OPERATING and SERVICE GUIDE USA – 2
Contents
1. tickets If a character is knocked off one side and all 4 characters hit on the other side the player gets only the 4 crew win not the 8 crew win Thus it is better to play one side then the other to win maximum tickets 4 SPECIAL FEATURES 4 1 Swipe option The machine has the option of being fitted with a swipe system to each section The swipe system allows players to obtain coins tokens for the machine by using a swipe card Once swiped coins tokens for play will be dispensed to the player via the paycup 4 2 Pusher Motor controller The pusher box motor is controlled from the logic board If the motor should jam for any reason the motor will stop and the alarm will sound Clear the jam and push the reset button to restart The reset button is recessed in the rear of the machine on the left It is visible from inside the coin entry area at the left rear of the left hand player station Page 4 4 3 Counters There are three counters per section to count coins in tickets out amp swipe coins The counters are located inside the upper cabinet doors 5 ACCESS 5 1 General With the exception of refilling tickets amp hoppers always disconnect the machine from the mains supply by removing its plug from the supply socket Locks supplied are 301 for all locks except the cash boxes which are 201 5 2 Playfield Release the locks on the glass window and lift it carefully out of the machine Place the glass s2. sensors connect to this board Each board has an address set by dipswitches PLAYER 1 PLAYER 2 LEFT HAND RIGHT HAND O O eee a ALL POLES OFF POLE 4 ON Signals are validated such that all forward moving coins are treated as valid coins any reverse moving coins are seen as a fraud attempt and the game goes into tilt mode thus negating any coin in tickets or any award in progress and alerting the attendant to a possible fraud attempt These boards operate in ccTalk mode In normal operation the small blue on board Led flashes continually showing that the main logic board is interrogating the coin entry board for activity The prototype boards are fitted with a variety of housings to accommodate a wide range of opto sensor types 6 5 Feature Board Each player station has a feature board fitted to the rear of the pin perspex Each board has an address set by dipswitches the same as the coin entries above These boards operate in ccTalk mode In normal operation the small blue on board Led flashes continually showing that the main logic board is interrogating the feature board for activity In attract mode the lit Leds and lamps are shuffled around under control of the feature board When a coin is inserted the Leds and lamps now come directly under the control of the main logic board 6 6 Motor jam reset switch The motor jam alarm can be manually reset by pressing the reset button located on the rear lef
3. within that system such as disconnecting all hoppers to identify the faulty component Symptom Will not start No sound Light failed Pusher boxes not moving Tilt alarm not working or on continually Counter s not working Top sign not working Possible Fault Mains switch OFF Fuse popped Volume Speaker Logic Board Tube failed Starter failed Choke ballast failed Power to motor Mechanical jam Pendulum stuck Door tilt sensor Sounder Wiring Counter Opto sensor Power disconnected Page 12 Remedy Check mains switch is ON Check plug fuse then internal fuses Adjust volume Check wiring Replace if faulty Replace board if faulty Check end caps amp wiring Replace tube Replace with same type Replace with same rating Check power amp connections Check for coins or Foreign matter causing jam Clear amp reset Check pendulum amp adjust Check amp adjust Test connections amp power Check connectors amp loom Bench test replace Check every opto sensor Check connectors 9 SPARE PARTS LIST There is a description and Harry Levy Amusement Contractor Ltd stock number to help you identify the part you require Please quote the description and our stock number when ordering Thank you Description Harry Levy Stock Number 201 lock amp keys 6278 301 lock amp keys 6087 Accuride pusher box slide 6081 Circuit Breaker 3 Amp 8879 Circuit Breaker 5 Amp 8881 Coi
4. 1 Fuses The mains switch housing incorporates a 5 Amp reset type fuse The power supply box also incorporates reset type fuses of various values to protect the various low voltage wiring and systems from excess current See wiring diagrams for details 6 2 Switch Settings Logic Board Program ST14540 U1 SW1 Pole 1 2 3 Sound volume off off off Min off off on off on off off on on on off off Factory Setting on off on on on off on on on max SW1 Pole 4 Game position Save in attract 0 Game position lost 1 Game position retained Page 6 SW1 Poles 5 6 7 8 Swipe coins issued off off off off off off off on off off on off off off on on off on off off off on off on off on on off off on on on on off off off on off off on on off on off 10 Factory Setting Swipe not fitted Factory Setting Swipe Ready ooNnNoGAARAUOON O0O on off on on 11 on on off off 12 on on off on 13 on on on off 14 on on on on 15 SW2 __ poles 1 2 3 4 Tickets per coin won off off off off off off off on off off on off off off on on off on off off off on off on off on on off off on on on on off off off on off off on on off on off 10 Factory Setting OONDOARWBNM O on off on on 11 on on off off 12 on on off on 13 on on on off 14 on on on on 15 SW2_ poles 5 6 Mercy Tickets issued per coin in Off off 0 Off on 1 Factory Setting On off 2 On on 3 SW2 pole 7 Payout table select SW2_ Pole Off pays 2 16 40 Factory Sett
5. JINR IKEN OPERATING and SERVICE GUIDE USA 2 player Coin in Ticket out Feature Produced by Harry Levy Amusement Contractor Ltd Unit6 Patricia Way Pysons Road Industrial Estate Broadstairs Kent CT10 2LF Tel 01843 866 464 Fax 01843 860 144 Issue 2 Sept 2010 CONTENTS Section 1 Contents Section 2 General Information Section 3 Commissioning 3 1 Maintenance 3 2 Receiving your machine 3 3 Self test 3 4 Tilt 3 5 Preparing the machine 3 6 Normal play 3 7 Feature game Section 4 Special Features 4 1 Swipe option 4 2 Pusher Motor controller 4 3 Counters Section 5 Access 5 1 General 5 2 Playfield 5 3 Lower cabinet 5 4 Cashbox compartments 5 5 Rear Cabinet 5 6 Top Sign Section 6 Electrical system 6 1 Fuses 6 2 Switch settings 6 3 Hoppers 6 4 Coin in boards 6 5 Feature Boards 6 6 Motor Reset 6 7 Speaker 6 8 Lighting 6 9 Counters 6 10 Logic Boards Section 7 Mechanical systems 7 1 Pusher motor drive 7 2 Pushers 7 3 Coin entry chutes 7 4 Count amp Payout swipe hoppers Section 8 Fault finding Section 9 Spare parts List Page 2 2 GENERAL INFORMATION This Manual is intended as a guide to servicing fault finding and repairs on your Star Trek pusher All details and specifications shown in this manual were correct at the time of print The right to modify equipment change specifications and instructions at any time without notice is reserved as part of Harry Levy Amu
6. The game will wait 10 seconds to perform a self test and then it will go into Tilt mode for a further 10 seconds to purge the hoppers of any stray coins The pusher boxes will start moving After tilt the mains lighting will switch on and the feature lamps LEDs will start their sequence The count hoppers will run periodically to clear any stray coins At intervals the attract sounds will operate Adjust the volume level to suit the surroundings The volume is set by dip switches on the main logic board The logic board is in the lower left hand cabinet on the left hand wall See dip switches section 6 2 Page 3 3 4 Tilt There are tilt sensors inside each lower door on the end walls and a single pendulum device in the top sign Banging the machine will sound the alarm All count hoppers will run Any coins that fall from the playfields into the count hoppers will be discharged into the swipe hopper or cashbox but no tickets issued The tilt will continue for approximately 10 seconds or until all hoppers are empty The machine then reverts to its normal attract mode 3 5 Preparing the Machine After checking the machine functions correctly each playfield will require approximately 600 coins to float or prime it ready for play The first 90 of the coins may be hand placed in small batches onto the moving pusher box allowing the machine to spread them onto the main playfield The final 10 of coins and winnings should be played into the mach
7. ept clean and lightly greased the system will give many years of reliable service A fail safe cut out is included on the motor to protect it from stall conditions The motor shaft rotation is monitored by an opto sensor If the system suffers a mechanical jam the reduced speed will be detected and the supply to the motor will be turned off The alarm will sound Switch the machine off remove the cause of the jam and switch the machine on again If the jam self cleared pressing the reset button will re start the motor The sensitivity of the monitoring system is fixed in this installation 7 2 Pusher boxes The pusher boxes are mounted on two Accuride slide bearings An annual check to remove any build up of dust and a light coat of grease will ensure many years of reliable service Ensure that the coin scraper system is fully intact and working smoothly and freely replace any suspect parts 7 3 Coin entry Chutes Each player section has two coin entry chutes The chutes are fitted with twin opto sensors to detect coins and prevent strimming Other than keeping the chutes clear and clean no maintenance is required 7 4 Count amp Payout swipe Hoppers Each player section is fitted with a count hopper and if fitted with a swipe payout hopper Coins falling from the playfield fall down the win chute into the count hopper The count hopper then counts the coins into the cash box or payout hopper Once the payout hopper is full coins o
8. ine through the coin entries 3 6 Normal Play When a player inserts a coin it passes a sensor that switches that section on enabling the playfield winnings system to make legitimate awards The section remains enabled for approximately 30 seconds A coin counter records each coin inserted If titted or bumped whilst being played the tilt system takes over the entire machine Coins falling from the playfield are ignored and no tickets will be issued 3 7 Feature Game When a player inserts a coin it runs down the pin Perspex to a row of characters each with a flag opto sensor in the coin channel The feature is divided in two left and right with a divider down the centre of the Perspex The player can play both sides at once through the two coin chutes or concentrate on one side only Above each character is a Red LED These highlight the current live targets one each side If the coin triggers a characters opto sensor when the Red LED is lit the player scores a hit and wins tickets The character remains lit Lighting all four characters sounds a 4 crew bonus winner message and awards tickets Lighting all four characters on the other side sounds an 8 crew bonus winner message and awards more tickets The feature will then clear and start again When all 4 characters are lit they can be knocked out by further coins and then hit again In this case the character win tickets are awarded not the 4 crew
9. ing On pays 4 16 32 8 Reset off normal operation on clear ticket payout registers Power up game with dipswitch on Press the Pusher motor Reset button within 1 minute Switch the machine Off Set SW2 pole 8 Off Switch the machine On Page 7 6 3 Hoppers The hoppers are Asahi Seiko SH400 running in ccTalk mode Each has a unique address which is set by dip switches inside the ccTalk box on the end of the hopper To access the ccTalk box dip switches switch the machine off Remove the two securing screws one at the front one at the side Remove the cover It needs to be coaxed over the 10 way pin header The dipswitch settings for all four hoppers are as follows If the game is not set up for swipe ignore the payout hopper settings OVER EDGE HOPPER m PAYOUT ess is HOPPER K PLAYER 1 PLAYER 2 L H SIDE R H SIDE PLAYER 1 PLAYER 2 ON ON OVER EDGE i E E i i i E i OVER EDGE HOPPER HOPPER 1 2 3 4 1 2 3 4 ON ON PAYOUT E E E E E E E i PAYOUT HOPPER HOPPER 1 2 3 4 1 2 3 4 The switch slider is denoted by the Black square in these diagrams Always ensure that the dipswitches are set correctly or the communications system will not function Page 8 6 4 Coin Entry Board Each player station has a coin entry board fitted in the coin entry area and the two twin opto
10. ll plugs and sockets are correctly mated d No wires are trapped damaged or broken All wires are properly secured to their terminals and pins e Wiring check A visual inspection will reveal the general condition of the wiring A more thorough test using a continuity tester will be needed to check apparently intact wires however once a machine has been playing successfully for some time wiring is not usually at fault Device testing Disconnect the machine from the mains supply then check the physical condition and operation of the suspect device remove from the machine if necessary Bench test if possible using a suitable power supply In general PCB s are not user serviceable Should a problem develop indicating a board fault it is recommended that the board is returned for repair to your distributor Fault diagnosis and repair may be performed by skilled service personnel but this may invalidate the warranty Page 11 Systems checking When a fault occurs that affects the whole of the machine the power supply and regulation system should be investigated first Check the input and output fuses Refer to schematics and drawings to check power connections voltages etc If the fault is not visual or easily measurable it is often helpful to disconnect the outputs from the PSU check that the PSU is functioning then connect the loads one at a time It is easy to identify the faulty system then use a similar technique
11. n in PCB 23855 Counter 6029 Drive Belt 6856 Electronic alarm board 7819 Feature PCB 25279 Filter Mains 6A 8178 Hopper over edge 23870 Hopper payout 23871 Motor 8567 Motor Capacitor 5uF 8530 Motor opto board 8318 Opto sensor coin in 8392 Pluto 5 Logic PCB 22573 Power Supply Unit 12v 8859 Power Supply Unit 24v 8860 Power Supply Unit Comms 12v 23858 Solid State Relay PCB 8353 Speaker 6979 Switch key 6610 Switch reset 6127 Switch pendulum tilt CC004 Switch tilt 6534 Swipe Relay PCB 8641 Many other items are available on request Manuals Star Trek 2 Player Manual USA Feature Page 13
12. omewhere safe for temporary storage 5 3 Coin Entry area Release the locks on the upper door hinge back and lift out This gives access to Coin in board Counters Mains lighting Coin chutes 5 3 Lower Cabinet Each player section has an access door below the playfield which can be fully removed by releasing the locks at the top of the door This gives access to Ticket Dispenser Count amp Payout swipe hoppers Paycup Logic Board 5 4 Cash box compartments Each player section has an access door below the pay cup which can be fully removed by releasing the lock at the top and lifting the door out This gives access to a lockable cashbox 5 5 Rear Cabinet Release the locks at the top of the rear door Pull back and lift clear This gives access to Power Supply Pusher Motor and Drive System Feature Board Page 5 5 6 Top Sign There are eight screws on the cabinet roof holding the front roof section that keeps the artwork in place Remove the screws lift the loose section out and remove the artwork This gives access to the following Top sign lighting Pendulum tilt Alarm screamer 6 ELECTRICAL SYSTEMS The mains inlet plug is recessed in the rear of the machine There is no top feed facility The mains 110v power switch is located in the right hand station on the right hand wall The mains wiring is all double insulated in the cabinet base The motor and drive belts are shielded with insulated dividers 6
13. sement Contractor Ltd policy of continuous development and improvement Only qualified professional personnel should gain entry to the machine and no liability is accepted by Harry Levy Amusement Contractor Ltd or their staff for any damage or injury arising from the use of this service manual 3 COMMISIONING 3 1 Maintenance To keep your machine in optimum condition for maximum profit maintain all visible internal and external surfaces in a clean as new condition 1 Laminated cabinet body Clean with an all purpose cleaner 2 Glass and chrome parts Clean with a quality window cleaning solution Always use cleaning products according to the manufacturers own instructions 3 2 When you receive your machine Remove any transit packing materials from the machine then site your pusher on a smooth level floor Please handle your machine with care using appropriate lifting equipment do not drop or subject it to shocks or a damp environment Connect to the mains using the lead supplied The power inlet is at the rear there is no top feed The power switch is in the lower left hand cabinet on the right hand wall There is a 5 Amp circuit breaker in the switch box Important This machine must be grounded earthed Machine Star Trek 2 Plyr USA Voltage 115 VAC Freq 60 Hz Power 300 W Amps 3 A Overall weight Kg Ibs 3 3 Switch On and Self Test Switch the machine ON
14. t of the machine at the coin entry area height If the jam alarm sounds often or for no apparent reason this indicates that the motor is running slowly for some reason i e the drive mechanism needs adjusting If the game tilts frequently for no reason one of the slam tilts or pendulum needs adjusting 6 7 Speakers Each section has its own speaker in the top of the coin entry areas If a speaker is suspected faulty it should be replaced with one of the same type and rating use 8 Ohm 15 Watt Page 9 6 8 Lightin There are two mains voltage fluorescent lamps in the top sign one in each coin entry area and one above each playfield 6 9 Counters Electro mechanical counters are included to enable you to monitor the performance of your pusher and check the accounting Counters are incorporated for coins in ticket out and swipe coins out 6 10 Logic Boards These are custom made to perform the functions necessary for correct operation of the machine In general they are not user serviceable and should a fault arise they should be sent back to your distributor or Harry Levy Amusement Contractor Ltd for repair 7 MECHANICAL SYSTEMS 7 1 Pusher motor drive The main drive motor is situated beneath the playfield It connects directly to the right hand pusher box driver spindle and connects to the left hand via a drive belt Check the belt after one months operation and thence annually As long as the pusher box slides are k
15. verflow to the cashbox If the machine is tilted coins falling into the count hopper will be evacuated but not counted and no award will be paid This state remains until the tilt is removed Page 10 If the machine is fitted with a swipe system the payout hopper will dispense coins to the player when the section is swiped If a particular section is swiped continuously the swipe hopper may run low on coins If this happens the hopper swipe system for that section is temporarily disabled until the minimum level of coins is replenished from the playfield Note Each player section works independently of the other sections If a fault is suspected first check for mechanical jams a coin stuck and rectify as appropriate If removal of the hoppers is required power down the machine before disconnection reconnection Failure to do so can damage the hopper opto Remember that these hoppers have dipswitches inside and if you change them around for testing purposes remember to set the dipswitches accordingly 8 FAULT FINDING It is of mutual interest that your pusher is kept in excellent working condition therefore when required please order original replacement parts from your distributor or Harry Levy Amusement Contractor Ltd If a fault occurs with any electrical system SWITCH THE MACHINE OFF Check that a There is a Suitable mains supply b All reset fuses are intact they pop out if overloaded push to reset c A
Download Pdf Manuals
Related Search