 94 a 3 8 16 x 1 3 4 Long Washer S S 1 4 20 not shown Locknut 1 4 20 Hex w Nylon Insert Bolt Hex Head 1 4 20 x 3 4 Lockwasher Spring 1 4 Washer 5 16 18 S S 1 Set Screw 5 16 18 x 1 4 Collar Shaft Conveyer Drive Drive Lever Weldment Screw 10 32 x 75 Shoulder 25 Screw 1 4 20 x 5 8 S S Hex Head Stud 1 4 20 x 5 75 Thread Nut Hex 1 4 20 2 20 21 22 N N NIJO NIN N CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 55 PARTS SIDE LOADERS DETAIL A This illustration de
12. GM ee icum m mmu mr CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 85 66 STEAM HEATED 208 230 VOLT 60 HZ 1 PHASE 1 ELECTRICAL DIAGRAM 232 1 ua Fa CE PLAUT Mi PUER AME LEH BUMP FERRLATIME TEMMET AMEL FS ESE FEL LH FORE ERLMER oe DET m WEE WIN A eee TE GALE m eL ERE FTH NIME EH MALE Aa x TO LER Te a Te PAO CENTER mas H WEVE ATA LIKE HHL Se BA AOE Ae wer Lrxn oe E oe CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 86 SCHEMATICS ELECTRICAL SCHEMATICS 240V BLOWER DRYER CREW SERIES
13. PWR O ge STATUS M INDICATING LIGHTS 1 o BO 5 GE _ RUN TOGGLE 8 DC INPUTS DC OUTPUTS IC2DOUDDLO4 CK 5 24VDC 0 758 OUTPUTS el UTILIZE THESE SCREWS FOR PLC REPLACEMENT Note All outputs are fused 01 amp Q2 outputs for both PLC s utilize 1 0 Amp fuses and Q3 Q8 outputs utilize 0 75 Amp fuses When illuminated the LED lights on the front of each PLC will show the input from and the outputs to various components as illustrated here LED s that illuminate on PLC2 that are marked NOT USED have no bearing on the operation of the current warewashers CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 22 MAINTENANCE TROUBLESHOOTING PLC1 PLC2 LIGHT CONFIGURATION LIGHT CONFIGURATION s INPUTS INPUTS INPUTS INPUTS 1 On Off Switch 1 Lower Pre Wash Float Switch 66 Units Only 2 Door Switch Safety Interlocks 2 Upper Pre Wash Float Switch 66 Units Only 3 Rack Inlet Switch 3 4 Final Rinse Switch 4 5 Lower Wash Float Switch 5 N A 6 Upper Wash Float Switch 6 N A 7 Normal Delime Switch 7
14. 8 Side Loader Switch on with no rack present 8 N A OUTPUTS OUTPUTS 1 Rinse Solenoid Rinse Signal Relay 1 Pre Wash Tank Fill Solenoid 66 Units Only 2 Wash Tank Fill Solenoid 2 Pre Wash Motor Contactor 66 Units Only 3 Drive Motor Contactor 3 4 Wash Motor Contactor 4 5 Wash Heater Contactor Steam Heat Relay 5 N A 6 Ventilation Fan Relay 6 N A 7 7 8 8 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 23 PARTS CONTROL BOX COMPONENTS Wel tae All operational relays use green LED indicating lights VO Os vids 510 5 to verify proper operation These relays are mounted POE can immediately to the right of the motor contactors di Hn AE Please refer to the illustration at
15. MAINTENANCE amp REPAIR CENTERS INTERNATIONAL Global Parts and Supply 7758 NW 72nd Street Miami FL 33166 PHONE 305 885 6353 H D Sheldon amp Company 19 Union Square West New York NY 10003 PHONE 212 924 6920 FAX 212 627 1759 The Garland Group 1177 Kamato Road Mississauga Ontario LAW 1X4 PHONE 905 206 8380 Sales PHONE 905 624 1419 FAX 905 624 1851 Service TOLL FREE 800 427 6668 FAX 800 361 7745 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14
16. 10 Series ROUND DISHMACHINES INSTALLATION OPERATION amp SERVICE MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODELS 10A 10AB 10APRB 10U HIGHER HOOD OPTION ackson Warewashing Systems Jackson WWS Inc P O Box 1060 Hwy 25E Barbourville KY USA April 4 2014 1 888 800 5672 P N 07610 002 41 09 Revision E www jacksonwws com MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and void warranty certification The labor t
17. CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 19 INSTALLATION OPERATING INSTRUCTIONS OPERATIONAL INSPECTIONS It is recommended that operators periodically review the following items while the machine is operating All of these items are important to operate the machine in an efficient manner Review wash and rinse temperatures and compare to the minimums required by the data plate Low temperatures can be an indication of a faulty thermostat a thermostat that needs adjustment or some other condition that needs to be addressed Verify the pan strainers not becoming clogged Keeping these free of soil and debris allows for a better flow of water through the machine and prevents any sort of redeposit issues Water pressure The dishmachine is designed to run at a minimum of 15 PSIG if it is any lower there will not be enough rinse water to properly remove detergent from the ware Wash and rinse arm nozzles should be free of debris Open nozzles are essential to the operation of the dishmachine SHUTDOWN To shut the unit down press the start button on the front of the machine To drain the machine open the front door and pull up on the drain release inside the unit If the machine is equipped with a steam booster shut it down in accordance with its manufacturer s instructions CLEANING It is recommended that the unit be cleaned at least once every 24 hours or at the end of the da
18. Denotes 240 volt heating elements that have been down rated when 230 volts is applied Denotes 480 volt heating elements that have been down rated when 460 volts is applied 40 F Rise 12kW Booster 40 F Rise 12kW Booster Rinse Heater Amps Note On the 208 volt machines the rinse heater is actually rated at 17 2kW Blower Dryer VOLTS PHASE FREQ AMPS 208 3 60 322 me s z Paco s e CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 12 INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and the machine for damage A damaged container may be an indication that there is damage to the product If there is any type of damage to both the container and the unit DO NOT THROW AWAY THE CONTAINER The dishmachine has been previously inspected at the factory and is expect ed to arrive in new undamaged condition However rough handling by carriers or others may result in damage to the unit while it is in transit If such a situation occurs DO NOT RETURN THE UNIT TO THE MANUFACTURER Instead contact the carrier and ask them to send a representative to the site to inspect the damage Request that an inspection report be completed Contact the carrier within 48 hours of receiving the machine to report possible freight damage and the dealer from whom the unit was purchased UNPACKING THE MACHINE The machine should
19. PARTS BLOWER DRYER OPTION PART NUMBER 05700 003 77 53 05700 004 02 26 05700 000 29 40 05310 374 01 00 05700 021 71 18 05700 004 09 52 05700 004 04 32 05700 004 02 14 05700 004 04 23 05330 011 68 55 05700 003 74 32 05700 004 02 15 05700 004 05 54 05700 002 02 78 05311 174 01 00 05305 274 20 00 05700 001 02 25 PARTS BLOWER DRYER OPTION CONTROL BOX e MAIN ELECTRICAL CONNECTION 208 230V Blower Control Box does not include the Transformer 2 DESCRIPTION Terminal Block 115A 600V Transformer 208 230 460 to 120 0 05 KVA Power Supply 100 240VAC 24VDC 0 6A 15W Contactor 24VDC 460V 5HP Relay Socket 16A 300V Heater Contactor 600V 25A 24VDC Coil electrically heated units only Overload Blower Motor 460V Overload Blower Motor 208V 05945 111 68 40 Relay DPDT 24VDC Terminal Board Screw 10 32 x 1 2 Phillips Pan Head w Washer Terminal Board Fan Finger Guard CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 69 PARTS BLOWER DRYER OPTION BLOWER ASSEMBLY Electrical Units 5 x 7 9 7 Steam Units DESCRIPTION PART NUMBER 1 Blower 208 230V 60Hz Dual Cage 06105 002 72 15 Blower 265 460V 60Hz Dual Cage 06105 002 88 36 Heater 4 5kW 208V Blower Air 04540 002 74 29 Blower Heater Box Weldment 05700 004 00 72 Bolt Hex Head 1 4 20 x 3 4 05305 274 04 00 Washer S S 1 4 20 1 0 05311 174 01 00 B Locknut
20. Rinse Paddle 09330 003 81 04 EB Rinse Paddle Assembly Left to Right 05700 003 81 92 Right to Left 05700 003 81 95 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 47 PARTS DRAIN ASSEMBLY PARTS THIS CONFIGURATION IS USED FOR THE 44 UNIT WASH TANK AND THE 66 UNIT PRE WASH TANK AND IS THE OVERFLOW TO THE DRAIN FOR THE 66 UNIT WASH TANK AND ACTS AS A STOPPER er oe ITEM DESCRIPTION PART NUMBER Drain Handle 05700 003 83 66 Drain Standpipe Overflow 05700 003 75 55 Drain Handle Bracket 05700 003 83 67 Drain Standpipe 05700 003 82 76 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 48 PARTS COVERS GUARDS amp PANELS 1 Top Panel Assembly 05700 003 78 06 u A4 amp 66 Units Pre Wash Top Panel Assembly 05700 003 82 49 2 Handle 05700 02 67 21 Left Side Panel 05700 004 03 88 Cover Wash Heater 05700 003 74 73 Electrically Heated Units Only Control Dress Panel 05700 003 78 15 S Lower Dress Panel 2 05700 003 72 81 44 Units 1 05700 004 10 46 2 05700 003 80 42 66 Units sea stool Electric Units 2 05700 004 10 45 05700 004 10 87 Steam Units CREW Technical Ma
21. 01 31 14 7 Washer S S 1 4 20 05311 174 01 00 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 66 PARTS BLOWER DRYER OPTION INTERNAL COMPONENTS 5 QTY DESCRIPTION PART NUMBER 05700 003 74 76 05700 004 02 23 Transition Cowl Weldment 05700 004 02 16 Hood Weldment R to L 05700 004 07 03 Hood Weldment L to R 05700 004 00 47 Small Curtain 20 5 W x 12 L 08415 131 73 44 eo 1 Vent Cowl Damper Curtain Hanger Weldment Long Curtain 20 5 W x 19 L 08415 002 14 41 X Long Curtain 20 5 W x 24 5 L 08415 002 47 37 Door Spring Assembly 05700 003 77 49 Curtain Rod 05700 003 77 52 1 Air Knives Weldment 05700 004 00 65 1 Door Latch Assembly 05700 003 75 76 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 67 7 99 e m 11 12 14 a O N DESCRIPTION Pawl Bar Bracket Assembly Rack Rail Right Spacer PB Bolt Locknut 1 4 20 Hex w Nylon Insert Bracket Limit Switch Control Box Assembly Drain Tube Elbow Support Bracket Transition Cowl Left Frame Gasket Drive Gutter Splash Shield End Support Bracket Transition Cowl Right Pawl Bar Splash Shield Bracket Washer S S 1 4 20 Bolt 1 4 20 x 3 8 Hex Head S S Rack Rail Left CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 68
22. 07 1 1 1 1 2 10 6 1 1 1 s Cover Door Magnet 05700 004 07 38 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 31 PARTS PRE WASH DOOR ASSEMBLY 22 DESCRIPTION z 5 7 Splash Shield 22 Pre Wash Door 05700 003 82 46 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 Locknut 6 32 Hex w Nylon Insert 0531 0 373 03 00 2 LEN 5 LM 8 CNET os 2 1 10 11 12 13 u Cover Door Magnet 05700 004 07 38 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 32 PARTS DOOR SPRING ASSEMBLY DOOR SPRING ASSEMBLY 05700 003 77 49 44 Wash doors use 2 assemblies 22 Pre Wash doors use 1 assembly Bg 0 0 DESCRIPTION PART NUMBER Casting Door Spring Mount 3 Spindle Door Spring 5 7 2 n 5 B CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 33 PARTS PLUMBING ASSEMBLY MAIN WATER INLET lt P IU wg 7 SI 2 Ue 8 Q Sa I CP Oe 2 lt 2 E The opposite end of this hose connects to the Wash Tank Fill Assembly The opposite end of this hose connects to the Final Rinse Assembly For units with the B
23. 1 4 20 Hex w Nylon Insert 05310 374 01 00 Screw Self Drilling 1 4 14 x 1 05305 003 93 74 Thermostat High Limit 350 Deg F 05930 003 92 41 Heater Box Weldment Steam Unit 05700 004 01 93 1 Heater Steamcoil 04420 002 76 68 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 _ 5 _ _ 70 PARTS BLOWER DRYER OPTION STEAM PLUMBING Steam Plumbing in Right to Left Unit CL Ye 2537 2 R Steam Plumbing Left to Right Unit CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 71 PARTS BLOWER DRYER OPTION STEAM PLUMBING DESCRIPTION Elbow 3 4 Street Elbow 3 4 Black Iron Nipple 3 4 x 4 Black Iron Nipple Close 3 4 Black Iron Solenoid Valve 3 4 120V Y Strainer 3 4 Union 3 4 Black Plug 3 4 Black Iron Pipe 3 4 x 2 Black Iron Nipple 3 4 x 42 5 Nipple 3 4 x 5 50 Black Iron Nipple 3 4 x 45 Black Iron Nipple 3 4 x 6 Black Iron Nipple 3 4 x 4 1 2 Black Iron CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 72 SCHEMATICS BOOSTER HEATER 3 PHASE USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS e 208 60Hz 3 Phase 12 kW 40 Rise 230 60Hz 3 Phase 12 kW 40 Rise e 460 60Hz 3 Phase 12 kW 40 Rise e 208V 60Hz 3 Phase 18 kW 70 Rise 230 60Hz 3 Phase 18 kW 70 Rise 460 60
24. 2 04730 003 15 40 Hose Wash Pump Discharge 05700 003 77 62 L R Machines Lower Manifold 05700 003 74 29 R L Machines Lower Manifold 05700 003 74 28 Casting Wash Manifold 09515 003 71 50 Tube Manifold Riser 05700 003 72 37 Wash Manifold Weldment Upper 05700 003 73 66 Wash Arm Weldment Right 05700 003 75 80 Wash Arm Weldment Left 05700 003 75 79 Cap Threaded 04730 603 12 00 O Ring Silicone 103 Dia 2 1 2 x 2 11 16 OD 05330 003 73 71 O Ring Silicone 139 Dia 2 1 4 ID x 2 1 2 OD 05330 003 73 72 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 38 PARTS PRE WASH MANIFOLD amp ARM ASSEMBLIES ILLUSTRATES PARTS FOR A LEFT TO RIGHT PRE WASH ILLUSTRATES PARTS FOR A RIGHT TO LEFT PRE WASH Mechanical Pump Seal 05330 002 34 22 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 39 PARTS PRE WASH MANIFOLD amp ARM ASSEMBLIES am O Ring Silicone 103 Dia 2 1 2 x 2 11 16 OD O Ring Silicone 139 Dia 2 1 4 ID x 2 1 2 OD Hose Clamp Range 2 9 16 to 3 1 2 04730 003 15 40 Tube Manifold Riser PART NUMBER CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 40 PARTS RINSE INJECTOR CONNECTIONS P PRESSURE SWITCH S SANITIZER R RINSE AID NOTE 1 This hose connects to part 16 at one end and to part
25. 20 at the opposite end NOTE 2 A hose from the Main Water Inlet Assembly connects to this elbow For units with the Booster Heater option the hose will connect to the booster heater outlet CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 41 PARTS RINSE ASSEMBLY a Rinse Manifold Rinse Injector L R Units R L Units 05700 003 76 83 O Ring Silicon 103 Dia 11 16 x 7 8 OD 4 Hose 1 4 x 30 S S Braided w PTFE Male Swivel 3 1 1 1 1 1 1 1 1 2 1 1 1 3 1 2 2 1 1 1 2 1 1 2 3 5 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 42 PARTS PAWL BAR ASSEMBLIES TYPICAL PAWL DOG WITH HARDWARE PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 66 UNITS PAWL BAR WELDMENT FOR ALL 44 UNITS PAWL BAR WELDMENT AND PAWL DOGS ARRANGED FOR ALL 44 UNITS ITEM DESCRIPTION PART NUMBER Bar Weldment 44 Units 05700 031 72 77 Bar Weldment 66 Units 05700 003 89 34 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 43 PARTS PAWL BAR BRACKET ASSEMBLY gt DESCRIPTION PART NUMBER Pawl Bar Bracket Weldment 05700 003 74 39 Screw 1 4 20 x 1 3 4 Hex Head 05305 274 10 00 3 8 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00
26. 77 52 Load End Only 05700 003 84 57 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 18 INSTALLATION OPERATING INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following The drain stopper is installed strainers are installed The bar is installed and secure The actuator switches move with relative freedom and do not bind curtains are installed correctly POWER UP To place the unit in standby press the START button on the front of the machine The unit will automatically determine if there is proper water level in the wash tank If not the unit will begin to fill until the appropriate level is reached Ifthe wash tank temperature is not at the minimum level for the mode of operation the wash heater will energize Refer to the machine data plate for a better understanding of the minimum temperatures needed to operate the unit correctly It may take several minutes for the wash tank to heat up depending on the initial temperature of the water e Ifthe machine is equipped with a rinse booster option the booster will turn on when the unit turns on e machine is heated with a steam booster the steam booster must be turned on in accordance with the manufacturer s instructions Do not attempt to start the unit until 1 The unit stops filling 2 The unit has reached the appropriate wash tank temperature
27. Black Iron 04730 911 02 34 Union 3 4 Black 04730 912 01 00 Valve 3 4 Steam 110V Coil Elbow 3 4 Street Black Iron Y Strainer 3 4 Steam Nipple 3 4 x 4 Long Black Iron Valve Gate 3 4 Steam 04820 100 19 00 Plug 3 4 Square Head Black Iron 04730 002 86 59 Trap Steam 3 4 06680 500 02 77 Insulation Steam Inlet R to L not shown 05700 003 90 02 L to R not shown 05700 003 90 03 Insulation Steam Trap not shown 05700 003 90 04 Insulation Steam Union not shown 05700 003 90 05 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 Nipple Close 3 4 Black Iron 04730 907 01 00 60 PARTS BOOSTER HEATER OPTION ELECTRIC This hose connects to the Main Inlet Plumbing solenoid valve d amp This hose connects to the Final Rinse Plumbing ITEM DESCRIPTION Hose 1 2 x 42 S S Braided Elbow 3 4 90 Deg Brass Bushing 3 4 x 1 2 Hex Brass Nipple 1 2 x 4 Long Brass p p Conduit 1 2 x 24 Long 9 71 D s reran Rorer io soster teer 12 kW 40 degree Rise 240V 3 Phase 12 kW 40 degree F Rise 480V 3 Phase 12 kW 40 degree F Rise 208V 1 Phase 12 kW 40 degree F Rise 240V 1 phase 17 3 kW 70 degree F Rise 208V 3 Phase 18 kW 70 degree F Rise 240V 3 Phase 18 kW 70 degree F Rise 480V 3 Phase 04540 003 76 68 18 kW 70 degree F Rise 208V 1 Phase 04540 003 76 63 18 kW 70 degree F Rise 240V 1 Phase 045
28. FIRST RACK The first rack of ware that is placed into the unit will typically reduce the temperature of the wash tank and the first rack may need to run through the unit again This process may be necessary whenever the unit has not been operated for an extended period of time although this is dependent on the type of ware being used its temperature and the ambient temperature of the kitchen area To ensure proper operation always observe the temperatures of the wash and rinse when first starting the unit WARE PREPARATION Proper preparation of ware is essential for the smooth efficient operation of this dishmachine Any ware placed inside the machine should have all solid food waste and scraps removed It is also recommended that ware be sprayed down before it is placed in the dishmachine Place cups and glasses upside down in racks so they do not hold water during the cycle Presoak flatware in warm water to assist in removing food Load plates and saucers in the same direction with the food surface facing the unload end of the machine WASHING A RACK OF WARE This dishmachine is designed to wash ware that is placed in a rack Materials should not be placed inside the unit unless they are properly secured in a dish rack To start the cycle gently push the rack into the unit on the load end Once the wash actuator has moved sufficiently the unit will automatically begin to convey the dish rack through the unit The entire cycle is automatic
29. Food Equipment Parts amp Service Company 300 Puuhale Road Honolulu HI 96819 FAX 630 941 6048 FAX 319 365 0885 CREW Technical Manual 07610 003 78 18 F Revised 01 31 14 PHONE 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO Restaurant Appliance Svc 7219 Roosevelt Way NE Seattle WA 98115 PHONE 206 524 8200 TOLL FREE 800 433 9390 FAX 206 525 2890 info restappl com Ron s Service 703 E 44th Street Ste 10 Garden City ID 83714 PHONE 208 375 4073 FAX 208 375 4402 ILLINOIS Cones Repair Svc 2408 40th Avenue Moline IL 61265 PHONE 309 797 5323 TOLL FREE 800 716 7070 FAX 309 797 3631 jackb cones com Eichenauer Services Inc 130 S Oakland Street Decatur IL 62522 PHONE 217 429 4229 TOLL FREE 800 252 5892 FAX 217 429 0226 esi esiquality com GCS Service Inc Elmhurst IL PHONE 630 941 7800 TOLL FREE 800 942 9689 Issued 07 27 10 91 GCS Service Inc St Louis MO PHONE 314 683 7444 TOLL FREE 800 284 4427 FAX 314 638 0135 General Parts Inc 248 James Street Bensonville IL 60106 PHONE 630 595 3300 TOLL FREE 800 880 3604 FAX 630 595 0006 INDIANA GCS Service Inc Indianapolis IN PHONE 317 545 9655 TOLL FREE 800 727 8710 FAX 317 549 6286 GCS Service Inc B622 La Pas Trail Indianapolis IN 49268 PHONE 317 290 8060 TOLL FREE 800 410 9794 FAX 317 290 8085 IOWA Goodwin Tucker
30. Group 2900 Delaware Avenue Des Moines IA 50317 PHONE 515 262 9308 TOLL FREE 800 372 6066 FAX 515 262 2936 parts goodwintucker com Cones Repair Svc 1056 27th Avenue SW Cedar Rapids IA 52404 PHONE 319 365 3325 TOLL FREE 800 747 3326 KANSAS GCS Service Inc Kansas City MO PHONE 816 920 5999 TOLL FREE 800 229 6477 FAX 816 920 7387 General Parts Inc 1101 E 13th Street Kansas City MO 64106 PHONE 816 421 5400 TOLL FREE 800 279 9967 FAX 816 421 1270 KENTUCKY Certified Service Center 127 Dishman Lane Bowling Green KY 42101 PHONE 270 783 0012 TOLL FREE 877 907 0012 FAX 270 783 0058 Certified Service Center Ramco Business Park 4283 Produce Road Louisville KY 40218 PHONE 502 964 7007 TOLL FREE 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com Certified Service Center 1051 Goodwin Drive Lexington KY 40505 PHONE 606 254 8854 TOLL FREE 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS Service Inc Lexington KY PHONE 606 255 0746 TOLL FREE 800 432 9260 FAX 606 255 0748 GCS Service Inc Louisville KY PHONE 502 367 1788 TOLL FREE 800 752 6160 FAX 502 367 0400 LOUISIANA Heritage Service Group 1532 River Oaks West New Orleans LA 70123 PHONE 504 734 8864 TOLL FREE 800 499 2351 FAX 504 733 2559 MAINE GCS Service Inc Chelsea MA PHONE 617 889 9393
31. NORTH CAROLINA Authorized Appliance Service Center 1020 Tuckaseegee Road Charlotte NC 28208 PHONE 704 377 4501 TOLL FREE 800 532 6127 FAX 704 377 4504 MAINTENANCE amp REPAIR CENTERS Authorized Appliance Service Center 800 N Person Street Raleigh NC 27604 PHONE 919 834 3476 FAX 919 834 3477 Authorized Appliance Service Center 104 Hinton Avenue Wilmington NC 28403 PHONE 910 313 1250 FAX 910 313 6130 Authorized Appliance Service Center 904 S Marshall Street Winston Salem NC 27403 PHONE 336 725 5396 FAX 336 721 1289 Whaley Foodservice 8334 K Arrowridge Blvd Charlotte NC 28273 PHONE 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com Whaley Foodservice Repairs 203 D Creek Ridge Road Greensboro NC 27406 PHONE 336 333 2333 FAX 336 333 2533 info whaleyfoodservice com Whaley Foodservice Repairs 335 105 Sherwee Drive Raleigh NC 27603 PHONE 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com Whaley Foodservice Repairs 6418 101 Amsterdam Way Wilmington NC 28405 PHONE 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS Service Inc Minneapolis MN PHONE 612 546 4221 TOLL FREE 800 345 4221 FAX 612 546 4286 General Parts Inc 10 South 18th Street Fargo ND 58103 PHONE 701 235 4161 TOLL FREE 800 279 9987 FAX 701 235 0539 Certified Service Center 890 Redna Terrace Cin
32. ONLY 11 1 2 13 1 27 MAIN ELECTRICAL CONNECTION 1 375 DIA HOLE RINSE AID CONNECTION TO RINSE 1 8 NPT F BOOSTER HEATER ELECT CONNECTION 1 375 DIA CONDUCTIVITY PROBE ACCESS 875 DIA HOLE MAIN INLET WATER CONNECTION 1 2 NPT F STEAM TO WASH TUB HEATING COIL 3 4 NPT F DRAIN CONNECTION 1 1 2 NPT F CONDENSATE RETURN 3 4 NPT F DETERGENT BULKHEAD ACCESS 875 DIA HOLE VENTILATION DUCT CONN LOAD END 4 x 16 ID VENTILATION DUCT CONN UNLOAD END 4 x 16 ID E2 DET SANITIZER INLET TO RINSE 1 8 NPT F CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 SPECIFICATIONS MACHINE DIMENSIONS 66 66 LEFT TO RIGHT NOTE 1 i THE MAXIMUM DOOR HEIGHT MAY BE 7 REDUCED BY THE ADDITION OF OPTIONAL c ae DOOR BRACKETS MAXIMUM HEIGHTS OF 22 91 89 amp 87 ARE AVAILABLE t gt NOTE 2 VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73 1 2 TO 76 t NOTE 3 m Ain er THE DRIVE ASSEMBLY AND GUARD E E O O On 8 21 4 in 9 in 14 in in 203 in MAY BE INSTALLED ON EITHER END OF THE UNIT INSTALLATION ON THE UNLOAD END IS STANDARD IF INSTALLED ON THE LOAD END PLEASE ENSURE ANY SCRAP SINKS IN THE TABLING ARE AT ANADEQUATE 2115 in 26 in 30 in 16 in
33. PHONE 206 763 0353 TOLL FREE 800 211 4274 FAX 206 763 5943 Restaurant Appliance Service 7219 Roosevelt Way NE Seattle WA 98115 PHONE 206 524 8200 TOLL FREE 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA Statewide Service Inc 603 Main Avenue Nitro WV 25143 PHONE 304 755 1811 TOLL FREE 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN Appliance Service Center 786 Morris Avenue Green Bay WI 54304 PHONE 920 496 9993 TOLL FREE 800 236 0871 FAX 920 496 9927 ascfox execpc com Appliance Service Center Inc 2439 Atwood Avenue Madison WI 53704 PHONE 608 246 3160 TOLL FREE 800 236 7440 FAX 608 246 2721 ascmad execpc com Appliance Service Center Inc 6843 W Beloit Road West Allis WI 53219 PHONE 414 543 6460 TOLL FREE 800 236 6460 FAX 414 543 6480 ascmil execpc com General Parts Inc W223 N735 Saratoga Drive Waukesha WI 531 86 PHONE 262 650 6666 TOLL FREE 800 279 9946 FAX 262 650 6660 WYOMING Hawkins Commercial Appliance Service 3000 S Wyandot Street Englewood CO 80110 PHONE 303 781 5548 TOLL FREE 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com Metro Appliance Service 1640 S Broadway Denver CO 80210 PHONE 303 778 1126 TOLL FREE 800 525 3532 FAX 303 778 0268 metroappls aol com CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 98
34. Revised 01 31 14 10 12 13 NI N 23F 63 TEM 7 PARTS BLOWER DRYER OPTION MACHINE ASSEMBLY Left to Right Unit Depicted N PART NUMBER 440 480 60 3 Data Plate opposite side for R to L units 09905 004 10 64 208 230 60 3 Data Plate opposite side for R to L units 09905 004 10 97 Heater Reset Decal electrically heated units only 09905 003 91 72 Panel Blower Hood Back not shown 05700 004 04 38 Panel Blower Tub Rack not shown 05700 004 03 91 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 64 PARTS BLOWER DRYER OPTION MACHINE ASSEMBLY CONTINUED Screw 1 4 20 x 5 8 S S Hex Head Screw 1 4 20 x1 2 Phillips 05305 003 07 58 Tub Weldment L to R 05700 004 00 43 Tub Weldment R to L 05700 004 06 85 Bracket Support Packaging 05700 004 06 83 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 65 PARTS BLOWER DRYER OPTION FRAME ASSEMBLY Frame Weldment Right 05700 004 09 36 1 Brace Frame Back 05700 004 05 64 Bolt 1 4 20 x 2 1 2 Hex Head 05306 011 83 52 Locknut 1 4 20 Low Profile w Nylon 05310 374 02 00 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised
35. Revised 01 31 14 96 MAINTENANCE amp REPAIR CENTERS FAX 864 234 6662 info whaleyfoodservice com Whaley Foodservice Repairs 1406 C Commerce Place Myrtle Beach SC 29577 PHONE 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com Whaley Foodservice Repairs 4740 A Franchise Street N Charleston SC 29418 PHONE 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com Whaley Foodservice Repairs 126 amp US 1 P O Box 4023 West Columbia SC 29170 PHONE 803 791 4420 TOLL FREE 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com SOUTH DAKOTA GCS Service Inc Minneapolis MN PHONE 612 546 4221 TOLL FREE 800 345 4221 FAX 612 546 4286 General Parts Inc 10 South 18th Street Fargo ND 58103 PHONE 701 235 4161 TOLL FREE 800 279 9987 FAX 701 235 0539 MAINTENANCE amp REPAIR CENTERS TENNESSEE GCS Service Inc Memphis TN PHONE 901 366 4587 TOLL FREE 800 262 9155 FAX 901 366 4588 GCS Service Inc Nashville TN PHONE 615 244 8050 TOLL FREE 800 831 7174 FAX 615 244 8885 TEXAS Armstrong Repair Center 5110 Glenmount Drive Houston TX 77081 PHONE 713 666 7100 TOLL FREE 800 392 5325 FAX 713 661 0520 gm armstrongrepair com Commercial Kitchen Repair Co 1377 N Brazos P O Box 831128 San Antonio TX 78207 PHONE 210 735 2811 TOLL FREE 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS
36. Service Inc Dallas TX PHONE 972 484 2954 TOLL FREE 800 442 5026 FAX 972 484 2531 GCS Service Inc Houston TX PHONE 713 785 9187 TOLL FREE 800 868 6957 FAX 713 785 3979 GCS Stove Parts 2120 Solana Street Fort Worth TX 76117 PHONE 817 831 0381 TOLL FREE 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH La Monica s Restaurant Equipment Svc 6182 South Stratler Avenue Murray UT 84107 PHONE 801 263 3221 TOLL FREE 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT GCS Service Inc Chelsea MA PHONE 617 889 9393 TOLL FREE 800 225 1155 FAX 617 889 1222 Northern Parts amp Svc 4874 S Catherine Street Plattsburgh NY 12901 PHONE 518 563 3200 TOLL FREE 800 634 5005 FAX 800 782 5424 info northernparts com VIRGINIA Daubers Inc 7645 Dynatech Court Springfield VA 22153 PHONE 703 866 3600 TOLL FREE 800 554 7788 FAX 703 866 4071 daubers aol com CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 97 GCS Service Inc Richmond VA PHONE 804 672 1700 TOLL FREE 800 899 5949 FAX 804 672 2888 GCS Service Inc Silver Spring MD PHONE 301 585 7550 DC 410 792 0338 BALT TOLL FREE 800 638 7278 FAX 301 495 4410 GCS Service Inc Virginia Beach VA PHONE 757 464 3500 TOLL FREE 800 476 4278 FAX 757 464 4106 WASHINGTON GCS Service Inc Seattle WA
37. TOLL FREE 800 225 1155 FAX 617 889 1222 Massachusetts Restaurant Supply 34 South Street Somerville MA 02143 PHONE 617 868 1930 TOLL FREE 800 338 6737 FAX 617 686 5331 Pine Tree Food Equipment 175 Lewiston Road Gray ME 04039 PHONE 207 657 6400 TOLL FREE 800 540 5427 FAX 207 654 5464 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 92 MAINTENANCE amp REPAIR CENTERS MARYLAND EMR Service Division 700 East 25th Street Baltimore MD 21218 PHONE 410 467 8080 TOLL FREE 800 879 4994 FAX 410 467 4191 baltparts emrco com EMR Service Division 5316 Sunnyside Avenue Beltsville MD 20715 PHONE 301 931 7000 TOLL FREE 800 348 2365 FAX 301 931 3060 baltparts emrco com GCS Service Inc Silver Spring MD PHONE 301 585 7550 DC 410 792 0338 BALT TOLL FREE 800 638 7278 FAX 301 495 4410 MASSACHUSETTS Ace Service Co 95 Hampton Avenue Needham MA 02494 PHONE 781 449 4220 TOLL FREE 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com Massachusetts Restaurant Supply 34 South Street Somerville MA 02143 PHONE 617 868 1930 TOLL FREE 800 338 6737 FAX 617 868 5331 MAINTENANCE amp REPAIR CENTERS GCS Service Inc Chelsea MA PHONE 617 889 9393 TOLL FREE 800 723 1562 FAX 617 889 1222 GCS Service Inc Hartford CT PHONE 860 549 5575 TOLL FREE 800 723 1562 FAX 860 52
38. Used on 1 Phase Units 05945 003 73 22 Contactor Drive Motor 05945 003 75 22 Contactor Wash Pump 05945 003 75 22 Contactor Pre Wash Motor 66 Units Only 05945 003 75 22 Relay Booster Heater Optional 05945 003 76 34 Relay Wash Tank Steam Steam Units Only 05945 003 76 34 Relay Photocell Table Limit Optional 05945 003 76 34 Overload Drive Motor Used on 3 Phase Units See Overload Page Overload Wash Motor Used on 3 Phase Units See Overload Page Overload Pre Wash Motor Used on 3 Phase 66 Units See Overload Page Fuse 1 0 Amp 208V amp 230V Units 05920 002 67 23 Fuse 0 5 Amp 460V Units 05920 011 72 88 Relay Socket 20A 300V Used for R1 R2 R4 R5 amp R6 05945 003 76 33 Relay Socket 16A 300V Used for R3 05945 003 79 58 4 Control Box Weldment 44 Units 05700 003 77 14 Control Box Weldment 66 Units 05700 003 82 04 Screw 10 32 x 1 2 Phillips Pan Head w Washer 05305 002 32 37 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 25 PARTS OVERLOADS WASH MOTORS Overloads are specified for 3 phase units only For GE brand series overloads the process for setting is as follows Determine the Full Load Amps for the wash motor Set the overload at the closest setting without going over for the FLA of the motor overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Wash motor is rated at 1
39. a grease trap is required by code it should have a flow capacity of 5 gallons 44 units have one drain connection point 66 units have two STEAM LINE CONNECTIONS Some machines covered in this manual are designed to use low pressure steam as a source of heat for the wash tank Those machines come with lines by which an outside source of steam i e steam booster is connected Connect all steam lines from the booster to the machine in accordance with the booster manufacturer s instructions Ensure that all applicable codes and regulations are adhered to See the machine data plate for information related to steam flow requirements ELECTRICAL POWER CONNECTIONS All electrical connections are to be made in accordance with applicable portions of local state territorial and national codes DISCONNECT ELECTRICAL POWER SUPPLIES AND TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES AND CODES AT THE DISCONNECT SWITCH TO INDICATE THE CIRCUIT IS BEING SERVICED This manual provides reference information regarding electrical requirements and loads but that information may change without notice Always refer to the machine data plate for voltage requirements machine voltage total amperage load and serial number If a data plate has been damaged and cannot be read contact the manufacturer The main power terminal blocks for the dishmachine and for the rinse booster heater if applicable are located at the top of the machine Remove the top cover to
40. access these connections Route incoming power lines within conduit that will connect via fittings to the pre punched holes in the back of the control box Install power and ground wires to lugs as indicated by the appropriate decals in the control box Use copper conductors only Use of an anti oxidation agent is permissible on the power connections Tighten all connections Verify the incoming voltage matches the voltage indicated on the decal next to the incoming power pre punched hole Please note the dishmachine has a separate power connection from the rinse booster heater and the circuit protection requirements are different for each Refer to the machine data plate for information on minimum circuit protection DISHMACHINE VENTILATION The dishmachine should be located in an adequate exhaust hood or ventilation system with provisions for venting This is essential to permit efficient removal of the condensation exhaust Ensure the exhaust system is acceptable in accordance with applicable codes and standards Note Any damage that is caused by steam and or moisture due to improper ventilation is NOT covered under the warranty The dishmachine has the following ventilation requirements Load End 200 CFM Unload End 200 The exhaust system must be sized to handle this volume for the dishmachine to operate in the manner it was designed CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 14 INSTALLAT
41. be unboxed and removed from the pallet prior to installing Remove the wooden lift beams and their associated brackets after the unit has been positioned Open the front door and remove all of the materials from the inside Once unpacked verify that there are no missing parts If a part is missing contact the manufacturer immediately LEVEL THE DISHMACHINE The dishmachine is designed to operate while level This is important to prevent any damage to the machine during operation and to ensure the best results possible The unit comes equipped with adjustable bullet feet which can be turned using a pair of pliers Verify the unit is level from front to back and side to side before making any electrical or plumbing connections PLUMBING THE MACHINE All plumbing connections must be made to adhere to local state territorial and national codes The installing plumber is responsible for ensuring the incoming water lines are flushed of debris prior to connecting to the machine Note that chips and materials from cutting processes can become lodged in the solenoid valves and prevent them from opening or closing Any valves that are found to be fouled or defective because of foreign matter left in the water line and any subsequent water damage are not the responsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Hard water should be treated before being used by the machine Iron in the water line can cause staining A fi
42. com Clark Service amp Parts 306 Airport Drive Box 10 Smoketown PA 17576 PHONE 717 392 5590 TOLL FREE 800 678 5517 FAX 717 392 5735 Elmer Schultz Svc 540 North 3rd Street Philadelphia PA 19123 PHONE 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS Service Inc Harrisburg PA PHONE 717 564 3282 TOLL FREE 800 367 3225 FAX 717 564 9286 GCS Service Inc Philadelphia PA PHONE 215 925 6217 TOLL FREE 800 441 9115 FAX 215 925 6208 GCS Service Inc Pittsburgh PA PHONE 412 787 1970 TOLL FREE 800 738 1221 FAX 412 787 5005 K amp D Parts and Service Co 1833 41 N Cameron Street Harrisburg PA 17103 PHONE 717 236 9039 TOLL FREE 800 932 0503 FAX 717 238 4367 kdparts service paonline com RHODE ISLAND GCS Service Inc East Providence RI PHONE 401 434 6803 TOLL FREE 800 462 6012 FAX 401 438 9400 Superior Kitchen Service Inc 669 Elmwood Avenue Providence RI 02907 TOLL FREE 888 590 1899 FAX 401 781 1996 SOUTH CAROLINA Authorized Appliance Servicecenter 1811 Taylor Street Columbia SC 29202 PHONE 803 254 8414 FAX 803 254 5146 Authorized Appliance Servicecenter 2249 Augusta Road Greenville SC 29605 PHONE 864 235 9616 FAX 864 235 9623 Whaley Foodservice Repairs 748 Congaree Road Greenville SC 29607 PHONE 864 234 7011 TOLL FREE 800 494 2539 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10
43. right cL tos 5 Ja sll 24 LED o A2 ras ec PA E E 00 N E u m g m EE A DUE i ODD T SEN TB2 12 8 10 10 5 11 4 T1 T2 PLC2 C1 c2 C3 1 v I 8 8 a a 0 8 Jo _ Js 0 9 gt s 6 a 2 BBEEREES R3 2 SS i 7 5 d Rt Re R6 2MOL R2 The illustration above depicts the components of a 66 electrically heated unit with the booster heater option Component quantities and part numbers may vary for different units Please refer to the notes within the parts list to verify the required part number is correct ITEM DESCRIPTION PART NUMBER PLC 24VDC Programmed for 44 Units 05945 003 92 50 PLC1 1 Programmed for 66 Units 05945 003 92 51 Programmed for 44 Units with Blower Dryer 05945 004 10 84 Programmed for 66 Units with Blower Dryer 05945 004 10 85 PLC2 PLC 24VDC 66 Units Only 05945 003 82 47 74 1 Transformer 208 to 120VAC 208V Units 05950 011 75 59 Transformer 230 460 to 120VAC 05950 011 68 35 Power Supply 24VDC 05950 003 76 32 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 24 PARTS CONTROL BOX COMPONENTS Contactor 24VDC 3 Pole Used on 3 Phase Units 05945 003 75 02 Contactor 24VDC 4 Pole
44. zi fesen CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 52 PARTS VENTILATION COWL FOR UNHOODED SIDE LOADER OPTION To attach the curtain and rod to the Ventilation Cowl ensure that the curtain is oriented as depicted and follow the steps below This illustration 1 Insert the rod into the hole at the rear of the depicts the Ventilation Cowl Ventilation Cowl fora Left 2 Insert the rod into the bracket at the front of the Unhooded Ventilation Cowl Side Loader 3 Gently lift the rod at the curtain cutout over and onto the curtain hook ensuring that the ends of the rod stay inserted in the holes B i ORIENT THE CURTAIN SO THAT THE 3 CUTOUTS ARE LOCATED AT THE BEND OF THE ROD This illustration ELS depicts the Ventilation Cowl for a Right Unhooded Side Loader ITEM DESCRIPTION PART NUMBER 2 Ventilation Cowl w Cutout for Left Side Loader 1B Ventilation Cowl w Cutout for Right Side Loader 05700 003 84 66 2 Ventilation Scoop not shown 3 Ventilation Duct Adapter not shown Ho E 2 ad E 3 fe CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 7 1 1 1 1 1 1 1 3 3 3 53 B
45. 0 PHONE 813 663 0313 TOLL FREE 800 282 4718 FAX 813 663 0212 commercialappliance worldnet att net GCS Service Inc Miami FL PHONE 305 621 6666 TOLL FREE 800 766 8966 FAX 305 621 6656 GCS Service Inc Orlando FL PHONE 407 841 2551 TOLL FREE 800 338 7322 FAX 407 423 8425 GCS Service Inc Tampa FL PHONE 813 626 6044 TOLL FREE 800 282 3008 FAX 813 621 1174 Nass Parts amp Service Inc 1144 Belville Road Unit 359 Daytona Beach FL 32114 PHONE 386 226 2642 TOLL FREE 800 432 2795 FAX 386 736 7695 Nass Parts amp Service Inc 1108 South Woods Avenue Orlando FL 32805 PHONE 407 425 2681 TOLL FREE 800 432 2795 FAX 407 425 3463 MAINTENANCE amp REPAIR CENTERS Nass Parts amp Service Inc 1376 Heide Avenue Palm Bay FL 32907 PHONE 321 952 2012 TOLL FREE 800 432 2795 FAX 321 953 0266 GEORGIA GCS Service Inc Atlanta GA PHONE 770 452 7322 TOLL FREE 800 334 3599 FAX 770 452 7473 Heritage Foodservice Group of Atlanta 2100 Norcross Pkwy Ste 130 Norcross GA 30071 PHONE 770 368 1465 TOLL FREE 866 388 9837 FAX 866 388 9838 Whaley Foodservice Repairs 109 A Owens Industrial Drive Savannah GA 31405 PHONE 912 447 0827 TOLL FREE 888 765 0036 FAX 912 447 0826 Pierce Parts amp Service 2422 Allen Road Macon GA 31216 PHONE 478 781 6003 TOLL FREE 800 368 2512 FAX 478 781 7186 HAWAII
46. 0 0 FLA on the data plate The replacement overload will be set at 10 0 It will trip at 12 5 Amps Blue selector switch should be WASH MOTOR EC PART NUMBER GE PART NUMBER set to H for manual reset 05945 003 76 29 MTOSN 05945 003 76 29 MT03N 05945 003 76 27 MTO3L DRIVE MOTORS Overloads are specified for 3 phase units only For GE brand series overloads the process for setting is as follows Determine the Full Load Amps for the drive motor Set the overload at the closest setting without going over for the FLA of the motor overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Drive motor is rated at 1 0 FLA on the data plate The replacement MT03 overload will be set at 1 0 It will trip at 1 25 Amps Blue selector switch should be NM GM PRE WASH MOTORS Overloads are specified for 3 phase units only For GE brand MTO3 series overloads the process for setting is as follows Determine the Full Load Amps for the pre wash motor Set the overload at the closest setting without going over for the FLA of the motor overload already compensates for the FLA and will have a set point that is 125 of the FLA Example Pre wash motor is rated at 6 0 FLA on the data plate The replacement MTO3 overload will be set at 6 0 It will trip at 7 5 Amps PRE WASH MOTOR Blue selector switch should be VOLTAGE PART NUMBER GE PA
47. 005 79 49 EM 1 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 74 SCHEMATICS BOOSTER HEATER 1 PHASE 18 kW USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS e 208 60Hz 1 Phase 18 kW 70 Rise 230 60Hz 1 Phase 18 kW 70 Rise E 1 CIR2 L1 T LIMIT T STAT pen OM Ne COM 2 CIR2 SPECIFY 24 OR 120VAC 2 AMP l LWCO U d a X aa r 4 100 18V CIR1 CIRCUIT LEADS BY l DISHMACHINE MANUFACTURER AT THE TIME OF INSTALLATION 4 18 1 eoo BK CRi Li g e 3 62 1 63 BK CIR1 L2 A l kc l 4 65 L GND po c 11 x v d og lt s 4 L 1 09905 003 79 50 ELM 3 1 Loa ELM 2 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 75 SCHEMATICS
48. 07 27 10 Revised 01 31 14 21 MAINTENANCE TROUBLESHOOTING PLC TROUBLESHOOTING Green LED lights are illuminated on the PLC when in operation The POWER OK amp RUN lights indicate that 24VDC power is available to the PLC and is functioning properly If the RUN light is out first check the RUN toggle switch located behind the snap cover panel of the PLC is in the RUN position If the switch is in the RUN position it is possible that the operational program of the PLC is corrupted or lost Temporary power surges may have occurred Secure all power to the machine wait for 30 seconds and restore power Verify that the green light is illuminated to the 24VDC power supply immediately to the left of the PLC If the RUN light is still off replace the PLC Refer to the illustration below for the designation of each LED is used for the 44 Electric amp Steam units An expansion PLC 2 is used in conjunction with PLC1 for 66 Electric amp Steam units Inputs correspond to the connections behind the top flip up panel of the PLC and are marked through 18 Outputs correspond to the connections behind the bottom flip up panel of the PLC and are marked QI thru 08 UTILIZE THESE SCREWS FOR PLC REPLACEMENT e e INPUTS 11 8 AVDE 7 5mA
49. 40 003 76 64 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 61 PARTS BOOSTER HEATER OPTION STEAM 28 22 30 26 29 21 24 ITEM DESCRIPTION PART NUMBER Steam Booster Heater ST T120 04420 002 43 94 U Bolt 1 2 13 Thread Zinc Coated 05306 002 89 27 Steam Trap 3 4 06680 500 02 77 Nipple Close 3 4 Black Iron 04730 907 01 00 Union 3 4 Black Iron 04730 912 01 00 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 62 PARTS BOOSTER HEATER OPTION STEAM 2 nosso Nipple 3 4 x 2 Long Brass 04730 207 46 00 Nipple Close 3 4 x 1 3 8 Brass Bushing Hex 1 1 4 x 3 4 Reducer Tee Brass 3 4 x 3 4 x 3 4 Adapter 3 8 x 3 4 Brass __ p aa z Va Bal TestCock Bronze 22 2 Pressure Gauge 1 4 0 100 PSI 23 Control J120 Assembly Major Components Listed Below 05700 002 98 95 Thermostat Corkscrew 06680 500 01 77 Switch 05930 011 49 55 Light Red Indicating 05945 111 21 57 Terminal Block 2 Pole 05940 500 09 61 Ground Lug 05940 200 76 00 1 Reducer 1 1 2 x 1 Black Iron Nipple Close 1 x 2 Black Iron Valve Safety Relief 1 Coupling 1 4 Black Iron Y Strainer 1 Steam Black Iron Tee 1 x 1 x 1 4 Black Iron Elbow 1 Black Iron CREW Technical Manual 07610 003 78 18 Issued 07 27 10
50. 43 7616 service jones mcleod com CALIFORNIA Barkers Food Machinery Services 5367 Second Street Irwindale CA 91706 PHONE 626 960 9390 TOLL FREE 800 258 6999 FAX 626 337 4541 service barkers com Commercial Appliance Service Inc 281 Lathrop Way 100 Sacramento CA 95815 PHONE 916 567 0203 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 89 TOLL FREE 800 464 2222 FAX 916 567 0324 Commercial Appliance Service Inc 6507 Pacific Avenue Ste 102 Stockton CA 95207 PHONE 916 567 0203 TOLL FREE 800 464 2222 FAX 916 567 0266 GCS Service Inc Los Angeles CA PHONE 213 683 2090 TOLL FREE 800 327 1433 FAX 213 683 2099 GCS Service Inc San Diego CA PHONE 858 549 8411 TOLL FREE 800 422 7278 FAX 858 549 2323 GCS Service Inc Santa Ana CA PHONE 714 542 1798 TOLL FREE 800 540 0719 FAX 714 542 4787 GCS Service Inc S San Francisco CA PHONE 650 635 0720 TOLL FREE 800 969 4427 FAX 650 871 4019 Industrial Electric Svc 5662 Engineer Drive Huntington Beach CA 92649 PHONE 714 379 7100 TOLL FREE 800 457 3783 FAX 714 379 7109 P amp D Appliance 4220 C Roseville Road North Highlands CA 95660 PHONE 916 974 2772 TOLL FREE 800 824 7219 FAX 916 974 2774 P amp D Appliance Svc 100 South Linden Avenue S San Francisco CA 94080 PHONE 650 635 1900 TOLL FREE 800 424 1414 F
51. 7 6355 Superior Kitchen Service Inc 399 Ferry Street Everett MA 02149 PHONE 617 389 1899 TOLL FREE 888 590 1899 FAX 617 389 1996 MICHIGAN GCS Service Inc Livonia PHONE 248 426 9500 TOLL FREE 800 772 2936 FAX 248 426 7555 Jackson Service Company 3980 Benstein Road Commerce Township MI 48382 PHONE 248 363 4159 TOLL FREE 800 332 4053 FAX 248 363 5448 GCS Service Inc Grand Rapids MI PHONE 616 241 0200 TOLL FREE 800 823 4866 FAX 616 241 0541 MINNESOTA GCS Service Inc Minneapolis MN PHONE 612 546 4221 TOLL FREE 800 345 4221 FAX 612 546 4286 General Parts Inc 11311 Hampshire Avenue South Bloomington MN 55438 2456 PHONE 952 944 5800 TOLL FREE 800 279 9980 FAX 800 279 9980 MISSISSIPPI GCS Service Inc Jackson MS PHONE 601 956 7800 TOLL FREE 800 274 5954 FAX 601 956 1200 GCS Service Inc Memphis TN PHONE 901 366 4587 TOLL FREE 800 262 9155 FAX 901 366 4588 MISSOURI GCS Service Inc Kansas City MO PHONE 816 920 5999 TOLL FREE 800 229 6477 FAX 816 920 7387 GCS Service Inc St Louis MO PHONE 314 638 7444 TOLL FREE 800 284 4427 FAX 314 638 0135 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 93 General Parts Inc 1101 East 13th Street Kansas City MO 64106 PHONE 816 421 5400 TOLL FREE 800 279 9967 FAX 816 421 1270 Kaemme
52. AX 650 635 1919 COLORADO GCS Service Inc Sheridan CO PHONE 303 371 9054 TOLL FREE 800 972 5314 FAX 303 371 4754 Hawkins Commercial Appliance Service 3000 S Wyandot Street Englewood CO 80110 PHONE 303 781 5548 TOLL FREE 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com Metro Appliance Service 1640 S Broadway Denver CO 80210 PHONE 303 778 1126 TOLL FREE 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS Service Inc Hartford CT PHONE 860 549 5575 TOLL FREE 800 423 1562 FAX 860 527 6355 Superior Kitchen Service Inc 22 Thompson Road Windsor CT 06088 TOLL FREE 888 590 1899 FAX 888 590 1996 DELAWARE Food Service Equipment 2101 Parkway South Broomall PA 19008 PHONE 610 356 6900 FAX 610 356 2038 dancerule aol com GCS Service Inc Philadelphia PA PHONE 215 925 6217 TOLL FREE 800 441 9115 FAX 215 925 6208 Elmer Schultz Service 36 Belmont Avenue Wilmington DE 19804 PHONE 302 655 8900 TOLL FREE 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR Service Division 106 Williamsport Circle Salisbury MD 21804 PHONE 410 543 8197 FAX 410 548 4038 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 90 MAINTENANCE amp REPAIR CENTERS FLORIDA Commercial Appliance Svc 8416 Laurel Fair Circle Bldg 6 Ste 114 Tampa FL 3361
53. C Cover Side Loader Switch 2 Locknut 6 32 Hex w Nylon Insert Drain Hose Polybraid 1 SEE NOTE ON PG 55 ___ Hose Clamp Range 13 16 to 1 1 2 41 Drain Fitting Weldment p NOTE N oa 6 0 2 3 4 6 2 2 2 2 2 2 25 2 27 28 29 Nipple 1 1 2 Close Brass Elbow 90 Deg Street Brass 1 1 2 NOTE Conduit 1 2 Flex 2 SEE NOTE ON PG 55 Fitting 1 2 Straight Twist Snap 5 1 0 1 2 2 2 1 1 1 1 1 16 39 2 2 2 1 1 1 1 2 2 1 1 1 1 3 3 3 3 3 3 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 58 PARTS SIDE LOADER DRIVE LINKAGE QTY DESCRIPTION PART NUMBER Pawl Bar Side Loader 05700 021 86 88 Drive Linkage Side Loader 05700 001 99 16 1 1 Pawl Dog w Wing 05700 021 86 79 Screw 1 4 20 x 1 Long Hex Head 3 Locknut 1 4 20 Hex w Nylon Insert ary _____ 5 1 Drive ti p 3 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 59 PARTS STEAM HEATING COIL ASSEMBLY 2 DESCRIPTION Steam Coil Weldment Steam Coil Spacer Weldment Plate Steam Coil Spacer Sleeve 1 4 x 5 8 Long Bolt 1 4 20 x 1 1 4 Hex Head Locknut 1 4 20 Low Profile w Nylon Insert Bracket Steam Coil Adjustment 05700 003 83 79 Gasket Steam Coil 05700 001 17 86 Washer Steam Coil Adapter 05700 001 17 87 Nut Steam Coil Adapter 05310 011 17 85 Reducer 3 4 x 1 2
54. CONTACTOR enm HI HEATER 1 PURPLE RED H2 HEATER 2 Ce CONTACTOR 2 R1 RELAY 1 09905 004 10 59 A CREW Technical Manual Issued 07 27 10 88 07610 003 78 18 F Revised 01 31 14 MAINTENANCE amp REPAIR CENTERS ALABAMA Jones McLeod Appliance Svc 1616 7th Avenue North Birmingham AL 35203 PHONE 205 251 0159 TOLL FREE 800 821 1150 FAX 205 322 1440 service jones mcleod com Jones McLeod Appliance Svc 854 Lakeside Drive Mobile AL 36693 PHONE 221 666 7278 TOLL FREE 800 237 9859 FAX 251 243 7616 service jones mcleod com ALASKA Restaurant Appliance Service 7219 Roosevelt Way NE Seattle WA 98115 PHONE 206 524 8200 TOLL FREE 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA Authorized Commercial Food Equipment Svc 4832 South 35th Street Phoenix AZ 85040 PHONE 602 232 5862 acsboss aol com GCS Service Inc Phoenix AZ PHONE 602 474 4510 TOLL FREE 800 510 3497 FAX 602 470 4511 ARKANSAS Bromley Parts amp Svc 10th amp Ringo P O Box 1688 Little Rock AR 72202 PHONE 501 374 0281 TOLL FREE 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com GCS Service Inc 3717 Cherry Road Memphis TN 38118 PHONE 901 366 4587 TOLL FREE 800 262 9155 FAX 901 366 4588 Jones McLeod Appliance Svc 854 Lakeside Drive Mobile AL 36693 PHONE 221 666 7278 TOLL FREE 800 237 9859 FAX 251 2
55. E eo um FLL GR ME Fi mu EHE FEL GER Oe NEL TEH PUMP FERAE HL MANH ENE TOANE PEL ee an amma PA Pe eee FEE HUT B mA IH Go MEH M PRE FETEF Cerx m meee Pm EH LHT ow L LMIT mos CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 83 SCHEMATICS 66 ELECTRICALLY HEATED 208 230 VOLT 60 HZ 1 PHASE ELECTRIC AL DIAGRAM a ELI Revised 01 31 14 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 84 SCHEMATICS 66 STEAM HEATED 208 230 460 VOLT 60 HZ 3 PHASE L ELECTRICAL DIAGRAM 2B EMI aT B FHEHE LN LI NEN m m TEE MIA rrm um m mera PEH ETUR wa WH PURA ee PET CO ZANT INTEH mes HOT oH oe NIMM NOM ax I oe
56. ECIFICATIONS IOA DIMENSIONS squa 1 10AB 10APRB 10U Dimensions 202 2 000000 2 Table Dimensions sho sect 3 Operating amp Electrical Requirements 4 INSTALLATION Installation Instructions m 13 Curtain Installation ONDE 18 Operating 19 Delime Instructions 21 SERVICE PROCEDURES Rinse Head Wash Head Assemblies a a r 2 MAINTENANCE Preventative Maintenance MEE 22 PARTS Control Box COImpoPDOfTIs uu ia 24 87 26 Miscellaneous Electrical Components 27 Wash Heater amp Heater Shroud Assemblies 28 P mp Suction Assembly uu uu C 29 Wash Heaters eae a eee 30 D or PSS Em 31 Pre Wash Door peer 32 Rinse Paddle Assemblies
57. Hz 3 Phase 18 kW 70 Rise CIR2 L1 2 18BK CIR2 L2 CIR2 SPECIFY 24VAC OR 120VAC 5 E RATED 1 AMP 2A 28 PROBE PROBE 9 1 l 0 1 6 181 L 100 CIR1 CIRCUIT LEADS BY DISHMACHINE MANUFACTURER AT THE TIME OF INSTALLATION 5 18W 1 GND dS x6 lt t L l La r nh 09905 003 79 39 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 73 QR 42 R BOOSTER HEATER 1 PHASE 12 kW USE THIS SCHEMATIC FOR THE FOLLOWING BOOSTER HEATER OPTIONS e 208V 60Hz 1 Phase 12 kW 40 Rise 230 60Hz 1 Phase 12 kW 40 Rise CIR2 L1 LIMIT T STAT COM aN CIR2 L2 CIR2 SPECIFY 24VAC OR 120VAC RATED 1 AMP PROBE L 100 18V CIR1 CIRCUIT LEADS BY DISHMACHINE MANUFACTURER AT THE TIME OF INSTALLATION 4 18 BK NEN o 60 BK lt I B o 61 BK Pl 25 9 i 62 BK 1 I A 4 63 BK a 4 x x v v E m m m m wN GND o Xx r HT L r O O P i 1 ELM 3 9 9 09905
58. ION INSTRUCTIONS THERMOSTATS The thermostats on this unit have been set at the factory for the wash tank and should only be adjusted by an authorized service agent CHEMICAL FEEDER EQUIPMENT This dishmachine DOES NOT COME WITH AN INTEGRAL CHEMICAL SUPPLY FEEDER SYSTEM Connect the unit to a third party chemical dispenser that meets the requirements of NSF Standard 29 for the machine to operate correctly Contact a chemical supplier about connecting a dispenser to the dishmachine Chemical dispensers must be set for the type and concentration of chemicals being used Detergent usage and water hardness are two factors that contribute greatly to how efficiently the dishmachine will operate Using the proper amount of detergent can be a source of substantial savings A qualified water treatment specialist can explain what is needed to gain the maximum efficiency from detergent The dishmachine can operate in either hot water sanitizing mode or chemical sanitizing mode The mode of the machine is marked above the machine data plate If the unit is operated in chemical sanitizing mode ensure an appropriate chlorine based sanitizer is used in the final rinse line CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 15 INSTALLATION INSTRUCTIONS DETERGENT INJECTION POINT ANOTHER BULKHEAD PLUG 15 PROVIDED ON THE LEFT SIDE OF THE UNIT ADJUSTABLE BULLET FEET BULKHEAD OPENING FOR CONDUCTIVIT
59. N INLET WATER CONNECTION 1 2 NPT F CP CONDUCTIVITY PROBE ACCESS 875 DIA HOLE 2 PRE WASH INLET WATER CONN 1 2 NPT F 5 STEAM WASH TUB HEATING COIL 3 4 NPT F PRE WASH COLD WATER CONN 1 2 NPT F CONDENSATE RETURN 3 4 NPT F D1 DRAIN CONNECTION WASH 1 1 2 NPT F V VENTILATION DUCT CONN LOAD END 4 x 16 ID D2 DRAIN CONNECTION PRE WASH 1 1 2 NPT F V2 VENTILATION DUCT CONN UNLOAD END 4 x 16 ID DET DETERGENT BULKHEAD ACCESS 875 DIA HOLE CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 SPECIFICATIONS SIDE LOADER DIMENSIONS 23 L R UNHOODED SIDE LOADER 23 R L UNHOODED SIDE LOADER 30 32 30 32 29 00 29 00 16 35 16 35 23 00 23 00 DIMENSION IS 30 00 FOR THE DIMENSION IS 30 00 FOR THE 30 UNHOODED SIDE LOADER 30 UNHOODED SIDE LOADER ADJUSTABLE VENTILATION ADJUSTABLE VENTILATION DUCT ADAPTER DUCT ADAPTER Zz VENTILATION SCOOP VENTILATION SCOOP Wi VENTILATION COWL WITH CUT WITH CU
60. O RINSE 1 8 NPT F E2 BOOSTER HEATER ELECT CONNECTION 1 375 DIA RA RINSE AID CONNECTION TO RINSE 1 8 NPT F W1 MAIN INLET WATER CONNECTION 1 2 NPT F CP CONDUCTIVITY PROBE ACCESS 875 DIA HOLE W2 PRE WASH INLET WATER CONN 1 2 NPT F 5 STEAM WASH TUB HEATING COIL 3 4 PRE WASH COLD WATER CONN 1 2 NPT F CONDENSATE RETURN 3 4 NPT F D1 DRAIN CONNECTION WASH 1 1 2 NPT F V VENTILATION DUCT CONN LOAD END 4 x 16 ID D2 DRAIN CONNECTION PRE WASH 1 1 2 NPT F V2 VENTILATION DUCT CONN UNLOAD END 4 x 16 ID DET DETERGENT BULKHEAD ACCESS 875 DIA HOLE CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 SPECIFICATIONS MACHINE DIMENSIONS 66 VENTILATION DUCT ADAPTERS ARE ADJUSTABLE FROM 73 1 2 TO 76 NOTE 3 THE DRIVE ASSEMBLY AND GUARD MAY BE INSTALLED ON EITHER END OF THE UNIT INSTALLATION ON THE UNLOAD END IS STANDARD IF INSTALLED ON THE LOAD END lt 66 RIGHT TO LEFT 1 i i m NOTE 1 L THE MAXIMUM DOOR HEIGHT MAY REDUCED BY THE ADDITION OF OPTIONAL s T E2 DOOR BRACKETS MAXIMUM HEIGHTS OF 91 89 amp 87 ARE AVAILABLE t NOTE 2 26 in I 2115 in S o 6
61. OVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS DRAIN BALLS DOOR GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION ALSO NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT NON COMMERICAL GRADE DETERGENTS INCORRECT WATER TEMPERATURE OR PRESSURE OR HARD WATER CONDITIONS REVISION HISTORY 02 26 04 MAW 6742 Added 10U installation pictures and the 10U description to applicable parts Converted manual to new design Updated manufacturer logos E 02 10 14 MHH QOF NDB Corrected image on page 9 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL ackson 10 SERIES Electrically Heated Round Dishmachine 10A without booster tank 10AB with booster tank 10APRB with booster tank and power rinse pump 10U with booster tank 4 shorter hood and 9 shorter legs Higher Hood Option Hood is 5 higher than standard hood Model Jackson WWS INC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making Serial No a call to our technical support staff Please have this manual with you when you call so that our staff can refer Installation Date G gt you if necessary to the proper page Technical support is not available on holidays Contact technical support toll Service Rep Name free at 1 888 800 5672 Please remember that technical support is available for service personnel only Phone Number iii SP
62. RT NUMBER set to H for manual reset 208 05945 003 76 28 MTOSM 05945 003 76 28 MTO3M 05945 003 76 26 MTO3K NOTE Connections should be tightened to 7 in Ibs CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 26 PARTS MISCELLANEOUS ELECTRICAL COMPONENTS Fitting 1 90 Degree Hub 2 per 44 Units 1 per 66 Units 05975 003 7 7 44 Fitting 1 Straight Hub 1 per 66 Units Fitting 231 x 394 Clamp 1 Conduit Clamp 3 4 Conduit Plug 2 5 Hole Louvered Grommet 1 250 OD x 1 000 ID Grommet 7 8 Split Temperature RTD 06680 002 16 80 Proximity Switch 24VDC 05930 003 76 51 Thermostat 05930 510 02 79 Delime Switch 05930 301 46 00 Float Switch 06680 003 62 65 Start Switch 05930 003 76 52 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 27 PARTS WASH HEATER amp HEATER SHROUD ASSEMBLIES QTY DESCRIPTION 1 Heater Shroud Weldment Lower Heater Shroud Weldment Upper Gasket Suction Casting 5 2 o f Loan cz HerwWyonmen Lo s wenes mo fe sss O CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 28 PARTS PUMP SUCTION ASSEMBLY USED ON ALL PRE WASH amp STEAM HEATED TANKS N DESCRIPTION Gasket Suction Casting Ga
63. SANITIZER 1 8 NPT R RINSE AID 1 8 NPT CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 17 INSTALLATION CURTAIN INSTALLATION INSTRUCTIONS The unit will have decals marking the locations for the placement of curtains inside the machine starting at the load end and ending at the unload end The illustrations below indicate the size of the curtain to be placed on the curtain hooks provided If any curtain components are missing these must be obtained and installed in order for the unit to work correctly Curtains are used to control air currents inside the unit and assist in maintaining the heat necessary to keep energy costs down DETERMINING CONVEYER DIRECTION The dishmachine will be configured for either Left to Right or Right to Left operation Direction is from the Load End to the Unload End as shown below 44 Left to Right 44 Right to Left IMPORTANCE OF PROPER CURTAIN PLACEMENT The curtains inside the dishmachine must be installed properly for the machine to operate correctly Note the approximate locations for each type of curtain in the above illustrations S Short 8 XL Extra Long See the chart below for actual curtain lengths and part numbers Note the XL Curtain and Curtain Rod difference for the Load End on the Side Loader option 09415 131 73 44 XL Load i ORIS OO 204064 2425 0841600348 24 25 08415 002 47 37 CurtainRod 20 50 05700 003
64. TED 208 230 VOLT 60 HZ 1 PHASE ELECTRICAL DIAGRAM 208 250 B BOHE 1 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 80 SCHEMATICS 44 STEAM HEATED 208 230 460 VOLT 60 HZ 3 PHASE BOB EXL AADWOIT Gn HnH S PHASR 1 ELECTRICAL DIAGRAM 7 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 81 SCHEMATICS 44 STEAM HEATED 208 230 VOLT 60 HZ 1 PHASE LL 7 ELECTRICAL DIAGRAM ALI 2 B 290VOLT MHE 1 PHASE TE HENT NE MER a EEE W LE FRL EL TE Pa PEL m un M sr ELT a me TENE CE TU AA m EHE kinpa FREE LENT CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 82 SCHEMATICS 66 ELECTRICALLY HEATED 208 230 460 VOLT 60 HZ 3 PHASE i ELECTRICAL DIAGRAM Td XOR EMIAUNTPULT PES LEGEND Fl TEN mum OP FLT L o EKO ALTE HH EE mer FLL ER PEL VHCE PL
65. TOUT FOR R L UNITS l 22 00 22 00 10 00 10 00 i 1 E ELECTRICAL ELECTRICAL CONDUIT CONDUIT 1 00 1 00 34 00 0 34 00 100 e SIDE LOADER i DRAIN HOSE DRAIN HOSE CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 SPECIFICATIONS STEAM BOOSTER HEATER DIMENSIONS 10 in 1 PW W2 W1 i E 259 E 9 on m rA 2d s a lt 9 u ue T Y 1 j gt MAIN ELECTRICAL CONNECTION 7 8 DIA HOLE STEAM PRESSURE RELIEF OUTLET 1 NPT F MAIN INLET WATER CONNECTION 3 4 STEAM SUPPLY TO BOOSTER 1 NPT F w2 WATER OUTLET CONNECTION 3 4 NPT F STEAM CONDENSATE CONNECTION 3 4 PW WATER PRESSURE RELIEF OUTLET 3 4 NPT F CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 SPECIFICATIONS BLOWER DRYER OPTION MACHINE DIMENSIONS
66. Y PROBE iy 1 1 2 NPTF DRAIN CONNECTION SHOWN FROM REAR OF LEFT TO RIGHT UNIT RIGHT TO LEFT UNIT IS MIRRORED CHEMICAL TUBE INSERTION POINT 5 875 BOOSTER HEATER ELECTRICAL CONNECTION OPENING 1 375 INLET WATER FITTING 4 2 NPTF MAIN ELECTRICAL CONNECTION OPENING 1 375 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 16 INSTALLATION INSTRUCTIONS ELECTRICAL CONNECTION POINTS FOR TABLE LIMIT SWITCH VENTILATION FAN SIGNAL amp CHEMICAL DISPENSING SYSTEMS SIGNAL BOARD IS LOCATED IN THE MAIN CONTROL BOX BEHIND THE LOWER DRESS PANEL CONNECTION FOR REMOVE THIS JUMPER DETERGENT WIRE TO ALLOW FOR DISPENSER FROM DOOR SWITCH TABLE LIMIT SWITCH CONNECTIONS CONNECTION POINT RINSE AID amp SANITIZER FOR VENT FAN SIGNAL CONNECTION SIGNALS TABLE LIMIT SWITCH CONNECTION SAFETY Li SIGNAL WASH RELAY RINSE RELAY D Ly 12 Li o KD d dO 0 0 O OO m m m m TO md CHEMICAL DISPENSER TUBE CONNECTION POINTS TO RINSE INJECTOR P PRESSURE SWITCH 1 4 NPT S
67. acksonwws com or call 1 888 800 5672 Failure to register your product will void the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory whichever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND IN CLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS BUT NOT LIMITED TO WASH ARMS RINSE ARMS RINSE ARMS OR STRAINERS AT ANYTIME NOR DOES IT COVER ADJUSTMENTS SUCH AS BUT NOT LIMITED TO TIMER CAMS THERMOSTATS OR DOORS BEYOND 30 DAYS FROM THE DATE OF INSTALLATION IN ADDITION THE WARRANTY WILL ONLY C
68. cinnati OH 45215 PHONE 513 772 6600 TOLL FREE 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com Certified Service Center 171J K North Hamilton Road Columbus OH 43213 PHONE 614 751 3769 TOLL FREE 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com Certified Service Center 6025 N Dixie Drive Dayton OH 45414 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 95 PHONE 937 898 4040 TOLL FREE 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com Commercial Parts amp Svc of Columbus 5033 TransAmerica Drive Columbus OH 43228 PHONE 614 221 0057 TOLL FREE 800 837 8327 FAX 614 221 3622 Electrical Appliance Repair Svc 5805 Valley Belt Road Cleveland OH 44131 PHONE 216 459 8700 TOLL FREE 800 621 8259 FAX 216 459 8707 tomr electapplrep com GCS Service Inc Columbus OH PHONE 614 476 3225 TOLL FREE 800 282 5406 FAX 614 476 1196 OKLAHOMA Hagar Restaurant Equipment 1229 W Main Street Oklahoma City OK 73106 PHONE 405 235 2184 TOLL FREE 800 445 1791 FAX 405 236 5592 OREGON Ron s Service 16364 SW 72nd Avenue Portland OR 97224 PHONE 503 624 0890 TOLL FREE 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA A I S Commercial Parts amp Service 1816 West 26th Street Erie PA 16508 PHONE 814 456 3732 TOLL FREE 800 332 3732 FAX 814 452 4843 aiserie aol
69. e Inc East Rutherford NJ PHONE 973 614 0003 TOLL FREE 800 399 8294 FAX 973 614 0230 GCS Service Inc Philadelphia PA PHONE 215 925 6217 TOLL FREE 800 441 9115 FAX 215 925 6208 Jay Hill Repairs 90 Clinton Road Fairfield NJ 07004 PHONE 973 575 9145 TOLL FREE 800 836 0643 FAX 973 575 5890 jnrepair aol com NEW YORK All Island Repairs 40 9 Burt Drive Deer Park NY 11729 PHONE 631 242 5588 FAX 631 242 6102 All Service Kitchen Equipment Repair 10 Charles Street New Hyde Park NY 11040 PHONE 516 378 1176 FAX 516 378 1735 Appliance Installation amp Service Corporation 1336 Main Street CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 94 MAINTENANCE amp REPAIR CENTERS Buffalo NY 14209 PHONE 716 884 7425 TOLL FREE 800 722 1252 FAX 716 884 0410 ais worldnet att net B E S T Inc 3003 Genesee Street Buffalo NY 14225 PHONE 716 893 6464 TOLL FREE 800 338 5011 FAX 716 893 6466 bestserv aol com Duffy s Equipment Svc 3138 Oneida Street Sauquoit NY 13456 PHONE 315 737 9401 TOLL FREE 800 443 8339 FAX 315 737 7132 duffyequip aol com GCS Service Inc Brooklyn NY PHONE 718 486 5220 TOLL FREE 800 969 4271 FAX 718 486 6772 Northern Parts amp Svc 21 Northern Avenue Plattsburgh NY 12903 PHONE 518 563 3200 TOLL FREE 800 634 5005 FAX 800 782 5424 info northernparts com
70. he delime operation fill the dishmachine with the correct amount of delime solution as recommended by the manufacturer of the chemicals The tank capacities of the machine can be found in the Specifications section of this manual After the chemicals are added perform the following steps 1 2 3 4 9 10 11 12 13 14 15 16 Flip the normal delime switch to delime Disconnect or turn off chemical feeder pumps Close all doors Press the start button and run the machine for the length of time required by the chemical solution manufacturer Press the start button to shut the unit off Open the door and step away for 5 minutes Inspect the inside of the unit to determine if expectations have been met If not try running the delime solution through the unit for more time Once clean drain the machine completely Close the door Refill the unit Press the start button and run the unit in manual for 10 minutes Press the start button to turn off the unit Open the front door Drain the unit Flip the normal delime switch to normal The machine is ready to use This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty CREW Technical Manual 07610 003 78 18 F Issued
71. ing Capacity Racks Hour Water Requirements Racks per Hour 45 Inlet Temperature 10 180 F Dishes per Hour 950 Inlet Temperature 10AB 10APRB 10U 140 F Glasses per Hour 950 Water Line Size NPT minimum 1 2 Operating Cycle Seconds Drain Line Size 1 0 minimum 1 1 2 Wash Time 60 Gallons Per Hour 58 Rinse Time 10 Flow Pressure P S I 20 5 Total Cycle Time 72 Flow Rate GPM 7 8 Tank Capacity Gallons Racks Wash Tank 4 5 Dish 17 1 2 diameter round 1 Booster Tank 10AB 10APRB 10U only 3 0 Glass amp Silvanara 1 17 1 2 diameter round Pump Capacity Gallons Four Compartment Silverware 1 Wash Pump 70 GPM Temperatures Wash minimum 150 F Rinse minimum 180 F Electrical Requirements Wash Pump Motor HP 1 2 Rinse Pump Motor HP 10APRB only 1 2 vous HERTZ PHASE AMPS 10 208 6 1 823 10 220 208 208 220 208 208 220 mo 3 22 220 CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 9 SPECIFICATIONS ELECTRICAL REQUIREMENTS CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 10 SPECIFICATIONS ELECTRICAL REQUIREMENTS 44 with 15kW Wash Heater i Wash Volts Heater FLA MCA Amps 42 os ars 21 232 24 42 os 29 240 282 mo 6 N 44 with 18kW Wash Heater Lm ss
72. lter designed to remove iron from the water supply not supplied with dishmachine is highly recommended for supplies in excess of 0 1 ppm This dishmachine comes with a Water Pressure Regulating Valve The unit utilizes a flow pressure of 15 PSI for the incoming water line Do not confuse static pressure with flow pressure Static pressure occurs when there is no flow and the valves are closed Flow pressure occurs when water is running into the machine The WPRV should be adjusted to the proper flow pressure at a minimum The water supply line shall be 1 2 NPT minimum and must be able to provide water at the minimum temperature indicated on the machine data plate It is recommended that a shut off valve be installed to allow isolating the dishmachine from the water system in the event that maintenance or other activities are required Also it is suggested that a shock absorber not supplied with dishmachine be installed on the incoming water line This prevents water hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 13 INSTALLATION INSTRUCTIONS CONNECTING THE DRAIN LINE The drain for the unit is a gravity discharge drain All piping to the machine drain must be a minimum 1 1 2 NPT and must not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If
73. nual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 49 PARTS BRACKETS Start Switch Bracket Limit Switch Bracket 05700 003 74 65 05700 021 71 18 5 Upper Drive Support Bracket 5 05700 003 77 18 Fill Tube Bracket 05700 003 79 55 Conduit Bracket 05700 003 77 87 Panel Bracket Right 05700 003 78 14 Float amp Standpipe Bracket Assembly 05700 003 81 87 Cover Door Magnet 05700 004 07 38 Panel Bracket Left 05700 003 78 13 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 50 PARTS MISCELLANEOUS PARTS Front Rack Rail lt gt Rear Rack Rail 05700 003 79 09 44 L R gt 05700 003 77 54 44 Units 05700 003 79 09 44 R L DLS 05700 003 80 57 66 Units 05700 003 81 93 66 L R 05700 003 81 89 66 R L Curtain Bracket End Curtain Bracket Middle 05700 003 77 60 05700 003 77 61 Door Latch Assembly 05700 003 75 76 Strainer Wash Tank 05700 003 74 31 Strainer Pre Wash Tank 05700 003 80 75 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 51 PARTS VENTILATION COWL PARTS DESCRIPTION PART NUMBER Ventilation Cowl 05700 003 77 50 Ventilation Cowl Left Side for Door Accent Panel option 05700 003 75 77 Ventilation Cowl Right Side for Door Accent Panel option 05700 003 75 78
74. o repair or replace such failed part will be paid by Jackson WWS within the continental United States Hawaii and Canada during the warranty period provided a Jackson WWS authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switches pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of God attempted repair by authorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION To register your product go to www j
75. ooster Heater Option this hose connects to the Booster Heater Inlet am CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 34 PARTS WASH TANK FILL ASSEMBLY The hose from the Main Water Inlet Plumbing connects to this solenoid valve ITEM DESCRIPTION PART NUMBER Elbow 90 Degree 1 2 Brass 04730 206 08 00 2 Vacuum Breaker 1 2 04820 003 06 13 Vacuum Breaker Repair Kit 06401 003 06 23 3 j a Nipple 1 2 Close Brass 04730 207 15 00 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 35 PARTS PRE WASH TANK FILL ASSEMBLIES STANDARD PRE WASH mi FILL PLUMBING PRE WASH FILL PLUMBING WITH OPTIONAL COLD WATER FILL Vacuum Breaker 1 2 04820 003 06 13 Vacuum Breaker Repair Kit 06401 003 06 23 Tee 1 2 x 1 2 x 1 2 NPT Brass 04730 211 27 00 11 12 7 2 3 Nipple 1 2 Close Brass 04730 207 15 00 7 20 __ Nipple 1 2 Close Brass 04730 207 15 00 2 _ Denotes changed quantities when Cold Water Pre Wash Fill option is added CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 36 PARTS WASH MANIFOLD amp ARM ASSEMBLY Mechanical Pump Seal 05330 002 34 22 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 37 PARTS WASH MANIFOLD amp ARM ASSEMBLY Hose Clamp Range 2 9 16 to 3 1
76. picts a 23 Right to Left Unhooded Side Loader Differences in parts for the 23 Left to Right and both directions of the 30 Side Loaders are reflected in the parts list NOTE Order lengths of Hose or Conduit by measuring the lengths in the field and add any additional 1 foot to ensure any custom cut lengths are accounted for CREW Technical Manual 07610 003 78 18 Issued 07 27 10 Revised 01 31 14 56 PARTS SIDE LOADERS This illustration depicts a 23 Right to Left Unhooded Side Loader Differences in parts for the 23 Left to Right Gy and both directions of the 30 Side Loaders are reflected in the parts list Si 24 CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 57 PARTS SIDE LOADERS ITEM DESCRIPTION PART NUMBER aM Tub Weldment 23 Side Loader L R 05700 003 84 59 1 1 Tub Weldment 23 Side Loader R L 05700 003 84 58 Tub Weldment 30 Side Loader L R 05700 003 88 46 Tub Weldment 30 Side Loader R L 05700 003 88 39 Rack Support R L 05700 003 89 95 Guide Block Top Slotted a Guide Block Bottom Slotted a Gasket Drive Gutter Bracket Loader Bar Support ENEN 2 EN 2 B gc Ho gc 7 11 12 1 1 1 4 Locknut 1 4 20 Hex w Nylon Insert Screw 1 4 20 x 1 3 4 Long Hex Head Bracket Limit Switch Terminal Board Switch Assembly Side Loader 24VD
77. rlin Parts amp Svc 2728 Locust Street St Louis MO 63103 PHONE 314 535 2222 FAX 314 535 6205 petek kps stl com MONTANA Restaurant Appliance Svc 7219 Roosevelt Way NE Seattle WA 98115 PHONE 206 524 8200 TOLL FREE 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA Goodwin Tucker Group 7535 D Street Omaha NE 68124 PHONE 402 397 2880 TOLL FREE 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVADA GCS Service Inc Las Vegas NV PHONE 702 450 3495 TOLL FREE 800 500 9060 FAX 702 450 3491 Hi Tech Commercial Service 1840 Stella Lake Street North Las Vegas NV 89106 PHONE 702 649 4616 TOLL FREE 877 924 4832 FAX 702 649 4607 larry hitechnv com Hi Tech Commercial Service 5454 Louie Lane Reno NV 89511 PHONE 775 852 9696 FAX 775 852 5104 NEW HAMPSHIRE Ace Service Co 95 Hampton Avenue Needham MA 02494 PHONE 781 449 4220 TOLL FREE 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com GCS Service Inc Chelsea MA PHONE 617 889 9393 TOLL FREE 800 225 1155 FAX 617 889 1222 Massachusetts Restaurant Supply 34 South Street Somerville MA 02143 PHONE 617 868 1930 TOLL FREE 800 338 6737 FAX 617 868 5331 NEW JERSEY Elmer Schultz Services 201 W Washington Avenue Pleasantville NJ 08232 PHONE 609 641 0317 TOLL FREE 800 378 1641 FAX 609 641 8703 elmer2 erols com GCS Servic
78. sket Pump Suction Pre Wash Pump Suction Weldment CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 29 PARTS WASH HEATERS VOLTAGE PHASE kw PARTNUMBER CONTACTOR SERVICE NOTES When replacing wash heaters it is highly recommended to change the gasket also Once installed gaskets become compressed and are subject to extreme temperature changes Replacing the gasket with the heater may prevent future leaks The nuts used to secure the heater to the casting should be torque to 16 in Ibs After tightening the unit should be allowed to heat up and operate normally for approximately 30 minutes Secure power to the machine and check the nuts once more to verify they are torque to 16 in Ibs CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 30 PARTS DOOR ASSEMBLY 44 DESCRIPTION PART NUMBER Bracket Door Guide 05700 003 72 32 Door Guide 09330 003 73 94 3 12 Door Weldment 44 05700 003 76 87 4 1 EndPiece Door Right Side 09330 003 73 83 5 __ 1 End Piece Door Left Side 09330 003 73 84 61 Door Stop amp Support Weldment 05700 003 72 51 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 8 joo 1 4 20 x 1 05305 011 81 58 ja Screw 10 32 x 1 05305 002 19 42 1 1 Shield 44 Door 05700 003 81 86 Locknut 6 32 Hex w Nylon Insert 0531 0 373 03 00 13
79. y Cleaning assists in maintaining the efficient operation of the unit by removing soil and debris that might otherwise become trapped in nozzles or deposited onto ware Curtains should be removed and scrubbed with mild detergent and a brush and allowed to air dry Strainers should be removed and debris scooped out Do not hit strainers to remove debris this can cause them to warp and not seat correctly Rinsing the strainer under water should remove any debris trapped in the part Wash arms be removed using a 7 16 driver however the dishmachine is designed so that the wash arms are self cleaning Operators have the ability to flush the arms by removing the plastic end caps and running a rack through the unit This should only be done as a cleaning function with an empty rack and a tub that is filled with water The internal chamber be cleaned with a mild detergent and dishrag The strainers and the pawl bar should be removed to provide as much room as possible outside of the unit should be cleaned with a standard countertop or general cleaner Do not attempt to clean inside any compartments boxes or chambers that are secured with a cover These normally contain live electrical components DO NOT CLEAN THE UNIT WITH OF METALLIC SCRUBBING SPONGE CREW Technical Manual 07610 003 78 18 F Issued 07 27 10 Revised 01 31 14 20 INSTALLATION DELIME INSTRUCTIONS To proceed with t

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INSTALLATION, OPERATION & SERVICE MANUAL