. GREENLEE@ Hydraulic Punch Drivers
Contents
1. 161455 1924AA 3 8 Draw Stud Spacer 33967 Adapter 1924AA 29451 Spacer 7 16 Draw Stud M NY D 1924AA 31872 Spacer 3 4 Draw Stud TE ee PEEP Electronic Connector Punches RS 232 229 231 234 238 31872 3 4 Draw Stud 1924AA 33967 Spacer Adapter Greenlee Textron Subsidiary of Textron Inc 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 GREENLEE Quick Draw Hydraulic Punch Drivers Operation Lever Handle Quick Draw Punch Driver 7804SB 7806SB shown Release Valve Knob Draw Stud Pilot Hole Drill a pilot hole Tum the release valve knob counterclockwise to fully AWAR N N G extend the ram Do not operate the pump lever after the ram motion Assemble the appropriate die and draw stud stops Continuing to operate the pump lever after the F components insert into the pilot hole ram motion stops will damage the driver and could M Thread the punch onto the draw stud until it is tight propel internal parts with great force striking nearby the punch is not tight the hole may not be personnel completed 1 Close the release valve knob Pump the lever handle until the punch is completely through the material 6 Open the release valve knob Remove the punch Step up Punching g The 1 2 conduit size punch is often used to increase the pe of the pilot hole this is called step2. Adding Hydraulic Oil in the ES Maintenance section BS EXCESSIVE Improper assembly or use of punch Refer to Operation and Capacity and die or accessories Draw Stud Selection Guide Material being punched is too thick or Refer to Capacity and Draw Stud Selection too hard Guide p does not build Air in system Refer to step 3 of Adding Hydraulic Oil in the sure Maintenance section BB inene Textron Subsidiary of Textron Inc 9 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 mr GREENLEE Quick Draw Hydraulic Punch Drivers KLE OOP GT Te A w RSA te aT Cee Draw Studs and Accessories Cat No Part No 29451 502 9451 2 31872 503 1872 1 1924AA 503 3248 8 161455 503 0043 1 33967 503 3967 2 Description Draw stud 7 16 stainless steel Draw stud 3 4 16 x 4 12 Spacer 767 x 1 37 x 875 Screw 3 8 short adapter Adapter stud 3 8 24 x 3 4 16 GREENLEE LEAD Greenlee Textron Subsidiary of Textron Inc 4455 Boeing Drive Rockford IL 61109 2988 USA Customer Service International 815 397 7070 Fax 815 397 9247 Customer Service North America 800 435 0786 USA Fax 800 451 2632 815 397 1865 Canada Fax 800 524 2853 www greenlee textron com Printed in the U
3. EEA E aa 33 9 mm 2 07 in RESENO Darfur Joiksed eneeier 38 0 mm 2 32 in Total ENE EE EE A Ses 57 4 mm 3 50 in Seals rn ear Nitrile fluorocarbon and Teflon backup rings Fluid Compatibility Compatible with hydraulic oils water oil emulsions synthetic oils rated for use with nitrile Buna N and fluorocarbon Viton seal material Recommended Fluid ccccccccececceeeneeeeeecceeeeacaseeceeeeeeeeaneeees Greenlee hydraulic oil Miscellaneous Operating Temperature rrnnnnrrnnnnnvonnonvenrevrernven 12 C to 43 C 10 F to 110 F Operating Posion usrarsas iii niese attends desea shen T Eiei No restrictions eee ee _ _O_e_ _ e_______ EEE DS IEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEn2222022n22 gt 222J2 2 Greenies Textron Subsidiary of Textron Inc 5 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE Quick Draw Hydraulic Punch Drivers Capacity and Draw Stud Selection Guide Mises ee 10 ga 0 1345 3 4 mm 16 ga 0 0598 1 5 mm l Stainless Steel Mild Steel and 1 8 Soft Aluminum Standard and Slug Buster Punches Slug Splitter Punches 1 2 3 4 4 7 32 1 1 4 1 1 2 1 2 3 4 14 7 32 1 114 con con pen con con he con con E con 0 885 1 115 1 362 1 701 l 1 951 2 416 f 0 885 1 115 1 362 1 701 a 34 6 mm 43 2 mm 49 6 mm 61 5 mm 15 2 mm 28 3 mm 34 6 mm 43 2 mm Draw Studs and Accessories
4. flexible body that allows hole punching at a variety of angles The handle and release mechanisms rotate nearly 360 for convenient actuation m 3 O Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee hydraulic punch drivers 7704SB 7706SB Quick Draw Flex amp 7804SB 7806SB Quick Draw 7904SB 7906SB Quick Draw 90 Keep this manual available to all personnel Replacement manuals are available upon request at no charge Other Publications Service Manual 7704SB 7706SB Publication 999 4732 3 7804SB 7806SB Publication 999 4732 3 7904SB 7906SB Publication 999 4731 5 All specifications are nominal and may change as design improve ments occur Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products Quick Draw Flex is a trademark and Quick Draw Quick Draw 90 Slug Buster and Slug Splitter are registered trademarks of Greenlee Textron KEEP THIS MANUAL 2 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE Quick Draw Hydraulic Punch Driv
5. the bladder and squeeze the bladder while pumping the lever handle several times Close the release valve knob and pump the lever handle until the ram completes its full travel Repeat as necessary 4 Fill the rubber bladder to the point of overflow and replace the bladder plug Wipe the bladder clean of excess oil and reassemble the reservoir handle Reservoir Handle Lever Handle Bladder Plug Rubber Bladder Release Valve Knob Greenlee Textron Subsidiary of Textron Inc Oil Leaks Check for external oil leaks Check that the release valve knob and stem are closed tightly and seating properly Remove the reservoir handle and check for oil leaks i around the rubber bladder and bladder plug Ram Section Will Not Rotate 7904SB 7906SB Only 1 Loosen and readjust the set screw 2 Hold the punch driver with the ram section dom 4 3 Apply a small amount of penetrating oil to the cylinder at the attachment point and then work he ram section back and forth 4 Apply a small amount of SAE 30 oil to the cylinder collar next to the pump block 4455 Boeing Dr Rockford IL 61109 2988 USA 81 GREENLEE Quick Draw Hydraulic Punch Drivers publeshooting Probable Cause Probable Remedy not punch hole Improper assembly or use of punch Refer to Operation and Capacity and Draw die or accessories Stud Selection Guide Low oil level Refer to
6. up punching Mer enlarging the pilot hole the 3 4 draw stud is used Hppunch the final hole Greenlee Textron Subsidiary of Textron Inc 7 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE Quick Draw Hydraulic Punch Drivers Maintenance Maintenance and repairs should be performed in a dust free area by qualified technicians This unit requires minimum maintenance because it has a closed hydraulic system and all internal parts are lubricated by the hydraulic fluid Lubricate lever pins lightly Keep contaminants away from the ram and cylinder Store with the lever down and hydraulic pressure released Adding Hydraulic Oil 1 Place the driver in a vise in a vertical position with the handles up Unscrew the reservoir handle and remove the bladder plug Open the release valve knob to assure the ram is fully extended 2 Fill the rubber bladder to the point of overflow with Greenlee hydraulic oil 3 Purge air from the system Pump the lever handle several times to remove air from the pumping chamber Close the release valve knob and pump the lever handle until the ram completes its full travel Repeat as necessary Note Open the release valve knob slowly so the ram extends slowly Rapid return of oil and air may cause the oil to overflow the rubber bladder If this procedure fails to remove air remove the bladder plug and open the release valve knob Place thumb over the plug hole in
7. EE 482 mm 19 00 Width with handle extended cccssseceeecssseeeeceesssersssssteessneeesens 260 mm 10 25 MassMeiahti a usle desertert 2 60 kg 5 75 Ib Dimensions 7804SB 7806SB Quick Draw Length Without Draw Stud ssostni ea ea aa aatan 321 mm 12 625 WITH SIA Draw Studerer eiere ia iana aiies tanaty iIi 397 mm 15 625 Width with handle extended rrnrrnrrornnnvnnnnoonnnrnrenonnvnrnnnnvvnrnsnnnrennr 260 mm 10 25 Mass eight runesteinen dd 2 49 kg 5 5 Ib Dimensions 7904SB 7906SB Quick Draw 90 Overall Length oonrorornnnnnrnnnonnverrvrrrrrnnrrrnnrnenvnnversnnrnnnrnrsnerserennrnneeee 324 mm 12 75 Mass Weightiuiuusdtatneten a a a a aE a a aaa a R a 3 4 kg 7 4 Ib Mechanical Data Stroke MAXIMUM rerrrevrrrrnraverrnernnnnnnenneere 22 mm 0 850 minimum draw stud travel Handle Force MAXIMUM cccsssesseesscceecceeeeeseeeeeceeeassaeeseeeeceeseeeeeseseaaea 356 N 80 Ib Draw Stud Force MAXIMUM rrrrrrrrrrrrrrvrrvverrrrrrrrrrrssrrnesrervrssnnn 71 168 N 16 000 Ib Punch Diameter maximum Refer to Capacity and Draw Stud Selection Guide Material Thickness maximum Refer to Capacity and Draw Stud Selection Guide Hydraulic Data Credit TV EEE REAA Garactscacdestt ateabaache ne E A Closed Operating Pressure MAXIMUM c2cccceeceeeeceeeeceeceeetereeettereers 44 480 N 10 000 Ib Volume SMOKE anne 0 034 cm mm 0 053 in in SAG ET bp a Ee a a aaa
8. INSTRUCTION MANUAL Sr Jo GREENLEE 78045B 780688 Quick Draw 7904SB 7906SB ww 7704SB 7706SB Quick Draw 90 Quick Draw Flex Quick Draw Hydraulic Punch Drivers Serial Codes AHJ YZ and ZA Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 999 4730 7 ee o 2002 Greenlee Textron 8 02 GREENLEE Quick Draw Hydraulic Punch Drivers Table of Contents Purpose of this Manual cceeeeee Other Publications ornrrrror0rrrronnnrnr Important Safety Information Specifications rrnnnnnnrrrrnnnrrnrrnnnenenn Capacity and Draw Stud Selection Guide 6 Operation ii c c cee asec cde dies Maintenance r rr vvvevevrvvveavvvevvevennnnnnn Troubleshooting rrorrrrrverrrennvavvennnnnen Draw Studs and Accessories Greenlee Textron Subsidiary of Textron Inc Description The Quick Draw punch drivers are self contained a hydraulic tools These punch drivers when used with Greenlee punches dies and draw studs form a complete system for punching holes of various shapes and sizes through i mild steel aluminum fiberglass and plastic Slug Splitter punches dies and studs are available for punching all of these materials as well as stainless steel In addition the 7704SB 7706SB punch driver has a
9. RAA MER A AAEE EE GS a Bs 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 GREENLEE Quick Draw Hydraulic Punch Drivers IMPORTANT SAFETY INFORMATION AWARNING AWARNING A component failure could throw Inspect tool for wear or damage Replace any broken parts worn damaged or missing components with Do not allow anyone to stand in Greenlee replacement parts A damaged or l front of the punch or behind the improperly assembled tool can break and strike hydraulic ram nearby personnel with sufficient force to cause severe injury or death e Close access doors or covers on i any equipment that is in line with inspect the punch die draw stud and spacers for the punch or ram wear or damage Replace any worn or damaged Nr items with Greenlee replacement parts Replace Failure to observe this warning can any punches that have dull cutting surfaces result in severe injury or death AWARNING Do not exceed the rated capacity of this tool Exceeding the rated capacity could cause a component failure which could throw broken parts with great force Failure to observe this warning can result in severe injury or death AWARNING Do not operate the pump lever after the ram motion stops Continuing to operate the pump lever after the ram motion stops will damage the driver and could propel internal parts with great force striking nearby personnel ACAUTION 1 Use this tool for the manufacturer s
10. ers IMPORTANT SAFETY INFORMATION AWARNING Electric shock hazard Do not use this tool near live circuits This includes but is not limited to the following SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage The signal word defined below indicates the severity of the hazard The message after the signal word provides information for preventing or avoiding the hazard ADANGER Immediate hazards which if not avoided WILL result in severe injury or death AWARNING Hazards which if not avoided COULD result in severe injury or death ACAUTION Hazards or unsafe practices which if not avoided MAY result in injury or property damage AWARNING Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Failure to observe this warning can result in severe injury or death Greenlee Textron Subsidiary of Textron Inc 3 Near circuit breaker panels or fuse boxes with energized circuits Near junction boxes with energized circuits Failure to observe this warning can result in severe injury or death AWARNING Wear eye protection when operating or servicing this tool Failure to wear eye protection can result in serious eye injury from flying debris PEER Bi y gapt SU Taal sett ytet ok e n t VE MA
11. intended pur pose only Use other than that which is described in this manual can result in injury or property damage WARNING Do not attempt to punch a hole through two or more layers of material This will bend or break the draw stud and could throw parts with great force Failure to observe this warning can result in severe injury or death A WARNING Set up the tool properly An improper setup could cause a component to fail and strike nearby personnel with great force Thread the punch completely onto the draw stud All of the punch threads must be engaged by the draw stud threads Incomplete assembly could cause a component failure Use only Greenlee punches dies and draw studs Other manufacturers components might not withstand the forces generated by this punch driver Failure to observe these warnings can result in severe injury or death Note Keep all decals clean and legible and replace when necessary Greenlee Textron Subsidiary of Textron Inc 4 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 70 GREENLEE Quick Draw Hydraulic Punch Drivers Specifications Application Information Refer to Capacity and Draw Stud Selection Guide Dimensions 7704SB 7706SB Quick Draw Flex Length Without Draw St denta i pae a aa aari Aa 406 mm 16 00 With 3 4 Draw Stud en aaea enaa a aE aa ea E
Download Pdf Manuals
Related Search