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1. Message class Meaning AH High High Alarm WH High Alarm WL Low Alarm AL Low Low Alarm TH Tolerance High TL Tolerance Low F Process Fault Field S Control System Message System ALF PLC Control System Fault M Preventitive Maintenance Maintenance PM Process Message OR Operator Request OM Operation Message Copyright Siemens AG All Rights Reserved 4 23 SI E M ENS System General Description CEMAT Infoserver Description Display Information Dialog The information dialog is organized as follows Header lines The header lines display the general location designations and the installation location of the object with the plant structure Registers They contain standard information about Input output descriptions with overview plan key MCC descriptions with overview plan key AS hardware and software modules with overview plan key Service inputs for Loop in Alarm etc User notes The user is also given the capability to store his own information text Message output The object related messages are output in a message window Sample display C_DRV_1D FK1 1 JE 00 1 Allgemeine Ortsbezeichnung f His Anlagenkomplex gt Werk xx AS 13 Motor1 Test Teilanlage RERA Einbauort RM_E2_212 Storung quittiert Ein Ausg nge MCC Daten AS Hardware Software Service Geb ude RM2 Ort Raum SH2 Bereich RM2 Schrank 503 Versorgung 220V Si
2. Module data FB FC Module Comment from Number Type Name symbol list FB1001 C_DRV_1D Unidirectional drive FB1002 C_DAMPER Damper FB1003 C_DRV_2D Bidirectional Drive FB1004 C_ANNUNC Annunciation FB1005 C_ANNUN8 8 Annunciation FB1006 C_MEASUR Measured value FB1007 C_VALVE Valve FB1009 C_ROUTE Route FB1010 C_ GROUP Group FB1011 C_SILOP Silopilot FB1013 C SELECT Selection FB1015 C _ COUNT Counter FB1016 C_RUNNT Run time FB1020 C FB PLC AS object FB1026 C_MEAS Integrator FB1031 C_DRV_SIMO_2D Einrichtungsantrieb SIMOCODE FB1032 C_DAMP_SIMO Klappe SIMOCODE FC528 OB1 SYS2 ILS OB1 end FC529 OB35 SYS1 ILS OB35 start FC530 OB35 SYS2 ILS OB35 end FC1001 C SPEEDM Software speed monitor FC1011 C_SPCNT Pulse acquisition silopilot FC1017 C_MUX Multiplexer group route 4 3 Copyright Siemens AG All Rights Reserved SIEMENS Syste m General Description CEMAT FC1088 C_PUSHBT Console keys FC1102 OB1 SYS1 ILS OB1 start FC1103 C _OB1SY1 CEMAT OB1 start CAUTION The modules specified in the table require the following FB FC and DB FC509 to FC530 and FC1061 FC1062 DB678 DB682 not relevant FB50 FB1030 Cycle time measurements for sample configuration c Ber Wh 888 ZIE 2 3 2 43 5 BelBg s 2 la lo a o S S vs g ESE SE Oo a E g gt Ia jo gt 8 8 10 8 30 100 2
3. Industrial Ethernet Siemens Hirschmann IEEE 802 3 10 100 Mbit s 1024 Up to 150 km Yes Yes Industrial Twisted Pair Network cards 3COM Intel EtherExpress Yes 4 62 Copyright Siemens AG All Rights Reserved redundant are needed when more than 5000 values are archived bus in ring structure General Object Description Type designation Manufacturer Protocol Transfer speed Number of possible nodes Maximum bus length Cable type Coaxial Optical fiber 50 125 glass fiber Miscellaneous Bus components Redundancy Type Manufacturer Protocol Transfer speed Number of possible nodes Max bus length Cable type Coaxial Optical fiber 50 125 glass fiber Miscellaneous Bus components Type Transfer speed Protocol Manufacturer Number of possible field devices Copyright Siemens AG All Rights Reserved System Plant Bus System Industrial Ethernet Siemens Hirschmann IEEE 802 3 10 100 Mbit s 1024 Up to 150 km Yes Yes Industrial Twisted Pair Network cards CP443 1 for S7 400 CP1413 CP1613 for PCs Yes Field Bus System Profibus DP Siemens IEC 1158 2 EN 50170 Max 12 Mbit s 96 or 125 nodes 2 wire 1000m Optical fiber up to 15 km No Yes 2 wire Profibus type Optical Link Module Interfaces Profibus PA Siemens IEC 1158 2 max 31 kbit s 31 not Ex area 10 Ex zone 1 SIEMENS Fast Ethernet with AUI Tp and RJ 45 bus in ring
4. Siemens 97 Hz 64 K 1280 x 1024 Standard PC keyboard Yes No Yes Separate description Yes Yes Yes Yes Base functions PCS7 Technological modules CEMAT V6 Yes Yes Yes Yes Perform PNK change on the ES and reload online SIEMENS System General Description CEMAT Volume of Project Data Typical Maximum Comments Communication control system Process objects 5500 13 000 drives counter and measured values Events message bits Depending on the number of objects Number of AS on The IE SINEC H1 8 20 Telegrams per second 10 approx 15 Acquisition cycles for measured valued 10 sec 10 curves with 1s concurrently 90 gt 5sec 90 curves with5s 10s Updating cycle in the picture lt 1s 1 2s Pictures Number of pictures 120 Unlimited Number of controls stat and dyn per picture 290 approx 800 Picture level 3 32 Picture size in pixel 1280x1024 4096x4096 Drive functions per control system 2400 6000 Peer per AS 300 400 Distributed over several servers Measured value per control system 1600 4000 ee per AS 200 300 Distributed over several servers Quantity values counters CNT runtimes RT per control system 800 3000 ee per AS 100 250 Distributed over several servers Controllers per control system 120 400 Lada per AS 15 35 Distributed over several servers Short trend per control system 500 2000 Distributed over several servers Trend curves
5. The integrated OS User Management ensures increased security when the PCS 7 Web Server accesses the OS Servers Plant access can be protected in accordance with the relevant security requirements by password firewall technology or by individual security concepts Maintenance Station MS Asset Management includes the administration and management of the process control equipment of a technological plant under the aspect of maintaining or even increasing its value by error diagnostics and correction as well as preventive and anticipatory maintenance measures Maintenance functions and information that were previously located at a separate level are now integrated seamlessly into SIMATIC PCS 7 in the form of a Maintenance Station MS With the Maintenance Station the maintenance technician gets a complete overview of the diagnostic and maintenance information of all assets i e the system components of a plant This also includes intelligent field devices I O modules controllers fieldbus terminal bus and system bus components or operator stations The information is filtered and processed for each user in accordance with his area of responsibility Depending on the architecture of the PCS 7 system the Maintenance Station can be implemented on the basis of a SIMATIC PCS 7 BOX a PCS 7 Single Station or a Client Server combination Engineering Station An ENG is designated as being a central engineering station Functions Engineering of PL
6. Which are not recognized The type of potential separation for binary and analog inputs and outputs must be described Size of the switch on rush of the power supply units The requirements to be met by the power supply must be specified Yes for the components supplied as standard communications processors for the PC stations and the AS systems If products other than those recommended by us are used for the network components the failure of these components can also be determined ET 200 S peripheral module The 2DI DC 24 V and 2 DI AC 230 V digital inputs are potential separated using optocouplers between channels and backplane bus with a common reference potential Refer to the section in the ET 200S manual from page 11 7 and 11 15 in register 7 3 of the tender folder The 2 DO Relay digital outputs for 24 DC 230 V AC are individually potential separate per channel can be delivered from 07 99 Refer to the section in the ET 200S manual from page 11 39 in register 7 3 of the tender folder The 2 DO digital outputs 24 VDU 2 A alternative are potential separate using optocouplers to the backplane bus with common L Refer to the section in the ET 200S manual from page 11 37 in register 7 3 of the tender folder The comment on the ET 200S analog modules is contained under register 1 3 in the tender folder For technical data refer to the section from the ET 200 S manual from page 12 68
7. Xx 12 0 Alarm Help Diagnosis Info Close The faceplate has the following structure Heading lines The heading line contains the plant identification and the associated comment for the AS module Object description TAG and the matching comment of the AS module are indicated The comment line is double spaced and has after 24C a line layout if no shining from the 19th sign follows Please follow this formatting already with the comment input in the CFC Module state announcement Row consists of the symbolic announcement test mode simulation bad Quality Module status display This shows in plain text language depended the status of the AS module assigned to the picture module Object function operator commands Use for direct process control Depending on the module states and authorizations the operator control elements are activated for the user Invocation buttons for secondary dialog Copyright Siemens AG All Rights Reserved 4 13 SIEMENS System General Description CEMAT Six buttons can be used to specify different secondary dialogs or commands in conjunction with the object The secondary dialogs can contain the following items depending on the type Diagnosis Display AS module diagnosis Info Object related information only with ODI AddOn Limit value Display and setting of the limits for measured values and setpoints Parameter Parameter settings such as GAIN TV TN etc Trend
8. Baseload 100 ms Application programs 50 ms Cycle times lt 200 ms Parameterizable in steps Yes Step size 10 ms Installed RAM memory 2x2 8 MB Spare in MB 2x0 8 MB RAM max expansion 2x 1 6 MB Load memory min 4 MB RAM battery backup Type 2x Lithium AA 1 9 Ah Bridging time 712 days With PS CPU Lifetime 5 Years Real time clock Yes Calendar Yes Timestamp resolution lt 100 ms Where does the timestamp take place In the CPU Plant bus Type Industrial Ethernet Fast Ethernet Protocol IEEE 802 3 Field bus Type Profibus DP EN50170 Protocol IEC 1158 2 Full graphic documentation Yes current program CFC function plan Field bus Profibus DP Max number PNK 13 loops Max nodes bus 96 125 Full functionality Yes Fiber optic between buildings Yes Other field buses Profibus DP PA Yes Profibus FMS Yes Interbus S No Copyright Siemens AG All Rights Reserved 4 67 SIEMENS System General Description CEMAT Peripherals Central modules Type Maximum expansion Diagnostic capability of the I O modules Except I O module Except channel Decentral modules ET200S All modules usable ET200M All modules usable Analog modules Type Single potential separation 0 20 and 4 20 mA High performance modules manufacturer dependent Process Station S7 400 16382 byte DI 16382 byte DO 1024 byte Al 1024 byte
9. For alarms warnings system and operational messages E electrical M mechanical P process S safety emergency off Identification that a note exists for this message Used only for certain messages object message text Description Depending on the message class and message state the messages are displayed in the following colors hite red black yellow black blue hite violet hite light hite light black light green green green black pink black light hite dark yellow pink hite dark hite dark hite dark green green green Color attributes Selection input mask Refer to Operator Control Copyright Siemens AG All Rights Reserved 4 41 SI E M E N S System General Description CEMAT Operator Control Call CEMAT message dialog Use the key with the blue C in the general toolbar Operate toolbars 1 Auto Scroll On Off If the Auto Scrolling option is activated the most recent message is always selected in the message window The visible area of the message window will be moved if necessary If the Auto Scrolling option is not activated a newly arrived message is not selected The visible area of the message window does not change The specific selection of message lines is possible only when Auto Scrolling is not activated 2 Selection Specify the selection criteria for the messages to be displayed in the message window Although the messages that satisfy
10. In Reference Glossary Introduction Definitions and Instructions SIEMENS Copyright Siemens AG Alle Rechte vorbehalten SIEMENS Specification CEMAT V6 A amp D AS CC CCG SIEMENS General Object Description CEMAT V6 Table of Contents CEMAT V6 i General Description CEMAT 3 CEMAT Modules cisce38t vertrek en tet cine ein eee 3 Introduction to the module description AS annen ennnenenneerenneenenneneneerenn 5 General display rules OS nnen er enenennneneneerenersnnnenennenvenernenenenneenend 9 Representation types of the objects nanne ennenenneerenneneennennenenenneenenn 12 MD PRE EEEN 12 Fac E aeree rae tenet fate 13 Diagnostic Walog REE 15 Parameter dalog viii 17 Operator control and monitoring with picture modules nanne eneen 18 Where does operator control take place nnn ereen enen 18 Limit value dialog Operation nnen enen ennnenenneer ennen senneneneerenn 20 Parameter table dialog Operation nnen enneerenneenennenenneerenvenn 20 Group state dialog Operation nnen ennen enenneeren nennen eerenneerenns 20 How are operator commands entered nnn nennen eneen eneen 21 O 22 Who cani MOMOL hacia bien ii a nee Ah dada 22 Logging Of operations nanne enennenrenneenenenennnenenneerenennenne nennen 22 Message clasS znne sor ek aie Mla ie dadde ae dad al a ea 23 Infoserver Description tira 24 DISPLAY a area enten let de ith E aE E eye hte le bts Meveet
11. 12 75 12 91 in register 7 3 of the tender folder As described in register 1 3 of the tender folder we offer the analog modules of the ET 200 M as an alternative For technical data refer to the section from the ET 200 M Ex manual from page 3 73 3 79 in register 7 3 of the tender folder The power supply units of the SIMATIC automation systems limit the switch on current NAMUR recommendation Part 1 from December 1990 For OS stations monitors printer Rated value 230 V AC permitted range 200 240 V AC 50 60 Hz For SIMATIC automation systems Rated value 230 V AC 170 264 V AC 47 63 Hz permitted range or Rated value 24 V DC permitted range 20 4 28 8 V DC Copyright Siemens AG All Rights Reserved General Object Description Is the loading level of the RAM batteries in the PNK monitored and reported in the case of failures What kinds of system status displays are possible For remote I O Representation in lists or graphically Self configuring Which operating modes are provided Can all symbol names be chosen freely for lock types and signal names How many characters are available for display of the field lengths of e alphanumeric symbol names the associated designation Is it possible to display the overview picture with a marking of the location of the applied main picture System SIEMENS Yes using an optical display on the PNK and a system messag
12. 17 Process tags per message line 1 10 User text blocks per message line 4 10 Number of message archives 1 1 Number of current message archives 1000 2000 Number of long term message archives 8 days 30 days Message burst without message loss 10 sec 100 sec Messages permanent 20 h 10 sec Note Some of the maximum values are significantly larger than the typical values and can normally be approached when other requirements are reduced The typical values apply in combination and have been tested in this form Copyright Siemens AG All Rights Reserved SIEMENS System General Description CEMAT System Performance CEMAT V6 The times listed here have been measured in a test Note that some of the test pictures used here have a complexity that is seldom reached in practice Test conditionen OS Stations with PDL Cache Network Hardware CP1613 CP443 1 100Mbit OMS cyclic service activ Typical Maximum Picture selection time Picture with purely static content lt 1s 1s Picture with 140 controls lt 1s 2s 100 bitmaps Picture with 240 controls 2s 4s Picture with 70 digital and 2 curve displays 3s 5s each with 6 curves Dialog selection in the process picture lt 1 sec 1 sec Variable updating 1 sec 2 sec Operator response 1 sec 2 sec AS response time AS response time S5 300 msec 800 msec AS response time S7 100 msec 300 msec Curve output Output selection trend archive 2 sec 2 sec Output selection long term
13. AO Yes Yes yes Yes Yes Yes Counter positioning path acquisition modules etc Base data for assignment of the process station Response times for Binary signals Average 10 of the signals Average amount of Drivers Paths Analog inputs Setpoints Setpoint controllers DI DO 500ms 200ms 300 50 200 50 30 2000 350 Copyright Siemens AG All Rights Reserved General Object Description SIEMENS System Engineering Station Technical Data Type designation Manufacturer Processor type CPU clock frequency Installed RAM memory Hard disk Hard disk seek time Cache memory Bus interfaces Monitor size Manufacturer Refresh time Number of colors Resolution Keyboard type Trackball mouse Diskette drive required CD RW System engineering Programming languages CFC SFC SCL ST structured high level language Object oriented operation Module libraries Connection capabilities for OLE DDE ODBC API PFK pictures and variable change on the ES and reload online Online change behavior Simple logic PFK Process Remote Component PNK Process Local Component Copyright Siemens AG All Rights Reserved Engineering Station Aktuelle PC Serie IL 40S V2 Siemens Minimum requirements Pentium IV gt 2 8 GHz 2 GB gt 2x 120 GB lt 8ms 512 KB Etherlink III 3 COM terminal bus SIMATIC CP1613 process bus 19
14. Control cid Aa tii etd 42 CONGU nnn aeta eden 44 DIOS ti to a 45 Technical questions regarding the PCS oooocnnccciniccconcccnnonnnononnnanoccnnncnn anna nann cnn 48 Device Functionality and Configuration Examples nnn ennen ennen eenen 57 Device Designations and Functions nnee nnen enen 57 CEMAT Example configuration nennen eneneeeenneerennennenenenneerenvenn 61 System Configuration Technical Data nnn annen onee ennnenennenreneeenenenennneenn 62 Bus Systems Technical Data nana eeneenenneerennereeneenenneereneenenenenneenenn 62 Process Stations Technical Data nnn neen enneenenneereneennneenenneerenen vennen 67 Engineering Station Technical Data nnen ereen eeneenenneerennen nennen 69 General Object Description SI E M E N S System General Description CEMAT General Description CEMAT CEMAT modules The library ILS_CEM contains all blocks which are required for a running CEMAT PLC The Reference Manual Objects describe the functions of the CEMAT Object modules All further Blocks are listed in the general documentation of PCS 7 This chapter describes the general information about the CEMAT modules which is not specific for a certain object You will find information about performance an introduction to the module description AS general display rules OS and the representation forms of the objects In addition you will find operating instructions for the HMI
15. OS per control system 1000 5000 Typical distribution 10 with 1 sec archiving cycle 40 with 5 sec archiving cycle 50 with 10 sec archiving cycle Userrarchiv Anzahl Archive Unlimited Archive fields 500 The product from no of fields and Data Records Data records 3000 Must not exceed the value 320000 Archive view Unlimited 4 70 Copyright O Siemens AG All Rights Reserved General Object Description Curves Number of curve frames per graphics picture Number of curves per curve frame Number of curves per picture Archives per Server Single Station Archiving Values Number of measured values per measuring points on HD Number of measured values per measuring point in main memory Archiving in database System Typical Maximum 2 25 6 80 12 80 20 100 2000 30000 All 30 Time duration 10 minutes 200 values sec 5000 values sec SIEMENS Comments Archivserver necessary Depends on the acquisition cycle for recording longer than 1 week Depends on the acquisition cycle 10000 values sec with Archivserver Logs Number of logging printers 1 3 Message sequence logs active No yes Number of message archive logs 3 5 Number of log lines per message 3 3 Number of variables in the log element 2 2 Recipes 25 to 50 Unlimited Limits set by running times Alarms messages Configurable massages per server 20000 50000 Object dependent Message classes 10 18 Message types 16 Message priorities 2
16. PLC is acknowledged The PLC can also be acknowledged by pressing the Button AS_ACK in the group faceplate Status AS_ACK Help Diagnosis Into obi Close Group wise Acknowledgement Mode of action If a fault generates an alarm the alarm appears in the alarm line Pressing the acknowledge button in the alarm line only the alarm disappears In order to acknowledge the fault in the AS you have to open the group faceplate and press button GRP_ACK Only the modules belonging to this group will be acknowledged by this button Status GRP_ACK Help Diagnosis Info Obi Close Copyright Siemens AG All Rights Reserved 4 33 SI E M E N S System General Description CEMAT Sequence Test In this special operating mode the Program can be tested with the CEMAT blocks without connecting real I O cards Operating Principle For the motors the feedback of the main contactor and an eventually connected speed monitor is simulated For the damper and the valve the limit switches are simulated The positioning mode of the damper is not supported All input signals like ESB EVO EBM etc must be simulated at the beginning of OB1 If driver blocks are used the output SIM_ON can be connected to the corresponding input SIM_ON of the driver block All output signals are forced to 0 Signal This is takes place for security reasons in case the hardware is already connected Start and Stop of the Sequence T
17. Raw Material Handling Kiln amp Cooler Silos amp Dispatch Coal Mill and Utiliti m 3 3 J en TCP IP Bt j CP IP en CP IP TCP IP TCP IP x Fast Ethernet puna TCP IP SIMATIC IT Data Server 7 416 3 7 416 3 7 416 3 7 416 3 Raw Mills Silos amp Coal Mill Dispatch ET 200 ET 200 F Profibus DP Profibus DP E Profibus DP Profibus DP a mi a S E Profibus DP a i s Profibus DP 4 61 Copyright Siemens AG All Rights Reserved SIEMENS System General Description CEMAT System Configuration Technical Data System Configuration Typical Maximum Comments Control systems per shared process bus 2to4 6 Switches can be desirable for bus loading reasons Operator stations per control system 6 to 8 32 OS stations to maximum 12 server redundancy pairs Engineering stations per control system 2 6 At least one engineering station per plant AS per control system 6 to 10 20 Preconfigured AS communications channels 2 6 Server per control system 2 redundant 12 Curve server per control system 2 redundant 2 Two separate curve servers Bus Systems Technical Data Type designation Manufacturer Protocol Transfer speed Number of possible nodes Maximum bus length Cable type Coaxial Optical fiber 50 125 glass fiber Miscellaneous Bus components Redundancy PFK Process Remote Component PNK Process Local Component Terminal Bus System
18. archive 10 sec Output selection message archive 3 sec 30 sec Establish protocol 10 sec 60 sec Comments Incl initial update of the picture without additional background loading Process event gt screen Operation and confirmation 1 cycle 1 cycle 6 curves Max value depends on the selection criterion Max value depends on the selection criterion Max value depends on the log type and interval 4 72 Copyright Siemens AG All Rights Reserved General Object Description Memory Requirement Pictures Storage capacity on HD Measured value archive Hard disc space TagLogging Slow TagLogging Fast Message Hard disc space RT Message without accompanying values and comments Message with max amount of accompanying values and comments Copyright Siemens AG All Rights Reserved System Typical 600 kB Maximum gt 4000kB 32byte 3byte 172 byte 4012 byte SIEMENS Comments with 10 times compression with 10 times compression
19. frame shows the currently active PID parameter set Curve window A curve window displays the setpoint actual value and the manipulated quantity The Ruler button displays a ruler and the associated display of the values for W X Y at this ruler position Sample display Controller Process Value _Cnttroler settings suppress Scaleend 100 C GAIN 1 AamHH 100 r TI 108 Warning H 95 5 TD sas Hysteresis 2 Waring L E m Alarm L 25 Deadband DC Scale begin oe Lag time 15 Monitoring of error signal Error Signal Pus Suppr ER Alarm E HHAlam 10 High alarm active le LlAlam 410 Low alarm active Lef Hysteresis 01 Setpoint SP high limit 90 SP bumpless id SPlowlimit 10 Track SP PV id SP pos ramp 100 Cis SP Ramp Off Vv SP neg ramp 100 cis Enable Optimiz r Output MAN low limit 0 MAN high limit 100 Controller parameter table Copyright O Siemens AG All Rights Reserved EP uUIdoIO Py SP 110 004 110 00 0 007 200 10 00 10 00 OUT 100 004 96 00 4 30 00 4 84 00 4 78 00 4 72 00 4 66 00 4 60 00 4 54 00 4 48 00 4 42 00 4 36 00 4 30 00 4 24 00 4 18 00 4 12 004 6 004 0 00 2 AA AS ie 07 12 04 13 42 1343 13 43 13 44 1345 1345 1346 13 46 13 47 Trend in the Foreground SI E M E N S System General Description CEMAT Operator control and monitoring with picture modules Where does o
20. gt 0 1 to lt 10 1 2345 Absolute value gt 10 to lt 100 12 345 Absolute value gt 100 to lt 1000 123 45 Absolute value gt 1000 to lt 10000 1234 5 Absolute value gt 10000 to lt 1000000 12345 All other cases 1234e 12 4 10 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Analog value representation The analog values are displayed as floating point values as follows values max five digits sign and decimal point overflow TARE leading zeros are suppressed invalid values gray e g for AS failure decimal point can be defined using the property setting status colors the background color of the output field is changed depending on the status value alarm warning life zero service Operator authorization The operator authorizations are specified for each operator control The following authorizations are provided Monitoring PCS7 level 4 is needed for invocation of the faceplate Process operator control PCS7 level 5 is needed for manual operation changing the operating mode changes to setpoints High process operator 002 Authorization for area control 006 Higher process controlling 007 Report system 008 Archive controlling 018 Modify warning limits 019 Modify alarm limits 020 Modify switching limits 021 Controller parameters 022 Object parameters 023 System operations 024 Interlocking signals 025 Enter reci
21. structure with super vision components SI E M E N S System General Description CEMAT Bus Components OSM ITP62 OPTICAL SWITCH MODULE 2 LWL PORTS 100MBIT S 6 ITP PORTS 10 100MBIT S and 8 Digital Inputs OSM TP62 OPTICAL SWITCH MODULE 2 LWL PORTS 100MBIT S 6 RJ45 PORTS 10 100MBIT S U 8 Digital Inputs Redundant DC24V Alarmcontact REDUNDANZ MANAGER withNetworkmanagement ITP STANDARD CABLE 9 15 INDUSTRIAL ETHERNET ITP STANDARD CABLE witht 1X 9 POL and 1X 15 POL ITP plug for ITP END DEVICE connections on ITP Network Components lenght 5 m FIBER OPTIC CABLE proratable preconfigured with 4 BFOC plugs lenght 10 m STANDARDCABLE Industrial Ethernet Switch SCALANCE X414 3E Medienmodul MM492 2 Medienmodul MM491 2 Industrial Ethernet Switch SCALANCE mit 8 RJ45 Ports X208 4 64 Copyright Siemens AG All Rights Reserved General Object Description SIEMENS System Device Configuration Operator Control and Monitoring System Type designation Manufacturer Processor type CPU clock frequency Installed RAM memory Harddisk mirroring Hot Swap Hard disk Hard disk seek time Diskette drive required Cache memory Bus interfaces Monitor Keyboard Actual PC IL40S V2 Siemens Minimum requirements Pentium IV gt 2 8 GHz 1 GB RAID Level 1 yes gt 60 GB120 GB lt 8 ms No 512 kB Etherlink III 3 COM terminal bus SIMATIC CP1613 process bus Server ENG 2 GB Server optiona
22. these criteria are not displayed they are archived 3 Log functions Function to create paper based documentation 4 Start of the list Select the first of the currently pending messages The visible area of the message window will be moved if necessary The button can be operated only when the Auto Scrolling function has been deactivated 5 End of the list Select the last of the currently pending messages The visible area of the message window will be moved if necessary The button can be operated only when the Auto Scrolling function has been deactivated 6 Next message Select the next message relative to the selected message The visible area of the message window may be moved The button can be operated only when the Auto Scrolling function has been deactivated 7 Previous Select the previous message relative to the selected message The visible area of the message window will be moved if necessary The button can be operated only when the Auto Scrolling function has been deactivated 8 Info text Opens a dialog to enter information text 9 Comment Opens a text editor to enter comments In the Scrolling OFF state the horizontal scrollbars below the messages can be used to display additional message line information Selection of the Areas Plant Zone Crusher System Raw Mill Kiln Cement Mill A ee The areas can be selected deselected by pressing the corresponding area button Selected A
23. your project the blocks are automatically called in the right tasks When you install the modules in the CFC they are automatically called after the most recently installed module If necessary you must change the processing sequence with the run time editor The CFC creates the necessary OBs during the compilation Function This contains a summary of the function of the module The section operating principle contains further information for complex modules Operating principle This contains more detailed information on the function of individual inputs operating modes time processes etc You should understand the interrelationships described here in order to use the module effectively Copyright Siemens AG All Rights Reserved 4 5 SI E M E N S System General Description CEMAT Error handling The error display is located in the CFC plan at the ENO Boolean module exit The value corresponds to the BIE binary result in STEP 7 STL on completion of the module or the OK bit in SCL notation and means ENO BIE OK 1 TRUE gt the module result is correct ENO BIE OK 0 FALSE gt the result or the general conditions for this calculation e g entry values operating mode etc are invalid Start up charactristics A differentiation is made between First run The module is called initially from the OB in which it has been inserted This is usually the OB in which the normal process related processing takes plac
24. 0 50 0 100 34 2 5 2 7 10 8 30 150 20 50 200 46 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Introduction to the module description AS The module descriptions always have the same form This helps you to find the required information quickly when you read the description of the individual module Here is a description of the sections Module name Unique name of the S7 Block e g C_DRV_1D For the CEMAT Objects this corresponds to the name of the object type Type number The listed blocks have to be called if you want to use the object The blocks are listed with name and number Module no Unique number of the function block FB or function FC Calling OBs This provides details of the organizational blocks OBs in which the described block must be installed In contrast to the general PCS 7 libraries the CEMAT library has some specialties Most of the CEMAT blocks must be called exclusively in the OB1 task Exceptions to this are the counter and the pulse evaluation of the software speed monitor and and the silo pilot These blocks can be called in a time interrupt OB Detailed information is available in the object descriptions Some blocks of the system chart have to be called in more than one task e g the system part of the PLC PLC coupling If you copy the complete system chart from the delivered library into the S7 program of
25. 11 2201 fat scimot Overload Drive Screw Conveyor 1 meen EE 08 04 2005 16 20 14 312_SC1 MO1_RLO1 Rope sw Drive Screw Conveyor 2 p E 0804 2005 16 20 17 311_SC1 M01 Overload Drive Screw Conveyor 1 io fms nn mmm HN VI VE UE an josmoarzo0s 16 2028 fm scam Overload DriveScrewConveyr1 MM 08 04 2005 16 26 57 321_CRI MVO3 H Limit 90 00 Drive Clinker Crusher AA 08 04 2005 16 27 29 321_CRI MV03 H Limit 50 00 Drive Clinker Crusher B 08 04 2005 16 27 41 321_CR1i MV03 HH Limit 55 00 Drive Clinker Crusher ESEE E BEEF 4 8 2005 16 28 LOC list 4 Window 31 B Archive Plant Zone Date Time Info Help rc Filename cemat01_msg02 cfg El E Ly 07 04 2005 7 1600 49 GAAN Close mn Warning Tolerance AS Messag os Messag Process Factory Req OP I OP Input lo 07 04 2005 16 28 42 08 04 2005 16 28 42 gt j e la B el e e Jefe fe del sible ar Structure The message list window consists of three areas 1 Toolbar message window 2 Message list 3 Selection input dialog Toolbar message window The toolbar message window displays 9 icons whose functions are described under Operator Control 4 40 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Message list structure Depending on the message class the message list provides the following information
26. C and OS applications with the PCS7 data manager Process picture creation with WinCC Central storage of the engineering data Administers picture data Process management user interface online test Communication with ASes Remote diagnosis using RAS Step 7 Software Step 5 Software can be installed if needed AS or AG Automation Unit Base functions for open close loop control measurement groups paths Communication to the control system Communication from AS to AS Terminal bus Via terminal bus the TCP IP protocol the OS Server data is transfered to the Multi Clients The new Gigabit technology on the basis of the modular SCALANCE X414 3E switch and 8 core electrical Twisted Pair or optical cables from SIMATIC NET result in top communication performance particularly in the case of very large plant with a big quantity framework and extensive communication networks Plant bus Via plant bus PROFIBUS Industrial or Fast Ethernet the interconnection between PLCs is performed and the Process values are transfered from the PLCs to the OS and OS Servers Field bus 4 58 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S The field bus transfers the process values from decentralised peripheral units to the PLCs Some of the field units can be parametrized via this bus OSM ORM Switch With the Optical Redundancy Manager and the Optical Switch Modules of the Fast Etherne
27. Display of the WinCC curve window Alarm Display of the WinCC message window Maintenance Information and parameter settings for maintenance personnel The individual secondary dialogs are always visualized together with the faceplate Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Diagnostic dialog The diagnostic dialog has the following structure Heading lines The heading line contains the plant identification and the associated comment for the AS module Interface word display This displays the interface status of the AS module assigned to the picture module Input signal states These are indicated using colored circles Signal state 0 gray 1 green To indicate the preferred signal states always needed to start an object these interfaces are listed in green with a dark gray background If a blue ring is visible before the input signal a Interlock Faceplate can be called for this signal Process parameter operator control Process parameter output values are displayed with black lettering on a gray background process parameter input values are displayed as a white inset box with the value shown black Parameter field This displays the hardware signal states of the object Operating time acquisition Depending on the object type the running times are displayed in hours or as the number of operations A pushbutton can be used to reset this display this
28. Ml E 7 LI y El Eee E oe ee ee le zr oan wo Dion COENEN zalsemontodaoo edes The released rights are displayed here for the current user attachment area List of the defined users Copyright Siemens AG All Rights Reserved 4 29 SIEMENS System General Description CEMAT Extended Diagnosis with the Interlock Module Display When an interlock protective circuit is present the corresponding interface is indicated with a blue point in the diagnostic dialog of the associated module type 312 SC1 M01 EEVG EBVG ESVG ESVA ESPO EDRW Screw Conveyor 2 fault acknowledged Start Stop ELOC EEIZ ESTB ETFG Analog Alarm Help Diagnosis Info Close Interface Word IS Start interlock l Operating interlock F Protection interlock F Protection interl aut M Sporadic ON OFF M Speed monitor F Local mode release 7 Single mode releas Stand by mode F Inching release Parameter Field E ERM Feedback ON Jl EMER PE Annunciation release E ESB El Healthy fi EMZS Fault interlock to group ME EBM Bimetal ii EVO Local Switch MN ESP Local Stop ESR Local Start EBE Command ON F The interlock dialog displays the input parameter name of its logical state and the subsequent interconnection In an error situation the input signal is displayed with a red background For the control room operator meaningful designations sho
29. S Unit Unit of the value Type Parameter type l Input O Output 1 0 In Out Value range Value can be entered between this range Annunciation Class Message class e g ALF PLC Control System Annunciation Fault Class Classification according to the origin of the fault E Electrical S Safety M Mechanical P Process Event Text Text which is displayed in the alarm line 4 8 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S General display rules OS Prerequisites PCS7 must be installed in order to use faceplates The base data wizards from PCS7 must also be executed The Splitscreen Manager must have been configured Text and color layout Text The Arial font is used as standard The following classes are available The colors are specified as follows Fields Bars and Annunciations C E a Copyright Siemens AG All Rights Reserved 4 9 SI E M E N S System General Description CEMAT Switching states Color Class Symbol Character Frame Not Ready Ready Light blue Black Operational states Color Class Symbol Character Frame Number format The number formats are formed automatically using limit values and number type The display with comma or decimal point depends on the language German comma English point Limit value for the number Number format Absolute value
30. S When present the parameters needed to create the annunciation are documented Modules without annunciation behavior can be augmented with additional annunciation modules The description for modules with annunciation capability contain an indication of the annunciation behavior Module states The status of the CEMAT Objects is shown in the symbol through change of the bitmap or change of the color and in the faceplate through a short info text The presentation of the visualization status is shown under module status Commands The possible commands for the object are listed in the OS variables table 4 6 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S 1O bar of The I O bar provides the data interface for the module You can use this to pass data to the module and to fetch results from the module Element Meaning Format Default Type Attr HMI Permitted Values U1 Summand 1 REAL 0 l Q gt 0 The l O bar table shows all input and output parameters of the module type which the user can access with his configuring means Those elements that can be reached only from the module algorithm are not listed so called internal variables The columns have the following meaning Element Name of the parameter derived from the designation e g PV_IN Process Variable INput process quantity control quantity Where appropriate the same name convention
31. SI E M E N S Adapter Module for Non CEMAT Modules Display No user interface Function The C_ADAPT can connect non CEMAT modules to CEMAT groups and routes In the case of faults of the non CEMAT module this is also displayed on the collective display for group route When a status call is made the TAG and the module comment from the non CEMAT modules are displayed in the status messages window In the group instance list the non CEMAT modules are also displayed With double click on a non CEMAT module the corresponding faceplate will be opened If the non CEMAT module also has a status word with unique information for Motor stopped Motor running Motor faulty the status of the module can also be displayed in the group instance list using a Config File which has to be created and parameterized accordingly 4 o 4 4 4 o lo Lo o ADAPT_TO_WO24 C_ADAPT Adapter to Gro P_ FAULT P_ERROR I BO FT_NACK INST_DB_ I I GR_LINK4 o o I GR_LINK2 I MUX_LINK NO_CEMAT_MODULE SIM_ADAPS maT TAS Simulation ADA Bo Fra _FAULT O Bof BO Fr2 f _ _NACK_O BO 80 FTS STALMAR W B0 FT4 Bo ACK In order to display the status of the non CEMAT module in the group instance list a config file has to be created and parameterized accordingly See Object description C_ADAPT Copyright Siemens AG All Rights Reserved 4 35 SI E M E N S System General Description CEMAT M
32. SI E M E NS Reference Manual System Introduction Content Introduction Generali is Documentation StrUCTUFE nnen eneen neen Copyright Siemens AG All Rights Reserved Ausgabe 01 03 2005 D CEM_V6 DOCU English Reference SYSTEM 01_Introduction doc Introduction Introduction Reference Manual System SI E Mi E NS General You have here the System Manual for CEMAT V6 This manual is part of the Reference Manual It should support you in performing the work required to configure your plant The Reference Manual is part of a comprehensive CEMAT V6 complete documentation In the current version V6 this consists of the volumes listed below Engineering Manual Reference Manuals System Objects Glossary After the installation of CEMAT V6 the CEMAT documentation is available as PDL in directory D Cem_V6 Docu On the following pages you will find the content of each manual 1 2 Copyright Siemens AG Alle Rechte vorbehalten SI E M E NS Reference Manual System Introduction Documentation structure The manuals contain the following chapters Engineering Manual Introduction 3 Installation of a PCS 7 Project Engineering Examples e Procene SSS e osma ooo ere __ Reference System S AAA A PAE AA A Copyright Siemens AG All Rights Reserved 1 3 Introduction Reference Manual System ene Obes SSCS e Annunciation odie e rare Mae oS e ewwa SSCS eee O AA a a E eZ AS CIN
33. Servers as OS servers Online Server are needed between the PNK level and the PFK level Each server is provided as a redundant server pair with automatic archive matching The following data is maintained on the servers Object variables and data in the so called object engine OE Alarms warnings messages etc in the message archive Measured values in cyclical archives Recipes operational data etc including user archives Copyright Siemens AG All Rights Reserved General Object Description Which data is present in the operator station process station engineering system couplers etc Which CAE functions does the system contain System SIEMENS Control program and the In the automation systems AS S7 400 process states for drives Thus the ASes can operate valves controllers etc independently without operator control and monitoring level Object variables and object descriptions In the Data Manager Alarms warnings In the message archive on the OS server messages etc In the measured value archive up to 7 Measured values days on the OS server Recipes plant data In user archives on the OS server Process pictures On the OS server and optionally on the clients improved performance for the time needed to change pictures Engingerngdata On the engineering system or on a separate server Hardware configuration HW Config for the configuration and parameterization
34. Up to 10 000 process values sec can be archived All data can be saved on commercially available memory media e g DVD when a certain hard disk volume is by operator control The process values from the CAS can be displayed on an OS Client using standard means of the Operator System OS Web functionality SIMATIC PCS 7 V6 1 now permits operator input and control of a plant via Internet or Intranet A PCS 7 Web Server can be implemented by installing the PCS 7 Web Server V6 1 software on a PCS 7 OS Server basic unit with Windows Server 2003 operating system and OS Software Client V6 1 license The PCS 7 Web Server makes use of the mechanisms of a Multi Client for the access to subordinated OS Servers The OS Web Clients can access the project data provided on the OS Web Server via Internet or Intranet The OS Web Clients only require an Internet Explorer with simple plug ins for this purpose The latter only have to be installed once via the Web The process screens are converted by publishing for the representation in the Internet Explorer The process screens displayed on the OS Web Client can be controlled and monitored in the same way as with an OS Client The operator must log on as for an OS Copyright Siemens AG All Rights Reserved 4 57 SI E M E N S System General Description CEMAT Client and the same rules apply for administrator rights as with OS Clients Operator inputs on the OS Web Client included in the operator log
35. ade primarily as a logic control with higher level groups and paths The modules have interfaces for switch on operation protective locks and switch on switch off commands Switch on sequences can be configured in a clear form using changeable switch on delays from the control system Switch off locks switch off sequences can also be configured in the same work step or later using switch off delays The status of a module of the logic control can be viewed online However CEMAT also provides the capability of step sequence control SFC allows the easy and user friendly configuring of step sequences and their inclusion in CFC SFC step sequences can be visualized and when necessary operated using the normal user interface on the operator station The detailed states of the steps and transitions can be invoked using a zoom function Copyright Siemens AG All Rights Reserved General Object Description Standard module display in the reverse documentation as black box Where is the timestamp of an event assigned Resolution How is the alarm suppression realized Are secondary alarms generally avoided Is the alarm acknowledged just once in the complete system How is the alarm tracked from the alarm line Do outputs assume the safe operational state when the complete station or for example the CPU fails Copyright Siemens AG All Rights Reserved SIEMENS System Standard funct
36. ameter Controller parameter dialog Close Close the dialog box Copyright Siemens AG All Rights Reserved 4 19 SI E M E N S System General Description CEMAT Diagnosis dialog Operations Only process parameter inputs and button operations are possible in this dialog Single click On a button A continuation dialog is opened or a command is sent to the PLC On a value field A bar cursor indicates readiness for input or value shown in red during the change an input dialog is opened Limit value dialog Operation See diagnosis dialog Parameter table dialog Operation See diagnosis dialog Group state dialog Operation No additional operations other than Close 4 20 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S How are operator commands entered To avoid incorrect operation to the largest possible extent the operator must always confirm process commands and parameter changes two level operation The entered value is written to the corresponding entry of the AS module only when this confirmation has been made exception jogging operation How are numeric input fields used Enter the new value into the operatable field or click on the Up Down buttons The old value always appears for a value input field Return must be used to terminate the new value input Press the ESC key to cancel a new value input Result The software checks the p
37. an be used to display additional message line information Which inputs are possible in the Service register Ein Ausg nge MCC Daten AS Hardware Software Service Alarmbildname PP_CEMAT_DEFAULT Sound Datei 1 G_Sound103 Sound Datei 2 G_Sound2 03 Lageplanname G_Draw03 Video D atei G_Video03 Handbuch gt d cem_V5 Docu Tips_Tricks doc Zusatz 1 G_Spare Zusatz 2 G_spare2_03 Loop in Alarm picture name that is invoked from the alarm line Special sound information file 1 USER application multimedia e g sound output Special sound information file 2 USER application multimedia e g sound output for text files Location plan coordinates USER application multimedia e g position of the object in the works Video file designations USER application multimedia e g maintenance guides User manual USER application multimedia e g starting guides for the group Spare A OLE ON Spare 4 26 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Message Line Functionality Display Message line functions 25 09 00 17 39 14 FK11 E002 AS 13 Motor2 Test A message line can contain the following information from left to right Incoming date time of the message Plant identifier Fault type Message text Fault class P process E electrical M mechanical S safety emergency off The message line displays only non acknowledged messages fr
38. as for SIMATIC is used Meaning Function possibly short description Format S7 data type of the parameter BOOL REAL etc Default The value of the parameter before the module runs for the first time provided it has not been changed during the configuring Type Type of the module algorithm access to the parameter a differentiation is made between inputs non isolated inputs and outputs refer to table Parameter Types Abbreviation Type l Input Value supplied to the module display in the CFC left hand parameter list O Output Output value display in the CFC right hand parameter list 10 Input Output Non isolated input which can be written from the OS and rewritten from the module display in the CFC left hand parameter list Attr Attribute Additional characteristics of the parameter when used under CFC Non connected input and input output parameters can be parameterized only input output parameters for online FCs Output parameters cannot be parameterized and can be transferred in the CFC by connecting to an input of the same data type Additional or deviating properties of the parameter are specified as follows Attributes of the parameters Abbreviation Attribute B Can be operated only using the OS An OS can make write access to the element It is implicitly not visible in the CFC E Transferred to the OS when changed M MESSAGE ID not parameteriza
39. ble for annunciation module e g ALARM 8P ID specified from the annunciation server Q Connectable The element can be connected with another output of the same type U Not visible in the CFC Because the element is supplied by the CFC or the OS it is not displayed in the CFC e g message ID It is a default value that can be changed in the CFC Copyright Siemens AG All Rights Reserved 4 7 SI E M E N S System General Description CEMAT HMI The parameters marked with can be changed and monitored from the associated OS module Permitted values Additional limitation within the data type value range OS variables table In the OS variables table the detail information for all HMI variables is llisted for the object type These variables are used to exchange information between AS and OS The following information can be seen in the table S7 Parameter Name Parameter name used in the S7 program internal information Assignment Symbolic name of the parameter used in the CFG File internal information OS Variable No Variable number used in the CFG File internal information Designation German Description text of the parameter in german Designation English Description text of the parameter in english Output level Where is the information shown in the OS S in the Symbol O in the Faceplate D in the Diagnostic dialog Presentation Number NK Number of Digits for representation on the O
40. cherung 104 Anwendemotiz Meldungen z ommentar Archiv O 11 04 45 FK11 a 4al F Drive set up information dialog 4 24 Copyright Siemens AG All Rights Reserved General Object Description Operator Control System SIEMENS This dialog provides the control room operator only with information text input and key operations Given special operator authorization additional definitions can be entered in the Service register Click on a register to display its parameters in the foreground Left mouse button Single click on a key To open a secondary dialog or switch a register or to execute message line functions Po on the notes field A bar cursor indicates readiness for input Center mouse button Single click Po No function Right mouse button Single click Po No function What do the secondary dialog keys initiate The keys are assigned to icons the descriptions follow from left to right el alm 2 El Diskette Sound input output Location plan Service manual Video guide Circuit diagram Function plan Help Exit Save the user notes and service entries no secondary dialog Dialog with sound recording and replay mechanisms USER Display of the exact position of the object in the works USER Descriptions for trouble shooting for this object USER Video description for trouble shooting USER Circuit diagram of the object not displayed Locking logic for
41. ck on the name field the file open dialog appears see below Can only be operated if long term is selected After any change of selection in the long term archive this button must be pressed he display of the current archive is updated automatically he display of the right status line is updated he Filter buttons are enabled again Can only be operated if long term is selected Actualizes the display of the operation messages he display of the right status line is updated he operation of the filter buttons is disabled Deletes all filter settings restores the standard ilter settings and updates the display Filter standard setting Copyright Siemens AG All Rights Reserved 4 43 SI E M E N S System General Description CEMAT Loop In Alarm After being clicked the process picture that displays the faulty object motor measured alue is called Info After being clicked the standard dialog of the object is opened Quit All Can only be operated if Current is selected Acknowledge each page individually ici ans the das CEMAT Version window Close he CEMAT message system will be closed and he actual selections are saved automatically Returns to the previous process picture The status line can be seen at the bottom of the CEMAT message system At the left side the selected message classes are displayed and at the right side you will find the time frame If the date time filter is activated th
42. e e g OB1 The module is preset with the status corresponding to the input parameters These can be default values also refer to I O bar or previously configured values which for example you have parameterized in the CFC No special start up behavior is described unless the module deviates from this rule Start up The module is processed once during a CPU start up To ensure this the module has to be called from a start up OB where it is included automatically by the ES The start up behavior is described in this case The CEMAT object modules don t have start up characteristics The blocks are called exclusivly in the cyclical program Time characteristics A module with time characteristics must be installed in a cyclic interrupt OB It calculates its time constants parameters using its sampling time the time interval between two successive cyclical processing steps The sampling is determined by the step downs for the so called run time group This ensures that the module is not processed for every OB passage This sampling time is entered in the I O bar in the SAMPLE_T parameter The time behavior is mentioned only when the module exhibits such behavior The CEMAT object modules don t have time characteristics However for some of the objects the run sequence is important This is described under time characteristics Annunciation characteristics The module with this behavior reports various events to the higher level O
43. e right side is empty Save ith Save the Save as dialog opens see below he Selections are saved in a file hese can be opened later on by click on Filename Status line Within the message list Scroll forwards by line Scroll backwards by line Scroll in the direction of older messages Scroll in the direction of newer messages Selection of a message line by clicking it with the left mouse button When a message line is selected An alarm picture can be selected A message note can be entered An object information dialog can be opened This message is acknowledged only in the current alarm list multi line acknowledgements possible Configuring No further configuring necessary 4 44 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E NS Dialogs The Dialogs simplify the operation of the CEMAT message system Filter Button The filter button opens the filter dialog The message classes can be selected and deselected Cancel The dialog will be closed without saving the modifications Accept The modifications are saved Close The dialog is closed and the modifications are saved The long term list is will only be refreshed if the refresh button is pressed The current list is refreshed automatically Copyright Siemens AG All Rights Reserved 4 45 SI E M E NS System General Description CEMAT File name The fi
44. e to the control system The following status displays are possible On the operator stations Additional display for objects in the process pictures Status call for groups and paths Status display for SCF step sequences Status display of the system components distributed peripherals PNK servers PFK in system overviews graphics On the engineering All functions of an operator station and in system addition Status display of all signals and locks in CFC plans All known status and diagnostic functions from S7 Step7 The CEMAT Standard for cement works contains the operating modes AUTOMATIC INDIVIDUAL START locked and LOCAL OPERATION Refer to the description in the blue CEMAT Objects folder As part of PCS7 CEMAT V6 the symbol names can be chosen freely subject to the permitted special characters and the maximum length The CEMAT Standard largely defines the signal names Field length for the symbol name 32 characters Field length for the designation text 40 characters In the CEMAT Standards the picture selection is normally available using pull down menus that are available for each plant section However it is possible to mark a specific area of a picture and assign it a button for a picture selection Copyright Siemens AG All Rights Reserved 4 53 SIEMENS System General Description CEMAT Are all switch on conditions checked prior to the actual start of a sequ
45. ence chain Is each individual lock condition displayed Step sequence display with status display Are the input output conditions for the previous current and subsequent step displayed If not what is the form of the display The switch on readiness for a group or a path is displayed in the group path symbol Detailed information can be requested at any time using the so called status call for groups and paths In this case the message archive with its not corrected alarms is not queried but rather the actual status of the plant For example although a switched off motor circuit breaker in a stationary plant subplant does not produce an alarm it can be recognized immediately at the group or path symbol as missing interlock The status call shows the complete message text All interlocks not defined as standard using modules are recorded using message modules and thus can be recognized as text in the status call This avoids test starts All lock conditions in SCF step sequences can be displayed online on the OS stations The lock conditions in CFC plans can currently be displayed online only on the engineering system Because the operator can obtain all necessary information about the status displays and diagnostic pictures of the objects the status call of the groups and paths and the message system the operator is not subject to any information restriction In the CEMAT Standard the control of the drives is m
46. est In the Sequence test mode the program can be tested without Hardware inputs and outputs It is a pure simulation mode and can only be activated or deactivated with a restart of the PLC Start and Stop of the Sequence test mode is carried out in system chart block C_FB_PLC via Parameter SEQ_TEST equence Test write the String TEST into the Parameter SEQ TEST amp restart the PLC To leave this mode write NO amp restart the PLC again To start the sequence test mode enter string TEST on input parameter SEQ_TEST and restart the PLC The PLC is now started in the Sequence Test Mode For all CEMAT blocks the output SIM_ON is set to 1 Signal Note When the PLC is switched into Sequence Test Mode the annunciation blocks and the measuring values are automatically switched to simulation If these signals are required for your test the simulation can be switched off again in the diagnostic picture If the corresponding symbols are used an additional indication beside the symbol will show that the object is switched to sequence test mode At the drive symbols a T for Test Mode is displayed and at the Annunciations and Measures an S for Simulation is shown B 44 Bu To leave the sequence test mode enter string NO on input parameter SEQ_TEST and restart the PLC The PLC will then start in the normal mode again 4 34 Copyright Siemens AG All Rights Reserved General Object Description System
47. formed configure and parameterize station on the engineering system interconnect station possibly load station load new project data to the OS servers The startup of the SIMATIC automation systems proceeds automatically as provided by the firmware The startup of the servers and OS stations proceeds automatically as provided by the startup routine Duration typically 5 minutes Bus system protocol Industrial Ethernet with TCP IP protocol Coupling procedure for third party computer OLE for Process Control OPC Database communication SQL Yes through the specification of user rights or the assignment of process pictures to an OS station A corresponding user and rights administration is a system component and contains predefined user rights assignments for the most common usage No the control program with all interlocks and safety functions for the associated drives controllers measured values etc runs independently in the associated AS S7 400 The WinCC Web Navigator functionality used for island operation satisfies this requirement Process pictures are called using the browser function The process pictures of the control system are used here Yes for CFC and SFC The animation for the CFC display is currently possible on the engineering system The SFC display and animation can be invoked at any time in the operator stations in the normal operator control and monitoring mode Copyright Sieme
48. he assignment of the authorization levels is described for the individual picture modules Who can monitor When an operator has control authorization for a plant section he can monitor all picture modules present in this plant section Logging of operations The WinCC annunciation system records every process operation parameterization The following values are passed to the annunciation system Time of the operation date time Message type Incoming message Parameter name Old value New value Batch designation Plant identification Area Batch name Command text Name of the logged in operator Unit 4 22 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Message class Assignment of messages according to their cause The SIMATIC process control system uses the following message classes Process messages that are initiated when process specific monitoring values are reached or violated e g alarm warning upper lower tolerance general process messages Control system messages issued by the control system system messages by the peripherals fault in the field or for preventative maintenance Operator control messages that warn the operator that he needs to intervene for certain processes e g operator control to confirm a manual step control to continue or operator control logs The table shows the possible message classes and their meaning
49. he tag the comment to the module If a bypass function for an object is activated or if the object is in Simulation mode the line is shown in red color Operation Single click on the soft key named AS OS at the left button side calls up again the objects from the AS and shows them unsorted in the tree structure Selecting an object with the left mouse key it can be shifted to any position Thus the real start up sequence as per the interlocking can be indicated A click on the soft key save disc symbol stores the new tree structure to the user archive The window will be closed by clicking on the soft key close No further functions are released 4 32 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Acknowledgement mode There are two modes for the acknowledgement of a fault in the PLC The fault acknowledgement can be carried out for the complete PLC or group wise By default the acknowledgement is carried out for the complete PLC If the acknowledgement shall be carried out group wise the setting in the system chart must be adapted and an additional programming is required per Object refer to Engineering Manual PLC Engineering AS wide Acknowledgement Default Mode of action If a fault generates an alarm the alarm appears in the alarm line Pressing the Acknowledge button in the alarm line the alarm disappears and at the same time the fault for the corresponding
50. ion modules from the PCS7 and CEMAT libraries are displayed as black box with the associated parameters I O interfaces Any unneeded parameters can be switched as invisible Because the engineering system always serves as the data source for all OS and AS systems the reverse documentation function is not necessary for PCS7 CEMAT V6 Thus changes are always performed on the engineering system documented and then transferred to the corresponding station Thus the project documentation is always up to date The timestamp for the event message is assigned in the automation system S7 400 PNK The resolution corresponds to the cycle time namely with max 200 msec An important point in the CEMAT philosophy is the plausibility logic for events messages Principle only the initiating signal is reported Every module contains a plausibility logic The signals for each module are best linked together with the message release signal interface The user connects the message release with the states belonging to the drive measuring point such as emergency off signal voltage protection or also process signals such as pump off limit value exceeded wait time expired etc The results are unique messages no message flood Meaningful information in the message archive The acknowledgement horn is performed once per complete system The alarm acknowledgement of the message line is performed for each pending line The acknowledge
51. l Monitor size Typ Manufacturer Refresh rate Number of colors Resolution Keyboard type Trackball mouse External Alarm Information 19 LCD Siemens 97 Hz 64 K 1280 x 1024 Standard PC keyboard Yes on board Soundcard Signalmodule Send SMS Send E Mail yes yes optional 3 Channels yes optional yes optional Visualisierungs Software Languages Userlevel Multiwindows Pop up Bar graphs Trend curves no of trend selectable time range minimum sampling period movable ruler with time indicator scroll back to historical trend User interface Number of process pictures Copyright O Siemens AG All Rights Reserved German english fran spain ital 99 Operator 128 User yes 8 1 min 48h 1 sec yes yes CEMAT V6 Based on PCS7 No system limit Limit HD and time SIEMENS System General Description CEMAT Number of circles Number of trend pictures Total number Length of alarm list No system limit No system limit No system limit Typically 8 days parameterizable limited by the available memory Copyright Siemens AG All Rights Reserved General Object Description System SI E M E NS Process Stations Technical Data Process Station Type designation SIMATIC S7 400 Manufacturer Siemens Processor type CPU 416 3DP 417 417H CPU clock frequency Instruction cycle time from 0 08 us Processor loading Max cycle time Total 200 msec Of which
52. lausibility of the entered value If the limits are undershot or exceeded a warning box is output or the input value is displayed flashing together with the violated limit The value is the written in the AS module when it lies within the limits If a bar display is provided this adapts itself to the newly selected value Value changes are subject to a specific operator authorization level and can be performed only when the operator possesses this right This ensures that only a certain operator group can perform these parameter changes if required The operator authorization is not automatically revoked How are jogging keys used In jogging operation click on the provided keys The value changed by the corresponding delta values is then written into the AS module without confirmation Special processing single click represents a change to the value by a decade of the value double click represents a change to the value by a tens decade of the value The value can be changed only as far as the limit value it is not possible to enter a value that lies outside these limits The authorization prompt is also active here How is the slider used When a value is changed using the slider the new value is always shown in the associated input field The numeric values appear in red Coarse positioning is performed by selecting the slider button with the cursor and moving the slider button while keeping the left mouse button pre
53. le name can only be operated in the long term list Click on the name field opens the file open dialog 3 Ss Up to 10 files are displayed You can select only one In these files the selections are stored Cancel The dialog is closed without selection of a new file Open The dialog will be closed and the selected file is used 4 46 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Save Click on the Save button opens the save as dialog CCE Save Properties In File D CE M_ 6 config cemat01_msg01 cfg Filename cemat01_msgQ1 cfg cemat01_msg02 cfg cemat01_msg03 cfg cemat01_msg04 cfg cemat01_msgl05 cfg cemat01_msg06 cfg cemat01_msg0 cfg Cancel cemat01_msg08 cfg cemat01_msgl09 cfg Accept ee amp cemat01_msgl0 cfg Close 10 files are displayed You can select only one The file name consists of the actual user name and the suffix _msg01 cfg to _msg10 cfg The file name can not be modified The actual settings in the CEMAT message system can be saved in the selected file Cancel The dialog will be closed without saving in a file Accept The actual settings are saved in the selected file Close The dialog will be closed and the actual settings are saved in the selected file Copyright O Siemens AG All Rights Reserved 4 47 SIEMENS System General Description CEMAT Technical questi
54. lere ukelele 24 Operator COMMON recorrida idas 25 Message Line Functionality ecese eta al bo la acia 27 Displ EE TE E AEE a pe etheen 27 Operator G ntrOl rereana eienn tdta aa 28 Extended Diagnosis with the Interlock Module nennen eeen 30 DE E AEA NEP irlanda ad 30 Operator Controla id dada 30 Specific Dialogs of the Group Module nnnnnnenenne eenen eeneerennerenenenenneerenvenn 31 Indication of the Group Status nennen enenenneenennenenenenenneerenvenn 31 Opera eat Ae 31 Presentation of the Group instance list nennen eneen 32 Copyright Siemens AG All Rights Reserved 4 1 2 e Table of Contents Acknowledgement mode nnen ne nenenseneerenenneerenenneerenenneee rene neenenenn 33 AS wide Acknowledgement Default nnee ennen eneen 33 Group wise Acknowledgement nnn nennen enneerennerevenenenneenenenn 33 sequence Testo li aa eten 34 Start and Stop of the Sequence TeStincincccinccinocccnnocnnoncccnonnnnnnncnannncnnnnos 34 Adapter Module for Non CEMAT Modu eS ooooocoincccinnccnnocinonoccnoncccnoncnnnnnnnnaa cnn 35 Display EEE 35 PUNCUON ER E E a cei 35 Multimedia Interfaces ooonnoconnccnnnccnnncnnonccconocnn nara na no cn noncnn arrancan 36 BIE EN ARE 36 CEMAT Object Browser nnen neenenensnenennereeneernenenennvenennereensennnnsenennenen 38 Display e udder 38 Contigua 39 CEMAT Message Dialog im anei eeii a aa aeae tia aai iadaaa eaaet 40 DISPlAY rentenieren ee lai 40 Operator
55. ment in the alarm list is made for the marked messages Trackball mouse is used on the pending alarm in the message line to select the associated process picture Further information about the S7 cabinet installation location or motor outgoing feeder panel is available in the information screen forms of the faulty object All outputs of the SIMATIC peripherals assume the OFF state O signal for power failure bus failure CPU failure Faults at the output modules themselves can cause them to remain in the ON state 1 signal SIEMENS System General Description CEMAT How is the control system protected against unauthorized accesses during remote diagnosis and maintenance Is the application software checked by the manufacturer on a manufacturer s in house system or must the target hardware be used RAS Service Remote Access Service from Microsoft or the remote control software pcANYWHERE from Symantec are used for the remote diagnosis Access rights with password protection are assigned in both cases A so called call back variant can be used to protect the establishing of the connection Finally the operator can expressly establish the physical connection between modem and control system only at the time of the remote diagnosis Manufacturer s systems or the target systems can be used for the engineering The test of the application software and the Factory Acceptance Test FAT must always be performed
56. nit from which the message came Area selections for the alarm line ATTENTION NEW The messages are signalized in dependence of the operating authorization process service of the actually logged in user Loop in alarm Call Change in the defined process picture in him the disturbed object is indicated The Loop in alarm picture name must be deposited in the info server with every object This definition must be done in the dialog of information in the register service Explained see project engineering manual Faceplate of the disturbed object call In the Faceplate of the disturbed object you have the possibility to call the subsequent dialogs DIAGNOSIS and INFORMATION 4 28 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S On line user s right and server name register In the overview area are indicated the actual server name for the selected area and the actually logged in user Now there is the possibility from the overview area to indicate the authorizations of this actual user SIEMENS act Server g Cemat01 Click in addition with the right mouse button on the user expenditure field and you receive the lower dialog E x section12 CEMAT User Information CEMAT Cematot CEMAT Cemat22 CEMAT AllSections CEMAT Section1 23 CEMAT Section12 CEMAT Section1234 CEMAT Section34 g B 2 8 a el ajono io E Zren sstem m
57. ns AG All Rights Reserved General Object Description Definition of the loading base load application program and the calculation of the processor loading base load application program per Maximum cycle time for each PLC The size for main memory and reserve must be specified The hard disk size and reserve must be specified Is the complete functionality of Profibus DP or DP PA used Can small controllers be integrated using Profibus DP Diagnosis Details of the requirements to be met by the fault immunity Can the availability of the system MTBF for the defined environment conditions be specified System SIEMENS Loading tests produced an average loading of 35 for the OS stations The cycle time should be considered as a relevant quantity for the loading of the S7 400 automation system This depends on the number of implemented objects and can be calculated from this A limitation to the number of objects maintains a maximum cycle time of 200 ms Main memory for PC stations 1 GB Loading typically 75 Main memory for S7 400 CPU 416 3 2x 1 6 MB Loading typically 60 Hard disk size for PC stations currently 120 GB Maximum 15 GB are reserved for the system software and the project data The remainder is available for archives and other data Profibus DP or DP PA is used for coupling the distributed peripherals ET200S converters weighing systems and intelligent field devices Pr
58. of all hardware components such as racks CPUs CPs for communication Profibus lines I O modules etc Technological display of the plants in the form of a tree structure Graphical conversion of the procedure processes in open and closed loop control functions using CFC Continuous Function Chart function display Here predefined functions and technological objects from libraries are displayed and connected graphically Creation of step sequences using SCF Here step controlled processes are created and parameterized graphically CFC and SCF can be directly combined and connected with each other Both editors generate the necessary program code for the PNK and the data for the PFK Powerful test and diagnostic functions are available for both editors Copyright Siemens AG All Rights Reserved 4 49 SIEMENS System General Description CEMAT Can new stations be included during running operations Which steps are necessary How does the startup of a process station proceed after a failure Duration Connection of third party system Can process sectioning be realized easily without additional effort Is the operator control and monitoring level essential for the operation of the process level What are possible solutions for OS stations external to the control room Is there an animated function plan display of the application program CFC SFC Yes The following steps must be per
59. ofibus PA Because the associated bus clients determine the usable functionality no general statement can be made In the case of systems from third party manufacturers in particular the functionality must be determined in each specific case Profibus DP can include small controllers in the automation level as slaves The form and size of the diagnostic functions depend on the type of the associated small controller The routing functions from Step 7 can be used with the engineering station to perform the diagnosis The offered products satisfy the requirements of the EU regulations 89 336 EWG Electromagnetic Compatibility SIMATIC products are designed for use in the industrial area and satisfy the requirements of the interference radiation in accordance with EN 50081 2 1993 and the interference immunity in accordance with EN50082 2 1995 The availability of the complete system depends on the MTBF times mean time between failures of the associated components When the components offered or recommended by us are used the complete system has an availability of 99 7 MTBF of some important components Hard disk 1 000 000 hours Monitor SCM 2196 excl CRT 50 000 hours incl CRT 20 000 hours SIMATIC S7 400 CPU 13 14 years SIMATIC peripherals ET 200 28 57 years Copyright Siemens AG All Rights Reserved 4 51 SIEMENS System General Description CEMAT Is the failure of every bus component recognized
60. om the selected plant sections A newly arrived message Always appears immediately in the message line even when operations are being performed on the previously displayed message Produces an acoustical signal that continues until it is reset by clicking an acknowledge key If several messages arrive quickly in succession the acoustical signal for the latest message is output The acoustical signal can be activated deactivated in a parameterization box Color attributes The messages are displayed in the following colors depending on the message class and message state Kam Warning os hite red black yellow hite violet hite light green hite light green black light green Copyright O Siemens AG All Rights Reserved 4 27 SI E M E N S System General Description CEMAT Operator Control The three additional keys placed at the right of the message line initiate the following functions key L left mouse button SC Invoke alarm picture Loop in Alarm This is the process picture in which the faulty object is displayed key left mouse button SC Invoke faceplate dialog for the object right mouse button SC show the CEMAT version dialog 2 left mouse button SC Alarmdialog open left mouse button SC Acknowledge pending messages until the message line is empty When a message is acknowledged the next non acknowledged messages move up and an acknowledge telegram is sent to the automation u
61. on the target hardware Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Device Functionality and Configuration Examples CEMAT is built in a modular fashion i e you can configure your control system to meet your wishes and requirements Device Designations and Functions Operator Station OS An OS is designated as being a process operator station that uses the Infobus to communicate with the servers Functions Administers picture data in case of PLC Cache use Communication with servers Process management user interface present Server A server is designated as being a PC that can communicate with SIMATIC S5 S7 PLCs and OS stations The process image is maintained and the archiving of the messages measured values performed on the server unit Functions Administers message archives Administers curve archives when curve server activated Communication with PLCs Communication with OS devices Central confirmation and recipe administration As a multi user system it can supply 16 OS devices Central Archivserver CAS Archive data that need to remain available for extended periods can be stored externally on a central archive server SIMATIC PCS 7 V6 1 supports a central archive server to store and administrate measuring values messages alarms and reports as well as the SIMATIC BATCH data optional of up to 12 servers server pairs
62. ons regarding the PCS Is only standard hardware used Which operating system Are commercially available relational databases used Details of the start up times and the set up time for OS stations Is a maximum outage time of 2 hours guaranteed Which servers are required for what Which data is stored Only SIMATIC standard hardware is used The operating system is Microsoft Windows 2000 Prof Or Server MS SQL is used on the OS servers for object data messages and user archives Start up times OS client for running OS server typically 5 min max 7 min OS Server typically 5 min max 10 min Set up time for an OS station 30 minutes to replace the hard disk and the installation of the system software and application software Prerequisite is the availability of a current system backup image copy on an external data medium Our plant concept with redundant OS stations servers and process bus and the reliable easily replaceable PNK SIMATIC S7 400 forms the basis for high availability This is supplemented with our service product with guaranteed response times Direct service with a powerful remote maintenance tool and access to the automation system via modem and a telecommunications connection The remote maintenance permits access to all relevant components in the control system and thus a fast fault correction On site service by a known configuring commissioning engineer from Siemens
63. or a function toolbar and the following function call included EJE jeje x Sjal zaleje Ereignisname el Projekt Funktionen finclude apdefap h Standard Funktionen oid OnClick char IpszPictureName char lpszObjectName char lpszPropertyName 4 a unkti 4 Interne Funktionen INWINCC TAGNAME_SECTION_START syntax define TagNamelnAction DMTagName next TagiD 1 PYWINCC TAGNAME_SECTION_END WINCC PICNAME_SECTION_START ij syntax define PicNamelnAction PictureName next PiclD 1 WINCC PICNAME SECTION END ShowPicturelnPictureWindow PG_C_ObjectBrowser pdl _ Return Type char xe Fertig Zeile 4 Spalte 0 f Copyright Siemens AG All Rights Reserved 4 39 SI E M E N S System General Description CEMAT CEMAT Message Dialog If you open the CEMAT message list the previously defined settings are recovered If you close the CEMAT message list with the Close Button the actual settings are saved and the previous process picture is displayed again Display 05104120057 EZ S21 CRAMMVOS AA Limit 9500 Drive Clinker Crusher OO Ll a eenn Crusher DEBE E Raw Mill DLI u Kiln DI B System LLL ES cme IDE IDOLON IEA E 0000 0 a Lg PEA al HA O NA e CEMAT Alarm List 10318 COC 2 E 08 04 2005 11 21 54 311_SC1 MO1 Overload Drive Screw Conveyor 1 a josoazoos
64. pe data 026 Read recipe data 027 Write Service data The PCS7 can be used to specify these operator authorizations for each area This means that the picture hierarchy also affects the operator authorizations Every user can be given different operator authorizations for each area Operator groups can also be formed Copyright Siemens AG All Rights Reserved 4 11 SI E M E N S System General Description CEMAT Representation types of the objects The picture modules have various representation types The user can choose between the following views Symbol Faceplate Secondary dialogs diagnosis information Symbol The symbol is the simplified view of the associated AS module The symbol can contain the following information in accordance with the representation type Plant identification TAG Symbolic status display of the AS module Setpoint actual value Limits Annunciation operating status display The following diagram illustrates the symbol of a picture module Representation types Bitmap Dialog Sollwert Istwert SCTIPPSC 2 c wW 0 bar x 0 bar 4 12 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Faceplate The faceplate provides a detailed view of the associated AS module The following diagram illustrates the faceplate for a damper Standard x FK13 TIPP_K Tipp Posi Klappe dA No limit position B Stop w a bar
65. perator control take place Operatable objects are shown with cursor presentation change if these surfaces are contacted by the cursor Thereby object symbols value presentation fields or complete dialogs serve for dot sensitive surfaces Furthermore after a short cursor dwell time over the object the tool tip text is displayed Symbol operation If there are buttons or input fields in the object the specific programmed functions are executed with a singleclick on these elements The faceplates input fields are displayed there as panels with a white background The panels with a gray background are display only panels and cannot be changed By clicking the different mouse buttons on any object you can trigger the following functions Single click On a symbol Open faceplate On a jogging Change value by one decade button On a value panel A bar cursor indicates readiness for input or value shown in red during the change an input dialog is opened Double click On a jogging Change value by a tens decade button Press and move Change value using slider The limits for changing the setpoint are displayed left and right above the slider button Single click Open the object help window or if available the property box Operator control windows or info boxes must always be closed by the operator no automatic closing after command triggering Note All tool tips of an object type e g drives can be made visible in a pictu
66. re with an addition projected key 4 18 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Faceplate operation In a faceplate only object specific operations which are necessary for the process control are possible Left mouse button ct Single click On a button A continuation dialog is opened or a command is sent to the PLC On a jogging Change value by one decade button On a value panel A bar cursor indicates readiness for input or value shown in red during the change an input dialog is opened Double click On a jogging Change value by a tens decade button Press and move Change value using the slider until the setpoint limits are reached What is concealed behind the dialog buttons Simocode Alarm Help Analog Alarm Help Diagnosis Info Close Diagnosis Info Close Status AS_ACK Help Diagnosis Info Obi Close Parameter Alarm Help Diagnosis Info Close Analog Call up the measuring dialog of the drive Simocode Call up the SIMOCODE dialog of the drive Status Presentation of the Group state list Alarm Call up the alarm dialoge with operation and process alarms AS_Quit Acknowledge the complete AS Help Operation description to the object Diagnosis Presentation of PLC data like process parameters and states Info Presentation of local labels annunciation system information user info texts Obj Presentation of the Group instance list Par
67. reas are shown in cyan color deselected areas are gray 4 42 Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Operate selection area Long Term Displays all unacknowledged and acknowledged messages operational messages and change O of the last 24 hours Plant Zone List of Areas Selection deselection pressing the Area Button Direct input Can only be operated if long term is selected partial string possible Fault class Can only be operated if long term is selected Select using drop down menu he filter button opens the filter dialog see below he display in the left status line will be actualized Selection using the accompanying criteria AS control system alarm Combinations of the message classes can be OS control system alarm elected Process messages Operational message Operator requests messages Filter Button Message classes If no message class is selected messages for all message classes are output he filter button can not be operated if the operation list is selected Date Time Date input fields from Can only be operated if long term is selected ime input fields from Input fields for date time Refreshes the display according to the settings for date time i i ine i l pes he display of the right status line is deleted Name under which the Can only be operated if long term is selected Selection filter is stored ith cli
68. reset time is also visualized Module outputs The output signals important for diagnostic evaluation are displayed together with their status Releases Depending on the object type function or annunciation releases are visualized Faults Colored squares indicate faults Signal status 0 gray no fault 4 red fault Object function operator control Invocation keys for input output assignment service manual help dialog printing window permit the invocation of secondary applications that display detailed information on this particular object Diagnostic AddOn needed Copyright Siemens AG All Rights Reserved 4 15 SI E M E NS System General Description CEMAT Display example Tamma E EL al lelelallel Ll lel a E l E a a El Jal l y mj je y lr z ed ar E El y E Ly g El El in j a E a E g E g E m ES EWE CA ea EVE or A A e ca ror as neos os Tea rr mr AUZ moa aes TT er au PT KABA az A oy TJ ml Ej E O p Ej El Damper diagnostic dialog 4 16 Copyright O Siemens AG All Rights Reserved General Object Description System Parameter dialog The parameter dialog has the following structure Heading lines SIEMENS The heading line contains the plant identification and the associated comment for the AS module Process parameters This dialog is used to set the controller parameters A yellow
69. ssed A single click on the arrow keys on the left and right side of the slider can be used to make a fine adjustment to the input value The input value is limited by the lower and upper setpoint limits which appear over the arrow keys Return must be used to terminate the new value input How is the user s note given put the cursors on the user note field and easy click Text give with line layout at the end of the row After occurred text input store them by easy click on the floppy disks key 1 from the left Copyright Siemens AG All Rights Reserved 4 21 SI E M E N S System General Description CEMAT Which hot keys are used In all online dialogs an object type specific help can be called with F1 and the dialog will be closed with ESC Who can operate The operation of process values and changes to parameters is possible only with specific user authorization The authorization levels are assigned during the login of the associated user and specified in WinCC The picture modules use parameter dependent authorization levels in particular 002 Authorization for the Area 004 Monitoring 005 Process operator control 018 Modify warning limits 019 Modify alarm limits 020 Modify switching limits 021 Controller parameters 022 Object parameters 023 System operations 024 Interlocking signals 025 Enter recipe data 026 Read recipe data 027 Infodialog valueinput 028 Infodialog Service parameterisation T
70. t it is possible to build an optical ring with a baudrate of 100Mbits Scalable performance increase 100 1 000 Mbit s due to the introduction of the new SCALANGE X switch family Printer Print output to a file or the printer Selectable connection of the printer parallel serial remote printer Support for all printers that can run under Windows NT Printer types Hardcopy printer to print a process picture Logging printer to print a message list or a recipe Engineering data printer to print the project data Availability Redundancy The Industrial Ethernet SINEC H1 bus has to be installed as a ring In case of two CP 443 1 in one PLC a CPU 417H is required In acontrol system any PLC can be operated from any operator station The following applies to CEMAT V6 At least 2 servers or for smaller plants 2 engineering stations must be installed so that the operator control and monitoring functions can be performed with the other device should one device fail When 2 servers are used the associated OS stations of the failed server automatically switch to the second server Because the message server and the curve server run on these devices the redundancy is also provided for messages and curves Copyright Siemens AG All Rights Reserved 4 59 SIEMENS System General Description CEMAT CEMAT Example configuration for a Kn Gul Control PCST ____ Each sreen with access to every plant section Kiln ro i
71. the list of all modules assigned to the group group instance Click on the soft key close closes the window No further functions are released Copyright Siemens AG All Rights Reserved 4 31 SI E M E N S System General Description CEMAT Presentation of the Group instance list The group instance list shows all drives measuring values and process signals which are assigned to the group The first time you open the group instance list the information will be read from the AS and with the save button it is stored into the user archive If you open the list again the information is read from the user archive pP ee 310_G01 G01 BG 310_G01 G01 Group Screws 310 G01 G01 AN 321_CR1 MV03 Clinker Crusher Current A 211 _SC1 MO1 Screw yor 1 Group Screws 312_SC1 MO1_RLO1 Pull Rope 1 312_SC1 MO01_RLO2 Pull Rope 2 AB 312_SC1 MO1_SLO1 Belt drift 1 GN 312_SC1 M01 Screw Conveyor 2 ES 312_5C1 M01_FLT Screw Conveyor 2 Fault te 313 _BE1 M01_MW02 Bucket Elevator Current Start Stop 313 BE1 M01 Bucket Elevator GN 314_5C1 M01 Screw Conveyor 4 314_SPO MO1 Sporadical Running Drive gt 315_5C1 M01 Screw Conveyor 5 Automatic En 316 VA1 V01 Valve a AN 310 GOT MVO1 Measuring Value 01 Local Single Status AS_ACK Help Diagnosis Info Obi Close The tree structure shows from the left to the right the symbol of the object type with the status off on fault t
72. this object not displayed Description of the contents and the operation of this dialog Close this dialog Each register contains a key that can call the hardware drawings on this topic Input output assignment MCC field AS hardware How are the user notes entered Assignment of the input output cards cabinet assignment Assignment of the MCC cabinet cabinet assignment Construction of the cabinet in which the AS is installed which this object belongs to cabinet assignment Place the cursor on the user notes field and single click Enter the text with line feed Ctrl at the end of the line Once the text has been entered single click on the Diskette key 1st on the left to save Copyright Siemens AG All Rights Reserved SI E M E N S System General Description CEMAT Which operations are available in the message window The functions of the 12 icons that appear in the message window command line are listed below Select message lists Select short term archive Select long term archive Scrolling on off Specify selections Output log Go to the start of the message list Go to the end of the message list Select the next message line below 10 Select the next message line above 11 Information text for the selected message line 12 Comment for the selected message line OONDOARWND In the Scrolling OFF state the horizontal scrollbars below the messages c
73. uld be chosen for the input parameters Operator Control A single click on the corresponding interface designation opens the Interlock dialog Clicking on the Close key terminates this dialog Further functions are not enabled Copyright Siemens AG All Rights Reserved General Object Description System SI E M E N S Specific Dialogs of the Group Module Indication of the Group Status All existing faults and interlockings of the drives measuring values and process signals assigned to the group can be called up with the status call of this group If there are routes in a group the status call is related to the selected routes of that group The information will not be taken from the message system but directly requested from the AS 310_G01 G01 310 G01 G01 1 311_SC1 M01 Screw Conveyor 1 5 2 312_SC1 MO1 Protection interloc Screw Conveyor 2 Group Screws 31312 5C1 M01_RLO1 Pull Rope 1 4 313_BE1 M01 Electrical fault Bucket Elevator A does not run completely anymore Start Stop Automatic Local Single Status AS_ACK Help Diagnosis Info obi Close 4 WinCC Server Name OK The following will be indicated in the table from the left to the right numbering tag kind of fault comment from the module class of fault The number of messages and the WinCC server name are indicated at the left bottom side Operation Single click on the soft key at the right bottom opens
74. ultimedia Interfaces Display The display is linked to a function and thus depends on the associated application The customer can deposit independent information to every object and display them by actuate a button which called a Viewer Allgemeine Ortsbezeichnung Anlagenkomplex gt Werk3 Ofen4 Teilanlage Ofeneinlauf Gebl se FK Einbauort W rmetauscher Ebene 4 links Ein Ausg nge MCC Daten AS Hardware Software Service Alarmbildname 1 Sound Datei 1 gt SIRENOOS Sound Datei 2 gt SIRENOO3 Lageplanname Oberflache jpa Video Datei Rollen avi Handbuch start_Doku pdf Zusatz 1 Zusatz 2 Anwendernotiz Meldungen aa d a In the picture the buttons are released for the call of the manual and the video file The application video and maintenance manual were implemented as a sample application All additional applications depend on the end user because it is not known how for example MCC plans or circuit diagrams are present or where these are saved 4 36 Copyright O Siemens AG All Rights Reserved General Object Description System SIEMENS The functions in the overview Sound output in Location plan he Service manual WT lt ideo guide Pa Circuit diagram not shown Function plan not shown Input output assignment 8 MCC field MEC AS hardware ero Copyright O Siemens AG All Rights Reserved Dialog with sound repla
75. y mechanisms USER as defined under service Sound File1 Display of the exact position of the object in the works USER as defined under service Location plan Descriptions for trouble shooting for this object USER as defined under service Service manual Video description for trouble shooting USER as defined under service Video guide Circuit diagram of the object not displayed as defined under service Circuit diagram Locking logic for this object not displayed as defined under service Function plan In every register a button is available to call the hardware drawings on this subject Assignment of the input output cards cabinet assignment Assignment of the MCC cabinet cabinet assignment Construction of the cabinet in which the AS is installed which this object belongs to cabinet assignment SI EM ENS System General Description CEMAT CEMAT Object Browser Display Object tree with AS devices as root Then branch to Object types and then to Object display a MH 4517 m C_ANNUNC cT C_COUNT k C DAMPER S E C_DRY_1D i A01 E001 A01 E002 401 E003 Tw E002 TW2 E021 TW2 E031 C_FB_PLC C_GROUP C_K_ADD C_K_ANAS C_K_BALL C_K_BAND C_K_BIPS C K GRAD BEBA Double click to initiate the object operation 4 38 Copyright O Siemens AG All Rights Reserved General Object Description System SI E M E N S Configuring A key must be configured in a process picture

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